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Bi tp v hng dn gii bi tp lp trnh PLC S7-300 LI NI U Hu ht cc hng ch to PLC u c 3 ngn ng lp trnh c coi l tng ng nhau l LAD, FBD v STL. Ngoi ra, mt s hng cn c cc ngn ng lp trnh khc nh hng Siemens ( c gii thiu trong ti liu phn l thuyt). Tuy nhin, hu ht cc sinh vin v cn b k thut u c nghin cu v hc mn hc k thut s. V vy, cun ti liu ny tp trung vo hng dn gii bi tp bn ngn ng FBD. y l mt ngn ng rt d tip cn v d s dng cng nh rt ph hp vi t duy logic ca con ngi. PLC c hai phng php lp trnh chnh l lp trnh tuyn tnh v lp trnh c cu trc. Trong thc t gii quyt cc bi ton n gin ngi ta thng dng phng php lp trnh tuyn tnh, cn cc bi ton phc tp th thng dng phng php lp trnh c cu trc. thun tin cho vic lp trnh cng nh vic kim tra kt qu v gii quyt cc rc ri khi lp trnh, PLC chia ra thnh cc Network. Chng ta c th phn chia mi phn cng vic nh thnh mt Network. Khi h thng PLC lm vic n s t ng lin kt cc Network ny li vi nhau. Mt khc khi lm vic PLC s thc hin tun t cc Network t Network u tin n Network cui cng. PLC l thit b logic kh trnh nn c rt nhiu phng n lp trnh, trong cun ti liu ny a ra mt phng n gii quyt yu cu bi ton gip cc bn mi hc lp trnh PLC d tip cn vi thit b. Trong cun ti liu khc ca cng tc gi s trnh by cch gii quyt bi ton theo phng n khc. Ngoi ra, mt s bi ton trong ti liu c s dng mt s phn mm m phng nh SPS-VISU hoc Lockout. Cc bn c c th ci t phn mm v tin hnh m phng h thng. Ti liu chia lm hai phn:
Bi tp v hng dn gii bi tp lp trnh PLC S7-300 Phn I: gii quyt cc bi ton n gin bng phng php lp trnh tuyn tnh Phn II: Cc bi ton c yu cu phc tp v c gii quyt bng phng php lp trnh c cu trc Ti liu bin son cho cc bn sinh vin, cc bn c nhu cu tm hiu v k thut lp trnh PLC v phng n thit k h thng dng b logic kh trnh ny chc chn khng trnh khi thiu st. Rt mong qu bn c ng gp kin. Mi kin ng gp xin gi v a ch Email: nxcongutehy@yahoo.com.
Phn I
Cc bi tp n gin v thc hin theo phng php lp trnh tuyn tnh Bi 1: iu khin m my ng c khng ng b 3 pha roto lng sc. 1. S ng lc:
4. S kt ni PLC:
Bi tp v hng dn gii bi tp lp trnh PLC S7-300 Bi 2: o chiu trc tip ng c 3 pha roto roto lng sc 1. S ng lc
L1 L2 L3 N Q1
K1
K2
F2
2. Thit b s dng 1 ptomt 1 Nt m my chiu thun 1 Nt m my chiu ngc 1 nt dng 1 rle nhit
4. S kt ni PLC:
N1 F2 N2 N3
24V
I0.0
I0.1
I0.2
I0.3
PLC
0V Q0.0 Q0.1 Q0.2 Q0.3 Q4.0
K2 1 2 3 K1 K2
K1
Bi tp v hng dn gii bi tp lp trnh PLC S7-300 Bi 3: o chiu gin tip ng c 3 pha roto roto lng sc Bi ny hon ton ging bi 2 ch khc vic o chiu c thc hin qua nt n dng. V vy, cc mc t 1 n 4 l ging nhau v ch khc mc 5 chng trnh iu khin: Chng trnh iu khin:
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11
Bi tp v hng dn gii bi tp lp trnh PLC S7-300 Bi 4: M my Sao/ Tam gic ng c khng ng b 3 pha 1. S ng lc:
L1 L2 L3 N Q1
K1
F2
K3
K2
12
N1 F2
N2
24V
I0.0
I0.1
I0.2
PLC
0V Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5
K3
K2 1 2 3
K1
K2
K3
13
14
L1 L2 L3 N Q1
K1
F1
M
K5
X1
K4 F3
X2 K3 F2
X3 K2
X4
15
3. S kt ni PLC:
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17
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19
Bi tp v hng dn gii bi tp lp trnh PLC S7-300 Bi 6: i ni Sao/Tam gic ng c khng ng b 3 pha o chiu trc tip 1. S ng lc:
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3. Ghp ni PLC:
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Bi tp v hng dn gii bi tp lp trnh PLC S7-300 Bi 7: i ni Sao/Tam gic ng c khng ng b 3 pha o chiu gin tip. Cc mc t 1 n 3 nh bi trn Chng trnh iu khin
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Bi tp v hng dn gii bi tp lp trnh PLC S7-300 Bi 8: iu khin 3 bng ti H thng ba bng ti hot ng theo trnh t sau: - Khi nhn nt S1 bng ti M1 hot ng, bng ti M2 v M3 ln lt hot ng sau 5s. - Khi nhn nt S2 bng ti M3 dng, bng tai M2, M1 ln lt dng li sau 5s. Qu trnh iu khin h thng c m t theo gin thi gian sau:
28
K1
K2
K3
F1
F2
F3
29
3. S kt ni PLC
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31
1. S b tr thit b:
out S1
B2
3. S kt ni PLC
S1 Fe B2
24V
I0.0
I0.1
PLC
0V Q0.0 Q0.1
K1
K2
32
33
1. S b tr thit b
out S1
in S2
3. S kt ni PLC
S1 S2
24V
I0.0
I0.1
PLC
0V Q0.0
K1
34
35
Bi tp v hng dn gii bi tp lp trnh PLC S7-300 Bi 11: iu khin dy n hot ng tun t Mt dy gm 5 n hot ng theo nguyn tc sau: Bt h thng bng nt S1, tt bng nt S2, chuyn ch t ng/bng tay (A/M) bng cng tc S3 - Ch t ng: Khi n nt ln cc n sng ln lt t n s 1 n n s 5 v dng li. Khi n nt xung cc n tt dn t n s 5 n n s 1. Thi gian cch nhau gia cc n l 1s - Ch bng tay: Mi ln n nt ln s c thm mt n sng. Mi ln n nt xung s c mt n tt. 1. S b tr dy n:
36
24V
I0.0
I0.1
I0.2
I0.3
I0.4
PLC
0V Q0.0 Q0.1 Q0.2 Q0.3 Q0.4
D1
D2
D3
D4
D5
37
38
39
1. S b tr thit b
26OC
ON
24OC
22OC
21OC
20OC
40
3. S ghp ni PLC
ON OFF UP DOWN
24V
I0.0
I0.1
I0.2
I0.3
PLC
0V Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6
D1
D2
D3
D4
D5
D6
D7
41
42
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44
Bi tp v hng dn gii bi tp lp trnh PLC S7-300 Bi 13: iu khin tay gp sn phm Mt tay gp sn phm hot ng nh sau: H thng hot ng khi nhn nt Mo may v dng khi nhn nt Tat may, khi c s c dng khn cp nhn nt Dung khan cap. Trng thi ban u tay gp nm v tr trn cng (c xc nh bng cm bin v tr Ta) v bn tri (c xc nh bng cm bin v tr Tc). Khi m my, nu ti v tr PDA khng c sn phm bng ti hot ng, nu c sn phm bng ti dng a sn phm ti v tr c xc nh bng cm bin v tr PDA. Nu ti PDA c sn phm th tay gp s i xung v thc hin gp sn phm trong thi gian 1s. Ht thi gian tay gp i ln v tr trn cng v di chuyn sang phi ti v tr c xc nh bng cm bin v tr Td, tay gp i xung di cng v nh sn phm trong thi gian 1s, tay gp t ng i v v tr ban u. Nu ti PDA c sn phm, tay gp thc hin tip chu trnh nh m t. Trong qu trnh ang thc hin vic gp sn phm, nu nhn nt tt my, h thng vn hot ng cho ti ht chu trnh d ri mi dng li v tr ban u. Nu gp s c, nhn nt dng khn cp, h thng s dng tc thi ti v tr . (Bi tp ny c m phng hot ng bng phn mm SPS-VISU nn trong chng trnh iu khin c thm mt s Network dng hin th kt qu v iu khin m hnh)
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Bi tp v hng dn gii bi tp lp trnh PLC S7-300 Bi 14: iu khin dy chuyn ng gi sn phm Mt dy chuyn ng gi 10 sn phm cho mt thng hng gm mt bng ti M1 v mt cm bin S4 m sn phm hot ng theo nguyn tc sau: - Nhn nt S1 bng ti hot ng vn chuyn sn phm vo thng cha, khi 10 sn phm bng ti dng v t khi ng li sau 5s. - Khi nhn nt S2 bng ti dng li sau khi thc hin xong thng hng. - Khi c s c nhn nt S3 h thng dng tc thi v ch hot ng tr li khi nhn nt S1 1. S m phng
55
24V
I0.0
I0.1
I0.2
I0.3
PLC
0V Q0.0 Q0.1
K1
D1
56
57
Bi tp v hng dn gii bi tp lp trnh PLC S7-300 Bi 15: iu khin dy chuyn vn chuyn, rt nguyn liu v ng gi sn phm H thng c m t nh hnh v sau:
H thng lm vic hai ch : - Ch t ng: Bt cng tc A/M v v tr A, h thng nng/h chuyn ng xung v tr di cng, chai c a t kho hng qua bng ti 1. Khi chai chc chn trong h thng nng/h s c a ln v tr trn cng. Ti y co mt xylanh y ra. Bng ti 2,3,4 c nhim v a chai vo v tr rt nguyn liu v ct vo kho hng. - Ch bng tay: Bt cng tc A/M v v tr M. Trn bng iu khin c cc nt dng iu khin h thng theo mun.
58
2. S kt ni PLC:
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63
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Bi tp v hng dn gii bi tp lp trnh PLC S7-300 Bi 16: iu khin thang my vn chuyn hng 4 tng 1. S h thng
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Bi tp v hng dn gii bi tp lp trnh PLC S7-300 Bi 17: iu khin n giao thng ti nt c ngi i b qua ng trng thi ban u n xanh t v n cho ngi i b lun sng. Khi ngi i b n nt xin ng (nm trn ct n) n xanh t tip tc sng thm 15s, sau chuyn n vng 3s v chuyn sang n 14s. n xanh cho ngi i b sng trong thi gian 10s sau khi n nt xin ng 20s. Qu trnh c m t theo gin thi gian nh sau:
72
73
24V
I0.0
PLC
0V Q0.0 Q0.1 Q0.2 Q0.3 Q0.4
D1
D2
D3
D4
D5
74
75
76
Bi tp v hng dn gii bi tp lp trnh PLC S7-300 Bi 18: iu khin n giao thng ti ng t. H thng n giao thng ti mt ng t hot ng theo nguyn tc sau: - n nt S1 h thng hot ng, n nt S2 h thng dng. - Cc n bo c m t theo gin thi gian nh hnh v.
Xanh 1 10s t Vng 1 2s 1 12s t Xanh i b 1 8s i b 1 14s t 24s
Xanh 2 10s t
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82
Bi tp v hng dn gii bi tp lp trnh PLC S7-300 Bi 19: iu khin bnh trn ha cht
ng c trn M S3 Bm A S4 Bm B
Van A S5
Van B
Start Stop
S1 S2
S6
S7
Van x
H thng trn ha cht c thc hin theo nguyn tc sau: - Khi ng h thng bng nt Start S1, dng h thng bng nt Stop S2 - Hai cht lng cng c bm vo bnh trn nh hai bm A v B. My bm ch hot ng sau khi m van c 2s. - Hai cm bin S3 v S4 dng bo trng thi cht lng chy vo bnh. Nu sau khi khi ng 5s m mt trong hai cm bin ny khng pht hin c cht lng chy vo bnh th lp tc dng chng trnh v bo n s c my bm ra bn ngoi.
83
Bi tp v hng dn gii bi tp lp trnh PLC S7-300 - Mt cm bin S5 bo bnh cha y v dng c hai may bm, sau khi my bm dng 2s th kha van bm. - Mt cm bin S6 bo cht lng trong bnh trn bt u cho php ng c trn hot ng v dng trn sau 10s khi cht lng trong bnh y. - Sau khi cht lng trong bnh trn u (ng c trn ngng hot ng). Cht lng trong bnh c x ra ngoi nh van x. Khi cht lng x ht cm bin S7 tc ng v kha van x li. - Qu trnh t ng lp li theo chu trnh m t trn. Nu chu trnh ang thc hin m nhn nt dng th h thng s thc hin ht chu trnh mi dng li.
84
2s
2s t
5s t
t Bnh rng I0.6 t Van x Q0.5 t Dng I0.1 t Mt chu trnh hot ng
85
2. S kt ni PLC
S1 S2 S3 S4 S5 S6 S7
24V
I0.0
I0.1
I0.2
I0.3
I0.5
I0.6
I0.7
PLC
0V Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6
K1
K2
K3
K4
K5
K6
D1
86
87
88
Cc bn tm c phn II nh!
89