TCVN 5307:2009

TCVN

NATIONAL STANDARDS

TCVN 5307:2009 Third Edition Petroleum and Petroleum Products Terminal Design Requirements

Hanoi 2009
1

TCVN 5307:2009

Introduction
TCVN 5307:2009 is used to replaced TCVN 5307:2002 TCVN 5307:2009 was developed by Vietnam National Petroleum Corporation, proposed by Vietnam Ministry of Industry and Trade, appraised by Directorate for Standards and Quality and publicized by the Ministry of Science and Technology.

TCVN 5307:2009

Petroleum and Petroleum Products Terminal Design Requirements

1 Applying Scope
1.1 This standard provides fundamental requirements for new design and construction, for upgrading and expanding petroleum and petroleum products terminal in liquid state. 1.2 This standard can be applied to design terminals for flammable-liquid which are easily explosive and burns in the same ways as petroleum and petroleum product. This however shall be approved by authorized agencies. 1.3 This is not applied to design - Liquefied gas terminal; - Petroleum and petroleum products terminal with solidification point equal to or higher than 37.80C; - Petroleum and petroleum products basin one of the equipments of the technological line of other works; - Petroleum and petroleum products reservation terminal in underground caves and floating buoy on closed sea; - Petroleum and petroleum products tanks at petroleum station.

2 References
These following references are necessary when applying this standard. To references specified with the year of issuance, the stated edition will be prioritized for applying. To references with unknown year of issuance, the latest edition will be prioritized for applying, including edited contents. TCVN2622 TCVN4090 TCVN5334:2007 TCVN6608 (ASTMD3828) TCVN5303 TCVN7278 (ISO 7203) Fire prevention for houses and works Design requirements Main pines of petroleum and petroleum products Design requirements Electric equipments in petroleum and petroleum products terminal Safety requirements in designing, installing and using. Petroleum products Method of identifying flash point with scale. Burning safety Terms and definitions. Fighting materials foaming agents

TCVN 5307:2009

3 Terms, Definitions
Terms and definitions used in this standard are regulated in TCVN 5303, including: 3.1 Petroleum and Petroleum Terminal The complex of houses, works, systems of technological pipes and basins used to receive, reserve, mix, then allocate petroleum and petroleum products, which is hereinafter called in short form DM&SPDM or terminal. 3.2 Flammable and Combustible Material Materials which are under the effect of fire or high temperature can easily combust, smolder or be carbonized, then continue smoldering or be carbonized after separated from the fire source. 3.3 Hard Flammable Material Materials which are under the effect of fire or high temperature can easily combust, smolder or be carbonized, then continue burning, smoldering or be carbonized if contacting with fire source, however, after separated from the fire source, stop burning or smoldering. 3.4 Non-flammable Materials Materials which are under the effect of fire or high temperature can not easily combust, smolder or be carbonized. 3.5 Fire Resistance Limit The period measured from the point samples are tested the fire resistance ability in accordance with standards to the pointy of appearing one of the limited state of the structure and structural elements. 3.6 Fire Resistance Level The characteristic of fire resistance of houses and works is identified by the fire resistance limit of main construction structures. 3.7 Flash Point The lowest temperature at which the mixture of air and DM&SPDM gas on the surface of liquid in standard condition will flash for the shortest period of time. (The testing method complies with TCVN 6608 (ASTM D 3828)). 3.8 Fire Fighting System The combination of technical equipments contributes a complete system specialized to extinguish fires. 3.9 Fighting Material Natural substances or compounds used to extinguish fire (including: foaming substance dissolved in the air, water, chemical powder, inert gas, ect.,). 4

TCVN 5307:2009 3.10 Fire Fighting Foam Fire fighting foam is made from liquid in mechanical or chemical method. 3.10.1 Low Expansion Foam Concentration Fire fighting foam with expansion multiples smaller than or as many as 20 times of the initial volume of the foam solution. 3.10.2 Medium Expansion Foam Concentrate Fire fighting foam with expansion multiples of from 20 to 200 times as many as the initial volume of the foam solution. 3.10.3 High Expansion Foam Concentrate Fire fighting foam with expansion multiples of from 200 to 1000 times as many as the initial volume of the foam solution. 3.11 Fire Fighting Vehicle The vehicle carrying specialized fire fighting equipments to fire-stricken places or in some other emergencies. 3.12 Fixed Fire-fighting System The complex of specialized technical equipments, pipes and fighting materials used to extinguish fire are installed at fixed positions. 3.13 Semi fixed Fire-fighting System The complex of specialized technical equipments, pipes and fighting materials used to extinguish fire are partially installed at fixed positions ad partially connected when fighting fire. 3.14 Density of Ejecting Foam Solution The amount of foam solution ejected into a fire in a time unit per area unit (//s.m2). 3.15 Flying Funnel The space limiting obstacles over head and at the end of runway, ensuring safety for planes. 3.16 Floating Roof There are various forms, manufactured with mental or composite materials or materials combined from these two above types, at the same time having a buoy afloat on the surface of DM&SPDM for the sake of preventing evaporation. 3.17 Fixed Roof Tank Cylinder-shaped tank has roof fixed to the wall of the tank. 5

TCVN 5307:2009 3.19 Floating Roof Tank Cylinder-shaped tanks has no roof fixed but afloat on the surface of DM&SPDM inside. 3.20 Edge Stopped Foam Steel structure is fixed on the buoy to keep the foam inside the area between the buoy and wall of the tank. 3.21 Pressure Vacuum Vent This equipment control redundant pressure and vacuum in the tanks in order to prevent loss due to evaporation during the operation process. 3.22 Emergency Ventilation Ventilation for tanks in case of fire so that the wall of tanks will not be broken. 3.23 Level Device An equipment made of mental and fixed on the wall (or bottom) is used to measure the product inside the tank.

TCVN 5307:2009

4. General Regulation
4.1 Items in DM&SPDM terminal shall be designed complying with current regulations. 4.2 Based on flash point, DM&SPDM can be divided into three types: - Type 1: types of DM&SPDM with flash point of smaller than 37.80C; - Type 2: types of DM&SPDM with flash point fluctuating between 37.80C and 600C; - Type 3: types of DM&SPDM with flash point higher than 600C; 4.3 DM&SPDM terminals are classified into two groups: - Group I: terminals serving business, national reservation, or DM&SPDM-processing factories; - Group II: terminals serving factories (industrial, energy, transport, ect.,) NOTE: 1) Terminals in group II having the capacity as stipulated in 6.1 of this standard shall be designed as terminals in group I; 2) Terminal for national supply and preservation and having the capacity of smaller than 1000m3 to products type 1 and smaller than 5000m3 to products type 2, 3 can be designed in accordance with standards applied for group II. In case of containing both types of products, 1m3 of products of type 1 shall be equivalent to 5m3 of products type 2, 3. 4.4 Tank, terminal and items containing DM&SPDM can be designed afloat or underground provided that these regulations are complied: - Underground: if the Tank or the terminal foundation is underground and assuming that the tank or tank is broken, the maximum level of DM&SPDM inside will spread around and cover the surface at the level of 0.2 m lower than the lowest plan surrounding. It is considered underground if: + The floating tank is embanked with soil on the roof of at-least-0.3m thickness and embanked with soil outside of the wall of at-least-3m thickness calculated vertically from the wall of tank to that of terminal. + The floating tank is embanked with brick, stone or concrete, the distance from the outer edge of the wall to the tank wall is at least 0.3m, and the surface is covered with brick, stone or concrete of at least 0.3 m thickness. - Floating: When failing to satisfy regulations applied to underground tank and terminal. NOTE: 1) The thickness of soil embankment or boundary wall of underground tank is identified by calculating hydrostatic pressure of spilt liquid; 2) The space between the wall and tank shall be tightly filled with sand or soil. 4.5 Whether DM&SPDM is contained in fixed roof tanks, floating roof tanks and internal floating roof tanks is on the basis of the type of products stocked. 4.6 The material, structural elements of the house and works in DM&SPDM terminal (excluding tanks) shall have fire resistance limit corresponding to the level of these works as stipulated in TCVN 2622. NOTE: Force-resistance structure of such items as input-and-output port on road and waterway, railway, pump station or house of design flow can be made of steel. 7

TCVN 5307:2009 4.7 It is compulsory to take corrosion-resistance measures appropriate with technological pipes in DM&SPDM terminals. 4.8 Corrosion-resistance for tanks can apply one of the following measures: - Painting the entire surface of the bottom; - Increasing the thickness of the tanks bottom in case of corrosion; - Protecting the tank bottom from electrochemical corrosion. 4.9 On the basis of the risk level of explosion and fire as well as technological activities, items in DM&SPDM terminal are classified into 5 levels as specified in Table 1. Production Level A In danger of explosion B In danger of explosion Table 1 Production Classification Property of Production Name of Items and equipments in Process Terminal Preserve, import and Tanks, terminals, basin with the gas export, process and use concentration. Input-and-output works, types of DM&SPDM with tank-filling house and other containers, less-than-37.80C flash sewage-pump station, DM&SPDMpoint loading yard with less-than-37.80C flash point. Preserve, import and As regulated with production items in A, export, process and use but applied to DM&SPDM with flash point types of DM&SPDM with ranging from 37.80C to 600C flash point ranging from 37.80C to 600C Preserve, import and export, process and use types of DM&SPDM with more-than-600C flash point Tanks, preservation terminals for products inside tanks, Input-and-output works, production-pump station, sewagepump station, DM&SPDM-loading yard with more-than-600C flash point. Preservation terminal for solid-state petroleum products, transformer station with over 60kg of grease, material terminal. Forging and welding workshop, tankrepairing workshops, electricity-supply station, electricity-generation station, transformer station with less then 60kg of grease for each machine.

C In danger of fire

Production related to inflammable substances or materials in heated or melted state with the phenomenon of heat emission spark emission. Using solid and liquid to manufacture fuel. Production related to Mechanical workshop, substances and materials station, refrigerator. inflammable in cool state.

water-pump

TCVN 5307:2009

5. Petroleum Terminal and Petroleum Products Group 1

5.1 Total Plan 5.1.1 DM&SPDM terminals group I are classified in compliance with Table 2 based on their capacity. Table 2 Terminal Classification Terminal Level Total Capacity of Terminal. m3 I More than 10000 IIA From 50000 to 100000 IIB From 30000 to 50000 IIIA From 10000 to 30000 IIIB Less than 10000

II III

NOTE: The total capacity of the terminal is the sum of identified capacity of tanks and other containers. When identifying the capacity of terminals, the capacity of these following tanks are excluded: - Intermediate tanks; - Fuel tanks for heat-generator furnace; - Fuel tanks for Diesel electricity-generator for terminals. 5.1.2 The fire-prevention distance from production items and locations in danger of explosion and fire (Production Items in A, B and C in Table 1) of DM&SPDM terminals to houses, works items of factories, companies and public works, resident area and other items outside the terminal shall in compliance with regulation in Table 3. Table 3 Distance from items in danger of explosion and fire of DM&SPDM terminals to other items Objects in need of distance Minimum distance (m) identification Terminal level I Terminal level II 1. Houses and items of nearby 100 40 factories 2. Forest 20 20 - Broad-leaf tree - Coniferous-leaf tree, reef 100 50 3. Terminal of wood, coal, cotton cloth, dry hay, straw, open mines 4. Railway 100 80 - Railway station 80 60 - Goods loading Flat form and branch 50 40 road 5. Edge of the nearest highway - Road level I, II and III 50 30 - Road level IV and V 30 20 6. Distance from the nearest tank to houses and works of nearby resident area. 7. Fuel-pump station at petroleum and station Not 2 times smaller than the diameter of tanks but not smaller than 60m 30 30 9

TCVN 5307:2009 8. Torch in refining plant or other works 9. Airport: - Within the flight funnel - Outside the flight funnel

100 2000 1000

100 1000 1000

10. Electric pole (outside terminal) 1.5 time as high as the electric pole NOTE: 1) The distance in the table is measured vertically from the outside surface of structural elements to wall of houses and works. To highway, it is measured from the edge. To input-and-output works on railway, it is measured from the road central line. If terminal is in forest, trees shall be cut down. 2) To items of production level C, reduce 15%, except for 9 and 10; 3) To items of production level D, E, identify based on the demand for construction, preservation and operation; 4) When applying point 9 in Table 3, the height if items in DM&SPDM terminals shall be complied with regulations of the aviation industry and clearance height of the airport. 5.1.3 If the heights of tanks of DM&SPDM terminals are higher than the altitude of resident area, factories, companies and public railway, which are located within 150m, it is necessary to construct fire-prevention dike, sewer for products in terminals in case of accident so as to prevent DM&SPDM leaking to resident area, factories, companies and public railway. 5.1.4 Design of warehouse for oil and oil-originated products shall be in accordance with relevant regulations. The warehouse shall be arranged 100 m from the dyke for grade I, 50 m for grade II and grade III. If the warehouse is arranged outside the dyke or by rivers of no dyke, its location shall not suffer from erosion and reservoir of oil and oil-originated products shall be more than 40m from the water level for storage of grade I, II and III. 5.1.5 The safety distance from the floating reservoir oil and oil-originated products to the house and other works in the warehouse shall conform to regulations of Table 4 Table 4: Minimum distance from the floating reservoir to items in the warehouse Items in store needed to determine distance Distance from tank in accordance with storage grade, (m) I II, III 75 50 30 20 20 15 30 15

1. Import-export port 2. Import-export work by railway 3. Pumping station of oil and its products 4. Tank car oil building, waster water pumping station, drum oil building; drum storage of oil and its products, drum yard; storage of oil and its products in drum 5. House and building using ceiling fire: - tank of oil and its products type 1 - tank of oil and its products type 2, 3 6. Fire rescue water station, water location of tank or reservoirs

50 30 40

40 20 40 10

TCVN 5307:2009 7. Waste processing work - Retention lake, evaporation pond - Filtering lake, floating tank, retention tank with volume over 400 m3 - Filtering lake, floating tank, retention tank with volume from 100 m3 to 400 m3 - Filtering lake, floating tank, retention tank with volume less than 100 m3 8 House and other works of storages, wall and fence 9 Uncovered power transmission lines

30 30 15 10 25

30 20 15 10 20

Equal to 1.5 time of highest electric post for store levels`

NOTE: 1) For underground tank: Reduce 25% for point 6; and 50% for point 1, 3, 4, 7 and 8; 2) The underground tank is connected to the underground pump station so that from it is about 1m away from the wall; 3) Lubricant and FO pump stations, lubricant or FO tank are arranged at 3m each. The lubricant pump station is equipped with anti-explosion electric motor to be directly located on the lubricant tank; 4) The distance from the surface tank to the house and the work and from the solid brick of the house and the work (without window) having fire resistance limits not less than 2h shall be reduced 10%; 5) For Storage level III, if surface tanks are 5000m 3 then the distance from oil and its products tank to the house and works in the Storage equipped with automatic fire extinguish system shall be reduce by 25% (except for point 5 and 6); 6) In special occasion with reasonable reasons and agreement with fire preventing agency could be reach, the distance in Table 4 may be reduce but not excess 15%.

5.1.6 Fire safety distance from house and works of DM&SPDM terminal (excepting for tank) to railway input and output works, truck input and output, waterway input and output. - With DM&SPDM Type 1 is not less than 15 m; - With DM&SPDM Type 2, 3 are not less than 10 m. 5.1.7 Fire safety distance from house and work in which during production uses fire ceiling to car output and input equipments, waterway input and output equipment, DM&SPDM pump house, valves of pump house, pump house and water-oiled refining works, DM&SPDM conserving area in tank, tank pouring and boxing area must be under following regulations: - With DM&SPDM Type 1 is not less than 40 m; - With DM&SPDM Type 2, 3 are not less than 30 m 5.1.8 Distance from house and works (excepting for tank and producing work with ceiling fire use) to silt pit), opened petroleum collection hole is not smaller than 20 m and enclosed type is not less than 10 m. 5.1.9 Distance between two houses or two works in which are not regulated in above terms, 5.1.10 determined in Table 5. Table 5 Distance between two houses or two works Fire level of Distance among houses and works house or work Fire level of nearby houses and works 11

TCVN 5307:2009 I and II I and II III IV and V - Dot not regulate with houses and works with D and E production rank - 9 m with A, B and C production rank houses and works 9 12 III IV and V

9 12 15

12 15 18

NOTE: Houses and works with fire level I and II of A, B and C production level in table 5, the distance among houses and works reduce from 9 m to 6 m if exist one of two following conditions: a) Installed automatic fire alarm system; b) Regular explosive substance in house is from 10 kg/m2 and down 5.1.10 Houses and works in DM&SPDM terminal should arrange under each functional area as in table 6. Table 6 Items functional level in DM&SPDM terminal Areas name 1. Railway output and input area 2. Waterway output and input area 3. DM&SPDM terminal area 4. Road output and input area, item for production 5. Houses and other auxiliaries 6. Offices area 5.1.11 Name of houses and works placed in area Railway output and input work, bump station, air compressor, petroleum collection tank, tank terminal, working rooms for workers and other works related to railway output and input Output and input port, bump station, lab, working rooms other works related to waterway output and input DM&SPDM terminal, Steam collection tank, product heating equipment for tank, pump station, air compressor Cars tank petroleum filling houses, tank filling house and other tanks, tank terminal, tank yard, , filtering equipment, weighting station Mechanic garage, tank repair and suction garage, generator station, transformer station, heat supply station, material terminal, lab and other works Office house, garage, guard standing team, etc.,

Must have minimum 6 m motorway to connect DM&SPDM terminal to public road. If floating roads length is more than 1000 m, we can build motorway with 3.5 m width but each 250 m is arranged one bypass car with 6 m width and ensure minimum length for longest tank car on bypass area. Stuck track must have turning point for fire truck. DM&SPDM terminal must have fence or fire resistant material with minimum high is 2 m. Distance from work in terminal to wall, fence is regulated as following: Both sides of railway output and input (from nearest side to fence): is not less than 15 m; Houses and works do not related to conservation, DM&SPDM input or output must be far at least 5 m from fence (excepting for working office, houses and other auxiliaries). 12

5.1.12 -

TCVN 5307:2009 5.1.13 Terminal level I and II must have at least two gates for truck and connected to public motorway or terminals entrance. DM&SPDM terminal level III is allowed to arrange one gate. 5.1.14 Fire truck road must arrange around tank and near works relating to input and output activities, DM&SPDM conserving. Roads surface must be at least 3.5 m in width; roads coverage must be fire resistant material. If tank is one line, when reaching of management offices on fire prevention and protection safety, we can arrange one-side motorway of tank area, the left sides must have space to move fire fighting vehicles to tank in case of emergency. 5.2 Petroleum Tank and Petroleum Products

5.2.1 DM&SPDM terminal is made by fire resistant material and is suitable with products property in tank. 5.2.1.1 Tanks bottom needs one fire resistant lining layer or inflammable material. 5.2.1.2 DM&SPDM tank can be joint be weld, rivet, bolt joint or mixing method. 5.2.1.3 DM&SPDM terminal must install the following equipments and basic auxiliaries: Breathing valve (with or without fire separating equipment), light hole. Pressure ventilation hole (when not installing breathing valve), manual level measuring hole, product sampling hole, bottoms water exhausting pipe, measuring equipment support pipe, measuring plate; Stair, handrail installed for tank must be arranged conveniently, safely for operation and setting standardized level of tank. NOTE: 1) With product type 3 in roof fixed tank, or product type 1, 2 in inner buoy may be not install breathing valve; 2) When installing automatic measuring equipments (level measuring, density measuring, water guide measuring, temperature measuring, overflow warning) we need arranging suitable holes with above equipment; 3) Installing equipment of putting fire fighting foam into tank reviews article 5.9 of this standard. 4) Light holes, manual measuring holes must have closed steam cap. 5.2.2 Breathing valve for roof fixed tank is calculated suitably with working condition of tank. Breathing valves must install fire extinguisher and must regard fire extinguishers resistance and other risks for tank. Emergency ventilation for roof fixed tank by installing safety emergency on roof to open automatically when tanks pressure is over safety limit. 5.2.3 With tanks inner buoy, if we do not install breathing valve, we must install ventilating holes. Ventilating holes may be arranged near roofs center or at roofs margin as following regulations: Ventilating hole near tank roofs center with minimum surface area of 0.03m2; Ventilating hole at roofs margin, each circle of 10 m has one hole and in all cases ventilating holes are not less than 4. Total area of holes are not less than 0.06D m 2 (Dtanks diameter calculated by m unit). 5.2.4 With underground tank, pipes diameter and pipes length of jointing and installing breathe valve is determined for fit with output and input volume into tanks designed pressure. Ventilating holes output or breathe valve of underground products tank type 1 must be 13

TCVN 5307:2009 taken out of tank groups in which is higher than input pipe and must be higher than around surface is at least 3.6 m, type 2, 3 is higher than input pipes end and around surface is 0.5 m. Output of ventilating pipe or breathe valve must be 3 m far from works in terminal and does not affect to around working environment. 5.2.5 If tank is installed meter transmitting automatically to center (level measuring, temperature measuring, density measuring, water guide measuring, overflow warning), it must ensure safety under regulations in article 5.11 of this standard. 5.2.6 Floating and underground tank near flooding area (caused by flood, underground water) must have anti-floating solution for tank. 5.2.7 Floating tank containing DM&SPDM must be arranged under group. Total volume of each tanks group is regulated in Table 7. Table 7 Total allowed nominal volume in each DM&SPDM tank Tanks type Nominal volume regulated in group (m2) 50 000 and bigger DM&SPDMs type Total allowed nominal volume in group

Do not depend of 200 000 products type Floating roof tank Smaller than 50 Do not depend of 120 000 000 products type Do not depend of 50 000 200 000 products type Buoy inner tank Smaller than 50 Do not depend of 120 000 000 products type DM&SPDM with flashing 50 000 and Smaller 120 000 temperature is higher than 37.8 0C Roof fixed tank DM&SPDM with flashing 50 000 and Smaller temperature is 80 000 equal to or less than 37.8 0C With underground tank containing DM&SPDM, general free surface of underground tanks group is not more than 14 000 m2 and each underground tanks free surface is not more than 7 000 m2. With horizontal cylinder tank, each tanks volume is less than 100 m 3, each group is placed underground without more than 2 500 m3. When placing floating of product type 1, each group is not more than 500 m3 and for product type 2, 3 each group is not more than 2 500 m3. 5.2.8 Allocation of tanks in one group is determined as following: No more than 4 rows with tank of nominal volume which is less than 1000 m3; No more than 3 rows with tank of nominal volume which is from 1000 m3 to 10 000 m3; No more than 2 rows with tank of nominal volume which is 10 000 m3 or higher.

5.2.9 Fire prevention distance between DM&SPDM tanks 14

TCVN 5307:2009 5.2.9.1 Floating placed tanks with volume is equal or less than 400 m3, we can arrange undergroup in which each groups volume is less than or equal to 4 000 m3 on same area, safety distance between tanks wall is determined under construction, maintenance and operation conditions. Fire preventing distance between nearest tanks wall of near grups with volume of 4 000 m3 is not less than 15 m. 5.2.9.2 Minimum distance between two walls: - Minimum distance between two walls fixed in a group of fixed roof tanks, pontoon tanks, floating roof tanks is 1/6 as long as total diameter of two adjacent tanks if their diameter is equal to or less than 45 m. Minimum distance between two walls fixed in a group of floating roof tanks is 1/4 as long as total diameter of two adjacent tanks if their diameter is more than 45 m. - Minimum distance between two walls fixed in a group of fixed roof tanks, pontoon tanks with diameter more than 45 m, containing type 1 and 2 products, is 1/3 as long as total diameter of two adjacent tanks and 1/4 as long as total diameter of two adjacent tanks containing type 3 products. NOTE: 1) When two adjacent tanks contain two types of products, the determination of safe distance depends on a product which has smaller flash point; 2) For horizontal cylindrical tanks, the minimum distance is 0,9 m. 5.2.9.3 Distance between underground tanks in the same group is at least 1 m 5.2.9.4 Distance between the nearest walls of the two adjacent groups (except for tanks belonging to item 5.2.9.1) is: - At least 30 m, for float tanks - At least 15 m, for underground tanks 5.2.10 Each group of tanks with its design capacity mentioned in 5.2.7 must be protected from fire with a wall surrounding outside, which has structure calculated based on hydrostatic pressure of effusive petroleum and petroleum-based products. - If the wall is made of soil, top part of the wall is required at least 0,5 m in width; - If the wall is made of concrete, top part of the wall is required at least 0,25 m in width; - The height of the fire protection wall must be 0,2 m higher than flooding level of the liquid in the tanks - The height of the fire protection wall does not exceed 2 m above ground level inside and outside the wall. If the wall is required to be over 2 m higher than ground level, the convenience to approach the wall for fire extinction must be ensued and this height must be acceptable to fire protection authorities. 5.2.11 There has to be a sub-wall at least 0,8 m in height in each group of float tanks in order to subdivide those tanks into smaller groups under the following requirements: - Total capacity of a sub-group does not exceed 20 000 m3. - Any tank with capacity equal to or more than 20 000 m3 must be separated by a sub-wall 5.2.12 The distance from wall of a vertical cylindrical tank to the outside edge of the surrounding wall is not less than half of diameter of the tank near the wall and does not exceed 15 m. The distance from wall of float tank with capacity less than 100 m 3 to the edge of fire protection wall is at least 1,5 m. Note: In special case and with the approval from the authorized agency, the distance from the tank wall to the internal edge of the outside fire isolated dam is minimized by 40%, but in compliance with the regulations in Point 5.2.10. 15

TCVN 5307:2009 5.2.13. There must be at lest 4 accesses to each group of float tank, the tank areas must be opposite. There will be no less than two accesses for each independent tank. In case with the auxiliary fire isolated dam, at least two passes across the dam must be located. The passes across the dam must be constructed by the non-flammable material. 5.2.14. After the new tank is constructed or the tank is repaired, the weld bead in the tank wall and bottom as well as the tank tightness must be tested. The air pressure cannot be applied for the petroleum and petroleum product tank. 5.2.15. In case of new tank construction and tank reparation, the hydraulic load of the tank must be under trial before put into operation. The time for trial is regulated as follow: - For the under 5 000m3 tank: at least 24 hours. - For the above 5 000m3 tank: at least 72 hours. 5.3. The technological pipe in the terminal 5.3.1 The technological pipe in the terminal must be made of non-flammable material and in compliance with the characteristics of the transported products. The diameter and the thickness of the technological pipe must be calculated in compliance with velocity, flow, pump pressure and the working environment. The thickness of the pipe lining must be in accordance with Appendix A. 5.3.2. After the completion of the technological system, the pressure trial must be carried out. The technological pipe section under trial must be isolated from other connected sections by the flange or stop valve, in accordance with the following regulations: - Durability trial with the regulated trial pressure; - Tightness trial after the reduction of trial pressure to the working pressure. The air pressure cannot be applied for the used technological pipe. 5.3.3. The time for durability trial by hydraulic power must be not less than 6 hours. After that, to test the tightness, the trial pressure must be reduced to the working pressure and the trial pipe section must be tested. If during 6 hours, the trial pressure does not change and there is not leakage in the pipe, the pipe section can be considered to meet the hydraulic requirements of durability and tightness. 5.3.4 The durability of the technological pipe is tested according to the following regulations: - For the technological pipe with the working pressure equal to or less than 5 bars, the trial pressure will be 1.5 times higher than the working pressure, but not less than 2 bars. - For the technological pipe with the working pressure more than 5 bars, the trial pressure will be 1.25 times higher than the working pressure, or equal to the working pressure added with 3 bars, depending on which value is greater. 5.3.5 Technological pipelines can be placed on ground, in technological trench or underground. When placing pipeline in technological trench, trench structure have to be made from nonflammable materials. The bottom of trench must slope toward common lake where connected to petroleum-containing drainage system. 5.3.6 Horizontal distance from edge of technological pipeline in terminal has working pressure less than 25 bars to house and other constructions in terminal under the Regulation of Table 8 Table 8 Distance from technological pipeline to items in terminal Minimum distance from the edge of Items for distance measurement technological pipeline, m 16

TCVN 5307:2009 Floating pipeline 3 (0,5) 3,0 Pipeline placed in trench or underground 3,0 4 (no less than distance from tank wall to drainage gutter of tank foundation) 1,5 4 (no less than distance from gutter to prism) 1,5 1,5

1. Foundation and other constructions 2. Tank wall DM&SPDM

3. Barriers foundation, head light pillar, pillar of pipe truss, communication lines. 4. Center of railroad

1,0 4,0

5. Motor way 1,5 - Edge 1,0 - Embankment batter foot Foundation of electric pillar 1,0 1,5 - Less than 1KV and outside lighting 5,0 5,0 - From 1 KV to 35 KV 10 10 - More than 35 KV - Water supplying pipe and 1,0 1,5 drainage channel Heat pipeline (calculating to outside 1,0 1,0 of trench) Electric cable-containing pipeline, 10 10 communication cable. Note: 1) The distance in quotes is the distance to foundation where has solid wall of house and constructions. 2) In items 1, 2, 4, distance is not calculated for connection pipeline to cistern railcar import-export station, other import-export constructions and tank. 3) Distance as showed in item 8 does not include distance for heat pipeline of crude petroleum, mazut pipeline under the technological requirements.

5.3.7 The distance from pipeline out of terminal area to pump DM&SPDM to waterway importexport harbor, railway import-export station, cistern car import-export station, heat supplying station of terminal and adjacent DM&SPDM terminals have working pressure less than 25 bar, fix in the ground 0,6 m at least as regulation. - National railway, national highway, railway bridge, highway bridge and other works not belonging to DM & SPDM terminal shall be put parallel with a pipe not less 15m. - Public plumbing and drainage shall be put parallel with the distance of not less 10m. - Overhead electric line, underground electric cable and electric station shall comply with current regulations on high- pressure network safety. NOTE: If taking measures to enhance the safety approved by the agency managing fire prevention, the distance can be decreased 30%. 5.3.8. The vertical distance of technological pipes in terminal is stipulated as following: For surface floating technological pipelines: distance from ground to pipe bottom is not less than 0.3 m. If ground is concrete, asphalt road and iron floor, distance is not less 0.15 m. For technological pipelines passing barrage: 17

TCVN 5307:2009 - Distance from road surface to pipe bottom is not less than 2.2 m. - Distance from highway surface to pipe bottom is not less than 4.5 m. - Distance from railway top to pipe bottom is not less 6 m. NOTE: If technological pipes pass through road, it is necessary to construct supporting structure; the above referred distance is from road surface and rail top to the lowest point of supporting structure. System of supporting structure shall be made of non-flammable materials. 5.3.9 It is not allowed to lay technological pipeline passing floor or house and the site which not related to DM&SPDM importing and exporting. Technological pipes used for DM&SPDM with under 37.80 flash temperature shall not be laid in same chase with steam line. Technological pipes passing highway and railway underground shall be laid in telescopic pipe whose diameter shall be 100mm more than technological pipe outside parameter (including cover layer). 5.3.10. DM&SPDM Intake terminal by the main pipeline shall have pressure reducing valve to ensure safety of equipment, reservoir and technological pipeline in the terminal. 5.3.11 Heating and floating laid technological pipe shall be installed with heating compensator. Pipeline heat insulation coating shall be made of hard-to-burn materials. 5.3.12 Underground technological shall be laid at least 200 mm depth from ground to box highest point. 5.4 Terminal and Petroleum Storage Yard and Petroleum Products in Tank. 5.4.1 Preservative storage of DM& SPDM contained in drum shall have fire resisting levels as following: - Flash temperature of product storage shall be less than or equal to 1200C or more than 300 m2 terminal area shall have fire resisting levels at least II level. - Flash temperature of product storage exceeding 1200 C or terminal area being less 300 m2 shall have fire resisting levels at least III level. 5.4.2 Preservative storage of DM& SPDM contained in drum shall be managed with drum pouring house or petroleum pumping station. However, it shall be insulated by anti- fire wall with at least 1 h fire-resistance time and terminal shall have direct emergency exit. 5.4.3 Preservative storage of DM& SPDM contained in drum shall be divided into many cells and each cell shall be insulated by anti- fire wall. Each cell capacity is stipulated as following: - I Type DM&SPDM cell capacity shall not exceed 100 m3. - II and III DM&SPDM cell capacity shall not exceed 500 m3. Each terminal capacity is stipulated as following: - Type I DM&SPDM terminal capacity shall not exceed 600 m3. - Type II and III DM&SPDM terminal capacity shall not exceed 3000 m3.

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TCVN 5307:2009 5.4.4 It is allowed to preserve type I petroleum contained drums with type II and III petroleum contained drums. However, total capacity of both types preserved shall not exceed 100 m 3 in a cell and 600 m3 in a terminal. 5.4.5 Doors of preservative storage of DM& SPDM contained in drum shall have safety dimension for means of loading transportation and in accordance with following regulations: - Min door width is 2,1m; - Min door height is 2,4 m; - Door materials shall have at least fire- resisting rating. - Door threshold height is 0,05m. 5.4.6 Preservative storage floor of DM& SPDM contained in drum shall be made of anti- fire materials and have necessary gradient and have chase to set flow toward collecting pit and combine with external drainage system through close pit. Terminal step board is at least 0,8 m in length and shall be made of non-flammable materials. 5.4.7 Preservative storage of DM& SPDM contained in drum is stipulated as following: - By-hand layout: no more than 3 drum stories. - Bracket layout: a layer is only set on each bracket. Bracket width is not twice more than each drum length; - Machine layout: Type I DM&SPDM is overlaid but not more than 3 drum stories.

Type II and III DM&SPDM are overlaid not more than 5 drum stories. Drum shall be piled up each array. Each array has no more than 2 drums. Aisle way to roll drum is not less 1.8 m. Aisle way between 2 bracket arrays shall ensure bracket loading equipment operation and not be less 1 m. 5.4.8 Floor or base to load drum containing DM & SPDM used for wagons and cars shall be made of anti- fire materials and anti- fire generation. 5.4.9 Links for type II and III DM & SPDM preservation shall comply with following regulations: Each link is not more than 25 m in length and 15 m in width. Aisle way width for machine loading means depends on using means but not less 1.4 m. Aisle way width for people is not less 5 m. Distance to neighboring areas is not less than 10 m.

5.5 Pump Station, Lab of DM &SPDM Terminal. 5.5.1 Pumps for pumping DM &SPDM can be set in station under shed or without shed. Lubricating and black petroleum pumps are set at least 3 m far away from lubricating reservoir and heating fuel. 5.5.2 It is allowed to layout cathode station in pumping station. Automatic control equipment installing room shall be adequate with 2622 Viet Nam standard. 5.5.3 Isolating valve system to prevent emergency on technological pipeline combined between DM & SPDM reservoir and pumping station or from pumping station to railway and xitec car import and export stations shall ensure min distance to pumping station is 3 m. NOTE: 1. Distance is stipulated from nearest valve center to pumping station boundary fence. 19

TCVN 5307:2009 2. If there is no boundary fence, distance is stipulated from valve center to roof supporting post. 5.5.4 When technological valve area set in pumping station with boundary fence, the number of main pumps( excluding dredge pump, vacuum pump and backup pump) shall meet the demand: a. At level I and II terminal: there are not more than 6 pumps for DM & SPDM with less 1200 C flash temperature (excluding black petroleum); or there are not more than 10 pumps for DM & SPDM with equal to or more than 1200 C flash temperature (including black petroleum). b. At level III terminal: there are not 10 pumps for DM & SPDM with less 1200 C flash temperature (excluding black oil (FO)) and the number of pumps is not stipulated for DM & SPDM with equal to or more than 1200 C flash temperature. NOTE: When being asked, technological valve area in pump station can be made roof made of anti- fire materials and without boundary fence. In this case, technological valve area is considered as put outside pump station. 5.5.5 In the case that pump is laid in station, pumping station shall have at least level II anti- fire rating. Valve manifold base shall have water exit gradient combined with water exit system through capping hole. 5.5.6 Distance between 2 adjacent pumps in pump station shall be conveniently arranged for installation, maintenance, operation and emergency exit. 5.5.7 Dividing walls between pump putting cell and other cells having pipeline passing shall be built up to ensure that DM & SPDM is indiffusible from pump apparatus booth to other booths. 5.5.8 Electric equipment in station shall use explosion proof type. If pumping station is used to pumping many types of petroleum products, it is recommended to use DM & SPDM type of lowest flash temperature to be basic of explosion proof equipment choice. If electric engine without explosion proof is used, It should be insulated electric engine putting cell and pump putting cell by insulating wall with at least 0,75 hour fire- resisting time. Clearance at the moving backbone position combining engine with pump passing through wall shall be made of anti- fire materials. 5.5.9 DM & SPDM chemical experiment house shall have at least level III heating -resistance rating. It is allowed to build up chemical experiment room with other rooms by anti- fire wall with at least 1 hour fire- resistance time. There must be outside or corridor directly door in the same house. Doors and windows of chemical experiment room shall be opened outside. It is not allowed to arrange chemical experiment room in items of A and B. 5.5.10 Chemical experiment house is arranged with other rooms to put air compressor, air generation equipment, model terminal and other mechanical used for experiments. However, these rooms shall be insulated by anti- fire wall with at least 1 hour fire- resistance time and have opening door outside. 5.6 Import and Export Work by Railway. 5.6.1. Designing and building up railway system in DM & SPDM terminal shall be adequate with current regulations. 20

TCVN 5307:2009 5.6.2 Import and export work by railway shall be arranged in flat and right area. Remark: For level III terminal, if import and export array is only carried in one side, It is allowed to arrange at bend and its radius not less 200 m. 5.6.3. Import and export work by railway can be implemented in one side or two sides. Mechanism of import and export array shall be used anti- fire materials. Distance of steps of a staircase is not more than 100 m and there must be staircases at top and bottom point. 5.6.4 Distance from railway center in terminal allowing head of machine to pass to nearest railway center where there is import and export work is not more than 20 m for DM& SPDM with less and equal to 1200 C flash temperature and not less 10 m for DM& SPDM with more than 1200 C flash temperature. Distance between 2 near railway centers of 2 import and export works put parallel is not less 20 m. 5.6.5. Distance from railway center to jetty of import and export work is stipulated equivalently to next wagon dimension. 5.6.6 Stub length of railway where there is import and export work shall increase 20 m from vagong xitec ledge to blocking pier. 5.7 DM & SPDM Import and Export Dock and Work by Rail way. 5.7.1 Designing DM & SPDM import and export dock shall comply with current professional standards. Import and export dock and work shall use anti fire materials. Floor surface dimension and approach bridge shall ensure to install import and export equipments, pipelines, roads and implement space. It should be arranged to install bubble solution access pipeline and anti- fire equipment on block at an adequate position. 5.7.2 Safety distance for dock is stipulated as following: A, Safety distance from DM& SPDM import and export dock in ocean, lake to loading dock of dry products, passenger train dock, naval harbor, tourism zone and other docks is stipulated: - Type I DM& SPDM import and export dock (including air fuel) is 100 m in length. b) Safe distance from DM&SPDM import and export port near the riverside placed in downstream area to the objects in the riverside shall be stipulated as follows: - Fixed military port and goods port: 200 m - Hydropower plant project, domestic water taking construction works and other quays: 300 m; -Other construction works: 50m c) Safe distance from DM&SPDM import and export port near the riverside placed in upstream area to the objects shall be stipulated as follows: - Fixed military port: 1000 m; - Hydropower plant project, domestic water taking construction works and other quays: 500 m; -Other construction works: 200m 21

TCVN 5307:2009 NOTE: - DM&SPDM import and export port for mine of second and third type in point a), b) and c) shall be decreased 35%; - DM&SPDM import and export port for transportation vehicles with the capacity of under 300 tons, required distance in point b) and c) shall be decreased 50%; - Above mentioned distances shall be counted from the outer edge of DM&SPDM import and export port to the opposite outer edge of above objects; 5.8 Place of pouring into tanker and packing barrel 5.8.1 Place of pouring into tanker and packing barrel shall be arranged in suitable place to ensure that head of vehicles can turn to the emergency exit in the fastest way when fire happens. Place for pouring and packing shall have shelter or not. The shelter must have the fire resistant step at least the level two. It is allowed to arrange DM&SPDM pouring and packing equipments of type 1 with type 2 and type 3 at the same place of pouring and packing. 5.8.2 Safe distance from the pouring and packing construction works into tanker to constructions houses (excluding the reservoir) in the DM&SPDM terminal shall comply with the Article 5.1.6 and Article 5.1.7 of this standard. 5.8.3 DM&SPDM pouring and packing equipments into barrel and other small containers shall be arranged in the yard with shelter or inside the house and it must have the fire resistant step at least the level 2. In the third leveled terminal, pouring and packing the products with the fire flammable temperature of equal or more than 120 resistant step of at least level 3. 5.8.4 As for tank for implementing the pouring and packing work into the barrel or with smaller containers with the capacity of each tank of equal or more than 25 m3 and the total capacity is not more than 200 m3 placed in the solid wall of pouring and packing place. It is required that we need to place at the position 2 m far from the outer edge of the wall and the distance of tanks is not less than 1 m. As for these tanks for implementing the products with the fire catching temperature of more than 120 0 C and capacity of less than 25 m3, it is allowed to arrange in the house of petroleum pouring into barrel and/or other smaller containers.
0

C, shelter or house must have the fire

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TCVN 5307:2009 5.9 Water supply and drainage, fire protection and prevention 5.9.1 Water supply and drainage system, fire protection an prevention system for DM&SPDM terminal are not only in accordance with urban water supply and drainage standard, fire protection and prevention standards for houses and construction works and current regulations of environmental protection. 5.9.2 These regulations on spraying intensity of foamer, spraying time and number of spraying nozzle for tanks of this standard shall be applied for design of fire fighting system by foaming spraying method on the surface of DM&SPDM and we only use foamier with low and medium degree of expansion. In case of using other fire fighting method or using foamier with high degree of expansion, it is required to prove that this applied method is safe and approved by fire protection and prevention management agencies. 5.9.3 DM&SPDM shall equip the fire fighting truck and one mobile pump with these following requirements: - Terminal level I shall have at least two fire fighting trucks -Terminal level IIA shall have at least one fire fighting truck and one mobile pump with the similar function as pump of fire fighting truck. - Terminal level IIB and III shall have at least one fire fighting pump and one stand-by pump with the similar function as main pump. Fire fighting truck and pump shall ensure the required flow and pressure with the function of fire fighting by water and foam. 5.9.4 DM&SPDM shall be equipped with initial fire fighting equipments with the number and type applied according to Appendix C. 5.9.5 Terminal shall be equipped fire fighting system as follows: 5.9.5.1 Fixed fire fighting system shall be equipped in following cases: - Floated tanks with the diameter of equal or more than 18 m; -Floated tanks with capacity of equal or more than 2 000 m3 - Floated tanks with the height of equal or more than 15 m; NOTE: In case that it is allowed to arrange three lines of tanks, tanks areas shall comply with the Article 5.2.8 of this standard. 5.9.5.2 Semi-fixed fire fighting system shall be equipped in following cases: - Floated tanks with the diameter of less than 18 m; 23

TCVN 5307:2009 -Floated tanks with capacity of from 400 m3 to 2 000 m3 - Floated tanks with the height of from 5 to less than 15 m; - Underground tanks with capacity of equal or more than 1000 m3 NOTE: As for black oil terminal, it is necessary to arrange from one to two lines (not depend on capacity and dimension of tanks) and we can arrange semi-fixed fire fighting system when being approved by the fire protection and prevention management agencies. 5.9.6 As for the terminal equipped with semi-fixed fire fighting system, it is necessary to fixedly install equipments of fire fighting system as minimum requirement: - As for floated tank: foamier nozzle, foamier solution pipe, cooling pipe on the tank wall installed fixedly on the tank wall and expanded minimally to the position of waiting throat placed outside the fire blocking shaded dike; - As for underground tank: pump, tank valves block with foamier solution (foamier containing equipments), foam mixing equipment, foamier solution pipe, conducting pipe to the waiting throat. 5.9.7 As for waterway import and export port, in case of not having separate fire fighting system, it is necessary to have foam pipe from the general foam pipe system of the terminal to the port and we need to arrange the prier for taking foam solution in the suitable position for fire fighting work. Initial fire fighting equipments on the port shall be defined according to Appendix C. 5.9.8 As for tank with the capacity of less than 400 m3, it is not necessary to fight fire by fixed and semi-fixed fire fighting system, we can use pumps equipped at the terminal. 5.9.9 In the terminal, there are many kinds of tanks with the different shelter and dimension. Moreover, they contain products with different fire catching temperature, amount of foamier and water used for fire fighting process for tank areas shall be defined for the case that the tank catches fire with the largest demand (calculation method shall be applied according to Appendix B of this Standard) 5.9.10 As for the fixed shelter tank (without inner shelter), minimum time of spraying, intensity of spraying and number of spraying nozzle to create the surface of foamier for fire fighting process of tanks shall be stipulated as follows: 5.9.10.1 In case that foamier nozzle fixedly installed on the tank using foamier with average expansion multiple, it shall be implemented according to regulation in the Table 9. 24

TCVN 5307:2009 Table 9 Spraying Intensity of foamier with Average Expansion Multiple Spraying Intensity of Type of DM&SPDM foamier //s.m2 Spraying time Min

As for DM&SPDM with the fire catching temperature of less than or equal to 37.80C As for DM&SPDM with the fire catching temperature of more than 37.80C 0.05 10 0.08 10

5.9.10.2 In case that foamier nozzle fixedly installed on the tank using foamier with low expansion multiple, it shall be implemented according to Table 10 Table 10 Spraying Intensity of foamier with Low Expansion Multiple Spraying Intensity of Type of DM&SPDM foamier //s.m2 Spraying time min

As for DM&SPDM with the fire catching temperature of less than or equal to 37.80C As for DM&SPDM with the fire catching temperature of more than 37.80C to 0.068 30 93.30C Crude petroleum 0.068 55 Note: Applied foamier nozzle in this Article is the kind of nozzle that installed at the tank wall with the thrust trip to guide the foam or installed in the floated shelter 5.9.10.3 Number of foam nozzles fixedly installed on the fixed shelter shall be stipulated in Table 11 Table 11 - Number of foam nozzles fixedly installed on the fixed shelter Minimum number of spraying Tank Diameter, m Up to 24 More than 24 to 36 nozzle (Unit) 1 2 25 0.068 55

TCVN 5307:2009 More than 36 to 42 More than 42 to 48 More than 48 to 54 More than 54 to 60 3 4 5 6

5.9.11 As for the floated shelter tank, when the shelter is manufactured according to metal dual plate shape or single plate shape attached on the metal buoy, minimum spraying time and intensity, distance of arranging the spraying nozzle and the space side area for foam spraying for fire fighting shall be stipulated as follows: As for low degree of expansion foam: - Spraying intensity of foamier solution: 0.2 //s.m2; - Minimum time of foam spraying: 20 minutes; -Distance between spraying nozzles shall be arranged according to tank circumference depending on the height of foam blocking edge; -Space side area for spraying foam shall be taken as equal to ear-ring areas between tank wall and foam blocking edge; As for average degree of expansion foam: - Spraying intensity of foamier solution: 0.25 //s.m2; - Minimum time of foam spraying: 10 minutes; -Distance between spraying nozzles shall be arranged according to tank circumference depending on the height of foam blocking edge; -Space side area for spraying foam shall be taken as equal to ear-ring areas between tank wall and foam blocking edge; NOTE: 1) We can see method to put foam into the floated shelter tank and internal floated shelter tank in Appendix D; 2) As for type of dual and single plates floated shelter and foam blocking edge, please see Appendix E. Other floated shelters other than two kind of floated shelter do not belong to this Article. 5.9.12 As for internal buoy tank 5.9.12.1 In case that internal buoy shelter is metal dual plate or single plate attached on the metal buoy or metal floated shelter with the metal buoy to ensure that the liquid cannot run into the inside, time, intensity and distance of arranging the foam spraying nozzle and the space side area for foam spraying shall be defined according to Article 5.9.11 of this Standard.

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TCVN 5307:2009 5.9.12.2 In case that internal floated shelter does not belong to types stated in Article 5.9.12.1, time, intensity, space side areas and number of spraying nozzles shall be defined as he fixed shelter tank according to Article 5.9.10 of this standard. In case of applying according to Article 5.9.11 of this standard, it is required the discussion from fire protection and prevention management agencies. 5.9.13 Within the group of tanks with the total capacity of less than 4 000 m 3 and the largest tank within the group is less than 4 00 m3 arranged according to Article 5.2.9.1, all tanks in the groups shall be considered as one tank, conventional area of space side of the tank for defining the amount of foamier solution in any case is not more than 300 m2. 5.9.14 In addition to foam spraying equipments fixedly installed in the tank, it is necessary to arrange supply prier of foam solution in the outside of fire blocking shaped dike to extinguish the fire in the dike area because the product is overflowed from the tank. Flow of foamier solution for each prier is 189 //min. Requirement on number of foamier solution prier and minimum operation time of these foam supplying priers shall be defined according to Table 12 and Table 13. Amount of foamier for fire fighting in the tank area shall be the total amount of foamier solution for fire fighting defined in this Article and defined amount according to Article 5.9.9 of this Standard. Table 12 - Number of pillar taking the auxiliary foam solution The largest diameter tank, m Less than 19,5 From 19,5 to 36 Greater than 36 Number of auxiliary pillar 1 2 3

Table 13 - The minimum operation time of pillars taking the auxiliary foam solution The largest diameter tank, m The minimum operation time, min Less than 10,5 10 From 10,5 to 28,5 20 Greater than 28,5 30 5.9.15 Reserve factor of foam solution (K) for fire fighting in tanks DM & SPDM regulated as follow: - To medium expansion foam concentrate K = 3 - To low expansion foam concentrate K = 2 Note Amount of reserve foam solution designing for the largest fires. 5.9.16 Intensity and duration of watering burned tank perimeter and half of perimeter of adjacent tanks is equally to or less than twice of prescribed burned tank 5.9.16.1 Watering intensity for floating tank - To burned tanks: 0,5 //s per 1 meter of tank perimeter - To adjacent tanks: 0,2 //s per 1 meter of tank perimeter 27

TCVN 5307:2009 5.9.16.2 Amount of cooling water for underground tanks (including burned and adjacent tanks) includes: amount of cooling water for reducing ambient temperature, cooling the surface of adjacent underground tank as well as firefighter, calculated as follow: - 10 //s for tank with capacity from 100 m3 to 1000 m3 - 20 //s for tank with capacity from 1001 m3 to 5000 m3 - 30 //s for tank with capacity from 5001 m3 to 30000 m3 - 50 //s for tank with capacity from 30001 m3 to 50000 m3 5.9.16.3 Time for defining water amount for cooling burned and adjacent tanks is at least 3 hours and designed for the largest fires. 5.9.17 Water amount for firefighting, cooling and foam solution must always be as requirement. Adding water amount in case it was used or lost, time for adding reserve water amount is within 48 hours. In place where water is rare, allows prolonging of time for adding reserve water but no more than 96 hours. Time for adding reserve foam solution is within 48 hours. 5.9.18 When the tank wall have enhanced ring arranged outside, must create the trough for cooling water flow direction covering the whole area of the tank wall 5.9.19 Cooling water conduit and firefighting foam solution conduit must be separately designed with loop network tank area and stub into product storage containing in cask, production pump station, roads import-export area, railway import-export and dock. Operation valve arranged outside for firefighting purpose must be safe and convenient for operating in case fire happens in tank area. Cooling water conduit running around, fixing at the top of tank wall and operating valves must be meet the requirement as stated in Article 5.9.16 for any case when fire happens. Water intake pillars, foam solution intake pillars are not located less than 2,5m from road edges and arranged in a convenient position for the firefighting coordination of movable vehicles. 5.9.20 Preparing a spare foam pump with the same functions as the main foam pump if fix foam fighting system using metering device by independent injector with water pump. 5.9.21 Water supplying resources for firefighting operation are from rivers, lakes, ponds and from public water resources must meet the requirement as stated in Article 5.9.17 of this Standard. When the firefighting operates with fixed or movable system, there are at least 2 convenient locations for taking water of firefighting vehicles. The distance from water intake location to nearest tank regulated ad follow: - The distance must be greater than 40 m and less than 200 m if using firefighting van. - The distance must be greater than 40 m and less than 150 m if using movable firefighting pump. 5.9.22. Requirement pressure of foam ejecting and watering system for pillar tank. - To foam ejecting system, pressure is defined in reference to requirement of installed device. - To watering system for fix installed tanks, requirement pressure of ejector at farthest point must greater than 0,6 kg/cm2 Note: hydraulic test of foam solution conduit system and watering conduit system is 1,25 times in comparing to working pressure. 5.9.23 In DM & SPDM storage must have separate drain systems for clean water and petroleumcontaining water. Including: 28

TCVN 5307:2009 - Drain system for clean water: household water, rain-water from areas that do not relate to storage, import-export, pumping DM & SPDM and not in danger of DM & SPDM contamination. Clean water drain system is allowed to eject waste water into outside environment. - Petroleum-containing drain system: import-export floor washings, waste water from chemical laboratory, waste water from bottom tank and tank washing, rain-water from areas with high risk of petroleum contamination. Waste water flows into petroleum sedimentation tank before flowing into sewage disposal system. 5.9.24 Petroleum-containing drain system in DM & SPDM storage at level 1 and 2 must be constructed tightly, but the storage with level 3 can be opened. 5.9.25 DM & SPDM containing drain system must have plug holes with fire compartment water layer with at least 0.25 m high and located as the following: - At the connection point with branch of drain conduit of tank area. - At the connection point with branch of drain conduit from import-export area. - At the connection point with branch of drain conduit from valve area, pumping station, chemical laboratory - Front and rear position of sedimentation tank in sewage treatment area with distance of 10m or more. - At connection point with drain branch of railway import-export construction. - Plug holes are arranged along with the main drain pipes, distance between 2 holes is less than 400 m. 5.9.26 Drain pipeline from tank to outside must arrange valve: - If installing flap valve, valve is located at sink inside the dyke, valve control device must be located outside or on the fire isolated surface of dyke. - If installing stop valve, valve should be placed outside of fire isolated dyke. 5.9.27 It must have drainage channel along the railway import-export construction, every 50m along the import-export construction must have a connection branch with common drainage system and arrange plug hole as stated in Article 5.9.25 5.9.28 The floor of hold terminal DM & SPDM contains in drum and small container must have drainage gradient to drainage channel in house and flows into petroleum-containing drainage system of terminal. 5.9.29 It is allowed to locate local petroleum sedimentation tank in each area, petroleum sedimentation tank can be tight or open. 5.9.30 The treatment of terminals petroleum-containing water must meet the requirement of current standards on waste water before discharging it into outside environment. 5.9.31 Petroleum-contaminated solid waste (petroleum-contaminated wiper, petroleumcontaminated sludge) in DM & SPDM terminal must be classified at origin, gathering collection and treating as regulation. 5.10 Heating and Ventilation System 5.10.1 Designing heating and ventilation system for terminals items must comply with regulation in current standards on designing heating system, ventilation system and comply with the regulations of this standard. 29

TCVN 5307:2009 5.10.2 Do not install underground heating pipelines under the floors that have high risk of explosion and fire. In special case, it is allowed to place heating pipelines near access door of terminal but heating pipelines must be put in trench, covered by sand and non-flammable materials. Heat exchange equipments must meet the standard of fire and explosion safety. 5.10.3 It is permitted using heat transfer methods in DM & SPDM terminal in order to warm up products: saturated vapor, heat load petroleum, electric equipments. 5.10.4 Designing of ventilation system for house and construction in DM & SPDM terminal must base on characteristics of preserved, import-export products in that house and construction to define air exchange multiple as stated in Table 14. 5.10.5 Air drafting and discharging pipelines are located at least 2m far from access door, 4 m far from chimney and heating pipelines, and 3m far from ground. The end point of air discharging pipeline is at least 3 m far from the outlet of drafting pipeline. Drafting and discharging pipeline must be made from fire-resistive materials. Air drafting and discharging device must minimize the sparking generation. Table 14 Indoor air exchange multiple and import-export preservation construction DM & SPDM Types of DM & SPDM for preservation and importAir exchange multiple in 1 hour export No sulfur Sulfur 1. High sulfur products (sulfur content is more than 2%) 2. Desulphurized products 3. Petrol type 4. Petroleum, diesel, mazut 5. Lubricant, machine petrolatum (no dissolved substance) 6,5 6,0 5,0 3,5 10,0 8,0 8,0 7,0 5,5

Note: 1- In DM & SPDM preservation terminal containing in drum, and other container, independent from product types, air exchange multiple must be checked at least 1 time in 1 hour 2- Air exchange multiple in Table are applied for house and construction where are 6m high. To the lower house, every 1m of height reduction, air exchanging multiple increases 16%. 5.11 Electric, Information, Automatic Devices 5.11.1 Installing driving power, illuminant devices, communication devices and automatic control devices must comply with the Regulations in TCVN 5334 in designing and installing electric devices for DM & SPDM terminal. 5.11.2 Designing illuminant devices inside and outside of DM & SPDM terminal must comply with standards of natural and artificial illumination DM & SPDM terminal must have protective illuminator system. Tank area must have floodlight locating on pillar outside the fire isolated dyke. 5.11.3 There must have a communication system in terminal between phases in production lines and communicate with nearest fire-fighting office. 30

TCVN 5307:2009 5.11.4 DM & SPDM terminal must be equipped with fire alarm system 5.11.5 Straight lightning protection system, inductive and electrostatic lightning protection system causing from items in DM & SPDM terminal must be designed as current regulations. 5.11.6 When designing of road constructions, waterway import-export harbor, there should be installed ground system to protect devices and lightning protection system, electrostatic protection system for import-export devices. 5.11.7 If DM & SPDM terminal has pipeline that connects to main pipelines or pipelines to outdoor import-export constructions where installed katot station, must arrange insulation devices at connection position.

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TCVN 5307:2009

6. Petroleum Terminal and Petroleum Products Group II

6.1 Total capacity of DM & SPDM terminal, group II, consists of all flammable and combustible materials in tank, drum and other small containers as stated in Table 15. Table 15 Total capacity of DM & SPDM terminal, group II DM & SPDM type Maximum capacity of terminal, m3 Float Underground Type 1 2000 4000 Type 2 10000 20000 Note: 1- When designing terminals capacity, both float and underground, consisting type 1, 2, 3 products, it can be converted as follow: 1 m3 DM & SPDM of type 1 is equivalent to 5 m3 DM & SPDM of type 2, type 3. And 1 m3 of floating petroleum product is equivalent to 2 m3 of underground type. 2- Terminal in group II that its capacity is greater than values in Table, must be designed as terminal in group I. 6.2 It is allowed to locate petroleum containing area in houses and production constructions but do not exceed the regulation in Table 16. 6.3 Compartment relating to preserving and allocation of DM & SPDM are located as follow: - DM & SPDM preserving compartment in drum or other small containers. - Compartment where places recovery devices and mix of lubricant. - Petroleum products pumping station. - Compartment where places drum washing devices, or emulsion heating. - Compartment contains drum shell. Compartment of injector, petroleum preservation (petroleum is contained in drums) must be separated from other compartment by fire isolated walls which have fire resistance limit of 0.75 h. The doors must have direct exit to outside, fire resistance limit of door material is 0,6 h at least. Table 16 Mass regulation of DM & SPDM contained in production house. Storage means Amount of DM & SPDM, m3 Type 1 Type 2 and type 3 Contained in drum and placed in room, isolated from other rooms by fire isolated walls with its fire 10 50 resistance limit is greater than 0,75 h, had direct exit to outside Contained in drum and placed in house and constructions with D and 1 5 E production Contained in floating tank, placed in room, isolated from other rooms by fire isolated walls with its fire Under the requirement of production in 1 resistance limit is greater than 0,75 day but do not exceed h, had direct exit to outside 30 50 Contained in underground tank Fobid 200 placing in house Contained in tank, placed on non1 5 32

TCVN 5307:2009 flammable bear in house and construction with D and E production. Note: - Fuel tank of engine test station must be placed out of station toward open wall with the minimum distance of 10 m toward unregulated wall. - Floating tanks with capacity more than 1 cm3 if containing DM & SPDM type 1 and 5 m3 if containing DM & SPDM type 2, 3 in production house must have pipeline connecting to underground accident tank with the minimum distance of 1m toward tight wall, 5 m toward open wall. Capacity of accident tank must be greater than 30% of total capacity of all tanks and greater than capacity of largest tank. Diameter of accident escape pipeline must be greater than 100 mm. When exiting accident, if it cannot be escaped by selfcombustion, it is necessary to arrange pumps in other rooms. Accident escape pipe must have flame-resisting devices. - In the basement of house where has fire resistance, level I and II of rolling mill, harden mill and others, it is allowed to locate petroleum products tank with capacity less than 400 m3 and do not need to arrange pipes and accident tank. - Do not permit discharging combustible and flammable DM & SPDM vapor into compartments. 6.4 Distance from floating tank containing Dm & SPDM to houses and other constructions in terminal must comply with regulations in Table 17 Table 17 The distances from the float tank containing petroleum and petroleum products to the terminal items The minimum distance depending The buildings and construction on the container, m works that need identifying the distance Type 1 Type 2, 3 1. Pumping station, the place for product packing and other smaller 10 8 containers 2. Barreled petroleum product terminal and storage, input-output connection 15 10 by railway, highway, weighing house and other items of the terminal 3. Overhead bare conductor Equal to 1.5 times the height of electric pole Note: 1) For the underground tank, the distance between point 1 and 2 in the table will be reduced by 50%. 2) The distance from the underground tank containing petroleum products with the flash temperature of more than 1200C to the pumping station is not regulated. 6.5. The distance from the pumping station and the storage to the railroad center point is arranged with input-output structure Type 1 (not less than 10m) and Type 2, 3 (not less than 8m). 6.6. The distances from the float tank, storage, pumping station, the place for pouring and packing road tanker and carload as well as to the barrels, to the railway and highway must not be less than the value as stipulated in Table 18. 33

TCVN 5307:2009 Table 18 The distances from the float tank, storage and pumping station to the railway and highway The minimum distance depending on the type of the container, m Type of railway, highway Type 1 Type 2, 3 1. The center of the public railway 40 30 2. The center of the local railway in the 20 10 production establishment 3. The edge of the public highway 15 10 4. The edge of the local road in the 10 5 production establishment Note: 1) For the underground tank, the permissible distance in the table will be reduced by 20%. 2) If the tank, pumping station and storage have the flash temperature of more than 1200C, the distance between 2 points in the table is not identified. 6.7. The distances from the float tank and the storage to the construction items outsides the terminal are stipulated in Table 19. Table 19 The distances from the float tank and the storage to the construction items outsides the terminal The distances to the construction items outsides the terminal, m The float tank and storage Fire resisting level I and II III IV and V 1 - Petroleum and petroleum products Type 1 - From 1 000m3 to 2 000 m3 30 30 36 3 3 - From 600 m to 1 000 m 30 24 30 - Under 600 m3 18 18 24 2 Petroleum and petroleum products Type 2 and 3 - From 5 000 m3 to 10 000 m3 30 30 36 - From 3 000 m3 to 5 000 m3 24 24 30 - Under 3 000 m3 18 18 24 3 - Under 1 000 m 12 15 18 Note: 1) For the underground tank or storage, the distances in the Table are reduced by 20%. 2) For the items outsides the terminal such as domestic buildings, public house and the construction works with the production grade A and B, the distances in the table will be increased by 20%. 6.8. During the design of Terminal Group II, besides the regulations mentioned in clause 6, it is necessary to apply the relevant regulations for the design of terminal level III, Group I of this standard.

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TCVN 5307:2009

Appendix A (Reference)
Method for identifying the minimum design thickness of pressure pipe The minimum design thickness of the pressure pipe will be calculated by the formula: tm = t + c Where: The pipe production standard: API 5L Gr.B tm the minimum design thickness of the pressure pipe, calculated in mm; c the corrosion-resistant tolerance, usually c = 0.5mm; t the minimum thickness that is born the internal pressure, calculated by the following formula: PxD t = 2 (S x E + P x Y) P pipe air pressure, kg/cm3; D pipe external diameter, calculated in mm; S material stress, (S = 20 psi ~ 1.406 kg/cm2 ~ 1.38 bar); E the coefficient according to material quality, for steel, E = 0.8; Y the temperature coefficient. If the temperature is less than 4000F (~ 2040C), Y = 0.4. During operation, after the pipe thickness is tested, if the pipe real thickness is less than the minimum design thickness of the pressure pipe (tm), the pipe must be replaced or the local pressure of the pipe must be reduced so tm value is less than the real thickness of the pipe.

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TCVN 5307:2009 Appendix B (Regulation) Method for calculating foaming agents and extinguishing water for float tank in the petroleum and petroleum products terminal B.1. Calculating the necessary flow of foaming agents for tank fire extinction The necessary flow of foaming agents for tank fire extinction, Qct, will be calculated in l/s and by the following formula: Qct = Sc . Jct (//s) (B.1) Where: Sc the surface area of the fire tank, m2; Jct the intensity of foaming agent injection, l/s.m2; When the foaming hydrant mounted on the tank is used, Jct will be as follow: - In case of the foaming agent with the medium expansive multiple, Jct will be taken according to Point 5.9.10.1 (or 5.9.11). - In case of the foaming agent with the low expansive multiple, Jct will be taken according to Point 5.9.10.2 (or 5.9.11). B.2. Calculating the necessary flow of foaming hydrant for tank fire extinction: (when the fire surface area is equal to the cross section area of the tank) The number of foaming hydrant NLTB (NLTB taking the greater integer value) will be calculated in each and by the following formula: Qct NLTB = (B.2) qL Where: Qct the necessary flow of foaming agent for tank fire extinction, l/s; qL the hydrants injection flow of foaming agent, l/s. Note: in the case of fire extinction for float roof tank buffer or the tank with inside buoy, the selection of qL must be considered the distance for injection hydrant arrangement so foam does not spill over the upturn. B.3. Calculating the necessary reserve amount of foaming agent for tank fire extinction The necessary reserve amount of foaming agent, Wdd will be calculated in litre and by the following formula: Wdd = K. NLTB.qL.t + Wd + WBT (B.3) Where: NLTB the number of foaming hydrant, calculated in each; qL the hydrants injection flow of foaming agent, calculated l/s; t the time for solution injection, calculated in second Taken according to Point 5.9.10 (or 5.9.11); WBT the solution amount of fire foaming agent in the fire isolated dike, identified according to Point 5.9.14, calculated in litre; K the reserve coefficient (taken according to point 5.9.15); Wd the solution amount of foaming agent stagnated in the pipeline, calculated in litre. In case of fixed fire extinction system, Wd is calculated as follow: Wd = (0.785 i=1n d2i.li). 1000 Where: di the diameter of each pipe type, calculated in m; li the length of each pipe type, calculated in m; 36

TCVN 5307:2009 If the amount of foaming agent solution stagnated in the pipeline is less than or equal to 5% of the necessary amount of foaming agent solution for fire extinction, there is no need to add more. If the amount stagnated in the pipeline is more than or equal to 5% of the required amount, an additional amount of foaming agent solution must be added. B.4. Calculating the necessary amount of foaming agent reserved in the terminal for fire extinction The necessary amount of foaming agent reserved in the terminal for fire extinction, W CTB will be calculated in litre and by the following formula: CB WCTB = Wdd (B.4) 100 Where: Wdd the necessary amount of foaming solution reserved in the terminal, calculated in litre; CB the foaming agent concentration in the solution for fire extinction, calculated in percentage. B.5. Calculating the necessary water amount to prepare the foaming agent for solution The necessary water amount to prepare the foaming agent for solution, W N will be calculated in litre and by the following formula: CN WN = Wdd (B.5) 100 Where: Wdd the necessary amount of foaming solution reserved in the terminal, calculated in litre; CN the water concentration in the foaming solution, calculated in percentage. B.6. Calculating the necessary water flow for burnt surface and vicinal tank cooling The necessary water flow for burnt surface and vicinal tank cooling, QTM, will be calculated in l/s and by the following formula: QTM = Pc.J1 + 0.5 J2 i=1nPi (B.6) Where: Pc the perimeter of the burnt tank, calculated in m; Pi the perimeter of the burnt vicinal tanks in the range of smaller distance or 2 times longer than the burnt tank diameter, calculated in m; J1 the intensity of cooling-water injection to the burnt tank, calculated in l/s.m; J2 the intensity of cooling-water injection to the vicinal tanks, calculated in l/s.m; J1, J2 according to point 5.9.16.

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TCVN 5307:2009 APPENDIX C (Regulation) Criteria of initial fire prevention equipment at construction works CO2 Truck Powde Sand tank Water extinguishe Blanket **** m powder 3 m r tank Shovel tank r fire *** , unit 200l, extinguish 1.55Kg 0.5 1 1x1 1x1. 1. 6-10Kg unit er ** 25Kg 2Kg 5 2 1 1 4. Products terminal (<200m2) 5. Lubricant boxing (<50m2) 6. Filling column in the terminal 7. Valves (50m2) 1 2 1 1 2 2 2 2 2 1 1 1 2 1 1 1 2 1 -

Construction works 1. Fire truck input-output gate 2. Input-Output ray - One direction - Two direction 3. Filling station (<50m2)

Bucket , unit 2 2 4 2 -

Note Each fire plug use for one tank 6-10Kg One tank/fire plug Each truck/direction One tank/fire plug

CO2 extinguisher can be replaced by Foam extinguisher

CO2 extinguisher used for electric valve, foam extinguisher used for conventional valve

8. Pier head and traffic works for water way (50m length) *

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9. Pump engine station 10. Lubricant terminal (<100m2)* 11. Laboratory (<50m2)* 12. Electric welding and Oxyacetylene welding Factory (<50m2)* 13. Air compressor cabinet 14. Petroleum processing and recycling (<100m2)* 15. Mechanical Factory (200m2)* 16. Activities room (200m2)* 17. Computer centre 18. Terminal room (100m2)* 19. Boiler area (100m2)* 20. Pump station 21. Transformer station 22. Garage (100m2)* 23. Electric generator 24. Houses

1 -

1 1 1 -

1 1 1 1 2 1 2 1 1 1 2 1 -

2 2 1 1 2 3 1 2 2 1 2 1 -

1 1 -

2 2 -

1 -

2 -

2 2 -

TCVN 5307:2009 For each engine of main pump station 2 1 2 4 2 4 4 39 2 tanks each floor Each cabinet

2 -

2 -

TCVN 5307:2009 - Grade A and B (200m2)* - Grade C and D (300m2)* - Grade D (400m2)* 2 3 2 2 1 1 2 -

*Value in the bracket is the unit. ** Truck powder fire extinguisher can be replaced by Foam extinguisher 100 or other of equivalent features. *** Powder extinguisher 6-10Kg can be replaced by AB Foam extinguisher 10 liters. **** When equipped with fire-resistant blanket or asbestos blanket, no need to use water and bucket.

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TCVN 5307:2009 APPENDIX D (Regulation) Diagram and methods to put foam extinguishers into float roof tank and internal floating roof tank

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TCVN 5307:2009 NOTE: Use one method only: install the foam hydrant on the tank wall or install the foam injection on the floating roof. Figure D.1 Methods to put foam extinguisher to the floating roof tank and internal floating roof

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TCVN 5307:2009 Appendix E (Regulation) Single and double floating roof and foam edge protection E.1 Iron single and double floating roof - Single floating roof is mounted on the iron buoy in which the upper side of the fluid contacts with the disc; double roof is mounted on the iron buoy in which the upper side of the fluid contacts with the lower disc of floating roof. - Single, double and other kind of floating roof used for floating tank should consider the rain water drainage on the roof in accordance with construction works. - When design single and double iron disc and other kind of disc for floating roof used for floating tank, designer should refer to latest material and information.

Figure E.1 Single disc mounted on metal buoy diagram

Figure E.2 Double disc mounted on metal buoy diagram E.2 Foam edge protection - The foam edge protection should be made of iron and mounted carefully on the floating roof. The foam shall be kept at the buffer to regulate it to the break point of the buffer. The edge is at least 305mm height when using foam extinguisher with low expansion coefficient and at least 610mm for medium one. The edge must be 60mm higher than the auxiliary buffer. - The distance between the edge of floating roof and the foam edge protection must range from 0.3-0.6m when using foam extinguisher with low expansion coefficient and no more than 1m for medium one. - There should be a gap in the foot of the foam edge protection to drain the rain water. The gap is 250 mm2 for 1m2 foam edge protection.

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TCVN 5307:2009 REFERENCES

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