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Mc ch mn hc
B MN K THUT MY
Trng H Giao thng Vn ti
Th.s Phm Th Minh
Sinh vin tip cn vi cc h thng sn xut t ng linh hot vi my gia cng CNC v Robot cng nghip. H thng in hnh ca sn xut linh hot l cc t bo sn xut linh hot, h thng sn xut linh hot v cc tuyn sn xut linh hot. Sinh vin bit n vic xy dng lp trnh iu khin v gim st cc h thng . Tip l vic lp k hoch vi s tr gip ca my tnh cho cc h thng (X nghip s, Sn xut o)
Ni dung mn hc
B MN K THUT MY
Trng H Giao thng Vn ti
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Chng 1 Sn xut t ng linh hot tng phn 1.1 Nguyn tc 1.2 Cng ngh v lp trnh CNC 1.3 Cc h thng t bo sn xut linh hot Chng 2 Thao tc v lp rp t ng linh hot 2.1 Cc loi Robot cng nghip 2.2 Lp trnh Robot cng nghip 2.3 T chc h thng lp rp Chng 3 Cung cp vt liu t ng linh hot 3.1 Thit b h tr v cung cp phi 3.2 H thng cung cp vt liu 3.3 Thnh phn h thng cung cp vt liu Chng 4 H thng dn hng qu trnh sn xut 4.1 Cu trc x l thng tin trong cng nghip sn xut 4.2 Thu tm d liu vn hnh (BDE) 4.3 Phng php iu khin sn xut 4.4 H thng dn hng sn xut 4.5 Lp trnh iu khin (SPS) 4.6 Lp trnh h thng sn xut linh hot Chng 5 K hoch sn xut 5.1 H thng k hoch sn xut 5.2 K hoch qu trnh lm vic
Chng 1 Sn xut linh hot tng phn
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FMS: Flexible Manufacturing System H thng sn xut linh hot CIM: Computer Integrated Manufacturing Sn xut tch hp tr gip my tnh CAD: Computer Aided Design Thit k c tr gip my tnh CAM: Computer Aided Manufacturing Sn xut c tr gip my tnh CAP: Computer Aided Planning Lp k hoch c tr gip my tnh CAQ: Computer Aided Quality Control Kim tra cht lng c tr gip my tnh PP&C: Production Planning and Control Lp k hoch sn xut, vt t, thi gian v kim tra h thng sn xut
Ni dung
B MN K THUT MY
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1.1 Nguyn tc 1.2 Cng ngh v lp trnh CNC 1.3 Cc h thng t bo sn xut linh hot
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Mc ch v gi c
Gi c khung gi nh k hoch Nng cao c cht lng sn phm Gim c t l ph phm Gim c s lng cng c Gim chi ph cho nhn s ng thi tng ca lm vic cho my Chn on nhanh chng li khi c s c
Mc tiu v k thut
Sn xut hng lot ln m khng c s gin on C kh nng phn cp chc nng m khng lm gin on qu trnh gia cng Tip nhn v x l t ng cc d liu t h thng CAD trong h thng lp trnh NC c tch hp trong h thng ch o gia cng
Nguyn tc t ng ha
V d
c im
-Mt phng php gia cng (V d: Khoan, phay)
B MN K THUT MY
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N guyn tc m t m y
Trung tm x l
-Nhiu phng php gia cng (V d: Khoan v phay) -Lu tr dng c -i dng c t ng -Trung tm x l c lu phi -iu khin qu trnh thay dng c -Quan st thi gian s dng dng c
-My NC -Dy chuyn vn chuyn -C kh nng ty chn phng php gia cng -C my ch sp xp
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Cc hng chnh ca trc X, Y v Z tng ng vung gc nhau c xc nh theo s tr gip ca quy tc bn tay phi nh hnh v. Tt c cc trc khc hng c bn theo ba trc chnh ny. A, B v C l cc trc trung gian quay xung quanh trc X, Y v Z. Chiu dng ca cc trc trung gian c xc nh theo quy tc ci inh c. Ngoi ra cc trc song song vi trc X, Y v Z c k hiu l U, V v W. Cc trc tip theo P, Q v R l cc trc khng song song vi cc trc chnh.
Chng 1 Sn xut linh hot tng phn
Mt s v d v my gia cng s NC
B MN K THUT MY
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My phay a nng Thay th trong khi lp dng c v trong khi sn xut tng phn n chic hay lot nh C th x l 3, 4 hay 5 trc C th thc hin vi cc khi th, ln
T ng ha qu trnh sn xut FMS & CIM
My phay nm trc
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My tin ng
B MN K THUT MY
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B MN K THUT MY
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My tin ng mt trc
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My tin ng mt trc
B MN K THUT MY
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Hnh trnh ngn, thi gian ph ti thiu, gi thnh h Khng gian lm vic rt tt, c kh nng trang b nhanh chng chnh xc v cht lng b mt cao vi ch gia cng an ton cao Kt cu i xng, dn lc ngn B, thn my bng b tng polyme cng vng v n nh V tin ri t do
B MN K THUT MY
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B MN K THUT MY
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Nng sut cao v rt kinh t, khi x l nhng phn nh v trung bnh. Trong qu trnh thc hin khc nhau c th c hai hoc ba phi c x l ng thi cng mt ch gia cng ging nhau.
T ng ha qu trnh sn xut FMS & CIM
V vy tang quay c trang b mi dng c ging nhau mt trc quay. C hai khng gian lm vic c lp c mt tang quay, tang quay ny c th tip nhn dng c khoan v tin ang hot ng. Cch xy dng ny ph hp khi vi cng mt phi gia cng, sau khi gia cng v tr lp t th nht c th c x l ngay mt sau ca phi v tr lp t th hai.
Chng 1 Sn xut linh hot tng phn
B MN K THUT MY
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B MN K THUT MY
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Trung tm gia cng HEC 500 Phm vi lm vic 630 x 500 mm Trng lng phi : 1000 Kg Tc : 7m/s Tc quay trc gia cng: 10.000 vng/pht M men xon: 1190 Nm 4 trc gia cng S lng dng c: ti 240
B MN K THUT MY
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B MN K THUT MY
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B MN K THUT MY
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B MN K THUT MY
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B MN K THUT MY
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-C th gia cng ti 80% khi lng gia cng cc phn quay. - Vic kt hp tin v phay p ng cc yu cu gia cng hon thin vi cc phi phc tp dng gia cng lot nh va v ln. u im: -Cht lng gia cng cao khi gia cng phc hp do gim c s ln thay phi. -Gim thi gian gia cng -Tch hp h thng o cho vic kim tra cht lng -Nhu cu v din tch lm vic nh.
B MN K THUT MY
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a. Tin c. Phay l
b. Khoan d. Phay
Chng 1 Sn xut linh hot tng phn
Nguyn l my dp l
B MN K THUT MY
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My dp l TRUMATIC 200
B MN K THUT MY
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B MN K THUT MY
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Cc b phn trong my dp
tch dng c my dp
B MN K THUT MY
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B MN K THUT MY
B MN K THUT MY
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Nguyn l lm vic: Trc khi lm vic ngi vn hnh a tm thp cn dp vo v kp bi thanh trt nh v. B phn tip nhn dng c lm nhim v i dng c (Ba dp b qut v khun dp). Tm dp c a vo v tr c lp trnh sn rt nhanh vo pha di u dp nh s di chuyn nhanh ca thanh trt nh v v bn my. Ba dp ca dng c dp l qua tm thp trn ta nh. Khi mt l c dp, hnh dng ca l dp ph thuc vo dng ba dp theo cng c chn.
B MN K THUT MY
X l thp tm
Dp l
Ct
Hn laser
B MN K THUT MY
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Thit b hn laser
B MN K THUT MY
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B MN K THUT MY
u hn
B MN K THUT MY
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u im so vi thao tc bng tay Rt ngn c thi gian i dng c Trnh c li Trnh c ri ro tai nn C kh nng t ng ha cp cao
Thao tc i dng c
B MN K THUT MY
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Lc cn gp A mt gc 90 theo hng ti trc cn thay dng c. Dng c thay v cn thay c tip cn ng thi
Tay i dng c quay li lp dng c ti trc gia cng v tch. Cn gp quay 90 v v tr ban u
B MN K THUT MY
Trng H Giao thng Vn ti
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B MN K THUT MY
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Sp xp b tr cng c
T ng ha qu trnh sn xut FMS & CIM
iu tit nhu cu
Cung cp dng c
S dng dng c trong qu trnh sn xut Phm vi sn xut Cung cp dng c Kho cha dng c Tht thot Cung cp dng c
B MN K THUT MY
Trng H Giao thng Vn ti
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70%
100%
T ng ha qu trnh sn xut FMS & CIM
70%
100%
Ph phm kinh t
B MN K THUT MY
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m phi gia cng Phng tin gia cng iu kin cung cp Phng tin h tr k thut
Chng 1 Sn xut linh hot tng phn
Nguyn tc v c im i phi
Nguyn tc i phi Khng tch tr Bn lc Trc ng iu chnh Bn xoay Di chuyn quay vng Robot cht xp Tip nhn thanh t ng V d
B MN K THUT MY
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c im Kch thc bn nh Khng c dy chuyn t ng Kch thc bn ln Phi nng Khng c dy chuyn t ng Khi ti h thng vn chuyn t ng Cho nhng phn hnh lng tr v hnh khi Cht xp t ng vi nhng phn quay Gii hn cho nhng nhm phi hnh dng ging nhau Cc phn quay c th c gia cng t thanh t ng
Chng 1 Sn xut linh hot tng phn
C tch tr
B MN K THUT MY
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Kp ngang Lc kp ko
Kp ng Lc kp nn
B phn kp phi da trn quy tc ca mt s chi tit c bn. kp phi c th s dng xi lanh kh nn kt hp vi n by theo quy tc n by.
B MN K THUT MY
Trng H Giao thng Vn ti
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B MN K THUT MY
Trng H Giao thng Vn ti
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a) Kp lch tm c) Kp cho
B MN K THUT MY
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M un kp kh nn vi lc kp tng m un t 95N n 1690N cho tng loi a) Dng thng b) Dng trn
T ng ha qu trnh sn xut FMS & CIM
B MN K THUT MY
Trng H Giao thng Vn ti
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7. Tm ph 8. Hp kim nung 9. u ht
B MN K THUT MY
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Cht kp
B kp t pha trong thch hp vi chi tit dng vng, ng. T xi lanh lc c chia u ti cc con ln kp. V tt c cc con ln c dn lc ng thi, nn phi lun m bo chnh tm.
B MN K THUT MY
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1. Tay kp 2. H nm 3. Xi lanh
T ng ha qu trnh sn xut FMS & CIM
B MN K THUT MY
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c im c bit ca vic s dng cng ngh NC: chnh xc cao, c th lp li Rt ngn thi gian sn xut, Tnh linh hot cao Cng ngh mi nh hng ngoi, laser
Sn xut n chic
Sn xut lot ln
Lot sn xut
B MN K THUT MY
3. Thay i kt cu ca phi trong khi phng thc vn hnh vn khng thay i 4. Rt ngn thi gian cho vic gia cng nhng sn phm mi
T ng ha qu trnh sn xut FMS & CIM
5. Gim c chi ph cho cng c nh s ci thin thch ng vi tc quay v n dao 6. Cht lng cao, t ph phm, t phi kim sot cht lng 7. Xc nh c chnh xc thi gian gia cng 8. Gim c vic lu phi, gim chi ph ng my 9. Rt ngn thi gian tng cng 10. S dng nhng cng ngh c bit v hin i nh ct laser, hng ngoi.
B MN K THUT MY
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1.2 Cng ngh v lp trnh CNC 1.3 Cc h thng t bo sn xut linh hot
B MN K THUT MY
H ta trong my cng c
B MN K THUT MY
Trng H Giao thng Vn ti
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My phay 3 trc
Cc dng iu khin
B MN K THUT MY
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B MN K THUT MY
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B MN K THUT MY
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Lp trnh c tr gip ca my tnh Lp trnh trong phm vi k hoch sx (K hoch gia cng/K hoch lao ng
Phm vi lp trnh: B iu H thng lp Chng trnh c Thit b lp khin CNC trnh NC lp trong xng sx trnh CNC hay trong k hoch sx Lp trnh Lp trnh Lp trnh Lp trnh Lp trnh ti chun b lao CAD c tr Phng tin lp bng tay bng tay ti xng sx c ng c tr gip my trnh: B iu trc tip xng sx tr gip my gip my tnh tnh tnh khin CNC, thit b lp trnh CNC, h thng lp trnh NC B phn k Ti khu Ti khu c tr gip ca Ti my thut v Chun b vc gia vc gia my tnh CNC pht trin lao ng cng CNC cng CNC sn xut
Chng 1 Sn xut linh hot tng phn
B MN K THUT MY
V d (1)
00001 (nh s chng trnh) N005 G54 G90 S400 M03 (chn h ta , ch tuyt i, quay trc dao ngc chiu kim ng tc 400 RPM) N10 G00 X1. Y1. (chy nhanh ti v tr XY ca l u tin) N015 G43 H01 Z.1 M08 (xc nh b chiu cao dao, chy nhanh ti mt thot dao chun b khoan, bt dung dch lm mt) N020 G01 Z-1.25 F3.5 (bt u khoan l u tin, tc n dao 3.5 inch/pht) N025 G00 Z.1 (Thot dao nhanh khi l) N030 X2. (chy dao nhanh ti l th 2) N035 G01 Z-1.25 (n dao l th 2) N040 G00 Z.1 M09 (thot dao nhanh khi l th 2, tt dung dch) N045 G91 G28 Z0 (Quay li v tr tham chiu ca hng Z) N050 M30 (Kt thc chng trnh)
B MN K THUT MY
O nh s chng trnh ( t tn chng trnh) N S th t ca cu (dng) lnh G chc nng chun b (Preparatory function) X - Trc X Y - Trc Y Z - Trc Z R - Bn knh F - Tc n dao S - Tc (quay) trc my H - B chiu di (cao) dao D - B bn knh dao T - K hiu dao M - Cc chc nng h tr
B MN K THUT MY
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V d (3)
B MN K THUT MY
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Nguyn tc lp trnh NC
Lp trnh bng tay Lp trnh c tr gip my tnh trong phm vi xng sn xut
B MN K THUT MY
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Lp trnh h tr a nng CAD/CAM S dng d liu CAD to chng trnh c lp vi my gia cng dang CL- DATA, chuyn i nh b vi x l NC
B MN K THUT MY
Trng H Giao thng Vn ti
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M hnh CAD
Xc nh vic gia cng Chng trnh gia cng iu khin chung Chng trnh gia cng NC iu khin chuyn dng
Chng 1 Sn xut linh hot tng phn
B MN K THUT MY
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Lp trnh trn my chuyn dng ti xng sn xut Giao din n gin d hiu Lp trnh theo kch thc hnh hc ca phi v ph hp vi k hoch sn xut S dng, lp trnh v m phng n gin
B MN K THUT MY
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Lp trnh gia cng ng cong: Tn ng cong im xut pht Tng bc a cc d kin ca ng cong cn gia cng
B MN K THUT MY
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B MN K THUT MY
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B MN K THUT MY
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Tng thch cc d liu c lp vi my gia cng vi mt my cng c hon ton xc nh. Vic m ha theo yu cu iu khin ca my cng c c thc hin vi tt c cc i lng tnh ton trong ngn ng NC v c s dng nh nhng thng tin iu khin trong nh dng iu khin chuyn dng ca my cng c.
Chng trnh CLDATA Vi x l (Postprozessor) Lnh ton hc Chng trnh gia cng chuyn dng
B MN K THUT MY
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Th.s Phm Th Minh
H thng CAD
M hnh kt hp CAD/NC
B MN K THUT MY
Trng H Giao thng Vn ti
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DNC
B MN K THUT MY
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1.2 Cng ngh v lp trnh CNC 1.3 Cc h thng t bo sn xut linh hot
B MN K THUT MY
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Chc nng
Gia cng Kp o Kim tra
Vn chuyn Lu tr
B MN K THUT MY
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B MN K THUT MY
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Nh my
T bo sn xut
Dy chuyn sx
B MN K THUT MY
B MN K THUT MY
T bo gia cng
B MN K THUT MY
T ng ha my dp (1/4)
Tm mu
TRUMPF TC 5000R-1600
Phm vi lm vic: 3000x1650mm Chiu dy tm ln nht: 8mm Lc dp ln nht: 220KN Vn tc ln nht: Trc x 18m/s Trc y 9m/s
B MN K THUT MY
T ng ha my dp (2/4)
B MN K THUT MY
T ng ha my dp (3/4)
Xe trt kp
B MN K THUT MY
T ng ha my dp (4/4)
Gi cha lu ng
B MN K THUT MY
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B MN K THUT MY
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Cng c
B MN K THUT MY
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Sn xut lot va Gia cng hn hp Vn hnh 3 ca Vn hnh theo ca T ng ha qu trnh sn xut FMS & CIM
Sn xut lot va v nh Lp li nhiu ln / nm T chc ti xng Vn hnh nhiu my My n SX n chic hay hng lot i phi bng tay Th vn hnh
i phi t ng
My CNC
NC 3 trc i dng c bng tay Gi chng trnh bng tay Vn hnh DNC