INCH STANDARD COUNTERBORE

REV. F 06/02/2005
H'

SCREW
SIZE

#
#
#
#
#

2
4
6
8
10
1/4
5/16
3/8
7/16
1/2
5/8
3/4
7/8
1

SCREW CAP HEAD CAP HEAD SOCKET

DIA.
DIA.
HEIGHT
SIZE
d
(MAX)
(MAX)
D
H
0.086
0.140
0.086
5/64
0.112
0.183
0.112
3/32
0.138
0.226
0.138
7/64
0.164
0.270
0.164
9/64
0.190
0.313
0.190
5/32
0.250
0.375
0.250
3/16
0.313
0.469
0.313
1/4
0.375
0.563
0.375
5/16
0.438
0.656
0.438
3/8
0.500
0.750
0.500
3/8
0.625
0.938
0.625
1/2
0.750
1.125
0.750
5/8
0.875
1.313
0.875
3/4
1.000
1.500
1.000
3/4

D'

CLEARANCE
DIA.
(CLOSE)
d'
3/32
0.094
1/8
0.125
#23
0.154
#15
0.180
#5
0.206
17/64
0.266
21/64
0.328
25/64
0.391
29/64
0.453
33/64
0.516
41/64
0.641
49/64
0.766
57/64
0.891
1-1/64
1.016

d'

C'BORE
DIA.
(CLOSE)
D'
0.156
0.204
0.246
0.290
0.332
0.400
0.493
0.590
0.681
0.775
0.963
1.151
1.340
1.528

CLEARANCE
DIA.
(FREE)
d'
#36
0.107
#27
0.144
#18
0.170
#10
0.194
#2
0.221
9/32
0.281
11/32
0.344
13/32
0.406
15/32
0.469
17/32
0.531
21/32
0.656
25/32
0.781
29/32
0.906
1-1/32
1.031

C'BORE
DIA.
(FREE)
D'
0.161
0.220
0.262
0.306
0.348
0.416
0.509
0.606
0.697
0.791
1.000
1.171
1.359
1.546

TOLERANCES +/FREE
CLOSE
CLEARANCE DIAMETER
0.005
0.005
COUNTERBORE DIAMETER
0.010
0.005
COUNTERBORE DEPTH
0.010
0.010
FREE SHOULD BE USED UNLESS CLOSE IS REQUIRED

Printed copies of Electroimpact standards are for reference only and are not subject to revision control.

C'BORE
DEPTH
H'
0.105
0.135
0.165
0.190
0.215
0.275
0.340
0.405
0.470
0.535
0.665
0.790
0.915
1.045

SCREW
SIZE

#
#
#
#
#

2
4
6
8
10
1/4
5/16
3/8
7/16
1/2
5/8
3/4
7/8
1

BOLT TORQUE
Rev B 12/9/03

"DRY" BOLT TIGHTENING TORQUE

"DRY" IS LIGHT MACHINE OIL, GENERALLY AS DELIVERED IN THE BOX
USE "LUBRICATED" VALUES FOR WET LOCKTITE COVERED BOLTS

M4
M5
M6
M8
M10
M12
M16
M20
M24
M30

GRADE 12.9
N-M
FT-LBS
4.6
3.358
9.5
6.935
16
11.7
39
28.5
77
56.2
135
98.6
330
240.9
660
481.8
1130
830
2250
1660

M4
M5
M6
M8
M10
M12
M16
M20
M24
M30

GRADE 10.9
N-M
FT-LBS
2.7
1.971
5.5
4.015
13
9.5
32
23.4
64
46.7
110
80.3
275
200.8
550
401.5
900
660
1800
1330

GRADE 8.8
N-M
FT-LBS
M4
M5
M6
M8
M10
M12
M16
M20
M24
M30

9.5
23
46
80
195
390
715
1415

6.9
16.8
33.6
58.4
142.4
284.7
520
1040

"LUBRICATED" BOLT TIGHTENING TORQUE

"LUBRICATED" IS ANTISIEZE OF SIMILAR
USE FOR WET LOCKTITE COVERED BOLTS

M4
M5
M6
M8
M10
M12
M16
M20
M24
M30

GRADE 12.9
N-M
FT-LBS
3.68
2.6864
7.6
5.548
12.8
9.3
31.2
22.8
61.6
45.0
108
78.8
264
192.7
528
385.4
904
664
1800
1328

M4
M5
M6
M8
M10
M12
M16
M20
M24
M30

GRADE 10.9
N-M
FT-LBS
2.16
1.5768
4.4
3.212
10.4
7.6
25.6
18.7
51.2
37.4
88
64.2
220
160.6
440
321.2
720
528
1440
1064

GRADE 8.8
N-M
FT-LBS
M4
M5
M6
M8
M10
M12
M16
M20
M24
M30

7.6
18.4
36.8
64
156
312
572
1132

5.5
13.4
26.9
46.7
113.9
227.8
416
832

NOTES:
METRIC SCREW CLASS IS INDICATED ON THE HEAD OF THE FASTENER OR ON THE BOX DEPENDING
ON FASTENER SIZE -- 12.9, 10.9 OR 8.8
-- BLACK SOCKET HEAD CAP SCREWS ARE GENERALLY GRADE 12.9
-- BLACK BUTTON HEAD, HEX HEAD AND COUNTERSINK (FLAT HEAD) BOLTS ARE GENERALLY 10.9

-- NON-BLACK FASTENERS (ZINC, SS OR CHROMATE) ARE GENERALLY LOWER GRADE.

Printed copies of Electroimpact standards are for reference only and are not subject to revision control.

WRENCH FLATS
REV. C 9/1/04

METRIC
SAE

NOMINAL
3/8
7/16
1/2
9/16
5/8
11/16
3/4
13/16
7/8
15/16
1

MAX.
0.378
0.440
0.504
0.566
0.629
0.692
0.755
0.818
0.880
0.944
1.006

MIN.
0.372
0.434
0.498
0.559
0.621
0.684
0.745
0.808
0.870
0.932
0.992

NOMINAL
MM
4
5
6
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

MAX.
MM
3.95
4.95
5.95
7.95
8.95
9.90
10.90
11.85
12.85
13.85
14.85
15.90
16.90
17.90
18.90
19.80
20.80
21.80
22.80
23.80
24.80
25.80

MIN.
MM
3.75
4.75
5.75
7.75
8.80
9.75
10.75
11.70
12.65
13.65
14.65
15.70
16.70
17.70
18.70
19.60
20.55
21.55
22.50
23.50
24.45
25.45

MAX.
IN
0.156
0.195
0.234
0.313
0.352
0.390
0.429
0.467
0.506
0.545
0.585
0.626
0.665
0.705
0.744
0.780
0.819
0.858
0.898
0.937
0.976
1.016

MIN.
IN
0.148
0.187
0.226
0.305
0.346
0.384
0.423
0.461
0.498
0.537
0.577
0.618
0.657
0.697
0.736
0.772
0.809
0.848
0.886
0.925
0.963
1.002

Metric notes:
Metric tools are generally close to the nominal dimension +/- a tolerance,
Metric wrench flats on parts must be made under the nominal size.

Printed copies of Electroimpact standards are for reference only and are not subject to revision control.

METRIC COUNTERSINK
REV. H 06/02/2005
H

SCREW
SIZE

M
M
M
M
M
M
M
M
M
M

2
2.5
3
4
5
6
8
10
12
14

SCREW
DIA.
d
in
0.079
0.098
0.118
0.157
0.197
0.236
0.315
0.394
0.472
0.551

90

FLAT HEAD
DIA.
D (max)
mm
in
4.2
0.165
5.2
0.207
6.4
0.252
8.6
0.339
10.6
0.417
12.6
0.496
16.8
0.661
21.0
0.827
25.0
0.984
28.0
1.102

FLAT HEAD
HEIGHT
H (max)
mm
in
1.1
0.043
1.4
0.054
1.7
0.067
2.3
0.091
2.8
0.110
3.3
0.130
4.4
0.173
5.5
0.217
6.5
0.256
7.0
0.276

SOCKET
SIZE

1.3 mm
1.5 mm
2 mm
2.5 mm
3 mm
4 mm
5 mm
6 mm
8 mm
10 mm

D'

COUNTERSINK
DIAMETER
D'
mm
in
4.7
0.185
5.8
0.227
6.9
0.272
9.4
0.369
11.6
0.457
13.9
0.546
18.3
0.721
22.8
0.897
27.0
1.064
30.4
1.197

d'

CLEARANCE
DIA. d'
CLOSE
mm
in
2.2
0.087
2.7
0.106
3.5
0.138
4.5
0.177
5.5
0.217
6.50
0.256
8.5
0.335
10.5
0.413
12.5
0.492
14.5
0.571

COUNTERSINK DIAMETERS ARE BASED ON THE THEORETICAL MAXIMUM

HEAD DIAMETER AT A DEPTH OF .005 TO .015 AND AN ANGLE OF 90 DEGREES.
ACTUAL DEPTH MAY VARY DEPENDING ON ACTUAL HEAD DIAMETER AND ANGLE
COUNTERSINK DIAMETER TOLERANCES ARE +/- .010
COUNTERSINK ANGLE TOLERANCES ARE +/- 2 DEGREES
THREAD PITCHES SHOULD ALWAYS BE SPECIFIED,
BUT WHEN METRIC THREADS ARE SPECIFIED WITHOUT A PITCH, THE FOLLOWING PITCHES ARE TO BE USED:
M2
M 2.5
M3
M4

X .40
X .45
X .50
X .70

M5
M6
M8
M 10

X.80
X 1.0
X 1.25
X 1.5

M 12
M 14
M 16
M 20

X 1.75
X 2.0
X 2.0
X 2.5

M 24
M 30

X 3.0
X 3.5

Printed copies of Electroimpact standards are for reference only and are not subject to revision control.

SCREW
SIZE

M
M
M
M
M
M
M
M
M
M

2
2.5
3
4
5
6
8
10
12
14

INCH STANDARD COUNTERSINK

REV. E 06/02/2005
H

82

SCREW SCREW FLAT HEAD FLAT HEAD SOCKET

SIZE
DIA.
DIA.
HEIGHT
SIZE
d
D (max)
H (max)
#
2
0.086
0.197
0.064
0.050
#
4
0.112
0.255
0.083
1/16
#
6
0.138
0.307
0.097
5/64
#
8
0.164
0.359
0.112
3/32
# 10
0.190
0.411
0.127
1/8
1/4
0.250
0.531
0.161
5/32
5/16
0.313
0.656
0.198
3/16
3/8
0.375
0.781
0.234
7/32
7/16
0.438
0.844
0.234
1/4
1/2
0.500
0.938
0.251
5/16
5/8
0.625
1.188
0.324
3/8
3/4
0.750
1.438
0.396
1/2
7/8
0.875
1.688
0.468
9/16
1
1.000
1.938
0.540
5/8

D'

d'

C'SINK
DIA.
D'
0.214
0.272
0.324
0.376
0.428
0.548
0.673
0.798
0.861
0.955
1.205
1.455
1.705
1.955

CLEARANCE
DIA. d'
CLOSE
3/32
0.094
1/8
0.125
#23
0.154
#15
0.180
#5
0.206
17/64
0.266
21/64
0.328
25/64
0.391
29/64
0.453
33/64
0.516
41/64
0.641
49/64
0.766
57/64
0.891
1-1/64
1.016

SCREW
SIZE
#
#
#
#
#

2
4
6
8
10
1/4
5/16
3/8
7/16
1/2
5/8
3/4
7/8
1

COUNTERSINK DIAMETERS ARE BASED ON THE THEORETICAL MAXIMUM

HEAD DIAMETER AT A DEPTH OF .005 TO .015 AND AN ANGLE OF 82 DEGREES.
ACTUAL DEPTH MAY VARY DEPENDING ON ACTUAL HEAD DIAMETER AND ANGLE
COUNTERSINK DIAMETER TOLERANCES ARE +/- .010
COUNTERSINK ANGLE TOLERANCES ARE +/- 2 DEGREES
FREE SHOULD BE USED UNLESS CLOSE IS REQUIRED

Printed copies of Electroimpact standards are for reference only and are not subject to revision control.

METRIC COUNTERBORE
REV. H 06/02/2005
H'

SCREW SCREW
SIZE
DIA.
d
in
M2
0.079
M 2.5
0.098
M3
0.118
M4
0.157
M5
0.197
M6
0.236
M8
0.315
M 10
0.394
M 12
0.472
M 14
0.551
M 16
0.630
M 20
0.787
M 24
0.945
M 30
1.181

D'

CAP HEAD
CAP HEAD
DIA. (MAX) HEIGHT (MAX)
D
H
mm
in
mm
in
3.8
0.150
2.0
0.079
4.5
0.177
2.5
0.098
5.5
0.217
3.0
0.118
7.0
0.276
4.0
0.157
8.5
0.335
5.0
0.197
10.0 0.394
6.0
0.236
13.0 0.512
8.0
0.315
16.0 0.630 10.0 0.394
18.0 0.709 12.0 0.472
21.0 0.827 14.0 0.551
24.0 0.945 16.0 0.630
30.0 1.181 20.0 0.787
36.0 1.417 24.0 0.945
45.0 1.772 30.0 1.181

SOCKET CLEARANCE
C'BORE
SIZE
DIA. (CLOSE) DIA. (CLOSE)
d'
D'
mm
in
mm
in
1.5 mm
2.2
0.087
4.0
0.157
2.0 mm
2.7
0.106
4.7
0.185
2.5 mm
3.5
0.138
6.0
0.236
3.0 mm
4.5
0.177
7.5
0.295
4.0 mm
5.5
0.217
9.0
0.354
5.0 mm
6.5
0.256 10.5 0.413
6.0 mm
8.5
0.335 13.5 0.531
8.0 mm 10.5 0.413 16.5 0.650
10.0 mm 12.5 0.492 18.5 0.728
7.000
14.5 0.571 21.5 0.846
14.0 mm 17.0 0.669 25.0 0.984
17.0 mm 21.0 0.827 31.0 1.220
19.0 mm 25.0 0.984 37.0 1.457
22.0 mm 31.0 1.220 46.0 1.811

NOTE: " FREE SIZES " AND M2.0 AND M2.5

ARE NOT McMASTER CARR STANDARD CUTTING TOOLS
FREE SHOULD BE USED UNLESS CLOSE IS REQUIRED
TOLERANCES +/CLEARANCE DIAMETER
COUNTERBORE DIAMETER
COUNTERBORE DEPTH

6/16/2005

FREE
0.005
0.010
0.010

d'

CLOSE
0.005
0.005
0.010

CLEARANCE
DIA. (FREE)
d'
mm
in
2.50
0.098
3.00
0.118
3.75
0.148
4.90
0.193
5.90
0.232
7.00
0.276
9.20
0.362
11.40 0.449
13.50 0.531
15.70 0.618
18.00 0.709
22.50 0.886
26.70 1.051
33.00 1.299

C'BORE
DIA. (FREE)
D'
mm
in
4.30 0.169
5.00 0.197
6.25 0.246
7.90 0.311
9.40 0.370
11.00 0.433
14.20 0.559
17.40 0.685
19.50 0.768
22.70 0.894
26.00 1.024
32.50 1.280
38.70 1.524
48.00 1.890

C'BORE
DEPTH
H'
mm
in
2.5
0.098
3.0
0.118
3.5
0.138
4.5
0.177
5.5
0.217
7.0
0.276
9.0
0.354
11.0 0.433
13.0 0.512
15.0 0.591
18.0 0.709
22.0 0.866
26.0 1.024
32.0 1.260

SCREW
SIZE

M
M
M
M
M
M
M
M
M
M
M
M
M
M

2
2.5
3
4
5
6
8
10
12
14
16
20
24
30

THREAD PITCHES SHOULD ALWAYS BE SPECIFIED,

BUT WHEN METRIC THREADS ARE SPECIFIED WITHOUT A PITCH,
THE FOLLOWING PITCHES ARE TO BE USED:
M2
M 2.5
M3
M4
M5

X .40
X .45
X .50
X .70
X .80

M6
M8
M 10
M 12
M 14

X 1.0
X 1.25
X 1.5
X 1.75
X 2.0

M 16
M 20
M 24
M 30

Printed copies of Electroimpact standards are for reference only and are not subject to revision control.

X 2.0
X 2.5
X 3.0
X 3.5

Internal Thread Minor Diameter Limits

Rev A 6/24/04
Inch

Metric

Class 2B
Thread
4-40
4-48
6-32
8-32
10-24
10-32
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
7/16-20
1/2-13
1/2-20
5/8-11
5/8-18
3/4-10
3/4-16
1-8
1-12

Min
0.094
0.089
0.104
0.130
0.145
0.156
0.196
0.211
0.252
0.267
0.307
0.330
0.360
0.383
0.417
0.446
0.527
0.565
0.642
0.682
0.865
0.910

Max
0.085
0.097
0.114
0.139
0.156
0.164
0.207
0.220
0.265
0.277
0.321
0.340
0.376
0.395
0.434
0.457
0.546
0.578
0.663
0.696
0.890
0.928

Thread
M 2 X .40
M 2.5 X .45
M 3 X .50
M 4 X .70
M 5 X .80
M 6 X 1.0
M 8 X 1.25
M 10 X 1.5
M 12 X 1.75
M 14 X 2.0
M 16 X 2.0
M 20 X 2.5
M 24 X 3.0
M 30 X 3.5

Class 6H
Metric
Min
Max
1.57
1.68
2.01
2.14
2.46
2.64
3.24
3.47
4.13
4.38
4.92
5.15
6.65
6.91
8.38
8.68
10.11
10.44
11.84
12.21
13.84
14.21
17.29
17.74
20.75
21.25
26.21
26.77

Other metric threads start

on page 1645 in Machinery's Handbook

Other unified threads start

on page 1544 in Machinery's Handbook

Copied from Machinery's Handbook and is for reference only

For metric threads where the pitch is not called out on the drawing,
see the countersink/counterbore standards

Inch
Min
Max
0.062
0.066
0.079
0.084
0.097
0.104
0.128
0.136
0.163
0.173
0.194
0.203
0.262
0.272
0.330
0.342
0.398
0.411
0.466
0.481
0.545
0.559
0.681
0.699
0.817
0.837
1.032
1.054