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B GIO DC V O TO
TRNG I HC BCH KHOA H NI
NHIM V N TT NGHIP
H v tn
: Bi Quang Triu
Bi c Th
Phm Vn Hon
Khoa
: C kh
Ngnh
: Ch to my
Tn ti:
Tnh ton, thit k my tin ren vt vn nng.

Thng s u vo:
1. Hp tc :
Z = 23; = 1,26; nmin = 11,8 (v/ph); nc = 1450 (v/ph)
2. Hp chy dao:
Ren quc t (tp): 1 12
Ren m un (m): 0,5 6
Ren Anh (n): 48 4
Ren Pitch (Dp): 48 6
Sngang min=
Sdc min = 0,07 (mm/vng)
Ni dung phn thuyt minh:

1. Tng quan v my tin.
2. Kho st my tng t
a. Hp tc
b. Hp chy dao
c. C cu c bit.
3. Tnh ton thit k my mi
a. Hp tc
b. Hp chy dao.
4. Tnh ton sc bn mt s chi tit.
5. H thng iu khin.
Ni dung phn bn v:
1. Bn v s ng ton my (1 bn A0).
2. Bn v khai trin hp tc (1 bn A0).
3. Bn v khai trin hp chy dao (1 bn A0).
4. Bn v iu khin hp tc (1 bn A0).
5. Bn v iu khin hp chy dao (1 bn A0).
6. ng.
B GIO DC V O TO
TRNG I HC BCH KHOA H NI
CNG HA X HI CH NGHA VIT NAM

c lp - T do - Hnh phc
NHN XT CA CN B HNG DN
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- TIN TRNH THC HIN N:
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- NI DUNG N:
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- HNH THC TRNH BY:
Thuyt minh: ......................................................................................................................
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Bn v : ................................................................................................................................
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- NHN XT KHC:
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- KIN NH GI:
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H Ni, ngy ... thng ... nm 2012.
NHN XT CA CN B DUYT
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- NI DUNG N:
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- HNH THC TRNH BY:
Thuyt minh: ......................................................................................................................
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Bn v : ................................................................................................................................
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- NHN XT KHC:
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- KIN NH GI:
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H Ni, ngy ... thng ... nm 2012
MC LC
CHNG I ................................................................................................................1
TNG QUAN V MY TIN ....................................................................................2
I.
Cng dng: ....................................................................................................2
1. Phm vi gia cng ca my tin: ....................................................................3
2. Phn loi my tin: .......................................................................................3
3. Cc k hiu ca my tin: ..............................................................................4
4. Cc loi my tin in hnh: .........................................................................4
CHNG II ...............................................................................................................9
KHO ST MY TIN T620. ....................................................................................9
I. Phn tch hp tc . ........................................................................................11
1. Xch tc quay ca trc chnh: ................................................................11
2. th vng quay thc t :...........................................................................13
II. Phn tch hp chy dao :.............................................................................16
III, CC C CU C BIT MY TIN .......................................................19
1. Cm ly hp ma st .......................................................................................19
2. Cm phanh...................................................................................................20
3. Cm trc chnh ............................................................................................21
5. C cu ai c b i ...................................................................................22
6. Ly hp siu vit ............................................................................................23
7. C cu an ton bn xe dao ..........................................................................24
8. Chc iu chnh ...........................................................................................25
CHNG III............................................................................................................26
TNH TON THIT K MY MI. ........................................................................26
THIT K S KT CU NG HC: .......................................................26
I.
THIT K TRUYN DN HP TC ..................................................27
1.1. Thit lp chui s vng quay ...................................................................27
1.2.PHNG N KHNG GIAN (PAKG): ...................................................29
1.3. Phng n th t (PATT): .....................................................................33
1.4.V th vng quay...................................................................................35
1.5.Tnh ton s rng ca cc nhm truyn trong hp tc ........................37
II. THIT K TRUYN DN HP CHY DAO .............................................44
2.1.Yu cu k thut v c im hp chy dao .............................................44
2.2.Lp bng xp ren theo yu cu: ................................................................45
2.3.Thit k nhm truyn c s .......................................................................46
2.4.Thit k nhm truyn gp bi ...................................................................47
2.5.Tnh cc t s truyn cn li (ib) : ...........................................................50

2.6.Tnh sai s bc Ren : ..............................................................................51
2.7.Tnh ton cc bc tin trn.....................................................................53
CHNG IV ............................................................................................................54
THIT K NG LC HC MY.........................................................................54
I. TNH CC LC TC DNG TRONG TRUYN DN ...................................54
1. S t lc trn c cu chp hnh...........................................................54
2. Tnh cc lc thnh phn .............................................................................54
II- TNH CNG SUT NG C IN ...........................................................55
III. TNH S B NG KNH TRC:............................................................56
IV. TNH TRUYN DN DY AI: ....................................................................57
V. TNH TRC CHNH V TRC CHNH: ...................................................59
VI. TNH LY HP SIU VIT: ...........................................................................74
CHNG V .............................................................................................................77
THIT K KT CU H THNG IU KHIN ..................................................77
A. IU KHIN CHO HP TC ................................................................77
I. Chn kiu v kt cu tay gt........................................................................77
II. Tnh ton c cu iu khin khi bnh rng hai bc a..............................82
II. TNH TON C CU IU KHIN KHI BNH RNG BA BC B ....86
III. Tnh ton c cu iu khin hai khi bnh rng hai bc c v d .............89
B. THIT K H THNG IU KHIN HP CHY DAO .............................97
I. NHIM V CHUNG: .................................................................................97
II. CU TO- NGUYN L- CCH TNH TON H THNG TAY GT....97
Ti liu tham kho .................................................................................................104
N TT NGHIP
Li ni u
Mt trong nhng ni dung c bit quan trng ca cuc cch mng khoa hc
k thut trn ton cu ni chung v vi s nghip cng nghip ho, hin i ho
t nc ta ni ring hin nay l vit c kh ho v t ng ho qu trnh sn
xut. N nhm tng nng xut lao ng v pht trin nn kinh t quc dn. Trong
cng nghip ch to my cng c v thit b ng vai tr then cht . p ng
nhu cu ny, i i vi cng vic nghin cu,thit k nng cp my cng c l
trang b y nhng kin thc su rng v my cng c v trang thit b c kh
cng nh kh nng p dng l lun khoa hc thc tin sn xut cho i ng cn b
khoa hc k thut l khng th thiu c. Vi nhng kin thc c trang b,
s hng dn nhit tnh ca cc thy gio cng nh s c gng cu bn thn. n
nay nhim v n tt nghip c giao c bn em hon thnh. Trong ton b
qu trnh tnh ton thit k my mi " My tin ren vt vn nng "c th nhiu hn
ch. Rt mong c s ch bo ca cc thy gio v cng s, c bit em xin cm
n thy c nhit tnh gip hng dn em hon thnh n ny !
Ni dung bn n:
Chng I : Nghin cu my c
Chng II :Thit k my mi
Chng III : Tnh ton sc bn chi tit my
Chng IV :Thit k h thng iu khin.
Page: 1
Chng 1: Tng quan v my tin
CHNG I
TNG QUAN V MY TIN
I. Cng dng:
My tin l loi my ct kim loi, c dng rng ri nht gia cng cc
mt trn xoay nh: mt tr, mt nh hnh, mt nn, mt ren vt, gia cng l ren,
gia cng mt u, ct t. C th khoan, khot, doa, ct ren, tar bng bn ren trn
my.
Nu c g c th gia cng cc mt khng trn xoay, hnh nhiu cnh,
ellip, cam...
c im nguyn l:
My tin l my ct kim loi c chuyn ng chnh l chuyn ng quay
trn quanh tm ca phi to ra tc ct, chuyn ng chy dao l chuyn ng
tnh tin ca dao gm hai loi: chy dao dc, chy dao ngang.
Page: 2
1. Phm vi gia cng ca my tin:
Hnh I.1: Cc dng b mt gia cng trn my tin.

2. Phn loi my tin:
C nhiu cch phn loi khc nhau. Ty theo cc phn loi ta c tn gi khc
nhau.
- Phn loi v mt kt cu v cng dng, my tin c phn ra:
+ My tin vn nng: + My tin trn
+ My tin ren vt
o My tin vn nng c ch to thnh nhiu c: C nh ( 500kg), c trung(
4 tn), c ln ( 15 tn), c nng ( 400 tn); v truyn ng kt cu my tin
li chia ra loi my c trc vt me, loi khng c trc vt me.
o My tin chp hnh: c trang b cc c cu chp hnh d gia cng nhng chi
tit c hnh dng c bit. Loi ny truyn ng ch c trc trn.
Page: 3
o My tin chuyn dng: ch gia cng mt vi loi chi tit nht nh nh: my
tin ren chnh xc, my tin ht lng, my tin trc khuu, my tin bnh xe
la...
o My tin ct: gia cng cc chi tit nng c D > L
o My tin ng: ng c trc chnh thng ng, gia cng cc chi tit nng phc
tp.
o My tin nhiu dao: l loi my tin c nhiu dao chuyn ng c lp, cng
mt lc c th gia cng chi tit vi nhiu dao ct.
o My tin revolver: dng gia cng hng lot nhng chi tit trn xoay vi
nhiu nguyn cng khc nhau. Ton b dao ct cn thit c lp trn mt bn
dao c bit gi l u revolver, c trc quay ng hoc nm ngang.
o My t ng v na t ng.
3. Cc k hiu ca my tin:
- My tin ren vt vn nng do nh my c kh H Ni sn xut c k hiu:
V d: my tin T616: T l my tin
6: tin ren vt vn nng.
16: khong cch t tm my n bng my l 16cm
- My tin vn nng sn xut c k hiu theo quy c ca lin x (c).
V d: my tin 16k20 c c l.
s1. my tin.
s 6. my tin ren vt vn nng.
s 20 khong cch t tm my n bng my l 20cm.
4. Cc loi my tin in hnh:
- My tin vn nng:
Dng gia cng : mt tr ngoi, mt tr trong, cn trong , cn ngoi, ren
vt trong , ren vt ngoi, tin chp hnh
My Tin ren vt vn nng c nhiu c: c trung v c nh, c bn v c
nng.
Page: 4
Hnh I.2 : My tin vn nng Digital
Hnh I.3: My tin ren vt vn nng
- My tin ct:
Dng gia cng chi tit c ng knh ln : puli, v lng, bnh rng, tm
m.v.v
Khng c ng
Mm cp c ng knh rt ln.
S cp tc t, s vng quay thp.
Page: 5
Hnh I.4: My tin ct do trung quc sn xut
- My tin ng:
Gia cng chi tit c ng knh ln 300 mm
Nng, hnh dng phc tp
Bn g chi tit nm ngang quay theo trc thng ng
Page: 6
Hnh I.5: My tin ng do Trung Quc sn xut
Page: 7
My tin CNC:
Dng gia cng hng lot v hng khi.
My tin t ng khng ch thc hin t ng ton b chu trnh chuyn
ng ca dng c ct to ra sn phm hon chnh, m cn t ng thc hn
vic kp cht v tho chi tit gia cng.
Page: 8
Chng 2: Kho st my tin T620.
CHNG II
KHO ST MY TIN T620.
Cc tnh nng k thut ch yu ca my T620
Ch tiu so snh
Cng sut ng c (kW)
Chiu cao tm my (mm)
Khong cch ln nht gia hai mi tm (mm)
S cp tc
S vng quay nh nht
Nmin ( vng/pht )
S vng quay ln nht
Nmax ( vng/pht )
Lng chy dao dc nh nht
Sdmin (mm/vng)
T620
10
200
1400
23
12,5
2000
0,070
Lng chy dao dc ln nht Sdmax (mm/vng)
4,16
Lng chy dao ngang nh nht: Snmin (mm/vng)
0,035
Lng chy dao ngang ln nht Snmax (mm/vng)
2,08
Hnh I.6: My gia cng CNC TAKISAWA
Cc loi ren tin c
Quc t, Anh,
Mun v ren
Pt
Ngoi ra i km theo my l cc trang b cng ngh ph tr nh l: luynet

(gi ), mm cp 4 vu, mi tm, ng quay, cc bnh rng thay th
Page: 9
S ng my T620
Page: 10
I. Phn tch hp tc .
1. Xch tc quay ca trc chnh:
Xch ny ni t ng c in c cng sut N = 10 kw,s vng quay n=1450
vng/pht,qua b truyn ai thang vo hp tc (cng l hp trc chnh ) lm
quay trc chnh VII.
Lng di ng tnh ton hai u xch l :
n/c (vng/pht) ca ng c ntc (vng/pht) ca trc chnh.
T s ng ta v c lc cc con ng truyn ng qua cc trc
trung gian ti trc chnh nh sau:
- Xch tc c ng truyn quay thun v ng truyn quay nghch. Mi
ng truyn khi ti trc chnh b tch ra lm ng truyn:
+ ng truyn trc tip ti trc chnh cho ta tc cao
+ ngtruyn tc thp i t trc IV-V-VI-VII
Phng trnh xch ng biu th kh nng bin i tc ca my
T phng trnh trn ta thy:

-ng tc cao vng quay thun c 6 cp tc
2x3x1= 6
-ng tc thp vng quay thun c 24 cp tc
2x3x2x2x1= 24
Thc t ng truyn tc thp vng quay thun ch c 18 tc ,v gia trc
IV v trc VI c khi bnh rng di trt hai bc c kh nng cho ta 4 t s
truyn
Nhn vo phng trnh thc t ch c 3 t s truyn 1,
1 1
,
4 16
Nh vy ng truyn tc thp vng quay thun cn 18 tc 2x3x3x1= 18

Page: 11
Vy ng truyn thun c 18+6=24 tc

Bao gm: tc thp t n1n18
tc cao t n19n24
V mt ln ta thy n18=n19.vy trn thc t ch c 23 tc khc nhau
Cc t s truyn 1,
1 1
,
to nn iki dng ct ren khuch i
4 16
Page: 12
2. th vng quay thc t :

a.Tnh tr s :
Ta c : nmin = 12,5 vng/pht
nmax = 2000 vng/pht
Z = 23
Tnh cng bi theo cng thc = z 1
n max
n min
= Z 1
2000
= 1,26
12,5
Ta c cc t s truyn nh sau :
51
1,30 = x1 x1 1,13
39
56
i2 =
1,65 = x2 x2 2,17
34
21
- T trc III IV : i3 =
0,38 = x3 x3 - 4,19
55
29
i4 =
0,62 = x4 x4 - 2,07
47
38
i5 =
1 = x5 x5 0
38
22
- T trc IV V : i6 =
0,25 = x6 x6 - 6
88
60
i7 =
1 = x7 x7 0
60
22
- T trc V VI : i8 =
0,25 = x8 x8 - 6
88
49
i9 =
1 = x9 x9 0
49
27
- T trc VI VII : i10 =
0,5 = x10 x10 - 3
54
60
- T trc IV VII : i11 =
1,50 = x11 x11 1,78
40
- T trc II- III :
i1 =
c. Xc nh xin ca cc nhm truyn :

Theo cng thc : i = x vi = 1,26
Nhm truyn th nht c hai t s truyn :
51
=1,26x1
39
56
i2= =1,26x2
34
i1=
x1 1,13
x2 2,17
Tia i1 lch sang phi 1 khong l : 1,33log

Page: 13
Tia i2 lch sang phi 1 khong l : 2,17log

Lng m gia hai tia x : x= i1/i2= 1,13/2.17 = ,-1,04 = x
x = -1.04
Nhm truyn th 2 (t trc II ti trc III) c 3 t s truyn
i3=
21
55
i4=
29
47
i5=
38
38
Tng t nh cch lm nhm truyn 1 ta c :

x3 - 4,19 Tia i3 lch sang tri 1 khong l : 4,19log
x4 - 2,07 Tia i4 lch sang tri 1 khong l : 2,07log
x5 = 0
Tia i5 thng ng
Lng m x = 2 ng vi nhm truyn khuch i:
Nhm truyn th 3 (t trc III ti trc IV) c 2 t s truyn
i6=
22
88
i7=
22
88
i9=
45
45
x6= - 6 Tia i6 lch sang tri 6 khong log

x7 =0 Tia i7 thng ng
Nhm truyn th 4 (t trc IV ti trc V) c 2 t s truyn
i8=
45
45
x8= -6 Tia i8 lch sang tri 6 khong log

x9 =0 Tia i9 thng ng
Nhm truyn gin tip (t trc V ti trc VI) c 1 t s truyn
i10=
27
54
x10= - 3 Tia i10 lch sang tri 3 khong log

Nhm truyn trc tip (t trc III ti trc VI) c1 t s truyn
i11=
60
40
x11= 1,78 Tia i11 lch sang phi 1 khong l 1,78log
Page: 14
c.V th vng quay

II
i1=1,3
i2=1,65
III
i3=0,38
i5=1
i4=0,62
i6=0,25
IV
i7=1
V
i9=1
i8=0,25
i11=1,5
VI
i10=0,5
12,5
31,5
20
16
25
80
50
40
63
200
125
100
160
315
250
800
500
400
630
2000
1250
1000
VII
1600
Page: 15
II. Phn tch hp chy dao :

Phn tch ng truyn xch chy dao ct ren v tin trn:
a)Tin ren:
My tin ren vt vn nng T620 c kh nng ct 4 loi ren :
Ren Quc t (tp)
Ren Mouyn (m)
Ren Anh (n)
Ren Pitch (Dp)
Khi ct ren tiu chun xch truyn t trc VII xung trc VIII (hoc qua ik ri
mi xung trc VIII ),v trc IX qua cp bnh rng thay th vo hp dao v trc
vt me
- Lng di ng tnh ton 2 u xch l :
Mt vng trc chnh - cho tin c mt bc ren tp (mm)
ct c 4 loi ren my c 4 kh nng iu khin sau:
+ C cu bnh rng thay th qua trc IX v trc X m nhn 2 kh nng (dng
cp bnh rng
64
42
v
)
97
50
+ B bnh rng noctng ch ng chuyn ng t trc IX qua li hp C2 ti

trc X lm quay khi bnh rng hnh thp xung trc XI qua C3 ti trc XII
n trc XIV ti trc vt me
+ Noctng b ng chuyn ng t trc X thng qua C2 m i t cp bnh
rng
28
ti trc XI v 28-25-36 bnh rng hnh thp XII qua bnh rng 35
36
(khng truyn qua trc XV) xung di 18-28-35-XIII tip tc truyn qua
XIV-XV ti vt me
+ ct c nhiu ren khc nhau trong cng mt loai ren trong hp chy dao
ca my dng khi bnh rng hnh thp 7 bc v 2 khi bng rng di trt
- khi ct ren tri trc chnh gi nguyn chiu quay c cn i chiu chy dao
ngc li trong xch c c cu i chiu ni gia trc VIII v IX ti bnh rng
m 28
Lc cu trc ng hc hp chy dao:
Page: 16
tp
i c
i gb
i tt
i cs
T cu trc ng hc xch chy dao trn ta c phng trnh tng qut ct ren
nh sau:
1vng trc chnh x ic nh x ithay th x ic s x igp bi x tv = tp
Khi ct ren Quc t (dng cho cc mi ghp)
+ Nhm c s :tp= 1-1,25-1,5-1,75-2-2,5-3-3,5-4-4,5-5-5,5-6-7-8-9-10-11-1214
+ Nhm Khuch i: tp = 14-16-18-20-22-24-28-32-36-40-44-48-56-64-72-8088-96-112 128-144-160-176-192
- lng di ng tnh ton : 1vng trc chnh tp (mm)
- bnh rng thay th
42
, bnh noctng ch ng
50
Khi ct ren Anh

n = 30-28-26-24-20-19-18-16-14-13-12-11-10-9,5-9-8-7-6-5-4-3-2
- lng di ng tnh ton : 1vng trc chnh 25,4/n (mm)
Trong n: s vng quay trn 1 tc anh
bnh rng thay th
42
, con ng 2 bnh noctng bi ng
50
Phng trnh ct ren Anh

1vngtc(VII).
60
42
42
35 28
28 36
35 28
(VIII). (IX). (X). . (XI) . (XII) . .I).igb.(XV).tv=tp
60
42
50
38 35
25 z n
28 35
khi ct ren muyn: (Dng cho truyn ng)

+ Nhm c s : m= 0,5-1-1,25-1,5-1,75-2-2,25-2,5-3
+ Nhm khuch i: m= 3,25-3,5-4-4,5-5-5,5-6-6,5-7-8-9-10-11-12-13-14-1618 20 22-24-26-28-32-36-44-48
- Lng di ng tnh ton : 1vng tc m (mm)
Page: 17
- Bnh rng thay th
64
, con ng 1 noctng ch ng
97
- Phng trnh xch ng

1vgtc (VII).
60
42
z 25
64
(VIII). (IX).
(X) C2 n .
(XI) C3 (XII).igb.(XV).12 =
60
42
36 28
97
tp
khi ct ren Pitch:
+ Nhm c s : Dp= 192-176-160-144-128-112-96-88-72-64-56-48-44-40-3632-28-24-22-20-18-16-14
+ Nhm khuch i: Dp= 6-5-4-3-2-1
- Lng di ng tnh ton : 1vng tc 25,4./Dp (mm)
- Bnh rng thay th
64
, con ng 1 noctng bing
97
khi ct ren khuych i :

Xch truyn khng c g thay i so vi cc xch trn m ch thm vo cc t s
truyn khuych i :
88
22
Ik = 1 vng tc(VII).
54
(VI).
27
88
22
(V)
45
45
VI
45
45
khi tin ren chnh xc : yu cu xch truyn ng ngn nht :

1 vng tc(VII).icd.itt = tp
b) Xch tin trn :
- Chy dao dc : T trc bnh vt 28 (trc XVII ) qua cp bnh rng 14/60
(bnh rng 60 lng khng) ng ly hp bnh rng thanh rng t=10 (m=3)xe dao
chy dc hng vo mm cp (chy thun)khi chy dao li ng truyn t
trc XVIII xung ly hp qua bnh rng m 38 ti bnh rng 14/60 ti cp
bnh rng thanh rng 14/60lm bnh xe dao chy li
- Chy dao ngang : ng truyn ging nh chy dao dc truyn theo na bn
phi hp chy dao ti vt me ngang t=5 (mm)
- Chy dao nhanh : My c ng c in chy dao nhanh N=1 kw, n =1410
vg/ph trc tip lm quay nhanh trc trn XVI
Page: 18
Bng xp ren ca my tin T620:

Ren quc t Tp (mm)
1
1,25
1,5
1,75
2
2,25
2,5
3
Ren anh n =
13
14
16
18
20
24
Ren muyn m =
3,25
3,5
4
4,5
5
5,5
6
6,5
7
8
9
10
11
12
25,4
6,5
7
8
9
10
11
12
tp
2
3
56
64
72
80
88
96
26
28
32
36
40
44
48
0,5
-
Ren pitch Dp =
3,25
3,5
4
4,5
5
6
(mm)
1
1,25
1,5
1,75
2
2,25
2,5
2,75
3
25,4.
13
14
16
18
20
22
24
7
8
9
10
11
12
III, CC C CU C BIT MY TIN

1. Cm ly hp ma st
a- Cng dng:
- o chiu quay trc chnh.
- Bnh rng 2 quay thun ( khi bnh rng 56 51 ) v bnh rng quay ngc 6
(bnh rng 50). C khot lm vo to thnh moay v bn trong c t a ma
st 3. Vu ngoi ca a ma st lt vo cc rnh ca moay . a 12 c l then
hoa n khp vi phn then hoa trn trc mt. Cc a ma st lm vic theo
nguyn l sau: Nu p cht 3 vo a s 12, chng s lin kt vi nhau bng lc
ma st. Chuyn ng quay t trc mt qua a ma st truyn cho khi bnh
rng 56 51 hoc 50.
b- Cch tho lp:
- c m t theo chuyn ng trn a.
c- Hiu chnh cm li hp ma st:
Page: 19
- Mun hiu chnh cm li hp ma st, ta ch vic tho hai cht ca ai c iu

chnh v dng c l mc chuyn dng vn ai c iu chnh, sao cho cc a li
hp ma st c mt khong tiu chun. iu chnh n khong cch ph hp ta
li ng hai cht ca ai c iu chnh li.
2. Cm phanh
a- Cng dng:
- Phanh hm trc chnh, cho trc chnh ngng chuyn ng ngay tc thi.
- Trn trc ba ca hp tc c lp bnh hm v dy phanh ( trng hp khp
li hp ma st v tr trung gian) vu ca thanh rng s tc ng vo cnh tay
n lm dy phanh ko cng ra v hm trc chnh li.
b- Cch hiu chnh:
- Khi cm phanh mn ta hiu chnh cm phanh nh sau:
- Tho cht ca ai c iu chnh, vn ai c iu chnh y vu ca thanh rng
tnh tin vo mt khong sao cho cnh tay n ko dy phanh n khi khe h
ca dy phanh v bnh ai t thng s tiu chun. Khe h ph hp li ng
cht ca ai c iu chnh li.
- Nu iu chnh ng khi trc chnh quay ti tc 2000( vg/ph)( khng lp
mm cp v phi) c th phanh cho trc chnh ng li trong khong thi gian
1,5 giy.
Page: 20
3. Cm trc chnh
a. Cch kh khe h cm trc chnh
- u trc chnh c l cn vi cn moc s 12 lp mi tm v ccdng c
khc kp phi. pha ngoi u trc chnh c mi lp cn lp mm cp
ca my. Trc chnh c g trn hai gi ln gi pha trc l loi t
la, bi a hai hng bi 12 vng trong ca bi cn. bi c iu chnh bng
ai c hm 12 p cht vo vng trong ca bi. Vng trong ca bi x dch n
phn cn ca trc chnh v c ni ra lm gim h gia bi v vng ca bi
4. C cu Norton
C cu Norton bao gm mt s bnh rng lp k tip nhau theo dng hnh
thp (hnh 5) trn trc (I). Truyn ng c a ti trc (II) qua bnh m
Z36. Bnh rng trung gian Z25 n khp vi bnh rng di trt Z28 c lp
trn khung (1). Khung ny c th dch chuyn quanh trc v dc trc (II).
Khi cn cho bnh rng Z36 n khp vi mt bnh rng no ca khi
Norton th xoay khung (I) mt gc, dch chuyn dc trc n v tr cn thit v
a bnh rng Z36 vo n khp vi bnh rng trn khi Norton. Trc (I) c th
l trc ch ng hoc b ng. Khi bnh rng hnh thp trn my T620 lp 7
bnh rng ( Z1 = 26, Z2 = 28, Z3 = 32, Z4 = 36, Z5 = 40, Z6 = 44, Z7 = 48).
Kch thc ca c cu Norton nh gn, tuy thc hin nhiu t s truyn
nhng cng vng khng cao.
Page: 21
5. C cu ai c b i
m bo chnh xc khi ct ren, xch truyn ng khng i qua trc
trn m dng trc vt me c bc ren chnh xc. Khi tin trn phi ct mi lin
h ca trc chnh vi bn dao qua truyn ng ca vt me vi ai c, ngi ta
dng c cu ai c b i nh hnh v 6
Page: 22
Khi chy dao bng vt me, phn (1) v (2) cu ai c b i c n khp

cht vo vt me nh tay quay (3) xoay a (4) a hai cht (5) mang hai na
ca ai c di ng trong hai rnh nh hnh (6) tin gn nhau. Khi tay quay (3)
quay theo chiu ngc li, ai c m ra, gii phng hp xe dao khi trc vt me.
Ren ca vt me v ai c l ren hnh thang v lun c c cu kh khe h
ca ren.
6. Ly hp siu vit
my tin T620, chuyn ng chy dao nhanh c thc hin bng ng
c ring. trc trn c th thc hin chy dao nhanh ng thi vi chuyn
ng chy dao dc v chy dao ngang m khng b gy trc do c tc khc
nhau, trn m c dng ly hp siu vit lp trn trc trn XV ( hnh 7).
Hnh nh Ly hp siu vit ca my T620
C cu l hp siu vit bao gm: v (1) c ch to lin vi bnh rng

Z56 nhn truyn ng t hp t hp chy dao. Li (2) quay bn trong v (1)
c x 4 rnh v trong tng rnh c t co ln hnh tr (3). Mi con dao ln u
c l xo (4) v cht (5) y n lun tip xc vi v (1) v li (2). Li (2) c
lp trn trc XV bng then.
Khi chy dao, khi bnh rng c hai t s truyn 28 lm cho v (1) quay
56
theo chiu ngc kim ng h. Do ma st v lc tc dng ca l xo (4), con ln
s b kt ch hp gia v (1) v li (2). Do li (2) s nhn chuyn ng
chy giao chuyn cho trc trn XV trc trn ny s quay cng chiu v cng
vn tc vi v (1). Khi v (1) chuyn ng theo chiu kim ng h, con ln (3)
s chy n ch rng gia v (1) v li (2). Li (2) qua then cng vi trc trn
XV ng yn, xch chy giao b ngt. Mun cho trc trn XV chuyn ng theo
chiu ny phi cho khi bnh rng Z28 Z28 trn trc XVI vo khp vi bnh
rng Z56 lp c nh trn trc trnXV ngoi ly hp siu vit. Truyn ng ny
cn dng ct ren mt u.
Khi chy giao nhanh, trc trn XV nhn chuyn ng t ng c C 2(N=
1KW) lm li (2) quay nhanh theo chiu ngc kim ng h. Lc ny (1) cng
Page: 23
vn nhn chuyn ng chy giao theo chiu ngc kim ng h, nhng vn tc

chm hn li (2). Do cc con ln (3) u chy n v tr rng gia v (1) v
li (2). Xch chy giao b ct t v trc trn c chuyn ng vi tc
nhanh.
7. C cu an ton bn xe dao
Khi tin trn, m bo an ton cho my c lp c cu an ton trong bn
xe dao. C cu ny t trong xch chy dao tin trn, n s t ng ngt xch
truyn ng khi my lm vic b qu ti hoc gp s c k thut.
C cu phng qu ti c trnh by trn hnh 8. Khi my qu ti lm cho
l so b nn li ly hp M1 b tch ra v ngt ng xch chy dao.
Page: 24
8. Chc iu chnh
iu chnh lng chy dao thch hp vi tng chi tit gia cng khc
nhau, my T620 dng chc iu chnh (1) lp cc bnh rng thay th a, b,c,d,
nhm thay i t s truyn itt. Chc (1) lp lng khng v c th quay mt gc
nht nh trn trc IX theo rnh dn hng trn chc ( hnh 9). m bo n
khp cu bnh rng c v d, trc quay ca bnh rng c v b c kh nng di
chuyn dc theo rnh dn hng xuyn tm ca trc IX. n khp ca bnh
rng a v b c m bo nh chc iu chnh c th quay xung quanh trc IX.
Page: 25
Chng 3: Tnh ton thit k my mi
CHNG III
TNH TON THIT K MY MI.
THIT K S KT CU NG HC:
Cn c vo yu cu ca my cn thit k vi s cp tc z=23, tc vng
quay trc chnh nmin = 15 vng/pht, cng bi = 1,26 v da vo my c
T620, ta thit k my mi c s kt cu ng hc nh sau:
C
i kd
iv
tp
i dc
TC
S
tx2
i tt
i cs
i gb
i xd
Da vo s kt cu ng hc ta vit c phng trnh xch ng tng qut cho

cc xch truyn ng ca my nh sau:
Phng trnh xch tc :
ndc .iv nTC (vg / ph) (trong iv c cha ikd )
Phng trnh xch ct ren thng
1vg / tc.idc .itt .ics .igb .t x1 t p (mm)
Page: 26
Phng trnh ct ren khuych i dc

1vg / tc.ikd .idc .itt .ics .igb .tx1 t p (mm)
Phng trnh ct ren khuych i ngang
1vg /tc.ikd .idc .itt .ics .igb .ixd t x 2 t p1 (mm)
Phng trnh xch tin trn n dao dc
1vg / tc.ikd .idc .itt .ics .igb .ixd . thanh rng bnh rng = S d (mm/vg)
Phng trnh xch tin trn n dao ngang
1vg /tc.idc .itt .ics .igb .ixd t x 2 Sng (mm / vg )
I.
THIT K TRUYN DN HP TC
1.1. Thit lp chui s vng quay
Chui s vng quay tun theo quy lut cp s nhn
Thc t gia cng th phi c kch thc bt k, vt liu phi rt khc nhau nn ch
ct khc nhau m c th l cn tc trc chnh phi rt khc nhau, v l
thuyt th tc trc chnh l v cp l tt nht, nhng phng n ny l khng
kh thi v rt tn km do phi dng phng n phn cp
Ta nhn thy, chui vng quay tun theo quy lut cp s nhn l tt hn c v khi
tn tht cng sut( tc ) tng i s l khng i. Trong khong t n min n
nmax c Z cp tc : n1 = nmin, n2, , nk, nk+1, , nZ = nmax.
Trong chui s vng quay c t s gia hai s vng quay bt k k tip nk v nk+1
l mt s khng i th chui phi tun theo quy lut cp s nhn c cng bi
l
Ta c
n1 = nmin
n2=n1.
n3=n2. = n1. 2
n4=n3. = n1. 3
..........
n23=n22. = n1. 22 =nmax
Suy ra = z 1
n max
n min
Ta c = z-1n max /11,8 = 1,26
(z=23)
Suy ra
n max = 1905,61 vg/ph

n1 = nmin = 15 vg/ph
Cng thc tnh tc ct
V= dn
1000
m/ph
Trong d- ng knh chi tit gia cng (mm)

Page: 27
n- S vng quay trc chnh

Tnh s hng ca chui s
Phm vi iu chnh Rn = nmax =
min
(vg/ph)
1905, 61
=161,5
11,8
Cng bi = 1,26
S cp tc z = 23
Tr s vng quay c s thnh lp t tr s vng quay u tin n1 = 15 vg/ph v
nz = n1. z-1
Ln lt thay z = 123 vo ta c bng sau:
Cng thc tnh
ntnh
nchun
n1= nmin
11,8
11,8
14,89
15
n2= n1.
2
18.9
19
n3= n2. = n1.
3
23,8
23,56
n4= n3.= n1 .
4
30
30
n5= n4.= n1 .
5
37,8
37,5
n6= n5.= n1 .
6
47,64
47,5
n7= n6..= n1
7
60
60
n8= n7..= n1
8
75,63
75
n9= n8..= n1
95,3
95
n10= n9.= n19.
10
120
118
n11= n10.= n1 .
11
151,3
150
n12= n11..= n1
12
190,6
190
n13= n12..= n1
13
240,18
235
n14=n13..= n1
14
302,627
300
n15=n14..= n1
15
381,31
375
n16=n15. = n1
16
480,45
475
n17=n16. = n1
17
605,37
600
n18=n17. = n1
18
762,765
750
n19=n18.= n1
19
961,1
950
n20=n19.= n1
20
1210,96
1180
n21=n20.= n1
21
1525,82
1500
n22=n21..= n1
22
1922,528
1900
n23=n22..= n1
Page: 28
1.2. PHNG N KHNG GIAN (PAKG):

Do s phng n khng gian qu nhiu nn ta dng cng thc tnh ton s nhm
truyn ti thiu loi cc phng n khng cn thit.
Ta c
1
itd 2
4
Tnh s nhm truyn ti thiu.

imin gh
n
1
min
x
ndc
4
trong
imin gh : l t s truyn nh nht trong hp tc

x
: l s nhm truyn ti thiu ca xch phn b t ng c in
ti cui xch
nc
:l tc quay ca ng c chn
N=10 (kw)
nc=1450(vng/pht)
thay vo ta c
n
1
min
x
ndc
4
lg(ndc ) lg( nmin ) lg(1450) lg(11,8)
x
3,3
lg(4)
lg(4)
chn x=4
Vy s nhm truyn ti thiu l 4 v vy nhng nhm truyn nh hn 4 loi
Theo bi cho z=23 nhng y l mt s ti thiu khng phn tch thnh s
nguyn t c nn ta ly zo=24
Z = 24 =24x1
=12x2
=8x3
=4x3x2
=3x2x2x2
Da vo s nhm truyn ti thiu i=4 ta loi tr cc phng n khng gian v
ly
phng n khng gian l 2x3x2x2
1. Da vo cng thc z= p1. p2. p3.....pj
trong pj l t s truyn trong mt nhm
Ta c z = 24 = 2x2x3x2 = 2x2x2x3 = 3x2x2x2 = 2x3x2x2
Mi tha s pj l 1 hoc 2 khi bnh rng di trt truyn ng gia 2 trc lin tc
2. Tnh tng s bnh rng ca hp tc theo cng thc
Sz=2(p1+p2 +p3+...pj)
3. Tnh tng s trc ca phng n khng gian theo cng thc:
Str = i +1 i- S nhm truyn ng
Str = 4+1 = 5 trc (pakg 2x2x3x2)
4. Tnh chiu di s b ca hp tc theo cng thc:
L = b + f
Page: 29
b- chiu rng bnh rng

f- khong h gia hai banh rng v khe h lp ming gt
5. S bnh rng chu m men xon trc cui cng:
PAKG
2x2x3x2
2
2x2x2x3
3
3x2x2x2
2
2x3x2x2
2
6. Cc c cu c bit dng trong hp : ly hp ma st,phanh

7. Lp bng so snh phng n b tr khng gian
PA: 3x2x2x2
Page: 30
PA: 2x2x3x2
PA: 2x3x2x2
Page: 31
Phng n
Yu t so snh
1.Tng s bnh rng Sz
2. Tg s trc Str
3. Chiu di trc Lmin
4. S bnh rng chu Mmax
5. C cu c bit
PA: 2x2x2x3
3x2x2x2
2x2x3x2
2x3x2x2
2x2x2x3
18
5
19b + 18f
2
18
5
19b + 18f
2
18
5
19b + 18f
3
18
5
19b + 18f
2
ly hp ma st ly hp ma st ly hp ma st ly hp ma st
Kt lun : Vi phng n v bng so snh trn ta thy nn chn phng n khng

gian 2x3x2x2 v
- T s truyn gim dn t trc u tin n trc cui. Nhng phi b tr trn trc
u tin mt b ly hp ma st nhiu a v mt b bnh rng o chiu
-S bnh rng phn b trn cc trc u hn PAKG 3x2x2x2 v 2x2x3x2
-S bnh rng chu m men xon ln nht Mmax trn trc chnh l t nht.
Do m bo t s truyn gim t t ng u,u tin vic b tr kt cu ta
chn PAKG 2x3x2x2.
Page: 32
S ng ca hp tc :
1.3. Phng n th t (PATT):

- S phng n th t q = m! m - S nhm truyn
Vi m = 4 ta c q = 4!= 24
chn PATT hp l nht ta lp bng so snh tm phng n ti u
TT
1
2
3
4
5
6
Nhm 1
2x3x2x2
I II III IV
[1] [2] [6] [12]
2x3x2x2
I III II IV
[1] [4] [2] [12]
2x3x2x2
I IV II III
[1] [8] [2] [4]
2x3x2x2
I II IV III
[1] [2] [12] [6]
2x3x2x2
I III IV II
[1] [4] [12] [2]
2x3x2x2
I IV III II
[1] [8] [4] [2]
TT
7
8
9
10
11
12
Nhm 2
2x3x2x2
II I III IV
[3] [1] [6] [12]
2x3x2x2
II III I IV
[2] [4] [1] [12]
2x3x2x2
II III IV I
[2] [4] [12] [1]
2x3x2x2
II I IV III
[3] [1] [12] [6]
2x3x2x2
II IV III I
[2] [8] [4] [1]
2x3x2x2
II IV I III
[2] [8] [1] [4]
TT Nhm 3
13 2 x 3 x 2 x 2
III I II IV
[6] [1] [3] [12]
14 2 x 3 x 2 x 2
III II I IV
[6] [2] [1] [12]
15 2 x 3 x 2 x 2
III IV I II
[4] [8] [1] [2]
16 2 x 3 x 2 x 2
III I IV II
[6] [1] [12] [3]
17 2 x 3 x 2 x 2
III II IV I
[6] [2] [12] [1]
18 2 x 3 x 2 x 2
III IV II I
[4] [8] [2] [1]
TT Nhm 4
19 2 x 3 x 2 x 2
IV I II III
[12] [1] [3] [6]
20 2 x 3 x 2 x 2
IV II I III
[12] [2] [1] [6]
21 2 x 3 x 2 x 2
IV III I II
[12] [4] [1] [2]
22 2 x 3 x 2 x 2
IV I III II
[12] [1] [6] [3]
23 2 x 3 x 2 x 2
IV II III I
[12] [2] [6] [1]
24 2 x 3 x 2 x 2
IV III II I
[12] [4] [2] [1]
Page: 33
V mt s li kt cu c trng:
2x3x2x2
II IV III I
n0
I
2[2]
II
3[8]
III
2[4]
IV
2[1]
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
2x3x2x2
I II III IV
n0
I
2[1]
II
3[2]
III
2[6]
IV
2[12]
1 2 3
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
2x3x2x2
IV III II I
n0
I
2[12]
II
3[4]
III
2[2]
IV
2[1]
1 2 3
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Page: 34
Nhn xt :qua bng trn ta thy cc phng n u c xmax>8 nh vy khng

tho mn iu kin xmax 8
Do vy ta phi bp li lng m xmax 8.Cp tc khng ng theo yu
cu v vy phi chia lm hai hp tc mt hp c 6 tc chy nhanh khng i
qua ik,cn mt hp 18 tc chy chm. i qua ik.
Tt c cc phng n u khng t nhng ta quyt nh dng phng n th t
2x3x2x2
I II III IV
[1] [2] [6] [12]
phng n ny l tt hn, c lng m u n v tng t t, kt cu cht ch, hp
tng i gn, li kt cu c hnh r qut
m bo xmax 8 ta phi thu hp lng m ti a t xmax = 12 xung
xmax = 6
Ta c li kt cu ca my nh sau :
I
2[1]
2[1]
3[2]
3[2]
2[6]
1[0]
II
III
IV
2[6]
V
n1 n2 n3 n4 n5 n6 n7 n8 n9 n10 n11n12n13 n14 n15 n16 n17 n18
max= (1,26)6 = 4 < 8
n19 n20 n21 n22 n23 n24
Vi ng truyn tc thp I-II-III-IV cng thc ng hc ca phng n

c vit lai nh sau. 2[1] x 3[2] x 2[6] x2[6]
S trng tc l do nhm cui cng thu hp lng m t 12 khong lg xung 6
khong lg. S cp trng Ztrng=12 - 6 = 6 cp.
Vi ng truyn tc cao I - II III C cng thc ng hc ca ng
truyn ny l 2[1] x 3[2] x 1[0]
1.4. V th vng quay

Chn ng c c N=10 (kw), ndc=1450 (vng/pht)
Page: 35
Tr s vng quay gii hn no trn trc I c bin thin trong khong

no min no no max
Tnh theo cc t s truyn ln nht v t s truyn nh nht k t trc chnh n
trc tin
i
n0min = nmax/ umaxi ; n0max = nmin/ umini

Trong i- ch s biu th nhm truyn
i
umaxi= umax1. umax2... umaxi

1
umini= umin1. umin2... umini

1
C th ly
i
umaxi= umax1. umax2... umaxi= 2

1
i
umini= umin1. umin2... umini = 1/4

1
Vy nomax= 11,8/(1/4)4 = 3020,8 (vng/pht)

nomin= 1905,61/24 = 119,1 (vng/pht)
Nh vy gii hn no bin thin trong khong 119,1 no 3020,8
trc v bnh rng u vo ca hp chu Mx knh thc nh gn. Thng

t no cc tr s no ln. V nu n0 cao th s vng quay ca cc trc ngang trung
gian s cao,momen xon b kch thc ca cc bnh rng,cc trc nh gn,tit
kim c nguyn vt liu.
chn no= n19=750 vg/ph

Khi i= no/ nc.= 750/1450.0,985 = 0,53
Ta v c th vng quay ca my nh sau:
Page: 36

750
i1
i2
II
i3
i4
i5
III
i6
i7
IV
i8
i9
i11
V
i10
VIn1
n2
n3
n4
n5
n6
n7
n8
n9
n10 n11 n12 n13 n14 n15 n16 n17 n18 n19 n20 n21 n22 n23
1.5. Tnh ton s rng ca cc nhm truyn trong hp tc

a) Tnh nhm truyn c nh t trc ng c n trc th nht
Nhc im ca li kt cu l khng biu din c TST c th, cc tr s vng
quay c th trn cc trc, do khng tnh c truyn dn trong hp, khc
phc nhc im ny ta v th vng quay.
Qua kho st v nghin cu my hin c T620, ta nhn thy dng my m ta ang
thit k c kt cu v cc phng n c chn gn nh tng t. Do , v
c th vng quay hp l, da vo my mu v cc loi my hng trung cung
c kho st.
Chn s vng quay ng c in: trn thc t , a s cc my vn nng hng
trung u dng ng c in xoay chiu ba pha khng ng b c nc = 1450 v/p.
Nh trn, d dng v c th vng quay nn chn trc s vng quay n0
ca trc vo ri sau ta mi xc nh TST. Mt khc, n0 cng cao th cng tt, v
nu n0 cao th s vng quay ca cc trc ngang trung gian s cao, mmen xon b
dn ti kch thc ca cc bnh rng, cc trc... nh gn, tit kim c nguyn
Page: 37
vt liu. Thng qua vic kho st my T620, trn trc u tin c lp b li hp ma

st, cho li hp ma st lm vic trong iu kin tt nht th ta chn tc
no = nc. io. = 750, vn tc ny cng l mt vn tc ca trc cui cng.
io=
750
= 0,53
1450.0,985
b) Tnh s rng ca nhm truyn th nht

fx
Theo cng thc Zx=
Zx'= Z - Zx
.EK
x
Trong : K l bi s chung nh nht ca mi tng fx + gx.

fx , gx l cc s nguyn khng cha tha s chung.
Zx + Zx l tng s rng n khp gia hai b truyn
K = E. K K l bi s chung nh nht ca mi tng fx + gx
E l s nguyn m E > Emin no Zx > Zmin v Zx Zmin trnh
hin tng ct chn rng.
Zmin l s rng ti thiu dng trong hp tc (Zmin = 17 rng) c
xc nh
Zx =
fx
E. K Zmin Emin
fx gx
cd
Z min ( f x g x )
vi bnh rng
fx K
nh nht l ch ng.
Zx =
fx
Z min ( f x g x )
E. K Zmin Emin b =
vi bnh rng
fx gx
gx K
nh nht l b ng.
f
5
= 1 c f1=5 g1 =4v f1 + g1 = 5+4 = 9
4
g1
11
i2= 2= 1,262=
c f2=11 g2 =7 v f2 + g2= 11+7 = 18
7
Ta c : i1= 1= 1,261=
Vy bi s trung nh nht K = 18.

Emin nm tia i2 v i2 tng nhiu hn i1. Khi bnh rng Zmin nm tia th 2 l
bnh rng b ng.
Ta c : Emin=
min
(f g )
.K
17.18
17
= =2,43
7.18
7
Vi Zmin =17.
Ly Emin= 3 ta c Z= E.K =3.18= 54 rng.
tn dng bnh rng lm v ly hp ma st nn ng knh bnh rng
khong 100mm, theo my mu th module bnh rng khong 2,5 nn bnh rng
ch ng chn khong trn 50 rng
Page: 38
Chn Emin = 5 suy ra: Z= E.K = 5.18 = 90 rng

Z1=
'
f1
.E.K
g
5
.90 = 50 rng
5 4
Z1 = Z - Z1 = 90 - 50= 40 rng
Z2 =
'
f2
.E.K
g
11
.90 = 55 rng
11 7
Z2 = Z2 - Z2 = 90 - 55 = 35 rng
Kim tra t s truyn: i1 = Z1/ Z1' =
50
= 1,25
40
i2 = Z2/ Z2' =
55
= 1,57
35
c) Tnh s rng ca nhm truyn th hai

1
Ta c : i3=
i4=
i5=1 =
1,26
1
1,26
23
c f3=23; g3 =57 v f3 + g3 = 23 +57 = 80
57
31
c f4=31; g4 =49 v f4 + g4 = 31 + 49 = 80
49
40
c f5=40; g5 =40v f5 + g5 = 40 + 40 = 80
40
Vy bi s trung nh nht K = 80
Emin nm tia i3 v i3 gim nhiu hn i4. Khi bnh rng Zmin nm tia th 2 l
bnh rng ch ng
Ta c : Emin=
min
(f g )
3
.K
17.(23 57)
=0,74 < 1
23.80
Ly Emin=1 ta c Z= E.K =1.80 = 80 rng

Z3=
f3
.E.K
23
.80 = 23 rng
23 57
'
Z3 = Z - Z3 = 80 - 23 = 57 rng
Z4=
f4
.E.K =
4
31
.80 = 31(rng)
31 49
'
Z4 = Z - Z4 = 80 - 31 = 49 (rng)
Z5=
f5
.E.K =
5
40
.80 = 40 (rng)
40 40
'
Z5 = Z - Z5 = 80- 40 = 40 (rng)
Page: 39

23
31
= 0,40 ; i4 = Z4/ Z4' =
= 0,63 ;
57
49
40
i5 = Z5/ Z5' =
=1
40
Kim tra t s truyn : i3 = Z3/ Z3' =
d) Tnh s rng ca nhm truyn th 3

Ta c :
1
1 f
6
6
4 g6
1,26
1 f
i 7 = 0 = 7
1 g7
i6 =
Vy f6 + g6 = 1 + 4 = 5 v f7 + g7 = 1 + 1 = 2
Nu ta gi K3 l bi s chung nh nht ca cc tng fi + gi trn th ta c :
K2 = 5. 2 = 10
T ta i tnh Emin cd(Do gim tc nn bnh rng b ng vai tr bnh ch ng).
Ta nhn thy i6 gim tc nhiu hn so vi i7 do ta c :
Emin cd =
Z min .( f 6 g 6 )
K3. f6
Thay s vo ta c :
Emin cd =
17.5
8,5
10.1
Vy ta ly Emin cd = 11 ( ng knh chn rng ln hn ng knh trc khi tnh

ton )
V ta c tng s rng ca b truyn s l :
Z 3 K3. Emin cd = 11.10 = 110
S rng c th ca tng bnh rng s l :
f6
1
.K3 .Emin cd .110 22 ( rng )
f 6 g6
5
g6
4
Z6 =
.K3 .Emin cd .110 88 ( rng )
f 6 g6
5
Z6 =
Tip theo ta c :
Z7 =Z7 =
f7
1
.K3 .Emin cd .110 55 ( rng )
f 7 g7
2
Kim tra t s truyn :

Vi kt qu tnh ton trn ta c :
Z 6 22 1
Z 6, 88 4
Z
55 1
i7 = 7,
Z 7 55 1
i6 =
Vy cc t s truyn trn y u nm trong phm vi cho php
1
i2
4
Page: 40
e) Tnh s rng ca nhm truyn th 4

i8 =
1
1 22 f 8

6
4 88 g 8
1,26
f8 + g8 = 22 + 88 = 110
1
1
i9 = 0=
f9
g9
f9 + g 9 = 1 + 1 = 2
Do bi s chung nh nht l k=110
Nn Emin cd=
Z min ( f 8 g 8 ) 17(22 88) 17

<1
f 8 .k
22.110
22
Chn E=1
Tng s rng ca nhm truyn l
Z= E.K =1.110 = 110 (rng)
Vy Z8=
f8
22.110
.E.K
22 (rng)
f8 g8
110
Z 8' Z Z 8 110 22 88 (rng)
Z9=
f9
1.110
.E.K
55 (rng)
f9 g9
2
Z 9' Z Z 9 110 55 55 (rng)
f. Tnh s rng ca nhm truyn th 5

Ta c : i10 =
1
1 f
10
3
2 g10
1,26
Vy f10 + g10 = 1 + 2 =3 = K5
V Emin cd =
Z min .( f10 g10 )

K 5 . f10
Thay s vo ta c :
Emin cd =
17.3
17
3.1
Vy ta ly Emin cd = 27 ( bnh rng Z10 c ng knh chn rng ln hn ng

knh trc chnh )
V ta c tng s rng ca b truyn s l :
Z 5 K5. Emin cd = 27.3 = 81
V
f10
1
.K5 .Emin cd .81 27 ( rng )
f10 g10
3
g10
2
.K5 .Emin cd .81 54 ( rng )
Z10 =
f10 g10
3
Z10 =
Page: 41
Kim tra t s truyn :

Qua tnh ton trn ta c : i10 =
Z10 27 1
54 2
Z10,
g. Tnh s rng nhm truyn tc cao:

Ta c : i11 = i2 = 2 = 1,262 = 1,58 =
66
42
Vy theo kt qu tnh ton trn ta c :

Z11 =2. Z2 = 66 ( rng )
Z11 = 2.Z2= 42 ( rng )
S d ta ly s rng cc bnh ln nh vy l d bnh Z11 phi lp trn trc chnh c
ng knh ln.
T cc s liu tnh ton trn ta c bng thng k sau:
I
10
11
z tnh
z
z chun
z
50
40
55
35
23
57
31
49
40
40
22
88
55
55
22
88
55
55
27
54
66
42
51
39
56
34
21
55
29
47
38
38
22
88
60
60
22
88
49
49
27
54
60
40
i
'
i
i
'
i
Kim nghim sai s vng quay trc chnh

Ta c phng trnh cn bng xch ng nt/c = n/c..it
Trong n/c = 1450 vg/ph

= 0,985
ta chn i =
z .z
z' Z'
....
750
= 0,53
1440
nII tnh = nc..it = 1450. 0,985. 0,66 = 728,41 vg/ph

nlthuyt = n19 = 750 vg/ph
Tnh sai s vng quay theo cng thc
n =
n n
n
tc
tnh
.100%
tc
Trong : ntc - S vng quay tiu chun.

ntnh - S vng quay tnh ton theo phng trnh xch ng.
Sai s [n] = 10( - 1) = 10( 1,26 - 1)= 2,6.
Page: 42
Bng sai s vng quay

TT
Phng trnh xch ng
ntnh
nt/c
n%
50 23 22 22 27
. . . .
40 57 88 88 54
11,93
11,8
-1,1
55 23 22 22 27
. . . .
35 57 88 88 54
14,75
15
1,66
18,55
19
2,37
23,13
23,50
1,57
29,08
29,7
2,07
36,57
37,5
2,48
45,97
47,01
2,22
59,02
60
1,63
74,2
75
1,07
92,54
95
2,59
116,34
118
1,41
146,27
150
2,49
183,88
188,05
2,22
236,08
235
-0,46
296,8
300
1,07
370,147
375
1,3
nc..i.
nc..i.
nc..i.
4
5
6
7
8
9
10
11
12
13
14
15
16
50 31 22 22 27
. . . .
40 49 88 88 54
55 31 22 22 27
nc..i. . . . .
35 49 88 88 54
nc..i.
50 40 22 22 27
. . . .
40 40 88 88 54
55 40 22 22 27
. . . .
35 40 88 88 54
50 23 55 22 27
nc..i. . . . .
40 57 55 88 54
55 23 55 22 27
nc..i. . . . .
35 57 55 88 54
nc..i.
50 31 55 22 27
. . . .
40 49 55 88 54
55 31 55 22 27
nc..i. . . . .
35 49 55 88 54
50 40 55 22 27
nc..i. . . . .
40 40 55 88 54
nc..i.
nc..i.
55 40 55 22 27
. . . .
35 40 55 88 54
50 23 55 55 27
. . . .
40 57 55 55 54
55 23 55 55 27
nc..i. . . . .
35 57 55 55 54
nc..i.
50 31 55 55 27
. . . .
40 49 55 55 54
55 31 55 55 27
nc..i. . . . .
35 49 55 55 54
nc..i.
Page: 43
17
nc..i.
18
nc..i.
50 40 55 55 27
. . . .
40 40 55 55 54
55 40 55 55 27
. . . .
35 40 55 55 54
55 23 66
nc..i. . .
35 57 42
19
20
22
23
475
2,04
585,07
600
2,5
735,52
750
1,93
50 31 66
. .
40 49 42
55 31 66
nc..i. . .
35 49 42
50 40 66
nc..i. . .
40 40 42
932,76
950
1,82
1163,32
1180
1,41
1462,46
1500
2,5
55 40 66
. .
35 40 42
1869,26
1900
1,62
nc..i.
21
465,33
nc..i.
th sai s vng quay:

n%
2,6
n (v/ph)
n14
n1
n2
n3
n4
n5
n6
n7
n8
n9
n10
n11
n12
n13
n15
n16
n17
n18
n19
n20
n21
n22
n23
-2,6
Sau khi kim tra sai s ta thy n khng c gi tr vt qu gii hn cho php.
II. THIT K TRUYN DN HP CHY DAO

-
2.1. Yu cu k thut v c im hp chy dao

S cp chy dao phi .
Quy lut phn b lng chy dao theo cp s cng.
Phm vi iu chnh ca lng chy dao smax smin.
Tnh cht ca lng chy dao lin tc.
Page: 44
- cng vng ca xch ng ni lin trc chnh v trc ko.

c im :
- Cng sut truyn b.
- Tc lm vic chm.
- Phm vi iu chnh t s truyn 1,5 is 2,8 Rs max=
i
i
s max
i min
2,8
14.
1,5
2.2. Lp bng xp ren theo yu cu:

My yu cu cn phi tin c cc ren quy chun nh sau:
Ren quc t: tp=1; 1,25; 1,5; 1,75; 2; 2,25; 2,5; 3; 3,5; 4; 4,5; 5; 5,5; 6; 7; 8;
9; 10; 11; 12;
Ren Anh: c tnh bng s bc ren trn 1 inch theo cng thc n=25,4/tp;
vi tp l bc ren c ct (mm); ta c n= 24; 22; 20; 19; 18; 16; 14; 12; 11; 10;
9; 8; 7; 6; 5; 4,5; 4; 3,5; 3,25; 3; 2.
Ren module: tnh theo cng thc m=tp/; vi tp l bc ren c ct (mm); ta
c m= 0,5; 1; 1,25; 1,5; 1,75; 2; 2,25; 2,5; 3; 3,25; 3,5; 4; 4,5; 5; 5,5; 6; 6,5; 7
Ren pitch: tnh theo cng thc Dp=25,4/tp; Dp= 96; 88; 80; 72; 64; 56; 48; 44;
40; 36; 32; 28; 24; 22; 20; 18; 16; 14; 12; 11; 10; 9; 8; 7
Bng xp ren:
Ren module ( 0,56)
Ren quc t (112)
Zn
26
28
32
36
40
44
48
1
1,25
1,5
1,75
2
2,25
2,5
3
3,5
4
4,5
5
5,5
6
7
8
9
10
11
12
0,5
-
1
1,25
1,5
1,75
2,00
2,25
2,50
2,75
3
3,5
4
4,5
5
5,5
6
1
8
1
4
1
2
1
1
1
8
1
4
1
2
1
1
Page: 45
Ren Anh (484)
Zn
Ren Pitch ( 48 6)
26
26
13
61
26
13
28
32
36
28
32
36
14
16
18
7
8
9
4
41
28
32
36
14
16
18
7
8
9
40
44
48
40
44
48
20
22
24
10
11
12
5
6
40
44
48
20
22
24
10
11
12
1
8
1
4
1
2
1
1
1
8
1
4
1
2
1
1
2.3. Thit k nhm truyn c s

Gi Z1 Z2 Z3... l s rng ca b bnh rng thuc c cu noctng ta c :
ct ren Quc t th:
Z1 : Z2 : Z3: Z4 : Z5 : Z6 = 3,5 : 4 : 4,5 : 5 : 5,5 : 6
Hoc
7 : 8 : 9 : 10: 11 : 12
S rng Z1, Z2, Z3..khng th qu ln v s lm tng kch thc nhm truyn nn
ngi ta hn ch trong gii hn 25 < Z < 60
Do Z1 : Z2 : Z3: Z4 : Z5 : Z6 = 28 : 32 : 36 : 40: 44 : 48
= 35 : 40 : 45 : 50: 55 : 60
ct c ren Mun th:
Z1 : Z2 : Z3: Z4 : Z5 = 1,75 : 2 : 2,25 : 2,5 : 3
Do s rng Z1 : Z2 : Z3: Z4 : Z5 =28 : 32 : 36 : 40 : 48
=35 : 40 : 45 : 50 : 60
ct c ren Anh th:
Z1 : Z2 : Z3: Z4 : Z5 : Z6: Z7 = 6,5 : 7 : 8 : 9 : 9,5 : 10 : 11 : 12
Do s rng
Z1 : Z2 : Z3: Z4 : Z5 : Z6: Z7: Z8 = 26: 28 : 32: 36 : 38 : 40 : 44 : 48
Vy ct c 4 loi ren trn th s rng ca c cu nooctng l :
Z1 : Z2 : Z3: Z4 : Z5 : Z6: Z7 : Z8 = 26 : 28 : 32: 36 : 38 : 40 : 44 : 48
trnh cho b noctng tr nn km cng vng do 2 g t xa nhau,s bnh
rng ca b noctng phi nh hn 8 bnh rng
Nhn xt : Ch v ct loi ren Anh c n=19 ren/pit nn b noctng phi thm bnh
rng Z5=38 bnh rng ny khng dng ct 3 loi ren cn li nn ta b bnh rng
Z5=38.Nh vy b noctng ch cn li 7 bnh rng:
Z1 : Z2 : Z3: Z4 : Z5 : Z6: Z7 = 26 : 28 : 32: 36 : 40 : 44 : 48
Page: 46
2.4. Thit k nhm truyn gp bi

Chn ct 3,5 - 6 trong bng xp ren quc t lm nhm c s th cc t s truyn
nhm gp bi l:
1 1 1 1
1 1 1 1
: : : . Do nhm gp bi c cc t s truyn l : : : ta
8 4 2 1
8 4 2 1
thy hai t s truyn lin tip gp i nhau, nn nhm gp bi phi to ra 4 t s

truyn vi =2.
a. Phng n khng gian:
PA
Yu t
_Tng s bnh rng
_Tng s trc
_Chiu di trc
_S bnh rng chu
mmen xon Mx
2x2
4x1
8
3
8b+7f
10
3
8b+7f
S tnh chiu di nh nht:
3b+3f
5b+4f
Lmin
Vi b:chiu rng bnh rng.

f:khong khe h lp ming gt.
Nhn xt: PAKG 4x1 c s bnh rng trn mt trc nhiu kh ch to v c
chiu di trc ln. Do PAKG 2x2 hp l hn.
b. Phng n th t.
Ta c k=2!=2 phng n So snh cc phng n th t :
Page: 47
PATT
2x2
Nhm 1
2x2
I - II
[1] [2]
2
[x]max
Nhm 2
2x2
II - I
[2] [1]
2
Ta c li kt cu sau :
II
II
III
III
Ta chn phng n th t I-II v phng n ny dn n s bin i cc kt cu

my nhp nhng cn i v d iu khin.
c. V th s vng quay.
trnh trng lp t s truyn ta chn t s truyn gia cc b truyn trong
1 1 1 1
ta v c th
1 2 4 8
nhm gp bi khc.Nhm gp bi c 4 t s truyn l ; ; ;

vng quay nh sau :
Page: 48
i1
i4
i3
i'2
i'1
1, 32
1, 68
i'3
i'4
1
8
1
1
1
1
i2' i2 .i3 0,32 . 1,68 2
4
1
1 1
i3' i1 .i4 1,32 . 0,32
2
1
1
i4' i2 .i4 0,32 . 0,32 1.1
1
Ta thy: i1' i1 .i3
i2
Tnh cc t s truyn gia cc b truyn trong nhm gp bi

Nhm truyn 1 :
i1 =
i2 =
1, 32
0 , 32
1
1, 32
1
0 , 32
2
; f1 + g1 = 2+5 = 7
5
4
; f2 + g2 = 4+5 = 9
5
Bi s chung nh nht l K= 63
Tia i1 l tia gim nhiu hn tia i2 zmin ch ng nn Emin =
17(2 5) 17
= <1
18
2.63
Chn E=1
Z=E.K = 1.63 = 63 rng
Z1=
'
f
f
2
7
EK= .63 =18 rng
Z1 = Z-Z1=63-18= 45 rng
Page: 49
Z2=
f
f
'
4
.63 =28 rng
45
EK=
Z2 = Z-Z2= 63-28= 35 rng

Nhm truyn 2 :
i3 =
1, 68
1, 68
5
; f3 + g3 = 5+16 = 21=7.3
16
5
; f4 + g4 = 5+4 = 9=32
4
i4 = 0,32 = 20,32 =
bi s chung nh nht l K= 63
Tia i1 l tia gim nhiu hn tia i2 zmin ch ng nn Emin =
17(5 16) 17
= >1
5.63
15
Chn E=2
Z=E.K = 2.63 = 126 rng >120 do tinh li s rng . Chn Zmin =14 rng
Emin =
14(5 16) 14
= <1
5.63
15
Ly Emin=1:
Z=E.K = 1.63 = 63 rng
Z3=
f
f
'
EK=
5
.63 =15 rng
5 16
Z3 = Z-Z3= 63 -15 = 48 rng

Z4=
'
EK=
5
.63 = 35 rng
54
Z4 = Z-Z4= 63-35= 28 rng

2.5. Tnh cc t s truyn cn li (ib) :
T s truyn cn li bao gm cc bnh rng thay th v bnh rng ph ca hp
chy dao .
Phng trnh cn bng chuyn ng :
1vng trc chnh. ib. ics. igbi. tv= tp
m ib = itt. ic nn ta c
1vng trc chnh. itt.ic. ics. igb. tv= tp
Trong ib- l t s truyn cn li b vo xch truyn ng
itt -T s truyn b bnh rng thay th
ic - T s truyn 1 s b bnh rng c nh cn li nm trn xch truyn
ics- T s truyn ca nhm c s (t s truyn c cu noc-tng)
igb- T s truyn gp bi
tv - Bc vt me
Page: 50
tp - Bc ren c ct
tnh ib ta cho my ct th mt bc ren no .
-,Ta th ct ren Quc t tp= 5 mm
1 1 1 1
1
nn ta c igbi=
1
1 2 4 8
Do nhm gp bi c 4 t s truyn l ; ; ;
Theo my tng t ta chn tv= 12 mm ; Z0 = 36 rng

Th ics= z 5 =
do ib=
40
lc b bnh rng hnh thp ch ng
36
t
t .i .i
p
cs
gb
5
3
=
12.1.40 / 36 8
Da vo my tng t chn ic=

V ib = itt. ic nn
25
28
21 42
3
25
= itt.
itt= =
8
28
25 50
-,Khi ct ren Anh,xch ct ren i theo ng khc, b bnh rng noctng b

ng.Tnh ic khi ct ren Anh nh sau : ic=
t .i .i .i
v
cho ct th ren Anh vi n=8 vng/pht, tp=

Ta c ic=
cs
gb
tt
28
25,4 25,4
1
,lc ic= z 0 =
;igb=
n
8
2
z 3 32
25,4 / 8
28
12.(28 / 32).(1 / 2).(42 / 50) 25
T s truyn 28/25 cng c dng khi ct ren Pitch (bnh rng noctng b
ng)nhng vi hai bnh rng thay th khc nhau.Cui cng ta cn tnh bnh rng
thay th khi ct ren Pitch v ren Muyn
Ta c phng trnh cn bng : itt=
t .i .i .i
v
cs
gb
Cho ct th ren Pitch Dp =8 khi

127 2.12
2
25,4. 127 2.12
64
tp=
= 2
igb= 1/1 ; ic=28/25 itt = 5 .97.8
36 1 28 97
Dp
5 .97.8
12 . .
32 1 25
2.6. Tnh sai s bc Ren :

Kim tra i vi ren quc t
Ta th vi tp = 5,5 ( mm )
C
ics =
44
36
Page: 51

1
2
25
ic =
28
42
itt =
50
44 1 25 42
Vy 1 vgtc.
. . . .12 = 5,5 ( mm )
36 2 28 50
igb =
Nh vy khng c sai s khi ct ren quc t vi tp = 5,5 ( mm )

Kim tra i vi ren Anh
Ta th vi K = 4 vy tp =
25,4
6,350 ( mm )
4
36
32
1
igb =
2
28
ic =
25
42
itt =
50
36 1 28 42
Vy 1 vgtc.
. . . .12 = 6,3504 ( mm )
32 2 25 50
ics =
Nh vy c mt lng sai s khi ct ren Anh l :

tp = 6,3504 - 6,350 = 0,0004 ( mm )
Kim tra i vi ren module
Ta th vi m = 4 vy tp = . 4 = 12,564 ( mm )
32
36
2
igb =
1
25
ic =
28
64
itt =
97
32 25 2 64
Vy 1 vgtc.
. . . .12 = 12,568 ( mm )
36 28 1 97
ics =
Nh vy c mt lng sai s khi ct ren module l :

tp = 12,568 - 12,564 = 0,004 ( mm )
Da vo kt qu ct th vi bn loi ren trn ta nhn thy rng chnh xc
khi ct cc loi ren c m bo ng yu cu thit k vi mt lng sai s nh.
Page: 52
2.7. Tnh ton cc bc tin trn

Theo u bi lng chy dao : Smin (dc)=2Smin(ngang)=0,08 mm/vng
Da vo my chun ta ly cc t s truyn nh my chun,khi ta c cc phng
trnh cn bng nh sau:
28 30 37 6 60 38 14
. . . . . . . .3.10 =Sdc
56 37 26 28 30 60 66
28 30 37 6 60 38 42 64
1vt/c.itt.ic.ics.igb. . . . . . . . .5 =Sngang
56 37 26 28 30 60 64 21
1vt/c.itt.ic.ics.igb.
Tin trn theo con ng ct ren h mt,ta c th vit li phng trnh cn bng
nh sau :
_i qua itt=42/50,Noctng ch ng :
42 25 Z n
28 30 37 6 44 14
. . . igb. . . . . . . .3.10 =0,0377.Zn.igb
50 28 36
56 37 26 28 60 66
42 25 Z
28 30 37 6 44 42 64
Sngang =1vt/c. . . n . igb. . . . . . . .5 =0,0189.Zn.igb
50 28 36
56 37 26 28 60 64 21
Sdc =1vt/c.
_i qua itt=64/97,c cu Noctng ch ng :

64 25 Z n
28 30 37 6 44 14
. . . igb. . . . . . . .3.10 =0,0296.Zn.igb
56 37 26 28 60 66
97 28 36
64 25 Z
28 30 37 6 44 42 64
Sngang =1vt/c. . . n . igb. . . . . . . .5 =0,0148.Zn.igb
56 37 26 28 60 64 21
97 28 36
Sdc =1vt/c.
T cc phng trnh trn ta thy khi c cu Noctng ch ng c Z n=28-48 v

igb=1/8 u cho gi tr khc yu cu. Vy ta phi iu chnh mt s cp bnh rng
trong hp xe dao m bo yu cu.Tuy nhin dm bo khong cch trc nh
my chun ta phi gi nguyn Z=const.
Ta chn con ng i qua itt=42/50 v c cu Noctng ch ng nn ta iu
chnh cp trc vt t 6/28 xung 4/28,lc :
Sdc min=0,0251.28.1/8=0,08 mm/v
S ng min=0,0126.28.1/8=0,04 mm/v
Vy ta c cc ng truyn sau :
42 25 Z n
28 30 37 4 44 14
. . . igb. . . . . . . .3.10 =Sdc
50 28 36
56 37 26 28 60 66
Z
42 25
28 30 37 4 44 42 64
1vt/c. . . n . igb. . . . . . . .5 =Sngang
50 28 36
56 37 26 28 60 64 21
1vt/c.
Kt lun : Ton b ng tin trn s i theo ng tin ren qua cp bnh rng
28/56 vo hp xe dao.Do ng tin trn l h qu ca ng tin ren,bc tin
trn dy hn nhiu so vi bc tin ren tiu chun.
Page: 53
Chng 4: Thit k ng lc hc my
CHNG IV
THIT K NG LC HC MY
I. TNH CC LC TC DNG TRONG TRUYN DN
Xc nh lc chy dao,lc ct (Q,Pc)
1. S t lc trn c cu chp hnh.
Lc ct P P X P Y P Z
2. Tnh cc lc thnh phn
Theo cng thc bng (II-1) c: P X , PY , PZ C.t X .S Y
vi C: h s k n nh hng ca tnh cht vt gia cng
t: chiu su ct (mm)
S: lng chy dao (mm/v)
S dng cng thc nguyn l ct tnh lc ct.Mt khc tnh chnh xc theo
nguyn l ct,ta chn ch ct theo ch th my:
- Th c ti:
Chi tit 115,l=200,thp 45,HB=207.
Dao P18.Ch ct n=40 (v/p)
S=1,4 (mm/v)
t=6 (mm)
X
Y
1
PZ C.t .S 2000.6 . 1,40,75 =15445 (N)
PY C.t X .S Y 1250.6 0,9 . 1,40,75 =8069 (N)
PX C.t X .S Y 650.61, 2 . 1,40,65 =6945 (N)
Page: 54
Mc= 15444,6.
115
888064,5( N .mm) 888( N .m)
2
- Th cng sut:
Chi tit 70, l=350, thp 45 c chng tm
Dao T15K6.
n=400
S=0,39
t=5
Tnh tng t nh cng thc trn c:
PZ 4935( N )
PX 2431( N )
PY 2626( N )
Lc chy dao (Q):

Theo cng thc thc nghim do Rstp v Lvt vi my tin c sng trt lng
tr:
Q=k. PX f ( PZ G)
G: trng lng phn dch chuyn =250 kg =2500 N
f: h s thu gn ma st trn sng trt =0,15 n 0,18
k: h s tng lc ma st do PX to ra mmen lt; k=1,15
Thay vo cng thc trn c: Q=1,15.6945+0,16.(15445+2500)
=10858(N)
II- TNH CNG SUT NG C IN
Trong my tin ngun ng lc ca hp tc v hp chy dao do mt ng c
cung cp.
1.Xc nh cng sut ng c truyn dn chnh:
Cng sut ng c gm: Ndc Nc N0 N p
N c : cng sut ct
vi
N 0 : cng sut chy khng
N p : cng sut ph tiu hao theo hiu sut v do nhng nguyn nhn ngu
nhin nh hng n s lm vic ca my.
PZ .v
(kW)
60.102.9,81
Theo ch th cng sut PZ = 4935(N), n=400(v/p), d=70(mm)
dn .70.400
=87,96(m/p)
v
1000
1000
4935.87,96
- Cng sut ct N c
=7,23(kW)
60.102.9,81
- Cng sut ct Nc
Page: 55
Thng th Nc (70 85) 0 0 .Ndc nn c th tnh gn ng:

N dc
Nc
7,23
=9,04(kW)
0,80
Do chn ng c tiu chun N=10(kW) v n=1450(v/p).

2.Xc nh cng sut chy dao:
- Khi tnh theo t l vi cng sut ng c chnh:
NdcS K .NdcV (vi my tin k=0,04)
=0,04.9,04=0,3616(kW)
-Khi tnh theo lc chy dao:
N dcS
Q.VS
(kW) vi:
612.104.cd .9,81
VS :tc chy dao, VS =S.n=0,39.400=156(mm/p)
cd :hiu sut chung ca c cu chy dao ( 0,15 0,2 )
Q:lc ko (N).Thay vo cng thc trn:

N dcS
8877.156
0,154(kW).
612.10 4.0,15.9,81
III. TNH S B NG KNH TRC:

- S vng quay tnh ton trn trc i:
nti nmim .4
nmax
nmin
- Cng sut trn trc th i i vi hp tc :

Nti=Nc.i
i l hiu sut t ng c n trc i.Vi cc gi tr hiu sut :
+ b truyn ai: d 0,97
+ truyn ng bnh rng: br 0,98
+ : o 0,995
- M men xon trn trc i :
Mxi= 9,55.10 6.
- ng knh s b cu trc i : dsb =3
N ti
nti
Mi
; 20 30MPa .
0,2.
Page: 56
Trc
nmin
nmax
ntinh
II
932,76
1163,32
932,76
932,76
1462,46
1163,32
III
IV
465,33
MXtinh
Ntruc
dsb
dchon
140131,54
9,85
32,72
35
99529,55
9,26
29,19
30
1462,46 619,572
184915,41
8,71
35,89
40
116,34
1462,46
219,06
491791,37
8,19
49,72
50
VI
29,08
1462,46
77,44
1309452,25
7,71
68,92
70
VII
14,75
2311,7
41,385
1849786,27
7,25
77,33
90
IV. TNH TRUYN DN DY AI:

Nh l lun trn ta chn ng c theo my tng t T620 vi cng
sut l : N = 10 kw v s vng quay n =1450 vg/ph vy ta c mmen xon ca trc
ng c s l :
T1 = 9,55.106.
N dc
10
9,55.10 6.
65862( Nmm)
ndc
1440
B truyn ai c bnh ch ng c lp trn u trc ca ng c v bnh

b ng s lp trn u trc II ca hp tc .
V bnh ch ng lp trn trc ng c cho nn s vng quay ca trc dn
s l n1 = nc = 1450 ( vg/ph )
Gc nghing ng ni tm b truyn l 90 o cho kch thc my nh gn
nht theo mt phng vung gc vi trc chnh.
T nhng d liu cho nh trn ta i tnh ton thit k b truyn ai thang
theo trnh t nh sau :
- Chn tit din ai.
Theo bng 4.13 sch tnh ton thit k h dn ng c kh tp I chn tit din
ai vi cc kch thc bt=14; b=17; h=10,5; y0= 4,0 ;
Cng theo bng 4.13 chn ng knh bnh ai nh l d1=160 (mm)
Vn tc ai l:
.d1 .n1
3,14.160.1450
12,14(m / s )
60000
60000
Ta thy nh hn vn tc cho php V 12,14m / s V 25m / s
V
- Tnh ng knh bnh ai ln.

Theo cng thc (4.2) sch tnh ton thit k h dn ng c kh tp 1 ta c
d 2 id .d1 1
Page: 57
Vi = 0,01-0,02 chn =0,02
d 2 1,52.1601 0,02 238mm .Theo tiu chun ta chn d2 = 240 (mm)
Nh vy t s truyn thc t s l :
ut
Sai s t s truyn:
d2
240
1,5306
d1 1 1601 0,02
ut u
1,5306 1,52
100%
.100% 0,7% 4% vy tho mn
ut
1,5306
-,Theo bng 4.14 sch tnh ton thit k h dn ng c kh tp 1 th

a
1,5 a=1,5.d2=1,5.240=360(mm)
d2
vi a l khong cch trc s b.

- Tnh chiu di ai theo khong cch trc s b.
Theo cng thc(4.4)ta c.
L 2.a 0,5. .(d1 d 2 )
d 2 d1 2
4.a
2.360 0,5.3,14(240 160)
240 1602
4.360
1353mm
Theo bng 4.13 chn chiu di ai chun l L=1400(mm)

- Nghim s vng chy ca ai trong 1(s)
Theo (4.15) ta c.
i
V 12,06
1
1
8,61 10 do o tho mn
L
1,4
s
s
- Tnh khong cch trc a theo chiu di tiu chun L=1400(mm).

Theo cng thc (4.6)
a
2 82
4
Trong
L 0,5. .d 2 d1 1400 0,5.3,14.240 160 772
d 2 d1 240 160
40
2
2
772 772 2 8.40 2

384mm
Vy a
4
- Xc nh gc m 1.
1 180 0
57 0 d 2 d1
57 0 240 160
180 0
1210 min 120 0
a
384
- Xc nh s ai Z:
Page: 58
Theo cng (4.16)

Z
P1 .k d
P0 .C .C1 .Cu .C z
Trong
P1:cng sut trn trc bnh ai ch ng.
P0:cng sut cho php.
kd:h s ti trng ng.
C:h s k n nh hng ca gc m.
C1:h s k n nh hng ca chiu di ai.
Cu:h s k n nh hng ca t s truyn.
Cz:h s k n nh hng ca s phn b khng u ti trng cho cc
dy ai.
Ta c :
P1=10 kw; P0=2,34 ;kd=1,0;C=0,95;C1=1,0;Cu=1,12
Cz=0,9
Vy Z
10.1
4,46
2,34.0,95.1.1,12.0,9
Ly Z=5 ai
- Chiu rng bnh ai
theo cng thc
B= Z 1t 2.c
Tra bng 4.21 c t=19 ;c=12,5
Vy B=(5-1).19+2.12,5=101(mm)
- Xc nh lc cng ban u v lc tc dng ln trc.
Theo cng thc 4.19
F0 780.
P1 .k d
FV
V .C .Z
Trong Fv=qm.V2
Vi qm=0,178(kg/m)
Do Fv=0,178.12,062=25,89(N)
Vy F0 780.10.1 25,89 162,05( N )
12,06.0,95.5
Theo (4.21) lc tc dng ln trc

Fr=2.F0.Z.sin(1/2)=2.162,05.5.sin(121/2)
=1410(N)
V. TNH TRC CHNH V TRC CHNH:
Nh lp lun trn, khi i tnh ng knh trc chnh ta tnh ton cc lc tc
dng theo ch ct cc i vi cc thng s nh sau :
- ng knh phi D = 115 ( mm )
Page: 59
- Chiu di phi l = 250 ( mm )

- Lng chy dao S = 1,56 ( mm/vg )
- Chiu su ct t = 5 ( mm )
- S vng quay trc chnh n = 40 ( vg/ph )
Khi lc tc ng vo u trc chnh s c tnh l :
PZ C PZ .t 1 .S 0,75 2000.51.1,56 0,75 13959( N )
Py C Py .t 0,9 .S 0,75 1250.50,9.1,56 0,75 7427( N )

D
802700( N .mm) 803( N .m)
2
M z M c .1,04 803.1,04 835( N .m)
M c PZ .
V
Mt khc ta phi i xc nh lc tc ng ca cc bnh rng ln trc chnh nh sau
:
Trn trc chnh c lp 3 bnh rng vi quy c s ch bnh rng gm hai ch
s, s th nht ch s th t ca trc lp bnh rng trong hp tc ,cn s th
hai ch s th t ca bnh rng lp ln trc theo th t t tri qua phi khi s
rng v m un ca cc rng tng ng l.
-Bnh 71 lp c nh trn trc c s rng l Z71=60 v m un m=2
-Bnh 72 lp di ng trn trc c s rng l Z72=42 v m un m=3
-Bnh 73 lp di ng trn trc c s rng l Z73=54 v m un m=3,5
Vi ch ct cc i th s vng quay trc chnh l n=52,6(v/ph).Vy khi
bnh rng Z73 n khp vi bnh rng Z61=27 v bnh rng Z71 n khp vi bnh
rng Z84 c s rng l 60.
Ta c :
D73=54x3,5=189(mm)
D84=60x2=120(mm)
S phn tch lc tc dng vo trc chnh:
Page: 60
Ta c :
-Lc tc dng trn bnh rng :
Pv1=
2.M z 2.835
8836N
D73
0,189
Pr1=Pv1.tg200=8836.tg200=3216(N)
-Lc tc dng trn bnh rng ko bn xe dao:
Mcd=Mz-Mx=835-803=32(N.m)
Pv2
2.M cd 2.32
533( N )
D84
0,12
Pr2=Pv2.tg200=533.tg200=194(N)
Phng v chiu lc tc dng ln trc chnh
+ Theo phng y ta c
Pz+ Pv1.cos300+ Pr2+ Pr1.sin300=0
+ Theo phng x ta c.
Py+ Pv1. sin300- Pv2- Pr1. cos300 =0
Nu nh ta ly kch thc chiu di cc on trc chnh ca my tng t T620
th ta c s phn b lc nh sau.
Page: 61
Pv1cos30
Pv1sin30
Py
40
Pv2
Pr2 2
Pr1cos30
285
50
Pr1sin30
200
175
Pz
370
T dm thc ta chuyn sang dm tnh ton.
- Trng hp 1: khng c Mf
VyA
VxA
Py
P2
B
Pv2
Pr2
P1
Pz
VxB
285
200
175
VyB
370
Ta c
P2=Pv1.sin300- Pr1.cos300=1633(N)
P1=Pv1. cos300+Pr1. sin300 =9260(N)
- Trong mt phng yoz.
Page: 62
Ly m men ti B ta c
mB=VyA.660 + Pr2.375 + P1.175 - Pz.370=0
V yA
Pz .370 Pr 2 .375 P1 .175

5260N
660
Phng trnh hnh chiu ca cc lc ln phng y

y=VyA+ Pr2+ P1+ Pz- VyB= 0
VyB= VyA+ Pr2+ P1+ Pz=5260+194+9260+13959=28673(N)
- Trong mt phng xoz.
Ly m men ti B : ta c
mB=VxA.660 Pv2.375 + P2.175 Py.370=0
VxA
Py .370 Pv 2 .375 P2 .175

660
4033N
Phng trnh hnh chiu ca cc lc ln phng x:

x=VxA- Pv2+ P2+ Py- VxB= 0
VxB= VxA- Pv2+ P2+ Py=4033-533+1633+7427=12527 (N)
v c biu momen ta phi tnh m men cho tng on trc.
+ Trong mt phng yoz.
on 1:1 ; My1=VyA.285= 5260.285=1499100(N.mm)=1499(N.m)
on 2:2 ; My2=VyA.485+Pr2.200 =5260.485+194.200=2589900(N.mm)
=2590(N.m)
on 4:4 ; My4=Pz.370=13959.370=5164830(N.mm)=5165(N.m)
+ Trong mt phng xoz.
on 1:1 ; Mx1=VxA.285= 4033.285=1149405 (N.mm)=1149 (N.m)
on 2:2 ; Mx2=VxA.485- Pv2.200 =4033.485-533.200=1849405 (N.mm)
=1849(N.m)
on 4:4 ; Mx4=Py.370=7427.370=2747990 (N.mm)=2748 (N.m)
V biu m men :
Page: 63
VyA
VyA
Py
P2
VxA
Pv2
Pz
P1
Pr2
VxB
VyB
Qua biu ta thy trc lm vic nguy him nht ti gi B

M men cc i ti im B:
M uB 5165 2 2748 2 5850N .m
M z max 803N .m
Dng cng thc tnh chnh xc ng knh trc chnh ti im nguy him.

[k 1 c1 .M uc ] 1 k .c 2 .M xc
d 2,173
1 . n
4
Trong
:L t s gia ng knh trong v ngoi ca trc thng =0,55
n:H s an ton n=1,52 chn n=2
c1,c2:H s ph thuc vo qu trnh ct gt, tin vn nng c1=c2=0,2
-1:ng sut mi ca vt liu -1=0,4b
Page: 64
vi thp 45 b=60 kg/mm2

-1=0,4.60=24 kg/mm2 =2,4.108 N/m2
T:Gii hn chy T=30 kg/mm2=3.108 N/m2
k,k:H s ph thuc vo hnh dng kch thc k= k=1,72
chn k= k=1,8
M uc
M u max
5850
4875N .m
1 c1 1 0,2
M xc
M x max
803
669N .m
1 c 2 1 0,2
Thay cc gi tr vo ta c.
8
1,8.1 0,2.4875 ( 2,4.108 1,8.0,2).669
3.10
8
2,4.10
1 0,55 4
1,5
d 2,173
0,0905(m) 91(mm)
Chn d=95 (mm)

-Trng hp 2 c tnh n Mf
VyA
VxA
Py
P2
Mf
Pv2
Pr2
P1
Pz
VxB
285
200
175
VyB
370
Tnh phn lc ln cc gi :
-Trong mt phng yoz:
mB=VyA.660 + Pr2.375 + P1.175 Pz.370 + Mf = 0
Vi Mf = 0,3.Pz.370 = 0,3.13959.370 =1549449(N.mm)
Page: 65
V yA
Pz .370 Pr 2 .375 P1 .175 M f

660
2912N
Phng trnh hnh chiu ca cc lc ln phng y:

y=VyA+ Pr2+ P1+ Pz- VyB= 0
VxB= VyA+Pr2+ P1+ Pz=5260+194+9260+13959=28673 (N)
+ Trong mt phng xoz:
mB=VxA.660 Pv2.375 + P2.175 Py.370 +Mf= 0
Vi Mf=0,3.Py.370 =0,3.7427.370 =824397(N.mm)
VxA
Py .370 Pv 2 .375 P2 .175 M 'f

660
5283N
Phng trnh hnh chiu ca cc lc ln phng x:

x=VxA- Pv2+ P2+ Py- VxB= 0
VxB= VxA- Pv2+ P2+ Py=4033-533+1633+7427=12560 (N)
v c biu mo men ta phi tnh m men cho tng on trc.
+ Trong mt phng yoz.
on 1:1 ; My1=VyA.285= 5260.285=1499100 (N.mm)=1499 (N.m)
on 2:2 ; My2=VyA.485+Pr2.200 =5260.485+194.200=2589900 (N.mm)
=2590(N.m)
on 3:3 ; My3= VyA.660+Pr2.375+P1.175
=5260.660+194.375+9260.175=5164850(N.mm)=5165(N.m)
on 4:4 ; My4=Pz.370=13959.370=5164830(N.mm)=5165(N.m)
+ Trong mt phng xoz.
on 1:1 ; Mx1=VxA.285= 4033.285=1149405 (N.mm)=1149 (N.m)
on 2:2 ; Mx2=VxA.485- Pv2.200 =4033.485-533.200=1849405 (N.mm)
=1849 (N.m)
on 3:3 ; My3= VxA.660 - Pv2.375+P2.175
=4033.660-533.200+1633.175=2840955(N.mm)=2841(N.m)
on 4:4 ; Mx4=Py.370=7427.370=2747990 (N.mm)=2748 (N.m)
V biu m men :
Page: 66
VyA
VyA
Py
P2
VxA
Pv2
Pr2
Pz
P1
VxB
VyB
Qua biu m men ta thy tit din nguy him ti on 3-3

Mumax= 51652 28412 5895( N .m)
Mz max=803(N.m)
Vy ng knh trc tnh cho tit din nguy him
8
1,8.1 0,2.4912 ( 2,4.108 1,8.0,2).669
3.10
8
2,4.10
1 0,55 4
1,5
d 2,173
Chn
0,0907(m) 91(mm)
d = 95(mm) khng thay i.

Page: 67
a.Tnh vng ti C:
tnh vng tai C ta t lc n v P k=1(N) vo v tr C (nh hnh v), t y
ta tnh vng theo php nhn biu vrsaghin.
a) Tnh vng ti C trong mt phng yOz
tnh vng ti C ca trc chnh ta t lc n v Pk = 1 ti C v khi biu
momen do lc Pk = 1 gy ra c biu din nh sau :
285
VyA
200
175
370
C
Pk = 1
VyB
0,37
W1
14
Mx
W2
W4
9
W3
W6
W5
33
Ta s dng cng thc nhn biu Vnxrin tnh vng ti C

1
yc
E. J
i 1 0
M k .M x .dz
1
EJ
W .F
i 1
Tr s ca cc Wi c tnh l :
14.0,285
2;W2 14.0,2 2,8
2
9.0,2
W3
0,9;W2 25.0,175 4,38
2
33.0,175
58.0,37
W5
2,89;W2
10,73
2
2
W1
Page: 68
Tr s ca cc Fi( zc ) c tnh l :
F1 ( Z c ) 0,106; F2 ( Z c ) 0,215; F3 ( Z c ) 0,234

F4 ( Z c ) 0,32; F5 ( Z c ) 0,336; F6 ( Z c ) 0,246
Ta c E = 20.1010 ( N/m2 ) l muyn n hi ca vt liu ch to trc.

J = 0,05.D4.( 1 - 4 ) l mmen qun tnh ca mt ct ngang ti C.
Chn D = Dmin =95 ( mm ) = 0,095 ( m ) v = 0,55
V J = 0,05.0,0954.( 1 0,554 ) = 36999.10-10 ( m4 )
Vy E.J = 20.1010.36999.10-10 = 739980 ( N.m2 )
Thay s vo cng thc trn ta s c vng ti C trong mt phng yOz l :
y c 1 / 739980.2.0,106 2,8.0,215 0,9.0,234 4,38.0,32 2,89.0,336 10,73.0,246
y c 0,82.10 5 (m) 0,0082(mm)
b ) Tnh vng ti C trong mt phng xOz

Tng t nh trn ta t lc n v Pk = 1 ti C trong mt phng xOz khi
mmen do lc n v gy ra v s tnh ton nh sau :
285
A
200
VxA
175
E
370
C
Pk = 1
VxB
0,37
W1
1
W2
W4
My
W6
W3
W5
36
Page: 69
Ta s dng cng thc nhn biu Vnxrin tnh vng ti C

xc
1
E. J
i 1 0
M k .M y .dz
1
EJ
W .F
i 1
Tr s ca cc Wi c tnh l :
4.0,285
0,57;W2 3.0,2 0,6
2
1.0,2
W3
0,1;W4 3.0,175 0,525
2
36.0,175
39.0,37
W5
3,15;W6
7,215
2
2
W1
Tr s ca cc Fi( zc ) c tnh l :
F1 ( Z c ) 0,106; F2 ( Z c ) 0,215; F3 ( Z c ) 0,197

F4 ( Z c ) 0,32; F5 ( Z c ) 0,336; F6 ( Z c ) 0,246
Thay s vo cng thc trn ta s c vng ti C trong mt phng xOz l :

1
.0,57.0,106 0,6.0,215 0,1.0,197 0,525.0,32 3,15.0,336 7,215.0,246
739980
xc 0,44.10 5 (m) 0,0044(mm)
xc
Khi vng ton phn ca trc chnh c tnh l :

f c yc2 xc2 0,0082 2 0,0044 2 0,01(mm)
Th m vng ton phn cho php l
0,2
.370 0,074(mm)
1000
Vy fc < [f] hay trc chnh m bo yu cu v vng nh hn vng cho php.

b.Tnh gc xoay ti B:
- Tnh gc xoay ti B trong mt phng yOz
tnh gc xoay ti B trong mt phng yOz ta t mt mmen n v
Mk = 1 ti B. Khi biu mmen do mmen n v gy ra v s tnh ton
gc xoay ti B nh sau :
Page: 70
285
200
175
370
VyA
D
Mk = 1
VyB
0,37
W1
W2
W4
14
W3
Mx
W6
9
W5
33
Ta s dng cng thc nhn biu Vnxrin tnh gc xoay ti B

B1
E. J
i 1 0
M k .M x .dz
1
EJ
W .F
i 1
Gi tr ca cc Wi c tnh l :
14.0,285
2;W2 14.0,2 2,8
2
9.0,2
W3
0,9;W4 25.0,175 4,38
2
33.0,175
58.0,37
W5
2,89;W6
10,73
2
2
W1
V gi tr ca cc Fi( zc ) c tnh l :
F1 ( Z c ) 0,287; F2 ( Z c ) 0,583; F3 ( Z c ) 0,633

F4 ( Z c ) 0,866; F5 ( Z c ) 0,910; F6 ( Z c ) 0
Vi E.J = 287460 N.m2 thay s vo cng thc trn ta c :

Page: 71
1
.2.0,287 2,8.0,583 0,9.0,633 4,38.0,866 2,89.0,910 10,73.0
287460
0,000032( Rad )
B1
B1
b ) Gc xoay ti B trong mt phng xOz

tnh gc xoay ti B trong mt phng xOz ta t mt mmen n v
Mk = 1 ti B trong mt phng . Khi biu mmen do mmen n v gy ra
v s tnh ton gc xoay ti B nh sau :
285
A
200
VxA
175
E
370
B
Mk = 1
VxB
0,37
W1
W2
W4
My
W6
W3
W5
36
Ta s dng cng thc nhn biu Vnxrin tnh gc xoay ti B

B2
1
E. J
i 1 0
M k .M y .dz
1
EJ
W .F
i 1
Gi tr ca cc Wi c tnh l :
Page: 72
4.0,285
0,57;W2 3.0,2 0,6
2
1.0,2
W3
0,1;W4 3.0,175 0,525
2
36.0,175
39.0,37
W5
3,15;W6
7,215
2
2
W1
V gi tr ca cc Fi( zc ) c tnh l :
F1 ( Z c ) 0,287; F2 ( Z c ) 0,583; F3 ( Z c ) 0,532

F4 ( Z c ) 0,866; F5 ( Z c ) 0,910; F6 ( Z c ) 0
Vi E.J = 287460 N.m2 thay s vo cng thc trn ta c :

1
.0,57.0,287 0,6.0,583 0,1.0,532 0,525.0,866 3,51.0,910 7,215.0
V
287460
0,000015( Rad )
B2
B2
y gc xoay ton phn ti B s l :

B B21 B22 0,000032 2 0,000015 2 0,000035( Rad )
Th m gc xoay cho php l : [] = 0,001 ( Rad )

Vy trc chnh tho mn yu cu v gc xoay nh hn gc xoay cho php.
Kt lun : Ta thy ng knh ca trc chnh c tnh theo ch ct th m
bo bn theo tnh vn nng ca my,ngha l c th gia cng c c ch
ct tinh v th.Nhng cng vng ca trc chnh ch c tc dng khi gia cng
bn tinh v tinh.V vy nu dng ch ct th kim nghim cng vng ca
trc th trc s ln gy lng ph.Do vy ta dng ch ct tinh v bn tinh kim
nghim trc, mc ch gim kch thc v khi lng ca my.
Page: 73
VI. TNH LY HP SIU VIT:

C cu ly hp siu vit c s dng trong xch chy dao nhanh v rng ng c
in chy dao nhanh v ng c in chnh truyn chuyn ng ti mt khu chp
hnh l trc trn m tc hai ng truyn l khc nhau.Nu khng c c cu
phn tch chuyn ng s lm trc trn xon gy.V vy ngi ta dng c cu ly
hp siu vit.V tr ca c cu ny l trn trc XVI gn u ra trc trn.
1. Nguyn l lm vic:
Chuyn ng t ng c chnh truyn vo v ngoi theo chiu mi tn
n1 .V l xo lun lun y vin bi chn p vt gia mt trong ca v ly hp vo mt
li.Phi hp cng vi chiu quay n1 c xu hng ln kt vo gia hai mt tip
xc.Do chuyn ng quay truyn t v ngoi vo li ti trc trn quay vi tc
cng tc n1 .Nu v ngoi quay ngc vi n1 s khng truyn chuyn ng quay
vo li.
Trong khi ang quay cng tc,mun quay nhanh bng ng c chy nhanh
cng hay ngc chiu n1 .Vi tc n2 >> n1 vin bi lun nm trong khong khng
gian ln ca rnh trn v v li tch ri nhau, ngoi v vn quay n1 nhng bn
trong li v trc trn quay theo tc chy nhanh.
n2 -thc hin chy dao nhanh.
2. Tnh ton ly hp siu vit:
Khi ly hp hot ng iu kin ch
n1
yu con ln ly hp thng bng l cc
thnh phn lc R1 , R2 phi nm trn 1 ng
thng v ngc chiu nhau con ln t
hm qua v v li ly hp.
iu kin cn thit 2 min ( min : gc
nh nht gia hai gc ma st).
// 2 m 1 arctgf1
2 arctgf 2
( f1 , f 2 :cc h s ma st trt gia con ln

vi v v li ly hp).
cosa>cos2 min
ad
cos 2 min
Dd
Kch thc D v a chn trc.

d
D. cos 2 min a
Da
D
1 cos 2 min
2 cos 2 min
ly hp lm vic tt ly
(0,7 0,9)
2 min
Page: 74
Chiu di con ln L 1,5d con ln khng b xoay theo ng trc ca n.

3. Tnh ng sut tip xc: N1=N2=N
qmax 1 0,59.
N .( D d ).E
NE 1 1
0,59.
.( )
L.D.d
L d D
+
Mun
n
5
2
E= 2,1.10 (MN / mm )
qmax 2 0,59.
hi
thp
N .E 1
.
D d
qmax 1 :ng sut tip xc ca con ln
v v
qmax 2 : ng sut tip xc gia con
ln v li
+ Mmen truyn dn ca c cu ly hp
siu vit
m bo : N
N2
f
1
N
2M
N
fZD
2M
N
ZD.tg / 2
M=f.Z.N.D/2
f tg tg
f
2
N
2M
fD.tg / 2
f tg tg / 2
R2
D/
2
O
qmax 2 qmax 1
sin / 2 sin 50 0,0872
cos / 2 cos 50 0,9962
f tg tg 50 0,0875
f=0,09
Theo my chun: D = 60mm ; a =36 nn a/2 =18mm
Da
min 5030
2 cos 2 min
60 36
d 60
11,5mm
2.0,99
d D
L=1,5.11,5=17,25mm
N
2.0,4
0,035 N
4.60.0,096
Page: 75
qmax 1 0,59.
0,035.2,1.106 1
1
(
) 3,658(kg / mm2 ) 36,58( N / mm2 )
17,5
11,5 60
qmax 2 0,59.
0,4.2,1.106
11(kg / mm2 ) 110( N / mm2 )
17,5.11,5
qmax 2 qmax 1
qmax 2 q (1800 2000) N / mm2
4. Bng tnh ton ng lc hc:

Cc cng thc dng lp bng:
nt nmin .4
nmax
nmin
N tr N dc.i
vi cc gi tr hiu sut :
+ b truyn ai: d 0,97
+ truyn ng bnh rng: br 0,98
+ : o 0,995
M Xt 63491.
d sb C.3
N tr
nt
N tr
(mm)
nt
(C=100 150) ly C=100.

Bng:
Trc
IX
X
XI
XII
XIII
nmin
5,25
5,25
4,41
4,41
3,76
nmax
1680
1680
2419
2419
1935
ntinh
22,2
22,2
21,3
17,9
4,84
MXtinh
2193
2084
2064
1936
2923
Ntruc
0,164
0,156
0,149
0,131
0,125
dsb
21,8
21,4
21,3
20,99
18,95
dchon
30
30
30
30
20
XIV
0,55
2419
4,84
8837
0,118
24,2
25
XV
0,28
1209
2,27
15806
0,11
28,8
30
trong M Xt : mmen xon tnh

d c : ng knh chn.
Page: 76
Chng 5: Thit k kt cu h thng iu khin.
CHNG V
THIT K KT CU H THNG IU KHIN
A. IU KHIN CHO HP TC
I. Chn kiu v kt cu tay gt
S ng hp tc
Da vo s ng hp tc hnh 3 ta nhn thy rng mun iu khin to ra
ln lt 24 cp tc th ta phi iu khin thng qua 5 khi bnh rng di trt.
Trong my tng t T620 th cc khi bnh rng ny c iu khin bi c cu
a c cht lch tm v cam mt u. Do vy y ta cng chn c cu iu khin
cc khi bnh rng nh my tng t. Vn quan trng l ta phi v c ng
khai trin ca cc rnh cam v cch thc hin iu khin i vi tng khi bnh
rng to ra cc tc cn thit.
Da vo th vng quay ta nhn thy rng t trc II qua trc III c hai t
s truyn i1 v i2 c thay i bi khi bnh rng di trt A. T trc III sang trc
IV c ba t s truyn i3, i4 v i5 thay i c nh khi bnh rng di trt B. T
trc IV sang trc V c hai t s truyn i6 v i7 s c thay i nh khi bnh rng
Page: 77
di trt C. T trc V sang trc VI c hai t s truyn i 8 v i9 c thay i nh

khi bnh rng di trt D lp trn trc V. Khi bnh rng di trt cn li l E s
iu chnh n khp vi cc bnh rng khc to ra hai t s truyn i 10 t trc VI
ti trc VII hoc i11 t trc IV ti trc VII.
Nh vy ta chn phng php gt theo nhm v kiu c cu gt l cam.
Da vo s ng my v th vng quay ca n:
750
i1
i2
II
i3
i4
i5
III
i6
i7
IV
i8
i9
i11
V
i10
VIn1
n2
n3
n4
n5
n6
n7
n8
n9
n10 n11 n12 n13 n14 n15 n16 n17 n18 n19 n20 n21 n22 n23
th vng quay my thit k

Cng phng trnh xch tnh cc cp tc my thit k:
TT
Phng trnh xch ng
1 n . 51 . 21 . 22 . 22 . 27
II
2
3
39 55 88
56 21 22
nII. . . .
34 55 88
51 29 22
nII. . . .
39 47 88
88 54
22 27
.
88 54
22 27
.
88 54
ntnh
nchun
11,93
11,8
14,75
15
18,55
19
Page: 78
nII.
nII.
nII.
nII.
nII.
nII.
10 n .
II
11 n .
II
12 n .
II
13 n .
II
14 n .
II
15 n .
II
16 n .
II
17 n .
II
18 n .
II
19 n .
II
20 n .
II
21 n .
II
22 n .
II
23 n .
II
56 29 22 22 27
. . .
.
34 47 88 88 54
51 38 22 22 27
. . .
.
39 38 88 88 54
56 38 22 22 27
. . . .
34 38 88 88 54
51 21 60 22 27
. . .
.
39 55 60 88 54
56 21 60 22 27
. . . .
34 55 60 88 54
51 29 60 22 27
. . . .
39 47 60 88 54
56 29 60 22 27
. . . .
34 47 60 88 54
51 38 60 22 27
. . . .
39 38 60 88 54
56 38 60 22 27
. . . .
34 38 60 88 54
51 21 60 49 27
. . . .
39 55 60 49 54
56 21 60 49 27
. . . .
34 55 60 49 54
51 29 60 49 27
. . . .
39 47 60 49 54
56 29 60 49 27
. . . .
34 47 60 49 54
51 38 60 49 27
. . . .
39 38 60 49 54
56 38 60 49 27
. . . .
34 38 60 49 54
56 21 60
. .
34 55 40
51 29 60
. .
39 47 40
56 29 60
. .
34 47 40
51 38 60
. .
39 38 40
56 38 60
. .
34 38 40
23,13
23,50
29,08
30
36,57
37,5
45,97
47,5
59,02
60
74,2
75
92,54
95
116,34
118
146,27
150
183,88
190
236,08
235
296,8
300
370,147
375
465,33
475
585,07
600
735,52
750
932,76
950
1163,32
1180
1462,46
1500
1869,26
1900
Page: 79
Ta c bng khai trin cam ca 5 khi bnh rng di trt ca hp tc my

T620 nh sau:
V my ta thit k mi v my T620 c bn l ging nhau( s ng, cc
ng truyn vn tc...) nn bng khai trin cam cng ging nhau, nn ta c th
ly bng khai trin cam ca my T620 lm bng khai trin cam tng qut ca my
mi thit k m vn m bo cc cp tc theo yu cu.
Page: 80
Page: 81
II. Tnh ton c cu iu khin khi bnh rng hai bc a

1 ) Trch s ng
66
50
31
23
40
II
III
42 40
S gt khi bnh rng hai bc A.
cam
.
Page: 82
2 ) Nguyn l hot ng ca c cu iu khin

Bnh rng 1 c lp trn trc
2. Khi ta quay tay quay iu khin
th lm trc 2 quay v bnh rng 1
quay theo. Bnh rng 1 quay lm
bnh rng 3 n khp vi n v
ng thi lm cho cam a 5 lp
ng trc vi bnh rng 3 trn trc
5 quay. Cam 4 quay s lm cho cng
8 quay quanh cht gn vi gi 6 v
u cng gt 8 y cc bnh rng
di trt. Do ta c th to ra cc hai
t s truyn i1 v i2 nh hai cung trn
trn cam 4.
3 ) Tnh lng nng ca cam 4
tnh c lng nng ca cam 4 ta i tnh chiu di hnh trnh gt ca
cc bnh rng L ( mm )
Ta c L = 2.B + f
Vi B = 23 ( mm ) l b rng ca bnh rng
f = 4 ( mm ) l rng khe h trong
qu trnh gt.
Vy L = 2.23 + 4 = 50 ( mm )
Da vo hnh v bn ta c :
L1
L
L2 X
V lng nng ca cam L c tnh l :

X=
L.L 2
L1
Chn L2 = 2000 ( mm )
L1 = 500 ( mm )
Page: 83
Vy thay vo cng thc trn ta c :

X=
50.500
12,5 ( mm )
2000
Page: 84
4 ) Bng khai trin rnh cam iu khin:

Da vo bng khai trin cam tng qut, ta c:
Page: 85
II. TNH TON C CU IU KHIN KHI BNH RNG BA BC B

1 ) Trch s ng
31
40
23
III
3 40
5
B
49
57
40
55
66
IV
22
S gt khi bnh rng ba bc B.
Page: 86
2 ) Nguyn l hot ng ca c cu iu khin.
Bnh rng 1 lp trn trc iu khin 2 n khp vi bnh rng 3 c lp trn

trc 4. Khi quay bnh rng 1 s lm cho bnh rng 3 quay theo v lm cho cht
lch tm 5 lp trn bnh rng 3 quay ng tm ca trc 4. Cht 5 quay s gt vo
rnh trn vng gt 6 lm cho vng a cc bnh rng di trt. ng vi 6 v tr ca
cht lch tm nh hnh v trn ta s c ba t s truyn tng ng.
3 ) Tnh ton bnh rng lp cht lch tm
tnh c ng knh bnh rng cn thit lp cht lch tm ta phi i
tnh ton hnh trnh gt sao cho ng vi cc v tr ca cht to ra nhng t s
truyn tng ng.
Ta c L = 2.B + f
qu trnh gt.
Vy L = 2.23 + 4 = 50 ( mm )
Page: 87
Ta phi chn cp bnh rng c t s truyn l 1 ng thi phi tho mn c bn

knh vng chn rng ln hn hnh trnh gt L = 50 ( mm ) lp cht lch tm trn
bnh rng
Do ta chn cp bnh rng c s rng l Z = 54 v muyn m = 2,5. Khi ta c
ng knh vng chia ca bnh rng c tnh l :
Dw = m.z = 2,5. 54 = 135 ( mm )
ng knh vng nh ca bnh rng c tnh l :
De = m.z + 2,5.m = 2,5. 54 + 2,5.2,5 = 141,25 ( mm )
ng knh vng chn ca bnh rng c tnh l :
Di = m.z-2.m = 2,5. 54 - 2.2,5 = 130 ( mm )
Page: 88
III. Tnh ton c cu iu khin hai khi bnh rng hai bc c v d

1 ) Trch s ng:
Page: 89
55
22
88
60
60
59
27
88
IV
VI
22
55
2 ) Nguyn l hot ng ca c cu iu khin.
Ming gt c lp trn trc iu khin 1 trn ming gt c b tr hai cht

3 v 4. Cht di 3 gt ngm gt 6 di chuyn khi bnh rng hai bc D thng qua
mt ming gt c rnh. Cht ngn 4 dng iu khin ngm gt 9 di chuyn khi
bnh rng hai bc C thng qua mt thanh truyn c rnh c gn cng vi ngm
gt. Cng s phi hp ca hai cht v ming gt s to ra cc cp t s truyn
tng ng l:
Page: 90
( i6 =
22
22
22
55
55
55
, i8 =
) ; ( i6 =
, i9 = ) hoc ( i7 = , i9 = )
88
88
88
55
55
55
Vic iu khin nh vy s to ra ba di tc thp tng ng nh sau :

Di th nht t n1 = 11,8 n n6 = 37,5 ( vg/ph )
Di th hai t n7 = 47,5 n n12 = 150 ( vg/ph )
Di th ba t n13 = 190 n n18 =600 ( vg/ph )
3 ) Tnh ton chiu di hnh trnh gt iu khin
Ta c L = 2.B + f
qu trnh gt.
Vy L = 2.34 + 7 = 75 ( mm )
C chiu di hnh trnh gt ta s i chn kt cu
ca ming gt v cc thanh truyn c rnh sao cho m
bo thc hin ng chi di hnh trnh gt yu cu.
Page: 91
Page: 92
Page: 93
IV. Tnh ton c cu iu khin khi bnh rng hai bc e

1 ) Trch s ng
66
27
IV
88
VI
55
42
E
54
VII
2 ) Nguyn l hot ng ca c cu iu khin
Khi bnh rng di trt E c hai bnh rng Z = 42x3 v Z = 54x4 to ra 2

t s truyn i10 cho 18 cp tc thp v i11 cho 6 cp tc cao.
C cu iu khin l mt cng gt c lp trn mt trc iu khin. Khi
trc iu khin quay s lm cho cng gt quay quanh tm cht v y khi bnh
rng di trt dc trc. Vi hai v tr ca cng gt s to ra hai t s truyn tng
ng l i10 hoc i11.
3 ) Tnh ton khong cch gia tm cht v tm trc in khin
tnh ton c khong cch gia tm
cht v tm trc iu khin ta phi i xc
nh chiu di hnh trnh gt L
Ta c L = 2.B + f
Vi B = 40,5 ( mm ) l b rng ca bnh rng
Page: 94
qu trnh gt.
Vy L = 2.40,5 + 5 = 86 ( mm )
Do ta phi c khong cch gia tm cht v
tm trc iu khin l :
A = L/2 = 86 / 2 = 43 ( mm )
4 ) Bng khai trin rnh cam iu khin
Page: 95
Page: 96
B. THIT K H THNG IU KHIN HP CHY DAO

I. NHIM V CHUNG:
H thng iu khin hp chy dao c nhim v thay i cc c cu truyn ng

trong hp chy dao ct c cc loai ren khc nhau. Qu trnh thay i cc ng
truyn thng qua vic ng m cc ly hp. Qua vic tham kho my chun T620 y ta
b tr 2 nhm tay gt 1 v 2 thc hin nhim v trn.
1. i vi nhm I ( Tay quay t hp I )

- Nhm ny c nhim v thay i cc bc tp khi ct mi loi ren
- Thay i v tr n khp ca bnh rng Z36 n khp vi 1 trong 7 bnh ca
b Noctng thc hin cc bc ren trong cc ct c s.
- Thay i v tr ca khi bnh rng di trt Z18+28 trn trc XIII v Z (2848) trn trc XV thc hin cc bc ren trong cc ct c s.
2. i vi nhm II (tay quay n)
- Nhm ny dng thay i chuyn ng khi ct cc loi ren khc nhau
theo yu cu.
i vi mi loi ren khc nhau th khi ct tay gt ny c v tr tng ng khc
nhau.
C th: + v tr tin ren quc t v mdun
+ v tr tin ren v pit
+ v tr tin ren chnh xc
+ v tr tin ren mt u
+ v tr tin trn
thc hin cc yu cu trn nhm gt II phi iu khin s n khp ra vo
ca bn ly hp M3- M3- M4 M5 v bnh rng di trt trn trc XI c Z=35. Nh
vy nhm I v II khng th thay th ln nhau c. V trong cng mt lc khng
th ct c 2 loi ren m ch ct c 1 loi ren 1 loi ren c ct phi gt 2 tay
gt.
II. CU TO- NGUYN L- CCH TNH TON H THNG TAY GT
Nhm I
Cu to ging nh nhm I my chun.
Nguyn l:
iu khin nhm c s:
+ Ko tay quay t hp I gi tr H thng qua h thng n v t l cnh tay n v
thng qua h thng ny lm cho Z quay quanh O2 1 gc .
+ Tay quay t hp trng thi ko ra v quay i Z di trt v ln lut n khp
vi cc Zn. Lc cm iu khin ko cng (lp bnh Z) nh cht chy trn rnh
xin song song vi cn ca bnh nooctong. V tr n khp c xc nh bi 1
trong 7 l trn rnh. Khi y tay quay vo th qu trnh xy ra ngc li lm bnh
Page: 97
m Z36 n khp vi 1 trong 7 bnh ca b nooctong kt thc nhm iu khin c

s.
iu khin nhm gp bi
Khi ko tay quay t hp ra cht s i vo 1 trong 4 l bnh rng Z36 khi
quay tay iu khin nhm c s th cht s lm quay bnh rng ny v 2 banhs
rng na, bnh rng quay lm cht dch chuyn tc ng vo cng gt gt khi 2
bc Z28-48 ti v tr n khp ca n cn cc bnh rng kia s chuyn tc ng n
cng lm dch chuyn khi bnh rng 2 bc Z (18-28) trn trc XIII.
1.Tnh ton nhm I (tay quay t hp)
+ Nhng iu cn ch khi nghien cu my chun.
nng a ca rnh A bng bao nhiu khi lc th bnh m Z36 thot ra
hon ton khi khi nooctong to ra 1 khong h khi b bnh m chuyn ng
dc trc khng b va chm.
Gc c tr s bao nhiu ph hp hnh trnh gt v cht chy c d dng
trong rnh.
trnh nng a cn tm lc yu cu ca bnh m Z36 n khp vi b
nooctong v t s lc (t s lc hng,
t s gia khong dch chuyn ca im tip xc trn Z36 vi khi nooctong v
khong dch chuyn ca cht Q).
Qua hnh v ta thy khi khi bnh rng m Z36 n khp vi Z48 th lc
yu cu phi ln hn chiu cao rng 1 lng no khi gt khng b nh hng
va p.Khi khong cch t tm quayO ca cn lc p ti tm cht B l nh nht.
Do llc l nh nht.Khi bnh rng m n khp vi Z1(Z26) th yu cu lc
l: X hr (Z 7 Z ).m / 2 ( hr : h rng)
lc lc ny l ln nht nhng khi khong cch t tm O ca cn p ti
cht B lc ny cng lns nht.
Nh vy c ko t Z1 n Z7 ca b nooctong th nng tng dn ln v
lc cng tng dn v t s i min v x min s ly vi bnh Z7. Trong khi
nng a ca rnh A trn thanh n t l thun vi vi lc x nhng t l nghch voi
t s lc i. Do khi tnh nng a ta phi tinh hai v tr tng ng vi bnh
rng n khp Z1v Z7 chn a no ln hn.
Tnh ton nng a khi n khp vi Z4
T s rng v modun ca bnh rng ta tnh c khong tm lc n khp :
O1 O2 =126
m
2,5
.( Z 25 Z 28)
(25 28) 66,2mm
2
2
m
2,5
o2o3 .( Z 7 Z 36)
(48 36) 84mm
2
2
o1o3
Page: 98
O2
Z48
Z26
XII
Z25
O3
Z36
'
O3
XI
Z28
O1
100
140
lc khi m Z36 tch ra khi v tr n khp vi b nooctong th khong

cch cc tm nh sau:
O1O2 126; O1O3 66,2
O2O3 84 hr 84 2.m 88
Gi gc lc ca O3 l th O1 O1 .Ta c:
b2 c2 a 2
cos
2bc
2
2
2
1262 66,2 882
O O O1O3 O2O3
cos O1 1 2
0,72
2.O1O2 .O1O3
2.126.66,2
O1 4303
2
O1O2 O3O1 O2O3

1262 66,22 842
cos O1
0,465
2.O1O2 .O1O3
2.126.66,2
O1 400 2 O1 O1 30 2.
Page: 99
Z25
Z36
Z28
100
140
Khi 3 quay quanh O1 mt gc th T cng quay quanh O 1 1 gc 302 .

Nh vy cht T dch chuyn 1 on bng t, v gc nng nh nn coi t bng cung
quay c
t
2.75 0
2.75.181
.3 2
3,96
360
360.60
Nh vy cht B phi dch chuyn mt on ng bng a (a bng nng

ca rnh trn thanh n)
a=3,96/50.150=7,92mm
-Tnh nng a khi bnh m Z36 n khp vi Z1 ca b nooctong
Gc cn thit khi gt l O1 O1
Tng t nh trn ta c: O1 4303
cos O1 12,62 66,22 622 /( 2.126.66,2) 0,95 O1 18048
O1 O1 4303 18048 24015
Nh vy cht T phi quay 1 gc 24015

Tng ng vi cht T phi dch chuyn 1 on t
2.75.24015 2.360.75.1450
t
31,8 32
360
360.60
Page: 100
nng a
32.100
22,8 23(mm)
140
So snh 2 v tr ta c th chn a=23(mm)

- Tnh gc nng ca rnh A
Nu cng nh th cht Q chuyn ng trong rnh cng d nhng nu nh
qu th thanh n v rnh A phi c kch thc di d
chuyn ng. Nu ln th thanh n ngn dn n chuyn
ng ca thanh ngn.
Sau khi nghin cu cch b tr khng gian v kch
thc my ta tnh ri so snh. Nu 480 l c.
Theo kinh nghim 380 l tt nht.
Q
Theo my chun ta chn c cc kch thc
a=23
a
23
L
29,5mm ly L=30mm.
tg tg 380
Khi thay i t s truyn nhm c s phi ko trc ra xoay theo my

chun khong cch c to ra khi 30(mm). Ta chn 33mm. Do khi
chuyn ng ko ra th O O1 ; O O1
OO1 OO1 33mm .Tc l thanh n chuyn ng c 1 on l 33mm.T rt ra
c min .
tg min
a 23
0,78 min 580

L 30
Ly trong khong t 380 - 450

- Tnh gc xoay cn thit dch chuyn bnh m n khp vi b nooctong lc
ny l rut tay quay ra v xoay 1 gc nht nh.
2.Tnh ton nhm II (tay quay n)
Tay quay II iu khin trc mang 4 cam thng I, II, III, IV
CamI: iu khin ly hp M2 v bnh rng Z35 trn trc x
Cam II: iu khin ly hp M3
I
II
III
IV
Cam III: iu khin ly hp M4

Page: 101
Cam IV: iu khin ly hp M5

Nhim v cc cam thng trn lm nhim v ng m
cc ly hp ct cc loi ren khc nhau: quc t- modun-pit chnh xc
Phn tch cc chuyn ng khi ct cc loi ren ta c cc v tr cc ly hp
M 2 ; M 3 ; M 4 ; M 5 v bnh Z35 (bnh F).
Khi ct ren quc t v muyn (ng Nooctong ch ng)
18/45
35/28
X-M 2 -XII- (
Z n 25
) -XI-M 4 -XIII
36 28
XIV28/35
M 5 -XV
15/48
khi M 2 -T ; M 4 -T
M 3 -P ; M 5 -P
Khi ct ren Anh+Pt (ng Nooctong b ng)
18/45
35 28
35 28
28 36
X- ( , ) XI- ( , ) XII-M 3 ( , ) XIII
28 35
28 35
25 Z n
35/28
-XIV
28/35
-M 5 -XVI
15/48
Khi M 2 -P ; M 4 -P
M 3 -P ; M 5 -P
Khi ct ren chnh xc:
Trc X- M 2 -XII- M 3 -XV- M 5 -XVII
Khi M 2 -T ; M 4 -G
M 3 -T ; M 5 -P
Khi ct ren mt u:ng truyn ging nh ren quc t ch khc l ni trc
XV khng ni vo vt me XVII m qua t s truyn 28/56-XVI (khng qua M 6 -ly
hp siu vit).
Khi M 2 -T ; M 4 -T
M 3 -P ; M 5 -G
Tin trn: ng truyn ging ren quc t ch khc ch ni trc XV khng
ni vo trc vt me m qua 28/56 M 6 -XVI.
Khi M 2 -T ; M 4 -T
M 3 -P ; M 5 -G
Nhn xt: Khi tay gt I quay 1 vng th n s phi thc hin c vic iu
chnh ct tt c cc loi ren theo yu cu thit k my.Do nhm gt II phi c 5
v tr tng ng vi 5 loi ren k trn.Tnh lng nng thng qua hnh trnh gt
L:Ly hp M 2 :khi gt lm vic th ng thi phi ct s n khp ca bnh rng
35/28 ; L 2 =B+f=12+2=14mm
Page: 102
Ly hp M 3 : L 3 =B+f=12+2=14mm
Ly hp M 4 :L 4 =B+f=9+2=11mm
Ly hp M 5 :L 5 =B+g=7+1=8mm
S KHAI TRIN RNH CAM
Gc quay Loi ren

tay gt()
0
Quc t+Mun
Cam I (M2)
Cam II (M3) Cam III (M4)
Cam IV (M5)
V tr
tay gt
V tr
tay gt
V tr
tay gt
Dng rnh
Dng rnh
V tr
tay gt
Dng rnh
12
Anh-Pt
144
Chnh xc
236
Mt u
308
Tin trn
360
Dng rnh
Page: 103
N TT NGHIP
Ti liu tham kho

1. C s my cng c PGS.TS.Phm Vn Hng.
2. Gio trnh tnh ton thit k my cng c phn II
PGS.TS.Nguyn Phng.
3.Tnh ton thit k my ct kim loi-Nh xut bn Hv THCN.
4.Tnh ton thit k h dn ng c kh tp 1,2-Trnh Cht-L Vn Uyn.
Page: 104

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B GIO DC V O TO

TRNG I HC BCH KHOA H NI

Tnh ton, thit k my tin ren vt vn nng.

Sdc min = 0,07 (mm/vng)

Ni dung phn thuyt minh:

CNG HA X HI CH NGHA VIT NAM

2.5.Tnh cc t s truyn cn li (ib) : ...........................................................50

Chng 1: Tng quan v my tin

Chng 1: Tng quan v my tin

1. Phm vi gia cng ca my tin:

Hnh I.1: Cc dng b mt gia cng trn my tin.

Chng 1: Tng quan v my tin

Chng 1: Tng quan v my tin

Hnh I.2 : My tin vn nng Digital

Hnh I.3: My tin ren vt vn nng

Chng 1: Tng quan v my tin

Hnh I.4: My tin ct do trung quc sn xut

Chng 1: Tng quan v my tin

Hnh I.5: My tin ng do Trung Quc sn xut

Chng 1: Tng quan v my tin

Chng 2: Kho st my tin T620.

Lng chy dao dc ln nht Sdmax (mm/vng)

Lng chy dao ngang nh nht: Snmin (mm/vng)

Lng chy dao ngang ln nht Snmax (mm/vng)

Hnh I.6: My gia cng CNC TAKISAWA

Cc loi ren tin c

Ngoi ra i km theo my l cc trang b cng ngh ph tr nh l: luynet

Chng 2: Kho st my tin T620.

Chng 2: Kho st my tin T620.

T phng trnh trn ta thy:

Nhn vo phng trnh thc t ch c 3 t s truyn 1,

Nh vy ng truyn tc thp vng quay thun cn 18 tc 2x3x3x1= 18

Chng 2: Kho st my tin T620.

Vy ng truyn thun c 18+6=24 tc

Chng 2: Kho st my tin T620.

2. th vng quay thc t :

- T trc II- III :

c. Xc nh xin ca cc nhm truyn :

Tia i1 lch sang phi 1 khong l : 1,33log

Chng 2: Kho st my tin T620.

Tia i2 lch sang phi 1 khong l : 2,17log

Tng t nh cch lm nhm truyn 1 ta c :

x6= - 6 Tia i6 lch sang tri 6 khong log

x8= -6 Tia i8 lch sang tri 6 khong log

x10= - 3 Tia i10 lch sang tri 3 khong log

x11= 1,78 Tia i11 lch sang phi 1 khong l 1,78log

Chng 2: Kho st my tin T620.

c.V th vng quay

Chng 2: Kho st my tin T620.

II. Phn tch hp chy dao :

+ B bnh rng noctng ch ng chuyn ng t trc IX qua li hp C2 ti

Chng 2: Kho st my tin T620.

Khi ct ren Anh

Phng trnh ct ren Anh

khi ct ren muyn: (Dng cho truyn ng)

Chng 2: Kho st my tin T620.

- Bnh rng thay th

- Phng trnh xch ng

khi ct ren khuych i :

khi tin ren chnh xc : yu cu xch truyn ng ngn nht :

Chng 2: Kho st my tin T620.

Bng xp ren ca my tin T620:

III, CC C CU C BIT MY TIN

Chng 2: Kho st my tin T620.