Multi-Lab III Celox

Operating and Instruction Manual
Temperature, Oxygen and Carbon Measuring Unit
Multi-Lab III Celox

Rev 02
Date of issue: 05.06.07
Multi-Lab III CeloxP
2007 Heraeus Electro-Nite GmbH Germany This manual is copyrighted by Heraeus Electro-Nite GmbH Germany, Im Stift 6-8, D-58119 HagenHohenlimburg. No part of this document must not be reproduced, transmitted, transcribed, stored in any retrieval system, or translated into any language by any means without the express written permission from Heraeus Electro-Nite GmbH. Heraeus Electro-Nite GmbH makes no warranties as to the contents of this documentation and specifically any implied warranties of merchantability or fitness for any particular purpose. Heraeus Electro-Nite GmbH further reserves the right to alter the specification of the product without obligation to notify any person or organization of these changes.
All printed circuit boards contain electronic components that can be damaged by electrostatic discharge (ESD). These boards should only be handled by qualified personnel. The necessary safety precautions and security guidelines must be observed during maintenance and service on the Multi-LabIII.
Trademarks: All brand names and product names included in this manual are trademarks, registered trademarks or trade names of their respective holders. Celox, Celox-SLAC, Checkmate, Contitherm, Multi-Lance, Multi-Lab, Positherm, QuiK-Cup, QuiK-Lance, QuiK-Tap, QuiK-Carb, Cry-O-Therm, are registered trademarks of Heraeus Electro-Nite International N.V.
Page II of VI
Rev 02, 05.06.07
Table of Contents
Table of Contents ................................................................................................................................ 3 1. Safety Related Guidelines for the User........................................................................................... 1 1.1. General..................................................................................................................................... 1 1.2. Qualified personnel .................................................................................................................. 1 1.3. Danger Notice .......................................................................................................................... 1 1.4. Intended Use ............................................................................................................................ 2 1.5. Procedures for Maintenance and Repair ................................................................................. 2 2. Electrostatic Protection.................................................................................................................... 2 3. Introduction...................................................................................................................................... 3 3.1. Measurement Performances of the Multi-Lab III...................................................................... 4 3.2. Probes ...................................................................................................................................... 4 3.2.1. Celox measuring probes ................................................................................................. 5 4. General Configurations ................................................................................................................... 6 4.1. Measurement Input Channels .................................................................................................. 6 4.1.1. 2-Channel Set-up .............................................................................................................. 6 4.2. Interface Connections .............................................................................................................. 7 4.2.1. Standard Interfaces ........................................................................................................... 7 4.2.2. Optional Interfaces Profibus DP, Modbus RTU interface ................................................. 7 5. Operating Instructions ..................................................................................................................... 8 5.1. General..................................................................................................................................... 8 5.2. Switching on ............................................................................................................................. 9 5.3. Switching off ............................................................................................................................. 9 5.4. Start-up sequence .................................................................................................................. 10 5.5. Measurement screen ............................................................................................................. 12 5.5.1. Graphical display............................................................................................................. 13 5.5.2. Information bar ................................................................................................................ 15 5.5.3. User-defined values field................................................................................................. 15 5.5.4. Evaluated data fields....................................................................................................... 16 5.5.5. Function bar: Selection of operation mode ..................................................................... 17 5.6. Heat number selection ........................................................................................................... 18 5.7. Measurement cycle ................................................................................................................ 19 6. The Main Menu ............................................................................................................................. 20 6.1. Sub-Menu Trouble Shooting .................................................................................................. 21 6.2. Sub-Menu Spool out .............................................................................................................. 23 6.3. Sub-Menu About .................................................................................................................... 24 6.4. Checking the configuration of the Multi-Lab III .................................................................... 24 7. Advanced Instructions................................................................................................................... 26 7.1. Main Menu higher Level...................................................................................................... 26 Page III of VI
Rev 02, 05.06.07
Multi-Lab III CeloxP 7.1.1. Touch Keypad ................................................................................................................. 28 7.1.2. Changing Configurations................................................................................................. 30 7.2. Measurement Parameters...................................................................................................... 32 7.2.1. Sub-Menu Evaluation...................................................................................................... 32 7.2.2. Sub-Menu Timing+Startconditions.................................................................................. 34 7.2.3. Sub-Menu Options .......................................................................................................... 35 7.2.4. SLAC measurement........................................................................................................ 40 7.2.5. Level Sensor ................................................................................................................... 41 7.2.6. Options QuiK-Lance and QuiK-Tap ............................................................................. 44 7.3. Instrument Settings ................................................................................................................ 45 7.3.1. Sub-Menu Graph and Text.............................................................................................. 45 7.3.2. Sub-Menu Regional ........................................................................................................ 47 7.3.3. Sub-Menu Calibration ..................................................................................................... 49 7.3.4. Sub-Menu Calculation..................................................................................................... 52 7.3.5. Sub-Menu Data Communication..................................................................................... 56 7.3.6. Profibus-DP..................................................................................................................... 70 7.3.7. Profibus configuration ..................................................................................................... 72 7.3.8. Modbus............................................................................................................................ 74 7.3.9. Modbus principle ............................................................................................................. 76 7.3.10. Modbus configuration.................................................................................................... 77 7.3.11. TCP/IP........................................................................................................................... 79 7.3.12. TCP/IP settings ............................................................................................................. 80 7.3.13. Data Client/Server......................................................................................................... 82 7.3.14. View client ..................................................................................................................... 83 7.3.15. HW-Options................................................................................................................... 84 7.3.16. BCD............................................................................................................................... 86 7.3.17. BCD card structure........................................................................................................ 86 7.3.18. BCD card settings ......................................................................................................... 87 8. Troubleshooting ............................................................................................................................ 88 9. Maintenance Notes ....................................................................................................................... 88 9.1. Cleaning Instruction ............................................................................................................... 88 10. Packing Recommendations ........................................................................................................ 88 11. Tele Service mode ...................................................................................................................... 89 12. Technical Data ............................................................................................................................ 90 13. Technical Appendix..................................................................................................................... 92 13.1. Modules and connections .................................................................................................... 92 13.2. Power supply........................................................................................................................ 93 13.3. AC output board ................................................................................................................... 94 13.4. DC output board................................................................................................................... 95 13.5. CPU board ........................................................................................................................... 96 13.6. Analog inputs board ............................................................................................................. 97 14. Optional cards ............................................................................................................................. 98 14.1. BCD card.............................................................................................................................. 98 Page IV of VI
Rev 02, 05.06.07
Multi-Lab III CeloxP 14.2. Profibus and Modbus cards ................................................................................................. 99 14.3. mA Output (Option) ............................................................................................................ 100 14.4. Delta-Dist L (Option) .......................................................................................................... 101 14.5. Additional serial port........................................................................................................... 102 15. Housing Dimension ................................................................................................................... 103 16. Spare parts................................................................................................................................ 104 17. CE-Declaration of Conformity ................................................................................................... 105 18. RoHS Note ................................................................................................................................ 105 19. WEEE Note ............................................................................................................................... 105
Page V of VI
Rev 02, 05.06.07
Safety Related Guidelines for the User
Page VI of VI
Rev 02, 05.06.07
Safety Related Guidelines for the User
1. Safety Related Guidelines for the User

1.1. General
This manual provides the information required for the intended use of the particular product. The documentation is written for technically qualified personnel such as engineers, programmers or maintenance specialists who have been specially trained and who have the specialized knowledge required in the field of instrumentation and control. Knowledge of the safety instructions and warnings contained in this manual and their appropriate application are prerequisites for safe installation and commissioning as well as safety in operation and maintenance of the product described. Only qualified personnel as defined in section 1.2 have the specialized knowledge that is necessary to correctly interpret the general guidelines relating to the safety instructions and warnings and implement them in each particular case. This manual is an inherent part of the scope of supply even if, for logistic reasons, it has to be ordered separately. For the sake of clarity, not all details of all versions of the product are described in the documentation, nor can it cover all conceivable cases regarding installation, operation and maintenance. If you require further information or face special problems that have not been dealt with in sufficient detail in this documentation, please contact HERAEUS Electro-Nite. We would also point out that the contents of this product documentation shall not become a part of or modify any prior or existing agreement, commitment or legal relationship. The Purchase Agreement contains the complete and exclusive obligations of HERAEUS Electro-Nite. Any statements contained in this documentation do not create new warranties or restrict the existing warranty.
1.2. Qualified personnel

Persons who are not qualified should not be allowed to handle the equipment/system. Non-compliance with the warnings contained in this manual or appearing on the equipment itself can result in severe personal injury or damage to property. Only qualified personnel should be allowed to work on this equipment/system.
1.3. Danger Notice

The notices and guidelines that follow are intended to ensure personal safety, as well as protecting the product and connected equipment against damage. The safety notices are warnings for protection against loss of life (the users or service personnel) or against damage to property. They are highlighted in this manual by the terms and pictograms defined here. The terms used in this manual and marked on the equipment itself have the following significance:
Danger
indicates that death, severe personal injury or substantial property damage will result if proper precautions are not taken.
Warning
indicates that death, severe personal injury or substantial property damage can result if proper precautions are not taken.
Caution
indicates that minor personal injury or property damage can result if proper precautions are not taken.
Note
is an important information about the product, its operation or a part of the manual to which special attention is drawn.
Attention
hints in this documentation to special safety-related guidelines, which equates the safety level of "Caution" and "Note".
Page 1 of 105
Rev 02, 05.06.07
Electrostatic Protection
This pictogram is used in relationship with Danger, Warning and Caution to hint to dangerous situations. This pictogram is used in relationship with Note for important information about the product or its operation.
1.4. Intended Use

The equipment/system or the system components is only allowed to be used for the applications described in the catalogue or the technical description, and only in combination with the equipment, components and devices of other manufacturers as far as this is recommended or permitted by HERAEUS Electro-Nite. The product described has been developed, manufactured, tested and the documentation compiled in keeping with the relevant safety standards. Consequently, if the described handling instructions and safety guidelines described for planning, installation, proper operation and maintenance are adhered to, the product, under normal conditions, will not be a source of danger to property or life.
1.5. Procedures for Maintenance and Repair

If measurement or testing work is to be carried out on an active unit, the National accident preventing rules and regulations must be observed. Use only suitable electrical tools.
Warning
Repairs to an item of automation equipment have to be carried out by HERAEUS Electro-Nite service personnel. For replacement purposes use only parts or components that are contained in the spare parts list or listed in the "Spare parts" section of this manual. Unauthorized opening of equipment and improper repairs can result in loss of life or severe personal injury as well as substantial property damage. Only use the fuse types specified in the technical specifications or the maintenance instructions of this manual. Do not throw batteries into an open fire and do not carry out any soldering work on batteries (danger of explosion). Maximum ambient temperature 100 C. Lithium batteries or batteries containing mercury should not be opened or recharged. Make sure that the same type is used when replacing batteries. Batteries and accumulators must be disposed of as classified waste.
2. Electrostatic Protection
VLSI chips (MOS technology) are used in practical all HERAEUS Electro-Nite electronic modules. These VLSI components are, by their nature, very sensitive to over voltages and thus to electrostatic discharge (ESD). Electronic devices can be destroyed by voltage and energy levels that are far below the level perceptible to human beings. Such voltages already occur when a component or a module is touched by a person who has not been electro static discharged. In most cases the components, which have been subjected to such over voltages, cannot be immediately detected as faulty; the fault occurs only after a long period in operation. This pictogram and warning label used on the cabinets, sub-racks and packing indicates that electrostatic sensitive components have been used and that the modules concerned are susceptible to touch. Before starting maintenance or installation make sure that you have sufficient protection against electrostatic discharge.
Page 2 of 105
Rev 02, 05.06.07
Introduction
3. Introduction
The Multi-Lab III is a state of the art analytical instrument developed specifically for analysis of steel, iron and non-ferrous melts (temperature measurement, oxygen activity, and slag-oxygen activity). This versatile unit sets new standards of performance and ease of use. The task-oriented programming clearly outlines the operators choices and guides him step-by-step through each procedure. The way in which the data is processed and displayed can be matched to specific users practices. The Multi-Lab III has a number of superior features, utilizing software based solutions to measure, calculate and display measurement values in real time and optimal evaluation of the converted Electro-Motive Force (EMF) and temperature readings. The unit is equipped with a wide range of inputs and outputs for easy interfacing with a network, printer and remote displays as well as external devices such as a light/buzzer control system.
Figure 1:
Features of Multi-Lab III 9 inch TFT color display with touch-screen operation Graphic display of measurement curves Memory for up to 3000 measurements Calculation formulas freely programmable Programmable data transmission Bath level determination (optional) Bath height (optional) Ethernet (standard), Profibus, Modbus (optional)
Failures during measuring cycle, e.g. error measurements, sensor or cable break etc. are registered and the nature of the error measurement is clearly displayed on the screen. Various parameters including type of thermocouple, measuring time, start value, interface parameters, formula parameters can be changed by the user via step-by-step screen menus. Housed in dustproof steel housing the rugged unit can be located on the furnace floor or in the pulpit.
Page 3 of 105
Rev 02, 05.06.07
Introduction
3.1. Measurement Performances of the Multi-Lab III

Temperature and oxygen activity measurement in liquid steel and copper Temperature measurement in liquid aluminum and copper Carbon calculation program for primary steel making Aluminum calculation program for secondary metallurgy (aluminum additions) Oxygen activity measurement and FeO determination in molten slag
Optional: Bath level determination can be obtained in automatic dipping applications when used with both Positherm temperature sensors and combined oxygen/temperature sensors
3.2. Probes
Temperature measurement: Positherm : expendable temperature probes for the measurement in liquid steel
Temperature and Chemical composition measurement: Celox: QuiK-Lance: Celox-Hot Metal: Celox -Cu: QuiK-Tap: Celox-SLAC: Celox Foundry: expendable oxygen/temp. probes for measurements in liquid steel, no dongle is used expendable bath/liquidus temp. probes for carbon measurements in liquid steel, dongle is used expendable oxygen/temp. probes for sulphur /silicon measurements in liquid steel, dongle is used expendable oxygen/temp. probes for measurements in liquid copper, dongle is used expendable oxygen/temp. drop-sensors for measurements in liquid steel, dongle is used expendable oxygen/temp. probes for measurements in molten slag, dongle is used expendable oxygen/temp. probes for measurements of low oxygen levels, dongle is used
Special measurements Delta-Dist L expendable Level Sensor for slag thickness measurement, dongle is used
Page 4 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP 3.2.1. Celox measuring probes
Introduction
The Celox measuring probes provide both, temperature and oxygen measurement in liquid steel. Besides the thermocouple for the temperature registration (TMP), an electro-chemical cell generates a characteristic voltage (EMF) dependent on the free oxygen activity of the liquid metal.
The EMF (Electro-Motive Force) is a voltage [mV] signal that is the basis in the Multi-Lab III for: Oxygen Measurement Carbon Calculation Aluminum calculation (a(O) in ppm) (C in %) (Al in 10 ppm)
The thermocouple of the Celox probe can be calibrated as S, R or B type.
Page 5 of 105
Rev 02, 05.06.07
General Configurations
4. General Configurations
This unit provides a wide range of connection facilities in order to meet the different operating circumstances, applications and user requirements. The main purpose of the Multi-Lab III is to measure the individual composition of molten metals. To meet this purpose, the unit is equipped with at least two measurement input channels. Besides the standard configuration, a dongle attached to the rear of the instrument encodes the hardware. During start-up the hardware configuration is shown.
4.1. Measurement Input Channels

The measurement input channels can be factory-set for temperature readings or EMF readings. Optionally the unit can be delivered with two additional measurement input channels. 4.1.1. 2-Channel Set-up In 2-channel setup the following measurement configurations are possible Measurement of temperature in Channel 0, Channel 1 not used; Measurement of temperature in Channel 0 and Electro-Motive Force (EMF) in Channel 1 In this case a combined probe form temperature and oxygen like the Celox probe is used. SLAC measurement with detection in Channel 0 and EMF in Channel 1 This mode requires a SLAC probe. Bath temperature in Channel 0 and liquidus temperature in Channel 1 for determining carbon content. This mode requires a QuiK-Lance.
Page 6 of 105
Rev 02, 05.06.07
General Configurations
4.2. Interface Connections

Besides the measurement inputs, the Multi-Lab III provides various interface connections. These facilities can be used to transfer the measurement data or status information of the Multi-Lab III to or from peripheral equipment. 4.2.1. Standard Interfaces Ethernet interface (for PC or PLC interaction) Serial interfaces (for PC or PLC interaction) Modem (for remote service operations) Output cards (for traffic lights and PLC interfacing)
Figure 2: Interface connections
4.2.2. Optional Interfaces Profibus DP, Modbus RTU interface Additional serial interface (TTY, V24) Bath level calculation module with bath level found output-contact Analog output 0/4 20 mA up to 4 channels Measurement station input in BCD code, BCD output, Quality selection
Page 7 of 105
Rev 02, 05.06.07
Operating Instructions
5. Operating Instructions
5.1. General
Power ON switch
Multi-Lab III
TFT display with Touch-screen operation
Keypad
Figure 3: Front panel
The Multi-Lab III is equipped with a 9-inch color TFT display with touch-screen operation and a keypad for monitoring and controlling the related functions and process parameters. Note: Never use sharp tools (ball-pen, screw driver or similar) to operate the touch screen. Otherwise it will be damaged. Operating of the instrument is subdivided in three access levels:
a. Basic level:
This level, called access level Basic, provides the essential measurement information to the user.
b. Higher levels / Parameters:

This level, called access level Engineer, allows the process supervisor to enter specific parameters and settings. This level is password protected (factory setting: 2448).
c. Higher levels / Configuration:

This level, called access level Service, allows the Heraeus service personnel to enter or read specific parameters and settings or change the configuration of the instrument. The level is password or dongle protected.
Page 8 of 105
Rev 02, 05.06.07
5.2. Switching on
The Multi-Lab III is ready for start-up after connecting it to the mains supply.

The power LED is lit red when the Multi-Lab III is connected to the mains supply (stand-by mode).
LED Power ON switch
Press the Power ON switch to switch the instrument on. (The power LED will turn into green).
5.3. Switching off

Note The Multi-Lab III is designed for 24 hours duty-cycle. Therefore, it is recommended to connect the Multi-Lab III to an uninterruptible power supply. During normal operation the instrument should not be switched off. Nevertheless, if the instrument has to be shut-off (e.g. in case of malfunction or for servicing) execute the following steps: Activate Engineer mode (see chapter Advanced Instructions on page 26). Select menu Trouble shooting (see chapter Sub-Menu Trouble Shooting on page 21) Push button Switch OFF Caution Avoid switching off the instrument by pulling out the mains connector. Doing this several times in a short period can damage the power supply.
Page 9 of 105
Rev 02, 05.06.07
5.4. Start-up sequence

When the power is switched on, the instrument starts booting and displays a sequence of different screens:
a. The Tele service or Operation selection screen

This screen is shown approx. 30 sec after switching on the instrument. It offers the trained engineer the possibility to select the Tele service mode. Multi-Lab III When no selection is made, the instrument continues to the next screen in the start up sequence after a few seconds. Select Multi-Lab III for fast start-up.
Figure 4: Start-up screen 1
b. The Configuration check screen
This screen shows the installed probe, hardware configuration of the instrument, and settings. After approximately half a minute the instrument switches to the last screen in the start up sequence.
Figure 5: Start-up screen 2, Configuration
c. Hint for online help
This screen offers a hint for online help. Note: Normal operation is blocked until the Helpbutton is disabled.
Figure 6: Start-up screen 2, Hint
Page 10 of 105
Rev 02, 05.06.07
d. The Measurement screen

This screen offers the operator access to the measurement data and the different operating modes of the instrument.
Figure 7: Measurement screen (default)
Page 11 of 105
Rev 02, 05.06.07
5.5. Measurement screen

Approximately 1 minute after switching the instrument on, the measurement screen appears:
Figure 8: Default measurement screen
The default measurement screen combines all the essential process information. It consists of: 1 : Information bar Displays date and the time. Indicators in the upper left corner show the insulation status of the probe. In case of failures the indicator lights up. In the right corner, slag measurement is indicated. 2 : Field with user-defined values (depends on type of Multi-Lab III) Results of measurements and/or calculations that are related to the process and selected by the user 3 : Function keys To access the different functions and modes of the Multi-Lab III 4 : Field with evaluated measurement data Shows the final results obtained during characteristic process development of the temperature and/or EMF. Each channel is displayed in a different color. 5 : Graphic display Displays the curves of the measuring channels (e.g. temperature against time and/or EMF against time). Page 12 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP 5.5.1. Graphical display
The graphical display shows the time flow of the measured signals. Each channel is shown in a different color. The curves correspond to the fields of evaluated data with the same color. Colors are as followed: Channel 0: Channel 1: Black Red
1 Temp. scale in C or F 2 Actual value temperature 3 Actual value EMF 4 EMF scale in mV 5 Time scale in sec. 6 Measurement curve Channel 0 7 Measurement curve Channel 1 8 Evaluation point Channel 0 9 Evaluation point Channel 1
Figure 9: Typical measurement time flow.
The short vertical line on the curve indicates the moment the evaluation window (tolerance and plateau) was reached. Scale for temperature is shown on the left. The unit can be displayed in C or in F. Units can be changed in the main menu. Scale for EMF is shown on the right in units of voltage |mV|. The measured values of each channel are also displayed in real time in the fields on the top of the graphic display close to the respective scale. By tapping on the graphics field the display switches and shows the alternative numerical measurement screen. This allows a distant view to the measured values.
Page 13 of 105
Rev 02, 05.06.07
Figure 10: Alternative measurement screen
Here the measurement values are shown large. This display mode is called Big Status. In access level Engineer this display mode may be selected as default (see menu "Graph and Text"). Tapping on the screen toggles between graphics display mode and Big Status display.
Page 14 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP 5.5.2. Information bar
The information bar at the top of the screen displays the insulation status of the connected probes ( 1 ), connected probe ( 2 ), actual time/date ( 3 ) and the presents of an optional Celox-SLAC ( 4 ) probe.
Figure 11:
Information bar 1 2 3 4 Insulation failure when highlighted, indicates from left to right channel 0, 1, 2, 3 Connected probe Date and time Optional probe Celox-SLAC
Insulation of the channels is continuously monitored. If the resistance exceeds certain limits, the marker ( 1 ) highlights. The channels are numbered from the left to the right with 0, 1, 2, and 3. An insulation failure restrains the system from measuring. If a SLAC probe is connected, the purple marker ( 4 ) lights up. The electrical insulation of the SLAC probe is monitored and indicated by the respective marker ( 1 ) Current time and date and the type of probe connected are shown in the center of the information bar ( 2 and 3 ).
5.5.3. User-defined values field In the user-defined values field, calculated values obtained by calculation can be displayed. Each value can be completed by a prefix (in the example aO, C, or Al) and suffix, e.g. the unit of the displayed value.
Figure 12: User defined values
The user may define up to 22 values, but only the first 6 are shown on the default measurement screen.
Page 15 of 105
Rev 02, 05.06.07
Operating Instructions 5.5.4. Evaluated data fields
In accordance with the Measurement input channels configuration, these data fields display the measurement value of the temperature and EMF that is determined through evaluation.
a) previous measurement
b) ready to start
c) measurement in progress
Note: Place of the measurement and heat number are shown above the field Tmp; in this example A 99999999
d) end of measurement Figure 13: Evaluated data field
e) measured values
Each data field has the same color as the corresponding measurement curve. When a measurement is taking place, these data fields will change color in a similar way as the status indicators. Green: Yellow: Red: Ready to start measurement (= probe connected to the lance) Measurement in progress End of measurement (= command to remove the probe from the melt) (The field turns red only for a very short time.)
The temperature measuring field(s) also show(s) the time and date of the last performed measurement, as well as two user defined settings for place and heat number which are related to the measurement. Note: The frame around the heat and/or place number will turn into red if the selected heat and/or place number are not the same as the displayed curves.
Page 16 of 105
Rev 02, 05.06.07
5.5.5. Function bar: Selection of operation mode The different operation modes (functions) of the Multi-Lab III are accessible by simply touching the desired menu item in the function bar of the touch screen. Help: Shows help for single items on the screen Note: If the button is activated, it turns to red. Clicking on a button or an input area shows a short explanation. All inputs and operations are blocked until the Help-button is deactivated.
Heat number up: increases the heat number (Ht No) by 1
Heat number down: decreases the heat number (Ht No) by 1
Menu: Switches to the Main menu
Figure 14: Function bar
Highlighted keys are enabled for touch screen operation and instrument keys, darkened fields are enabled for instrument keys on the front panel only. Select the desired function by the touch screen or by pressing the related key of the keypad. Depending on the operation mode, the bar shows content related functions. Only highlighted keys are selectable. The heat number can be edited by the user. The place of measurement (with password) can also be entered with the touch keypad.
Page 17 of 105
Rev 02, 05.06.07
5.6. Heat number selection

The Heat number (Ht No) can be changed in steps of +/- 1 by pressing the related buttons of the keypad or touch-screen. Another possibility is to evoke a keypad on the touch screen: 1. Touch the screen on the heat number field itself. 2. The numeric keypad appears. 3. Select the required number and press Ent.
Special functions: <<

For deleting characters one by one to the left Erase the present value Move cursor one place to the left. Move cursor one place to the right.
<<< <= = = =>
Figure 15: Keypad
Page 18 of 105
Rev 02, 05.06.07
5.7. Measurement cycle

The Multi-Lab III is ready to use when the power is switched on, the boot sequence is passed and the default measurement screen is displayed on the screen. The following steps show the normal measuring sequence: 1. Connection of the measuring probe When the Multi-lab detects a measuring probe on the measuring channels, these channels turn to Ready Mode. The field of the corresponding measuring channel and the signal lights turn green.
External signal lights (option): green
2. Measuring probe inserted in bath If temperature of the probe rises above the start temperature, the temperature registration starts. The field of concerning measuring channel and the signal lights turn yellow.
External signal lights (option): yellow
3. Plateau determined If the measured values meet the settings of the evaluation level, the measuring stops. The field of concerning measuring channel turns red for a short time and the value and the evaluation level is displayed. (If applicable: the data is transmitted to connected addresses)
External signal lights (option): red
Page 19 of 105
Rev 02, 05.06.07
The Main Menu
6. The Main Menu

The following figure shows the main menu for the access level Basic. This menu provides three sub-menus to the user which are explained below.
Figure 16:
Basic Main Menu
1:
PLACE NAME This field identifies the location of the measurement. The name can be changed in a higher access level. The field should only be changed by the trained process engineer.
2:
ACTUAL LOADED SET-UP The actually loaded configuration is shown. Normally a factory-set configuration is loaded. In access level Engineer this configuration can be changed. Several parameter sets may be customized and stored as a custom configuration (see chapter 7).
3:
Help Pressing the Help key activates the online help. The color of the Help button switches to red. Touching an area on the screen shows a short hint instead of normal operation. The online help stays active until the Help-key is deselected.
4:
Menu buttons Pressing a menu button opens a sub-menu. Besides the menus name the button gives a hint of the items of the sub-menu.
Page 20 of 105
Rev 02, 05.06.07
The Main Menu
6.1. Sub-Menu Trouble Shooting

This screen shows information about the status of the sensors and the parameters.
Figure 17: Sub-menu Trouble Shooting
1 : Channel information For each channel the following information is displayed: - The channel number (#0 to #3) - Actual measured value and respective unit - Measurement range - Checkbox IPTS-48: indicates, if the measurement is carried out according to the standard - Checkbox CJC: indicates, the cold junction compensation is active - The actual sample rate and the burn out parameter - The trigger mode - The monitored resistance of the lance - The measurement status; changes during measurement from Sensor Detection to Ready to Measuring. In case of a failure it shows an error message.
Page 21 of 105
Rev 02, 05.06.07
The Main Menu 2 : Information bar
The information bar shows the name of the sub-menu and the status of the diagnostics. In access mode Basic only automatic diagnostic mode is possible. In access mode Engineer the mode can be switched to Manual Control by pushing the respective button. In this case, the color of the information bar changes from grey to green. All parameters can be adjusted for testing. Note: Since manual diagnostics is active, returning to main menu is impossible. 3 : Log-Field The Log-field shows information of errors occurred. Field 3964R indicates errors during communication with external devices. Field cold junction temperature shows the actual temperature of the cold junction and the minimum and maximum temperature measured. The next field T C O list the number of false measurements. The capital letters represent temperature (T), carbon (C), oxygen (O), slag (S), level sensor (L) and Econ-O-Carb measurement (TOC only). Pushing the button kOhm Hist shows the monitored resistance for the last measurements. To clear the history, press button Reset Hist. The button Trouble List shows a list of errors and hint to deal with these errors. This list can be updated by the engineer by an external computer via Ethernet connection. To change the trouble list execute the following steps: Connect the PC to the Multi-Lab III. Open file drive:\ML\REG\TL.TXT. Edit file and save it. Switch the device off according to chapter Switching off on page 9. Modifications of the trouble list become valid not until the device is switched on again.
Page 22 of 105
Rev 02, 05.06.07
The Main Menu
6.2. Sub-Menu Spool out

The spool-out screen provides access to a database that contains the information about the last measurements. Up to 3000 data sets are stored.
Figure 18: Spool-out menu
1 : Listed data This data is sorted by date and time; the most recent data is displayed on top of the list. Use the function keys to scroll the list up and down. The table ranking number of the selected measurement is shown always on top of the screen and is highlighted in blue. 2 : Shift columns Use these keys to shift the columns right and left. 3 : Graphical area Touch the graphics area to show the selected measurement data on full screen. Touch anywhere on the full screen graph to return to the list. 4 : Range selection The displayed table of the database can be shortened by selecting a smaller range of data. Simply enter start and stop values of the requested table ranking numbers by using the Range selection fields on the screen.
Page 23 of 105
Rev 02, 05.06.07
The Main Menu
6.3. Sub-Menu About 6.4. Checking the configuration of the Multi-Lab III
The Multi-Lab III is a versatile unit. In order to match the different requirements of its application, the components of the instrument can be customized in a wide range. The Configuration screen gives an overview of the installed hardware and its status at the time of the start up sequence. The Configuration screen is shown during this start up sequence, but can also be recalled by pressing the About button in the main menu.
Figure 19: Configuration screen The configuration of the Multi-Lab III is illustrated by means of colors: Grey indicates that the concerned board is installed Green indicates that the option is ready for use Blue indicates the presence of the basic board, but the add-on board is not installed. This is important for possible extensions, since only the Add-On cards must be ordered Additionally the Configuration screen shows the installed Multi-Lab software version at the top of this window.
Analog Input: This board provides 2 analog measuring inputs, which can be used for EMF and TMP measurement. CjC indicates the presents of a cold junction compensation for TMP measurements.
Page 24 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP COM Ports:
The Main Menu
For service purposes and for coding hardware configurations other than the standard Celox configuration, the connection of a Dongle is required. Com1 is provided by the serial board and can be used for serial communication. (RS232, RS422, RS485 or TTY) Optionally, Com1 can be a Profibus DP or Modbus RTU industrial communication board in stead. BCD: BCD cards 0 and 1 are optional. Both cards can multiplex 4 displays. Each display can consist of 5 digits and 4 decimal points. LAN: This RJ45 connector is located on the CPU module and can be used for the connection to a local area network (Ethernet). Analog Output: This optional board provides up to 4 analog outputs (0/4 to 20mA). Digital Output: 16-channel relay low power output card (for PLC interfacing). (1 board provides 2x8 relay channels) (occupies 2 positions in the check configuration window) AC Output: 8-channel relay output card (for traffic lights). 1 board provides 2x 4 relay channels. (occupies 2 positions in the check configuration window) Digital Input: Add on for the digital output board 1 board provides 2x8 inputs (5-24V DC). (occupies 2 positions in the check configuration window) A digital output board can be equipped with a digital input.
Page 25 of 105
Rev 02, 05.06.07
Advanced Instructions
7. Advanced Instructions
The advanced instructions are intended for the trained process engineer. They explain parameters and settings that have direct influence on the measurement, the processed data and the communication with the connected periphery.
7.1. Main Menu higher Level

The access level to the main menu can be extended from Basic level to a higher level by entering a password. First open menu About The Configuration menu opens.
Then click button Parameters The touch-keypad opens.
Now fill in the password (2448) and press Ent to accept the password. The screen returns to the Configuration screen.
Page 26 of 105
Rev 02, 05.06.07
Advanced Instructions The higher access level is indicated by the blue highlighted button Parameters. After a short time the device returns to main menu automatically. If you click the area above the configurations area, the menu returns immediately.
Now all sub-menus of the main menu are available and the button About indicates level Parameters with blue letters.
Caution: To protect the unit from unauthorized operation, it is recommended to handle passwords with absolute discretion.
Page 27 of 105
Rev 02, 05.06.07
Advanced Instructions 7.1.1. Touch Keypad
Entering or changing the different parameters and settings which are accessible by the main menu can be done by means of the touch keypad. This keypad will be displayed every time if an alphanumeric input is required. Depending on the permitted data input, four keypad variations are available:
Numerical mode (default)
Alphanumerical mode
Alphanumerical mode (Upper case)
Control key functions
Figure 20: Touch-keypad
The default keypad is the numerical mode keypad. To switch to alphanumerical mode, touch the Num button on the touch keypad. (This is only possible if alphanumeric values are permitted)
Numerical mode
Control key functions
Alphanumerical mode
Upper case characters
Figure 21: Selecting keypad variations
The Shift-button toggles between upper case and lower case in the alphanumerical mode or between the control characters and numerical symbols in Numerical mode. After entering the new data, always confirm with the Ent-button. Page 28 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP 7.1.1.1. Special keypad functions
Move cursor one place to the left. Move cursor one place to the right. For deleting characters one by one - to the left. Erase the present data.
Figure 22: Special keys
7.1.1.2. Keypad Display On top of the keypad the parameter name (e.g. Ht No) is displayed, followed by the Minimum, Maximum, Default and Actual value of this parameter. The input data will change to one of these preset values by simply touching one of these value fields on the screen.
Parameter name 2 50 25 0
Entered data
Figure 23: Keypad display
Additional information
When the entered data is deleted with the Erase button (<<<) the color of the input field turns to red. Confirm the action by touching the green information field or cancel the action by touching the red field.
Page 29 of 105
Rev 02, 05.06.07
Advanced Instructions 7.1.2. Changing Configurations
The new entered data is valid as soon as the Ent-button is pressed; and the instrument returns to the previous screen. Whenever any parameter has been changed, the new configuration can be saved. If you leave the parameter screen by pressing the function key BACK from the function bar (or the respective key from the instruments keypad) the new configuration file can be saved. The user has to confirm the question..
Figure 24: Confirmation screen
If you reject the question with No all changes are reset to the former configuration. If you confirm the question with Yes the new configuration is saved. In the main menu the displayed ACTUAL LOADED SET-UP changes to Not Custom saved configuration. The next time the device is switched on it will boot using this configuration. You may store several custom-defined configurations in the device. To do so, just press the button Save as Custom.
Multi-Lab III provides a file name to store the new configuration. Accept the file name with Yes. Reject it with No. In this case, the configuration is not stored as a custom-defined and reloadable file but the configuration does not get lost.
Figure 25: File name of custom-defined configuration
The custom-defined configurations can be loaded at any time. Just select the desired configuration from the CUSTOM list and press Load Selected.
Page 30 of 105
Rev 02, 05.06.07
Press Delete Custom to delete the selected configuration.
Page 31 of 105
Rev 02, 05.06.07
7.2. Measurement Parameters

7.2.1. Sub-Menu Evaluation This window provides the parameter settings for the evaluation of the temperature measurement and the selection of the thermo couple of the 2 (or 4) measuring channels.
Figure 26: Measurement Evaluation Parameters
Each field color refers to a measuring channel: Grey Red Channel 0 Channel 1 Bath temperature Oxygen measurement
1 : Evaluation parameters The evaluation is a signal condition stage defined by the user. It determines the time the temperature has to be stable within selected limits (tolerance level) in order to conclude that the measurement value is reliable. To be able to deal with less appropriate signal conditions, evaluation can be done at four tolerance levels (see table on page 51), each level with lower accuracy than the former. Two parameters define the evaluation level: deviation of temperature (in C or F) and plateau length (in seconds). The parameters are set in the fields Tol 1 to Tol 4 and Len 1 to Len 4, respectively.
Page 32 of 105
Rev 02, 05.06.07
Method: As soon as the temperature exceeds the preset start value, the evaluation begins and the instrument searches for a plateau that lies within temperature tolerance 1 and plateau length 1. If such a plateau is found, the trace evaluation is stopped. In case the plateau is not found when the measuring time has ended, the trace is re-evaluated to find a plateau within tolerance 2 and plateau length 2. When the second plateau is not found, the trace will be re-evaluated once more to find a plateau within tolerance 3 and plateau length 3. When plateau 3 is not found a last trial is made to find a plateau within tolerance 4 and plateau length 4. The Multi-Lab III calculates the average value of all temperature values measured during this evaluation period and displays this average value as the result of measurement. If no plateau is found, an error is generated and no result is displayed. 2 : Thermo couple selection / Measurement range Depending on the set mode 4 this field shows a context-related list. Select the thermo couple type according to the thermo couple of the probe that is connected to the related channel or the measurement range for EMF respectively.
3 : Sample rate and algorithm Select the sample rate (measurements per second) and the algorithm from the respective list. Standard algorithm is se win, start end windowing 4 : Mode This field indicates the configured mode of measurement for the channel.
Page 33 of 105
Rev 02, 05.06.07
Advanced Instructions 7.2.2. Sub-Menu Timing+Startconditions
This screen allows the separate settings for temperature and EMF for all measuring channels.
Figure 27: Timing and start conditions
1 : Start conditions The Start Val value determines the temperature or the EMF (mV value) at which the actual measurement starts. As soon as the measured value reaches the Start Val setting, the measurement sequence is initiated. 2 : Timing These fields determine the measurement time. Normally, the measurement stops as soon as an evaluation level is detected but not before the period set in Wait for EMF is elapsed. When no evaluation level has been detected within the maximum measuring period, no result will be displayed on the screen and an error message is created. Note: The measurement time, set in Meas Time, must be larger than the sum of the plateau length set in sub-menu Evaluation. If Meas Time is set to a lower value, the plateau length is corrected automatically.
Page 34 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP 7.2.3. Sub-Menu Options
This sub-menu allows activation of options if they are installed.
Figure 28: Sub-menu Options
1 : Bath level detection (Option) Note: For the bath level detection the instrument needs to be provided with optional hardware. The bath level detection can be used for calculating the bath volume and for automatic depth positioning of the lance with the measuring probe. Bath level can be detected either by means of the EMF signal or by means of the TMP (temperature) signal. The EMF signal is applicable for an accurate calculation of the bath volume but cannot be used for lance positioning. The TMP signal is suitable for automatic lance position. The bath level is determined by detecting the rapid rise of temperature or voltage when the probe is entering (TMP system) or leaving (EMF system) the bath. 2 : Celox SLAC Celox SLAC controls ferrous ladle slag in terms of its FeO or FeO-MnO content. The Celox SLAC sensor works together with standard Celox hardware. 3 : Delta-Dist L (Option) Note: The Delta-Dist L sensor needs optional hardware. The Delta-Dist L sensor provides slag thickness, freeboard and steel bath level.
4: Post Algorithm (Multi-Lab III, Multi Lance only)
Page 35 of 105
Rev 02, 05.06.07
Advanced Instructions 7.2.3.1. Bath Level Detection by Temperature (TMP) The TMP signal is suitable for automatic lance position. Principle:
TMP (C)
1750
G Evaluation
1500
1250
F
1000
Start Value
0750
E D
0500
0250
A
0000 -3 -2
Bath Level
-1
00
01
02
03
04
05
06
07
08
09
10
11
T (sec)
Figure 29: Temperature versus time for bath level detection
Point A: The temperature of the probe increases when it approaches the bath surface. Point B: The bath level detection system is enabled. This level is set by Min tmp Point C: The probe enters the bath (Rapid temp rise in curve) Bath level will be detected at this point. Point D: For an optimal probe position, lowering of the probe is stopped after a delay. (Relays on output card activated). This delay is set by Delay. Point E: Emergency stop position of probe. The probe will be stopped when this temperature reached, in case previous attempt failed. This level is set by Max tmp. is
Point F: The measurement curve is displayed on the screen. To set this value: refer to Timing +Startconditions. Point G: The temperature evaluation is completed, the instruments switches to END status (Red light). Displaying of curve on the screen stops and the probe rises. Point H: Probe leaves the bath (slight temperature rise when passing the slag layer).
Page 36 of 105
Rev 02, 05.06.07
Enable the Bath level TMP checkbox to activate bath level detection by TMP Slope of the temperature curve; point C Number of samples for bath level detection Temperature at which bath level detection is enabled; point B Temperature for emergency stop of the probe via relay; point E Delay time in seconds to reach optimum probe position
Number of samples per second

Figure 30: Option Bath Level TMP
Sample Rate, Samples and Rise fine the rise of temperature of the expected signal. Example: BL Spl Rate Tmp = 250 per sec Samples = 3 C / sec = 1000
Time between samples = 1sec/250 = 4ms
Time for 3 samples = 4ms + 4ms = 8ms
Rise in 8 ms = 8C
Note: Samples are only valid if their values increase progressively
Page 37 of 105
Rev 02, 05.06.07
Advanced Instructions 7.2.3.2. Bath level detection on EMF
To calculate the bath volume it is important to know exactly the height of the bath level. This height is derived from the EMF signal of the probe when it is leaving the bath. When the probe comes out of the liquid steel, it will have to pass the slag layer which is floating on top of the surface. Because this slag has a significant higher oxygen activity, the probe will generate a sudden rise of the EMF signal. This transition will be recognized as the bath level. The distance of the lance from the bath level to its home position provides the necessary information to determine the real bath level. Principle:
TMP (C)
1750
Evaluation
EMF (mV)
500
TMP
1500
Evaluation
250
EMF
1250
X Start Val.
000
1000
Bath Level
-250
0750
-500
0500
-750
0250
-1000
0000 -3 -2 -1 00 01 02 03 04 05 06 07 08 09 10 11 12
T (sec)
Wait for EMF Meas. Time EMF
Figure 31: TMP + EMF measurement curves
This figure shows the TMP and the EMF measuring curves. The EMF curve starts a few seconds after the TMP curve. Point X: The EMF evaluation is completed, the instruments switches to END status (Red light) and the probe starts rising. Point Y: The probe leaves the liquid metal and enters the slag layer. This slag has a significant higher oxygen activity, which will be recognized as the bath level. Notes: 1. The measurement curve is displayed on the screen when the Start Value of the TMP signal is reached. 2. Unlike the not combined temperature measurement of the previous paragraph, this measurement will not stop after the evaluation levels are determined but after the time which is set in the Meas Time EMF parameter. Refer to Timing and Start conditions to set these parameters.
Page 38 of 105
Rev 02, 05.06.07
Enable the Bath level EMF checkbox to activate bath level detection by EMF Slope of the temperature curve Number of samples for bath level detection Time in seconds before level detection starts

Figure 32: Option Bath Level EMF
Sample Rate, Samples and Rise define the rise of voltage of the expected signal. Example: Sample Rate = 250 per sec Samples = 3 mV / sec = 1000
Time between samples = 1sec/250 = 4ms
Time for 4 samples = 3 x 4ms = 12ms
Rise in 12 ms = 42 mV
Note: Samples are only valid if their values increase progressively
Page 39 of 105
Rev 02, 05.06.07
Advanced Instructions 7.2.4. SLAC measurement
Celox SLAC controls ferrous ladle slag in terms of its FeO or FeO-MnO content. The cell is built like the Celox Sensor, but exposes an open zirconium thimble to pick-up slag during immersion. Celox SLAC works together with standard Celox hardware. The sensor does not comprise a probe. Note: The Celox SLAC probe can be connected to channel 1 (and 3)
Enable the Celox SLAC checkbox to activate slag measurement Maximum allowed noise on the plateau of the measured curve The measurement will be cancelled if the noise exceeds the value that is set in this parameter Delay time before slag measurement starts. If the slope (= plateau stability) falls below this value, plateau evaluation will start The slope has to be higher than this value during the complete delay time to start the measurement. If the maximum shape is exceeded the measurement is considered as faulty and will be aborted This item defines the maximum measuring time in which the result must be found. If this time is exceeded, the measurement will be interrupted and a failure report will be displayed. Figure 33: Option Celox SLAC
After connecting the SLAC sensor the indicator on the information bar of the default screen will be highlighted in purple. The Slag signal will flash 3 times to signal that a SLAC sensor has been recognized. (During the ongoing measurement FeO shows the previous measured value)
Figure 34: Indicating SLAC probe
How to use the SLAC sensor Celox SLAC used like a common Celox sensor, however has to be immersed through liquid slag into steel to get the reading. First select an eye with liquid slag on the ladle slag surface Make sure there is no turbulence around the Celox SLAC sensor head, because this would wash away the slag film surrounding the sensors zirconium thimble and result in a faulty reading. Immerse in a similar way as a Celox sensor through liquid slag at a depth of about 10 cm into steel.
Page 40 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP 7.2.5. Level Sensor
Note: This option needs additional hardware. The Delta-Dist L sensor is used on automatic immersion lances. These lances work with a known constant speed. This speed will be used to calculate the slag thickness. The Delta-Dist L is installed on existing hardware for Celox probes. No modification on contact blocks is required. Enable the Delta-Dist L checkbox to activate bath level detection by EMF Detects the slag level at this value of EMF Detects the bath level at this value of EMF Starts measurement if this value is reached

Figure 35: Option Delta-Dist L
How to use the Delta-Dist L sensor The Delta-Dist L sensor works in a two step method.
Figure 36: Measured curve of a Delta-Dist L sensor
Page 41 of 105
Rev 02, 05.06.07
In a first step, by moving down the lance, the slag level is found by use of a small steel strip ( 1 ). This steel strip provides the contact and will give information on the slag level. As the probe continues its way, it will penetrate the slag. Inside the Delta-Dist L, a small coil is used. A small current runs over this coil ( 2 ). The characteristics of this current will however dramatically change once the presence of steel is being detected ( 3 ). This current change is immediately detected by the Multi-Lab III and translated into slag thickness ( 4 ). After connecting the Delta-Dist L Sensor the indicator on the information bar of the default screen will be highlighted in purple. The signal for recognizing the sensor will flash 3 times.
Figure 37: Indicating Delta-Dist L probe
7.2.5.1. Using Delta-Dist L for the first Time If option Delta-Dist L is enabled for the first time Lev is shown in sec. This is the time the sensor moves through the slag. To get the thickness of the slag in units of cm the formula must be edited and the actual speed of the used lance must be inserted. For this, follow the procedure described below: Change to Engineer level (see chapter Main Menu higher Level) and select menu Calculations. The Calculation Parameters screen opens.
Then click Edit of parameter C9 (Lev sec) The screen Formula editor opens. The current used formula is displayed.
Page 42 of 105
Rev 02, 05.06.07
Advanced Instructions Touch the field and the keypad pops up. Now multiply the given formula by the actual speed (in cm/sec) of the lance. Example: speed of the lance = 25 cm/sec CH1_2/1000*25 Next, subtract the correction value 0.8 (length of the sensor in cm). CH1_2/1000*25-0.8 Then press Ent to return to the Formula editor screen.
The edited formula is shown. Accept the new formula by pressing BACK and save the changes. The Multi-Lab III returns to the Calculation Parameters screen.
As last step change the unit of C9 from sec to cm by touching the field. Edit the unit using the keypad, press Ent, then press BACK and save the changes. Note: For information about using the keypad see chapter Touch Keypad on page 28
The main menu opens and ACTUAL LOADED SET-UP changed to Not Custom saved configuration. To save the configuration see chapter Changing Configurations on page 30.
Page 43 of 105
Rev 02, 05.06.07
Advanced Instructions 7.2.6. Options QuiK-Lance and QuiK-Tap If one of these probes is connected, the respective checkbox is enabled.
Page 44 of 105
Rev 02, 05.06.07
7.3. Instrument Settings

These settings provide several parameters to customize the instruments behavior. 7.3.1. Sub-Menu Graph and Text
Figure 38: Setting scales
1 : Y1 axis: Measurement values of channel 0 These fields provide the scale calibration and the unit labeling of the axes that are used in the graphic display of the default screen. Use the keypad to enter the desired values and unit labeling. Note: The text in field Unit does not affect the physical unit (F or C) of the measure. The physical unit, indicated below Min and Max is set in sub-menu Regional. 2 : X axis: Time scale Time scale is set in seconds. Only the minimum value has to be entered. The maximum value follows from the settings entered in sub-menu Timing+Startconditions. 3 : Y2 axis: Measurement values of channel 1
Page 45 of 105
Rev 02, 05.06.07
Advanced Instructions 4 : Y3 axis: Vertical position of the probe
This scale indicates the position of the probe. Enabling this axis is only useful if a Delta-Dist L probe is installed. 5 : Password Here the default password may be changed to a customized one. Note: To prevent the settings from being changed, make sure that no unauthorized persons get access to the password. 6 : Start-up screen Select by enabling the checkbox which screen (graphics screen or large values) is shown after start-up. 7 : Third axis Enable this checkbox, if the third axis should be displayed.
Note: Save the changed settings with a customized name. Altered settings get valid only if the instrument is switched off and on again.
Y1 axis Unit Y1 axis Max
Y1 (TMP)
Y2 (EMF)
Y2 axis Unit Y2 axis Max
X (Time)
Y1 axis Min X axis Min

Figure 39: Scaling and labeling of the axes
X axis Unit
Y2 axis Min
Page 46 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP 7.3.2. Sub-Menu Regional
This menu allows setting of date and time and changing the unit for the temperature from C to F.
Figure 40: Setting time, date and units
1 : Time and date Time and date are important identifying parameters that are stored along with the measuring results of each measurement. Both parameters can be formatted according to the users requirements. Enter day, month, year, hour and minute by the keypad and select the format. Store the changed values by pressing the button Set Clock and Regional settings. Confirm with the next window.
Page 47 of 105
Rev 02, 05.06.07
Advanced Instructions 2 : Labeling invalid measurements
If the measurement conditions had not been reached or if an error occurred an error message is displayed instead of a value. The ERROR measurement field is used when the instrument wasnt able to determine a plateau (evaluated measuring value) during the given measuring time. Enter in field Text char the string character that is filled in in the measuring result of the data telegrams. (In this case: measuring result = FFFF.F) Enter in field Binary char the hexadecimal value that is filled in in the measuring result
of the data telegrams.

The NO measurement field is used for situations where no measuring values are received by the instrument after the start command. Enter the respective character in the field Text char or Binary char. 3 : Temperature unit Enable the checkbox if the temperature unit should be displayed in F instead of C.
Page 48 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP 7.3.3. Sub-Menu Calibration
The Multi-Lab III is carefully calibrated by the manufacturer, although additional compensation can be necessary in case cable loss appears.
This screen provides a calibration menu for all the measuring channels for temperature and/or EMF. Calibration is done by entering positive or negative offset values in the related fields.
Figure 41: Calibration screen
1 : Calibration of measuring channels The measuring channels 0 and 1 are calibrated by entering an offset value. Depending on the reference signal the offset is given in temperate units or in mV. Note: Before changing the input offset value, make sure that the temperature error is not caused by damaged hardware or compensating cables. For an accurate calibration it is necessary to use a reliable calibration unit with cold junction compensation. This calibration unit has to generate a reference signal in the same order of size as the signal of the probe that is normally connected to the input channel of the MultiLab III. (In the case of steel, this should normally be a value in the range of 1450-1750 C.) For calibration purpose we recommend using the Heraeus Electro-Nite Checkmate.
Page 49 of 105
Rev 02, 05.06.07
Advanced Instructions Calibration procedure: Connect the calibration unit to the measuring lance. Adjust the calibration unit to the required reference value. The Multi-Lab III will perform a measurement.
Compare the signal value of the calibration unit with the value that is displayed on the MultiLab III. If necessary: go to the Calibration Parameters screen and correct the value that is displayed on the Multi-Lab III by entering the offset value in the related field (+ or -). Save the new offset values when leaving the screen. Caution: The input offset temperature should only be changed if the deviation is linear throughout the whole application temperature range. This can be determined by checking the temperature at the maximum and minimum operating temperature. If the offset is not linear, contact your local Heraeus Electro-Nite Service Office for further assistance. 2 : Calibration of Ch4 If option Delta-Dist L is enabled, calibration of the position is made in Ch4. In this case the 3rd axis should also be displayed. 3 : Calibration of analog output (option) The Multi-Lab III provides an analog output signal. Adjust the scale to the output range of 4 20 mA analog signals. Enabling of the checkbox RT puts out the complete measuring curve as shown in Figure 27 or Figure 29. If the checkbox is disabled, the output values mirror the values as displayed on the instruments graphics window. Up to four values can be put out to as mA signal. To assign a value to the respective mAChannel see menu HW-Options.
Page 50 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP 7.3.3.1. Parameters - Survey Menu
Parameter Tol.1 Tol.2 Tol.3 Tol.4 L1 Plat. Length L2 Temp L3 L4 EMF temp Tol.1 Tol.2 Tol.3 Tol.4 L1 Plat. Length L2 EMF L3 L4 Start Value Temp. Meas Time Temp. Start Value EMF Meas Time EMF Wait Period EMF Max. Noise Max. Slope Min. Slope Max. Shape Meas. Time Input Offset (TMP) Input Offset (EMF) mV/Sec EMF Samples Wait per s C/Sec Samples TMP Min. Temp Max. Temp Tolerance temp
Default 3.0 5.0 7.0 9.0 1.2 1.2 1.2 1.2 5.0 6.3 7.6 9.0 1.2 1.2 1.2 1.2 1100 8 -300 12 4.0 50.0 5.0 3.0 -5.0 0.0 0.0 1000 20 8 1000 3 100 300
Max. 20.0 20.0 20.0 20.0 20.0 1.22) 1.22) 1.22) 20.0 20.0 20.0 20.0 20.0 1.22) 1.22) 1.22) 1700 300000 200 30.0 10.0 100.0 30.0 100.0 0.0 20.0 -100.0 -100.0 25000 100 20 10000 49 1200 2000
Min. 0.5 3.01) 5.01) 7.01) 0.5 0.5 0.5 0.5 0.5 5.01) 6.31) 7.61) 0.5 0.5 0.5 0.5 50 4 -1000 4.0 0 0.0 0.0 0.0 -25.0 4.0 100.0 100.0 1 1 1 1 3 20 100
Unit
Temp. Meas. Evaluation
sec
EMF Meas. Evaluation
sec
Timing + Start conditions
SLAC
C sec mV sec sec mV mV mV mV C mV mV/Sec C/Sec C C
Calibration Parameters
Bath Level Parameters
1)
2)
The minimum value of Tol2 = the entered value of Tol1 The minimum value of Tol3 = the entered value of Tol2 The minimum value of Tol4 = the entered value of Tol3 The maximum value of L2 = the entered value of L1 The maximum value of L3 = the entered value of L2 The maximum value of L4 = the entered value of L3
Note:
The parameters used last are reloaded with switching the Multi-Lab III on again. Page 51 of 105
Rev 02, 05.06.07
Advanced Instructions 7.3.4. Sub-Menu Calculation
Besides the measuring of temperature and EMF values, the Multi-Lab III provides the user with derived values that are obtained by calculation. The formulas, which are used for this calculation, can be composed or edited via the calculation parameters screen:
Figure 42: Formula screen
The calculation parameters screen consists of 22 formula fields. Each field displays a numbered Name Calculation (NC) box C0 to C21 (variable identifier for the result), a numbered Unit Calculation (UC) box and an Edit button. The Edit button is only active if the related formula has a Name in its NC box Up to 6 values are displayed in the numerical screen (Big Status). Each formula can be hidden to store an intermediate result. The formula name and the formula unit may consist of 3 characters maximum, although only 2 characters are displayed in the related calculation boxes. Note: A new created result field is not displayed until the Multi-Lab III is switched off and on again.
Page 52 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP 7.3.4.1. Entering new formulas
Choose a free formula field (= 3 dashes in the NC edit box) Touch the edit box the keypad appears the keypad appears Enter the required formula name (3 characters max.) Touch the UC edit box Enter the required unit name (3 characters max.) Press the edit button of the concerning formula field The formula editor window appears:
Figure 43: Editing formulas
1 : Measured values: The measuring results from channels 0 to 3 Ch0_0 to Ch3_0: The measuring results from channels 0 to 3 after evaluation TM0_0 to TM3_0: The evaluation level from channels 0 to 3 OutOfRange: Overflow command
Page 53 of 105
Rev 02, 05.06.07
Advanced Instructions 2 : Custom formulas, standard formulas
Previously composed formulas can be inserted. Besides that, the following standard formulas are available: aO_s Oxygen Formula (form. nr. 22) aO_s = 10^(1.36+0.0059*(EMF+0.54*(Tmp-1550)+0.0002*EMF*(Tmp-1550))) C_s Al_s Carbon Formula (form. nr. 23) Aluminum Formula (form. nr. 24) Multiple range condition: aO_s > 150 Multiple range condition: EMF < 0 mV
C_s = 10^(2.236-1303/Tmp-log(aO_s)) Al_s = 10^(439.7351-490.719*(EMF+24)/(Tmp+273)-432.785*exp(-(EMF+24) / (Tmp+273)) -15944.7/(Tmp+273))/1000 FeO_s SLAC Formula (form. nr. 25) Multiple range condition: 0 < Tmp < 0.1 FeO_s = 10^(0.6354700+(0.0034400*EMF))
(EMF in mV, Tmp/TL in C, a(O) in ppm, Al in %, C in %)
3 : Formula display area The formula will be shown in the formula display area. 4 : Test area To test the new-entered formula, just activate the Calculate button and verify the result in the test field. (The Calculate button executes the calculation of the formula with the available values of the parameters and simulates a measurement result) 5 : Input area Touching the input area opens the keypad to edit the formula directly. 6 : Not visible If the formula should be hidden, enable the checkbox. 7 : Display digits Enter the desired number of digits to display (-1 < automatic) Enter the desired formula by means of the keypad. (Activate keypad 5 selector by touching) Measured values ( 1 ) and results from other formulas ( 2 ) can be inserted from the sub-menus. Select the desired item and press Insert next to the related menu. Modifying existing formulas Press the Edit button of the formula that requires modification. (The Edit button is only accessible if the related formula has a Name in its NC box) The formula editor window appears Edit or adjust the formula by means of the keypad. (Activate keypad selector by touching) Measured values and results from other formulas can be inserted from the three sub-menus. Select the desired item and press Insert next to the related menu.
Page 54 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP 7.3.4.2. Multiple ranges
Beside the formula composing and editing feature, the Formula Editor screen provides a Multiple Range Selection field:
Enable the Multi Ranges checkbox to activate the options.
The calculated value is always compared to the values First Range and Second Range that are set with the keypad.
The result of the formula now depends on the value of the range selection parameter. The value determines the compliance with one of the 3 conditions.
Figure 44: Multiple Ranges
Example:
The AL_s formula is only valid for negative EMF values, so the positive range of EMF values has to be cut off: Edit formula AL_S, see above. Select EMF in field Range select and enable checkbox Multiple Ranges. Input minimum value (First Range), e.g. -100 Input maximum value (Second Range), e.g. 0 In field Formula selection enable the condition for valid calculations, e.g. -100<= Emf < 0 Save the changes. Now measured values of EMF are indicated as valid only if they are within the range set in First and Second range.
Page 55 of 105
Rev 02, 05.06.07
Advanced Instructions 7.3.5. Sub-Menu Data Communication
The Multi-Lab III is provided with various interface connections. These facilities can be used to transfer the measurement data or status information of the Multi-Lab III to or from peripheral equipment.
The Multi-Lab III can receive data from other units at all times. But sending data to a connected device takes only place after a measurement.
7.3.5.1. Data Telegrams A data telegram is a string of data that is exchanged in a serial way between elements of the network. Referring to the Data Communication window this data is entered in the indicated fields:
Figure 45: Setting data communication
The data that has to be sent to a connected device is entered in the Output Data Telegram field. The received data is located in the Input Data Telegram field.
Page 56 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP Conversion in data telegrams
Plain text:
When entering plain text, it will not be converted in the data telegram but it will be just forwarded to the address. Note: use an apostrophe ( ) for entering text space. References to formulas or other varying data as date and time, has to be entered between ~ and ~. The format of the values (data) which are sent to the addressee has to be defined between brackets; | and |. This format determines the notation of numbers, date and time.
Convertible data:
Format of notation:
Telegram notation a. Number notation: Data telegram C Description Characters |C,a,b| = notation of characters with a characters before and b characters after separator F {} E B I H L D H L S H L Fixed length |C,F,a| = notation of characters with a fixed length of a (separator included) Separator between braces (e.g. {.}, {,}, {-}). Default separator is , |C,F,a, {.}| = notation of characters with a fixed length of a and separator is. Exponential notation |E,a,b| = Exponential notation with a characters and b digits exponent Byte Integer (2 bytes) |I,H| = Integer with High byte first |I,L| = Integer with Low byte first Double Integer (4 bytes) |D,H| = Double integer with High byte first |D,L| = Double integer with Low byte first Single (4 bytes) |S,H| = Single with High byte first |S,L| = Single with Low byte first
Page 57 of 105
Rev 02, 05.06.07
Advanced Instructions b. Date and time notation: Date Data telegram d dd dddd m mm mmm yy yyyy Description Numeric days notation Numeric days notation with leading 0 Alphanumeric days notation Numeric months notation Numeric months notation with leading 0 Alphanumeric months notation (abbreviated) Numeric years notation (abbreviated) Numeric years notation Examples |yy-m-d|: 03-9-23 |dd-mm-yyyy|: 07-11-2003
|dddd-mmm-yyyy|: Thursday, May 23 2003 |yy-m-d|: 03-8-27 |dd-mm-yyyy|: 23-08-2003 |dddd-mmm-yyyy|: Tuesday, Aug 11 2003 |yy-m-d|: 03-6-15 |dddd mmm dd yyyy|: Friday, Aug 04 2003
Time: Data telegram h hh n nn s ss a/p Description Numeric hours notation Numeric hours notation with leading 0 Numeric minutes notation Numeric minutes notation with leading 0 Numeric seconds notation Numeric seconds notation with leading 0 12 hours indication with a (AM) or p (PM) suffix Examples |h:n:s|: 18:7:23 |hh:nn a/p|: 06:07 p |h:n:s|: 2:7:23 |hh:nn a/p|: 03:04 p |h:n:s|: 18:8:45 |h:n:ss|: 11:5:03 |hh:nn a/p|: 06:17 p Note: 24 hours time = default
Page 58 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP 7.3.5.2. Serial protocol editor
For the creation of a telegram, switch to the Serial protocol editor by touching the screen on the telegram field of the data communication window:
Figure 46: Editing data telegrams
1 : Predefined telegram items Sub menus with three categories of predefined telegram items. These menus provide the initial telegram input data which can be formatted or adapted by the user 2 : Input field (opens keypad) To switch to the multiple keypad editor in order to adapt the data telegram 3 : Field for Data Telegram Displays the present telegram 4 : Help Three tabs summarize the syntax to be used for formatting either Numbers or Date/Time/Name/commands To test the present telegram, press the Test button. Page 59 of 105
Rev 02, 05.06.07
Advanced Instructions 7.3.5.3. Help files of the serial protocol editor Tap 1: Numbers: |C,5,3| |C,F,7,{,}| |E,4,2| |B| |I,H| |D,L| |S,H| Repeat|16,A| Asc|$41| MeasPnt_0|C,4,1| MeasPnt_1|0,249,1/1,{|},I,L| MeasPnt_0|0,0,1/10,{,},C,F,6| MeasPnt_0|100,300,1/1,{,},S,H|
send as Characters with 5 characters before and 3 characters after the decimal point send as Characters with a Fixed length of 7, decim. characters included, ',' as dec char. send as characters in Exponential notation: 4 character number and 2 digits exponent send as 1 byte send as Integer (2 bytes), High byte first send as Double Integer (4 bytes), Low byte first 460*7.5 send as Single (4 bytes), High byte first repeat 16 times the character A: 'AAAAAAAAAAAAAAAA' The ASCII character of the hexadecimal number ($41) all measured points of ch0 as char, 4 chars + 1 decimal, separated by ',' the first 250 points of channel 1 as integer, low byte first, '|' as separator 1 out of 10 of all measured points of chann. 0, separated by ',' all points from 100 up to 300 of channel 0 as single
Predefined telegram items To compile a specific data telegram there are three sub-menus with predefined telegram items available in the serial protocol editor-window: Menu 1 Menu 2 Commands: Formulas: Measuring results from channels 0 to 3 Derived measuring results (calculation done by user defined formulas) Add the selected menu item by pressing Insert next to the related menu. These menus provide the initial telegram input data, which can be formatted or adapted by the user by means of the multiple keypad editor.
Page 60 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP a. Measured values-menu: Selection Ch0_1 Ch1_1 Ch2_1 Ch3_1 Eval0 Notation ~ Ch0_1|c,4,1|~ ~ Ch1_1|c,4,1|~ ~ Ch2_1|c,4,1|~ ~ Ch3_1|c,4,1|~ ~ Eval0|c,4,1|~
Meaning Send measuring result of channel 0 with default notation Send measuring result of channel 1 with default notation Send measuring result of channel 2 with default notation Send measuring result of channel 3 with default notation Send the evaluation level-number of measuring result of channel 0 with default notation Send the evaluation level-number of measuring result of channel 1 with default notation Send the evaluation level-number of measuring result of channel 2 with default notation Send the evaluation level-number of measuring result of channel 3 with default notation Send the error message of channel 0 with default notation
Eval1
~ Eval1|c,4,1|~
Eval2
~ Eval2|c,4,1|~
Eval3
~ Eval3|c,4,1|~
ErrorMsg_0
~ ErrorMsg_0|c,4,1|~
Note:
Default notation is |c,4,1|: send as Characters with 4 digits before and 1 digit after the decimal point.
b. Custom formulas-menu: The contents of the custom formulas menu depend on settings which are made by the user in the Calculation Parameters screen. The next table shows an example of custom made formulas: Selection Tmp: EMF: aO: Notation ~Tmp|c,4,1|~ ~EMF|c,4,1|~ ~aO|c,4,1|~ Meaning Send temperature measuring result with default notation Send EMF measuring result with default notation Send aO calculation result with default notation
Note:
Default notation is |c,4,1|: send as Characters with 4 digit before and 1 digit after the decimal point.
Page 61 of 105
Rev 02, 05.06.07
Advanced Instructions c. Date/time and standard formulas: Selection Repeat: Asc: Date: Time: aO_s: C_s: Al_s FeO_s MeasPnt_0 Notation ~Repeat|10,x|~ ~Asc|$41|~ ~Date|dd-mm-yyyy|~ ~Time|hh:nn:ss|~ ~aO_s|c,4,1|~ ~C_s|c,4,1|~ ~Al_s|c,4,1|~ ~FeO_s|c,4,1|~ ~MeasPnt_0|0,0,1/10,{,},c,4,1|~
Send character x repeated for 10 times Send ASCII character of $ (hexadecimal) number 41==A Send date (daymonth-year) Send time (hours-minutes-seconds) Sent oxygen notation) activity (with default
Send Carbon (with default notation) Send Aluminum (with default notation) Send SLAC (with default notation) Send values of measuring points of chan. 0 |0,0,1/10,| = 1 out of 10 of all measured points (0,0 = all measurement points) Remark: MeasPnt_a|x,y| = all points from x to y of channel a Place number Heat number
Place_0 HtNbr_0
~Place_0|c,5|~ ~HtNbr_0|c,5|~
Note: Default notation is |c,4,1|: send as Characters with 4 digits before and 1 digits after the decimal point.
7.3.5.4. Send status option
Figure 47: COM-Interface
When the Send STATUS option in the data communication window is activated, the instrument will send the status of the measuring channels to the connected address. The status consists of 4 bytes (first byte sent = channel 0, then channel 1, channel 2 and channel 3). Every time the status of a channel changes, all 4 bytes are sent. If the communication port where the Send STATUS option is activated also needs to transmit a data telegram, the status information is sent in front of this data telegram.
Page 62 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP Note:
When using a multiple channel (combined) sensor, only the status of the first channel is adapted, the other channel remains 00000000
With every change of the measuring conditions an eight byte data string is sent out. Byte 1, Byte 3, Byte 5, Byte 7 0 0 0 0 0 0 0 X Draw status Byte 2, Byte 4, Byte 6, Byte 8 X X X X X X X X Complete Measuring Ready Error Liquidus Bath level EMF TxD complete Byte 1 and 2 Channel 0 Byte 3 and 4 Channel 1 Byte 5 and 6 Channel 2 Byte 7 and 8 Channel 3 Probe type can be transmitted using the serial telegram (command: PT). The following characters are used: T: Temperature Measurement on Channel 0; e.g. probes like Positherm, Contitherm, QuiK-Cup, Cry-O-Therm L: Level Probe; e.g. Delta-Dist L C: Carbon - Temperature measurement on channel 1 and 2; e.g. probes like QuiK-Lance E: Temperature measurement on channel 1; e.g. sensors like Econ-O-Carb O: Oxygen (Temp. + EMF or Temp. + EMF + EMF + EMF => 2 channel or 4 channel measurement); e.g. probes like Celox, AlZin, QuiK-Tap, Multi-Lance D: Double (Carbon and Oxygen, Temp. + Temp. + EMF + EMF); e.g. special Multi-Lance Probes S: EMF measurement on channel 1; e.g. probes like Celox Slag after measurement = 1 for 2 seconds During measure = 1 Measurement circuit closed = 1 After error measurement = 1 With both inputs closed = 1 Bath level detected = 1 Temperature only = 0; Celox = 1 End of transmission = 1 For viewer (option)
Page 63 of 105
Rev 02, 05.06.07
Advanced Instructions 7.3.5.5. Output modes
In the output selector there are besides the programmable CustomOut mode some predefined telegrams are available for specific applications:
Figure 48: Data telegram, output
7.3.5.5.1. CustomOut Freely programmable output mode. 7.3.5.5.2. One Line Output in a single line, always the same telegram length. Example: ~A|$02|`DATE`:`~D|dd.mm.yy|`TIME`:`~T|hh.nn|`PLACE:`~PL|c,2|`HTNO:`~HN|c,8|`TEMP`:`~Tmp|c,4,1|`CÈMF``:`~Emf|c,4,1,{+}|`mVÀ(O)`:`~aO|c,2,2|`ppmÀL```:`~Al| c,1,3|`%`CARB`:`~C|c,1,3|`%`SLAC`:`~FeO|c,f,5|`%$!~A|$03|
7.3.5.5.3. Short Output in a single line, always the same telegram length, with block check character Example: !0`~Tmp|c,4,0|`~Emf|c,4,0,{+}|`~aO|c,4,2|`~AlC|c,f,5|`~FeO|c,f,5|`~PL|c,2|`0`00$
Page 64 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP 7.3.5.5.4. Teleheader
Telegram in commonly use Teleheaderstyle (3964 Protocol) Example: ~A|$00|~A|$00|~A|$41|~A|$44|~A|$BB|~A|$01|~A|$00|~A|$2F|~A|$FF|~A|$FF|DA`~D|dd.mm.yy|`TI `~T|hh.nn|`PL`~PL|c,2|`HT`~HN|c,8|`TE`~Tmp|c,4,1|ÈM`~Emf|c,4,1,{+}|ÀO`~aO|c,f,5|ÀL`~Al|c,1, 3|`C``~C|c,1,3|`SL`~FeO|c,2,2|
7.3.5.6. Input modes In the input selector there are besides the programmable CustomIn mode some predefined telegrams are available for specific applications:
Figure 49: Data telegram, input
Example of an Input telegram: ~HN|c,8|~MI|c,2|~H|c,2|~DY|c,2|~MO|c,2|~Y|c,4| With this data telegram there are 9 characters required for remote heat number and time setting. Selection Heat Number: Time Time Date Date Date Notation ~HN|c,8| ~MI|c,2| ~H|c,2| ~DY|c,2| ~MO|c,2| ~Y|c,4| Send heat number Send minutes Send hours Send day Send month Send year Page 65 of 105
Rev 02, 05.06.07
Advanced Instructions 7.3.5.7. External Date and Time Setting Follow the procedure to set time and date externally:
Change to Engineer mode (see chapter Main Menu higher Level) and select sub-menu Data Communication.
Click into the input field.
Select from the list Input parameter Y for year and press Insert, MO for month and press Insert, DY for day and press Insert, H for hour and press Insert, and MI for minute and press Insert.
Page 66 of 105
Rev 02, 05.06.07
Advanced Instructions Now the input string is complete. Press Back and save the changes.
Enable the COM interface. Press Back and save the new configuration.
To test the time/date setting in Multi-Lab III you can use a standard terminal program. The sent data string is Year, Month, Day, Hour, Minute. The transmission can run on COM2 with or without 3964 (R) protocol. Both sides for transmit or receive must have the same serial settings.
Page 67 of 105
Rev 02, 05.06.07
Advanced Instructions 7.3.5.8. Types of data communication
Figure 50: Setting COM port
The data communication window gives access to several selections and allows the configuration of these serial communication systems: Tab 1 Com1 Profibus Modbus Tab 2* Com2 Profibus Modbus
(*) Depending on the hardware configuration (installed boards), can serve as com port, Profibus or Modbus selector. Note:
The appropriate COM-Port has to be enabled.
Page 68 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP 7.3.5.8.1. COM ports Settings for COM-port 2 and 3:
No protocol selected Standard protocol with check character Block Standard protocol (start, stop, timers,.) Start of text - Block check (Char.) - End of text Start of text - Block check (Byte) - End of text
For COM1 only RS232 available
Figure 51: Setting COM ports
These items are adjustable to match the communication settings of the connected links Note: TTY is a current-based serial communication system. In order to match the various deviating applications, it can be necessary to implement some minor hardware modifications on the connected units. (Optimizing of the input resistance). Please contact your local Heraeus Electro-Nite service office for further assistance.
Page 69 of 105
Rev 02, 05.06.07
Advanced Instructions 7.3.6. Profibus-DP
This digital communication system provides a wide range of applications, particularly in the fields of factory and process automation. Profibus-DP is suitable for fast, time-critical applications and complex communication tasks.
Profibus-DP is only selectable in the Data communication window if the optionally Profibus board is installed.
Figure 52: Profibus-DP
This optionally board is a Serial (RS232) to Profibus-DP converter which allows the Multi-Lab III to transfer the measurement data over the Profibus communication system. This converter uses one of the systems free serial ports (COM2 or COM3) of the Multi-Lab III for the transmission which is based on RS485 technology. The required serial port can be selected with a jumper on the board.
jumper
COM 2 RS232 COM 3

(3964R protocol)
Profibus Converter
RS485
Profibus board
(Profibus protocol)
Multi-Lab III
Page 70 of 105
Rev 02, 05.06.07
Profibus network
Once the Profibus board is inserted into the Multi-Lab III, the software recognizes this Profibus board and sets the environment accordingly (Data Communication window). Setting up a data telegrams is basically the same as with any other serial port. Profibus-DP for Multi-Lab III uses a 2-wire RS485 half-duplex interface to communicate. This implies a Master/Slave protocol.
Programming tools
GSD-file
Master
PLC (or PC)
Profibus
Slave 1
Slave 2
Multi-Lab III
Multi-Lab III
The master addresses a slave by means of a unique slave address. Hexadecimal rotary switches on the Profibus board allow to set this slave address for the Multi-Lab III from 00 to FF (= decimal values 000 to 255).
Profibus connector
Power LED (green) Status LED (red) High Address switches Low
The status LED (red) On Flashing Off Master is switched OFF (or not connected) Master in STOP or CLEAR mode OPERATING mode
Page 71 of 105
Rev 02, 05.06.07
Advanced Instructions 7.3.7. Profibus configuration
Configuration is done via the Master PC or temporary PC connected to the PLC. To allow the master to address a slave on the Profibus system, it needs to know its functionality. There are several programs that provide this configuration facility. (Siemens, ABB, Gould, etc.) Refer to the manual of these systems for further information. Basically they all make use off a so-called GSD-file (GSD = Gerte-Stamm-Daten). This GSD-file describes the basic functions off the slave and how to parameterize. This GSD-file is delivered on CD or floppy disc along with the optionally Profibus Board.
a. Slave configuration Set slave (Multi-Lab III) according to next table:
Note:
Some systems do not allow changing parameters by menus; therefore the next window shows the HEX-string that represents the previous parameters:
Page 72 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP b. Data length for cyclic transfer
This configuration defines how many bytes/words need to be received/sent from the Multi-LAB III. Next window shows an example of setting up 128 bytes (4x16 words) to be sent and received each cycle. Other settings can be made depending on the requirements.
Note:
The configuration data is set to the slaves (Multi-Lab) as soon as the Profibus system is started. (PLC from Stop to Run)
c. Profibus diagnose data The Multi-Lab III is able to give Diagnostic Data to the PROFIBUS Master. This data is only relevant to the process of converting PROFIBUS to RS-232, (=internal Multi-Lab) it doesnt inform the user about the complete instrument: Byte 1 to 4 5 Bit 0-7 0 1 2 3 4 5 6 7 6 0 1 2 3 4 5 6 7 7 0-7 Description Intern (DPV1) used RS-232 TX-Buffer full RS-232 RX-Buffer full Input length Error Output length Error Baud rate Error Parity Error Stop bit Error Byte Size Error Not Used Protocol Error Handshake Error Not Used Synchronization Error Not Used Send Time-out Error 3964R RX-Buffer Full Not Used
Page 73 of 105
Rev 02, 05.06.07
Advanced Instructions 7.3.8. Modbus
Modbus is only selectable in the Data communication window if the optional Modbus board is installed.
Figure 53: Modbus
This optional board is a Serial (RS232) to Modbus converter which allows the Multi-Lab III to transfer the measurement data over the Modbus communication system. This converter uses one of the systems free serial ports (COM2 or COM3) of the Multi-Lab III for the transmission which is based on RS485 technology. The required serial port can be selected with a jumper on the board.
jumper
COM 2 RS232 COM 3

(3964R protocol)
Modbus Converter
RS485
Modbus board
(Modbus protocol)
Multi-Lab III
Note:
The Modbus-Card of the Multi-Lab III is able to send max. 233 bytes (characters) in a single block.
Page 74 of 105
Rev 02, 05.06.07
Modbus network
Once the Modbus board is inserted into the Multi-Lab III, the software recognizes this Modbus board and sets the environment accordingly (Data Communication window). Setting up a data telegrams is basically the same as with any other serial port. Modbus for Multi-Lab III uses a 2-wire RS485 half-duplex interface to communicate. This implies a Master/Slave protocol.
Programming tool Master
PLC (or PC)
Modbus
Slave 1
Slave 2
Multi-Lab III
Multi-Lab III
The master addresses a slave by means of a unique slave address. Hexadecimal rotary switches on the Profibus board allow to set this slave address for the Multi-Lab III from 00 to FF (= decimal values 000 to 255).
LED indication:
Modbus connector
Switching on power: Green LED + Red LED on for 2 sec Then both off for 1 sec. Then Green on = READY Remark:
LED - green LED - red High Address switches Low
If green LED blinks: 1 time = Modbus Initialisation error 2 time = Initialising of serial interface error 3x time = Initialising of 3964R protocol error
Page 75 of 105
Rev 02, 05.06.07
Advanced Instructions 7.3.9. Modbus principle
In Modbus systems, data is transferred via data frames. There are two types of data frames possible: RTU and ASCII. For the Multi-Lab III the RTU frames are applied. In order to send a RTU frame, the master or slaves checks for an idle condition on the Modbus (Idle time). Then a RTU frame with: - the address of the slave, - the function code (which determines the data handling), - the register (which holds the start address) - the data itself (when writing) - the CRC checksum
After a new idle time it is possible to transfer another data frame again.
RTU frame: Start Idle time Address 8 bit Function 8 bit Start register 16 bit Data n x 8 bit CRC sum 16 bit End Idle time
Write Data example: Start Address 05H Function 10H Start register 0000H Data n x 8 bit CRC sum 16 bit End .
Read Data example: Start Address 05H Function 03H Start register 1000H CRC sum 16 bit End .
Slave loop back check Start Address 05H Function 08H Data 00 00 A5 37H CRC sum 16 bit End
Note: Slave answers with same frame
Page 76 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP 7.3.10. Modbus configuration
Configuration of the Modbus system is done by means of reserved registers. The Modbus master sends for this purpose a data frame (RTU) to the corresponding slave address. Function code = Write multiple Registers (hexadecimal: 10), the register and the new configuration data. Note: The new configuration data is only valid after rebooting the system. Registers survey Register Parameter Value Byte Action
Writing buffer, Data transfer from Modbus to Slave:
0 to 126
Data
arbitrarily
Reading buffer, Data transfer from Slave to Modbus:
1000 to 1126
Data
arbitrarily
Information for reading buffer:
55000 55001
Value of overflow
Buffer
0 to 65535 0 to 255
R R
Max. received data bytes
Configuration of serial interface:
64000
Baud rate
0=300, 1=600, 2=1200, 3=2400 4=4800, 5= 9600, 6= 14400, 7=19200, 8=28800, 9=38400, 10=57600, 11=76800, 12=115200 0=no, 1=uneven, 2=even 0=1bit, 1=2bits 0=5bits, 1=6bits, 2=7bits, 3=8bits Bit 0 = DTR, Bit 1 = RTS Bit 0 = CD, Bit 1 = CTS, Bit 2 = RI, Bit 3 = DSR
LSB
R/W
Parity 64001 64002 64003 Stop bits Word n.a. DTR/RTS CD/CTS/RI/DSR n.a.
MSB LSB MSB LSB MSB
R/W R/W R/W R/W R
LSB
Page 77 of 105
Rev 02, 05.06.07
Modbus configuration:
64100 64101 64102 64103 64104 64105
Baud rate Parity Data frame Mode Address n.a. Character time out n.a. Write time out
5=9600, 7=19200 0=no, 1=uneven, 2=even 0=RTU , 1=ASCII 0=Slave 1 to 247 0 to 65500 13000 to 65500 (with block check) 4000 to 65500 (without block check)
LSB MSB LSB MSB LSB
R/W R/W R/W R/W R/W R/W R/W
3964R Configuration:
64200 64201
Reset:
Block check Priority
0=off, 1=on 0=low, 1=high
LSB MSB
65000
Reboot
Hexadecimal: AAAA
Note: 1. Bold printed values must be selected for Multi-Lab III 2. R = Read, W = Write, n.a. = not available
Page 78 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP 7.3.11. TCP/IP
The Multi-Lab III is designed with the ability to participate in a private local network. Such a network is called LAN (Local Area Network). The supporting protocol and structure that is used in this network is TCP/IP (Transport Control Protocol/Internet Protocol). In a network a client is a requester of services and a server is the provider of services. An element on the network can act as a client as well as a server.
PC 3
PC 5
PC 9 Printer 4
IP Addr. 1
IP Addr. 2
IP Addr. 3
IP Addr. 4
IP Addr. 5
(*)
IP Addr. 6
(*)
Multi-Lab 3
Multi-Lab 2 GW Addr.
(*) Connect the Multi-Lab III by means of a (straight) patch cable to the local network. Use the RJ45 terminal on the CPU unit on the rear side of the instrument.
LAN Server
Integrating the Multi-Lab III in a Local Area Network offers the possibility for remote reading and processing of the measurement data as well as changing some parameters of the Multi-Lab III The Multi-Lab III can have various functions in a network. It provides data to and/or accepts data from selected stations. To make this selection, the data communication of the selected station and the Multi-Lab III has to be configured.
Page 79 of 105
Rev 02, 05.06.07
Advanced Instructions 7.3.12. TCP/IP settings
Figure 54: Data communication: Ethernet
Function selector LAN Name: In the field LAN name the user can enter the preferred name for the station (Multi-Lab III), as it will appear when exploring the local network in MS Windows. In the field Workgroup the user can enter the name of the workgroup to which the instrument Multi-Lab III will belong.
Workgroup:
Automatic configuration: When the Automatic DHCP configuration is enabled, the instrument will obtain an available IP address from the network server. (DHCP = Dynamic Host Control Protocol) GW Address: (Gateway address) This address is the address of the LAN server that manages the network. The GW address consists of four bytes. Every byte has a decimal value between 0 and 255.
For every function that is required, address settings need to be done in the related windows. When the addresses are entered, it is necessary to save these values when leaving the window. For this purpose an Acknowledge window will pop up.
Page 80 of 105
Rev 02, 05.06.07
In this selection the user defines the addresses and names of the measurement station (Multi-Lab III) itself.
Figure 55: IP address
Parameters: IP Addr.: Every member of the LAN has a unique Internet Protocol (IP) address for identification. This address is essential and has to be known by the other member(s) to which data communication has to be accomplished. The IP address consists of four bytes. Every byte has a decimal value between 0 and 255. GW Addr.: (Gateway address) This address is the address of the LAN server that manages the network. The GW address consists of four bytes. Every byte has a decimal value between 0 and 255. The IP address consists of 4 bytes. In this IP address, one part is the Network ID, the other part is the Host ID. This differentiation is made by the IP mask: When a bit in the mask is set to 1 When a bit in the mask is set to 0 Network ID Host ID
IP Mask:
For example if the IP mask is 255.255.255.000 and the IP address is 200.200.200.5 then the Network ID is 200.200.200 and the Host ID 5. This technique is used to decide if the communication is done directly on the network or if the communication is routed to the host (= LAN server)
Page 81 of 105
Rev 02, 05.06.07
Advanced Instructions 7.3.13. Data Client/Server
Figure 56: Client/Servant settings
In this selection the user defines the address of the communication partner. Parameters: IP Addr.: Port Nr.: This is the address of the computer from where or to which data is sent. A port number addresses a certain application on a computer. Because several applications may run at the same time, it is necessary to differentiate among them. The allowed range of a port number is 1 up to 65535. However, some areas are reserved, but 8000-9000 is a free area for port number selection. Obviously, the port numbers of the receiver have to match the port numbers of the Multi-Lab III
Page 82 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP 7.3.14. View client
Figure 57: View Client/Server remote
The view client option permits to observe the measuring on a distance PC in real time. On the client PCs the View Client Software has to be installed. Parameters: IP Addr.: Port Nr.: This is the address of the computer to which data has to be sent. A port number addresses a certain application on a computer. Because several applications may run at the same time, it is necessary to differentiate among them. The allowed range of a port number is 1 up to 65535. However, some areas are reserved, but 8000-9000 is a free area for port number selection. Obviously, the port numbers of the receiver have to match the port numbers of the Multi-Lab III
Page 83 of 105
Rev 02, 05.06.07
Advanced Instructions 7.3.15. HW-Options
This window provides the setting for the input and output cards of the instrument:
Figure 58: Hardware options
Signalization : BCD Input: BCD/ mA Output Channel assignment ML options
16 channel relay low power output card (for PLC interfacing) Lance position 4-20mA output Installed measurement input modules possible option settings
Page 84 of 105
Rev 02, 05.06.07
Enable checkbox, if external signal light is installed. Enable checkbox, if horn is installed. Time in seconds for the activation of the red light Time in seconds for activation of the relay that is set after data transmission
Invert logic output

Figure 59: Signalisation
No Module installed Measurement station input
Lance position for bath level
Invert logic output

Figure 60: BCD Input
Page 85 of 105
Rev 02, 05.06.07
Advanced Instructions 7.3.16. BCD 7.3.17. BCD card structure The Multi-Lab III can be equipped with up to two optional BCD cards.
A BCD card is intended for use where BCD (binary coded decimal) output is needed, either driving 7-segment displays or giving BCD output to a PLC. Each BCD card represents 5 BCD digits with 4 decimal point and 4 individual Data Set contacts.
Digit 1: 0 to 9
Digit 2: 0 to 9 A Digit 3: 0 to 9 B Digit 4: 0 to 9 C Digit 5: 0 to 9 D Valid Pulse A,B,C or D Decimal points
To Displays (or PLC)
BCD card
Each BCD digit represents four NO (= normal open) contacts Each decimal point represents one NO contact
A five digit, four decimal point display can be addressed by enabling one of four Valid Pulse contacts.
Page 86 of 105
Rev 02, 05.06.07
Multi-Lab III CeloxP 7.3.18. BCD card settings
Optional BCD card 1
Optional BCD card 2
With the Custom formula selector one can select up to 4 different formulas. The results of these formulas will be sent sequentially to the connected displays or PLC after each measurement. Lenght Valid The duration of the presents of each result is adjustable with
Pulse sec
The Inverted Logic field provides the inversion of the relay contacts: - Data (= Digit 1 to 5) - Decimal Points - Value Pulses - Error (All segments on)
Page 87 of 105
Rev 02, 05.06.07
Troubleshooting
8. Troubleshooting

Failures during the measuring cycle, e.g. error measurements, sensor or cable break etc. are registered and the nature of the error measurement is clearly displayed on the screen. In case the touch screen is broken, the different fields on the screen can still be activated with the NEXT and ENTER keys of the keypad. Each time the NEXT key is toggled the software logic jumps to another field (the active field is underlined). By pressing ENTER in a particular field, the corresponding menu is activated. When accidentally the wrong password is entered pressing anywhere on the screen outside the edit-box. leave the password log-on simply by
9. Maintenance Notes
CAUTION: Before opening the device or changing modules, make sure that the Multi-Lab III is disconnected from the mains supply. Never pull a card out of its slot when the instrument is switched on. As a result of the advanced electronic design, Multi-Lab III requires negligible maintenance. Since the measuring system is subject to thermal and mechanical stress, it is recommended that the measurement set-up is checked once a week to ensure accurate measuring results. For a combined calibration and function test of the measuring system, we recommend the use of our lance and calibration check system of the Checkmate Celox . Apart from calibration control, the same system allows fast and reliable insulation checking of the measuring system. CAUTION: Make sure that the sensor cable is disconnected from the instrument before isolation checks are carried out.
9.1. Cleaning Instruction

The Multi-Lab III can be cleaned with a damp cloth and mild detergent.
10. Packing Recommendations

Since the Multi-Lab III is a high-quality electronic measuring unit, it should only be dispatched in its original packing. If the original packaging is no longer present, then it is advisable to properly pack the Multi-Lab in a sufficiently large carton lined with a shock-absorbing material such as wood shavings, polystyrene flakes or similar. The shock-absorbing layer should have a minimal thickness of 10 cm at each side. Before packing the Multi-Lab, it must be wrapped in paper or plastic film. For overseas, the unit must be welded into air-tight plastic film, with a siccative added. The transport container used for this kind of shipment must be lined with oiled paper. These packing recommendations also apply when returning the unit to the manufacturer. Page 88 of 105
Rev 02, 05.06.07
Tele Service mode
11. Tele Service mode

The Multi-Lab III offers the possibility for remote interventions by the supplier. This can be very convenient for troubleshooting diagnostics or software updates.
Procedure:
Connect the Multi-Lab III to an analog telephone line by means of the RJ11 connector on the rear side of the instrument. Contact the (local) Heraeus Electro-Nite service department. Activate the Tele service mode on the Multi-Lab III Pass on the telephone number of the connected line to the Heraeus Electro-Nite service engineer. Wait for the Heraeus Electro-Nite service to log on to the instrument and follow his instructions.
RJ11 Telephone line connector (for analog telephone lines)

Modem
COM 2
To activate the Tele service mode, just press the related button of the keypad during the start-up sequence. (The concerning screen is shown approx. 30 after switching on the instrument.)
Multi-Lab III
Tele service
Once the Tele service mode is activated, the touch screen and the keypad are disabled. (Deactivating the Tele service mode is accomplished by switching off/on the instrument)
Page 89 of 105
Rev 02, 05.06.07
Technical Data
12. Technical Data
Multi-Lab III - CELOX

Standard application Additional calculation functions Measurement input Measurement mode Temperature measurement
Temperature and oxygen measurement FeO determination in steel slag Steel liquidus temperature measurement Individual measurement channels for temperature and EMF Immersion measurement Type S (Pt 10% Rh/Pt) Type R (Pt 13% Rh/Pt) Type B (Pt 30% Rh/Pt 6% Rh) Type K (NiCr/Ni) Type D (W3Re-W25Re) +/- 1000 mV 500/sec +/- 5 V 9 inch TFT color display Touch screen CPU board with embedded Pentium processor Max. 3000 measurements Hardware check 1 99 over touch screen Serial interface TTY 20 mA/RS232/RS422/RS485 additional RS232 interface Ethernet 8 digits, input over touch screen Serial interface with modem and programmable data transmission Ethernet interface with TCP/IP protocol and programmable data transmission External input as additional over serial interface or Ethernet 2 x 8 relays, allocation programmable, max. 48V DC, max. 100 mA, max. 24 VA 2 x 4 solid state relays, 24V 230 V, 47 63 c.p.s., 100 VA Dimensions: h = 178 mm, w = 482 mm, d = 365 mm built-in depth 316 mm, panel cut-out: h = 178 + 1 mm, w = 445 + 1 mm Calibration check and measuring circuit control Temperature measuring deviation < 1 C For measurement results and menu display Menu controlled 32 Mb flash memory 200 C up to 1760 C 200 C up to 1760 C 200 C up to 1820 C 200 C up to 1370 C 200 C up to 2300 C C , a(O) ppm, Al %, C %, kg Al FeO % or MnO calculation C % calculation Each measurement channel with automatic probe recognition Switchable on continuous measurement Arithmetically linearized according to IEC 584/IPTS68, temperature C/F, resolution 0,1 C according to ASTM E988 Resolution 0.1 mV
EMF measurement Sample rate Accuracy Display Operation Computer Measurement result storage Check functions Measurement station Data interfaces
Batch no. entry
Relays signal outputs Ready, Measurement, Complete, Error, Celox , End of data communication, (Bath level optional) Solid state signal outputs Housing, dimensions and weight
Ready, measurement, complete, horn Metal housing, height 4 HU for 19 inch rack mounting, panel or bench mounting protection IP43, weight approximately 13 kg
Instrument connect. Operation data
All instrument inputs and outputs with plugs Power supply Power consumption Ambient temperature 100 240 V AC, 47 63 c.p.s. 60 VA 0 C up to 50 C
Page 90 of 105
Rev 02, 05.06.07
Technical Data
Multi-Lab III optional extensions

Bath level determination Profibus/Modbus BCD-output, with max. 4 data outputs Analog output with 2/4 data outputs Measuring station input
Over evaluation of the measurement curve slope Data transmission programmable 5 digit with decimal point 1 take over instruction for each data output 0/4 20 mA = output range, galvanic separated, dynamic or memorized, output range programmable, load 0 up to 500 1 19 in BCD Data output programmable potential-free output via reed relays, active/on max. 48 V DC, 24 VA Programmable data output Accuracy: 0,1% full scale after calibration Bath level contact output potential-free contact max. 48 V DC, 24 VA
Page 91 of 105
Rev 02, 05.06.07
Technical Appendix
13. Technical Appendix

13.1. Modules and connections
Analog Inputs Board DC Output Board (Option: DC inputs)
AC Output Board
Power Supply
CPU board
Serial Port
Spare
Spare
Mains
Modem Ethernet
COM 2
Slot:
Figure 61: Rear side view of Multi-Lab III (basic version)
Slot positions of optional cards:
Optional card BCD card 1 BCD card 2 Serial port COM3 Modbus Profibus
Slot nr. 5 4 10 10 10
Page 92 of 105
Rev 02, 05.06.07
Spare
10
Technical Appendix
13.2. Power supply
Mains 1 2 3
Mains input 1 L 2 N 3 n.c. PE
Input: 110-230V AC / 60VA !

Figure 62: Power supply
Page 93 of 105
Rev 02, 05.06.07
Technical Appendix
13.3. AC output board
Left connector row

L A4 A5 A6 B4 B5 B6 C4 C5 C6 D4 D5 D6 R A1 A2 A3 B1 B2 B3 C1 C2 C3 D1 D2 D3
A4 A5 A6 B4 B5 B6 C4 C5 C6 D4 D5 D6
Common Module 0 (AC) Output 0 Red light Output 1 Yellow light Output 2 Green light Output 3 Horn Common Module 0 (AC) Common Module 1 (AC) Output 0 Red light Output 1 Yellow light Output 2 Green light Output 3 Horn Common Module 1 (AC)
Right connector row (optional add-on board) A1 Common Module 2 (AC) A2 Output 0 Red light A3 Output 1 Yellow light B1 Output 2 Green light B2 Output 3 Horn B3 Common Module 2 (AC) C1 Common Module 3 (AC) C2 Output 0 Red light C3 Output 1 Yellow light D1 Output 2 Green light D2 Output 3 Horn D3 Common Module 3 (AC)
Module 0 Channel 0+1
240V AC / 1A max. per output !

Figure 63: AC output board
Page 94 of 105
Rev 02, 05.06.07
Technical Appendix
13.4. DC output board

Left connector row
A5 A6 A7 A8 B5 B6 B7 B8 C5 C6 C7 C8 D5 D6 D7 D8 E5 E6 E7 E8 Input card Option (*) Com. Mod. 2 In 0 In 1 In 2 In 3 In 4 Button In 5 In 6 In 7 Com. Mod. 2 Com. Mod. 3 In 0 In 1 In 2 In 3 In 4 Button In 5 In 6 In 7 Com. Mod. 3
Right connector row

A1 A2 A3 A4 B1 B2 B3 B4 C1 C2 C3 C4 D1 D2 D3 D4 E1 E2 E3 E4 Common Module 0 Output 0 Red Output 1 Yellow Output 2 Green Output 3 Error Output 4 Liquidus Output 5 Bath level Output 6 EMF meas. Output 7 TXD compl. Common Module 0 Common Module 1 Output 0 Red Output 1 Yellow Output 2 Green Output 3 Error Output 4 Liquidus Output 5 Bath level Output 6 EMF meas. Output 7 TXD compl. Common Module 1
Figure 64: DC output board Note: (*) Maximum one option applicable
Module 3 (Optional add-on board)
5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
A B C D
L R
Module 2 (Optional add-on board)
Page 95 of 105
Rev 02, 05.06.07
Technical Appendix
13.5. CPU board
8 Ethernet
Ethernet connector (RJ45 Female) 1 TX+ 2 TX3 RX+ 4 5 6 RX7 8
Dongle
Figure 65: CPU board
Page 96 of 105
Rev 02, 05.06.07
Technical Appendix
13.6. Analog inputs board

Example: connecting Celox: Compensating cable 28al Type S Celox
ADC Chan.0 Temperature
+ + C4 C5 C6 C1 C2 C3
ADC Chan.1 EMF

ADC Chan. 0 ADC Chan. 1
+ +
orange black
white blue
+ + -
Cold Junction Compensation C4 CS C1 DQ C5 CS C2 CLK C6 GND C3 +5V
ADC Chan. 2 ADC Chan. 3
Note: ADC Channel 2 and 3 are optionally
Figure 66: Analog inputs board
Page 97 of 105
Rev 02, 05.06.07
Optional cards
14. Optional cards
14.1. BCD card
BCD
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
BCD connector (37p subd - Male) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 COM Valid C Valid A DP3 DP1 COM Digit 5 - bit 2 Digit 5 - bit 0 Digit 4 - bit 3 COM Digit 4 - bit 0 Digit 3 - bit 3 Digit 3 - bit 1 COM Digit 2 - bit 2 Digit 2 - bit 0 Digit 1 - bit 3 Digit 1 - bit 1 COM 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Valid D Valid B COM DP2 DP0 Digit 5 - bit 3 Digit 5 - bit 1 COM Digit 4 - bit 2 Digit 4 - bit 1 COM Digit 3 - bit 2 Digit 3 - bit 0 Digit 2 - bit 3 Digit 2 - bit 1 COM Digit 1 - bit 2 Digit 1 - bit 0
Figure 67: BCD card The BCD card can be placed in slot 5 of the Multi-Lab III. When a second BCD card is required, it can be placed in slot 4. Select the address by means of the jumper on the PCB. Set the jumper to Board Select |1| for the first BCD card and to Board Select |2| for a possible second BCD card.
Figure 68: Address jumper on BCD card
Page 98 of 105
Rev 02, 05.06.07
Optional cards
14.2. Profibus and Modbus cards
9 8 7 6
5 4 3 2 1
H L
H L
Frofibus / Modbus (9p subd Female) 1 2 3 B+ 4 5 GND 6 VP (+5V) 7 8 A9
Profibus
Figure 69: Profibus and Modbus cards
The Profibus card or Modbus card can be placed in slot 10 of the Multi-Lab III. Connect the card to a non occupied COM port by means of jumper J1 on the PCB.
COM3 COM2
Figure 70: Com port selector on Profibus or Modbus cards
Modbus
Page 99 of 105
Rev 02, 05.06.07
Optional cards
14.3. mA Output (Option)
+ + C4 C5 C6 C1 C2 C3
mA Output Chan. 0 mA Output Chan. 1 C1 to C6 n.c. mA Output Chan. 2 mA Output Chan. 3
+ + -
Figure 71: mA-output card
Page 100 of 105

Rev 02, 05.06.07
Optional cards
14.4. Delta-Dist L (Option)
Left connector row

A4 A5 A6 B4 B5 B6 A1 A2 A3 B1 B2 B3
Right connector row
A4 A5 A6 B4 B5 B6
connect to E2 n.c. conect to E1 connect to D2 n.c. connect to D1
A1 A2 A3 B1 B2 B3
- EMF blue n.c. + EMF black - Tmp white n.c. + Tmp orange
D4 D5 E4 E5
D1 D2 E1 E2
Figure 72: Delta-Dist L connector
Page 101 of 105

Rev 02, 05.06.07
Optional cards
14.5. Additional serial port
COM 3
14 15 16 17 18 19 20 21 22 23 24 25
1 2 3 4 5 6 7 8 9 10 11 12 13
COM 3 connector (25p subd - Male) 1 2 3 4 5 6 7 8 9 10 11 12 13 Strobe TXD/TXDRXD/RXDRTS/TXD+ CTS/RXD+ 232 DSR GNDIS 232 DCD 20mA CTS+ 20mA RXD20mA CTS20mA RXD+ 20mA RTS14 15 16 17 18 19 20 21 22 23 24 25 20mA RTS+
20mA TXD232 DTR 232 RI
20mA TXD+
Figure 73: Additional serial port
The additional serial port can be placed in slot 10 of the Multi-Lab III. Select the address by means of the jumper W5 on the PCB; set the jumper to COM3
Set Jumper to COM3
Figure 74: Address jumper on Serial card
Page 102 of 105

Rev 02, 05.06.07
Housing Dimension
15. Housing Dimension
Panel cut-out
Housing depth: 365 Weight: 13 kg All dimension in mm!
Page 103 of 105

Rev 02, 05.06.07
Spare parts
16. Spare parts

Electronic Units Power supply DC Input-Output board AC Output board PC board with IDE flash module Analog input board with 2 inputs Analog input board with 4 inputs Cold junction Serial port with modem Satellite Touch screen controller Display LQ 084V1DG21 Sockets Plug Power Supply Plug AC Output Plug DC output/ input Plug Analog Input Plug serial COM2 Optional Electronic Units Serial port (without modem) Profibus Modbus Bath level (add-on for analog input port) Input Output DC BCD output card AC output (add-on for AC output board) Mechanical Units Front with touch screen, buttons and ALU front plate ML STUDS(PAIR) FRONT SIDE 10603-023 GREY ML STUDS(PAIR) 10603-024 GREY Cable kits Cable kit for Satellite Cable kit for Touch screen Auxiliary tools Panel extraction handle Order Number 33320037 33320032 33320031 33320042 33320051 33320050 33320033 33320035 33320030 33320039 33981705 Order Number 33910338 33910339 33910340 33910342 33910343 Order Number 33320034 33221301 33221306 33221400 33320032 33221302 33320036 Order Number 33980019 33980035 33980036 Order Number 33981715 33981716 Order Number 33980018
Page 104 of 105

Rev 02, 05.06.07
CE-Declaration of Conformity
17. CE-Declaration of Conformity

Safety reference: This instrument complies with the EC Low Voltage Directive 73/23/EEC and the international harmonized safety standards for electrical equipment for measurement IEC 1010-1 and the national standard DIN VDE 0701, repair, modification and test of electrical instruments. EMC-reference: This instrument comes up suitable to EC-instruction 89/336/EEC to the standard of EMC compatibility "disturbance sending EN 50081-2" and "disturbance immunity EN 50082-2".
18. RoHS Note

All electrical devices put on the European market from the 1 July 2006 have to fulfill the EU Directive 2002/95/EC "Restriction of the use of certain Hazardous Substances in Electrical and Electronic Equipment" (RoHS) as well as the national laws derived from it. Per definition Heraeus Electro-Nite measuring instruments and analysis devices belong to category 9 = monitoring and control instruments (-> annex IB of the EU Directive 2002/96/EC WEEE). At the moment this category 9 is still excluded from the lawful RoHS - regulations. Nevertheless, Heraeus Electro-Nite will reequip all devices which are put on the market after the required date 1 July 2006 according to the lawful RoHS guidelines. As a consequence, none of the materials prohibited according to RoHS directive are brought in the market. Affected parts and components are selected and adapted in their material composition to the requirements or are moved on other materials. After qualification these components will flow in successively onto our production. Quality and achievement of our devices are not concerned from this. Usually the adaptations are "invisible, nevertheless, parts treated for surface can show another color; e.g., yellow chromated surfaces looking silver after the rearrangement. From this, primarily housing parts are concerned. If products show visible differences, this is because of the rearrangement of single components to guarantee the conformity with the new EU guideline.
19. WEEE Note

According to the EU Directive 2002/96/EC "Waste Electrical and Electronic Equipment" (WEEE) all electric devices put on the European market from the 13 August 2005 the first time, have to be marked with a special symbol. This symbol (crossed out garbage can with black bar) should signal to the customer that the so marked parts must not belong in the house garbage, but be deposited at a collective place for commercial electric scrap or by the manufacturer. Heraeus Electro-Nite devices are determined exclusively for the commercial use and may not be transferred to private users. The disposal must occur according to the national, lawful regulations, for commercial electric scrap. Please, follow also the regulations of the EU Directive WEEE and their national conversion. In the case of doubt please ask your national importer or Heraeus Electro-Nite GmbH & Co. KG, Germany. All old Heraeus Electro-Nite devices can be deposited by Heraeus Electro-Nite GmbH & Co. KG, Germany, free of charge and competent by a certificated disposal company. On this occasion, the customer pays only for the carriage.
Page 105 of 105

Rev 02, 05.06.07

Multi-Lab III Celox

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Multi-Lab III Celox

Uploaded by

Copyright:

Available Formats

Operating and Instruction Manual

Temperature, Oxygen and Carbon Measuring Unit

Multi-Lab III Celox

Multi-Lab III CeloxP

Multi-Lab III CeloxP

Safety Related Guidelines for the User

Multi-Lab III CeloxP

Multi-Lab III CeloxP

Safety Related Guidelines for the User

1. Safety Related Guidelines for the User

1.2. Qualified personnel

1.3. Danger Notice

Multi-Lab III CeloxP

1.4. Intended Use

1.5. Procedures for Maintenance and Repair

Multi-Lab III CeloxP

Multi-Lab III CeloxP

3.1. Measurement Performances of the Multi-Lab III

Multi-Lab III CeloxP 3.2.1. Celox measuring probes

The thermocouple of the Celox probe can be calibrated as S, R or B type.

Multi-Lab III CeloxP

4.1. Measurement Input Channels

Multi-Lab III CeloxP

4.2. Interface Connections

Figure 2: Interface connections

Multi-Lab III CeloxP

TFT display with Touch-screen operation

Figure 3: Front panel

b. Higher levels / Parameters:

c. Higher levels / Configuration:

Multi-Lab III CeloxP

5.3. Switching off

Multi-Lab III CeloxP

5.4. Start-up sequence

a. The Tele service or Operation selection screen

Figure 4: Start-up screen 1

b. The Configuration check screen

Figure 5: Start-up screen 2, Configuration

c. Hint for online help

Figure 6: Start-up screen 2, Hint

Multi-Lab III CeloxP

d. The Measurement screen

Figure 7: Measurement screen (default)

Multi-Lab III CeloxP

5.5. Measurement screen

Figure 8: Default measurement screen

Multi-Lab III CeloxP 5.5.1. Graphical display

Figure 9: Typical measurement time flow.

Multi-Lab III CeloxP

Figure 10: Alternative measurement screen

Multi-Lab III CeloxP 5.5.2. Information bar

Figure 12: User defined values

Operating Instructions 5.5.4. Evaluated data fields

Multi-Lab III CeloxP

d) end of measurement Figure 13: Evaluated data field

Multi-Lab III CeloxP

Heat number up: increases the heat number (Ht No) by 1

Heat number down: decreases the heat number (Ht No) by 1

Menu: Switches to the Main menu

Figure 14: Function bar

Multi-Lab III CeloxP

5.6. Heat number selection

Special functions: <<

<<< <= = = =>