thiết kế Đồ án chi tiết máy truc vít bánh vít

n Chi Tit My
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GVHD: Trn Ngc Nhun
TRNG I HC NHA TRANG

KHOA C KH
B MN THIT K MY
N MN HC:CHI
TIT MY
Sinh vin thc hin:TRN VN ON . MSSV:52130332

L THNH T .MSSV :52130334
Ngnh o to:Cng ngh k thut t
Gio vin hng dn:PGS.TS Nguyn Hu Lc.
Ngy hon thnh:
Ngy bo v:
TI
s 16: THIT
K H THNG DN C KH
H THNG BNG TI
F
v
H thng dn ng thng trn gm:

1- ng c in; 2- Khp ni ; 3- Hp gim Trc vt bnh vt 1 cp;
xch; 5- bng ti.
4- B truyn
S liu thit k:
Lc vng nh mc trn tang, P=10 (KN) :
Vn tc vng bng ti, v =0,8 (m/s):
Thi gian phc v, L(nm)=15 250 ngy 3 ca 3 gi :
Tnh cht ti trng : tnh
YU CU
01 thuyt minh, 01 bn v lp A0; 01 bn v chi tit.
SVTH: Trn Vn on MSSV:52130332
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NI DUNG THUYT MINH

1. Xc nh cng sut ng c v phn b t s truyn cho h thng truyn ng.
2. Tnh ton thit k cc chi tit my:
a. Tnh ton cc b truyn h (xch).
b. Tnh cc b truyn trong hp gim tc (trc vt bnh vt 1 cp).
c. V s lc tc dng ln cc b truyn v tnh gi tr cc lc
d. Tnh ton thit k trc v then.
e. Chn ln v ni trc.
f. Chn thn my, bu lng v cc chi tit ph khc.
3. Chn dung sai lp ghp.
4. Ti liu tham kho.
MC LC
Trang
MC LC ................................................................................................................................. 3
LI NI U .......................................................................................................................... 5
PHN 1: XC NH CNG SUT NG C V PHN PHI T S TRUYN .......... 6
1.1. Chn ng c ................................................................................................................... 6
1.2. Phn b t s truyn ......................................................................................................... 7
1.3. Bng c tnh.................................................................................................................... 8
PHN 2: TNH TON THIT K CC CHI TIT MY ...................................................... 9
2.1. THIT K B TRUYN XCH NG CON LN ......................................................... 9
2.1.1. Xc nh thng s xch v b truyn ......................................................................... 10
2.1.2. Tnh kim nghim xch v bn ............................................................................. 11
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2.1.3. ng knh a xch .................................................................................................. 11

2.1.4. Xc nh lc tc dng ln trc .................................................................................. 12
2.2. THIT K B TRUYN BNH RNG ....................................................................... 12
2.2.1. Cp chm:bnh rng tr rng nghing ...................................................................... 12
2.2.1.1. Chn vt liu ...................................................................................................... 12
2.2.1.2. Xc nh h s tui th ..................................................................................... 13
2.2.1.3. Gii hn mi tip xc v gii hn mi un ....................................................... 14
2.2.1.4. ng sut cho php ............................................................................................. 14
2.2.1.5. Chn h s.......................................................................................................... 15
2.2.1.6. Xc nh s b khong cch trc ....................................................................... 15
2.2.1.7. Modun rng, gc nghing rng, t s truyn ...................................................... 15
2.2.1.8. Cc thng s hnh hc ch yu b truyn bnh rng ......................................... 16
2.2.1.9. Gi tr cc lc tc dng ln b truyn ................................................................ 16
2.2.1.10. Chn cp chnh xc theo vn tc vng bnh rng ........................................... 17
2.2.1.11. Chn h s ti trng ng ................................................................................ 17
2.2.1.12. Kim nghim bn ........................................................................................ 18
2.2.1.13. Cc thng s v kch thc b truyn bnh rng nghing ............................... 19
2.2.2. Cp nhanh: bnh rng tr rng nghing .................................................................... 20
2.2.2.1. Chn vt liu ...................................................................................................... 21
2.2.2.2. Xc nh h s tui th ..................................................................................... 21
2.2.2.3. Gii hn mi tip xc v gii hn mi un ....................................................... 21
2.2.2.4. ng sut cho php ............................................................................................. 22
2.2.2.5. Chn h s.......................................................................................................... 22
2.2.2.6. Xc nh s b khong cch trc ....................................................................... 23
2.2.2.7. Modun rng, gc nghing rng, t s truyn ...................................................... 23
2.2.2.8. Cc thng s hnh hc ch yu b truyn bnh rng ......................................... 24
2.2.2.9. Gi tr cc lc tc dng ln b truyn ................................................................ 34
2.2.2.10. Chn cp chnh xc theo vn tc vng bnh rng ........................................... 24
2.2.2.11. Chn h s ti trng ng ................................................................................ 24
2.2.2.12. Kim nghim bn ........................................................................................ 25
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2.2.2.13. Cc thng s v kch thc b truyn bnh rng nghing ............................... 26

2.3. THIT K TRC CHN THEN ................................................................................. 26
2.3.1. Chn vt liu ch to cc trc ................................................................................... 26
2.3.2. Xc nh khong cch gia cc gi v im t lc ............................................ 27
2.3.3. Xc nh lc tc dng ln trc .................................................................................. 27
2.3.4. Chn then bng v kim nghim then ....................................................................... 36
2.3.5. Kim nghim trc ...................................................................................................... 37
2.4. TNH TON LN NI TRC ................................................................................ 38
2.4.1. Tnh chn ni trc n hi ........................................................................................ 38
2.4.2. Tnh chn ln .......................................................................................................... 39
PHN 3: CHN THN MY, BULONG V CC CHI TIT PH .................................... 46
1. Xc nh kch thc ca v hp .......................................................................................... 46
2. Cc chi tit ph khc............................................................................................................ 47
3. Chn Bulong ........................................................................................................................ 50
4. Dung sai v lp ghp............................................................................................................ 54
TI LIU THAM KHO ......................................................................................................... 55
LI NI U
Thit k v pht trin nhng h thng truyn ng l vn ct li trong c kh. Mt
khc, mt nn cng nghip pht trin khng th thiu mt nn c kh hin i. V vy, vic
thit k v ci tin nhng h thng truyn ng l cng vic rt quan trng trong cng
cuc hin i ho t nc. Hiu bit, nm vng v vn dng tt l thuyt vo thit k cc
h thng truyn ng l nhng yu cu rt cn thit i vi sinh vin, k s c kh.
Trong cuc sng ta c th bt gp h thng truyn ng khp ni, c th ni n
ng mt vai tr quan trng trong cuc sng cng nh sn xut. i vi cc h thng
truyn ng thng gp th hp gim tc l mt b phn khng th thiu.
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n thit k h thng truyn ng c kh gip ta tm hiu v thit k hp gim tc,

qua ta c th cng c li cc kin thc hc trong cc mn hc nh C k thut, Chi
tit my, V k thut...; v gip sinh vin c ci nhn tng quan v vic thit k c kh.Hp
gim tc l mt trong nhng b phn in hnh m cng vic thit k gip chng ta lm
quen vi cc chi tit c bn nh bnh rng, ln,Thm vo , trong qu trnh thc
hin cc sinh vin c th b sung v hon thin k nng v C kh, y l iu rt cn thit
vi mt sinh vin c kh.
Em chn thnh cm n thy TRN NGC NHUN, gip em rt nhiu trong
qu trnh thc hin n.
Vi kin thc cn hn hp, v vy thiu st l iu khng th trnh khi, em rt mong
nhn c kin t thy v cc bn
Sinh vin thc hin
Thn Trng Khnh t
Phn 1: XC NH CC THNG S CHNH
1.1. CHN NG C:
1.1.1 Tnh cng sut lm vic:
V ti trng khng thay i nn
Nev=
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1.1.2 Cng sut ca ng c (Ndc)

t : hiu sut chung ca b truyn ng
Ndc =
Ta c: t = 1
. 3 . 4
. 5
Vi:
: hiu sut khp ni
: hiu sut cp ln
: hiu sut 1 cp bnh vt
: hiu sut b truyn xch
: hiu sut bng ti
Tra bng: 1 trang 23 nh xut bn gio dc
t=1 . 0,993 . 0,70 . 0,93 . 0,96 =0.61
Ndc =
1.1.3
= 13,11 (kW)
Tc quay
1.1.3.1 Tc quay lm vic ca ng c ( nev )

l tc quay ca trc tang
nlv =
nlv =
= 51 (vng/pht)
1.1.3.2 Tc quay ca ng c nc
nc = i..nlv trong : i t s truyn chung
theo bng 6
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i=ix.ih =(2 5) (7 40) = 14 200
ta c ix = 2 6
his = 7 40
nsb = nlv .i = (14
200) (51) = 714 12240
Tra bng 3 iu kin

Mm
Nc
Chn ng c in DK 63-4
Cc thng s ng c nh sau:
Vn tc
Kiu
Cng
ng c
sut(kN)
DK63-4
14
quay
GD2
Cos
(kgm2)
V/pht
1460
0.88
1.4
2.3
0.75
1.1.4) Kim tra ng c in

a) Kim tra thi gian khi ng
tkd =
= (3
Mm : mmem m my ca ng c
Mm: mmem nh mc
Mm = Bm . Mm = Bm .
Bm : h s m mmem m my
Bm =
Mm = 1,4
Nm =
A=
(Nm)
= 91575
=
(Nm)
= 70,07
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B=
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GVHD: Trn Ngc Nhun
= 25
trong Pmax :
lc cng ln nht trn dy cp
vn tc ko trn tang m/s
tc quay ng c V/pht
hiuk sut truyn ng ca h thng
GD2 :
Vy
mmem bnh
3,11 .
(s)
tha mn iu kin
b) Kim tra m my (
)
vi Mc mmem ban u:
Mc = Mt + Md
Mt = Pmax . =
= 1500 Nm
= 13985,38 (Nm)
Mc = 1500 + 13985,3 = 15485,38

Nm
Mc : tha mn vt my chn ph hp
1.2. PHN PHI T S TRUYN:

1.2.1 T s truyn chung ca h dn ng:
m i = ix . ih
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chn t s truyn xch ix = 2
GVHD: Trn Ngc Nhun
chn ix = 2
m i = ix . itv-bv = 28,6
itv-bv =
= 14,3
1.2.2
Tc quay trn cc trc
1.2.3
Cng sut truyn trn cc trc
*Mmem trn cc trc
1279233,36
(N.mm)
Bng thng s ng lc hc ca h h truyn dn

Trc
Trc I
Trc II
Trc III
Trc IV
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14,3
GVHD: Trn Ngc Nhun
N(kN)
13,11
12,98
8,99
7,95
N(V/ph)
1460
1460
118,69
59,35
85753,77
84896,23
723411,59
1279233,36
Mx
PHN 2
THIT K B TRUYN NG
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2.1. THIT K B TRUYN XCH:

2.1.1. Chn loi xch:
V vn tc ca a xch nh ca b truyn xch nn chn xch con ln
S rng ca a xch nh Z1 = 29 2i
Z1 = 25
19
( tha iu kin )
S rng ca a xch ln Z2 = i . Z1
120
Z2 = 2 . 25 = 50
Nn ta chn Z2 = 51 (rng)
T s truyn thc t ca b truyn
Xc nh h s s dng xch
K = 1,2 ( ti trng va p )
Ka = 1
(v ly khong cch trc a
Kc =1
( b truyn c th iu chnh c )
Ko = 1
40t )
Kc =1,45 ( lm vic 3 ca )
Kb = 1,5 ( b trn nh k )
H s s dng xch [ cng thc 12 18 ]
K=
= 1 . 1,2 . 1 . 1 . 1,45 . 1,5 = 2,61
H s rng a xch dn
K2 =
H s vng quay
ly
tra bng 12.5
: s vng quay trc dn

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GVHD: Trn Ngc Nhun
Cng sut tnh ton
N : cng sut danh ngha cn truyn ca b truyn

Tra bng 25 trang 51 : thit k chi tit my
[N] =36,3 t = 38,1 xch 1 dy
Xc nh khong cch trc s b a =40t
Tnh s mt xch theo cng thc (12-4) chi tit my GS-TS Nguyn Trng Hip
=
Ly chnh xc khong cch trc a [Cng thc 12-4]
= 1515,81 mm
xch khi chu lc cng qu ln, rt bt i mt lng khong cch trc a mt lng
Vy
Tnh ng knh cc a xch ( cng thc 12-1)

ng knh a xch dn
Lc tc dng ln trc ( theo cng thc 12-16)

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GVHD: Trn Ngc Nhun
Ly h s kt = 1,15
Trong kt : h s xt n tc dng ca trng lng xch ln trc
Lc vng [ cng thc 12-12]
2.2 TNH TON B TRUYN TRC VT BNH VT

2.2.1 Vn tc s b :
V vn tc trt s b
chon vt liu ng thanh
lm vnh rng bnh vt,
n khp trc vt bng thp C45 ti b mt. Vnh rng b truyn c ch to cp chnh xc 9,
c khun ct
2.2.2 ng sut cho php
ca ng thanh
vn tc s b 5,72 m/s ly
chn theo iu kin trnh dnh vi
bng 44/80
b) ng sut un cho php

tra bng 44
Theo cng thc ( 11-31)
v ti trng khoong i nn c s chu k hay ti trng tnh
: tng s gi lm vic ca b truyn
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GVHD: Trn Ngc Nhun
c) ng sut qu ti cho php
2.2.3 Chn mi ren trc vt v s rng bnh vt Z2

Chn s mi ren Z1 =1 4
Z1 = 3 , h s ng knh
10 mm
S rng bnh vt Z1 =i.Z2 = 14,3 .3 =43 vi Z1 =3 chn s b hiu sut 0,85

C Z1,Z2 s vng quay thc ca trc bi dn
Mmem xon trn bnh vt

2.2.4 Tnh s b khong cch trc
V ti trng tnh
H s ti trng ng tra bng 11-5 vi cp chnh xc 9,
v =5,72 m/s
Mun
2.2.5 Vn tc trt [ cng thc 11-13]
Vn tc trt khong 7,89 m/s ng nh d on, do vn vt liu lm vnh rng bnh vt
tr s
v h s ti trng ng ch l ng.
tnh hiu sut cn xc nh gc vt theo cng thc 11-2
H s ma st f = 0,03 do
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GVHD: Trn Ngc Nhun
L ra theo bng 11-3 c th ly f = 0,02 nhng v rng vt lm bng ng thanh khng c thic,
cho nn ly tng thm theo cng thc 11-18
ph hp vi d on
2.2.6 Kim nghim ng sut un theo cng thc 11-26
S rng tng ng
tra bng 11-6 h s dng rng
ng knh vng chia bnh vt

ng knh vng chia trc vt
ng knh vng chia nh trc vt
ha : h s chiu cao u rng : ha= 1,0
chiu rng b2 ca bnh vt
b2= 0,75.da1 = 0,75 .120 = 90 mm
ng sut un trong rng bnh vt
Trong
2.2.7 Xc nh kch thc b truyn ng
Khong cch rc:
V khng c yu cu phi ly aw theo tiu chun cho nn khng cn dch
chnh gc =20o
Kch thc trc vt
Kch thc vng y ren vt
: h s chiu cao chn rng
= 1 + 0,2 = 1,2 (c* h s khe h hng tm)
Chiu di phn ct ren ca trc vt
V trc vt c mi cho nn ly thm
Vy ly b1 = 165 mm
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V
Kch thc bnh vt
ng knh vng nh v vng y rng bnh vt
= 2[265 10(0,5 . 10 + 1,2)] = 406 mm

Chiu rng
Na gc tip xc ren trc vt vi rng trc vt
ng knh ln nht ca bnh vt
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GVHD: Trn Ngc Nhun
Phn 3 THIT K TRC

3.1 Chn vt liu v xc nh s b ng knh trc:
Trc thng ch to bng thp cacbon v thep hp kim, trc ca my chu ti trng ln nen
ta chn thp C45 nhit luyn
3.2 Tnh chn s b trc
Da vo s liu cho trc
S vng quay : n= 1460 vng/ pht
T s truyn i = 2, itv-bv = 14,3
Thp C45 ti c
Theo cng thc 7.1 tr86 ng knh trc th

`
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GVHD: Trn Ngc Nhun
Tra bng 10.2 ta chonk s b ng knh trc v b rnhj ln theo trc

V trc I ni vi ng c qua khp ni v trc vo hp gim tc nn ng knh s b
nn ta chn d1 = 30 mm
d1 = 30 mm
d3 = 60 mm
t ta suy ra gn ng chiu rng ln b
3.3. Tnh gn ng
a) Pht tho kt cu hp gim tc
theo s ng chn thng s hnh hc cc b truyn c tnh ta c bng s liu sau
k1
b0
k3 lm23
hn
lm22
lm12 k3 hn
k1
l13
l11
l12 Vn on MSSV:52130332
SVTH: Trn
l22
l21
l23
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K hiu
A
Bv
B,B1,B2
C
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Tn gi
Khong cch t mt cnh ca chi tit
quay n thnh trong hp
Chiu rng bnh vt
GVHD: Trn Ngc Nhun

Quan h kch thc
a=15 mm
Bv= 84 mm
Chiu rng ln
Khong cch gia chi tit quay
C=15 mm
Chiu dy thn hp
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l2
l3
l4
L1
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Khong cch t cnh n thnh trong

ca hp
GVHD: Trn Ngc Nhun
l2=10 mm khi bi trn bng

du cha trong hp
Chiu cao cu lp v u bu-lng
l3=20 mm tnh theo cu to ca

np, kiu lt kn v cch nh
Khong cch te np n mt cnh ca
l4= 15 mm
chi tit quay ngoi hp

Chiu cc gia hai gi trc vt
N2 =8
18 kW
L1=0,9 d2 =405 mm
L2
Khong cch gia hai gi trc vt
L2 =
2.120+2.
h1,h2
Khong cch t mt phng i qua trc

bnh vt n cc gi trc vt
H1 =
V N2 =8
kW
b) Xc nh khong cch cc gi v im t lc
Trc I ( Trc vt)
Theo cng thc
Trong
: chiu di may na khp ni i vi trc n hi
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GVHD: Trn Ngc Nhun
S trc I
Trc II ( trc lp bnh vt)
Trong
chiu di may bnh vt
Vi
Trong
: chiu di may a xch
S Trc II
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GVHD: Trn Ngc Nhun
d) Lc t khp ni tc dng ln trc

Lc vng P1 trn trc vt bng lc dc trc Pa2
Lc vng trn bnh vt bng lc dc trc trn trc vt
Thnh phn lc hng tm trn trc vt bng lc hng tm trn bnh vt
Vi
Trc I
RBy
Pr1
P1
RY1
Pa1
Fnt
RBx
1
`
RX1
S lc tc dng ln trc
Tm phn lc ti cc gi
Theo phng y :
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GVHD: Trn Ngc Nhun
Theo phng x ta c:
Gi tr mmem
a) ti B
b) Ti C
C)ti G
Mmem xon
Mmem ti tit din 1 :
Mmem ti tit din 2:
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GVHD: Trn Ngc Nhun
M men ti G
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GVHD: Trn Ngc Nhun

P1
Ry1
Trc I
Ry1
Rx1
Fnt
l12
l13
Rx1
l11
189497,48
Nmm
35137,93
Nmm
Mx
My
131740,425
Nmm
84896 Nmm
25 H7/k6
43

40 k6
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GVHD: Trn Ngc Nhun
Kim nghim h s an ton
Trong
l h s an ton khi ch xt ring ng sut und v ng sut xon
Ta c
Trong
l gii hn mi un, mi xon trong chu k i xng ca ng knh
7-10 , c tnh gn ng theo cng thc
bin ng sut un v ng sut xon trong tit din trc:
ng sut un v xon
trung bnh
ng sut c coi nh thay di theo chu k i xng do
+
a = max = M/W = 331682,86/2000=52,79
W:momen cn un W = d3/32 =.403/32 =2000
ng sut xon c thay i theo chu k mch ng(trc quay mt chiu)

m = a = 0,5 max = 0,5 .T/Wo =,0,5.84896,23/4000 = 3,38
Wo lc momen xon theo tit din trc
, h s xt n nh hng ca ng sut tnh n bn mi
= 0,10 , = 0,05
k , k h s n nh hng ca kch thc tit din trc n bn mi
tra bng 59,60,61,62 ta c k = 1,75; k = 1,6
, - h s nh hng ca kch thc tit din trc tra bng 57 ta c
= 0,73;
= 0,85;
270
2,48
1.75
.52,79 0,1.0
0.85
150
1,6
.3,38 0,05.3,38
0,73
19,79
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GVHD: Trn Ngc Nhun
s = s .s / s2 s2 19,79.2.48/ 19,792 2,482 = 2,46 > [ s]=1,52

[s] h s an ton cho php
Kt lun:vy ly ng knh trc d=40 mm
2.Tnh trc raTrc II:
TrcII
Fry
RY1
Frx
1
Pr2
PX2
RX20
P2
PY21
Pa2
Phn tch phn lc ti cc gi :
-
Moment un quanh trc X do lc dc trc Fa2 gy ra ti mt ct 21:
+ MX = pa2.d2/2=365085,05
-
Lc do b truyn xch (phng chiu nh hnh v):

Fr =4669,08
Lc vng trn bnh vt:P2 = 3364,7N
Lc hng tm trwn bnh vt Pr2 = 1278,47 N
Fx = Fr .cos600=2234,54 N
Fy = Fr .sin600 =3870,33 N
- Tm phn lc ti cc gi
Chiu ln Phng trnh cn bng ta c:
Theo phng y :
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GVHD: Trn Ngc Nhun
chiu chn ngc li

Theo phng x ta c:
Do R1x ln hn 0 nn chn chiu ngc li nh sau
Gi tr momen
Mx1 = -R1x.l22 =-84154,13 N.mm
Mx2 = Fx.lc23 = 213398,57 N.mm
My1 = -R1y.l22 = -(-1600,87).82,5 = 132071,76 Nmm
My2 = 369616,52 Nmm
Mx3 =723411,59 N.mm
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GVHD: Trn Ngc Nhun
Trc II
Fy
Ry1
Ry2
Pr2
Fx
P2
Rx1
Rx2
Pa2
l22
l21
l23
Mx
84154,13Nmm
213398,57 Nmm
My
132071,76Nmm
369616,52Nmm
723411,59Nmm
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GVHD: Trn Ngc Nhun
ng knh cc on trc:
M tdj M 2j 0,75.T j2 .
M j M yj2 M xj2
M td 0 M 02 0,75.T02 0
M td1 M u21 0,75.T12
Mx1 = 95,5.Fx = 213398 N.mm

My1 = 95,5.Fy= 369616.56 N.mm
M
u1
2
y1
2
x1
772316,5
Vy Mtd1= 758055,78
-
M td 2 M u 2 0,75.T22
Mx2 = l22.Rx1=84154,13 Nmm

My2 = -l22.Ry1 =132071,78 Nmm
Mu = 156604,1911 Nmm
Mtd2 =645769,4 Nmm
-
M td 3 M u 3 0,75.T32
Mu =0
Vy Mtd3=616492,81 Nmm
V d2=60 nn chn =50 MPa
dj 3
Mtd0
Mtd1
Mtd2
M tdj
0,1.
TrcII
0
758055,78
645769,4
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GVHD: Trn Ngc Nhun
Mtd3
6166492,81
d0
0
d1
53,32
d2
50,55
d3
49,77
Trong , 63MPa . Tuy nhin m bo yu cu v cng ngh kt hp vi yu t v
bn ta chn dng knh nh sau:
D0= d1= 55 mm
D2= 58 mm
D3= 50 mm
2.1.2. Tnh kim nghim bn trc:
2.1.2.1. bn mi:
s s
H s an ton: s
s2 s2
Vi
[s] h s an ton cho php. Thng thng [s] = 1,5 2,5 (khi tng cng: [s] = 2,5
3, nh vy khng cn kim nghim v cng trc).
s , s h s an toan ton ch xt ring ng sut php, ng sut tip.
s
K a
. m
1 , 1
K a
1
. m
: gii hn mi ca vt liu tnh theo cng thc
1 =270 Mpa, 1 =150 Mpa
b 600 MPa
: gii hn bn ca vt liu vi thp 45 thng ha
: K =1,63 , K =1,5 h s xt n s nh hng ca s tp trung ng sut n bn

mi (bng 59 ti liu (**))
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a , m , a , m :
GVHD: Trn Ngc Nhun
bin v gi tr trung bnh ca ng sut.
Do tt c cc trc ca hp gim tc u quay nn ng sut un thay i theo chu k i

xng m 0; a max
M
vi W l moment cn un, M l moment un tng.
W
Do trc quay 1 chiu nn ng sut xon thay i theo chu k mch

ng m a
max
2
0,05; 0
T
=vi W0 l moment cn xon, T l moment xon.
2W0
: h s xt n nh hng ca ng sut trung bnh n bn mi
ca vt liu cacbon mm (trang 359 ti liu (**)).

, :
h s kch thc (bng 57 ti liu (**))
2.1.2.2. bn tnh:
phng trc b bin dng do qu ln hoc b gy khi b qu ti t ngt, ta cn
phi kim nghim trc theo iu kin bn tnh:
Cng thc thc nghim c dng : td 2 3. 2
Trong :
T
M
a;
2 a ; 0,8 ch 0,8.340 272(MPa)
W
W0
2.1.2.3. Bng kt qu tnh ton:

Trc
Tit
din
2
3
W0
19155,06
12271,85
38310,15
24543,69
33,71
50,24
9,44
14,73
46,97
71,62
0.78
0,78
0.67
0.67
3,8
2,57
6,94
4,45
3,33
2,22
Kt qu cho thy rng trc u tho mn h s an ton v iu kin bn mi v trc u

tha iu kin bn tnh.
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GVHD: Trn Ngc Nhun
PHN 6: CHN THN MY, BULONG, CC CHI TIT PH, DUNG

SAI V LP GHP
1. CHN THN MY:
1.1.
Yu cu:
- Ch tiu c bn ca hp gim tc l khi lng nh v cng cao.

- Vt liu lm v l gang xm GX15-32.
- Hp gim tc bao gm: thnh hp, np hoc gn, mt bch, gi ,
- B mt lp ghp gia np v thn c co sch hoc mi lp st, khi lp c mt lp
sn mng hoc sn c bit.
- Chn b mt ghp np v thn: song song mt
- Mt y v pha l tho du vi dc khong 20 v ngay ti ch tho du lm xung.
1.2.
Xc nh kch thc v hp:

Tn gi
Biu thc tnh ton
Chiu dy: - Thn hp,
= 0,04a + 3 = 14 mm
- Np hp, 1
1 = 0,85. = 12 mm
Gn tng cng: - Chiu dy gn thn hp m = (0,8 1) = 12 mm

-
Chiu dy gn np hp m1 =(0,8 1)1 =10
- Chiu cao, h
h < 58 mm
- dc
khong 2o
ng knh:
- Bulng nn, dn
dn> 0,036a + 12>12 = 21 mm
- Bulng cnh , d1
d1 = (0,7 0,8)dn = 15 mm
- Bulng ghp bch v thn, d2
d2= (0,5 0,6)dn = 12 mm
- Vt ghp np , d3
d3 = (0,4 0,5)dn = 10 mm
- Vt ghp np ca thm, d4
d4 = (0,3 0,4dn= 8 mm
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GVHD: Trn Ngc Nhun
Mtbch ghp np v thn:

- Chiu dy bch di ca thn hp, b
b = 1.5. = 21 mm
- Chiu dy bch trn ca np hp, b1
b1= 1.5. 1= 18 mm
- B rng bch np v thn, K3
K3 K2 - (3 5) = 48-4=44 mm
K2 = E2 + R2 + (3 5) = 48 mm
- B rng mt ghp bulng cnh , K2
E2 1,6d1 = 24 mm
- Tm l bulng cnh : E2 v C (l
R2 1,3d1= 20 mm
khong cch t tm bulng n mp l).
C D3/2 = mm
- Chiu cao h
h xc nh theo kt cu, ph thuc tm l

bulng v kch thc mt ta
Mt hp:
- Chiu dy: khi khng c phn li, S1
- Khi c phn li,Dd; S1; S2
S1 (1,3 1,5)dn = 30 mm
Dd xc nh theo ng knh dao khot
S1 (1,4 1,7)dn= 33 mm
S2 (1 1,1)dn = 23 mm
- B rng mt hp, K1 v q
K1 3dn = 63 mm
q K1 + 2 = 91 mm
Khe h gia cc chi tit:

- Gia bnh rng vi thnh trong hp
(1 1,2) = 14 mm
- Gia nh bnh rng ln vi y hp
1 (3 5) = 70 mm
- Gia mt bn cc bnh rng vi nhau
=14mm
Slng bulng nn, Z
Z = (L + B)/( 200 300) = 4

L=
mm v B=
mm
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GVHD: Trn Ngc Nhun
2. CC CHI TIT LIN QUAN N KT CU V HP:

2.1. Cht nh v:
Mt ghp gia np v thn nm trong mt phng cha ng tm cc trc. L tr (ng
knh D) lp trn np v thn hp c gia cng ng thi. m bo v tr tng i ca
np v thn trc v sau khi gia cng cng nh lp ghp, dng 2 cht nh v. Nh c cht nh
v, khi xit bulng khng lm bin dng vng ngoi ca (do sai lch v tr tng i ca np
v thn), do loi tr c mt trong nhng nguyn nhn lm chng b hng.
Ta dng cht nh v hnh cn c cc thng s sau:
c
46
d1
cx45
2.2. Np :
-
Che chn ln khaoir bi t bn ngoi.
Lm bng vt liu GX14-32.
Kt cu cc np trong hp gim tc, bng 18.2 (ti liu (*)):

Trc
D2
D3
D4
d4
I
II
2.3. Ca thm:
kim tra, quan st cc chi tit my trong hp khi lp ghp v du vo trong hp,
trn nh hp c lm ca thm. Ca thm c y bng np. Trn np c lp thm nt thng
hi. Kch thc ca thm c chn theo bng 18-5 [1] nh sau:
A
A1
B1
C1
Vt
S lng
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GVHD: Trn Ngc Nhun
2.4. Nt thng hi:

Khi lm vic, nhit trong hp tng ln. gim p sut v iu ha khng kh bn trong
v bn ngoi hp, ngi ta dng nt thng hi. Nt thng hi c lp trn np ca thm.
Kch thc nt thng hi (tra bng 18-6 [1]):
A
K L
M N
O P
2.5. Nt tho du:

- Sau mt thi gian lm vic, du bi trn cha trong hp b bn (do bi v do ht mi)
hoc b bin cht, do cn phi thay du mi. tho du c, y hp c l tho du.
Lc lm vic, l c bt kn bng nt tho du.
-
Kt cu v kch thc ca nt tho du tra trong bng 18-8 [1] (nt tho du tru) nh sau:
d
D0
2.6. Que thm du:

-
kim tra mc du trong hp ta dng que thm du.
Que thm du
2.7. Vng mc:
-
Dng di chuyn hp gim tc 1 cch d dng.
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Chiu dy: S=(23)=30 mm.
ng knh l vng mc: d=(34) =40 mm
GVHD: Trn Ngc Nhun
2.8. Vt tch np v thn hp gim tc:

C tc dng tch np v thn hp gim tc, vt M
3.BNG TNG KT BULONG:
Da theo bng Ph lc sch V C Kh tp 1, Trn Hu Qu
Bu long nn: dn=21, chn M20, l0= .
Bu lng cnh : d1=15, l0= , chn M16
Bu long ghp bch np v thn: d2=12, l030, chn M12x55
Vt ghp np : d3=10,l0= , M8x
Vt ghp np ca thm: d4=8, M8x16
Bng tng kt sau:
Bulong ai c
M8
M12
13
19
14,4
21,1
5,5
h/c
6,5
10
S lng
16 M8x40
4 M8x16
M16
4 M12x55
M20
4 M20
4. DUNG SAI V LP GHP:

5.1. Lp ghp bnh vt trn trc:
Bnh vit lp ln trc chu ti va, ti trng thay i, va p nh, ta chn kiu lp ghp
H7/k6.
5.2. Lp ghp np v thn hp:
d dng cho vic tho lp v iu chnh, ta chn kiu lp lng H7/e8.
5.3. Lp ghp vng chn du trn trc:
d dng cho tho lp, ta chn kiu lp trung gian H7/Js6
5.4. Lp cht nh v:
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GVHD: Trn Ngc Nhun
m bo ng tm v khng b st, ta chn kiu lp cht P7/h6.

5.5. Lp ghp then:
Theo chiu rng, chn kiu lp trn trc l P9/h8 v kiu lp trn bc l Js9/h8.
Theo chiu cao, sai lch gii hn kch thc then l h11.
Theo chiu di, sai lch gii hn kch thc then l h14.
BNG DUNG SAI LP GHP
Kch
Chi tit
thc
Mi lp
ES
EI
es
ei
( m)
( m)
( m)
( m)
+21
(mm)
Bnh vt
58
H7/ k6
+15
+2
di
ln
ln
nht
nht
15
19
A CN CHN
vng ngoi
D
Trc I
H7/ h6
+21
-13
34
Trc II
H7/ h6
+21
-13
34
vng trong
d
Trc I
H7/ k6
+21
+15
+2
15
19
Trc II
H7/ k6
+21
+15
+2
15
19
Then (trc)
bxh
Trc I
Trc II
P9/ h8
-15
-51
-18
42
P9/ h8
-15
-51
-22
51
P9/ h8
-15
-51
-22
51
Then (BNH VT + bnh xch + ni trc)

Ni trc
Js9/ h8
+18
-18
-22
18
Bv
Js9/ h8
+18
-18
-22
18
a xch
Js9/ h8
+21,5
-21,5
-27
21,5
48,5
P7/h6
-8
-20
-8
20
Cht nh v -
d=
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GVHD: Trn Ngc Nhun
v hp
Np - v
hp
Vng chn
du trc I
Np ca thm
np hp
H7/e8
H7/js6
+21
+6,5
-6,5
6,5
27,5
H8/h7
+63
-40
103
KT LUN
Qua thi gian lm n mn hc thit k h thng truyn ng c kh, em nm vng hn
v cch phn tch mt cng vic thit k, cch t vn cho bi ton thit k.
V c trng nghin cu ca mn hc l tnh h truyn ng nn qua gip cho sinh vin
c cch x l st thc hn v bit cch kt hp vi nhng kin thc c hc tnh ton
v chn ra phng n ti u cho thit k.
D c gng hon thnh n ny vi cng lm vic cao, k lng v c s hng
dn rt c th ca qu thy c khoa C kh nhng do hiu bit cn hn ch v cha c kinh
nghim thc tin nn chc chn n ny cn c nhiu thiu st v bt cp. V vy, em rt
mong s sa cha v ng gp kin ca qu thy c em c rt kinh nghim v b sung
thm kin thc.
Em xin chn thnh cm n s gip v s hng dn tn tnh ca thy
Trn Ngc
Nhun.
Sinh vin thc hin n
Trn Vn on
L thnh t
TI LIU THAM KHO

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GVHD: Trn Ngc Nhun
[1]. Trnh Cht L Vn Uyn: Tnh ton thit k h dn ng c kh, tp 1 v Nh xut

bn gio dc, 2003.
[2]. Nguyn Hu Lc: C s thit k my. Nh xut bn i hc quc gia TP. H Ch
Minh, 2004.
[3]. Trn Hu Qu: V k thut c kh, tp 1 v 2. Nh xut bn gio dc, 2001.
[4]. Kin Quc (ch bin): Sc bn vt liu. Nh xut bn i hc quc gia TP. H
Ch Minh, 2004.
Trang 40

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thiết kế Đồ án chi tiết máy truc vít bánh vít

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n Chi Tit My

GVHD: Trn Ngc Nhun

TRNG I HC NHA TRANG

Sinh vin thc hin:TRN VN ON . MSSV:52130332

H thng dn ng thng trn gm:

GVHD: Trn Ngc Nhun

NI DUNG THUYT MINH

GVHD: Trn Ngc Nhun

2.1.3. ng knh a xch .................................................................................................. 11

GVHD: Trn Ngc Nhun

2.2.2.13. Cc thng s v kch thc b truyn bnh rng nghing ............................... 26

SVTH: Trn Vn on MSSV:52130332

GVHD: Trn Ngc Nhun

n thit k h thng truyn ng c kh gip ta tm hiu v thit k hp gim tc,

Thn Trng Khnh t

Phn 1: XC NH CC THNG S CHNH

SVTH: Trn Vn on MSSV:52130332

GVHD: Trn Ngc Nhun

1.1.2 Cng sut ca ng c (Ndc)

1.1.3.1 Tc quay lm vic ca ng c ( nev )

GVHD: Trn Ngc Nhun

i=ix.ih =(2 5) (7 40) = 14 200

200) (51) = 714 12240

Tra bng 3 iu kin

1.1.4) Kim tra ng c in

SVTH: Trn Vn on MSSV:52130332

GVHD: Trn Ngc Nhun

lc cng ln nht trn dy cp

vn tc ko trn tang m/s

hiuk sut truyn ng ca h thng

Mc = 1500 + 13985,3 = 15485,38

1.2. PHN PHI T S TRUYN:

SVTH: Trn Vn on MSSV:52130332

chn t s truyn xch ix = 2

GVHD: Trn Ngc Nhun

Tc quay trn cc trc

Cng sut truyn trn cc trc

*Mmem trn cc trc

Bng thng s ng lc hc ca h h truyn dn

SVTH: Trn Vn on MSSV:52130332

GVHD: Trn Ngc Nhun

GVHD: Trn Ngc Nhun

2.1. THIT K B TRUYN XCH:

(v ly khong cch trc a

tra bng 12.5

: s vng quay trc dn

GVHD: Trn Ngc Nhun

Cng sut tnh ton

N : cng sut danh ngha cn truyn ca b truyn

Tnh ng knh cc a xch ( cng thc 12-1)

Lc tc dng ln trc ( theo cng thc 12-16)

GVHD: Trn Ngc Nhun

2.2 TNH TON B TRUYN TRC VT BNH VT

chon vt liu ng thanh

lm vnh rng bnh vt,

chn theo iu kin trnh dnh vi

b) ng sut un cho php

Theo cng thc ( 11-31)

v ti trng khoong i nn c s chu k hay ti trng tnh

: tng s gi lm vic ca b truyn

SVTH: Trn Vn on MSSV:52130332

GVHD: Trn Ngc Nhun

c) ng sut qu ti cho php

2.2.3 Chn mi ren trc vt v s rng bnh vt Z2