BY YUGANK SHARMA B-TECH IV YEAR YAGYAVALKYA INSTITUTE OF TECHNOLOGY

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HISTORICAL INTRODUCTION OF IOCL. SAFETY MEASURES. UNITS OF IOCL REFINERY. POWER AND UTILITY DEPARTMENT. CAPTIVE POWER PLANT. HEAT RECOVERY PLANT. CONTROL SYSTEM.

 SEARCH OF OIL IN INDIA BEGAN IN 1866 WHEN ,Mr Goodenough of By 1882 the Assam Railway & Trading Company struck oil in Digboi. In In 1899 (AR&TC) promoted another company the Assam Oil Which in 1981 became Indian Oil Corporation Limited . IOCL,DIGBOI is asias first oil refinery with a capacity of 0.5 million tons per
Company(AOC).
1889 making the true begining of crude oil production.

Mckillop Stewart& co. drilled a well in jaypore in upper Assam .

The place IOCL is established got its name from a story when an elephant
s feet got stuck in the mud and oil with water came up into the surface , a british army men noticed it and told a boy digboy.

year.

 SMOKING IS STRICLY PROHIBITED. EMPLOYEES AND VISITORS SHOULD NOT BRING

THERE MOBILES,LIGHTER OR ANY FLAMMABLE ITEMS. HORSE PLAY INSIDE THE REFINERY IS NOT ALLOWED. MUST WEAR HELMET AND SAFETY BOOTS WHILE DOING ANY OPERATIONAL JOB. PHOTOGHAPHY INSIDE THE REFINERY IS NOT ALLOWED AS THESE MAY ALSO BE SOURCE OF FIRE. THESE THINGS ARE STRICTLY PROHIBITED AS IT IS AN OIL REFINERY AND PRESENCE OF HYDRO CARBONS IS EVERY WHERE WHICH MAY CAUSE

CRUDE/VACUUM DISTILLATION
CATALYTIC REFORM UNIT (CRU). NEW DELAYED COKING UNIT(NDCU). WAX HYDRO FINISHING UNIT(WHFU). POWER AND UTILITY DEPARTMENT. SOLVENT DE WAXING UNIT/DE OILING HYDRO TREATING UNIT.
UNIT(SDU). UNIT(CDU/VDU).

IT IS RESPONSIBLE
IT HAS FOLLOWING SECTION.
1.CAPTIVE POWER PLANT. 2.HEAT RECOVERY AND STEAM GENERATION PLANT. 3.CPP CONTROL AND MONITORING SYSTEM. GENERATION,DISTRIBUTION AND MAINTENANCE OF ELECTRIC POWER SYSTEM.

4.ELECTRICAL POWER DISTRIBUTION SYSTEM.

 THE GENERATION SCHEME IS OF CO- GENERATIVE TYPE. IT HAS THREE GAS TURBINE PLANT OF 8.5MW AND ONE GAS
TURBINE PLANT OF 20MW. AT A TIME TWO GT TURBINE PLANT ONE OF 8.5MW AND 20MWGT TURBINE PLANT IS IN OPERATION. THE PRODUCTION OF THE PLANT IS OF 11KV,WHICH IS STEP DOWN TO 6.6KV,3.3KV AND 415V. TOTAL POWER GENERATION AT PEAK LOAD IS 14.56KW. IT HAS TWO DIESEL POWER PLANT ONE OF 320KVA AND 500KVA FOR PROVIDING POWER TO THE STARTING MOTOR DURING EMERGENCY. THE EXHAUST OF THE GAS TURBINE IS USED TO GENERATE STEAM FROM FOR REST OF THE REFINERY USE MAINLY FOR SDU AND WHFU PLANTS. IT IS A DUAL FUEL SYSTEM THE GT RUNS ON MAINLY ON NATURAL GAS AND HIGH SPEED DIESEL IS IN EMERGENCY CONDITION.

R
CHIMMNEY

REGENERATOR

CB
HRSG
ISOLATOR

COMBUSTION CHAMBER

X-MER

STARTIG MOTOR

STEAM
COMPRESSO R FILTER SDU GAS TURBINE

ALTERNATOR

WHFU

BASIC COMPONENTS

BASIC COMPONENTS

Compressor
Combustion Chamber Turbine
o Draws in air & compresses it

o Fuel pumped in and ignited to burn with compressed air

o Hot gases converted to work o Can drive compressor & external load

Radial/centrifugal flow
o Disadv: Difficult to stage, less efficient

COMPRESSOR

o Adv: simple design, good for low compression ratios (5:1)

Axial flow
o Good for high compression ratios (20:1) o Most commonly used

COMBUSTION CHAMBER

Where air & fuel are mixed, ignited, and burned Spark plugs used to ignite fuel Types
o Can: for small, centrifugal compressors o Annular: for larger, axial compressors (LM 2500) o Can-annular: rarely used

TURBINE

Consists of one or more stages designed to Uses sets of nozzles & blades Single shaft
o Power coupling on same shaft as turbine
o Same shaft drives rotor of compressor and power components

develop rotational energy

Split Shaft
o Gas generator turbine drives compressor o Power turbine separate from gas generator turbine o Power turbine driven by exhaust from gas generator turbine

 GENERATOR SPECIFICATION FOR 8.5MW GT. MADE BY BHEL,HYDERABAD, 11KV,10625KVA,50Hz,1500RPM,STATOR

CURRENT 558A,CONNECTION-Y,INSULATIONE,PHASE-3,PF-0.8 GAS TURBINE SPECIFICATION FOR 20MW AND 8.5MW. 7100HP/6500LP,DUAL FUEL-NATURALGAS/HSD. GENERATOR SPECIFICATION FOR 20MW GT. 11KV,25.063MVA,50Hz,3000RPM,PF-0.8,1315A 8.5 MW GT PLANT IS SINGLE SHAFT AND OTHER ARE DOUBLE SHAFT.

IT IS SINGLE PRESSURE ,NATURAL

CIRCULATION, HORIZONTAL,SUPLEMENTARY FIRED,WATER TUBE, SINGLE DRUM ,HV TYPE. RECOVERY.

NATURAL GAS IS THE FUEL FOR HEAT HEAT SOURCE IS THE GT EXAUST. GT EXAUST GAS FLOW IS 386 TPH. GT EXAUST GAS TEMP IS 511 DEG-C.

FLUE GAS PATH

G chimney

A : Super heater 3 B : Duct Burner C : Super heater 2 D : Super heater 1 E : Evaporator F : Economizer G : Cond. Pre Heater

THESE SECTION IS DIVIDED INTO THREE

PARTS. 1.MANUAL CONTROL SYSTEM. 2.DISTRIBUTED CONTROL SYSTEM. 3.ELECTRICAL CONTROL SYSTEM.

IN THIS SYSTEM MAN POWER IS USED. THE OPERATORS IN THE CONTROL ROOM
THERE ARE 29 EXECUTIVE AND 174 NON
EXECUTIVE MEMBERS. KEEP EYE ON THE PLANT AND IF ANY ALARM OCCURS THEY ORDER THE FIELD WORKERS TO TAKE ACTION.

 ELECTRICAL CONTROL SYSTEM IS USED FOR

ON- LINE MONITORING AND CONTROLLING OF THE CPP AND ELECTRICAL CONTROL SYSTEM. ECS MODE: THE BASIC OPERATIONAL PHILOSOPHY OF THIS MODE IS THE PLC(PROGRAMMABLE LOGIC CONTROLLER). EACP MODE: THE BASIC OPERATIONAL PHILOSOPHY IS THE MIMIC MODE. ALL THE ENERGY MANAGEMENT FUNCTIONS LIKE LOAD SHEDDING, SYNCHRONISATIONIS DONE BY THIS MODE . EACP MODE ACTS AS BACK UP FOR ECS MODE.

THIS SYSTEM IS USED FOR FUNCTIONAL THERE ARE SOME ELECTROMECHANICAL

SYSTEM WHICH ACTS SENSORS IN THE SYSTEM WHICH SENDS SIGNALS TO THE CONTROL ROOM . CONTROLLING AND MONITORING OF THE GT UNITS ,GENERATORS,DG SETS

THIS MAKES THE OPERATOR TO WORK IN

THIS FUCTION ON THE PLC MODE .

THE PLANT WHITH OUT GOING IN THE FIELD.

S.NO. 1.
2.

NAME OF THE SUBSTATION Unit substation (11/.415KV)

Utility substation (11/6.6 KV & 11/.415 KV)

POWER SUPPLIED UNITS CDU, VDU &CRU

Air compressor house, Fire Water serviced, and cooling water system DM plant NDCU & LRU Laboratory, crude oil pump house, CRU off-sites & HPS distillation unit Wax Hydro finishing unit Wax extraction unit, VT stove, wax rundown shep & boundary lighting Township substation LDU& ETP NTF Nazirating water supply station at a distance of 14 KM away from dighoi refinery Solvent de-oiling Plant unit & new

3. 4 5. 6. 7. 8. 9 10

NDCU substation (11/6.6KV&11/.415KV) South substation (11/.415KV) WHFU substation(11/0.415KV) North Substation (11/0.415KV) Tinali substation(11/3.3KV) ETP substation (11/0.415KV) NTF substation (11/0.415 KV) Nazirating substation (11/0.415 KV)

11.

SDU (10MVA, 11/6.6KV,11/0.415KV)

RELAYS CIRCUIT BREAKER

THERE ARE MANY VILLAGES IN OUR

SWITCH OFF THE FANS AND LIGHT WHEN
YOU DONT USE IT . COUNTRY NOT HAVING ELECTRICITY .