Corrpro Cathodic Protection Catalogue

Environment Energ y Inf rast r uc ture
T h e C o mpl e te S ou rc e for C o r ro si o n C o nt rol Mate r i al s
COMPANY OVERVIEW
Corrpro is the leading North American supplier of corrosion protection and specialty coatings services to the energy and water infrastructure industries. We offer our clients one stop for all their corrosion solution needs including engineering, installation, pipeline integrity, materials, and coating inspection. Furthermore, Corrpro has over 28 ofces in North America which serve our customers in the oil, gas, pipeline, rening, water, above and below ground storage tank, infrastructure, and offshore markets. In essence, no matter where corrosion occurs, Corrpro has a solution.
OUR MISSION
Through Teamwork and Superior Execution, Corrpros Mission is to Deliver Unwavering Quality Services and Materials.
We Value Results Ethics Safety People Environment Customer Teamwork
TA B L E O F C O N T E N T S
Corrpro The Complete Source for Corrosion Control Materials
3 | TABLE OF CONTENTS
12 | CORRPRO PARTNERS
14 | CABLE, WIRE, AND SPLICING

15 | CABLE
15 | Corrpro HMWPE Direct Burial Cable 16 | Corrpro HALAR Direct Burial Cable 17 | Corrpro EPR / CSPE Direct Burial Cable
18 | TEST LEAD REELS AND WIRE

18 | M.C. Miller / AGRA Hand-Held Reel 18 | M.C. Miller HYKON Model 9XC 18 | M.C. Miller HYKON Model JL9 18 | M.C. Miller HYKON Model 15XC 18 | M.C. Miller HANNAY Electric Rewind Reel 18 | M.C. Miller Test Lead Wire - No. 18 18 | M.C. Miller Test Lead Wire - No. 16 19 | M.C. Miller Soil Box Test Lead Set 19 | M.C. Miller Standard Test Lead Wires 19 | M.C. Miller Electrode-to-Banana Plug Adapter 19 | M.C. Miller Banana Plugs 19 | M.C. Miller Test Clips 19 | M.C. Miller Submersible Adapter
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20 | SURVEY WIRE
20 | Corrpro Survey Wire
21 | SPLICING KITS 21 | SCOTCHCAST

21 | Scotchcast In-line Resin Splicing Kit: 82A Series, Voltage Rating Up to 5 kV Non-shielded 21 | Scotchcast Wye Resin Splicing Kit: 82-B1, Voltage Rating Up to 5 kV Non-sheilded 21 | Scotchcast Flexible Power Cable Splicing Kit: 82-BF1, Voltage Rating Up to 1000V 22 | Scotchcast Flexible Power Cable Splicing Kits 82-F and 82-BF Series 23 | Scotchcast Wye Resin Splicing Kit: 90-B1, Voltage Rating Up to 1000V 23 | Scotchcast Multi-Mold Resin Splicing Kit for Non-Shielded Cable 85 Series, Voltage Rating Up to 1000 V
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25 | 3M 25 | 3M DBY/DBR Direct Bury Splice Kits 26 | ROYSTON PRODUCTS 26 | Royston SpliceRight 28 | KING INNOVATIONS 28 | DryConn Waterproof Connections Anode Splice Box 28 | DryConn VisiLock with SmartGel 29 | CONNECTIONS 29 | BURNDY 29 | Split Bolts and Crimpits
2008 Corrpro Companies, Inc. All Rights Reserved
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W W W. C O R R P R O . C O M

CONTINUED - CONNECTIONS
31 | Terminal Wire Connectors
32 | CALPICO 32 | Calpico T-Caps, Thermite Weld Caps 33 | CONTINENTAL INDUSTRIES 33 | thermOweld Cathodic Protection Process 35 | CS-32 Type Molds 36 | CP Kit 36 | thermOwelds thermOcap 37 | CS-34 Type Molds 38 | CS-33 Type Molds 38 | CS-35 Type Molds 39 | CS-36 Type Molds 40 | CS-37 Type Molds 40 | CB-1 Type Molds 41 | CS-48 / CS-49 Type Molds 42 | Shim Stock and Adapter Sleeves 42 | Hammer Dies 43 | Jumper Bonds 45 | Strap Bonds 46 | thermOweld Accessories 47 | Trouble Shooting Tips 48 | ERICO PRODUCTS 48 | Cadweld Cable Connections - Type CAHA 49 | Cadweld Cable Connections - Type CAHC 50 | Cadweld Cable Connections - Type CAVS 51 | Cadweld Cable Connections - Type CAHB 52 | Cadweld Cable Connections - Type CAHE 54 | Cadweld Cable Connections - Types CAGR, CAGT, CAPC, CASS, CATA 55 | Cadweld Cable Connections - Type CALA 56 | Cadweld Formed Terminal Bonds 57 | Cadweld Bonds: Formed Terminal with Pigtails 61 | Surere 61 | Extension Flint Ignitor 61 | Vertical Pipe Clamp 61 | Horizontal Pipe Clamp 61 | Brush 61 | Mold Sealer 63 | SAFETRACK 63 | Pinbrazing 64 | S6 SAFE 9102 Automatic Pinbrazing Gun 64 | S30X/C Electronic Pinbrazing Unit 64 | S101
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Table of Contents

CONTINUED - CONNECTIONS
64 | X-250 Pinbrazing and SAFEBOND Unit 65 | S300 Electronic Pinbrazing Unit for Use with Welding Machine
65 | SAFETRACK 65 | Brazing Pins 66 | Ferrules 66 | Cable Lugs - Field Made Bonds 66 | Cable Lugs for Pinbrazing to the Cable 67 | Brazing Sleeves 67 | Jumper Bonds - Connectors 68 | Accessories for Pinbrazing Units 70 | ACCESSORIES 70 | ROYSTON PRODUCTS 70 | Royston Tapecoat Handy Cap IP 70 | Royston Handy Cap XL IP 71 | Royston Tapecoat Handy Cap Standard 72 | Royston Caps and Sealers
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74 | CATHODIC PROTECTION SYSTEMS

75 | IMPRESSED CURRENT
75 | Corrpro TANK-PAK Impressed Current System for Underground Storage Tanks 76 | Corrpro The Grid Impressed Current System for Aboveground Storage Tank Bottoms
78 | WATER STORAGE
78 | Corrpro Permanode Water Storage Tank System
79 | HYDROCARBON LEAK DETECTION

79 | SensorComm TLD 5000 80 | SensorComm TT5000 Sensor Cable
82 | COATINGS, ADHESIVES, AND TAPES

83 | CENTRAL PLASTICS
83 | STAC Coating System
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84 | 3M TAPES
84 | 3M Scotchl Electrical Putty Tape 84 | 3M Scotchl Electrical Insulation Tape 84 | Scotch Linerless Rubber Splicing Tape 130 C 84 | Scotch Rubber Splicing Tape 23 84 | 3M Vinyl Electrical Tape 84 | Scotch Premium VInyl Electrical Tape Super 88 84 | Scotch Super 33+ Vinyl Electrical Tape 84 | Scotch Vinyl Electrical Tape 33 84 | 3M Corrosion Protection Tapes 85 | 3M Scotchrap All-Weather Corrosion Protection Tape 50 85 | 3M Scotchrap All-Weather Corrosion Protection Tape 51
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CONTINUED - 3M TAPES
85 | 3M Scotchrap Pipe Primer 85 | 3M Temex Vinyl Corrosion Protection Tape 1200 85 | 3M Insulating and Splicing Tape 85 | 3M Linerless Electrical Rubber Tape 2242 85 | 3M TemFlex Rubber Splicing Tape 2155 85 | 3M Insulating and Splicing Tape 85 | Scotch Electrical Grounding Braid 25 85 | Scotch Electrical Insulating Varnished Cambric Tape 2510 and 2520 85 | Scotch Electrical Semi-Conducting Tape 13 85 | Scotch Electrical Shielding Tape 24 85 | Scotch Fire Retardant Electric Arc Proong Tape 77 85 | Scotch Self-fusing Silicone Rubber Electrical Tape 70 85 | Scotch Self-fusing Silicone Heavy Duty Triangular Electrical Tape 70 HDT 86 | Scotch Electrical Insulating Varnished Cambric Tape 2510 and 2520 86 | Scotch Electrical Semi-Conducting Tape 13 86 | Scotch Electrical Shielding Tape 24 86 | Scotch Fire Retardant Electric Arc Proong Tape 77 86 | Scotch Linerless Rubber Splicing Tape 130 C 86 | Scotch Rubber Splicing Tape 23 86 | Scotch Self-fusing Silicone Rubber Electrical Tape 70 86 | Scotch Self-fusing Silicone Heavy Duty Triangular Electrical Tape 70 HDT 86 | 3M Mastic Tapes 86 | 3M Scotch-Seal Mastic Tape 2229 86 | 3M Scotchl Electrical Insulation Putty Tape 86 | Scotch Electrical Moisture Sealant Pads 06149 87 | Scotch Electrical Moisture Sealant Roll 06147 87 | Scotch Mastic Strip 2230 87 | Scotch Rubber Mastic Tape 2228 87 | Scotch Vinyl Mastic Pads 2200 87 | Scotch Vinyl Mastic Roll 2210 87 | 3M Highland Vinyl Electrical Tape 87 | 3M Tartan General Use Vinyl Electrial Insulating Tape 1710 87 | 3M Temex Gereral Use Vinyl Electrical Tape 1700 87 | Scotch Heavy Duty Vinyl Insulation Tape 22 87 | Scotch Vinyl Electrical Color Coding Tape 35 87 | Scotch Vinyl Electrical Tape 66R
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88 | 3M EPOXY COATING MATERIALS

88 | Scotchkote Electrical Coating 14583 88 | 3M Internal Linings 88 | 3M Scotchkote Water Base Primer 500N, 42.3 lb. 88 | 3M Scotchkote Fusion Bond Epoxy Powder Coating 206N, Extra Long Gel, 65 lb.

CONTINUED - 3M EPOXY COATING MATERIALS
88 | 3M Scotchkote Fusion Bond Epoxy Powder Coating 206N, Long Gel, 65 lb. 88 | 3M Scotchkote Fusion Bond Epoxy Powder Coating 206N, Long Gel, 1700 lb. Supersack 88 | 3M Scotchkote Fusion Bond Epoxy Powdered Coating XC-6259 88 | 3M Scotchkote Fusion Bonded Epoxy Coating XC-6171 88 | 3M Scotchkote Fusion Bonded Epoxy Powder Coating 6258 88 | 3M Scotchkote Liquid Epoxy Coating 323 88 | 3M Scotchkote Liquid Phenolic Primer 345, Drum 88 | 3M Scotchkote Single Layer Powder Coating 89 | 3M Scotchkote Fusion Bonded Epoxy Powdered Coating 226N+ 89 | 3M Scotchkote Fusion Bond Epoxy Powdered Coating 226N 89 | 3M Scotchkote Fusion Bonded Epoxy Powder Coating 6233 89 | 3M Scotchkote Fusion Bonded Epoxy Powder Coating 6258 89 | 3M Scotchkote Fusion Bonded Epoxy Powdered Coating 206N 89 | 3M Scotchkote Dual and Multi Layer Fusion Bonded Epoxy 89 | 3M Scotchkote Fusion Bond Epoxy Powdered Coating 6352 89 | 3M Scotchkote Fusion Bonded Epoxy Dual Coating System 6251 89 | 3M Scotchkote Fusion Bonded Epoxy Rough Overcoating 207R 89 | 3M Scotchkote Patch Repair / Rehabilitation 89 | 3M Scotchkote Hot Melt Patch Compound 226P, Green 89 | 3M Scotchkote Liquid Epoxy Coating 306, Green 89 | 3M Scotchkote Liquid Epoxy Coating 314, Forest Green
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90 | BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP 90 | POLYKEN

90 | Polyken Pipeline Coating Products - Over the Ditch Line Coatings 90 | Polyken 1019 Solvent Based Liquid Adhesive for Line Travel System 90 | Polyken 1600 High Temperature Polypropylene System - GoCoat 250 90 | Polyken 1619 Solvent Based Liquid Adhesive 90 | Polyken 1636 High Temperature Joint Wrap 91 | Polyken 2000 High Shear System - GOCoat 200 91 | Polyken 2019 Solvent Based Liquid Adhesive 91 | Polyken 2027 Solvent Based Liquid Adhesive 91 | Polyken 2036 High Temperature / High-shear Resistant Anti-Corrosion Joint Wrap Coating 91 | Polyken 954 Protective Pipeline Outerwrap 92 | Polyken Pipeline Coating Products - Girth Weld Coatings 92 | Polyken 930 Wrap - Cold Applied Tape Coating System 92 | Polyken 932 Wrap - Cold Applied Tape Coating 92 | DIN 942/955 Cold Applied Double Faced Tape 93 | Polyken 1019 Solvent Based Liquid Adhesive for Line Travel System 93 | Polyken 1027 Liquid and Spray Adhesive 93 | Polyken 1619 Solvent Based Liquid Adhesive 93 | Polyken 1627 Liquid Adhesive
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COATINGS, ADHESIVES, AND TAPES

CONTINUED - BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP
93 | Polyken 2019 Solvent Based Liquid Adhesive 94 | Polyken Pipeline Coating Products - Liquid Adhesive Products 94 | Polyken 2027 Solvent Based Liquid Adhesive 94 | Polyken P 1033A Low VOC Liquid Adhesive System 94 | Polyken P 1039 VOC Liquid Adhesive System 95 | Polyken Pipeline Coating Products - Coatings for Pipe Fittings, Bends and Ts 95 | Polyken 4000-35 PCS Primerless Coating System 95 | Polyken 930 Wrap - Cold Applied Tape Coating System 95 | Polyken 932 Wrap - Cold Applied Tape Coating 95 | Polyken 934 Wrap Cold Applied Tape Coating System 96 | Polyken 936 High UV Resistant / High Tack Joint Wrap Tape 96 | Polyken 937/938 Mastic System 96 | DIN 942/955 Cold Applied Double Faced Tape 97 | Polyken Pipeline Coating Products - Accessory Products 97 | Polyken 900 General Utility Tape for Hand Application on Small Diameter Pipe Joints and Fittings 97 | Polyken 910 All Purpose Tape System for Field Application in the Oil Patch 97 | Polyken 931 Self-adhering Filler Tape 97 | Polyken 939 Self-adhering Filler Tape 98 | Polyken Pipeline Coating Products Plant Applied Line Coatings 98 | Polyken Powercrete
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99 | COVALENCE 99 | Covalence Heat Shrinkable Pipeline Coatings - Accessory Products 99 | Covalence EQ Roller - Rollers are specically designed for use with heat shrink products 99 | Covalence S1113 - Adhesive Tape on Rolls With Release Paper for IPEC 99 | Covalence S1137 - High Viscosity Sealant Based Filler for PERP, PERP 80, PERP60E 99 | Covalence S1113-RI - Adhesive Tape Reinforced with Glass Fiber for RayJoint 99 | Covalence Torches - Propane Heating Device 100 | Covalence Heat Shrinkable Pipeline Coatings for Pipe Fittings, Bends and Ts 100 | Covalence BLOT - Moulded Part to Coat Blocking Ts 100 | Covalence CPSM/XCSM - Tubular Sleeve with High Shrink Ratio for Couplers 101 | Covalence CSEM-F - Fiber Reinforced Wrap Around Sleeve for Casing End Seals 101 | Covalence FCTS/FCWS/FCMS/FCWSF - Heat-Shrinkable Moulded Sleeve 102 | Covalence FLANGESEAL - Fiber Reinforced Wrap Around Sleeve for Flanges 102 | Covalence FLEXCLAD - Heat Shrinkable Tape for Bends 104 | Covalence DIRAX - Directional Drill Fiber Reinforced Wrap-around Field-Joint Coating 104 | Covalence HTLP-PP - 3 Layer Polypropylene Field-Joint Coating System 104 | Covalence HTLP60 - 3 layer Wrap-around Field-Joint Coating (with epoxy) 105 | Covalence HTLP80 - 3 Layer Wrap-around Field-Joint Coating (with epoxy) 105 | Covalence PPS120 - Wrap-around Field-Joint Coating for 3LPP (2 layer) 105 | Covalence TPS - Tubular Field-Joint Coating (2 layer)
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CONTINUED - BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP
105 | Covalence WaterWrap - Wrap-around Field-Joint Coating for Large Diameter Water Pipes (2 layer) Internal Welding 106 | Covalence WPC - Wrap-around Field-Joint Coating (2 layer) 106 | Covalence WPC C30 - Heatshrinkable Sleeves 106 | Covalence WPC C50 - Wrap-around Field-Joint Coating (2 layer) 107 | Covalence WPC100M - Wrap-around Field-Joint Coating (2 layer) 107 | Covalence WPC120 - Wrap-around Field-Joint Coating (2 layer) 108 | Covalence WPC60 - Wrap-around Shrink Sleeve for Pre-insulated Pipe Joint Sealing 108 | Covalence WPC65M - Wrap-around Field-Joint Coating (2 layer) 108 | Covalence WPCT - Wrap-around Field-Joint Coating (2 layer) 109 | Covalence WPCZ - Wrap-around Field-Joint Coating (2 layer) for Inll Joints 110 | Covalence Heat Shrinkable Pipeline Coatings - Liquid Epoxy Primers 110 | Covalence S1239 Epoxy Primer - Two Components Epoxy Primer 110 | Covalence S1301 Epoxy Primer - Two Components Epoxy Primer 110 | Covalence S1401 111 | Covalence Heat Shrinkable Pipeline Coatings - Pipe Coating Repair Systems 111 | Covalence PERP - Coating Repair System for HDD 111 | Covalence PERP Meltstick - Coating Repair System (scratches only) 111 | Covalence PERP80 - Coating Repair System 112 | Covalence Heat Shrinkable Pipeline Coatings - Plant Applied Line Coatings 112 | Covalence Rayclad 120 - Plant Applied Heat Shrinkable Pipeline Coating Tape 112 | Covalence Rayclad 80 - Plant Applied Heat Shrinkable Pipeline Coating Tape
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113 | KEMA COATINGS, INC.

113 | KEMA Module Sealants (Macro-Polyisobutylene)
115 | PROSHIELD
115 | Coiled Rockshield
116 | ROYSTON COATING AND WRAP PRODUCTS

116 | Royston Greenline Tape, Tac-Tape, Roybond 747, Roskote 216, Roskote A-51 and R-20 117 | Royston Tapecoat Cold-Applied Tape Coatings 117 | Tapecoat Gray Tapes 118 | Tapecoat HT/ MB 118 | Tapecoat M50 RC Gray 119 | Tapecoat 6025 Gray High Temperature Tape 119 | Tapecoat T Tape GPE - Cold-Applied Tape Coating 119 | Tapecoat CT - Cold-Applied Tape Coating 119 | Tapecoat Grey Pad - Cold-Applied Mesh Backed Tape Coating 119 | Royston One Step Tape 120 | TR Green 120 | Tapecoat HT Sealant 120 | Royston Sealant Tapes 120 | Tape A (Mil Thickness)
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CONTINUED - ROYSTON COATING AND WRAP PRODUCTS
120 | Tape C (Mil Thickness) 120 | Handy Cap Standard 120 | Tapecoat Reinforcing Scrim 120 | Tapecoat TC Flo-Coat - Petrolatum Wax System 120 | Tapecoat TC Mastic 120 | Tapecoat TC Mastic 2000 120 | Tapecoat TC Aluminum Mastic 120 | Royston Roskote A51 120 | Roskote 201 120 | Tapecoat Hand Wrapster 121| Royston Hot-Applied Tape and Epoxy Coatings 121 | Heat Application Tool Propane Torch Kit 121 | TC 7000 High Temperature Epoxy 121 | TC 7030 High Build High Temperature Epoxy 122 | TC 7100 Wet Bond Gray Epoxy 123 | TC Wet Bond Flexible Epoxy Mastic 123 | TC 7010 Fast Set Epoxy 124 | Royston Black Tack 125 | Royston Roybond 747 126 | TC 7025 Ez Flow Epoxy 126 | Tapecoat Reinforcing Scrim 126 | Tapecoat Enviroshield Series R 128 | Royston Petrolatum Wax Systems 128 | Tapecoat Envirotape 128 | Envirocoat System Enviroprime 128 | Envirocoat System Envirostretchwrap 129 | TC Enviroseal Mastic 129 | Tapecoat TC Flo-Coat 129 | Envirocoat System FlangeCoat 129 | TC Flangecoat 130 | Royston Sealants, Primers and Mastics 130 | Tapecoat TC Moldable Sealant 130 | Tapecoat HT Sealant 130 | TC Omniprime 131 | Tapecoat TC Mastic 131 | Tapecoat TC Mastic 2000 131 | Tapecoat TC Aluminum Mastic 131 | Tapecoat Reinforcing Scrim 131 | Royston Roskote R28 Rubberized Mastic 133 | Royston Thick N Quick Mastic 134 | Tapecoat Rocksheilds 134 | TC 2025-1 (Terrashield) Extra Protection for Buried Pipelines
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Table of Contents

CONTINUED - ROYSTON COATING AND WRAP PRODUCTS
134 | Tapecoat Terra Pad 134 | Pipesaver 200 134 | Strapping Tape

STOPAQ AMCORR PRODUCTS
135 | STOPAQ Coat Wrap CZ 135 | STOPAQ AMCORR EZ Wrap 136 | STOPAQ FN 4200 Flange Filler 136 | STOPAQ Waterplug 138 | STOPAQ FN 3000 138 | STOPAQ Casing Filler 138 | STOPAQ Casing Spacer 138 | STOPAQ Fiberbond
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Table of Contents
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C O R R P R O PA R T N E R S
Partnering to Bring You the Latest in Corrosion Control Materials
CORRPRO PARTNERS Corrpro wishes to thank our Partners for their continued support and contributions to the content of this catalog. Working together, Corrpro and its Partners bring you the latest technology and expertise in Corrosion Control Materials and Cathodic Protection. 3M Alnor American Innovations Asbury Carbons Bacharach Berry Plastics Corporation Borin Manufacturing Burndy Connections Calpico Central Plastics Chlor*Test Continental Industries (thermOweld) Cott Manufacturing Dairyland Electrical Industries De Nora Defelsko Delmhorst Erico Products Fluke Gerome Manufacturing Global Thermoelectric
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Our Partners
Handley Industries, Inc. Hanna Instruments Holloway Kema Coatings, Inc.
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CORRPRO PARTNERS CONTINUED
King Innovations Kirk Products Loresco M.C. Miller

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QuaNix Raytek Royston Safetrack Scotchcast Serdex STOPAQ AMCORR Tempscribe Testex Tinker & Rasor Thompson Lightning Protection Tooke Universal Rectiers, Inc. U.S. Weather Bureau
Metal Samples Metrotech Micro-Metrics Minitest N.I.S.T. NTG Oxbow Calcining
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Pikotek Pipeline Seal and Insulation, Inc. Pro-Mark PTC Thermometers
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CABLE, WIRE, AND SPLICING

Cable, Wire, Splicing Materials, Bonding Materials, and Accessories

Cable
Corrpro HMWPE Corrpro HALAR Corrpro EPR / CSPE
Test Lead Reels and Wire

M.C. Miller
Survey Wire
Corrpro
Cable, Wire, and Splicing
Splicing Kits
Scotchcast 3M Royston King Innovations
Connections
Burndy Connections Calpico Continental Industries (thermOweld) Erico Safetrack
Accessories
Royston
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Environment
Cathodic Protection Energy Infrastructure

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CABLE
Corrpro HMWPE Direct Burial Cable
Multi-Purpose Cathodic Protection Cable Selecting the right cable for connecting anodes, power supplies, and structures is an important part of cathodic protection design. Corrpro makes this selection process easy by offering a cable manufactured specically for the cathodic protection industry. It is composed of copper wire, which is covered by high-molecular weight polyethylene (HMWPE).The copper wire is stranded and annealed to permit extra exibility. Because the polyethylene on the cable is approximately twice as thick as on conventional HMWPE wire, it serves as both electrical insulator and mechanical cover for the conductor. This provides Corrpros cathodic protection cable with outstanding dielectric strength and moisture resistance. During installation, the cable can withstand considerable mechanical abuse without risk of damage to the copper electrical conductor. The polyethylene cover is also chemically resistant, and protects against most substances. Corrpros HMWPE cable is manufactured according to strict quality control standards. The polyethylene coating is made to meet American Society for Testing Materials Standard D-1248 for plastic molding and extruded materials. In addition, routine tests are performed to ensure that the cable possesses certain mechanical and electrical properties. HMWPE Order Information Wire Size AWG Number of Strands 7 7 7 7 7 7 7 19 19 19 19 Insulation Thickness in 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.125 0.125 0.125 0.125 mm 2.794 2.794 2.794 2.794 2.794 2.794 2.794 3.175 3.175 3.175 3.175
Applications HMWPE cable is offered in a variety of sizes. It can be used as a header cable on cathodic protection systems, or to make anode-lead or negative-return connections. The thick polyethylene cover permits direct burial of the cable in native soils or submersion in fresh water. The cable exhibits superior exibility and can be bent without risk of notch propagation. It is not recommended for use in environments containing chlorine, hydrochloric acid or petroleum hydrocarbons.
COPPER CONDUCTORS
HIGH MOLECULAR WEIGHT POLYETHLENE
Nominal O.D. in 0.299 .031 0.34 0.36 0.41 0.46 0.52 0.59 0.63 0.67 0.78 mm 7.59 7.87 8.64 9.14 10.41 11.68 13.21 14.99 16.00 17.02 19.81
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14 12 10 8 6 4 2 1 1/0 2/0 4/0
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CABLE
Corrpro HALAR Direct Burial Cable
Protection for the Harshest Environments Cathodic protection stops corrosion attack on metallic structures by making a complete electrical circuit. To create a system with high circuit reliability it is important to use a lead wire cable which is rugged enough to withstand the most severe environments. HALAR is just such a cable. It is composed of stranded copper wire covered by two layers of insulation. The outer insulation layer, or protective jacket, is made from high molecular weight polyethylene (HMWPE). It exhibits superior dielectric and tensile strength, and provides mechanical protection to the wire. The material is also resistant to water intrusion. The inner or primary insulation is composed of HALAR, a uorocopolymer. This insulating material demonstrates exceptional chemical resistance. In the presence of chlorine, hydrochloric acid, sulfuric acid or other strong oxidizing agents, the material remains stable. Further, it will not deteriorate when exposed to petroleum hydrocarbons which are encountered in numerous cathodic protection applications. The HALAR cable distributed by Corrpro is made specically for cathodic protection applications. It can withstand considerable abuse during installation
JACKET HIGH MOLECULAR WEIGHT POLYETHYLENE THICKNESS .065 TIN COATED COPPER CONDUCTOR
without risk of damage. Prior to applying the two insulation layers, the copper wire on the HALAR cable is coated with tin. This prevents oxidation from occurring on the wire strands and ensures good electrical conduction over the life of the cathodic protection system. Applications HALAR cable is designed for making anode lead connections in a wide range of environments. Due to its dual insulation construction, it can be installed directly in native soils or submerged in fresh, brackish or salt waters. The cable is ideal for deep anode bed installations where chlorine and oxygen gases are generated.The HALAR cable will not embrittle at temperatures as low as -105F (--76C), and will maintain dimensional stability and dielectric strength at temperatures up to 250F (121C).It is also highly resistant to notch propagation.

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PRIMARY INSULATION HALAR, E CTFE FLUORO COPOLYMOR THICKNESS .020 IN
HALAR Order Information Wire Size AWG (mm) 8 (10) 6 (16) 4 (25) 2 (35) Number of Strands 7 7 7 7 Insulation Thickness in 0.020 0.020 0.020 0.020 mm 0.508 0.508 0.508 0.508 Jacket Thickness in 0.065 0.065 0.065 0.065 mm 1.651 1.651 1.651 1.651 Nominal O.D. in 0.35 0.38 0.43 0.49 mm 8.89 9.65 10.92 12.45
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CABLE
Corrpro EPR / CSPE Direct Burial Cable
Flexible Double Insulated Cable To deliver long-life protection to buried or submerged metallic structures you need a cable, which can perform in all types of environments. EPR/CSPE is a double insulated cable, which has been used extensively as an anode lead wire. It has demonstrated excellent resistance to acids and petroleum hydrocarbons, and can sustain signicant mechanical abuse without risk of damage to the electrical conductor. The cable is composed of stranded copper wire, which is coated to prevent oxidation. Because a greater number of strands are used which are relatively small in diameter, the EPR/CSPE cable has greater exibility than most direct burial cable. Dielectric protection to the copper wire is furnished through a two-part insulation. The outer portion of this insulation consists of chlorosulfonated polyethylene. The material can be severely stretched without risk of notch propagation. It is also resistant to moisture intrusion and can operate in a wide range of temperatures without becoming deformed. The insulation material directly surrounding the copper wire is made from ethylene propylene. This insulation material is extremely resilient, and shields the copper wire from most organic and inorganic substances. Applications
EPR/CSPE can be installed indoors or out, in wet or dry locations. It is used primarily as a lead wire for cathodic protection systems. While it can withstand most oils, acids, and alkalies, it is important to consult your Corrpro representative to ensure the cable is appropriate for a particular environment.
CSPE JACKET EPR INSULATION STRANDED COPPER CONDUCTOR
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EPR / CSPE Order Information Wire Size AWG (mm) 6 (16) 10 (50) Number of Strands 7 19 Insulation Thickness in 0.045 0.055 mm 1.143 1.397 Jacket Thickness in 0.030 0.045 mm 0.762 1.143 Nominal O.D. in 0.34 0.58 mm 8.64 14.73
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TEST LEAD REELS AND WIRE

M.C. Miller
M.C. Miller / AGRA Hand-Held Reel

Stamped aluminum construction. Capacity: 16 AWG wire - 250 ft 18 AWG wire - 1000 ft Weight 1.25 lbs. without wire Cat. #30501
M.C. Miller HYKON Model 15XC

Slip Ring Hub for Continuous Operation 21 H s 16 x 11 Capacity: 16 AWG wire - 2000 ft. 18 AWG wire - 5000 ft Weight 16 lbs. without wire Cat. # 30206 Note: Due to manufacturers discontinuation of this o :D model, MCM will only be able ll orders while supplies o e last. s
M C Miller HANNAY Electric Rewind Reel M.C. M

Handles wire for pipeline corrosion & CP testing. a d Compac Compa Compact, motorized wire reel with slip ring hub, 12 volt o p DC motor w/push button switch and tubular handles for C mot m carrying carrying. a i Capacit Capacity: apa 16 AWG wire - 4500 ft. 6 W 18 AWG wire - 10000 ft. 8 W We Weight 70 lbs. without wire Cat 30603 Cat. # 3
M.C. Miller HYKON Model 9XC

Slip Ring Hub for Continuous Operation 12 H x 8 x 8.5 Capacity: 16 AWG wire - 500 ft. 18 AWG wire - 2000 ft. Weight 8 lbs. without wire Cat. #30104 Note: Due to manufacturers discontinuation of this model, MCM will only be able ll orders while supplies last.
M.C. Miller Test Lead Wire - No. 18

No. 18 AWG, 41 Strands/ #34 Tinned Copper Wire Available in 1000 ft. & 2500 ft. spools Red Cat. #31210 Green Cat. #31301 Orange Cat. #31403 Black Cat. #31410
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M.C. Miller Test Lead Wire - No. 16

No. 16 AWG, 105 Strands/ #36 Tinned Copper
M.C. Miller HYKON Model JL9

Rotating Wire End Offset from Center 12.5 H x 8.5 x 10 Capacity: 16 AWG wire - 500 ft . 18 AWG wire - 2500 ft. Weight 7 lbs. without wire Cat. #30002 Available in 500 ft. spools: Red Cat. #30807 Green Cat. #30909 Orange Cat. #31006 Yellow Cat. #31108 Black Cat. # 31505
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M.C. Miller Soil Box Test Lead Set

(4 Lead Wires Test Set) Cat. #37009 2 ft long 2-black, 2-red banana plug and pointed plug ends.
M.C. Miller Test Clips

27-C Test Clip (40-amp) 25-C Test Clip (75-amp) 46-C Hippo Clip (75-amp) Cat. #34608 Cat. #34607 Cat. #CON064
M.C. Miller Submersible Adapter M.C. Miller Standard Test Lead Wires
Straight No. 16 AWG, 6 ft. long Red Cat. #33808 Green Cat. #33910 Orange Cat. #34007 Yellow Cat. #34109 Black Cat. #34903 Coiled Leads, 6 ft. long Red Cat. #32906R Black Cat. #32906B Coiled Leads, 12 ft long Red Cat. #32912R Black Cat. #32912B Converts any MCM electrode for use underwater. Includes your choice of lead length (8, 25, 50, 100 or 200) with a banana plug attached. Water tight connection. Stock lengths: 8 ft. - Cat. #16305 25 ft. - Cat. #16407 50 ft. - Cat. #16509 100 ft. - Cat. #16600 150 ft. - Cat. #16702 200 ft. - Cat. #16804 Special lengths are available upon request.
M.C. Miller Electrode-to-Banana Plug Adapter

Cat. #16300 Converts any MCM reference electrode from a threaded connection to a convenient banana plug jack. (Extremely useful when making multiple tests where constant connection and disconnection of test apparatus is required.)
M.C. Miller Banana Plugs

Red Green Orange Yellow Black Cat. #TER001 Cat. #TER002 Cat. #TER003 Cat. #TER004 Cat. #TER005
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19

CABLE
Corrpro Survey Wire
The Long Distance Connection The development of hand-held data logging equipment has greatly simplied the performance of close interval surveys on buried gas, oil, and water transmission and distribution pipelines. These surveys take continuous potential readings between test stations, which can be located from one to three miles apart. To permit these long distance tests, Corrpro supplies disposable survey wire. The wire is made from pure copper and is coated with a varnish to prevent oxidation. It is supplied on plastic spools for completing up to 3 miles of close interval survey. The wire can be used with any type of survey backpack or wire dispense and is easily measured using automatic footage counters to take potential measurements as a function of distance. Unlike standard test wire, which is heavy and difcult to work with on long distance surveys, Corrpros disposable copper wire is lightweight and dispenses easily. It is made from #34 AWG wire, and exhibits superior resilience. The wire does not tangle or break easily, and provides accurate potential readings. Applications Corrpro survey wire is designed for conducting close interval surveys. It can be used with any type of backpack or wire dispenser and can be used to collect up to 3 miles of data. The wire should be properly discarded after the survey is complete. Because the varnish coating on the wire is not completely free of holidays, the wire is not suitable for use in water.
Survey Wire Order Information
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Spool Nominal Dimensions Wire Material in #34 AWG (0.02 mm2) Varnished Copper 3 mm 76.2 in 4 Height mm 101.6
Wire Length Miles 3 km 4.9
Total Weight lbs 2 kg 0.9
Also available in #30 and #32 AWG.
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SPLICING KITS
Scotchcast In-line Resin Splicing Kit: 82A Series, Voltage Rating Up to 5 kV Non-shielded, UL 486D Listed, File #EI 02356
Use 82A series kits to insulate and moisture-seal single conductor, non-shielded cables through 5kV and multiconductor cables through 1000V. Each kit contains a snap-together mill body which ts around the splice, two funnels, tape for sealing mold ends, and Scotchcast 4 epoxy electrical einsulating resin in a Unipak container for clean and easy handling. These kits may be used for above ground or direct buried applications. Product Specications Product UPC 82-A 25016 Voltage Rating (Max) 5 kV 5 kV 5 kV 5 kV Conductor Size 10 - 2 AWG 6 - 30 mm) Up to 2 AWG (30 mm) 2 3/0 AWG (35 - 80 mm) 3/0 AWG - 400 kcmil (90 - 200 mm) Max Cable O.D. 0.750 (19 mm) 0.625 (16 mm) 1.0 (25 mm) 1.438 (40 mm) Max Conn O.D. Sleeve Type 0.406 (10 mm) 0.406 (10 mm) 0.625 (16 mm) 1.0 (25 mm)
82-A1 25024 82-A2 25032 82-A3 25040
Scotchcast Wye Resin Splicing Kit: 82-B1, Voltage Rating Up to 5 kV Non-sheilded

82-B1 kit insulates and moisture seals wye splices on non-shielded cable through 5 kV and on multi-conductor cables through 1000V. Its rigid two-part transparent molds snap around splices for a tailor-made field splice. Within 30 minutes after the resin is poured, the splice is ready for a long, reliable life. The kit contains Scotchcast 4 electrical insulating resin. This kit may be used for above ground or direct buried applications. Product Specications Product UPC 82-B1 25057 Voltage Rating (Max) 5kV Single Con 1000V Multlipe Cond Connector Split Bolt Connector Crimped (Max) (Max) 4 AWG 2 AWG (19 mm) Max Cable O.D. 0.250 - 0.625 (6 - 16 mm)
Scotchcast Flexible Power Cable Splicing Kit: 82-BF1, Voltage Rating Up to 1000V 1-866-267-7776
Scotchcast flexible power cable tape splicing kit 82-BF1 is a permanent splice for use on non-shielded portable power cables and cords with copper conductors rated up to 1000V. It can be used on single conductor or multiple conductor cables using a compression C tap connector. The kit contains one piece removable mold tape for sealing mold ends, abrasive cloth and Scotchcast 2130 compound in the Unipak container for clean and easy handling. The completed splice is designed for use in weather exposed, direct bury or submerged locations. Product Specications Product UPC 82-BF1 08309 Voltage Rating (Max) 1000 1000 Connector Size Range Up to 1/0 AWG (50 mm) Number of Conductors 1 Multi
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Scotchcast Flexible Power Cable Splicing Kits 82-F and 82-BF Series
3M Scotchcast 82-F and 82-BF Series Flexible Power Cable Splicing Kits are a series of exible inline and tap splices for use on non-shielded portable power cables and cords. They are designed to be used on single and multiple conductor cables and cords rated up to 1000 Volts (600/2000 Volts mine portable cable rating). The 82-F Series will accommodate a singleconductor cable rated up to 5 kV. The splices will accommodate single-conductor cables sized up to 4/0 AWG for inline splicing and up to 1/0 fAWG for tap splicing. Multi-conductor sizing is based on a cable diameter range of up to 1.2 inches for inline splicing and up to 0.8 inches for tap splicing. The splice kits are based on Scotchcast 2130 Compound for toughness, exibility, moisture sealing and ame retardancy. They are permanent splices as assigned by the Mine Safety and Health Administration (P-l42-5 MSHA). The completed splices are designed for use in weather exposed, direct burial or submerged locations. Kit Contents Each kit contains sufcient quantities of the following materials to make one splice or cable repair (connectors are not included in kit): One-piece removable mold Scotchcast 2130 Compound in Unipakcontainer Scotch 23 Tape, for sealing mold ends Abrasive cloth (80J grit) Comprehensive instructions showing proper installation techniques for splicing non-shielded portable power cables and cords
Features Factory quality permanent splice; MSHA accepted equal to shop or factory vulcanizing Flexible compound allows splice to bend with Scotchcast 2130 Compound is self-curing; a cold cure requiring no torch, no heated mold and no cooking time Scotchcast 2130 Compound bonds to common acket materials; neoprene, hypalon, PVC nitrile/ PVC, EPR, urethane, 2130 (itself) Scotchcast 2130 Compound forms a splice or repair that is abrasion resistant and flame retardant Smooth tapered splice profile eliminates cable hang-ups and splice end-lifting Applications To splice or rejacket non-shielded portable power cable and portable cords: For inline single-conductor cables rated up to 5 kV For tap single-conductor cables rated up to 1000 V For inline and tap multi-conductor cables rated up to 1000 V For mine portable cable rated 600/2000 V (P-142-5 MSHA) For use with compression inline connectors (82-F) and compression C tap connectors (82-BF) For indoor and outdoor applications: Weather exposed Direct burial Submerged Cable reels For jacket repairs

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Product Specications Product UPC 82-F1 08307 82-F2 08308 Voltage Rating (Max) 5000 1000 (600/2000) 5000 1000 (600/2000) Conductor Size 6 - 1/0 AWG (16 - 50 mm) 2/0 - 4/0 AWG (70 - 95 mm) Number of Conductors 1 Multi 1 Multi Connection Max O.D. (inches) 0.62 connector 0.90 connector bundle 0.82 connector 1.32 connector bundle
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SPLICING KITS
Scotchcast
Scotchcast Wye Resin Splicing Kit: 90-B1, Voltage Rating Up to 1000V

90-B1 insulates and moisture-seals wye splices made with the split-bolt type connectors on cable rated through 1000V. Each kit contains a snap-together mold body which ts around the splice, two funnels, tape for sealing mold ends, and Scotchcast 4 epoxy electrical insulating resin in a Unipak container for clean and easy handling. These kits may be used for above ground or dried buried applications Product Specications Product UPC Voltage Rating (Max) 1000 Connector Split Bolt Connector Crimped (Max) (Max) 1/0 AWG 2/0 AWG (19 mm) Max Cable O.D. run 0.50 - 812 (13 - 21 mm) tap max 0.375 (10 mm)
90-B1 25115
Single Conductor Cable

Multiple Conductor, to 1000 Volt Cable
Scotchcast Multi-Mold Resin Splicing Kit for Non-Shielded Cable 85 Series, Voltage Rating Up to 1000 V
Scotchcast 85 Series versatile kits are used to electrically insulate and moisture-seal odd-sized and odd-shaped splices on cables rated through /000V. The exible plastic mold forms easily around splices and within 30 minutes after the resin is poured, the splice is ready for direct bury or above ground service. Product Specications Product UPC 85-10 11846 85-12 11847 85-14 11848 Voltage Rating (Max) 1000 Connector Type Split bolt compression H or C tap Split bolt compression H or C tap Split bolt compression H or C tap Inline compression split bolt Compression H or C tap Max Conductor Size 8 AWG str 4 AWG str 1 AWG str 2/0 AWG str 2/0 AWG str 4/0 AWG str 750 kcmil str. 250 kcmil (run): 2/0 AWG str. (tap) 500 kcmil (run) 4/0 AWGH str. (tap)
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1000
1000
85-16 02403
1000
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Scotchcast Ordering Information Kit Number 85-10 85-12 85-14 85-16 82-A1 82-A2 82-A3 82-B1 82-B2 Typical Use Multi-mold Odd Shaped Connections Multi-mold Odd Shaped Connections Multi-mold Odd Shaped Connections Multi-mold Odd Shaped Connections Inline Splices Inline Splices Inline Splices Wye Splices Wye Splices Maximum Conductor Size AWG (mm) #4 Stranded (25) 2/0 Stranded (70) 4/0 Stranded (120) 750 kcml (400) #2 Stranded (35) #2 - 3/0 Stranded (35 - 95) 3/0 - 400 kcml (85 - 203) #2 Stranded (35) 2/0 Stranded (70)
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SPLICING KITS
3M
3M DBY/DBR Direct Bury Splice Kits

DBY Wire Range: 2 - 5 #18s AWG through 2 #12s AWG / DBR Wire Range: 5 # 16s AWG through 3 #10s AWG Easy to install as 1, 2, 3 1. Strip wires, apply the Scotchlok Electrical Spring Connector and twist in a clockwise direction
2. Insert the splice into the gel-lled insulator tube. Push past the locking ngers to hld the Scotchlok connector in place 3. Position wires in wire-channels and snap insulator tube cover closed Saves Time The 3M Direct Bury Splice Kite is a real-time saver when installing underground electrical cable systems. Every component for the splice is included in the kit. The insulator tube is pre-lled eliminating the chance of the installer using too much or too little sealant. No crimping tools, no waste, no mess. Just quick, reliable underground splices for projects of 30 volts or less. Flexible The DBY splice kit meets a wire range of 2 - 5 #18 AWG through 2 #12s AWG solid or stranded copper wire The DBR splice kit meets a wire range of 5 #16s AWG through 3 #10s AWG solid or stranded copper wire Sealant does not set up hard, allowing splice to be reworked, without cutting wires (new tube required) Application Temperature Range 32F to 120F (0C to 49C) Storage Temperature 120F (49C)
Economical Insulating gel is already contained in the tube Long-term electrical properties reduce callbacks and rework Dependable Locking fingers in the tube ensure that the Scotchlok connector stays in position The closed tube cover provides strain relief Design protects against corrosion failure Packaged for Quick Shipment 2 splices per kit, 25 kits per carton
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25

ROYSTON PRODUCTS
Royston SpliceRight
Royston SpliceRight
The Royston SpliceRight System is designed to insulate, waterproof and protect low voltage electrical connections. Its the splicing kit that keeps your Catholic Protection System intact. SpIiceRights tacky elastomeric insulating compound completely seals and waterproofs, the connection. Theres no mixing heating or pouring. Weve developed this compound based on Roystons 60 years of experience in corrosion protection. The SpIiceRight systems resin-impregnated, moisturecured fabric bandage can be applied immediately after applying the compound-unlike other methods which require a hardening time. The bandage provides mechanical protection for the sealant, and sets in less than 10 minutes. And the SpliceRight systems quick installation time allows for immediate backll. Its Economical The SpliceRight System is the low-cost way to do the job right. Its fast, easy and effective, which keeps your labor costs down. And if re-entry to the splice is necessary, the SpIiceRight system can be removed without damage to the cable or the splice.
One-Size-Fits-All With SpliceRight you need to carry only one size kit to the site - there is no need for various-sized kits. The SpIiceRight systems green sealant ts easily around any shape or conguration quickly and with no mess. All Season Splice The SpliceRight system can be applied in both hot or below freezing temperatures. The green sealant remains pliable, so it will never crack if a cable shifts. The SpliceRight systems unique rubber encapsulating material maintains its electrical resistance and physical properties without deterioration during long aging or exposure to corrosive underground environments. Its Easy-to-use Just cover, wrap and spray. Ordering Royston SpliceRight kits are furnished in a carton containing 12 individually packaged kits and one spray bottle for water.
Typical Properties Encapsulating compound Color Quantity Water absorption Percent non-volatile Service temp Specially compounded butyl elastomer Green
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150 grams 0.01% ASTM D570 100% -50F to + 185F Specially impregnated fabric, hermetically seated in a foil pouch. After custom forming around the splice, the moisture cured urethane responds by hardening into a tough, damage-resistant shell in a few minutes
Protection shell (bandage)
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Royston SpliceRight Kit Instructions * Do not use gloves until after Step 4. Splice and Adjacent Insulation Must Be Clean and Free of Contamination Cover 1. With your bare hands, apply the rst piece of rubber by pressing and packing it around the splice.
2. With the second piece of rubber, begin wrapping about the V area and use a stretch and wind technique around the rest of the splice. 3. With the third piece of rubber stretch and wind, being sure to cover 1 or more of the insulation of each wire. Wrap 1. Now, slip on protective gloves. 2. Open the foil pouch by tearing at the notch and remove the bandage. 3. Wrap the splice with a combination X-wrap -gure 8 being sure to pass through the V area at least once. 4. Temporarily secure the end with the clip. Spray 1. Dampen this area with the spray bottle.
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2. Under normal conditions the bandage should set in less than 10 minutes.
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K I N G I N N O VA T I O N S
DryConn Waterproof Connections Anode Splice Box
DryConn VisiLock with SmartGel

Features and Benets Waterproof and corrosion proof Pre-filled with a non-toxic gel that eliminates hazmat requriements Re-enterable, semi-transparent, encapsulated splice allows for visible splice examination Includes mounting tabs to securely attach housing to structures Locking mechanism centers splice in box One piece for fast, easy installation No need to abrade cable during installation No assembly or set up time required No shelf life issues with SmartGel Eliminates heat shrinks, primers, tapes and epoxy packs Amperage not to exceed maximum temperature of the conductor Designed to protect cathodic splices from corrosion For use in outdoor or direct-burial locations For making top or branch splices on insulated cables rated up to 50V Eliminate these time-consuming steps: Two-part epoxy mixing and messy pouring materials Ambient temperature issues with epoxy splice methods Assembly and set-up time Hazmat requirements with transporting materials Heat shrinks, primers, tapes and epoxy packs Product Data and Testing Information: Gel is a cross-linked silicone polymer Tests conducted 1. 500 Hour Salt Fog 2. Immersion / Heating / Cooling Sequence - 24 hour water immersion 72 hours at 75C 24 hours water immersion 4 hours at -18C 24 hours water immersion 3. 336 hours of immersion in 10% chlorine solution 4. 336 hours of immersion in 5% salt water solution
5. 30 minutes water submersion at 6 feet followed by dielectric at 1000VAC 6. Impact at ambient and following 168 hours at 110C. 4 hour water immersion following impact Note: 1. The above tests were conducted with separate sets of samples 2. Dielectrics at 1000VAC and Insulation Resistance at 250 VDC conducted following all 24 hour immersions, chlorine and salt water immersion and impact testing Product Specications and Measurements Max Voltage 50V Temperature Rating -40C - 90C (194F) Wire Range: Main: #8 - 1/0 Tap: #12 - #4 Installation Instructions 1. Install electrical connections per connector manufacturers instructions 2. Lay main conductor into conductor cradle centering electrical connector as show in FIgure A 3. Position Tap conductor as shown in Figure A. Note: Tap conductor can be positioned to exit either side of housing 4. Install wire ties tightly around main conductor. Cut remaining length of wire tie and discard. Close housing verifying it is securely latched.

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DryConn VisiLock with SmartGel
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BURNDY CONNECTIONS
Split Bolts and Crimpits
Description Spliced wire connections are common to both galvanic and impressed current cathodic protection systems. Split bolts and crimpits by Burndy are the mechanical means for making these connections. They are composed of high purity copper and provide superior conductivity for anode leads, negative returns, grounds, or any other type of spliced wire connection. Burndy crimpits are C type connectors, which can be used with a wide range of wire diameters, from #14 to 4/0 AWG. Because they are attached under high compression using special crimping tools, they form a permanent bond, which can be electrically insulated with standard encapsulation kits. Split bolts can also accommodate many different conductors. Their freerunning threads and easy to grip wrench ats ensure maximum pressure and a secure mechanical bond. In addition, they are resistant to cracking and corrosion. Burndy split bolts and crimpits have a proven track record for long-life performance. They are manufactured under strict quality control standards and meet all the requirements established by Underwriters Laboratories and the Canadian Standards Association.
Ordering Procedure Corrpro is an authorized Burndy distributor. To order the right mechanical connector for your particular application, indicate the connector type, quantity, and order number. Crimpits are attached to structures using specially manufactured crimping tools, which are also stocked by Corrpro. An example is provided to help illustrate this process.
Ordering Procedure Example Applications Mechanical and compression connectors such as split bolts and crimpits are used for making wire splices. They are most often used on run and tap style connections used to join header cables to anode leads. To protect these connections against corrosion and moisture, a wire splice kit or other type of electrical insulating material should be used. Quantity Product Catalog Number 50 Burndy Crimpits YC2C4
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CRIMPIT
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SPLIT BOLT

Burndy Split Bolt Order Information Catalog Number KS90 KS15 KS17 KS17-3 KS20 KS20-3 KS22 KS22-3 KS23 KS25 KS26 KS27 KS29 KS31 KS34 KS39 KS44 Range for Equal Run and Tap (AWG) 12 stranded - 10 stranded 10 stranded - 8 stranded 8 stranded - 6 solid 8 stranded - 6 solid 8 stranded - 4 solid 8 stranded - 4 solid 6 stranded - 2 solid 6 stranded - 2 solid 6 stranded - 2 stranded 4 stranded - 1/0 stranded 2 stranded - 2/0 stranded 1 stranded - 3/0 stranded 1 stranded - 250 1/0 stranded - 350 2/0 stranded - 500 4/0 stranded - 750 300 - 1000 Min Tap with Max Run (AWG) 16 stranded 14 stranded 14 stranded 16 stranded 14 stranded 14 stranded 14 stranded 14 stranded 14 stranded 14 stranded 14 stranded 8 solid 8 stranded 1/0 stranded 2/0 stranded 4/0 stranded 4/0 stranded Recom Tightening Torque (lbs) 80 80 165 165 165 165 275 275 275 385 385 500 650 650 825 1000 1100
Brundy Crimpit Order Information Catalog Number YC10C10 YC8C8 YC4C8 YC4C6 YC4C4 YC2C4 YC2C2 YC26C2 YC26C26 YC28C2 YC28C26 YC28C28 Run (AWG) 12 solid - 10 stranded 8 solid - 8 stranded 6 solid - 4 stranded 6 solid - 4 stranded 6 solid - 4 stranded 2 solid - 2 stranded 2 solid - 2 stranded 1/0 - 2/0 stranded 1/0 - 2/0 stranded 3/0 - 4/0 stranded 3/0 - 4/0 stranded 3/0 - 4/0 stranded TAP (AWG) 12 solid - 10 stranded 10 solid - 8 stranded 8 solid - 8 stranded 6 solid - 6 stranded 4 solid - 6 stranded 8 solid - 4 stranded 2 solid - 2 stranded 8 solid - 2 stranded 1/0 - 2/0 stranded 6 solid - 2 stranded 1/0 - 2/0 stranded 3/0 - 4/0 stranded Length (in) 0.375 0.5 0.625 0.625 0.625 0.75 0.75 0.938 0.938 1.063 1.063 1.063
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BURNDY CONNECTIONS
Terminal Wire Connectors
Cathodic protection relies on a complete electrical circuit to stop corrosion. Burndy terminal wire connectors provide the kind of circuit reliability you need for long-term protection. They are offered in copper, aluminum, and dual-rated aluminum, for both compression and mechanical attachment. Because they are highly conductive and operate cooler than the wire on which they are installed, the Burndy wire connectors can withstand a wide range of electrical and environmental conditions. These include current surges, corrosion, vibration, and high moisture and temperatures. Copper compression connectors manufactures by Burndy are normally tin or lead plated. They can also be coated with Burndy Bright Finish to provide durable long-lasting corrosion resistance. Aluminum connectors are made from wrought aluminum and designed with a tin plating of sufcient mass to minimize bimetallic corrosion. Burndy wire connectors are offered in a wide assortment of styles to address numerous applications. They are manufactured under strict quality control standards and meet the requirements stablished by Underwriters Laboratories and the Canadian Standards Association. Applications Terminal wire connectors are used to mechanically link anode, structure, power, and test leads to rectiers, junction boxes, and test stations. Copper connectors are recommended for copper conductors and aluminum connectors with aluminum conductors. Dual-rated aluminum compression connectors may be used on both copper and aluminum conductors. Ordering Procedure Corrpro is an authorized Burndy distributor. To order the right terminal connector for your particular application, indicate that you need a Burndy terminal wire connector and specify the quantity and product number. An example is include to help illustrate this process.
Ordering Procedure Example Quantity Product Type Stud Size 25 Burndy Wire Connectors KPA4CTP 1/4 in
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31

CALPICO
Calpico T-Caps, Thermite Weld Caps
Components Plastic igloo outer cover Highly adhesive synthetic elastomer backing which adheres to metal An igloo filled with a soft rubberized compound to flow around the weld and wire Overall thickness: 125 mils To seal Model T-Caps: Remove the release paper and press it manually over the thermite weld.
Normal size of T-Caps is 4 x 4 square; larger and smaller sizes are also available. Calpico T-Caps are ideal for covering the weld made on jumper cables, or when attaching anode wire to pipes or ttings. Calpico T-Caps can be applied from 20F to 130F, with an operating temperature of -40F to 180F. It is advisable to apply Calpico #22 Primer before applying the T-Caps. The Primer comes in 12 oz. aerosol spray cans, as well as in one-quart liquid cans and one-gallon liquid cans.
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C O N T I N E N TA L I N D U S T R I E S
thermOweld Cathodic Protection Process
The thermOweld cathodic connection process is a simple, efcient method of welding copper to copper or copper to steel. One advantage is that no outside power is required when using the thermOweld exothermic process. The thermOweld process uses high temperature reaction of powdered copper oxide and aluminum. Reaction takes place in a semipermanent graphite mold. These molds should last for approximately fty or more welds if proper care is given. Reaction takes place very rapidly, therefore the total amount of heat applied to the conductors or surfaces is considerably less than that of brazing or soldering. This is important to remember when welding to insulated cable or thin wall pipe. This system is very eld friendly, since it is light and portable and requires no outside power source. It requires very little time or skill to obtain an efcient, maintenance free connection when using the thermOweld process. The thermOweld process has been used to weld materials other than copper for electrical purposes. Materials welded include: Stainless Steel Columbium Brass Copperweld Plain Steel Bronze Nichrome V Everdur Niobium Galvanized Steel Kama Chromax Silicon Bronze Steel Rail Cast Iron Copper Clad Steel Cor-ten Monel When welding to galvanized steel it is recommended to resurface exposed bare steel.
2. thermOweld connections will not loosen or corrode at the point of weld. There are no contact surfaces or mechanical pressures involved. A thermOweld connection becomes an integral part of the conductor. 3. thermOweld connections have a current-carrying capacity equal to or greater than that of the conductors.
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The thermOweld connection is a molecular weld. The weld has the same melting point as copper. This factor along with the increased cross sectional area of the connection and the following insure thermOweld connections will: 1. Not be affected by a high current surge. Tests have shown that the electrical conductor will melt before the thermOweld connection when subjected to high short circuit current. Consult IEEE Standard 837.

Making a thermOweld Connection
Step 1 Clean pipe before making weld.
Step 4 Dump powder into crucible, being careful not to loosen all the starting powder.
Step 2 Position conductor and mold onto cleaned pipe, after making sure mold is dry, by pre-heating or making a test joint.
Step 5 Close lid and place a small amount of starting powder in the ignition pocket. Ignite the starting powder with the Flint Ignitor.
Step 3 Place metal disc in bottom of mold crucible.
Step 6 Remove mold and clean mold before making next connection.
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2008 Corrpro Companies, Inc. All Rights Reserved h ht R d
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CS-32 Type Molds Horizontal Cable to Horizontal Steel Surfaces

CS-32 Type Molds are for connecting copper cable to horizontal steel surfaces. When welding to steel pipe, each mold ts a wide range of pipe sizes. When welding to pipe, the cable runs parallel to the pipe. For sizes not listed, contact Corrpro. Sold complete with frame. If not required, specify MOLD NUMBER followed by suffix -G Required Tools; 38-0309-00 - Flint Ignitor Other recommended accessories; - 38-3922-00 - Mold Cleaning Brush - 38-0135-00 - Cable Cleaning Brush - 38-0101-00 - Rasp - 38-4129-00 - Packing - Material for 1/0 and Larger Molds Welding To Ductile Iron Pipe: When welding to ductile iron pipe, useweld metal and molds designated for cast iron.
CS-32 Type Molds Cable Size #14 to #6 Solid #6 Stranded #4 Solid #4 Stranded #2 Solid Surface Flat (4 & Larger pipe) 3/4 to 3 1/2 pipe Flat (4 & Larger pipe) 3/4 to 3 1/2 pipe Flat (6 & Larger pipe) 3/4 to 3 1/2 pipe 4 to 5 pipe Flat (6 & Larger pipe) 3/4 to 3 1/2 pipe 4 to 5 pipe Flat (10 & Larger pipe) 1 to 3 1/2 pipe 4 to 8 pipe Flat (10 & Larger pipe) 1 to 3 1/2 pipe 4 to 8 pipe 10 to 14 pipe Flat (16 & Larger pipe) 1 1/2 to 3 1/2 pipe 4 to 8 pipe 10 to 14 pipe Flat (20 & Larger pipe) 2 1/2 to 3 1/2 pipe 4 to 8 pipe 10 to 18 pipe Flat (20 & Larger pipe) 2 1/2 to 3 1/2 pipe 4 to 8 pipe 10 to 18 pipe Mold Number M-100 M-101 M-102 M-103 M-104 M-105 M-130 M-106 M-107 M-108 M-109 M-110 M-111 M-112 M-113 M-114 M-115 M-116 M-117 M-118 M-119 M-120 M-121 M-122 M-123 M-124 M-125 M-126 M-127 Weld Metal 15CP 15CP 15CP 15CP 15CP 15CP 15CP 15CP 15CP 15CP 25CP 25CP 25CP 32CP 32CP 32CP 32-CP 45CP 45CP 45CP 45CP 65CP 65CP 65CP 65CP 65CP 65CP 65CP 65CP
#2 Stranded
#1 Stranded
1/0 Stranded
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2/0 Stranded
For adapter sleeves, refer to table on page 165.
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CP Kit
thermOwelds NEW thermOcap

Protect your weld... thermOwelds new thermOcap is designed to cover your exothermically welded connection. Elongated wire inlet allows the cap to conform easier to the pipe Outer shell designed to prevent crushing Butyl rubber filled dome Easier field application
Each CP Kit Contains Flat to 4 and Larger Pipe (1) M-100 Mold (80) 15PS Cartridges (80) Sleeves Flint Gun Mold Cleaner Part # 38-4350-00 3/4 to 3 1/2 & Larger Pipe (1) M-101 Mold (80) 15PS Cartridges (80) Sleeves Flint Gun Mold Cleaner Part # 38-4351-00
Properties Construction - Molded plastic dome filled with corrosion resistant compound on a base of thick elastomeric tape. Dimensions: Overall: 4x 4 Application Temperature: 35 F to 170 F Sheet Thickness: 21mils Service -20 F to 225 F Plastic Dome: 15/8x 5/8 Height: 2 3/4 Wire Way: 3/8 x 1 3/8 Adhesive Thickness: 1/8 Thicker outer shell that prevents crushing during application Packed in boxes of 20 Also available pre-primed
thermOwelds NEW thermOcap
Crush Resistant Vinyl Dome
Extended Dome
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Elastomeric Adhesive Release Paper Butyle Rubber Fill
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CS-34 Type Molds Horizontal Thru Cable to Horizontal Steel Surface

CS-34 Type Molds are for connecting copper cable to horizontal steel surfaces. When welding to steel pipe, each mold ts a wide range of pipe sizes. When welding to pipe, the cable runs parallel to the pipe. For welding to ductile iron pipe, see note below. - 38-3922-00 - Mold Cleaning Brush - 38-0135-00 - Cable Cleaning Brush - 38-0101-00 - Rasp - 38-4129-00 - Packing Material for 1/0 & Larger Molds CS-34 Type Molds
Cable Size Surface Flat (12 & Larger pipe) 3/4 to 2 pipe 2 1/2 to 5 pipe 6 to 10 pipe Flat (12 & Larger pipe) 3/4 to 2 pipe 2 1/2 to 5 pipe 6 to 10 pipe Flat (12 & Larger pipe) 3/4 to 2 pipe 2 1/2 to 5 pipe 6 to 10 pipe Flat (12 & Larger pipe) 3/4 to 2 pipe 2 1/2 to 5 pipe 6 to 10 pipe Flat (14 & Larger pipe) 2 to 3 1/2 pipe 4 to 8 pipe 10 to 16 pipe Flat (14 & Larger pipe) 2 to 3 1/2 pipe 4 to 8 pipe 10 to 16 pipe Flat (18 & Larger pipe) 2 to 3 1/2 pipe 4 to 8 pipe 10 to 16 pipe Flat (30 & Larger pipe) 3 to 4 pipe 5 to 6 pipe 8 to 10 pipe 12 to 28 pipe Flat (30 & Larger pipe) 3 to 4 pipe 5 to 6 pipe 8 to 10 pipe 12 to 28 pipe Mold Number M-1955 M-5666 M-3097 M-3141 M-5661 M-5662 M-5663 M-5664 M-1956 M-1957 M-1958 M-1966 M-6000 M-1967 M-5501 M-5503 M-5505 M-5507 M-5510 M-5514 M-5518 M-5986 M-5605 M-5988 M-5519 M-5520 M-5521 M-5523 M-5524 M-5525 M-5526 M-5527 M-5529 M-6215 M-5530 M-5531 M-5532 M-5533 Weld Metal 25CP 25CP 25CP 25CP 25CP 25CP 25CP 25CP 25CP 25CP 25CP 25CP 25CP 25CP 25CP 25CP 32CP 32CP 32CP 32CP 45CP 45CP 45CP 45CP 45CP 45CP 45CP 45CP 65CP 65CP 65CP 65CP 65CP 65CP 65CP 65CP 65CP 65CP
#6 Solid
#6 Stranded
#4 Solid
#4 Stranded
#2 Solid
#2 Stranded
1-866-267-7776
#1 Stranded
1/0 Stranded
2/0 Stranded
37

CS-33 Type Molds Horizontal Cable to Horizontal Cast Iron Surface

CS-33 Type Molds are for connecting copper cable to horizontal cast iron surfaces. When welding to cast iron pipe, each mold ts a specied pipe size. When welding to pipe, the cable runs parallel to the pipe. For welding to ductile iron pipe, see note below.
CS-33 Type Molds

Cable Size #6 Solid #6 Stranded #4 Solid #4 Stranded #2 Solid #2 Stranded #1 Stranded Surface Flat (30 & larger pipe) Flat (30 & larger pipe) Flat (30 & larger pipe) Flat (30 & larger pipe) Flat (30 & larger pipe) Flat (30 & larger pipe) Flat (30 & larger pipe) Mold Number M-156 M-157 M-158 M-159 M-160 M-161 M-163 Weld Metal 25Cl 25Cl 45Cl 45Cl 45Cl 45Cl
65Cl
CS-35 Type Molds Horizontal Thru Cable to Horizontal Cast Iron Surface
CS-35 Type Molds are for connecting copper cable to horizontal cast iron surfaces. When welding to cast iron pipe, each mold ts a specic pipe size. When welding to pipe, the cable runs parallel to the pipe. For welding to ductile iron pipe, see note below.
Cable Size #6 Solid #6 Stranded #4 Solid #4 Stranded #2 Solid #2 Stranded #1 Stranded
CS-36 Type Molds

Surface Flat (30 & larger pipe) Flat (30 & larger pipe) Flat (30 & larger pipe) Flat (30 & larger pipe) Flat (30 & larger pipe) Flat (30 & larger pipe) Flat (30 & larger pipe) Mold Number M-5316 M-5535 M-5536 M-5537 M-5538 M-5540 M-5542 Weld Metal 32Cl 32Cl 45Cl 45Cl 45Cl 45Cl 65Cl
1-866-267-7776
DO NOT use Type CS-33 or CS-35 molds on Soil Pipe (ASTM A74-82). A test weld should be made on a section of the pipe being used to determine the possibility of detrimental metallurgical effects. For sizes not listed, contact Corrpro Sold complete with frame. If not required, specify MOLD NUMBER followed by suffix -G Required Tools; 38-0309-00 - Flint Ignitor Other recommended accessories; - 38-3922-00 - Mold Cleaning Brush - 38-0135-00 - Cable Cleaning Brush - 38-0101-00 - Rasp - 38-4129-00 - Packing Material for 1/0 & Larger Molds Welding To Ductile Iron Pipe: When welding to ductile iron pipe, use weld metal and molds designated for cast iron.
38
1-866-CORRPRO
CS-36 Type Molds Cable to Vertical Steel Surface

CS-36 Type Molds are used for connecting copper cable to a vertical steel surface. When welding to steel pipe, each mold ts a wide range of pipe sizes. For welding to ductile iron pipe, see note below. Cable Size #6 Solid
CS-34 Type Molds Surface Flat (12 & Larger pipe) 3/4 to 3 1/2 pipe 4 to 10 pipe Flat (12 & Larger pipe) 3/4 to 3 1/2 pipe 4 to 10 pipe Flat (12 & Larger pipe) 3/4 to 1 1/2 pipe 2 to 4 pipe 5 to 10 pipe Flat (12 & Larger pipe) 3/4 to 1 1/2 pipe 2 to 4 pipe 5 to 10 pipe Flat (14 & Larger pipe) 1 to 1 1/2 pipe 2 to 4 pipe 5 to 12 pipe Flat (14 & Larger pipe) 1 to 1 1/2 pipe 2 to 3 pipe 4 to 6 pipe 8 to 12 pipe Flat (18 & Larger pipe) 1 1/2 to 2 1/2 pipe 3 to 4 pipe 5 to 10 pipe 12 to 16 pipe Flat (18 & Larger pipe) 2 1/2 to 4 pipe 5 to 10 pipe 12 to 16 pipe Flat (18 & Larger pipe) 3 to 4 pipe 5 to 10 pipe 12 to 16 pipe Mold Number M-142 M-150 M-151 M-144 M-152 M-153 M-145 M-186 M-187 M-188 M-146 M-189 M-190 M-191 M-147 M-192 M-193 M-194 M-148 M-195 M-196 M-197 M-198 M-6117 M-6118 M-6119 M-6120 M-6121 M-2586 M-2587 M-2588 M-2589 M-2590 M-2591 M-2591 M-2593 Weld Metal 15CP 15CP 15CP 15CP 15CP 15CP 25CP 25CP 25CP 25CP 25CP 25CP 25CP 25CP 25CP 25CP 25CP 25CP 32CP 32CP 32CP 32CP 32CP 45CP 45CP 45CP 45CP 45CP 65CP 65CP 65CP 65CP 65CP 65CP 65CP 65CP
#6 Stranded
#4 Solid
#4 Stranded
#2 Solid For sizes not listed, contact Corrpro Sold complete with frame. If not required, specify MOLD NUMBER followed by suffix -G Required Tools; 38-0309-00 - Flint Ignitor Other recommended accessories; - 38-3922-00 - Mold Cleaning Brush - 38-0135-00 - Cable Cleaning Brush - 38-0101-00 - Rasp - 38-4129-00 - Packing Material for 1/0 & Larger Molds Welding To Ductile Iron Pipe: When welding to ductile iron pipe, use weld metal and molds designated for cast iron.
#2 Stranded
#1 Stranded
1-866-267-7776
1/0 Stranded
2/0 Stranded
39

CS-37 Type Molds Cable to Vertical Cast Iron

CS-37 Type Molds are for connecting copper cable to vertical cast iron surfaces. When welding to cast iron pipe, each mold is made to t the specied pipe size. When welding to ductile iron pipe, see note below. DO NOT use Type CS-37 molds on Soil Pipe (ASTM A74-82). A test weld should be made on a section of the pipe being used to determine the possibility of detrimental metallurgical effects.
CS-37 Type Molds

Cable Size #6 Solid #6 Stranded #4 Solid #4 Stranded #2 Solid #2 Stranded #1 Stranded Surface Flat (30 & larger pipe) Flat (30 & larger pipe) Flat (30 & larger pipe) Flat (30 & larger pipe) Flat (30 & larger pipe) Flat (30 & larger pipe) Flat (30 & larger pipe) Mold Number M-2594-S M-2594 M-2595-S M-2595 M-2596-S M-2596 M-2597 Weld Metal 25Cl 25Cl 325Cl 32Cl 45Cl 45Cl
65Cl
CB-1 Type Molds

Cable Size #6 Solid #6 Stranded #4 Solid #4 Stranded Lug Size 1/16 x 1/2 1/16 x 1/2 1/16 x 1/2 1/16 x 1/2 1/16 x 1/2 1/16 x 1/2 1/16 x 1/2 38-4709-00 Lug Part Number Mold Number M-8391-S M-8391 M-8393-S M-8393 M-8395-S M-8395 M-8397 Weld Metal 25 25 25 25 32 32 32
CB-1 Type Molds Cable to Lug

CB-1 Type Molds are for connecting copper cable to copper lugs. For sizes not listed, contact Corrpro Sold complete with frame. If not required, specify MOLD NUMBER followed by suffix -G Required Tools; 38-0309-00-Flint Ignitor Other recommended accessories; - 38-3922-00 - Mold Cleaning Brush - 38-0135-00 - Cable Cleaning Brush - 38-0101-00 - Rasp - 38-4129-00 - Packing - Material for 1/0 and Larger Molds Welding To Ductile Iron Pipe: When welding to ductile iron pipe, use weld metal and molds designated for cast iron.
#2 Solid #2 Stranded #1 Stranded 1/0 Stranded
1/16 x 1/2 1/8 x 1 38-4200-00
M-8398 M-8399
45 45
2/0 Stranded
40
1-866-267-7776
1-866-CORRPRO
CS-48 / CS-49 Type Molds

Field Made Bond to Horizontal Steel or Cast Iron Surface CS-48/CS-49 Type Molds are for connecting eld made terminal bonds to horizontal steel or cast iron pipe. See below for hammer die and sleeve part numbers. When welding to steel pipe, each mold ts a wide range of pipe sizes. When welding to cast iron pipe, each mold ts a specied pipe size. For welding to ductile iron pipe, see note below. DO NOT use Type CS-48 molds on Soil Pipe (ASTM A74-82). A test weld should be made on a section of the pipe being used to determine the possibility of detrimental metallurgical effects. Mold Information for Steel Pipe Surface 4 pipe 6 to 8 pipe 10 & larger pipe 4 pipe 6 to 8 pipe 10 & larger pipe 4 pipe 6 to 8 pipe 10 & larger pipe 4 pipe 6 to 8 pipe 10 & larger pipe 4 pipe 6 to 8 pipe 10 & larger pipe 4 pipe 6 to 8 pipe 10 & larger pipe Mold Number M-7348 M-7344 M-7342 M-7346 M-7347 M-7345 M-7336 M-131 M-129 M-7349 M-7350 M-7348 M-7337 M-134 M-132 M-7338 M-137 M-135 Weld Metal 15CP 15CP 15CP 25CP 25CP 25CP 25CP 25CP 25CP 32CP 32CP 32CP 32CP 32CP 32CP 45CP 45CP 45CP 2/0 Str 1/0 Str #1 Str #2 Str #4 Str #6 Str Bond Size
Mold Information for Cast Iron Pipe Surface 4 pipe 6 to 10 pipe Mold Number M-7352P.S. M-7352 Weld Metal 25Cl 25Cl #6 Str Bond Size
Replace P.S. with Pipe Size (Ex. M-7352-4 for 4 Pipe) 4 pipe 6 to 10 pipe M-154P.S. M-154 M-175P.S. M-175 32Cl 32Cl #4 Str
30 & larger pipe 4 pipe 6 to 10 pipe 32Cl 32Cl #2 Str
Replace P.S. with Pipe Size (Ex. M-175-4 for 4 Pipe) 4 pipe 6 to 10 pipe M-7354P.S. M-7354 45Cl 45Cl #1 Str
1-866-267-7776
Replace P.S. with Pipe Size (Ex. M-7354-4 for 4 Pipe) 4 pipe 6 to 10 pipe M-5809P.S. M-5809 45Cl 45Cl 1/0 Str
Replace P.S. with Pipe Size (Ex. M-5809-4 for 4 Pipe) 4 pipe 6 to 10 pipe M-7355P.S. M-7355 45Cl 45Cl 2/0 Str
Replace P.S. with Pipe Size (Ex. M-7355-4 for 4 Pipe)

41 For sizes not listed contact Corrpro.

Shim Stock and Adapter Sleeves

thermOweld molds designed for larger cable sizes can be used on smaller diameter cables if copper adapter sleeves or shim stock are utilized. The copper shim stock, .0108 x 1-1/2 x 3, is normally wrapped around cable until the diameter is about equal to the cable opening. A tight t is not necessary as the shim stock will unwrap slightly and prevent leakage of weld metal. To order shim stock use part # 38-0329-00. Shim stock comes 100 pieces per box.
For Use on Cable Size Stranded #12, #14 #9, #10 #7, #8, #10 #6 #4, #5 #4 #2 #1 1/0, #1 2/0, 1/0 Solid #10, #12, #14 #8, #9, #10 #6, #8 #5 #3, #4 #2 #1 1/0 2/0 3/0
Part Number 38-0200-00 38-0208-00 38-0201-00 38-0202-00 38-0207-00 38-0204-00 38-0208-00 38-0209-00 38-0205-00 38-0240-00
Use In Mold Size #6 Str & Sol #4 Sol #4 #2 #2 #1 1/0 2/0 3/0 & 4/0 Sol 4/0
Sleeve Dimensions in Inches O.D. 0.156 0.303 0.227 0.292 0.287 0.340 0.370 0.420 0.452 0.542 I.D. 0.111 0.140 0.177 0.198 0.246 0.246 0.307 0.359 0.389 0.437 Length 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.50
Hammer Dies
Bonds can be made in the eld using your own cable, a copper adapter sleeve and a hammer die. Part Number 38-6020-00 38-4859-00 38-0310-00 38-0392-00 38-0311-00 38-0312-00
2008 Corrpro Companies, Inc. All Rights Reserved ro Comp ies, Inc. A Rights Reserved Companies Inc pani s n R ght Reserved h e
1-866-267-7776
Wire Size #10, #12, #14 #8, #9, #10 #6, #8 #5 #3, #4 3/0
Sleeve 38-0202-00 38-0204-00 38-0203-00 38-0209-00 38-0205-00 38-0240-00
42
1-866-CORRPRO
Jumper Bonds
Factory made jumper bonds have copper sleeves formed on each end. These bonds are most commonly used for bonding pipe joints. Formed ends allow the use of smaller weld metal size.
End View of Bond
Bond Information Size Length 18 24 18 24 Catalog Number 27-6623-18 27-6623-24 27-6378-18 27-6378-24
#4 Str #2 Str
Mold Information for Steel Pipe Surface 4 pipe 6 to 8 pipe 10 & larger pipe 4 pipe 6 to 8 pipe 10 & larger pipe Mold Number M-7346 M-7347 M-7345 M-7336 M-131 M-129 Weld Metal 25CP 25CP 25CP 25CP 25CP 25CP #2 Str #4 Str Bond Size
Mold Information for Cast Iron Pipe Surface 4 pipe 6 to 10 pipe Mold Number M-154P.S. M-154 Weld Metal 32Cl 32Cl #4 Str Bond Size
Replace P.S. with Pipe Size (Ex. M-156-4 for 4 Pipe) 4 pipe 6 to 10 pipe M-175P.S. M-175 32Cl 32Cl #2 Str

For sizes not listed contact Corrpro.
1-866-267-7776
Factory made jumper bonds with pigtails are used bonding across Dresser Style Couplings. Bond Information Bond Size #2 Strand Pigtail Size #12 Solid Length 24 Catalog Number 27-6412-00
43

Jumper Bonds (Continued)
#12 SOL THN X 12 LG PIGTAILS
FACTORY FORMED SLEEVE (EACH END)
.250
1.000
#2 AWG HMWPE CATHODIC CABLE
24
Mold Information for Steel Pipe Surface 4 pipe 6 to 8 pipe 10 & larger pipe Mold # M-7336 M-131 M-129 Weld Metal 25CP 25CP 25CP
Mold for Pigtail to Steel Pipe Mold # M-100 M-100 M-100 Weld Metal 15CP 15CP #2 Str 15CP Bond Size
Mold Information for Cast Iron Pipe Surface 4 to 24 pipe 30 & larger pipe Mold # M-175P.S. M-175 Weld Metal 32Cl 32Cl
Mold for Pigtail to Cast Iron Pipe Mold # M-156P.S. M-156 Weld Metal 25Cl 25Cl #2 Str Bond Size

For sizes not listed contact Corrpro.
44
1-866-267-7776
1-866-CORRPRO
Strap Bonds
The strap bond is a method of bonding across joints. It is particularly suited for providing electrical contact across Dresser Couplers. The strap is made of a soft copper strip available in size equivalent to 1/0 str. copper and supplied to desired length. Soft copper allows easy hand forming of the strap to the coupler contour. Normal application requires 5 welds, 2 on the pipe and 3 on the coupler. Welds are made with mold M-128 sold complete with handle, cleaning tool and int gun. Requires #15CP cartridge for each weld.
Copper Strap Bonds Coupling Size 5 & larger size pipe style 38 5 & larger size pipe style 38 5 & larger size pipe style 38 5 & larger size pipe style 38 Under 5 and light pattern style 38 Under 5 and light pattern style 38 Under 5 and light pattern style 38 Catalog # 27-0180-00 27-0181-00 27-0182-00 27-0183-00 27-0184-00 27-0185-00 27-0186-00 27-0187-00 27-0188-00 # of Holes 4 4 5 5 4 4 5 5 3 A 1 1 1 1 1 1 1 1 1 B 3 3/4 3 3/4 3 3/4 3 3/4 3 1/4 3 1/4 3 1/4 3 1/4 3 3/4 C 5 1/4 6 1/4 5 1/4 6 1/4 4 1/4 5 1/4 4 1/4 5 1/4 D 20 22 20 22 17 19 17 19 9 1/2
1-866-267-7776
Under 5 and light pattern style 38 For all style 40 couplings use (2) 27-0188-00 bonds
For sizes not listed contact Corrpro. Current capacity of the copper strap bonds is equivalent to 1/0 strand copper cable. Use mold M-128 to attach bonds with #15 cartirdge.
45

thermOweld Accessories
Accessories Tool Kit 38-0302-00 Tool Kit with Tools Shown, except Rasp 38-0302-02 Kit with Tools Shown and Rasp 38-0303-00 Box Only
Tools 38-0304-00 38-0305-00 38-0306-00 38-0307-00 38-0308-00 38-0309-00 38-3922-00
8 File Wire Brush Card Cloth Brush Crimping Ttool 6 Screwdriver Flint Ignitor Mold Cleaning Brush
38-0101-00 RASP This tempered steel, curved rasp is recommended for removing rust and mill scale from steel and cast iron surfaces. The blade is replaceable. Specify part # 38-0101-01. Not recommended for use on galvanized surfaces.
38-0101-00 RASP 38-0904-00 Flint Ignitor Extension The 38-0904-00 Flint Ignitor Extension allows the installer to stand 36 from the mold. Flint Ignitor not included.
Packing Material Packing material is used to prevent the molten weld metal from leaking out of the mold. When cable opening becomes worn from heavy use, the packing material may be used to prolong mold use. It is also used around 7 strand cable to prevent leaking. Packing material comes in a 1 lb or a 5 lb package. Note: This packing material to be used on outside of mold only. If packing gets into weld cavity, gassy weld will result.
1-866-267-7776
38-0309-00 Flint Ignitor The 38-0309-00 Flint Ignitor is used to ignite the starting powder. Each mold that is sold with a frame has a Flint Ignitor included. Replacement ints are available upon request. Part #38-0309-01.
38-0904-00 Flint Ignitor Extension
46
1-866-CORRPRO
Trouble Shooting Tips

Worn mold resulting in leaking weld metal. Insufcient metal to make weld. Wrong size cartridge for mold. Too much spillage when dumping powder. Wrong mold for conductor being used. Mold does not close tightly causing weld metal to leak out. Handle clamps will not lock closed. Excessively high weld, bubbly or gassy appearance, poor weld. Handle clamps not properly adjusted. Dirt or slag stuck in parting line of mold. Bent or out-of-round cable. Handle clamps not properly adjusted. Moisture in mold. Oil, grease, moisture or foreign material on conductors. Duct seal in weld cavity. Weld powder has gotten wet. Weld metal blows out top of mold. Mold worn or chipped around disc seal allowing powder to leak into mold cavity. Forgot to use steel disc or did not seat it properly at bottom of crucible. Insufcient starting powder in ignition pocket on mold lid. Flint ignitor not shooting enough spark. Starting powder lumped together. Mold wearing out to fast. Improper cleaning of mold. Bent or out of round cable causes chipping and premature wear of the mold. Weight of mold not supported during reaction causing mold to slip when cable melts. Moisture or contaminant on cable or ground rod. Improperly cleaned area on steel. Weld will not stick to steel surface. Moisture or contaminant on cable or steel surface. Cable is improperly positioned in mold, blocking the ow of weld metal. Weld will not stick to cast iron surface. Cable pulls out of mold when it is red. All of the causes listed under welding to steel surface also apply to this section. Not using CI (Cast Iron) powder. Cables are either twisted or under tension. Specify CI behind cartridge when order powder (i.e. 25 CI). Use 38-0330-00 cable clamp or other method to remove tension. Cut out severely twisted cable. Replace mold or if only worn around conductor opening, use duct seal around conductor. Do not get duct seal into mold cavity. Check ID plate for mold and compare with number on bottom of cartridge. Carefully open lid while holding over crucible and dump. Replace with correct mold. In some applications, shim stock or adapter sleeves can be used to enlarge cable to t mold. Remove set screw between the handles of the mold and adjust handle tension by backing out the eye bolt. Clean mold thoroughly between connections. Straighten or cut out bad section of cable. Remove set screw between the handles of the mold and adjust handle tension by backing out the eye bolt. Pre-heat mold to above 220 F with a propane torch. Pre-heat conductors with propane torch then use a clean wire brush on conductor to remove any residue left on conductors. If welding to cast iron or steel surface, weld area must be cleaned down to bright metal. take special precautions to keep duct seal out of weld cavity. Replace with fresh, dry weld powder. Replace mold. Make sure disc is seated at bottom of crucible before pouring the powder into crucible. Place at least half of starting powder in ignition pocket of mold lid. Clean int ignitor according to directions on box or replace int ignitor. Break up starting powder on lid with edge of powder tube. Use mold cleaner, soft natural bristle brush or clean rag to clean mold between shots. Do not use wire brush or screwdriver on molds. Use caution when closing mold. Do not force mold shut around bent, twisted or out of round conductors. Use locking pliers on ground rod under mold to support the weight of the mold during the reaction. Pre-heat conductors with propane torch then use a clean wire brush on conductors to remove any residue left on conductors. An area larger than the weld area should be cleaned down to bright clean metal. Pre-heat conductors with propane torch then use a clean wire brush on conductors to remove any residue left on conductors. Position cable in mold in accordance with directions for mold. If directions are not available, position top of cable in the center of where the liquid weld metal hits the steel.
Cannot ignite powder.
Poor weld to ground rod.
1-866-267-7776
47

ERICO PRODUCTS
Cadweld Cable Connections for Cathodic Protection
Type CAHA
Conductor Size #14-10 solid, or #8 solid or stranded, or #6 solid 6 Stranded 4 Solid Surface Flat (4 & larger pipe) 3/4 to 3-1/2 pipe Flat (4 & larger pipe) 3/4 to 3-1/2 pipe Flat (6 & larger pipe) 3/4 to 3-1/2 pipe 4 to 5 pipe Flat (6 & larger pipe) 3/4 to 3-1/2 pipe 4 to 5 pipe Flat (10 & larger pipe) 1 to 3-1/2 pipe 4 to 8 pipe Flat (16 & larger pipe) 1 to 3-1/2 pipe 4 to 8 pipe 10 to 14 pipe Flat (16 & larger pipe) 1 to 3-1/2 pipe 4 to 8 pipe 10 to 18 pipe Flat (20 & larger pipe) 2-1/2 to 3-1/2 pipe 4 to 8 pipe 10 to 18 pipe Flat (20 & larger pipe) 2-1/2 to 3-1/2 pipe 4 to 8 pipe 10 to 18 pipe Welder Part Number CAHAA-1G CAHAA-1GA CAHAA-1H CAHAA-1HA CAHAA-1K CAHAA-1KA CAHAA-1KB CAHAA-1L CAHAA-1LA CAHAA-1LB CAHAA-1T CAHAA-1TA CAHAA-1TB CAHAA-1V CAHAA-1VA CAHAA-1VB CAHAA-1VC CAHAA-1Y CAHAA-1YA CAHAA-1YB CAHAA-1YC CAHAA-2C CAHAA-2CA CAHAA-2CB CAHAA-2CC CAHAA-2G CAHAA-2GA CAHAA-2GB CAHAA-2GC Welder Price CAA Welder Metal CA15
CAA CAA
CA15
CA15
4 Stranded
CAA
CA15
2 Solid
CAA
CA25
2 Stranded
CAA
CA32
1 Stranded
CAA
CA45
1/0 Stranded
CAA
CA65
1/0 Stranded
CAA
CA65
1-866-267-7776
CAHA -Cable to Horizontal Steel Piple

CAHA -Cable on surface

48
1-866-CORRPRO
CAHC -Cable on surface Connections to Steel Type CAHC - through conductor to top of horizontal steel pipe or at surface
Type CAHC
Conductor Size #14-10 solid, or #8 solid or stranded, or #6 solid 6 Stranded
Surface Flat (12 & larger pipe) 3/4 to 2 pipe 2 1/2 to 5 pipe 6 to 10 pipe Flat (12 & larger pipe) 3/4 to 2 pipe 2 1/2 to 5 pipe 6 to 10 pipe Flat (12 & larger pipe) 3/4 to 2 pipe 2 1/2 to 5 pipe 6 to 10 pipe Flat (12 & larger pipe) 3/4 to 2 pipe 2 1/2 to 5 pipe 6 to 10 pipe Flat (14 & larger pipe) 2 to 3-1/2 pipe 4 to 6 pipe 6 to 10 pipe Flat (18 & larger pipe) 2 to 3-1/2 pipe 4 to 8 pipe 10 to 16 pipe Flat (18 & larger pipe) 2 to 3-1/2 pipe 4 to 8 pipe 10 to 16 pipe Flat (30 & larger pipe) 3 to 4 pipe 5 to 6 pipe 8 to 10 pipe 12 to 28 pipe Flat (30 & larger pipe) 3 to 4 pipe 5 to 6 pipe 8 to 10 pipe 12 to 28 pipe
Welder Part Number CAHCA-1G CAHCA-1GA CAHCA-1GB CAHCA-1GC CAHCA-1H CAHCA-1HA CAHCA-1HB CAHCA-1HC CAHCA-1K CAHCA-1KA CAHCA-1KB CAHCA-1KC CAHCA-1L CAHCA-1LA CAHCA-1LB CAHCA-1LC CAHCA-1T CAHCA-1TA CAHCA-1TB CAHCA-1TC CAHCA-1V CAHCA-1VA CAHCA-1VB CAHCA-1VC CAHCA-1Y CAHCA-1YA CAHCA-1YB CAHCA-1YC CAHCA-2C CAHCA-2CA CAHCA-2CB CAHCA-2CC CAHCA-2CD CAHCA-2G CAHCA-2GA CAHCA-2GB CAHCA-2GC CAHCA-2GD
Welder Price CAA
Welder Metal CA25
CAA
CA25
4 Solid
CAA
CA25
4 Stranded
CAA
CA25
2 Solid
CAA
CA32
2 Stranded
CAA
CA45
1-866-267-7776
1 Stranded
CAA
CA45
1/0 Stranded
CAA
C65
2/0 Stranded
CAA
CA65
49

ERICO PRODUCTS
Connections to Steel Type CAVS - tap conductor to vertical steel pipe or at surface
Type CAVS
Conductor Size #14-10 solid, or #8 solid or stranded, or #6 solid 6 Stranded Surface Flat (12 & larger pipe) 3/4 to 3-1/2 pipe 4 to 10 pipe Flat (12 & larger pipe) 3/4 to 3-1/2 pipe 4 to 10 pipe Flat (12 & larger pipe) 3/4 to 1-1/2 pipe 2 to 4 pipe 5 to 10 pipe Flat (12 & larger pipe) 3/4 to 1-1/2 pipe 2 to 4 pipe 5 to 10 pipe Flat (14 & larger pipe) 1 to 1-1/2 pipe 2 to 4 pipe 5 to 12 pipe Flat (14 & larger pipe) 1 to 1-1/2 pipe 2 to 3 pipe 4 to 6 pipe 8 to 12 pipe Flat (18 & larger pipe) 1 to 1-1/2 pipe 3 to 4 pipe 5: to 10 pipe 12 to 16 pipe Flat (18 & larger pipe) 2-1/2 to 4 pipe 5 to 10 pipe 12 to 16 pipe Flat (18 & larger pipe) 2-1/2 to 4 pipe 5 to 10 pipe 12 to 16 pipe
CAVS
CAVS - Cable on surface
Welder Part Number CAVST-1G CAVST-1GA CAVST-1GB CAVST-1H CAVST-1HA CAVST-1HB CAVST-1K CAVST-1KA CAVST-1KB CAVST-1KC CAVST-1L CAVST-1LA CAVST-1LB CAVST-1LC CAVST-1T CAVST-1TA CAVST-1TB CAVST-1TC CAVST-1V CAVST-1VA CAVST-1VB CAVST-1VC CAVST-1VD CAVSP-1Y CAVSP-1YA CAVSP-1YB CAVSP-1YC CAVSP-1YD CAVSP-2C CAVSP-2CA CAVSP-2CB CAVSP-2CC CAVSP-2G CAVSP-2GA CAVSP-2GB CAVSP-2GC
Welder Price CAT
Welder Metal CA15
CAT
CA15
4 Solid
CAT
CA25
4 Stranded
CAT
CA25
2 Solid
CAT
CA25
2 Stranded
CAT
CA32
1-866-267-7776
1 Stranded
CAP
CA45
1/0 Stranded
CAP
CA45
2/0 Stranded
CAP
CA65
50
1-866-CORRPRO
Connections to Cast Iron Type CAHB - tap conductor to top of horizontal cast iron pipe or at surface Type CAHB
Conductor Size #14-10 solid, or #8 solid or stranded, or #6 solid 6 Stranded 4 Solid 4 Stranded 2 Solid 2 Stranded 1 Stranded Surface Flat (30 & larger pipe) 4 to 24 pipe Flat (30 & larger pipe) 4 to 24 pipe Flat (30 & larger pipe) 4 to 24 pipe Flat (30 & larger pipe) 4 to 24 pipe Flat (30 & larger pipe) 4 to 24 pipe Flat (30 & larger pipe) 4 to 24 pipe Flat (30 & larger pipe) 4 to 24 pipe Welder Part Number CAHBA-1G CAHBA-1G-P.S. CAHBA-1H CAHBA-1H-P.S. CAHBA-1K CAHBA-1K-P.S. CAHBA-1L CAHBA-1L-P.S. CAHBA-1T CAHBA-1T-P.S. CAHBA-1V CAHBA-1V-P.S. CAHBA-1Y CAHBA-1Y-P.S. Welder Price CAA Welder Metal
CA25-XF-19
CAA CAA CAA CAA CAA CAA
CA25XF-19 CA45XF-19 CA45XF-19 CA45XF-19 CA45XF-19 CA65XF-19
Do not use Type CAHB on soil pipe (ASTM A74-82). A test weld should be made on a section of the pipe being used to determine possibility of detrimental metallurgical effects.
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Type CAHB Tap conductor to top of horizontal CAST IRON pipe or flat surface.
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ERICO PRODUCTS
Connections to Cast Iron Type CAHE - through conductor to top of horizontal cast iron pipe or at surface Type CAHE
Conductor Size #14-10 solid, or #8 solid or stranded, or #6 solid 6 Stranded 4 Solid 4 Stranded 2 Solid 2 Stranded 1 Stranded Surface Flat (30 & larger pipe) 4 to 24 pipe Flat (30 & larger pipe) 4 to 24 pipe Flat (30 & larger pipe) 4 to 24 pipe Flat (30 & larger pipe) 4 to 24 pipe Flat (30 & larger pipe) 4 to 24 pipe Flat (30 & larger pipe) 4 to 24 pipe Flat (30 & larger pipe) 4 to 24 pipe Welder Part Number CAHEA-1G CAHEA-1G-P.S. CAHEA-1H CAHEA-1H-P.S. CAHEA-1K CAHEA-1K-P.S. CAHEA-1L CAHEA-1L-P.S. CAHEA-1T CAHEA-1T-P.S. CAHEA-1V CAHEA-1V-P.S. CAHEA-1Y CAHEA-1Y-P.S. Welder Price CAA Welder Metal
CA32XF-19
Do not use Type CAHE on soil pipe (ASTM A74-82). A test weld should be made on a section of the pipe being used to determine possibility of detrimental metallurgical effects.
Type CAHE Through conductor to top of horizontal CAST IRON pipe or flat surface.
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Connections to Cast Iron Type CAVH - tap conductor to vertical horizontal cast iron pipe or at surface Type CAHE
Conductor Size #14-10 solid, or #8 solid or stranded, or #6 solid 6 Stranded 4 Solid Surface Flat (30 & larger pipe) 4 to 24 pipe Flat (30 & larger pipe) 4 to 24 pipe Flat (30 & larger pipe) 4 to 24 pipe Flat (30 & larger pipe) 4 to 24 pipe Flat (30 & larger pipe) 4 to 24 pipe Flat (30 & larger pipe) 4 to 24 pipe Flat (36 & larger pipe) 4 to 30 pipe Welder Part Number CAVHT-1G CAVHT-1G-P.S. CAVHT-1H CAVHT-1H-P.S. CAVHT-1K CAVHT-1K-P.S. CAVHT-1L CAVHT-1L-P.S. CAVHT-1T CAVHT-1T-P.S. CAVHT-1V CAVHT-1V-P.S. CAVHT-1Y CAVHT-1Y-P.S. Welder Price CAA Welder Metal
CA25XF-19
4 Stranded 2 Solid 2 Stranded 1 Stranded
Do not use Type CAVH on soil pipe (ASTM A74-82). A test weld should be made on a section of the pipe being used to determine possibility of detrimental metallurgical effects.
Type CAVH Tap conductor to vertical CAST IRON pipe or flat surface.
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CAVH
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ERICO PRODUCTS
Connections to Ground Rods Style CAGR Top conductor to the top of a ground rod
Type CASS Splice of conductors Type CASS Splice of conductors
Style CAGR Tap conductor to the top of a ground rod.
Style CAGT Through conductor to the top of a ground rod.
Type CATA Type CATA connections are availabe for any combination of run and tap conductor sizes. For small size taps, the Type CAPC is recommended. Type CATA connections are available for any combination of run and tap conductor sizes. For small size taps, the Type CAPC is recommended.
Style CAGT Through conductor to the top of a ground rod.
Connections of Cable to Cable Type CAPC Tap cable to a through cable.

Type CAPC Tap cable to a through cable. Also See Type CATA
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Type CALA Cable terminals (lugs) Type CALA Cable terminals (Lugs)
W G
The Cadweld Process... Cadweld connections are the accepted method of attaching cathodic protection leads to pipes (steel or cast iron), tanks and structures. Cadweld connections weld conductors to the object to be protected. Therefore, no galvanic corrosion can occur at the interface. (With mechanical connections, surface contacts are present, and can corrode, resulting in an ineffective current path.) Cadweld connections for cathodic protection use a special alloy to provide minimum heat effect on the steel, especially important on thin wall, high stress pipes.
1 3/4
5/8 W 1 3/4
G T
1 3/4 E
Cadweld connections are also used for header cable taps, conductor splices and terminations, and ground rod connections. A Cadweld Connection... Has current carrying capacity equal to that of the conductor Is permanent - cannot loosen or corrode to cause a high resistance connection Uses lightweight, inexpensive equipment Requires no external source of power or heat Requires no special skills Can be easily checked for quality Permanent, Welded Connections Cadweld connections are made with a semi-permanent graphite mold, which holds the conductors to be welded. Weld metal (a mixture of copper oxide and aluminum) is dumped into the top of the mold. The mold is covered and the weld metal ignited. The exothermic reaction produces molten copper, which produces a permanent, high conductivity connection.
Contact Corrpro for additional product information and sizes for products listed on this page. 1-866-CORRPRO.
1-866-267-7776
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ERICO PRODUCTS
Cadweld Formed Terminal Bonds

Factory Made Bonds Bonds with terminals formed on the ends are often used for bonding pipe joints and ttings. The formed terminal allows a smaller weld metal size to be used. Conductor Size #2 1/0
2/0
Insulated Bond Part Number CAF1 - 1V - Length in inches

CAF1 - 2G - Length in inches
Bare Bond Part Number CAF2 - 1V - Length in inches
CAF1 - 2C - Length in inches CAF2 - 2C - Length in inches

CAF2 - 2G - Length in inches
Field Made Bonds Formed Terminal Bonds may be made in the eld using sleeves (one per conductor end) and forming them in the hammer dies listed. Welders for Formed Terminal Bonds
Conductor Size #4 #2 1/0 2/0
Sleeve Part Number CAS-20-F CAS-09-F CAS-05-F CAS-03-F
Hammer Die Part Number JD11 JD09 JD05 JD03
Type CAFS Welders for STEEL pipe.
Type CAFC Welders for CAST IRON pipe.
Type CAFS Welders for Steel Pipe

Surface Flat (10 & larger pipe) 4 pipe 6 to 8 pipe Flat (10 & larger pipe) 4 pipe 6 to 8 pipe Flat (12 & larger pipe) 4 pipe 6 to 10 pipe Flat (12 & larger pipe) 4 pipe 6 to 10 pipe
Type CAFC Welder for Case Iron Pipe***

Conductor Size Surface Flat (30 & larger pipe) 4 to 24 pipe Flat (30 & larger pipe) 4 to 24 pipe Flat (30 & larger pipe) 4 to 24 pipe Flat (36 & larger pipe) 4 to 30 pipe Welder Part Number CAFCA-!L CAFCA-!LP.S.* CAFCA-1V CAFCA-1VP.S.* CAFCA-2C CAFCA-2CP.S.* CAFCA-2G CAFCA-2GP.S.* Welder Price CAA CAA Weld Metal
Welder Part Number CAFSA-1L CAFSA-1LA CAFSA-1LB CAFSA-1V CAFSA-1VA CAFSA-1VB CAFSA-2C CAFSA-2CA CAFSA-2CB CAFSA-2B CAFSA-2GA CAFSA-2GB
Welder Price CAA CAA CAA CAA CAA CAA CAA CAA CAA CAA CAA CAA
Weld Metal CA25 CA25 CA25 CA25 CA25 CA25 CA32 CA32 CA32 CA45 CA45 CA45
#4
CA32XF-19 CA32XF-19
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#2
CAA CAA
CA32XF-19 CA32XF-19
1/0
CAA CAA
CA45XF-19 CA45XF-19
2/0
CAA CAA
CA65XF-19 CA65XF-19
* Indicate Pipe Size Replacement molds (graphite portion)are available by ordering Welder Part Number M
***Do not use on soil pipe. (ASTM A74-82). A test weld should be made on a section of the pipe being used to determine possibility of detrimental metallurgical effects.
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Bonds Formed Terminal with Pigtails

Factory Made Bonds with Pigtails for Dresser Type Pipe Coatings Insulated, formed terminal bonds with insulated pigtails are used to bond across the joint and to bond both the middle ring and follower ring of Dresser Type Couplings. Conductor Size #2 Pigtail Size #12 solid 8 solid Bond Part Number CAD1-1V - length in inches CAD1-2C length in inches
2 3/8
Length in inches
1/0
Type DC Welders for Cast Iron Pipe Do not use on soil pipe (ASTM A-74-82). A test weld should be made on a section of the pipe being used to determine possibility of detrimental metallurgical effects.
Type CADS Welders for Steel Pipe
Terminal Welder
Bond Pipe Size Welder Part Number Welder Price Welder Metal
Pigtail Welder
Welder Part Number Welder Price Welder Metal
Type CADS Welders for Steel Pipe CAD1-1V (#2) 4 pipe 6 to 8 pipe 10 & larger pipe 4 pipe 6 to 10 pipe 12 & larger pipe CADSA-1VA CADSA-1VB CADSA-1V CADSA-2CA CADSA-2CB CADSA-2C CAA CAA CAA CAA CAA CAA
CA25 CA25 CA25 CAHAA-1G CAA CA15
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CAD1-2C (1/0)
CA32 CA32 CA32
CAHAA-1D
CAA
CA15
Type CADS Welders for Cast Iron Pipe CAD1-1V 4 to 24 pipe (#2) 30 & lager CAD1-2C pipe (1/0) CAD1-2C (1/0) 4 to 24 pipe 30 & lager pipe CADCA-1VAP.S.* CADCA-1V CADCA-2CP.S.* CADCA-2C CAA CAA CAA CAA
CA32XF-19 CA32XF-19 CAHBA-1G-P.S.* CAHBA-1G CAA CAA CA25XF-19 CA25XF-19
CA45XF-19 CA45XF-19
CAHBA-1D-P.S.* CAHBA-1D
CAA CAA
CA25XF-19 CA25XF-19
Welder
* Add pipe size. Example CADca-1V-12 for 12 Pipe. Part Number includes mold frame. If mold only (less frame) is required. order - Welder part Number M For factory made bonds listed above
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ERICO PRODUCTS
Cadweld Welders and Molds When making a Cadweld connection, an accurate control of the Cadweld process is accomplished by using a semi-permanent graphite mold. Control is exercised over the direction and speed of the molten Cadweld weld metal ow and nal shape. The graphite used in a Cadweld mold is a high temperature type that lasts for an average of 50 to 100 Cadweld connections under normal usage. *Welder Part Number includes mold frame. If mold only (less fram) is required, order Welder Part Number M.
Packed Per Size CA15 CA25 CA32 CA45 CA65 Box** 20 20 20 20 20 Std Pkg
100 100 100 100 100
* XF-19 Alloy packed in same quantities. XF-19 Alloy not available in 15 size. ** Disks not included.
Cadweld Weld Metal Weld metal is a mixture of copper oxide and aluminum packaged by size in plastic tubes. Each tube contains the starting material at the bottom on the plastic tube, with the Weld Metal on top. These materials are not explosive and not subject to spontaneous ignition. These containers are packaged in boxes along with metal disks. Each weld uses one disk.
Two Types of Cadweld Weld Metal Are Used for Cathodic Protection Connections: 1. F-33 alloy is used for all connections of cable to cable and cable to steel or stainless steel pipe. The F-33 weld metal containers have green caps. 2. XF-19 alloy is used for all connections to cast iron. XF-19 weld metal containers have orange caps. Ductile Iron Tests by Erico, Inc. indicate that connections to ductile iron pipe can be made using the Cadweld molds and weld metal designated to be used on steel pipe. However, some reports from the eld suggest that all ductile iron is not the same. In some cases, the material for steel will not work. In such cases, the molds and weld material for cast iron do work. Therefore it is suggested: Whenever possible, make tests on the ductile iron pipe being used to determine if the material for steel can be used. Or use the material for cast iron. It will make satisfactory connections on all ductile iron.
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Cadweld Bonding Straps for Pipe Thawing In colder climates, water distribution pipes occasionally freeze in the winter. To thaw the ice, a high current (for example, from a welding machine) is applied to heat the pipe and thaw the ice. To accomplish this, each pipe joint must be efciently bonded to control the electrical path and to prevent burning the pipe gaskets. 1/1 6 x 3/4 copper bonding straps, welded to the pipe with Cadweld connections, provide the necessary bond or current path across the pipe joints. The bonding straps have been tested at over 500 amperes. The straps may also be used to provide continuity for cathodic protection or grounding systems.
Bond Before Placing Riser
CADWELD Bond Strap Tee Bonding
Joint Bonding
Cadweld Punched Strap Bond for Steel Pipe The Cadweld Punched Strap Bond allows bonding across joints of steel pipe with a bond of approximately 1 /0 AWG size using a CAl5 Weld Metal. This allows larger size bonds on steel pressure pipe covered by ANSI/ASME B31. The Punched Strap bond is fabricated from 1/16 x 1-1/4 soft copper, allowing easy hand forming over the pipe coupling. The 5-hole model is used on Dresser Type pipe couplings with two welds to the pipe and three to the coupling, made through the holes. A 2-hole model is used across standard mechanical joints or across Dresser Type joints when the coupling does not have to be bonded.
A. BOND; CAB496A _ B _
1
Example:
5 - Hole Bond
B dimension A dimension
} in fourths } 1 3/8 of an inch min.
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a) 5 - hole bond A = 3-3/4 (15 fourths) B = 6-1/4 (25 fourths) P/N CAB496A15B25 b) 2 - hole bond A = 16 (64 fourths) B = 0 (0 fourths) P/N CAB496A64B0
A 2 - Hole Bond
B. CADWELD BOND;
CADWELL
Bond
a) Mold with frame/Handle P/N CAHAA-AF b) Replacement Mold ONLY P/N CAHAA-AFM C. CADWELD WELD METAL; CA15
Steel
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ERICO PRODUCTS
Tools and Materials Cadweld Wrap Sleeve CAB140A Cadweld wrap sleeve is wrapped around the cable until the diameter is about the same as the cable opening in the mold
Mold Cleaner CAB-136-A Mold cleaners are useful for removing the slag from CAA molds after making a Caldweld connection.
Adapter Sleeves Small conductors may be built up to t the opening of larger size welders using either adapter sleeves or shim stock. Cable Size Stranded #12, 14 10 7, 8, 10 6 Solid #10, 12, 14 8, 10 6, 8 5 Use Adapter Sleeve Part Number CAB-133-1H CAB-133-1K CAB-133-1L CAB-112 Use in Mold for Conductor Size Stranded #6 4 2 Solid #6 4 -
Adapter sleeves can be used when a limited number of connectors are to be made with a smaller conductor in a larger welder.
Cadweld Sleeve Kit
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T427 Includes Product Number BI33IH BI331L B112 B1331V BI331Y B1332C B1332G
Quantity 25 25 18 10 10 9 10
Product Number B1132L B1132Q B140A B117A B117B B117C T320A
Quantity 8 12 10 20 10 10 10
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1-866-CORRPRO
Surere
CAT-111 Self-igniting propane torch head. Squeeze the control knob for an instant ame. Release and its out. No ame adjusting. And, the burn tip remains cool during normal use. Operates on its side or upside down. Can withstand 60-MPH winds without ameout. Saves fuel. Safe to use. Fits all standard 14 and 16 oz propane cylinders.
Tool Boxes and Tools

Item TOOL BOX ONLY COMPLETE KIT BOX AND TOOLS RASP Part Number CAT-396 CAT 343 CAT 321 CAT-321-A CAT-320 CAT-305 CAT-336 CAT-335 CAT-328 CAT-313 CAT-329 CAT-403
Extension Flint Ignitor

Catalog Number CAB-321-30 CAT-320 CAT-320-A CAB-322 Description Extension including int ignitor (30 inches long) Replacement int ignitor only Replacement ints Lead holding clip - ts all CAA Price Welders
Replacement blade for Rasp Flint ignitor Screw driver Wire brush Crimping tool Disk Container Card Cloth Brush File and Handle Mold Sealer Tools are available separately. Uses tool box CAT-396
Vertical Pipe Clamp

CAB-319 Holds the welder to a vertical pipe while the Caldweld connection is made. Fits all CAN, CAP or CAT price welders and pipes to 6 inches.
Brush
CAT-313 The card cloth brush is used to clean all types of copper conductors. Its short stiff bristles provide for easy removal of oxides.
Horizontal Pipe Clamp

CAB-320 Holds the welder to a horizontal pipe while the Caldweld connection is made. Fits all CAA price welders and pipes to 6 inches.
Mold Sealer
CAT-403 Mold Sealer is required around the cable on outside of the Caldweld mold for Types CAHA, CAHB, CAHC and CAHE. 2# Package
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ERICO PRODUCTS
Regulated Pipelines 1. The American Society of Mechanical Engineers* (ASME) publishes codes relating to the design and installation of pressure piping systems: 1.1 ANSI/ASME B31.8-1992, Gas Transmission and Distribution Piping Systems. 1.2 ANSI/ASME B31.4-1992, Liquid Transportation Systems for Hydrocarbons, Liquid Petroleum Gas, Anhydrous Ammonia, and Alcohols. 1. In both, under Corrosion Control, the code allows the attachment of electrical leads using exothermic welding but limits the size of the weld metal used to: 2.1 CAl5 for steel pipe. 2.2 CA32XF1 9 for cast, wrought and Ductile Iron pipe. 1. These restrictions allow for the welding of #4 AWG and smaller wire to steel pipe using CADWELD Cathodic Type CAHA connections and #6 AWG and smaller to cast, wrought, and ductile iron using Type CAHB connections. When larger sized conductors must be attached to pressure piping systems covered by these codes, several alternative solutions are available: 3.1 Using a Formed Terminal Bond, a #2 AWG can be welded to cast, wrought and ductile iron with a CA32XF1 9.
Thermite welding of larger 7 STRAND cable to pipeline
3.2 Using a CADWELD Bonding Strap, a 1/16 x 1 copper strip (equivalent to slightly smaller than a #1 AWG) can be welded to a cast, wrought and ductile iron pipe with a CA32XF19. 3.3 The Punched Strap Bond (1/16 x 1-1/4 copper, equivalent to slightly less than a 1/0 AWG) can be welded to steel pipe using a CAl5. The 5-hole model is used for Dresser Type couplings and the 2-hole model for standard joints.
3.4 The strands of a larger 7 strand conductor can be spread and each strand welded separately as noted in the following table:
* Available from: The American Society of Mechanical Engineers, United Engineering Center, 345 East 47th St., New York, NY 10017
Conductor 7 Strand
4/0 3/0 to #1 #2 to #4
Welder for Each Strand for Steel Pipe

CAHAA1H CAHAA1G CAHAA1G with sleeve Bl331H
Weld Metal
CA15 CA15 CA15
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Pipe
CALDWELD CAHA
Cable Strand
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SAFETRACK
Pinbrazing
Satetracks Pinbrazing method is a unique patented braze method to apply electrical connectors to steel constructions. A special brazing pin with a silver solder (melting temperature 650C/1200F) is melted down in the cable lug hole and creates a brazed Silver Connection between the cable wires itself and to the piece of steel. Safetrack Pinbrazing is used to solve the problem with mechanical methods where you have higher and higher transition resistance caused by temperature changes during the year; propane gas brazing methods that take a very long time and gives a weak bond because the copper becomes brittle; welding methods where you melt the rail together with the copper cable during very high temperature; or to achieve a Silver Connection with an extremely low transition resistance during the whole life time.
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Advantages of Pinbrazing Low transition resistance - silver bonding method High mechanical strength - Binding strength is about 490Nmn2 (50 kp/mm2 - Shear strength is about 245N/mm2 (25 kp/mm2 Low brazing temperature - braze material melts at 650C (1200F) Very quick method - braze takes 2 seconds. A bond with grinding and brazing takes less than two seconds Easy to use Quick to learn Safe for the operator and work place Works in all kinds of weather Battery driven -- no need for external power source
Advantages of Safetracks Patented Electronic Pinbrazing Method Electronically controlled energy amount - A uniform and safe brazing result - Safe for the pipe - No overheating Automatic adjusted gun - No wearing parts - Self adjusted. Always correct lift level - Braze current directly to the pin - Lightweight - Angle device as an accessory - Extension set - One gun ts all Safetract units Under-voltage protection Brazing pins without fuse wire - No misred brazing pins. - Easy to handle, no fuse wire. Battery capacity indicator Separate battery units - Increasing the brazing capacity - Charge one while the other is in use - Sealed maintenance free high power batteries Rubber wheels (S101) - Foldable - Easy to transport Pinbrazing Units Which Pinbrazing unit you need depends on how many brazings per charge you need to do. S30 XC 40-60 Brazings per charge S101 60-100 Brazings per charge X250 400 Brazings per charge S300 For connecting to welding machines

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S6 SAFE 9102 Automatic Pinbrazing Gun

Pinbrazing guns have, until now, been equipped with a manual mechanism to set the lift height of the brazing pin in order to compensate for the different sizes of pins, lugs and ferrules. The lift height has to have a certain dimension to give the optimum brazing arc. The S4 gun sets the correct lift height automatically when the gun is brought to the material to which the connection is to be made. The new gun only weighs about 1.1 kg. Advantages of the self adjusting gun: Eliminates operator error Consistant braze quality Quick and simple operator training Automatic adjustment of height Quick couplings for cables
Ca Cable, Wire, and Splicing
S101
S101
S101 makes up to 100 brazings per charge. The patented S101 is a lightweight, easily transported pinbrazing unit adapted for brazing electrical contacts to railway lines. S101 is delivered with a patented pistol - S4. S101 has both rubber transport wheels and insulated rail guide wheels. The transport wheels act as a stabilizor. S101 is powered by 3 piece maintenance free, sealed, high powered batteries in a cassette. Exchange cassettes can be tted to increase capacity, these can also be charged separately. S101 uses brazing pins without fuse wires. Advantages of S101 S4 automatic gun Constant energy Very fast method - 2 second brazing time Easy t u a to use Separate battery cassettes e r e High operator safety g ope o e Weight 50 kg e h 5 Dimensio Dimension W 350 mm x H 380 mm x L 800 mm m n o Voltage 36 V DC g 3
S30X/C Electronic Pinbrazing Unit

S30X/C is a small hand bearable pinbrazing unit made specially for maintenance work on railways and cathodic protection installations. S30X/C is electronically steered, driven by three 12 volt batteries which are easily exchangeable with a cassette system. Handy SAFE 9361. Braze pins with fuse wire are used. Advantages of the S30X/C S4 automatic gun Constant energy Very fast method - 2 second brazing time Easy to use Separate battery boxes High operator safety
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S30X/C Electronic Pinbrazing Unit
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SAFETRACK
Pinbrazing
X-250 Pinbrazing and SAFEBOND Unit

X250 Makes 400 brazings per charge. The patented X250 is for large production of Pinbrazing and SAFEBOND connectors. For example the manufacturers of switch panels, pipe industry or large construction sites. X250 makes 400 Pinbrazings per charge or 200 SAFEBOND connections. But the built-in 15A charger makes it possible for continous use. The included Heavy Duty gun, S6 for Pinbrazing and SB6 for Safebonding is made for the toughest use. Pinbrazing and SAFEBOND Battery driven unit for larger production of Pinbrazing and SAFEBOND connections. Allows to do up to 400 Pinbrazings in one charge or 200 SAFEBONDs. When connecting the built-in and included digital 15A/230VAC charger one can make bondings continuously. The new digital electronic in X-250 allows to SAFEBOND as large as 70mm copper cables. The batteries, 3x42Ah, are sealed and maintenance free. Weight: X-250: 74.5 kg (164 lb). The unit is equipped with 3x42Ah sealed batteries.
S300 Electronic Pinbrazing Unit for Use with ronic P b a n o c n Welding Machine
When a large number of brazings is needed for applications such as pipe coating yards, lay barges, offshore etc. then the S300 unit can be used. The unit is simply connected to a standard welding machine. Delivered with: S5 Automatic pin brazing gun, electronic unit, grounding device and 3M plus/minus cables. The equipment is designed for use with welding machines with an open maximum circuit voltage of approximately 80V. Advantages Compared to Fuse Wired Systems Automatic pin brazing gun, S5 Use of brazing pins without fuse wire No waste of brazing pins Low maintenance required Consumables To make a pin brazing connection one must use some consumables. These are made especially for the Pinbrazing method. Brazing Pins - the patented bullits that you insert in the gun; the only melting part in the process is silver Ferrules - prevent the gun not to be soldered to the work piece And a large assortment of different Jumper Bonds or cable lugs, brazing sleeves etc.
1-866-267-7776
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Brazing Pins
The Pinbrazing system use a special patented silver containing brazing pin with a melting temperature of 650C (1200F). The special pin brazing technique ensures that it is only the solder material that melts, never the steel structure. Brazing pins for use within Cathodic Protection and Grounding systems: Brazing Pins
SAFE Number 10051 10301 10191 10381 Dimension in mm 8 8 extra 9.5 M8, threaded brazing pin, L=16 M10, threaded brazing pin, L=24 M12, threaded brazing pin, L=24 Qty/Pack 100 100 100 50
Ferrules
Ferrules are used when Pinbrazing to prevent the gun from becoming stuck to the work piece and also for evenly distributing the oxygen.
Cable, Wire Cable, Wire, and Splicing
Cable Lugs Cable Lugs - Field Made Bonds

It is possible to make your own bond with a special cable lug made for Pin Brazing. It is very important that this lug is exactly manufactured for the brazing method to secure a perfect bond. You crimp the cable to the lug with a crimping tool. The lugs are supplied in a kit with brazing pins and ferrules so there is no risk of mixing the material.
10401
50
10421
50
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Brazing Pins and Ferrules
Ca Cable Lugs for Pinbrazing to the Cable

W When using a special brazing lug where you pin braze the cable with the lug and also to the work piece you achieve the lowest possible transition resistance as you do with a pre-manufactured Jumper Bond. This cable lug is also Pinbrazed to the cable and no crimping tool is needed. The cable is inserted in the lug which is attened and the cable is then brazed to the lug by placing the brazing pin in the attened hole.
Ferrules SAFE Number SAFE 2003 SAFE 2009

SAFE 2012
BV. Number 0624680 -
Dimension 8 mm 9.5 mm
12 mm
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SAFETRACK
Pinbrazing
8 Inch File
Tools Description Wire Brush Part Number 38-0304-00 38-0305-00 38-0306-00 38-0307-00 38-0308-00 38-0309-00 38-3922-00 38-0302-00 38-0303-02 38-0303-00
Brazing Sleeves
With these you can pinbraze your cables together without using mechanical pressing tools...and you get a long lasting Silver Connection between the cable wires itself.
Card Cloth Brush Crimping Tool 6 Inch Screwdriver Flint Igniter Mold Cleaning Brush Tool Kit with Tools Listed Above Except Rasp
Jumper Bonds - Connectors

The SAFETRACK Jumper Bonds / Connectors have special cable lugs made for pin brazing in both ends. The bonds are produced in a special way so that it is the actual wire itself in the cable that is silver brazed. This unique design ensures an extremely low transition resistance and a long life bond that withstand corrosion extremely well.
Tool Kit with Tools Listed Above And Rasp Tool Box Only Rasp - Tempered steel, curved rasp is recommended for removing rust and mill scale from steel and cast iron surfaces. The blade is replaceable. Replaceable Blade for Rasp Flint Igniter Extension - Allows the installer to stand 36 from the mold. Flint Ignitor not included. Flint Ignitor - Used to ignite the starting powder. Each mold that is sold with a frame has a Flint Ignitor included. Replacement Flints available. Flint Ignitor Replacement Flints Packing Material - Used to prevent the molten weld metal from leaking out of the mold. When the cable opening becomes worn from heavy use, the packing material may be used to prolong mold use. It is also used around 7 strand cable to prevent leaking. Packing material comes in a 1 lb or 5 lb package. Note packing material to be used on outside of mold only. If packing gets into weld cavity, gassy weld will result.
38-0101-00
38-0101-01 38-0904-00
38-0309-00
38-0309-01
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Accessories for Pinbrazing Units Description Battery Charger 3A Battery Charger 5A Battery Charger for Car Use High Power Batteries 13 AH (S30XC) High Power Batteries 16AH (S30XC) High Power Batteries 26 AH (S101) Ground Magnet Standard Ground With Super Magnet For Cathodic Protection Ground Clamp Grinding Wheel, Silicon Free Carbide Burr Handy 2, Rail Trolley (S30XC) Separate Battery Box for 16 AH (S30XC) Excluding Batteries With Lid and Handle Separate Battery Box for 13 AH (S30XC) Excluding Batteries With Lid and Handle Battery Adapter for Charging (S30XC) of Separate Battery Box Angle Device for S4 Gun Pin Holder 8-9, 5 Pin Holder M8 Pin Holder M10 Pin Holder M12 Ring Holder 8-9,5 Ring Holder M8/M10/M12 Extension Set for S4 / 8-9,5 Extension Set Threaded Pins Part Number SAFE 8052 SAFE 8049 SAFE 8055 SAFE 8092 SAFE 8903 SAFE 8036 SAFE 8067 SAFE 8069 SAFE 8070
SAFE 8025 SAFE 8014 SAFE 9361
SAFE 9320 SAFE 9321 SAFE 9318
SAFE 9232 SAFE 9211 SAFE 9213 SAFE 9215 SAFE 9217 SAFE 9202 SAFE 9204 SAFE 9227 SAFE 9229
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Safety Vests on the Construction Site At the construction site, the visibility of aggers is key to their safety. Construction safety vests are not only ideal, but can fulll a requirement from the Occupational Safety and Health Administration OSHA. According to OSHA, garments for aggers can be a variety of uorescent colors, including orange, yellow or yellow green. These garments can be construction safety vests, shirts or jackets. Flaggers working at night should wear construction safety vests or comparable garments with a retro reective material. The retro reective material can be numerous colors, including orange, yellow, white, or a uorescent color. OSHA requires that the reective material be visible to a distance of 1,000 feet away.
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ROYSTON PRODUCTS
Royston Tapecoat Handy Caps
Royston Tapecoat Handy Cap IP Exothermic Weld Grounding Connection

No Liquid Primer Needed Easy Field-Applied Corrosion Protection Ideal for Keyhole Applications Dome and Tunnel Provide Easy Access Tapecoat Gray Adhesive Eliminates Liquid Primer Elastomeric Compound Encases Weld Profile Serrations Conform to Small Diameters Handy Cap IP is a prefabricated assembly designed to provide quick, eld-applied corrosion protection to anode and test lead wire welds on metal pipe and tanks. This economical product is ideal for use in limited access applications. New Handy Cap IP now adds the innovative technology of Tapecoat Gray Adhesive to its unique design. The integration of a primer in Tapecoat Gray makes eld application of Handy Cap IP easier and more economical. Tapecoat Gray Adhesive bonds the tough outer shell of the Handy Cap IP to the bare metal weld area and surrounding plant applied coating. Innovative Tapecoat Gray incorporates an integrated primer in its adhesive and provides exceptional bonding without the costly application of liquid primer. A protective compound within the dome molds itself over the irregular welded prole and encases the exothermic connection. Application Information 1. Clean all mud, dirt, grease, oil and other contaminants from the metal surface and mill coating which is to be covered. The Handy Cap IP incorporates an integrated primer in its Tapecoat Gray Adhesive and does not require the use of a liquid primer prior to application. 1. Remove the release paper from the bottom of the Handy Cap IP. Bend the plastic sheet inward at the serrations when applying to small diameter pipe. Position and place the Handy Cap IP on the welded area with the tunnel over the lead wire. 1. Push the dome of the cap rmly into the weld area. Lift the lead wire away from the pipe and squeeze the adhesive compound completely around and
underneath the wire. Push the lead wire back down on the pipe and press the elastomeric compound into rm contact with the pipe over the entire area. No further protection is required when the Handy Cap IP covers the entire exposed metal area. Uncovered areas should be protected with primerless Tapecoat or Royston tapes. Remove the narrow plastic release lm to accommodate tool use for keyhole applications. Typical Properties Construction - Molded plastic dome filled with corrosion resistant compound on a base of thick elastomeric tape. Dimension:Overall: 4 x 4 Plastic Sheet: 2.75 x 4 (serrated) Sheet Thickness: 10 mils Plastic Dome: 1.625 diameter/ .8 height Adhesive Thickness: 165 mils Weight: 2.8 oz Application Temperature: - 20F to 120F (-29C to 49C) Service Temperature: -40F to 150F (-40C to 66C) Shelf Life: Rotate yearly

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Royston Handy Cap XL IP Exothermic Weld Grounding Connection Handy Cap XL IP

Handy Cap XL IP is a prefabricated assembly designed to provide quick, eld-applied corrosion protection to anode and test lead wire welds on metal pipe and tanks. This economical product is ideal for use in limited access applications. New Handy Cap XL IP now adds the innovative technology of Tapecoat Gray Adhesive to its unique design. The integration of a primer in Tapecoat Gray makes eld application of Handy Cap XL IP easier and more economical.
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Royston Tapecoat Handy Cap Standard

Application Information 1. Clean all mud, dirt, grease, oil and other contaminants from the metal surface and mill coating which is to be covered. The Handy Cap XL IP incorporates an integrated primer in its Tapecoat Gray Adhesive and does not require the use of a liquid primer prior to application. 2. Remove the release paper from the bottom of the Handy Cap XL IP. Bend the plastic sheet inward at the serrations when applying to small diameter pipe. Position and place the Handy Cap XL IP on the welded area with the tunnel over the lead wire. 3. Push the dome of the cap rmly into the weld area. Lift the lead wire away from the pipe and squeeze the adhesive compound completely around and underneath the wire. Push the lead wire back down on the pipe and press the elastomeric compound into rm contact with the pipe over the entire area. No further protection is required when the Handy Cap XL IP covers the entire exposed metal area. Uncovered areas should be protected with primerless Tapecoat or Royston tapes. Remove the narrow plastic release lm to accommodate tool use for keyhole applications. Typical Properties The Royston Tapecoat Handy Cap is a 4 x 4 prefabricated assembly designed for cathodic protection of leads to pipes and tanks. When pressed by hand into position over the anode lead wire weld, it forms a thick, highly resistant electrical insulation seal over the weld, the end of the lead wire and the surrounding area of the pipe or tank. Royston Tapecoat Handy Cap is easily applied and economical. It may be used on all anode lead wire and test wire weld areas. It is especially useful for welds on mill coated pipe where only a small part of the coating has been removed to permit installation of the thermite grounding connections. It is ideal for use in limited access situations, because it can be manipulated easily and applied at arms length. The Handy Cap requires use of the Royston Roybond 747 Primer. A top plastic sheet formed with an igloo shaped dome and entry tunnel for the lead wire A special elastomeric compound in the plastic dome, which is firm enough to resist flow at all normally encountered application and operation temperatures, but soft enough to mold itself around and completely cover the irregular welded profile On either side of the dome are a double row of parallel, flexibilizing serrations to assist with conforming around small diameter pipe A base of Royston Tac-Tape, a black unbacked elastomeric tape with exceptional adhesive properties, for bonding firmly to the metal surface, when used with Royston Roybond 747 primer. Application 1. Clean all mud, dirt, grease, oil and other contaminants from the metal surface and any part of the mill applied coating which is to be covered. Apply a coat of Royston Roybond 747 Primer and allow to dry to a non-glossy appearance, which will take about 5 minutes, depending on humidity and temperature. 2. Remove the release paper from the bottom of the Royston Tapecoat Handy Cap. Bend the plastic sheet inward at the serrations when applying to small diameter pipe. Position and place the Handy Cap on the welded area with the tunnel over the lead wire.
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3. Push the dome of the cap rmly into the weld area. Now lift the lead wire away from the pipe and squeeze the black rubber compound completely around and underneath the wire. Then push the lead wire back down on the pipe and press the elastomeric compound into rm contact with the pipe over the entire area. No further protection is necessary when Royston Tapecoat Handy Cap covers the entire exposed metal area. Uncovered areas should be protected by applying tape or mastic, such as Royston Blue Max Water Pipe Line Tape CP or Royston Roskote Mastic. When coating or wrapping the Royston Tapecoat Handy Cap, remove the narrow strips of plastic release lm on the top of the cap. This will assure maximum protection by effecting a positive waterproof seal.
Royston Caps and Sealers

Caps and Sealers For Truly Sound Connections Strong wire connections are important for all cathodic protection systems. To create reliable connections that will last for many years, Corrpro supplies easy-to-use weld caps and sealers. These include Royston Handy Caps, thermite weld caps, and Kop-Coat bitumastic. Royston Hand Caps are the complete weld-connection sealers. They are designed to t any welded connection, and are installed simply by pressing rmly into place. The four-inch-square base of the cap is made from 125-mil Tac-Tape. Because the tape possesses exceptional adhesive properties, it will strongly bond to a wide variety of substrates without the use of a primer. It is also resistant to moisture and weathering, and will not shrink, crack, or harden at temperatures below 0 Fahrenheit. Contained in a plastic dome on the Handy Cap is an elastomeric compound. The compound forms a highly resistant insulation around the thermite weld. This material is soft enough to mold to irregular-shaped welds, but rm enough to remain stable at normally encountered installation temperatures. As an alternative to the Handy Cap, Corrpro also distributes weld caps and bitumastic. The caps re made from high-density polyethylene, and can be used to protect most types of thermite welds. A shield against corrosion and moisture is created by lling the caps with a cold-applied bitumastic, such as Kop-Coat. The Kop-Coat sealer bonds to any clean metal surface without the use of a primer, and forms a thick, tough coating around wire connections. It will not oxidize, alligator, or crack, and is resistant to moisture, chloride ions, and corrosive atmospheric fumes. Applications Handy Caps and weld caps with bitumastic seal protect anode and test lead welded connections. They are designed for buried applications, and are ideal for welds on mill-coated pipe, where only a small portion of coating has been removed. The caps should not be used in areas that have direct contact with potable water. Kop-Coat bitumastic is considered a corrosive solid, and must be shipped according to established safety regulations.
Typical Properties Construction molded plastic cap filled with corrosion resistant compound on a base of thick elastomeric tape Dimensions overall: 4 x 4 Plastic sheet: 2.75 x 4 (serrated) Sheet thickness: 10 mils Plastic dome: 1.625 dia, 0.8 height Adhesive thickness: 165 mils Weight 2.1 oz Application temperature -20 to +120F Service temperature -40 to + 185F Shelf life: Rotate annually
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Ordering Procedure Corrpro stocks Royston Handy Caps, weld caps, and Kop-Coat bitumastic. To order the right connection sealer for your particular application, indicate the type and the quantity of cap desired. The Kop-Coat bitumastic coating is sold separately, and is packaged in one- and ve-gallon containers. Each gallon will ll between 175 and 200 weld caps.
Ordering Procedure Example Item Quantity Product Quantity Product Example 800 Weld caps 4 gallons Kop-Coat Bitumastic
Kop-Coat Order Information Standard Unit Package 1 gallon (3.8 L) 5 gallons (18.9 L) Weight lbs (kg) 12 (5.4) 60 (27.2) Standard Carton 4 gallons (15.1 L) -
THERMITE WELD CONNECTION
ENCAPSULATION COMPOUND PIPELINE
LEAD WIRE
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TACTAPE
HANDYCAP
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C AT HODIC P ROT E C T ION SYST E M S

Impressed Current, Water Storage, and Hydrocarbon Leak Detection
CATHODIC PROTECTION SYSTEMS

Impressed Current
Corrpro Tank-Pak Corrpro The Grid
Water Storage
Corrpro Permanode Water Storage Tank System
Cathodic Protection Systems
Hydrocarbon Leak Detection

SensorComm TLD 5000 SensorComm TT5000 Sensor Cable
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Environment

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IMPRESSED CURRENT
Corrpro TANK-PAK Impressed Current System for Underground Storage Tanks
Protection For Underground Storage Tanks Meeting EPA corrosion control requirements for underground storage tanks can be costly and frustrating. To address this problem, Corrpro developed TANK-PAK, an impressed-current cathodic protection system that can upgrade an existing storage tank for less than 10% of the cost of replacement. The system is based on characteristics common to most fueling systems, but also contains the exibility to meet sitespecic requirements. A custom TANK-PAK system is created for a particular location by using soil samples and diagrams of existing tanks and piping. Installation of the system requires only minor drilling. The TANK-PAK system consists of anodes, lead wire, a junction box, and a rectier. The anodes provided are packaged in Corrpros Spira-Pak canisters, and are surrounded by metallurgical coke breeze backll. The backll provides the anodes with a uniform environment for low-resistance contact to the earth and extended life. To install the anode canisters, openings are cut into the pavement, and an auger is then used to drill holes for anode placement. Once the anodes are in place, lead wires are slot cut into the pavement and connected to Corrpros standard berglass junction box. The box is NEMA Type 4X rated, and provides superior
RECTIFIER
protection from all types of weather conditions. Power for the system is furnished by a specially manufactured rectier, which is air cooled. Corrpro engineers design each TANK-PAK system to deliver optimum corrosion protection. To ensure that this protection level is achieved, it is recommended that the system is installed either by a certied tank installer, or Corrpros own construction crews. Regardless of which option is selected, Corrpro technicians will energize and test the system once the installation is complete. The minimum design life for the TANK-PAK system is 20 years. Applications TANK-PAK is designed to protect existing underground storage tanks. It prevents corrosion attack on both the steel tanks and piping, and can be installed while a service station remains open for business. Ordering Procedure The TANK-PAK system is custom made to satisfy design specications. To learn how the system can be used to effectively protect your UST system, contact your local Corrpro representative.
PRODUCT PIPING
DISPENSER
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Please Note: Vent Liners are typically berglass and connection is made to the tank, sub-pump, or one of the tank risers.
VENTS
ANODES UNDERGROUND TANKS
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Corrpro The Grid Impressed Current System for Aboveground Storage Tank Bottoms
Protection For Aboveground Storage Tank Bottoms Cathodic protection is an economical method for controlling corrosion on the bottoms of aboveground storage tanks. While sacricial systems can be used, impressed current systems have proven to be more effective and easier to install. For new storage tanks with secondary containment liners and older tanks retrotted with an additional tank bottom, Corrpro offers The Grid, an impressed current system with a design life of 20 to 50 years, depending on project requirements. The system is comprised of ribbon anodes evenly spaced in a parallel conguration typically on 5 ft. centers. Through resistance welding, the anodes are attached to multiple distributor bars to create a grid shaped pattern. The close anode spacing and redundant electrical connections created by this design ensure uniform current distribution to all areas of the tank bottom. The ribbon anodes used in this system are made from a titanium substrate, which is coated with a mixed metal oxide catalyst. Because the titanium substrate is naturally protected by an oxidizing lm, the ribbon anode remains dimensionally stable over the life of the system. Direct current transfer is accomplished through the mixed metal oxide catalyst, which is highly conductive and fully oxidized so that higher current outputs are possible. On new tank installations, the anodes are placed in a layer of sand above the secondary containment liner. For older tanks that are being retrotted with a secondary tank bottom, the anodes are again placed above the liner in a layer of sand, and may be covered with a plastic isolation mesh to protect against shorting to the tank bottom. No eld splices are necessary with The Grid system. The connection between the lead wire and the main power distributor bar is made at the factory. It is encased in an epoxy tube, and is totally water tight. Reference cells used in the system include Corrpros Permacell Plus, a copper/copper sulfate cell. Junction boxes are offered with either cast aluminum cases, for areas requiring explosion-proof equipment, or in berglass cases, which are NEMA Type 4X rated. Rectiers are provided to meet specic project requirements.
Typical Applications The Grid system is designed for protection of aboveground storage tank bottoms. It may be used on new tank installations with secondary containment liners, or existing tanks retrotted with or without a double bottom. The system can be installed by Corrpros trained technicians or Corrpro certied installer.
Ordering Procedure Corrpros tank bottom system is custom made to satisfy design specications. To learn how the system can be used to effectively protect your structure, contact your local Corrpro representative.
The Grid Impressed Current System for Aboveground Storage Tank Bottoms
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TITANIUM ANODE RIBBON CONDUCTOR BAR REFERENCE ELECTRODES JUNCTION BOX
REFERENCE ELECTRODE TANK WALL TANK BOTTOM
COMPACTED SAND BACKFILL
LEAD WIRE POWER FEED POINT TO MAIN CONDUCTOR BAR JUNCTION BOX PLAN VIEW TITANIUM ANODE RIBBON
CONDUIT
SECONDARY CONTAINMENT MEMBRANE
RING WALL
CROSS SECTION
Please note: This drawing is a typical schematic representation of installation.
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WA T E R S T O R A G E
Corrpro Permanode Water Storage Tank System
Continuous Protection for Tank Interiors Water storage tanks are extremely susceptible to corrosion attack. Cathodic protection is a proven method for combating this attack and preventing unexpected service interruptions and costly repairs. Since 1948, Corrpro has designed, installed, and serviced cathodic protection systems on water storage tanks. Today, Permanode, an innovative impressedcurrent cathodic protection system, can be used on all types of water tanks in accordance with AWWA and NACE standards. In areas where icing is a problem, the system is installed by suspending anodes horizontally. The anodes used in this system are made from a preciousmetal wire or rod. They are lightweight and provide even current distribution to all areas of the tank. To support the anodes, exible tethered supports are used. Because the supports allow extra movement, the anodes can adjust slightly to avoid damage from ice. At least two permanent reference cells are included with the system, which are also attached to the tethered supports. Reference cell and lead wire connections are completed in Corrpros standard berglass junction box, which is placed on the outside of the tank opposite a watertight pressure tting. For tanks that are not susceptible to icing, the anodes in the Permanode system may be suspended horizontally or vertically. On the vertically suspended systems, the
STEEL ANCHORS WELDED TO SIDE WALL POLYESTER ROPE SUPPORTS PRECIOUS METAL ANODE
anodes are supported from the roof of the tank, and are kept taught by weights attached to their opposite end. Like the tank icing system, the non-icing vertical system also contains at least two Corrpro Permacell copper/ copper sulfate reference cells. Lead wires for the cells are attached to the tanks roof, but the cells themselves are located near the lower bowl or base of the tank. Both congurations of the Permanode system are installed by trained Corrpro technicians. These same technicians are also available for routine maintenance and repairs. Power is provided to the tank system through an electronically controlled rectier. The unit automatically adjusts to meet established protection levels, ensuring optimum performance. Applications Corrpros impressed-current cathodic protection system can be used to stop the corrosion attack on both elevated and ground level water storage tanks. It can be used in conjunction with coatings, and is designed to deliver a minimum of 20 years of protection. The system also can be used to halt corrosion on other water and wastewater treatment equipment. Ordering Procedures Corrpros Permanode tank system is custom made to satisy design specications. To learn how the system can be used to effectively protect your structure, contact your local Corrpro Waterworks representative.
PRECIOUS METAL ANODE
REFERENCE CELL
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REFERENCE CELL SUPPORT SYSTEM BOLTED TO ROOF FOR ANODES AND REFERENCE ELECTRODES PRECIOUS METAL ANODE CONDUIT AND CABLES TO TOP OF TANK REFERENCE CELL PRESSURE FITTING REFERENCE CELL ICING CONFIGURATION NON ICING CONFIGURATION RECTIFIER
SUBMERGED ANODE SUPPORT SYSTEM PRECIOUS METAL ANODE
RECTIFIER
ANSI & NSF 61 Compliant for potable water applications. 78

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HYDROCARBON LEAK DETECTION

SensorComm TLD 5000
Buried Valve Monitoring
SensorComm TLD 5000
Features Continuous Monitoring Low Cost No False Alarms No Monitoring Fees No Testing Down Time No Probe Cleaning Battery Operated Applications Aboveground Fuel Storage Tanks Buried Valves Manifolds Double Wall Sumps and USTs Buried Pipelines and Piping
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Buried Double Wall Tanks And Sumps 79


SensorComm TT5000 Sensor Cable

The Corrpro-SensorComm leak detection system represents the industry's most dependable and cost effective system in use today. These leak detection systems have already been installed under hundreds of above ground storage tanks, providing continuous, around-the-clock monitoring of active leaks which may occur. The Corrpro-SensorComm leak detection system represents state-of-the art technology, with a zero false alarm rate at an attractive price.
TT5000 Sensor Cable The cable is about 3/8 in diameter. It is sensitive to liquid hydrocarbons (e.g. jet fuel, gasoline, diesel, crude oil, naphtha, etc.) at any point along its length. The cable can be installed in lengths as short as 0.5 meters or as long as necessary (the longest pipeline installation to date is 35 km). The cable operates by absorbing small amounts of fuel escaping into the soil around a buried pipeline, buried valve ange, under an tank oor or accumulations of free liquid in a sump. As the fuel is absorbed, the specially formulated conductive polymer jacket of the sensor cable swells and thickens. The conductive wall material contacts two electrode wires in the core of the cable and activates the alarm and location circuitry. The cable uses less that 0.5 mA of current at less than 5 volts to perform detection and leak location measurements. (The cable is considered intrinsically safe at these low energy levels and is approved for installation in all hazardous areas.) The cable and instrumentation systems have the ability to locate the point of liquid contact to within about +/- 1 meter along the cable length providing a high degree of accuracy for efcient leak investigation and remediation while the incident is still in its earliest stages. Response time of the sensor cable depends on the ground and uid temperature and upon the volatility of the leaking fuel. It may take anywhere form a few minutes (20C gasoline) to more than an hour for the cable to respond (cold diesel). However, since the cable responds to the rst edge of the plume of fuel in the soil, the dominate factor in the overall leak response is time it takes for the fuel leak to spread through the soil to the cable location.
Cross-section of sensor cable prior to contact with liquid hydrocarbon fuel.
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Cross-section of sensor cable after fuel contact. Note thicker wall and conductive path from one electrode to the opposite electrode.
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Typical 120 Diameter Leak Detection Installment
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Coatings, Adhesives, and Tapes

Central Plastics
STAC Coating System
3M
3M Tapes 3M Epoxy Coating Materials
Berry Plastics Corporation

Polyken Covalence
KEMA Coatings, Inc Proshield Royston Coatings STOPAQ AMCORR
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Environment

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CENTRAL PLASTICS
STAC Coating System
The STAC Coating System is a petrolatum based, multilayer barrier designed to isolate all metal surfaces. STAC systems were developed for long term protection of metal surfaces in the most severe atmospheric, buried and submerged environments. The STAC Coating System is not a form of paint but rather a foolproof, multi-purpose, hand-applied membrane wrap system. STAC coatings are applied over wire-brushed surfaces so no abrasive blasting is required. The STAC Coating System consists of: STACprime, STACll, STACwrap and STACguard. Features Non-toxic and non-combustive Chemically inert Contains no VOCs Does not polymerize and harden Does not crack or peel Accomodates vibrations and movement of the substrate over a wide temperature range
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C OAT I N G S , A D H E S I V E S , A N D TA P E S
3M T A P E S
Corrosion Protection Tape, Insulating and Splicing Tape, Mastic Tape, Vinyl Electric Tape 3M Scotchl Electrical Putty Tape
This black electrical grade, rubber-based, self-fusing insulating putty is supplied in tape form. a range of temperatures. Fade-resistant colored vinyl tapes ensure fast identication of electrical phases, leads, piping and safety areas. Vinyl tapes provide primary electrical insulation up to 600 volts and can be used in jacketing application for high-voltage cables and wire harnessing.
Scotchl Electrical Putty Tape
Scotch Premium VInyl Electrical Tape Super 88

Black, 8.5 mil heavy duty, premium grade allweather vinyl electrical insulating tape that maintains conformabilitiy for cold weather applications.
3M Scotchl E c i a Insulation Tape Scotchl Electrical In n

An electrical grade, rubber-based, elastic-type putty in tape form. Use it as a build-up compound on highly irregular surfaces, such as ttings and valves, to provide a smooth, waterproof taping surface.
Scotch Linerless Rubber Splicing Tape 130 C

A highly conformable linerless ethylene propylene rubber (EPR) high-voltage insulating tape that provides excellent chemical dissipation of splice heat.
Scotch Premium Vinyl Electrical Tape Super 88
Scotch Super 33+ Vinyl Electrical Tape

Black, 7 mil premium grade all-weather vinyl electrical insulating tape with an aggressive adhesive and elastic backing that enables it to easily conform to irregular surfaces to water-resistant electrical and mechanical protection.
Scotch Rubber S c n Tape 23 otch Splicing

A highly conformable, self-fusing Ethylene Propylene Rubber (EPR) based high-insulating voltage tape. Schotch 23 has a snakeskin liner that is easily removed as the tape is applied.
Scotch Vinyl Electrical Tape 33

A quality, general purpose PVC electral insulating tape that can provide excellent mechanical protection with minimum bulk.
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3M Vinyl Electrical Tape

Since inventing the rst vinyl electrical tape, 3M has continued to improve tape technology and offers a 3M or Scotch Electrical Tape for nearly every application. Vinyl tapes from 3M provide high dielectric strength as well as resistance to moisture, UV rays, abrasion, corrosion, alkalies and acids. The aggressive pressuresensitive rubber-based adhesive performs well over
Scotch Vinyl Electrical Tape 33
3M Corrosion Protection Tapes C rosion Protectio rosion

3M Corrosion Protection products can help provide protection on pipes, conduits, ttings and joints, etc.
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3M Scotchrap All-Weather Corrosion Protection Tape 50

This 10 mil tape with PVC backing is all -weather performance and corrosion resistant and has a high quality adhesive. Apply this tape over a wide temperature range and is resistant to impact, abrasions and punctures.
Scotch Electrical Grounding Braid 25

A at, all-metal woven electrical grounding braid that is compatible with all power cable insulations and highvoltage splicing and terminating materials.
3M Scotchrap All-Weather Corrosion Protection Tape 51

This 20 mil tape with PVC backing is all-weather performance and corrosion resistant and has a high quality adhesive. Apply this tape over a wide temperature range and is resistant to impact, abrasions and punctures.
Scotch Electrical Grounding Braid 25
Scotch Electrical Insulating Varnished Cambric Tape 2510 and 2520

Straight weave cotton cambric fabric tape, oil primed and coated with high-grade yellow electrical insulating varnish for quality electrical insulating.
3M Scotchrap Pipe Primer

A quick-drying, no-sag rubber base primer that permeates metal surface irregularities, preparing the surface for tape application
Scotch Electrical Semi-Conducting Tape 13

A highly conformable, semi-conducting Ethylene Propylene Rubber (EPR) based high-voltage splicing tape which elongates easily to conform to irregular shapes and retains its conductivity when stretched.
Scotch Electrical Shielding Tape 24

An all-metal, at, open-weave shielding braid that is compatible with power cable insulations and all highvoltage splicing and terminating materials.
3M Temex Vinyl Corrosion Protection Tape 1200

This 20 mil vinyl corrosion protection tape is a general purpose corrosion resistant tape
Scotch Fire Retardant Electric Arc Proong Tape 77

Designed to protect all types of electrical cables where exposed to potential failures of other high voltage cables or exposed to other high energy cables.
3M Insulating and Splicing Tape 1-866-267-7776

A variety of tapes are available from 3M to meet your insulating and splicing requirements. For example, Scotch Linerless Rubber Splicing Tape 130C is a highly conformable, linerless, high voltage insulating tape that provides excellent thermal dissipation of splice heat and meets industry specications.
Scotch Self-fusing Silicone Rubber Electrical Tape 70

A high-temperature, arc-and-track resistant tape composed of self-fusing inorganic silicone rubber with an easy-tear and easy-strip line.
3M Linerless Electrical Rubber Tape 2242

A highly conformable, linerless ethylene propylene rubber (EPR) base tape
Scotch Self-fusing Silicone Heavy Duty Triangular Electrical Tape 70 HDT

A high-temperature, arc-and-track resistant tape with a triangular tapered edge prole and a blue guideline to make half-taping application easier.
3M TemFlex Rubber Splicing Tape 2155

An economical low voltage rubber vinyl insulating tape that is self-fusing.
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3 M TA P E S
Corrosion Protection Tape, Insulating and Splicing Tape, Mastic Tape, Vinyl Electric Tape Scotch Electrical Insulating Varnished Cambric Tape 2510 and 2520
Straight weave cotton cambric fabric tape, oil primed and coated with high-grade yellow electrical insulating varnish for quality electrical insulating.
Scotch Self-fusing Silicone Rubber Electrical Tape 70

A high-temperature, arc-and-track resistant tape composed of self-fusing inorganic silicone rubber with an easy-tear and easy-strip line.
Scotch Electrical Semi-Conducting Tape 13

A highly conformable, semi-conducting Ethylene Propylene Rubber (EPR) based high-voltage splicing tape which elongates easily to conform to irregular shapes and retains its conductivity when stretched.
Scotch Self-fusing Silicone Heavy Duty Triangular Electrical Tape 70 HDT

A high-temperature, arc-and-track resistant tape with a triangular tapered edge prole and a blue guideline to make half-taping application easier.
Scotch Electrical Shielding Tape 24

An all-metal, at, open-weave shielding braid that is compatible with power cable insulations and all highvoltage splicing and terminating materials.
3M Mastic Tapes
Mastic and rubber tapes from 3M can help provide an effective moisture and environmental seal.
Scotch Fire Retardant Electric Arc Proong Tape 77

Designed to protect all types of electrical cables where exposed to potential failures of other high voltage cables or exposed to other high energy cables.
3M Scotch-Seal Mastic Tape 2229

Designed for quick and easy insulating, padding and sealing of electrical connections

A highly conformable linerless ethylene propylene rubber (EPR) high-voltage insulating tape that provides excellent chemical dissipation of splice heat.
3M Scotch-Seal Mastic Tape 2229
3M Scotchl Electrical Insulation Putty Tape

An electrical grade putty in a tape form. It offers excellent electrical properties, and will not dry out.
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Scotch Electrical Moisture Sealant Pads 06149 Scotch Rubber Splicing Tape 23
A highly conformable, self-fusing Ethylene Propylene Rubber (EPR) based high-insulating voltage tape. Schotch 23 has a snakeskin liner that is easily removed as the tape is applied. Self-fusing, rubber based thin insulating mastic compounds laminated to a exible, all-weather grade PVC backing and are designed for moisture sealing of electrical connections up to 600 volts.
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Scotch Electrical Moisture Sealant Roll 06147

Self-fusing, rubber based thin insulating mastic compounds laminated to a exible, all-weather grade PVC backing and are designed for moisture sealing of electrical connections up to 600 volts.
3M Highland Vinyl Electrical Tape

A ame-resistant, conformable, general purpose, 7-mil thick vinyl insulation tape. It can be used for protective jacketing and harnessing.
Scotch Mastic Strip 2230
Short lengths of thin mastic with a removable liner on each side.
3M Tartan General Use Vinyl Electrial Insulating Tape 1710

A good quality and economical general purpose vinyl insulating tape with excellent resistance to abrasion, moisture, alkalies, acid and varying weather conditions (including sunlight).
Scotch Rubber Mastic Tape 2228

A conformable self-fusing rubber electrical insulating and sealing tape.
3M Temex Gereral Use Vinyl Electrical Tape 1700

Scotch Rubber Mastic Tape 2228
Black, 7 mil vinyl tape is the economical solution for less demanding indoor jobs.
Scotch Heavy Duty Vinyl Insulation Tape 22

Black, 10 mil tape that is one of 3Ms thickest vinyl electrical tapes. It seals in all kinds of weather and provides moisture-tight electrical and mechanical protection with fewer wraps than thinner tapes.
Scotch Vinyl Mastic Pads 2200

(125 mil) a self-fusing, rubber-based insulating compound laminated to a exible, all-weather grade PVC backing.
Scotch Vinyl Electrical Color Coding Tape 35

7 mil premium grade electrical vinyl tape that stretches to conform to virtually any shape that requires colorcoded insulation. Available in nine fade resistant colors.
Scotch Vinyl Mastic Roll 2210

(90 mil) a self-fusing, rubber-based insulating compound laminated to a exible, all-weather grade PVC backing.
Scotch Vinyl Electrical Tape 66R

Conformable 10 mil thick vinyl electrical tape designed to perform in a continuous temperature environment up to 220F (105C). This is a made to order item.
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Scotch Vinyl Mastic Roll 2210
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3 M E P OXY C OAT I N G M AT E R IA L S
3M Scotchkote Product Line
Scotchkote Electrical Coating 14583

A fast-drying coating that provides extra protection to splices where moisture, oil and corrosive conditions can cause problems. Helps prevent cable and connector damage due to corrosive vapors from battery outgassing.
3M Scotchkote Fusion Bonded Epoxy Coating XC-6171

3M Scotchkote Fusion Bonded Epoxy Coating XC-6171 is a one-part, heat curable, thermosetting, powdered epoxy coating designed for coating the interior of production tubing, line pipe, and ttings. When applied over a primer, XC-6171 FBEC meets Saudi Aramco seawater and sour gas service requirements.
3M Internal Linings
3M Scotchkote Epoxy Coatings are designed for coating the interior girth weld of line pipe. Not only do they provide excellent corrosion protection but they also offer increased ow efciency.
3M Scotchkote Fusion Bonded Epoxy Powder Coating 6258

3M Scotchkote Fusion Bonded Epoxy Coating 6258 is a one-part, heat curable, thermosetting epoxy coating designed for corrosion protection of pipe.
3M Scotchkote Water Base Primer 500N, 42.3 lb.

3M Scotchkote 500N primer is a water-based metal treatment designed to increase adhesion of fusion bonded epoxy coatings. Properly applied to blastcleaned steel, it provides protection for metal surfaces and a uniform bonding base for increased coating performance. 42.3 pound.
3M Scotchkote Liquid Epoxy Coating 323

3M Scotchkote 323 Liquid Epoxy Coating is a two part system designed to protect steel Pipe and other metal surfaces from the harsh affects of corrosion. It can be used as a patch material, a girthweld coating, a stand alone coating for pipe rehabilitation, and in a wide variety of other eld applications where corrosion protection of metal is required.
3M Scotchkote Fusion Bond Epoxy Powder Coating 206N, Extra Long Gel, 65 lb.
Gel time @ 450F/232C: 40-60 seconds
3M Scotchkote Fusion Bond Epoxy Powder Coating 206N, Long Gel, 65 lb.
3M Scotchkote Liquid Phenolic Primer 345, Drum

3M Scotchkote Liquid Phenolic Primer 345 is a one-part phenolic base primer designed specically for application to metal surfaces prior to topcoating with Scotchkote Fusion Bonded Epoxy Coating. When properly applied, Scotchkote 345 primer and topcoat system provide excellent resistance to CO2, H2S, CH4, petroleum distillates and brine at elevated temperatures and pressures.
3M Scotchkote Fusion Bond Epoxy Powder Coating 206N, Long Gel, 1700 lb. Supersack
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3M Scotchkote Fusion Bond Epoxy Powdered Coating XC-6259

3M Scotchkote Fusion Bond Epoxy Powdered Coating XC-6259 is a one-part, heat curable, thermosetting, powdered epoxy coating designed for coating the interior girth weld of line pipe.
3M Scotchkote Single Layer Powder Coating

3M Scotchkote Pipeline coatings meet the toughest test of all time. Introduced more than 40 years ago, Scotchkote Fusion Bonded Epoxy Coating (FBEC) has performed superbly, protecting steel pipe from corrosion and mechanical damage.
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3M Scotchkote Fusion Bonded Epoxy Powdered Coating 226N+

3M Scotchkote Fusion Bond Epoxy Powdered Coating 226N+ is an one-part, heat curable, thermosetting epoxy coating powder designed for corrosion protection of pipe. The 226N+ also provides excellent damage resistance while handling.
3M Scotchkote Fusion Bond Epoxy Powdered Coating 6352

3M Scotchkote Fusion Bonded Epoxy Dual Coating System 6352 is a hard, mechanically strong top coating for all Scotchkote fusion bonded pipeline corrosion protection coatings.
3M Scotchkote Fusion Bond Epoxy Powdered Coating 226N

3M Scotchkote Fusion Bond Epoxy Powdered Coating 226N is an one-part, heat curable, thermosetting epoxy coating powder designed for corrosion protection of pipe.
3M Scotchkote Fusion Bonded Epoxy Dual Coating System 6251

3M Scotchkote Fusion Bonded Epoxy Dual Coating System 6251 is a unique, cellular, fusion bonded epoxy top coating for all Scotchkote fusion bonded epoxy coatings (Scotchkote 206N, 226N).

3M Scotchkote Fusion Bonded Epoxy Coating 6233 is a one-part, heat curable, thermosetting epoxy coating powder designed for corrosion protection of pipe.
3M Scotchkote Fusion Bonded Epoxy Rough Overcoating 207R

3M Scotchkote 207R Fusion Bonded Epoxy Rough Overcoating is a one-part, heat-curing, thermosetting fusion bonded epoxy coating.

3M Scotchkote Fusion Bonded Epoxy Coating 6258 is a one-part, heat curable, thermosetting epoxy coating designed for corrosion protection of pipe.
3M Scotchkote Patch Repair / Rehabilitation

For patches, repairs, and rehabilitation.
3M Scotchkote Hot Melt Patch Compound 226P, Green

Scotchkote 226P Green is matched to Scotchkote 226N and 6233 coating.
3M Scotchkote Fusion Bonded Epoxy Powdered Coating 206N

3M Scotchkote 206N, has been a pipe coating standard since 1974. It is available in a wide variety of gel/cure time ranges for automatic or manual application to external and internal surfaces of pipe, associated appurtenances and eld joints. The coating exceeds all industry pipe-coating standards.
3M Scotchkote Liquid Epoxy Coating 306, Green

3M Scotchkote 306 Liquid Epoxy Coating is an ambient temperature cure, two-part thermosetting and 80% solids liquid epoxy coatings designed to protect metal, concrete and other surfaces from corrosion and deterioration.
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3M Scotchkote Dual and Multi Layer Fusion Bonded Epoxy

With advanced coating systems, its important to select a supplier that can provide service to match the level of technology. 3M provides this service through its extensive laboratories and its global network of subsidiaries and applicators.
3M Scotchkote Liquid Epoxy Coating 314, Forest Green

3M Scotchkote 314 Liquid Epoxy Coating is an ambient temperature cure, two-part thermosetting 80% solids liquid epoxy coating designed to protect metal, concrete and other surfaces from corrosion and deterioration.
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Polyken Pipeline Coating Products - Over the Ditch Line Coatings
Corrpro is an authorized distributor of Covalence Polyken products Polyken, the leader in Pipeline Protection Technology The Polyken brand has been synonymous with pipeline corrosion protection systems worldwide for more than 50 years. Whether in the extreme heat of the Middle East or the forbidding cold of Russia or the more moderate climate of the United States, Covalenace CPG is there with the most advanced anti-corrosion pipeline coatings for the oil, gas, water and coal slurry industry. Pipeline Coating Products include: Over the ditch line coatings Girth weld coatings Liquid adhesive systems Coatings for pipe ttings, bends and ts Accessory products Plant applied line coatings Reconditioning / rehabilitiation coating systems Designed for the corrosion protection of new or operating pipeline with a maximum operating temperature of 250F (121C). Features User freindly applications to new or operating pipelines Shear resistant at elevated temperatures Retains long term exibility Manufactured at ISO certied facility plant or in-led application Maximum temperature 250F (121C)
Polyken 1619 Solvent Based Liquid Adhesive

Description Polyken 1619 liquid adhesive system is recommended primarily for machine application to new or smooth pipe surfaces. Applications Thermally activated solvent based primer designed for machine, spray, or hand brush applications to mechanically cleaned new or reconditioned pipe. Features Excellent adhesion Excellent cathodic disbondment resistance Conform to local and national standards Non -polluting Non-toxic Manufactured at ISO 9200 facility Maximum temperature 248F (120C)
Polyken 1019 Solvent Based Liquid Adhesive for Line Travel System
Description Pollyken 1019 liquid adhesive is recommended primarily for machine application to new or smooth pipe surfaces. Features Excellent adhesiion Excellent cathodic disbondment resistance Conforms to local and national standards Non-polluting Non-toxic Manufactured at ISO 9002 facility Maximum temperature 100C -212F
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Polyken 1636 High Temperature Joint Wrap

Description Joint wrap for a one-component coating system which when applied to pipe in half-tap conguration, provides up to 250F (120C) continuous operating temperature protection. Features
Polyken 1600 High Temperature Polypropylene System - GoCoat 250

Description Polyken 1600 -30 is one of the components of the Polyken GoCoat 250 System. Applications
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Includes a polymeric alloy capable of withstanding high temperatures Includes adhesive with bonds tenaciously to primed steel Resists soil stress Can be used at temperatures at which most adhesives soften Maximum temperatures not applicable

Description Polyken 2027 liquid adhesive system is recommended primarily for machine application to rough, reconditioned or grit-blasted pipe surfaces. Applications High shear primer designed for hand brush applications to mechanically cleaned pipe surfaces. Features Excellent adhesion Excellent cathodic disbondment resistance Conform to local and national standards Non-polluting Non-toxic Manufactured at ISO 9002 facility Maximum temperature 100C - 212F
Polyken 2000 High Shear System - GOCoat 200

Description Polyken 2000 -25 is a component of the Polyken GoCoat 200 system. The Polyken GoCoat 200 System is designed for in-eld application on pipe where soil stress conditions exist and with a maximum operating temperature of 200F. Applications Designed for in-eld application on pipe where soil stress conditions exist and with a maximum operating temperature of 200F (93C). Features Shear resistant up to 200F (93C) Thermally stable polymeric backing Incorporated SCC inhibitors Established in-ground history New construction or reconditioning of existing pipelines Maximum temperature 199F (93C)
Polyken 2036 High-temperature / High-shear Resistant Anti-Corrosion Joint Wrap Coating

Description Polyken 2036 is a primary anti-corrosion joint wrap designed for use in eld coating applications. Features Superier bond strength to primed steel Continuous operating service temperature up to 200F Excellent conformability when applied to pipe

Description Polyken 2019 liquid adhesive system is recommended primarily for machine application to new or smooth pipe surfaces.
Polyken 954 Protective Pipeline Outerwrap

Description Protective pipeline joint outerwrap that is used where a complete bond of outerwrap to tape is specied. Features Tough polyethylene backing provides excellent mechanical protection to anti-corrosion joint wraps Adhesive assures complete bond Eliminates need for tie downs on the outerwrap Designed for hand application over primary joint wrap Maximum temperature not applicable
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Applications High shear primer designed for machine, spray, or hand brush applications to mechanically cleaned pipe surfaces. Features Excellent adhesion Excellent cathodic disbondment resistance Conform to local and national standards Non-polluting Non-toxic Manufactured at ISO 9002 facility Maximum temperature 100C -212F

Polyken Pipeline Coating Products - Girth Weld Coatings Polyken 930 Wrap - Cold Applied Tape Coating System
Description Polyken 930 is a cold applied tape coating system designed for the corrosion protection of eld joints, ttings and specialty piping. Applications Heavy duty joint wrap tape for hand wrapping in applications where higher shear properties are required. Designed without release liner for less waste and ease of use. Features Heavy duty adhesive Conformabel to irregular shapes No release liner Established in-ground history Complies with AWWA C-209 Standard Compatible with generic plant coating systems Maximum temperature -151F (66C) Features Super high tack adhesive Conformabel to irregular shapes Hand or machine application Established in-ground history Complies with AWWA C-209 Standard Compatible with generic plant coating systems Maximum temperature -122F (50C)
DIN 942/955 Cold Applied Double Faced Tape

Description The Polyken 942/955 EN System is a multilayer coating system designed for the corrosion protection of girth weld eld joints as well as complete line coatings of steel pipelines in highly corrosive environments and exposed to high mechanical stresses. Applications The Polyken double faced tape coating system is designed for the corrosion protection of girth weld eld joints, ttings, fabricated pipe sections, and the repair of main line coatings. Features Developed and manufactured in ISO certied facilities Conformable to irregular shapes Hand or machine application Established and proven in-ground history Compatible with most generic plant coating systems Certied to DIN 30672 Class C at 50C
Polyken 932 Wrap - Cold Applied Tape Coating

Description Cold applied tape coating system designed for the corrosion protection of eld joints, ttings and specialty piping. Applications Cold applied tape system with an elevated high-tack adhesive Provides excellent conformability when hand applied to eld joints, ttings and specialty piping
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Polyken Pipeline Coating Products - Liquid Adhesive Products Polyken 1019 Solvent Based Liquid Adhesive for Line Travel System
Description Polyken 1019 liquid adhesive is recommended primarily for machine application to new or smooth pipe surfaces. Features Excellent adhesiion Excellent cathodic disbondment resistance Conforms to local and national standards Non-polluting Non-toxic Manufactured at ISO 9002 facility Maximum temperature -212F (100C) Applications Thermally activated solvent based primer designed for machine, spray, or hand brush applications to mechanically cleaned new or reconditioned pipe. Features Excellent adhesion Excellent cathodic disbondment resistance Conform to local and national standards Non -polluting Non-toxic Manufactured at ISO 9200 facility Maximum temperature 248F (120C)
Polyken 1027 Liquid and Spray Adhesive

Description Polyken 1027 liquid adhesive system is ideal for slower machine appliction to rough, reconditioned or gritblasted pipe surfaces. Applications Solvent based primer designed for machine, spray, or hand brush applications to mechanically cleaned pipe surfaces. Features Excellent adhesion Excellent cathodic disbondment resistance Conform to local and national standards Non-polluting Non-toxic Manufactured at ISO 9002 facility Maximum temperature - 212F (100C)
Polyken 1627 Liquid Adhesive

Description Liquid adhesive system is ideal for slower machine or hand application to or grit-blasted pipe surfaces. Features Maximum temperature not applicable

Description Polyken 2019 liquid adhesive system is recommended primarily for machine application to new or smooth pipe surfaces Applications High shear primer designed for machine, spray, or hand brush applications to mechanically cleaned pipe surfaces Features Excellent adhesion Excellent cathodic disbondment resistance Conform to local and national standards Non-polluting Non-toxic Manufactured at ISO 9002 facility Maximum temperature -212F (100C)
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Description Polyken 1619 liquid adhesive system is recommended primarily for machine application to new or smooth pipe surfaces.

Polyken Pipeline Coating Products - Liquid Adhesive Products Polyken 2027 Solvent Based Liquid Adhesive
Description Polyken 2027 liquid adhesive system is recommended primarily for machine application to rough, reconditioned or grit-blasted pipe surfaces. Applications High shear primer designed for hand brush applications to mechanically cleaned pipe surfaces. Features Excellent adhesion Excellent cathodic disbondment resistance Conform to local and national standards Non-polluting Non-toxic Manufactured at ISO 9002 facility Maximum temperature - 212F (100C) same longterm performance as the other Polyken liquid adhesvie systems. Features Excellent adhesion Excellent cathodic disbondment resistance Conform to local and national standards Non-polluting Non-toxic Manufactured at ISO 9002 facility Maximum temperature 100C -212F
Polyken P 1039 VOC Liquid Adhesive System

Description Polyken P 1039 is a zero VOC Liquid adhesive system that complies with federal and state clean air requirements. Applications The liquid adhesive systems consist of elastomers blended with polymeric resins dissolved in an organic solvent system. They can be used for machine or hand applications in environmentally sensitive areas, are non toxic, non-polluting, and conform to local and national standards. In addition to excellent adhesion to the pipe substrate and cathodic disbondment resistance, the pipe surface is protected against stress corrosion cracking with industry proven SCC inhibitors. Used in conjunction with the recommended Polyken coating systems, the 1039 will provide the same long-term performance as the other Polyken liquid adhesive systems. Warning Polyken liquid adhesive systems are amable mixtures. Caution: Store away from heat source. Features Excellent adhesion Excellent cathodic disbondment resistance Conform to local and national standards Non-polluting Non-toxic Manufactured at ISO 9002 facility
Polyken P 1033A Low VOC Liquid Adhesive System

Description Polyken 1033A is a VOC liquid adhesive system that complies with federal and state clean air requirements. Applications Polyken liquid adhesive systems consist of elastomers blended with polymeric resins dissolved in an organic solvent system. They can be used for machine or hand applications, are non-toxic, non-polluting and conform to local and national standards. In addition to excellent adhesion to the pipe substrate and cathodic disbondment resistance, the pipe surface is protected against stress corrosion cracking with industry proven SCC inhibitors. The newly reformulated Polyken 1033A is a low VOC liquid adhesive system that complies with federal and state clean air requirements. The VOC content is 103 lbs/gal (0.859g/ltr). The newly reformulated 1033A is not only environmentally clean, but also highly effective in protecting against corrosion. It is easy to apply and fast drying. Used in conjunction with the recommended Polyken coating systems, the 1033A will provide the
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Polyken Pipeline Coating Products - Coatings for Pipe Fittings, Bends and Ts Polyken 4000-35 PCS Primerless Coating System
Description 4000-35 PCS is a cold applied coating system designed for the corrosion protection of eld joints, ttings and specialty piping. Features Labor saving applications Eliminates VOC emissions Eliminates dangers associated with a hazardous product Compatibility with generic plant coating systems Can be used as a one coat system Heavy duty / high tack adhesive ensures a strong bond and impervious seal Excellent adhesion Comformable to irregular shapes Above and below ground use Superior resistance to cathodic disbondment Meets AWWA C209 standard Maximum temperature - 122F (50C)
Polyken 932 Wrap - Cold Applied Tape Coating

Description Cold applied tape coating system designed for the corrosion protection of eld joints, ttings and specialty piping. Applications Cold applied tape system with an elevatedhigh-tack adhesive Provides excellent conformability when hand applied to eld joints, ttings and specialty piping Features Super high tack adhesive Conformable to irregualr shapes Hand or machine application Established in-ground history Complies with AWWA C-209 Standard Compatible with generic plant coating systems Maximum temperature -122F (50C)
Polyken 930 Wrap - Cold Applied Tape Coating System

Description Polyken 930 is a cold applied tape coating system designed for the corrosion protection of eld joints, ttings and specialty piping. Applications Heavy duty joint wrap tape for hand wrapping in applications where higher shear properties are required. Designed without release liner for less waste and ease of use.
Polyken 934 Wrap Cold Applied Tape Coating System

Description Polyken 934 wrap is a cold applied tape coating system designed for the corrosion protection of eld joints, ttings and specialty piping. Applications Cold applied tape system with an elevated high-tack adhesive Used as a patch/repair system and as the primary corrosion protection system eld joints, ttings and specialty piping Features High-tack adhesive Conformable to irregular shapes Hand or machine application Established in-ground history Complies with AWWA C-209 Standard Compatible with generic plant coating systems
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Features Heavy duty adhesive Conformabel to irregular shapes No release liner Established in-ground history Complies with AWWA C-209 Standard Compatible with generic plant coating systems Maximum temperature -151F (66C)

Polyken 936 High UV Resistant High Tack Joint Wrap Tape
Description Polyken 936 is a long-term UV resistant high tack joint wrap for above or below ground use. This unique product is easily applied to eld joints, ttings, tees and ells. The polyolenic backing has excellent conformability, and built-in resistance to environmental stress cracking (ESCR). Features Proven optimum corrosion protection Strong bond Versatile Easy to apply Conformable Environmentally stable Maximum temperature: - 151F (66C)
DIN 942/955 Cold Applied Double Faced Tape

Description The Polyken 942/955 EN System is a multilayer coating system designed for the corrosion protection of girth weld eld joints as well as a complete line coatings for steel pipelines in highly corrosive environments and exposed to high mechanical stresses.
Polyken 937/938 Mastic System

Description The Polyken family of mastics are cold applied coatings designed to protect underground piping such as valves, Ts, ells and couplings. Once applied, the Polyken mastics for a tough monolithic coating, which resists cracking, crazing or checking. Features High solids Two grades Easy led application Established in-ground history Conforms to irregular shapes Maximum temperature not applicable
Applications The Polyken double faced tape coating system is designed for the corrosion protection of girth weld eld joints, ttings, fabricated pipe sections, and the repair of main line coatings. Features Developed and manufactured in ISO certied facilities Conformable to irregular shapes Hand or machine application Established and proven in-ground history Compatible with most generic plant coating systems Certied to DIN 30672 Class C at 50C
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Polyken Pipeline Coating Products - Accessory Products Polyken 900 General Utility Tape for Hand Application on Small Diameter Pipe Joints and Fittings
Description General utility tape for hand application on small diameter pipe joints and ttings.
Polyken 931 Self Adhering Filler Tape

Description Polyken 931 Filler Tape is designed as an underlying ller material prior to the application of Polyken coating systems such as 908, 930 and 980. Applications Self-adhering Used to ll voids and crevices around joints, ttings, and specialty piping Features Flexible under various eld conditions Conformable and moldable Easy and simple application Compatible with Polyken coating systems Maximum temperature: - 250F (121C)
Features Established and proven performance Conformable to irregular shapes Hand or machine application Exceeds LT 1512-A, LT-0077, and MIL I-7798 specications Compatible with most generic plant coating systems Maximum temperature: - 151F (66C)
Polyken 910 All Purpose Tape System for Field Application in the Oil Patch
Description All purpose tape system for eld application in the oil patch. Applications General utility tape for hand application on small diameter pipe, joints, and ttings. Features Established and proven performance Conformable to irregular shapes Hand or machine application Exceeds LT 1512-A, LT-0077, and MIL I-7798 specications Compatible with most generic plant coating systems Maximum temperature - 151F (66C)
Polyken 939 Self Adhering Filler Tape

Description Polyken 939 Filler Tape is designed as an underlying ller material prior to the application of Polyken coating systems. Applications Thick mastic-like butyl rubber fuller designed to ll and smooth transition areas. Features Flexible under various eld conditions Easy and simple application Conformable and moldable Compatible with Polyken coating systems Maximum temperature not applicable
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Polyken Pipeline Coating Products Plant Applied Line Coatings Polyken Powercrete
Description Since 1980, Powercrete epoxies have demonstrated strength and integrity as revolutionary liquid coatings for corrosion prevention in the pipeline industry. Leading scientists and researchers have further developed the Powercrete line in response to application demands. Today owners and contractors choose Powercrete because they are condent in the dependable and reliable performance. Choosing Powercrete means you are selecting the leading liquid epoxy that has set the standard for the industry. Powercrete provided superior adhesion and abrasion resistance to protect valuable assets. Powercrete is impervious to soil stress and is compatible with FBE and CTE line coatings. Powercrete coatings are eld eldly, easy to apply and cost effective. All Powercrete formulations can be spray, roller or brush applied and are available in a variety of colors. Offshore Coatings - Risers and spans for offshore structures - Pile and splash zone protection against mechanical damage - Long life alternative to traditional marine paints - High speed manual and spray application - Proven performance in harsh marine environments Water, Wastewater and Tank Coatings - OD water pipe - for exceeds AWWA C210 and C222 - ID water pipe - NSF 61 approval, potable water formulations - High build in a single pass - Chemical resistant and non leachable
Applications Corrosion Prevention Coatings - Ideal for coating girth welds, bends, ttings and elbows - New high-build , fast setting formulationsI - ID coatings for ow efciency - Cost effective joint coating for FBE coated pipe Directional Drill Coatings - Abrasion resistenat overlay (ARO) applied over FBE - Extremely high adhesion to the FBE mainline coatings - Exceptional abrasion and impact resistanc - Flexible application in the eld or in the plant Rehabilitation Coatings - Bell hole rehab long or short pipe sections - Cost effective recoating solution - Field friendly and easy to apply - World class manufacturers Applicator Certication Program
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Covalence Heat Shrinkable Pipeline Coatings - Accessory Products Covalence EQ Roller - Rollers are specically designed for use with heat shrink products
Description Rollers are specically designed for use with heatshrink products. Applications To remove entrapped air in the adhesive layer around weld bead or in the overlap area. Features Silicon rubber roller 7 mm thick silicone Aluminum body : 31 mm W: 120 mm Maximum temperature not applicable Applications S1137 is used as a ller material with PERP, HTTE, and STTE. Filler tape is used to ll the holiday thus restoring the mill applied coating thickness of the pipe. Features High viscosity sealant-based ller Delivered on rolls Maximum temperature - 176F (80C)
Covalence S1113-RI - Adhesive Tape Reinforced with Glass Fiber for RayJoint
Description RayJoint is a cross-linked, heat-shrinkable, tubular, allin-one joint with superior performance. It is a complete system offering both casing pipe continuation and permanent sealing of the joint area. Applications The mastic is used in combination with RayJoint. The mastic is wrapped around the jacket ends of the preinsulated pipe during installation of the RayJoint casing. The RayJoint is placed centrally over the joint and the ends are heated with a gas torch. Features Acrylic set berglass mesh HDPE release lm S1113 adhesive Maximum temperature - 122F (50C)
Covalence S1113 - Adhesive Tape on Rolls With Release Paper for IPEC
Description S1113 is an adhesive tape on rolls with release paper for IPEC. Applications Used in combination with CCS-DHEC and DHEC. Can be sold seperately in case leak detection wires have to be brought out when installing CCS-DHEC or DHEC. Features Easy to use release liner Included in group packaging of IPEC Double wrap of sealing strip is applied on the pipe before shrinking of IPEC Maximum temperature - 266F (130C)
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Covalence Torches - Propane Heating Device

Description The torch assembly is a propane heating device for fast and efcient installation of heat-shrinkable pipeline coatings. Features Torch assemblies are designed for installation of heat-shrinkable products in the gas and water, construction or district heating markets Maximum temperature - 86F (30C)
Covalence S1137 - High Viscosity Sealant Based Filler for PERP, PERP 80, PERP60E
Description S1137 is a high viscosity sealant based ller material delivered in rolls.
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Covalence Heat Shrinkable Pipeline Coatings for Pipe Fittings, Bends and Ts Covalence BLOT - Moulded Part to Coat Blocking Ts
Description BLOT is a heat-shrinkable molded part, specially developed for blocking ts, consisting of a saddle and a separate cap provided with a tightly tting plug cover. BLOT blocking tee coating. Construction: Two-layer system: First layer: High-viscosity, high strength mastic (collar and ap) High performance copolymer (cap) Second layer: Thick-walled, radiation cross- linked, high density polyethylene. BLOT is a heat-shrinkable, two-piece molded part kit pre-shaped to encapsulate blocking tees in gas distribution networks and thus protect from corrosion. The BLOT components are fabricated from a special compound, that t the contours of the metal t-pieces. BLOT consists of a saddle (a 30 mm (1.25) high collar provided with a square ap) and a separate cap provided with a tightly tting plug cover. The saddle is internally coated with a high-viscosity, high-strength mastic to secure the bond to the precoated pipe. This also makes the installation easy. The high performance copolymer coating of the cap ensures an excellent bond to the bare steel of the tee-piece. BLOT is installed using regular propane gas torches. The installation is carried out directly on the cleaned and preheated substrate surface. The BLOT saddle is t over the t-piece and shrunk to rmly adhere onto the service pipe and the t- base. Then the BLOT cap is put onto the blocking t and, beginning from the plug, shrunk tightly around. During recovery, the adhesive softens and ows to form a tight bond with the substrate. The bond strength builds up during cool down and is fully retained after completion of the job. Features No primer required - No drying time and easy application Pre-shaped mold system - Makes installation easy - Provides accurate protection Controlled high wall thickness - Provides accurate and reliable protection Small number of sizes for a large number of applications Reduced inventory and logistics costs Specially formulated sealant - Ensures a strong bond and reliable protection - Provides high peel and shear values after installation No special equipment or skills required - Makes installation fast and easy - Keeps installation costs low Maximum temperature - 122F (50C)
Covalence CPSM/XCSM - Tubular Sleeve with High Shrink Ratio for Couplers
Description CPSM, XCSM are thick-wall, high expansion heatshrinkable tubular sleeves remarkable for their high shrink ratio allowing awkward, irregular shapes to be coated easily. CPSM, XCSM ttings & mechanical coupler coating and sealing Construction: Two-layer system: First layer: Visco-elastic mastic sealant. Second layer: Thick-walled, radiation cross-linked, high density polyethylene. CPSM, XCSM are thick-wall, high expansion heatshrinkable tubular sleeves remarkable for their high shrink ratio allowing awkward, irregular shapes to be coated easily. This makes them specically useful for corrosion prevention and sealing of screw, or other mechanical couplers in distribution networks. CPSM, XCSM are typically used for small diameters and high percentage transitions. CPSM, XCSM can also be used on small diameter bends, like riser bends. The installation is carried out directly on the cleaned and dried (pre-heated) coupler and pipe surface without any primer being required. CPSM/XCSM is positioned on the pipes prior to coupling them together and, after installation of the coupler, slid centrally over the joint to be protected. When heated, the CPSM/XCSM sleeve shrinks and the sealant melts, encapsulating mechanical couplings and straight pipes with a strong
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impervious seal. While the sleeve conforms to the shape of the coupling or pipe, the melted sealant is forced into all surface irregularities providing a permanent environmental seal. Features No primer required - No drying time and easy application Low preheat sensitivity and proven functionality - Allows easy application combined with high functional performance Highly resistant - Trustful as CPSM/XCSM resists bending, impact, abrasion, penetration, corrosive gases or uids, disbonding and long-term storage - Remains user-friendly (even at low temperatures) Copes with difcult shapes - Makes installation and protection a childs play - Saves time and money Specially formulated sealants - Ensures a strong bond and impervious seal Self-healing effect Saves extra intervention steps (Sealing adhesive automatically ows and seals off minor mechanical damages) Copes with relatively high transitions (high shrink ratio) - Minimizes inventory, thus economical No special equipment or skills required - Makes installation fast and easy - Keeps installation costs low Maximum temperature - 86F (30C)
around sleeve with a very high shrink ratio, specially developed for casing/service pipe sealing. The special adhesive inside the thick-wall CSEM-F/CASEAL(US) assures an excellent bond between the sleeve and bare or pre-coated pipes. The berglass reinforced woven and laminated backing gives the CSEM-F/CASEAL(US) sleeve a high mechanical resistance as well as a high recovery capacity. A zipper closing system allows a simple and fast installation. In addition to the CSEM-F/ CASEAL(US) sleeve, a support sheet is supplied which provides a smooth step-down in the transition area to ensure a tight closure and enhances the mechanical strength. CSEM-F/CASEAL(US) is installed using standard gas torches. After pipe surface preparation and preheating, the support sheet is wrapped around the transition to be sealed followed by the heatshrinkable sleeve. The sleeve is zipper-closed, forming a tube, and shrunk in place tightly tting around the substrate. During recovery, the adhesive softens and ows to form a tight bond. The bond strength builds up during cool down and is fully retained after completion of the job. Features Installation is carried out directly on the cleaned and prepared pipe surface. No primer is required. The system can also be used when the service pipe is not concentric with the casing. Maximum temperature - 86F (30C)
Covalence FCTS/FCWS/FCMS/FCWSF - Heat-Shrinkable Moulded Sleeve

Description Heat shrinkable corrosion protection sleeve specically developed for installation on anges or mechanical couplings that are already in place. FCMS/FCWS ange/pipe sealing and protection Construction: Two-layer system: First layer: Visco-elastic sealant Second layer: Thick-walled, radiation-cross-linked, high density polyethylene FCWS and FCMS are available in a variety of ange sizes. Both products eliminate the need for molding and lling compounds or jellies. The visco-elastic properties of adhesives in the installed product protect against pipe stresses caused by ground movement. The wall thickness of the installed product offers additional
Covalence CSEM-F - Fiber Reinforced Wrap Around Sleeve for Casing End Seals
Description CSEM-F/CASEAL (US) is a heat-shrinkable, wraparound sleeve with a very high shrink ratio, specially developed for casing/service pipe sealing. CSEM-F/ CASEAL (US) casing/carrier step-down sealing. Construction: Two-layer system: First layer: Visco-elastic mastic sealant Second layer: Fiberglass reinforced, radiation crosslinked, polyethylene backing Additional kit component: Non-shrinkable, polypropylene support sheet. CSEM-F/CASEAL (US) is a heat-shrinkable, wrap-
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Covalence HTLP80 - 3 Layer Wrap-around Field-Joint Coating (with epoxy)

Description Covalences three-layer eld-joint coatings (HTLP) are the toughest eld-applied coating systems. Applications Compatible with all commonly used pipe coatings, including PE, coal tar enamel, coal tar epoxy, and fusion-bonded epoxy. Features Fully resistant to shear forces induced by soil and thermal movements Sleeve applied over wet epoxy, with no curing or waiting times Superior cathodic disbondment performance and hot water immersion resistance Fully reconstructs three-layer coating at all girth welds for continuous and homogeneous performance on pipelines coated with 3LPE Low preheat requirements Maximum temperature - 176F (80C)
Covalence TPS - Tubular Field-Joint Coating (2 layer)

Description TPS(M) are heat-shrinkable, tubular sleeves which prevent corrosion of welded pipe joints in distribution lines for sizes up to 8.625/DN200. Applications Compatible with standard pipe coatings including PE, FBE, tape and coal tar. Features Installation is carried out directly on the cleaned and dried (pre-heated) pipe surface No primer is required to promote adhesion. Compatible with standard commercial mill- applied coatings In the event of mechanical damage, the sealing adhesive ows and seals off the damaged area (selfhealing effect) No special tools needed, leading to low installation costs Continuous, tubular design means no closure patch is necessary (tubes must be slid over the pipe prior to welding the joint) The thick-walled structure of the cross-linked heatshrinkable material gives it high impact strength and penetration resistance (TPSM-C30) Maximum temperature - 86F (30C)
Covalence PPS120 - Wrap-around Field-Joint Coating for 3LPP (2 layer)

Description PPS120 with PCI (Permanent Change Indicator) is a 4-component eld-joint coating system for high temperature, polypropylene coated pipelines operating up to 248F (120C) temperature. Applications PPS120 is normally used for girth weld protection of steel pipes coated with polypropylene. PPS120 may be cut to appropriate length to cover all pipe diameters. The system is designed to be applied with special and user-friendly preheating methods. Features Dimpled backing provides a Permanent Change Indicator (PCI) for application of heat Available as a one-peice wrap-around unit or in roll form Specially designed application tools usable for all diameters High shear resistance High operating temperature rating Maximum temperature - 248F (120C)
Covalence WaterWrap - Wrap-around Field-Joint Coating for Large Diameter Water Pipes (2 layer) Internal Welding
Description TWDB is a hot applied duct sealing tape composed of heat-shrinkable backing with a heat resistant pressure sensitive, non-drip adhesive and a closure patch. Applications WaterWrap is a wrap-around heat-shrinkable, readyto-t assembly for the corrosion protection of eld girth weld joints in water distribution and transportation systems. WaterWrap is compatible with standard pipe coatings. It can also be used for coating bare, replacement pipe sections & large radius bends.
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The installation is carried out directly on the cleaned and prepared pipe surface without any primer. During installation, FLEXCLAD(-II) is to be wrapped spirally around the bend with a 50% overlap. The carrier is heated and shrinks tightly around the substrate; at the same time, the sealing adhesive melts and is forced into all surface irregularities, forming a thorough coating and a complete bond with the substrate.

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Features Different mechanical devices - Provides options to the customer and allows cost savings Highly Flexible - Easy to apply at both low or high temperatures and on pipes of small diameter Compatible with varying pipe diameters - Minimizes inventory, thus saving money Self-tensioning, heat-shrinkable backing - Easy to use. Saves time No Special equipment required - Keeps installation costs low Maximum temperature 50C - 122F

Covalence Heat Shrinkable Pipeline Coatings - Girth Weld Coatings
Covalence DIRAX - Directional Drill Fiber Reinforced Wrap Around Field-Joint Coating (with epoxy and leading edge)
Description A high performance berglass reinforced sleeve specically designed for girth weld corrosion protection. Applications The sleeve is used for corrosion protection of girth welds on coated pipes used for horizontal or directional drilling. Features Highly resistant to shear and peel forces induced by soil and thermal movements. The DIRAX is tough! DIRAX offers abrasion and wear resistance at pullthrough comparable to mill coatings Provides a monolithic coating system Wear cone protects leading edge of sleeve against pull-through forces. Provides additional strength and security---increases reliability Sleeve applied over wet epoxy---there are no curing or waiting times / formation of strong mechanical and chemical bonds Allows fast application---saves time! Ensures high performance! Superior cathodic disbondment and hot water immersion resistance. Offers the optimum barrier protection against corrosion Pre-attached closure patch. Allows fast and easy application Low preheat requirements. Makes installation faster and saves time Maximum Temperature -122F (50C)
Features Ensures correct application of heat and allows easy post-heat inspection. Reliable inspectability at any time Saves money by keeping inventory and logistics costs low Makes installation fast and easy. Keeps installation costs low Provides high functional performance and safety Top performance in demanding conditions Has enhanced resistance to cracking at elevated temperatures Maximum temperature not applicable
Covalence HTLP60 - 3 Layer Wrap Around Field-Joint Coating (with epoxy)

Description Wrap-around heat-shrinkable sleeve which replicates the structure and performance of mill-applied threelayer PE coatings. Applications Compatible with all commonly used pipe coatings, including PE, coal tar enamel, coal tar epoxy, and fusion-bonded epoxy. Features Fully resistant to shear forces induced by soil and thermal movements Sleeve applied over wet epoxy, with no curing or waiting times Superior cathodic disbondment performance and hot water immersion resistance Fully reconstructs three-layer coating at all girth welds for continuous and homogeneous performance on pipelines coated with 3LPE Low preheat requirements Maximum temperature - 149F (65C)
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Covalence HTLP-PP - 3 Layer Polypropylene Field-Joint Coating System for Polypropylene Coated Pipelines Operating up to 120C Temperature
Description HTLP-PP is a wrap-around, polypropylene based heat-shrinkable sleeve and is designed for corrosion prevention and sealing for polypropylene coated pipelines, operating at temperatures up to 120C .
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Covalence HTLP80 - 3 Layer Wrap-around Field-Joint Coating (with epoxy)

Description Covalences three-layer eld-joint coatings (HTLP) are the toughest eld-applied coating systems. Applications Compatible with all commonly used pipe coatings, including PE, coal tar enamel, coal tar epoxy, and fusion-bonded epoxy. Features Fully resistant to shear forces induced by soil and thermal movements Sleeve applied over wet epoxy, with no curing or waiting times Superior cathodic disbondment performance and hot water immersion resistance Fully reconstructs three-layer coating at all girth welds for continuous and homogeneous performance on pipelines coated with 3LPE Low preheat requirements Maximum temperature - 176F (80C)
Covalence TPS - Tubular Field-Joint Coating (2 layer)

Description TPS(M) are heat-shrinkable, tubular sleeves which prevent corrosion of welded pipe joints in distribution lines for sizes up to 8.625/DN200. Applications Compatible with standard pipe coatings including PE, FBE, tape and coal tar. Features Installation is carried out directly on the cleaned and dried (pre-heated) pipe surface No primer is required to promote adhesion. Compatible with standard commercial mill- applied coatings In the event of mechanical damage, the sealing adhesive ows and seals off the damaged area (selfhealing effect) No special tools needed, leading to low installation costs Continuous, tubular design means no closure patch is necessary (tubes must be slid over the pipe prior to welding the joint) The thick-walled structure of the cross-linked heatshrinkable material gives it high impact strength and penetration resistance (TPSM-C30) Maximum temperature - 86F (30C)
Covalence PPS120 - Wrap-around Field-Joint Coating for 3LPP (2 layer)

Description PPS120 with PCI (Permanent Change Indicator) is a 4-component eld-joint coating system for high temperature, polypropylene coated pipelines operating up to 248F (120C) temperature. Applications PPS120 is normally used for girth weld protection of steel pipes coated with polypropylene. PPS120 may be cut to appropriate length to cover all pipe diameters. The system is designed to be applied with special and user-friendly preheating methods. Features Dimpled backing provides a Permanent Change Indicator (PCI) for application of heat Available as a one-peice wrap-around unit or in roll form Specially designed application tools usable for all diameters High shear resistance High operating temperature rating Maximum temperature - 248F (120C)
Covalence WaterWrap - Wrap-around Field-Joint Coating for Large Diameter Water Pipes (2 layer) Internal Welding
Description TWDB is a hot applied duct sealing tape composed of heat-shrinkable backing with a heat resistant pressure sensitive, non-drip adhesive and a closure patch. Applications WaterWrap is a wrap-around heat-shrinkable, readyto-t assembly for the corrosion protection of eld girth weld joints in water distribution and transportation systems. WaterWrap is compatible with standard pipe coatings. It can also be used for coating bare, replacement pipe sections & large radius bends.
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Covalence Heat Shrinkable Pipeline Coatings - Girth Weld Coatings
Features Offers two Permanent Change Indicators (PCI) A low preheat of only 68F still yields excellent results, even over the weld No special equipment or skills required Low application preheat High modulus of elasticity backing High impact and penetration resistance High shrink force Contains no asphalt Adhesive remains tacky and strong Adhesive remains in place Maximum temperature -122F (50C)
Covalence WPC C30 - Heatshrinkable Sleeves

Description WPCT, WPC/B, WPC B30, WPC C30 sleeves are heat-shrinkable ready-to-t assemblies for the corrosion protection of piplines. Applications Designed for the corrosion protection of welded joints. Compatible with standard pipe coatings including PE, CTE, CT, FBE, PP and asphalt-based coatings. Features These products are available on rolls or as unisleeves Installation is carried out directly on the cleaned and dried (pre-heated) pipe surface No primer is required No special tools are needed leading to low installation costs The thick-walled structure of the cross-linked heatshrinkable sleeve gives the material high impact strength and high penetration resistance (WPC C30) Compatible with standard mill-applied coatings In the event of mechanical damage, the sealing adhesive lls and seals off the damaged area (selfhealing effect) Maximum temperature - 86F (30C)
Covalence WPC - Wrap-around Field-Joint Coating (2 layer)

Description WPC is a heat-shrinkable ready-to-t assembly. The WPC elevated temperature with PCI (Permanent Change Indicator) is a two-layer eld-joint coating system for pipeline operating at ambient and elevated temperature. Features Dimpled backing provides a permanent change indicator for application of heat Ensures correct application heat and allows easy post-heat inspection Reliable inspectability at any time Low preheat sensitivity and proven functionality Installation friendly in combination with high functional performance Available as all-in-one unit or roll form Saves money by keeping inventory and logistics costs low High shear resistance. WPC offers safer protection Covers a wide range of operating temperature ratings Offers a solution for nearly every application No special equipment (standard gas torch and a roller) or skills required Makes installation fast and easy Keeps installation costs low Maximum temperature - 86F (30C)
Covalence WPC C50 - Wrap-around Field-Joint Coating (2 layer)

Description WPC B50, WPC C50, WPC 80, WPC100M and WPC120 sleeves are especially suitable for higher soil stress conditions. Applications These products are based on a two-layer system and are normally used for PE-coated steel pipe, and may be used for girth-weld protection or to re-coat (rehabilitate) long pipe sections and large radius bends.
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Features The wrap-around pipe sleeve for eld girth weld corrosion protection (WPC) is a heat-shrinkable wrap-around sleeve, closed with a patch closure that may be supplied separately or preattached to one sleeve end. The WPC sleeves are available with different constructions and adhesives Wide range of operating temperature ratings Higher shear resistance than ambient temperature sleeves Simple installation requiring only a torch and a roller Maximum temperature - 140F (60C)
WPC120 eld-joint coating Construction: Two-layer system: First layer: High shear-strength copolymer adhesive Second layer: Radiation cross-linked, high density polyethylene with PCI (Permanent Change Indicator) WPC120 is a wrap-around, heat-shrinkable sleeve designed for corrosion prevention and sealing on various types of piping systems (oil, gas, water, pipe-type cable, etc.), which operate at temperatures up to 120C (248F). WPC120 is specially suited for higher stress conditions caused both by elevated temperatures and by soils with severe contraction between wetdry cycles. WPC120 is normally used for girth weld protection of steel pipes coated with Covalence Rayclad120 heat shrinkable tape. WPC120 may be cut to appropriate length to cover all pipe diameters. The system is designed to be applied with minimum preheating of the pipe. While installing, WPC120 is wrapped around the joint, a closure patch is then installed (already pre-attached if Uni-sleeve) forming a tube, and the sleeve is shrunk in place. No epoxy primer is required. Upon heat exposure, the sleeve starts shrinking from its expanded size to form a tight t around the substrate. During recovery, the copolymer adhesive softens and ows to form a perfect bond with the pipe surface providing pipe protection against corrosion. The radiation cross-linked outer layer forms a durable barrier to moisture and mechanical damage. Features Dimpled backing provides a permanent change indicator for application of heat Ensures correct application heat and allows easy post-heat inspection Reliable inspectability at any time Available as a one-piece wrap-around unit or in roll form Saves money by keeping inventory and logistics costs low High shear resistance provides high functional performance and safety High operating temperature rating Top performance in demanding conditions No special equipment (standard gas torch and a roller) or skills required Makes installation fast and easy Keeps installation costs low Maximum temperature - 248F (120C)

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Covalence WPC100M - Wrap-around Field-Joint Coating (2 layer)

Description WPC B50, WPC C50, WPC 80, WPC100M and WPC120 sleeves are especially suitable for higher soil stress conditions. Applications These products are based on a two-layer system and are normally used for PE-coated steel pipe, and may be used for girth-weld protection or to re-coat (rehabilitate) long pipe sections and large radius bends. Features The wrap-around pipe sleeve for eld girth weld corrosion protection (WPC) is a heat-shrinkable wrap-around sleeve, closed with a patch closure that may be supplied separately or preattached to one sleeve end. The WPC sleeves are available with different constructions and adhesives Wide range of operating temperature ratings Higher shear resistance than ambient temperature sleeves Simple installation requiring only a torch and a roller Maximum temperature - 212F (100C)
Covalence WPC120 - Wrap-around Field-Joint Coating (2 layer)

Description WPC B50, WPC C50, WPC 80, WPC100M and WPC120 sleeves are especially suitable for higher soil stress conditions.

Covalence Heat Shrinkable Pipeline Coatings - Girth Weld Coatings Covalence WPC60 - Wrap-around Shrink Sleeve for Pre-insulated Pipe Joint Sealing
Description WPC 60 heat-shrinkable wrap-around sleeves are designed for the insulation and sealing against moisture penetration of joint areas on preinsulated piping system. WPC 60 sleeves have a thick radiation-crosslinked polyolen backing coated with a high-shear-strengththermoplastic hot-melt adhesive. During installation the adhesive melts and ows, lling all surface irregularities, bonds. Features Rugged and mechanically strong. WPC 60 sleeves resist abrasion, impact and penetration, yet remain exible even at very low temperatures. No rock-shield is required Resists adverse enviroments. WPC 60 sleeves resist temperature cycling, soil stresses and hydrostatic pressure. They demonstrate high resistance to ultraviolet light, fungus, cathodic disbondment and chemical attack by common uids and solvents Versatile. WPC 60 sleeves are compatible with Rayclad 60, fusion-bonded epoxy, polyethylene, polypropyelene and most other high performance pipe coating and jackets. The product has a long shelf-life and is unaffected by typical storage conditions Maximum temperature - 149F (65C) Features The wrap-around pipe sleeve for eld girth weld corrosion protection (WPC) is a heat- shrinkable wrap-around sleeve, closed with a patch closure that may be supplied separately or pre-attached to one sleeve end. The WPC sleeves are available with different constructions and adhesives Wide range of operating temperature ratings Higher shear resistance than ambient temperature sleeves Simple installation requiring only a torch and a roller Maximum temperature - 149F (65C)
Covalence WPCT - Wrap-around Field-Joint Coating (2 layer)

Description WPCT, WPC/B, WPC B30, WPC C30 sleeves are heatshrinkable ready-to-t assemblies for the corrosion of pipelines. Applications Designed for the corrosion protection of welded joints Compatible with standard pipe coatings including PE, CTE, CT, FBE, PP and asphalt-based coatings Features These products are available on rolls or as unisleeves Installation is carried out directly on the cleaned and dried (pre-heated) pipe surface No primer is required No special tools are needed leading to low installation costs The thick-walled structure of the cross-linked heatshrinkable sleeve gives the material high impact strength and high penetration resistance (WPC C30) Compatible with standard mill-applied coatings In the event of mechanical damage, the sealing adhesive lls and seals off the damaged area (selfhealing effect) Maximum temperature - 86F (30C)
Covalence WPC65M - Wrap-around Field-Joint Coating (2 layer)

Description WPC B50, WPC C50, WPC65M, WPC100M and WPC120 sleeves are especially suitable for higher soil stress conditions. Applications These products are based on a two-layer system and are normally used for PE-coated steel pipe, and may be used for girth-weld protection or to re-coat (rehabilitate) long pipe sections and large radius bends.
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Covalence WPCZ - Wrap-around Field-Joint Coating (2 layer) for Inll Joints

Description WPCZ is a heat-shrinkable wrap-around sleeve specially engineered for use on offshore, weight-coated pipelines incorporating hot marine mastic pour or other inll systems at the girth weld. Applications Designed for corrosion protection of welded joints Compatible with standard pipe coatings including PE, CTE, CT, FBE, PP and asphalt-based coatings

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Features Products are available on rolls or as uni-sleeves Installation carried out directly on cleaned and dried (pre-heated) pipe surface No primer is required No special tools are needed leading to low installation costs The thick-walled structure of the cross-linked heatshrinkable sleeve gives the material high impact strength and high penetration resistance (WPC C30) Compatible with standard mill-applied coatings In the event of mechanical damage, the sealing adhesive lls and seals off the damaged area (self-healing effect) Maximum temperature - 122F (50C)

Covalence Heat Shrinkable Pipeline Coatings - Liquid Epoxy Primers Covalence S1239 Epoxy Primer - Two Components Epoxy Primer
Description Epoxy primer which consists of resin Part A and hardener part B. Primer is available in bulk packages. Applications Designed for machine, spray, or hand brush applications to mechanically cleaned pipe surfaces. Features Excellent adhesion Excellent cathodic disbondment resistance Conform to local and national standards Maximum temperature 65C - 149F
Covalence S1401
S1401 Primer is a Specially Formulated 100 Volume Solids (solventless) Two Component Epoxy Description As a epoxy primer in a 3 layer polyethylene coating system for superior corrosion protection of eld welded joints of steel pipes. S1401 can be used with Covalence 3 layer coating systems : HTLP80-HB, HTLP60-HB, DIRAX-HB, RPS as the initial anti-corrosion layer or as wear cones in the PPS120 system. Applications An epoxy in a 3 layer polyethylene coating system for superior corrosion protection of eld welded joints of steel pipes, S1401 can be used with Covalence 3 layer coating systems.
Covalence S1301 Epoxy Primer - Two Components Epoxy Primer

Description Epoxy primer which consists of resin Part A and hardener part B. Primer is available in bulk package Applications Designed for machine, spray, or hand brush applications to mechanically cleaned pipe surfaces. Features Excellent adhesion. Excellent cathodic disbondment resistance. Conform to local and national standards. Maximum temperature 80C - 176F
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Covalence Heat Shrinkable Pipeline Coatings - Pipe Coating Repair Systems Covalence PERP - Coating Repair System for HDD
Description Repair system for damaged mill-applied PE coating. Applications PERP is designed to repair the damaged areas on line coatings, mainly two or three-layer.
Covalence PERP80 - Coating Repair System

Description The system consists of two components: PERP ller PERP repair patch Applications PERP is designed to repair damaged areas in millapplied PE coating on steel pipes and ductile cast iron pipes. Features The PERP Repair System resists high shear forces and shows excellent adhesion to commercial polyethylene-based mill-applied coatings Specic repair system, and therefore highly economical Maximum temperature 80C - 176F

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Features The PERP Repair System resists high shear forces and shows excellent adhesion to commercial polyethylene-based, mill-applied coatings Specic repair system, and therefore highly economical Maximum temperature 60C - 140F
Covalence PERP Meltstick - Coating Repair System (scratches only)

Description PERP Meltstick is a heat-sensitive, PE copolymerbased stick used for small supercial, damage (scratches) to PE-coatings where the damage does not extend to the bare metal. Applications PERP Meltstick is designed to repair the damaged areas on line coatings, mainly two or three-layer.

Covalence Heat Shrinkable Pipeline Coatings - Plant Applied Line Coatings Covalence Rayclad 120 - Plant Applied Heat Shrinkable Pipeline Coating Tape
Description Rayclad 120 hot-applied product coatings are designed to provide a continuous, holiday-free, permanent barrier, which affords long-term protection for high-temperature pipelines operating both on and offshore. Applications Rayclad hot-applied product coatings are designed to provide a continuous, holiday-free, permanent barrier which affords long-term protection for high-temperature pipelines operating both on and offshore. Features Extremely high shear resistance provides the strength required to soil-anchor hot pipelines Ease of installation. Rayclad is supplied as a complete coating ready to install May be transported with minimum damage, and resists backll compaction and soil stresses without a rock shield Wide handling and operating temperature range Rayclad 120 may be handled at temperatures down to 40C (40F) and comes in ormulations for pipelines operating to 80C (176F) and 120C (248F) Rayclad may be stored without shelf-life or gel-time limitations Highly resistant to U.V. light, fungus and cathodic disbondment Maximum temperature 120C - 248F
Covalence Rayclad 80 - Plant Applied Heat Shrinkable Pipeline Coating Tape

Description Rayclad 80 hot-applied product coatings are designed to provide a continuous, holiday-free, permanent barrier, which affords long-term protection for hightemperature pipelines operating both on- and offshore.

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Applications Rayclad 80 is designed to be applied as line coating on bare steel pipes to coat the entire pipe circumference. Features Extremely high shear resistance provides the strength required to soil-anchor hot pipelines Ease of installation. Rayclad is supplied as a complete coating ready to install May be transported with minimum damage and resists backll compaction and soil stresses without a rock shield Wide handling and operating temperature range. Rayclad 80 may be handled at temperatures down to 40C (40F) and comes in formulations available for pipelines operating to 80C (176F) and 120C (248F). Rayclad may be stored without shelf-life or gel-time limitations Highly resistant to UV light, fungus and cathodic disbondment Maximum temperature 80 C - 176F
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K E M A C OAT I N G S , I N C .
Module Sealants (Macro-Polyisobutylene)
KEMA Module Sealants (Macro-Polyisobutylene)

Description KEMA Module Sealants are safe, easy-to use, long lasting, corrosion-resistant barrier coatings. They are packaged in roll form and can be either wrapped onto the pipe, tting and assembly or cut into strips for at application to a clean substrate. The aggressive bond of the adhesive is a result of the proprietary macro-polyisobutylene formulation that is further improved with the addition of special raw material enhancements. The nished elastomeric adhesive comound exhibits very high tensile strength and a strong resistance to both cold ow and shear. All Module Sealants are UV-resistant and well-suited for both above and below grade installations. They are immune to the attck of anaerobic bacteria commonly found in soils worldwide and do not breakdown even after lengthy immersion. KEMA Module Sealants offer the user a barrier coating that is resistant to a wide range of acid and alkali solutions as well as gases. They are offered as either sealants or tapes in a variety of roll lengths, widths and thicknesses. The tapes are completed with a polyethylene (PE) lm bonded to one side. The PE lm is currently available in 5 mils. (127 ums) or 12 mils (304.8 ums) lm thicknesses. KEMA Module Sealants are at work in the ice and snow of the Canadian North, the dry deserts of the Middle East and in the moist, humid coastal regions of Africa.
Characteristics Color: Black V.O.C. Content: 0 (Zero) Viscosity: 99% Solid Flash Point (min.): 204C (400F) Specic Gravity: 1.1 @ 25C (77F) Shelf Life: 36 months unopened; Store indoors at 5C - 38C (41F - 100F) Interleaf: Comprised of treated paper that is 1/2 inch / 12.7 mm wider that the tape wrap it protects. Biodegradable. Primer: The use of a pre-approve liquid primer is recommended on all bare metal surfaces only. Contact Corrpro representative for more information. Recommended Uses Thermite welds on pipelines and tanks Pipeline girth welds Stainless steel band weld coating Pipeline rehad coating transitions General pipeline coating repair Tie-ins New pipeline coating Temporary highway island transitions Asphalt/concrete crack / gap repairs Adhesive strips for plastic film bonding Insulated spacers
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Standard Sizes and Part Numbers - 250 mils / 6.4 mm thick sealant Item KEMA 250 KEMA 250 KEMA 250-12 Description 4 in / 10 cm wide 6 in / 15 cm wide 4 in / 10 cm wide c/w 12 mils / 304.8 ums PE lm on 1 side 6 in / 15 cm wide c/w 12 mils / 304.8 ums PE lm on 1 side 4 in / 10 cm wide 6 in / 15 cm wide 4 in / 10 cm wide c/w 5 mils / 127 ums PE lm on 1 side 6 in / 15 cm wide c/w 5 mils / 127 ums PE lm on 1 side Physical Properties Dielectric Breakdown Voltage ASTM D149-97a (2004) Peel Adhesion CSA Z245.21 M98 Clause 12.4 Cathodic Disbondment CSA Z245.21 M98 Clause 12.3 Chemical Resistance 1. Aqueous inorganic salts 2. Mineral acids including hydrouoric 3. Sulfuric, Phosphoric and mixed acids 4. Alkalis Service Temperature Ranges ASTM D1000 Above Grade Service Below Grade Service Application Compatability Both the KEMA 250 - 12 w/PE lm and the DEMA Series 60 w/PE lm can be used as topcoats over the KEMA 250 and the KEMA Series 60 sealants. They can also be used on all prepared metal surfaces. Aggressively bonds to itself, coal tar, asphalt, urethane, polyethylene, polypropylene, tapes, fusion bond epoxy and liquid epoxy coated surfaces. Please contact Corrpro if your existing coating is not mentioned here.
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Part Number 752GHA760 752GHE760
KEMA 250-12
752GHA1760
Standard Sizes and Part Numbers - 60 mils / 1.5 mm thick sealant
KEMA Series 60 KEMA Series 60 KEMA Series 60
KEMA Series 60
>20.000V Wet >10,000V Dry 22.7N
0 (Zero)
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-29C - 121F -20C - 249F -29C - 90F -20C - 194F -7C - 49F -19C - 120F
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PROSHIELD
Coiled Rockshield
The Best Coil Rockshield Protection for Steel or Plastic Pipe Features Flow through design does not impede cathodic protection Best coil rockshield protection and support on the market ASTM G14 tested and proven
Availability Stock Sizes 1/4 Thickness 20 x 50 25 x 50 32 x 50 3/8 Thickness 36 x 30 48 x 30

Call Corrpro for specic sizes for your project.
36 X 50 44 x 50 48 x 50
ProShield Coil Rockshield is available in two thicknesses: 3/8 (left and 1/4 right
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R OYS TO N C OAT I N G A N D W R A P P R O D U C T S
Royston Greenline Tape, Tac-Tape, Roybond 747, Roskote 216, Roskote A-51 and R-20
For Quality Pipeline Coating Repairs Cathodic protection, combined with a quality coating, is the best defense for combating corrosion on buried pipelines. When anode and test leads are thermite welded to coated pipe, a small portion of the coating must be removed and should be repaired. To ensure these weld areas are properly recoated, Corrpro supplies proven Royston products. They include primers, mastics and repair tapes and wraps. Royston Roybond primers are the rst line of defense for pipeline repairs. They form a strong mechanical bond to steel and create an excellent base for a variety of coatings and tapes. Made from phenolic, synthetic resin, rubber and elastometic bases, the primers can withstand acids, alkalies and many corrosive chemicals. For high dielectric protection Royston manufactures Roskote mastics. Cold-applied and extremely moisture resistant, these mastics form a coating on pipelines that will not oxidize, alligator or crack. They are also formulated with superior mechanical properties to defend against abrasion. When a thick corrosion resistant barrier is needed, Royston tapes and wraps should be used. They are
offered in a wide range of widths and are supplied with and without plastic laminated backings. Roystons TacTape is a soft repair tape which is ideal for molding around irregular contours such as thermite welded connections. Typical Applications Any exposed metal area on a coated pipe can cause accelerated corrosion attack. Royston primers, mastics, tapes and wraps seal these areas to ensure buried pipelines are properly coated. They are designed for easy t applications and have a history of delivering long-life protection. Ordering Procedure Corrpro is an authorized Royston Distributor. To order the right Royston product for your particular application, indicate the product type, order number and quantity. An example is included to illustrate this process. Ordering Procedure Example Quantity Product Product Name 4 Gallons Royston Primer Roybond 747
Royston Ordering Information Product Greenline Tape Tac-Tape Roybond 747 Type of Material Tape Tape Primer Unit Packaging Size 2, 4 and 6 (50.8, 101.6m 152.4 mm) 2 (50.8 mm) Wide Rolls 10 ft (15.2 mm) 16 oz (0.42 L) Spray Quarts and 1, 5, 55 Gallons (3.8, 18.9, 208 L) 1 Gallon (3.8 L) Containers 1, 5, and 55 Gallon (3.8, 18.9, 208 L) Containers 1, 5, and 55 Gallon (3.8, 18.9, 208 L) Containers Standard Order Quantity 8 rolls/ctn 6-16 oz (0.15 - 0.42 L) Spray/ctn 6 Quarts (5.7 L)/ctn 4 Gallons (15.1 L)/ctn 4 Gallons (15.1 L/ctn 4 Gallons (15.1 L)/ctn
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Roskote 216 Roskote A-51
Mastic Coating Mastic Coating
R-28
Rubberized Mastic
4 Gallons (15.1 L)/ctn
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Royston Tapecoat Cold-Applied Tape Coatings
Tapecoat Gray Tapes

Protect Pipeline and Infrastructure from Corrosion Tapecoat Gray coatings are innovative cold-applied tapes that exceed all previous performance criteria for the protection from corrosion of above and below ground pipelines, girth welds and ttings. Tapecoat incorporates a patented integrated primer into these protective tapes and eliminated the dangers of emissions and hazardous waste associated with the application of liquid primers. Tapecoat Gray can be applied over a wide range of ambient temperatures for the protection of most metal surfaces Features Integrated Primer: Replaces ammable and hazardous liquid primers Eliminates VOC emissions Eliminates dangers of a toxic material spill Eliminates need to dispose of hazardous wastes Labor-saving application Aggressive tack gives consistent application Successfully tested by independent labs Adhesive Coating: Aggressive bond to steel and other metal substrates Cohesive strength as well as exibility Excellent resistance to cathodic disbondment MAF Backing: (H35 Gray/ H50 Gray) Pulls tight around ttings and irregular shapes Formulated for durability Thermally stable Abrasion resistant UV resistant Tapecoat H50 Gray cold-applied above and below ground coating in tape form with an integrated primer. Tapecoat H35 Gray and Tapecoat H50 Gray are designed to protect above and below ground metal surfaces from corrosion and electrolysis. They are used for coating pipe, girth welds, ttings, couplings, tanks, pipetype cable, conduit, tie rods, elevator casings and other metal surfaces. Their unique MAF backing has been specially formulated to provide strength that allows it to be pulled tightly around ttings and other
irregular shapes with minimal pull back due to memory. Tapecoat H35 Gray and Tapecoat H50 Gray employ an integrated primer and are resistant to UV rays, thermal expansion, impact and abrasion. Both tapes can be applied over a wide range of ambient temperatures. Composition Tapecoat H35 Gray and Tapecoat H50 Gray are composed of a Gray specially formulated MAF backing with a synthetic elastomeric adhesive. Impregnated into the adhesive is an integrated primer. Technical Data Color: Gray Shelf life: Rotate stock yearly Standards: AWWA C-209 Recommended for use with: Coal Tar, Extruded Polyethylene, FBE, 3 Layer Systems, Coal Tar and Urethane Plant Coatings Low temp ex: Excellent Bacteria resistance: Excellent Thickness: H35 35 2 mils H50 50 2 mils Tests: ASTM D1737, ASTM G22, ASTM D1000, ASTM G8. Surface Preparation Surface must be clean and dry. SSPC-SP3 Power Tool Cleaning is recommended to remove any loose rust and scale, dust or dirt. A Tack Cloth for removal of ne dust particles is provided in each carton. Oil, grease and all other residue are to be removed from pipe surface per SSPC-SP1 Solvent Cleaning. SSPC-SP6 Commercial Blast Cleaning is optional. Tapecoat H35 Gray and Tapecoat H50 Gray are impregnated with an integrated primer. Tape Application Spiral Wrap: Tapecoat H35 Gray and Tapecoat H50 Gray are hand applied by removing the release liner and spiral wrapping with a continuous overlap of tape. Tension in wrapping should be enough to obtain conformability to the surface being coated.
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Cigarette Wrap: Pre-cut strips of Tapecoat H35 Gray or Tapecoat H50 Gray to a length equal to the circumference of the pipe plus a minimum of 4. Follow general tape applications described above. Option: Tape wrapping machines available upon request.
Technical Specications Composition Tapecoat M50 RC Gray is a pre-formed, cold-applied coating. The adhesive is manufactured from specially formulated elastomer and resins bonded to a woven highly puncture-resistant polymer. Impregnated into the adhesive is an integrated primer. Technical Data Color: Gray Shelf life: Rotate stock yearly Standards: AWWA C-209 Recommendedfor use with: Coal Tar, Extruded Polyethylene, FBE, 3 Layer Systems, Coal Tar and Urethane Plant Coatings Low temp ex: Excellent Bacteria resistance: Excellent Thickness: 50 2 mils Tests: ASTM D1737, ASTM G22, ASTM D1000, ASTM G8. Surface Preparation Surface must be clean and dry. SSPC-SP3 Power Tool Cleaning is recommended to remove any loose rust and scale, dust or dirt. A Tack Cloth for removal of ne dust particles is provided in each carton. Oil, grease and all other residue are to be removed from pipe surface per SSPC-SP1 Solvent Cleaning. SSPC-SP6 Commercial Blast Cleaning is optional. Tapecoat M50 RC Gray is impregnated with an integrated primer. Tape Application Spiral Wrap: Tapecoat M50 RC Gray is hand applied by removing the release liner and spirally wrapping with a continuous overlap of tape. Tension in wrapping should be enough to obtain conformability to the surface being coated. Cigarette Wrap: Pre-cut strips of Tapecoat M50 RC Gray to a length equal to the circumference of the pipe plus a minimum of 4. Follow general tape applications above.
Tapecoat HT/ MB
High Temperature Mesh Fabric Coating Tapecoat HT/MB High Temperature Coating exceeds all performance criteria for prevention of corrosion of buried pipelines, pipe joints/ttings, and other metal surfaces. Tapecoat HT/MB and TC 7030 are recommended for use on high-temp pipelines with a maximum constant operating temperature of up to 310 F (154 C). Tapecoat HT/MB works best when used with high-temp TC 7000 Epoxy Primer. Tapecoat HT/MB is a 40 mil coating, applied with a 50% overlap, for below grade application. Tapecoat HT/MB is a cold-applied, self-adhering coating that is impermeable to water and salt. An aggressive high temperature adhesive is laminated to the HT/MB polypropylene mesh backing. The woven mesh backing gives the coating added strength against soil stress. Appropriate for coating below grade pipe with operation temperatures up to 300oF. Use TC OMNIPRIME primer when operation temperatures will not exceed 180F; use TC 7000 EPOXY as a primer for operation temperatures to 300F.

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Tapecoat M50 RC Gray

A heavy-duty below ground pipeline recoating material in tape form with an integrated primer. Tapecoat M50 RC Gray is designed to protect below ground metal surfaces from corrosion and electrolysis. It is used for coating pipe, girth welds, ttings, couplings, tanks, pipe type cable, conduit, tie rods, elevator casings and other metal surfaces. Tapecoat M50 RC Gray is resistant to thermal expansion, impact and abrasion and employs an integrated primer.
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Royston Tapecoat Cold-Applied Tape Coatings
Tapecoat 6025 Gray High Temperature Tape

Cold-applied coating, in tape form, for use in high temperature pipeline Tapecoat 6025 Gray High Temperature tape with a MAF backing is designed to protect above and below ground pipe, pipe-type cable, girth welds, ttings, tanks, insulated steam lines, and other metal surfaces from corrosion and electrolysis over a wide range of in-service temperatures up to as high as 250F (121c) in constant or peak load operating conditions. Tapecoat 6025 Gray and TC Omniprime may be applied to new pipelines and to pipelines in service operating at elevated temperatures. Composition Tapecoat 6025 Gray is composed of a specically formulated MAF backing and a synthetic elastomeric, temperature resistant coating. Technical Data Service temp: -30F to 300F (-35 to 125C) Application temp: -30 to 185F (-35 to 85C) Total thickness: 25 mils (0.63 mm) Adhesion (primed steel): 250 oz/inch width (2.79 kg/cm width) Elongation: 300% Tensile strength: 50 lb/inch width (8.95 kg/cm width) Dielectric strength: Exceeds 12 KV Salt crock test: Pass Insulation resistance: 106 megohms Water vapor trans rate: 0.01-0.20 g/100 inch2/24 hr (0.15-3.10 g/m2/24 hr) Tests: ASTM G6, ASTM G20, ASTM G42, ASTM G14, ASTM G11, ASTM D1000. Surface Preparation Surface must be clean and dry. SSPC-SP3 Power Tool Cleaning is recommended to remove any loose rust and scale, dust or dirt. Oil, grease and all other residue are to be removed from pipe surface per SSPCSP1 Solvent Cleaning. SSPC-SP6 Commercial Blast Cleaning is also acceptable. Priming: If operating temperatures do not exceed 180F (85C) TC Omniprime is the primer of choice. TC 7000 Epoxy has been developed specically for use with Tapecoat 6025 Gray when service temperatures are between 180F and 300F (85-125C). Either
primer may be hand applied by brush or roller. Let TC Omniprime or TC 7000 Epoxy dry to the touch before applying Tapecoat 6025 Gray. Tape Application Tapecoat 6025 Gray is applied by hand, with the Tapecoat Hand Wrapster #3, or by plant or over-theditch tape wrapping methods. Tapecoat 6025 Gray is spirally wrapped in two layers. Wrapping tension is to be maintained to obtain conformability of the tape to the surface being coated.
Tapecoat T Tape GPE - Cold-Applied Tape Coating

A 65 mil coating with a 3 mil polyethylene backing and 62 mils of adhesive for ambient temperature, below grade application. The 62 mil adhesive provides T Tape with a high degree of conformability. Appropriate for coating tees, bends and other irregular congurations, such as weld beads, wire connections, thermite welds and all smaller diameter piping.
Tapecoat CT - Cold-Applied Tape Coating

TAPECOAT CT - a 35 mil cold-applied tape coating with a 7 mil polyethylene lm backing and 28 mils of adhesive, for ambient temperature below grade application. Appropriate for coating small to moderate size pipe with a single layer; a 50% overlap may be preferred when coating larger diameter pipe.
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Tapecoat Grey Pad - Cold-Applied Mesh Backed Tape Coating

A 65 mil coating, packaged in 6 X 6 pads, with a polypropylene mesh ber backing and pressure sensitive adhesive; used for easy application as a protective coating on small holidays, wire splices and thermite welds.
Royston One Step Tape

A 35 mil, primerless, cold-applied tape coating with a 6 mil UV resistant polyethylene lm backing for ambient temperature above and below grade application. Color: Green.
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TR Green
A 35 mil cold-applied tape with a exible plastic backing and an elastomeric adhesive, for ambient temperature below grade application. Greenline Tape has a leading adhesive edge to secure the lap seal and guide in spiral wrap applications. Color: Green. Compatible primer: ROYSTON ROYBOND 747.
Tapecoat TC Mastic
A thixotropic brush applied coal tar coating for ambient temperature, below grade application. Appropriate for coating ttings, anges, valves, mechanical couplings and other irregular congurations.
Tapecoat TC Mastic 2000

A brush or spray applied bituminous coating for temperatures up to 250F, below grade application. Appropriate for coating ttings, anges, valves, mechanical couplings and other irregular congurations.
Tapecoat HT Sealant
A conformable water tight coating for irregular surfaces which may be subjected to temperatures up to 300 degrees F (150 degrees C).
Tapecoat TC Aluminum Mastic Royston Sealant Tapes

A moldable synthetic elastomeric adhesive that is specially formulated with different degrees of tack and pliability to accommodate the particular application need such as for sealant, caulking, insulation or waterproong. Compatible primer: ROYSTON ROYBOND 747. A brush or spray applied aluminum pigmented bituminous coating for ambient temperature, above or below grade application. Appropriate for coating ttings, anges, valves, mechanical couplings and other irregular congurations. Operation temperature ambient to 250F.
Royston Roskote A51 Tape A (Mil Thickness)

A sealant tape with a moderate degree of tack and pliability. A hydrocarbon resin base mastic coating system for ambient temperature, below grade application. Appropriate for coating ttings, anges, valves, tanks, mechanical couplings and other irregular congurations. Compatible primer: ROYSTON RAPID RED
Tape C (Mil Thickness)

aka. TAC-TAPE at 125 mils- a sealant tape with a high degree of` tack and pliability. Special coatings and repair kits:
Roskote 201
A coal tar epoxy coating is a cold-applied, 2 component, polyamide cured, coal tar epoxy for above and below ground protection in severely corrosive environments. Through chemical cross linking, forms a tough adhesion resistant coating to withstand physical damage, impact, temperature variations and underground soil stresses. Accessories
Handy Cap Standard

A 4 X 4 exothermic weld coating system used in conjunction with ROYSTON Roybond 747 Primer. 747 Primer is available in aerosol dispensers or standard size liquid containers.
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Tapecoat Reinforcing Scrim

A polypropylene cloth material used as an optional reinforcing wrap to increase the impact resistance of liquid coatings. Packaged in rolls 2, 4 and 6 x 100.
Tapecoat Hand Wrapster

A cold tape hand operated application tool, which can assist the operator in wrapping tape with the proper tension and overlap for piping 4 OD and above.
Tapecoat TC Flo-Coat - Petrolatum Wax System

A corrosion preventive coating paste to ll and coat irregular contours.
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Royston Hot-Applied Tape and Epoxy Coatings
Heat Application Tool Propane Torch Kit

The Magnum Torch with self-contained torch ignition is a wide mouth propane torch for applying hot applied tapes and sleeves. The kit comes complete: 16 handle torch with igniter, burner head, regulator and 33 long hose.
Application Surface Temperature: 40-250F (4121C). Surface temperature must be 5F (3C) above the dew point to avoid condensation. Cure Time: 60 to 90 minutes @ 70-80F (21-27C) and 50% R.H. Cure time can be accelerated by preheating the metal surface to 100-200F (38-93C). Application Surface must be clean and dry. Commercial blast to SSPC-SP6. Remove oil and grease with suitable solvent. Salt and other contaminants may be removed by high pressure fresh water cleaning. Pour entire contents of Part B Curing Agent (small container) into Part A Resin (large container) and mix thoroughly, approx. 3-5 minutes. Do not alter the amounts of A and B in the mixture. Apply epoxy by brush, pad, roller or spray. Primer should be dry to touch before applying Tapecoat hot-applied tapes or sleeves. As a stand alone coating, TC 7000 Epoxy provides superior corrosion protection above and below ground. Specially selected Tapecoat reinforcing scrim can be applied over wet epoxy. After scrim is applied, apply a second application of TC 7000 Epoxy. Recommended Coverage As a 1 coat primer: 6-10 mils thickness, with a coverage of 220 sq. ft. per mixed gallon (m2/liter=5.4 m2/liter). As a single coat stand alone coating: 20 mils (.5mm) thickness, with a coverage of 80 sq. ft. per mixed gallon (m2/liter=1.96 m2/liter). As a 2 coat stand alone coating, with scrim: 16-30 mils (.41-.76 mm) thickness (2 coats of 8-15 mils (.20-.38 mm) each).

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TC 7000 High Temperature Epoxy

Two Applications in One Product TC 7000 Epoxy is a surface tolerant two component 100% solids material that replaces VOC base primers. It is manufactured to be used as a one coat wet or dry primer with Tapecoat hot and cold-applied tapes. TC 7000 can also be applied as a stand alone coating for use on metal surfaces. This coating offers exceptional owability with self leveling attributes. This product can be used above or below ground. Use as a primer prior to wrapping with Tapecoat hot or cold-applied tapes. As a coating use alone as a coating on metal surfaces or use with our new polyethylene scrim wrap, which adds reinforcement and impact resistance. Technical Specications Technical Data Color: Red Pot Life: 15 to 20 minutes @ 70F (121C) and 50% relative humidity (R.H.) Max. Constant Operating Temperature 250F (121 C) VOCs: Zero Mix Ratio: 3.54:1 by volume No Red Label required Application Parameters: Environment: Use only when the surface to be coated is above 40F (4C) and the relative humidity (R.H.) is less than 90%.
TC 7030 High Build High Temperature Epoxy

Protect Pipelines Joints and Fittings A one coat, stand alone protection that exceeds all performance criteria for prevention of corrosion of above and below ground metal surfaces. This tough coating can be used for any general application including high temperature pipelines with a maximum constant operating temperature of up to 250F (121C).
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TC 7030 is an environment-friendly two component, 100% solids material that provides up to 30 mils of high build thickness for tough abrasion resistance to backll and soil stress damage. This surface tolerant epoxy provides exceptional corrosion prevention for reconditioning pipelines, protecting joints, patching pipeline coatings, and covering irregular ttings and metal surfaces. Technical Specications Technical Data Color: Red. Additional colors available upon request. Pot Life: 15 to 20 minutes @ 70F (121C) and 50% relative humidity (R.H.) Max. Constant Operating Temperature 250F (121 C) VOCs: Zero Mix Ratio: 3.6:1 by volume No Red Label required Application Surface must be clean and dry. Commercial blast to SSPC-SP6. Remove oil and grease with suitable solvent. Salt and other contaminants may be removed by high pressure fresh water cleaning. Pour entire contents of Part B Curing Agent (small container) into Part A Resin (large container) and mix thoroughly, approx. 3-5 minutes. Do not alter the amounts of A and B in the mixture. Apply epoxy by brush, pad, roller or spray. Primer should be dry to touch before applying Tapecoat hot applied tapes or sleeves. As a stand alone coating, TC 7030 Epoxy provides superior corrosion protection above and below ground. Specially selected Tapecoat reinforcing scrim can be applied over wet epoxy. After scrim is applied, apply a second application of TC 7030 Epoxy. Application Parameters Environment: Use only when the surface to be coated is above 40F (4C) and the relative humidity (R.H.) is less than 90%. Application Surface Temperature: 40-250F (4121C). Surface temperature must be 5F (3C) above the dew point to avoid condensation. Cure Time: 60 to 90 minutes @ 70-80F (21-27C) and 50% R.H. Cure time can be accelerated by preheating the metal surface to 100-200F (38-93C).
Recommended Coverage: A single coat stand alone coating: 30 mils (.76mm) thickness, with a coverage of 53 sq. ft. per mixed gallon (m2/liter=1.23 m2/liter)
TC 7100 Wet Bond Gray Epoxy

Corrosion Protection for Fresh Water Wet Surfaces. TC 7100 Wet Bond Gray Epoxy is a surface tolerant epoxy developed for coating metal and concrete above and below fresh water. TC 7100 provides an exceptional anti-corrosion coating for protecting bare steel, welded joints on factory-coated pipe, irregular ttings and surfaces. This innovative coating can be applied underwater for the repair of damaged coatings on steel transmission pipes; steel, concrete, and sheet pilings; and lateral supports. TC 7100 is ideal for above and below ground protection of metallic surfaces on pipes and compressor / pumping stations that endure splashes, condensation, or humidity. TC 7100 Wet Bond Gray Epoxy (Color Gray) - a two part liquid epoxy system. Used on damp, wet or dry metal surfaces as a one-coat stand-alone protective coating system for above and below grade application. Technical Specications Wet Surface Application TC 7100 is an environment-friendly two component, 100% solids material. A single application to a wet surface can provide in excess of 20 mils of high build thickness for tough abrasion resistance. This wet bond epoxy can be eld-applied as a single or multiple coating above and below fresh water with a paint brush or roller after normal surface preparation.

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Basic Use TC 7100 Wet bond-Gray is a corrosion preventive epoxy coating developed for coating metal and concrete surfaces above and below the water line. It is used to repair pipeline coatings, for coating irregular ttings and surfaces and is suitable for above and below ground as well as underwater applications. Composition TC 7100 Wet Bond-Gray is a unique modied amine cured epoxy coating with a 100% solids content.
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TC Wet Bond Flexible Epoxy Mastic

Corrosion Preventive Coating for Wet Surfaces TC Wet Bond Flexible Epoxy Mastic is a corrosion preventive epoxy coating developed for coating metal and concrete surfaces above and below the water line. This protective epoxy is also suitable for wet surfaces above and below ground and for underwater applications in fresh water environments.
It can be used to repair pipeline coatings, for coating irregular ttings and surfaces, and to perform general maintenance coatings repair in regulator vaults. TC Wet Bond Flexible Epoxy Mastic is ideal for the repair of damaged plant-applied coatings including coal tar enamel. Technical Specications Composition TC Wet Bond-Flexible Epoxy Mastic is a unique modied amine cured epoxy coating with a 100% solids content. Technical Data (at 40 mils) VOC: O lbs /gal (kg/L) Solids: 100% by volume Coverage: 40ft2/gal (40 mils) ( m2/liter)=1.0 m2/liter (1.0mm) Color: Gray or Black Curing time @ 70F: 4 to 8 hours Application temp: 40-120F (4-49C) Operating temp: -40-165F (-40-74C) Thickness: 40 mils (10 mm) Weight per gallon: 10.6 lbs Resin: 11.2 lbs / (kg)=5.0 kg Hardener: 8.3 lbs Shore A-2 Durometer: 90 to 100 Surface Preparation Remove all contaminants that would impede bond. Use effective cleaning procedures to remove: rust, dirt, oil and grease. This may include the use of highpressure fresh water cleaning, using suitable solvents or detergents to SSPC-SP 1 or abrasive blast to SSPCSP 6.
Application Environment: Use only where application and curing can proceed at temperatures above 40F (4C). The temperature of the surface and that of the coating itself must also be within these limits. Apply only on a clean surface. (See detailed Field Specications for complete instructions.) Mixing: Pour entire contents of hardener container into the resin container and mix thoroughly until homogeneously mixed, approx. 3-5 minutes. Application Method: Apply epoxy by brush or pad.
TC 7010 Fast Set Epoxy

Field Applied Joint Epoxy for Plant Coated Pipe TC 7010 Fast Set Epoxy is a high-build, surface tolerant coating that exceeds all performance criteria for the protection from corrosion of above and below groundpipelines. TC 7010 provides exceptional corrosion prevention for protecting joints, patching pipeline coatings, and covering irregular ttings and metal surfaces. This innovative product can be used in conjunction with all factory and eld coatings, such as cold and hot-applied tape, coal tar enamel, extruded polyethylene, and fusion bonded epoxy. TC 7010 Fast Set Epoxy is a two part liquid epoxy system. Used as a one-coat stand-alone protective coating system for above and below grade application on dry substrates. Tapecoat 7010 Fast Set Gray Epoxy eliminates the complex and lengthy application process required for eld-applied powder epoxy coating of welded joints. TC 7010 is an environment friendly two component, 100% solids material that provides up to 30 mils of high-build thickness for tough abrasion resistance to backll and soil stress damage. This fast-set epoxy also decreases lengthy eld application by accepting backll after only 2 hours of cure time.
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Technical Specication Basic Use TC 7010 FS-Gray is a corrosion preventive epoxy coating developed for coating joints, patching pipeline coatings and coating irregular ttings and surfaces; suitable for above and below ground applications. Composition TC 7010 FS-Gray Epoxy is a modied amine cured epoxy coating with 100% solids content. Technical Data: (at 20 mils) VOC: 0 lbx/gal (0 kg/l)/(.5mm) Solids: 100% by volume Coverage: 80 ft2/gal (20 mils)/(1.96 m2/liter) (.5mm) Color: Gray Curing time @ 70F: 2 hours to backll Applications temp: 40-120F (4--49C) Operating temp: -40 to 165F (-40 to 740C) Thickness: 20 mils (.5 mm) Weight per gallon: 12 lbs. (5.4kg) Surface Preparation Remove all contaminants that would impede bond. Use effective cleaning procedures to remove: moisture, salts, rust, dirt and dust, oil and grease. This may include the use of high pressure fresh water cleaning, using suitable solvents or detergents to SSPC-SP-1 or abrasive blast to SSPC-SP-6. Application Environment: Use only where application and curing can proceed at temperatures above 40F (40C). The temperature of the surface and that of the coating itself must also be within these limits. Apply only on a dry and clean surface with a temperature above the dew point to avoid condensation. Relative humidity maximum is 90% preferably between 40-60% (See detailed eld specicatons for complete instructions.) Mixing: Pour entire contents of Part A and Part B into a separate container (furnished in the kit) and mix thoroughly until homogenously mixed, approx. 2-3 minutes. Application Method: Apply epoxy by brush, pad or roller.
corrosion resistant adhesive for bonding Royston Quick Seal Tape Wrap to steel pipe. Black Tack provides a strong bond between Quick Seal Tape Wrap and all of the various surfaces commonly encountered in underground service. It increases adhesion or pressure-sensitive polyethylene tapes. Where to use it: Royston Black Tack is recommended for use with commercially available pressure sensitive tapes used for corrosion protection of buried piping systems. It is formulated to provide superior performance in its intended use. Black Tack is specically formulated for bonding Quick Seal Tape Wrap. Its suitability with other tape and wraps should be tested prior to use. How to use it: Handling Precautions: Royston Black Tack is a ammable mixture which should be kept away from heat and open ame. Prohibit welding sparks and smoking. Contains aliphatic and aromatic solvents. Avoid prolonged or repeated breathing of vapors or fumes. Avoid contact with skin. Harmful or fatal if swallowed. If swallowed do not induce vomiting. Call physician immediately. Keep out of reach of children. Mixing The only mixing required is thorough agitation prior to use. This is necessary to insure adequate redispersion. Surface Preparation: Surfaces should be dry and cleaned of all rust, scale, soil, mud, oil, grease and other contaminants by wire brushing, blasting or other methods. Mil applied coatings and pipe wraps should be dry and free from mud, soil, dust and oil. Application Royston Black Tack may be applied by brush, spray or roller without thinning. Brushes my be cleaned in mineral spirits or xylene. Tape applications may be made as soon as the surface is dry to the touch. Coverage Coverage of Black Tack on metal surfaces is 308 square feet per gallon at 1 mil dry lm thickness. Allowances must be made for rough surfaces and application losses which will reduce coverage. Physical Properties Color: Black Solids %: By weight: 24.5% By Volume: 19.2% Weight: 6.7 lbs. per gallon Viscosity: Approx. 380 cps@ 77F VOC: 607 g/l or 5.06 #/gal Shelf Life: Over 6 months

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Royston Black Tack

A fast drying (under 5 minutes) rubber-resin base adhesive, carried in petroleum solvents. It is used as a
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Test Data: NA Ordering Information: - Royston Black Tack is available in one-gallon cans, packaged 4 per carton.
Application: Roybond 747 may be applied by brush or roller without thinning. It must be brushed out to a thin lm not more that 1 1/2 mils dry thickness. Do not apply too thick Roybond 747 will brush out readily to the desired thin lm. Application Temperature: Pipe heated by welding should be allowed to cool to 120 to 140F before applying Roybond 747. Application may be made at temperatures below 0F, but condensation of moisture must be guarded against at low temperatures. Drying Time: For rapid bond development Roybond 747 should be allowed to dry to a non-glossy appearance before applying Greenline. This will require only one to ve minutes depending on variable application conditions Bond development over semi-dried Roybond 747 is delayed somewhat, and over wet Roybond 747 is delayed as much as 24 hours. Coverage: Coverage of Roybond 747 on metal surfaces is 300 to 400 square feet per gallon at 1 to 1 1/2 mil dry lm thickness. Allowances must be made for rough surfaces and application losses which will reduce coverage.One gallon of Roybond 747 to three squares of Greenline is a good rule of thumb. Physical Properties: Composition: Elastomer-resin based formulation in blended solvent system Color: Black Viscosity: 8500 cps typical Weight: 8.1 +/- 0.02 lbs per gallon Specic Gravity: 0.97 Percent Solid: By Volume: 29% By Weight: 38.7% +/- 1% Flash Point: 38F Seta Flash Closed Cup Shelf Life: At least one year Test Data: N/A
Royston Roybond 747

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An elastomer-resin based formulation used as a corrosion resistant adhesive for adhering Royston Greenline Accessory Wrap to both metallic and nonmetallic surfaces for underground service. What it does: Royston Roybond 747 provides a strong bond between Greenline Wrap and all of the various surfaces commonly encountered in underground service. Its high degree of corrosion resistance enhances salt crock performance and maintains excellent adhesion under adverse environmental conditions. Its heavy consistency retards settling in the container yet allows easy brush-on for thin lm coverage. Royston Roybond 747 should be used to adhere Greenline Accessory Wrap to the following substrates commonly used underground: Steel and galvanized metal Extruded polyethylene and polypropylene Coal tar and asphalt enamels - Micro crystalline wax Thermoplastic and thermoset thin lm coatings Laminated and extruded pipe wraps Royston Roybond 747 is formulated for bonding Royston Greenline Wrap. Its suitability with other tapes and wraps should be tested prior to use. Roybond 747 settles very slightly on standing. If there is an accumulation of solvent at the top of the container, stir lightly to reach a smooth, creamy consistency. Surface Preparation Surfaces should be dry and cleaned of all rust, scale, soil, mud, oil, grease and other contaminants by wire brushing, blasting or other methods. Mil applied coatings and pipe wraps should be dry and free from mud, soil, dust and oil.
Ordering Information: Royston Roybond 747 is available in one quart and one gallon metal cans, in ve gallon steel pails and in fty-ve gallon steel drums. Quart cans are packaged six per carton and gallons four per carton. It is also available in a 16 ounce (by weight) aerosol Spray-Pac, packaged 12 per carton.
Curing time @ 70F:3 to 4 hours to backll Applications temp: 40 to 120F (4 to 49C) Operating temp: -40 to 165F (-40 to 74C) Thickness: 25 mils (.635mm) Weight per gallon: 13.6 lbs. (6.16 kg)
TC 7025 Ez Flow Epoxy

Field Applied Joint Epoxy for Plant Coated Pipe TC 7025 Ez Flow Epoxy is a versatile liquid epoxy for the protection of pipe and metal structures from corrosion in both above and below grade environments. TC 7025 serves as an outstanding corrosion preventive coating for reconditioning pipelines, coating joints, coating repairs, and coating irregular bends and ttings. It can be applied to a dry, properly prepared surface, either manually or with the use of a power spray unit designed for such purpose. This two part liquid epoxy system can be used as a one-coat stand-alone protective coating, isolating the metal substrate from the detrimental effects of electrolysis. An environmentally friendly,100% solids coating that contains no VOCs, (volatile organic compounds). TC 7025 provides a thickness up to 25 mils providing a tough resistant barrier when exposed to backll and soil stress. EZ FLOW EPOXY provides an EZ alternative to the complex and lengthy application process of eldapplied powder epoxy coatings. Technical Specications Basic Use TC 7025 is a versatile liquid epoxy for the protection of pipe and metal structures from corrosion in both above and below grade environments. Composition: TC 7025 is a modied amine cured epoxy coating with 100% solids content. Technical Data: VOC: 0 lbx/gal (0 kg/l)/(.5mm) Solids: 100% by volume Coverage: 64 ft/gal (25 mils)/(1.57 m2/liter) (.635mm) Color: Charcoal Gray
Surface Preparation: Use effective cleaning procedures remove all contaminants that would impede bond, to include moisture, salts, grease and any loose material. This may include the use of high pressure fresh water cleaning, using suitable solvents or detergents.
The surface must have a 2.5 to 4 mil surface prole. This can best be accomplished using a SSPC-SP-6 abrasive blast or better. Environment: Use only where application and curing can proceed at temperatures above 40F (4C). The temperature of the surface and that of the coating itself must also be within these perimeters. Apply only on a dry and clean surface with a temperature above the dew point to avoid condensation. Relative humidity maximum is 90% preferably between 40-60%. Mixing: Mix the entire contents of the hardener into the resin container and mix thoroughly until thoroughly mixed (approx. 2-3 minutes). Application Method: Apply epoxy by pad, brush or roller. TC 7025 is also available in a spray grade.

A polypropylene cloth material used as an optional reinforcing wrap to increase the impact resistance of liquid coatings. Packaged in rolls 2, 4 and 6 x 100
Tapecoat Enviroshield Series R

The TC Enviroshield Series R module is designed for the maximum protection of offshore platform risers and lateral beams from the harsh marine environment. This easy eld-applied modular system provides abrasion and corrosion protection of existing and new marine structures. A tough outer abrasion-resistant jacket activates an encapsulating environmentally-safe petrolatum with the tensioning of an easy-installation closure system. The TC Enviroshield allows for quick reinspection and easy accommodation of lateral braces, peripheral beams and weld-attached anodes. This easy eld-applied protection can be installed in and out of the water on a wet or dry minimally prepared surface.
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The TC Enviroshield Series R module is an easy eld-applied maximum marine protection system. The Series R module provides proven corrosion protection, re-inspection capability, aesthetic appearance, accommodation for lateral braces and environmental sensitivity.
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Factory assembled for eld installation Install on minimally prepared surface Apply to wet, dry, or underwater surface Inner petrolatum mat encapsulates and seals substrate Tough multi-layer urethane outer jacket Composite tensioning closure system forces petrolatum into pores of surface No metal components No hand tapping or exterior bands Re-inspectable Available in 5 ft. and 2.5 ft. length with a 3 in. overlap for longer requirements
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Royston Petrolatum Wax Systems
Packaging Packaged in bulk cartons containing 200 square feet in widths of 2, 4 or 6. Also available in special TC Enviro-packs which contain 50 square feet plus 1 pint of TC Enviroprime, gloves, 1 pint of TC Enviro-Hardcoat and 1 roll 4 x 200 of TC Stretch Outerwrap.
Envirocoat System Enviroprime

Tapecoat Enviroprime is a petrolatum based primer that exhibits preferential wetting capabilities to readily coat wet or dry surfaces and cavities prior to the application of TC Envirocoat products. Technical Information Standards: ANSI/AWWA C-217 Color: Yellow Specic gravity: 0.8 - 0.9 Thickness: Apply to 2 mils minimum Application Apply by hand to assure preferential wetting of the surface above or below the water line to a minimum thickness of 2 mils (.002). Packaging Packed in cartons of 2 or 4 one gallon cans, 12 one quart cans or in 5 gallon pails.
Tapecoat Envirotape
TC Envirotape is a prefabricated petrolatum coating in tape form designed to protect wet or dry irregularly shaped metal surfaces. Ideal for valves, anges, ttings, vaults, manholes and tunnels or other areas where continuous moisture levels make normal coating material difcult or impractical to apply. Recommended for use with: bare metal, wood and concrete. Compatible with asphalt, coal tar, polyethylene, polypropylene, FBE and urethanes Technical Information Standards ANSI/AWWA C-217 Color: Grayish brown Thickness: 50 mils minimum Bacteria resistance: Excellent Low temperature (ASTM D-1737): Excellent Operating temperature: 150F (65C) Operating temperature HT: 200F (93F) Shelf life: Rotate stock yearly Application Tape is wrapped around the irregular shape and hand molded to conform to the shape of the surfaces being coated. The nished coating will be over wrapped with TC Stretch Outerwraps for below ground or TC EnviroHardcoat for above ground applications.
Envirocoat System Envirostretchwrap

Tapecoat Envirostretchwrap is a clear exible plastic lm designed to provide extra mechanical protection for surfaces coated with TC Envirotape. It may be used below ground in industrial and commercial settings such as reneries, petrochemical plants, pulp mills and gas and water utilities. Technical Information Standards ANSI/AWWA C-217 Color: Clear Thickness: 1 mil (.001) Application temperature: Above 20F (-6C) Operating temperature: -40 to 165F (-40 to 73C)
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Application Apply to conform to TC Envirotape-wrapped surface for additional mechanical strength prior to back lling. Packaging Available in rolls of 4 and 6 widths in 200 or 1,000 lengths.
Envirocoat System FlangeCoat

TC Flangecoat is a thixotropic material designed to protect ange faces and bolts from atmospheric corrosion. This eld-proven Tapecoat product may be applied to new or worn ange surfaces and is ideal for use in natural gas regulator stations and oil transmission pipeline terminals.
TC Enviroseal Mastic
TC Enviroseal Mastic is a specially formulated polymer emulsion that provides a protective outer shell or topcoating suitable for both industrial and commercial settings. Recommended for above-ground applications in reneries, petrochemical plants, pulp mills, gas and water utilities, and other facilities where TC Envirotapes are used. Technical Information Standards ANSI/AWWA C-217 Color: Grayish brown Thickness: 50 mils minimum Bacteria resistance: Excellent Low temperature (ASTM D-1737): Excellent Operating temperature: 150F (65C) Operating temperature HT: 200F (93F) Shelf life: Rotate stock yearly Application Tape is wrapped around the irregular shape and hand molded to conform to the shape of the surfaces being coated. The nished coating will be over wrapped with TC Stretch Outerwraps for below ground or TC EnviroHardcoat for above ground applications.
TC Flangecoat
TC Flangecoat is an environmentally-safe, 100% solids material with no harmful solvents that cause drying, cracking or shrinking over time. This innovative product can be easily applied under most eld conditions and allows for easy re-entry for ange maintenance. Technical Information Standards ANSI/AWWA C-217 Color: Gray Specic gravity: 1.3 Solids content: 100% Application temperature: Above 20F Operating temperature: -40 to 180F Shelf life: Rotate stock yearly Application Trim the cartridge tip for desired bead and puncture seal. Apply TC Flangetape around edges of ange. Punch insert/exit holes between all ange bolts. Insert cartridge tip through hole and pump TC Flangecoat until coating ows over bolts on both sides. Repeat procedure until the space between the anges is lled. Remove TC Flangetape and smooth out TC Flangecoat. Cover the ange edges with Tapecoat H35 Gray or TC Envirotape if the entire ange area is to be coated. Packaging Available in 12 ounce cartridges packed 12 per carton, 29 ounce cartridges packed 6 per carton with TC Flangetape, and in 5 gallon pails.
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Packaging
Packaged in bulk cartons containing 200 square feet in widths of 2, 4 or 6. Also available in special TC Enviro-packs which contain 50 square feet plus 1 pint of TC Enviroprime, gloves, 1 pint of TC Enviro-Hardcoat and 1 roll 4 x 200 of TC Stretch Outerwrap.
Tapecoat TC Flo-Coat
Tapecoat TC Flo-Coat Petrolatum Wax System a corrosion preventive coating paste to ll and coat irregular contours.
Royston Sealants, Primers and Mastics
Tapecoat TC Moldable Sealant

Water Tight Coating for Metal, Fiberglass, and Wood. Tapecoat TC Moldable Sealant is a specially formulated, 100% solids, conformable water tight coating. Its tape form allows for a greater surface coverage in a single application. Moldable Sealant is ideal for sealing aluminum, steel, berglass, and plywood. Because it is a 100% solids product, it will never become brittle and crack, leaving avenues for moisture to migrate through and reach the surface intended to be protected. Moldable Sealant is a 60 mil highly conformable gray dielectric putty in tape form for ambient temperature below grade application. Use with TAPECOAT TC OMNIPRIME primer on all bare metal substrates. Appropriate for use as a seal and dielectric ller for step downs, bell and spigot joints and other irregular congurations, such as weld beads, wire connections and thermite-welds. Often used as an under coating with an over wrap of one of TAPECOATs other cold applied tape products. Technical Specications Composition: TC Moldable Sealant is a 100% solids formulation of thermoplastic elastomeric and synthetic resins. Technical Data: Color: Gray Service temp: -30 to 120F (-35 to 49C) Application temp: Above -10F (-23C) Total thickness: 40 and 60 mils (1 and 1.52 mm) Adhesion: 165 oz/in width Flexibility: .5 radius @ -20F; no cracking Dielectric strength: Exceeds 12 kV Cathodic disbonding: Pass (ASTM G-8) Insulation resistance: 106 megohms Water absorption: Less than .05% Surface Preparation: Surface must be clean and dry. Moisture, dust, dirt, rust, or any type of debris should be removed. Remove oil, grease, or any other contaminant with suitable cleaner.
Sealant Application: Remove the release liner from one side of the Moldable Sealant and apply the product to the properly prepared surface. The remaining release liner can be utilized as an aid while molding the product until all voids and crevasses have been lled. Then remove the remaining release liner and apply to target surface.
Tapecoat HT Sealant
A conformable water tight coating for irregular surfaces which may be subjected to temperatures up to 300 degrees F (150 degrees C).
TC Omniprime
TC Omniprime is a universal, solvent-based primer that meets 1996 federal standards for health and environmental safety, while demonstrating tough eldapplied performance. This versatile primer can be used with cold or hot applied tapes and heat shrinkable sleeves for the corrosion protection of metal surfaces such as pipes, valves and ttings. Successful laboratory and eld testing show TC Omniprime, with an Oxsol 100 solvent base, meets or exceeds performance criteria for previous Tapecoat primers and pending government air pollution regulations. Tapecoat TC Omniprime is a liquid primer containing no known carcinogens, no hazardous air pollutants (HAP), compliant with all state and US federal volatile organic compound (VOC) regulations. Requires no Red Label Hazard warning for storage. This primer can be used with all TAPECOAT cold and hot-applied bonded tape systems, and with TAPECOAT 6025 high temperature tape when operating temperatures do not exceed 180 F. Application Parameters: Operating temp: -20F (-29C) to 200F (93C) Application temp: -20F (-29C) to ambient Viscosity: 130 to 150 cps; Flash Pt.: 109F (43C) Film thickness: 5 mil. WFT, 1 mil. DFT Practical coverage: 300 sq. ft. /gallon
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Packaging: Available from stock in 1, 5, and 55 gal. containers. Net weight per gallon is approx. 10 lbs. Application: Surface must be clean and dry. Remove moisture, dust, dirt, rust and other foreign material by scraping or wire brushing to a SSPC-SP3 standard. Optional: SP6 commercial blast cleaning. Remove oil and grease with a suitable solvent. Remove all loose or incompatible coatings from previously coated surfaces. Slight stirring of the product may be required prior to use. Apply with a brush, pad, roller or spray.
R28 Rubberized Mastic bonds rmly to clean steel surfaces without use of a primer and also to coal tar and hot applied asphalt. It forms a thick, tough coating which will not oxidize, craze, alligator, crack, check, loosen or scale. It provides a high degree of electrical resistivity and shows excellent performance in cathodic protection or stray current situations. It withstands soil stresses and resists attack by alkalis, acids, salts and moisture. R28 Rubberized Mastic should be used as a general purpose coating for underground protection of all fabricated steel products, such as pipes, conduits, valves, ttings, tank, hydraulic cylinder castings and structural steel. For eld coating joints of mill coated pipe, it can be used in conjunction with reinforcing fabric such as Royston Glas-Wrap. In certain areas in or near petroleum reneries, gasoline bulk plants, service stations, oil producing elds and similar locations, Roskote A-51 Plus which is resistant to both oil and gasoline should be used. Handling Precautions: R28 Rubberized Mastic is a solvent based material which should be kept away from heat or open ame and should be used only with adequate ventilation. Repeated or prolonged contact with the skin should be avoided. Surface Preparation Surfaces should be dry for maximum adhesion. Remove rust, scale, soil, mud, oil, grease and other contaminants in the eld by wire brushing. Sand blasting or chemical treatment may be more convenient for in-plant surface preparation. No adhesive is required except on newly galvanized surfaces which should be coated with a suitable phosphate wash primer prior to mastic application. Stirring R28 Rubberized Mastic should be stirred thoroughly before using. Thinning Thinning is not required except for cold spray at temperatures below 60F. If excess thickening occurs because of solvent evaporation from opened containers original viscosity may be restored by adding Royston Thinner 11 (Toluene).

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Tapecoat TC Mastic
A thixotropic brush applied coal tar coating for ambient temperature, below grade application. Appropriate for coating ttings, anges, valves, mechanical couplings and other irregular congurations.
Tapecoat TC Mastic 2000

A brush or spray applied bituminous coating for temperatures up to 250F, below grade application. Appropriate for coating ttings, anges, valves, mechanical couplings and other irregular congurations.
Tapecoat TC Aluminum Mastic

A brush or spray applied aluminum pigmented bituminous coating for ambient temperature, above or below grade application. Appropriate for coating ttings, anges, valves, mechanical couplings and other irregular congurations. Operation temperature ambient to 250F.

A polypropylene cloth material used as an optional reinforcing wrap to increase the impact resistance of liquid coatings. Packaged in rolls 2, 4 and 6 x 100.
Royston Roskote R28 Rubberized Mastic

A cold-applied coating with high electrical resistivity designed to protect underground steel pipes, tanks and other structures against corrosion.
Royston Sealants, Primers and Mastics
Application Royston Roskote R28 Rubberized Mastic is applied bold by brush, spray, ow coat, dip or rubber glove. Apply two coats of Royston Roskote R28 Rubberized Mastic at the proper thickness, allowing the rst coat to dry to the touch before applying the second. When brushing Royston Roskote R28 Rubberized Mastic, it should be applied liberally with a generous amount on the brush at all times. It should never by brushed thin. For spray application, booster type spray equipment is required because of Royston Roskote R28 Rubberized Mastics heavy consistency. At temperatures above 60F Royston Roskote R28 Rubberized Mastic may be sprayed as received without thinning or heating, but blow 60F it is usually necessary to thin with one quart of thinner to each ve gallons of Royston Roskote R28 Rubberized Mastic, or to use an in-line heater set at 120F maximum. Either air types or airless spray equipment commercially available from several manufacturers may be used. The following equipment and procedures have provided satisfactory results, but alternates may be equally successful. Air Type Spray: Pump: Graco 8:1 ratio minimum or equivalent President or Bulldog 10:1 ratio recommended Hose: Atomization - 3/8 to 1/2 D Material - 3/4 to 1 D Gun: Heavy material gun Spray Tips: 3/16 minimum. External Wing Air Cap Pressure: Will vary with temperature and pump output Airless Spray: Pump: Graco Bulldog or equivalent. Pump must be capable of an output of three gallons per minute Hose: Material hose 1/2 minimum, for lengths over 25 feet use 3/4 I.D. Use high pressure, wire braid hose. Gun: Use mastic type airless spray gun, Graco Hydra mastic Gun or equivalent Spay Tip: .031 maximum Typical Properties Composition: A pyrobituminous resin processed by homogenization with inhibitive pigments and aromatic solvents. Color: Black Volume Resistivity: 2.12 x 103 ohms cm3 Application Temperature: 32F to 120F Service Temperature: 0 to 250F Shelf Life: At least one year Weight per Gallon: 9.42 lbs Specic Gravity: 1.13 Percent Solids: By Volume - 5.6% By Weight - 69.5% +/- 2% Flash Point: 44F Seta Closed Cup
For Use With Reinforcing Wrap Using with a reinforcing woven mesh such as Royston Glas-Wrap, the rst step is to apply one coat of Royston Roskote R28 Rubberized Mastic an allow to dry to the touch, This amount of drying is necessary before proceeding further to prevent the wrap from pulling through the coating to the metal surface. From this point there are two alternate procedures in common use. 1.) Apply the wrap and then put on a second coat of Royston Roskote R28 Rubberized Mastic. 2.) Apply the second coat of Royston Roskote R28 Rubberized Mastic and then wrap either while the Mastic is still wet or after it has dried to the touch. Wrap tightly to embed the mesh in the coating. Drying Time Royston Roskote R28 Rubberized Mastic usually dries to the touch in approximately 20 minutes. In 1-1/2 hours it is sufciently dry form light handling and backlling. If it is necessary to backll while it is still wet or soft, apply pipeline felt to protect against damage to the coating. Coverage Each coat of Royston Roskote R28 Rubberized Mastic should be applied at a coverage rate of 75-80 square feet per gallon, which will provide a dry lm thickness of about 12 mils. Holiday Detection The suggested setting for holiday detector instruments is 125 volts for each mil of dry lm thickness. The coating must be thoroughly dry before testing. Allow at least 24 hours of complete solvent evaporation. Ordering Information Royston Roskote R28 Rubberized Mastic in 1-Quart cans, 1-Gallon Cans, 5-Gallon cans and 55-Gallon drums. One-Gallon cans are packaged 4 per carton.
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Royston Thick N Quick Mastic

A cold-applied, air drying, hydrocarbon resin base coating designed for underground protection of all fabricated steel products such as pipes, tanks, valves, conduits, and structural steel. Thick N Quick is compatible with a wide range of commonly used pipe coatings and construction materials. It offers improved physical properties, and is compound to provide better resistance to water penetration than conventional cold applied mastics. When applied over our Raid Red Synthetic Primer, the resulting Thick N Quick coating system shows maximum resistance to the disbonding effects of cathodic protection as determined by A.S.T.M. Test No. G8-85T. This is premium grade mastic. Smooth coats of uniform thickness may be obtained. It should be used as a general purpose coating for corrosion protection of underground steel pipeline systems, buried storage tanks, valves, ttings, etc. Also suitable for a wide range of additional industrial and construction purposes. Handling Precautions Thick N Quick is a ammable mixture which should be kept away from heat and open ame. Prohibit welding sparks and smoking. Use with adequate ventilation. Contains aliphatic and aromatic solvents, avoid prolonged or repeated breathing of vapors or fumes. Avoid contact with skin. Harmful or fatal if swallowed. If swallowed do not induce vomiting. Call physician immediately. Keep out of reach of children. Surface Preparation: Surfaces should be dry and cleaned of all rust, scale, soil, mud, oil, grease and other contaminants in the eld by wire brushing. Sand blasting or chemical treatment may be more convenient for in-plant surface preparation. For best results surface should be coated with Rapid Red Synthetic Primer.
Physical Properties Color: Semi Gloss Black Coverage: 84 sq. ft. per gallon 20 mils wet, 11 mils dry Solids %: By weight: 72% By volume: 57.6% Weight per Gallon: 10.17 lbs. per gallon Flammability: Red Label VOC: 342 grams/liter - 2.85 #/ gal VOC Resistance to: Moisture: Excellent Weather: Good Alkalis: Excellent Acids: Excellent Soil: Excellent Test Data N/A Ordering Information Thick N Quick is available from inventory in 1-Gallon Cans, 5-Gallon pails and 55-Gallon drums. One-Gallon cans are packaged 4 per carton.
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Application Thick N Quick is applied by brush, spray, roller or gloves. Two coats are recommended, apply evenly. Each coat may be up to 1/32 thick (wet lm). Thick N Quick comes ready to use. First coat should be dry to the touch before application of the second coat. The second coat should be dry before backlling. Royston Glas-Wrap may be used for mechanical reinforcement between rst and second coats.
Tapecoat Rocksheilds
TC 2025-1 (Terrashield) Extra Protection for Buried Pipelines

TC 2025-1 rock shield is the ideal protection where pipeline coatings are subjected to rocky terrain, mountain handling, excessive abrasion and damaging backlls. This easy applied Tapecoat product cushions pipelines against abrasion, impact and penetration, so protective coatings remain intact to ght corrosion. This protective material consists of a of a 3/8 closed cell polyethylene foam laminated to a 25 mil backing with 1/4 perforations 1 1/4 off center. Protecting the pipe coating by cushioning the impact of the backll as it is reintroduced into the ditch and keeping harmful rock and debris from direct contact with the coating during and after the ditch has been closed. The Tapecoat rock shield provides superior performance and is only 25% of the weight of conventional rockshields. By readily conforming to the pipe surface, it also can be easily applied by spiral, longitudinal or cigarette wrapping. The result is a fast, trouble-free installation with a minimum of labor and equipment. TC 2025-1 is available with both a perforated or solid material in approximately 60 diameter rolls.
Pipesaver 200
Flexible polyethylene diamond mesh rockshield with a at side for contact with pipe. 3.5 diamonds per inch, easy to apply longitudinally or by cigarette wrap method.
Strapping Tape
Rockshield should be held in place with nonmetallic banding material. Tapecoat offers a ber reinforced, self-adhesive strapping tape for this purpose. Package 1 X 180 rolls, 36 rolls per case.
Tapecoat Terra Pad

Tapecoat Terra Pad is a 1/5 rockshield comprised of a diamond mesh and a geotextile felt pad heatbonded together. The mesh net keeps large stones and backll from contact with the pipe coating. The geotextile felt pad protects the coating by cushioning impact and minimizing intrusions of small, sharp or abrasive material. Entrapment of such harmful material can scrape and damage the coating even after backll. Because Terra Pad allows the ow of liquid and gases, it becomes a complementary part of the cathodic protection system.
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S T O PA Q
AMCORR PRODUCTS
STOPAQ Coat Wrap CZ, STOPAQ AMCORR EZ Wrap, STOPAQ FN 4200 Flange Filler, STOPAQ Waterplug STOPAQ Coat Wrap CZ
STOPAQ Coat Wrap CZ is a unique approach to solving corrosion problems in the long run. STOPAQ Coat Wrap CZ is a coating in a wrap form based upon synthetic a-polar polymers. The wrap makes it easy to apply with little preparation. The coating formulation gives no failures during overlap, coating the entire surface and creating an excellent corrosion barrier. STOPAQ Coat Wrap CZ has been tested and approved according to: ASTM G8 ASTM G14 ASTM B117 ASTM D1000 DIN 30672 ASTM D570 EN12068 VNIIMostroy KIWA TUV TNO OVGW RUG INTEVEP
STOPAQ AMCORR EZ Wrap

STOPAQ AMCORR EZ Wrap is a unique approach to solving waterproong problems in the long run. It is usable for encapsulation of asbestos or other, waterproong, and for sealing the base at storage tanks. It is a sealant in a roll-form based upon synthetic a-polar polymers. The roll makes it easy to apply with little preparation. It is the latest technology in waterproong. The product remains exible and allows movements due to weather or exing of the oor plate. STOPAQ AMCORR EZ Wrap has been used and approved in different countries throughout the world. It is proudly manufactured in the USA. Features Easy to apply Excellent adhesion to steel, FBE, coal tar, etc. Long-term protection Highly specic electrical resistance No cathodic disbondment Weather/salt resistant -60F to 185F No voids Non-toxic Compatible with current coatings available on the marketing today Patented technology Applications Soil/air interface Field joints Spot repair existing coating Rehabilitiation Pipe supports Splash zone River and bridge crossings Features Tank chime seal (oor, concrete ring interface) Encapsulation of asbestos and lead base paint Seam sealant for manholes roof penetrations Prevention of inltration Bridge crossings
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Applications Easy to apply Excellent adhesion to steel, FBE, coal tar, concrete, sheet metal, brick, etc. Long-term protection Highly specic electric resistance Weather/salt resistant -60F to 185F Open mesh and fabric, not shielded Non-toxic Compatible with current coatings available on the market today Patent pending Paintable Reinforced with polyester fabric and mesh STOPAQ AMCORR EZ Wrap has been tested and approved by many oil, gas and water companies, governments, cities and districts.
Compatible with current coatings available on the market today Tested according to latest specications Removable/reusable Applications Above/below grade anges/valves Voids/spaces where water can accumulate Bolts and threads
STOPAQ Waterplug
STOPAQ Waterplug is a unique approach to solving water leakage. It is easy to use and can be applied in almost any situation on below grade concrete structures. STOPAQ Waterplug even stops water during leakage, creating an ultimate seal.
Coatings, Adhesives, and Tapes s, Adhesives, and Tapes
STOPAQ FN 4200 Flange Filler

STOPAQ FN 4200 Flange Filler is a coating based upon synthetic a-polar polymers. The paste form makes it easy to apply with little preparation. The visco-elastic formulation allows the material to ow into gaps and voids, creating an excellent seal against corrosion.
Features Easy to apply Excellent bonding to steel, FBE, PU, PE Long-term protection Highly specic electric resistance Weather/salt resistant -60F to 185F Patented technology Helps block H2S gas Fills the complete space Non-toxic
Features Easy to apply Can be applied in wet environment Long term protection Non-toxic Weather/salt resistant Max temp 104F Patented technology Cables/pipes can be removed Environmental friendly Can be applied for multiple cables Compatible with current coatings available on the market today Tested according to latest specications Removable/reusable Applications Pipe and cable entries Prefabricated joints Leak repair
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S T O PA Q A M C O R R P R O D U C T S
STOPAQ Coat Wrap CZ, STOPAQ AMCORR EZ Wrap, STOPAQ FN 4200 Flange Filler, STOPAQ Waterplug
STOPAQ Product Specications STOPAQ Coat Wrap CZ Form Application Wrap/roll Corrosion Prevention of above and below ground objects -76F to 184F Yes, cover with autowrap STOPAQ EZ Wrap Wrap/roll Waterproong lead and asbestos encapslation sealant at tank base wall oor -76F to 176F Yes, paintable STOPAQ FN4200 Flange Filler Caulk Corrosion prevention of above and below grade anges, small crevices -76F to 184F Covered application STOPAQ Waterplug Caulk Waterproong prevents water inltration at cable and pipe entries -30F to 104F Below grade application Polyolen + hydrolic components
Temperature UV Resistance Consistence
Synthetic polyolen Synthetic polyolen Synthetic polyolen reinforcement + PE berglass mesh + lm open weave cloth ASTM G8: Pass Salt Spray: Pass Submits to EN 12068 Nationally Accredited Yes Non toxic Environmental Friendly 0 No Neutral
Test Data
Adhesion Tests: Salt Spray: Pass Salt Spray: Pass Perm Rating: 0.001 Perm Rating: 0.001 Polyethylene: Pass Concrete: Pass Miles Miles PVC: Pass Adhesion Tests: Adhesion Tests: Polyethylene: Pass Polyethylene: Pass Concrete: Pass Concrete: Pass PVC: Pass PVC: Pass No Non toxic Environmental Friendly 0 No Neutral No Non toxic Environmental Friendly 0 No Neutral Yes Non toxic Environmental Friendly 20% (swell effect) Yes Neutral
NSF 61 Approval Toxicity Environmental Issues Water Intake Adhesion to West Surface
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pH Shelf Life
Unlimited (dry/cool) Unlimited (dry/cool) Unlimited (dry/cool) Unlimited (dry/cool)
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S T O PA Q A M C O R R P R O D U C T S
STOPAQ FN 3000, Casing Filler, Casing Spacer, Fiberbond
STOPAQ FN 3000
STOPAQ FN3000 is a versatile and economical product intended for a wide range of structural applications both above and below ground where water inltration is a problem. STOPAQ FN3000 provides for a quick and economical method of installation with excellent caulking properties. This single grade material may be caulked, knifed or troweled during times when only a clean dry surface is present. It adheres to most structural surfaces without priming. STOPAQ FN3000 is non-toxic and environmentally friendly. There is no cure or set up time required. The material remains permanently pliable, is easy to remove and is re-usable in many applications. STOPAQ FN3000 is storage stable (dry/cool) with an unlimited shelf life.
supporting and electrically insulating carrier pipes from casing in the crossings of roads, highways, railways and waterways. It can be used for gas pipelines, oil pipelines, water pipelines and district heating where carrier pipes are made of one of the following materials: polyethylene, PVC, steel, coated steel, cast iron, and plastic reinforced by ber glass.
STOPAQ Fiberbond
Fiberbond is a UV curing reinforced berglass on a roll. Fiberbond cures in sunlight, creating a strong impermeable shield. For protection of insulated pipe, coated pipe, chemical protection, and to reinforce existing pipe and structures
STOPAQ Casing Filler

The most suitable method for the lling of pipeline casings is the STOPAQ Corrosion Preventative System for Casings. In relation to the effectiveness of this system, in which STOPAQ Casing Filler is injected as a casing ller material, it is far superior to any other coating system in the market. This system combines the excellent corrosion preventative properties and the visco-elastic behavior of STOPAQ. All materials are non-toxic, environmental friendly and easy to install. They stay exible forever sealing the object. Cathodic protection current owing through the casing on to the carrier pipe is stopped. STOPAQ Casing Filler will protect the casing itself from corroding. Pinholes have occurred in the walls of casings as the cathodic protection current leaves the inner surface of the casing and ows through casing water to the carrier pipe.
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STOPAQ Casing Spacer

Eurospacer insulating spacers are the last generation of metal-free patented products made of synthetic resin. The aim of insulating spacers is positioning,
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Outdoor Electrical Safety
When participating in outdoor, overhead activities, consumers should take the following precautions: Keep all objects - including masts, poles, ladders, tools and toys - far away from power lines at all times If you are taking down or moving an antenna, be aware of new power lines that have been put up since the antenna was rst installed Never assume that an overhead power line is electrically insulated; always assume that contact with any line can be lethal Never place a ladder anywhere near an electrical power line Position non-metal ladders (such as berglass) at a height and location that prevents the possibility of you or it contacting a power line Keep the distance from an antenna or pole to the power line at least 11/2 times the height of the antenna or pole Properly ground all masts in accordance with electrical codes Be aware that you can be electrocuted by touching a power line directly or by touching a conductive material (such as a metal ladder, antenna, pipe, kite) and, at the same time, the earth or any grounded item (such as metal siding or a downspout) Keep away from all downed power lines. A power line that touches the ground can shock or kill you even if you do not touch it. The electrical current can travel through the ground and into your body
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T h e C o mpl e te S ou rc e for C o r ro si o n C o nt rol Mate r i al s
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Corrpro Companies, Inc. | 1800 Augusta Drive, Suite 300 | Houston, TX

Corrpro Cathodic Protection Catalogue

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Corrpro Cathodic Protection Catalogue

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Environment Energ y Inf rast r uc ture

T h e C o mpl e te S ou rc e for C o r ro si o n C o nt rol Mate r i al s

We Value Results Ethics Safety People Environment Customer Teamwork

14 | CABLE, WIRE, AND SPLICING

18 | TEST LEAD REELS AND WIRE

21 | SPLICING KITS 21 | SCOTCHCAST

30 | CABLE, WIRE, AND SPLICING

70 | CABLE, WIRE, AND SPLICING

74 | CATHODIC PROTECTION SYSTEMS

79 | HYDROCARBON LEAK DETECTION

82 | COATINGS, ADHESIVES, AND TAPES

92 | COATINGS, ADHESIVES, AND TAPES

88 | 3M EPOXY COATING MATERIALS

88 | COATINGS, ADHESIVES, AND TAPES

90 | BERRY PLASTICS CORPORATION, CORROSION PROTECTION GROUP 90 | POLYKEN

COATINGS, ADHESIVES, AND TAPES

2008 Corrpro Companies, Inc. All Rights Reserved

104 | COATINGS, ADHESIVES, AND TAPES

113 | KEMA COATINGS, INC.

116 | ROYSTON COATING AND WRAP PRODUCTS

120 | COATINGS, ADHESIVES, AND TAPES

134 | COATINGS, ADHESIVES, AND TAPES

135 | COATINGS, ADHESIVES, AND TAPES

Handley Industries, Inc. Hanna Instruments Holloway Kema Coatings, Inc.

CORRPRO PARTNERS CONTINUED

King Innovations Kirk Products Loresco M.C. Miller

Metal Samples Metrotech Micro-Metrics Minitest N.I.S.T. NTG Oxbow Calcining

Pikotek Pipeline Seal and Insulation, Inc. Pro-Mark PTC Thermometers

CABLE, WIRE, AND SPLICING

CABLE, WIRE, AND SPLICING

Test Lead Reels and Wire

Cable, Wire, and Splicing

Cathodic Protection Energy Infrastructure

Cable, Wire, and Splicing

HIGH MOLECULAR WEIGHT POLYETHLENE

14 12 10 8 6 4 2 1 1/0 2/0 4/0

CABLE, WIRE, AND SPLICING

Cable, Wire, and Splicing

PRIMARY INSULATION HALAR, E CTFE FLUORO COPOLYMOR THICKNESS .020 IN

Cable, Wire, and Splicing

CSPE JACKET EPR INSULATION STRANDED COPPER CONDUCTOR

CABLE, WIRE, AND SPLICING

TEST LEAD REELS AND WIRE

M.C. Miller / AGRA Hand-Held Reel

M.C. Miller HYKON Model 15XC

Cable, Wire, and Splicing

M C Miller HANNAY Electric Rewind Reel M.C. M

M.C. Miller HYKON Model 9XC

M.C. Miller Test Lead Wire - No. 18

M.C. Miller Test Lead Wire - No. 16

M.C. Miller HYKON Model JL9

M.C. Miller Soil Box Test Lead Set

M.C. Miller Test Clips

Cable, Wire, and Splicing

M.C. Miller Electrode-to-Banana Plug Adapter

M.C. Miller Banana Plugs

2008 Corrpro Companies, Inc. All Rights Reserved

CABLE, WIRE, AND SPLICING

Cable, Wire, and Splicing

Survey Wire Order Information

Wire Length Miles 3 km 4.9

Total Weight lbs 2 kg 0.9

Also available in #30 and #32 AWG.