TRNG I HC CNG NGHIP THC PHM TP.

HCM KHOA CNG NGH THC PHM B MN CNG NGH BAO B V NG GI THC PHM

GVHD: Vnh Long

SVTH:
Lp 10CDTP1 Nguyn Th Kim Thu 3005100729 Dng Th Bch Trm 3005100801 L Quc Nht 3005100541 Nguyn Hi Triu 3005100837

Mc lc:
1/ S ra i v pht trin ca bao b kim loi 2/ c tnh chung 3/ Phn loi 4/ Bao b st ty 5/ Bao b nhm 6/ Sn phm thch ng vi bao b kim loi

1. S RA I V PHT TRIN CA BAO B KIM LOI

- Nm 1810, Mt ngi Anh dng bnh st trng thic cha thc phm. - 1880, My t ng sn xut bao b kim loi c gii thiu ln u tin. - 1940, nc gii kht c gas ng lon c a ra th trng.

1. S RA I V PHT TRIN CA BAO B KIM LOI

- 1958, ln u tin lon nhm c bn. - 1968, Reynolds ngi tiu dng tin phong ti ch lon nhm. - Ngy nay, c hn 600 kch c v kiu bao b kim loi khc nhau ang c sn xut, cho php ngi tiu dng mua hn 1.500 cc loi thc phm khc nhau, nh l lon c c v to hnh, lon c in nhiu hnh nh, lon m c d dng v hp c th hm trong l vi ba

2. C TNH CHUNG
u im: Nh, thun tin vn chuyn m bo c kn (thn, np, y lm cng mt vt liu) Chng nh sng tt Chu nhit tt v kh nng truyn nhit cao B mt sng, bng, p, c th trng lp vecni bo v lp in khng b try xc Nhc im: D b oxy ha nu khng trng lp vecni Khng thy sn phm bn trong Gi thnh sn xut v ng gi bao b kh cao

3. PHN LOI
Vt liu bao b St ty
-Thp trng thic c thnh phn chnh l Fe, ngoi ra: C 0,2 % Mn 0,8 % Si 0,4 % P 0,05% S 0,05 %

Cng ngh ch to Hai mnh

- Thn dnh lin vi y, np ri c ghp m vi thn. - Vt liu phi mm, do, d ko vut (nhm)

Nhm - tinh khit n 99% - Mm, do.

Ba mnh
- p dng cho nguyn liu thp. - Thn, np, y ch to ring vi chiu dy nh nhau.

4. BAO B ST TY
4.1. Vt liu thp trng thic 4.2. Tiu chun trng thic 4.3. Vec-ni bo v 4.4. Cu to lon 3 mnh 4.5. Quy trnh cng ngh ch to lon ba mnh (Lon st ty) 4.6. S n mn ha hc lon 3 mnh

4.1. Vt liu thp trng thic

Thp c mu xm en, khng c bng nn c trng thic to lp sng bng. Tuy nhin thic l kim loi lng tnh d tc dng vi axit, kim, do cn trng thm lp vecni.

4.1. Vt liu thp trng thic

Thp trong ch to bao b thc phm cn phi c tinh sch cao, t c do dai (C 0,2 %). dy thp ch to bao b thc phm l 0,15 0,5 mm, ty theo c tnh thc phm.

4.2. Tiu chun trng thic

Thic s dng phi t tinh khit 99,75% Thic c th trng bng phng php nhng (14-15kg/tn thp) hoc m in (4-5kg/tn thp) Tm thp sau khi m thic c ph lp du bi trn DOS (diocetyl sebacate) t 2-5mg/m2 Lon cha ng thc phm c trng thic t 5,6 - 11,2g/m2

4.3. Vec-ni bo v
- Ph bn trong cng nh bn ngoi ca lon 3 mnh v 2 mnh, ph cc mi hn v ghp m. - L loi nha nhit rn. - Nhm bo v lon khng b n mn bi mi trng thc phm. - Vec-ni trng ngoi lon gip lp sn bn ngoi khng b try xc

4.3. Vec-ni bo v
- Lp vec-ni phi m bo: Khng gy mi l cho thc phm, khng gy bin mu thc phm c cha ng Khng bong trc khi va chm c hc Khng b ph hy bi cc qu trnh un nng, thanh trng dy lp vecni phi ng u nhau.

4.4. Cu to lon 3 mnh

1,2. Mi hn m phn thn lon 3. Mi ni 4. Thp tm trng thic 5. Mi hn m phn thn v y lon 6. Mi hn m phn thn v np lon

2 5 4

4.4. Cu to lon 3 mnh

Thp tm trng thic dng lm bao b c chiu dy 0,24mm: 1. Lp du DOS Vecni (0,002m) 1 2. Lp SnO 2 (0,002m) 3. Lp Sn 3 (0,35m) 4 4. Lp FeSn2 (0,15m) 5 5. Lp Fe nn (0,2 - 0,36mm)

4.5. Quy trnh cng ngh ch to lon ba mnh

Thn

Sn phm lon ba mnh

Np, y

- Thn, np, y u c ch to ring - Thn, np, y phi c dy nh nhau v thp rt cng vng, khng mm do nh nhm.

4.5. Quy trnh cng ngh ch to lon ba mnh

Tng quan v quy trnh Ch to phn thn lon Ch to phn np hoc y lon Ghp m v ph vecni hon thnh sn phm

Tng quan quy trnh ch to lon 3 mnh

St nguyn liu
Ra du, sy kh Ph vecni, sy kh, in nhn hiu Ct st to hnh Cun, hn m phn thn

Tch lon (nh hn 9cm)

Loe ming
To gn

Lon ba mnh

Sy

Ph vecni

Ghp m thn np y

Ch to thn lon 3 mnh

Thp tm in trng vecni

Ct

Cun, hn m thn

Loe ming

To gn

Thn lon

Ch to thn lon 3 mnh

Thp tm in trng vecni

Ct

Cun, hn m thn

Loe ming

To gn

Thn lon

Ch to thn lon 3 mnh

Ct st to thn lon: G1: Ct tm st nguyn liu thnh nhiu tm nh c chiu rng l chiu cao lon to thn lon

Ch to thn lon 3 mnh

G2: Tip tc ct nhng tm st ln 1 thnh nhng ming nh c chiu di bng chu vi y lon

G3: Sau khi ct ln 2 nhng tm st nh tip tc c ct gc v gp mp to m thn

Ch to thn lon 3 mnh

Thp tm in trng vecni

Ct

Cun, hn m thn

Loe ming

To gn

Thn lon

Ch to thn lon 3 mnh

Cun v hn m thn: c hn ghp m theo chiu cao lon, mi hn phi m bo kn v cng mn cng tt. C th ph vecni trong v ngoi mi hn trnh b n mn

a) Thn tr chun b ghp m

b) Mi ghp m thn

c) Thn tr c ghp m

Ch to thn lon 3 mnh

C hai phng php hn m: Mi ghp thn theo phng php c hc Mi ghp thn theo phng php hn in

Ch to thn lon 3 mnh

Thp tm in trng vecni

Ct

Cun, hn m thn

Loe ming

To gn

Thn lon

Ch to thn lon 3 mnh

Loe ming: L giai on vin ming lon to g chun b qu trnh ghp m

Ch to thn lon 3 mnh

Thp tm in trng vecni

Ct

Cun, hn m thn

Loe ming

To gn

Thn lon

Ch to thn lon 3 mnh

To gn: Nhm to cng vng cho bao b C th dng thp mng gim gi thnh Nu dng thp dy th dy yu cu 0,25mm

Ch to thn lon 3 mnh

Thp tm in trng vecni

Ct

Cun, hn m thn

Loe ming

To gn

Thn lon

Ch to np hoc y lon 3 mnh

St Ng. liu nguyn liu
Ra du, sy

Trng vecni

Sy kh 210oC Ct st to np, y

Cao su dng past

Sy kh (60oC) Phun keo m kn

Dp to gn

Vin

Sn phm np hoc y

Ch to np hoc y lon 3 mnh

Sy kh n 210oC: - Nhm lm bc hi hon ton dung mi to nn lp nha (vecni) rn chc, trong sut bm dnh vo mt thic. Ct st to hnh cho np v y - Nhng tm st c ct thnh nhng ming trn c kch thc c thit k sao cho ph hp vi phn thn.

Ch to np hoc y lon 3 mnh

St Ng. liu nguyn liu
Ra du, sy

Trng vecni

Sy kh 210oC Ct st to np, y

Cao su dng past

Sy kh (60oC) Phun keo m kn

Dp to gn

Vin np

Sn phm np hoc y

Ch to np hoc y lon 3 mnh

Dp to gn: - Dp to gn np v y to tnh gin n theo s gin n kh trong hp khi thanh trng, tit trng thc phm

Ch to np hoc y lon 3 mnh

St Ng. liu nguyn liu
Ra du, sy

Trng vecni

Sy kh 210oC Ct st to np, y

Cao su dng past

Sy kh (60oC) Phun keo m kn

Dp to gn

Vin

Sn phm np hoc y

Ch to np hoc y lon 3 mnh

Vin - To ng cong quanh np hoc y gip cho vic mc np hoc y vo phn thn trong qu trnh ghp m d dng hn

Ch to np hoc y lon 3 mnh

St Ng. liu nguyn liu
Ra du, sy

Trng vecni

Sy kh 210oC Ct st to np, y

Cao su dng past

Sy kh (60oC) Phun keo m kn

Dp to gn

Vin

Sn phm np hoc y

Ch to np hoc y lon 3 mnh

Phun keo m kn: - Phun vo vin ca np hoc y to vng m - Nhm gip qu trnh ghp m m bo c kn

V tr phun cao su m kn

Ch to np hoc y lon 3 mnh

St Ng. liu nguyn liu
Ra du, sy

Trng vecni

Sy kh 210oC Ct st to np, y

Cao su dng past

Sy kh (60oC)

Dp to gn v mc Phun keo m kn

Vin

Sn phm np hoc y

Tng quan quy trnh ch to lon 3 mnh

St nguyn liu
Ra du, sy kh Ph vecni, sy kh, in nhn hiu Ct st to hnh Cun, hn m phn thn

Tch lon (nhTch 9cm) hn lon

Loe ming
To gn

Lon ba mnh

Sy

Ph vecni

Ghp m thn np y

Ghp m thn y np
Ghp m y thn np: - L giai on quan trng trong qu trnh sn xut hp. - L nguyn nhn to ra ph phm hp: + Mi ghp thn b lch (sai lch cho php 2%) + Try xc lp vecni khi cun v ghp m thn. Do phi ph li vecni khi hon thnh xong phn cun v ghp m thn

Ghp m thn y np

Thn lon c loe ming

Np hoc y chun b ghp m vi thn

Ghp m thn y np

V tr np (y) v thn chun b ghp m

Thn v np (y) ghp m hon chnh

Ghp m thn y np

1) V tr ban u

2) Ghp s b

3) p cht m ghp

Hon thnh lon 3 mnh

Sau khi hon thnh phn ghp m, lon c ph vecni v sy. Tip n c chuyn n nh my sn xut thc phm chit rt thc phm v ng np hon thnh sn phm

4.5. S n mn ha hc lon st ty
n mn ha hc cng s bong trc lp vec-ni: - i vi mi trng thc phm cha H + s to: Sn2+ gy mi tanh cho thc phm do xy ra s tip xc ca lp oxit thic vi mi trng thc phm. Fe2+ khng gy c i vi sc khe ngi tiu dng (hm lng Fe2+ 20ppm), ch lm xut hin mt vi vt xm trn thc phm.

4.5. S n mn ha hc lon st ty
n mn ha hc cng s bong trc lp vec-ni: - i vi cc thc phm giu protein, khi tit trng cc lin kt di-sulfur b t v to thnh H2S c th tc dng vi lp thic pha trong to SnS mu nu tm v FeS mu en lm mt gi tr cm quan

5. Bao B Nhm

5.1 c im ca bao b nhm

- C dng tr trn, thuc loi lon hai mnh: thn dnh lin y v np. - Chu ng p lc tt. - C c tnh mm do v nhit nng chy cao c ch to theo phng php dp v vut thn dnh lin y. - Nhm chng c cc tia cc tm, chng thot hng,

5.2.1 Cng ngh ch to nhm nguyn liu

Qui trnh sn xut nhm l Bxit bauxit nghin theo phng php Qung c Tinh ln vi Qu trnh tch nhm v trn ch NaOH. Sau , chy c s dng cryolit in phn nng n c bm vo bnh chu p lc rt ln v nc Oxyt nhmsau) (sodium aluminum fluoride,nng, 6 l Na3AlF thmxc tc v nhm nngngm ca cht ha cht gim xit chy nc in khi c kt tinh t dung dch sauphn c tinh qung alumina. to mm vi cc tinh th trihydrat. Nhm nng chy Nhng tinh th ny c ra sch v nung nng nhit rt cao to thi ht Rt khun ui nc cho n khi c dng bt mu trng.l nhm Cn thnh tm Cun

5.2 Cng ngh ch to lon nhm

Ch to thn lon - Nguyn liu cun nhm: 11250 kg, 508762mm, rng 127-152,4 mm, dy 0,32 mm - Phn bng c vut qua 2 giai on: bng lon dy 109m, thn gn ming lon dy 168m - Th tch lon: 355 ml, 330 ml, 375 ml, 500 ml - Phn y c to thnh vm lm tng chc y lon.

Cc bc to hnh thn hp 2 mnh

Cun nhm l

5.2 Cng ngh ch to lon nhm

Quy trnh cng ngh ch to lon to hnh Dp
thn tr s b Nong vut to thn tr c ch.cao yu cu v to dng y lon

Dui, tri thng

Bi trn

Ct thnh hnh trn

Ct phn tha vin ming lon Ra sch cht bi trn

Sy thn lon

In mt ngoi, loe mp

Ph vecni bo v lon, np

Sy kh vecni

Thn lon thnh phm

Quy cch lon nhm 330ml

5.2 Cng ngh ch to lon nhm

Ch to np lon -T cng cun nhm sn xut thn. - Nhm tm phu vec-ni bi trn ct hinh trn dp to hinh np, mc np gn kha np phun lp cao su m ln mc np to cht va kin.

5.2 Cng ngh ch to lon nhm

Ch to np lon

Cun nhm l

5.2 Cng ngh ch to lon nhm

Quy trnh cng ngh ch to np Dp to hnh np,
to mc np Gn kha np vo tm np Ra sch cht bi trn

Dui, tri thng

Bi trn

Ct thnh hnh trn np

Sy kh

Ph vecni bo v lon, np

Sy kh vecni

Np thnh phm

Phun cao su m kn

5.3 n mn bao b nhm

Lon nhm b n mn khi lp vec-ni b bong trc, try sc to iu kin cho bia, nc gii kht tip xc trc tip vi Al2O3 hoc nhm to phn ng: Al2O3 + 6H+ = 2Al3+ + 3H2O Alo + 6H+ = Al3+ + 3H2

6. Sn Phm Thch ng Vi Bao B Kim Loi

6.1 Sn phm cafe y l mt loi hng v gic c hng v phong ph, trong thnh phn ha hc c cht c bit nh cafein Qu trnh rang cafe chuyn sang mu vng v to ra mi thm c trng. gi c hng v c trng ny hp kim loi v bao gi bng giy nhm l nhng vt liu c th dng bao gi c

6. Sn Phm Thch ng Vi Bao B Kim Loi

6.2 Tr kh - Tr xanh l ung khng ch tt cho sc khe m cn th hin mt nt vn ha truyn thng - Cc yu t: nh sng, m, nhit v xy cng nh hng ln n cht lng ca tr. -Hp kim loi th hin tnh u vit hn hn cc loi bao b khc trong vic gi nguyn hng v tr.

6.3 Cc loi hp - Bao b kim loi s dng kh ph bin trong cng nghip hp c bit l bao b nhm - Nhm c bn n mn cao - Khng ph hy cc vitamin - Nh mt mng oxit cc mng xut hin trn b mt nhm; lp ny v sau tr thnh lp v bo v kim loi trc s tn cng ca oxi - Khng ph hy cc vitamin

6. Sn Phm Thch ng Vi Bao B Kim Loi

6. Sn Phm Thch ng Vi Bao B Kim Loi

Cc loi hp ch bin t rau: hp rau nu thnh mn hp nc rau Cc loi hp ch bin t qu hp qu nc ng hp nc qu: C 2 dng: * Dng nc qu khng c tht qu * Dng nc qu c tht qu

6. Sn Phm Thch ng Vi Bao B Kim Loi

Cc loi hp ch bin t tht hp tht t nhin. - hp tht gia v. - hp tht u. - hp ch bin t tht ch bin: nh xc xch, jampon, pat, lp xng... - hp tht gia cm. - hp tht p, tht hun khi.

6. Sn Phm Thch ng Vi Bao B Kim Loi

Cc loi hp ch bin t thy sn hp thy sn khng gia v * hp c thu khng gia v * hp tm khng gia v * hp cua khng gia v

6. Sn Phm Thch ng Vi Bao B Kim Loi

6.4 Sn phm ung c gas Yu cu c bit ca loi ung ny l bao b phi chu c lc p ca kh gas.

6. Sn Phm Thch ng Vi Bao B Kim Loi

6.5 Cc loi hp ch bin t sa

- Sa c c c ng

- Sa bt