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s 16 52KTOT
N MN HC:CHI
TIT MY
K H THNG DN C KH
H THNG BNG TI
F
v
4- B truyn
S liu thit k:
Lc vng nh mc trn tang, P=10 (KN) :
Vn tc vng bng ti, v =0,8 (m/s):
Thi gian phc v, L(nm)=15 250 ngy 3 ca 3 gi :
Tnh cht ti trng : tnh
YU CU
01 thuyt minh, 01 bn v lp A0; 01 bn v chi tit.
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s 16 52KTOT
MC LC
Trang
MC LC ................................................................................................................................. 3
LI NI U .......................................................................................................................... 5
PHN 1: XC NH CNG SUT NG C V PHN PHI T S TRUYN .......... 6
1.1. Chn ng c ................................................................................................................... 6
1.2. Phn b t s truyn ......................................................................................................... 7
1.3. Bng c tnh.................................................................................................................... 8
PHN 2: TNH TON THIT K CC CHI TIT MY ...................................................... 9
2.1. THIT K B TRUYN XCH NG CON LN ......................................................... 9
2.1.1. Xc nh thng s xch v b truyn ......................................................................... 10
2.1.2. Tnh kim nghim xch v bn ............................................................................. 11
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LI NI U
Thit k v pht trin nhng h thng truyn ng l vn ct li trong c kh. Mt
khc, mt nn cng nghip pht trin khng th thiu mt nn c kh hin i. V vy, vic
thit k v ci tin nhng h thng truyn ng l cng vic rt quan trng trong cng
cuc hin i ho t nc. Hiu bit, nm vng v vn dng tt l thuyt vo thit k cc
h thng truyn ng l nhng yu cu rt cn thit i vi sinh vin, k s c kh.
Trong cuc sng ta c th bt gp h thng truyn ng khp ni, c th ni n
ng mt vai tr quan trng trong cuc sng cng nh sn xut. i vi cc h thng
truyn ng thng gp th hp gim tc l mt b phn khng th thiu.
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s 16 52KTOT
1.1. CHN NG C:
1.1.1 Tnh cng sut lm vic:
V ti trng khng thay i nn
Nev=
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Ndc =
Ta c: t = 1
. 3 . 4
. 5
Vi:
: hiu sut khp ni
: hiu sut cp ln
: hiu sut 1 cp bnh vt
: hiu sut b truyn xch
: hiu sut bng ti
Tra bng: 1 trang 23 nh xut bn gio dc
t=1 . 0,993 . 0,70 . 0,93 . 0,96 =0.61
Ndc =
1.1.3
= 13,11 (kW)
Tc quay
nlv =
= 51 (vng/pht)
1.1.3.2 Tc quay ca ng c nc
nc = i..nlv trong : i t s truyn chung
theo bng 6
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s 16 52KTOT
ta c ix = 2 6
his = 7 40
nsb = nlv .i = (14
Nc
Chn ng c in DK 63-4
Cc thng s ng c nh sau:
Vn tc
Kiu
Cng
ng c
sut(kN)
DK63-4
14
quay
GD2
Cos
(kgm2)
V/pht
1460
0.88
1.4
2.3
0.75
= (3
Mm : mmem m my ca ng c
Mm: mmem nh mc
Mm = Bm . Mm = Bm .
Bm : h s m mmem m my
Bm =
Mm = 1,4
Nm =
A=
(Nm)
= 91575
=
(Nm)
= 70,07
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n Chi Tit My
B=
s 16 52KTOT
= 25
trong Pmax :
tc quay ng c V/pht
GD2 :
Vy
mmem bnh
3,11 .
(s)
tha mn iu kin
b) Kim tra m my (
)
vi Mc mmem ban u:
Mc = Mt + Md
Mt = Pmax . =
= 1500 Nm
= 13985,38 (Nm)
Mc : tha mn vt my chn ph hp
m i = ix . ih
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s 16 52KTOT
chn ix = 2
m i = ix . itv-bv = 28,6
itv-bv =
= 14,3
1.2.2
1.2.3
1279233,36
(N.mm)
Trc I
Trc II
Trc III
Trc IV
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s 16 52KTOT
14,3
N(kN)
13,11
12,98
8,99
7,95
N(V/ph)
1460
1460
118,69
59,35
85753,77
84896,23
723411,59
1279233,36
Mx
PHN 2
THIT K B TRUYN NG
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s 16 52KTOT
19
( tha iu kin )
S rng ca a xch ln Z2 = i . Z1
120
Z2 = 2 . 25 = 50
Nn ta chn Z2 = 51 (rng)
T s truyn thc t ca b truyn
Xc nh h s s dng xch
K = 1,2 ( ti trng va p )
Ka = 1
Kc =1
( b truyn c th iu chnh c )
Ko = 1
40t )
Kc =1,45 ( lm vic 3 ca )
Kb = 1,5 ( b trn nh k )
H s s dng xch [ cng thc 12 18 ]
K=
= 1 . 1,2 . 1 . 1 . 1,45 . 1,5 = 2,61
H s rng a xch dn
K2 =
H s vng quay
ly
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Tnh s mt xch theo cng thc (12-4) chi tit my GS-TS Nguyn Trng Hip
=
Ly chnh xc khong cch trc a [Cng thc 12-4]
= 1515,81 mm
xch khi chu lc cng qu ln, rt bt i mt lng khong cch trc a mt lng
Vy
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Ly h s kt = 1,15
Trong kt : h s xt n tc dng ca trng lng xch ln trc
Lc vng [ cng thc 12-12]
V vn tc trt s b
n khp trc vt bng thp C45 ti b mt. Vnh rng b truyn c ch to cp chnh xc 9,
c khun ct
2.2.2 ng sut cho php
ca ng thanh
vn tc s b 5,72 m/s ly
bng 44/80
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s 16 52KTOT
10 mm
Mun
2.2.5 Vn tc trt [ cng thc 11-13]
Vn tc trt khong 7,89 m/s ng nh d on, do vn vt liu lm vnh rng bnh vt
tr s
v h s ti trng ng ch l ng.
tnh hiu sut cn xc nh gc vt theo cng thc 11-2
H s ma st f = 0,03 do
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L ra theo bng 11-3 c th ly f = 0,02 nhng v rng vt lm bng ng thanh khng c thic,
cho nn ly tng thm theo cng thc 11-18
ph hp vi d on
2.2.6 Kim nghim ng sut un theo cng thc 11-26
S rng tng ng
Trong
2.2.7 Xc nh kch thc b truyn ng
Khong cch rc:
V khng c yu cu phi ly aw theo tiu chun cho nn khng cn dch
chnh gc =20o
Kch thc trc vt
Kch thc vng y ren vt
: h s chiu cao chn rng
= 1 + 0,2 = 1,2 (c* h s khe h hng tm)
Chiu di phn ct ren ca trc vt
V trc vt c mi cho nn ly thm
Vy ly b1 = 165 mm
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V
Kch thc bnh vt
ng knh vng nh v vng y rng bnh vt
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nn ta chn d1 = 30 mm
d1 = 30 mm
d3 = 60 mm
t ta suy ra gn ng chiu rng ln b
3.3. Tnh gn ng
a) Pht tho kt cu hp gim tc
theo s ng chn thng s hnh hc cc b truyn c tnh ta c bng s liu sau
k1
b0
k3 lm23
hn
lm22
lm12 k3 hn
k1
l13
l11
l12 Vn on MSSV:52130332
SVTH: Trn
l22
l21
l23
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K hiu
A
Bv
B,B1,B2
C
s 16 52KTOT
Tn gi
Khong cch t mt cnh ca chi tit
quay n thnh trong hp
Chiu rng bnh vt
Chiu rng ln
Khong cch gia chi tit quay
C=15 mm
Chiu dy thn hp
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l2
l3
l4
L1
s 16 52KTOT
l4= 15 mm
N2 =8
18 kW
L1=0,9 d2 =405 mm
L2
L2 =
2.120+2.
h1,h2
H1 =
V N2 =8
kW
b) Xc nh khong cch cc gi v im t lc
Trc I ( Trc vt)
Theo cng thc
Trong
: chiu di may na khp ni i vi trc n hi
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S trc I
Trong
Vi
Trong
S Trc II
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Vi
Trc I
RBy
Pr1
P1
RY1
Pa1
Fnt
RBx
1
`
RX1
S lc tc dng ln trc
Tm phn lc ti cc gi
Theo phng y :
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Theo phng x ta c:
Gi tr mmem
a) ti B
b) Ti C
C)ti G
Mmem xon
Mmem ti tit din 1 :
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M men ti G
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Ry1
Trc I
Ry1
Rx1
Fnt
l12
l13
Rx1
l11
189497,48
Nmm
35137,93
Nmm
Mx
My
131740,425
Nmm
84896 Nmm
25 H7/k6
43
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s 16 52KTOT
Trong
Ta c
Trong
ng sut un v xon
trung bnh
ng sut c coi nh thay di theo chu k i xng do
+
a = max = M/W = 331682,86/2000=52,79
W:momen cn un W = d3/32 =.403/32 =2000
= 0,85;
270
2,48
1.75
.52,79 0,1.0
0.85
150
1,6
.3,38 0,05.3,38
0,73
19,79
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TrcII
Fry
RY1
Frx
1
Pr2
PX2
RX20
P2
PY21
Pa2
Phn tch phn lc ti cc gi :
-
+ MX = pa2.d2/2=365085,05
-
Fx = Fr .cos600=2234,54 N
Fy = Fr .sin600 =3870,33 N
- Tm phn lc ti cc gi
Chiu ln Phng trnh cn bng ta c:
Theo phng y :
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Gi tr momen
Mx1 = -R1x.l22 =-84154,13 N.mm
Mx2 = Fx.lc23 = 213398,57 N.mm
My1 = -R1y.l22 = -(-1600,87).82,5 = 132071,76 Nmm
My2 = 369616,52 Nmm
Mx3 =723411,59 N.mm
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Trc II
Fy
Ry1
Ry2
Pr2
Fx
P2
Rx1
Rx2
Pa2
l22
l21
l23
Mx
84154,13Nmm
213398,57 Nmm
My
132071,76Nmm
369616,52Nmm
723411,59Nmm
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ng knh cc on trc:
M tdj M 2j 0,75.T j2 .
M j M yj2 M xj2
M td 0 M 02 0,75.T02 0
u1
2
y1
2
x1
772316,5
Vy Mtd1= 758055,78
-
M td 2 M u 2 0,75.T22
M td 3 M u 3 0,75.T32
Mu =0
Vy Mtd3=616492,81 Nmm
V d2=60 nn chn =50 MPa
dj 3
Mtd0
Mtd1
Mtd2
M tdj
0,1.
TrcII
0
758055,78
645769,4
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Mtd3
6166492,81
d0
0
d1
53,32
d2
50,55
d3
49,77
Trong , 63MPa . Tuy nhin m bo yu cu v cng ngh kt hp vi yu t v
bn ta chn dng knh nh sau:
D0= d1= 55 mm
D2= 58 mm
D3= 50 mm
2.1.2. Tnh kim nghim bn trc:
2.1.2.1. bn mi:
s s
H s an ton: s
s2 s2
Vi
[s] h s an ton cho php. Thng thng [s] = 1,5 2,5 (khi tng cng: [s] = 2,5
3, nh vy khng cn kim nghim v cng trc).
s , s h s an toan ton ch xt ring ng sut php, ng sut tip.
s
K a
. m
1 , 1
K a
1
. m
b 600 MPa
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a , m , a , m :
M
vi W l moment cn un, M l moment un tng.
W
max
2
0,05; 0
T
=vi W0 l moment cn xon, T l moment xon.
2W0
2.1.2.2. bn tnh:
phng trc b bin dng do qu ln hoc b gy khi b qu ti t ngt, ta cn
phi kim nghim trc theo iu kin bn tnh:
Cng thc thc nghim c dng : td 2 3. 2
Trong :
T
M
a;
2 a ; 0,8 ch 0,8.340 272(MPa)
W
W0
Tit
din
2
3
W0
19155,06
12271,85
38310,15
24543,69
33,71
50,24
9,44
14,73
46,97
71,62
0.78
0,78
0.67
0.67
3,8
2,57
6,94
4,45
3,33
2,22
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Yu cu:
= 0,04a + 3 = 14 mm
- Np hp, 1
1 = 0,85. = 12 mm
- Chiu cao, h
h < 58 mm
- dc
khong 2o
ng knh:
- Bulng nn, dn
- Bulng cnh , d1
d1 = (0,7 0,8)dn = 15 mm
- Vt ghp np , d3
d3 = (0,4 0,5)dn = 10 mm
- Vt ghp np ca thm, d4
d4 = (0,3 0,4dn= 8 mm
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b = 1.5. = 21 mm
b1= 1.5. 1= 18 mm
K3 K2 - (3 5) = 48-4=44 mm
K2 = E2 + R2 + (3 5) = 48 mm
E2 1,6d1 = 24 mm
- Tm l bulng cnh : E2 v C (l
R2 1,3d1= 20 mm
C D3/2 = mm
- Chiu cao h
Mt hp:
- Chiu dy: khi khng c phn li, S1
- Khi c phn li,Dd; S1; S2
S1 (1,3 1,5)dn = 30 mm
Dd xc nh theo ng knh dao khot
S1 (1,4 1,7)dn= 33 mm
S2 (1 1,1)dn = 23 mm
- B rng mt hp, K1 v q
K1 3dn = 63 mm
q K1 + 2 = 91 mm
(1 1,2) = 14 mm
1 (3 5) = 70 mm
=14mm
mm v B=
mm
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46
d1
cx45
2.2. Np :
-
D2
D3
D4
d4
I
II
2.3. Ca thm:
kim tra, quan st cc chi tit my trong hp khi lp ghp v du vo trong hp,
trn nh hp c lm ca thm. Ca thm c y bng np. Trn np c lp thm nt thng
hi. Kch thc ca thm c chn theo bng 18-5 [1] nh sau:
A
A1
B1
C1
Vt
S lng
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K L
M N
O P
Kt cu v kch thc ca nt tho du tra trong bng 18-8 [1] (nt tho du tru) nh sau:
d
D0
Que thm du
2.7. Vng mc:
-
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s 16 52KTOT
M8
M12
13
19
14,4
21,1
5,5
h/c
6,5
10
S lng
16 M8x40
4 M8x16
M16
4 M12x55
M20
4 M20
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s 16 52KTOT
thc
Mi lp
ES
EI
es
ei
( m)
( m)
( m)
( m)
+21
(mm)
Bnh vt
58
H7/ k6
+15
+2
di
ln
ln
nht
nht
15
19
A CN CHN
vng ngoi
D
Trc I
H7/ h6
+21
-13
34
Trc II
H7/ h6
+21
-13
34
vng trong
d
Trc I
H7/ k6
+21
+15
+2
15
19
Trc II
H7/ k6
+21
+15
+2
15
19
Then (trc)
bxh
Trc I
Trc II
P9/ h8
-15
-51
-18
42
P9/ h8
-15
-51
-22
51
P9/ h8
-15
-51
-22
51
Js9/ h8
+18
-18
-22
18
Bv
Js9/ h8
+18
-18
-22
18
a xch
Js9/ h8
+21,5
-21,5
-27
21,5
48,5
P7/h6
-8
-20
-8
20
Cht nh v -
d=
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v hp
Np - v
hp
Vng chn
du trc I
Np ca thm
np hp
H7/e8
H7/js6
+21
+6,5
-6,5
6,5
27,5
H8/h7
+63
-40
103
KT LUN
Qua thi gian lm n mn hc thit k h thng truyn ng c kh, em nm vng hn
v cch phn tch mt cng vic thit k, cch t vn cho bi ton thit k.
V c trng nghin cu ca mn hc l tnh h truyn ng nn qua gip cho sinh vin
c cch x l st thc hn v bit cch kt hp vi nhng kin thc c hc tnh ton
v chn ra phng n ti u cho thit k.
D c gng hon thnh n ny vi cng lm vic cao, k lng v c s hng
dn rt c th ca qu thy c khoa C kh nhng do hiu bit cn hn ch v cha c kinh
nghim thc tin nn chc chn n ny cn c nhiu thiu st v bt cp. V vy, em rt
mong s sa cha v ng gp kin ca qu thy c em c rt kinh nghim v b sung
thm kin thc.
Em xin chn thnh cm n s gip v s hng dn tn tnh ca thy
Trn Ngc
Nhun.
Sinh vin thc hin n
Trn Vn on
L thnh t
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