PARTS FOR MAJOR TROUBLESHOOTING REPORT

PET FAR EASTERN (M) SDN.

BHD

SBO 06/10 # 0269

KUCHING IN-HOUSE BLOWING
PLANT
KUCHING (MALAYSIA)

Prepared by Polycarp Danson

** Parts availability is indicated in the bracket.

4.1 - Mold opening closing cam (drawing # 065725701)
0011
0012
0013
0014
0015
0016
0017
0018
0020
0024
0025
0026
0027
0031
0035
0037
0039
0040
0043

01061838600
01060091400
01060091500
01061838400
01060009800
01061838700
01061841900
01062088400
01062830700
00000001378
00000017308
00000033652
00000015113
00000011644
00000011652
00000011600
00000013047
00000013011
00000014126

PIVOT PIVOT
1
SPRING GUIDE GUIDE RESSORT
1
THRUST WASHER RONDELLE BUTEE
1
TIE ROD TIRANT
1
SPRING RESSORT
1
PIN AXE
1
POSITIONING PIN AXE DE POSITIONNEMENT
2
PIN AXE
2
WASHER RONDELLE
1
SELF-LUBRICATING BEARING. FP15 40/46X40 2
CONNECTING ROD END SFR 16-40
1
MECHANICAL SWITCH BZE7-2RN2-P
1
EXTERNAL RETAINING RING 16X1,00
1
SCREW CHC M12X 25/25 CL. 8-8
3
SCREW CHC M12X 45/45 CL.10-9
3
SCREW CHC M 8X 20/20 CL.10-9
3
NUT HM M16 CL.8
3
NUT H M16 CL. 8 ZING/BIC
2
WASHER CS Z12 12.4-24-1.8 Z/B
12

PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE

(0)
(0)
(0)
(0)
(0)
(0)
(0)
(2)
(0)
(0)
(0)
(0)
(0)
(25)
(0)
(50)
(100)
(35)
(100)

4.2 - Retractable preblow, blow cam (drawing #061883503)

0002
0007
0008
0020
0022
0025
0033
0037

01060733100
01063264400
01061555300
00000050169
00000000943
00000014108
00000014050
00000013017

PIN AXE
PIN AXE
FORK JOINT CHAPE
CYLINDER VERIN AXA 10-ST- 50 TF CODE 1168
SELF-LUBRICATING BEARING. BP25 C12/15X12
SPLIT PIN V 4 X25 Z6CN18-12
FLAT WASHER M 12 U
NUT H M30 CL. 8 ZING/BIC

1
4
2
2
2
4
6
2

PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE

(4)
(4)
(2)
(0)
(10)
(20)
(100)
(2)

4.3 - Equipped retractable cam (drawing # LH620987)

0008
0009
0010
0011
0014
0015
0016
0017
0018
0019
0001

00000001154
00000001155
00000001135
00000001303
00000013047
00000013330
00000014139
00000013324
00000011624
00000014839
00000050052

SELF-LUBRICATING BEARING. BP25 20/26X25

SELF-LUBRICATING BEARING. BP25 C20/26X16
SELF-LUBRICATING BEARING. BP25 C20/26X32
SELF-LUBRICATING BEARING. BP25 C16/22X20
NUT HM M16 CL.8
NUT HFR NYL M16 -10
WASHER CS M10 10.2-22-1.6 Z/B
NUT HFR NYL M10 -8 Z/B
SCREW CHC M10X 40/40 CL.10-9
CYLINDRICAL PIN. 6X30 521
POCHETTE DE JOINTS CODE 782 CPOAC @

1
2
6
1
1
4
7
4
3
2
1

PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE

(0)
(0)
(12)
(0)
(100)
(0)
(50)
(20)
(0)
(0)
(0)

4.5 - Blow plate and 3way valve (drawing # 065608305 and

067200802)
0000
0005
0008
0015

99000238955
01005218001
00000023803
00000051698

VALVE VANNE 3 VOIES (GROS DEBIT) $

SILENCER ASSEMBLY 1 1/4 NPT
SEAL JOINT POUR
BACKFLOW VALVE RHD22-PL

6
6
6
6

PCE
PCE
PCE
PCE

(0)
(3)
(30)
(1)

99000434704 3 Ways Valve High Flow Currently have 10 units. All working.

4.6 - Motorization / drive shaft (drawing # 065388401)

0018
0028
0049
0056

01062286200
00000001591
00000010064
00000014128

COMPENSATION WASHER 4.622862 A

BEARING BRACKET FY 45 FM
SCREW H M12X 35/35 CL. 8-8
WASHER CS M12 12.4-27-1.8

1
1
11
15

PCE
PCE
PCE
PCE

(0)
(0)
(0)
(50)

4.7 - Belt tightener (drawing # LH605874)

0002
0008
0004
0011
0010
0018
0019
0020

01060587600
00000000040
01007710100
00000011644
00000010461
00000014131
00000014145
00000010037

ROLLER GALET
RIGID BEARING 6006-2RS1
WASHER RONDELLE
SCREW CHC M12X 25/25
SCREW H M 8X 40
WASHER CS M 8
WASHER CS L12
SCREW H M 8X

3
10
3
3
6
12
3
12

PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE

(3)
(12)
(0)
(25)
(0)
(8)
(0)
(0)

4.9 - Mould opening and closing control (drawing #LH657708)

0003
0008
0009
0012
0013
0014
0015
0016
0017
0018
0019
0020
0021
0022
0023
0024
0025
0026
0027
0028
0029
0031
0034
0040
0041
0005

01062486701
01062486800
01062487000
01062021600
00000015101
00000000040
00000015037
00000011644
00000014145
01065787401
00000020430
00000000046
01065756701
01065768401
00000014138
00000001554
00000000367
00000013031
00000014397
00000013248
00000014386
01000031400
00000014550
01063924300
00000012528
01062486900

RING
6 PCE
SPACER
6 PCE
SEALING WASHER
6 PCE
SEALING WASHER
6 PCE
INTERNAL RETAINING RING 75X2,50
6 PCE
RIGID BEARING 6006-2RS1
12 PCE
INTERNAL RETAINING RING 55X2,00
6 PCE
SCREW CHC M12X 25/25 CL. 8-8
6 PCE
WASHER CS L12 12.4-32-2.0
6 PCE
SLEEVE FOURREAU
6 PCE
CLAMPING RING KTR 100-30X55
6 PCE
RIGID BEARING 6009-2RS1
12 PCE
SLEEVE FOURREAU
6 PCE
SLEEVE FOURREAU
6 PCE
WASHER CS M 5 5.1-12-1.1 Z/B
12 PCE
RING IR 45X50X25
12 PCE
NEEDLE BEARING NKXR 50 Z
12 PCE
NOTCHED NUT KM 9 ZING/BIC
6 PCE
BRAKE WASHER MB 9 ZING/BIC
6 PCE
ROUND NUT WITH LATERAL NOTCHES KM 6 Z/B 6 PCE
BRAKE WASHER MB 6 ZING/BIC
6 PCE
CAM ROLLER, KRV 52 PP
6 PCE
WASHER CS M20 20.5-40-3.2
6 PCE
SAFETY WASHER
6 PCE
SCREW FHC M 5X 16/16 CL.10-9
12 PCE
SPACER ENTRETOISE
12 PCE

(4)
(6)
(0)
(0)
(0)
(12)
(10)
(25)
(0)
(0)
(5)
(6)
(3)
(1)
(2)
(7)
(5)
(0)
(0)
(5)
(100)
(0)
(36)
(2)
(0)
(11)

4.12 - Mould holding unit GUPM (drawing # 066550204)

0005
0008
0009
0010
0011
0012
0023
0024
0025
0026
0027
0028
0039
0040
0041
003
013
014
0015
0018
0020
0033
0038
0044
0043
0045
0046
0047
0048
0049
0050
0052
0053

01065055600
00000001722
00000001708
00000001723
00000001050
00000001328
01060703400
01062198300
01060256900
00000000111
00000015117
00000014695
00000011017
01062651700
01062651800
01069101901
01069102301
01069102201
00000003210
01005347402
01069102101
00000014131
00000011602
01060798100
01069102001
00000001788
00000011562
00000014127
00000014717
00000014650
00000093640
00000082999
00000003204

PEELABLE SHIM CALE PELABLE

DRAWN CUP NEEDLE BEARING HK40202RS
DRAWN CUP NEEDLE BEARING HK 4018RS
DRAWN CUP NEEDLE BEARING HK 4016
NEEDLE THRUST AXW 40
THRUST WASHER AS 4060
PIN AXE
PIN AXE
WASHER RONDELLE
RIGID BEARING 6204-2RS
EXTERNAL RETAINING RING 20X1,20
SPRING PIN. 6 X 40 EPAISSE
SCREW CS M 4X 10/10 4.6 Z/B VIS
SLIDE
PEELABLE SHIM CALE PELABLE
SHAFT
WASHER
NUT
GREASER
SHOCK ABSORBER
BALL JOINT SUPPORT
WASHER
SCREW
ADJUSTING WASHER
GUIDE
BALL JOINT
SCREW
WASHER
SPRING PIN
SPRING PIN
COUPLING ELEMENT
PLUG
GREASER

12
6
66
12
12
12
6
12
60
48
24
6
24
12
12
6
6
12
6
6
6
50
50
6
6
6
25
25
26
25
6
6
6

PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE

(14)

(0)
(0)
(0)

(24)
(18)

(0)

(2)
(30)

(0)

(100)

(0)
(0)
(4)

(0)
(0)
(0)

(10)

(0)

(15)
(6)
(8)

(0)
(6)
(5)

(0)
(0)

(75)
(50)
(76)
(20)
(4)
(5)

4.13 - Mold compensation and air supply (drawing #

065678103)
004
005
006
008
009
010

01064241200
00000014427
01064241700
00000013039
00000011542
00000012285

LID
SPRING WASHER
COMPENSATION SCREW
SCREEN
SCREW
SCREW

12
720
72
24
24
48

PCE
PCE
PCE
PCE
PCE
PCE

(17)
(200)
(100)
(0)
(50)
(50)

8
5
9

10

4.14 - Equipped guide for stretching rod (drawing #065648103)

0002
0013
0014
0016
0017
0018

01007751200
00000000310
00000013326
00000015034
00000015117
00000012339

SPACER-TYPE WASHER
BALL-BEARING ROLLER LR 5204 NPPU
NUT HFR NYL M12 -8 Z/B
INTERNAL RETAINING RING 47X1
EXTERNAL RETAINING RING 20X1
SCREW HC M12X 55 CL.12-9

12 PCE (5)
6 PCE (0)
6 PCE (73)
24 PCE (50)
6 PCE (100)
6 PCE (4)

4.15 - Locking GUPM (drawing #LH656319)

0002
0003
0004
0006
0007
0009
0012
0013
0014
0015
0016
0019

01065631600
01062292200
01062198800
01062480400
01062198500
00000002362
00000000336
00000013380
00000011542
00000012217
00000013554
00000013992

FINGER DOIGT
6 PCE (0)
FINGER DOIGT
18 PCE (0)
STROKE PIN TIGE DE LIAISON
18 PCE (6)
SKID PATIN
6 PCE (0)
GUIDE GUIDE
6 PCE (0)
SPRING C 160.220.0160
6 PCE (0)
BALL-BEARING ROLLER LR 5202 NPPU 6 PCE (1)
NUT HFR NYL M12 -10
12 PCE (4)
SCREW CHC M 5X 16 CL.10-9
18 PCE (0)
SCREW HC M 8X 30 CL.12-9
6 PCE (50)
NUT H M 8 CL. 8
6 PCE (125)
CASTLE LOCKNUT M12X1,00 Z
6 PCE (2)

4.16 - Nozzles cylinder (drawing # 065686503)

0014
0031
0032
0037
0000
0000
0000
0000

01098005900
01098006200
01098005800
01098003500
01995256801
01068296702
00000023288
00000023289

CUSTOM PART PIECE PERSO.(AMORTISSEUR)

CUSTOM PART PIECE PERSO.(BANDE DE GUIDAGE)
PIECE PERSO.(JOINT)
CUSTOM PART PIECE PERSO.(VIS)
REPAIR BAG
DIFFUSER
SEAL
GUIDING BAND

6
6
6
6
6
6
6
6

PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE

(0)
(0)
(0)
(0)
(20)
(18)
(13)
(7)

4.19 - Locking and unlocking cam (drawing # LH632559)

0005
0006
0011
0017
0018
0019
0020
0021
0024
0032
0037

01062204800
01063190600
01063190800
00000000262
00000015023
00000013992
00000015308
00000033652
00000011644
00000014126
00000013009

PIN AXE
PIN AXE
SHOCK-ABSORBER AMORTISSEUR
RIGID BEARING 63002-2RS1
INTERNAL RETAINING RING 32X1
CASTLE LOCKNUT M12X1,00 Z/B
THREADED ROD M16 L=0280 ELZN
MECHANICAL SWITCH BZE7-2RN2-P
SCREW CHC M12X 25/25 CL. 8-8
WASHER CS Z12 12.4-24-1.8 Z/B
NUT H M12 CL. 8

1
1
1
1
1
1
6
1
2
14
1

PCE
PCE
PCE
PCE
PCE
PCE
CM
PCE
PCE
PCE
PCE

(1)
(1)
(1)
(1)
(50)
(2)
(1)
(0)
(25)
(100)
(100)

4.27 - Base mold lowering cam actuating cylinder (drawing

#LH619753)
0002
0005
0007
0018

00000051481
00000050520
01005200300
00000051022

PRESSURE CONTROLLER MAR-S1 1/4'' 3952 REGULATEUR

EXHAUST SILENCER 1 827 000 001 1/4''
DISTRIBUTOR 9820024104(110-50/60)
ELECTROVALVE. 9107400.8803 110/50

4.30 - Blow nozzle control (drawing # LH619237)

0003
0013
0019
0026

00000082693
00000052093
00000050520
00000011545

MALE ELBOW 90 OR. C63PB 8-1/4

DISPENSER LV 7 VR 51L
EXHAUST SILENCER 1 827 000 001 1/4''
SCREW CHC M 5X 30 CL.10-9

4.31 - Stretching (drawing # 067034603)

12
6
12
12

PCE
PCE
PCE
PCE

(0)
(3)
(0)
(0)

1
2
1
1

PCE
PCE
PCE
PCE

(0)
(0)
(0)
(0)

0008
0023
0028
0012
0000
0036
0006
0000

00000050587 BACKFLOW VALVE CAR 4124 3/8''G

00000011545 SCREW CHC M 5X 30 CL.10-9
00000052093 DISPENSER LV 7 VR 51L
00000050520 EXHAUST SILENCER 1 827 000 001 1/4''
01995257101 CYLINDER REPAIRE BAG
00000101736 SHOCK ABSORBER
00000051616 EXHAUST VALVE
01061555202 COLOUMN

6
12
6
12
6
6
6
12

PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE

(0)
(0)
(3)
(0)
(0)
(15)
(8)
(0)

4.35 - Base mold cam (drawing #063719301)

0001
0002
0004
0005
0014
0026
0027
0035
0036
0037
0038
0039
0029
0051
0052
0054
0056
0061
0062
0063
0064
0065
0066
0067
0068
0070
0071

01061771500
01061771600
01061771800
01061771900
01060396400
00000050895
00000017231
00000033652
00000001122
00000001135
00000001121
00000001263
00000051591
00000015117
00000014528
00000010064
00000011620
00000013380
00000014550
00000014128
00000014139
00000014131
00000014127
00000014138
00000014485
00000011639
00000014133

PIN AXE
PIN AXE
BRACKET EQUERRE
BRACKET EQUERRE
COMPRESSION SPRING RESSORT DE COMPRESSION
CYLINDER VERIN AXA 30-A-100 TF CODE 1177
CONNECTING ROD END SFR 16-40
MECHANICAL SWITCH BZE7-2RN2-P
SELF-LUBRICATING BEARING. BP25 20/26X16
SELF-LUBRICATING BEARING. BP25 C20/26X32
SELF-LUBRICATING BEARING. BP25 16/22X16
SELF-LUBRICATING BEARING. BP25 20/24X25
JOINT ARTICULATION FEMELLE AXA 30-3772
EXTERNAL RETAINING RING 20X1,20
SPLIT PIN V 5 X60 NF E27487
SCREW H M12X 35/35 CL. 8-8
SCREW CHC M10X 20 CL.10-9
NUT HFR NYL M12 -10 Z/B
WASHER CS M20 20.5-40-3.2 Z/B
WASHER CS M12 12.4-27-1.8 Z/B
WASHER CS M10 10.2-22-1.6 Z/B
WASHER CS M 8 8.2-18-1.4 Z/B
WASHER CS M 6 6.1-14-1.3 Z/B
WASHER CS M 5 5.1-12-1.1 Z/B
SPRING WASHER 25.0X 12.2X 1.5
SCREW CHC M10X 45/45 CL.10-9
WASHER CS Z10 10.2-20-1.6 Z/B

1
1
1
1
2
1
1
1
2
2
2
4
1
1
1
6
2
2
1
2
4
2
9
4
2
2
2

PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE
PCE

(3)
(3)
(2)
(0)
(4)
(0)
(2)
(0)
(10)
(12)
(10)
(4)
(0)
(100)
(100)
(0)
(0)
(4)
(36)
(50)
(50)
(8)
(75)
(2)
(3)
(0)
(0)

- Observed too much vibrations on the mold base lowering and upper cam
B3 SBO 6/10 #269 Major Problems

1. Electromagnet Brake Brake not released always occur.

2. Speed Drive control faulty.
3. Main motor KG9CC relay faulty.
o Currently we by-pass the relay due to no stock.
4. Station No. 4 always having quality issue Haze feet issue
o For this issue, we changed the 3 ways valve, stuffer cylinder, check
valve and adjust the flow control but still occur.
o Currently using process setting to solve it.
5. Speed to high always occur recently.
o Started having this issue after changing the speed drive
RTV04D24Q
o Currently adjust the control board manually to solve it.
- HSP and IA potentiometer.
6. No. 3 Mold opening/closing control shaft moving.
7. Lower and Upper cam need to replace due to shaking to much.
o The vibration can be heard from outside the catwalk corridor.
8. Opening and Closing cam need to replace.