Professional Documents
Culture Documents
LI NI U
Du m l ngun nhin liu ha thch ng vai tr rt quan trng trong nn kinh t
ca tt c cc nc trn th gii. Khng nhng l ngun nhin liu truyn thng,
ngun nhin liu cho cc loi ng c m n cn l ngun nguyn liu quan trng
cho ngnh cng nghip ha du ang rt pht trin hin nay. V vy giai on ch
bin du th thnh cc phn on sn phm l tin u tin gip chng ta c
c nhng ngun nguyn liu cho cc cng on sn xut tip theo nhm to ra
cc sn phm quan trng phc v cho i sng.
Nh my lc du Dung Qut l nh my lc du u tin xy dng ti nc ta. Vi
vic xy dng nh my lc du ny khng nhng thc y s pht trin cua nn
cng nghip du kh ca nc ta m cn em li li ch rt ln cho nn kinh t t
nc.
Phn xng chng ct kh quyn (CDU) l phn xng ca ng ca nh my lc
du Dung Qut, l phn xng cung cp ngun nguyn liu cho hu ht cho cc
phn xng khc trong nh my lc du . Cng vi tm quan trng ca phn
xng th s hiu bit v cng ngh ca phn xng gip ch cho chng em rt
nhiu trong cng vic sau ny, v vy chng em chn ti M phng phn
xng CDU Dung Qut v thit k mt s thit b chnh bng phn mm Pro/II.
Trang 1
Phn 1:
TNG QUAN V NH MY LC DU DUNG QUT V PHN XNG
CHNG CT KH QUYN
1.1 Tng quan:
Nh my lc du Dung Qut t ti huyn Bnh Sn, tnh Qung Ngi. Mt bng
d n gm c 4 khu vc chnh: cc phn xng cng ngh v ph tr, khu b cha
sn phm, cng xut sn phm v phao rt du khng bn, h thng ly v x nc
bin. Nhng khu vc ny c ni vi nhau bng h thng ng vi ng ph lin
k.
Trang 2
Trang 3
(CDU)
(NHT)
(CCR)
(KTU)
(LTU)
(NTU)
(SWS)
(ARU)
(CNU)
(PRU)
(SRU)
Trang 4
(ISOMER)
(LCO-HDT)
U031
H thng hi nc v nc ngng
U032
Phn xng nc lm mt
U033
H thng ly nc bin
U034
U035
U036
U037
U038
U039
H thng nh my in
U040
U100
U051 (gm 23 b)
U052 (gm 22 b)
U053
U054
U055
U056
H thng uc t
U057
Trang 5
U058
Khu b cha du th
U060
ng ng dn sn phm
U071
U082
Sn phm:
-Kh ha lng LPG (cho th trng ni a)
-Propylene
-Xng Mogas 92/95
-Du ha
-Nhin liu phn lc Jet A1
-Diesel t
-Du t (FO).
1.2 Tng quan v phn xng chng ct kh quyn CDU:
Phn xng CDU c th xem l phn xng ca ng ca nh my lc du vi
nhim v phn tch du th thnh nhng phn on nh hn theo nhng khong
nhit si khc nhau.
Phn xng CDU ca nh my lc du Dung Qut c thit k vi cng sut 6.5
(triu tn du th/nm) tng ng vi 812500 (kg/h) (tnh theo 8000h lm vic
trong 1 nm). D kin n nm 2015, nh my s tng cng sut ln 9 triu
tn/nm, trong CDU s sn xut 7.5 triu tn/nm, cn li phn xng VDU 1.5
triu tn/nm. Nhim v ca ti l Thit k h thng chng ct v thu hi nhit
ti 100% nng sut (6.5 triu tn/nm) ca nh my lc du Dung Qut bng phn
mm m phng PRO/II.
Trang 6
Hnh 2.1: M hnh 3D ca phn xng CDU nh my lc du Dung Qut theo hng ng
Nam
Trang 7
Trang 8
Trang 9
Nhnh B
E-1101 A-H*
E-1102
E-1105.
E-1103A/B
E-1104**
i t thp T-1103.
E-1107.
Trang 10
E-1105A-J*
Trao i vi dng cn chng ct t
E-1106A-F
E-1108.
E-1107**
E-1108A-D*
Trao i vi dng cn chng ct
i t E-1134.
Trang 11
thit b tch mui th nht. Du th tip tc qua thit b trn tnh th nht (A1101-M-01) nh l thit b phn tn du th/nc nhm tng din tch tip xc b
mt gia hai cht lng t n gi tr ti u. Sau khi ra khi thit b trn, hn
hp du v nc c hp nht trng thi nh tng ti van trn 011-PDV-503
t dng vo ca thit b tch mui cp th nht A-1101-D01. Dng lu th i
vo thit b tch mui cp th nht v c tch ra lm 2 pha khc nhau (du th
v nc) di tc ng ca lc tnh in. Du th c tch mui dch chuyn
ln phn nh ca bnh tch cn nc ha tan mui i xung phn y ca bnh
tch v c a n phn xng x l nc thi ETP.
Du th t thit b tch mui cp th nht A-1101-D-01 c trn vi nc ra
mui n t thit b trao i nhit E-1128 ti thit b trn tnh th hai A-1101-M02 v i vo bnh tch th hai qua van trn 011-PDV-506 (nc tun hon t thit
b tch mui th hai c th c a tr li trc thit b trn tnh th hai thng
qua van FV-164 nh bm nc tun hon P-1118A/B nhm ci thin qu trnh
tch mui).
nh trong mi thit b tch mui c iu chnh v kim sot bng b iu
khin chnh p 011-PDIC-503/506.
Di tc ng ca lc tnh in, du th c tch mui thm mt ln na trit
hn ti thit b tch mui A-1101-D-02. Dng du c tch mui i ra t nh
ca b tch cn nc i ra t y ca thit b tch mui, tun hon tr li thit b
tch mui th nht bi bm P-1118 A/B.
H thng tch mui c thit k c th vn hnh vi ch mt cp (mt trong hai
thit b tch c th ngng). Ngoi ra, khng cho php vic ngng hon ton c hai
thit b tch mui cng lc, cc van ti u ht ca Booster bm P-1101 s ng
li khi c hai van ng bypass u m thng qua kha lin hp 011-SP-815.
Nhm tng hiu qu tch mui v nc thit b tch mui cng nh gim thiu
lng du cun theo dng nc thi, ha cht ph nh t b cha A-1104-D-12
c bm A-1104-P-23A/B a n cho c dng nguyn liu du th trc dy
tin gia nhit ngui v trc khi vo thit b tch mui cp th hai.
H thng ra bn c dng nh k tch cc cht rn c trong du th tch t
ti y ca thit b tch mui. Nc ra bn c trch ra t mt phn ca nc
ra mui i t E-1128 sc vo phn cht rn tch t ti y ca b tch v cc
cht rn c ra i ra khi b cng vi dng nc thi.
Trang 12
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Trang 21
trao i nhit E-1127 (Full Range Naphtha Water Cooler) trc khi a n b lu
tr.
Phn 2:
S LC V PHN MM PRO/II
2.1 Vi nt v Pro /II
Pro/II l mt trong nhng sn phm ca t hp SIMSCI. Cng ty ny c thnh
lp t nm 1957 chuyn v thit k cc phn mm m phng dng trong cng
ngh ha hc, c bit l ngnh cng nghip lc - ha du. Hin nay sn phm ca
t hp ny kh a dng, bao gm cc phn mm thit k cc thit b, ng ng, tnh
ton kinh t...
Phn mm thit k m phng Pro/II l sn phm u tin ca SIMSCI, l kt qu
ca nhiu ln nng cp t nm 1967 n nm 1988 v chnh thc ra i vi tn gi
Pro/II. Hin nay phn mm ny vn khng ngng nng cp v c phin bn
Pro/II 9.0, Phn mm ny c th s dng vo nhiu qu trnh khc nhau :
Trang 22
+ X l du v kh
+ Tinh ch
+ Ha du
+ Polyme
+ Dc phm
Cc ng dng m phng gm :
+ Thit k mi cc qu trnh Hnh 3. Biu tng phn mm Pro/II
+ c tnh cu hnh thit b
+ Hin i ha v nng cp cc thit b c
+ G ri v lm thng sut h thng thit b
+ nh gi vn mi trng ca nh my
+ Kim tra, ti u ha, ci tin hiu sut v li nhun ca nh my.
Trang 23
Trang 24
Phn 3:
S LIU DU TH BCH H V CC THNG S THIT K CA
PHN XNG CHNG CT KH QUYN
3.1 S liu du th Bch H.
Cc c trng k thut ca loi du th Bch H c ly theo cc phn tch ca
vin cng ngh du kh Vit Nam
nh sau:
Thnh phn ct:
+ ng TBP:
Trang 25
198
92.22222
10
264
128.8889
20
379
192.7778
30
490
254.4444
40
590
310
50
678
358.8889
60
760
404.4444
70
838
447.7778
80
939
503.8889
+ T trng:
o
API : 40.2
Cu t
%V
C1
0.0004
C2
0.0047
C3
0.0453
iC4
0.0436
nC4
0.0713
iC5
0.0271
n-C5
0.0228
Cyclo-C5
0.0004
2,2dimetyl-C4
0.0013
2,3dimetyl-C4
0.0007
2-metyl-C5
0.0037
3-metyl-C5
0.001
n-C6
0.0008
Tng
0.2236
Trang 27
16000
5070
2600
Nhit oC
350
350
350
p sut
kg/cm2g
Ghi ch
2.40
Stripping y thp
T_1101
2.32
Stripping y thp
T_1103
2.31
Stripping y thp
T_1104
48
p sut nh thp
1.5kg/cm2g
Nhit nh thp
1280C
p sut y thp
1.9kg/cm2g
Nhit y thp
3500C
Trang 28
H thng cc Pumparound:
Pumparound
PA1
Pumparound
PA2
Pumparound
PA3
Pumparound
PA4
Ly ra a s
15
26
38
Vo a s
12
23
35
Cng sut
nhit (KW)
-20900
-9000
-31000
-4925
Lu lng
(kg/h)
211124
758719
134995
Nhit ra
(0C)
149
Nhit vo
(0C)
77
132
204
Vo/ra
V tr a
Feed
vo
43
Steam 1
vo
48
Overhead
ra
Residue (RA)
ra
48
KER_OUT
ra
15
LCO_OUT
ra
26
HGO_OUT
ra
38
KER_IN
vo
12
LGO_IN
Vo
23
Trang 29
HGO_IN
vo
35
3.2.2 Cc thp Stripping bn cnh thp chnh trong thit k ca phn xng
CDU
i lng
Thp stripping
KER T-1102
Thp stripping
LGO T-1103
Thp stripping
HGO T-1104
S a thc t
11
Nhit nh, oC
209
246
327
Nhit y, oC
222
239
320
p sut nh,
kg/cm2g
1.6
1.7
1.9
p sut y,
kg/cm2g
1.7
1.8
2.0
2800
Np liu a
Hi nc qu nhit
vo a
Trang 30
34
Dng hi lu nh quay li a s
14651
Np liu a s
17
Dng Fullnaphta ra a s
33
Dng LPG ra a s
Dng Water ra a s
Dng OFFGAS4 ra a s
66
7.9
188
8.15
50
7.4
-3630
7640
Trang 31
Tn dng
Dng lnh
T
vo
T ra
0
(0C)
( C)
Tn dng
T
vo
(0C)
T ra
Duty
(KW)
(0C)
E_1101
RA-TO-E1101
176
111
CR-TOE1101
50
105 18100
E_1102
PA2-TO-E1102
192
132
CR-TOE1102
50
102 9000
E_1103
LGO-TO-E1103 239
139
CR-TOE1103
105
141 12900
E_1104
HGO-TOE1104
260
154
CR-TOE1104
102
132 5300
E_1105
RA-TO-E1105
283
176
CR-TOE1105
136
247 32900
E_1106
PA3-TO-E1106
254
204
CR-TOE1106
136
253 31000
E_1107
HGO-TOE1107
320
260
CR-TOE1107
247
258 3640
E_1108
RA-TO-E1108
331
283
CR-TOE1108
233
283 22600
E_1109
PA4-TO-E1101
334
315
CR-TOE1109
258
264 2125
E_1110
PA4-TO-E1110
316
E_1111
OVERHEAD
128
50
AIR
E_1112
PA1-TO-E1112
149
77
AIR
E_1118
FULLNAPHTA 188
98
TO-E1118
50
145 8800
E_1134
RA-TO-E1101
331
CR-TOE1134
264
283 -
349
2800
35700
20900
Trang 32
Tn dng vo
p sut u ra ( kg/cm2g.)
P_1101
CR-TO-P1101
30.6
P_1102
PA1-TO-P1102
7.8
P_1103
PA2-TO-P1103
7.2
P_1104
PA3-TO-P1104
8.8
P_1105
PA4-TO-P1105
8.4
P_1106
RA-TO-P1106
23
P_1110
TO-P1110
13.1
Du
th
Feed
OFFGAS
T1107
T1107
LPG
F-NAP
KER
LGO
HGO
RA
Dry
flowrate
(kg/h)
812500
11388
2
216
1
11172
0
5118
8
17387
9
6987
5
407062
Density at
150C
(kg/m3)
828
719
565
722
777
811
836
878
981
158
155
66
214
84
464
49
Dry
flowrate
( m3/h)
KLPT
Trang 33
50
50
50
50
188
40
241
323
350
20
1.3
7.4
18.5
5.5
1.8
Lu lng
H2O (kg/h)
2010
50
170
62
201
Lu lng
tng
814510
11393
2
216
2
11172
0
5118
8
17404
9
6993
7
407263
( C)
p sut
( kg/cm2g.)
Phn 4:
TIN HNH M PHNG V THIT K
Trang 34
Tn thit
b
Dng nng
Dng lnh
E_1101
RA-TO-E1101
E_1102
Dng nng ra
(0C)
dng lnh ra
(0C)
CR-TOE1101
111
PA2-TO-E1102
CR-TOE1102
132
E_1103
LGO-TO-E1103
CR-TOE1103
139
E_1104
HGO-TO-
CR-TO-
154
Trang 35
E1104
E1104
E_1105
RA-TO-E1105
CR-TOE1105
176
E_1106
PA3-TO-E1106
CR-TOE1106
204
E_1107
HGO-TOE1107
CR-TOE1107
260
E_1108
RA-TO-E1108
CR-TOE1108
283
E_1109
PA4-TO-E1101
CR-TOE1109
315
E_1110
PA4-TO-E1110
Duty = 2800KW
E_1111
OVERHEAD
50
E_1112
PA1-TO-E1112
77
E_1118
FULLNAPHTA TO-E1118
145
E_1134
RA-TO-E1101
331
CR-TOE1134
4.4.2 Cc PUMP.
Cc bm c nhp vi cc s liu nh sau:
Tn thit b
Nguyn liu
p sut u ra ( kg/cm2g.)
P_1101
CR-TO-P1101
30.6
P_1102
PA1-TO-P1102
7.8
P_1103
PA2-TO-P1103
7.2
P_1104
PA3-TO-P1104
8.8
P_1105
PA4-TO-P1105
8.4
P_1106
RA-TO-P1106
23
Trang 36
P_1110
TO-P1110
13.1
Trang 37
Nhit C
p sut
kg/cm2g
Steam 1
16000
350
2.40
Steam 3
5070
350
2.32
Steam 4
2600
350
2.31
Water1
2010
50
20
Water2
2048
136
11.5
Phn nh:
Gio vin hng dn : TS. NGUYN TH DIU HNG
Trang 38
22
Np liu a s
11
7.9
0.25
7.4
-3630
7640
Trang 39
Rng buc:
1.5kg/cm2g
Tn tht p ton ct
0.4kg/cm2g
Nhp cc Pumparound:
Pumparound
PA1
Pumparound
PA2
Pumparound
PA3
Pumparound
PA4
Cng sut
nhit (KW)
-20900
-9000
-31000
-4925
Lu lng
(kg/h)
Nhit vo
(0C)
77
134995
132
204
Trang 40
Thp stripping
KER T-1102
Thp stripping
LGO T-1103
Thp stripping
HGO T-1104
p sut nh,
kg/cm2g
1.6
1.7
1.9
Tn tht p sut
ct kg/cm2g
0.1
0.1
0.1
2800
Trang 41
Pumparound
PA2
Pumparound
PA3
Pumparound
PA4
Ly ra a s
11
19
27
Vo a s
17
25
Vo/ra
V tr a
Feed
vo
31
Steam 1
vo
34
Overhead
ra
Residue (RA)
ra
34
KER_OUT
ra
11
LCO_OUT
ra
19
HGO_OUT
ra
27
KER_IN
vo
LGO_IN
Vo
17
HGO_IN
vo
25
Trang 42
i lng
Thp stripping
KER T-1102
Thp stripping
LGO T-1103
Thp stripping
HGO T-1104
S a l thuyt
Np liu a
Hi nc qu nhit
vo a
Kt qua m phng ta c:
Unit 7, 'ca1'
Result
Name
Value
OVERFLASH
8.72565E-02
GAPl LCO-KER
1.72334E+01
OVERLAP LCO-HGO
5.62993E-01
5 - 200
Undefined
Parameter
Value
Parameter
Value
1
8.72565E-02
4
5.62993E-01
2
1.49414E+01
5 - 50
Undefined
3
1.72334E+01
Vy:
GAP (5% D86 KEROSENE 95% D86 NAPHTHA) = 14.94 oC (> 0oC)
GAP (5% D86 LGO 95% D86 KEROSENE) = 17.23 oC (> 0oC)
OVERLAP (95% D86 LGO 5% D86 HGO) = 0.56 oC (< 20oC)
OVERFLASH = 8.7% (>5%)
Trang 43
Ta thy tt c iu tha tiu chun Basis of design tuy nhin cht lng sn phm
qu tt iu chng t s a l thuyt cao do chi ph u t cao. Ta tin
hnh gim s a l thuyt.
Pumparound
PA2
Pumparound
PA3
Pumparound
PA4
Ly ra a s
16
24
Vo a s
14
22
Vo/ra
V tr a
Feed
vo
27
Steam 1
vo
30
Overhead
ra
Residue (RA)
ra
30
KER_OUT
ra
LCO_OUT
ra
16
HGO_OUT
ra
24
KER_IN
vo
LGO_IN
Vo
14
HGO_IN
vo
22
Trang 44
Thp stripping
KER T-1102
Thp stripping
LGO T-1103
Thp stripping
HGO T-1104
S a l thuyt
Np liu a
Hi nc qu nhit
vo a
Kt qua m phng ta c:
Unit 7, 'ca1'
Result
Name
Value
OVERFLASH
9.22561E-02
GAP LCO-KER
1.56455E+01
OVERLAP LCO-HGO
1.72192E-01
5 - 200
Undefined
Parameter
Value
Parameter
Value
9.22561E-02
1.72192E-01
1.30441E+01
5 - 50
Undefined
1.56455E+01
Vy ta c:
GAP (5% D86 KEROSENE 95% D86 FULLNAPHTHA) = 13.04 oC (> 0oC)
GAP (5% D86 LGO 95% D86 KEROSENE) = 15.64 oC (> 0oC)
Gio vin hng dn : TS. NGUYN TH DIU HNG
Trang 45
Pumparound
PA2
Pumparound
PA3
Pumparound
PA4
Ly ra a s
14
21
Vo a s
12
19
Vo/ra
V tr a
Feed
vo
24
Steam 1
vo
27
Overhead
ra
Residue (RA)
ra
27
KER_OUT
ra
LCO_OUT
ra
14
HGO_OUT
ra
21
KER_IN
vo
LGO_IN
Vo
12
Trang 46
HGO_IN
vo
19
Thp stripping
KER T-1102
Thp stripping
LGO T-1103
Thp stripping
HGO T-1104
S a l thuyt
Np liu a
Hi nc qu nhit
vo a
Kt qua m phng ta c:
Unit 7, 'ca1'
Result
Name
Value
OVERFLASH
9.23187E-02
GAP LCO-KER
9.32321E+00
OVERLAP LCO-HGO
9.06747E-01
5 - 200
Undefined
Parameter
Value
Parameter
Value
9.23187E-02
9.06747E-01
1.36998E+01
5 - 50
Undefined
9.32321E+00
Vy:
GAP (5% D86 KEROSENE 95% D86 FULLNAPHTHA) = 13.69 oC (> 0oC)
Gio vin hng dn : TS. NGUYN TH DIU HNG
Trang 47
GAP (5% D86 LGO 95% D86 KEROSENE) = 9.32 oC (> 0oC)
OVERLAP (95% D86 LGO 5% D86 HGO) = 0.9 oC (< 20oC)
OVERFLASH = 9.23 (>5%)
Trng hp ny cng tha tiu chun ca Basis of design .GAP (LCO-KER) gim
nhiu trong khi, trong khi GAP (KER-FULLNAPHTA), OVERLAP (LCOHGO) khng thay i nhiu. OVERFLASH tng iu ny chng t iu khng
nh ca ta trn l ng.
Trng hp ny cht lng sn phm ca ta vn cn cao tuy nhin ta khng nn
gim s a l thuyt xung qu thp d phng trng hp s thay i thnh
phn nguyn liu. Ta tin hnh thay i iu kin vn hnh ca thp m bo
ch tiu v Overflash, gap v overlap.
OVERFLASH = 37%
GAP (5% D86 KEROSENE 95% D86 FULLNAPHTHA) = 10150C
GAP (5% D86 LGO 95% D86 KEROSENE) = 5100C
OVERLAP (95% D86 LGO 5% D86 HGO) = 050C
4.4.9.4 Thay i cc thng s vn hnh.
Trong qu trnh thay i ta thy:
Cng sut nhit ca Reboiler s nh hng trc tip n GAP (KERFULLNAPHTA)
Lu lng dng Steam3 s nh hng ln n GAP (LCO-KER)
OVERLAP (LCO-HGO) s tng ng k khi ta gim lu lng dng Steam4.
Gim lu lng ca dng Steam1 th OVERFLASH s gim nhanh, v lm tng
nhit y thp. V th ta khng nn gim qu nhiu v lc nhit y
thp s cao lm tng qu trnh to cn. tuy nhin lu lng cc dng steam cng
khng c qu cao v s tn chi ph v tng kch thc ca thp.
Lng hi nc stripping vo cc thp thng nm trong khong:
Hi nc stripping cc dng thn thp: 1030kg/m3(LCO/HGO)
Gio vin hng dn : TS. NGUYN TH DIU HNG
Trang 48
Trang 49
Nhit oC
p sut kg/cm2g
Steam 1
9500
350
2.40
Steam 3
4000
350
2.32
Steam 4
2100
350
2.31
Name
Value
OVERFLASH
5.86735E-02
GAP LCO-KER
6.44879E+00
5 - 200
Undefined
Parameter
Value
Parameter
Value
5.86735E-02
2.10067E+00
1.19701E+01
5 - 50
Undefined
6.44879E+00
Vy:
Trang 50
RA
HGO
LCO
Lu lng (kmol/h)
812.12
198.706
754.54
KLPT (kg/kmol)
505.33
351.977
230.667
Lu lng (kg/h)
410388.6
69939.94
174047.48
882.61
833.917
787.713
lu lng (m3/h)
464.77
83.87
220.95
9500.00
2100
4000
20.44
25.04
18.10
Loi a
Valve
Valve
Valve
Valve
Valve
Dmin (mm)
381
381
381
381
381
609
609
609
609
609
H s sc thp FF (%) 80
80
80
80
80
H s SF
0.9
0.9
0.85
0.9
0.85
Trang 51
Kt qu sizing:
Thp T_1107:
UNIT 13, 'T_1107' (Cont)
SECTION TRAY
DIAMETER
NUMBERS PASSES
MM
FACTOR TYPE
MM
2 - 21 N/A
609.60
0.90 VALVE
381.00
Trang 52
M3/S DIA, MM FF
DIA, MM FF
DIA, MM FF
---- ----- ------- ----- ------- ---- ------- ---- ------- ---- -2 0.286 0.01055 0.059 1103.4 80.0 1067. 85.1 1219. 66.7
Trang 53
NEXT LARGER
TRAY
DIAMETER
MM
---- -----------
MM
-------
SIDE
CENTER
MM
-------
MM
----------
1219.
222.743
N/A
N/A
1219.
224.296
N/A
N/A
1219.
224.736
N/A
N/A
1219.
224.954
N/A
N/A
1219.
225.002
N/A
N/A
1219.
225.184
N/A
N/A
1219.
225.182
N/A
N/A
1219.
224.820
N/A
N/A
10
1067.
194.495
N/A
N/A
11
1981.
378.335
417.820
N/A
12
2134.
403.557
443.730
N/A
OFF-CENTER
PAGE P-39
Trang 54
PROJECT
PROBLEM
OUTPUT
COLUMN SUMMARY
01/27/10
==========================================================
====================
NEXT LARGER
TRAY
DIAMETER
MM
MM
SIDE
CENTER
MM
-------
OFF-CENTER
MM
---- -----------
-------
----------
13
2134.
402.206
441.568
N/A
14
2134.
401.301
440.121
N/A
15
2134.
400.631
439.050
N/A
16
2134.
400.093
438.191
N/A
17
2134.
399.614
437.427
N/A
18
2134.
399.110
436.624
N/A
19
2134.
398.435
435.548
N/A
20
2134.
397.137
433.483
N/A
21
2134.
394.972
430.044
N/A
Trang 55
SECTION TRAY
DIAMETER
NUMBERS PASSES
MM
FACTOR TYPE
MM
1 - 27 N/A
609.60
0.85 VALVE
381.00
0.90 VALVE
381.00
0.90 VALVE
381.00
0.85 VALVE
381.00
SIDESTRIPPER T_1102
1 - 6 N/A
609.60
SIDESTRIPPER T_1103
1 - 4 N/A
609.60
SIDESTRIPPER T_1104
1 - 4 N/A
609.60
Trang 56
M3/S DIA, MM FF
DIA, MM FF
DIA, MM FF
---- ----- ------- ----- ------- ---- ------- ---- ------- ---- -1 11.66 0.20220 1.122 4911.9 81.1 4877. 80.9 5029. 76.5
Trang 57
** WARNING ** MIXED PHASE FEED to tray 24. Carefully check the tray
sizing results.
24 15.25 0.19503 1.663 5649.2 80.8 5639. 80.3 5791. 76.4
25
PAGE P-50
PROBLEM
OUTPUT
COLUMN SUMMARY
01/27/10
==========================================================
====================
M3/S DIA, MM FF
DIA, MM FF
DIA, MM FF
---- ----- ------- ----- ------- ---- ------- ---- ------- ---- -26
27
SIDESTRIPPER T_1102
Trang 58
SIDESTRIPPER T_1103
SIDESTRIPPER T_1104
Trang 59
NEXT LARGER
TRAY
DIAMETER
MM
---- -----------
MM
-------
SIDE
CENTER
MM
-------
MM
----------
5029.
337.882
228.826
257.163
5486.
360.844
241.899
271.959
5639.
369.134
246.900
277.605
5182.
349.673
237.349
N/A
5182.
347.714
235.383
N/A
5029.
347.444
238.505
N/A
5944.
341.688
214.695
241.946
5944.
347.899
220.505
248.416
5944.
348.789
221.342
249.348
10
5486.
372.009
253.087
N/A
11
5334.
355.176
239.540
N/A
12
7468.
533.288
371.940
417.491
13
7772.
566.484
398.965
447.655
OFF-CENTER
PAGE P-51
Trang 60
PROJECT
PROBLEM
OUTPUT
COLUMN SUMMARY
01/27/10
==========================================================
====================
NEXT LARGER
TRAY
DIAMETER
MM
MM
SIDE
CENTER
MM
-------
OFF-CENTER
MM
---- -----------
-------
----------
14
7772.
567.975
400.518
449.376
15
6248.
419.141
283.683
N/A
16
6248.
416.397
280.937
N/A
17
6096.
412.905
280.767
N/A
18
6096.
401.411
269.275
N/A
19
6553.
445.059
303.019
N/A
20
6401.
436.479
297.756
N/A
21
6096.
421.610
289.570
N/A
22
5334.
365.901
N/A
N/A
23
5182.
345.109
N/A
N/A
24
5791.
307.949
186.339
210.268
25
3353.
561.598
584.105
N/A
Trang 61
26
3200.
565.255
602.359
N/A
27
2743.
552.811
625.692
N/A
SIDESTRIPPER T_1102
1829.
422.836
N/A
N/A
1829.
415.059
N/A
N/A
1829.
410.548
N/A
N/A
1829.
407.144
N/A
N/A
1829.
272.318
268.315
N/A
1829.
270.461
265.647
N/A
SIDESTRIPPER T_1103
2438.
405.938
421.022
N/A
2286.
401.146
426.213
N/A
2134.
397.849
434.616
N/A
1829.
405.730
479.782
N/A
SIDESTRIPPER T_1104
1676.
425.648
N/A
N/A
1524.
403.603
N/A
N/A
1524.
423.047
N/A
N/A
Trang 62
1372.
457.053
N/A
N/A
Trang 63
i lng
Zone 1 (a 2 n 10)
Zone 2 (a 11 n 21)
ng knh a (mm)
1219
2134
609,6
609,6
H s SF
0,9
0,9
S pases
225
403
443
50,8
50,8
38,1
47,625
47,625
S Valve trn mt a
112
219
Trang 64
i lng
T_1102
T_1103
T_1104
ng knh a
(mm)
1829
2438
609,6
609,6
609,6
H s SF
0,9
0,9
0,85
S pases
Side dowcomer
width (mm)
423
406
Center dowcomer
width (mm)
421
Weir hight
downcomer (mm)
50,8
50,8
50,8
Clearane dowcomer
(mm)
38,1
38,1
38,1
ng knh Valve
(mm)
47,625
47,625
47,625
S Valve trn mt
a
220
339
1676
425
-
171
Trang 65
Zone 1
Zone 2
Zone 3
Zone 4
(a 1 11)
(a 12-14)
(a 15-24)
(a 25-27)
ng knh a
(mm)
5944
7772
6401
3353
Tray spacing
(mm)
609,6
609,6
609,6
609,6
H s SF
0,85
0,85
0,85
0,85
S pases
Side dowcomer
width (mm)
348
568
436
561
Center dowcomer
221
width (mm)
400
297
584
off Center
dowcomer width
(mm)
249
449
Weir hight
50,8
downcomer (mm)
50,8
50,8
50,8
Clearane
dowcomer (mm)
38,1
38,1
38,1
38,1
ng knh
Valve (mm)
47,625
47,625
47,625
47,625
S Valve trn
mt a
2095
4521
3665
637
i lng
Name
Value
Trang 66
OVERFLASH
5.94764E-02
GAP LCO-KER
6.58077E+00
5 - 200
Undefined
Parameter
Value
Parameter
Value
5.94764E-02
2.14040E+00
1.18119E+01
5 - 50
Undefined
6.58077E+00
Vy:
GAP (5% D86 KEROSENE 95% D86 FULLNAPHTHA) = 11.810C
GAP (5% D86 LGO 95% D86 KEROSENE) = 6.580C
OVERLAP (95% D86 LGO 5% D86 HGO) = 2.140C
OVERFLASH = 5.94
Kt qu hu nh khng thay i so vi ch sizing.
4.6.2 So snh vi thit k ca phn xng CDU.
4.6.2.1 So snh nhit cc thp.
thit k ca
CDU
M phng
Sai khc %
nh
128
128
0.00
350
348.81
0.34
212
207.55
2.36
Nhit 0C
T_1101
T_1102 nh
Trang 67
T_1103
T_1104
230
226
1.74
nh
249
250.4
0.56
241
237.9
1.29
nh
330
334.5
1.30
323
324.2
0.34
nh
64
94.1
26.99
188
178.9
4.95
64.7
8.20
T_1107 y
condenser 50
M phng
Pumpaound PA1
-20900
-18200
Pumpaound PA2
-9000
-9000
Pumpaound PA3
-31000
-31000
Pumpaound PA4
-4925
-4925
Reboiler T_1102
2800
2600
Reboiler T_1107
7640
4800
Condenser T_1107
-3630
-2100
Trang 68
M phng
Lu lng (kg/h)
108398.00
104963.6
722.00
696.54
Lu lng (m3/h)
150.14
150.77
H2O (kg/h)
0.00
0.00
Lu lng (kg/h)
51188.00
51188.00
777.00
744.25
Lu lng (m3/h)
65.88
68.78
H2O (kg/h)
0.00
0.00
Lu lng (kg/h)
174049.00
174049.00
811.00
787.71
Lu lng (m3/h)
214.61
220.95
H2O (kg/h)
170.00
10.08
Lu lng (kg/h)
69875.00
69875.00
836.00
833.92
Lu lng (m3/h)
83.58
83.79
H2O (kg/h)
62.00
0.00
Lu lng (kg/h)
407263.00
410210.03
878.00
882.61
Lu lng (m3/h)
463.85
464.77
FULLNAPHTA
KER
LGO
HGO
RA
Trang 69
H2O (kg/h)
201.00
9.00
Phn 5:
KT LUN
c s hng dn tn tnh ca TS. Nguyn Th Diu Hng cng vi s n lc c
gng ca cc thnh vin trong nhm, Nhm chng ti hon thnh tt ti ny.
Thng qua vic m phng v thit k phn xng CDU ca nh my lc du Dung
Qut gip chng ti cng c kin thc, hiu su sc hn v tm quan trng ca
phn xng CDU trong nh my lc du, nguyn l v cc thng s vn hnh ca
cc thit b, trao di k nng s dng phn mm Pro/II mt phn mm quan trng
v c s dng ph bin trong cng ngh lc du. S hiu bit ny rt cn thit
cho vic lm n tt nghip sp ti cng nh cng vic ca ngi k s sau ny.
Tuy nhin vi kin thc cn hn ch nhm chng ti cha th m phng mt cch
y cc thit b trao i nhit, thit b lm lnh bng khng kh, l t m ch
thay n bng m hnh ca mt thit b trao i nhit n gin. i vi thit b tch
mui th phn mm Pro/II khng th m phng c (y cng chnh l nhc
im ca phn mm) m ta ch thay n bng mt Flash m bo hm lng
nc sau khi ra khi thit b.
Trang 70
Trang 71
Ph lc:
Ti liu tham kho:
[1] - 8474L-011-PDS-CV-001-C
[2] - 8474L-011-ML-001-A
[3] - 8474L-011-PFD-0010-003-0
[4] - Basic of Design6.011.PS.0004_D3
[5] - Equipment List6.011.EL.0001_D3
[6] - 8474L-011-PFD-0010-002-0
[7] S tay qu trnh thit b cng ngh ha cht, trang171, tp 2, NXT Khoa hc
k thut, 2006.
[8] - Page 23-29 of 6960-011-DS-0102
[9] - Ti liu hng dn s dng Pro/II 8.0
Trang 72