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Trn Machine type\Mill\Bn chn vo Mill 3-axis VMC MM.MMD trn ca s operation Manager by gi th toolpaths xut hin Machine Group 1 vi cc thng s km theo.
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Khi khi ng Mastercam X6 mi trng lm vic mc nh ca Mastercam l mi trng thit k,bn c th chuyn qua cc mi trng gia cng khc nhau bng cch chn trn Menu Machine Type.Trn menu Machine type\Mill\Manage list tin hnh chn my t bng lit k cc loi my m Mastercam cung cp.Xut hin hp thoi Machine definition menu Management,bn tri lit k cc loi my m Mastercam cung cp cho bn,bn phi qun l cc loi my m bn s dng thng xuyn.Bn chn my Mill 3-axis VMC MM.MMD (My phay ng 3 trc) v chn add my va chn xut hin trn Menu Machine type :
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1) M mt file c sn hoc to contour trc tip trn Mastercam. Bn cng c th nhn cc contour c v t cc phn mm khc,v d Autocad,solidworks,Pro/E,inventor 2) Chn my phay ph hp vi my mc hin ti ni bn lm vic. 3) Thit lp hnh hc phi,vt liu phi,cc thit lp v dng c ct,vng an ton my. 4) Gi lnh contour t Menu toolpaths tin hnh to ng chy dao. 5) Chn contour. 6) Chn dng c ct v thit lp cc thng s lin quan n dng c ct trong qu trnh to toolpath(tm hiu l qu o chy dao,hay ng chy dao). 7) Thit lp cc thng s ct gt (cut parameters). 8) Chn cch offset dao. 9) Thit lp cc thng s kt ni vi contour theo phng Z (Linking parameters) 10) Xut ng chy dao v chy Backplot in li ng chy dao. 11) Thc hin Verify hoc Simulate chy m phng gia cng vi ch phi v dao hoc m phng gia cng trn my o. 12) Thc hin Post xut chng trnh NC.
Cng vic trn cng chung cho tt c cc dng gia cng khc.i vi Mastercam qu trnh to mt toolpath c th hiu l qu trnh to ra cc qu o chy dao c iu khin theo bin dng m bn thit k,cc thng s bc tin dao F,tc trc chnh Smc nh m Mastercam cung cp c xem nh c th p dng c cho cng vic bn ang thc hin.Bin dng c th l 2D dng cho gia cng 2D,bin dng 3D dng cho gia cng 3D,qu trnh gia cng l qu trnh c thc hin gia dao v phi,bn c th thy c iu khi thc hin m phng gia cng.Cn by gi chng ta hy bt u cng vic u tin. 1.3 To file mi : Cc chi tit c th c v bng nhiu phn mm khc nhau k c Mastercam,i vi gia cng 2D bn phi chun b trc chi tit m bn mun gia cng,hoc ch cn cc bin dng to nn chi tit v vy bn c th khng cn phi v lun c chi tit.Nhng nhiu khi i vi nhng chi tit tuy l gia cng 2D nhng phc tp cao,bn cng phi cn xy dng m hnh qu trnh quan st c trc quan hn.Vn v thit k bn hc trc trn ti liu khc, phn ny chng ta ch bn n gia cng,v vy chng ta khng phi mt cng v li lm g,bn hy m file contour c trong th mc D:\2D toolpaths Sample files nh hnh di y. Trang 3
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Phay contour dng phay cc ng vin trn mt phng XY trn nhng cao Z khc nhau,hoc theo nhng ng vin 3D (contour 3D),cc ng vin ny thng l cc ng vin ca chi tit cn gia cng.Chng ta thng nht gi cc ng vin ny l coutour trong sut qu trnh tm hiu v gia cng contour,cc contour c th kn hoc h,c lp hoc xen k nhau.Qu trnh phay bao gm cc bc sau :
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Menu toolpath nh bn thy,Mastercam cung cp cc phng php gia cng 2D bao gm, Contour, Drill,Pocket, Face,2D High speed,Engraving,Circle paths. Cc phng php gia cng 3D bao gm Surface Rough,Surface Finish,Surface Highspeed,Multiaxis,Wireframe,chng ta s nghin cu khi hc v gia cng 3D.Trong ni dung gio trnh ny chng ta s nghin cu v cc phng php gia cng 2D v trong chng u tin ny chng ta s hc v phay countour.
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Bn hy chuyn sang khung nhn Top v ch hin th WireFrame thy r hn cc bin dng cng nh kch thc ca m hnh.
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Trn vng ho Level 1 l hnh v ca cc contour,level 2 l m hnh solid ca chi tit,level 3 l kch thc.Mt phng v contour c Z=0.Gc to nm gia nh hnh trn.Bn hy nhn Alt+chut gia xoay m hnh quan st cc gc khc nhau ca chi tit,sau hy tr li khung nhn ISO,v n Level 3 ca cc kch thc i. Trang 4
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Trn menu Machine type\Mill by gi c sn my Mill 3-axis VMC MM.MMD (My phay ng 3 trc),bn hy chn vo n,nu cha c bn hy cho n xut hin bng cch chn t Machine type\Mill\Manage list.
Khi trn th toopaths ca ca s Operation Manager s xut hin Machine Group 1.Pha di Machine Group l Properties-3-AXIS VMC (Cc c trng ca my) vi File,Tool Settings,Stock setup,Safety zone.Chng ta s tm hiu v cc tu chn ny sau,n y coi nh kt thc vic chn my. 1.5 Thit lp hnh hc phi,vt liu phi,cc thit lp v dng c ct,vng an ton my. Vic thit lp phi c th c thc hin bng nhiu cch :
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n gin nht l Mastercam t ng to phi.Vic xc nh kch thc phi t ng l da trn cc thng tin v ng chy dao m bn khai bo.Vic ny lm cho qu trnh to ng chy dao nhanh hn,do nng xut lp trnh cao hn.Vi Mastercam,vic to phi chnh xc l khng quan trng.iu quan trng l bn to ra ng chy dao (toolpath) ng.Tuy nhin,mt s trng hp cc trng hp ng chy dao phc tp,i vi trng hp gia cng 3D l cn thit,hin nhin vic to phi trn Mastercam khng phi l tha,bn s gp nhiu trng hp s cn n n.V vic to phi chnh xc,chng ta s bn sau.Trc mt, qu trnh to ng chy dao nhanh chng,ta chp nhn Mastercam t ng to phi cho chng ta chy m phng.Do vy y bn khng cn lm g c,cc yu t v vt liu phi,dng c ct,vng an ton chng ta s tm hiu trc kt thc phn ny. 1.6 Gi lnh contour t Menu toolpaths tin hnh to ng chy dao. 1) T menu toolpaths,bn thy danh sch cc phng php gia cng khc nhau. 2) Chn phng php phay l contour,h thng cho xut hin hp thoi Enter new NC name yu cu t tn cho file NC sau khi xut chng trnh.Mc nh h thng ly tn contour l tn file ban u.Hy t l contour 1 v chn OK kt thc n.Xut hin hp thoi chaining,trn mn hnh bn thy dng nhc Select contour chain 1 bo cho chng ta bit vic cn lm by gi l chn chui i tng ca contour.Chng ta s chn contour ngoi cng trc. 3) Trn hp thoi chaining bn thy c rt nhiu tu chn,vic s dng cc tu chn ny c nhiu iu kh hay,chng ta s tm hiu n sau, thao tc ny bn ch cn thit lp theo th t nh hnh di y.
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1) Mastercam t ng to phi khi m phng 2) Chn Stock Setup trn ca s Operation manager sau khi chn my. 3) Chn Options trn hp thoi Verify khi m phng.
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Thao tc th 3 trn thanh status bar di y mn hnh bn hy chn chuyn sang ch lm vic 2D,iu ny cho php bn ch chn cc i tng nm trong mt phng Cplane.Nu bn ch lm vic l 3D,vic chn chain cho php chn c chain 3D m vic gia cng contour 3D khng nm trong ni dung phay contour 2D ny.V sau vic phay contour 3D s dng n n,chng ta s ni sau. 4) Ch ln im 1 nh hnh di y.Ch khi chn,phi kch tri chut ti gn im u ca ca i tng line.H thng s t ng chn im bt u t im ny v hng mi tn s l hng ca dao chy sau ny,bn hy lu n hng ca mi tn ny nh.Trn mn hnh dng nhc yu cu bn chn chain th 2,nu mun bn c th chn thm cc chain cn li,nhng vi mc ch ca bi ny ch dng li contour ngoi cng nn bn khng cn chn thm g na.Chain c chn by gi chuyn sang mu vng cho thy i tng c chn.
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Hy chn xung mc Tool pha bn tri hp thoi ny,bn phi hin th nh hnh di y.Ti y bn cn khai bo cc thng s lin quan n dng c ct,nhng hin ti cha c mt dng c ct no c,vic tip theo l chn dng c ct.
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1.7 Chn dng c ct v thit lp cc thng s lin quan n dng c ct Khi phay contour ngi ta thng chn dao phay ngn u bng,nu vt cnh ngi ta chn dao Chamfer Mill,nu bo cnh ngi ta chn dao Radius Mill,nu phay rnh chn Slot Mill,rnh ui n Dove Mill,khc ch theo contour c th dng dao Engrave tool.ng knh dao tu theo hon cnh,ni chung,nguyn tc chn l dng c ct cng cng cng tt nu hon cnh cho php.Khng nn chn nhng dng c ct nh,yu,v nng sut thp,nguy c gy dao cao.Bn c th tra cc thng s lin quan n cc gii hn v ch ct ti a cho php vi tng loi dao khc nhau trong cc cataloge v dng c ct. thc hnh chng ta chn dao phay ngn u bng ng knh 12mm,nguyn nhn v cc gc ln ca chi tit c bn knh nh nht l 6.35mm,vic chn dao c ng knh 12mm khng nh qu cng khng ln qu khin dao khng n ht cc gc ln ny.
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1) Kch phi chut ln nn trng cho xut hin menu nh trn hnh trn y. ngha ca cc tu chn trn menu ny nh sau: Select library tool=Chn dng c ct t th vin dao. Create new tool=To mi dng c ct. Edit tool=Chnh sa dng c ct. Get angled head= Ly gc nghing cho u dao,s dng trong cc my phay c u dao kt hp. Load tool on machine=Ti dng c ct trn my. Tool Manager =Qun l dng c ct View =Hin th dng ct vi c ln,nh,theo thng tin km theo. Trang 8
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Trn hp thoi ny bn c th dng th vin khc tm dng c ct cn thit,c th bn s dng khi khc.Cn by gi bn hy nh du chn Filter Active kch hot ch lc loi dao bn cn,bn chn vo Filter chn loi dao cn lc,xut hin hp thoi Tool List Filter,trn hp thoi ny hin th tt c cc loi dao bn c th dng cho vic gia cng.Hy chn none pha tool types hu cc loi dao cn lc trc ,sau hy chn vo Flat end Mill chn loi dao phay ngn u bng.Chn Done kt thc vic chn loi dao.
Quay tr li hp thoi tool selection bn thy di bng lit k by gi hin ra hng lot kch thc dao khc nhau c th vin ny.Hy chn dao 12.mm Flat End Mill ri chn Done thot ra.Kt qu phi c nh hnh di y.
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Trn hnh bn thy xut hin dng c ct #221-Flat Endmill trong danh sch dng c ct hin ti.Tc ct v tc chy dao c cho pha di. 3) Kch phi chut ln dng c ct #221-Flat Endmill chn Edit toolhoc kch p chut vo dng c ct ny s xut hin hp thoi Define tool-Machine Group-1 nh hnh di y
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1.9 Thit lp cc thng s kt ni vi contour theo phng Z: 1) Chn tip xung mc linking parameters,trong mc ny cho php thit lp cc thng s kt ni vi contour theo phng ng,bao gm chiu cao an ton,chiu cao li dao,chiu cao n dao,mt nh phi,chiu su vng gia cng.
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Trn mn hnh bn thy ng chy dao gm c 2 mu : vng v xanh nht.Mu vng l mu ca cc ng chy dao nhanh (G0),mu xanh nht l mu ca cc ng chy dao theo bc tin F (G01,G02,G03). Chy BackPlot in li ng chy dao trn mn hnh: 1) Trn ca s Operation Manager chn vo toolpath va to ra v chn Backplot selected operations nh hnh di thc hin backplot. Trang 12 1.10
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2) Chp nhn cc tu chn mc nh ri chn Apply,cha vi OK lc ny trn mn hnh xut hin ng chy dao,bn c th chnh sa li khi cha chn OK nu mun,tuy nhin chng ta s dng ti n thng xuyn sau ny,cn by gi hy chn OK kt thc hp thoi 2D toolpaths-Contour.Trn mn hnh by gi bn thy cc ng chy dao nh hnh di y.
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2) Trn mn hnh xut hin hp thoi Backplot v pha di thanh Ribbon ng thi xut hin thanh cng c Backplot VCR. ngha ca cc phm bm trn thanh cng c Backplot VRC nh sau :
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5) Chn Quick verify,show holder,show rapid moves v Step forward.Nhn phm S lin tc v theo di trn mn hnh.Bn thy ng chy dao va sinh ra dng c,va c dng khung dy,trn mn hnh c c dng c ct v kp ca n. 6) B chn Quick verify v cho chy li Step forward,bn thy ng chy dao by gi l dng khung dy,ti nhng v tr dng li nu bn chn Save tool geometry trn mn hnh s xut hp thoi save tool geometry v chn ok th trn mn hnh s xut hin cc i tng hnh hc ca dao vi Level va chp nhn.Bn hy chn th nu mun.Nu l save tool geometry bn c th xo n trn hp thoi qun l Levels. 7) Hy chn Play.Bn thy ng chy dao lin tc xut hin khi dng c ct di chuyn.
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8) Chn Options
Nhn sang mc Appearance vi tu chn Tool c 3 cch hin th Plain : Hin th dng c ct dng khung. Fluted : Hin th li ct dng khung dy. Shaded : T bng dao Material : Hin th mu vt liu Cleanup screen on : lm sch mn hnh khi Operation change : Lm sch mn hnh khi c s chuyn qua toolpath khc Tool change : Lm sch mn hnh khi c s i dao.
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1.11 Thc hin Verify hoc Simulate chy m phng gia cng vi ch phi v dao hoc m phng gia cng trn my o. 1) Chn Done kt thc qu trnh BackPlot ng chy dao. 2) Chn Verify
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3) Chn nt .Xut hin hp thoi Verify Options nh hnh di y.Trong khung Stock,chn Shape l Box,Boundaries l Scan toolpaths,chn initial stock size source l scan toolpath(s) ri chn Ok.
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4) Chn nt Machine
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Chn Ok kt thc vic chnh sa li chiu su vng gia cng.Tip tc chn verify li by gi bn thy phi by gi dy hn trc.Chn Machine nh hnh di y. kt qu phi c
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10) Hy chn nt Save Stock as a file lu bn thnh phm,dng lm phi cho nguyn cng sau.Xut hin ca s nh hnh di y,mc nh h thng ly tn trng vi tn Contour 1 m bn t lc u.Bn c th chp nhn hoc t tn mi,sao cho d nh. 11) Hy lu vi tn l Contour 1 Sau NC1.STL ri save li,nhng hy lu ng dn n th mc cha file ny nh v c lc chng ta li dng n n na. 1.12 Thc hin Post xut chng trnh NC. 1) Sau khi kt thc vic m phng gia cng.Trn ca s Operation Manager bn hy hn nt bt u thc hin xut chng trnh NC.Xut hin hp thoi nh hnh di.Bn thy vng active post (post ang dng) l GENERIC FANUC 3X MILL.PST vi nt chn Select Post b v hiu.Chp nhn cc tu chnh khc.
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2) Chn Ok.Xut hin hp thoi nh hnh di y.
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3) t tn cho chng trnh NC l Contour 1_NC1.NC ri lu li.H thng cho xut hin mt ca s khc ca chng trnh Mastercam X Editor,trong l ni dung chng trnh NC va xut ra nh sau. ( T221 | 12. FLAT ENDMILL | % H221 ) O0000(CONTOUR) N100 G21 (DATE=DD-MM-YY 10-01-12 N102 G0 G17 G40 G49 G80 G90 TIME=HH:MM - 23:48) N104 T221 M6 (MCX FILE - P:\ASSD\CAMMECH\2D N106 G0 G90 G54 X1.635 Y-116.64 TOOLPATH\CONTOUR.MCX-5) S1591 M3 (NC FILE - C:\DOCUMENTS AND N108 G43 H221 Z25. SETTINGS\ADMIN\DESKTOP\NC\CONTOU N110 Z10. R.NC) N112 G1 Z-12.7 F159.1 (MATERIAL - ALUMINUM INCH N114 Y-104.64 F318.2 2024) Trang 20
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N116 N118 N120 N122 N124 N126 N128 N130 N132 N134 N136 N138 N140 N142 N144 N146 G3 G1 G2 G1 G3 G1 G2 G1 G2 G1 G2 G1 G3 G1 G2 G1 X-10.365 Y-92.64 R12. X-67.473 X-86.173 Y-73.94 R18.7 Y.736 X-86.523 Y1.086 R.35 X-97.826 X-116.526 Y19.786 R18.7 Y73.161 X-97.826 Y91.861 R18.7 X98.218 X116.918 Y73.161 R18.7 Y58.903 X117.268 Y58.553 R.35 X126.878 X145.578 Y39.853 R18.7 Y.808 N148 N150 N152 N154 N156 N158 N160 N162 N164 N166 N168 N170 N172 N174 N176 % G2 X126.878 Y-17.892 R18.7 G1 X117.268 G3 X116.918 Y-18.242 R.35 G1 Y-33.52 G2 X109.767 Y-48.228 R18.7 G1 X58.292 Y-88.648 G2 X46.743 Y-92.64 R18.7 G1 X-10.365 G3 X-22.365 Y-104.64 R12. G1 Y-116.64 G0 Z25. M5 G91 G28 Z0. G28 X0. Y0. M30
y l chng trnh CNC dng iu khin cc my phay CNC 3 trc,dng h iu khin Fanuc. Bn cht qu trnh to toolpath l g?qu trnh gia cng l g?nu bn nm c iu ny th v sau bn s rt d dng khi lm vic vi Mastercam. Vy l qua mt s thao tc,bn c th lp trnh phay mt contour trn my phay CNC.Cng vic trn d n mc mt ngi khng bit g v CNC lm cng c th lm c.Tt nhin, cho nhanh chng,bn chp nhn hng lot cc thng s mc nh ca h thng.Ngay c phi dng cho gia cng bn cng khng thit lp m nh h thng xc nh da trn ng chy dao m h thng t ng sinh ra.Vy c liu hp l khng?C phi khi no bn cng phi dng li cc thng s trn ca h thng mt cch m qun?Liu bn c th t mnh thit lp cc thng s theo mnh?Mun lm c nhng iu trn bn phi c kin thc cng nh hiu bit v CNC v cng ngh ch to my.Th nhng,nu bn khng c nhng kin thc nn tn v 2 lnh vc trn,th liu c th s dng Mastercam lp trnh c khng?Tt nhin l vn c th c,vi iu kin bn l bn phi theo st v nm vng nhng g m ti hng dn trong ti liu ny.Bn cng c th tham kho thm cc ti liu chuyn v cng ngh ch to my v lp trnh CNC m ti,cc ng nghip v bc tin bi i trc vit hiu bit c su sc hn. 1.13
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trn chng ta tm hiu v qu trnh to phi t ng trn Mastercam khi m phng gia cng,qu trnh trn chng ta phi thay i i cht v chiu su vng gia cng bn mi thc s thy qu trnh ct gt khi thc hin m phng.i vi trng hp cc chi tit n gin,ch mt vi bin dng chng ta nm r v cc gii hn ca vng gia cng,chng ta ch cn quan tm n ng chy dao.Cn kch thc phi khng quan trng.Trong trng hp bn thc s c phi v bn mun dng n trong khi gia cng,th nht thit bn phi dng ti th Stock Setup trn hp thoi Machine Group properties. vo hp thoi Machine Group properties bn c th vo trc tip hoc gin tip hp thoi Machine Group properties.n gin nht trn hp thoi operation manager,vi th toolpath,pha di Properties-3-AXIS VMC bn chn vo stock setup xut hin hp thoi Machine Group properties vi th Stock setup xut hin nh hnh di y.
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Hp thoi trn y cho php bn thit lp cc d liu v cc tp tin ang s dng,dng c ct,v phi v vng an ton ca my tng ng vi cc th Files,Tool Settings,Stock setup,Safety zone.Nhng th chng ta tm hiu y l th Stock setup vi cc ty chn km theo. 1.13.1 Thit lp d liu phi. Phi trong mastercam c th thit lp t 4 ngun : 1) T vic chn hnh dng kch thc phi v nhp cc kch thc phi trn th Stock setup. 2) Chn theo m hnh solid c sn trn mn hnh ha. 3) Nhp mt files STL c sn hoc c lu li t nguyn cng hoc bc cng ngh lu trc . 4) T ng to phi khi m phng. Trong th Stock setup,v hnh dng phi (shape) c th thit lp theo 4 cch. Rectangular : Dng ch nht,khi chn dng phi ny hnh dng phi s hin th pha di vi 3 kch thc theo phng x,y,z.
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File : phi c thit lp n mt file c sn vi nh dng Stl.i vi dng phi ny thng thng s c dng nh phi c,hoc phi qua gia cng.
Tng ng vi cc kiu thit lp hnh dng phi m cc la chn di y cho php s dng cc cch nh ngha vng gii hn cho phi.
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Vi kiu hnh dng phi l Rectangular cc cch nh ngha vng gii hn phi u dng c,vi Cylindrical cch nh ngha theo Select corner b v hiu cn cc cch nh ngha vng gii hn khc u dng c.Vi kiu nh ngha hnh dng phi l Solid v File.Cc cch nh ngha vng gii hn pha di u b v hiu.
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Mastercam a bn tr li mi trng ho v xut hin dng nhc Select first stock conner point : Chn im gc u tin ca phi,hy chn im 1 nh trn hnh,xut hin dng nhc tip theo.
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All solid,khi bn nh ngha vng gii hn phi theo cch ny,kch thc phi s t ng nhn da vo solid hin c trn mn hnh ho,tuy nhin phi trng hp ny khng phi l khi solid c trn mn hnh n ch nhn cc kch thc ca khi solid,hnh dng phi vn l dng ch nht. NCI extents : M rng to kch thc phi bng cch scan tp tin NCI trn Mastercam.Nu ti thi im bn to mt toolpath c sn ri,th vn c th to phi bng cch ny,qu trnh to phi s t ng qut theo cc ng chy dao c trn mn hnh v to phi cho chi tit.Nu trng hp ny,khng c mt toolpath no bn s khng thc hin c vic to phi,la chn ny s b v hiu.
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Select corners : nh ngha vng gii hng phi theo 2 nh gc cho ca phi.Vi cch nh ngha ny bn s 3 kch thc theo X,Y,Z s c cp nht trn vng thit lp kch thc phi.Cch nh ngha vng gii hn ca phi ny ch dng c cho trng hp phi ca bn c dng hnh hp ch nht.Cc hnh nh di y khng nm trong ni dung ca bi tp trc m ch nhm gii thch cho cc trng hp tng ng.Tt nhin bn s dng n n khi gp trng hp tng t.
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Vic to phi trong trng hp ny thc cht ch scan theo toolpath c sn v ch scan theo G1,G2,G3 tc l n ch nhn kch thc phi ca cc on chng trnh chy theo bc tin F,khng qut theo G0 v thc cht G0 khng tham gia vo qu trnh ct gt phi.
Bounding box : nhn vng bao trn mn hnh ho lm phi.Lu l trn mn hnh ch c m hnh gia cng,nu c cc i tng khc,vic xc nh vng bin ca phi s bao gm lun cc i tng khng cn thit cho vic to phi.
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All Entities : Nhn theo vng bao quanh tt c cc i tng trn mn hnh lm vng gii hn kch thc phi.Nh mn hnh di y,vic to phi nhn lun c cc i tng l kch thc nm trn mn hnh ho lm kch thc phi.
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Sau khi chn bounding box trn mn hnh phi nhn cc ng bao ca chi tit gia cng v hin dng ng nt t nh bn thy di y.
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chn i tng thc hin xc nh vng bin.
All Entities : Nhn tt c cc i tng trn mn hnh cho vic xc nh vng bin ca phi.
Stock:To phi.
Lines Arcs :to cc i tng line v Are. Points : To cc im trn vng bin. Center point :To tm vng bin.
Shape: Hnh dng phi,c 2 dng phi cho php thit lp trong hp ny l Rectangular v Cylindrical,mc nh h thng chn l Rectangular,nu bn chn Cylindrical,phi xc lp s c dng lng tr nh di y.
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Expand : M rng kch thc phi theo cc phng X,Y,Z,tng ng vi mi hng s cho php m rng thm mt khong.V d bn nhp theo phng trc X l 2mm th phi s t ng gin thm 2mm theo 2 hng (-) v (+) ca phi.
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Vic tm hiu cc chc nng khc ca lnh bounding box trong trng hp ny ch gii hn cc thng tin trn,nu bn quan tm n lnh ny hy tm hiu ni dung khc ca Mastercam. Unselect All : Hy tt c cc nh ngha vng gii hn phi thc hin trc .
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Stock origin: Gc phi hin th trn mn hnh ho,cc gi tr X,Y,Z hin th gc phi.Gi s bn s dng nh ngha hnh dng phi l Rectangular v cch nh ngha vng gii hn phi l Bounding box,tc l vng gii hn ca phi s da trn cc i tng c trn mn hnh ha,bn lu y ch l gc hin th phi trn mn hnh,khng lin quan n to chng trnh NC.Nu bn thit lp ng phi s hin th ng v khp vi m hnh chi tit gia cng,nu bn thit lp sai,khi m phng ct gt s hin th khng ng v ng chy dao s b lch vi phi hin th.Bn c th t gc phi hin th ti 8 gc ca phi hoc im gia ca mt trn phi,nh vy c tng cng 9 v tr t gc phi so vi gc ta lp trnh.Vic Mastercam cung cp 9 v tr ny ca phi khng lm cho chng ta cm thy phc tp v kh khn trong thao tc m cn lm cho vic thit lp gc phi hin th mt cch chnh xc v qu trnh m phng gia cng s tr nn d dng hn.Thng thng vi trng hp thit lp vng gii hn phi dng Bounding box nh di y,mc nh gc phi s nh hnh di.
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Trng hp ny gc phi hin th b khai bo lch so vi gc to ca h thng theo phng X,Y l 100,50.Nu bn mun gc to phi hin th v gc to h thng khp nhau bn phi chn gc hin th phi trn th stock setup tr v v tr chnh gia mt trn phi,hoc chn vo nt v quay li mn hnh ho chn vo gc to ca h thng,hoc nhp cc gi tr X=0,Y=0,Z=0 trn cc vng stock origin.Phi s t ng yu cu ca bn nh trng hp sau y.
Display : Cho php hin th phi di dng : Wire frame : Dng khung dy nh thy bn cnh Solid : hin th khi c
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Use Machine tree : S dng cu trc cy ca my,vic s dng chc nng ny s thay i th stock setup,vic nh ngha phi by gi c xt n quan h ca phi so vi bn my.
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Nh hnh trn y phi vi b dy l 50mm,gc phi t ti v tr gc tri mt trn phi.Tnh t mt trn v tr t phi trn mt phng bn my s cch mt trn mt khong 50mm,tc l tnh theo to Z ca gc phi s c to mt y t phi l Z=-50. Ngoi vic nh ngha phi bn cng c th xc nh cc quan h khc vi my nh mm cp,steady rests,v tailstocks(chng tm).Tu chn ny ch h tr ngi s dng Mastercam trong m phng gia cng vi cng c Machine simulation,cng nh lnh vc gia cng kt hp nhiu dao Multitaking Machining.Ni chung mc nh tu chn ny Mastercam khng cp n,bn cng khng cn quan tm n.n y chng ta tm hiu xong cc thng s v ngha ca ca chng trn th Stock setup.Bn hy chn qua th Safety zone,v bt u tm hiu chng. 1.14 Thit lp vng an ton (Safety zone)
Khai bo vng an ton ca my,trong qu trnh to phi cho php thit lp vng an ton cho my,i vi mi my khc nhau,tu thuc vo kch thc,cc gii hn hnh trnh ca tng my.Do s khc bit gia cc my v vng an ton,hoc do cha bit n kch thc ca vng an ton my s thc hin trn my no,ngi ta thng b qua cng on ny,tuy nhin trong gii hn no ngi lp trnh phi on trc cc kch thc ny thng qua kch thc chi tit gia cng v tri nghim trong qu trnh lm vic.Vng gip trnh va chm c th gy ra bi u xoay dao,hoc bi cc c trng ca chi tit,hoc g vi qu o chy dao. Lu : Safety zone khng dng c i vi Mastercam Wire.
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Nh bn thy trn th Safety zone cung cp 3 cch thc khai bo vng an ton my dng hp,dng bn cu,dng bn tr cho tng trng hp c th.Theo mc nh trung tm vng ton s bao vy vng gc to h thng (0,0,0),tuy nhin bn c th thit lp li n bng cch thay i safety zone view nh bn thy pha di th safety zone.
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Chn OK v kt thc vic chn khung nhn hin th vng an ton quay li th safety zone bn thit lp cc kch thc vng an ton v ok kt thc vic thit lp vng an ton,trn mn hnh bn s thy vng an ton hin trn mn hnh.
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Vy l bn tm hiu xong cc thit lp v hnh hc,v kch thc phi,vng an ton my.Ngoi nhng vn trn,Mastercam cn cho php bn thit lp v cu hnh ng chy dao (toolpath),v cch tnh ton bc tin dao,v vt liu phi tin hnh cc ni dung trn bn phi chn vo th tool settings trn hp thoi Machine group properties.Sau khi chn vo th tool settings hp thoi Machine group properties nh sau.
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Lu : Bn phi kch hot cc chuyn ng li dao(retract moves) trong qu o chy dao hoc trong th parameter trong hp thoi toolpath bng cch nh du kim vo tu chn retract mi kch hot c vng an ton.Mt iu khc na l cc thit lp vng an ton ny ch p dng cho gia cng 4-5 trc.Vi gia cng 2 v 3 trc Safety Zone ch c s dng cho cc di chuyn u tin ca qu o chy dao.Mt vng an ton s c dng t ng di nhng trng hp sau y : Khi c mt chuyn ng ca trc A hoc B trong toolpath khi p dng gia cng 4 trc vi trc thay th. Khi c s thay i ca mt phng t dao Tool plane trong cc bc cng ngh hoc gia mt bc cng ngh,cng nh trng hp s dng chc nng Transform toolpath. Trong tt c cc chu trnh khoan trc hoc sau khi c s xoay chi tit gia cng,ti nhng v tr c s khc nhau v gc mi pha ca chi tit gia cng. 1.15 Cc thit lp lin quan n dng c ct (Tool Settings)
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Trong cch tnh dng ty chn Material,tc ct ly vt liu phi lm c s v c tnh theo cng thc sau (CS=Cutting Speed). CS=(material base CS value x operation type CS %) x tool CS % x tool material CS % Th d vi nhm.
Material base CS value =120m/min Operation type l phay Contour,th h s tc ct CS % =60 % Tool l dao phay ngn u bng Flat endmill th h s tc ct CS %=80% Tool material l titanium-coated carbide th h s tc ct CS%=200%
T tc ct,ty theo ng knh dng c ct m suy ra s vng quay trc chnh. Vic tnh ton l da vo s tay cng ngh ch to my v Mastercam s t tnh cho bn sau khi bn cho Mastercam bit y thng tin. Tng t,lng chy dao tnh trn mt rng (Feed per tooth = FPT) ca dng c ct c tnh nh sau : FPT = (material base FPT value x tool type FPT %) x tool FPT % x tool material FPT %. Th d vi nhm :
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FPT = 0.2x0.75x0.9x0.2=0.27mm/rng Bit s rng,bit s vng quay,h thng s tnh ra lng chy dao tnh trong mt pht.
Trong chng trnh CNC s vng quay trc chnh rpm c th hin bng m lnh G97 S,cn lng chy dao c th hin bng m lnh G94F 3) From defaults : Tnh theo cc gi tr mt nh m Mastercam cung cp,lc u khi thit lp cc thng s lin quan Mastercam cung cp cho bn cc thng s mc nh tng ng vi vt liu phi l Aluminum mm-2024 v vi mi dao c mt ch ct mc nh. 4) Adjust Feed on arc move : iu chnh bc tin theo cc di chuyn ca dao khi vo cc cung trn.Thng thng khi lp trnh gia cng chng ta thng cho bc tin vo cc on cung trn bng vi bc tin chy dao ngang,nu chng ta s thy khi dao n theo phng thng vi bc tin F khi chy tuyn tnh theo G1 l khng i,cc b mt khi chy qua cc on c cung trn thng c cht lng b mt khng tt bng khi chy theo G1,dao khi chy qua cung trn cht lng ni suy khng tt khi chy theo G1,v c s kt hp chuyn ng ca trc X v Y hoc X,Z hoc Y,Z. ti u ng chy dao,Mastercam cho php bn iu chnh bc tin khi dao i vo cc Trang 36
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Material base FPT value dng phay nhm = 0.2mm/rng Tool type l dao phay u bng c h s FPT % = 75% Tool dng dao phay contour c h s FPT % = 90% Tool Material l titanium-coated carbide c h s FPT%=200%
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1.15.1 Feed calculation : Tnh ton bc tin dao theo : 1) From tool : tnh ton theo dng c ct chn trong th vin dao. 2) From material : Tnh theo vt liu dng c ct v phi gia cng nh pha di hp thoi ny vng Material.
Override defaults with modal values : Xuyn sut cc gi tr mc nh vi cc gi tr hu ch di y,cc gi tr di y nu c chn,khi bn to nhiu toolpath khc nhau,cc toolpath k tip s nhn cc gi tr Clearance height,Retract height,Feed plane ca toolpath trc lm gi tr s dng cho toolpath ang lm vic. Trang 37
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5) User defined : Tnh theo ngi s dng nh ngha,nu nh bn khng mun dng cch tnh bc tin ca Mastercam cung cp bn c th dng cc thng s kinh nghim do bn c kt trong qu trnh lm vic tng ng vi mi loi my c kt cu my,gii hn v ch ct gtkm theo l cc thng s : a) Spindle speed : Tc trc chnh. b) Feed rate : bc tin n dao ngang. c) Plunge rate : Bc tin n dao theo chiu trc dao cn gi l bc tin xung dao khi gia cng. d) Retract rate : Bc tin li dao,nu bn nhp thng s ny,chng trnh xut ra s thay th cc m G0 bng G1 tng ng vi bc tin m bn chn. 1.15.2 Toolpath configuration : Cu hnh cho cc toolpath sp to.Bao gm cc thng s sau : 1) Asign tool numbers sequentially : Gn s th t dao khi to cc bc gia cng tng ng vi tng dao khc nhau. 2) Warn of duplicate tool number : Cnh bo khi c s trng s th t dao khi to bc gia cng (toolpath). 3) Use tools step,peck,coolant :S dng cc bc xung dao,bc n dao ngang,khong nhp trong chu trnh khoang G83,m ti ngui (M8,M9) s dng cho cc bc cng ngh trc cho bc cng ngh sau,iu ny gip bn hn ch thit lp li cc tham s dng trc . 4) Search tool library when numbering a tool number : T ng tm dao trong cc th vin khi bn nh s dao.Trong Mastercam c sn th vin dao theo cc tiu chun do cc hng ch to dng c ct c cp nht y thng tin d kin khi c s thay i hay ci tin v cng ngh,thng tin v dng c ct bao gm,s th t thit lp sn,ch ct gt tng ng vi tng loi vt liu,loi dao,s li ct,chiu di dao tiu chun,chiu di ct ca dao. 1.15.3 Advanced options :Cc tu chn nng cao.
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Start : Gi tr bt u ca Block u tin trong chng trnh NC. Increment : s gia ca block. 1.15.4 Material : Vt liu phi.C cc tu chn Edit : Chnh sa thng tin vt liu hin hnh.Chn vo Edit xut hin hp thoi Material Definition
Cc thng s trn hp thoi Material definition : 1) 2) 3) 4) Material name : Tn vt liu hin hnh. Comment : Nhp comment cho vt liu ang dng. Base cutting speed : Vn tc ct gt c s tnh theo n v mm/pht. Base feed per tool/revolution (mm) : Lng chy dao (bc tin dao ngang)/mt rng/Mt vng quay tnh theo n v mm. 5) Output feed rate units : n v u ra ca bc tin,nu chn millimeters Mastercam cho xut ra n v tnh bc tin theo mm. 6) Allowable tool materials and additional speed/feed percentages : Cc vt liu lm dao cho php s dng trong Mastercam v phn trm tc ct/bc tin. Trang 38
SFM % : Surface Feet/Minute-Tc ct b mt tnh theo feet/minute hoc inches/minute. FPT : Feed per tooth Lng n dao tnh theo 1 li ct.
Cc thng s lin quan n ch ct gt s c gii thch trong cc phn lin quan n tnh ton bc tin v tc ct khi thc hin to cc toolpath tng ng. 1) Reset : Thit lp li cc gi tr tr v mc nh.
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Display options : Cc tu chn hin th vt liu a) b) c) d) e) Show all : hin th tt c. Inch : Ch hin th vt liu theo h inch. Millimeters : Ch hin th vt liu theo n v millimeter Meters : Ch hin th vt liu theo n v Mt. Source : Ngun vt liu chn vo mi tn ch xung pha bn phi v chn Mill-library. Trang 39
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Tr li vi hp thoi Machine group properties trn th tool settings pha di vng material bn chn nt select dn n hp thoi Material list,mc nh ang s dng vt liu l nhm 2024 (Alumium 2024).
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Vy l bn tm hiu xong hp thoi Material definition.Hy chn OK kt thc vic tm hiu cc thng tin lin quan v tr v hp thoi trc .
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Pha trn lit k tt c cc loi vt liu m Mastercam cung cp cho bn thc hin chn vt liu phi gia cng.Bn hy chn mt vt liu m bn mun dng,trng hp ny theo v d l Aluminum 2024.Ok kt thc vic chn vt liu. 1.16 Thit lp v cc tp tin s dng trong Mastercam :
Trong qu trnh chn my gia cng,Mastercam mc nh chn cho bn mt s tp tin km theo,v d khi bn chn my no Mastercam s t ng chn cho bn file post tng ng vi my ,cc tp tin th vin dao,th vin Nguyn cng hoc bc cng ngh dng cho my .Tuy nhin mt s trng hp bn vn c th thay i cc file ny nu mun. thc hin iu ny bn c th chn vo th Files trn hp thoi Machine group properties nh hnh di y.
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NGUYN MINH HIU
1) Output operation comments to NC : Cho xut cc ghi ch ca nguyn cng hay bc cng ngh trong file NC sau khi xut chng trnh. 2) Output machine name to NC : Cho xut tn my trong file NC sau khi xut chng trnh. 3) Output group name to NC : Cho xut tn nhm my,nhm toolpath trong file NC sau khi xut chng trnh. 4) Output group comments to NC : Cho xut cc ghi ch ca nhm my,nhm toolpath trong file NC sau khi xut chng trnh.
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