SAUDI ARAMCO WELDING PROCEDURE SPECIFICATIONS

WPS No. Application BASE METAL P-No.

OL-3

WPS Revision No.

PQR No. Service Sour FILLER METAL

OL-3

PQR Revision No. Inconel 625

Corrosion-Resistant Overlay

Welding Material

BM Thickness Range

6.0 mm - unlimited

Spec. No. (SFA) AWS No. (Class.) Size of Filler Metal SAW Electrode-Flux (Class.)

A5.11 ENiCrMo-3 3.2 N/A Inconel 112 20-484-340

Material Specification (typical) Other carbon steel

A516, A283, A515, API 5L Gr. B, A36

WELD METAL Chem. Elem. 0.15 max. C, 38 min. Ni, 12 min. Cr, 6 min. Mo, 40 max. Fe 1.6 mm minimum

Electrode / Flux Trade Name SAMS S/N PREHEAT Preheat Temp. Interpass Temp. 10 C 177 C

Deposit Thickness JOINT SKETCH

weld overlay 1 layer only 30-50% bead overlap

A

POST WELD HEAT TREATMENT Temperature Range Time Range Heating Rate Cooling Rate POSITION Position GAS Shielding Gas (Type) Flow Rate N/A N/A N/A N/A N/A None

All

Welding Progression

V-UP

TECHNIQUE & ELECTRICAL CHARACTERISTICS Tungsten Electrode Size and Type String or Weave Bead Stringer Brushing & Grinding N/A Orifice or Gas Cup Size Multiple or Single Layer N/A Single

Initial & Interpass cleaning (Brushing, Grinding, etc.) FILLER METAL ENiCrMo-3

LAYER 1

PROCESS SMAW

SIZE 3.2

POLARITY DCRP

AMP 65-90

VOLT 22-26

TRAVEL SPEED

SEQUENCE/COMMENTS use only 3.2 mm dia. electrode

SPECIFIC INSTRUCTIONS & DETAILS 1. Single layer only 2. For improved corrosion resistance, use procedure OL-4 (two layer technique).

Department

Consulting Services Department

Revision Date

November 24, 1998

Approval Restrictions

None

CopyrightSaudi Aramco 2009. All rights reserved.

SAUDI ARAMCO WELDING PROCEDURE SPECIFICATIONS

WPS No. Application BASE METAL P-No.

OL-4

WPS Revision No.

PQR No. Service Sour FILLER METAL

OL-4

PQR Revision No. Inconel 625

Corrosion-Resistant Overlay

Welding Material

BM Thickness Range

6.0 mm - unlimited

Spec. No. (SFA) AWS No. (Class.) Size of Filler Metal SAW Electrode-Flux (Class.)

A5.11 ENiCrMo-3 3.2 N/A Inconel 112 20-484-340

Material Specification (typical) Other carbon steel

A516, A283, A515, API 5L Gr. B, A36

WELD METAL Chem. Elem. 0.10 max. C, 50 min. Ni, 17 min. Cr, 8 min. Mo, 20 max. Fe 3.0 mm minimum

Electrode / Flux Trade Name SAMS S/N PREHEAT Preheat Temp. Interpass Temp. 10 C 177 C

Deposit Thickness JOINT SKETCH

weld overlay 2 layers minimum 30-50% bead overlap

A

POST WELD HEAT TREATMENT Temperature Range Time Range Heating Rate Cooling Rate POSITION Position GAS Shielding Gas (Type) Flow Rate N/A N/A N/A N/A N/A None

All

Welding Progression

V-UP

TECHNIQUE & ELECTRICAL CHARACTERISTICS Tungsten Electrode Size and Type String or Weave Bead Stringer Brushing & Grinding N/A Orifice or Gas Cup Size Multiple or Single Layer N/A Single

Initial & Interpass cleaning (Brushing, Grinding, etc.) FILLER METAL ENiCrMo-3 ENiCrMo-3

LAYER 1 2

PROCESS SMAW SMAW

SIZE 3.2 3.2

POLARITY DCRP DCRP

AMP 65-90 65-90

VOLT 22-26 22-26

TRAVEL SPEED

SEQUENCE/COMMENTS use only 3.2 mm dia. electrode

SPECIFIC INSTRUCTIONS & DETAILS

Department

Consulting Services Department

Revision Date

November 24, 1998

Approval Restrictions

None

CopyrightSaudi Aramco 2009. All rights reserved.

SAUDI ARAMCO WELDING PROCEDURE SPECIFICATIONS

WPS No. Application BASE METAL P-No.

OL-6

WPS Revision No.

PQR No. Service Sour FILLER METAL

OL-6

PQR Revision No.

Corrosion-Resistant Overlay

Welding Material

316L Stainless Steel

BM Thickness Range

6.0mm-unlimited

Spec. No. (SFA) AWS No. (Class.) Size of Filler Metal SAW Electrode-Flux (Class.)

A5.4 E316L 3.2 N/A N/A 20-484-698

Material Specification (typical) Other carbon steel

A516, A283, A515, API 5L Gr. B, A36

WELD METAL Chem. Elem. 16 min. Cr, 10 min. Ni, 2 min. Mo

Electrode / Flux Trade Name SAMS S/N

Deposit Thickness JOINT SKETCH

3.0 mm minimum

PREHEAT Preheat Temp. Interpass Temp. 10 C 177 C

weld overlay 2 layers minimum 30-50% bead overlap

A

POST WELD HEAT TREATMENT Temperature Range Time Range Heating Rate Cooling Rate POSITION Position GAS Shielding Gas (Type) Flow Rate N/A N/A N/A N/A N/A None

All

Welding Progression

V-UP

TECHNIQUE & ELECTRICAL CHARACTERISTICS Tungsten Electrode Size and Type String or Weave Bead Stringer Brushing & Grinding N/A Orifice or Gas Cup Size Multiple or Single Layer N/A Single

Initial & Interpass cleaning (Brushing, Grinding, etc.) FILLER METAL E316L E316L

LAYER 1 2

PROCESS SMAW SMAW

SIZE 3.2 3.2

POLARITY DCRP DCRP

AMP 70-100 70-100

VOLT 22-26 22-26

TRAVEL SPEED

SEQUENCE/COMMENTS use only 3.2 mm dia. electrode

SPECIFIC INSTRUCTIONS & DETAILS

Department

Consulting Services Department

Revision Date

November 24, 1998

Approval Restrictions

None

CopyrightSaudi Aramco 2009. All rights reserved.

SAUDI ARAMCO WELDING PROCEDURE SPECIFICATIONS

WPS No. Application BASE METAL P-No.

OL-8

WPS Revision No.

PQR No. Service Sour FILLER METAL

OL-8

PQR Revision No. Stellite 6

Hardfacing Overlay

Welding Material

BM Thickness Range

6.0-25.4mm

Spec. No. (SFA) AWS No. (Class.) Size of Filler Metal

A5.13 ECoCr-A 3.2 N/A Stellite 6 20-117-315

Material Specification (typical) Other WELD METAL Chem. Elem.

304, 304L, 316, 316L stainless steel

SAW Electrode-Flux (Class.) 0.7 min. C, 40 min. Co, 20 min. Cr, 3 min. W, 25 max. Fe, 3 max. Ni 1.6 mm minimum Electrode / Flux Trade Name SAMS S/N PREHEAT Preheat Temp. Interpass Temp. 10 C 250 C

Deposit Thickness JOINT SKETCH

weld overlay 1 layer only 30-50% bead overlap

A

POST WELD HEAT TREATMENT Temperature Range Time Range Heating Rate Cooling Rate POSITION Position GAS Shielding Gas (Type) Flow Rate N/A N/A N/A N/A N/A None

All

Welding Progression

V-UP

TECHNIQUE & ELECTRICAL CHARACTERISTICS Tungsten Electrode Size and Type String or Weave Bead Stringer Brushing & Grinding N/A Orifice or Gas Cup Size Multiple or Single Layer N/A Single

Initial & Interpass cleaning (Brushing, Grinding, etc.) FILLER METAL ECoCr-A

LAYER 1

PROCESS SMAW

SIZE 3.2

POLARITY DCRP

AMP 90-130

VOLT 22-26

TRAVEL SPEED

SEQUENCE/COMMENTS use only 3.2 mm dia. electrode

SPECIFIC INSTRUCTIONS & DETAILS

Department

Consulting Services Department

Revision Date

November 24, 1998

Approval Restrictions

None

CopyrightSaudi Aramco 2009. All rights reserved.

SAUDI ARAMCO WELDING PROCEDURE SPECIFICATIONS

WPS No. Application BASE METAL P-No.

OL-9

WPS Revision No.

PQR No. Service Sour FILLER METAL

OL-9

PQR Revision No. 309 Stainless Steel

Corrosion-Resistant Overlay

Welding Material

BM Thickness Range

6.0 mm - unlimited

Spec. No. (SFA) AWS No. (Class.) Size of Filler Metal SAW Electrode-Flux (Class.)

A5.4 E309 3.2 N/A N/A 20-485-410

Material Specification (typical) Other carbon steel

A516, A283, A515, API 5L Gr. B, A36

WELD METAL Chem. Elem. 20 min. Cr, 11 min. Ni

Electrode / Flux Trade Name SAMS S/N

Deposit Thickness JOINT SKETCH

3.0 mm minimum

PREHEAT Preheat Temp. Interpass Temp. 10 C 177 C

weld overlay 2 layers minimum 30-50% bead overlap

A

POST WELD HEAT TREATMENT Temperature Range Time Range Heating Rate Cooling Rate POSITION Position GAS Shielding Gas (Type) Flow Rate N/A N/A N/A N/A N/A None

All

Welding Progression

V-UP

TECHNIQUE & ELECTRICAL CHARACTERISTICS Tungsten Electrode Size and Type String or Weave Bead Stringer Brushing & Grinding N/A Orifice or Gas Cup Size Multiple or Single Layer N/A Single

Initial & Interpass cleaning (Brushing, Grinding, etc.) FILLER METAL E309 E309

LAYER 1 2

PROCESS SMAW SMAW

SIZE 3.2 3.2

POLARITY DCRP DCRP

AMP 65-90 65-100

VOLT 22-26 22-26

TRAVEL SPEED

SEQUENCE/COMMENTS use only 3.2 mm dia. electrode

SPECIFIC INSTRUCTIONS & DETAILS

Department

Consulting Services Department

Revision Date

November 24, 1998

Approval Restrictions

None

CopyrightSaudi Aramco 2009. All rights reserved.

SAUDI ARAMCO WELDING PROCEDURE SPECIFICATIONS

WPS No. Application BASE METAL P-No.

P1-BU1

WPS Revision No.

PQR No. Service

Sour

P1-9

PQR Revision No.

E7018

Weld Build-Up

Welding Material

FILLER METAL BM Thickness Range

4.8mm-203mm

Spec. No. (SFA) AWS No. (Class.) Size of Filler Metal SAW Electrode-Flux (Class.)

A5.1 E7018 3.2, 4.0

Material Specification (typical) Other

A105, A350, A694, A707 L3 & L5, A216 WCB

all carbon steel materials (garde B through X60)

WELD METAL Chem. Elem.

N/A

N/A
N/A 20-483-071/074

Electrode / Flux Trade Name SAMS S/N

Deposit Thickness JOINT SKETCH

203 mm maximum

PREHEAT Preheat Temp. Interpass Temp.

20 C if WT<25mm, 121 C if WT>25mm 315 C

weld buildup 1 or 2 layers (as required) grind smooth

A

POST WELD HEAT TREATMENT Temperature Range Time Range Heating Rate Cooling Rate POSITION Position GAS Shielding Gas (Type) Flow Rate N/A N/A N/A N/A N/A None

All

Welding Progression

V-UP

TECHNIQUE & ELECTRICAL CHARACTERISTICS Tungsten Electrode Size and Type String or Weave Bead Stringer Brushing & Grinding N/A Orifice or Gas Cup Size Multiple or Single Layer N/A
Single or multiple

Initial & Interpass cleaning (Brushing, Grinding, etc.) FILLER METAL

E7018 E7018

LAYER
1, 2 alt.

PROCESS SMAW
SMAW

SIZE 3.2
4.0

POLARITY DCRP
DCRP

AMP
90-120 120-160

VOLT 22-26
22-26

TRAVEL SPEED

SEQUENCE/COMMENTS

SPECIFIC INSTRUCTIONS & DETAILS

Grind flush and smooth with contour of the original surface.

Department

Consulting Services Department

Revision Date

March 28, 2000

Approval Restrictions

None

CopyrightSaudi Aramco 2009. All rights reserved.

SAUDI ARAMCO WELDING PROCEDURE SPECIFICATIONS

WPS No. Application BASE METAL P-No.

8

P8-BU1

WPS Revision No.

PQR No. Service

Sour

P*04

PQR Revision No.

316L Stainless Steel

Weld Build-Up

Welding Material

FILLER METAL BM Thickness Range

316, 316L Stainless Steel 4.8mm-50.8mm

Spec. No. (SFA) AWS No. (Class.) Size of Filler Metal

A5.4 E316L 3.2

Material Specification (typical) Other WELD METAL Chem. Elem.

SAW Electrode-Flux (Class.)

Cr 17% min, Ni 11% min.

N/A
N/A 20-484-698

Electrode / Flux Trade Name SAMS S/N

Deposit Thickness JOINT SKETCH

40 mm maximum

PREHEAT Preheat Temp. Interpass Temp.

20 C if WT<25mm, 121 C if WT>25mm 315 C

weld buildup 1 or 2 layers (as required) grind smooth

A

POST WELD HEAT TREATMENT Temperature Range Time Range Heating Rate Cooling Rate POSITION Position GAS Shielding Gas (Type) Flow Rate N/A N/A N/A N/A N/A None

All

Welding Progression

V-UP

TECHNIQUE & ELECTRICAL CHARACTERISTICS Tungsten Electrode Size and Type String or Weave Bead Stringer Brushing & Grinding N/A Orifice or Gas Cup Size Multiple or Single Layer N/A
Single or multiple

Initial & Interpass cleaning (Brushing, Grinding, etc.) FILLER METAL

E8018-C1 E8018-C1

LAYER
1, 2 alt.

PROCESS SMAW
SMAW

SIZE 3.2
4.0

POLARITY DCRP
DCRP

AMP
90-120 120-160

VOLT 22-26
22-26

TRAVEL SPEED

SEQUENCE/COMMENTS

SPECIFIC INSTRUCTIONS & DETAILS

Grind flush and smooth with contour of the original surface.

Department

Consulting Services Department

Revision Date

February 23, 2000

Approval Restrictions

None

CopyrightSaudi Aramco 2009. All rights reserved.

SAUDI ARAMCO WELDING PROCEDURE SPECIFICATIONS

WPS No. Application BASE METAL P-No.

P1-BU2

WPS Revision No.

PQR No. Service

Non-Sour

P1-21

PQR Revision No.

E8018-C1

Weld Build-Up

Welding Material

FILLER METAL BM Thickness Range

A333 Gr 6, A537 Cl. 1 & 2 4.8mm-203mm

Spec. No. (SFA) AWS No. (Class.) Size of Filler Metal

A5.5 E8018-C1 3.2, 4.0

Material Specification (typical) Other WELD METAL Chem. Elem.

N/A

SAW Electrode-Flux (Class.) Electrode / Flux Trade Name SAMS S/N

N/A
N/A 20-483-541/543

Deposit Thickness JOINT SKETCH

203 mm maximum

PREHEAT Preheat Temp. Interpass Temp.

20 C if WT<25mm, 121 C if WT>25mm 315 C

weld buildup 1 or 2 layers (as required) grind smooth

A

POST WELD HEAT TREATMENT Temperature Range Time Range Heating Rate Cooling Rate POSITION Position GAS Shielding Gas (Type) Flow Rate N/A N/A N/A N/A N/A None

All

Welding Progression

V-UP

TECHNIQUE & ELECTRICAL CHARACTERISTICS Tungsten Electrode Size and Type String or Weave Bead Stringer Brushing & Grinding N/A Orifice or Gas Cup Size Multiple or Single Layer N/A
Single or multiple

Initial & Interpass cleaning (Brushing, Grinding, etc.) FILLER METAL

E8018-C1 E8018-C1

LAYER
1, 2 alt.

PROCESS SMAW
SMAW

SIZE 3.2
4.0

POLARITY DCRP
DCRP

AMP
90-120 120-160

VOLT 22-26
22-26

TRAVEL SPEED

SEQUENCE/COMMENTS

SPECIFIC INSTRUCTIONS & DETAILS

Grind flush and smooth with contour of the original surface.

Department

Consulting Services Department

Revision Date

March 28, 2000

Approval Restrictions

None

CopyrightSaudi Aramco 2009. All rights reserved.