Bui Vinh Quang k14 0705 Thiet Ke Nha May Bia 20tr Lit Nam 7425

Kha lun tt ngip
Thit k nh my Bia 20 triu lt/nm

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n: Thit k nh my bia 20 triu lt/nm
Sinh vin : Bi Vinh Quang
Lp K14 0705 CNSH
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LI CM N
Ti xin chn thnh cm n PGS.TS Nguyn Xun Phng Ging vin
b mn Cng ngh Thc phm v Cng ngh Sau thu hoch, Trng i hc
Bch Khoa H Ni tn tnh gip ti hon thnh kha lun ny.
Ti xin cm n cc thy c gp kin qu bu cho ti hon thnh tt

kha lun tt nghip, ng cm n cc thy c gio trong Khoa Cng ngh sinh
hc, Vin i hc M H Ni ging dy v ch bo cho ti nhng kin thc
v k nng cn thit.
Cui cng, xin c gi li cm n su sc ti gia nh, ngi thn v bn
b quan tm, ng vin gip ti rt nhiu trong thi gian hc tp, nghin
cu v hon thnh tt t thc tp v cun kha lun tt nghip ny.
Ti xin chn thnh cm n !
H Ni, ngy 25 thng 6 nm 2011

Sinh vin
Bi Vinh Quang
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MC LC
2.6 Lng nc dng cho sinh hot v phng chy cha chy:...............67
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Li m u
Trong cc loi ung gii kht hin nay bia rt c a chung, c
ph bin rng ri trn th gii v sn lng tiu th ln v ngy cng tng.
cc nc pht trin nh c, an Mch, Ba Lan, M... ngnh cng
nghip sn xut bia rt pht trin, sn lng bia ca c, M t 10 t
lt/nm.
Cng ngh sn xut bia cng nh sn phm bia ca cc nc ny thm
nhp vo thm nhp vo th trng ca rt nhiu nc trn th gii trong c
c Vit Nam. Mc tiu th bia bnh qun cc nc ny kh cao khong
100 lt/ngi/nm.
Cc nc ng tuy hin ti c mc tiu th bia cha cao bnh qun
khong 20 lt/ngi/nm ngoi tr mt s nc nh Nht Bn t 50
lt/ngi/nm. Nhng y l mt th trng ng dn c, sn lng bia Trung
Quc v Nht Bn cng gn bng sn lng bia ca c, M.
Vit Nam bia mi ch xut hin t u th k 20, nhng l mt nc
nm trong vng nhit i cn xch o to iu kin thun li ngnh cng
nghip bia tn ti v ngy cng pht trin. T ban u ch c cc nh my bia
nh l nh my bia H Ni v nh my bia Si Gn, hin nay cc nh my bia
xut hin hu khp cc tnh trong c nc, sn lng ca cc nh my cng
ngy cng tng. Hin nay nng sut ca nh my bia H Ni t trn 100 triu
lt/nm v ang tip tc tng nng sut ti 200 triu lt/nm vo nm 2010, nng
sut ca nh my bia Si Gn t trn 350 triu lt/nm v d kin s l 780
triu lt/nm vo nm 2010. Bn cnh rt nhiu thng hiu bia ngoi xut
hin nc ta nh Tiger, Heineken...
Mc tiu th bia bnh qun Vit Nam hin cn thp khong 15
lt/ngi/nm v s ha hn nhiu tim nng ngnh sn xut bia pht trin.
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Phn I : Nguyn liu v dy chuyn cng ngh

1 .Chn nguyn liu
1.1 Malt mch
Malt i mch l nguyn liu chnh ca qu trnh sn xut bia v trong malt
c cha ton b h enzyme thy phn, chuyn ha cc hp cht cao phn t
to ra cht chit ca dch ng. Hin nay , cc c s sn xut bia trong nc ta
thng s dng loi malt c ngun gc t i mch hai hang, ch yu c nhp
t c hay 1 s nc chu u nh: an Mch, cMalt dng trong sn xut
bia cn m bo cc yu cu sau:
Mu sc ca cc ht Malt phi vng sng, hay en sm .hnh dng v kch
thc ca cc ht phi trn u.
V ngt du, hng thm c trng.
- sch ca Malt ; t l cho php l 0,5% ht gy v, 1% cc tp cht khc.
-Trng lng: 28 39 g/1000 ht, m 5%.
-Hm lng cht chit => 78% so vi cht kh, bao gm: 58% tinh bt,ng
kh 4 %,saccarozo 5%,pentozan khng ha tan v hextozan 9%, xenluloza
6%,cht cha Nito 10%,cht bo 2.5 %, khong cht 2.5 % .Ngoi ra trong malt
cn cha cc cht nh inozit,tannin, cht mu,cht ng ,cc loi enzyme thy
phn nh amylaza, proteinaza, peptinaza ,amynophotphataza...
-Thi gian ng ha: 10-15 pht.
-Hm lng maltoza: 65-72% cht chit.
1.2 Go nguyn liu:
-PH dch ng: 5,5- 6,5
Go l nguyn liu dng ht c dng thay th 1 phn Malt nhm mc
ch gim gi thnh sn phm .Cc ch tiu k thut ca go:
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Ht go trng,kch thc ng u khng ln v tru,sn,khng c mi

mt, khng m mc. m :12-13%
Thnh phn cht kh ca go:
+ Tinh bt :70-75%
+ Protein: 8%
+ Cht Bo:1-1,5%
+ Xenluloza: 0,5-0,8%.
+ Cht khong: 1-1,2%.
1.3 Hoa Houblon
Hoa houblon l nguyn liu c bn c tm quan trng th 2 sau malt trong
qu tnh sn xut Bia,hin cha c loi nguyn liu no thay th c loi
nguyn liu ny.Cc cht c gi tr trong hoa nh cht ng ,tinh du
thm,polyphenol c tc dng: to cho bia c v ng du.hng v c trng,
tng kh nng gi bt, n nh h keo, lm trong bia, dit khun
Hoa c s dng l hoa ci cha th phn v hoa ny ch nhiu lupulin ,
ni tp trung cht ng . chn k thut ca hoa l khi hoa chuyn t mu
vng-xanh sng vng hay vng xanh c nh. Khi t n chn k thut,cc
cnh hoa phi ng hon ton v hm lng lupulin t cc i.
-Hoa houblon c s dng c 3 dng: Hoa cnh, hoa vin v Cao hoa.
-Hoa cnh: u im l bo ton cht lng, nhng c nhc im l th
tch cng knh, kh bo qun v hiu qu s dng thp.
-Hoa vin: Hoa sau khi x l s b, c nghin v p thnh cc vin nh,
xp vo cc ti polyetilen giy bc hn kn ming tin cho vic bo qun v
vn chuyn.
+Cao hoa: Trch li cc tinh chat cha trong hoa bng dung mi hu c
(toluene,benzene),sau c dc thu ly ch phm dng cao.
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Cc ch tiu k thut ca hoa:

Hoa cnh c mu vng hi xanh, hoa vin c mu xanh, cao hoa c mu en
hoc vng sm.
Hoa c mi thm c trng, khng ln cc tp cht.
Thnh phn ha hc ca hoa(tnh theo % cht kh):
+ m 11-13%
+Cht ng 15-21%.
+Tinh du thm 0,3-1%
+polyphenol 2,5-6%
+Xenluloza 12-14%
+Cht khong 5-8%
+ Protein 15-21%
+ C hp cht khc 26-28%
1.4 Nc
Trong qu trnh sn xut bia, nc c s dng nhiu trong tt cc
khu.T nu lc cho n v sinh sn phm. Trong thnh phn bia nc chim 1
lng ln 80-90% ,gp phn to hng v ca bia. Bi vy , nc c s dng
phi c ch tiu cht lng v k thut quan trng:
Nc phi trong, khng cha tp cht, khng c mi, v l.
cng 10o H.
-Hm lng cc ion:
Ca2+ :< 250mg / l , Mg 2 + < 100mg / l ,

Na+:1520mg /l ,Fe2 +:0,2 0,5mg /l ,SO2 :<250mg /l.
4
-PH 6,5-7,0
-Chun E.Coli 300ml.
- Ch s coli (t bo E.Coli/1L): 3 tb.
Cc thnh phn ha hc trong nc s c nh hng rt ln n cht lng
ca tng cng on nu vt qa ch tiu cho php. Bia d ung hn khi Cl
nm trong gii hn cho php, chua ca ion SO42 ca mui Canxi v Mg 2+ tc
dng vi K 2 HPO4 tng thi PH gim,kch thch h enzyme hot ng mnh to
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hiu sut tt khi ng ha.Nu MgSO4 cao qu mc cho php th bia s c v

ng kh chu hoc hm lng ion Fe cao th bia cng c mi kh chu, mu
nhanh c v gim snh
1.5 Cc cht ph gia
L tt c cc cht c s dng di dng nguyn liu ph nhm t cc
yu cu k thut cn thit trong qu trnh sn xut:
+ Nhm cht st trng nc v hiu chnh PH :Dung dch Clo,acid
Sulphuric.
+Nhm cht st trng ty ra ( v sinh ng ng v my mc): Dung dch
Clo,acid,Xt.
+ Nhm cht trong thu hi Cacbondioxide: Than hot tnh, acid Sulphuric,
Kali Permanganate.
+Nhm ha cht cho men thu hi v phn lp.
+Nhm cc cht tr lc: bt diatomid, PVPP , Lucilite.(L10).
2. Chn phng php v thit b trong x l cc quy trnh cng ngh.
2.1 Nghin Malt , go.
a. Nghin malt.
Hin nay, c ba gii php tin hnh nghin malt: nghin malt trong trng
thi kh ( ui m) , nghin c phun m v nghin cng vi nc. Mi gii
php c nhng u, nhc im khc nhau, qua tm hiu em chn thit b nghin
trc.
* Nghin kh: sau khi nghin, thnh phn bt nghin bao gm v , tm ln
nh v bt.
*Yu cu khi nghin malt: Malt sau nghin phi tht nhuyn,mn v u
bt.
- Thit b nghin kh s dng l my nghin trc
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+u im: Thit b n gin, chi ph r, d vn hnh v c gii ha.

+ Nhc im: To bi gy tht thot nguyn liu.( v malt v ni nh )
S nghin:
Malt Vo thng Tch bi,rc Tch tp t Sng Tch si ,
My nghin trc Thng cha malt nghin.
-Yu cu nghin: V tru v nhng khng c qu nh,ni nh phi
nhuyn.Vy nn ,ta chn phng php nghin trc.
b. Nghin go.
* Yu cu: go phi c nghin nhuyn ,u.Tuy vy v tru phi v
nhng khng c qu vn nh.Nhm tng kh nng ta mng lc t nhin nh
v tru to.
Thit b thng dng nghin go l my nghin ba. Cu to ca my
nghin ba gm mt sng phn loi hnh tr khuyt (c th c hnh dng khc),
trong c 1 Roto lp nhiu a, trn mi a c gn nhiu li dao (ba)
bng thp. Bng lc c hc, Roto quay (~2950 vng/1ph), cc ht s c
nghin vn.
S nghin:
Go Vo thng Tch bi,rc Tch tp t Sng Tch si ,
My nghin ba Thng cha go nghin.
2.2 ng ha:
Cn c vo phng thc tin hnh, cng ngh ng ha c th chia thnh
2 nhm phng thc c bn: ng ha phn on ton khi.
ng ha phn on:
Tng phn nh ring r ca khi dch c ng ha v c un chn,
sau c nho trn vi khi chnh c x l ring bit.
-Da vo 1 s on c phn ra, ta c cc phng php ng ha:
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Nht, nh v Tam phn on.

+u im: Hiu sut ng ha cao, s dng c nguyn liu thay
th l go,
+ Nhc im: Chi ph thit b tn km (c thm thng phi trn ln). Tn
nhiu nng lng v thi gian ng ha.
ng ha ton khi:
Ton b khi dch malt c bm sang thit b ng ha v tin hnh
ng ha cng 1 lc, khng c giai on un si (ton b nguyn liu chu
chung 1 cng on x l).
- C 2 phng php ng ha ton khi:
Tng nhit v gim nhit .
+u im: Ch cng ngh n gin nn d c gii ha v t ng ha
cc qu trnh sn xut, khng cn nhieuf thit b,thi gian ng ha ngn,tit
kim nng lng, cht lng dch ng cao.
+ Nhc im: Khng c qu trnh un si nn khng s dng c nguyn
liu thay th, hiu sut ng ha khng cao.
Thc t, khc phc cc nhc im trn, cc nh sn xut nhc ta s
dng phong php kt hp l: un si ring bit.
Nguyn liu thay th c un si trong 1 thit b khc ri mi em phi
trn vi dch Malt , ri tin hnh ng ha.
Ty vo loi ta chon phng php ng ha kahc nhau.Vi nguyn liu l
go th phng n ti u c chn l un si ring bit 1 ln.
2.3 Lc dch ng
Hai thit b c s dng l thng lc y bng v my lc p khung bn.
*Thng lc y bng: Thng hnh tr c 2 y: y gi v tht.
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(y gi: gm nhiu mnh kim loi nhiu l ghp li.Khi bm dich sang, b
malt s lng xung ph ln lp y gi to ra lp mng lc dch)
- Nguyn tc lc ca thit b l s dng s chnh lch p sut pha trn v
pha di mng lc, nh th nng c s t chy ca dch.
+ u im: Vn hnh n gin,thit b kn nn gim nguy c b Oxy ha, c
th c gii v t ng ha.
+ Nhc im: Thit b ln nn tn mt bng sn xut,thi gian lc lu v
lng nc ra b ln.
* My lc p khung bn: Gm cc khung v bn xp khn xen k nhau.Khi
lc,tt c c bn s c bc kn bng vi lc.
-Nguyn tc lc: s dng s chnh lch p sut gia 2 bn lp vi lc. Bm
nn to lc nn,dch ng s chy qua lp vi lc,vo gia cc khong trng
ca cc bn ri theo cc rnh tp trung v van x dch.B malt s b gi li trong
khung.
+ u im:Thi gian lc nhanh,dch ng trong,nng sut lc ln v n
nh ( khng ph thuc nhiu vo nhuyn v mc nghin ca Malt v
nguyn liu thay th), tn t mt bng sn xut,lng nc ra b nh ,tnh c
ng cao.
+ Nhc im; D b Oxy ha, dng n nhn lc nhiu tron vn hnh, tho
lp, ra b khng th c gii v t ng ha.
2.4 Ln men
a. Phng php Ln men:
Hin nay c 2 phng pho ln men chnh:
-Phng php c in:Qu trnh ln men chnh v ln men ph c tin
hnh trong cc thit b ring bit.Nhit ln men chnh khong 6-10oC, thi
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gian ln men chnh 6-8 ngy.Nhit ln men ph khong 2-4oC ,thi gian ln
men ph trong 15-20 ngy
+ u im:Thit b ln men n gin, d ch to, cht lng bia thnh
phm tt
+ Nhc im: thi gian ln men lu, d tn tht dch khi chuyn t ln
men chnh sang ln men ph ,tn nhiu thit b ,tn tht lnh ln.
-Phng php gia tc (ln men trong thng ln y cn)
Ton b qu trnh ln men c tin hnh trong cng mt thit b ,c h
thng iu chnh nhit . Nhit ln men chnh khong 10-14oC ,thi gian
ln men chnh 5-7 ngy. Nhit ln men ph 0- 2oC ,thi gian ln men ph 1015 ngy.
+ u im : gim thi gian ln men v s lng thit b , khng b hao ht
khi chuyn t ln men chnh sang ln men ph, d dng t ng ha.
+ Nhc dim: Thit b ch i hi phi c k thut cao, ch vn hnh
nghim ngt, c th to thnh sn phm ph nh hng ti cht lng ca bia.
b. Phng thc ln men:
Cc phng thc ln men thng c s dng l ln men gin on v ln
men lin tc.
-Ln men gin on.
Dch ng c np theo m , bia ly ra theo m.
+ u im: thit b n gin, khi bia ly ra d x l.
+ Nhc im: nng sut khng cao
-Ln men lin tc
Dch ng c np lin tc, bia ly ra lin tc
+u im: d t ng ha, nng sut cao, cht lng bia n nh.
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+ Nhc im: yu cu kim sot nghim ngt , khi nhim hang lot rt kh
kim sot.
c.Nm men.
C 2 loi nm men thng c s dng trong sn xut bia , l Nm
men ni Saccharomyces cerevisiae v Nm men Saccharomyces carlsbergensis.
- Nm men ni Saccharomyces cerevisiae:
T bo pht trin tt 14oC,hot lc ln yu nu nhit thp 10oC
Khi ln men , t bo nm men l lng trong dch.Loi nm men ny khng
c kh nng sinh tng hp Enzyme Melibiaza nn ch hp ph c 1/3 ng
Rafinoza ( 1 gc glucoza v ng kp melibioza) v mt s ng n nh :
Glucoza, Fructoza.
-Nm men chm Saccharomyces carlsbergensis.
T bo pht trin tt 6-8*C ,khi tang tr 0*C vn c kh nng ln mn,
phn b chm trong dch ln men. Loi ny c kh nng tng hp Enzyme
melibiaza nn c kh nng hp th ton b ng Rafinoza . Ngoi ra, kh nng
ln men nhit thp ca nm men ny cng l 1 yu t quan trng ta ra
cc loi bia c cht lng cao, bn keo v sinh hc tt.
T c im ca cc phng php, phng thc ln men v chng nm
men.Th phng php ln men gia tc, phng thc ln men gin on,chng
nm men chm Saccharomyces carlsbergensis.
2.5 Lc bia
Mc ch: Bias au khi ln men c lm trong t nhin nh qu trnh ln
men ph. Tuy nhin cha t tiu chun v thun khit , do cn phi lc
tip loi b hon ton cn v tp chtnhm tng cht lng sn phm.
Hin nay c rt nhiu phng php lc,nhng cn c vo c tnh ca
nguyn liu, bt tr lc v thit b lc th phng n ti u c chn l Thit b
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lc chn khng v kh nng t ng ha v gim nguy c Oxy ha trong qu

trnh lc.
3. Dy chuyn cng ngh :
GO
MALT
Nghin
MALT lt
Nghin
CaCl2
PHI TRN
NC
PHI TRN
H3PO4
H ha
B sau r
ng ha
Lc dch ng
B Malt
Ra b M
Dch ng st
Nu hoa
Hoa HOUBLON
Men ging
Lng xoy
Nhn ging C1
Lm lnh nhanh
Nhn ging C2
Hot ha Men
Ra Men
O2
Ln men chnh
Men sa
Ln men ph
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CO2 thu hi
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Bt tr lc
Bock
Lc bia
X l CO2
Tng tr v n nh bia
Ra bock
Chit bock
Chit chai,ghp np
Chai
Ra chai
Thanh
trng
Bia hi
Dn nhn
Xp kt
Bia chai
Thuyt minh dy truyn

3.1 Nghin nguyn liu
a.Nghin malt
Mc ch: Lm tng b mt tip xc ca Malt vi nc ,lm cho su xm
nhp ca nc vo cc thnh phn cht ni nh c nhanh chng hn,thc y
cc qu trnh thy phn v ng ha c nhanh, trit hn.
Thnh phn ca Malt chhur yu l Malt v cht ni nh.Chng c vai
tr,thnh phn v chc nng khc nhau trong cng ngh sn xut bia.
V ht c cu tao ch yu t Xenlluloza v Lignin, cc hp cht Polyphenol
v cc cht khong.Cc thnh phn c th ha tan vi nc v i vo thnh phn
ca dch ng , nu v malt c nghin nh th gy cho bia c v ng v cht
kh chu.
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Ngoi ra sau khi ng ha, ta phi lc v tch b. Lp b c cha thm v

ht nghin nh s to thnh 1 lp lc vng chc v hiu qu v c xp thch
hp. Vy nn qu trnh nghin, hiu sut bo ton nguyn liu cng cao th cng
tt cho giai on lc.
Ni nh ca malt cha ch yu l tinh bt , dextrin, ng, protein,v cc
sn phm thy phn ca protein cng cc hp cht khc. y chnh l ngun
cung cp cht ha tan (c.chit) cho dch ng. Nu nh malt c nghin mn,
trong qu trnh ng ha ,cc thnh phn ny s d dng chu tc ng ca c
enzyme chuyn ha thnh cc hp cht thp phn t ,d ha tan.
Vi nhng u nhc im ca qu trnh nghin, ta s dng phng php
nghin kh v thit b nghin trc.
b.Nghin go
Mc ch: Tinh bt trong go cha c h ha , cha c tc ng ca
enzyme nn cu truc ht cn cng,kh len men v thy phn. V vy ta em
nghin nh, nu chn tng kh nng ng ha v thy phn.
Go xay nghin phi t yu cu l tht nh , mn ti a,khng dnh tp cht
.S dng thit b nghin ba thao tc c hiu qu cao nht.
3.2 .H ha v dch ha
Mc ch: Ph v mng t bo ca tinh bt,chuyn tinh bt t dng kh ha
tan sang d ha tan bng x l nhit cao. Tinh bt c h ha s c dch
ha bi enzyme - amylaza phn ct (c trong malt lt).
Qu trnh h ha v dch ha din ra nh sau:
- Go sau khi nghin c ngm trong ni nu cho ht tinh bt ht nc
trng n nhit 40oC trong thi gian 15 pht.Sau b sung CaCl2 vo

nhm nng cao hat lc ca enzyme -amylaza c trong malt lt v tng kh
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nng tch cn nng v cn lnh ,t l (gao+malt lt)/ nc = 1/5. Vi lng malt

lt t 15% i vi bia chai v 25% i vi bia hi.
- Nng nhit ln 52oC (nhit thch hp cho enzyme proteaza hot
ng) v gi trong 20 pht.Nng nhit ln 68oC trong thi gian 10ph (nhit
thc hp cho enzyme -amylaza hot ng), enzyme ny c trong malt thy
phn 1 phn tinh bt thnh ng maltoza,glucoza v 1 lng ln dextrin sau
nng cao nhit n 68oC v gi trong 20ph.
- Sau ,nng nhit ln 100oC ,gi trong 25-30ph. Lc ny,cc enzyme s
dn b v hot ,tinh bt c h ha hon ton nh tc ng ca cng d khuy
v nhit . Kt thc qu trnh nu,bm dch sang ni ng ha v tin hnh v
sinh ni bng nc nng.
3.3 ng ha
Mc ch: Thy phn cc hp cht cao phn t thnh cc hp cht d ha
tan trong nc nh tc ng ca enzyme
Tinh bt thy phn bi enzyme Amylaza
Protein .Proteaza
Hp cht Phospho Phosphataza
Sau thy phn, dch cha nhiu nht vn l Dextrin v ng
Cch tin hnh qu trnh:
-Bm dch malt c nghin v phi trn vo ni ng ha.
-Dch cho h ha c bm tip sau v gi 45oC trong khi cnh
khuy hot ng lien tc.
-B sung acid H3PO4 v CaCl2 lm mm nc, v iu chnh pH ca
dch v khong 5,4-5,5.
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- Tng nhit ln 60-65oC v gi trong 40ph. (to iu kin thch hp

nht cho E -proteaza hot ng phn ct cc peptit,aa)
-Tng nhit ln 73-75oC v gi trong 10-20ph.To iu kin cho E amylaza hot ng
- Cui cng, tng nhit ln 78-79oC tng hiu sut thy phn ca E
dextrinaza v gi mc nhit n kt thc qu trnh
- Lin tc kim tra Iot, xc nh lng tinh bt c thy phn ht hay
cha.Khi thy phn ht tinh bt th chuyn dch sang thit b lc.
3.4 Lc dch ng.
Mc ch: loi b b malt (bao gm v tru,cc cu t khng ha tan ca
bt nghin) v thu ly dch ng (bao gm nc,cc hp cht thp phn t
c trch ly t malt hoc thy phn t tinh btha tan trong )
Qu trnh ny din ra theo 2 giai on:
u tin l lc dch ng ban u,sau dng nc ra b thu phn
cht ha tan con xt li trong b.Thit b lc c cng sut ln c s dng l
thit b my lc khung bn..
Trc khi lc,bm nc nng vo y khung cha dch th kn ca
my v trnh dch b Oxy h khi c bm vao khung,to nn nhit n
nh,trnh hin tng mt nhit khi dch cho di chuyn trong cc khe rnh ca
khung.
Sau x nc nng,ng thi bm ngay dch cha vo .Nh p lc ca
bm nn,dch ng i vo khong khng ca khung v lp vi lc v theo
ng rnh tp trung v van x dch,b ddocngj li trn lp vi lc bc
khung.Khi b malt ca cc ln lc u tin cha to ra lp lc t nhin th dch
18
Lp K14 0705 CNSH
Kha lun tt ngip
thhu c cn c,phi a v ni phi trn ca m sau.Dch trong th c

bm sang thit b nu hoa Houblon v c gi 78-80oC.
3.5 Nu hoa
Mc ch: Sauk hi ng ha v lc,dch c v ngt ,thm nh gm cc ht
dng keo,snh c. Dch ny cn phi nu vi hoa houlon l v:
-ng phn ha 1010 -acid ng thnh izo - acid ng( trch ly cht
ng),trch ly tinh du thm.polyphenol,cc hp cht cha Nit v cc thnh
phn khc ca hoa vo dch ng bin i tnh cht cm quan ca dch
ng.
-Polyphenol, tannin ca hoa khi ha vo dch ng s tc dng vi protein
nhit cao s to ra cc mng nhy,keo. Chng lng xung ko theo cc phn
t nh l lng trong dch. Gip dch nu trong hn.
-Polyphenol, cht ng,cc dn xut cha Nito trong hoa s tham gia vo
qu trnh to bt v tng kh nng gi bt v chng l nhng cht hot ng b
mt c hot tnh cao.
- To ra melanoid nhit cao (>100oC) gip tng cng mu , gim
nht,tiu dit vi sinh vt.
- Qua trnh nu hoa lm bay hi mt s cht khng mong mun nh
dimetylsunfua v cc dn xut,c c dch ng nh qu trnh bay hi ca nc
v gim pH t 0,2-0,3.
Qu trnh nu hoa din ra nh sau:
- Phi v sinh thit b un hoa trc khi nu dit tp cht v vi sinh
vt.Ngay t cng on u khi a hao vo ta phai m nh van cp hoi to
nn nhit trc khi nu (75oC) Sau nng nn nht ln.Tnh ton sao cho dch
bm sang cng vi hoa va kp si.
19
Lp K14 0705 CNSH
Kha lun tt ngip
-Sau khi hn hp si c 15ph th cho cao hoa vo. si 60ph th tip tc

b sung hoa vin vo ni. Trc khi kt thc un hoa 15ph th cho s hoa vin
cn li vo, t l Cao hoa/hoa vin =
-Ton b qu trnh un hoa din ra trong vng 100-115ph.Dch si cng
mnh cng tt,v khi si mnh s to ra s o trn t nhin gia hoa v dch
ng ha. Lin tc kim tra nng ng ca dch xc nh thi im kt
thc (bia chai:17oP,bia hi: 15oP). Khi t ti ng mong mun, ngng qu
trnh v bm dch sang ni lng xoy.
Ch : Nu lng acid amin trong dch km th cn b sung thm men thy
phn tng hm lng acid amin.
+ Men thy phn thc cht l b bia - ly c t qua trnh ln men ph
v c m 40oC ,t phn thnh acid amin.Ch b sung 1 lng cn v nu
d luong men thy phn ny s lm c bia, gim m v gim s to thnh
phn ng melanoid khin bia c mu sm.
3.6 Lng xoy
Mc ch: Loi b cn bn (b hoa,kt ta protein, polyphenol) thu dch
ng trong a tip v qu trnh ln men.
Qu trnh lng xoy :
- Dch c bm theo tip tuyn vi mt trong thnh ca thng, khin ct
cht lng xoy cng bc.
- Lc hng tm ln nn cn tp trung v bm cht vo trung tm y
thng.
-Dch trong ly ra phi c nhit KHNG nh hn 90-95oC.V c ly
ra theo phng tip tuyn vi thnh ca thng,1 phn c ly ca x y
mp y thng.
20
Lp K14 0705 CNSH
Kha lun tt ngip
3.7 Lm lnh nhanh

Mc ch: H nhit dch ng v nhit thch hp ta iu kin
cho qu trnh ln men chnh,ng thi gim kh nng ly nhim ca vi sinh vt
vo bia,gim phn ng melanoid v caramen.
S dng thit b lm lnh nhanh 2 cp dng tm bn vi 2 tc nhn gy lnh
l nc v glycol My lnh c cu to l cc tm bn gp song nhm to ra
mt in tch truyn nhit ln ,tao ra chc chn cho my ,ch to t thp
khng r.
- Qu trnh lm lnh nhanh din ra nh sau:
-Dch ng trong sau lng xoy c nhit ~90oC c bm qua thit b lm
lnh,tro i nhit vi tc nhn gy lnh l nc (25oC) hvaf gim xung cn
35oC .Nhit nc tng ti 50oC c hi lu cho qu trnh nu sau.
-Dch ng khi cn 25oC s c tc nhn th 2 l Glycol (-5oC) trao i
nhit,nhit s gim con 8-10oC
- Qu trnh ny din ra cng nhanh cng tt trnh nhim khun v bin
i mu dch.
3.8 Sc kh v cp nm men.
Mc ch: h trn nm men vi dch ng ng thi cp thm 1 lng
Oxy nm men c th sinh trng pht trin trong qu trnh ln men.
-Qu trnh cp men din ra theo trnh t sau:
-Dch ng sau khi c lm lnh (~10oC) c bm vo thit b sc
kh.Kh c x nh thnh dng v c kh tp s sc u vo trong dch.Lu
lng kh khong 15l/ph.,dienx ra trong 40-50ph.Lng Oxy trong dch t yu
cu l 6,5mg/l
-Nm men c nui trong thng ln men ging cp 1 v 2 hoc thng thu
hi men sa. Dch ng sau khi sc s ha trn vi dch nm men trn ng
21
Lp K14 0705 CNSH
Kha lun tt ngip
ng bm ti cc Tank ln men. Lng nm men ha trn khong 10% th tch so

vi tng lng dch a i ln men.
3.9 Nhn ging nm men
Men ging s dng l nm men chng Saccharomyces carlsbergensis. L
chng thun khit hoc ti s dng t men sa.
- Nhn ging t chng thun khit:
Qu trnh din ra theo 2 giai on : g nhn ln trong phng th nghim v
trong iu kin sn xut.
+Trong phng th nghim: Cy chuyn t ng thch nghing sang ng
10ml bnh tam gic 100ml bnh 1 lt bnh 10 lt. Mi trng nhn ging
thng l dch chit malt ,vi mi trng 10L c th ly dch ng ha .Qu
trnh nhn ging nm men kt thc khi lng nm men t mt 1x1010 tb/ml.
+ Nhn trong iu kin sn xut: Moi trng nhn ging ly trc tip t
dch ng ha .C th tin hnh sc kh trong qu trnh nhn.
- Ti s sng men sa: Sau khi ln men chnh th tin hnh tho sa
men.
C 1000lit ch ng cho 20lit sinh khi nm men c, c m
85-90%.
Dch ny c chia lm 3 lp: Lp di cng l cn bn, lp trn cng l
lp t bo cht c ti s dng lm thc n cho gia sc,gia cm.Ch lp gia c
mu trng ng l c th ti s dng.C th ti s dng 5-7 ln.nhng ti s
dng.nm men cn c ly giai n ln men chnh v u giai on ln men
ph.
+ Ra men:
Dch b men thu c sau ln men chnh c lc v r nhiu ln bng
nc si v trng 1-2oC loi b cn bn v xc nm men cho ti khi t
22
Lp K14 0705 CNSH
Kha lun tt ngip
yu cu.Sa men sch c kim tra xc nh cht lng,hot lc,sau

bo qun trong nc lnh nhit 0oC
+ Hot ha:
Trc khi s dng , nm men pht trin tt cn phi tin hnh hot ha
ging mi bng cch: nui cy nm men trong dch ng mi vi t l dch
ng: men sa bng 4/1,sc khng kh v trng vo dch,ng thi tng dn
nhit ti gn bng nhit ln men, Khi c nhiu t bo pht trin v cn
t 0,3% th kt thc qu trnh hot ha.
3.10 Ln men
Qu trinh ln men chia lm 2 giai on: Ln men chnh v ln men ph
a.Ln men chnh:
Mc ch : Chuyn ng v dextrin bc thp trong dch c
Houblon ha thnh ru ,CO2 v cc sn phm ph di tc dng ca nm men.
y l phng php ln men nng ng nng ng cao nn
cn c nhng bin php thch hp to ra mi trng thun li cho nm men
tn ti v pht trin ,tuy nhin .c u im l tit kim c din tch ln men v
chi ph nhit lnh cho qu trnh ln men.
Qu trnh Ln men:
-Bm dch ng c cp O2, ha trn vi nm men v hm lng
ng gim t 1,6 1,8 px /ngy , nhit dch ln men l 10oC th bt u
ng van cp lnh v lc nhit tng dn ln ti 13-14oC. Khi t nhit
13-14oC th qu trnh ln men chnh xy ra chuyn ng thnh ru thnh CO2
theo phn ng:
C H O + H O 2C H O
12 22 11
2
6 12 6
C H O 2C H OH + 2CO + Q
6 12 6
2 5
2
23
Lp K14 0705 CNSH
Kha lun tt ngip
-Trong qu trnh ln men chnh ,CO2 lun c to thnh.V vy ,phi thu

hi gi p sut trong thng ln men lun l 0,70,8 kg/cm2
-Thi gian ln men chnh khong 57 ngy,ti khi khong 2/3 lng cht
kh ca dch ng c tiu th.Kt thc qu trnh ln men chnh,h nhit
xung khong 5oC v gi trong vng 1 ngy,sau tch sa men. Sau , h
nhit xung 2-3oC ,chnh p sut thung ln men xung 1kg/cm2,sau tin hnh
ln men ph.
b.Ln men ph
Mc ch:n nh c thnh phn trong bia,tng bn keo,to hng v
cho bia( este,ru bc cao) to bt v c ch vi sinh vt c hi pht trin.
Cch tin hnh; iu chnh nhit khong 0-2oC , p sut khong
11,5 kg/cm2. Duy tr nhit v p sut trong sut qu trnh ln men ph,cp
lnh hoc thu hi CO2 khi cn thit.
- Thi gian ln men ph mt khong 10-15 ngy.
Kt thc qu trnh ln men th hin qua 3 c trng sau:
+ Tng thi gian ln men: 17-22 ngy
+ Thi gian ti thiu l 15-17 ngy
+ Hm lng Diaxetyl: 0,10,2 ppm
3.11 Lc bia
Mc ch: Loi b nhng tp cht,lng cnnhm tng gi tr cm quan
ca bia ( trong v bn ca bia)
i vi sn phm bia chai,ta phi lc tinh tinh bng thit b lc xp.
Qu trnh lc bia chia lm 2 giai on:
a.Giai on to lp o: Bt tr lc diatomid c ha vi nc ri bm
vo thit b lc to lp o lc.Vi 2 sn phm ca n l Hyflosuppercell v
Standarsuppercell mi loi 5kg cho 1 ln t o lc.
24
Lp K14 0705 CNSH
Kha lun tt ngip
b.Giai on Lc chnh: Bm bia vo tin hnh lc bt tr lc diatomid

v polyvinylpirolin b xung bng bm nh mc.
-Bia sau lc c bm sang c Tank ch bia trong v trn vi nc kh
kh,bo ha CO2 nhm tiu chun ha bia v n nh cht lng bia trc khi
a sang ng gi.
3.12 Tng tr ,tiu chun ha ( bo ha CO2) v n nh Bia.
-Mc ch: Tiu chun ha cc thng s ca bia m ch yu l qu trnh
bo ha CO2 v nng ha bia khi lc.tng cht lng cm quan ca bia,chng
Oxy ha,l ng kt, tng thi gian bo qun bia, n nh cc thnh phn trong
bia
Cch tin hnh qu trnh: Bm CO2 v nc kh trng,to nhit qua
thit b kh trng tiu dit hon ton vi sinh vt.Vi sinh vt trong nc b tiu
dit khi tng gim nhit ln 80oC ri gim xung 2oC trong thi gian
ngn(tao i nhit vi Glycol -5oC).
Sau d bm Nc v CO2 vo tank cha.
Tiu chun CO2 t 3,54,5 mg/l, cn t 4,2 4,6.
Trong qu trnh tng tr bia, duy tr p sut trong tank l ~2,8 kg/cm2 v
thu hi li CO2 nu cn thit
3.13 Hon thin sn phm.
a.Bia hi:
-Bia tng tr c bm vo bock em tiu th.
-V sinh bock theo tiu chun.
-Qu trnh chit tun theo nguyn tc: Cn bng p.
S Dy chuyn cng ngh:
Bia Sau Lc
CO2
25
Lp K14 0705 CNSH
Kha lun tt ngip
Kim tra bia Gia nhit Gim nhit Tank cha

Nc thu hi Xt 2% Nc nng Hi Van chit
(cn bng p)
Bock
Cn
(kim tra tu chun)
Loi
Khng t
t tiu chun
In code Thnh phm
Thuyt minh dy chuyn cng ngh:

- BBT: L tank cha bia thnh phm trc khi chit bock. Sau khi tiu
chun ha bia t cc tiu chun cht lng trong phm vi cho php nh
ng, kh l, bt, mu v c cp ti thit b thanh trng nhanh trong dy
chuyn chit bock.
- Thanh trng nhanh: Qu trnh thanh trng nhanh khc vi thanh trng
thng thng ch tng nhit ca sn phm t c nhit thanh trng
trong thi gian vi giy. Nhm tiu dit cc vi sinh vt gy hi cho bia thnh
phm.
- Buffer tank: l ni cha bia thnh phm t ch tiu cht lng.gi nhit
ca bia 2,5oC ( nhit ti u cho s bo ha CO2 trong bia).
Ton b qu trnh chit bock c kim sot v iu khin hon ton t
ng.
- Bock: S dng h thng v sinh CIP ( gm: Nc 80oC, xt 2%,). Nc
qua van p 2bar/cm2 v c hi v thng cha.Dch xt bm sau v gia nhit
26
Lp K14 0705 CNSH
Kha lun tt ngip
mc cao.Sau ,bock c ra li bng nc nng v thi CO2 cn bng

p,y kh l v trnh hin tng cacbonat ha,n mn bock.
- Vic kt hp vi CO2 trong qu trnh chit bock cn bng p gia
tng cha v bock, gim hin tng si bt qus t hoc qu nhiu.Gy ra vic th
tch bia trong bock t hoc nhiu hn quy nh. kim tra cc bock t tiu
chun, cc sensor c to ra gip loi ra cc bock sai tiu chun.
- Sau .mi bock t tiu chun s c ng np v gn m,mc
quy nh gi thnh v thi hn s dng.
b.Bia Chai.
S dy chuyn cng ngh:
Kho
My d kt
My Xp
Kt n
Kim tra
(24chai/1 kt)
Chai kim tra
Kim tra
Xp kt
( t tiu chun)
( y vi)
(24 chai)
Kim tra chai kn

Dp np
Kim tra xt d
Dn nhn,mc
Thanh trng
[Kim tra y vi ]
Thuyt minh dy chuyn cng ngh:
- My Pallet
27
Lp K14 0705 CNSH
Kha lun tt ngip
- My d kt: D cc chai ra khi hp. Cc chai di chuyn trn bng

theo hng n trnh tc nghn. phn lung chai v vi hp.
- My ra hp: ra sch cc hp bng dung dch N427,ty bong v
trnh bm bi tren hp. m bo tiu chun cm quan.
- My ra chai: st khun cho chai bng Xt 2%,gia nhit v ra li
bng nc nng y xt,bira khi chai di tc ng ca lc
c hc, tng khong thi gian hp l.
- Kim tra chai (EBI): Kim cha tiu chun sch ca chai.Cc tiu
chun kim tra: + Khng st m
+ Lng xt d
+ sch cn bn
- My dp np chai: Vn hnh bng lc to ra bi kh nn theo
phng thng ng.
- FHI 1: Kim tra bia trong trai y hay vi so vi tiu chun.Bi
khong trng gia mc bia trong chai v ming chai s quyt nh
an ton khi chai cha bia c em i thanh trng.Gy lng ph
trong sn xut.
- Thanh trng Pasteur:
+Tiu dit vi sinh vt trong sn phm hay b xm nhim trong qu
trnh chit chai.. m bo thi hn s dng.
+ Nguyn tc:
Phn ln cc loi nm men iu b tiu dit 62-63oC trong vng 2-3
pht,Cn li th phi gi mc nhit ny trong vng 10-15 pht
Thit b thanh trung c chia lm 5 vng vi c nn nhit khc
nhau.Vng 1 l 45oC,vng 2 l 60oC,vng 3 l 45oC,vng 4 l 35oC v vng 5
28
Lp K14 0705 CNSH
Kha lun tt ngip
l 20-25oC. Vic chia vng vi nn nhit khc nhau to s sc nhit vi

vi sinh vt m khng lm thay i cht lng ca bia.
- My dn nhn mc: Dn mc cho sn phm ,logo..
- My kim tra kn ca np:
`
Thng qua vic kim tra bng m thanh khi chai va p vi thit b
kim tra.
- FHI 2: kim tra li mc bia trong chai.
- My ng hp: Chai bia t tiu chun v c chn s c my ng
hp xp u trong hp, 24chai/hp.
- My xp kin hang: Cc hp c xp ln nhau theo s lng kch
thc khi (cao rng di) v c lu kho.
3.14 Mt s ch tiu nh gi bia thnh phm :
a) Ch tiu cm quan:
+ bt:Bt khi rt phi trng mn,phi c kh t y cc si ln vi gia
tc u.Bt cao hn 2cm,bt tan trong khong ~2 pht.
+ Mi: V ng c trng,thm nh,khng qua nht.
+Mu sc, trong: Khng c cn,vangf trong v sang.
b) Ch tiu ha hc:
- Cn: 4,4 4,6 v ng d: 0,8 2%
- Hm lng CO2; 4,0 5,2 g/l
- Hm lng diaxetyl: nh hn 0,1 mg/lit
- Cht khong; 0,12 0,36 %
- m: 3,5 5 g/l
- Este: 2050 mg/l, Aldehide : 8 15 mg/l
29
Lp K14 0705 CNSH
Kha lun tt ngip
Phn II : K hoch sn xut.

Nng sut nh my l 20.000.000 Lt/ 1 nm.Trong Bia chai chim
75%,bia hi chim 25%.
Nguyn liu thay th malt trong qu trnh sn xut bia malt l Go,chim
15%,cn li 85% l malt.
Nng dch ng trc ln men ca bia Chai l 17 px, ca bia Hi l
15 px.
Vy, th tch bia chai sn xut trong 1 nm l 15.000.000 Lt,cn th tch
bia hi s l 5.000.000 lt.
Vic thit k,tnh ton sn xut phi theo nhu cu th trng.Nhng nhu
cu th trng l lun thay i,nht l vi th trng nc gii kht l cc loi
nc ung c cn nh Bia,ru.c bit l bia,bi ngoi bia chai, bia hi l lai
nc gii kht phi bo qun lnh.iu ny khin ngi tiu dung ngi ngn la
chn loi ung ny khi ma lnh v. Hu ht cc nh my bia nc ta la
chn k hoch sn xut theo qu v xc nh c nhu cu ca khch hng vi
sn phm thay i theo nhit ca 4 ma trong nm.
+ Vy,em xin chn mc tiu nng sut sn xut theo 4 qu, tng
ng vi 4 ma trong nm.
Qu
Bia Hi
Bia Chai
Tng( triu lt)
I
1.0
3.0
4.0
II
1.5
4.5
6.0
III
1.5
4.5
6.0
IV
1.0
3.0
4.0
Theo iu 68 ca B lut lao ng (sa i) th thi gi lm vic c

quy nh khng qu 8 gi trong mt ngy hoc 48 gi trong mt tun. Vy,tnh
tr thi gian ngh l tt,k nim,bo tr...Thi gian sn xut l 300 ngy/1 nm.
Vy trung bnh 1 thng s sn xut 25 ngy.
30
Lp K14 0705 CNSH
Kha lun tt ngip
Nh bng k hoch trn th nng sut Qu I v IV,qu II v III l nh

nhau.Vy,qu I v IV c nng sut l 4 triu lt, qu I v IV c nng sut l 6
triu lt.Vy, thch ng v p ng tt nht s thay i cua ngi tiu
dng.Tt c cc tnh ton v thit k v chi ph u vo,u ra u phi theo qu
c nng sut cao nhtn nhm m bo vic tng cng sut khi nhu cu khch
hng tng cao.
- Qu c nng sut cao nht th nng sut theo ngy s l:
6.000.000
= 80.000 lt,
25 3
Trong : Bia hi l: 20.000 lt
: Bia Chai l : 60.000 lt
- Qu c nng sut thp nht th nng sut theo ngy s l:
4.000.000
53334 lt
25 3
Trong : Bia hi =13334 lt
Bia Chai = 40000 lt
* Cc tn hao nguyn vt liu trong qu trnh sn xut.
- m Mat: w= 5%, kh nng ha tan ca Malt l 80%
- m go: w= 12%, ha tan l 85%.
+ Thay th malt trong bia chai l 15%, v vi bia Hi l 25%.
- m hoa l 50%, ha tan 50%,t l dung l 2g/lt.
Cc thao tc trong qu trnh sn xut
Ngin
Nu
Tn tht (%)(Theo cng on)

0.5
1.5
31
Lp K14 0705 CNSH
Kha lun tt ngip
Lc dch ng
Lng xoy
Lm lnh nhanh
Ln men chnh
Ln men ph
Lc bia
Bo ha CO2
Chit Chai
Bock
Thanh trng,kim tra,loi b.
2.5
0.5
Tng i nh.(b qua)
2.5
2
1.5
0.5
1.5
1
1
Xc nh Tng nguyn liu cn dng v lng bia sau tn tht.

A. BIA CHAI ( Tnh cn bng cho 1000 lt bia )
1. Dch ng sau ln men.
Cc thao tc trong Tn tht(%)
Tn tht (lt)
QTSX
(Theo
(Theo cng on)
Kim tra Bia

Chit Chai
Bo ha CO2
Lc Bia
Ln Men ph
on)
1
1.5
0.5
1.5
2
Ln men Chnh 10oC

(20oC) = 1.048 g/l
cng
1000 + 0.01x1000 = 1010 lt

1010 + 0.015x1010 = 1025.15 lt
1025.15 + 0.005x1025.15 = 1030.28 lt
1030.25 + 0.015x1030.28 = 1045.73 lt
1045.73 + 0.02x1045.73 = 1066.65 lt
2.5
1066.65 + 0.03x1066.65 = 1098.65

1098.65 x 1.046 = 1149.2(kg)
17 0.5
1149.2 x
= 189.59 (kg)
100
Lng cht kh (tng Tng 0.5 px

do nc bay hi,thm
t Hoa) t malt v
go.
2. Dch ng trc khi ln men:
2.1 Lng cht ha tan thu 1000 lt bia.

32
Lp K14 0705 CNSH
Kha lun tt ngip
1149.2 x 0.17= 195.364 (kg)

2.2 Nguyn liu:
Hiu sut ha
Malt 85%
80%
Go thay th 15%
85%
tan
m
Tn tht do
5%
0.5%
12%
0.5%
nghin
Tn tht do qt
1.5%
1.5%
Nu
Tn tht do qt
2.5%
2.5%
lc
Lng Malt
195.364 x 0.85 x (100/80) x 195.364 x 0.15 x (100/85) x
dng (Kg)
(100/95) x1.005 x 1.015 x (100/88) x 1.005 x 1.015 x
1.025 = 228.46 (kg)

1.025 = 40.96 (kg)
Lng hoa Houblon cn dng (2 g/l) : 1000 x 2 = 2000 g
2.3 Lng dch ng trc lc nu hoa v tn tht trong lc nu hoa
( 1.5%).
1098.65 x 1.015 = 1115.13 (kg)
2.4 B go v Malt.
Malt
Cht kh khng 100 80 = 20%
Go
100-85 = 15%
B Hoa
100- 50=50%
ha tan
m ca b
80%
m ca Malt 5%
80%
12%
80%
(Go)
Lng cn dng 228.46 (kg)
40.96 (kg)
Lng b sau lc 228.46 x 0.95 x 0.2 40.96 x0.88x0.15
x
(100/20)
217.037 kg
x 2x0.5x(100/20)
= (100/20) = 27.0336 kg = 5 kg
33
Lp K14 0705 CNSH
Kha lun tt ngip

Lng b kh
228.46x

0.95x0.20 40.96x0.88x0.15
= 2 x 0.50 = 1 kg
= 43.41 kg
5.41 kg
Lng cn sau qu trnh lm ngui v lng xoy:
- Tn tht qua qu trnh lng xoy l 0.5% (y l khi lng cn to
thnh sau qu trnh lng xoy) v c m tng i l 80%.
- Lng dch thu c sau nu hoa: l 1149.2 kg
- Lng cn lng:
1149.2 x 0.005 = 5.746 kg
- Lng cn kh:
1149.2 x 0.005x 0.2 =~ 1.15
kg
- Lng b m:
217.037+27.0336+5+5.746= 254.82kg
- Lng b kh thu c:
43.41+5.41+1+1.15 =50.97kg
Lng nc cun theo b l:
254.82 50.97 =203.85 kg
2.5 Lng nc:
a. Nc trong H ha: H ha cn 10% malt lt,nc gp 5 ln nguyn liu.
-Lng go cn dung l 40.96 Kg
-Vy lng nc cn dung cho qu trnh h ha l:
( 40.96 + 40.96 x 0.1 ) x 5 =225.77 kg
b. Nc trong ng ha:
-Nc dung ng ha gp 5 ln nguyn liu.
-Lng Malt cn dng : 228.46 kg
-Lng go cn dung : 40.96
34
Lp K14 0705 CNSH
Kha lun tt ngip
Malt lt dng l 40.96 x 01 = 4.096 kg

Nc dung trong qu trnh ng ha:
(228.46 -4.096) x 5 = 1121.82 kg
Nc tht thot dng hi l khong 4%:
1121.82 x 0.04 = 44.8728 kg
Nc cn li sau qu trnh ng ha:
1121.82 44.8782 = 1076.95 kg
c. Lng nc ra b:
- Lng dch ng sau khi un hoa: 1149.2 kg
- Lng nc c trong dch ng sau khi un hoa l:
1149.2 x (100-17)/100 = 999.804 kg
- Qu trnh nu hoa th tch gim 10% do hi bay nc c trong dch
ng trc nu hoa l:
999.804 x 100/(100-10) = 1110.89 kg
- Lng nc trong b: 203.85 kg
- Nc trong qu trnh ng ha: 1091.35 kg
- Nc dung ra b:
1110.89+203.85-1091.35=223.39kg
- Tng lng nc cn dung trong c qu trnh ng ha:
223.39+225.77+1076.95=1526.11kg
2.6 Lng men cn dung:
a. Lng men ging:
-Vi t l gieo cy l 10% dch ng: 1149.2 x 0.1 = 114.92 kg
-Lng men ti SX 1% vi dch ng: 1149.2x0.01=11.492 kg
b.Lng men thu hi:
Sau ln men, lng men cht l 1.2%,ti sinh c l 0.8%.
35
Lp K14 0705 CNSH
Kha lun tt ngip
- Men ti sinh l: 1149.2 x 0.008 = 9.1936 kg

- Men loi : 1149.2 x 0.012 = 13.7904 kg
2.7 Tng lng CO2 :
Trn thc t,thi gian sn xut quy nh cho 1 m bia th lng cht ha
tan c ln men ch l tng i,c ngha l khng t 100%.
y, trong phn ny,Hiu sut ln men thc l 85.3%.Tc l nng
cht ha tan trong bia l 2.5oP:
-Lng cht kh thc c ln men:
189.59 x 0.853 =161.71 kg
Phng trnh ha hc biu din s ln men:
C12 H 22O11 + H 2O = 4C2 H5OH + 4CO 2 + Q
342g
161.71 kg
4x44g
83.22(kg)
Lng bia thu c sau ln men chnh l:

1149.2 1149.2x 0.025= 1120.47 kg
Lng bia thu c sau ln men ph l:
1120.47 1120.47 x 0.02 = 1098.061 kg
Coi lng CO2 trong bia sau ln men l 3-4g/l: Nhn gi tr trung bnh l 3,5g/l
0.0035 kg/l
Vy,lng CO2 trong 1000 lt bia thnh phm l;
1098.061 x 0.0035 =3.84 kg
Lng CO2 mt i khi ln men l: 83.22 3.84 =79.38 kg
Lng CO2 thu hi ch t 5560 % lng CO2 thot ra:
Vy ,lng CO2 thu hi ln nht l:
79.38x 0.5 = 39.69 kg
* Nu lng CO2 trong bia thnh phm l 4 g/ lt th ta cn b sung thm 0.5 g/l
36
Lp K14 0705 CNSH
Kha lun tt ngip
Tc l cn b sung thm: 0.0005 x 1149.2 =0.5246 kg.

B. BIA HI (Tnh cn bng sn phm cho 1000 lt bia hi )
1. Dch ng sau khi ln men:
Cc thao tc trong Tn
QTSX
(Theo
Kim tra Bia

Chit Bock
Bo ha CO2
Lc Bia
Ln Men ph
on)
1
1
0.5
1.5
2
tht(%)
Tn tht (lt) (Theo cng on)
cng
1000 + 0.01x1000 = 1010 lt
1010 + 0.01x1010 = 1020.1 lt
1020.1+ 0.005x 1020.1= 1025.2 lt
1025.2+ 0.015x 1025.2= 1040.58 lt
1040.58 + 0.02x1040.58 = 1061.39
lt
Ln men Chnh 10oC

(20oC) = 1.039 g/l
2.5
1061.39 + 0.03x1061.39 =
1093.23
1093.23 x 1.039 = 1135.87 (kg)
15 0.5
1135.87 x
= 164.7 (kg)
100
Lng cht kh (tng Tng 0.5 px

do nc bay hi,thm
t Hoa) t malt v
go.
2.Dch ng trc khi ln men:
2.1 Lng cht ha tan thu c 1000 lt bia hi:

2.2 Lng nguyn liu:
Malt 85%
1135.87
Go thay th 15%
0.15 = 170.38
kg
37
Lp K14 0705 CNSH
Kha lun tt ngip

Hiu
sut
80%
85%
ha tan
m
5%
12%
Tn tht do
0.5%
0.5%
nghin
Tn tht do
1.5%
1.5%
qt Nu
Tn tht do
2.5%
2.5%
qt lc
Lng Malt
170.38x 0.85x(100/80) x 170.38x
(100/95)x 1.005x 1.015x (100/88)x 1.005x 1.015x 1.025
dng
(Kg)
1.025 = 199.24 (kg)
0.15x(100/85)
= 35.72 (kg)
Lng hoa Houblon cn dng (2 g/l) : 1000 x 2 = 2000 g

2.3 Dch ng trc lc nu hoa:
Lng dch tn tht trong qu trnh nu hoa l 1.5%.
Vy ,lng dch tn tht l:
1093.23 + 0.015x 1093.23 = 1109.63 kg
2.4 Lng b thu c ( B malt + b go + B hoa Houblon) :
Malt
Cht kh khng 100 80 = 20%
Go
100-85 = 15%
B Hoa
100- 50=50%
ha tan
m ca b
80%
m ca Malt 5%
80%
12%
80%
(Go)
Lng cn dng 199.24 (kg)
35.72 (kg)
Lng b sau lc 199.24 x 0.95 x 0.2 35.72 x0.88x0.15
x
Lng b kh
(100/20)
= (100/20) = 23.58 kg
189.278 kg
199.24x 0.95x0.20 35.72x0.88x0.15
= 37.86 kg
x 2x0.5x(100/20)
= 5 kg
= 2 x 0.50 = 1 kg
4.715 kg
38
Lp K14 0705 CNSH
Kha lun tt ngip
Lng cn sau qu trnh lm ngui v lng xoy:

- Tn tht qua qu trnh lng xoy l 0.5% (y l khi lng cn to
thnh sau qu trnh lng xoy) v c m tng i l 80%.
- Lng dch thu c sau nu hoa: l 1135.87 kg
- Lng cn lng:
1135.87 x 0.005 = 5.68 kg
- Lng cn kh:
1135.87 x 0.005x 0.2 =1.136
kg
- Lng b m:
189.278+23.58+5+5.68= 223.538kg
- Lng b kh thu c:
37.86+4.715+1+1.136 =44.711 kg
Lng nc cun theo b l:
223.538 44.711 =178.827kg
2.5 Lng nc:
a. Nc trong H ha: H ha cn 10% malt lt,nc gp 5 ln nguyn liu.
-Lng go cn dung l 35.72 Kg
-Vy lng nc cn dung cho qu trnh h ha l:
( 35.72 + 35.72 x 0.1 ) x 5 =196.46 kg
b. Nc trong ng ha:
-Nc dung ng ha gp 5 ln nguyn liu.
-Lng Malt cn dng : 199.24 kg
-Lng go cn dung : 35.72
Malt lt dng l 35.72 x 0.1 = 3.572 kg
Nc dung trong qu trnh ng ha:
39
Lp K14 0705 CNSH
Kha lun tt ngip
(199.24 -3.572) x 5 = 978.34 kg

Nc tht thot dng hi l khong 4%:
978.34 x 0.04 = 39.1336 kg
Nc cn li sau qu trnh ng ha:
978.34 39.1336 = 939.2064 kg
c. Lng nc ra b:
- Lng dch ng sau khi un hoa: 1135.87 kg
- Lng nc c trong dch ng sau khi un hoa l:
1135.87 x (100-15)/100 = 965.5 kg
- Qu trnh nu hoa th tch gim 10% do hi bay nc c trong dch
ng trc nu hoa l:
965.5 x 100/(100-10) = 1072.77 kg
- Lng nc trong b: 178.827kg
- Nc sau qu trnh ng ha: 939.2064 kg
- Nc dung ra b:
1072.77 +178.827- 939.2064 =312.4 kg
- Tng lng nc cn dung trong c qu trnh ng ha:
978.34 +196.46 +312.4 =1487.2kg
2.6 Lng men cn dung:
a. Lng men ging:
-Vi t l gieo cy l 10% dch ng: 1135.87 x 0.1 = 113.587 kg
-Lng men ti SX 1% vi dch ng: 1135.87x0.01=11.3587kg
b.Lng men thu hi:
Sau ln men, lng men cht l 1.2%,ti sinh c l 0.8%.
-Men ti sinh l: 1135.87 x 0.008 = 9.087 kg
-Men loi : 1149.2 x 0.012 = 13.6304 kg
40
Lp K14 0705 CNSH
Kha lun tt ngip
2.7 Tng lng CO2 :

Trn thc t,thi gian sn xut quy nh cho 1 m bia th lng cht ha
tan c ln men ch l tng i,c ngha l khng t 100%.
y, trong phn ny,Hiu sut ln men thc l 85.3%.Tc l nng
cht ha tan trong bia l 2.5px:
-Lng cht kh thc c ln men:
164.7 x 0.853 =140.5 kg
Phng trnh ha hc biu din s ln men:
C12 H 22O11 + H 2O = 4C2 H5OH + 4CO 2 + Q
342g
140.5 kg
4x44g
72.3(kg)
-Lng bia thu c sau ln men chnh l:

1135.87 1135.87x 0.025= 1107.47 kg
-Lng bia thu c sau ln men ph l:
1107.47 1107.47 x 0.02 = 1085.32 kg
Coi lng CO2 trong bia sau ln men l 3-4g/l: Nhn gi tr trung bnh l 3,5g/l
0.0035 kg/l
Vy,lng CO2 trong 1000 lt bia thnh phm l;
1085.32 x 0.0035 =3.8 kg
Lng CO2 mt i khi ln men l: 72.3 3.8 =68.5 kg
Lng CO2 thu hi ch t 5560 % lng CO2 thot ra:
Vy ,lng CO2 thu hi ln nht l:
72.3x 0.5 = 36.15 kg
* Nu lng CO2 trong bia thnh phm l 4 g/ lt th ta cn b sung thm 0.5 g/l
Tc l cn b sung thm: 0.0005 x 1135.87 =0.568 kg.
2.8 Bt tr lc:
41
Lp K14 0705 CNSH
Kha lun tt ngip
Bt tr Lc thng s dng l Diatomid ( khng tan trong nc,c thnh

phn ha hc l SiO2) Vi lng tiu hao khong 65 g/100ml
Bt tr lc cn x l k loi b cc tp cht th cng nh cc chat ha
hc c hi cho sn phm v con ngi trc khi a vo quy trnh sn xut.
3. Bng tng hp nguyn liu sn xut 20 triu lt/ 1 nm
( S liu c tng hp cho nng sut l 10 triu lt)
S
Thnh
Phn
T
1
2
3
4
5
6
7
1000 lt
Bia
Malt
Go
Hoa
Kg
Kg
Kg
Bia
Qu I (IV)
Qu II (III)
4 000 000 lt
6 000 000 lt
Bia
Hi
Chai
Hi
119.24 228.46 1590
35.72
2
40.96
2
476.29
Bia
Bia
Bia
lt
Bia
Chai
9138.4
Hi
2384.8
Chai
13707.
Hi
Chai
596220 34269
514.4
6
2457.6
00
148603 61440
120
.5
10000.
1638.4
26.668
20 000 000
80
40
Bia
B Malt Kg
189.27 217.03 2523.8
8681.4 3785.56 13022.
2
30000
946408 32555
B Go
8
23.58
7
3
27.033 314.42
8
1081.3
.5
55
117903 40549
6
5
B Hoa
Nc
Kg
Kg
Lt
8
9
ra b
Cn
1
Lt
Kg
200
1487.2 1526.1 19830.
nu
dch
Nc
66.67
312.4
5.68
61.04
100
22
300
25000.
91566.
5
75000
743614
6248
13393.
146
156203 33494
113.6
8
344.76
1
28401
29744
223.39 4165.5
5.746
471.6
22
1622.0
8935.6
4
75.74
229.84
8.3
lng
13744
10
86190
42
Lp K14 0705 CNSH
Kha lun tt ngip

10 Men
Kg
22.717 22.984 302.9
Kg
4
113.58 114.92 1514.5
ging
12 Men ti Kg
7
7
11.358 11.492 151.45
sinh
13 CO2
7
72.3
thu hi
11 Men
Kg
83.22
7
964.05
919.36
454.34
1379.0
113587 34476
4596.8
8
2271.7
4
6895.2
.2
0
567946 17238
459.68
4
227.17
689.52
.5
56794.
3328.8
4
1446
4993.2
65
0
361507
phn
.5
ng
14 CO2 t Kg
do
15 CO2
68.5
79.38
873.4
3175.2
1370
4762.8
12483
00
336510 11907
00
Kg
3.8
3.84
50.67
153.6
76
230.4
trong
bia
16 CO2
00
17238
19000.
5
57600
Kg
0.568
0.5246 7.57
20.984
11.36
31.476
2839.5
cn np
7869
43
Lp K14 0705 CNSH
Kha lun tt ngip
Phn III : Tnh v chn thit b sn xut

1. Thit b trong phn xng nghin
1.1 Cn v gu ti:
a.Cn:
c tnh k thut: + M cn ln nht l 500kg
+ M cn nh nht l 0.5 kg
+ Kch thc (D x R x C) : 1200 x 800 x 1000mm
b.Gu ti.
Vn chuyn nguyn liu theo phng thng ng.C c tnh k thut:
Nng sut
Cng sut ng c
Chiu rng tm gi
Chiu rng gu
Tm vi gu
Chiu cao gu
Chiu cao ming gu
Gc ln y gu
Gc nghing
Gc xc
Th tch gu
Khi lng
Khong cch 2 gu
Vn tc gu
3.5
0.8
125
110
110
130
66
35
4
40
0.81
0.2
0.48
1.5-2
T/h
Kw
mm
mm
mm
mm
mm
Lt
Kg
m
m/s
1.2 My nghin Malt.

-Lng malt cn dung ln nht cho 1 ngy sn xut l 13707.6kg (i vi
bia chai).
-1 ngy nu 4 m.Vy, lng Malt cn cho 1 ln nu l 3427 kg
-My nghin trc c nhng c tnh sau:
Nng sut
3000
Kg/h
44
Lp K14 0705 CNSH
Kha lun tt ngip

Chiu di trc
ng knh trc trn
ng knh trc gia
ng knh trc di
Cng sut ng c
Kch thc
Khi lng my
Vn tc i trc th 1
Khe h i trc th 1
Vn tc i trc th 2
Khe h i trc th 2
Vn tc i trc th 3
Khe h i trc th 3

500
250
250
220
7.5
1850 x 1600 x 1500
1540
250
1.3-1.5
250
0.7-0.9
250
0.3-0.4
mm
mm
mm
mm
Kw
mm
Kg
v/p
mm
v/p
mm
v/p
mm
1.3 My nghin go:

-Lng go cn dng ln nht cho 1 ngy sn xut l 2457.6kg (i vi
bia chai).
-1 ngy nu 4 m.Vy, lng Go cn cho 1 ln nu l~ 615 kg
-My nghin ba c nhng c tnh sau:
Nng sut
Tc Roto
Tit din mt dy
Vn tc gc ca Roto
Vn tc gc trc truyn
2500
67
0.12
2100
75
Kg/h
m/s
m2
v/p
v/p
ng
Cng sut ng c
Kch thc my
Trng lng my
S lng my c dung
30
1194 x 1000 x 1500
1600
1
Kw
mm
Kg
My
1.4 Thng cha bt go i vi 1 tn Go:

-1 tn bt go chim th tch 0.75 m3 , 1 tn bt Malt chim th tch 1.3 m3
-Nguyn liu dng h ha 1 m( 1 ln ) l:
45
Lp K14 0705 CNSH
Kha lun tt ngip
[(0.75 x 0.75) + ( 1.3 x 0.75 x 0.1)] x 99.5% = 0.65 m3

H s cha y thng l 0.8
-Vy,th tch thc ca thng l : V= 0.65/0.8 = 0.8125 m3
-Thit b c chn c hnh tr,y cn,vt liu bng inox c : V=1,ng knh
D(m),Chiu cao H=D (m)
y hnh nn,gc ct bng 60o
V=
D2
h = 0.75D3
4
1D 2
V=
h = 0.07D3
3
4
Th tch thng cha : V=(0.07+0.75) D3
Vi V = 1m3
2
2
2
D
H
h(h
+3r
)
3
Ta c c : V=
+
=0.32D m3 = H
4
6
D= 0.73 m
Vy chiu cao y l: h =
3
0.73 = 0.623 m
2
1.5 Thng cha bt Malt i vi 1 tn Malt:

- 1 tn bt malt chim 1.3 m3
Khi lng nguyn liu dng trong ni ng ha 1 m l:
1.3x[2 (0.75x10%)] x 99.5% = 2.5 m3
Vi h s cha y thung l 0.8 th th tch thc ca thng cha l;
V = 2.5/0.8 = 3.13 m3
Vy,ta chn thng cha c V= 4 m3 c c tnh ging thng cha bt go.
46
Lp K14 0705 CNSH
Kha lun tt ngip

V=
D2
h = 0.75D3
4
1D 2
V=
h = 0.07D3
3
4
Th tch thng cha : V=(0.07+0.75) D3 vi V=4 m3
D=3
4
1.37
0.823.14
Chiu cao y l h =
3
2
(m) =H
x 1.37 ~ 1.19 m
2.Thit b trong khu vc nu:

2.1 Ni h ha.
a. Chn ni:
-Lng go nu cho 1 m l 615 kg
- Malt lt chim 10% , tn tht do qu trnh nghin l 0.5%
-1 tn bt go chim 0.75m3.bt malt chim 1.3 m3
Vy: Th tch bt go l: 615 x 0.995 x 0.75 x 103 = 0.46 m3
Cn Malt lt l: 615x 10% x 99.5% x 1.3 x 103 =0.08 m3
Vy,tng V (go + Malt lt) = 0.46+0.08= 0.54 m3
Nc s dng gp 5 ln th tch bt nguyn liu.
5 x [ 0.995 x (615 + 615 x 0.1)] = 3365.6 (kg) 3.3656 m3 .
Th tch lng dch trong ni h ha l: 0.54 + 3.3656 = 3.9056 m3
H s s dng ca thit b l : 0.7
Th tch thc c s dng l : V= 3.9056/0.7 = 5.58 m3
Ni l thit b 2 v,than hnh tr,y chm cu.ng knh D,H=1.2D,chiu cao
chm l h=0.15D.
47
Lp K14 0705 CNSH
Kha lun tt ngip
V=
2
D H
4
2
2
h(h +3r )
6
= 0.32D3
Vy V= 0.32D3 =5.58
D=1.77 m
H= 2.1 m , h= 0.27 m
Vy: ta chn ni 2 v,khong cch 2 lp v
l 70mm ,cu to thp khng g , th tch ( ) 5.54
m3.Cnh khuy m leo v = 30-40 vng/pht.
b.B mt truyn nhit ca ni h ha:
Din tch mt truyn nhit c tnh theo cng thc: F=
Q
Kt
Trong : + Q l lng nhit ta ra.

Q=Q1 / T l nhit tnh chu k ti nhit ln nht
T= 14 pht : thi gian cp nhit 86-100oC.
K l h s dn nhit(ni h ha: K=1800kcal/ m2 h.
t l hiu s nhit c ch
Ta c : Q1= GC(t2-t1)
Trong : G = (615+61.5) x 0.995 + 3365.6 = 4038.7 kg
t1 = 86oC , t2=100oC
C=
(100 - W)C + WC
1
2
100
C1 t nhit cht ha tan = 0.34 kcal/kg o C

C2 t nhit nc=1 kcal/kg o C
W:hm m ca khi dch
W=
61.5 0.05 + 615 0.13 + (61.5 + 615) 5 100%

4038.7
48
Lp K14 0705 CNSH
Kha lun tt ngip
= 85.77%
Vy: C =
(100 - 85.77)0.34 + 85.771

100
=0.9 kcal/kg o C
Q1=4038.7 x 0.9 x (100-86)=51231.5 kcal

Q= (51231.5/ 14) x 60 = 219563.6 kcal/h.s
-Tnh t :
(tmax - t
)
min
t
t=
Hi nc bo ha c p=2.5 kg/cm2, th
2.3lg max
t
min
t=138oC .Vy. tmax= 138.2-86=52.6oC & tmin=138.2-100= 38.2 oC
(52.2 - 38.2)
t = 2.3lg 52.2 = 44.9 oC
t
38.2
Vy F(din tch truyn nhit)= 219563.6/(1800x 44.9) =2.72 m2
2.2 Ni ng ha:
a.Chn ni:
- Lng dch a t ni h ha sang b tn tht do bay hi l 4%
3.9056 x 0.96= 3.75 m3
Lng Malt cn cho 1 m nu l :3427 kg
Mt tn bt malt chim th tch 1.3m3,Tn tht do nghin 0.5%
Lng malt a vo thit b ng ha( tr lng malt lt):
[ 3427 615x 0.1] x 0.995 = 3348.8 kg
Lng malt chim th tch: 3348.8 x 1.3 x 0.001 =4.35 m3
Nguyn liu malt c phi trn vi nc theo t l 1/5.
Lng nc cn l 3348.8x 5=16744 kg ~ 16.7 m3
Tng th tch trong ni ng ha l:
49
Lp K14 0705 CNSH
Kha lun tt ngip
16.7+4.35+3.75=24.8 m3
Vi h s s dng thit b l 0.7
th tch thc ca ni l V= 24.8 / 0.7 = 35.43 m3
Ni l thit b 2 v,than hnh tr, y chm cu.ng knh D,H=1.2D,chiu cao
chm l h=0.15.
V=
2
D H
4
2
2
h(h +3r )
6
= 0.32D3
Vy V= 0.32D3 =35.43
D=3.28 m
H= 3.936m , h= 0.492 m
Vy: ta chn ni 2 v,khong cch 2 lp v l
5x2 = 10mm ,cu to thp khng g , th tch ( )
17.36 m3.Cnh khuy m leo v = 25-40 vng/pht.
b. Tnh b mt truyn nhit ca ni ng ha:
Din tch b mt truyn nhit tnh theo cng thc
Din tch mt truyn nhit c tnh theo cng thc: F=
Q
Kt
Trong :+ Q l lng nhit ta ra.

Q=Q2 / T l nhit tnh chu k ti nhit ln nht
T= 8 pht : thi gian cp nhit 65-73oC.
K l h s dn nhit (ni ng ha: K=1900kcal/ m2 h.
t l hiu s nhit c ch
Ta c : Q1= GC(t2-t1)
G = {[(615+61.5) x 0.995 x0.96x6] + [3348.8-(615 x 0.1)x0.995x6]}
Trong :
50
Lp K14 0705 CNSH
Kha lun tt ngip
= 23502.3 kg
Vi : t1 = 65oC , t2=73oC
C=
(100 - W)C + WC
1
2
100
C1 t nhit cht ha tan = 0.34 kcal/kg o C
C2 t nhit nc=1 kcal/kg o C

W:hm m ca khi dch
Lng nc bay hi trong ni h ha:
615 x (1+0.1)x0.995 x0.04 x6=879.66 kg
W=
3348.8 0.995 0.05 + 615 0.995 0.13 + (3348.8 + 615) 0.995 5 146.58
100
23502.3
= 84.33%
Vy:
F
24.84
=
3.140.03
=0.9 kcal/kg o C
Q1=23502.3 x 0.9 x (73-65)=169216.56 kcal

Q= (169216.56/ 8) x 60 = 1 269 124.2 kcal/h.s
-Tnh t :
(tmax - t
)
min
t
t=
Hi nc bo ha c p=2.5 kg/cm2, th
2.3lg max
t
min
t=138oC .Vy. tmax= 138.2-65=73.2oC & tmin=138.2-73= 65.2C
(73.2 - 65.2)
t = 2.3lg 73.2 = 69.2 oC
65.2
Vy F(din tch truyn nhit)= 1269124.2/(1900x 69.2) =9.65 m2

51
Lp K14 0705 CNSH
Kha lun tt ngip
Dng ng xon rut g c =40mm

Chiu di ng L=
F
9.65
=
=76.11 m
3.140.04
d l khong cch gia cc ng xon = 400mm 0.4m

ng knh mi vng xon D1= 0.8 x D= 0.8x 3.28 = 2.624m
Chu vi mi vng xon l: l=
D1= 3.14 x 2.624 =8.24 m
S vng xon n=L/l= 76.11/8.24 =9.24 vng (chn 10 vng).

2.3 Thit b lc dch ng:
-My lc khung bn c nng sut khong 20000 l/h
-Th tch dch cn lc l 24.8 m3
-p sut lc: 0.5-0.8 at
- p sut ra: 1-1.5 at
-Kch thc khung v bn: 5500 x 3001x 4600 mm
2.4 Ni un hoa:
a.Chn ni:
-Lng Malt cn cho 1 m nu l :3427 kg
-Lng dch a t ni h ha sang c G 4042kg
-Lng malt a vo thit b ng ha( tr lng malt lt):
[ 3427 615x 0.1] x 0.995 = 3348.8 kg
-Lng nc cn l 3348.8x 5=16744 kg
Vy Tng lng dch trong ni ng ha = 4042.1+3348.8+16744
24135 Kg 24.8 m3
Qua qu trnh lc,tn tht 2.5 %,vy Lng dch c a vo ni nu
hoa l: 24135 x 0.975=23531.63 kg 24.18 m3
Ta chn ni hnh tr,y chm cu,ng knh D , chiu cao tr
H=1.2D ,chiu cao chm h=0.15D,
52
Lp K14 0705 CNSH
Kha lun tt ngip
H s cha ca ni l 0.7 ,th tch V =24.18 /0.7=34.54 m3

V=
2
D H
4
2
2
h(h +3r )
6
= 0.32D3 = 34.54 vi r=D/2
D = 3.25 m H=3.9mh=0.4875m
Ni c lm t thp khng g,chu p cao.
b.B mt truyn nhit ca ni nu hoa
Vi cc cng thc tnh tng t nh 2 phn trn v cc thng s k thut
+ t1= 65oC ,
+ t2=100oC v thi gian T= 35ph
+ G= 1149.2 x 20000/1000=22984 kg
Khi lng cht kh:
1149.2 x 1.046 x20000/1000 x 0.1 =2404.13 kg
W= [(22984- 2404.13)/22984] x 100% =89.54 %
C=
(10089.54)0.34 +89.541
=0.93(
100
kcal / kg oC
Q1= 22984 x 0.93 x (100-65) = 748904.7 kcal
Vy : Q= (748904.7/35)x 60 =1283836.6 kcal/h
- Tnh K:
Chn K=1900 kcal / m 2h .
Dng hi nc bo ha c p=2.5 kg/cm2, th t=138.2 oC
t max = 138.2 65 = 73.2
t min =138.2 100 =38.2
53
Lp K14 0705 CNSH
Kha lun tt ngip

t =
(73.2 38.2)
2.3 lg
73.2
= 53.9
oC
38.2
Din tch truyn nhit : F= 1283836.6/(1900x53.9) = 12.54 m2

F
12.54
Chiu di ng L= = 3.140.04 =99.81 m
-ng knh mi vng xon D1= 0.8 x D= 0.8x 4.3 = 3.44m
-Chu vi mi vng xon l: l=
D1= 3.14 x 3.44 =10.8 m
-S vng xon n=L/l= 99.81/10.8 =9.2 vng (chn 10 vng).

2.5 Ni un nc nng:
a. Chn ni:
Lng nc cn cho qu trnh ra b ca 1 m nu l:
13393.8 / 4= 3348.45 lt 3.3485 m3
c tnh ni un nc:
-thn hnh tr,y chm cu .ng knh D , H=1.2D ,chiu cao chm
h=0.15D
-H s y ca ni un l 0.8 V=3.3485/ 0.8=4.19 m3
Ta chn ni c V= 4.2 m3
V=
2
D H
4
2
2
h(h +3r )
6
= 0.32D3
= 4.2 m3
D = 1.61mH=1.93m h=0.24 m
`
b.B mt truyn nhit ca ni nc:
-Ta c T: thi gian cp nhit t 25 oC 75oC l 50 pht

G =3348.45 kg
54
Lp K14 0705 CNSH
Kha lun tt ngip
T l nhit nc l 1 kcal / kg oC
Q1= 3348.45 x 1 x (75-25)=167422.5 kcal
Q= (167422.5 / 50) x 60 =200907 kcal/h
- Ta chn k= 2000 kcal / m 2h .
t (max)= 138.2-25=113.2oC
t (min)= 138.2-75=63.2oC
113 .2 63.2
t =
=
113.2 85.9oC
2 .3 lg
63.2
Din tch truyn nhit : F= 200907/(2000x85.9)=1.17 m2

Chiu di ng L=
F
24.84
=
=24.84 m
3.140.03

ng knh mi vng xon D1= 0.6 x D= 0.6x1.61 = 0.966m
Chu vi mi vng xon l: l=
D1= 3.14 x 0.966 =3.03m
S vng xon n=L/l= 24.84/3.03 =8.2 vng (chn 9 vng).

2.6 Thng lng xoy:
- Th tch dch ng vo thung lng xoy ,bao gm c dch ng v cn nng
trc khi ln men.Lng dch em nu hoa l: 51.714 m3
- Nc bc hi 5% so vi dch trc khi un lng dch cn lm ngui l:
51.714 x 0.95 = 49.1283 m3
- H s s dng thit b l 0.8
th tch thc ca thit b lng xoy l: V=49.1283 / 0.8 =61.41 m3
55
Lp K14 0705 CNSH
Kha lun tt ngip
- Chn thit b c than hn tr,y bng hi nghing 3-5o ,ng knh D,chiu
cao H=1.5D, chiu cao chm h=0.15D
h D 2
V
=
= 0.07 D3
nn 3 4
3
Vtru = H D =0.75 D3
4
2
D
h(3 + h2
2
Vcc =
=0.02 D3
6
D2H D2h D2 (3D + 0.15D) 3.15D3
V=
+
=
=
4
8
8
8
=61.41 m3
D=3.68 m H= 5.52mh=0.552 m
Ni c ch to t thp khng g,chu p cao.
3.Thit b trong khu vc ln men v hon thin sn phm.
3.1 My lm lnh nhanh:
Lng dch ng i qua my lm lnh nhanh sn xut 1000 lt bia l
1098.65 lt.
lng dch ng i qua my lm lnh ca 1 m nu l:
1098.65 x (20000/ 1000)=21973 lt = 21.973 m3
Hai tc nhn lm lnh l Nc 25oC v Glycol -5oC
a, Dch 90oC c trao i nhit vi Nc 25oC v gim xung cn
35oC.Lc ny,nhit ca nc l 50oC
Do lng nhit Q1= GC(t1-t2)
-G= 1149.2 x 20000/1000=22984 kg
- t2 nhit u ra ca dch =35oC
-t1 nhit u vo ca dch= 90oC
- C C: t nhit ca dch =0.93 kcal/kg oC
56
Lp K14 0705 CNSH
Kha lun tt ngip
Q1= 22984x 0.93 (90-35) =1175631.6 kcal/h

B mt truyn nhit: F=
Q
Kt
c K = 1900kcall/m 2 h.
(tmax - t
)
min (90 50)(35 25)
40
=21.66 oC
t = 2.3lg tmax =
2.3lg
t
10
min
Din tch truyn nhit :
F= 1175631.6/(1900x 21.66)=28.57 m2
b.Dch 35oC c trao i nhit vi Glycol -5oC v gim xung cn
10oC.Lc ny,nhit ca Glycol l 21oC.Thi gian lm ngui Glycol (a
Glycol v -5oC nh ban u) mt 45 pht.
Q=22948 x 0.93 x (35-10)=533541 kcal
Nhit lng cho 1 gi cp nhit = 60 x (533541/45) = 711388 kcal
B mt truyn nhit F=
Q
Kt
c K=700 kcal/m2h.
(tmax - t
)
min [10 (5)]-(35 21)
=14.51 oC
15
t = 2.3lg tmax =
2.3lg
t
min
14
F= 533541/(700x 14.51) = 52.53 m2
+ Vy ta chn my c c tnh k thut nh sau:
Nng sut
S tm
Khong cc cc tm
B mt trao i nhit ca 1 tm
Lng nc s dng trong 1h lm vic
Lng glycol s dng trong 1h lm vic
Kch thc (di x rng x Cao)
57
30000 l/h
599 tm
5.5 mm
2.45 m2
18 m3/h
12 m3/h
3500 x 700 x 3500 mm
Lp K14 0705 CNSH
Kha lun tt ngip
3.2 Thng ln men ging cp 1:

-Lng dch ng cho vo nui men chim 1% th tch ca tng lng
ng.Lng dch ng ca 1 m l 22984 lt
Vy Lng dch ng cn trong nhn ging cp 1 l :
22984 x0.01=229.84 lt 0.23 m3
Thng ln men cp 1 c ng knh D,hnh tr v c H=1.2D,cu to thp
khng g.
H s y thng l 0.8
V= 0.23/ 0.8 = 0.2875 m3
2
V= D H = 0.2875 D=0.67m
4
H=0.81m
3.3 Thng ln men ging cp 2:
- Lng dch ng cho vo nui men chim 1% th tch ca tng lng
ng.Lng dch ng ca 1 m l 22984 lt
Vy Lng dch ng cn trong nhn ging cp 2 l
22984x0.1=2298.4 lt 2.3 m3
Thng ln men cp 1 c ng knh D,hnh tr v c H=1.2D,cu to thp
khng g.
H s y thng l 0.8 , V=2.3 /0.8 =2.875 m3
2
V= D H =2.875 D= 1.45 m H=1.74 m
4
3.4 Thng ln men chnh v ln men ph:
a )Ln men chnh:
-Lng men cho vo l 10% so vi dch ng.
Vy,lng dch trong 1 ngy sn xut l:
58
Lp K14 0705 CNSH
Kha lun tt ngip

1098.65
80000
(1 + 0.1) =96681.2 lt 96.6812 m3
1000
Thng ln men c hnh tr, ng knh D,chiu cao H=3D, chiu cao y
thng h1=0.15D, chiu cao nh cu h2 =0.15D.Ch to bng thp khng g.
h= D 3
2
h D 2
V
=
= 0.07 D3
nn 3 4
3
Vtru = H D =0.75 D3
4
2
D
h(3 + h2
2
Vcc =
=0.02 D3
6
V = V nn + V tr + Vcc = (0.07+0.75+0.02)
D3 =0.84 D3
0.84 D3 = 96.6812/ 0.8 =120.85 m3
Vy : D= 3.58 m H=10.74 m h1 =0.537 m h2=0.537 m
Xung quanh thng c bao bc bi cc h thng o lnh v lp xp cch
nhit.
b ) Ln men ph:
S ngy ln men trong thng l 6 ngy( i vi ln men chnh),11 ngy vi
ln men ph.Tng thi gian ln men l 17 ngy + 1 ngy cho vic lc dch
ng.Tng cng ta cn s dng 20 thng( thm 2 thng d tr)
Lng bia trong qu trnh lc sau ln men chnh tn tht 2.5%
V = 96.6812 x 0.975= 94.26 m3
59
Lp K14 0705 CNSH
Kha lun tt ngip
ng knh D,chiu cao H=3D, chiu cao y thng h1=0.15D, chiu cao
nh cu h2 =0.15D.Ch to bng thp khng g.
H D3
= 0.75 D3
4
2
D
h(3 + h2
2
Vcc =
=0.02 D3
6
Vtru =
V= (0.75+0.02x2) D3 =0.79 D3 =94.26 /0.8 = 117.8 m3

D=3.62m H=10.86m h1=h2= 0.543m
Ta s dng cho thng(chn thng) cao 0.5m .Vy H=
0.5+10.5=11m
Xung quanh thng c bao bc bi cc h thng o lnh v lp xp cch nhit\
3.5 Thit b lc bia
thu c 1000 lt bia lc ta cn 1045.73 lt bia.Vy lng bia cn
thu 80000 lt bia lc l :
1045.73 x 80000/1000=83658. 4 lt 83.7 m3
H s s dng thit b lc l 0.75
Vy nng sut (N) thc t l:
N = 83.7/0.75 =111.6 m3 hay 111600 lt /ngy
111600 / 2 ca lm vic = 111600 / 16 = 6975 lt / h
-Thit b lc l 2 thit b lc ng, ch to bng inox v xp ,s dng 2 chic
lun phin.
c tnh k thut thit b lc ng inox
+p sut lm vic : 6atm
+ Nng sut N = 25000 lt/h
Thng lc c D= 60cm,cao 1.5 m, tng V= 500 lt bao gm 44 ng lc c D
=2.5 cm.Cc ng c khoan l c ng knh 0.04 m
60
Lp K14 0705 CNSH
Kha lun tt ngip
c tnh k thut thit b lc ng xp

+p sut lm vic : 6atm
+ Nng sut N = 25000 lt/h
3.6 My chit Bock
-Lng bia cn c 1000 lt trong bock l 1020.1 lt
-Lng bia cn c 20000 lt bia chit bock l:
1020.1 x 20000/1000= 20402 lt
-Nng sut theo gi = 20402 / 16 = 1275.125 lt.
-My chit bock c c tnh k thut sau ( bock 50 lt)
Nng sut 500 bock /ngy
Cng sut ng c 2.8 kwh
p sut lm vic 0.7 atm
Kch thc my 4700 x 1600x 4000 mm
Khi lng my : 1900 kg
-S bock cn dung l: 20402 / 50 = 408 bock
3.7 My chit chai:
Lng bia cn c 1000 lt bia ng chai l 1025.15 lt
Lng bia cn c 60000 lt bia chit chai l
1025.15 x 60000/1000 = 61509 lt
Vy nng sut cho 1h lm vic l: 61509 / 16 = 3845 lt/h
My chit chai c c tnh k thut sau:
Nng sut: 8600 chai/h
S vi: ..8 vi
ng c in ( N , w).. 1 kw . 1440 vng /pht
kch thc my 1600 x 700 x 2300 mm
S my cn dung. .2 my
61
Lp K14 0705 CNSH
Kha lun tt ngip
+) My dp nt chai:
Tng ng vi my chit chai,my c c tnh k thut:
N/sut my
S u dp
ng c in (N,w)
Kch thc
p sut kh nn y
Lc dp nt chai
S lng
8500 chai/h
10 voi
1.8 kw , 550 vng / pht
1600 x 700 x 2300 mm
2.8 atm
65 kg / cm3
2 my
3.8 Thit b thanh trng:

Lng bia cn thanh trng 1000 lt l 1010 lt bia
Vy lng bia cn cho cng vic thanh trng ca 1 ngy sn xut l:
1010 x 60000 / 1000 = 60600 lt/ ngy
Nng s chai cn thanh trng l 60600 / 0.45 = 134667 chai
Vy 1 gi lm vic c nng sut N= 134667 / 16 = 8417 chia/h
Thit b thanh trng c c tnh:
Nng sut
Dung tch thc ca chai
p sut hi thanh trng
Cng sut bm
Cng sut ng c chuyn chai
Kch thc my
Khi lng my
8500 chai
0.45 lt
2 kg/cm2
6.7 kw
1.2kw
5 x 2.5 x 2.5 m
38000 kg
3.9 My dn nhn:
C 134667 chai cn dn nhn trong 1 ngy sn xut.V 8417 chai cn dn
nhn trong 1 gi lm vic.
Nng sut
S vng quay/ s nhn dn
Vn tc nh nht ca bng truyn
Cng sut ng c
8500 chai /h
5.2 vng / 8 nhn
0.28 m/s
0.6 kw
62
Lp K14 0705 CNSH
Kha lun tt ngip
S my cn dng
Kch thc my
Khi lng my
1
2 x 2 x 1.2 m
320 kg
3.10 My ra chai:
Khi kim tra v ra ch ai.S lng chai hao ht 1% tng s chai.
Vy xut xng 134667 chai bia thnh phm cn:
134667 + 134667 x 0.01 = 136014 chai
Nng sut lm vic trong 1 gi l: 136014 / 16 8500 chai
Vy, my ra c c tnh sau:
Nng sut
Dung tch thc ca chai
Thi gian ra
Thi gian ra
Thm t
Phun
Tng
Cng sut ng c in
Kch thc my
Khi lng my
S lng
8500 chai / h
0.45 lt
2.36 s / chai
475 s
85 s
560 s
26 kw
7500 x 4000 x 2700 mm
13500 kg
1 my
3.11 My ra bock
c tnh k thut:
Nng sut
Dung tch bock
Cng sut ng c
Nhit nc ra
Lng nc nng
Lng nc ngui quay vng
p lc vi phun
Kch thc my
Khi lng my
500 bock / ngy

50 lt
3.8kw
80oC
4.2 m3/h
98% lng nc nng
2 at
1200 x 2100 x 2100 mm
8000 kg
63
Lp K14 0705 CNSH
Kha lun tt ngip
3.12 My bm:
My bm c chn l my bm ly tm, do nht ca dch cn vn chuyn
khng qu cao
c tnh k thut ca bm:
Nng sut
p sut y
ng knh ng ht
ng knh ng y
Xng nu cn
Xng ln men cn
Chit bock + chai
Tng lng my
95-100 m3/h
8 kg/cm3
40 mm
40mm
4 my
6 my
2 my khc nhau
12 my
3.13 H thng CIP (Cleaned In place).

Nng sut : 19000 L/h
p sut u ra l 300 kPa
H thng bao gm 1 bn 200 lt tun hon nc, b bo mc cht lng,
phu ,bm ly tm,thit b trao i nhit dng tm .cc van iu chnh.H thng
CIP s dng nc lnh chy tun hon 1 thi gian trong h thng cn v snh ri
sau dung dch ty ra gia nhit c bm tun hon vo ty ra. Sau
cng,thit b x nc lm sch v y cht ty r d tha ra ngoi.Dung dch
ty r c ti s dng 1 phn.
-S lng cn dung: 1 my
64
Lp K14 0705 CNSH
Kha lun tt ngip
Phn IV : Nhin liu cho hot ng sn xut

1.Tnh nhin liu t
-
Nhin liu s dng l than gy(Mu en hi xm. Vt vch en, en xm.

nh kim cng. Gin. Khi lng ring 1,22 - 1,30 g/cm3. m 0,5%.
Cht bc 2 - 15%, cacbon (chy) 90 - 93%, hiro < 2%.chy thnh ngn
la ngn v hu nh khng c khi.),loi than ny khi t 1 kg s cung cp
8500 Kcal. Kh nng ln tp cht ca loi than ny l 5%,vy hiu sut
chy ca than gy khong 95%.
Cng thc tnh lng nhin liu cn dng:

G=
D(i - i')
Q
Trong : D : Nng sut ni hi, D=2000kg/h

i : nhit hm ca hi P= 2.5 kg/cm2 ; i = 649.2 kcal/kg
i' : Nhit hm ca nc ;i'= 127.3 kcal/kg
Q : Nhit lng ca nhin liu khi t 1kg
: Hiu sut lm vic ca ni hi ; = 80%

G=
2000 (649.2 - 127.3)

= 153.5 kg/h
8500 0.8
Vy,trn thc t: Khi lng than cn cung cp nhit lng cho 1h lm

vic ca ni hi:
G = [153.5 x (1+ 0.05) ]/ 0.95 = 169.66 Kg /h
Lng than cho 1 ngy sn xut l:
G = 169.66 x
16 =2714.53 kg
Tng nguyn liu dung trong 1 qu sn xut c nng sut cao nht = 2714.53
x 25x3 = 203589.5 kg
Mt nm lng nhin liu dung cho sn xut : 503589.5 x 4 =814358kg
2. Tnh nc cho nh my.
65
Lp K14 0705 CNSH
Kha lun tt ngip
2.1 Nc cho phn xng nu:

Lng nc ln nht dng cho quy trnh nu dch thu c 1000 lt bia l
1526.11 lt
Vy 1 ngy sn xut ca xng nu cn :
V1= 1526.11 x 80000/1000= 122088.8 lt
Lng nc dung trong thit b ra l 10% tng lng nc:
V2= 122088.8 x 0.1 = 12208.88 lt
Vy tng lng nc phn xng nu cn l :
V = 122088.8 + 12208.88 = 129309.68 lt
2.2 Lng nc dung cho phn xng ln men:
Tng th tch cc thit b ln men:
V= 0.2875+ 2.875 +120.85 x6 + 117.8x11= 2024.0625 m3
Vy, lng nc v sinh cn l 3% tng th tch:
2024.0625 x 0.03 = 60.72 m3
2.3 Lng nc cho phn xng thnh phm:
- C 100 bock cn ra th tiu tn 4.8 m3 nc vy 500 bock cn
V1= 4.8 x 5 =22 m3
- Nc ra chai chim 5% tng th tch chai.
V2 = 0.05 x 61509/ 0.45= 6834.3 lt 6.8343 m3
Nc ra thng bo ha chim 5% lng dch u vo:
V3 = 0.05 x 61509= 3075.45 lt
Nc dng to hi cho my dp nt chai V4 =4.5 m3
- Nc dng cho my thanh trng gp 3 ln lng nc r chai.
V 5= 3 x 6.8343 = 20.5029 m3
Vy tng V = 1.5 +3.07545 +6.8343 + 20.5029 =31.92 m3
2.4 Lng nc cho ni hi:
66
Lp K14 0705 CNSH
Kha lun tt ngip
Lng nc dng hi c ngng t li 80% v c ti s dng.

Vy,ni hi tiu tn khong 800 kg hi / h.
V = 24 x 950 x 0.2= 4560 kg 4.56 m3
2.5 Lng nc dng cho lm lnh:
Trn l thuyt,c 1000 kcal tiu tn 40 lt nc+
Vy tng lng nc cn dng l:
V =2845552x 0.04 = 113822.08 m3
Vy tng lng nc dung trong sn xut l:
V= 113822.08 + 4.56 + 31.92 + 60.72 + 129.30968= 114048.6 m3
2.6 Lng nc dng cho sinh hot v phng chy cha chy:
Tng lng nc cn dung cho sinh hot v phng chy cha chy trong 1
thng ti a l 30 ngy ht 5% tng lng nc trong 1 thng sn xut:
V= 114048.6 x 0.05 = 57024.43 m3
3. B tr in cho ton b cng trnh v bng ph ti cho c thit b trong
nh my
-
C 5 m b tr 1 n 100 W, b tr theo hnh sau:
-Chiu cao ca n so vi mt nn t 2.5 n 4.5 m

67
Lp K14 0705 CNSH
Kha lun tt ngip
- S dng n tit kim nng lng

3.1 Bng cng sut in chiu sng ton nh my:
Tng
Tn
cng Din
trnh
xy tch
STT dng
Phn
(m2)
cng
in
S bng Cng sut sut
p (V)
s dng
bng (kW) kw/h
xng
nu (2 tng)
1728
Phn xng
220
139
0.1
13.9
ln men
1080
Phn xng
220
130
0.1
13
hon thin SP 720

Kho nguyn
220
86
0.1
8.64
4
5
liu
756
Kho sn phm 432
Kho
cha
220
220
91
52
0.1
0.1
9.072
5.184
Chai
Kho
324
220
39
0.05
1.944
cha
7
8
9
10
11
12
Bock
Garage t
Bi than
Bi X than
Trm bin th
Nh ni hi
Xng
c
324
450
108
108
108
108
220
220
220
220
220
220
39
54
13
13
13
13
0.05
0.05
0.05
0.05
0.05
0.1
1.944
2.7
0.648
0.648
0.648
1.296
13
in
216
* B nc ( 2
220
26
0.05
1.296
14
tng)
Nh
648
220
0.05
0.45
chnh (2 tng) 576

Nh
n,hi 432
220
220
69
52
0.05
0.05
3.456
2.592
15
16
hnh
68
Lp K14 0705 CNSH
Kha lun tt ngip

trng
17
18
(2
tng)
Khu xe
216
Khu x l
nc thi
756
Nh thng
220
26
0.05
1.296
220
91
0.05
4.536
0.05
0.05
0.216
0.864
74.33
19
trc (2 khu)
36
220
4
20
Trm y t
144
220
17
21
Tng
1045
3.2 Bng cng sut cc thit b trong nh xng:
Cng
STT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
sut
Tng
cng
Tn thit b
kw/h
S thit b sut kw/h
My nghin Ba
30
1
30
My nghin trc
7.5
1
7.5
Ni h ha
5
1
5
Ni ng ha
5
1
5
Ni nu hoa
5
1
5
Ni nc
3
1
3
My lm lnh
16.5
1
16.5
My chit Bock
2.8
1
2.8
My chit Chai
1.5
2
3
My ra Bock
3.8
1
3.8
My ra Chai
25.9
1
25.9
My dp nt chai
1.8
2
3.6
My dn nhn
0.7
2
1.4
my thanh trng
7.8
2
15.6
My lnh
40
3
120
Ni hi
2.5
1
2.5
My CIP
0.9
1
0.9
Bm ly tm
3.5
12
42
Tng
293.5
-Ngoi cc thit b trn,cn c cc ph ti khc nh qut ht,qut gi ,ni
hi,cc thit b trong phng kim tra cht lng,xt nghim ha sinh tng hp
Tt c c tnh bng 25% tng cng sut ca cc thit b trn:
69
Lp K14 0705 CNSH
Kha lun tt ngip
Ph ti ng lc ton nh my l:
293 x (1+0.25) = 366.25 kwh
Ph ti in ton h my:
366.25 + 74.33 = 440.58
Ta s dng cng thc tnh ph ti tn hao sau:
Ptt = K c P
Trong : P l tng ph ti ca nh my
K l h s tn haotrong trng hp ny,qua thc tin cho thy
K = 0.6
Ptt = 440.58 x 0.6 =264.348 kwh
Trung bnh nh my lm vic 3 ca 1 ngy,hot ng trong 25 ngy.
Vy tng ph ti in ca nh my trong 1 nm sn xut l
264.348 x 24 x 25 x12 = 1 903 305.6 kw
4. Tng din tch mt bng xy dng nh my bia c cng sut
20 000 000 lt 1 nm:
Din
Tn cng trnh
STT
xy dng
1
Phn xng nu
Phn xng ln
Kt cu
vt liu lng tng

1
2
Kch thc (m)
tch
Di
30
Rng
18
(m2)
540
men
Phn xng
48
24
1152
3
4
5
6
7
8
hon thin SP
Kho nguyn liu
Kho sn phm
Kho cha Chai
Kho cha Bock
Garage t
1
1
1
1
_
1
1
1
1
1
_
1
36
24
18
18
18
30
24
12
12
12
12
9
864
288
216
216
_
270
70
Lp K14 0705 CNSH
Kha lun tt ngip
9
10
11
12
13
14
15
Bi than
Bi X than
Trm bin th
Nh ni hi
Xng c in
B nc
Nh hnh chnh
Nh n,hi
1
1
1
1
1
1
1
1
1
1
1
1
2
2
12
12
12
6
36
27
18
9
9
6
6
12
12
6
108
108
72
36
432
324
108
16
17
18
trng
Show Room
Khu xe
Khu x l nc
1
1
1
2
1
1
18
12
18
12
6
9
216
72
162
19
20
21
22
23
thi, nh v sinh.
1
1
30
24
720
Nh thng trc
2
1
6
3
36
Trm y t
1
1
18
12
216
Tng din tch mt bng sn xut
6210
Tng din tch mt bng xy dng nh my l 18000 m2
Sau khi la chn khu t c din tch 150 x 120 (m),gn ng giao thong v xa
khu dn c.Ta tin hnh phn b cc cng trnh xy dng phuc v sn xut da
tr cc quy tc c bn sau:
+ B tr 2 cng ra vo ring bit cho cng nhn v nhp nguyn liu,xut
sn phm.Hai cng c b tr pha Nam ca nh my.cng 2 phng thng trc
c gn thit b theo di.
+ Nh Hi trng,nh n,Nh hnh chnh,show room qung co- trng
by v khu vc Y t c b tr pha Nam ca nh my,ngay gn 2 cng ra vo
nh my.Nhm trnh ting n,khi bi v cc mi kh chu c to ra khi sn
xut
+ Cc khu vc nh my c b tr trung tm mt bng xy dng ,bao
gm: Kho cha nguyn liu,Nh nu,khu Ln men,nh hon thin sn phm.
71
Lp K14 0705 CNSH
Kha lun tt ngip
+ Cc khu vc v tinh,phc v cho qu trnh hot ng sn xut ca nh

my c b tr xung quanh khu vc trung tm,bao gm: Bi than,bi x,Nh ni
hi,khu vc nng lng in,khu x l nc sn xut v sinh hot cng nhn
(lc nc) .
+ Khu x l nc thi va nh v sinh c b tr phi gc trong,phia bc
ca nh my nhm tch bit vi cc khu vc sn xut chnh ,trnh gy nhim
v nhim khun cho sn phm.
+ Cc khu vc nh xe cho cng nhn vin chc,khu xe trng ti c
b tr cc v tr ti cc v tr thun li cho vic ra vo ca cng nhn v hot
ng chuyn ch.
+ Mt phn quan trong khc l cc rnh thot nc phi c np y tiu
chun,va h,cy xanh hp th kh CO2 , v ng x thng thong phc v giao
thong trong nh my.
+ Cc cng trnh phi c b tr hp l rt ngn thi gian vn chuyn
trong nh my.V d nh kho nguyn liu phi c xy dng gn khu vc ln
men,khu vc nu tin cho sn xut.
72
Lp K14 0705 CNSH
Kha lun tt ngip
Phn V : Tnh kinh t ca d n

1. Bng gi u t xy dng:
Tn cng trnh xy
n gi
Thnh tin (VN)
STT
dng
Phn xng nu (2
Din tch (VN/m2)
1
2
tng)
Phn xng ln men
Phn xng hon thin
1728
1080
2000000
1500000
3456000000
1620000000
3
4
5
6
7
8
9
10
11
12
13
14
SP
Kho nguyn liu
Kho sn phm
Kho cha Chai
Kho cha Bock
Garage t
Bi than
Bi X than
Trm bin th
Nh ni hi
Xng c in
B nc ( 2 tng)
Nh hnh chnh (2
720
756
432
324
324
450
108
108
108
108
216
648
1500000
1300000
1300000
1000000
1000000
1000000
500000
500000
1000000
1200000
1500000
1000000
1080000000
982800000
561600000
324000000
324000000
450000000
54000000
54000000
108000000
129600000
324000000
648000000
15
tng)
Nh n,hi trng (2
576
2500000
1440000000
16
17
18
tng)
Khu xe
Khu x l nc thi
Nh thng trc (2
432
216
756
1500000
500000
1800000
648000000
108000000
1360800000
19
20
khu)
Trm y t
Din tch ngoi Sn
36
144
800000
3000000
28800000
432000000
21
22
xut
10368
1200000
12441600000
26575200000
Tng
2. Bng gi thit b trong nh my

73
Lp K14 0705 CNSH
Kha lun tt ngip
STT
Tn thit b
1
Cn
2
Gu ti
3
My nghin Ba
4
My nghin trc
5
Thng cha bt Malt
6
Thng cha bt go
7
Ni h ha
8
Ni ng ha
9
Ni nu hoa
10
Ni nc
11
Thng lng xoy
12
My lm lnh
13 Thng ln men cp 1
14 Thng ln men cp 2
15 Thng ln men chnh
16
Thng ln men ph
17
My lc bia
18
My lc dch ng
19
Thng np CO2
20
My chit Bock
21
My chit Chai
22
My ra Bock
23
My ra Chai
24
My dp nt chai
25
My dn nhn
26
my thanh trng
27
My lnh
28
Ni hi
29
Thng CIP
30
Bm ly tm
31
Thng cha b Malt
Xe dng trong nh
32
33
34
my
Thit b chiu sng
n gi
Thnh tin
lng
1
4
1
1
1
1
1
1
1
1
1
1
2
2
(VN)
2.000.000
10.000.000
25.000.000
15.000.000
10.000.000
5.000.000
150.000.000
300.000.000
150.000.000
50.000.000
250.000.000
220.000.000
45.000.000
15.000.000
(VN)
2.000.000
40.000.000
25.000.000
15.000.000
10.000.000
5.000.000
150.000.000
300.000.000
150.000.000
50.000.000
250.000.000
220.000.000
90.000.000
30.000.000
20
1
1
4
1
2
1
1
2
2
2
3
3
4
12
1
250.000.000
70.000.000
100.000.000
35.000.000
120.000.000
150.000.000
50.000.000
60.000.000
75.000.000
55.000.000
600.000.000
500.000.000
700.000.000
15.000.000
8.000.000
25.000.000
5.000.000.000
70.000.000
100.000.000
140.000.000
120.000.000
300.000.000
50.000.000
60.000.000
150.000.000
110.000.000
1.200.000.000
1.500.000.000
2.100.000.000
60.000.000
96..000.000
25.000.000
260.000.000
25000
1300.000.000
26.125.000
13.744.125.000
5
1045
Tng
74
Lp K14 0705 CNSH
Kha lun tt ngip
3. Gi nhin liu v nguyn liu phc v cho qu trnh sn xut ca nh

my:
3.1 Bng gi nhin liu:
n gi /
STT
1
2
3
4
Nhin liu
Than
Nc
in
n v
Kg
m3
Kw
Tng
3.2 Bng gi nhin liu:
1 v
1800
8000
2600
STT Tn nguyn liu

Khi lng
1
Malt
4 023 120
2
Go
763003.5
3
Hoa houblon
40000.2
4
Tng
4. Chi ph nhn cng cho nh my:
Thnh tin
S lng
814358
114048.6
1903305.6
n gi (kg)
8000
10000
200000
VN
1465844400
912388800
4948594560
7326827760
Thnh tin
32 184 960 000
7 630 035 000
8 000 040 000
47 815 035 000
4.1 Bng chi tit nhn cng ca nh my:

nh mc lao
STT
1
2
Nguyn cng
Nguyn liu
Nu lc
Lm lnh
ng
1/thit b
3/ca
3
4
5
6
7
8
9
10
11
12
nhanh
Gy men
Ln men
Lc bia
Np CO2
Tch men
Chit Bock
Chit Chai
Dp np
Ra Bock
3/ca
3/ca
3/ca
3/ca
3/ca
1/ca
1/my
1/my
1/my
1/my
S thit b
2
2
1
2
2
1
2
2
1
75
Ca/ngy
1
2
s ngi
2
6
2
3
3
3
3
1
2
2
2
2
6
9
9
9
9
3
2
4
4
2
Lp K14 0705 CNSH
Kha lun tt ngip

13
14
15
16
17
18
19
20
21
22
23
24
25
Ra Chai
Thanh trng
Dn nhn - ai

1/my
1/my
1
2
2
2
kt
1/my
2
2
L hi
1/ca
1
3
Lnh
1/ca
3
3
X l nc
1/ca
1
Sa cha my
1/ca
1
Xng c kh
2/ca
1
Li xe
1/ca
5
2
Bc vc
2/ca
2
Bo v
2/ca
3
Ban lnh o v iu hnh nh my
Tng
Tnh bnh qun thu nhp ca cn b,cng nhn vin ton nh
2
4
4
3
3
2
3
3
8
6
6
25
134
my vo
khong 1800000 triu n 2500000 triu/ thng.

Vy chi ph tin lng cho nhn cng l:
134 x 2500000 x 13 = 4.355.000.000 VN
4.2 Bng cc chi ph ph cho nh my v cng nhn:
STT
Cc khon chi ph ph
1
X l nc thi
2
Bo qun,bo tr my mc
3
Bc xp,vn ti ( xng du)
4
Bo him ,Y t,cng on
5
Tng
5. Li nhun v hiu qu sn xut:
Thnh tin
180.000.000
1.500.000.0000
250.500.000
150.000.000
2.080.000.000
5.1 Vn u t nh my:
VN = 26 575 200 000 + 13 744 125 000 = 40 319,325 triu
S tin bn b malt v go thu c l :
(405 498,3 + 3 255 555) x 2000 = 7 322 106 600 VN
5.2 nh gi sn phm:
Bia hi 6000 ng/ 1lt v chai l 8500/chai 0,5 lt.
76
Lp K14 0705 CNSH
Kha lun tt ngip
Vy: Doanh thu trc thu l:

15 000 000 x 2 x 8500 + 6000 x 5 000 000 = 285 000 triu VN
5.3 Tnh thu cho sn phm:
Thu TTB 40% cho bia hi : 6000 x 5000000 x 0.4 = 12000 triu VN
v 55% vi bia Chai:15000000 x 2 x 8500 x0,55 = 140250 triu VN
Thu GTGT tnh bng 10% (thu nhp trc thu + TTB ) 10% (nguyn liu
+ nhin liu)
Thu GTGT l:
0,1 x ( 285000+ 140250 + 12000) 0,1 x (47815,035 + 7326,82776)
=38210,81372 triu VN
Vy tng li nhun trc thu hng nm l:
285000 7322,1066 - 140250 12000 38210,81372 = 87217,07968 triu VN
Thu thu nhp = 0,72 x 87217,07968 = 62796,29737 triu VN
5.4 Tnh kh thi ca d n
Tng chi ph u t ban u:
m bo vic d tr nguyn liu c tt, nh my nhp nguyn liu
theo 2 qu 1 ln
13 744 125 000 + 26 575 200 000 + (47 815 035 000/2) = 64 226 842 500 VN
Sn phm bia, thi gian cho 1 chu k sn xut l 15 ngy.
Vn lu ng cho chu k u tin l:
40 319 325 000 / 25 = 1612773000 VN
Vy doanh li
13 744 125 000 / (40319325000 + 1612773000) x 100% = 32,78 %
Thi gian thu hi vn:
64 226 842 500 /(13 744 125 000 + 1 612 773 000) = 4.2 nm
77
Lp K14 0705 CNSH
Kha lun tt ngip
78
Lp K14 0705 CNSH
Kha lun tt ngip
Phn VI : V sinh an ton lao ng

1. V sinh:
V sinh l vn rt quan trng trong cc nghnh snar xut thiuwcj
phm, ung.S thnh cng ca qu trnh sn xut ,cng nh cht lng sn
phm ph thuc vo ngi vn hnh sn xut.V vy,nu yu caaof v sinh
khng c tun th 1 cch nghim ngt s dn n s nhim khun cho sn
phm ,nhim tp cht khin cht lng sn phm gim ng k
2.V sinh c nhn:
- Khng cho php nhng ngi mc bnh truyn nhim,sc khe khng
t yu cu tham gia vo quy trnh sn xut.
- KHi sn xut ,cng nhn vin phi mc qun o bo h theo ng quy
nh nh: o qun,bng khu m,gng tayng cao xu phi c st trng
trc khi s dng.
-Do dc trng ca cng vic nn khi tham gia qu trnh sn xut ,c th l
cc cng on hot ha men v cc cng on tng t,cng nhn phi v sinh
qun o,tay chn v eo khu trang.
3.V sinh thit b:
- i vi cc dng c cha mu v dng c kim tra dch ng, bia
non,Sau mi ln s dng phi ra sch ,trnh cc vt s gy nhm ln kt qu
v gy nhim tp khi s dng li cho quy trnh kim tra sn phm sau.
- Vi h thng ng dn,thng ln men,phi v sinh sch s trc khi s
dng .u tin, phi s dng nc sch,phun vi p sut ln y ton b cn
nng bm,sau d dng h thng CIP kh trng ton b.
79
Lp K14 0705 CNSH
Kha lun tt ngip
- Cc dng c khc trong phng ln men phi v sinh,tit trng hng

ngy.Cc van mu trc v sau khi ly u phi c tit trng,ngm trong cn
76%...
- Trong phn xng nu v lm ngui: C ni nu phi v sinh sch s v
s dng h thng CIP ty ra
- Vi my lc phi v sinh cc ng cn thn sau mi m lc.Trc v khi
lc phi ra sch bng nc nng, sau bng nc v trng nhit thp.
- B malt phi c cha trong cc thit b kn c np y,trnh thu ht
cn trng v s Oxy ha khin gy mi kh chu.Gy mt v sin.
4.V sinh cng nghip
- Cc khu vc trong nh my phi c v sinh sch s,xp xp gn gang
v thong gi.Nn nh phi c kh nng thot nc tt,trnh ng v c
nh ra thng xuyn.
- Cc b phn gy n phi c gim ting n.Cc b phn nghin phi
c i km vi my ht bi.Cc thit b nu phi c my ht lc kh trnh
to mi ra khu vc xung quanh nh my.Gy nh hng ti khu dn sin hung
quanh nha my.
- Cc rnh thot nc phi c np y,khng c b tc, ng.
5.X l cht thi.
Cht thi do nh my to ra l cc cht thi hu c.V vy,cc cht thi
ny s c bn thu li v lm thc n hay phn bn hu c,trnh lng ph
hoc tn nh hng ti mi trng sng v lm vic.
X than c bn choc cc nh my sn xut gch,ngi.
Cc cht th khc th phi c x l theo quy trnh.
Cht thi dng lng phi c a vo cc b cha c x vi
sinh,lc cn, trc khi thi vo mi trng
80
Lp K14 0705 CNSH
Kha lun tt ngip
Nc thi thi vo mi trng phi t chat lng loi B: c

PH=5.5 -7 : BOD < 25 : COD >35,khng c du m hay cn nng.
6. Bo h lao ng:
Bo h lao ng lin quan n sc khe con ngi v s an ton khi sn
xut.Do ,khi xy dng n cho nh my i vo sn xut,cn ch trng vn
ny:
Ngi cng nhn phi chp hnh 1 cch trit cc ni quy nh my
ra. to s an ton cho chnh cng nhn v sn phm sn xut c cht
lng tiu chun.
7. Phng chng c trong lao ng
Trong qu trnh sn xut,cc loi kh c hi nh NH3,CO2 thot ra gy
ng c cho cng nhn nh my.Do ta cn phi thu hi cc laoij kh ny,x l
trc khi thi vo mi trng.
8.An ton in hi:
Cc thit b iu khin cn phi kh thong,khng dnh t,dc bc hoc
sn lp sn cch in tiu chun.
Phi lun m bo c hng dn c th v cch vn hnh thit b iu
khin.
ng ngt thit b khi khng cn dung n trnh tn hao v chp
chy.Dng cc thit b t ng kp thi ngt trc khi s c in xy ra.
Phi c cc bin bo cng s.Cm hoc yu cu khng tham gia khi khng
c trch nhim hoc ngoi phn s
9.An ton thit b chu p:
y l cc thit b chu p sut ln,rt d xy ra s c n,hng.Vy phi t
ng ha v kim tra k tiu chun v kh nng chu p sut ca cc thit b.Nu
81
Lp K14 0705 CNSH
Kha lun tt ngip
khng t yu cu th phi khc phc ngya khng nh hng ti nng xut

ca nh my.
10.Phng chng chy n:
Ti cc nh xng phai np t h thng vi phun nc t ng nh cm
ng nhit v bnh cu ha.
m bo nc cha chy cc bn cha.
Cc cng nhn,cn b nh my phi c thc hnh thao tc pccc c
cc bin php kp thi khi xy ra s c,trnh tn tht v ngi v thit b sn
xut.
82
Lp K14 0705 CNSH
Kha lun tt ngip
Kt Lun
Di s hng dn ca PGS.TS Nguyn Xun Phng , ti hon thnh
Kha Lun tt nghip vi ti Thit k nh my Bia c nng xut 20 triu Lt
/ nm,vi Nguyn liu thay th malt trong qu trnh sn xut bia malt l
Go,chim 15%,cn li 85% l malt.Trong ,bia hi chim 25%,cn li bia
chai l 75%.
ti c hon thnh vi tnh kh thi cao:
- Vn u t ban u l : 64 226 842 500 VND
- Thi gian hon vn l 4 nm 2 thng
- Bia c cht lng cao nh tun th nghim ngt iu kin v sinh v t
liu sn xut t nhng khu u tin nh nhp nguyn liu,ln men,nu
lc
Tuy vy,cun Kha lun cn nhiu thiu xt v cn c sa cha v b
sung nhiu sao cho ph hp vi s thay i ca th trng.Mong qu thy c
gp ti c th hon thin ti ca ti,nhm phc v cho cng vic sau ny
khi kt thc thi gian hc tp ti khoa.
Ti xin chn thnh cm n qu thy c!
Sinh vin
Bi Vinh Quang - K14 0705 CNSH
83
Lp K14 0705 CNSH
Kha lun tt ngip
Ti liu tham kho
GS.TS Nguyn Th Hin (1994) ,Cng ngh sn xut malt v bia, trng
i hc Bch khoa H Ni
Bi c Hi (2006) ,K thut ch bin lng thc tp 1, NXB Khoa hc

v K thut
PGS.TS Hong nh Ha (2002) , Cng ngh sn xut Malt v Bia, NXB

Khoa hc v K thut
PGS.TS l Thanh Mai (2007) Khoa hc v cng ngh Malt bia, NXB
Khoa hc v K thut
Website b cng thng : www.mot.gov.vn
Website : http://www.wikipedia.org/
B Xy dng (2001) , Gio Trnh Kt Cu Xy Dng ,NXB Xy dng
84
Lp K14 0705 CNSH

Bui Vinh Quang k14 0705 Thiet Ke Nha May Bia 20tr Lit Nam 7425

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Bui Vinh Quang k14 0705 Thiet Ke Nha May Bia 20tr Lit Nam 7425

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Kha lun tt ngip

Thit k nh my Bia 20 triu lt/nm

n: Thit k nh my bia 20 triu lt/nm

Sinh vin : Bi Vinh Quang

Lp K14 0705 CNSH

Kha lun tt ngip

Thit k nh my Bia 20 triu lt/nm

Ti xin cm n cc thy c gp kin qu bu cho ti hon thnh tt

H Ni, ngy 25 thng 6 nm 2011

Sinh vin : Bi Vinh Quang

Lp K14 0705 CNSH

Kha lun tt ngip

Thit k nh my Bia 20 triu lt/nm

Sinh vin : Bi Vinh Quang

Lp K14 0705 CNSH

Kha lun tt ngip

Thit k nh my Bia 20 triu lt/nm

Lp K14 0705 CNSH

Kha lun tt ngip

Thit k nh my Bia 20 triu lt/nm

Phn I : Nguyn liu v dy chuyn cng ngh

Sinh vin : Bi Vinh Quang

Lp K14 0705 CNSH

Kha lun tt ngip

Thit k nh my Bia 20 triu lt/nm

Ht go trng,kch thc ng u khng ln v tru,sn,khng c mi

Lp K14 0705 CNSH

Kha lun tt ngip

Thit k nh my Bia 20 triu lt/nm

Cc ch tiu k thut ca hoa:

+Tinh du thm 0,3-1%

+Cht khong 5-8%

+ C hp cht khc 26-28%

Ca2+ :< 250mg / l , Mg 2 + < 100mg / l ,

Lp K14 0705 CNSH

Kha lun tt ngip

Thit k nh my Bia 20 triu lt/nm

hiu sut tt khi ng ha.Nu MgSO4 cao qu mc cho php th bia s c v

Lp K14 0705 CNSH

Kha lun tt ngip

Thit k nh my Bia 20 triu lt/nm

+u im: Thit b n gin, chi ph r, d vn hnh v c gii ha.

Lp K14 0705 CNSH

Kha lun tt ngip

Thit k nh my Bia 20 triu lt/nm

Nht, nh v Tam phn on.

Sinh vin : Bi Vinh Quang

Lp K14 0705 CNSH

Kha lun tt ngip

Thit k nh my Bia 20 triu lt/nm

Sinh vin : Bi Vinh Quang

Lp K14 0705 CNSH

Kha lun tt ngip

Thit k nh my Bia 20 triu lt/nm

Sinh vin : Bi Vinh Quang

Lp K14 0705 CNSH

Kha lun tt ngip

Thit k nh my Bia 20 triu lt/nm

Lp K14 0705 CNSH

Kha lun tt ngip

Thit k nh my Bia 20 triu lt/nm

lc chn khng v kh nng t ng ha v gim nguy c Oxy ha trong qu

Sinh vin : Bi Vinh Quang

Lp K14 0705 CNSH