1/ Lch S Pht Trin Phn Mm

Veicut l sn phm phn mm chnh ca hng CGTech c tr s chnh t ti Irvine Califinia, USA ( hnh 1). CGTech c thnh lp t nm 1988 chuyn v cng ngh phn mm m phng, kim tra, ti u ha v phn tch qu trnh gia cng iu khin s (NC/CNC ).

Hnh 1: Tr s chnh ca hng CGTech V l sn phn chnh ca hng nn phn mm Vericut cho php ngi lp trnh CNC m phng, kim tra, ti u ha v phn tch cc chng trnh gia cng trong mi trng lm vic o. Phn mm ny rt hu dng trong vic pht hin li trong chng trnh gia cng, kh nng va chm gia cc thnh phn trong qu trnh gia cng hoc cc phm vi lm vic khng hiu qu. Vericut gip ngi lp trnh tm v sa cc li sai trc khi a chng trnh NC chy trn my tht, do loi tr vic phi r sot li mt cch th cng, ng thi trnh nhng sai st c th gy ra va chm dn n hng hc my. Vi nhng tnh nng hu dng v t tiu chun cng nghip nn Vericut c s dng rng ri bi cc cng ty, trng hc v cc c quan nh nc. Hin ti Vericut c phin bn mi nht 7.2 (hnh 2 ).

Hnh 2: Giao din phin bn Vericut 7.2 Mn hnh giao din ca phn mm Vericut gm cc thnh phn chnh ( phin bn 7.1.6 ): Project tree: qun l cc thnh phn ca mt chng trnh m phng, trong : CNC Machine: ch ra cc thong s ca my, gm m hnh my, h iu khin, thng tin v g. Coordinate System: thong tin v cc h ta nh im gc chi tit, im O chng trnh.. Tooling: thng tin v tt c dng c ct c s dng trong chng trnh. NC Program: chng trnh NC cn m phng. Workpiece: vng ha m phng qu trnh ct phi. Machine: vng ha m phng qu trnh hot ng ca my CNC. Toolbar: thanh cng c cha cc biu tng ca cc chc nng ca phn mm. Vericut log: vng thng bo cc li trong chng trnh gia cng v cc cnh bo.

Hnh 3: Giao din phin bn Vericut 7.1.6 c hnh thnh v pht trin trn mt thp k bi hng CGTech, Vericut l phn mm chuyn dng trong vic m phng, phn tch v ti u ha qu trnh gia cng trn cc my CNC. Mc d tt c cc phn mm CAM u c th m phng c qu trnh gia cng nhng vic s dng thm Vericut vn mang li hiu qu cao hn bi nhng l do sau y : - Chc nng m phng, kim tra trong cc phn mm CAM thng c pht trin bi mt hng phn mm khc do cc cng vic h tr k thut khi s dng, pht hin, x l li, pht trin sn phm s khng th hiu qu bng Vericut mt phn mm c lp c CGTech pht trin ng dng trong lnh vc ny. - Vericut m phng trung thc qu trnh gia cng trn cc my tin, phay, trung tm gia cng CNC v Vericut xem xt tt c nhng yu t c lin quan : gia cng mt trc, nhiu trc, chuyn ng chy dao, thay dao, kim tra va chm vi g, u dao, hnh dng dao c phc tp, ng hc my CNC - Nu nh cc phn mm CAM ch c th m phng chng trnh gia cng trong lc lp trnh th Vericut c kh nng lm c iu ny ngay trn cc file G-Codes (l file s c a vo cc my CNC gia cng). iu ny c hai u im. Th nht Vericut kim tra c chng trnh gia cng vit tay hoc bin dch t cc phn mm

CAM bt k. Th hai, gip vic kim tra cc chng trnh gia cng chnh xc hn v ngoi vic m phng nh cc phn mm CAM khc, n cn pht hin c nhng li c th pht sinh trong qu trnh bin dch. - Ngoi m phng, Vericut cn c nhng tnh nng cao cp khc h tr tt nht cng vic gia cng CNC ni ring v ton b qu trnh sn xut ni chung nh ti u ha tc chy dao, so snh chi tit gia cng vi mu thit k, qun l qu trnh gia cng - Cui cng trong trng hp cc doanh nghip mun o to nhn vin mi th Vericut cng l mt la chn thch hp v n khng lm nh hng n tin sn xut m vn m bo c tnh thc t ng thi gip trnh c nhng h hng ng tic i vi thit b tht trong qu trnh ging dy.

2/ Cc Module Chnh Ca Chng Trnh

2.1 Verification

y l module c bn c mt trong tt c cc gi sn phm ca Vericut. Chc nng chnh ca n gm : Pht hin li trong chng trnh gia cng v li trong qu trnh bin dch. Pht hin nhng va chm gia dao vi chi tit v g. Kim tra cc kch thc ca phi v chi tit sau gia cng. Cung cp th vin dng c ct v cho php xy dng th vin dng c ct mi. Bin dch ngc chng trnh gia cng v ngn ng APT hoc ngn ng ca cc phn mm CAM khc. 2.2 Machine simulation

Va chm gia cc thit b trn my CNC trong qu trnh gia cng l mt li rt nghim trng v chi ph sa cha ln v lm nh hng n tin sn xut ca doanh nghip. Vi nhng my CNC 3 trc, vic d on nhng li dng ny kh n gin nhng vi nhng my CNC iu khin nhiu trc c s phi hp nhiu chuyn ng phc tp th cng vic ny tr nn kh khn rt nhiu. Trong trng hp ny, vic s dng thm module Machine simulation s mang li hiu qu r rt. Machine simulation m phng 3D tt c cc chuyn ng ca bn my, g, dng c ct, phi trong qu trnh gia cng trn cc my tin, phay, mi, EDM pht hin va chm gia nhng thit b ni trn nh m ngi lp trnh c th khc phc nhng li ny ngay khi lp trnh, trnh c nhng h hng thit b khi gia cng trn my thc thc hin chc nng m phng ny trc tin cn phi c 1 m hnh my CNC hon ton ging vi my CNC m doanh nghip hin c. Nu nh m hnh ny khng c sn trong th vin my CNC km theo th chng phi c m hnh ha chnh xc bng cc cng c ca Vericut hoc import t cc phn mm CAD khc vo. 2.3 OptiPath

Khi lp trnh bng cc phn mm CAM tc chy dao thng c gi c nh trong mt bc gia cng. iu ny dn n 2 h qu. Th nht nng sut gia cng khng cao. Th hai, nh hng n tui th dng c ct v ti t ln dng c ct thay i lin tc trong qu trnh gia cng. Vi module OptiPath, 2 h qu ny c gii quyt mt cch trit . Nguyn tc lm vic ca OptiPath l c trc chng trnh gia cng, chia nh v phn tch vng gia cng xc nh lng vt liu cn loi b t iu chnh li tc chy dao cho ph hp : chy dao nhanh khi gia cng t vt liu v ngc li. Ngoi ra c c tc chy dao hp l nht, OptiPath cn cn c vo rt nhiu cc yu t cng ngh khc nh loi vt liu gia cng, cng sut ca my, c im cu to dng c ct, chiu su ct, lng dch dao ngang

OptiPath khng thay th ng chy dao (toolpath) do cc phn mm CAM xy dng. N ch thm vo cc m lnh F iu chnh tc chy dao cho ph hp v ton b kt qu s c lu trn 1 file mi khng nh hng n file G-Codes nguyn bn. 2.4 Auto-DIFF

Auto-DIFF l module dng so snh kt qu m phng gia cng bng Vericut vi m hnh CAD tm ra nhng sai khc gia chng. Chc nng ny rt hu ch v thng thng mt sn phm t khi thit k n lc gia cng xong s qua nhiu b phn v h thng CAD/CAM khc nhau nn rt kh chc chn rng sn phm nhn c s hon ton ging vi thit k ban u Auto-DIFF so snh bng cch nhng m hnh CAD vo kt qu gia cng, vi 1 dung sai kch thc nh trc, n s th hin bng mu sc nhng v tr khng trng hp gia 2 m hnh ny. y chnh l nhng v tr dng c khng ct ht vt liu hay n phm vo chi tit. Kt thc qu trnh so snh, Auto-DIFF xut ra 1 bng kt qu cho bit dng lnh no trong chng trnh gia cng gy ra sai lch v ch r v tr sai lch trn m hnh chi tit gia cng xong ngi lp trnh c hng gii quyt, khc phc.

2.5 CAD/CAM Interface

Ngoi phin bn chy c lp, Vericut cn c tch hp vo cc phn mm CAD/CAM thng dng trn th gii nh MasterCAM, PowerMill, EdgeCAM, Catia, UGS NX, Pro/ENGINEER, TopSolidChnh nh iu ny m Vericut c kh nng m phng, kim tra tng bc ca ton b qu trnh gia cng ngay trn cc d liu lp trnh ca nhng phn mm CAD/CAM m khng cn i bin dch sang file G-Codes Khi m phng, tt c nhng yu t ca qu trnh gia cng nh chi tit gia cn gia cng, phi, g, dng c ct u c chuyn nguyn vn t phn mm CAD/CAM sang Vericut v Vericut s chy c lp do ngi lp trnh c th tip tc lp trnh cho bc gia cng tip theo m khng cn ch i qu trnh m phng kt thc. Cc ti liu v video clip minh ha cho vic chy tch hp Vericut vo cc phn mm CAD/CAM c th download t trang http://www.cgtech.com

2.6 Model Interface & Model Export

Model Interface cho php import nhng thit k t cc phn mm CAD khc vo Vericut tip tc xy dng m hnh cn thit cho qu trnh m phng. iu ny rt c li v bn thn Vericut khng phi l 1 phn mm CAD mnh m hnh ha nhng chi tit phc tp. Cc nh dng Model Interface h tr gm STL, IGES, VDA-FS, DXF, STEP, ACIS Model Export xut chi tit c m phng gia cng di dng cc file CAD. Ngi lp trnh c th dng chng so snh vi nhng thit k ban u hoc lp trnh cho nhng bc gia cng tip theo. Ngoi ra , trong trng hp m hnh thit k ban u b mt th y l cch nhanh nht c li nhng m hnh . Cc nh dng Model Export h tr gm STL, IGES, VDA-FS, DXF, STEP, ACIS

3/ So Snh Vi Phn Mm Cimco

Simco l chng trnh lp trnh CNC, chu trch nhim cho vic to ra hoc chnh sa chng trnh CNC, bn cn mt cng c chuyn nghip m l nhanh chng v linh hot. Cimco Edit 6 cung cp mt b cng c chnh sa CNC cn thit, bao gm c Base CNC, chc nng ton hc, chng trnh dch / xoay, tp tin so snh v CNC thng tin lin lc. Cimco Edit 6 bao gm cc m phng ha 3/4/5-axis xay xt v 2 trc quay chng trnh, bao gm c hnh dung rn (phay) u cp v kim tra va chm nhanh chng. DNC-Max 6 l phin bn mi nht ca phn mm CNC ng tin cy nht trn th trng, cung cp chc nng t u n cui c thit k thc hin mi kha cnh ca gia cng s ng tin cy v hiu qu hn . DNC-Max lm vic vi tiu chun RS-232 , bao gm c Ethernet v cc my ch thit b ni tip khng dy, th da trn phn cng truyn thng, v phn cng di sn hin c. CIMCO DNC-Max l gii php cui cng cho kt ni khng dy n xng. Cimco NC Base 6 c xem l mt phn m rng Cimco Edit v DNC-Max v cung cp cho lp trnh CNC vi mt cng c mnh m linh hot, hiu qu, qun l chng trnh CNC. CIMCO MDC-Max 6 l mt my thi gian thc thu thp d liu h thng cung cp cho bn bo co ngay lp tc v bng xp hng v nng sut sn ca hng ca bn. Trong th trng ton cu phc tp v cnh tranh ngy nay, n l quan trng hn bao gi ht ti a ha hiu qu s dng thit b sn xut. CIMCO MDC-Max 6 cung cp mnh m my thu thp d liu v kh nng phn tch lm cho nhim v ny d dng hn v cung cp cho bn cc bo co thi gian thc, bao gm thit b tng th hiu qu (OEE). Tt c iu ny c th t c m khng cn t my tnh bn cnh cc my cng c tt c cc d liu c th c thu thp bng dy cp, khng dy hoc Ethernet (mng) v c lu tr tp trung ngay c khi bn c nhiu hi tho theo di.

u im
-Chc nng m phng, kim tra trong cc phn mm CAM thng c pht trin bi mt hng phn mm khc do cc cng vic h tr k thut khi s dng, pht hin, x l li, pht trin sn phm s khng th hiu qu bng Vericut mt phn mm c lp c CGTech pht trin ng dng trong lnh vc ny. Vericut m phng trung thc qu trnh gia cng trn cc my tin, phay, trung tm gia cng CNC v Vericut xem xt tt c nhng yu t c lin quan : gia cng mt trc, nhiu trc, chuyn ng chy dao, thay dao, kim tra va chm vi g, u dao, hnh dng dao c phc tp, ng hc my CNC

 Nu nh cc phn mm CAM ch c th m phng chng trnh gia cng trong lc lp trnh th Vericut c kh nng lm c iu ny ngay trn cc file G-Codes (l file s c a vo cc my CNC gia cng). iu ny c hai u im. Th nht Vericut kim tra c chng trnh gia cng vit tay hoc bin dch t cc phn mm CAM bt k. Th hai, gip vic kim tra cc chng trnh gia cng chnh xc hn v ngoi vic m phng nh cc phn mm CAM khc, n cn pht hin c nhng li c th pht sinh trong qu trnh bin dch. Ngoi m phng, Vericut cn c nhng tnh nng cao cp khc h tr tt nht cng vic gia cng CNC ni ring v ton b qu trnh sn xut ni chung nh ti u ha tc chy dao, so snh chi tit gia cng vi mu thit k, qun l qu trnh gia cng Cui cng trong trng hp cc doanh nghip mun o to nhn vin mi th Vericut cng l mt la chn thch hp v n khng lm nh hng n tin sn xut m vn m bo c tnh thc t ng thi gip trnh c nhng h hng ng tic i vi thit b tht trong qu trnh ging dy.

Nhc im:
Gi thnh ca VERICUT kh cao, thm ch cn t hn c phn mm CAM. Tuy nhin, t nhng st ra ming Chi ph o to on-site cng kh ln. Nhng nh my quy m nh, gia cng n gin th khng cn s dng phn mm ny. Thi gian hc v s dng thnh tho cng kh lu.

*** Nu c nhu cu mua phn mm bn c th lin h trc tip hng CGTech: www.cgtech.com, call +44 1273 773538 or email info.uk@cgtech.com ti Vit Nam c NTT DATA Vietnam l i din chnh hng: NTT DATA VIETNAM CO., LTD; Tel: +84-4-3766-7973 ; Fax: +84-4-3766-7974 e-mail: nttdata@fpt.vn Room 403, V-Tower, 649 Kim Ma str, Ba Dinh Dist, Hanoi, Vietnam