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PHN I: GII THIU V PHN MM WINCC I/GII THIU WINCC:

WinCC l mt trong nhng phm mm cho php giao tip gia ngi v my (IHMIIntegrated Human Machine Interface). Vi WinCC, ta c th lp trnh x l mt cch d dng v cho php ta quan st trc quan tt c cc kha cnh ca h thng x l. WinCC cung cp 3 gii php chnh cho cu hnh: S dng cc cng c chun c sn. S dng cc ng dng ca Windows c sn vi WinCC bng DDE, OLE, ODBC v ActiveX. S dng Visual C++ hay Visual Basic t pht trin cc ng dng nhng vo WinCC. Giao din WinCC cung cp cc module hm thch hp vi cng nghip v graphic display (mn hnh ho), messages (nhng thng bo), archives (vn th lu tr) v reports (nhng bo co). Giao din iu khin mnh, tnh cp nht hnh nh nhanh chng v nhng hm lu tr tin cy, m bo tnh sng sng cao. Trong dng cc sn phm thit k cc giao din phc v vn hnh gim st, WinCC thuc th hng SCADA (SCADA class) vi nhng chc nng hu hiu cho vic iu khin.

II/ CACH S DUNG WINCC: 1. To mi mt Project:

T Window chn Start Simatic Window Control Center. Ca s

WinCC Explorer hin ra.

Chn File New hoc click vo biu tng New to mi Project. Hp

thoi WinCC Explorer xut hin vi bn la chn:

Single_User Project: Project n mt ngi dng.

Multi_User Project: Project nhiu ngi dng hay cng mt Project m nhiu my tnh khc nhau s dng. Cc my tnh ny phi c quyn u tin ngang nhau (u cp Server). Muti_Client Project: nhiu ngi s dng ( cp Client) c th truy cp cng mt c s d liu ca mt project ( cp Server). Open an Existing project: m mt project c sn.

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Hinh 1: La chn kiu Project cn to

Tu theo ng dng m bn c th c la chn khc nhau. y ta chn SingleUser Project v click chn OK. Tip theo s gp hp thoi Creat a new project, ta c yu cu nhp tn project v ng dn ni lu tr project. Project va to c tn vi phn m rng .mcp (master control program). Nn nh ln sau khi m WinCC th project c to sau cng s c m mt cch mc nh.

2. To Driver kt ni gia WinCC v PLC: to mt Driver t Navigation Window ca WinCC Explorer ta right_click vo Tag Management chn Add New Driver

Hinh 2: Cch to knh Driver kt ni

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Ca s Add new driver hin ln, ta chn loi Driver tng thch. Vi vic giao tip h PLC SIMATIC S7 300/400 chn knh SIMATIC S7 protocol Suite.CHN. Sau khi chn knh Driver xong, double_click vo knh Driver va to v tu theo cu hnh mng ang s dng ta chn loi giao tip tng thch. Gi s mng PROFIBUS chng hn, ta right_click vo v chn New Driver Connection

Hnh 3: Cch to Driver kt ni vo mng tng thch

Hnh 4: Khai bo cc thng s kt ni

3. To Tag group: GVHD: Nguyn Duy Kha SVTH: Nguyn Th Trong Nhn Nguyn Chu ng

Phn I Tag group dng nhm cc tag thnh tng nhm tag tt hn. * Cch to mt tag group: Right_click vo Driver Connection va to v chn New Group

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Hnh 5: To mt Tag Group mi Trong ca s Properties of tag group ta t tn cho tu cho nhm tag group cn to, v click chn OK. 4. Tao tag: Right_click vo tag group va to v chn New Tag

Hnh 6: To mt Tag mi 5. Tao picture: T Navigation Window ca WinCC Explorer, right_click vo Graphics Designer v chn New Picture. GVHD: Nguyn Duy Kha SVTH: Nguyn Th Trong Nhn Nguyn Chu ng

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Hinh 7: Tao mt Picture

PHN II: GII THIU PHN CNG CUA TRAM

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I/ TNG QUAN V PHN CNG: Tram x ly nc nay la mt trong nhng san phm cua hang thit bi t ng FESTO mang tn la PCS(Process Control System). Nhin chung, tram c chia thanh 4 cng nng chinh: 1/ Bm nc 2/ Nu nc 3/ Nen nc 4/ iu chinh lu lng

Hinh 8: Tng quat tram x ly nc 1. Khi chc nng bm nc: Chc nng chinh cua khi nay la bm nc t b di (b 101) ln b trn (b 102). + Khi nay gm co cac phn cng iu khin nh: Motor Van xa + Cac cam bin: Cam bin mc, cam bin lu lng, cam bin y, cam bin can

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Hinh 9: B 101

Hinh 10: B 102

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Hinh 11: Cam bin mc Hinh 12: Cam bin lu lng * Trong o cam bin lu lng va cam bin mc hoat ng theo nguyn ly song siu m. Con cam bin y, cam bin can la hai cam bin in dung.

Hinh 13: ng c 2. Khi chc nng nu nc: Chc nng chinh cua khi nay la gia nhit cho nc + Khi nay gm co cac phn cng iu khin nh: Cy gia nhit + Cam bin: Cam bin nhit

Hinh 14: Van xa

Hinh 15: Cy gia nhit va cam bin nhit 3. Khi chc nng nen nc: GVHD: Nguyn Duy Kha SVTH: Nguyn Th Trong Nhn Nguyn Chu ng

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Chc nng chinh cua khi nay la tng ap lc cua nc + Phn cng iu khin: Phn cng iu khin cua khi nay chu yu la binh nen. Khi nay cung xai motor bm nc tao ap lc nen + Cam bin: Cam bin ap sut

Hinh 16: binh nen va cam bin ap sut 4. Khi chc nng iu chinh lu lng: Chc nng chinh cua khi nay la iu chinh lu lng nc + Phn cng iu khin: Phn cng iu khin chu yu cua khi nay la van tit lu + Cam bin: Cam bin lu lng

Hinh 17: Van tit lu

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Phn I II/ BANG IA CHI CUA TRAM: Tram nay xai PLC-S7300, CPU: 314-C-2DP * ia chi cua tram: ia chi: I126.0 I126.1 I126.2 PIW 752 (B101) PIW 754 (B102) PIW 756 (B103) PIW 758 (B104) PQW 752 PQW 754 Q124.0 (Y102) Q124.1 Q124.2 Q124.3 Q124.4 (Y106) I124.0 (B102) I124.1 (S111) I124.2 (S112) I124.3 (B113) I124.4 (B114) I124.5 (S115) I124.6 (S116)

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chc nng: Nut Start Nut Stop Nut Reset CB_mc CB_lu lng CB_ap sut CB_nhit iu khin van lu lng iu khin ng c M van xa M Heater M ngun K ng c bng Analog M ng c ON/OFF M ngung K van lu lng Tin hiu vao cua cam bin lu lng

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PHN III: GIAO DIN IU KHIN WINCC

I/ DANH SACH GAN TAG:

Hinh 18: Danh sach cac tag II/ CU HINH IU KHIN: Giao din iu khin cua chng trinh gm co 3 Picture o la: 1) Main.Pdl: Dung lam ca s truy nhp chinh cho trinh iu khin 2) Nhit lu mc.Pdl: Dung quan ly iu khin tc bm, m ong van tit lu, un nc, giam sat mc. 3) Ap sut.Pdl: Dung iu chinh ap sut cua binh nen Va vic kim tra giam sat c thun tin thi gia cac ca s iu khin u co cac nut tng trng kt ni vi nhau.

Hinh 19: S kt ni cac Picture GVHD: Nguyn Duy Kha SVTH: Nguyn Th Trong Nhn Nguyn Chu ng

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Hinh 20: Giao din Main.Pdl Main.Pdl bao gm co 6 nut, 3 en * Trong o: Nut start, stop, quit dung iu khin toan b chng trinh Nut nhiet_luu_muc, ap_xuat dung goi hai Picture la nhit lu mc va ap sut Nut Exit runtime dung thoat ch Runtime 1. Tao nut: * Nut Start: Double_click vo biu tng Button trong Object Palette Ca s Button Configuration xut hin, ta t tn, chn kiu font, mu ch

cho Button. Sau o nhp up ve nut va nhp phai nut chinh cac thng s cho nut nh hinh 21
y, nut Start khi nhp chut trai thi gan cho mc 1. Khi nha chut trai thi gan cho mc 0. Cac nut khac thit lp tng t la nut Stop va nut Quit. * Nut ap xuat Cach tao y chang nh nut Start nhng hiu chinh nh sau: Nhp up nut ap_xuat, hp thoai Object Properties xut hin the Events Dbclick Mouse Action chon du constant trong phn source, chon ng dn cho nut la bc hinh apxuat.Pdl OK. Khi nhn nut ap_xuat thi se hin ln giao din iu khin cua ap sut.Pdl. Thit lp cho nut nhiet_luu_muc cung tng t. GVHD: Nguyn Duy Kha SVTH: Nguyn Th Trong Nhn Nguyn Chu ng

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Hinh 21: Thit lp cho nut start

Hinh 22: Thit lp cho nut apxuat * Nut Exit Runtime: GVHD: Nguyn Duy Kha SVTH: Nguyn Th Trong Nhn Nguyn Chu ng

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Vao Menu View Library Ca s Library xut hin truy xut th muc theo nhanh: Global Library Operation Screen Buttons Exit Runtime0 2. Tao en: * en start: Dung cng cu ve hinh tron, ve hai hinh tron mt mau xanh va mau xam. Trong o hinh mau xam nm di con hinh mau xanh nm trn. Nhp up hinh tron mau xanh, ca s Object Properties xut hin trong the Properties chon muc Miscellaneous, nhp phai biu tng bong en chon tag cn lin kt Khi nhn chut trai nut start thi bit 1 se gan cho nut start khi nha chut trai thi ngc lai. Cac en stop quit gan tng t.

Hinh 23: Gan tag cho en Start IV/ CU HINH NHIT LU MC.PDL: Nhit lu mc.Pdl bao gm: 9 nut, 5 en, 1 cam bin dung lng , 2 cam bin mc, 1 cam bin lu tc, mt cam bin nhit, 1 Heater, 1 ca s nhp gia tri. * Trong o: Nut ON dung m ngun iu khin ng c Analog, nut Van xa dung m van xa nc khoi b 1, nut heat m thanh gia nhit Nut main dung quay lai ca s chinh main.Pdl, nut Back dung quay lai giao din trc o Cam bin dung lng (Biu tng cai b 102) dung hin thi mc nc tai b 102 Cam bin mc B114 dung bao y b 101, cam bin mc B113 dung bao can b 101, cam bin nhit B104 dung o nhit , cam bin lu tc o tc bm Ca s I/O Field dung nhp gia tri iu khin tc Motor GVHD: Nguyn Duy Kha SVTH: Nguyn Th Trong Nhn Nguyn Chu ng

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Hinh 24: giao din nhiet luu muc.Pdl 1. Tao bn: Trong khung Object Palette Smart Object Bar

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Hinh 25: Hiu chinh bn 2. Tao I/O Field: Trong smart Object I/O Field chon muc Output/Input gan tag phn Output value

Hinh 26: Hiu chinh I/O Field 3. Tao hin thi lu tc: Vao Library Global Library Displays Meters Chon meter2 ly cai nay ra man hinh Nhp phai biu tng meter2 chon Properties:

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Phn I Hinh 27: Hiu chinh meter2 Cung lam cac bc tng t khi tao hin thi nhit V/ CU HINH CUA AP SUT.PDL: - Ap sut.Pdl bao gm 7 nut, 1 cam bin ap sut, 1 bang nhp tc bm

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Hinh 28: Ap sut.Pdl

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PHN IV: CHNG TRINH PLC IU KHIN

I/ KHI OB1:

Net work 4:

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II/ FC1:

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IV/ FC3:

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V/ FC4:

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VI/ FC5:

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