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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut

bng phn mm ProII

LI NI U
Du m l ngun nhin liu ha thch ng vai tr rt quan trng trong nn kinh t
ca tt c cc nc trn th gii. Khng nhng l ngun nhin liu truyn thng,
ngun nhin liu cho cc loi ng c m n cn l ngun nguyn liu quan trng
cho ngnh cng nghip ha du ang rt pht trin hin nay. V vy giai on ch
bin du th thnh cc phn on sn phm l tin u tin gip chng ta c
c nhng ngun nguyn liu cho cc cng on sn xut tip theo nhm to ra
cc sn phm quan trng phc v cho i sng.
Nh my lc du Dung Qut l nh my lc du u tin xy dng ti nc ta. Vi
vic xy dng nh my lc du ny khng nhng thc y s pht trin cua nn
cng nghip du kh ca nc ta m cn em li li ch rt ln cho nn kinh t t
nc.
Phn xng chng ct kh quyn (CDU) l phn xng ca ng ca nh my lc
du Dung Qut, l phn xng cung cp ngun nguyn liu cho hu ht cho cc
phn xng khc trong nh my lc du . Cng vi tm quan trng ca phn
xng th s hiu bit v cng ngh ca phn xng gip ch cho chng em rt
nhiu trong cng vic sau ny, v vy chng em chn ti M phng phn
xng CDU Dung Qut v thit k mt s thit b chnh bng phn mm Pro/II.

Gio vin hng dn : TS. NGUYN TH DIU HNG

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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Phn 1:
TNG QUAN V NH MY LC DU DUNG QUT V PHN XNG
CHNG CT KH QUYN
1.1 Tng quan:
Nh my lc du Dung Qut t ti huyn Bnh Sn, tnh Qung Ngi. Mt bng
d n gm c 4 khu vc chnh: cc phn xng cng ngh v ph tr, khu b cha
sn phm, cng xut sn phm v phao rt du khng bn, h thng ly v x nc
bin. Nhng khu vc ny c ni vi nhau bng h thng ng vi ng ph lin
k.

Hnh 1.1: S tng th v tr nh my lc du Dung Qut.


Tng th nh my lc du Dung Qut bao gm 7 gi thu chnh:
EPC 1: Cc phn xng cng ngh v ph tr.
EPC 2: Khu b cha du th.
EPC 3: Khu b cha trung gian, b cha v khu vc xut sn phm.
Gio vin hng dn : TS. NGUYN TH DIU HNG

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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

EPC 4: Phao rt du khng bn SPM.


EPC 5A: chn sng.
EPC 5B: Cng xut Sn phm.
EPC 7: Khu nh hnh chnh.
Trong , EPC (1+2+3+4) l 4 hp ng ln nht v quan trng nht, chim 80%
mc u t.
Din tch s dng: Din tch tng nh my c tnh ton xp x l 338 hecta mt
t v 471 hecta mt bin, bao gm nh sau:
Nh my chnh ( ton b cc phn xng cng ngh, ph tr v khu vc ngoi vi):
110 ha.
Khu b cha du th : 42 ha.
Khu b cha sn phm: 44 ha.
Tuyn ng ly nc bin v x nc thi: 4 ha.
Hnh lang an ton cho tuyn ng dn sn phm:40 ha.
Cng xut sn phm: 135 ha ( mt t v mt bin).
H thng phao rt du khng bn ( SPM), ng ng ngm di bin v khu vc
vng quay tu: 336 ha ( mt bin).
Cc phn xng trong nh my lc du:

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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Hnh 1.2: S cc cm phn xng nh my lc du Dung Qut.


Cc phn xng cng ngh: Bao gm 14 phn xng cng ngh:
Phn xng 011: Chng ct kh quyn

(CDU)

Phn xng 012: X l Naphtha bng Hydro

(NHT)

Phn xng 013: Reforming xc tc lin tc

(CCR)

Phn xng 014: X l Kerosene

(KTU)

Phn xng 015: Cracking xc tc tng si cn chng ct kh quyn (RFCC)


Phn xng 016: X l LPG

(LTU)

Phn xng 017: X l Naphtha ca phn xng RFCC

(NTU)

Phn xng 018: X l nc chua

(SWS)

Phn xng 019: Ti sinh Amine

(ARU)

Phn xng 020: Trung ha kim thi

(CNU)

Phn xng 021: Thu hi Propylene

(PRU)

Phn xng 022: Thu hi lu hunh

(SRU)

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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Phn xng 023: ng phn ha Naphtha nh

(ISOMER)

Phn xng 024: X l LCO bng hydro

(LCO-HDT)

Ngoi ra, Nh my Poly Propylen cng l 1 phn xng thuc nh my lc du,


Phn xng 025: Poly Propylen
(PP).
Cc phn xng ph tr: Bao gm 11 phn xng ph tr:
H thng cp nc sinh hot, nc cng ngh, nc kh khong

U031

H thng hi nc v nc ngng

U032

Phn xng nc lm mt

U033

H thng ly nc bin

U034

Phn xng kh iu khin + kh cng ngh

U035

H thng sn xut Nit

U036

H thng cung cp kh nhin liu

U037

H thng du nhin liu

U038

H thng cung cp kim

U039

H thng nh my in

U040

H thng lc nc thm thu RO (Reverse Osmosic)

U100

Phn xng ngoi vi:


Khu b cha trung gian

U051 (gm 23 b)

Khu b cha sn phm

U052 (gm 22 b)

Trm xut sn phm bng ng b

U053

Phn xng phi trn sn phm

U054

H thng phn phi du ra (Flushing Oil)

U055

Phn xng thu hi du thi

U056

H thng uc t

U057

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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Phn xng x l nc thi PP

U058

Khu b cha du th

U060

ng ng dn sn phm

U071

Phao rt du khng bn 1 im neo SPM

U082

Sn phm:
-Kh ha lng LPG (cho th trng ni a)
-Propylene
-Xng Mogas 92/95
-Du ha
-Nhin liu phn lc Jet A1
-Diesel t
-Du t (FO).
1.2 Tng quan v phn xng chng ct kh quyn CDU:
Phn xng CDU c th xem l phn xng ca ng ca nh my lc du vi
nhim v phn tch du th thnh nhng phn on nh hn theo nhng khong
nhit si khc nhau.
Phn xng CDU ca nh my lc du Dung Qut c thit k vi cng sut 6.5
(triu tn du th/nm) tng ng vi 812500 (kg/h) (tnh theo 8000h lm vic
trong 1 nm). D kin n nm 2015, nh my s tng cng sut ln 9 triu
tn/nm, trong CDU s sn xut 7.5 triu tn/nm, cn li phn xng VDU 1.5
triu tn/nm. Nhim v ca ti l Thit k h thng chng ct v thu hi nhit
ti 100% nng sut (6.5 triu tn/nm) ca nh my lc du Dung Qut bng phn
mm m phng PRO/II.

Gio vin hng dn : TS. NGUYN TH DIU HNG

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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Hnh 2.1: M hnh 3D ca phn xng CDU nh my lc du Dung Qut theo hng ng
Nam

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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Hnh 2.2: M hnh 3D ca phn xng CDU nh my lc du Dung Qut


theo hng Ty Nam

1.2.1 M t qu trnh cng ngh:


Qu trnh phn tch thc hin trong thp chng ct kh quyn c 48 a, c thit b
ngng t nh nhng khng c thit b un si li y thp, hot ng di p
sut t 1 3 (bars). Cc dng sn phm c trch ra t cc thp tch cnh sn
(strippers), cc thp strippers gm:
- Stripper Kerosene dng lu cht HGO un si li ti y thp.
- Strippers LGO, HGO: dng hi nc bay hi cc cu t nh ca cc dng sn
phm LGO, HGO.
Cc phn nh bay hi t cc Strippers c a li thp chnh ti v tr pha trn
a ly sn phm (Draw-off tray).
Chiu cao tng th ca thp chng ct kh quyn khong 50 mt, c trang b qui
c t 3050 a van, cn cc thp tch cnh sn (strippers) c t 210 a cng
loi vi thp chnh.

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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Du th c nng nhit s b thng qua cc thit b trao i nhit s dng nhit


thu hi t cc sn phm v t cc dng hi lu tun hon n nhit khong
140OC, ti nhit ny du th c kh mui. Cng on ny c thc hin
p sut ln (10 13 kg/cm 2 g ) nhm mc ch gi cho hn hp du th v nc
tn ti trng thi lng ti nhit mong mun. Du th sau khi tch mui s tip
tc c nng nhit thng qua cc thit b gia nhit khc nhm thu hi ti a lng
nhit t cc dng sn phm c nhit si cao hn v sau a vo l t nhm
nhm tng nhit ca du th ln n nhit mong mun (khong 340-360oC)
trc khi a vo thp phn tch chnh. Hi ti nh thp c ngng t thng
qua h thng lm ngui bng qut ri vo bnh hi lu. Ti y dng naphtha ly
ra s c a qua thp n nh xng nhm loi b cc thnh phn nh v nc.
Naphtha sau khi x l s c a trc tip sang phn xng NHT hoc qua b
cha trung gian. Cc dng sn phm tch cnh sn s qua cc thit b strippers
loi b cc thnh phn nh (dng hi nc hoc thit b un si li). Phn nh tch
ra s quay v thn thp (y c coi l dng hi lu trung gian), cn phn nng
c xem l sn phm ca phn xng.
Trc khi i n b cha, cc dng sn phm c cho qua thit b thu hi nhit
tn dng lng nhit tha, ng thi lm gim nhit ca sn phm trc khi
vo b cha.
Sn phm y (RA) mang mt lng nhit kh ln c em i trao i nhit vi
dng nguyn liu. Sau , chia lm 2 dng: 1 dng i qua lm nguyn liu cho
phn xng RFCC nhit 900C, p sut 5.5 kg/cm2g; dng cn li i qua cc
thit b trao i nhit tip tc lm lnh nhit 700C ri mi a vo b
cha.
1.2.2 H thng tin gia nhit cho du th:
Du th c bm t b cha n phn xng chng ct du th bi bm nguyn
liu P-6001A/B/C. Sau khi i vo cm phn xng, du th c gia nhit ti 2
dy thit b trao i nhit (mi dy bao gm 2 nhnh song song nhau) b phn cch
bi thit b tch mui thu hi nhit nhm nng nhit ca du th.
Ti dy trao i nhit u tin (dy tin gia nhit ngui), nhit ca du th t
50oC c nng ln 140133oC ty theo nguyn liu l du th Bch H hay
Dubai. gi cho nhit u ra ca du th hai nhnh song song l tng
ng nhau, dng du th i vo mi nhnh c iu chnh bng cc van iu

Gio vin hng dn : TS. NGUYN TH DIU HNG

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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

khin 011-TV-007A v 011-TV-007B t ti u vo ca cc thit b trao i nhit


E-1101 v E-1102 tng ng.
Sau khi ra khi thit b tch mui, du th c bm bi Booster bm P-1101A/B
n dy tin gia nhit nng (Hot Preheat Crude Train) (dy th hai), nhit ca
du th c nng ln t 140-133oC n 283-277oC tng ng vi tng loi du
th Bch H v du Dubai. Nhm duy tr nhit u ra ca du th ti nhnh
song song l tng ng nhau, dng du vo c iu chnh bi hai van iu
khin 011-TV-015A v 011-TV- 015B t ti u vo ca cc thit b trao i
nhit E-1105A-J v E-1106A-F tng ng.
Bng 2 tm tt cc thit b trao i nhit cng nh cc dng sn phm nng c
s dng trong mi thit b trao i nhit.

Bng 2: Dy cc thit b trao i nhit


Nhnh A

Nhnh B

Dy tin gia nhit ngui

E-1101 A-H*

E-1102

Trao i vi dng cn chng ct t

Trao i vi dng Kerosene hi lu

E-1105.

tun hon i t bm P-1103.

E-1103A/B

E-1104**

Trao i vi dng Light Gas Oil

Trao i vi dng Heavy Gas Oil i t

i t thp T-1103.

E-1107.

Dy tin gia nhit nng

Gio vin hng dn : TS. NGUYN TH DIU HNG

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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

E-1105A-J*
Trao i vi dng cn chng ct t

E-1106A-F

E-1108.
E-1107**

Trao i vi dng Light Gas Oil hi lu

Trao i vi dng Heavy Gas Oil i tun hon i t bm P-1104.


t
thp T-1104.
E-1109
Trao i vi dng Heavy Gas Oil
hi

E-1108A-D*
Trao i vi dng cn chng ct
i t E-1134.

lu tun hon t bm P-1105.


E-1134 A/B*
Trao i vi dng cn chng ct i
t
bm P-1106.

* Cn chng ct qua cc thit b trao i nhit ni tip nhau (E-1101, E-1105,


E1108, E-1134).
** Dng HGO i qua cc thit b trao i nhit ni tip nhau (E-1104, E-1107).
1.2.3 Cm thit b tch mui:
Mui v c c tch ra t qu trnh nh tng ha nc vi du v c tch ra
thit b tch mui. H thng tch mui bao gm 02 thit b tch mui mc ni
tip nhau (A-1101-D-01/02), ti hm lng mui ha tan c tch ra cng vi
nc nhm t tiu chun l 2.0 ppm khi lng (ti a) v nc t do l 0.2% th
tch (ti a) ti nhit vn hnh ca thit b tch mui.
Du th c cha cc cht cn n t dy tin gia nhit ngui (E-1101A/H, E-1102,
E-1103 A/B v E-1104) i vo thit b tch mui. Nc tun hon i t thit b
tch mui cp th hai (A-1101-D-02) c a vo dng du th trc khi i vo

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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

thit b tch mui th nht. Du th tip tc qua thit b trn tnh th nht (A1101-M-01) nh l thit b phn tn du th/nc nhm tng din tch tip xc b
mt gia hai cht lng t n gi tr ti u. Sau khi ra khi thit b trn, hn
hp du v nc c hp nht trng thi nh tng ti van trn 011-PDV-503
t dng vo ca thit b tch mui cp th nht A-1101-D01. Dng lu th i
vo thit b tch mui cp th nht v c tch ra lm 2 pha khc nhau (du th
v nc) di tc ng ca lc tnh in. Du th c tch mui dch chuyn
ln phn nh ca bnh tch cn nc ha tan mui i xung phn y ca bnh
tch v c a n phn xng x l nc thi ETP.
Du th t thit b tch mui cp th nht A-1101-D-01 c trn vi nc ra
mui n t thit b trao i nhit E-1128 ti thit b trn tnh th hai A-1101-M02 v i vo bnh tch th hai qua van trn 011-PDV-506 (nc tun hon t thit
b tch mui th hai c th c a tr li trc thit b trn tnh th hai thng
qua van FV-164 nh bm nc tun hon P-1118A/B nhm ci thin qu trnh
tch mui).
nh trong mi thit b tch mui c iu chnh v kim sot bng b iu
khin chnh p 011-PDIC-503/506.
Di tc ng ca lc tnh in, du th c tch mui thm mt ln na trit
hn ti thit b tch mui A-1101-D-02. Dng du c tch mui i ra t nh
ca b tch cn nc i ra t y ca thit b tch mui, tun hon tr li thit b
tch mui th nht bi bm P-1118 A/B.
H thng tch mui c thit k c th vn hnh vi ch mt cp (mt trong hai
thit b tch c th ngng). Ngoi ra, khng cho php vic ngng hon ton c hai
thit b tch mui cng lc, cc van ti u ht ca Booster bm P-1101 s ng
li khi c hai van ng bypass u m thng qua kha lin hp 011-SP-815.
Nhm tng hiu qu tch mui v nc thit b tch mui cng nh gim thiu
lng du cun theo dng nc thi, ha cht ph nh t b cha A-1104-D-12
c bm A-1104-P-23A/B a n cho c dng nguyn liu du th trc dy
tin gia nhit ngui v trc khi vo thit b tch mui cp th hai.
H thng ra bn c dng nh k tch cc cht rn c trong du th tch t
ti y ca thit b tch mui. Nc ra bn c trch ra t mt phn ca nc
ra mui i t E-1128 sc vo phn cht rn tch t ti y ca b tch v cc
cht rn c ra i ra khi b cng vi dng nc thi.

Gio vin hng dn : TS. NGUYN TH DIU HNG

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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Nc thi trong qu trnh ra mui bao gm nc ra bn, nc trong nguyn liu


du th ban u cng nh nc thi ra t qu trnh tch mui, mui v cc tp cht
thi ra trong qu trnh tch mui. Nc thi c lm ngui, u tin l gia nhit
cho dng nc sch cung cp cho qu trnh tch mui ti thit b trao i nhit E1128 A-E v tip tc c lm ngui su hn ti thit b lm ngui bng khng kh
(E-1129). Cui cng dng nc thi c a n phn xng x l nc thi
ETP.
Bm nc ra mui P-1119A/B c s dng bm nc sch t bnh cha
nc ra mui D-1109 n cc thit b trao i nhit E-1128 A-E nhm nng nhit
ca nc ra mui ln 120oC trc khi i vo thit b tch mui th nht (A1101-D-01).
Ngun nc sch dng cho qu trnh ra mui c a n bnh D-1109 c th
c cp bi nc t phn xng x l nc chua Sour Water Stripper Unit (Unit
18), nc sinh hot hoc nc cng ngh t bm P-1121A/B. Tuy nhin, vic s
dng dng nc cng ngh ra mui b hn ch trong trng hp ch bin du
ngt.
1.2.4 L t:
nng nhit ca du th n nhit cn thit cho qu trnh chng ct (340364oC tng ng vi trng hp vn hnh du Bch H hay du Dubai) v ha
hi mt phn du th, l t H-1101 c t sau dy tin gia nhit nng.
L gia nhit H-1101 c thit k vi cng sut 83740 kW. L t bao gm 02
bung t bc x hnh tr v ch duy nht 1 vng i lu. Khi i vo vng i lu,
dng du th c chia ra lm 8 nhnh i xng nhau. Sau khi ra khi vng i
lu, 4 nhnh c chuyn tip v bung t th nht v 4 nhnh cn li i v
bung t th 2. ng ra ca mi nhnh t ti nh ca vng bc x.
Ngoi ra, mt lng nhit t dng kh thi cn c dng to hi qu nhit thp
p vi 3 dy ng trn vng i lu.
Vng bc x c b tr hai bung t ging ht nhau vi h thng ng gia nhit
cho du th t thng ng. C 72 ng trong mi bung t, mi ng c chiu di
l 17.9m. Nhng ng ny c cc gi t ti nh, cc im neo khong gia
v y ca ng. Bc chuyn tip ca cc ng t vng i lu n vng bc x
t bn ngoi l t v c hn kn.

Gio vin hng dn : TS. NGUYN TH DIU HNG

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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Vng i lu t pha trn 2 bung t bao gm 18 lp ng ca 8 dy ng du


th v 3 lp ng sn xut hi qu nhit. 3 lp ng cng ngh ti cui vng i
lu l cc ng trn cn 15 dy ng cn li pha trn cng nh 3 dy ng sn
xut hi qu nhit u c lp thm cc cnh tn nhit vi chiu cao dc theo
thn ng nhm tng b mt hp thu nhit t qu trnh t nhin liu (Fuel Gas v
Fuel Oil).
Mi u t c trang b h thng nh la t ng v thit b d ngn la. Dng
khng kh cp cho cc u mi (pilot) c iu khin bi Venturi 011-FI-066, l
mt cnh ca n gi v c th iu chnh trc tip ti l t. Dng khng kh cho
php i vo u mi (pilot) c iu chnh ph thuc vo khi lng phn t ca
nhin liu t. Khi dng LPG mi th Venturi s c m mt phn v iu
chnh bng cch quan st mu sc ca ngn la. Tuy nhin, khi s dng nhin liu
vi khi lng phn t thp hn, Venturi s ng khng cho dng khng kh i
vo u mi. u mi c s dng nhin liu c khi lng phn t thp vi kh
d qu nhiu, s pht ra ting n v ngi vn hnh trong trng hp ny phi
ng Venturi li.
C 3 damper t pha trn vng i lu nhm iu chnh mc lu thng kh
(draft) trong l t. iu chnh draft mt cch hp l, ngi vn hnh phi
kim tra draft ti nh ca vng bc x thng qua s o ca thit b hin th p sut
011-PG-511 (gi tr thch hp l -2.5 mm wc.g).Ngi vn hnh c th tc ng
n draft trong l t bng 3 h thng iu khin bng tay 011-HIC-510 A/B/C
c lp t ngoi field cng nh x l tnh trng dng kh thi phn phi khng
ng u trong l t. Cc damper c thit k vi ch ngng hon ton
cho dng kh thi c th i ra ngoi mt cch thng sut. V tr ca damper m
hon ton trong trng hp dng khng kh hoc dng in b h hng.
L t H-1101 c thit k vn hnh vi ch lu thng cng bc. L t
c 2 qut thi (blower) (B-1101A/B) c t song song nhau (1 blower hot ng
v 1 damper cn li d phng). C hai blower c thit k vi 120% cng sut
thit k cho dng khng kh. Lu lng dng khng kh c iu chnh bi cc
cnh dn lu khng kh mi blower. C mt thit b chuyn hng (011-XV500) c lp t nhm cch ly gia blower d phng v blower ang chy. V tr
ca thit b chuyn hng c iu chnh bng tay v bng iu chnh 011-XZL500 c lp t nhm cho bit thng tin v v tr hin ti ca thit b chuyn
hng.

Gio vin hng dn : TS. NGUYN TH DIU HNG

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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Cng sut ca l t c iu khin bi nhit ca du th ra khi l. Nhit


du th i vo thp chng ct chnh c iu khin thng qua b iu khin 011TIC-070. B iu khin ny s thng qua b tnh ton nhm t ra gi tr mong
mun (setpoint) cho thit b iu khin dng du t, kh t cng nh dng khng
kh cn cung cp. Ni mt cch khc, khi mun tng cng sut ca l t theo yu
cu, dng khng kh cp vo s tng trc khi tng dng kh nhin liu. Ngc li,
khi gim cng sut ca l t, dng kh t phi gim trc khi gim dng khng
kh. Dng khng kh phi lun c cung cp mt cch y v m bo trong
sut qu trnh vn hnh.
Nguyn tc iu khin l t phi c tun th trong sut qu trnh vn hnh
bnh thng. Tuy nhin, khi khi ng, nguyn tc ny c th c chuyn sang
ch vn hnh bng tay di s gim st cht ch ca ngi vn hnh.
Khng kh d theo tnh ton (ti u) phi c duy tr ti mi thi im. iu ny
c th thc hin c bng cch iu chnh t l khng kh/nhin liu (air/fuel
ratio) bi b iu khin 011-HIC-077 trong sut qu trnh vn hnh.
Dng hi thp p i vo cc ng hi qu nhit c iu khin t c gi tr
nhit u ra ca dng hi qu nhit theo mong mun. Cc gi tr cn iu chnh
c thc hin thng qua vng iu khin 011-TT/TIC/TV-063.
1.2.5 Chng ct du th:
Nguyn liu du th ha hi mt phn i vo Thp chng ct chnh T-1101 (Main
Fractionator), ti vng np liu ni m xy ra qu trnh phn tch gia hai pha lng
v hi. Dng lng ri khi vng np liu c strip bi dng hi qu nhit nhm
thu hi nhng cu t nh t y thp. Dng hi ri khi vng np liu v c
chng tch thnh cc sn phm nh hn v 3 dng sn phm cnh sn: Heavy
Gas Oil (HGO), Light Gas Oil (LGO) v Kerosene.
Cc sn phm nh hn (Gas, LPG va Naphtha) t phn nh ca thp chng ct
c ngng t, dn n bnh tch 3 pha (Accumulator) tch dng Naphtha ra
khi nc v kh, sau Naphtha c lm cho tinh khit hn ti thp n nh
xng T-1107 v dng LPG c thu hi phn nh thp.
Cc sn phm nng hn c ly ra bn cnh sn thp bi qu trnh hi lu ni
xy ra bn trong thp v dng hi qu nhit c s dng tch cc thnh phn
nh ti cc thp stripper T-1103/1104. Ring thp T-1102 s dng Reboiler bc
hi phn nh.

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 15

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

c tnh ca mi phn on c th c thay i theo yu cu nhng s lm nh


hng n phn on lin k n. V c bn, hu ht cc tiu chun v sn phm
chng ct du th xut pht t phng php ASTM. Phng php ny cho bit
nhit v thnh phn cu t bay hi tng ng. Mt cch khc nhm iu chnh
cc ch tiu ca sn phm l xc nh im si cui ti a cho php (ASTM
End Point) i vi mi phn on.
im si cui ca mi phn on ph thuc nhiu vo khi lng dng c ly
ra t thp chng ct. Thay i lu lng sn phm ly ra l mt phng thc
nhm gi cho im si cui ca sn phm t tiu chun. Nhit ca a m ti
dng sn phm bn c rt ra hin th im si cui ca sn phm v ngi
vn hnh c kinh nghim s thay i lu lng dng sn phm c rt ra nhm
gi nhit ti a rt sn phm l khng i v v th sn phm s t tiu chun.
Nhm gim lu lng hi v lng lu thng trong thp, tn dng thu hi nhit
cng nh tng hiu sut tch, c 4 dng hi lu tun hon c s dng n: dng
hi lu tun hon nh, dng hi lu tun hon Kerosene, dng hi lu tun hon
LGO v dng hi lu tun hon HGO.
Thp chng ct chnh c 48 a c chia ra lm 2 vng vi ng knh thp l
khc nhau: vng th nht t a s 1 n a 42 vi ng knh trong thp l
6700mm v vng th hai t a 43 n a 48 vi ng knh l 4000mm vi tng
chiu cao ca thn thp l 42850 mm.
Thp chng ct c th c chia thnh 6 vng nh sau:
Vng sn phm nh
Vng Kerosene.
Vng Light Gas Oil.
Vng Heavy Gas Oil.
Vng Overflash (vng np liu).
Vng cn.
1.2.5.1 Vng sn phm nh (overhead section):
Dng hi lu tun hon nh ca thp chng ct cung cp lng hi lu n vng
nh ca T-1101 v gi cho nhit ti nh thp n nh. Bm hi lu tun hon

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 16

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

nh (Top pumparound pump) P-1102A/B rt dng lng t a s 4 ca thp v


bm n thit b trao i nhit E-1112. Ti E-1112, dng lng c lm lnh bng
khng kh, sau quay tr li thp chng ct chnh ti a s 1. Qu trnh tch
nhit t dng hi lu tun hon nh cm trao i nhit bng khng kh (E-1112)
c iu chnh kim sot nhit ti nh thng qua cc van iu khin UV079 v UV-080.
Dng hi t nh thp sau khi c b sung ha cht chng n mn v ha cht
trung ha s c ngng t hon ton ti thit b lm lnh E-1111 (Main
Fractionator Condenser) n khong 45oC. Dng sn phm sau khi ra khi cm
trao i nhit c ngng t chy n bnh tch ba pha D-1103 (Main Fractionator
Accumulator Drum).
Ti bnh tch ba pha D-1103, nc c tch ra t dng Naphtha cha x l
(unstabilised naphtha) v chy n bnh D-1106 thng qua van iu khin mc
011-LV-040. Dng Naphtha cha x l c gia nhit bi dng sn phm
Naphtha t y ca thp n nh xng T-1107 ti thit b trao i nhit E-1118A/B
(Stabiliser feed/Bottom Exchanger) trc khi a vo lm nguyn liu cho thp n
nh xng T-1107 thng qua bm P-1110A/B.
B iu khin 011-PIC-064 duy tr p sut khng i l 0.98 kg/cm2g trong bnh
tch 3 pha D-1103 bi van iu khin PV-064 A/B/C. Trong trng hp p sut ti
bnh tch 3 pha D-1103 thp, van iu kin 011-PV-064A s m a dng kh
nhin liu i vo bnh nhm nng p sut ca bnh. Trong trng hp p sut trong
bnh cao, dng kh d (off gas) t bnh s c a n phn xng RFCC (phn
xng Cracking xc tc) bi van iu khin 011-PV-064B. Ngoi ra, khi van iu
khin 011-PV-064B c m hon ton nhng p sut ti bnh tch vn tng ln,
dng kh d (off gas) c dn n h thng t uc (flare system) thng qua van
iu khin 011-PV-064C.
1.2.5.2 Vng Kerosene (Kerosene Section):
Kerosene c ly ra ti a 15 v mt phn tun hon n dy cc thit b gia
nhit s b (E-1102) thng qua bm hi lu tun hon dng Kerosene P-1103A/B
(Kerosene pumparound pump). t c hiu qu tch tt ca qu trnh chng
ct trong thp T-1101 cng nh p ng c im ct gia hai phn on
Naphtha v Kerosene theo yu cu th lng nhit cn ly ra t dng Kerosene
tun hon c iu khin bi cng sut ca thit b trao i nhit E-1102 thng
qua b iu khin cng sut nhit 011-UIC-029 bng cch s dng cc van iu

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 17

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

khin 011-UV-083/084 iu khin dng Kerosene i qua thit b trao i nhit


v ng ni tt (bypass). Sau dng Kerosene quay tr li thp chng ct chnh
T-1101 ti a 12.
Phn cn li ca dng Kerosene c a n thp Kerosene Stripper T-1102
thng qua van iu khin 011-LV-011. Thp T-1102 ny gm c 10 a v thit b
ti un si Kerosene (E-1110), l thit b trao i nhit bng cch dng dng hi
lu tun hon HGO gia nhit. C th s dng dng hi qu nhit (Superheated
LP Steam) ti y thp nhng khng cn thit trong iu kin vn hnh bnh
thng.
Dng hi t nh ca thp T-1102 quay tr li thp chng ct chnh ti a 12. Sn
phm Kerosene ti y thp c bm n thit b lm lnh bng khng kh E1114 (Kerosene Air Cooler), sau c lm ngui bi nc lm lnh ti E-1115
(Kerosene Water Cooler) n khong 40oC thng qua bm P-1107A/B ( Kerosene
Product Pump) trc khi i n lm nguyn liu cho phn xng x l Kerosene
(Kerosene Treating Unit).
1.2.5.3 Vng Light Gas Oil (Light Gas Oil Section):
Dng Light Gas Oil (LGO) c ly ra ti a 26 ca thp chng ct v mt phn
c bm hi lu tun hon thng qua bm P-1104A/B, phn cn li c a
n LGO Stripper.
Bm hi lu tun hon LGO P-1104 (LGO Pumparound Pump) a mt phn ca
dng LGO n dy tin gia nhit nng (Hot Preheat Train) ti E-1106A-F. t
c hiu qu tch tt ca qu trnh chng ct trong thp T-1101 cng nh p
ng c im ct gia hai phn on LGO v HGO theo yu cu th lng nhit
cn ly ra t dng LGO tun hon c iu khin bi cng sut ca thit b trao
i nhit E-1106A-E thng qua b iu khin cng sut nhit 011-UIC-032 bng
cch s dng cc van iu khin 011-UV-087/088 iu khin dng LGO i qua
thit b trao i nhit v ng ni tt (bypass). Sau dng LGO quay tr li
thp chng ct chnh T-1101 ti a 23.
Phn cn li ca dng LGO c iu chnh bi van iu khin 011-LV-013 v
c a n thp tch cnh sn LGO Stripper T-1103. Thp T-1103 gm c 6
a v dng hi qu nhit (Superheated LP Steam) phun vo y thp c iu
khin thng qua van 011-FV-017.

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 18

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Dng kh t nh ca T-1103 quay tr li thp T-1101 ti a 23. Sn phm LGO


ti y thp T-1103 i n E-1103 trao i nhit vi dng du th trc khi i
n thp lm kh LGO bng chn khng (T-1105).
1.2.5.4 Vng Heavy Gas Oil (Heavy Gas Oil Section):
Dng Heavy Gas Oil (HGO) c ly ra ti a 38 ca thp chng ct, mt phn
c a n bm hi lu tun hon HGO (HGO pumparound Pump) P-1105A/B
v phn cn li chuyn n thp tch cnh sn T-1104 (HGO Stripper).
Bm hi lu tun hon HGO P-1105 (HGO Pumparound Pump) a mt phn ca
dng HGO n dy tin gia nhit nng (Hot Preheat Train) ti E-1109. Sau
HGO c a n thit b ti un si E-1110 gia nhit cho dng Kerosene t
y ca thp T-1102. t c hiu qu tch tt ca qu trnh chng ct trong
thp T-1101 cng nh p ng c im ct gia hai phn on HGO v phn
on cn theo yu cu th lng nhit cn ly ra t dng HGO tun hon c iu
khin bi cng sut ca thit b trao i nhit E-1109 thng qua b iu khin
cng sut nhit 011-UIC-031 (iu khin lng nhit ly ra thit b trao i nhit
E-1109) v 011-UIC-033 (iu khin lng nhit tng ly ra ca dng hi lu tun
hon HGO) bng cch s dng cc van iu khin 011-UV-085/086/089/090
iu khin dng HGO i qua thit b trao i nhit v ng ni tt (bypass). Sau
dng HGO quay tr li thp chng ct chnh T-1101 ti a 35. Phn cn li
ca dng HGO i n thp tch cnh sn HGO Stripper T-1104, dng ny c
iu khin bi cm iu khin 011-LV-016. Thp T-1104 gm c 6 a v dng
hi nc qu nhit (Superheated LP Steam) phun vo y thp c iu khin
bi van 011-FV-019.
Dng hi t nh ca thp T-1104 quay tr li thp chng ct chnh ti a 35. Sn
phm HGO t y ca thp tch cnh sn T-1104 chy n thit b trao i nhit
E-1107 v E-1104 trc khi a n thp lm kh HGO bng chn khng T-1106.
1.2.5.5 Vng Np Liu (Overflash Section):
Vng np liu l im m nguyn liu du th i vo thp chng ct sau khi ra
khi l t. Vng np liu l khu vc nm gia a th 42 v 43. Dng nguyn
liu du th i vo thp chng ct thng qua cc ming ng t theo tip tuyn ca
thp (tangential nozzle) m bo s phn b tt cho c hai pha lng v hi ti vng
np liu.

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 19

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Dng hi nng i ln pha trn ca thp v tip xc pha vi dng lng hi lu t


trn xung dc theo thn thp.
Dng lng t vng np liu chy trn xung y thp v dng hi qu nhit c
a vo t y thp tch cc cu t nh ra khi vng cn.
1.2.5.6 Vng cn chng ct (Residue section):
tch nhng phn nh ra khi dng cn chng ct, hi qu nhit (superheated
LP steam) c phun vo lin tc y thp chng ct chnh. Lu lng ca dng
hi qu nhit c iu chnh bi van iu khin 011-FV-012.
Mc cht lng ti y ca thp chng ct chnh T-1101 c iu khin bi b
iu khin 011-LIC-007 thng qua cc van 011-FV-026/027/029 trn dng cn
(residue) sau khi ra khi dy tin gia nhit ngui. Qu trnh iu khin c thc
hin theo yu cu cung cp lng du cn i n lm nguyn liu cho phn xng
RFCC thng qua van iu khin 011-FV-029 (trc thit b trao i nhit E1120A-D); phn cn li ca cn chng ct, sau khi c lm lnh n nhit
85oC ti thit b trao i nhit E-1120A-D s c a n b cha thng qua cm
van iu khin 011-FV-026/027 (iu khin theo kiu chia khong).
Cn chng ct t y ca thp chng ct chnh (ti nhit 330-350oC) c bm
n dy cc thit b trao i nhit bi bm cn chng ct (Residue Pump) P1106A/B. C th, dng cn chng ct du th c bm n cc thit b trao i
nhit theo trnh t nh sau: E-1134A/B, E-1108A-D, E-1105 A-J, E-1101 A-H.
Nhit ca dng cn c loi b bi qu trnh trao i nhit vi dng nc m
(tempered water) ti cm thit b trao i nhit E-1120 A-D (Residue /Tempered
Water Cooler). Sau dng nc m c lm ngui li ti thit b lm lnh bng
khng kh E-1133 (Tempered Water Air Cooler). Bm P-1122 A/B (Tempered
Water Pump) s tun hon dng nc m c lm ngui t thit b lm lnh bng
khng kh E-1133, trong trng hp cn thit b sung nc t bnh cha nc m
D-1115 (Tempered Water Drum), n thit b trao i nhit E-1120A/B nh mt
lu cht lm lnh.
1.2.6 Cm thp n nh xng (Stabilizer Section):
Xng cha n nh (Unstabilised Naphtha) t bnh tch 3 pha D-1103 c tin
gia nhit ti thit b trao i nhit E-1118 trc khi i vo thp n nh xng T1107 (Stabilizer Column), l ni m LPG c tch ra t dng Naphtha. Thp n
nh xng chia thnh 2 vng vi cc ng knh ca thp l: 1500mm ti vng
Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 20

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

nh v 2600mm ti y ca thp, vi 32 a cng vi thit b ti un si E-1121


(Stabilizer Reboiler) ti y v h thng hi lu ngoi ti nh thp.
Dng hi trn nh thp c ngng t mt phn ti cm thit b lm lnh bng
khng kh E-1122 (stabiliser Condenser), sau i n bnh tch 3 pha D-1104
(Stabilizer Reflux Drum). Ti bnh tch D-1104, dng kh d (off gas), LPG v
nc c tch ra.
p sut ti thp n nh xng T-1107 c iu khin bi van 011-PV-068B, bng
cch iu chnh dng kh d (off gas) x n phn xng RFCC. Trong trng
hp van PV-068B m nhng p sut vn vt qu gii hn, van iu khin
011-PV-068C c m ra x n h thng uc t (Flare). Mc nc ti y
ca bnh tch D-1104 c iu khin bi cm iu khin 011-LV-050 v nc
c a n bnh tch D-1103.
Mt phn LPG c hi lu tr li nh ca thp n nh xng T-1107 bi bm P1114A/B (Stabilizer Reflux Pump). Dng hi lu ny c iu khin bi van
011-FV-036.
Phn cn li ca LPG c bm P-1115A/B (stabilizer LPG pump) a n cm
thu hi kh ti phn xng RFCC. Cht lng dng LPG c iu khin thng
qua b tnh ton v t l ca dng nguyn liu i vo thp n nh xng (dng
nguyn liu c iu khin bi van 011-FIC-032) vi hm lng Pentane c
trong dng LPG (c xc nh bi thit b phn tch 011-AIC-004). Ngoi ra cn
c ng dn dng LPG n b cha LPG khng t tiu chun.
Dng lng t y ca thp n nh xng T-1107 c un nng thng qua thit b
ti un si E-1121 (Stabilizer Reboiler). Thit b ny s dng hi cao p (High
Pressure Steam) nh mt dng nng gia nhit. Dng hi cao p ny c gim
s qu nhit ti thit b Desuperheater (DS-1101) bi dng nc cao p cp cho
ni hi (BFW).
Dng Full Range Naphtha i ra t y thp c dng gia nhit cho dng
nguyn liu u vo ca thp n nh xng ti thit b trao i nhit E-1118A/B.
Mc cht lng ti y ca thp n nh xng T-1107 c iu khin bi b iu
khin 011-UC-042 thng qua cc van 011-FV-040 v 011-FV-041. Dng naphtha
c lm lnh su hn ti thit b lm lnh bng khng kh E-1126 (Full Range
Naphtha Air Cooler) v tip theo l lm ngui bng nc lm lnh ti thit b

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 21

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

trao i nhit E-1127 (Full Range Naphtha Water Cooler) trc khi a n b lu
tr.

Phn 2:
S LC V PHN MM PRO/II
2.1 Vi nt v Pro /II
Pro/II l mt trong nhng sn phm ca t hp SIMSCI. Cng ty ny c thnh
lp t nm 1957 chuyn v thit k cc phn mm m phng dng trong cng
ngh ha hc, c bit l ngnh cng nghip lc - ha du. Hin nay sn phm ca
t hp ny kh a dng, bao gm cc phn mm thit k cc thit b, ng ng, tnh
ton kinh t...
Phn mm thit k m phng Pro/II l sn phm u tin ca SIMSCI, l kt qu
ca nhiu ln nng cp t nm 1967 n nm 1988 v chnh thc ra i vi tn gi
Pro/II. Hin nay phn mm ny vn khng ngng nng cp v c phin bn
Pro/II 9.0, Phn mm ny c th s dng vo nhiu qu trnh khc nhau :

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 22

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

+ X l du v kh
+ Tinh ch
+ Ha du
+ Polyme
+ Dc phm
Cc ng dng m phng gm :
+ Thit k mi cc qu trnh Hnh 3. Biu tng phn mm Pro/II
+ c tnh cu hnh thit b
+ Hin i ha v nng cp cc thit b c
+ G ri v lm thng sut h thng thit b
+ nh gi vn mi trng ca nh my
+ Kim tra, ti u ha, ci tin hiu sut v li nhun ca nh my.

2.2 Cc bc tin hnh m phng


Pro/II cho php ngi dng c nhiu phng php lu chn nhp d liu. Mc
d vy Pro/II c nhng cnh bo khi d liu bt buc b thiu. V vy khi xy dng
mt s cng ngh m phng th cn theo cc bc sao cho mang tnh logic.
Di y l mt trnh t:
Xy dng s
La chn h n v
Xc nh cc cu t cho d n
Chn cc phng php nhit ng hc v tnh cht vn chuyn
Cung cp cc d liu cho dng v thit b
Cung cp cc iu kin lm vic cho qu trnh
Chy d n m phng

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 23

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

ch l nhng bc c bn chng trnh chy, thc t m phng mt lu


trnh hay mt phn xng... th bc u tin v v cng quan trng l lp m
hnh m phng. bc ny ngi dng phi n gin ha s cng ngh thc,
b i nhng thit b khng cn thit, chuyn i cc m hnh thc thnh m hnh l
thuyt, tinh chnh m hnh.

Hnh 4. Giao din phn mm Pro/II


Sau khi chng trnh chy v c kt qu th bc cui cng l c v phn tch kt
qu m phng. V ngn ng ca chng trnh l ting Anh, nn cc bo co c
trnh by bng ngn ng ny. Tuy nhin cch trnh by cng gip ngi dng d
theo di, iu quan trng l ngi dng s khai thc c nhng g t cc kt qu
. T xem xt s liu c khp vi cc s liu thc khng hoc sai khc th
no, nu c s chnh lch nhiu phi tm ra nguyn nhn dn n sai s.

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 24

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Phn 3:
S LIU DU TH BCH H V CC THNG S THIT K CA
PHN XNG CHNG CT KH QUYN
3.1 S liu du th Bch H.
Cc c trng k thut ca loi du th Bch H c ly theo cc phn tch ca
vin cng ngh du kh Vit Nam
nh sau:
Thnh phn ct:
+ ng TBP:

Hnh 5: ng cong chng ct TBP ca du th Bch H.

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 25

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Trch s liu di dng s nh sau:


%V

198

92.22222

10

264

128.8889

20

379

192.7778

30

490

254.4444

40

590

310

50

678

358.8889

60

760

404.4444

70

838

447.7778

80

939

503.8889

+ Thnh phn phn nh:

+ T trng:
o

API : 40.2

trng tiu chun : d6060Trang


= 0.8194
Gio vin hng dn : TS. NGUYN TH DIUTHNG
26

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Cu t

%V

C1

0.0004

C2

0.0047

C3

0.0453

iC4

0.0436

nC4

0.0713

iC5

0.0271

n-C5

0.0228

Cyclo-C5

0.0004

2,2dimetyl-C4

0.0013

2,3dimetyl-C4

0.0007

2-metyl-C5

0.0037

3-metyl-C5

0.001

n-C6

0.0008

Tng

0.2236

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 27

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

3.2 Cc thng s thit k v vn hnh ca phn xng CDU.


3.2.1 Thp chnh (main fractionator T_1101) trong thit k ca phn xng
Theo basis of design hm lng nc t nhin ca du th Bch H l 0,2% th
tch v sau khi qua h thng tin gia nhit v tch mui hm lng nc trong du
th l 0,5% th tch. Theo PFD lu lng nguyn liu vo thp l 816558kg/h
( tng ng: hydrocarbon 812500kg/h; H2O 4058kg/h) , p sut 2,45kg/cm2g,
nhit 3580C.
Cc dng hi nc stripping:
Lu lng
kg/h
Steam 1
Steam 3
Steam 4

16000
5070
2600

Nhit oC
350
350
350

p sut
kg/cm2g

Ghi ch

2.40

Stripping y thp
T_1101

2.32

Stripping y thp
T_1103

2.31

Stripping y thp
T_1104

Thng s vn hnh thp chnh:


S a thc t

48

p sut nh thp

1.5kg/cm2g

Nhit nh thp

1280C

p sut y thp

1.9kg/cm2g

Nhit y thp

3500C

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 28

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

H thng cc Pumparound:
Pumparound
PA1

Pumparound
PA2

Pumparound
PA3

Pumparound
PA4

Ly ra a s

15

26

38

Vo a s

12

23

35

Cng sut
nhit (KW)

-20900

-9000

-31000

-4925

Lu lng
(kg/h)

211124

758719

134995

Nhit ra
(0C)

149

Nhit vo
(0C)

77

132

204

V tr dng vo thp v ra thp:


Tn dng

Vo/ra

V tr a

Feed

vo

43

Steam 1

vo

48

Overhead

ra

Residue (RA)

ra

48

KER_OUT

ra

15

LCO_OUT

ra

26

HGO_OUT

ra

38

KER_IN

vo

12

LGO_IN

Vo

23

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 29

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

HGO_IN

vo

35

3.2.2 Cc thp Stripping bn cnh thp chnh trong thit k ca phn xng
CDU
i lng

Thp stripping
KER T-1102

Thp stripping
LGO T-1103

Thp stripping
HGO T-1104

S a thc t

11

Nhit nh, oC

209

246

327

Nhit y, oC

222

239

320

p sut nh,
kg/cm2g

1.6

1.7

1.9

p sut y,
kg/cm2g

1.7

1.8

2.0

Cng sut nhit


reboiler, kW

2800

Np liu a

Hi nc qu nhit
vo a

3.2.3 Bnh tch D_1103


Nguyn liu l dng Overhead n t E_1111 (TO-D1103); cc dng sn phm:
dng kh (OFFGAS1) , dng hydrocarbon (TO-P1110), dng nc (WATER3).
Bnh tch lm vic p sut 1,3kg/cm2g v nhit 500C.

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 30

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

3.2.4 Thp n nh xng T_1107


Nguyn liu l dng hydrocarbon ra t D_1103 sau khi qua P_1110 v E_1118 c
nhit l 1450C, p sut 13.1kg/cm2g.
Thng s vn hnh v thit k ca thp T_1107 trong phn xng CDU ca nh
my lc du Dung Qut.
Thp n nh xng T_1107
S a thc t
(bao gm Reboiler v condenser)

34

Dng hi lu nh quay li a s

Lu lng dng hi lu (kg/h)

14651

Np liu a s

17

Dng Fullnaphta ra a s

33

Dng LPG ra a s

Dng Water ra a s

Dng OFFGAS4 ra a s

Lu lng dng OFFGAS4 (kg/h)

Nhit nh thp (0C)

66

p sut nh thp( kg/cm2g.)

7.9

Nhit y thp (0C)

188

p sut y thp( kg/cm2g.)

8.15

Nhit condenser (0C)

50

p sut condenser ( kg/cm2g.)

7.4

Cng sut nhit condenser (KW)

-3630

Cng sut nhit reboiler (KW)

7640

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 31

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

3.2.5 Cc thit b trao i nhit theo thit k ca phn xng CDU


Dng nng
Tn thit
b

Tn dng

Dng lnh
T
vo

T ra
0

(0C)

( C)

Tn dng

T
vo
(0C)

T ra

Duty
(KW)

(0C)

E_1101

RA-TO-E1101

176

111

CR-TOE1101

50

105 18100

E_1102

PA2-TO-E1102

192

132

CR-TOE1102

50

102 9000

E_1103

LGO-TO-E1103 239

139

CR-TOE1103

105

141 12900

E_1104

HGO-TOE1104

260

154

CR-TOE1104

102

132 5300

E_1105

RA-TO-E1105

283

176

CR-TOE1105

136

247 32900

E_1106

PA3-TO-E1106

254

204

CR-TOE1106

136

253 31000

E_1107

HGO-TOE1107

320

260

CR-TOE1107

247

258 3640

E_1108

RA-TO-E1108

331

283

CR-TOE1108

233

283 22600

E_1109

PA4-TO-E1101

334

315

CR-TOE1109

258

264 2125

E_1110

PA4-TO-E1110

316

E_1111

OVERHEAD

128

50

AIR

E_1112

PA1-TO-E1112

149

77

AIR

E_1118

FULLNAPHTA 188

98

TO-E1118

50

145 8800

E_1134

RA-TO-E1101

331

CR-TOE1134

264

283 -

349

Gio vin hng dn : TS. NGUYN TH DIU HNG

2800
35700
20900

Trang 32

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

3.2.6 Cc bm trong s PFD ca phn xng CDU


Tn thit b

Tn dng vo

p sut u ra ( kg/cm2g.)

P_1101

CR-TO-P1101

30.6

P_1102

PA1-TO-P1102

7.8

P_1103

PA2-TO-P1103

7.2

P_1104

PA3-TO-P1104

8.8

P_1105

PA4-TO-P1105

8.4

P_1106

RA-TO-P1106

23

P_1110

TO-P1110

13.1

3.2.7 Tnh cht ca cc dng theo thit k ca phn xng CDU


Dng
i lng

Du
th

Feed

OFFGAS

T1107

T1107

LPG

F-NAP

KER

LGO

HGO

RA

Dry
flowrate
(kg/h)

812500

11388
2

216
1

11172
0

5118
8

17387
9

6987
5

407062

Density at
150C
(kg/m3)

828

719

565

722

777

811

836

878

981

158

155

66

214

84

464

49

Dry
flowrate
( m3/h)
KLPT

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 33

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII
(kg/kmol)
Nhit

50

50

50

50

188

40

241

323

350

20

1.3

7.4

18.5

5.5

1.8

Lu lng
H2O (kg/h)

2010

50

170

62

201

Lu lng
tng

814510

11393
2

216
2

11172
0

5118
8

17404
9

6993
7

407263

( C)
p sut
( kg/cm2g.)

Phn 4:
TIN HNH M PHNG V THIT K

4.1 M hnh nhit ng


S dng m hnh Grayson Street cho cc thp chnh (Main Fractionator) (GS1) v
xem nh khng c ngng t hi nc, m hnh Grayson Street (GS2) c xt n
qu trnh ngng t hi nc cho h thng ngng t hi nh thp v tch pha lng
hi.
4.2 H n v s dng: Chn h n v Metric

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 34

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

4.3 Xy dng m hnh m phng:

4.4 Nhp rng buc v iu kin lm vic cho cc thit b:


4.4.1 Cc thit b trao i nhit.
i vi cc thit b trao i nhit ta rng buc nhit ca dng nng hoc dng
lnh ra v coi khng c tn tht p sut ca cc dng qua thit b. ( ring E_1111
tn tht p sut bng 0.2kg/cm2)
Rng buc nhit

Tn thit
b

Dng nng

Dng lnh

E_1101

RA-TO-E1101

E_1102

Dng nng ra
(0C)

dng lnh ra
(0C)

CR-TOE1101

111

PA2-TO-E1102

CR-TOE1102

132

E_1103

LGO-TO-E1103

CR-TOE1103

139

E_1104

HGO-TO-

CR-TO-

154

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 35

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

E1104

E1104

E_1105

RA-TO-E1105

CR-TOE1105

176

E_1106

PA3-TO-E1106

CR-TOE1106

204

E_1107

HGO-TOE1107

CR-TOE1107

260

E_1108

RA-TO-E1108

CR-TOE1108

283

E_1109

PA4-TO-E1101

CR-TOE1109

315

E_1110

PA4-TO-E1110

Duty = 2800KW

E_1111

OVERHEAD

50

E_1112

PA1-TO-E1112

77

E_1118

FULLNAPHTA TO-E1118

145

E_1134

RA-TO-E1101

331

CR-TOE1134

4.4.2 Cc PUMP.
Cc bm c nhp vi cc s liu nh sau:
Tn thit b

Nguyn liu

p sut u ra ( kg/cm2g.)

P_1101

CR-TO-P1101

30.6

P_1102

PA1-TO-P1102

7.8

P_1103

PA2-TO-P1103

7.2

P_1104

PA3-TO-P1104

8.8

P_1105

PA4-TO-P1105

8.4

P_1106

RA-TO-P1106

23

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 36

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

P_1110

TO-P1110

13.1

4.4.3 thit b tch mui.


i vi thit b tch mui ta m phng bng mt Flash lm vic p sut
11.5kg/cm2g v 1360C v thm vo mt dng nc 11.5kg/cm2g v 1360C vi
lu lng 2048kg/h m bo hm lng nc sau khi qua thit b tch mui l
0.5% th tch.
4.4.4 L t.
M phng bng mt thit b trao i nhit n gin vi rng buc dng nhit
dng lnh ra l 3580C, tn tht p sut l 19.85kg/cm2 m bo p sut ca dng
nguyn liu trc khi vo thp chnh l 2.45kg/cm2g.
4.4.5. bnh tch D_1103.
Nhp p sut l 1.3kg/cm2g v nhit l 500C.

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 37

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

4.4.6 m phng cc dng Water v Steam.


Cc dng Water v Steam c nhp vi cc s liu nh sau:
Lu lng
kg/h

Nhit C

p sut
kg/cm2g

Steam 1

16000

350

2.40

Steam 3

5070

350

2.32

Steam 4

2600

350

2.31

Water1

2010

50

20

Water2

2048

136

11.5

4.4.7 M phng dng du th:


ng cong chng ct:

Phn nh:
Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 38

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Nhp nhit 500C, p sut l 20kg/cm2g v lu lng 812500kg/h.


4.4.8 M phng thp T_1107.
Ta m phng thp T_1107 vi 22 a l thuyt.
Nhp cc s liu cho thp T_1107 nh sau:
Thp n nh xng T_1107
S a l thuyt

22

Np liu a s

11

p sut nh thp( kg/cm2g.)

7.9

Tn tht p ton ct( kg/cm2.)

0.25

p sut condenser ( kg/cm2g.)

7.4

Cng sut nhit condenser (KW)

-3630

Cng sut nhit reboiler (KW)

7640

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 39

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Rng buc:

4.4.9 M phng thp chnh v cc thp stripping bn cnh:


Ta tin hnh m phng thp chnh vi cc s a l thuyt khc nhau v so snh
cc trng hp vi nhau tm ra s a l thuyt ph hp.
Nhp Thp chnh:
p sut nh thp

1.5kg/cm2g

Tn tht p ton ct

0.4kg/cm2g

Nhp cc Pumparound:
Pumparound
PA1

Pumparound
PA2

Pumparound
PA3

Pumparound
PA4

Cng sut
nhit (KW)

-20900

-9000

-31000

-4925

Lu lng
(kg/h)

Nhit vo
(0C)

77

134995
132

204

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 40

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Nhp s liu cho cc thp stripping:


i lng

Thp stripping
KER T-1102

Thp stripping
LGO T-1103

Thp stripping
HGO T-1104

p sut nh,
kg/cm2g

1.6

1.7

1.9

Tn tht p sut
ct kg/cm2g

0.1

0.1

0.1

Cng sut nhit


reboiler, kW

2800

Nhp cc rng buc:

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 41

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

4.4.9.1 M phng thp chnh vi s a l thuyt l 34.


Vi 34 a l thuyt ta c tng ng v tr cc dng v s a l thyt ca ca
cc thp bn cnh.
Pumparound
PA1

Pumparound
PA2

Pumparound
PA3

Pumparound
PA4

Ly ra a s

11

19

27

Vo a s

17

25

V tr dng vo thp v ra thp:


Tn dng

Vo/ra

V tr a

Feed

vo

31

Steam 1

vo

34

Overhead

ra

Residue (RA)

ra

34

KER_OUT

ra

11

LCO_OUT

ra

19

HGO_OUT

ra

27

KER_IN

vo

LGO_IN

Vo

17

HGO_IN

vo

25

Cc thp Stripping bn cnh thp chnh.

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 42

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

i lng

Thp stripping
KER T-1102

Thp stripping
LGO T-1103

Thp stripping
HGO T-1104

S a l thuyt

Np liu a

Hi nc qu nhit
vo a

Kt qua m phng ta c:
Unit 7, 'ca1'
Result

Name

Value

OVERFLASH

8.72565E-02

GAP KER-FULLNAPHTA 1.49414E+01

GAPl LCO-KER

1.72334E+01

OVERLAP LCO-HGO

5.62993E-01

5 - 200

Undefined

Parameter
Value
Parameter
Value
1
8.72565E-02
4
5.62993E-01
2
1.49414E+01
5 - 50
Undefined
3
1.72334E+01
Vy:
GAP (5% D86 KEROSENE 95% D86 NAPHTHA) = 14.94 oC (> 0oC)
GAP (5% D86 LGO 95% D86 KEROSENE) = 17.23 oC (> 0oC)
OVERLAP (95% D86 LGO 5% D86 HGO) = 0.56 oC (< 20oC)
OVERFLASH = 8.7% (>5%)

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 43

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Ta thy tt c iu tha tiu chun Basis of design tuy nhin cht lng sn phm
qu tt iu chng t s a l thuyt cao do chi ph u t cao. Ta tin
hnh gim s a l thuyt.

4.4.9.2 M phng thp chnh vi s a l thuyt l 30.


Vi 30 a l thuyt ta c tng ng v tr cc dng v s a l thyt ca ca
cc thp bn cnh.
Pumparound
PA1

Pumparound
PA2

Pumparound
PA3

Pumparound
PA4

Ly ra a s

16

24

Vo a s

14

22

V tr dng vo thp v ra thp:


Tn dng

Vo/ra

V tr a

Feed

vo

27

Steam 1

vo

30

Overhead

ra

Residue (RA)

ra

30

KER_OUT

ra

LCO_OUT

ra

16

HGO_OUT

ra

24

KER_IN

vo

LGO_IN

Vo

14

HGO_IN

vo

22

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 44

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Cc thp Stripping bn cnh thp chnh.


i lng

Thp stripping
KER T-1102

Thp stripping
LGO T-1103

Thp stripping
HGO T-1104

S a l thuyt

Np liu a

Hi nc qu nhit
vo a

Kt qua m phng ta c:
Unit 7, 'ca1'
Result

Name

Value

OVERFLASH

9.22561E-02

GAP KER-FULLNAPHTA 1.30441E+01

GAP LCO-KER

1.56455E+01

OVERLAP LCO-HGO

1.72192E-01

5 - 200

Undefined

Parameter

Value

Parameter

Value

9.22561E-02

1.72192E-01

1.30441E+01

5 - 50

Undefined

1.56455E+01

Vy ta c:
GAP (5% D86 KEROSENE 95% D86 FULLNAPHTHA) = 13.04 oC (> 0oC)
GAP (5% D86 LGO 95% D86 KEROSENE) = 15.64 oC (> 0oC)
Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 45

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

OVERLAP (95% D86 LGO 5% D86 HGO) = 0.172 oC (< 20oC)


OVERFLASH = 9.22%(>5%)
So vi trng hp trn trng hp ny cng tha cc tiu chun ca Basis of
design tiu chun Basis of design. OVERFLASH tng iu chng t gim chi
ph u t th tng chi ph vn hnh. GAP (KER-FULLNAPHTA), GAP (LCOKER ) gim, OVERLAP (LCO-HGO) gim khng ng k iu c ngha l
cht lng sn phm gim nhng vn cn cao. Ta tip tc gim s a l thuyt.
4.4.9.3 M phng thp chnh vi s a l thuyt l 27.
Vi 30 a l thuyt ta c tng ng v tr cc dng v s a l thyt ca ca
cc thp bn cnh.
Pumparound
PA1

Pumparound
PA2

Pumparound
PA3

Pumparound
PA4

Ly ra a s

14

21

Vo a s

12

19

V tr dng vo thp v ra thp:


Tn dng

Vo/ra

V tr a

Feed

vo

24

Steam 1

vo

27

Overhead

ra

Residue (RA)

ra

27

KER_OUT

ra

LCO_OUT

ra

14

HGO_OUT

ra

21

KER_IN

vo

LGO_IN

Vo

12

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 46

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

HGO_IN

vo

19

Cc thp Stripping bn cnh thp chnh.


i lng

Thp stripping
KER T-1102

Thp stripping
LGO T-1103

Thp stripping
HGO T-1104

S a l thuyt

Np liu a

Hi nc qu nhit
vo a

Kt qua m phng ta c:
Unit 7, 'ca1'
Result

Name

Value

OVERFLASH

9.23187E-02

GAP KER-FULLNAPHTA 1.36998E+01

GAP LCO-KER

9.32321E+00

OVERLAP LCO-HGO

9.06747E-01

5 - 200

Undefined

Parameter

Value

Parameter

Value

9.23187E-02

9.06747E-01

1.36998E+01

5 - 50

Undefined

9.32321E+00

Vy:
GAP (5% D86 KEROSENE 95% D86 FULLNAPHTHA) = 13.69 oC (> 0oC)
Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 47

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

GAP (5% D86 LGO 95% D86 KEROSENE) = 9.32 oC (> 0oC)
OVERLAP (95% D86 LGO 5% D86 HGO) = 0.9 oC (< 20oC)
OVERFLASH = 9.23 (>5%)
Trng hp ny cng tha tiu chun ca Basis of design .GAP (LCO-KER) gim
nhiu trong khi, trong khi GAP (KER-FULLNAPHTA), OVERLAP (LCOHGO) khng thay i nhiu. OVERFLASH tng iu ny chng t iu khng
nh ca ta trn l ng.
Trng hp ny cht lng sn phm ca ta vn cn cao tuy nhin ta khng nn
gim s a l thuyt xung qu thp d phng trng hp s thay i thnh
phn nguyn liu. Ta tin hnh thay i iu kin vn hnh ca thp m bo
ch tiu v Overflash, gap v overlap.

OVERFLASH = 37%
GAP (5% D86 KEROSENE 95% D86 FULLNAPHTHA) = 10150C
GAP (5% D86 LGO 95% D86 KEROSENE) = 5100C
OVERLAP (95% D86 LGO 5% D86 HGO) = 050C
4.4.9.4 Thay i cc thng s vn hnh.
Trong qu trnh thay i ta thy:
Cng sut nhit ca Reboiler s nh hng trc tip n GAP (KERFULLNAPHTA)
Lu lng dng Steam3 s nh hng ln n GAP (LCO-KER)
OVERLAP (LCO-HGO) s tng ng k khi ta gim lu lng dng Steam4.
Gim lu lng ca dng Steam1 th OVERFLASH s gim nhanh, v lm tng
nhit y thp. V th ta khng nn gim qu nhiu v lc nhit y
thp s cao lm tng qu trnh to cn. tuy nhin lu lng cc dng steam cng
khng c qu cao v s tn chi ph v tng kch thc ca thp.
Lng hi nc stripping vo cc thp thng nm trong khong:
Hi nc stripping cc dng thn thp: 1030kg/m3(LCO/HGO)
Gio vin hng dn : TS. NGUYN TH DIU HNG

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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Hi nc stripping y thp chnh: 2030kg/m3RA.

Gio vin hng dn : TS. NGUYN TH DIU HNG

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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Sau qu trnh thay i ta c:


Lu lng cc dng Steam trong m phng t cc tiu chun.
Lu lng kg/h

Nhit oC

p sut kg/cm2g

Steam 1

9500

350

2.40

Steam 3

4000

350

2.32

Steam 4

2100

350

2.31

Cng sut ca Reboiler thp T_1102: 2600KW.


Kt qu m phng ta c:
Unit 7, 'ca1'
Result

Name

Value

OVERFLASH

5.86735E-02

GAP KER-FULLNAPHTA 1.19701E+01

GAP LCO-KER

6.44879E+00

OVERLAP LCO-NAPHTA 2.10067E+00

5 - 200

Undefined

Parameter

Value

Parameter

Value

5.86735E-02

2.10067E+00

1.19701E+01

5 - 50

Undefined

6.44879E+00

Vy:

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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

GAP (5% D86 KEROSENE 95% D86 FULLNAPHTHA) = 11.970C


GAP (5% D86 LGO 95% D86 KEROSENE) = 6.440C
OVERLAP (95% D86 LGO 5% D86 HGO) = 2.10C
OVERFLASH = 5.86%
Kim tra lng hi nc stripping s dng cho cc thp:
i lng

RA

HGO

LCO

Lu lng (kmol/h)

812.12

198.706

754.54

KLPT (kg/kmol)

505.33

351.977

230.667

Lu lng (kg/h)

410388.6

69939.94

174047.48

Khi lng ring 150C (kg/m3)

882.61

833.917

787.713

lu lng (m3/h)

464.77

83.87

220.95

Lu lng dng steam (kg/h)

9500.00

2100

4000

Lng hi nc steam (kg/m3sp y)

20.44

25.04

18.10

Vy lng hi nc s dng stripping y thp u nm trong khong cho php.


4.5 Thit k cc thit b chnh.
4.5.1 Sizing cc thit b chnh:
Chn cc thng s sizing cc thit b chnh nh sau:
Thit b

T_1101 T_1102 T_1103 T_1104 T_1107

Loi a

Valve

Valve

Valve

Valve

Valve

Dmin (mm)

381

381

381

381

381

Tray spacing (mm)

609

609

609

609

609

H s sc thp FF (%) 80

80

80

80

80

H s SF

0.9

0.9

0.85

0.9

0.85

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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Kt qu sizing:

Thp T_1107:
UNIT 13, 'T_1107' (Cont)

TRAY SIZING MECHANICAL DATA

SECTION TRAY
DIAMETER

TRAY TRAY SPACING SYSTEM TRAY MIN

NUMBERS PASSES

MM

FACTOR TYPE

MM

------- --------- ------ ------------ ------ ----- -----------1

2 - 21 N/A

609.60

0.90 VALVE

381.00

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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

TRAY SIZING RESULTS

TRAY VAPOR LIQUID VLOAD -- DESIGN -- NEXT SMALLER NEXT


LARGER NP
M3/S M3/S

M3/S DIA, MM FF

DIA, MM FF

DIA, MM FF

---- ----- ------- ----- ------- ---- ------- ---- ------- ---- -2 0.286 0.01055 0.059 1103.4 80.0 1067. 85.1 1219. 66.7

3 0.304 0.01171 0.064 1157.5 80.0 1067. 92.9 1219. 72.8

4 0.308 0.01203 0.065 1172.0 80.0 1067. 95.0 1219. 74.5

5 0.310 0.01216 0.066 1177.4 80.0 1067. 95.9 1219. 75.1

6 0.310 0.01220 0.066 1179.0 80.0 1067. 96.1 1219. 75.3

7 0.309 0.01218 0.066 1177.5 80.0 1067. 95.9 1219. 75.1

8 0.306 0.01202 0.065 1169.7 80.0 1067. 94.7 1219. 74.2

9 0.294 0.01137 0.062 1139.6 80.0 1067. 90.3 1219. 70.8

10 0.262 0.00984 0.055 1062.5 80.0

914. 105.6 1067. 79.4

11 0.464 0.07306 0.097 1973.4 80.0 1829. 91.3 1981. 79.5

12 0.481 0.07412 0.101 2001.5 80.0 1981. 81.4 2134. 71.7

13 0.488 0.07456 0.103 2013.1 80.0 1981. 82.2 2134. 72.4

14 0.492 0.07488 0.104 2021.1 80.0 1981. 82.8 2134. 72.9

15 0.496 0.07512 0.105 2027.3 80.0 1981. 83.2 2134. 73.3

16 0.498 0.07532 0.105 2032.3 80.0 1981. 83.6 2134. 73.6

17 0.500 0.07551 0.106 2037.0 80.0 1981. 83.9 2134. 73.9

18 0.503 0.07573 0.107 2042.1 80.0 1981. 84.3 2134. 74.2

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bng phn mm ProII

19 0.506 0.07603 0.108 2049.4 80.0 1981. 84.8 2134. 74.6

20 0.510 0.07662 0.110 2062.7 80.0 1981. 85.8 2134. 75.4

21 0.516 0.07805 0.113 2093.6 80.0 1981. 88.0 2134. 77.4

TRAY SIZING DOWNCOMER WIDTH CALCULATION

NEXT LARGER
TRAY

------- DOWNCOMER WIDTHS --------

DIAMETER
MM

---- -----------

MM
-------

SIDE

CENTER

MM
-------

MM
----------

1219.

222.743

N/A

N/A

1219.

224.296

N/A

N/A

1219.

224.736

N/A

N/A

1219.

224.954

N/A

N/A

1219.

225.002

N/A

N/A

1219.

225.184

N/A

N/A

1219.

225.182

N/A

N/A

1219.

224.820

N/A

N/A

10

1067.

194.495

N/A

N/A

11

1981.

378.335

417.820

N/A

12

2134.

403.557

443.730

N/A

SIMULATION SCIENCES INC.

OFF-CENTER

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PAGE P-39

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bng phn mm ProII

PROJECT

PRO/II VERSION 8.1 ELEC V6.6

PROBLEM

OUTPUT
COLUMN SUMMARY

01/27/10

==========================================================
====================

UNIT 13, 'T_1107' (Cont)

NEXT LARGER
TRAY

------- DOWNCOMER WIDTHS --------

DIAMETER
MM

MM

SIDE

CENTER

MM
-------

OFF-CENTER

MM

---- -----------

-------

----------

13

2134.

402.206

441.568

N/A

14

2134.

401.301

440.121

N/A

15

2134.

400.631

439.050

N/A

16

2134.

400.093

438.191

N/A

17

2134.

399.614

437.427

N/A

18

2134.

399.110

436.624

N/A

19

2134.

398.435

435.548

N/A

20

2134.

397.137

433.483

N/A

21

2134.

394.972

430.044

N/A

Thp chnh v cc thp tripping:


UNIT 3, 'T_1101' (Cont)

Gio vin hng dn : TS. NGUYN TH DIU HNG

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bng phn mm ProII

TRAY SIZING MECHANICAL DATA

SECTION TRAY
DIAMETER

TRAY TRAY SPACING SYSTEM TRAY MIN

NUMBERS PASSES

MM

FACTOR TYPE

MM

------- --------- ------ ------------ ------ ----- -----------1

1 - 27 N/A

609.60

0.85 VALVE

381.00

0.90 VALVE

381.00

0.90 VALVE

381.00

0.85 VALVE

381.00

SIDESTRIPPER T_1102

1 - 6 N/A

609.60

SIDESTRIPPER T_1103

1 - 4 N/A

609.60

SIDESTRIPPER T_1104

1 - 4 N/A

609.60

TRAY SIZING RESULTS

Gio vin hng dn : TS. NGUYN TH DIU HNG

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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

TRAY VAPOR LIQUID VLOAD -- DESIGN -- NEXT SMALLER NEXT


LARGER NP
M3/S M3/S

M3/S DIA, MM FF

DIA, MM FF

DIA, MM FF

---- ----- ------- ----- ------- ---- ------- ---- ------- ---- -1 11.66 0.20220 1.122 4911.9 81.1 4877. 80.9 5029. 76.5

2 13.28 0.23186 1.341 5378.4 81.2 5334. 81.0 5486. 77.0

3 13.77 0.24333 1.419 5541.2 81.3 5486. 81.3 5639. 77.3

4 13.72 0.08789 1.424 5082.7 80.0 5029. 79.9 5182. 76.9

5 13.58 0.08712 1.413 5061.8 80.0 5029. 79.3 5182. 76.2

6 13.41 0.08517 1.394 5021.2 80.0 4877. 82.6 5029. 79.7

7 15.67 0.22052 1.687 5804.7 81.0 5791. 80.3 5944. 76.6

8 15.54 0.22882 1.688 5842.7 81.1 5791. 81.2 5944. 77.5

9 15.37 0.22773 1.673 5819.3 81.1 5791. 80.6 5944. 76.9

10 15.00 0.09173 1.623 5417.9 80.0 5334. 80.1 5486. 77.9

11 14.44 0.07914 1.530 5211.8 80.0 5182. 78.3 5334. 76.2

12 18.67 0.49087 2.088 7369.8 83.2 7315. 80.1 7468. 77.3

13 18.41 0.53762 2.158 7639.5 83.7 7620. 79.3 7772. 76.6

14 18.25 0.54463 2.173 7687.2 83.7 7620. 80.1 7772. 77.4

15 17.86 0.09356 2.138 6170.7 80.0 6096. 78.5 6248. 77.9

16 17.69 0.09197 2.123 6142.2 80.0 6096. 77.7 6248. 77.2

17 17.45 0.08711 2.087 6071.0 80.0 5944. 79.6 6096. 79.3

18 17.15 0.07904 2.032 5956.6 80.0 5944. 76.5 6096. 76.2

19 17.68 0.15354 2.117 6435.2 80.0 6401. 79.6 6553. 77.2

20 16.67 0.15265 2.015 6294.0 80.0 6248. 80.1 6401. 77.4

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bng phn mm ProII

21 16.20 0.13595 1.914 6068.9 80.0 5944. 81.9 6096. 79.3

22 15.82 0.02176 1.822 5328.9 80.0 5182. 81.6 5334. 79.8

23 15.51 0.00960 1.736 5096.0 80.0 5029. 78.4 5182. 77.3

** WARNING ** MIXED PHASE FEED to tray 24. Carefully check the tray
sizing results.
24 15.25 0.19503 1.663 5649.2 80.8 5639. 80.3 5791. 76.4

25

3.26 0.18240 0.248 3298.0 80.0 3200. 84.0 3353. 77.9

SIMULATION SCIENCES INC.


PROJECT

PAGE P-50

PRO/II VERSION 8.1 ELEC V6.6

PROBLEM

OUTPUT
COLUMN SUMMARY

01/27/10

==========================================================
====================

UNIT 3, 'T_1101' (Cont)

TRAY VAPOR LIQUID VLOAD -- DESIGN -- NEXT SMALLER NEXT


LARGER NP
M3/S M3/S

M3/S DIA, MM FF

DIA, MM FF

DIA, MM FF

---- ----- ------- ----- ------- ---- ------- ---- ------- ---- -26

2.99 0.17577 0.203 3104.4 80.0 3048. 82.4 3200. 76.1

27

2.62 0.16387 0.100 2720.3 80.0 2591. 86.5 2743. 78.9

SIDESTRIPPER T_1102

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bng phn mm ProII

0.75 0.03679 0.097 1683.0 80.0 1676. 80.5 1829. 69.5

0.80 0.03803 0.105 1737.2 80.0 1676. 85.0 1829. 73.3

0.82 0.03886 0.110 1771.8 80.0 1676. 87.9 1829. 75.8

0.85 0.03959 0.114 1800.7 80.0 1676. 90.4 1829. 77.9

0.87 0.04032 0.118 1720.7 80.0 1676. 83.9 1829. 71.7

0.89 0.04112 0.122 1746.8 80.0 1676. 86.1 1829. 73.7

SIDESTRIPPER T_1103

1.73 0.09300 0.170 2358.3 80.0 2286. 84.4 2438. 75.5

1.51 0.08859 0.140 2210.6 80.0 2134. 85.0 2286. 75.5

1.30 0.08449 0.111 2061.5 80.0 1981. 85.7 2134. 75.4

1.14 0.07583 0.045 1715.0 80.0 1676. 83.1 1829. 71.7

SIDESTRIPPER T_1104

0.77 0.03689 0.073 1591.3 80.0 1524. 86.1 1676. 73.3

0.71 0.03543 0.063 1513.3 80.0 1372. 94.5 1524. 79.0

0.65 0.03395 0.053 1427.6 80.0 1372. 85.6 1524. 71.7

0.56 0.03021 0.023 1252.5 66.6 1219. 75.3 1372. 62.2

MECHANICAL RESTRICTION ON TRAY 4, FOR FF = 80.0, CALCD. DIA


= 1176.3
FLOWPATH LENGTH IS LESS THAN 406.4 MM

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bng phn mm ProII

** WARNING ** Design diameter includes mechanical restriction allowances.

TRAY SIZING DOWNCOMER WIDTH CALCULATION

NEXT LARGER
TRAY

------- DOWNCOMER WIDTHS --------

DIAMETER
MM

---- -----------

MM
-------

SIDE

CENTER

MM
-------

MM
----------

5029.

337.882

228.826

257.163

5486.

360.844

241.899

271.959

5639.

369.134

246.900

277.605

5182.

349.673

237.349

N/A

5182.

347.714

235.383

N/A

5029.

347.444

238.505

N/A

5944.

341.688

214.695

241.946

5944.

347.899

220.505

248.416

5944.

348.789

221.342

249.348

10

5486.

372.009

253.087

N/A

11

5334.

355.176

239.540

N/A

12

7468.

533.288

371.940

417.491

13

7772.

566.484

398.965

447.655

SIMULATION SCIENCES INC.

OFF-CENTER

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PAGE P-51

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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

PROJECT

PRO/II VERSION 8.1 ELEC V6.6

PROBLEM

OUTPUT
COLUMN SUMMARY

01/27/10

==========================================================
====================

UNIT 3, 'T_1101' (Cont)

NEXT LARGER
TRAY

------- DOWNCOMER WIDTHS --------

DIAMETER
MM

MM

SIDE

CENTER

MM
-------

OFF-CENTER

MM

---- -----------

-------

----------

14

7772.

567.975

400.518

449.376

15

6248.

419.141

283.683

N/A

16

6248.

416.397

280.937

N/A

17

6096.

412.905

280.767

N/A

18

6096.

401.411

269.275

N/A

19

6553.

445.059

303.019

N/A

20

6401.

436.479

297.756

N/A

21

6096.

421.610

289.570

N/A

22

5334.

365.901

N/A

N/A

23

5182.

345.109

N/A

N/A

24

5791.

307.949

186.339

210.268

25

3353.

561.598

584.105

N/A

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bng phn mm ProII

26

3200.

565.255

602.359

N/A

27

2743.

552.811

625.692

N/A

SIDESTRIPPER T_1102

1829.

422.836

N/A

N/A

1829.

415.059

N/A

N/A

1829.

410.548

N/A

N/A

1829.

407.144

N/A

N/A

1829.

272.318

268.315

N/A

1829.

270.461

265.647

N/A

SIDESTRIPPER T_1103

2438.

405.938

421.022

N/A

2286.

401.146

426.213

N/A

2134.

397.849

434.616

N/A

1829.

405.730

479.782

N/A

SIDESTRIPPER T_1104

1676.

425.648

N/A

N/A

1524.

403.603

N/A

N/A

1524.

423.047

N/A

N/A

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bng phn mm ProII

1372.

457.053

N/A

N/A

4.5.2 Da vo kt qu sizing chn kch thc thp cho ch Rating.


4.5.2.1 Thp T_1107

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bng phn mm ProII

i lng

Zone 1 (a 2 n 10)

Zone 2 (a 11 n 21)

ng knh a (mm)

1219

2134

Tray spacing (mm)

609,6

609,6

H s SF

0,9

0,9

S pases

Side dowcomer width


(mm)

225

403

Center dowcomer width


(mm)

443

Weir hight downcomer


(mm)

50,8

50,8

Clearane dowcomer (mm) 38,1

38,1

ng knh Valve (mm)

47,625

47,625

S Valve trn mt a

112

219

4.5.2 .2 Cc thp stripping:

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bng phn mm ProII

i lng

T_1102

T_1103

T_1104

ng knh a
(mm)

1829

2438

Tray spacing (mm)

609,6

609,6

609,6

H s SF

0,9

0,9

0,85

S pases

Side dowcomer
width (mm)

423

406

Center dowcomer
width (mm)

421

Weir hight
downcomer (mm)

50,8

50,8

50,8

Clearane dowcomer
(mm)

38,1

38,1

38,1

ng knh Valve
(mm)

47,625

47,625

47,625

S Valve trn mt
a

220

339

1676

425
-

171

4.5.2.3 Thp chnh T_1101.

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bng phn mm ProII

Zone 1

Zone 2

Zone 3

Zone 4

(a 1 11)

(a 12-14)

(a 15-24)

(a 25-27)

ng knh a
(mm)

5944

7772

6401

3353

Tray spacing
(mm)

609,6

609,6

609,6

609,6

H s SF

0,85

0,85

0,85

0,85

S pases

Side dowcomer
width (mm)

348

568

436

561

Center dowcomer
221
width (mm)

400

297

584

off Center
dowcomer width
(mm)

249

449

Weir hight
50,8
downcomer (mm)

50,8

50,8

50,8

Clearane
dowcomer (mm)

38,1

38,1

38,1

38,1

ng knh
Valve (mm)

47,625

47,625

47,625

47,625

S Valve trn
mt a

2095

4521

3665

637

i lng

4.6 Kt qu chy ch rating v so snh vi cc thng s thit k ca phn


xng CDU trong nh my lc du dung qut.
4.6.1 Kt qu chy ch rating.
Unit 7, 'ca1'
Result

Name

Value

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bng phn mm ProII

OVERFLASH

5.94764E-02

GAP KER-FULLNAPHTA 1.18119E+01

GAP LCO-KER

6.58077E+00

OVERLAP LCO-NAPHTA 2.14040E+00

5 - 200

Undefined

Parameter

Value

Parameter

Value

5.94764E-02

2.14040E+00

1.18119E+01

5 - 50

Undefined

6.58077E+00

Vy:
GAP (5% D86 KEROSENE 95% D86 FULLNAPHTHA) = 11.810C
GAP (5% D86 LGO 95% D86 KEROSENE) = 6.580C
OVERLAP (95% D86 LGO 5% D86 HGO) = 2.140C
OVERFLASH = 5.94
Kt qu hu nh khng thay i so vi ch sizing.
4.6.2 So snh vi thit k ca phn xng CDU.
4.6.2.1 So snh nhit cc thp.
thit k ca
CDU

M phng

Sai khc %

nh

128

128

0.00

350

348.81

0.34

212

207.55

2.36

Nhit 0C
T_1101

T_1102 nh

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ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

T_1103

T_1104

230

226

1.74

nh

249

250.4

0.56

241

237.9

1.29

nh

330

334.5

1.30

323

324.2

0.34

nh

64

94.1

26.99

188

178.9

4.95

64.7

8.20

T_1107 y

condenser 50

4.6.1.2 Xem xt duty ca cc dng Pumparounds v Reboiler v Condenser so


vi thit k ca phn xng CDU.
Duty (KW)

Thit k ca phn xng


CDU

M phng

Pumpaound PA1

-20900

-18200

Pumpaound PA2

-9000

-9000

Pumpaound PA3

-31000

-31000

Pumpaound PA4

-4925

-4925

Reboiler T_1102

2800

2600

Reboiler T_1107

7640

4800

Condenser T_1107

-3630

-2100

T kt qu trn cho ta thy cng sut nhit ca Reboiler v condenser ca thp


T_1107 ca ta thp hn nhiu so vi thit k ca Phn xng CDU iu mt
ln na khng nh nguyn liu du th trong m phng ca ta cha nhiu thnh
phn nh l ngun nguyn liu c cht lng tt nn n lm gim chi ph vn
hnh ca ta.

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 68

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

4.6.1.3 So snh tnh cht ca cc dng sn phm.


Thit k ca CDU

M phng

Lu lng (kg/h)

108398.00

104963.6

Khi lng ring 150C (kg/m3)

722.00

696.54

Lu lng (m3/h)

150.14

150.77

H2O (kg/h)

0.00

0.00

Lu lng (kg/h)

51188.00

51188.00

Khi lng ring 150C (kg/m3)

777.00

744.25

Lu lng (m3/h)

65.88

68.78

H2O (kg/h)

0.00

0.00

Lu lng (kg/h)

174049.00

174049.00

Khi lng ring 150C (kg/m3)

811.00

787.71

Lu lng (m3/h)

214.61

220.95

H2O (kg/h)

170.00

10.08

Lu lng (kg/h)

69875.00

69875.00

Khi lng ring 150C (kg/m3)

836.00

833.92

Lu lng (m3/h)

83.58

83.79

H2O (kg/h)

62.00

0.00

Lu lng (kg/h)

407263.00

410210.03

Khi lng ring 150C (kg/m3)

878.00

882.61

Lu lng (m3/h)

463.85

464.77

FULLNAPHTA

KER

LGO

HGO

RA

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 69

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

H2O (kg/h)

201.00

9.00

Da vo kt qu trn cho ta thy cn bng vt cht ca ta c m bo xc vi


thit k ca CDU, tuy nhin t trng ca cc sn phm nh v trung bnh ca ta
thp hn iu mt ln na khng nh du th Bch H l ngun nguyn liu
nh rt c gi tr v kinh t.

Phn 5:
KT LUN
c s hng dn tn tnh ca TS. Nguyn Th Diu Hng cng vi s n lc c
gng ca cc thnh vin trong nhm, Nhm chng ti hon thnh tt ti ny.
Thng qua vic m phng v thit k phn xng CDU ca nh my lc du Dung
Qut gip chng ti cng c kin thc, hiu su sc hn v tm quan trng ca
phn xng CDU trong nh my lc du, nguyn l v cc thng s vn hnh ca
cc thit b, trao di k nng s dng phn mm Pro/II mt phn mm quan trng
v c s dng ph bin trong cng ngh lc du. S hiu bit ny rt cn thit
cho vic lm n tt nghip sp ti cng nh cng vic ca ngi k s sau ny.
Tuy nhin vi kin thc cn hn ch nhm chng ti cha th m phng mt cch
y cc thit b trao i nhit, thit b lm lnh bng khng kh, l t m ch
thay n bng m hnh ca mt thit b trao i nhit n gin. i vi thit b tch
mui th phn mm Pro/II khng th m phng c (y cng chnh l nhc
im ca phn mm) m ta ch thay n bng mt Flash m bo hm lng
nc sau khi ra khi thit b.

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 70

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Qu trnh m phng cho kt qu gn xc vi thc t ca nh my lc du Dung


Qut. iu ny cho thy tin cy ca phn mm v gii thch c v sao Pro/II
c s dng rng ri trong cng ngh lc du.

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 71

ACN 2: M phng phn xng chng ct kh quyn nh my lc du Dung Qut


bng phn mm ProII

Ph lc:
Ti liu tham kho:
[1] - 8474L-011-PDS-CV-001-C
[2] - 8474L-011-ML-001-A
[3] - 8474L-011-PFD-0010-003-0
[4] - Basic of Design6.011.PS.0004_D3
[5] - Equipment List6.011.EL.0001_D3
[6] - 8474L-011-PFD-0010-002-0
[7] S tay qu trnh thit b cng ngh ha cht, trang171, tp 2, NXT Khoa hc
k thut, 2006.
[8] - Page 23-29 of 6960-011-DS-0102
[9] - Ti liu hng dn s dng Pro/II 8.0

Gio vin hng dn : TS. NGUYN TH DIU HNG

Trang 72

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