You are on page 1of 25

*. Quy trnh sn xut xi mng:Gm 6 giai on sau: - Giai on 1: Khai thc m. - Giai on 2: Gia cng s b nguyn liu.

- Giai on 3: Nghin, sy phi liu sng. - Giai on 4: Nung Clinker. - Giai on 5: Nghin xi mng. - Giai on 6: ng gi xi mng. *. Giai on 1: Khai thc m.Xc nh ngun khong sn,thm d a hnh v nh gi cht lng. *. Giai on 2: Gia cng s b nguyn liu. vi, t st, qung stc vn chuyn t m khai thc v nh my thng dngvin tng c kch thc ln, nn phi c p nh trc tin cho vic nghin, sy kh,chuyn ti v tn tr.Vt liu sau khi c p nh v c ht ng u nn gim c hin tng phn li ca ht khc nhau trong qu trnh vn chuyn v tn tr, c li cho vic to ra thnh phnliu sng v s phi liu c chnh xc. Nhng trong sn xut xi mng ht ca vt liul ht va, nu ht qu nh s lm cho h thng p nh phc tp thm *. My p nh: p nh l qu trnh lm gim nh ht ca vt liu bng phng php c hc.Trc y, p nh c chia lm 3 giai on l p th, p va v p nh. Hin nay chp dng mt giai on p nh t c ng knh ht l 1100mm, c khi cn nh hn25mm. Nh vy, h thng p nh c n gin i rt nhiu, khng nhng gim cvn u t, gim nhim m cn nng cao hiu sut lao ng. *. Thit b p nh:C nhiu kiu thit b p nh nh: kiu hm, kiu ci xay, kiu trc cn, kiu baTuthuc vo iu kin kinh t v trnh k thut ca tng nc m s dng thit b p nh ph hp mang li hiu qu kinh t cao v d vn hnh, sa cha.Thng th cc nh my s dng my p nh kiu ba n quay p nh vi,Mergel, than, Clinkeru im ca loi my ny nng lc sn xut ln, t sut p nh cao,cu to n gin, thn my nh, ht ng u, d thay th linh kin. Tuy nhin n cngc nhng nhc im l: u ba, rnh rng lc, tm lt

chng b mi mn; khi sn xutto nhiu bi; khng thch hp p nh cc vt liu b m t hoc vt liu dnh. *. Giai on 3: Nghin, sy phi liu sng. *. Sy phi liu sng:Phi liu c nh lng gm vi, t st s c np vo my nghin ng. Ti yphi liu c nghin v sy kh bng kh thi t l nung. Sau khi sy th lng nc ctrong nguyn liu, ch yu l trong t st gim xung rt nhiu, to iu kin cho cc giaion sau nh nung Clinker, tn tr xi mng. *. Nghin phi liu sng:S dng phng php nghin bi nghin phi liu sng, t l chiu di v ng knh camy nghin bi l 3:1. c im ca my nghin bi thp l:1. p dng rng ri trong vic nghin vt liu rn, nng lc sn xut ln.2. Khi ht liu vo l 20 30mm th nh ca sn phm c th t ti 0,1mm.3. C th tin hnh nghin, sy cng mt lc.4. Kt cu n gin, d kim tra, d thay th linh kin.5. Vn hnh tt.6. Pht ra ting n kh ln khi vn hnh, tiu hao nhiu nng lng trong mt n v snxut. *. Giai on 4: Nung Clinker.Clinker l sn phm nung thiu kt 1450oC ca vi, t st v mt s ph gia iuchnh.Nung Clinker xi mng l khu then cht trong sn xut xi mng. Nhit ca vt liu t 1300 1450 1300oC l tin hnh nung Clinker. Khi nhit ca vt liu t mc trn thcc cht st nhm 4 canxi, nhm 3 canxi, oxit magie v cc cht kim bt u nng chy;oxit canxi, silic 2 canxi ho vo trong pha lng.Trong pha lng, oxit canxi, silic 2 canxi xy ra phn ng to thnh silic 3 canxi, y l qutrnh hp th vi. Khi t 1450oC vi t do c hp th y .Phn ng: 2CaO.SiO2+CaO 3CaO.SiO2 Qu trnh gim nhit t 1450 1300oC l qu trnh hon thin tinh th Alite, cho ti1300oC th pha lng bt u ng kt, phn ng to thnh silic 3 canxi cng kt thc. Lcny trong vt liu cn mt s oxit canxi cha ho hp vi silic 2 canxi, gi l oxit canxi t do.Sau khi nung thnh Clinker phi tin hnh lm ngui. Mc ch l tng cht lngClinker, nng cao tnh d nghin, thu hi nhit d ca Clinker, gim hao nhit, nng hiusut nhit ca h thng nung, gim nhit Clinker, thun tin cho vic tn tr, vn hnhv nghin Clinker.

Mnh lm r ch ny nha:

Nhng thit b h tr t lc cho vn hnh l nung Clinker

Trong dy chuyn sn xut xi mng ng b, l nung c xem l tri tim ca Nh my, vn tit kim chi ph, an ton v cht lng sn phm tt u ph thuc nhiu vo cng on quan trong ny. L nung tim n nhiu ri ro cng nh chi ph bo dng cao trong thi gian di. l nung c vn hnh trng thi tt nht, vt nng sut thit k cng duy tr thi gian vn hnh di, tui th gch chu la cao. Ngoi nhng vn c lin quan v h thng ln nh kho ng nht nguyn liu phi tt, silo ng nht bt liu phi m bo ng nht tt, ngun nguyn liu tt, h thng l, ghi lm ngui v h thng thp trao i nhit phi tt cn c cc thit ph ph tr i km gip ngi vn hnh hiu r v nm bt c cc trng thi ca l nung:

1. H thng phn tch kh:

H thng phn tch kh trong nh my l mt h thng cc k quan trng nhm mc ch gim st lin tc nng kh trong qu trnh vn hnh sn xut. Ngoi chc bo v an ton trong vn hnh, h thng phn tch kh gim st c nng kh thi ra mi trng v c bit phc v vn hnh tt dy chuyn thit b. Ti u ha tnh trng lm vic ca dy chuyn cng ngh. H thng phn tch kh c xem nh l "tai mt" ca ngi vn hnh. Trong cng on l nung Clinker, h thng phn tch kh c s dng kh ph bin. i vi nhng cng h l hin i, nng sut ln, h thng phn tch kh thng thng c lp t 4 v tr quan trng phc v vn hnh v phng chng chy n. Khu vc u l, (1 b) thp trao i nhit (2 b) v sau thp (1 b). Nu ton b h thng phn tch kh lm vic tt, ngi vn hnh s nm bt c tnh trng ca l nung v duy tr l nung hot ng trng thi tt nht, gim st c qu trnh tc thp, gim st c hm lng O2, CO v NOx trong l, hn na bo v tt cho lc bi in cng nh tng tui th gch chu la. Trn c s ngi vn hnh s tit kim c nhin liu t cho qu trnh nung Clinker. i vi cc h thng l ca Chu u, thng thng b tr y cc phn tch kh ti cc v tr cn ly mu v phn tch, i vi cc l nung ca Trung Quc thit k, a phn ch s dng mt b phn tch kh sau thp bo v lc bi in, khng b tr ti u l cng nh v tr trn thp trao i nhit, gy rt kh khn cho ngi vn hnh.

Hin nay rt nhiu nh my, c bit l cc l nung c thit k v cung cp t Trung Quc, h thng phn tch kh hon ton khng lm vic, do vy rt d xy ra

chy n lc bi in khi hm lng CO cao. Ngi vn hnh ch da vo kinh nghim, khng ti u ha trong qu trnh vn hnh l nung. n thi im hin nay, ti Vit Nam cng nh trn th gii, rt nhiu nh my b chy n lc bi in v n thp trao i nhit gy cht ngi v thit hi rt ln trong sn xut, thit ngh cn phi a h thng phn tch kh vo danh mc kim nh an ton bt buc trong sn xut. 2. Camera l nung v Cooler: Camera l nung v Cooler l nhng thit b ph tr h tr c lc cho vic vn hnh, gim st qu trnh chy bn trong l nung, gim st hnh dng ngn la, mc bm dnh ti ghi lm ngui, mc bm cola ti u ra clinker, nhn nh c cht lng Clinker sp ra l. Ngoi ra, c mt s trng hp, gip ngi vn hnh thy c cc tng cola ln i ra l c th gy nguy him cho ghi lm ngui cng nh my p ba. Nu Camera lm vic tt, hin th r nt bn trong l, s gip ngi vn hnh bit c mc chy bn trong l cng nh cht lng Clinker u ra.

Camera SLK hng Thermoteknix

Vi cng ngh ngy nay, rt nhiu hng sn xut camera l c tch hp o nhit bng hng ngoi, o nhit hu ht cc khu vc hin th trn camera, gim st c nhit Zone nung, nhit vi t, nhit Clinker ra l, nh gi mc nngngui ca l, trnh trng hp qu nhit cng nh ngui l gy cola v khng t c cht lng sn phm... Mt s nh my s dng cc Camrera ca Trung Quc sn xut, cht lng rt thp, thit b bo v v lm mt camera rt km dn n sau thi gian vn hnh, camera b chy hoc hng khng s dng c, lm cho ngi vn hnh b "m" trong qu trnh vn hnh l nung. 3. Pyrometer o nhit Zone nung: Pyrometer l mt thit b n gin r tin, tui th cao nhng phc v rt tt gim st nhit Zone nung, nu nh nh my khng s dng camera c h tr o nhit a im bn trong l, gii php s dng Pyrometer l rt hp l, tuy nhin hin nay rt nhiu nh my c bit l cng ngh l nung ca Trung Quc hu nh khng s dng o nhit Zone nung, gy rt kh khn trong qu trnh vn hnh l cng nh tit kim nhin liu trong qu trnh sn xut Clinker. gim st nhit Zone nung, ngi vn hnh thng s dng trc tham chiu BZT ( Burning Zone Temperature ) bao gm: Dng l, Nhit Zone nung bng Pyrometer, NOx trong l. Ba yu t ny nh gi tnh trng ca l nung, ngi vn hnh da vo iu chnh than, cp liu cho ph hp v duy tr l nung hot ng n nh. Hu nh cc nh my do Trung Quc thit k u khng c Pyrometer, phn tch kh u l o nng NOx, ngi vn hnh ch da vo yu t dng l kt hp vi Camera l v km theo kinh nghim vn hnh. Yu t ny rt kh chun on ng c tnh trng bn trong l iu chnh nhin liu v cp liu cho ph hp. Nh vy rt d hiu v sao cc l nung ca Trung Quc thng thng c cht lng sn phm khng n nh.

4. Kiln Shell Scanner - My qut nhit v l: My qut nhit v l l mt thit b khng th thiu trong qu trnh vn hnh l nung Clinker, gim st lin tc v thng xuyn v l trong sut qu trnh vn hnh. Hin th mc bm dnh Cola trong l, gim st nhit v l. Ngoi ra mt s my qut nhit v l cn gim st trt ca vnh bng a l v o c b dy ca gch chu la cng nh dy ca Cola. Nu khng c my qut nhit v l, coi nh chng ta mt i mt thit b gim st c lc phc v qu trnh vn hnh.

My qut nhit v l ca Thermoteknix Hin nay hu ht nhiu ngi c suy ngh rng my qut nhit v l ch c nhim v gim st nhit v l v thng thng c tnh nng ging nhau, tuy nhin cc bn nn bit rng n c nhiu tnh nng hn bn ngh cng nh rt khc nhau v mc hin th gim st. iu rt quan trng i vi my qut nhit v l l loi u qut v phn mm h tr i km. Mt s thng s ca my qut cn c quan tm nh: Tn s qut, s ln ly mu trn mt ln qut v gc qut km theo l phn mm h tr tt c cc im qut xa hay gn l ging nhau.

i vi my qut ca hng Thermoteknix h TK50 c cc thng s sau: Tn s qut: 30Hz, S ln ly mu trn mt ln qut: 2048 mu, Gc qut: 120 . Phn mm s dng: PosiTrak

Vi h my qut ny, v tr t u qut khng quan trng, Thermoteknix s dng phn mm PosiTrak nn tt c cc im hin th u ging nhau, hn na do s ln ly mu ln (2048 mu ) nn ton b cc im trn v l u c hin th nhit trn my tnh.

i vi cc loi my qut ca Trung Quc, tn s qut rt thp, 20Hz; s ln ly mu trn mt chu k qut: 256; gc qut: 90 , do vy s c rt nhiu im nh trn v l bn khng th nhn thy, nu v tnh im v l ri vo , coi nh khng gim st c. Ngoi ra cc im nh hin th trn my tnh khng ging nhau, im gn u qut nh hn cc im xa u qut v khng tuyn tnh. Ngoi ra h thng my qut hin i, c km theo thit b gim st trt ca vnh bng a, qua bo v tt hn cho v l. i vi phn mm ca Thermoteknix, c gim st b dy ca gch chu la, b day ca cola trong l, gip ngi vn hnh nm vng c cc ri ro ri gch chu la cng nh quyt nh k hn sa cha ln cho l nung. 5. Cc thit b o nhit v p sut: Thit b o nhit v p sut l nhng thit b khng th thiu trong qu trnh vn hnh l nung v ghi lm ngui, y l nhng thit b gim st phc v rt tt cho qu trnh vn hnh. Phn nh nhanh nht tnh trng ca thp, l cng nh ghi lm ngui. c bit cc thit b o nhit v p sut ti bung khi, ng xung liu, u ra Calciner, nhit gi 2, nhit gi 3, p sut Kiln Hook.

6. Cn nh lng cp liu l: Nu mt l nung c cp liu bi mt h thng cn nh lng chnh xc v c hiu chun Online th khng c g bng, qua ngi vn hnh s bit c mt lng liu chnh xc c cp vo l v t s dng than, gi v tc l cho ph hp, t gi c n nh nhit thp cng nh dng l nung. Nu h thng cn c h tr hiu chun Online, thi thong ngi vn hnh chy hiu chun Online kim tra chnh xc ca cn v t ng hiu chun li cn. Nu h thng cn chnh xc s gip cho vic kim tra tiu hao nguyn nhin liu trong qu trnh sn xut Clinker. Ngy nay thng thng c hai loi cn cp liu l s dng ph bin, cn loi Solid Flow Meter v cn bng nh lng thng thng. Vi loi cn Solid Flow Meter c sai s cao hn cn bng nh lng, tuy nhin n nh hn v trnh c cc trng hp tro liu ra ngoi nh cn bng nh lng thng thng. Cn Solid Flow Meter vn l mt la chn hp l hn cho vic nh lng cc dng bt liu mn. 7. Cn nh lng cp than cho l v Calciner: y l hai h thng cn c bit rt quan trng trong vn hnh l nung Clinker, hu ht cc nh my sn xut u au u v h thng cn ny. H thng cn ny i hi chnh xc cao v tuyn tnh, c nh vy mi gip ngi vn hnh ti u ha c l nung, m bo c an ton cng nh gim tiu hao nhit trong sn xut.

Cn Multicor ca hng Schenck

Cn Roto Weight Feeder DRW ca Pfister Hin nay trn th trng Vit Nam, ang s dng mt s loi cn nh cn a quay ca Pfister Roto Weight Feeder DRW, cn a quay ca Trung Quc, cn Multicor ca Schenck v mt s loi cn Multicor ca Trung Quc ch to. i vi cc loi cn ca hng Schenck v Pfister rt chnh xc, tuy nhin i hi nghim ngt v vn hnh, bo dng sa cha v hiu chun nh k. Ngoi ra mt s nh my cn c h thng Prehopper hiu chun Online, hiu chun cn t ng, y l mt gii php rt tt phc v vn hnh l nung. Khi h thng cn cp liu cho l v h thng cn than chnh xc th mi c th thc hin ti u ha l nung cng nh kim tra tiu hao nng lng nh my.

*. Giai on 5: Nghin xi mng.Sau khi lm ngui, Clinker c chuyn ln xilo Clinker. T y, Clinker c np vo mynghin xi mng cng thch anh v cc ph gia iu chnh; h thng nghin s b c thit blc bi hiu sut cao.Mc ch ca vic nghin xi mng: c 2 mc ch Xi mng cng mn th cng tng din tch b mt. Tng tnh nng thu phn ho rt mnh, n bao bc ct sn trong b tng v dnh kt livi nhau.Nhng thc t nu nghin qu mn s gim sn lng ca my nghin, tng tiu hao innng. ng thi, kch c ht cng mn th khi tn tr d mt

i hot tnh, gim bn vngca b tng. V vy mn ca xi mng c khng ch trong khong 88m, d trn rykhong 510%.3.3.6. Giai on 6: ng gi xi mng.Sau khi nghin, xi mng cha th xut xng ngay m phi qua tn tr trung gian. Tn tr xi mng c tc dng nh sau: Khng ch nghim ngt cht lng xi mng. Ci thin cht lng xi mng.Xi mng xut xng c 2 kiu: xi mng bao v xi mng ri. Xi mng bao l dng my ngbao xi mng vo ti giy. My ng bao c 2 loi chnh: my ng bao quay trn v my ng bao c nh. Vic ng xi mng ri v vn ti xi mng ri phi s dng my ng vxe chuyn dng. y l nhng qu trnh c bn ca quy trnh sn xut xi mng.(y l m hnh caLuksvaxi.

Quy Trnh Sn Xut Ca Nh My Xi Mng Sng Thao Vi dy chuyn cng ngh hin i theo phng php kh, c h thng Cycln trao i nhit 5 tng v Calciner. Cht lng xi mng PCB 40 ca Cng ty c phn xi mng Sng Thao m bo ph hp tiu chun TCVN 6260:1997.

nh my Xi mng Sng Thao

QU TRNH SN XUT CHNH 1- p vi: vi khai thc ti m vi Ninh Dn vi kch thc cc 1000 x 1000 x1000mm c t t ti trng trn 30 tn vn chuyn ti trm p vi t trn i g Gianh cch m vi 300 1000 m v pha Ty Bc. Qua phu tip nhn v cp liu tm, vi c p trong my p ba PCF 2018, cng sut 400T/h n kch thc cc 75 mm. Ti trm p b tr mt lc bi ti cng sut 22.680 m3/h thu hi bi v b tr cu trc sc nng 30 tn phc v cho cng tc sa cha my p ba v thit b ca trm. 2 - Vn chuyn v cha vi: vi p c bng ti vn chuyn v kho cha vi. S dng kho cha vi kiu trn, ng knh ray 80 m, sc cha hu ch 23.000 tn m bo d tr vi cho 7,2 ngy sn xut. Thit b ri liu kiu cn ri quay trn cng sut 400T/h cht ng vi thnh dng vnh khn quanh kho. vi c ly i cung cp cho cng on nghin phi liu nh thit b cu rt kiu cn gt quay trn quanh kho, cng sut 250T/h.

Vi hnh thc cht ng quanh kho v rt liu theo mt ct ngang nn vi c ng nht s b trc khi a i gia cng nghin. 3- p st, st cao silc v tip nhn than, pyrit: st v cao silc Ninh Dn sau khi khai thc ti cc m c kch thc cc 300mm c t t ti trng 20 tn vn chuyn n trm p st cng t trn i g Gianh cnh trm p vi, lin k vi nh my. Qua phu tip nhn v cp liu tm , st v cao silic c cn trong my cn hai trc c rng F 1250 x 1200 mm cng sut 120T/h n kch thc cc 50 mm. Sau khi p st, cao silic c bng ti vn chuyn n my ri liu cng sut 120 200 T/ h v c ri thnh nhng ng ring bit vo kho tng hp nh Stacker chy dc kho. Than cm v Pyrit ( qung st) vn chuyn v nh my bng t t , qua phu tip nhn t cnh trm p st v c bng ti ( dng chung cho vn chuyn st v st cao silic) vn chuyn n kho tng hp. 4- Kho tng hp: st, st cao silic, than cm 4aHG v 3bHG, pyrit ( qung st) t trm p st v phu tip nhn than, c bng ti vn chuyn n kho tng hp. Kho tng hp dng di vi kch thc rng 46,5m, di 198m. Nguyn liu c thit b ri liu cng sut 120 200T/h ri thnh tng ng dc kho, gm: * st: * Cao silic: * Than cm: * Py rit ( qung st): 6.600T d tr: 10,9 ngy sn xut. 3.300 T d tr: 21.6 ngy sn xut. 10.300T 1.500T d tr: 33.9 ngy sn xut. d tr: 43.8 ngy sn xut.

st, Cao silic, than cm c ln lt ly i nh thit b rt liu bn cng sut 80T/h ( cho than), 120T/h ( cho nguyn liu khc) v c cc bng ti vn chuyn st, cao silic, pyrit ( qung st) n trm cn ong nghin liu v vn chuyn than cm n nh nghin than. 5 - Cn ong nguyn liu: Cc nguyn liu vi t kho vi, Cao silic, pyrit ( qung st) t kho tng hp c ly i nh cc thit b rt liu v vn chuyn bng bng ti np trc

tip vo cc Sil ca trm cn ong liu gm: - Sil vi sc cha : - Sil st sc cha: - Sil cao silic sc cha: 660T d tr 4,6 h sn xut. 250T d tr 10 h sn xut. 250T d tr 1,5 ngy sn xut.

- Sil py rit( qung st)sc cha: 300T d tr 8.76 ngy sn xut. Di Sil vi v Pyrit ( qung st) t cc cn bng nh lng bng cao su v di Sil st, cao silic t cp liu tm v cc cn bng nh lng nh lng cc nguyn liu theo bi phi liu nh, sau c bng ti vn chuyn n nh nghin liu. 6- Nghin liu: Nguyn liu sau khi cn nh lng theo t l phi liu c bng ti vn chuyn n h thng nghin sy phi liu bng my nghin ng LM38.4 cng sut 200T/h. tit kim nng lng, tc nhn sy s dng l kh thi t thp trao i nhit. Phi liu nghin c a ln h thng phn ly SlS3750 hiu sut cao phn tch, cc ht mn c ht ln theo dng kh v c thu hi ti b Cyclon v lc bi in cng sut 480.000 m3/ h v c cc vt ti, bng co, bng ti cao su vn chuyn n gu nng np vo si l ng nht phi liu. Vi liu cha t mn t thit b phn ly c vn ch uyn tr li my nghin tip tc nghin. cung cp tc nhn kh nng cho khu nghin liu trong giai on bt u chy sy l quay, trang b bung t ph s dng du izen cho h thng nghin liu. Phi liu sau khi nghin t c cc yu cu sau: * mn: < 12% trn sng R008. * m phi liu nh hn: < 1%. 7- Cha v ng nht phi liu: Phi liu sau khi nghin c cc vt ti, bng ti cao su v gu nng vn chuyn v np vo si l ng nht phi liu. Si l ng nht phi liu c F 15 m, chiu cao 53 m, kt cu b tng ct thp, sc cha 8.000 tn, m bo d tr cho 2 ngy sn xut. Si l ng nht phi liu c thit k vi kt cu cn y si l v h thng

sc kh nhm to dng phi liu ho trn lm ng nht phi liu khi di chuyn n y si l. ng thi phi liu t y si l c 6 mng kh ng b tr di y si l rt ra v vn chuyn n bung trn t di y si l nhm tng cng s ng nht. Phi liu t bung trn c rt ra theo t l nh nh lu lng k v c gu nng B630x89,26m vn chuyn np vo thp trao i nhit. 8- H thng l quay: H thng l quay bao gm thp trao i nhit 5 tng 1 nhnh, c bung phn hu CaCO3v l quay cng sut 2.500T.Clanhker/ngy( Max 2.700Tclinker/ngy). Bung phn hu ( Calciner) c t hon ton bng than cm 4aHG v 3bHG v c cung cp khng kh nng t chy than cm t kh nng ca thit b lm ngui kiu ghi thng qua ng gi ba. L quay c ng knh trong l 4,00m, chiu di 60 m vi gc nghing 3,5% c t trn ba b . Nhin liu s dng cho l quay cng l than cm 4aHG v 3bHG. T l than cm s dng cho bung phn hu ( Calciner) l 55 - 60% v cho l quay l 40-45%. Nhit tiu th cho sn xut clinker l 750 kcal/kg. Kh thi ra t thp trao i nhit qua thp iu ho v c tn dng cho qu trnh nghin sy phi liu ti my nghin ng. 9- Lm ngui Clinker: Clinker ra khi l quay c nhit khong 131oC c lm ngui nh thit b lm ngui clinker kiu ghi 142GC1, din tch ghi 61,2 m 2, cng sut 2.500TClinker/ngy ( Max 2.700T clinker/ngy). Clinker c lm ngui n nhit 65oC + nhit mi trng v c bng ti xch gu vn chuyn n si l Clinker. Mt lc bi in cng sut 315.000m3/h s c s dng thu hi bi t kh thi, kh thi ra khi lc bi in co nng bi 50 mg/Nm 3 trong iu kin hot ng bnh thng. Mt phn kh thi t ng ra ca lc bi in s c s dng sy than

trong nghin than. 10- Nghin than: Than cm Qung Ninh loi 4aHG v 3bHG c nghin mn v sy kh trc khi cung cp cho h thng l quay. Than cm c nghin sy kt hp bng my nghin ng LM32.2D cng sut 20T/ h hot ng chu trnh kn cng thit b phn ly LSKS hiu sut cao. qu trnh thc hin nh sau: Than cm 4aHG v 3bHG vi kch thc ht 15 mm, m 12% t bun ke cha trong nh nghin than c nh lng v np vo my nghin ng cng sut 20T/h. Ti y than c nghin mn v kt hp sy bng tc nhn sy l kh thi nng t thit b lm ngui Clinker. Than nghin c a vo thit b phn ly cng sut 20T/h phn tch. Vi than t mn 2% trn sng 0,09 mm theo dng kh i vo Cyclon v lc bi ti cng sut 99.000 m3/ h thu hi than mn v lm sch kh thi. Hm lng bi trong kh thi khi ra khi lc bi 50 mg/Nm3 trong iu kin hot ng bnh thng. Vi than cha t mn t thit b phn ly c vn chuyn tr li my nghin bi tip tc nghin. Mt bung t ph t bng du izen c trang b cung cp nhit cho khu nghin sy than trong giai on nhm sy v l quay. Than mn sau nghin sy cn t yu cu : - m: - mn: 1% 2% trn sng 0,09 mm.

Than su khi nghin sy c cha trong hai bun ke F 4000 mm, sc cha 50 tn. T bun ke cha, than mn c nh lng thit b cn Coriolis v c cc qut root vn chuyn n cung cp cho l quay v bung phn hu ( Calciner). Vi mc ch an ton, thit b chng chy ( CO2) c trang b cho bunke than v lc bi ti v trang b ng cu ho cho nh nghin than. 11- Si l Clinker: Clinker sau khi qua thit lm ngui kiu ghi c vn chuyn ti si l Clinker

bng bng ti xch gu B 630x118670 mm. Clinker c cha trong mt si l F 30 x 41,2 m, kt cu b tng ct thp , sc cha 30.000 tn m bo d tr cho 12 ngy sn xut . y si l Clinker b tr cc ca tho, di mi ca tho b tr van rt Clinker. Clinker rt ra t si l c tp hp 3 bng ti chu nhit, sau c cc bng ti tp trung vn chuyn n trm cn ong nghin xi mng. Mt si l nh sc cha 1.000 tn c s dng cha Clinker th phm. y si l Clinker th phm c hai ng ra. + Mt ng ra cp cho t t . + Mt ng ra cp Clinker th phm vo bng ti vn chuyn Clinker chnh phm cung cp cho cng on nghin xi mng. 12- p thch cao v ph gia: Ph gia v thch cao c kch thc cc 300 mm vn chuyn v nh my bng t n kho ph gia v bi cha thch cao ln cn trm p ph gia. Ph gia v thch cao c xe xc lt ( hoc t t ) np vo phiu tip nhn, qua bng ti xch tm BL 1250 x 7700 mm n my p ba PCF 1412 cng sut 60-80T/h v c p nh n kch thc 25mm. Ph gia, thch cao p c bng ti cao su, gu nng vn chuyn vo bun ke ph gia v bun ke thch cao ca trm cn ong nghin xi mng. 13- Cn ong nghin xi mng: Clinker t si l clinker c h thng bng ti vn chuyn n bun ke Clinker ti trm cn ong nghin xi mng . Thch cao v ph gia t kho v bi c p bng my p ba cng sut 60 - 80T/h v c gu nng np vo cc bun ke cha. Trm cn ong nghin xi mng b tr 3 bun ke: + Bun ke Clinker: + Bun ke ph gia: sc cha 400 tn, d tr cho 4 gi sn xut. sc cha 230 tn, d tr cho 11.74 gi sn xut.

+ Bun ke thch cao: sc cha 230 tn, d tr cho 1.71 ngy sn xut. Di cc bun ke t cc thit b cn bng nh lng cho Clinker, ph gia v thch cao cung cp h thng nghin. 14- Nghin xi mng:

Clinker, ph gia v thch cao c nghin trong my nghin ng LM46.2+2C cng thit b phn ly hiu sut cao. H thng nghin xi mng c cng sut 140T/h, nghin sn phm t mn 3300 cm2/g ( Blaine). Qu trnh nghin xi mng thc hin nh sau: Clinker, ph gia v thch cao sau khi nh lng c cc bng ti cao su, gu nng vn chuyn n np vo my nghin ng cng sut 140 T/ h. Xi mng nghin c a vo thit b phn ly cng sut 160T/h phn tch. Vi xi mng t mn 5% trn sng 0,09 mm theo dng kh i vo lc bi ti cng sut 430.000 m3/ h thu hi xi mng v lm sch kh thi. Hm lng bi trong kh thi khi ra khi lc bi 50mg/Nm3 trong iu kin hot ng bnh thng. Xi mng t mn c thu hi lc bi ti v c cc mng kh ng vn chuyn n gu nng v a ln cc Si l cha xi mng. Vi xi mng cha t mn yu cu sau khi qua thit b phn ly c vn chuyn tr li my nghin nghin tip. 15- Cha v xut xi mng ri: Xi mng ri thnh phm c cha trong hai xi l xi mng F 22,5x42m, sc cha mi ci 12.000 tn, d tr cho 5,9 ngy sn xut. Tng t kt cu ca si l ng nht phi liu, si l xi mng c thit k vi kt cu cn y si l nhm to dng ho trn lm ng nht xi mng khi di chuyn n y si l . ng thi xi mng t y si l c cc mng kh ng rt ra v vn chuyn n bung trn t di y si l nhm tng cng s ng nht xi mng. y bung trn b tr hai nhnh ra. Mt nhnh cung cp xi mng cho thit b xut xi mng ri cng sut 100T/h b tr ngay di y si l, mt nhnh cho mng kh ng vn chuyn xi mng bt n nh ng bao. 16- ng bao v xut xi mng bao: - ng bao v xut xi mng bao cho t trang b hai dy chuyn ng bao v xut xi mng bao cho t ng b vi hai my ng bao 8 vi cng sut 80 - 100T/h. Qu trnh ng bao trn mi dy chuyn thc hin nh sau: Xi mng bt t hai si l xi mng chuyn sang c gu nng vo sng

rung cng sut 120T/h. Qua sng rung xi mng c cha trong bun ke sc cha 30T, v c cp liu kiu tang quay cp cho my ng bao 8 vi kiu quay trn. Xi mng ng bao qua thit b lm sch bao. Vi nhng bao khng t tiu chun trng lng c loi ra v thu hi li xi mng. Vi cc bao xi mng t tiu chun c cc bng ti phng vn chuyn n thit b xut xi mng bao cho t cng sut 100T/h. Vi hai dy chuyn ng bao trang b 4 thit b xut xi mng bao cho t. 17- Cung cp kh nn phc v sn xut: Nhu cu kh nn cho nh my nh sau:

M s

B phn, cng on

Tiu th kh nn

( m3/pht) 02 p vi 2,07 05 ng nht s b vi 0,2 06/18 Kho tng hp 0,4 12a Trm cn ong nguyn liu 0,74 12/16 Nghin liu 0,77 13/14 Sil ng nht phi liu 1,014 15c Thp trao i nhit 15 15a Lm ngui Clinker 0,8 19 Nghin than 3,7 21 p thch cao 1,2 22 Si l clinker 4,33 24a Cn ong nghin xi mng 1,11 24 Nghin xi mng 1,54 25/27 Cha xi mng v xut xi mng ri 1,66 26 ng bao xi mng 3,52 Nhu cu khc 1,5 Tng 40,754 Trang b h thng trm khi nn gm 5 my nn kh vi cng sut 20.6 m 3/ pht ( Bao gm c d phng) s p ng nhu cu phc v cho sn xut ca nh my.

Cng ty c phn xi mng Sng Thao

You might also like