GOVERNMENT OF SIKKIM

PUBLIC WORKS DEPARTMENT

SCHEDULE OF RATES

2012

CIVIL WORKS

PREFACE
INTRODUCTION The book of specification is the primary requirement for the preparation of any analysis of rates and execution of the work and this analysis of rates have been prepared broadly based on the following: PART A: PART B: BUILDINGS AND OTHER WORKS: CPWD Specifications. ROADS AND RIVER TRAINING WORKS: MoRTH and IRC specifications.

The rates have been prepared after detailed discussion and constant interaction between the Engineers, representatives from Finance Revenue & Expenditure Department, Development Planning Economic Reforms and NE Affair Department and the Department of Economic, Statistics Monitoring & Evaluation (DESME). LABOUR RATES: The existing market labour rates are considerably higher than that of the Government approved rates. Considering all these factors and to make the Schedule of Rates more realistic, the minimum rates at which the different labours are available in the market have been adopted for the analysis. MACHINERIES AND EQUIPMENTS: The rates at which the machineries and equipments are available for hire in the market have been adopted for the analysis. MATERIALS Market survey was conducted at Siliguri and different places in Sikkim and accordingly the most feasible rates have been adopted in the analysis which is inclusive of all taxes. Rates of Cement, Steel, GCI sheets, Bitumen, GI and DI pipes were obtained from the STCS for the purpose. OVERHEADS: The overhead adopted by the Central Public Works Department in their Analysis of Rates -2012 has been adopted except for specialized works. For such specialized works like foundation and superstructure of bridges, the overheads as per the Standard Data Book of MoRT&H have been adopted.

The overhead charge covers the following:

1.

Site accommodation, setting up plant, access road, water supply, electricity and general site arrangements.

2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13.

Site office furniture, equipments and communications. Documentation and as built drawings. Labour camps with minimum amenities and transportation to work site. Laboratory equipment for field testing / laboratory testing cost. Minor T&P and instruments. Watch and ward. Traffic management during construction. Expenditure on safeguarding environment (Env CESS) Sundries. Sales / Turn over tax. Works insurance / compensation/ labour insurance. Compulsory labour payment for one day against six days continuously present on duty.

CONCLUSION: A lot of effort has been made for the preparation of this Schedule of Rates. I convey my deep appreciation and sincere thanks to all those who have worked hard in the preparation of this document and I also convey my thanks to all the Members of the Committee who have contributed actively in finalizing the Schedule of Rates-2012. This Schedule of Rates is applicable to all the Civil Construction works in the State of Sikkim executed through the Government Department / Private and Public Undertakings. Although due care has been taken to make the schedule of rates more realistic and as correct as possible, however, some errors cannot be ruled out and might have crept in inadvertently. In case, any such errors or omissions are apparent, these may be brought to the notice of the Department for necessary corrections. Lastly suggestions and feedback for further improvements are always welcome.

(G S SHARMA) Principal Chief Engineer cum Secretary, Roads and Bridges Department, Government of Sikkim

GOVERNMENT OF SIKKIM ROADS AND BRIDGES DEPARTMENT

No: 657/GoS/R&B NOTIFICATION In supersession of the Schedule of Rate 2006 notified vide notification number 04/GoS/R&B/Gen/0405/262/R&BPWD/R&B dated 13th March, 2007 and notification number 04/GoS/R&B/Gen/04-05/82PWD/R&B dated 24th March, 2008, the State Government is hereby pleased to notify the Schedule of Rates-2012 for its implementation as under, namely: 1. The Schedule of Rates appended to this Notification shall be termed as Schedule of Rates - 2012 and the same shall be deemed to have been effective from the date of issue of this Notification. 2. The said Schedule of Rates shall be applicable to all the Civil Engineering Works under Government of Sikkim, excluding Electrical Works under Energy and Power Department. 3. For calculation of the price escalation whenever required, the empirical formulae adopted under FIDIC (Fdration Internationale Des Ingnieurs-Conseils, French for the International Federation of Consulting Engineers) shall be followed. 4. 5. 6. 7. The labour rates adopted in the analysis shall be for the purpose of analysis only. The Labour CESS shall be added over and above the estimated cost. If any CESS, is notified hence forth by the Government, it shall also be treated as per Sl. No. 5 above. For the items which are not covered by this Schedule of Rates 2012, the respective Department shall prepare the Analysis based on Standard Data book of Central Public Works Department (CPWD) / Ministry of Road Transport and Highways (MoRT&H) for Analysis of Rates duly adopting the overheads and Contractor Profit as specified in this Schedule of Rates based on approved Government agencies rates. 8. Ministry of Road Transport and Highways MoRT&H and Indian Road Congress (IRC) Specification shall be followed for Road and Bridge works and Central Public Works Department (CPWD) Specification for all other works. By order and in the name of the Governor. Dated: 25.04.2012

(G S SHARMA) Principal Chief Engineer cum Secretary, Roads and Bridges Department, Government of Sikkim

CHAPTER
PART I

ITEMS

Page No.

BUILDING AND OTHER WORKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PREPARATORY AND EARTH WORK PREPARATORY WORKS EARTH WORK IN HILL CUTTING WORKS EARTH WORK IN FOUNDATION TRENCHES FILLING WORKS CEMENT MORTAR CEMENT CONCRETE REINFORCED CEMENT CONCRETE CEMENT PLASTER WORKS BUILDING PARTITION WORKS FLOORING WORKS MASONRY WORKS DRAINAGE FORM WORK TIMBER WORKS AND DOOR FITTINGS DOORS AND WINDOWS: DOORS AND WINDOWS FITTINGS STEEL AND ALUMINIUM WORKS ROOFING WORKS STEEL WORKS ALUMINUM WORKS PAINTING AND POLISHING WORKS WATER SUPPLY AND SANITATION SANITARY FITTINGS CARRIAGES THEORITICAL CONSUMPTION BASIC RATES

PART- II
ROAD, BRIDGES & RIVER TRAINING WORKS GENERAL NOTES 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 CARRIAGE OF MATERIALS SITE CLEARANCE EARTH WORK, EROSION CONTROL AND DRAINAGE SUB-BASES, BASES (NON- BITUMINOUS) AND SHOULDERS BASES AND SURFACE COURSES (BITUMINOUS) CEMENT CONCRETE PAVEMENTS GEOSYNTHETICS AND REINFORCED EARTH TRAFFIC SIGNS, MARKINGS & OTHER ROAD APPURTENANCES PIPE CULVERTS MAINTENANCE OF ROADS HORTICULTURE FOUNDATIONS FOR BRIDGE WORKS SUB-STRUCTURE FOR BRIDGE WORKS SUPER-STRUCTURE FOR BRIDGE WORKS RIVER TRAINING AND PROTECTION WORKS REPAIR AND REHABILITATION OF BRIDGES THEORITICAL CONSUMPTION BASIC RATES STANDARD TABLES AND USEFUL DATAS

SCHEDULE OF RATES - 2012 PART I : BUILDINGS AND OTHER WORKS

S/N

ITEMS

UNIT

RATES - 2012

1 1.1 1.2 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.3 1.4

PREPARATORY AND EARTH WORK Quarrying of stone, stone chips, sand, earth etc. Stone chips 10mm and down gauge. 20mm and down gauge. 21mm to 25mm. 26mm to 38mm. 39mm to 64mm. Sand. Soil. Chisel dressing of stone ( 20cm x 15cm x 15cm ) PREPARATORY WORKS Clearing jungle including uprooting of rank vegetation, grass, brush wood, trees and saplings of girth upto 30 cm measured at a height of 1 m above ground level and removal of rubbish upto a distance of 50 m outside the periphery of the area cleared. Clearing grass and removal of the rubbish upto a distance of 50 m outside the periphery of the area cleared. EARTH WORK IN HILL CUTTING WORKS: Excavation in Hill Area in Soil by Mechanical Means in Excavation in soil in hilly area by mechanical means including cutting and trimming of side slopes and disposing of excavated earth with all lifts and lead up to 1000 meters. In case the land on the valley side is barren and there is no objection for disposing of excavated earth on the valley side, the provision of front end loader and tipper shall be deleted as excavated earth shall be disposed off on the valley side. Excavation in Hill Area in Soil by Manual Means Excavation in soil in hilly area by manual means including cutting and trimming of side slopes and disposing of excavated earth with all lifts and lead upto 50 meters.

cum cum cum cum cum cum cum cum cum

300.00 1100.00 900.00 750.00 700.00 650.00 350.00 50.00 13044.28

2 2.1

sqm

3.90

2.2

sqm

1.97

3 3.1 3.1.1

cum

100.18

3.1.2

cum

54.67

3.2 3.2.1

cum

152.31

3.2.2

In case the land on the valley side is barren and there is no objection for disposing of excavated earth on the valley side, the provision of front end loader and tipper shall be deleted as excavated earth shall be disposed off on the valley side. Excavation in Hilly Area in Ordinary Rock by Mechanical Means not Requiring Blasting.

cum

102.20

3.3 3.3.1

cum cum 152.96

Excavation in hilly area in ordinary rock not requiring blasting by mechanical means including cutting and trimming of slopes and disposal of cut material with all lift and lead upto 1000 meters. In case the land on the valley side is barren and there is no objection for disposing of excavated earth on the valley side, the provision of front end loader and tipper shall be deleted as excavated earth can be disposed off on the valley side. Excavation in Hilly Area in Ordinary Rock by Manual Means not Requiring Blasting.

3.3.2

cum

93.25

3.4 3.4.1

Excavation in hilly area in ordinary rock not requiring blasting by Manual means including cutting and trimming of slopes and disposal of cut material with all lift and lead upto 50 meters. In case the land on the valley side is barren and there is no objection for disposing of excavated earth on the valley side, the provision of front end loader and tipper shall be deleted as excavated earth can be disposed off on the valley side. Excavation in Hilly Areas in Hard Rock Requiring Blasting Excavation in hilly areas in hard rock requiring blasting, by mechanical means including trimming of slopes and stacking of cut material with all lifts and lead upto 50 meters. Excavation in hilly areas in hard rock requiring blasting, by Manual means including trimming of slopes and collection of 40% of cut material and disposal of rest of the materials with all lifts and lead upto 50 meters. Excavation in Hilly Areas in Hard Rock Blasting Prohibited Excavation in hilly areas in hard rock requiring blasting, by Manual means including trimming of slopes and stacking of 60% of cut material with all lifts and lead upto 50 meters.

cum

268.98

3.4.2

cum

218.87

3.5 3.5.1

cum

238.79

3.5.2

cum

243.34

3.6 3.6.1

cum

207.25

4 4.1

EARTH WORK IN FOUNDATION TRENCHES: Earth work in excavation by mechanical means (Hydraulic Excavator )/ manual means in foundation trenches or drains (not exceeding 1.5 m in width or 10 sqm on plan) including dressing of sides and ramming of bottoms, lift upto 1.5 m, including getting out the excavated soil and disposal of surplus excavated soil as directed, within a lead of 50 m. All kinds of soil. Excavation work by mechanical means (Hydraulic Excavator)/ manual means in foundation trenches or drains not exceeding 1.5 m in width or 10 sqm on plan including dressing of sides and ramming of bottoms lift upto 1.5 m, including getting out the excavated soil and disposal of surplus excavated soils as directed, within a lead of 50m. Ordinary rock Excavation work by mechanical means (Hydraulic Excavator)/ manual means in foundation trenches or drains not exceeding 1.5 m in width or 10 sqm on plan including dressing of sides and ramming of bottoms lift upto 1.5 m, including getting out the excavated soil and disposal of surplus excavated soils as directed, within a lead of 50m. Hard rock (requiring blasting) Excavation work by mechanical means (Hydraulic Excavator)/ manual means in foundation trenches or drains not exceeding 1.5 m in width or 10 sqm on plan including dressing of sides and ramming of bottoms lift upto 1.5 m, including getting out the excavated soil and disposal of surplus excavated soils as directed, within a lead of 50m. Hard rock (blasting prohibited) Extra for every additional lift of 1.5 m or part thereof in (All kinds of soil). Extra for every additional lift of 1.5 m or part thereof in (Ordinary or hard rock). FILLING WORKS Filling inside plinth in building works with 23cm layers, consolidated to 15cm including watering, ramming etc, all complete. Filling with available excavated earth in trenches, plinth and side of foundation in building works with layers not exceeding 20cm in depth including consolidation of each layer by ramming, watering etc, all complete. Sand filling in building works in layer not exceeding 20cum including watering, ramming etc, all complete. Providing and laying hand packed stone filling in building works with clean hard selected stones, all complete. 9

cum

164.74

4.2

cum

257.17

4.3

cum

496.98

4.4

cum

515.33

4.5

29.00

4.6

52.20

5 5.1

cum

126.44

5.2

cum

68.44

5.3 5.4

cum cum

464.75 359.60

5.5

5.5.1

Providing and laying hand packed stone soling in buildings works with clean hard selected stones, all complete. (Manual means) Providing and laying hand packed stone soling in buildings works with clean hard selected stones, all complete. (Mechanical means) CEMENT CONCRETE

Cum

560.28

5.5.2

Cum

464.56

CEMENT MORTAR Providing and laying cement mortar in specified mix including curing etc. all complete: 6.1 6.2 6.3 6.4 6.5 6.6 Cement mortar 1:1 (1cement: 1clean coarse sand) Cement mortar 1:2 (1cement, 2 clean coarse sand). Cement mortar 1:3 (1cement, 3 clean coarse sand). Cement mortar 1:4 (1cement, 4 clean coarse sand). Cement mortar 1:5 (1cement, 5 clean coarse sand). Cement mortar 1:6 (1cement, 6 clean coarse sand). CEMENT CONCRETE: (cast in situ) Providing and Laying in position cement concrete of specified grade including compacting curing etc all complete. 7.1.1 7.1.2 7.1.3 7.1.4 7.1.5 7.1.6 7.1.7 7.1.8 1:1:2 (1cement, 1coarse sand, 2 graded stone aggregate of 20mm nominal size) 1:1.5:3 (1cement, 1.5 coarse sand,3 graded stone aggregate of 20mm & down size) 1:2:4 mix. (1 cement, 2 coarse sand, 4 graded stone aggregate of 20mm & down size) 1:2:4 mix. (1 cement, 2 coarse sand, 4 graded stone aggregate of 40mm & down size) 1:3:6 mix. (1 cement, 3 coarse sand, 6 stone aggregate of 20mm & down size) 1:3:6 mix. (1 cement, 3 coarse sand, 6 stone aggregate of 40mm & down size) 1:4:8 mix. (1 cement, 4 coarse sand, 8 stone aggregate of 40mm & down size) 1:5:10 mix.(1cement, 5 coarse sand, 10 stone aggregate of 40mm & down size) cum cum cum cum cum cum cum cum 7030.06 5427.24 4608.12 4420.20 3821.97 3563.29 3136.71 2795.45 cum cum cum cum cum cum 9218.78 6095.98 5012.85 3903.76 3306.55 2794.66

7 7.1

10

7.2

Providing & Laying in position cement concrete of specified grade including compacting curing etc all complete with Recron 3S of fiber length 6 or 12 mm (125 gm of recron 3S per a bag of cement) as per the direction of Engineer in Charge. 7.2.1 7.2.2 7.2.3 7.2.4 7.2.5 7.2.6 7.2.7 7.2.8 1:1:2(1cement, 1coarse sand, 2 graded stone aggregate of 20mm nominal size) 1:1.5:3 (1cement, 1.5 coarse sand,3 graded stone aggregate of 20mm & down size) 1:2:4 mix.(1 cement, 2 coarse sand, 4 graded stone aggregate of 20mm & down size) 1:2:4 mix.(1 cement, 2 coarse sand, 4 graded stone aggregate of 40mm & down size) 1:3:6 mix.(1 cement, 3 coarse sand, 6 stone aggregate of 20mm & down size) 1:3:6 mix.(1 cement, 3 coarse sand, 6 stone aggregate of 40mm & down size) 1:4:8 mix. (1 cement, 4 coarse sand, 8 stone aggregate of 40mm & down size) 1:5:10 mix.(1cement, 5 coarse sand, 10 stone aggregate of 40mm & down size) Providing and Laying damp proof coarse 40 mm thick with cement concrete 1:2:4 ( 1 cement, 2 Clean coarse sand, 4 graded stone aggregate 12.5 mm & nominal size) as per the direction of Engineer in Charge. Providing and Laying damp proof course 40 mm thick with cement concrete 1:2:4 ( 1 cement, 2 Clean course sand, 4 graded stone aggregate 12.5 mm nominal size) with Recron 3S of fiber length 6 or 12 mm (125 gm of recron 3S per a bag of cement) as per the direction in Engineer in Charge. REINFORCED CEMENT CONCRETE CAST IN SITU Providing and Laying in position specified grade of reinforced cement concrete excluding the cost of form work, finishing and reinforcements. 8.1.1 8.1.2 8.1.3 1:1:2 ( 1 cement: 1 coarse sand : 2 graded stone aggregate 20mm and down nominal gauge size) 1:1.5:3 Mix (1cement, 1.5 coarse sand 3 graded stone aggregate 20mm and down nominal gauge) 1:2:4 (1cement,2coarse sand, 4 graded stone aggregate of 20mm nominal size). cum cum cum 7271.05 5495.67 4849.11 cum cum cum cum cum cum cum cum sqm 7666.91 5844.84 4942.20 4754.28 4051.65 3792.97 3225.45 2863.31 224.37

7.3

7.4

sqm

232.39

8 8.1

11

8.2

Providing & Laying in position specified grade of reinforced cement concrete of nominal mix excluding the cost of form work, finishing & reinforcements with Recron 3S of fiber length 6 or 12 mm (125 gm of recron 3S per a bag of cement) as per the direction of Engineer in Charge. 8.2.1 8.2.2 8.2.3 1:1:2 ( 1 cement: 1 coarse sand : 2 graded stone aggregate 20mm and down nominal gauge size) 1:1.5:3 Mix (1cement, 1.5 coarse sand 3 graded stone aggregate 20mm and down nominal gauge) 1:2:4 (1cement,2coarse sand, 4 graded stone aggregate of 20mm nominal size). CEMENT PLASTER WORKS: Providing and Laying 12mm thick cement plaster of specified mix in single coat including finishing even and smooth and curing complete. 9.1.1 9.1.2 9.1.3 9.1.4 1:3 Mix 1:4 mix. 1:5 Mix 1:6 Mix. Providing and Laying 15mm thick cement plaster of specified mix in single coat including finishing even and smooth and curing etc all complete. 9.2.1 9.2.2 9.2.3 9.2.4 1:3 Mix 1:4 mix. 1:5 Mix 1:6 Mix. Providing and Laying 20mm thick cement plaster of specified mix in single coat including finishing even and smooth and curing etc all complete. 9.3.1 9.3.2 9.3.3 9.3.4 1:3 Mix 1:4 mix. 1:5 Mix 1:6 Mix. sqm sqm sqm sqm 191.46 166.61 153.24 141.77 sqm sqm sqm sqm 155.13 136.05 125.78 116.97 sqm sqm sqm sqm 132.30 116.33 107.73 100.36 cum cum cum 7907.90 5913.27 5183.19

9 9.1

9.2

9.3

12

9.4

9.4.1 9.4.2 9.4.3 9.4.4 9.5

Providing and Laying 12mm thick cement plaster of specified mix with Recorn 3S having a fiber length of 4.8 mm ( 100 gm / bag of cement) in single coat including finishing even and smooth and curing complete . 1:3 Mix 1:4 mix. 1:5 Mix 1:6 Mix. Providing and Laying 15mm thick cement plaster of specified mix with Recorn 3S having a fiber length of 4.8 mm ( 100 gm / bag of cement) in single coat including finishing even and smooth and curing etc all complete. 1:3 Mix 1:4 mix. 1:5 Mix 1:6 Mix. Providing and Laying 20mm thick cement plaster of specified mix with Recorn 3S having a fiber length of 4.8 mm (100 gm / bag of cement) in single coat including finishing even and smooth and curing etc all complete. 1:3 mix. 1:4 mix. 1:5 Mix 1:6 Mix. Extra for plastering exterior walls of height more than 10m from G.L. for every additional height of 3m or part thereof. POINTING ON BRICKS / STONE WORKS Pointing on bricks works with 1:3 mix cement mortar (1 cement, 3 fine sand) ( Raised or cut pointing) Pointing on stone works with 1:3 mix cement mortar (1 cement, 3 fine sand) (raised or cut pointing) FINISHING Providing and laying plaster of paris putty of 2mm thick over plastered surface to prepare the surface even and smooth all complete:

sqm sqm sqm sqm

139.12 121.41 111.91 103.70

9.5.1 9.5.2 9.5.3 9.5.4 9.6

sqm sqm sqm sqm

163.27 142.11 130.73 120.96

9.6.1 9.6.2 9.6.3 9.6.4 9.7

sqm sqm sqm sqm sqm

202.06 174.51 159.68 146.97 15.66

9.8 9.8.1 9.8.2

sqm sqm

1214.86 1209.83

9.10. 9.10.1

sqm

90.08

13

10 10.1

BUILDING PARTITION WORKS Providing and laying first class brick work in half brick thick in superstructure of standard size bricks with 1:4 cement mortar (1 cement and 4 course sand) including carriage of bricks up to work site, curing etc all complete. Providing and Laying first class brick work in one brick thick in superstructure of standard size bricks with 1:5 cement mortar (1cement and 5 clean coarse sand) as per the direction of Engineer in Charge including curing etc all complete. Providing and Laying first class brick masonry in one and half brick thick wall in superstructure with 1:6 cement mortar (1 cement, 6 clean coarse sand) as per the direction of Eng.-in-charge including curing etc. all complete. Providing Ekra walling with matured bamboo spits with 20mm thickness. Cement plaster 1:3mix (1cement, 3clean coarse sand) on both sides as per the direction of Engineer in Charge including curing complete. Providing and Laying 15cmx 23cm.x40cm size hollow blocks made with 1:3:6 c.c. (1cement, 3 clean coarse sand, 6 clean hard graded stone chips) in 1:4 c.m. (1cement, 4 clean coarse sand) as per the direction of Engineer in Charge including curing complete. Providing and Laying solid block (10cmx15cmx30cm) of 1:3:6 c.c (1cement, 3clean coarse sand, 6clean hard stone chips of 20mm nominal gauge) in 1:4 c.m. (1cement, 4clean coarse sand) including curing complete. Providing and Laying first class brick work in half brick thick in superstructure of standard size bricks with 1:4 cement mortar (1 cement and 4 coarse sand) mixed with Recron 3S of fiber length 4.8 mm ( 100 gm/bag of cement) as per the direction of Engineer in Charge including curing etc all complete. Providing and Laying first class brick work in one brick thick in superstructure of standard size bricks with 1:5 cement mortar (1cement and 5 clean coarse sand) mixed with Recron 3S of fiber length 4.8 mm ( 100 gm/bag of cement) as per the direction of Engineer in Charge including curing etc all complete. Providing and Laying first class brick masonry in one and half brick thick wall in superstructure with 1:6 cement mortar (1 cement, 6 clean coarse sand) mixed with Recron 3S of fiber length 4.8 mm ( 100 gm/bag of cement) as per the direction of Engineer in Charge including curing etc. all complete.

sqm

639.14

10.2

cum

5399.93

10.3

cum

5327.85

10.4

sqm

503.40

10.5

sqm

583.37

10.6

sqm

945.72

10.7

sqm

649.01

10.8

cum

5471.85

10.9

cum

5770.40

14

10.10

Providing Ekra walling with matured bamboo spits with 20mm thickness. cement plaster 1:3mix (1cement, 3clean coarse sand) mixed with Recron 3S of fiber length 4.8 mm ( 100 gm/bag of cement) on both sides as per the direction of Engineer in Charge including curing complete. Providing and Laying 15cmx 23cm.x40cm size hollow blocks made with 1:3:6 c.c. (1cement, 3 clean coarse sand, 6 clean hard graded stone chips) in 1:4 c.m. (1cement, 4 clean coarse sand) mixed with Recron 3S of fiber length 4.8 mm (100 gm/bag of cement) as per the direction of Engineer in Charge including curing complete. Providing and Laying solid block (10cmx15cmx30cm) of 1:3:6 c.c (1cement, 3clean coarse sand, 6clean hard stone chips of 20mm nominal gauge) in 1:4 c.m. (1cement, 4clean coarse sand) mixed with Recron 3S of fiber length 4.8 mm (100 gm/bag of cement) as per the direction of Engineer in Charge including curing complete.

sqm

527.82

10.11

sqm

604.66

10.12

sqm

955.60

11 11.1

FLOORING WORKS Providing and Laying of 18mm thick 30 cm height cement plaster skirting with cement mortar 1:3 (1cement,3coarse sand) finished with a floating coat of neat cement including rounding of junctions and curing complete. Providing and Laying of 21mm thick 30 cm height cement plaster skirting with cement mortar 1:3 (1cement,3coarse sand) finished with a floating coat of neat cement including rounding of junctions and curing complete. Providing and Laying 40 mm thick 1:2:4 c.c. (1cement, 2coarse sand,4 of 12.5mm and down stone aggregate) flooring with floating coat of neat cement to give a smooth surface in not exceeding 02 sqm including cost of glass strips and curing etc complete in all building floors wherever specified. Providing and Laying 40 mm thick with Recorn 3S polyester fiber of specified length (anti seepage / cracking) in 1:2:4 c.c. (1cement, 2 coarse sand, 4 stone aggregate of size 12.5mm and down )flooring with floating coat of neat cement to give a smooth surface in not exceeding 02 sqm. including cost of glass strips and curing etc with complete in all building floors wherever specified.

sqm

215.99

11.2

sqm

249.80

11.3

sqm

295.73

11.4

sqm

313.48

15

11.5

Providing and Laying 40 mm thick Ironite flooring in 1:2:4 c.c. (1cement, 2coarse sand,4 stone aggregate of size 12.5mm and down )flooring with floating coat of neat cement to give a smooth surface in not exceeding 02 sqm. including cost of glass strips and curing etc all complete in all building floors wherever specified. Providing and Laying 40 mm thick 1:2:4 c.c. (1cement, 2coarse sand,4 stone aggregate of size 12.5mm and down )flooring with floating coat of neat cement to give a smooth surface in not exceeding 02 sqm. (without glass strip) curing etc complete in all building floors wherever specified. Extra for making chequers of approved pattern in C.C floors over item No.13.3 Providing and Laying 18mm thick with under layer of 12mm thick cement plaster 1:3 red oxide plaster skirting up to 30cm height with top layer of 6mm thick plaster of cement Red oxide mix c.m. 1:3 using 3.5kg red oxide of iron per 50kg of cement finished with a floating coat of neat similar cement red oxide mix including rounding of junctions and curing complete. Providing and Laying 21mm thick with under layer of 15mm thick cement plaster 1:3 red oxide plaster skirting up to 30cm height with top layer of 6mm thick plaster of cement Red oxide mix 1:3 c.m using 3.5kg red oxide of iron per 50kg of cement finished with a floating coat of neat cement including rounding of junctions and curing complete. Providing and Laying. 40 mm thick Red oxide flooring with under layer 30mm thick c.c. 1:2:4 and top layer of 10mm thick plaster of red oxide and cement mix cement mortar 1:3 finished with a floating coat of neat similar cement red oxide mix including cement slurry, rounding of junction all complete: Providing and Laying 40mm thick marble chips flooring in light shade pigment with white cement rubbed and polished with under layer of c.c. 1:2:4 (1cement, 2coarse sand, 4graded stone aggregate of 12.50mm size) and top layer of marble chips laid in cement marble powder mix 3:1 (3cement, 1marble powder) by weight in proportion of 4:7 ( 4 cement marble powder mix : 7 marble chips) by volume including cement slurry, pigments, curing etc. all complete.

sqm

305.59

11.6

sqm

274.14

11.7 11.8

sqm sqm

24.36 380.34

11.9

sqm

407.78

11.10

sqm

511.72

11.11

sqm

835.69

16

11.12

Providing and laying 40mm thick mosaic flooring medium shade pigment with ordinary cement 50% and white cement 50% rubbed and polished with under layer of c.c. 1:2:4 (1cement, 2coarse sand, 4graded stone aggregate of 12.50mm size) and top layer of marble chips laid in cement marble powder mix 3:1(3cement, 1marble powder) by weight in proportion of 4:7 ( 4 cement marble powder mix : 7 marble chips) by volume including cement slurry, pigments curing etc. all etc complete. Providing and laying. 40mm thick mosaic flooring dark shade with ordinary cement rubbed and polished with under layer of c.c. 1:2:4 (1cement, 2coarse sand, 4graded stone aggregate of 12.50mm size) and 6mm top layer of marble chips laid in cement marble powder mix 3:1 (3cement, 1marble powder) by weight in proportion of 4:7 (4 cement marble powder mix: 7 marble chips) by volume including cement slurry, pigment, curing etc. complete. Providing and laying. 18mm thick (up to 30 cm high) marble chips skirting (light shade), rubbed and polished of top layer 6mm thick marble chips of size 1mm to 4mm nominal size laid in cement marble powder mix 3:1 (3cement, 1marble powder) by weight in proportion of 4:7(4cement marble powder mix, 7marble chips) by volume including rounding the edges, curing etc complete. Providing and Laying. 21mm thick (up to 30 cm high) marble chips skirting (light shade), rubbed and polished of top layer 6mm thick marble chips of size 1mm to 4mm nominal size laid in cement marble powder mix 3:1 (3cement, 1marble powder) by weight in proportion of 4:7(4cement marble powder mix, 7marble chips) by volume including rounding the edges, curing etc complete. Extra for providing and fixing glass strips in joints of marble chips / Cement concrete floors. Extra for laying terroza flooring on stair case treads not below 30 cm in width including cost of forming, nosing etc. Providing and Laying flooring with marble stone slabs flooring of size not less than 1.0 sqm of 20mm thick laid over 20mm(average)1:4cm thick bare laid cement concrete and joint treated with white cement, mixed with matching pigment, curing including rubbing to give a granite finish, as per the direction of Engineer in Charge and carriage of material up to work site, all complete (Zebra black marble or equivalent)

sqm

793.73

11.13

sqm

751.77

11.14

sqm

878.81

11.15

sqm

983.63

11.16 11.17

sqm sqm

31.26 36.54

11.18

sqm

1721.62

17

11.19

Providing and Laying marble stone slabs 20mm thick marble stone slabs flooring of size not less than 1.0 sqm of 20mm thick laid over 20mm(average)1:4cm thick bare laid cement concrete and joint treated with white cement, mixed with matching pigment, curing including rubbing to give a granite finish, as per the direction of Engineer in Charge and carriage of material up to work site, all complete (Raj agar Plain Marble / Udaipur green marble or equivalent) Providing and Laying flooring with granite marble stone slabs 20mm thick granite stone slabs flooring of size not less than 1.0 sqm of 20mm thick laid over 20mm (average) 1:4cm thick bare laid cement concrete and joint treated with white cement, mixed with matching pigment, curing including rubbing to give a granite finish, as per the direction of Engineer in Charge and carriage of material up to work site, all complete. Extra for marble stone flooring for treads of steps. Extra for nosing in marble stone for treads. Providing and Laying 20mm thick marble stone in Risers of steps, skirting and pads, walls, pillars etc laid on 10mm thick base c.m. 1:3 and joint treated with white cement, mixed with matching pigment, curing including rubbing to give a granite finish, as per the direction of Engineer in Charge and carriage of material up to work site, all complete (Zebra black marble or equivalent) Providing and Laying 20mm thick marble in Risers of steps, skirting and pads, walls, pillars etc laid on 10mm thick base c.m. 1:3 and joint treated with white cement, mixed with matching pigment, curing including rubbing to give a granite finish, as per the direction of Engineer in Charge and carriage of material up to work site, all complete (Raj agar Plain Marble / Udaipur green marble or equivalent) Providing and Laying 20mm thick granite stone in Risers of steps, skirting and pads, walls, pillars etc laid on 10mm thick base c.m. 1:3 joint treated with white cement, mixed with matching pigment, curing including rubbing to give a granite finish, as per the direction of Engineer in Charge and carriage of material up to work site, all complete. Providing and Laying. 25mm thick kota stone slab flooring over 20mm thick 1:4 cm base laid and jointed with grey cement slurry mixed with pigment to match the shade of the slab including cutting, rubbing and polishing complete.

sqm

2258.12

11.20

sqm

2693.12

11.21 11.22 11.23

RM RM sqm

197.20 136.30 1924.44

11.24

sqm

2460.93

11.25

sqm

2895.93

11.26

sqm

1144.41

18

11.27

Providing and Laying kota stone slabs 25mm thick in Risers of steps, skirting dado and walls laid on 12mm thick (average) thick base of c.m. 1:3 (1 cement, 3 coarse sand) and jointed with grey cement slurry mixed with pigments to match the shade of the slab including cutting, rubbing and polishing complete. Providing & Laying white or colored glazed vitrified tiles of Orient / Somani or equivalent colour in flooring, treads of steps landing etc laid on a bed of 15mm, cm 1:3 (1cement, 3coarse sand) finished with flush pointing with white cement slurry. Providing and Laying white or colored glazed vitrified tiles of classic colour or equivalent in flooring, treads of steps landing etc laid on a bed of 15mm, cm 1:3 (1cement, 3coarse sand) finished with flush pointing with white cement slurry. Providing and Laying white or colored glazed vitrified tiles Pearl (white, marvel Atlanta, jet black etc or equivalent) in flooring, treads of steps landing etc laid on a bed of 15mm, cm 1:3 (1cement, 3coarse sand) finished with flush pointing with white cement slurry. Providing and Laying white or colored glazed tiles of size 200mm x 300mm of plain/normal prints colours (white, grey, ivory, platinum, cream, glacier white, summers and, beach, wood duro, melody, or equivalent) in skirting, risers of steps and Dados on 12mm thick cement plaster (1cement, 3coarsed sand) 1:3 bare and jointed with white cement slurry. Providing and Laying Chequers tiles in on flooring over 12mm thick cement plaster (1cement, 3coarsed sand) 1:3 bare and jointed with white cement slurry. Providing and Laying white or colored or ceramic glazed tiles of size 200mm x 300mm luster printed ( loreno, bronzo, colubia or equivalent) in skirting, risers of steps and Dados on 12mm thick cement plaster (1cement, 3coarsed sand) 1:3 bare and jointed with white cement slurry. Providing and Laying white or colored or ceramic glazed tiles of size 200mm x 300mm Special colour(black, burgundy, pink, midnight blue, alpine blue or equivalent) in skirting, risers of steps and Dados on 12mm thick cement plaster (1cement, 3coarsed sand) 1:3 bare and jointed with white cement slurry. Providing and Laying plain colored glazed ceramic tiles of size 300mm x 300mm in plain colours (white, grey, ivory platinum, leather brown etc or equivalent), on floors landing etc laid on a bed of 15mm, cm 1:3 (1cement, 3coarse sand) finished with flush pointing with white cement slurry. 19

sqm

1337.93

11.28

sqm

1517.70

11.29

sqm

1571.53

11.30

sqm

2077.97

11.31

sqm

970.58

11.32

sqm

855.59

11.33

sqm

1017.00

11.34

sqm

1150.99

11.35

sqm

835.62

11.36

Providing and Laying colored glazed tiles of special colour( black, sorrento, maroon, cotto, kota green, sand dune, fume colour, droplets etc. or equivalent) in flooring, treads of steps landing etc of size 300mm x 300mm laid on a bed of 15mm, cm 1:3 (1cement, 3coarse sand) finished with flush pointing with white cement slurry. Providing and Laying white or colored glazed tiles anti skid ( elegant, cashmere, Egyptian rustic, celebrity, lara etc or equivalent) of glossy series or celebrity, elegant or equivalent in flooring, treads of steps landing etc of size 300mm x 300mm laid on a bed of 15mm, cm 1:3 (1cement, 3coarse sand) finished with flush pointing with white cement slurry. Providing & Laying 40 mm thick Red oxide flooring with Recorn 3S polyester fiber (anti seepage/cracking) under layer 30mm thick c.c. 1:2:4 and top layer of 10mm thick plaster of red oxide and cement mix cement mortar 1:3 finished with a floating coat of neat similar cement red oxide mix including cement slurry, rounding of edges and junctions, strips and curing etc, all etc complete. MASONRY WORKS Providing and Laying Plum concrete in 1:2:4 c.c. (1cement, 2coarse sand, 4clean hard graded stone chips of 20 mm down nominal gauge) with 50% clean hard stone of sizes not exceeding 15cm including shuttering, compacting and curing complete, as per the direction of Engineer in Charge. Providing and Laying Plum concrete in 1:4:8 c.c. (1cement, 4 coarse sand, 8 clean hard graded stone chips of 40 mm down nominal gauge) with 50% clean hard stone of sizes not exceeding 15cm including shuttering, compacting and curing complete, as per the direction of Engineer in Charge. Providing and laying Hand Packed wall with clean hard selected stone including centering aligning and slopes/curves etc, complete as per the direction of Engineer in Charge. Providing and Laying Random Rubble Stone Masonry wall with hammer dressed with bond stone, through stone of size 150mm x 150mm x 450mm manufactured in 1:4:8 (1cement, 4 clean coarse sand, 8 clean hard stone aggregate of size 40 mm and down) clean hard selected stone, including centering aligning and slopes/curves etc, complete as per the direction of Engineer in Charge

sqm

993.95

11.37

sqm

993.95

11.38

sqm

524.27

12 12.1

cum

3441.42

12.2

cum

2705.71

12.3

cum

488.65

12.4

cum

884.89

20

12.5

Gabian Structure (Providing and construction of a gabain structure with segments of wire crates of size 7 m x 3 m x 0.6 m each divided into 1.5 m compartments by cross netting, made from 4 mm galvanised steel wire @ 32 kg per 10sqm having minimum tensile strength of 300 Mpa conforming to IS:280 and galvanizing coating conforming to IS:4826, woven into mesh with double twist, mesh size not exceeding 100 x 100 mm, filled with boulders with least dimension of 200 mm, all loose ends to be tied with 4 mm galvanised steel wire

cum

1786.11

12.6

Providing and Laying Random Rubble Stone Masonry in 1:3:6 c.c. (1 cement, 3 sand, 6 clean hard graded stone chips, size 40mm gauge) including bond stone, through stone of size 150mm x 150mm x 450mm manufactured in 1:4:8 (1cement, 4 clean coarse sand, 8 clean hard stone aggregate of size 40 mm and down) and curing etc, complete as per the direction of Engineer in Charge, excluding the cost of carriage of materials. Providing and Laying. Random Rubble Stone Masonry in 1:4:8 c.c. (1cement, 4 sand, 8 clean hard graded stone chips of 40 mm nominal gauge) including bond stone, through stone of size 150mm x 150mm x 450mm manufactured in 1:4:8 (1cement, 4 clean coarse sand, 8 clean hard stone aggregate of size 40 mm and down), curing etc , complete as per the direction of Engineer in Charge excluding the cost of carriage of materials. Providing and laying. coarse Rubble Stone Masonry with hammer dressed clean hard selected stone in 1:3:6c.c. (1 cement, 3 sand, 8 clean hard graded stone ships of size 40mm) including bond stone, through stone of size 150mm x 150mm x 450mm manufactured in 1:4:8 (1cement, 4 clean coarse sand, 8 clean hard stone aggregate of size 40 mm and down) and curing etc, complete as per the direction of Engineer in Charge excluding the cost of carriage of materials. Providing and laying. coarse Rubble Stone Masonry in 1:4:8 c.c. ( 1 cement, 4 sand, 8 clean hard graded stone chips of size 40mm and down) including bond stone, through stone of size 150mm x 150mm x 450mm manufactured in 1:4:8 (1cement, 4 clean coarse sand, 8 clean hard stone aggregate of size 40 mm and down), and curing etc, complete as per the direction of Engineer in Charge excluding the cost of carriage of materials. Providing and laying. Chisel Dressed Stone Masonry with chisel dressed clean hard selected stone in 1:5 Cement Mortar (1cement, 5 coarse sand) including centering, lining and curing etc as per the direction of Engineer in Charge, all complete.

cum

2722.26

12.7

cum

2467.24

12.8

cum

2971.66

12.9

cum

2766.09

12.10

cum

10861.19

21

12.11

Providing and laying parapet of standard size on 1:2:4 (1cement, 2coarse sand, 4clean hard graded stone chips of 20 mm down nominal gauge) plum concrete and plastering with 1:4 mix cement mortar of 12mm thick with recron 3S with lime washing three or more coats, complete as per the direction of the Engineer- inCharge. 12.11.1 12.11.2 45cm height, 30 cm top and 45 cm bottom 60cm height, 45 cm top and 60cm bottom DRAINAGE Providing standard 'V' shaped drain with hammer dressed clean hard selected stones and finished with cement pointing in 1:4 cement mortar including curing etc complete, as per the direction of the Engineer in Charge. Providing box drain of 30 cm (ht) x 45 cm (width) internal dimension with 1:2:4 Plum concrete (20mm & down) in side walls thickness of 23 cm (hill side) and 30 cm (road side) and 1:3:6 (20 mm & down) base concrete of thickness of 15 cm with standard specification over 15 cm stone soling including providing & laying guard stones complete, as per the direction of the Engineer in Charge. Providing box drain of 60 cm (ht) x 45 cm (width) of internal dimension with 1:2:4 Plum concrete (40mm & down) side wall thickness of 23 cm (hill side) and 30 cm (road side) with1:3:6 (20 mm & down) base concrete of thickness of 15 cm with standard specification over 15 cm stone soling including providing & laying guard stones, complete as per the direction of the Engineer-inCharge. Providing U shaped drain of 23cm (ht) x 23 cm (width) of internal dimension with 1:2:4 Plum concrete (40mm & down) side wall thickness of 23 cm on both side with 1:3:6 (20 mm & down) base concrete of thickness of 15 cm with standard specification over 15 cm stone soling including 1:3 cement plaster with neat cement polishing & rounding of junction, as per the direction of the Engineer in Charge. Providing and laying Hume pipe semicircular drain 23 cm internal dimension 1:2:4 Plum concrete (40mm & down) side wall thickness of 23 cm (hill side) and 30 cm (road side) with1:3:6 (20 mm & down) base concrete of thickness of 75mm with standard specification over 15 cm stone soling including providing & laying guard stone complete as per the direction of Engineer in Charge. RM RM 834.62 1474.94

13 13.1

RM

185.77

13.2

RM

1259.90

13.3

RM

1867.95

13.4

RM

694.29

13.5

RM

#REF!

22

13.6

Providing and laying standard 'V' shaped drain with cement concrete base in 1:2:4 (1 cement, 2 clean coarse sand, 4 stone chips 20mm and down) mix of 100mm thick over clean hard selected stones soling of 150mm thick and 1:2:4 (1 cement, 2 clean coarse sand, 4 stone chips 40mm and down) mix plum concrete along the vertical side of thickness 150mm and depth 450mm including curing, compacting, as per the direction of the Engineer- in - Charge. FORM WORK: Providing, fixing & removing form work for casting R.C.C items as indicated below: with imported timber from outside the state) 14.1.1 14.1.2 14.1.3 14.1.4 14.1.5 14.1.6 Beam, lintels, girders, bresumers and cantilevers. Foundation, footings, base of column etc for mass concrete. Wall Floor slab, roof slab, landing, balcony and access platform. Circular columns Square columns Providing, fixing & removing form work for casting R.C.C items as indicated below: with locally available timber) Beam, lintels, girders, brersumers and cantilevers. Foundation, footings, base of column etc for mass concrete. Wall Floor slab, roof slab, landing, balcony and access platform. Circular columns Square columns TIMBER WORKS AND DOOR FITTINGS: Providing, fitting and fixing of undressed local timber (tooni, katus equivalent) in all types of frames complete. 15.1.1 15.1.2 With imported timber from outside the state. With locally available timber Providing, fitting and fixing of dressed local timber (tooni, katus equivalent) in all types of frames complete. 15.2.1 With imported timber from outside the state. 23

RM

752.49

14 14.1

sqm sqm sqm sqm sqm sqm

415.46 429.40 441.06 630.75 719.98 568.00

14.2

14.2.1 14.2.2 14.2.3 14.2.4 14.2.5 14.2.6 15 15.1

sqm sqm sqm sqm sqm sqm

371.49 363.77 380.25 473.89 608.86 511.89

cum cum

26377.03 21709.01

15.2

cum

33169.82

15.2.2 15.3 15.3.1 15.3.2 15.4 15.4.1 15.4.2 15.5

With locally available timber Providing, fitting and fixing of undressed sal timber in all types of frames complete With imported timber from outside the state. With locally available timber Providing, fitting and fixing of dressed sal timber in all types of frames complete With imported timber from outside the state. With locally available timber Providing, fitting and fixing 38mm flooring in local timber equivalent to champ and panisaz and base frame in timber equivalent to katus excluding the cost of polishing and including the cost of one coat priming on the base frame complete.

cum cum cum cum

28501.80

54918.47 44749.10

cum cum

61711.26 51541.89

15.5.1 15.5.2 15.6

With imported timber from outside the state. With locally available timber Providing, fitting and fixing 38mm flooring in sal timber over a frame of sal timber excluding the cost of polishing and including cost of one coat priming on the base frame complete. With imported timber from outside the state. With locally available timber Providing / Fitting / Fixing 6mm thick ply false ceiling /paneling in wooden frames of timber panisaz or equivalent, excluding the cost of polishing and including cost of one coat priming on unexposed frame all complete. With imported timber frame work Frame work with locally available timber Providing / Fitting / Fixing 25mm ceiling in wooden frames panisaz or equivalent including frame work excluding the cost of polishing and priming all complete. With imported timber With locally available timber Providing / Fitting / Fixing 25 mm thick false ceiling / paneling of silver fir in wooden frames of timber equivalent to Katus or pakha saaj or equivalent excluding the cost of polishing and including cost of one coat priming on unexposed frame all complete. With imported timber 24

sqm sqm

2965.09 1889.83

15.6.1 15.6.2 15.7

sqm sqm

3777.01 3167.92

15.7.1 15.7.2 15.8

sqm sqm

1523.11 903.16

15.8.1 15.8.2 15.9

sqm sqm

2380.86 1989.74

15.9.1

sqm

2088.13

15.9.2 15.10

With locally available timber Providing, fitting and fixing 25 mm thick false ceiling / paneling of dhupi or local timber in timber frames of timber equivalent to Katus or pakha saaj or equivalent excluding the cost of polishing and including cost of one coat priming on unexposed frame

sqm

886.27

15.10.1 15.10.2 15.11

With imported timber With locally available timber Providing, fitting and fixing 25mmx50mm dressed ceiling, beads in timber equivalent to rani champ or panisaz or same quality of timber used in ceiling work all complete With imported timber With locally available timber Providing, fitting and fixing 200mm x 25mm eaves board in dressed sal timber with 50mmx25mm beads in the same timber. With imported timber With locally available timber Providing / Fitting / Fixing Gypsum board ceiling having composite thickness of 67mm consisting of frames and double skin 8.5mm thick glass reinforced gypsum (GRG) board manufactured by spray suction technique with high strength plaster of paris confirming to IS 8272 i/c providing and fixing frame works made of special section power pressed MS sheet and galvanized with Zinc coating of grade 175and consisting of floor and ceiling channel 50mm wide having equal flanges of 32mm width 0.50 m thick fixed to floor/ceiling at spacing 610 mm centre to centre by 6mm dia. bolts and nuts to both ends of ceiling (hang on truss)/ partition fixed on wall with rawl plugs) at the spacing of 450mm c/c and fixing of GRG boards to either frame work by 20mm long drive screws on studs, floors, ceiling channel spacing of 300mm c/c i/c jointing and finishing to a flush finish with recommended joints filler, join paper tapes i/c two coats of primer suitable for GRG board as per manufacture specification all complete:

sqm sqm

1886.06 1262.79

15.11.1 15.11.2 15.12

RM RM

86.55 64.82

15.12.1 15.12.2 15.13

RM RM sqm

331.43 274.61 1641.13

25

15.1

Providing / Fitting / Fixing in position suspended exposed grid false ceiling using E-Board pearl (tested for inflammability as per IS 11871)& E- Grid of grid size 1200 x 600 x/600 x 600 mm with main runners 39 x 24.7 mm cross Tee 29 x 24.7mm and wall angle 22.2 x 22.2 mm placing 4mm thick E-Board pearl in the grid of EGrid duly suspended with 4mm dia GI bars hangers fixed with tee dash fastener of fro purlin of the roof with butterfly clips & hold down clips, providing provision for light fixtures air conditioning diffuser and ducts, sprinklers, smoke, detectors i/c paintings water based acrylic cement primer etc all complete: DOORS AND WINDOWS: Providing fitting and fixing in position of fully paneled shutters in windows and doors of champ timber or equivalent including steel butt hinges screws 12mm thick panels etc complete. 16.1.1 16.1.2 16.1.3 16.1.4 16.1.5 16.1.6 30mm thick panel door 32mm thick panel door 35mm thick panel door 40mm thick panel door 45mm thick panel door 50mm thick panel door P/F/F in position of fully glazed shutters in windows and doors of champ wood or equivalent including steel butt hinges, screws, 3mm glass panes of modi guard or equivalent etc complete. 30mm 32mm 35mm 40mm 45mm 50mm P/F/F of half paneled and half glazed (4 mm thick water proof ply of modi guard or equivalent) as per the thickness specified using champ wood or equivalent including steel butt hinges with necessary screws complete. 16.3.1 30mm 26

sqm

1323.56

16 16.1

sqm sqm sqm sqm sqm sqm

2609.42 2783.39 3044.33 3479.23 3914.14 4349.04

16.2

16.2.1 16.2.2 16.2.3 16.2.4 16.2.5 16.2.6 16.3

sqm sqm sqm sqm sqm sqm

2073.78 2204.68 2411.37 2755.85 3100.33 3444.81

sqm

2042.40

16.3.2 16.3.3 16.3.4 16.3.5 16.3.6 16.4

32mm 35mm 38mm 45mm 50mm Providing, fitting and fixing water proof flush door shutters, solid block hard core construction with frame of 1st class hard timber with well matched 3mm teak ply decorative type on one faces of the shutters including hinges with screws complete.

sqm sqm sqm sqm sqm

2178.56 2382.80 2723.20 3063.60 3404.00

16.4.1 16.4.2 16.4.3 16.4.4 16.4.5 16.5

30mm 32mm 35mm 38mm 40mm Providing fitting and fixing water proof flush doors shutters, solid block hard core construction with frame of 1st class hard timber, with well matched 3mm commercial ply (both faces) including hinges with screws complete.

sqm sqm sqm sqm sqm

2373.50 2531.73 2769.08 3006.43 3164.66

16.5.1 16.5.2 16.5.3 16.5.4 16.5.5 16.6

30mm 32mm 35mm 38mm 40mm Providing, fitting and fixing battened door in 30mm thick 1st class timber of champ timber, panisaj or equivalent with hinges and screws in iron all complete. Providing and fixing of 12mm thick and 100mm wide pelmets with (25mm dia.) curtain' rods and brackets including fixing with (25x3)mm M.S flat 10cm long and plugs etc. complete in champ timber or equivalent with necessary screws/nails.

sqm sqm sqm sqm sqm sqm

2076.40 2214.82 2422.46 2630.10 2768.53 1788.56

16.7

RM

245.40

27

16.8

Providing fitting fixing Fibre Glass reinforced plastic door frames of cross section 90 x 45 mm having single rebate of 32 mm x 15 mm to receive shutter of 30 mm thickness. . The laminate shall be moulded with fire retardant grade unsaturated polyester resin and chopped Mat. Doorframe laminate shall be 2 mm thick and shall be fitted with suitable wooden blocks in all the three legs. The frame shall be covered with fibre glass from all sides. MS stay shall be provided at the bottom to steady the frame. Providing and fixing to existing door shutter 30 mm thick Glass Fibre Reinforced Polyester (FRP) paneled door shutter of required colour and approved brand and manufacture, made with fire-retardant grade unsaturated polyester resin, moulded to 3 mm thick FRP laminate for forming hollow rails and styles, with wooden blocks of seasoned wood inside at required placed for fixing and fittings, cast monolithically with 5 mm thick FRP laminate for panels confirming to TADS 6: 1993 and / or IS 14856-2000 including fixing to frames. Providing fitting fixing Fibre Glass reinforced plastic door frames of cross section 150 x 45 mm having single rebate of 32 mm x 15 mm to receive shutter of 30 mm thickness. . The laminate shall be moulded with fire retardant grade unsaturated polyester resin and chopped Mat. Doorframe laminate shall be 2 mm thick and shall be fitted with suitable wooden blocks in all the three legs. The frame shall be covered with fibre glass from all sides. MS stay shall be provided at the bottom to steady the frame. Providing and fixing to existing door shutter 35 mm thick Glass Fibre Reinforced Polyester (FRP) paneled door shutter of required colour and approved brand and manufacture, made with fire-retardant grade unsaturated polyester resin, moulded to 3 mm thick FRP laminate for forming hollow rails and styles, with wooden blocks of seasoned wood inside at required placed for fixing and fittings, cast monolithically with 5 mm thick FRP laminate for panels confirming to TADS 6: 1993 and / or IS 14856-2000 including fixing to frames. Providing and fixing to existing door shutter 40 mm thick Glass Fibre Reinforced Polyester (FRP) paneled door shutter of required colour and approved brand and manufacture, made with fire-retardant grade unsaturated polyester resin, moulded to 3 mm thick FRP laminate for forming hollow rails and styles, with wooden blocks of seasoned wood inside at required placed for fixing and fittings, cast monolithically with 5 mm thick FRP laminate for panels confirming to TADS 6: 1993 and / or IS 14856-2000 including fixing to frames. 28

RM

527.28

16.9

sqm

3808.59

16.10

RM

614.57

16.11

sqm

2996.29

16.12

sqm

3246.03

16.13

Providing and fixing to existing door shutter 30 mm thick Glass Fibre Reinforced Polyester (FRP) Flush door shutter of required colour and approved brand and manufacture, made with fire-retardant grade unsaturated polyester resin, moulded to 3 mm thick FRP laminate all around, with wooden blocks inside at required places for fixing of fittings and polyurethane foam (PUF) / Polystyrene foam to be used as filler material throughout the hollow panel, cast monolithically with testing parameters of F.R.P. laminate conforming to table - 3 of IS:14856:2000 complete as per direction of Engineer-incharge. of seasoned wood inside at required placed for fixing and fittings. Providing and fixing to existing door shutter 35 mm thick Glass Fibre Reinforced Polyester (FRP) Flush door shutter of required colour and approved brand and manufacture, made with fire-retardant grade unsaturated polyester resin, moulded to 3 mm thick FRP laminate all around, with wooden blocks inside at required places for fixing of fittings and polyurethane foam (PUF) / Polystyrene foam to be used as filler material throughout the hollow panel, cast monolithically with testing parameters of F.R.P. laminate conforming to table - 3 of IS:14856:2000 complete as per direction of Engineer-incharge. of seasoned wood inside at required placed for fixing and fittings. Providing and fixing to existing door shutter 40 mm thick Glass Fibre Reinforced Polyester (FRP) Flush door shutter of required colour and approved brand and manufacture, made with fire-retardant grade unsaturated polyester resin, moulded to 3 mm thick FRP laminate all around, with wooden blocks inside at required places for fixing of fittings and polyurethane foam (PUF) / Polystyrene foam to be used as filler material throughout the hollow panel, cast monolithically with testing parameters of F.R.P. laminate conforming to table - 3 of IS:14856:2000 complete as per direction of Engineer-incharge. of seasoned wood inside at required placed for fixing and fittings. Providing fitting fixing Fibre Glass reinforced Polyester (FRP) Windows Shutter of cross section 75 mm x 30 mm. The laminate shall be moulded with fire retardant grade unsaturated polyester resin and chopped Mat. Window shutter laminate shall be 2 mm thick and shall be fitted with suitable wooden blocks. Providing fitting fixing Fibre Glass reinforced Polyester (FRP) Windows Shutter of cross section 75 mm x 35 mm. The laminate shall be moulded with fire retardant grade unsaturated polyester resin and chopped Mat. Window shutter laminate shall be 2 mm thick and shall be fitted with suitable wooden blocks. 29

sqm

2770.01

16.14

sqm

3183.60

16.15

sqm

4791.40

16.16

RM

438.48

16.17

RM

515.04

16.18

Providing fitting fixing Fibre Glass reinforced Polyester (FRP) Windows Shutter of cross section 75 mm x 40 mm. The laminate shall be moulded with fire retardant grade unsaturated polyester resin and chopped Mat. Window shutter laminate shall be 2 mm thick and shall be fitted with suitable wooden blocks. Providing fitting fixing Fibre Glass reinforced polyester (FRP) Window frames of cross section 90 x 45 mm having single rebate of 32 mm x 15 mm to receive shutter of 30 mm thickness. . The laminate shall be moulded with fire retardant grade unsaturated polyester resin and chopped Mat. Doorframe laminate shall be 2 mm thick and shall be fitted with suitable wooden blocks. Providing fitting fixing Fibre Glass reinforced polyester (FRP) Window frames of cross section 90 x 45 mm having double rebate of 32 mm x 15 mm to receive shutter of 30 mm thickness. . The laminate shall be moulded with fire retardant grade unsaturated polyester resin and chopped Mat. Doorframe laminate shall be 2 mm thick and shall be fitted with suitable wooden blocks. Providing fitting fixing Fibre Glass reinforced polyester (FRP) Window frames of cross section 150 x 45 mm having double rebate of 32 mm x 15 mm to receive shutter of 30 mm thickness. . The laminate shall be moulded with fire retardant grade unsaturated polyester resin and chopped Mat. Doorframe laminate shall be 2 mm thick and shall be fitted with suitable wooden blocks. DOORS AND WINDOWS FITTINGS Providing and fixing M.S. pressed bright finished butt hinges with necessary screws etc. complete. 17.1.1 17.1.2 17.1.3 150x31x4mm 125x31x4mm 100x31x3mm Providing and fixing Brass bright finished brass butt hinges with necessary screws etc. complete. 17.2.1 17.2.2 17.2.3 150x31x4mm 125x31x4mm 100x31x3mm Providing and fixing Piano hinges 35mm wide and 1mm thick with necessary screw etc complete. 17.3.1 17.3.2 M.S finished either with brass plating or nickel plating Brass chromium plated

RM

591.60

16.19

RM

576.29

16.20

RM

763.86

16.21

RM

955.26

17 17.1

Each Each Each

82.36 73.08 63.80

17.2

Each Each Each

193.72 184.44 171.68

17.3

Rm Rm

168.21 371.20

30

17.4 17.4.1 17.4.1.1 17.4.1.2 17.4.1.3 17.4.1.4 17.4.1.5 17.4.1.6 17.4.2 17.4.2.1 17.4.2.2 17.4.2.3 17.4.2.4 17.4.2.5 17.4.2.6 17.5 17.5.1 17.5.2 17.5.3 17.5.4 17.5.5 17.6 17.6.1 17.6.2 17.6.3 17.6.4 17.6.5

Providing, fitting and fixing sliding door bolts with nuts and screws etc. complete. Size 300x16mm M.S (Bright Finish) M.S (Black enameled) M.S (Oxidized) Brass (bright Finish) Brass (Chromium Plated) Aluminum Oxidized MS 250x16mm Size Ms (Bright Finish) M.S (Black enameled) M.S (Oxidized) Brass (Bright Finish) Brass (Chromium Plated) Aluminum Oxidized Providing and fixing tower bolts 300x10mm (Barrel type) with necessary screws etc complete. M.S Brass (Bright Finish) Brass (copper oxidized) Brass (chromium plated) Aluminum Providing, fitting and fixing. Tower bolts 250x10mm with necessary screw etc complete. M.S Brass (Bright Finish) Brass (copper oxidized) Brass (Chromium plated) Aluminum 31 Each Each Each Each Each 75.40 411.80 423.40 411.80 107.30 Each Each Each Each Each 77.72 429.20 440.80 429.20 135.14 Each Each Each Each Each Each Each Each Each Each Each Each Each 268.54 123.54 145.58 957.00 1003.40 351.48 210.54 263.90 94.54 94.54 887.40 933.80 305.08

17.7 17.7.1 17.7.2 17.7.3 17.7.4 17.7.5 17.8 17.8.1 17.8.2 17.8.3 17.8.4 17.8.5 17.9 17.9.1 17.9.2 17.9.3 17.9.4 17.9.5 17.10 17.10.1 17.10.2 17.10.3 17.10.4 17.1 17.11.1 17.11.2

Providing and fixing Tower bolt 200x100mm with necessary screws etc complete. M.S Brass (bright Finish) Brass (copper oxidized) Brass (Chromium Plated) Aluminum Providing and fixing Tower bolt 150x10mm with necessary screws etc complete. M.S Brass (Bright Finish) Brass (Copper Oxidized) Brass (Chromium Plated) Aluminum Providing, fitting and fixing Tower bolt 100x10mm with necessary screw etc complete. M.S Brass (bright Finish) Brass (Copper Oxidized) Brass (Chromium Plated) Aluminum Providing, fitting and fixing handles 125mm size with necessary screws etc complete. Aluminum M.S Brass (Bright Finish) Brass (Chromium Plated) Providing, fitting and fixing handles 100mm size with necessary screws etc. complete. Aluminum M.S Each Each 48.14 46.40 Each Each Each Each 77.14 44.08 128.76 128.76 Each Each Each Each Each 59.16 121.80 127.60 131.08 63.22 Each Each Each Each Each 63.80 324.80 348.00 336.40 81.78 Each Each Each Each Each 63.80 382.80 382.80 386.28 99.18

32

17.11.3 17.11.4 17.12 17.12.1 17.12.2 17.12.3 17.12.4 17.13 17.13.1 17.14 17.14.1 17.14.2 17.14.3 17.14.4 17.15

Brass (bright Finish) Brass (Chromium Plated) Providing, fitting and fixing handles 75mm size with necessary screw etc complete. Aluminum M.S Brass (bright Finish) Brass (Chromium Plated) Providing and fixing M.S. or oxidized M.S. Hook and Eyes with complete set. 150mm Providing and fixing 100mm mortise lock with 6 levers and pair of handles with necessary screws etc complete. Brass (B.F) Brass (C.O) Brass (C.P) M.S Providing and fixing mortise lock with dead bolt and a pair of lever handles for W.C Bath room with necessary screws etc complete. Brass (B.F) Brass (C.O) Brass (C.P) M.S Providing and Fixing Hydraulic door closer with accessories and screws complete. Providing and fixing spring hinges double action with necessary screws of 100mm size of M.S all complete.

Each Each

107.30 107.30

Each Each Each Each

47.85 46.40 92.80 92.80

Each

20.30

Each Each Each Each

1406.51 1406.51 1551.50 609.01

17.15.1 17.15.2 17.15.3 17.15.4 17.16 17.17

Each Each Each Each Each Each

1406.51 1406.51 1551.50 461.39 1171.60 203.23

STEEL 18 18.1 Supplying/Bending, Binding of Steel Supplying, bending and placing in position mild steel (6mm dia.) including straightening, cutting, bending and placing in position including binding wire complete. 33 Qtl 6819.65

18.2

Supplying, bending and placing in position tor- steel reinforcement in all R.C.C works including cost of binding wires, all complete.

Qtl

6728.30

19 19.1

19.2

ROOFING WORKS Providing, fitting, fixing of 24 BWG GCI sheet roofing with lapping of 150mm (two corrugation) with G.I. hooks, bolts and nut 8mm dia with bitumen, GI limpet washers filled with white bad including coat of approved steel primer and two coats of approved paint, on overlapping of sheet excluding carriage all complete. Providing, fitting, fixing of 24 BWG GP sheet roofing by making corrugation of 50mmx50mm x50mm on both side with G.I. hooks, bolts and nut 8mm dia with bitumen, GI limpet washers filled with white bad including coat of approved steel primer and two coats of approved paint, on overlapping of sheet excluding carriage all complete. Providing fitting fixing ridges or hips of 60cm overall width of plain 24 BWG Galvanized Sheet fixed with G.I, J or L hooks bolts and nuts 8mm dia Limpets, Bitumen washers complete. Providing fitting and fixing 16mm thick valley of 90cm overall width in plain G.P sheet class I fixed with GI J or L hooks, bolts and nuts 8mm dia GI limpet and bitumen washers complete. Providing and fixing 15cm wide 45cm overall semicircular G.P sheet (Class I) gutter with iron brackets 40x3mm size, bolts, nuts, washers etc including making, connection with rain water pipes. Providing, fitting and fixing 23cm deep 24BWG G.P. sheet eaves board including (50mmx25mm) dressed sal timber beading and M.S. Rod brackets complete. Providing fitting and fixing 30cm deep 24BWG GP sheet eaves board including (50x25mm) dressed sal timber beading and M.S. rod brackets complete. Providing, fitting, fixing of 24 BWG Pre-painted HULAS sheet roofing with lapping of 150mm (two corrugation) with G.I. hooks, bolts and nut 8mm dia with bitumen, GI limpet washers filled with white bad including carriage all complete Providing fitting fixing ridges or hips of 60cm overall width of plain 24 BWG Pre-painted HULAS Sheet fixed with G.I, J or L hooks bolts and nuts 8mm dia Limpets, Bitumen washers complete.

sqm

853.44

sqm

997.05

19.3

Rm

495.16

19.4

Rm

521.86

19.5

Rm

403.66

19.6

Rm

412.89

19.7

Rm

667.73

19.8

sqm

942.52

19.9

Rm

535.10

34

19.10

Providing fitting and fixing 16mm thick valley of 90cm overall width in plain Pre-painted HULAS sheet class I fixed with GI J or L hooks, bolts and nuts 8mm dia GI limpet and bitumen washers complete. Providing and fixing 15cm wide 45cm overall semicircular Pre-painted HULAS. sheet (Class I) gutter with iron brackets 40x3mm size, bolts, nuts, washers etc including making, connection with rain water pipes all complete. Providing, fitting and fixing 23cm deep 24BWG Prepainted HULAS. sheet eaves board including (50mmx25mm) dressed sal timber beading and M.S. Rod brackets all complete. Providing fitting and fixing 30cm deep 24BWG Prepainted HULAS sheet eaves board including (50x25mm) dressed sal timber beading and M.S. rod brackets all complete. Providing, fitting, fixing of 24 BWG GCI sheet roofing with G.I. hooks, bolts and nut 8mm dia with bitumen, GI limpet washers filled with epoxy (8 to 10 gm per bolt) in each bolts including coat of approved steel primer and two coats of approved paint, on overlapping of sheet excluding carriage complete. Providing, fitting, fixing of 24 BWG GP sheet roofing with G.I. hooks, bolts and nut 8mm dia filled with epoxy in each bolts (8 to 10 gm per bolt)and painted in lapping with bitumen, GI limpet washers, including coat of approved steel primer and two coats of approved paint, on overlapping of sheet excluding carriage complete. Providing fitting fixing ridges or hips of 60cm overall width of plain 24 BWG Galvanized Sheet fixed with G.I, J or L hooks bolts & nuts 8mm dia filled with epoxy in each bolts (8 to 10 gm per bolt), Limpets, Bitumen washers complete. Providing fitting & fixing 16mm thick valley of 90cm overall width in plain G.S. sheet class I fixed with GI J or L hooks, bolts and nuts 8mm dia filed with epoxy in each bolts (8 to 10 gm per bolt),GI limpet and bitumen washers complete. Providing & fixing 15cm wide 45cm overall semicircular G.S. sheet (Class I) gutter with iron brackets 40x3mm size, bolts filled with epoxy in each bolts (8 to 10 gm per bolt), nuts, washers etc including making, connection with rain water pipes.

Rm

588.02

19.11

Rm

423.72

19.12

Rm

470.83

19.13

Rm

540.76

19.14

sqm

890.67

19.15

sqm

1052.12

19.16

Rm

505.06

19.17

Rm

526.42

19.18

Rm

420.98

35

19.19

Providing, fitting, fixing of 24 BWG pre-painted (HULLAS) sheet roofing with G.I. hooks, bolts and nut 8mm dia with bitumen, GI limpet washers filled with epoxy in each bolts (8 to 10 gm per bolt) including coat of approved steel primer and two coats of approved paint, on overlapping of sheet excluding carriage complete. Providing fitting fixing ridges or hips of 60cm overall width of plain 24 BWG pre-painted (HULLAS) Sheet fixed with G.I, J or L hooks bolts & nuts 8mm dia filled with epoxy in each bolts (8 to 10 gm per bolt), Limpets, Bitumen washers etc. all complete. Providing fitting & fixing 16mm thick valley of 90cm overall width in plain pre-painted (HULLAS) sheet class I fixed with GI J or L hooks, bolts and nuts 8mm dia filled with epoxy in each bolts (8 to 10 gm per bolt), GI limpet and bitumen washers etc. all complete. Providing & fixing 15cm wide 45cm overall semicircular pre-painted (HULLAS) sheet (Class I) gutter with iron brackets 40x3mm size, bolts filled with epoxy in each bolts, nuts (8 to 10 gm per bolt), washers etc including making, connection with rain water pipes. STEEL WORKS Supplying, fabricating, fitting and fixing steel tubular trusses including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer, welded and bolted including special shape washer etc as per the standard specification and design and direction of Engineer - in- Charge all complete. Supplying, fabricating, fitting and fixing tubular truss including putty, hoisting, fixing in position and applying a priming coat of approved steel primer, welded and bolted including special shape washer etc complete in curve shaped Sikkim- style roofing as per the standard specification and design and as per the direction of Engineer - in- Charge all complete. Providing, fitting and fixing steel windows and ventilators of standard rolled steel section joints mitered and welded with iron lugs embedded in cement concreten1:3:6 including providing fitting and fixing 3 mm thick glass pens with glazing clips and special metal putty complete with MS grills @ 150mm c/c as per the direction of Engineer - in- Charge all complete.

sqm

958.92

19.20

Rm

523.68

19.21

Rm

586.47

19.22

Rm

441.04

20 20.1

Kegs

65.58

20.2

Kegs

72.64

20.3

Kegs

83.43

36

20.4

Providing fitting and fixing rolling shutters of approved make , made of required size MS laths interlocked together through their entire length and joined together at the end by end lock mounted on specially designed pipe shaft with brackets, side guides and arrangements for inside and outside locking with push and pull operation complete including providing and fixing wire springs grade No 2 and MS top cover of required thickness of rolling shutters as per the direction of Engineer - inCharge all complete: Providing and fixing M.S round or square bars at required spacing in timber frames of windows as per the direction of Engineer - in- Charge all complete. Providing and fixing M.S grills in timber frames of windows with M.S flats with nuts, bolts, and smooth finishing of welded joints/surface with Grills weighing 8.00Kg/sqm as per the direction of Engineer - in- Charge all complete Providing hold fast of (40x5)mm flat iron including fixing to frame with 10mm dia. Bolts nuts and timber plugs and embedding in CC 1:3:6 ( 1 cement, 3 coarse sand, 6 graded stone aggregate 2omm nominal size) block of size (30x10x15)cm. as per the direction of Engineer - in- Charge all complete: Providing, fitting and fixing in position collapsible steel shutter with vertical channel (20x10x2)mm and braced with flat iron diagonals (20 x 5)mm size with top and bottom rail of T-iron (40x40x6)mm with 40mm dia steel pulley complete with bolts, nuts, locking arrangements, stoppers and handles including applying of priming coat of approved steel primer as per the direction of Engineer - in- Charge all complete: Providing fitting fixing pressed mild steel door frames manufactured from commercial mild steel sheet of 1.25 mm thick including hinges, jamb, lock jamb, bread and if required angle threshold of mild steel angle of section(50x25) mm, or base ties of 1.25mm pressed mild steel welded or rigidly fixed together by mechanical means, adjustable lugs with split end tail to each jamb including steel butt hinges, 2.5mm thick with mortar guards, lock, strike plate and a coat of specified primer after pretreatment of the surface including concreting with 1:3:6 CC or as directed by engineer-in charge:

sqm

2113.36

20.5

Kegs

64.16

20.6

Kegs

73.13

20.7

Each

23.19

20.8

sqm

2184.62

20.9

Rm

452.20

37

21 21.1

ALUMINUM WORKS Providing and fixing anodized aluminum works for doors, windows, ventilators and partitions with extruded built up standard tubular or other section of approved make confirming IS 733 and IS 1285, fixed with rawl plugs and screws or with fixing clips or with expansion hold fasteners i/c necessary filling up the gaps at junctions, at top, bottom and sides with required PVC / neoprene felt, etc. Al. section shall be smooth, rust free, straight, mitered and joined mechanically wherever required i/c cleat angle, Al snap beading for glazing / paneling CP brass / stainless screws, all complete as per design and drawings and the direction of the Engineer in - Charge. Providing and fixing pre-laminated sheet three layer medium density (exterior grade) particle board grade - I type - II confirming IS 12823 bonded with phenol formaldehyde synthetic resin of approved brand and manufacture in paneling fixed in Aluminum doors, windows, shutters and partition frames with CP brass / stain less steel screws etc. complete as per architectural drawings and direction of Engineer - in- Charge. Providing and fixing glazing in Al. doors and windows ventilator shutters and partitions etc. with PVC / neoprene gasket with CP brass / stain less steel screws etc. complete as per architectural drawings and direction of Engineer - in- Charge.

sqm

1799.88

21.2

sqm

809.24

21.3

sqm

754.83

22 22.1 22.1.1

PAINTING AND POLISHING PAINTING AND POLISHING WORKS PRIMERS Providing and applying priming coat with ready mixed pink on timber work including preparation of the surface by thoroughly cleaning and sand papering etc complete. Providing and applying priming coat with ready mixed Red oxide, Zinc chromate primer on steel / galvanized Iron steel works including preparation of the surface complete. Providing & applying priming coat with ready mixed Red oxide, Zinc chromate primer on steel/galvanizedIron steel works i/c preparation of the surface complete. ENAMEL PAINTS Providing and painting with ready mixed paint of approved quality and shade with two or more coats to give an even and smooth shade including clearing the surface complete on new surface. 38

sqm

61.78

22.1.2

sqm

32.71

22.1.3

sqm

28.28

22.2 22.2.1

sqm

62.12

22.2.2

Providing and painting with ready mixed paint of approved quality and shade with two or more coats to give an even and smooth shade including cleaning the surface complete on old surface. ROOF PAINTS Providing and Providing and painting on G.S. sheet one or more coats with ready mixed paint to give an even shade including cleaning of surface of dust etc complete on old surface. Providing and Providing and painting on G.S. sheet one or more coats with ready mixed paint to give an even shade including cleaning of surface of dust etc complete on new surface. PAINTING OF PIPES Providing and painting one or more coats on rain water, soil waste, vent pipes and fittings with anti-corrosive bitumen paint including cleaning of dirt, dust etc complete on old surface. 50mm dia 75mm dia 100mm dia 150mm dia Providing and painting one or more coats on rain water, soil waste, vent pipes and fittings with anti corrosive bitumen paint including cleaning of dirt, dust etc complete on new surface. 50mm dia 75mm dia 100mm dia 150mm dia Providing and painting one or more coats on old surface or rain water, soil, waste, vent pipe and fitting with aluminum paint including cleaning the surface of dirt, dust etc. complete. old surface 50mm dia 75mm dia 100mm dia 39

sqm

44.11

22.3 22.3.1

sqm

34.74

22.3.2

sqm

50.17

22.4 22.4.1

22.4.1.1 22.4.1.2 22.4.1.3 22.4.1.4 22.4.2

Rm Rm Rm Rm

6.62 9.56 12.50 18.47

22.4.2.1 22.4.2.2 22.4.2.3 22.4.2.4 22.4.3

Rm Rm Rm Rm

10.91 15.74 20.58 30.41

22.4.3.1 22.4.3.2 22.4.3.3

Rm Rm Rm

6.45 9.31 12.18

22.4.3.4 22.4.4

150mm dia Providing and painting two or more coats on new surface or rain water, soil, waste, vent pipe and fitting with aluminum paint including cleaning the surface of dirt, dust etc. complete. New surface 50mm dia 75mm dia 100mm dia 150mm dia ALUMINUM PAINTS Providing and painting with Aluminum paint one or more coats on old surface to give an even shade including cleaning and preparing the surface complete. Old surface Providing and painting with Aluminum paint two or more coats on new surface to give an even shade including cleaning and preparing the surface complete. New surface

Rm

17.99

22.4.4.1 22.4.4.2 22.4.4.3 22.5 22.4.4.4

Rm Rm Rm Rm

11.41 16.46 21.52 31.80

22.5.1

sqm

34.22

22.5.2

sqm

55.34

22.6 22.6.1

POLISHING Varnishing one or more coats with Copal varnish or superior quality spray varnish including preparation of surface with timber putty, sand paper etc on old work complete. old surface Varnishing two or more coats with Copal varnish or superior quality spray varnish including preparation of surface with timber putty, sand paper etc on new work complete. Providing and French spirit polishing one or more coats including cleaning of the surface of dirt and dust papered smooth etc on old surface complete. Providing and French spirit polishes two or more coats including cleaning of the surface of dirt and dust papered smooth etc on new surface complete. Providing and Floor polishing on masonry / concrete floor with superior quality wax polish complete. WHITE WASHING White washing with white lime in two or more coats to give an even shade include- ding cleaning the surface to remove dirt, dust, mortar drops etc on old surface complete.

sqm

80.04

22.6.2

sqm

135.65

22.6.3

sqm

127.38

22.6.4

sqm

321.15

22.6.5 22.7 22.7.1

sqm

64.50

sqm

10.94

40

22.7.2

White washes three or more coats with white lime to give an even shade including cleaning the surface to remove dirt, dust, mortar drop etc on new surface complete. Removing white/colour wash by steel wire brush, scrapping and sand papers and preparing the surface smooth including repairs to scratches etc complete. DISTEMPERING Distempering with dry distemper on old work (one or more coats) of required shade to give an even and uniform shade after thorough cleaning of dirt, dust, loose pieces of scale, grease etc including surface preparation by sand papering etc complete. Old surface Distempering with dry distemper on New surface two or more coats of required shade to give an even and uniform shade including priming coat of whiting to give an even shade after thorough cleaning of dirt, dust, loose pieces of scabs, grease etc including surface preparation by sand papering etc complete. New surface Providing and distempering with oil bond washable acrylic distemper on old surface of approved brand and manufacture to give an even shade including preparation of surface etc complete. Providing and distempering with oil bound washable acrylic distemper two or more coats of approved brand or manufacture over a coat of cement primer to give an even shade on new surface including preparation of surface etc complete. Removing dry oil bond distemper by scrapping, sand papering and preparing the surface smooth including repairs to scratches- etc complete. Providing and washing with three or more coats of snowcem, durocem, cemcoate etc. of approved quality and manufacture on exterior walls to give an even shade including preparation of surface on New surface complete. Providing and washing with two or more coats of snowcem, durocem, cemcoate etc of approved quality and manufacture on exterior walls to give an even shade including preparation of surface on old surface complete. Providing and Providing and painting with plastic Emulsion- paints one or more coats on old surface of required shade to give even shade in- including brushing the surface clean of all dirt, dust and smoothened by sand paper etc complete.

sqm

19.11

22.7.3

sqm

4.79

22.8 22.8.1

sqm

28.77

22.8.2

sqm

59.69

22.8.3

sqm

29.03

22.8.4

sqm

53.47

22.8.5

sqm

6.61

22.8.6

sqm

65.89

22.8.7

sqm

32.37

22.8.8

sqm

45.47

41

22.8.9

Providing and Providing and painting with plastic Emulsion paints two or more coats on New surface of required shade to give an even shade including brushing the surface clean of all dirt dust and smoothened by sand paper etc complete. Providing and Providing and painting with acrylic exterior paints of quality and make equivalent to EXCEL, WEATHER SHIELD to give an even shade including brushing the surface clean of dirt, dust etc and sand papering and filling the scratches complete on New surface. Providing and Providing and painting with acrylic exterior paints of quality and make equivalent to EXCEL, WEATHER SHIELD to give an even shade including brushing the surface clean of dirt, dust etc and sand papering and filling the scratches complete on old surface. WATER SUPPLY AND SANITATION WATER SUPPLY Providing, Fitting and fixing GI pipe of medium class complete including cuttings and making good the walls etc. exposed on wall (Internal Works) excluding the cost of fittings all complete: Providing, Fitting and fixing GI pipe of medium class complete including cuttings and making good the walls etc. on concealed fittings including Providing and painting with anti corrosive bituminous paints all complete: (Internal Works) excluding the cost of fittings all complete: Providing, Fitting and fixing GI pipe of medium class, (excluding trenching, refilling, compacting and the cost of fittings) all complete

sqm

60.46

22.8.10

sqm

61.92

22.8.11

sqm

39.53

23 23.1

Rm

208.41

23.2

Rm

379.43

23.3

23.3.1 23.3.2 23.3.3 23.4

15 mm dia G I pipe 20mm dia G I pipe 25mm dia G I pipe Providing, Fitting and fixing GI pipe of medium class, (excluding trenching, refilling, compacting and the cost of fittings) all complete

Rm Rm Rm

151.21 191.95 287.35

23.4.1 23.4.2 23.4.3 23.4.4

32mm dia G I pipe 40 mm dia G I pipe 50 mm dia G I pipe 65 mm dia G I pipe

Rm Rm Rm Rm

353.18 406.14 568.37 730.14

42

23.5

Providing, Fitting and fixing GI pipe (HEAVY DUTY), (excluding trenching, refilling, compacting and the cost of fittings) all complete 23.5.1 23.5.2 23.5.3 23.5.4 23.5.5 80 mm dia G I pipe 100 mm dia G I pipe 150 mm dia G I pipe 200 mm dia G I pipe 250mm dia G I pipe Providing, Fitting and fixing DI pipe, excluding the cost of fittings, trenching, refilling and compacting all complete: 80 mm dia D I pipe 100 mm dia D I pipe 150 mm dia D I pipe 200 mm dia D I pipe 250mm dia D I pipe 300 mm dia D I pipe 350mm dia D I pipe Providing, Fitting and fixing PVC 32mm dia pipe complete with GI fittings and clamps including cuttings and making good the walls etc. on wall for wash basin connector to main line Providing, Fitting and fixing Chromium plated fittings of approved quality and size complete: (ESCO / EQUIVALENT) 23.8.1 23.8.2 23.8.3 23.8.4 23.8.5 23.8.6 23.8.7 23.8.8 23.8.9 BIB COCK 15 MM DIA STOP COCK 15 MM DIA (CONCEALED WORKS) PILLAR COCK 15 MM DIA ANGULAR STOP COCK 15 MM DIA BIB COCK LONG BODY 15 MM DIA CONNECTING PIPE SHOWER ROSE WITH ARM SHOWER ROSE WITHOUT ARM BASIN MIXTURE Providing, Fitting and fixing brass fittings of approved quality and size complete: 23.9.1 23.9.2 23.9.3 23.9.4 23.9.5 BIB COCK 15 MM DIA STOP COCK 15 MM DIA GATE WAY VALVE 15MM DIA GATE WAY VALVE 20MM DIA GATE WAY VALVE 25MM DIA 43 Each Each Each Each Each 481.41 469.81 516.21 701.81 1038.21 Each Each Each Each Each Each Each Each Each 597.41 1020.80 609.01 1125.20 806.21 185.60 968.61 783.01 1682.00 Rm Rm Rm Rm Rm 1091.50 1571.47 2376.88 4988.55 5302.80

23.6

23.6.1 23.6.2 23.6.3 23.6.4 23.6.5 23.6.6 23.6.7 23.7

Rm Rm Rm Rm Rm Rm Rm Rm

1754.74 1786.88 2609.03 3469.69 4598.90 5809.57 7516.56 465.52

23.8

23.9

23.9.6 23.10

GATE WAY VALVE 32MM DIA Providing and placing on terrace high density polyethylene water storage tank with man hole lid and suitable locking arrangement including making holes for inlet, out let and ball cock including testing etc. all complete: (Sinter or equivalent)

Each

1455.81

23.10.1 23.10.2 23.10.3 23.11

500 LITERS CAPACITY 1000 LITERS CAPACITY 2000 LITERS CAPACITY Providing, Fitting and fixing ball valve ( Brass) of approved quality complete with high or low pressure with plastic floats: SANITARY FITTINGS. Providing, fitting and fixing. white vitreous china water closet (W.C) squatting pan (Indian type) 530mm size with 100mm SCI (Sand cast iron) P or Strap, 10 later low level flushing cistern with fittings, CI brackets, 32mm flush pipe with fittings and clamps, 20mm overflow pipe, cutting and making good the wall and floor etc complete. Long type or Orissa type pan. HINDWARE CAT NO 20004 Providing, fitting and fixing. white vitreous china water closet (W.C) squatting pan (Orissa pan) 580mm size with 100mm SCI (Sand cast iron) P or Strap, 10 ltr low level flushing cistern with fittings, CI brackets, 32mm flush pipe with fittings and clamps, 20mm overflow pipe, cutting and making good the wall and floor etc complete. Long type or Orrisa type pan. Orissa Pan 58x44 White CAT NO 20042 Providing, fitting and fixing. white vitreous china water closet (W.C) squatting pan (Indian type) 580mm size with 100mm SCI (Sand cast iron) P or Strap, 10 ltr low level flushing cistern with fittings, CI brackets, 32mm flush pipe with fittings and clamps, 20mm overflow pipe, cutting and making good the wall and floor etc complete. Long type or Orrisa type pan. Orissa Pan 58x44 Special CAT NO 20004 Providing, fitting and fixing. white vitreous china water closet (W.C) squatting pan (Indian type) 580mm size with 100mm SCI (Sand cast iron) P or Strap, 10 ltr low level flushing cistern with fittings, CI brackets, 32mm flush pipe with fittings and clamps, 20mm overflow pipe, cutting and making good the wall and floor etc complete. Long type or Orrisa type pan. Orissa Pan 58x44 (Box rim) Special CAT NO 20004

Each Each Each Each

4350.00 8700.00 17400.00 345.68

24 24.1

Each

3321.66

24.2

Each

3437.66

24.3

Each

4834.30

24.4

Each

5843.50

44

24.5

Providing, fitting and fixing white vitreous china pedestal (European type) water closet (W.C) pan with seat and lid, with C.P. brass hinges, 10ltr low level cistern with fittings and brackets 40mm flush bend, 20mm overflow pipe with specials, including Providing and painting and making good the wall and floors as required all complete: W.C. pan European Bidets standard CAT NO 30001 Providing, fitting and fixing white vitreous china pedestal (European type) water closet (W.C) pan with seat and lid, with C.P. brass hinges, 10ltr low level cistern with fittings and brackets 40mm flush bend, 20mm overflow pipe with specials, including Providing and painting and making good the wall and floors as required all complete: W.C. pan W.C. pan European Bidets constellation CAT NO 30006 Providing, fitting and fixing white vitreous china pedestal (European type) water closet (W.C) pan with seat and lid, with C.P. brass hinges, 10ltr low level cistern with fittings and brackets 40mm flush bend, 20mm overflow pipe with specials, including Providing and painting and making good the wall and floors as required all complete: W.C. pan European One pice (Star white) CAT NO 92008 Providing, fitting and fixing white vitreous china pedestal (European type) water closet (W.C) pan with seat and lid, with C.P. brass hinges, 10ltr low level cistern with fittings and brackets 40mm flush bend, 20mm overflow pipe with specials, including Providing and painting and making good the wall and floors as required all complete: W.C. pan European One pice (Ivory) CAT NO 92008 Providing, fitting and fixing white vitreous china flat back or wall corner type lipped front urinal basin of size 440x315x325 mm with 5 ltr automatic flushing cistern with C.I. brackets, GI flush pipe and spreaders with brass unions and G.I. clamps including cutting and making good the walls and floors as required all complete: 24.9.1 24.9.2 24.9.3 24.9.4 Range of 1 Urinal basin. Range of two urinal basins with Range of three urinal basins with Range of four urinal basins with Providing, fitting and fixing. Urinal single squatting plate of white glazed fire clay with integral flushing pipe, 100mm channel, automatic flushing cistern of 5 liter. C.I. brackets, G.I. flush pipe with spreader pipe with fitting, G.I. clamps C.I. urinal trap 65mm channel with vent including cutting and making good the wall and floors as required. 24.10.1 Single squatting plate with 5ltr. Cistern. 45

Each

7317.28

24.6

Each

7630.48

24.7

Each

14819.01

24.8

Each

16901.20

24.9

Each Each Each Each

4359.28 6011.12 7836.96 10556.00

24.10

Each

4957.84

24.10.2 24.10.3 24.10.4 24.1

Two squatting plate with 5 Ltr. cisterns. Three squatting plate with 10Ltrs. cistern. Four squatting plate with 15 liters. Cistern. Providing, fitting and fixing. white vitreous white china wash flat back basin with CI brackets, painted, 15mm CP brass pillar taps, CP brass chain with rubber plug, 32mm CP brass waste pipe, lead or PVC connection 32mm dia CP brass cap and unions, complete including cutting and making good the walls wherever required. HINDWARE One wash basin with one pillar cock. (63 cm x 45 cm) 55 cm x 40 cm 45 cm x 30 cm One wash basin with two pillar cock. Wash basin ( 63 cm x 45 cm) 55 cm x 40 cm CAT NO 10001 45 cm x 30 cm CAT NO 10004 Providing, fitting and fixing. white vitreous china wash angle back basin with CI brackets, painted, 15mm CP brass pillar taps, CP brass chain with rubber plug, 32mm CP brass waste pipe, lead or PVC connection 32mm dia CP 'brass cap and unions, brass stop cock, complete including cutting and making good the walls wherever required.

Each Each Each

8802.08 10839.04 13924.64

24.11.1 24.11.1.1 24.11.1.2 24.11.1.3 24.11.2 24.11.2.1 24.11.2.2 24.11.2.3 24.12

Each Each Each Each Each Each

3811.76 2830.40 2628.56 4426.56 3489.28 3287.44

24.12.1 24.13

One wash basin with one pillar cock 35 cm x 35 cm Providing, fitting and fixing. white vitreous china wash in surgeons type basin with CI bracket, painted, 15mm CP brass pillar taps, CP brass chain with rubber plug, 32mm CP brass waste pipe, lead or PVC connection 32mm dia 'CP brass cap and unions, complete including cutting and making good the walls wherever required. HINDWARE 49 cm x 36 cm 51 cm x 45 cm 63 cm x 50 cm P/F stain less steel kitchen sink with CI brackets, CP brass chain with rubber plug 40mm CP brass waste, CP brass tap etc complete i/c the fittings, cuttings and making good the wall wherever required.

Each

3476.53

24.13.1 24.13.2 24.13.3 24.14

Each Each Each

3234.08 3314.13 5515.81

24.14.1

610 x 450 x 200 mm.

Each

6641.01

46

24.15

Providing, fitting and fixing laboratory sink with CI brackets, CP brass chain with rubber plug, 40mm CP brass waste, CP brass tap, stop cock etc all complete including the fittings, cutting and making good the wall wherever required. HINDWARE 24.15.1 63 cm x 50 cm Providing and Fitting Pedestal white colour for of Hind Vitreous wash basin complete. BATH ROOM FITTINGS Providing and fitting chromium plated toilet paper holder including the making holes and fixed to timber cleats with CP screws washer etc. all complete:. Providing, fitting and fixing Beveled gauge mirror of superior glass with 6mm A.C. sheets ground and fixed to timber cleats with CP screws, washer etc complete. Providing and fitting of slandered size mirror of quality equivalent to Admiral and size 20"x16" complete Providing and fitting Porcelain soap tray all complete. Providing, fitting and fixing. of chromium plated soap dish with necessary screw etc all complete. Providing, fitting and fixing towel rail of chromium plated brass complete with brackets fixed to the timber cleats, CP brass screws complete. 24.22.1 24.22.2 740 x 20 mm 600 x 20 mm Providing, fitting and fixing towel ring of chromium plated brass complete with CP brass screw and timber cleats. SOIL WASTE / VENT PIPE FITTINGS (ISI) Providing, fitting and fixing soil waste and vent pipes including testing etc complete. 24.24.1 100 mm dia. PRINCE / SUPREME or equivalent soil pipe 75 mm dia. PRINCE / SUPREME soil Pipe Providing, fitting and fixing bends of various types plain or a band with access door, insertion rubber washer 3mm thick bolts and nuts complete SCI or centrifugally cost spun sands pipes. 24.25.1 24.25.2 100 mm dia. Supreme / Prince 75 mm dia. Supreme / Prince 47 Each Each 194.88 140.37 Rm 276.68 Each Each Each 936.13 878.13 570.72 Each Each 4906.80 1061.41

24.16

24.17

Each

458.21

24.18

Each

888.80

24.19

Each

431.52

24.20 24.21

Each Each

545.20 353.81

24.22

24.23

24.24

24.24.2 24.25

Rm

161.61

24.26

Providing, fitting and fixing double equal junction of required degree with access door, insertion rubber washer 3mm thick, bolts and nuts complete. 24.26.3 24.26.4 100 x 100 x 100 x 100 mm Supreme / Prince 75 x 75 x 75 x 75 mm Supreme / Prince Providing, fitting and fixing. off sets for sand cast Iron/CI spun (Sands) for 50mm, 75mm, 100mm pipes. 24.27.1 24.27.2 24.27.3 75 mm offsets. 100 mm offsets. 150 mm offsets. Each Each Each 309.73 559.12 794.61 Each Each 476.48 259.55

24.27

25 25.1

HEAD LOAD AND CARRIAGES Head load of stock materials for a distance beyond 30 m and within 100m distance. Head load of non-stock materials for a distance beyond 30 m and within 100 m distance Head load of stock materials for a distance beyond 100 m for every additional 1000m Head load of non-stock materials for a distance beyond 100 m for every additional 1000m Loading and Unloading of Stone aggregates/Sand/Kanker/Moorum. Boulder/Stone

qtls

5.41

25.2 25.3 25.4 25.5 25.6 25.7 25.8 25.8.1 25.8.2 25.8.3

cum qtls cum cum cum MT

127.97 73.74 1301.32 87.00 109.78 153.58

Loading and Unloading of Boulders by Manual Means Loading and Unloading of Cement or Steel by Manual Means and Stacking. Cost of Haulage Excluding Loading and Unloading Surfaced Road Un-surfaced Graveled Road Katcha Track and Track in River Bed/Nallah Bed

Mt/K m Mt/K m Mt/K m

5.57 6.96 8.72

48

Ref 5

6 6.1 6.2 6.3 6.4 6.5 6.6 7 7.1 7.1.1

THEORETICAL CONSUMPTION OF MATERIALS STONE cum Cement ITEMS UNIT bags Stone 40mm 20mm 12mm FILLING WORKS Stone filling in building cum 0.85 works Stone soling in cum 0.95 buildings works Cement Mortar Cement mortar 1:1 Cement mortar 1:2 Cement mortar 1:3 Cement mortar 1:4 Cement mortar 1:5 Cement mortar 1:6 Cement Concrete 1:1:2 (1cement, 1coarse sand, 2 graded stone aggregate of 20mm nominal size) 1:1.5:3 (1cement, 1.5 coarse sand,3 graded stone aggregate of 20mm & down size) 1:2:4 mix. (1 cement, 2 coarse sand, 4 graded stone aggregate of 20mm & down size) 1:2:4 mix. (1 cement, 2 coarse sand, 4 graded stone aggregate of 40mm & down size) 1:3:6 mix. (1 cement, 3 coarse sand, 6 stone aggregate of 20mm & down size) 1:3:6 mix. (1 cement, 3 coarse sand, 6 stone aggregate of 40mm & down size) 1:4:8 mix. (1 cement, 4 coarse sand, 8 stone aggregate of 40mm & down size) cum cum cum cum cum cum 20.40 13.68 10.20 7.60 6.20 5.00

Sand cum

0.71 0.07 1.07 1.07 1.07 1.07

CEMENT CONCRETE: (cast in situ)

cum

12.20

0.64

0.21

0.43

7.1.2

cum

8.00

0.57

0.28

0.85

7.1.3

cum

6.40

0.67

0.22

0.45

7.1.4

cum

6.40

0.52

0.22

0.11

0.45

7.1.5

cum

4.40

0.70

0.24

0.47

7.1.6

cum

4.40

0.65

0.24

0.47

7.1.7

cum

3.40

0.65

0.24

0.47

49

7.1.8

1:5:10 mix.(1cement, 5 coarse sand, 10 stone aggregate of 40mm & down size)

cum

2.60

0.65

0.24

0.47

8 8.1

REINFORCED CEMENT CONCRETE CAST IN SITU Reinforced Cement Concrete 1:1:2 ( 1 cement: 1 coarse sand : 2 graded stone aggregate 20mm cum and down nominal gauge size) 1:1.5:3 Mix (1cement, 1.5 coarse sand 3 graded stone aggregate 20mm cum and down nominal gauge) 1:2:4 (1cement,2coarse sand, 4 graded stone cum aggregate of 20mm nominal size). CEMENT PLASTER WORKS: 12mm thick Cement Plaster 9.1.1 9.1.2 9.1.3 9.1.4 1:3 Mix 1:4 mix. 1:5 Mix 1:6 Mix. 15mm thick Cement Plaster 9.2.1 9.2.2 9.2.3 9.2.4 1:3 Mix 1:4 mix. 1:5 Mix 1:6 Mix. 1:3 Mix 1:4 mix. 1:5 Mix 1:6 Mix. 1:3 Mix 1:4 mix. 1:5 Mix 1:6 Mix. 1:3 Mix 1:4 mix. 1:5 Mix sqm sqm sqm sqm sqm sqm sqm sqm sqm sqm sqm sqm sqm sqm sqm 50 0.175 0.131 0.107 0.086 0.228 0.170 0.139 0.112 0.147 0.109 0.089 0.072 0.175 0.131 0.107 0.018 0.018 0.018 0.018 0.024 0.024 0.024 0.024 0.015 0.015 0.015 0.015 0.018 0.018 0.018 sqm sqm sqm sqm 0.147 0.109 0.089 0.072 0.015 0.015 0.015 0.015

8.1.1

12.20

0.64

0.21

0.43

8.1.2

8.00

0.57

0.28

0.85

8.1.3 9 9.1

6.40

0.67

0.22

0.45

9.2

9.3 9.3.1 9.3.2 9.3.3 9.3.4 9.4 9.4.1 9.4.2 9.4.3 9.4.4 9.5 9.5.1 9.5.2 9.5.3

20mm thick Cement Plaster

12mm thick Cement Plaster with Recorn 3S

15mm thick Cement Plaster with Recorn 3S

9.5.4 9.6 9.6.1 9.6.2 9.6.3 9.6.4 9.80

1:6 Mix. 1:3 Mix 1:4 mix. 1:5 Mix 1:6 Mix.

sqm sqm sqm sqm sqm

0.086 0.228 0.170 0.139 0.112

0.018 0.024 0.024 0.024 0.024

20mm thick Cement Plaster with Recorn 3S

9.8.1

9.8.2

POINTING ON BRICKS / STONE WORKS Pointing on bricks works with 1:3 mix cement mortar (1 sqm 0.469 cement, 3 fine sand) (Raised or cut pointing) Pointing on stone works with 1:3 mix cement mortar sqm 0.459 ( 1 cement, 3 fine sand) (raised or cut pointing) BUILDING PARTITION WORKS Brick Work in half brick thick with 1:4 cement sqm 0.213 mortar Brick Work in one brick thick with 1:5 cement cum 1.550 mortar Brick Masonry in one and half brick thick wall cum 1.350 with 1:6 cement mortar Ekra walling with 20mm thickness. sqm 0.456 cement plaster 1:3mix Hollow Blocks in 1:4 sqm 0.748 c.m. Solid Block in 1:4 c.m. sqm 0.787 Brick Work in half brick thick in 1:4 cement sqm 0.213 mortar with Recron 3S Brick Work in one brick thick in 1:5 cement cum 1.550 mortar with Recron 3S Brick Masonry in one and half brick thick in cum 1.350 1:6 cement mortarwith Recron 3S Ekra Walling in 20mm thick CP in 1:3mix sqm 0.456 with Recron 3S Hollow Blocks in 1:4 c.m with Recron 3S Solid Block in 1:4 c.m with Recron 3S sqm sqm 0.748 0.787

0.049

0.048

10 10.1

0.030

10.2

0.270

10.3

0.290

10.4

0.048 0.061 0.091 0.031 0.078 0.091 0.030

10.5 10.6 10.7

10.8

0.270

10.9

0.290

10.10

0.048 0.061 0.091 0.031 0.078 0.091

10.11 10.12

51

11 11.1

11.2

11.3

11.4

11.5

11.6

11.7

11.8

11.9

11.10

11.11

FLOORING WORKS 18mm thick 30 cm height cement plaster skirting with cement mortar 1:3 finished with a floating coat of neat cement 21mm thick 30 cm height cement plaster skirting with cement mortar 1:3 finished with a floating coat of neat cement 40 mm thick 1:2:4 c.c. flooring with floating coat of neat cement 40 mm thick 1:2:4 c.c. flooring with floating coat of neat cement with Recorn 3S 40 mm thick 1:2:4 c.c. flooring with floating coat of neat cement with Ironite 40 mm thick 1:2:4 c.c. flooring with floating coat of neat cement (without glass strip) 18mm thick red oxide plaster skirting with under layer of 12mm thick cement plaster in 1:3 mix 21 mm thick red oxide plaster skirting with under layer of 15mm thick cement plaster in 1:3 mix 40 mm thick Red oxide flooring with under layer 30mm thick 1:2:4 c.c. and top layer of 10mm thick plaster of red oxide 40mm thick marble chips flooring in light shade pigment with white cement 40mm thick mosaic flooring medium shade pigment with ordinary cement 50% and white cement 50%

sqm

0.281

0.025

sqm

0.315

0.029

sqm

0.340

0.027

0.009

0.018

sqm

0.340

0.027

0.009

0.018

sqm

0.340

Ironite (kg)

0.340

0.027

0.009

0.018

sqm

0.340

0.027

0.009

0.018

sqm

0.260

0.023

sqm

0.289

0.026

sqm

0.438

0.028

0.027

sqm

0.258

0.032

0.016

sqm

0.259

0.032

0.016

52

11.12

11.13

11.14

11.15

11.16

11.17

11.18

11.19

11.20

11.21

11.22

11.23

11.24

18mm thick 30 cm high marble chips skirting (light shade) 21mm thick 30 cm high marble chips skirting (light shade) Marble Stone slabs flooring over 20mm(average)thick 1:4 CM Marble Stone slabs flooring over 20mm(average)thick 1:4 CM Granite Marble Stone slabs flooring over 20mm(average)thick 1:4 CM Marble Stone in Risers of steps, skirting and pads, walls, pillars etc laid on 10mm thick base c.m.in 1:3 CM Marble Stone in Risers of steps, skirting and pads, walls, pillars etc laid on 10mm thick base c.m.in 1:3 CM Granite stone in Risers of steps, skirting and pads, walls, pillars etc laid on 10mm thick base c.m. 1:3 Kota stone slab flooring over 20mm thick 1:4 c.m base Kota stone slabs in Risers of steps, skirting dado and walls laid on 12mm thick base of c.m. 1:3 White or colored glazed vitrified tiles in flooring, treads of steps landing etc laid on a bed of 15mm, cm 1:3 mix White or colored glazed vitrified tiles in flooring, treads of steps landing etc laid on a bed of 15mm, cm 1:3 mix White or colored glazed vitrified tiles in flooring, treads of steps landing etc laid on a bed of

sqm

0.259

0.019

sqm

0.206

0.022

sqm

0.270

0.024

sqm

0.270

0.024

sqm

0.270

0.024

sqm

0.224

0.013

sqm

0.224

0.013

sqm

0.224

0.013

sqm

0.298

0.024

sqm

0.237

0.015

sqm

0.122

0.013

sqm

0.122

0.013

sqm 53

0.122

0.013

15mm, cm 1:3 mix

11.25

11.26

11.27

11.28

11.29

11.30

12 12.1 12.2 12.3 12.4 12.5 12.6 12.7

White or colored glazed tiles in skirting, risers of steps and Dados on 12mm thick cement plaster in 1:3 mix Chequers tiles in flooring over 12mm thick cement plaster White or colored or ceramic glazed tiles in skirting, risers of steps and Dados on 12mm thick cement plaster of 1:3 mix Colored glazed tiles with flush pointing with white cement slurry. White or colored glazed tiles anti skid laid on bed of 15mm thick, cm of 1:3 mix 40 mm thick 1:2:4 CC flooring with Red oxideand Recorn 3S MASONRY WORKS Plum concrete in 1:2:4 c.c. Plum concrete in 1:4:8 c.c. Hand Packed wall Random Rubble Stone Masonry wall Random Rubble Stone Masonry in 1:3:6 c.c. Random Rubble Stone Masonry in 1:4:8 c.c. Coarse Rubble Stone Masonry wall in 1:3:6c.c. Coarse Rubble Stone Masonry in 1:4:8 c.c. Chisel Dressed Stone Masonry wall in 1:5 Cement Mortar Parapet of standard size in 1:2:4

sqm

0.102

0.011

sqm

0.294

0.024

sqm

0.213

0.015

sqm

0.122

0.013

sqm

0.122

0.013

sqm

0.438

0.028

0.027

cum cum cum cum cum cum cum cum cum

3.200 1.700

0.500 0.500 0.850 0.325

0.335 0.120

0.110

0.223 0.235

0.241 1.693 1.363 1.561 1.261 1.736

0.930 0.923 0.840 0.840 0.840 0.820

0.046 0.261 0.261 0.241 0.241

0.017 0.096 0.096 0.089 0.089

0.033 0.188 0.188 0.174 0.174 0.300

12.8 12.9

12.10

54

12.10.1 12.10.2 13 13.1

45cm height, 30 cm top and 45 cm bottom 60cm height, 45 cm top and 60cm bottom DRAINAGE V' shaped drain with cement pointing in 1:4 cement mortar Box Drain of 30 cm (ht) x 45 cm (width) with 1:2:4 Plum concrete Box Drain of 60 cm (ht) x 45 cm (width) with 1:2:4 Plum concrete (20mm & down) U shaped drain of 23cm (ht) x 23 cm (width) with 1:2:4 Plum concrete (20mm & down) V' shaped drain with cement concrete base in 1:2:4 mix

Rm Rm

0.711 1.260

0.084 0.158

0.057 0.106

0.019 0.035

0.062 0.106

Rm

0.045

0.169

0.005

13.2

Rm

1.156

0.230

0.156

0.053

0.104

13.3

Rm

1.664

0.309

0.209

0.070

0.140

13.4

Rm

0.254

0.115

0.079

0.027

0.063

13.5

Rm

0.646

0.135

0.070

0.024

0.047

55

BASIC RATES S/N A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 B 1 2 3 4 5 6 7 8 9 10 11 12 C 1 2 3 4 5 6 7 8 9 D PARTICULARS LABOUR Labour / Helper Mason I Mason II Mason III Baidar Carpenter I Carpenter II Carpenter III Welder Vibrator operator Pipe Fitter Grade I Pipe Fitter Grade II Painter Class - I Painter Class - II Painter Class - III Assistant Pipe Fitter Compressor operator Crane operator MATERIALS [FOREST PRODUCE] Stone Stone chips 10 mm down Stone chips 20 mm down Stone chips 21 mm to 25 mm Stone chips 26 mm to 38 mm Stone metals 39 mm up to 100 mm Sand Soil Stone royalty Sand royalty Stone chips royalty Firewood TIMBER (Imported) Sal Local Rani Champ Phakasaj Teak Sisom Panisaj Dhupi Silver fir TIMBER (Locally available) 56 RATE Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs 200.00 300.00 275.00 250.00 300.00 300.00 275.00 250.00 300.00 275.00 300.00 275.00 300.00 275.00 250.00 250.00 275.00 275.00 UNIT day day day day day day day day day day day day day day day day day day

Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs

300.00 1100.00 900.00 750.00 700.00 650.00 350.00 50.00 80.00 95.00 160.00 1500.00

cum cum cum cum cum cum cum cum 100 cft 100 cft 100 cft pile

Rs Rs Rs Rs Rs Rs Rs Rs Rs

1092.00 395.20 1248.00 832.00 2600.00 884.00 884.00 676.00 832.00

cft cft cft cft cft cft cft cft cft

1 2 3 4 5 6 7 8 9 10 E 1

Sal Local Rani Champ Phakasaj / Katus Teak Sisom Panisaj Dhupi Silverfir Bamboo STOCK MATERIALS Cement (AV) Grade - 53 VAT STORAGE CHARGE Env Cess on (Cost + VAT)

Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs

843.75 281.25 843.75 393.75 1012.50 0.00 675.00 281.25 150.00

cft cft cft cft cft cft cft cft cft each

ISSUE RATE 12.50% 5% 1%

Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs

620.00 77.50 31.00 6.98 735.48 620.00 77.50 31.00 6.98 735.48 7485.28 299.41 374.26 77.85 8236.80 45120.00 1804.80 2256.00 469.25 49650.05 45801.53 1832.06 2290.08 476.34 50400.00 72323.91 3045.22 3806.52 791.76 79967.40 72323.91 2892.96 3616.20 752.17 79585.23 76130.39 3045.22 3806.52 761.30

Qtl

Qtl Qtl

Cement (AV) Grade - 43 VAT STORAGE CHARGE Env Cess on (Cost + VAT)

ISSUE RATE 12.50% 5% 1%

Qtl Drum

Bitumen CRMB 55 VAT STORAGE CHARGE Env Cess on (Cost + VAT) Tor Steel / TMT Bars VAT STORAGE CHARGE Env Cess on (Cost + VAT) Mild Steel VAT STORAGE CHARGE Env Cess on (Cost + VAT)

STCS 4% 5% 1%

Drum MT

4% 5% 1.0%

MT MT

4% 5% 1%

MT MT

24 BWG GCI Sheet (Sail/TATA) VAT STORAGE CHARGE Env Cess on (Cost + VAT)

STCS 4% 5% 1%

MT MT

24 BWG GP sheet (Sail) VAT STORAGE CHARGE Env Cess on (Cost + VAT) 24 BWG GP Pre painted sheet VAT STORAGE CHARGE Env Cess on (Cost + VAT) 57

STCS 4% 5% 1% STCS 4% 5% 1%

MT MT

8 BWG G.I Wire VAT STORAGE CHARGE Env Cess on (Cost + VAT) Galvanized steel wire crates of mesh size 100 mm x 100 mm woven with 4mm dia. GI wire in rolls of required size. PIPES 15mm dia GI pipe medium duty Excise duty Env. STCS Commission VAT Storage Charge

STCS 4% 5% 2%

Rs Rs Rs Rs Rs Rs

83743.43 82.88 3.32 4.14 1.72 92.06 230.00

MT Kg

Kg sqm

10 F 1

10.3% 1% 3% 4% 5%

Rs

Rs 2 20mm dia GI pipe medium duty Excise duty Env STCS Commission VAT Storage Charge

90.57 9.33 0.94 2.72 3.62 5.36 112.54 116.58 12.01 1.21 3.50 4.66 6.90 144.86 178.70 18.41 1.86 5.36 7.15 10.57 222.05 221.29 22.79 2.30 6.64 8.85 13.09 274.97 253.89 26.15 2.64 7.62 10.16 15.02 315.48 360.17 37.10 3.75 10.81

Rm

10.3% 1% 3% 4% 5%

Rs

Rs 3 25mm dia GI pipe medium duty Excise duty Env STCS Commission VAT Storage Charge 32mm dia GI pipe medium duty Excise duty Env STCS Commission VAT Storage Charge

Rm

10.3% 1% 3% 4% 5%

Rs

Rs 4 10.3% 1% 3% 4% 5%

Rm

Rs

Rs 5 40mm dia GI pipe medium duty Excise duty Env STCS Commission VAT Storage Charge

Rm

10.3% 1% 3% 4% 5%

Rs

Rs 6 50mm dia GI pipe medium duty Excise duty Env STCS Commission 58

Rm

10.3% 1% 3%

Rs

VAT Storage Charge

4% 5% Rs

14.41 21.31 447.54

Rm

65mm dia GI pipe medium duty Excise duty Env STCS Commission VAT Storage Charge

10.3% 1% 3% 4% 5% Rs

466.15 48.01 4.85 13.98 18.65 27.58 579.22 704.00 72.51 7.32 21.12 28.16 41.66 874.77 1020.00 105.06 10.61 30.60 40.80 60.35 1267.42 1550.00 159.65 16.12 46.50 62.00 91.71 1925.98 3272.00 337.02 34.03 98.16 130.88 193.60 4065.69 3476.00 358.03 36.15 104.28 139.04 205.67 4319.17

Rm

80mm dia GI pipe Heavy duty Excise duty Env STCS Commission VAT Storage Charge

10.3% 1% 3% 4% 5% Rs

Rm

100mm dia GI pipe Heavy duty Excise duty Env STCS Commission VAT Storage Charge

10.3% 1% 3% 4% 5% Rs

Rm

10

150mm dia GI pipe Heavy duty Excise duty Env STCS Commission VAT Storage Charge

10.3% 1% 3% 4% 5% Rs

Rm

11

200mm dia GI pipe Heavy duty Excise duty Env STCS Commission VAT Storage Charge

10.3% 1% 3% 4% 5% Rs

Rm

12

250mm dia GI pipe Heavy duty Excise duty Env STCS Commission VAT Storage Charge

10.3% 1% 3% 4% 5% Rs 59

Rm

15

80mm dia DI pipe medium duty Excise duty Env STCS Commission VAT Storage Charge

0% 1% 3% 4% 5% Rs

1251.13 0.00 13.01 37.53 50.05 67.59 1419.31 1261.00 0.00 26.23 37.83 50.44 68.77 1444.27 1848.00 0.00 38.44 55.44 73.92 100.79 2116.59 2461.00 0.00 51.19 73.83 98.44 134.22 2818.68 3210.00 0.00 128.40 96.30 128.40 178.16 3741.26 4046.00 0.00 84.16 121.38 161.84 220.67 4634.05 5253.00 0.00 109.26 157.59 210.12 286.50

Rm

16

100mm dia DI pipe medium duty Excise duty Env STCS Commission VAT Storage Charge

0% 2% 3% 4% 5% Rs

Rm

17

150mm dia DI pipe medium duty Excise duty Env STCS Commission VAT Storage Charge

0% 2% 3% 4% 5% Rs

Rm

18

200mm dia DI pipe medium duty Excise duty Env STCS Commission VAT Storage Charge

0% 2% 3% 4% 5% Rs

Rm

19

250mm dia DI pipe medium duty Excise duty Env STCS Commission VAT Storage Charge

0% 2% 3% 4% 5% Rs

Rm

20

300mm dia DI pipe medium duty Excise duty Env STCS Commission VAT Storage Charge

0% 2% 3% 4% 5% Rs

Rm

21

350mm dia DI pipe medium duty Excise duty Env STCS Commission VAT Storage Charge 60

0% 2% 3% 4% 5%

Rs 22 HUME PIPE SEMICIRCULAR 23CM DIA Excise duty Education CCSS on ED Env.+Labour Cess on (Cost + VAT) STCS Commission VAT Storage Charge

6016.47

Rm

0% 0% 2% 0% 4% 0% Rs

0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

Each

G 1

EXPLOSIVES Super Electronic Detonator Env Cess VAT STORAGE CHARGE Emuldyne (Gelatin) Env Cess VAT STORAGE CHARGE

1% 12.50% 5%

Rs Rs Rs

1% 12.50% 5%

Rs Rs Rs

23.00 0.23 2.88 1.15 27.26 93.00 0.93 11.63 4.65 110.21

each

Kg

H 1 2 I 1 2 3 J 1 2 3

FUEL Diesel K.oil CENTAGE CHARGES Water charge Overheads Contractors profit TAXES Contract Tax Sales tax for Stone sand a VAT b VAT MACHINERIES Hydraulic Excavator (3D) with driver and fuel. Hire and running charges of tipper Tractor/Truck Loader D50-15A Buldozer Compressor ALUMINUM Aluminum section CP brass / stainless screw Dash hold fastener 61

Rs Rs

42.45 24.00

ltrs ltrs

@ @ @

1.00% 7.50% 7.50%

@ @ @ @

0.00% 0.00% 12.50% 4.00%

K 1 2 3 4 5 6 L 1 2 3

Rs Rs Rs Rs Rs Rs

1100.00 450.00 355.00 800.00 3800.00 350.00

HR HR HR HR HR HR

Rs Rs Rs

240.00 3.00 38.00

Kgs Each Each

M 1 2 3 4 5 6 N 1 2 3 O 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

CEMENT MORTAR 1:1 1:2 1:3 1:4 1:5 1:6 CEMENT CONCRETE 1:2:4 [20mm Stone agg.] 1:3:6 [20mm] 1:4:8 [40mm] CONSTRUCTION MATERIALS Bricks (Grade - I) Binding wire Binding Materials Rivets 16mm dia 50mm long Hooks Limpet washer Bitumen washer Roof Screw/ Nut & Bolts Steel Aluminum sheet Rolling shutter (24 guage) Steel channel Recorn-3S (6 mm to 12 mm) Recorn-3S (4.8 mm) Ionide Glass strip White cement Pulley Rivet Marble Powder Marble chips Wire Brush Soft Brush Curtain rod Flat steel Wooden beads (TAJ) Wooden beads (corner) E-Board Gypsum board PVC panel Joining compound Connecting clip Joint tape joint finiser 50 x 32 x 0.50 ceiling channel Cross tee Wall angle Rawl plugs Screw 35 mm Dasfastner Butterfly clip Hold down clips 62

Rs Rs Rs Rs Rs Rs Rs Rs Rs

7947.23 5255.15 4321.42 3365.31 2850.47 2409.19 3972.52 3294.80 2704.06

cum cum cum cum cum cum cum cum cum

Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs

7.50 70.00 115.00 8.00 12.00 75.00 15.00 60.00 47.25 350.00 140.00 48.00 45.00 40.00 25.00 12.00 2500.00 100.00 2.00 510.00 3570.00 26.70 100.00 42.00 47.00 6.00 9.00 280.00 480.00 640.00 49.00 7.00 182.00 30.00 138.00 192.00 188.00 9.00 2.50 20.00 10.00 10.00

Each Kg cum Nos Nos Per 100 Per 100 10 Nos Kgs Kg sft Kgs 125gm 100gm Kg Rm qtls Each Each qtls cum Each Each Rm Kgs rft rft sqm sqm sqm Kgs Each Roll Kgs Kgs Kgs Kgs Each Each Each Each Each

43 44 45 46 47 48 P 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Q 1 2 3 4 5 6 7 8 9 10

Fevicol/ dendrite Plaster of paris Anti streeping Epoxy Terpin tel Through / bond Stone MARBLES AND TILES Marble Stone (Zebra black marble or equivalent) Marble Stone (Raj nagar Plain Marble / Udaipur green marble) Granite Stone Kota Stone Terroza tiles Glazed Ceramic Tiles Plain or normal prints Glazed Ceramic Tiles Luster print Glazed Ceramic Tiles Special colour Glazed Ceramic Floor Tiles Plain colour Glazed Ceramic Tiles special colour Glazed Ceramic Tiles antiskid Glossy series Vetrified Floor Tiles Royal / Italian Vetrified Floor Tiles Classica Vetrified Floor Tiles Pearl (white, marvel atlanta, jet black) Chequers tiles Pigment DOORS & WINDOW FITTINGS Steel Butt Hinges 4" Steel Butt Hinges 3" Steel Butt Hinges 2" Steel Screw 40mm Steel Screw 20mm Glass 3 mm thick Glass 4 mm thick Glass 6 mm thick Prelaminated sheet 12mm thich M S HINGES 150x31x4mm Hinges 125x31x4mm 100x31x3mm Screw BRASS HINGES 150x31x4mm Hinges 125x31x4mm 100x31x3mm Screw Praliament hinges(150 x 110 MM) 63

Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs

190.00 15.00 200.00 340.00 55.00 45.37 730.00 1100.00 1400.00 480.00 320.00 320.00 340.00 450.00 320.00 450.00 450.00 880.00 1100.00 1340.00 230.00 70.00

Kg kg Kg Kg ltrs Each sqm sqm sqm sqm sqm sqm sqm sqm sqm sqm sqm sqm sqm sqm sqm kg

Rs Rs Rs Rs Rs Rs Rs Rs Rs

55.00 42.00 28.00 1.00 0.80 25.00 30.00 50.00 55.00

Each Each Each Each Each sft sft sft sft

Rs Rs Rs Rs

48.00 40.00 32.00 0.80

Each Each Each Each

11

Rs Rs Rs Rs Rs

140.00 132.00 121.00 1.50 40.00

Each Each Each Each Each

Screw for Praliament hinges Brass CP Praliament hinges(150 x 110 MM)

Rs Rs

1.50 215.00

Each Each

12

13

SLIDING BOLT(300 x 16 mm) Ms (Bright Finish) Bolts & nuts M.S (Black enameled) M.S (Oxidized) Brass (bright Finish) Brass (Chromium Plated) Aluminum Oxidized Aluminum Oxidized Screw SLIDING BOLT(250 x 15 mm) Ms (Bright Finish) M.S (Black enameled) M.S (Oxidized) Brass (Bright Finish) Brass (Chromium Plated) Aluminum Oxidized TOWER BOLT (300 X 10MM) Ms (Bright Finish) Brass (Bright Finish) Brass (Chromium Plated) Brass (Cupper Oxidized) Aluminum Oxidized TOWER BOLT (250 X 10MM) Ms (Bright Finish) Brass (Bright Finish) Brass (Chromium Plated) Brass Cupper Oxidized Aluminum Oxidized TOWER BOLT (200 X 10MM) Ms (Bright Finish) Brass (Bright Finish) Brass Cupper Oxidized Chromium Plated Aluminum Oxidized TOWER BOLT (150 X 10MM) Ms (Bright Finish) Brass (Bright Finish) Brass Cupper Oxidized Chromium Plated Aluminum Oxidized TOWER BOLT (100 X 6MM) Ms (Bright Finish) Brass (Bright Finish) Brass Cupper Oxidized Chromium Plated Aluminum Oxidized 64

Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs

196.00 1.25 75.00 94.00 800.00 840.00 280.00 0.75 150.00 50.00 50.00 740.00 780.00 240.00

Each Each Each Each Each Each Each Each Each Each Each Each Each Each

14

Rs Rs Rs Rs Rs

44.00 340.00 340.00 350.00 94.00

Each Each Each Each Each

15

Rs Rs Rs Rs Rs

40.00 325.00 325.00 335.00 70.00

Each Each Each Each Each

16

Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs

32.00 300.00 300.00 310.00 63.00 32.00 250.00 270.00 260.00 48.00 28.00 75.00 80.00 83.00 32.00

Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each

17

18

19

20

21

22

23

24

25 a) b) R a) 1 2 3 4 b) 1 2 3 4 5 6 7 8 9 c) 10 11 12

125MM SIZE HANDLES Aluminum Ms (Bright Finish) Brass (Bright Finish) Chromium Plated 100MM SIZE HANDLES Aluminum Ms (Bright Finish) Brass (Bright Finish) Chromium Plated 75MM SIZE HANDLES Aluminum Ms (Bright Finish) Brass (Bright Finish) Brass (Chromium Plated) EYE HOOKS 150mm Screw MORTISE LOCK (100mm) Brass (Bright Finish) Brass (CO) Brass (Chromium Plated) Ms (Bright Finish) MORTISE LOCK WITH DEAD BOLTS Brass (Bright Finish) Brass (CO) Brass (Chromium Plated) Ms (Bright Finish) DOOR CLOSER Hydrolic Spring PLY BOARD One side Teak (Water proof) Solid hard core Board 38mm Solid hard core Board 35mm Solid hard core Board 30 mm Solid hard core Board 25 mm B S Commercial (Water proof) IS 2202 Solid hard core Board 38mm Solid hard core Board 35mm Solid hard core Board 30 mm Solid hard core Board 25 mm Teak ply 4mm Ply wood 4mm Ply wood 6mm Ply wood 12 mm Ply wood 19mm Local water proof ply boards Grade II Ply wood 4mm Ply wood 6mm Ply wood 12 mm 65

Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs

44.00 15.00 81.00 81.00 19.00 15.00 62.50 62.50 18.75 15.00 50.00 50.00 7.50 0.50 1062.50 1062.50 1187.50 375.00

Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each

Rs Rs Rs Rs Rs Rs

1062.50 1062.50 1187.50 343.75 800.00 153.00

Each Each Each Each Each Each

Rs Rs Rs Rs

200.00 190.00 175.00 165.00

sft sft sft sft

Rs Rs Rs Rs Rs Rs Rs Rs Rs

160.00 148.00 130.00 115.00 68.00 52.00 78.00 126.00 170.00

sft sft sft sft sft sft sft sft sft

Rs Rs Rs

22.00 30.00 40.00

sft sft sft

13 14 d) 1 2 3 4 5 6 7 8 9

10

11

12

13

14

15

Ply wood 19mm Sunmica Sheet FIBER REINFORCED PLASTIC Factory made glass reinforced plastic door frame 90 x 45 mm Factory made 30 mm glass fibre reinforced plastic panel door shutter Factory made glass reinforced plastic door frame 90 x 45 mm Factory made 35 mm glass fibre reinforced plastic panel door shutter Factory made 40 mm glass fibre reinforced plastic panel door shutter Factory made 30 mm glass fibre reinforced plastic panel door shutter Factory made 35 mm glass fibre reinforced plastic panel door shutter Factory made 40 mm glass fibre reinforced plastic panel door shutter Factory made glass reinforced polyester (FRP) windows shutter 75 x 30 mm Factory made glass reinforced polyester (FRP) windows shutter 75 x 35 mm Factory made glass reinforced polyester (FRP) windows shutter 75 x 40 mm Factory made glass reinforced polyester (FRP) windows frame 90 x 45 mm Factory made glass reinforced polyester (FRP) windows frame 90 x 45 mm (double rebate) Factory made glass reinforced polyester (FRP) windows frame 150 x 45 mm Factory made glass reinforced polyester (FRP) windows frame 150 x 45 mm (double rebate) PRIMERS Primer ( Wood ) Red oxide Zinc Chromate primer Primer ( Metal ) Red oxide Cement primer (Solvent Base) Cement primer ( Water base) PAINTINGS Synthetic Enamel (High gloss) Plastic emulsion paints Synthetic distemper Acrylic distemper Exterior Emulsion paints Cement paint (Snoeceam) Aluminum Paints ( Al ) 66

Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs

50.00 30.00 439.55 2005.29 514.80 2475.78 2691.07 2280.71 2637.25 2852.53 363.00

sft sft M sqm M sqm sqm sqm sqm sqm m

Rs

429.00

Rs

495.00

Rs

481.80

Rs

643.50

Rs

580.00

Rs

808.50

S 1 2 3 4 5 T 1 2 3 4 5 6 9

Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs

157.00 132.00 123.00 161.00 101.00 207.00 239.00 85.00 76.00 249.00 48.00 190.00

lit lit lit lit lit lit lit Kg Kg lit Kg lit

12 13 14 15 16 U 1 2 3 4 5 6 7 8 V 1 2 3 4 5 6 7 W 1 2 3 4 5 6 7 8 10 11 13 14 X 1 2 3 4 5 6 7 12 Y 1 2 3

Thinners 800 Thinners Red / Green corrugal Red oxide Bitumen Paints POLISHING ITEMS Wood filler glue/Melamine sealer Synthetic clear varnish Gopal varnish Varnishes & Black Touch wood (GR - 0) Clear matt Shellac Spirit Wax Polish WHITE WASHING & DISTEMPERING Lime Indigo/ Neer Dry Distemper Whiting Washable Distemper Water proofing cement paints Plaster of paris SANITARY FITTINGS Orissa Pan 53x41White Orissa Pan 58x44 (Box rim)White Orissa Pan 58x44 Special Orissa Pan 58x44 (Box rim)Special European One pice(Starwhite) European One pice(Ivory) W.C. pan (European Bidets standard) W.C. pan European Bidets constillation special Urinal flat back ideal 44x31.5x32.5 Urinal plate 68 x 30 Sit cover Constillation starwhite col Sit cover Constillation special col WALL HUNG WASH BASIN Wash basin Standard 63x45cm Wash basin Delta 55x40cm Wash basin compact45x30 Wash basin miche58x43cm Wash basin 46x36cm Wash basin 51x40cm Wash basin 35 x 35 cm corner Wash Basin Pedestal. COUNTER TYPE WASH BASIN Wash basin 63x50cm Wash basin 57 x 45 Wash basin 49x36 67 CAT NO 20004 20042 20004 20004 92008 92008 30001 30006 60005 61001

Rs Rs Rs Rs Rs

164.00 168.00 166.00 45.00 135.00

lit lit lit Kg lit

Rs Rs Rs Rs Rs Rs Rs Rs

260.00 190.00 190.00 125.00 280.00 650.00 75.00 312.00

lit lit lit lit lit Kg lit Kg

Rs Rs Rs Rs Rs Rs Rs

1760.00 3.50 100.00 135.00 90.00 25.00 20.00

Qtl 10 g Kg Kg Kg Kg Kg

Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs

1050.00 1150.00 2080.00 2950.00 11900.00 13600.00 3990.00 3986.00 602.00 980.00 669.00 669.00

Each Each Each Each Each Each Each Each Each Each Each Each

10001 10010 10004 10040 10036 10007 10072 11003 10045 10047 10051

Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs

1598.00 752.00 578.00 833.00 531.00 625.00 1309.00 825.00 2542.00 1169.00 1100.00

Each Each Each Each Each Each Each Each Each Each Each

Z 1 2 AA 1 2 3 2 AB 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 AC 1 2 3 4 5 6 7 8 9 10 11 12 13 14

KITCHEN SINK 610x450x25mm(steel) 610x450x20mm(precast) FLUSHING CISTERN 10 liter automatic flushing cistern. Flushing cistern with fittings. 5 liter automatic flushing cistern. Dual flushing cistern with fittings6/3 ltrs Special. WATER SUPPLY FITTINGS BATHROOM FITTINGS CP pillar Cock CP Bib cock CP Bib cock Long Body CP Angular Stop cock Concealed Stop Cock C.P 190mm long connecting pipe. Standard size G.I. flush pipe with special fittings. Shower arm 190mm long Shower Waster coupling Basin Mixer Brass stop cock Brass Bib cock Brass Gateway Valve 15 mm dia Brass Gateway Valve 20 mm dia Brass Gateway Valve 25 mm dia Brass Gateway Valve 32 mm dia Ball valve Brass with plastic float BATH ROOM ACCESSORIES CP Towel Rail 600x20mm CP Towel Rail 740x20mm CP Towel Ring CP Soap Tray / Dish CP Toilet paper Holder CP Glass shelf 22" CP Brass chain with plug. Beveled gauge Bath room Mirror AC sheet PVC cleat Bath room Mirror Admiral type CP Screw Proclean soap tray PVC wash basin concealed connection 1.5" dia with fittings Hi-density Polyethylene water tank 500 ltrs i/c fittings Hi-density Polyethylene water tank 1000 ltrs i/c fittings 68

S100/150 S100/151

Rs Rs Rs Rs Rs Rs

4037.00 4037.00 1084.00 674.00 674.00 948.00

Each Each Each Each Each Each

MARC / JAQUAR/CERA/ESSCO Rs 525.00 Rs 515.00 Rs 695.00 Rs 970.00 Rs 880.00 Rs 160.00 Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs 355.00 285.00 265.00 173.00 1450.00 405.00 415.00 445.00 605.00 895.00 1255.00 298.00

Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each

Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs

675.00 725.00 410.00 225.00 360.00 900.00 38.00 675.00 60.00 1.00 297.00 2.50 390.00 70.00 3093.75 6187.50

Each Each Each Each Each Each Each Each Each Each Each Each Each Rm Each Each

15 16

17 19 20 21 22 23 24 25 26

Hi-density Polyethylene water tank 2000 ltrs i/c fittings C.I. brackets.(pair) 100mm SCI p or S strap. Spreader with fittings. 100mm half round channel. G.I.flush pipe with fittings. CI trap 65mm with fittings. Lead or PUC connection. PVC SOIL PIPE (ISI) 75 MM 110 MM 160 MM Bend 75 MM 110 MM 160 MM Tee 75 MM 110 MM 160 MM Equal Junction 75 MM 110 MM 160 MM Offset 75 MM 110 MM 160 MM

Rs Rs Rs Rs Rs Rs Rs Rs

12375.00 45.00 167.00 432.00 270.00 60.00 178.00 5.00

Each Each Each Each Each Each Each Each

10 feet long 10 feet long 10 feet long

Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs Rs

352.00 625.00 1150.00 71.00 118.00 415.00 92.00 162.00 588.00 180.00 367.00 955.00 227.00 442.00 645.00

Each Each Each Each Each Each Each Each Each Each Each Each Each Each Each

27

28

29

30

69

70

PART II: ROAD, BRIDGES AND RIVER TRAINING WORKS

GENERAL NOTES 1. "Specifications" would refer to the "Specifications for road and bridge works" (4th Revision) published by the Indian Roads Congress August-2001, on behalf of the Government of India, Ministry of Road Transport & Highway (Roads Wing). 2. 3. 4. 5. "Clause" would refer to clauses of the specifications referred to in note (a) above. "Engineer-in-charge" would refer to the Divisional Engineer of the division. "Table" would refer to the table of the aforesaid specifications. The rates have been analysed using mechanical means. Manual means for certain items have also been provided which can be used for areas inaccessible to machines and for small jobs. 6. The rates of all items include element of setting out and carrying out the work in narrow or part width of road, where directed. 7. In the absence of any stipulation to the contrary, unit rates for different items of works are for completing the works to the specifications I/c full compensation for all operations detailed in the relevant sections of the specifications under "Rates". The rates are to be considered as the full inclusive rate for the finished work covering all labour, material, royalties, lease, rent, wastage, temporary work, plant, equipment, overhead charges and profit, unless specified otherwise. 8. Mode of measurements shall be as per provisions contained in the relevant clauses of the specifications unless specified otherwise. 9. The rates include the element of hire and running charges of all types of plant, machinery and equipment required to complete the work unless specified otherwise. Royalty, octroi- duty and all other taxes are included in the rates. 10. The rates include making arrangement of traffic as per clause No.112 except for initial treatment to verge, shoulders and construction of diversion. 11. The rates include all cleaning operations. The rates also include provision of coir rope being used for premix carpet and surface dressings for providing supports to edges. 12. The rates also include the element of testing of samples of various materials brought by the contractor for use on the work as well as other tests for items of work as stipulated in the specifications as per clause 903 and its sub-clauses of specifications for road and bridge works of MORT&H (4th revision). Frequency of such tests to be carried out must not be less than the prescribed frequencies. 13. Tests shall have to be conducted for the contractor's material by his Engineers under the supervision of the Engineer-in-charge or his authorized representatives. Before making any payment it will be the responsibility of the officer making payment to ensure that all tests as per prescribed frequencies have been carried out. 71

14. 15.
i)

Rates of items would apply for work order / piece work system also.

Rates for transportation in Chapter No. 1 of "Carriage of Material" include :Loading and unloading into transport vehicle with incidental leads upto 100 m at each place and all lifts. ii) Stacking at suitable places as directed by the Engineer-in-charge, the weights of the container of any material shall be ignored.

16. 17. 18.

Latest I.R.C. Codes / MoRT&H Specification shall be followed for all works. The materials of construction shall be governed as per relevant I.S. Codes. If the cement / bitumen/ steel is brought by the contractor, the contractor shall be responsible for ensuring the quality of materials and would be bound to conduct any or all tests at his cost for ensuring its quality as per directions of the Engineer-in-Charge.

19.

The section 900 of the specification mentions "as required" against some of the tests. To stave off disputes the following frequencies are specified :(a) Deleterious material. (b) C.B.R. One test per 500 Cum. or part thereof. -----do------

20.

For comprehensive items, quantities of aggregates, screenings, granular materials and binding materials etc. indicated in the specifications are loose. No extras on account of any voids or bulkages etc. will be paid separately. Where it is proposed only to supply, transport and stack the mineral aggregates for use in pavement courses, the quantities indicated in the specifications shall be supplied but payment for the same shall be regulated on the basis of volumes to be computed after deductions specified in clause 514.5. The stacking will have to be in a trapezoidal section having base 1.5 M., top width 0.5 M. and height 0.5 M. The length should be as long as conveniently possible.

21.

For construction of reinforced earth retaining wall, back filling shall be paid separately as per Chapter-3 "Earth work, erosion control and drainage"

22.

For WBM Grade-I and Grade-II broken stone can be used, for WBM Grade-III, only crushed stone shall be used.

23.

Metal to be used for all bituminous courses and cement concrete shall be crushed in mechanical crushers.

24.

The use of vibratory roller is essential for all the items wherever compaction/consolidation is to be done with rollers unless specified otherwise.

25.

The surface regularity of the completed sub-grade, sub-base, base courses, widening of surfaces and bituminous courses in the longitudinal and transverse directions shall be within the tolerances indicated in the table 900-1 of the specifications. For checking, specifications clause 902 shall apply.

72

SCHEDULE OF RATES FOR ROAD, BRIDGES AND RIVER TRAINING WORKS

Item No. 1 1.1 Descriptions CARRIAGE OF MATERIALS Loading and unloading of stone boulder/stone aggregates/sand/ kanker/moorum. (Placing tipper at loading point, loading with front end loader, dumping, turning for return trip, excluding time for haulage and return trip) Loading and Unloading of Boulders by Manual Means Loading and Unloading of Cement or Steel by Manual Means and stacking. Cost of Haulage Excluding Loading and Unloading Surfaced Road Unsurfaced Gravelled Road Katcha Track and Track in river bed / nallah bed and choe bed. Hand Broken Stone Aggregates 63 mm nominal size (Supply of quarried stone, hand breaking into coarse aggregate 63 mm nominal size (passing 80 mm and retained on 50 mm sieve) and stacking as directed) Crushing of stone aggregates 13.2 mm nominal size. (Crushing of stone boulders of 150 mm size in an integrated stone crushing unit of 200 tonnes per hour capacity comprising of primary and secondary crushing units, belt conveyor and vibrating screens to obtain stone aggregates of 13 mm nominal size.) Crushing of stone aggregates 20 mm nominal size (Crushing of stone boulders of 150 mm size in an integrated stone crushing unit of 200 tonnes per hour capacity comprising of primary and secondary crushing units, belt conveyor and vibrating screens to obtain stone aggregates of 20 mm nominal size.) Crushing of stone aggregates 40 mm nominal size (Crushing of stone boulders of 150 mm size in an integrated stone crushing unit of 200 tonnes per hour capacity comprising of primary and secondary crushing units, belt conveyor and vibrating screens to obtain stone aggregates of 40 mm nominal size.) Loading and Unloading of Bitumen by Manual Means 73 Unit
Rate 2012 (Rs.)

cum

87.00

1.2

cum

109.78

1.3

tonne

153.58

1.4 (i) (ii) (iii)

tonne.km tonne.km tonne.km

5.57 6.96 8.72

1.5

cum

751.68

1.6

cum

750.23

1.7

cum

636.49

1.8

cum

537.01

1.9

Mt

62.75

1.20

Loading and Unloading of NP2/NP3/NP4 Hume Pipe of all diameter.

No

260.67

2 2.1

SITE CLEARANCE Cutting of Trees, including Cutting of Trunks, Branches and Removal (Cutting of trees, including cutting of trunks, branches and removal of stumps, roots, stacking of serviceable material with all lifts and up to a lead of 50mtrs and earth filling in the depression/pit.) (i) (ii) (iii) (iv) 2.2 2.3 Girth from 300 mm to 600 mm Girth from 600 mm to 900 mm Girth from 900 mm to 1800 mm Girth above 1800 mm Clearing Grass and Removal of Rubbish Clearing and Grubbing Road Land. (Clearing and grubbing road land including uprooting rank vegetation, grass, bushes, shrubs, saplings and trees girth up to 300 mm, removal of stumps of trees cut earlier and disposal of unserviceable materials and stacking of serviceable material to be used or auctioned up to a lead of 50 metres including removal and disposal of top organic soil not exceeding 150 mm in thickness.) (i) A B (ii) A B 2.4 By Manual Means:In area of light jungle In area of thorny jungle By Mechanical Means In area of light jungle In area of thorny jungle Dismantling of Structures (Dismantling of existing structures like culverts, bridges, retaining walls and other structure comprising of masonry, cement concrete, wood work, steel work, including T&P and scaffolding wherever necessary, sorting the dismantled material, disposal of unserviceable material and stacking the serviceable material with all lifts and lead of 1000 metres) (i) I A B Lime /Cement Concrete By Manual Means Lime Concrete, cement concrete grade M-10 and below Cement Concrete Grade M-15 & M-20 each each each each hectare 146.16 222.72 491.84 983.68 12296.00

hectare hectare hectare hectare

36888.00 49184.00 20993.68 25487.52

cum cum

285.69 334.86

74

C II A B (ii) A B C D (iii) A B C D E F (iv) (v) A B C (vi) A B (vii) A B (viii) (ix)

Pre-stressed / Reinforced cement concrete grade M20 & above By Mechanical Means for items No. 202( b) & ( c) Cement Concrete Grade M-15 & M-20 Prestressed / Reinforced cement concrete grade M-20 & above Dismantling Brick / Tile work In lime mortar In cement mortar In mud mortar Dry brick pitching or brick soling Dismantling Stone Masonry Rubble stone masonry in lime mortar Rubble stone masonry in cement mortar. Rubble Stone Masonry in mud mortar. Dry rubble masonry Dismantling stone pitching/ dry stone spalls. Dismantling boulders laid in wire crates including opening of crates and stacking dismantled materials. Wood work wrought framed and fixed in frames of trusses upto a height of 5 m above plinth level Steel work in all types of sections upto a height of 5 m above plinth level excluding cutting of rivet. Including dismembering Excluding dismembering. Extra over item No( V ) A and( V ) B for cutting rivets. Scraping of bricks dismantled from brick work including stacking. In lime/Cement mortar In mud mortar Scraping of Stone from dismantled stone masonry In cement and lime mortar In Mud mortar Scarping plaster in lime or cement mortar from brick/ stone masonry Removing all type of hume pipes and stacking within a lead of 1000 metres including earthwork and dismantling of masonry works. Up to 600 mm dia Above 600 mm to 900 mm dia Above 900 mm

cum

849.91

cum cum

422.33 712.10

cum cum cum cum cum cum cum cum cum cum cum

187.32 236.50 167.65 157.80 206.99 236.50 187.32 177.48 167.65 187.32 430.46

tonne tonne tonne

1071.15 802.43 7.89

1000 nos 1000 nos cum cum sqm

860.72 307.41 345.68 73.09 11.15

A B C

metre metre metre

127.60 172.85 295.81

75

2.5

Dismantling of Flexible Pavements (Dismantling of flexible pavements and disposal of dismantled materials up to a lead of 1000 metres, stacking serviceable and unserviceable materials separately) I A B II A By Manual Means Bituminous courses Granular courses By Mechanical Means Bituminous course Dismantling of Cement Concrete Pavement (Dismantling of cement concrete pavement by mechanical means using pneumatic tools, breaking to pieces not exceeding 0.02 cum in volume and stock piling at designated locations and disposal of dismantled materials up to a lead of 1000 metres, stacking serviceable and unserviceable materials separately) Dismantling Guard Rails (Dismantling guard rails by manual means and disposal of dismantled material with all lifts and up to a lead of 1000 metres, stacking serviceable materials and unserviceable materials separately.) Dismantling Kerb Stone (Dismantling kerb stone by manual means and disposal of dismantled material with all lifts and up to a lead of 1000 metre) Dismantling Kerb Stone channel (Dismantling kerb stone channel by manual means and disposal of dismantled material with all lifts and up to a lead of 1000 metre) Dismantling Kilometre Stone (Dismantling of kilometre stone including cutting of earth, foundation and disposal of dismantled material with all lifts and lead upto 1000 m and back filling of pit.) A B C 5th KM stone Ordinary KM Stone Hectometre Stone Dismantling of Fencing (Dismantling of barbed wire fencing/ wire mesh fencing including posts, foundation concrete, back filling of pit by manual means including disposal of dismantled material with all lifts and up to a lead of 1000 metres, stacking serviceable material and unserviceable material separately. ) each each each metre 281.01 164.14 32.83 35.70 cum cum cum cum 525.37 381.82 237.06 1007.46

2.6

2.7

metre

57.48

2.8

metre

12.06

2.9

metre

18.10

2.10

2.11

76

2.12

Dismantling of CI Water Pipe Line (Dismantling of CI water pipe line 600 mm dia including disposal with all lifts and lead upto 1000 metres and stacking of serviceable material and unserviceable material separately under supervision of concerned department) Removal of Cement Concrete Pipe of Sewer Gutter (Removal of cement concrete pipe of sewer gutter 1500 mm dia under the supervision of concerned department including disposal with all lifts and up to a lead of 1000 metres and stacking of serviceable and unserviceable material separately but excluding earth excavation and dismantling of masonry works.) Removal of Telephone / Electric Poles and Lines (Removal of telephone / Electric poles including excavation and dismantling of foundation concrete and lines under the supervision of concerned department, disposal with all lifts and up to a lead of 1000 metres and stacking the serviceable and unserviceable material separately) EARTH WORK, EROSION CONTROL AND DRAINAGE

metre

117.68

2.13

metre

143.26

2.14

each

126.69

3.1 a)

Excavation in Hill Area in Soil by Mechanical Means Excavation in soil in hilly area by mechanical means including cutting and trimming of side slopes and disposing of excavated earth with all lifts and lead upto 1000 metres. In case the land on the valley side is barren and there is no objection for disposing of excavated earth on the valley side, the provision of front end loader and tipper shall be deleted as excavated earth shall be disposed off on the valley side. Excavation in Hill Area in Soil by Manual Means Excavation in soil in hilly area by manual means including cutting and trimming of side slopes and disposing of excavated earth with all lifts and lead upto 50 metres. In case the land on the valley side is barren and there is no objection for disposing of excavated earth on the valley side, the provision of front end loader and tipper shall be deleted as excavated earth shall be disposed off on the valley side. Excavation in Hilly Area in Ordinary Rock by Mechanical Means not Requiring Blasting. cum 100.18

b)

cum

54.67

3.2 a)

cum

152.31

b)

cum

102.20

3.3

cum

77

a)

Excavation in hilly area in ordinary rock not requiring blasting by mechanical means including cutting and trimming of slopes and disposal of cut material with all lift and lead upto 1000 metres. In case the land on the valley side is barren and there is no objection for disposing of excavated earth on the valley side, the provision of front end loader and tipper shall be deleted as excavated earth can be disposed off on the valley side. Excavation in Hilly Area in Ordinary Rock by Manual Means not Requiring Blasting.

cum

152.96

b)

cum

93.25

3.4 a)

Excavation in hilly area in ordinary rock not requiring blasting by Manual means including cutting and trimming of slopes and disposal of cut material with all lift and lead upto 50 metres. In case the land on the valley side is barren and there is no objection for disposing of excavated earth on the valley side, the provision of front end loader and tipper shall be deleted as excavated earth can be disposed off on the valley side. Excavation in Hilly Areas in Hard Rock Requiring Blasting

cum

268.98

b)

cum

218.87

3.5

a)

Excavation in hilly areas in hard rock requiring blasting, by mechanical means including trimming of slopes and stacking of cut material with all lifts and lead upto 50 metres. Excavation in hilly areas in hard rock requiring blasting, by Manual means including trimming of slopes and collection of 40% of cut material and disposal of rest of the materials with all lifts and lead upto 50 metres. Excavation in Hilly Areas in Hard Rock Blasting Prohibited

cum

238.79

b)

cum

243.34

3.6

a)

Excavation in hilly areas in hard rock requiring blasting, by Manual means including trimming of slopes and stacking of 60% of cut material with all lifts and lead upto 50 metres. Removal of Unserviceable Soil with Disposal upto 1000 metres (Removal of unserviceable soil including excavation, loading and disposal upto 1000 metres lead but excluding replacement by suitable soil which shall be paid separately as per clause 305.)

cum

207.25

3.7

cum

46.35

78

3.8

Pre-splitting of Rock Excavation Slopes (Carrying out excavation in hard rock to achieve a specified slope of the rock face by controlled use of explosives and blasting accessories in properly aligned and spaced drill holes, collection of the excavated rock by a 80 HP dozer, loading in tipper by a front end loader and disposing of the material with all lifts and lead upto 1000 m, all as specified in clause No. 303) Excavation for Structures (Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom, backfilling the excavation earth to the extent required and utilizing the remaining earth locally for road work.) (i) A B (ii) A B (iii) A (iv) A (v) A B Ordinary soil Manual Means (Depth upto 3 m) Mechanical Means (Depth upto 3 m) Ordinary rock (not requiring blasting) Manual Means (Depth upto 3 m) Mechanical Means Hard rock ( requiring blasting ) Manual Means Hard rock ( blasting prohibited ) Mechanical Means Marshy soil Manual means ( upto 3 m depth) Mechanical Means Scarifying Existing Granular Surface to a Depth of 50 mm by Manual Means (Scarifying the existing granular road surface to a depth of 50 mm and disposal of scarified material within all lifts and leads upto 1000 metres. ) Scarifying existing bituminous surface to a depth of 50 mm by mechanical means (Scarifying the existing bituminous road surface to a depth of 50 mm and disposal of scarified material with in all lifts and lead upto 1000 metres.) Embankment Construction with Material Obtained from Borrow Pits (Construction of embankment with approved material obtained from borrow pits with all lifts and leads, transporting to site, spreading, grading to required slope and compacting to meet requirement of table 300-2)

sqm

161.90

3.9

cum cum cum cum cum cum cum cum sqm

196.74 32.08 245.92 42.28 453.66 528.96 390.67 129.17 19.17

3.10

3.11

sqm

9.70

3.12

cum

207.09

79

3.13

Construction of Embankment with Material Deposited from Roadway Cutting (Construction of embankment with approved materials deposited at site from roadway cutting and excavation from drain and foundation of other structures graded and compacted to meet requirement of table 300-2) Construction of Subgrade and Earthen Shoulders (Construction of subgrade and earthen shoulders with approved material obtained from borrow pits with all lifts & leads, transporting to site, spreading, grading to required slope and compacted to meet requirement of table No. 300-2) Compacting Original Ground Compacting original ground supporting subgrade (Loosening of the ground upto a level of500 mm below the subgrade level, watered, graded and compacted in layers to meet requirement of table 300-2 for subgrade construction.) :Compacting embankment original ground supporting

cum

120.52

3.14

cum

266.52

3.15 Case-I

cum

67.50

Case-II

cum

38.09

3.16

Stripping and Storing Top Soil (Stripping, storing of top soil by road side at 15 m internal and reapplication on embankment slopes, cut slopes and other areas in localities where the available embankment material is not conducive to plant growth) Stripping, storing and re-laying top soil from borrow areas in agriculture fields. (Stripping of top soil from borrow areas located in agriculture fields, storing at a suitable place, spreading and re-laying after taking the borrow earth to maintain fertility of the agricultural field, finishing it to the required levels and satisfaction of the farmer.) Turfing with Sods (Furnishing and laying of the live sods of perennial turf forming grass on embankment slope, verges or other locations shown on the drawing or as directed by the engineer including preparation of ground, fetching of rods and watering) Seeding and Mulching (Preparation of seed bed on previously laid top soil, furnishing and placing of seeds, fertilizer, mulching material, applying bituminous emulsion at the rate of0.23 litres per sqm and laying and fixing jute netting, including watering for 3 months all as per clause 308)

cum

167.04

3.17

cum

89.80

3.18

sqm

48.31

3.19

sqm

156.58

80

3.20

Surface Drains in Soil (Construction of unlined surface drains of average cross sectional area 0.40 sqm in soil to specified lines, grades, levels and dimensions to the requirement of clause 301 and 309. Excavated material to be used in embankment within a lead of50 metres (average lead 25 metres)) A B Mechanical means Manual Means Surface Drains in Ordinary Rock (Construction of unlined surface drain of average cross sectional area 0.4 sqm in ordinary rock to specified lines, grades, levels and dimensions as per approved design and to the requirement of clause 301 to 309. Excavated material to be used in embankment at site.) A B Mechanical Means Manual Means Surface Drains in Hard Rock (Rate per metre may be worked out based on quantity of hard rock as per design.) Sub Surface Drains with Perforated Pipe (Construction of subsurface drain with perforated pipe of 100 mm internal diameter of metal/ asbestos cement/ cement concrete/PVC, closely jointed, perforations ranging from 3 mm to 6 mm depending upon size of material surrounding the pipe, with 150 mm bedding below the pipe and 300 mm cushion above the pipe, cross section of excavation 450 x 550 mm. Excavated material to be utilised in roadway at site ) Aggregate Sub- Surface Drains (Construction of aggregate sub surface drain 300 mm x 450 mm with aggregates conforming to table 300-4, excavated material to be utilised in roadway) Underground Drain at Edge of Pavement (Construction of an underground drain 1 m x 1 m (inside dimensions) lined with RCC-20 cm thick and covered with RCC slab10 cm in thickness on urban roads) Preparation and Surface Treatment of formation. (Preparation and surface treatment of formation by removing mud and slurry, watering to the extent needed to maintain the desired moisture content, trimming to the required line, grade, profile and rolling with 8-10 tonne smooth wheeled roller, complete as per clause 310.) metre metre metre 33.99 73.78 metre metre 18.91 49.18

3.21

3.22

3.23

metre

565.15

3.24

metre

98.14

3.25

metre

15465.00

3.26

sqm

2.54

81

3.27

Construction of Rock fill Embankment (Construction of rock fill embankment with broken hard rock fragments of size not exceeding 300 mm laid in layers not exceeding 500 mm thick including filling of surface voids with stone spalls, blinding top layer with granular material, rolled with vibratory road roller, all complete as per clause 313) SUB-BASES, BASES ( NON- BITUMINOUS) AND SHOULDERS

cum

84.19

4 4.1

Granular Sub-base with Close Graded Material (Table:- 400-1) A Plant Mix Method (Construction of granular sub-base by providing close graded Material, mixing in a mechanical mix plant at OMC, carriage of mixed Material to work site, spreading in uniform layers with motor grader on prepared surface and compacting with vibratory power roller to achieve the desired density, complete as per clause 401 ) for grading- I Material for grading- II Material for grading-III Material By Mix in Place Method (Construction of granular sub-base by providing close graded material, spreading in uniform layers with motor grader on prepared surface, mixing by mix in place method with rotavator at OMC, and compacting with vibratory roller to achieve the desired density, complete as per clause 401) for grading- I Material for grading- II Material for grading-III Material Granular Sub-Base with Coarse Graded Material ( Table:- 400- 2) (Construction of granular sub-base by providing coarse graded material, spreading in uniform layers with motor grader on prepared surface, mixing by mix in place method with rotavator at OMC, and compacting with vibratory roller to achieve the desired density, complete as per clause 401) (i) (ii) (iii) for grading- I Material for grading- II Material for grading-III Material cum cum cum 1167.93 1208.02 1267.42 cum cum cum 1195.00 1268.41 1323.71 cum cum cum 1578.73 1652.13 1707.44

(i) (ii) (iii) B

(i) (ii) (iii) 4.2

82

4.3

Lime Stabilisation for Improving Subgrade (Laying and spreading available soil in the subgrade on a prepared surface, pulverising, mixing the spread soil in place with rotavator with 3 % slaked lime having minimum content of 70% of CaO, grading with motor grader and compacting with the road roller at OMC to the desired density to form a layer of improved sub grade) A B By Mechanical Means By Manual Means Lime Treated Soil for Sub- Base (Providing, laying and spreading soil on a prepared sub grade, pulverising, mixing the spread soil in place with rotavator with 3 % slaked lime with minimum content of 70% of CaO, grading with motor grader and compacting with the road roller at OMC to achieve at least 98%of the max dry density to form a layer of sub base.) Cement Treated Soil Sub Base/ Base (Providing, laying and spreading soil on a prepared sub grade, pulverising, adding the designed quantity of cement to the spread soil, mixing in place with rotavator, grading with the motor grader and compacting with the road roller at OMC to achieve the desired unconfined compressive strength and to form a layer of sub-base/base.) Cement Treated Crushed Rock or combination as per clause 403.2 and table 400.4in Sub base/ Base (Providing, laying and spreading Material on a prepared sub grade, adding the designed quantity of cement to the spread Material, mixing in place with rotavator, grading with the motor grader and compacting with the road roller at OMC to achieve the desired unconfined compressive strength and to form a layer of sub-base/base.) (i) (ii) For Sub-Base course For Base course Making 50 mm x 50 mm Furrows (Making 50 mm x 50 mm furrows, 25mm deep, 450 to the center line of the road and at one metre interval in the existing thin bituminous wearing coarse including sweeping and disposal of excavated material within 1000 metres lead) Inverted Choke (Construction of inverted choke by providing, laying, spreading and compacting screening B type/ coarse sand of specified grade in uniform layer on a prepared surface with motor grader and compacting with power roller etc) 83 cum cum sqm 2036.21 1793.45 2.73 cum cum cum 1250.65 1250.42 1345.24

4.4

4.5

cum

870.60

4.6

4.7

4.8

cum

667.57

4.9

Water Bound Macadam (Providing, laying, spreading and compacting stone aggregates of specific sizes to water bound macadam specification including spreading in uniform thickness, hand packing, rolling with vibratory roller 8-10 tonnes in stages to proper grade and camber, applying and brooming requisite type of screening/ binding Materials to fill up the interstices of coarse aggregate, watering and compacting to the required density.) A (i) (a) By Manual Means Grading- I Using Screening Crushable type such as Moorum or Gravel Using Screening Type-A (13.2mm Agg.) Grading- II Using Screening Crushable type such as Moorum or Gravel Using Screening Type-A (13.2mm Agg.) Using Screening Type-B (11.2mm Agg.) Grading- III Using Screening Crushable type such as Moorum or Gravel Using Screening Type-B (11.2mm Agg.) By Mechanical Means: Grading- I Using Screening Crushable type such as Moorum or Gravel Using Screening Type-A (13.2mm Agg.) Grading- II Using Screening Crushable type such as Moorum or Gravel Using Screening Type-A (13.2mm Agg.) Using Screening Type-B (11.2mm Agg.) Grading- III Using Screening Crushable type such as Moorum or Gravel Using Screening Type-B (11.2mm Agg.) cum 1302.39 cum 1135.59

cum

1238.12

(b) (ii) (a)

cum

1529.05

cum

1271.58

(b) (c) (iii) (a)

cum cum

1559.88 1525.86

cum

1404.92

(b) B (i) (a)

cum

1659.20

(b) (ii) (a)

cum

1426.52

cum

1169.00

(b) (c) (iii) (a)

cum cum

1439.63 1423.33

(b)

cum

1556.67

84

4.10

Crushed Cement Concrete Sub-base / Base (Breaking and crushing of material obtained by breaking damaged cement concrete slabs to size range not exceeding 75 mm as specified in table 400.7 transporting the aggregates obtained from breaking of cement concrete slabs at a lead of L km., laying and compacting the same as sub base/ base course, constructed as WBM to clause 404 except the use of screening or binding Material.) Penetration Coat Over Top Layer of Crushed Cement Concrete Base (Spraying of bitumen over cleaned dry surface of crushed cement concrete base at the rate of 25 kg per 10 sqm by a bitumen pressure distributor, spreading of key aggregates at the rate of 0.13 cum per 10 sqm by a mechanical gritter and rolling the surface as per clause 506.3.8) Wet Mix Macadam (Providing, laying, spreading and compacting graded stone aggregate to wet mix macadam specification including premixing the Material with water at OMC in mechanical mix plant carriage of mixed Material by tipper to site, laying in uniform layers with paver in sub- base / base course on well prepared surface and compacting with vibratory roller to achieve the desired density.) Construction of Median and Island with Soil Taken from Roadway Cutting (Construction of Median and Island above road level with approved material deposited at site from roadway cutting and excavation for drain and foundation of other structures, spread, graded and compacted as per clause 407) Construction of Median and Island with Soil Taken from Borrow Areas (Construction of median and Island above road level with approved material brought from borrow pits, spread, sloped and compacted as per clause 407) Construction of Shoulders Earthen Shoulders: The rate as applicable for subgrade construction may be adopted. Hard shoulders: Rate as applicable for sub-base and or base may be adopted as per approved design Paved shoulders: The rate may be adopted as applicable for different layers of pavement depending upon approved design of paved shoulders.

cum

473.82

4.11

sqm

24.81

4.12

cum

1692.88

4.13

cum

216.09

4.14

cum

300.73

4.15 A B C

Refer 3.14

85

4.16

Footpaths and Separators (Construction of footpath/separator by providing a 150 mm compacted granular sub base as per clause 401 and 25 mm thick cement concrete grade M15, over laid with precast concrete tiles in cement mortar 1:3 including provision of all drainage arrangements but excluding kerb channel..) Crusher Run Macadam Base (Providing crushed stone aggregate, depositing on a prepared surface by hauling vehicles, spreading and mixing with a motor grader, watering and compacting with a vibratory roller to clause 410 to form a layer of sub-base/Base) A (i) (ii) B (i) (ii) By Mix in Place Method For 53 mm maximum size For 45 mm maximum size By Mixing Plant : For 53 mm maximum size For 45 mm maximum size Stone Edging Providing & laying 15 cm (6") wide and 23 cm (9") deep hammer dressed stone edging with clean hard selected stones including packing of sides to proper line, level and as per directions of the Engineer-in-Charge, complete. Stone Soiling for road works Providing & laying hand packed stone soling of specified thickness with clean hard selected stones including hammer dressing of stone for laying as per required level and camber including packing with broken stones obtained from hammer dressing to fill the voids to give uniform surface as directed by the Engineer-in-Charge all complete but excluding carriage and consolidation using: A B Manual means Mechanical means Filling for road works Filling by supplying filling materials from outside in road works, in layers not exceeding 20cm in depth excluding carriage of materials and including consolidation of each layer by ramming, watering etc all complete by manual/mechanical means.

sqm

1501.65

4.17

cum cum cum cum rm

1177.30 1245.99 1521.66 1609.83 43.27

4.18

4.19

cum Cum Cum

560.28 464.56 146.72

4.20

86

BASES AND (BITUMINOUS) 5.1

SURFACE

COURSES

Prime coat (Providing and applying primer coat with bitumen emulsion on prepared surface of granular Base including clearing of road surface and spraying primer at the rate shown in 500-1 using mechanical means.) i) ii) iii) Low Porosity Medium Porosity High Porosity Tack coat (Providing and applying tack coat with bitumen emulsion using emulsion pressure distributor at required rate on the prepared bituminous/granular surface cleaned with mechanical broom.) i) ii) iii) iv) v) Normal Bituminous Surface Dry and Hungry Bituminous Surface Granular Surface Treated with Primer Granular Surface Not Treated with Primer Cement Concrete Base Bituminous Macadam (Providing and laying bituminous macadam with 100-120 TPH hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading premixed with bituminous binder, transported to site, laid over a previously prepared surface with paver finisher to the required grade, level and alignment and rolled as per clauses 501.6 and 501.7 to achieve the desired compaction) (i) (ii) for Grading-I ( 40 mm nominal size ) for Grading-II (19 mm nominal size) Bituminous Penetration Macadam (Construction of penetration macadam over prepared Base by providing a layer of compacted crushed coarse aggregate using chips spreader with alternate applications of bituminous binder and key aggregates and rolling with a smooth wheeled steel roller 8-10 tonne capacity to achieve the desired degree of compaction) A B 50 mm thick 75 mm thick sqm sqm 384.60 510.06 cum cum 7638.33 7740.10 sqm sqm sqm sqm sqm 16.94 20.01 23.07 29.19 26.13 sqm sqm sqm 38.90 69.52 87.90

5.2

5.3

5.4

87

5.5

Built-Up-Spray Grout (Providing, laying and rolling of built-up-spray grout layer over prepared base consisting of a two layer composite construction of compacted crushed coarse aggregates using motor grader for aggregates. key stone chips spreader may be used with application of bituminous binder after each layer, and with key aggregates placed on top of the second layer to serve as a Base conforming to the line, grades and cross-section specified, the compacted layer thickness being 75 mm) Dense Graded Bituminous Macadam (Providing and laying dense bituminous macadam with 100-120 TPH batch type HMP producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder @ 4.0 to 4.5% by weight of total mix of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 507 complete in all respects.) (i) (ii) 5.7 for Grading I ( 40 mm nominal size ) for GradingII(19 mm nominal size) Semi - Dense Bituminous Concrete (Providing and laying semi dense bituminous concrete with 100-120 TPH batch type HMP producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder @ 4.5 to 5 % of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 508 complete in all respects) Using Bitumen 60/70 grade for Grading I ( 13 mm nominal size ) for GradingII(10 mm nominal size) Using Modified Bitumen for Grading I ( 13 mm nominal size ) for GradingII(10 mm nominal size)

sqm

291.70

5.6

(i) (ii) 5.7

cum cum

10086.23 10112.66

A (i) (ii) B (i) (ii)

cum cum

10570.30 11313.88

cum cum

10837.48 11610.75

88

5.8

Bituminous Concrete (Providing and laying bituminous concrete with 100-120 TPH batch type hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder @ 5.4 to 5.6 % of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MORTH specification clause No. 509 complete in all respects) Case-I Using Bitumen 60/70 grade for Grading-I ( 13 mm nominal size ) for Grading-II(10 mm nominal size) Case-II Using Modified Bitumen for Grading-I ( 13 mm nominal size ) for Grading-II(10 mm nominal size) Surface Dressing (Providing and laying surface dressing as wearing course in single coat using crushed stone aggregates of specified size on a layer of bituminous binder laid on prepared surface and rolling with 8-10 tonne smooth wheeled steel roller) Case-I Case-II 19 mm nominal chipping size 13 mm nominal size chipping Open - Graded Premix Surfacing (Providing, laying and rolling of open - graded premix surfacing of 20 mm thickness composed of 13.2 mm to 5.6 mm aggregates either using penetration grade bitumen or cut-back or emulsion to required line, grade and level to serve as wearing course on a previously prepared base, including mixing in a suitable plant, laying and rolling with a smooth wheeled roller 8-10 tonne capacity, finished to required level and grades.) Case-I Mechanical method using Penetration grade Bitumen and HMP of appropriate capacity not less than 75 tonnes/hour. Open-Graded Premix Surfacing using cationic Bitumen Emulsion Mechanical method using Modified Bitumen and HMP of appropriate capacity not less than 75 tonnes/hour. sqm 152.53 sqm sqm 95.00 80.15

(i) (ii) (i) (ii) 5.9

cum cum cum cum

11363.02 11478.12 11666.11 11781.21

5.10

Case-II CaseIII

sqm sqm

163.04 156.29

89

5.11

Close Graded Premix Surfacing/Mixed Seal Surfacing (Mechanical means using HMP of appropriate capacity not less than 75 tonnes/hour. Providing, laying and rolling of close-graded premix surfacing material of 20 mm thickness composed of 11.2 mm to 0.09 mm (Type-a) or 13.2 mm to 0.09 mm (Type-b) aggregates using penetration grade bitumen to the required line, grade and level to serve as wearing course on a previously prepared base, including mixing in a suitable plant, laying and rolling with a Smooth wheeled roller 8-10 tonne capacity, and finishing to required level and grade) A B Using 60/70 Grade Bitumen Using modified bitumen Seal Coat (Providing and laying seal coat sealing the voids in a bituminous surface laid to the specified levels, grade and cross fall using Type A and B seal coats) A (i) (ii) Using Bitumen 60/70 grade Case - I : Type A Case - II : Type B (Providing and laying of premix sand seal coat with HMP of appropriate capacity not less than 75 tonnes/ hours using crushed stone chipping 6.7 mm size and penetration bitumen of suitable grade.) Using Modified Bitumen Case - I : Type A Case - II : Type B (Providing and laying of premix sand seal coat with HMP of appropriate capacity not less than 75 tonnes/ hours using crushed stone chipping 6.7 mm size and penetration bitumen of suitable grade.) Supply of Stone Aggregates for Pavement Courses (Supply of stone aggregates from approved sources confirming to the physical requirement, specified in the respective specified clauses, including royalties, fees rents, collection, transportation, stacking and testing and measured in cum as per clause 514.5 Competitive market rates to be ascertained. Alternatively, rates for stone crushing given in chapter 1may be adopted, if found economical. In case for supply of aggregates at site are not available, nearest crusher site may be ascertained. Loading and un-loading charges and cost of carriage may be added to these rates to arrive at the cost at site.)

sqm

201.46

sqm sqm

201.46 207.11

5.12

sqm sqm

76.96 59.58

B (i) (ii)

sqm sqm

79.48 61.33

5.13

Refer AoR if necessary

90

5.14

Mastic Asphalt (Providing and laying 25 mm thick mastic asphalt wearing course with paving grade bitumen meeting the requirements given in table 50029, prepared by using mastic cooker and laid to required level and slope after cleaning the surface, including providing antiskid surface with bitumen precoated fine-grained hard stone chipping of 13.2 mm nominal size at the rate of 0.005cum per 10 sqm and at an approximate spacing of 10 cm center to center in both directions, pressed into surface when the temperature of surfaces not less than 1000C, protruding 1 mm to 4 mm over mastic surface, all complete as per clause 515.) Slurry Seal Providing and laying slurry seal consisting of a mixture of fine aggregates, portland cement filler, bituminous emulsion and water on a road surface including cleaning of surface, mixing of slurry seal in a suitable mobile plant, laying and compacting to provide even riding surface) (i) (ii) (iii) 5 mm thickness 3 mm thickness 1.5 mm thickness Recycling of Bituminous Pavement with Central Recycling Plant (Recycling pavement by cold milling of exiting bituminous layers, planning the surface after cold milling, reclaiming excavated material to the extent of 30 % of the required quantity, hauling and stock piling the reclaimed material near the central recycling plant after carrying out necessary checks and evaluation, adding fresh material including rejuvenators as required, mixing in a hot mix plant, transporting and laying at site and compacting to the required grade, level and thickness, all as specified in clause 517.) Fog Spray Addition to the rate in case it is decided by the engineer to blind the fog spray. Bituminous Cold Mix ( Including Gravel Emulsion) (Providing, laying and rolling of bituminous cold mix on prepared base consisting of a mixture of unheated mineral aggregate and emulsified or cutback bitumen, including mixing in a plant of suitable type and capacity, transporting, laying, compacting and finishing to specified grades and levels.) (i) (ii) Using bitumen emulsion and 9.5 mm or 13.2 mm nominal size aggregate Using bitumen emulsion and 19 mm or 26.5 mm nominal size aggregate 91

sqm

752.96

5.15

sqm sqm sqm cum

90.25 59.20 36.12 7783.94

5.16

5.17

sqm sqm

47.34 6.15

5.18

cum cum

14228.54 14070.66

(iii) (iv) 5.19

Using cutback bitumen and 9.5 mm or 13.2 mm nominal size aggregate Using cutback bitumen and 19 mm or 26.5 mm nominal size aggregate Sand Asphalt Base Course (Providing, laying and rolling sand-asphalt base course composed of sand, mineral filler and bituminous binder on a prepared sub-grade or sub-base to the lines, levels, grades and cross sections as per the drawings including mixing in a plant of suitable type and capacity, transporting, laying, compacting and finishing.) Crack Prevention Courses Stress Absorbing Membrane (SAM) crack width less than 6 mm (Providing and laying of a stress absorbing membrane over a cracked road surface, with crack width below 6 mm after cleaning with a mechanical broom, using modified binder complying with clause 521, sprayed at the rate of 9 kg per 10 sqm and spreading 5.6 mm crushed stone aggregates @ 0.11 cum per 10 sqm with hydraulic chip spreader, sweeping the surface for uniform spread of aggregates and surface finished to conform to clause 902.) Stress Absorbing Membrane (SAM) with crack width 6 mm to 9 mm (Providing and laying of a stress absorbing membrane over a cracked road surface, with crack width 6 to 9 mm after cleaning with a mechanical broom, using modified binder complying with clause 521, sprayed at the rate of 11 kg per 10 sqm and spreading 11.2 mm crushed stone aggregates @ 0.12 cum per 10 sqm, sweeping the surface for uniform spread of aggregates and surface finished to conform to clause 902.) Stress Absorbing Membrane (SAM) crack width above 9 mm and cracked area above 50 % (Providing and laying a single coat of a stress absorbing membrane over a cracked road surface, with crack width above 9 mm and cracked area above 50 % after cleaning with a mechanical broom, using modified binder complying with clause 521, sprayed at the rate of 15 kg per 10 sqm and spreading 11.2 mm crushed stone aggregates @ 0.12 cum per 10 sqm, sweeping the surface for uniform spread of aggregates and surface finished to conform to clause 902.)

cum cum cum

11317.52 11164.91 9354.16

5.20 (i)

sqm

75.33

(ii)

sqm

86.47

(iii)

sqm

114.61

92

(iv)

Case - IV : Bitumen Impregnated Geotextile (Providing and laying a bitumen impregnated geotextile layer after cleaning the road surface, geotextile conforming to requirements of clause 704.3, laid over a tack coat with 1.05 kg per sqm of paving grade bitumen 80 - 100 penetration and constructed to the requirement of clause 704.4.5) Recipe Cold Mix (Providing and laying of premix of crushed stone aggregates and emulsion binder, mixed in a batch type cold mixing plant, laid over prepared surface, by paver finisher, rolled with a pneumatic tyred roller initially and finished with a smooth steel wheel roller, all as per clause 519.3)

sqm

386.73

5.21

(i) (ii) (iii)

75 mm thickness 40 mm thickness 25 mm thickness

cum cum cum

8125.04 11961.75 14086.53

6 6.1

CEMENT CONCRETE PAVEMENTS Dry Lean Cement Concrete Sub- base (Construction of dry lean cement concrete Sub- base over a prepared sub-grade with coarse and fine aggregate conforming to IS: 383, the size of coarse aggregate not exceeding 25 mm, aggregate cement ratio not to exceed 15:1, aggregate gradation after blending to be as per table 600-1, cement content not to be less than 150 kg/ cum, optimum moisture content to be determined during trial length construction, concrete strength not to be less than 10 Mpa at 7 days, mixed in a batching plant, transported to site, laid with a paver with electronic sensor, compacting with 8-10 tonnes vibratory roller, finishing and curing.) Cement Concrete Pavement (Construction of unreinforced, dowel jointed, plain cement concrete pavement over a prepared sub base with 43 grade cement @ 400 kg per cum, coarse and fine aggregate conforming to IS 383, maximum size of coarse aggregate not exceeding 25 mm, mixed in a batching and mixing plant as per approved mix design, transported to site, laid with a fixed form or slip form paver, spread, compacted and finished in a continuous operation including provision of contraction, expansion, construction and longitudinal joints, joint filler, separation membrane, sealant primer, joint sealant, debonding strip, dowel bar, tie rod, admixtures as approved, curing compound, finishing to lines and grades as per drawing )

cum

2889.96

6.2

cum

7150.50

93

6.3

Rolled Cement Concrete Base (Construction of rolled cement concrete base course with coarse and fine aggregate conforming to IS:383, the size of coarse aggregate not exceeding 25 mm with minimum, aggregate cement ratio15:1 and minimum cement content of 200 kg/cum, aggregate gradation to be as per table 600-4 after blending, mixing in batching plant at optimum moisture content, transporting to site, laying with a paver with electronic sensor, compacting with 8-10 tonnes smooth wheeled vibratory roller to achieve, the designed flexural strength, finishing and curing.) GEOSYNTHETICS EARTH AND REINFORCED

cum

3317.76

7.1

Sub-surface Drain with Geo-textiles (Construction of sub surface drain 200 mm dia using geo-textiles treated with carbon black with physical properties as given in clause 702.2.3 formed in to a stable network and a planar geo-composite structure, joints wrapped with geo-textile to prevent ingress of soil, all as per clause 702 and approved drawings including excavation and backfilling) Narrow Filter Sub-surface Drain (Construction of a narrow filter sub- surface drain consisting of porous or perforated pipe laid in narrow trench surrounded by a geotextile filter fabric, with a minimum of 450 mm overlap of fabric and installed as per clause 702.3 and 309.3.5 including excavation and backfilling) 7.3 Laying Paving Fabric Beneath a Pavement Overlay (Providing and laying paving fabric with physical requirements as per table 704-2 over a tack coat of paving grade Bitumen 80-100 penetration, laid at the rate of 1 kg per sqm over thoroughly cleaned and repaired surface to provide a water resistant membrane and crack retarding layer. Paving fabric to be free of wrinkling and folding and to be laid before cooling of tack coat, brooming and rolling of surface with pneumatic roller to maximise paving fabric contact with pavement surface)

metre

1503.94

7.2

metre

1009.96

7.3

sqm

156.29

94

7.4

7.4

Laying Boulder Apron in Crates of Synthetic Geogrids (Providing, preparing and laying of geogrid crated apron 1 m x 5 m, 600 mm thick including excavation and backfilling with baffles at 1 metre interval, made with geogrids having characteristics as per clause 704.2, joining sides with connectors/ring staples, top corners to be tie tensioned, placing of suitable cross interval ties in layers of 300 mm connecting opposite side with lateral braces and tied with polymer braids to avoid bulging, constructed as per clause 704.3. filled with stone with minimum size of 200 mm and specific gravity not less than 2.65, packed with stone spalls, keyed to the foundation recess in case of sloping ground and laid over a layer of geotextile to prevent migration of fines, all as per clause 704 and laid as per clause 2503.3 and approved design.) Reinforced Earth Retaining Wall (Reinforced earth retaining walls have four main components as under: a) Excavation for foundation, foundation concrete and cement concrete grooved seating in the foundation for facing elements (facia material). b) Facia material and its placement. c) Assembling, joining with facing elements and laying of the reinforcing elements. d) Earth fill with granular material which is to be retained by the wall.)

cum

4868.70

7.5

(i) (ii)

Facing elements of RCC Assembling, joining and laying of reinforcing elements. With reinforcing element of steel / Aluminum strips / polymeric strips. 1.Galvanised carbon steel strips 2.Copper Strips 3.Aluminium Strips 4.Stainless steel strips 5.Glass reinforced polymer/fibre polymer/polymeric strips

sqm

4983.08

A Type 1 Type 2 Type 3 Type 4 Type 5 B

reinforced

metre metre metre metre metre sqm

43.59 49.97 37.21 43.59 37.21 263.16

With reinforcing elements of synthetic geogrids

95

8 8.1

TRAFFIC SIGNS, MARKINGS & OTHER ROAD APPURTENANCES Cast in Situ Cement Concrete M20 kerb (Construction of cement concrete kerb with top and bottom width 115 and 165 mm respectively, 250 mm high in M 20 grade PCC on M-10 grade foundation 150 mm thick, foundation having 50 mm projection beyond kerb stone, kerb stone laid with kerb laying machine, foundation concrete laid manually, all complete as per clause 408) A B 8.2 Using Concrete Mixer Using Concrete Batching and Mixing Plant Cast in Situ Cement Concrete M 20 Kerb with Channel (Construction of cement concrete kerb with channel with top and bottom width 115 and 165 mm respectively, 250 mm high in M 20 grade PCC on M10 grade foundation 150 mm thick, kerb channel 300 mm wide, 50 mm thick in PCC M20 grade, sloped towards the kerb, kerb stone with channel laid with kerb laying machine, foundation concrete laid manually, all complete as per clause 408) A B 8.3 Using Concrete Mixer Using Concrete Batching and Mixing Plant Printing new letter and figures of any shade (Printing new letter and figures of any shade with synthetic enamel paint black or any other approved colour to give an even shade) (i) Hindi ( Matras commas and the like not to be measured and paid for Half letter shall be counted as half ) English and Roman cm height per letter cm height per letter 0.68 metre metre 482.45 492.20 metre metre 263.14 266.22

(ii)

0.42

8.4

Retro- reflectorised Traffic signs (Providing and fixing of retro- reflectorised cautionary, mandatory and informatory sign as per IRC :67 made of encapsulated lens type reflective sheeting vide clause 801.3, fixed over aluminium sheeting, 1.5 mm thick supported on a mild steel angle iron post 75 mm x 75 mm x 6 mm firmly fixed to the ground by means of properly designed foundation with M15 grade cement concrete 45 cm x 45 cm x 60 cm, 60 cm below ground level as per approved drawing) (i) (ii) (iii) (iv) 90 cm equilateral triangle 60 cm equilateral triangle 60 cm circular 80 mm x 60 mm rectangular 96 each each each each 5798.07 3547.67 5020.87 7306.07

(v) (vi) (vii) 8.5

60 cm x 45 cm rectangular 60 cm x 60 cm square 90 cm high octagon Direction and Place Identification signs upto 0.9 sqm size board. (Providing and erecting direction and place identification retro-reflectorised sign asper IRC:67 made of encapsulated lens type reflective sheeting vide clause 801.3, fixed over aluminium sheeting, 2 mm thick with area not exceeding 0.9 sqm supported on a mild steel single angle iron post 75 x 75 x 6 mm firmly fixed to the ground by means of properly designed foundation with M15 grade cement concrete 45 x 45 x 60 cm, 60 cm below ground level as per approved drawing) Direction and Place Identification signs with size more than 0.9 sqm size board. (Providing and erecting direction and place identification retroreflectorised sign asper IRC :67 made of encapsulated lens type reflective sheeting vide clause 801.3, fixed over aluminium sheeting, 2 mm thick with area exceeding 0.9 sqm supported on a mild steel angle iron post 75 mm x 75 mm x 6 mm, 2 Nos. firmly fixed to the ground by means of properly designed foundation with M 15 grade cement concrete45 cm x 45 cm x 60 cm, 60 cm below ground level as per approved drawing) Overhead Signs (Providing and erecting overhead signs with a corrosion resistant aluminium alloy sheet reflectorised with high intensity retro-reflective sheeting of encapsulated lense type with vertical and lateral clearance given in clause 802.2 and 802.3 and installed as per clause 802.7 over a designed support system of aluminium alloy or galvanised steel trestles and trusses of sections and type as per structural design requirements and approved plans)

each each each sqm

4870.07 5914.07 9533.27 13522.87

8.6

sqm

23128.61

8.7

A B 8.8

Truss and Vertical Support Aluminium alloy plate for over head sign Painting Two Coats on New Concrete Surfaces (Painting two coats after filling the surface with synthetic enamel paint in all shades on new plastered concrete surfaces) Painting on Steel Surfaces (Providing and applying two coats of ready mix paint of approved brand on steel surface after through cleaning of surface to give an even shade)

tonne tonne sqm

82561.41 2745.33 134.60

8.9

sqm

56.07

97

8.10

Painting on Wood Surfaces (Providing and applying two coats of ready mix paint of approved brand on wood surface after through cleaning of surface to give an even shade) Painting Lines, Dashes, Arrows etc on Roads in Two Coats on New Work (Painting lines, dashes, arrows etc on roads in two coats on new work with ready mixed road marking paint conforming to IS:164 on bituminous surface, including cleaning the surface of all dirt, dust and other foreign matter, demarcation at site and traffic control) (i) (ii) Over 10 cm in width Up to 10 cm in width Painting Lines, Dashes, Arrows etc on Roads in Two Coats on Old Work (Painting lines, dashes, arrows etc on roads in two coats on old work with ready mixed road marking paint confirming to IS: 164 on bituminous surface, including cleaning the surface of all dirt, dust and other foreign matter, demarcation at site and traffic control (i) (ii) Over 10 cm in width Up to 10 cm in width Road Marking with Hot Applied Thermoplastic Compound with Reflectorising Glass Beads on Bituminous Surface (Providing and laying of hot applied thermoplastic compound 2.5 mm thick including reflectorising glass beads @ 250 gms per sqm area, thickness of 2.5 mm is exclusive of surface applied glass beads as per IRC:35 .The finished surface to be level, uniform and free from streaks and holes.) Kilo Metre Stone (Reinforced cement concrete M15grade kilometre stone of standard design as per IRC:8-1980, fixing in position including painting and printing etc) (i) (ii) (iii) 5th kilometre stone (precast) Ordinary Kilometer stone (Precast) Hectometer stone (Precast) Road Delineators (Supplying and installation of delineators (road way indicators, hazard markers, object markers), 80-100 cm high above ground level, painted black and white in 15 cm wide stripes, fitted with 80 x 100 mm rectangular or 75 mm dia circular reflectorised panels at the top, buried or pressed into the ground and confirming toIRC-79 and the drawings.) 98

sqm

63.29

8.11

sqm sqm

159.65 147.93

8.12

sqm sqm sqm

103.30 107.56 1053.74

8.13

8.14

each each each each

3184.25 1917.99 546.56 2815.40

8.15

8.16

Boundary pillar (Reinforced cement concrete M15 grade boundary pillars of standard design as per IRC:25-1967, fixed in position including finishing and lettering but excluding painting) G.I Barbed wire Fencing 1.2 metre high (Providing and fixing 1.2 metres high GI barbed wire fencing with 1.8 m angle iron posts 40 mm x 40 mm x 6 mm placed every 3 metres center to center founded in M15 grade cement concrete, 0.6 metre below ground level, every 15th post, last but one end post and corner post shall be strutted on both sides and end post on one side only and provided with 9 horizontal lines and 2 diagonals interwoven with horizontal wires, fixed with GI staples, turn buckles etc complete as per clause 807 ) G.I Barbed wire Fencing 1.8 metre high (Providing and fixing 1.8 metres high GI barbed wire fencing with 2.4 m angle iron posts 50 mm x 50 mm x 6 mm placed every 3 metres center to center founded in M15 grade cement concrete, 0.6 metre below ground level, every 15th post, last but one end post and corner post shall be strutted on both sides and end post on one side only and provided with 12 horizontal lines and 2 diagonals interwoven with horizontal wires, fixed with GI staples, turn buckles etc complete as per clause 807 ) Fencing with welded steel wire Fabric 75 mm x 50 mm (Suggestive) (Providing 1.20 metre high fencing with angle iron posts 50 mm x 50 mm x 6 mm at 3 metre center to center with 0.40 metre embedded in M15 grade cement concrete, corner, end and every 10th post to be strutted, provided with welded steel wire fabric of 75 mm x 50 mm mesh or 75 mm x 25 mm mesh and fixed to iron posts by flat iron 50 x 5 mm and bolts etc. complete in all respects.) Tubular Steel Railing on Medium Weight steel channel ( ISMC series) 100 mm x 50 mm (Providing, fixing and erecting 50 mm dia steel pipe railing in 3 rows duly painted on medium weight steel channels (ISMC series) 100 mm x 50 mm, 1.2 metres high above ground, 2 m centre to centre, complete as per approved drawings) Tubular Steel Railing on Precast RCC posts, 1.2 m high above ground level (Providing, fencing and erecting 50 mm dia painted steel pipe railing in 3 rows on precast M20 grade RCC vertical posts1.8 metres high (1.2 m above GL) with 3 holes 50 mm dia for pipe, fixed 2 metres centre to, complete as per approved drawing) 99

each

432.94

8.17

metre

272.36

8.18

metre

442.43

8.19

metre

618.20

8.20

metre

1564.37

8.21

metre

2097.40

8.22

Reinforced Cement Concrete Crash Barrier (Provision of an Reinforced cement concrete crash barrier at the edges of the road, approaches to bridge structures and medians, constructed with M-20 grade concrete with HYSD reinforcement conforming to IRC:21 and dowel bars 25 mm dia, 450 mm long at expansion joints filled with pre-moulded asphalt filler board, keyed to the structure on which it is built and installed as per design given in the enclosure to MOST circular No. RW/NH - 33022/1/94-DO III dated 24 June 1994 as per dimensions in the approved drawing and at locations directed by the Engineer, all as specified) (i) M 20 grade concrete Metal Beam Crash Barrier Type - A, "W" : Metal Beam Crash Barrier (Providing and erecting a "W" metal beam crash barrier comprising of 3 mm thick corrugated sheet metal beam rail, 70 cm above road/ground level, fixed on ISMC series channel vertical post, 150 x 75 x 5 mm spaced 2 m centre to centre, 1.8 m high, 1.1 m below ground/road level, all steel parts and fitments to be galvanised by hot dip process, all fittings to conform to IS:1367 and IS:1364, metal beam rail to be fixed on the vertical post with a spacer of channel section 150 x 75 x 5 mm, 330 mm long complete as per clause 810) Type - B, "THRIE" : Metal Beam Crash Barrier (Providing and erecting a "Thrie" metal beam crash barrier comprising of 3 mm thick corrugated sheet metal beam rail, 85 cm above road/ground level, fixed on ISMC series channel vertical post, 150 x 75 x 5 mm spaced 2 m centre to centre, 2 m high with 1.15 m below ground level, all steel parts and fitments to be galvanised by hot dip process, all fittings to conform to IS:1367 and IS:1364, metal beam rail to be fixed on the vertical post with a space of channel section 150 x 75 x 5 mm, 546 mm long complete as per clause 810) Road Traffic Signals electrically operated (Since it is a ready made item commercially produced and erected by specialised firm in the electrical and electronic field, rate may be taken based on market enquiry from firms specialised in this field and ISI certified for the approved design and drawing.) metre 12428.58

8.23 A

metre

3615.90

metre

4783.20

8.24

Refer AoR if necessary

100

8.25

Flexible Crash Barrier, Wire Rope Safety Barrier (Providing and erecting a wire rope safety barrier with vertical posts of medium weight RS Joist (ISMB series) 100 mm x 75 mm (11.50 kg/m), 1.50 m long 0.85 m above ground and 0.65 m below ground level, split at the bottom for better grip, embedded in M 15 grade cement concrete 450 x 450 x 450 mm, 1.50 m center to center and with 4 horizontal steel wire rope 40 mm dia and anchored at terminal posts 15 m apart. Terminal post to be embedded in M 15 gradecementconcretefoundation2400 x 450 x 900 mm (depth), strengthened by a strut of RS joist 100 x 75 mm, 2 m long at 450 inclination and a tie 100 x 8 mm, 1.50 m long at the bottom, all embedded in foundation concrete as per approved design and drawing, rate excluding excavation and cement concrete.) Anti - Glare Devices in Median Anti - Glare Screen with 25 mm steel pipe framework fixed with circular and rectangular vans (Providing and erecting an anti - glare screen with 25 mm dia vertical pipes fabricated and framed in the form of panels of one metre length and 1.75 mtr height fixed with circular vane 250 mm dia at top and rectangular vane 600 x 300 mm at the middle, made out of steel sheet of 3 mm thickness, end vertical pipes of the panel made larger for embedding in foundation concrete, applying 2 coats of paint on all exposed surfaces, all as per approved design and drawings.) Anti - Glare Screen with Rectangular Vane of MS sheet (Providing and erecting anti - glare screen with rectangular vanes of size 750 x 500 mm made from MS sheet, 3 mm thick and fixed on MS angle 50 x 50 x 6 mm at an angle of 450 to the direction of flow of traffic, 1.5 m center to center, top edge of the screen 1.75 m above ground level, vertical post firmly embedded in cement concrete foundation 0.60 m below ground level, applying 2 coats of paint on exposed faces, all complete as per approved design and drawings) Street Lighting (Providing and erecting street light mounted on a steel circular hollow pole of standard specifications for street lighting, 9 m high spaced 40 m apart, 1.8 m overhang on both sides if fixed in the median and on one side if fixed on the footpath, fitted with sodium vapour lamp and fixed firmly in concrete foundation.) (i) (ii) For Fixing in Median For fixing in Footpath 101

metre

2094.55

8.26 A

metre

1914.99

metre

825.68

8.27

each each

56795.54 56735.06

8.28

Lighting on Bridges (Providing and fixing lighting on bridges, mounted on steel hollow circular poles of standard specifications, 5 m high fixed on parapets with cement concrete, 20 m apart and fitted with sodium vapour lamp) Cable Duct Across the Road (Providing and laying of a reinforced cement concrete pipe duct, 300 mm dia, across the road (new construction), extending from drain to drain in cuts and toe of slope to toe of slope in fills, constructing head walls at both ends, providing a minimum fill of granular material over top and sides of RCC pipe as per IRC:98-1997, bedded on a 0.3 m thick layer of granular material free of rock pieces, outer to outer distance of pipe at least half dia of pipe subject to minimum 450 mm in case of double and triple row ducts, joints to be made leak proof, invert level of duct to be above higher than ground level to prevent entry of water and dirt, all as per IRC: 98 - 1997 and approved drawings.) (i) (ii) (iii) Single Row for one utility service Double Row for two utility services Triple Row for three utility services Highway Patrolling and Traffic Aid Post (It is proposed to locate one Traffic Aid Post every 50-60 km of the highway. ) Items related to under pass/ subway/ overhead bridge/ overhead foot bridge (The items involved for underpass/ subway/ overhead bridge/ overhead foot bridge are earthwork, plain cement concrete, plastering, painting, information sign etc. The rates for these items are available in respective chapters which can be adopted for the quantities derived from the approved designs and drawings) Traffic Control System and Communication system (Providing a traffic control centre and communication system including telecommunication facilities and related accessories, CCTV, radar, vehicle detection camera, central computer system These are specialised item of telecommunication system and are the commercial products. The designer is required to contact the manufacturers to ascertain market prices. In case of civil works required to be executed for these installations, pricing may be done as per rates in relevant chapters for quantities derived approved design and drawing.)

each

40504.29

8.29

metre metre metre

1643.15 3083.55 4536.74

8.30

8.31

Refer AoR if necessary

8.32

Refer AoR if necessary

102

8.33

Gantry Mounted Variable Message Sign board (Providing and erecting gantry mounted variable message sign board electronically operated capable of flashing the desired message over a designed support system of aluminium alloy or galvanised steel, erected as per approved design and drawings and with lateral clearance as per clause 802.3) (i) (ii) Gantry Support System Message Display (Message display board 6 sqm electronically operated with complete electronic fitments for flashing the pre-determined messages.)This is a specialized commercial product and the lump-sum rate including erection at site is required to be ascertained from the market and analyzed separately as per Standard Data Book for Analysis of Rates. Note: The rate for the gantry mounted variable sign would be the addition of cost of gantry support system as per approved design determined at (i) above and the cost of message display board ascertained from the market at (ii) above. tonne 79084.16

Refer AoR if necessary

8.34 A

Traffic Impact Attenuators at Abutments and Piers With Scrap Tyres (Provision and installation of traffic attenuators at abutment/pier of flyovers bridges using scrap tyres of size 100 x 20 retrieved from trucks laid in 2 rows and 4 tiers, one above the other and tied with 20 mm wire rope as per approved design and drawings.) Using Plastic/Steel Barrel, Filled with Sand (Provision and installation of traffic impact attenuator at abutment/pier of flyovers bridges using plastic/steel barrels 0.60 m dia and 1.0 m in height, filled with sand in three rows and tied with20 mm steel wire rope as per approved design and drawings) With HI - DRO cell Sandwich (Patented) (Providing and installing a patented HI-DRO cell system as a traffic impact attenuators, using plastic tubes 50cm dia, 1.2m in height, 25mm opening at the top, placed in three rows, filled with water and tied down with a 20mm steel wire rope) sqm 3208.07

sqm

615.31

sqm

6835.30

103

8.35

Road Markers/Road Stud with Lense Reflector (Providing and fixing of road stud 100x 100 mm, die cast in aluminium, resistant to corrosive effect of salt and grit, fitted with lense reflectors, installed in concrete or asphaltic surface by drilling hole 30 mm upto a depth of 60 mm and bedded in a suitable bituminous grout or epoxy mortar, all as per BS 873 part 4:1973) Traffic Cone (Provision of red fluorescent with white reflective sleeve traffic cone made of low density polyethylene (LDPE) material with a square base of 390 x 390 x 35 mm and a height of 770 mm, 4 kg in weight, placed at 1.5 m interval, all as per BS 873) A Roadside Amenities Rest Areas (Providing plainly furnished accommodation for rest rooms, dormitories, restaurants, stalls, shops, petrol pump, telephone booth, first aid room, traffic aid post, police assistance booth, including electricity, toilet and sewerage system.) Pricing may be done based on current plinth area rates approved by PWD/CPWD/MES for a particular zone. Area is required to be assessed for specific location as per actual site conditions. Parking areas and Bus Laybyes for Trucks, Buses and Light vehicles (Pricing of parking areas may be done for the quantities of various items based on the approved dimensions and pavement design for a particular terrain and soil. Rates for items may be from respective chapters. Lawn (Providing a lawn planted with grass and its maintenance) Pricing of lawn may be done as per rates given in chapter-11 for the quantities as per approved dimensions in the drawings. Rumble Strips (Provision of 15 nos rumble strips covered with premix bituminous carpet, 15-20 mm high at center, 250 mm wide placed at 1 m center to center at approved locations to control speed, marked with white strips of road marking paint.) The rate per sqm of premix carpet and road road marking may be adopted from chapter 5 & 8 respectively for the quantities calculated from the approved drawings.

each

834.32

8.36

each

292.41

8.37

Refer AoR if necessary

Refer AoR if necessary

Refer AoR if necessary

8.38

Refer AoR if necessary

104

8.39

Policeman Umbrella (Provision of a 2 m high (floor to roof) umbrella for traffic policeman at road crossings, where necessary, installed on a raised platform, built on a central support of a steel pipe 100 mm dia, roof made of 25 mm dia steel pipe to provide covered area of 3 sqm, roofed with CGI sheets, all steel parts to be given 2 coats of paint) To be worked out separately as per Standard Data Book for Analysis of Rates. High Mast Pole Lighting at Interchanges and Flyovers (Providing and erecting a high mast pole lighting with 30 m high hot dip galvanized mast designed to withstand forces exerted with wind speeds of 180 km per hour with 3 seconds gust, as per IS:875 (Part 3) - 1978, fitted with a base flange, door at the base of mast with heavy duty internal lock, lantern carriage, suitable winching arrangement for safe working load of 750 kg and high powered electrically driven power tools for raising and lowering of lantern carriage, flexible 8 core electric cable, lightening conductor, earthing terminal, and fixing 2 nos aviation obstruction lights on top of the mast, all complete as per approved design and drawings. This is a specialized work and is generally done by firms who specialize in such jobs. The detailed designs and estimates are submitted by the firms along with their tender for checks by the Department. The cost of this work is required to be worked out based on approved design, drawings and estimate of the lowest tender. A separate contract for this work is concluded as the contractors for road and bridge works generally do not (undertake such jobs.)

Refer AoR if necessary

8.40

Refer AoR if necessary

8.41

Toll Plaza (The construction, operation and maintenance of Toll Plaza can be broken into separate items of work based on the approved design and drawings. The quantities required may be calculated from the approved design and drawing and their rates adopted from respective chapters of this SOR.

Refer AoR if necessary

8.42

Safety Devices and signs in Construction Zones The rate of necessary traffic signs already worked out in this chapter may be adopted.

Refer AoR if necessary

105

8.43

Portable Barricade in Construction Zone (Installation of a steel portable barricade with horizontal rail 300 mm wide, 2.5 m in length fitted on a 'A' frame made with 45 x 45 x 5 mm angle iron section, 1.5 m in height, horizontal rail painted (2 coats) with yellow and white stripes, 150 mm in width at an angle of 450, 'A' frame painted with 2 coats of yellow paint, complete as per IRC:SP:55-2001 ) Permanent Type Barricade in Construction Zone A With Steel Components (Construction of a permanent type barricade made of steel components, 1.5 m high from road level, fitted with 3 horizontal rails 200 mm wide and 4 m long on 50 x 50 x 5 mm angle iron vertical support, painted with yellow and white strips, 150 mm in width at an angle of450, complete as per IRC:SP:55-2001 ) With Wooden Components (Construction of a permanent type barricade made of wooden components, 1.5 m high from road level, fitted with 3 horizontal planks 200 mm wide and 3.66 m long on 100 x 100mm wooden vertical post, painted with yellow and white striups, 150 mm in width at an angle of450, complete as per IRC:SP:55-2001 ) With Bricks (Construction of a permanent type barricade made with brick work in mud mortar, 1.5 m high, 4 m long, 600 mm thick, plastered with cement mortar 1:6, painted with yellow and white strips) Drum Delineator in Construction Zone (Provision of metal drum/empty bitumen drum delineator, 300 mm in diameter, 800 mm high, filled with earth for stability, painted in circumferential strips of alternate black and white 100 mm wide fitted with reflectors 3 Nos of 7.5 cm dia, all as per IRC:SP:55-2001) Flagman (Positioning of a smart flagman with a yellow vest and a yellow cap and a red flag 600 x 600 mm securely fastened to a staff 1 m in length for guiding the traffic) PIPE CULVERTS PCC 1:3:6 in Foundation (Plain cement concrete 1:3:6 mix with crushed stone aggregate 40 mm nominal size mechanically mixed, placed in foundation and compacted by vibration including curing for 14 days.)

each

2675.32

8.44

each

4271.91

each

3430.35

each

18002.84

8.45

each

388.30

8.46

each

385.12

9 9.1

cum

3796.04

106

9.2

Laying Reinforced Cement Concrete Pipe NP4/prestrssed concrete pipe on first class bedding in single row . (Laying Reinforced cement concrete pipe NP4/prestrssed concrete pipe for culverts on first class bedding of granular material in single row including fixing collar with cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete and masonry works in head walls and parapets) A B 1000 mm dia 1200 mm dia Laying Reinforced Cement Concrete Pipe NP 4 /prestrssed concrete pipe on first class bedding in double row . (Laying Reinforced cement concrete pipe NP4 /prestrssed concrete pipe for culverts on first class bedding of granular material in double row including fixing collar with cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete and masonry works in head walls and parapets) A B 1000 mm dia 1200 mm dia Laying Reinforced Cement Concrete Pipe NP 3 /prestressed concrete pipe on first class bedding in single row. (Laying Reinforced cement concrete pipe NP3 /prestrssed concrete pipe for culverts on first class bedding of granular material in single row including fixing collar with cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete and masonry works in head walls and parapets) A B 1000 mm dia 1200 mm dia metre metre 5399.36 7907.29 metre metre 15165.79 19762.43 metre metre 7509.82 9802.91

9.3

9.4

10 10.1

MAINTENANCE OF ROADS Restoration of Rain Cuts (Restoration of rain cuts with soil, moorum, gravel or a mixture of these, clearing the loose soil, benching for 300 mm width, laying fresh material in layers not exceeding 250 mm and compacting with plate compactor or power rammers to restore the original alignment, levels and slopes) Maintenance of Earthen Shoulder (filling with fresh soil) (Making up loss of material/ irregularities on shoulder to the design level by adding fresh approved soil and compacting it with appropriate equipment.) 107

cum

118.60

10.2

sqm

46.77

10.3

Maintenance of Earth Shoulder (stripping excess soil) (Stripping excess soil from the shoulder surface to achieve the approved level and compacting with plate compactor) Filling Pot- holes and Patch Repairs with open graded Premix surfacing, 20mm. (Removal of all failed material, trimming of completed excavation to provide firm vertical faces, cleaning of surface, painting of tack coat on the sides and base of excavation as per clause 503, back filling the pot holes with hot bituminous material as per clause 511, compacting, trimming and finishing the surface to form a smooth continuous surface, all as per clause 3004.2) Filling Pot- holes and Patch Repairs with Bituminous concrete, 40mm. (Removal of all failed material, trimming of completed excavation to provide firm vertical faces, cleaning of surface, painting of tack coat on the sides and base of excavation as per clause 503, back filling the pot holes with hot bituminous material as per clause 504, compacting, trimming and finishing the surface to form a smooth continuous surface, all as per clause 3004.2) (i) (ii) for grading I Material for grading II Material Crack Filling (Filling of crack using slow - curing bitumen emulsion and applying crusher dust in case crack are wider than 3mm.) Dusting (Applying crusher dust to areas of road where bleeding of excess bitumen has occurred.) A Fog Seal (ref item 5.17)

sqm

14.50

10.4

sqm

162.60

10.5

sqm sqm metre

395.83 437.17 4.58

10.6

10.7

sqm

1.30

10.8

sqm

54.00

B (i) (ii) (iii) (iv) C

Crack Prevention courses. (ref item 5.21) Stress Absorbing Membrane (SAM) crack width less than 6 mm Stress Absorbing Membrane (SAM) with crack width 6 mm to 9 mm Stress Absorbing Membrane (SAM) crack width above 9 mm and cracked area above 50 % Bitumen Impregnated Geotextile Slurry Seal (ref item 5.15) 108

sqm sqm sqm sqm

76.00 87.00 115.00 389.00

(i) (ii) (iii) D (i) (ii) 10.9

5 mm thickness 3 mm thickness 1.5 mm thickness Surface Dressing for maintenance works. (ref item 5.9) 19 mm nominal chipping size 13 mm nominal size chipping Repair of joint Grooves with Epoxy Mortar Repair of spalled joint grooves of contraction joints, longitudinal joints and expansion joints in concrete pavements using epoxy mortar or epoxy concrete) Repair of old Joints Sealant (Removal of existing sealant and re sealing of contraction, longitudinal or expansion joints in concrete pavement with fresh sealant material) Hill Side Drain Clearance (Removal of earth from the choked hill side drain and disposing it on the valley side manually) Land Slide Clearance in soil (Clearance of landslides in soil and ordinary rock by a bull-dozer D 80 A-12, 180 HP and disposal of the same on the valley side) Land slide Clearance in Hard Rock Requiring Blasting (Clearing of land slide in hard rock requiring blasting for 50% of the boulders and disposal of the same on the valley side.) Snow Clearance on Roads with Dozer (Snow clearance from road surface by a bull- dozer 165 Hp and disposing it on the valley side) Snow Clearance on Roads with Snow Blowers (Snow clearance from road surface by a snow blower and disposing on the valley side.) Providing and constructing temporary restoration work with form of a pala-siding with empty bags filled with approved quality earth/sand/moorum/gravel etc. including stitching the bags with jute string and placing the filled up bags in popuslope to withstand the road structure temporarily from sliding down. HORTICULTURE Spreading of Sludge Farm Yard Manure or/and good Earth (Spreading of sludge farm yard manure or/ and good earth in required thickness (cost of sludge, farm- yard manure or/and good earth to be paid for separately)) 109

sqm sqm sqm

84.00 59.00 36.00

sqm sqm metre

96.00 81.00 690.72

10.10

metre

112.81

10.11

metre

25.98

10.12

cum

31.86

10.13

cum

123.57

10.14

cum

5.28

10.15

cum

1.84

10.16

cum

547.42

11 11.1

cum

16.39

11.2

Grassing with ' Doobs' Grass (Grassing with 'Doobs' grass including watering and maintenance of the lawn for 30 days or more till the grass forms a thick lawn free from weeds and fit for moving including supplying good earth if needed) (i) (ii) In rows 15 cm apart in either direction In rows 7.5 cm apart in either direction Making Lawns including Ploughing and Dragging with 'Swagha' Breaking of Clod (Making lawns including ploughing and breaking of clod, removal of rubbish, dressing and supplying doobs grass roots and planting at 15 cm apart, including supplying and spreading of farm yard manure at rate of 0.18 cum per 100 sqm) Maintenance of Lawns or Turfing of Slopes (Maintenance of lawns or Turfing of slopes (rough grassing) for a period of one year including watering etc) Turfing Lawns with Fine Grassing including Ploughing, Dressing (Turfing lawns with fine grassing including ploughing, dressing including breaking of clods, removal of rubbish, dressing and supplying doobs grass roots at 10 cm apart, including supplying and spreading of farm yard manure at rate of0.6 cum per 100 sqm) Maintenance of Lawns with Fine Grassing for the First Year A Planting Permanent Hedges including Digging of Trenches (Planting permanent hedges including digging of trenches, 60 cm wide and 45 cm deep, refilling the excavated earth mixed with farmyard manure, supplied at the rate of 4.65 cum per 100 metres and supplying and planting hedge plants at 30 cm apart) Maintenance of Hedge for one year Planting Flowering Plants and Shrubs in Central Verge Maintenance of Flowering Plants and Shrubs in Central Verge for one Year Planting of Trees and their Maintenance for one Year (Planting of trees by the road side (Avenue trees) in 0.60 m dia holes, 1 m deep dug in the ground, mixing the soil with decayed farm yard/sludge mannure, planting the saplings, backfilling the trench, watering, fixing the tree guard and maintaining the plants for one year) 110 sqm sqm Refer AoR if necessary 20.31 36.44

11.3

11.4

sqm

294.64

11.5

sqm

0.00

11.6

sqm

238.96

11.7

Refer AoR if necessary

B 11.8 A B

Refer AoR if necessary Refer AoR if necessary Refer AoR if necessary

11.9

Refer AoR if necessary

11.10

Renovation Lawns including, Weeding, Forking the Ground, Top Dressing with Forked Soil (Renovation lawns including, weeding, forking the ground, top dressing with forked soil, watering and maintenance the lawns, for 30 days or more, till the grass forms a thick lawn, free from weeds, and fit for moving and disposal of rubbish as directed, including supplying good earth, if needed but excluding the cost of well decayed farm yard manure) Supply at Site Well Decayed Farm Yard Manure (Supply at site of work well decayed farm yard manure, from any available source, approved by the engineer in charge including screening and stacking) Supply at Site of Work/ Store - Deoiled Neem Cake (Supply at site of work/ store- deoiled neem cake duly packed in used gunny bags) Supplying Sludge (Supplying sludge duly stacked at site/ store) Half Brick Circular Tree Guard, in 2nd class Brick, internal diametre 1.25 metres, and height 1.2 metres, above ground and 0.20 metre below ground (Half brick circular tree guard, in 2nd class brick, internal diametre 1.25 metres, and height 1.2 metres, above ground and 0.20 metre below ground, bottom two courses laid dry, and top three courses in cement mortar 1:6 ( 1 cement 6 sand) and the intermediate courses being in dry honey comb masonry, as per design complete) Edging with 2nd class Bricks, (Edging with 2nd class bricks, including excavation, refilling, a hand packing and spreading within a lead of 50 metres) laid dry lengthwise laid dry lengthwise, consolidation, with nearly surplus earth

Refer AoR if necessary

11.11

Refer AoR if necessary

11.12

Refer AoR if necessary

11.13

Refer AoR if necessary

11.14

each

2244.76

11.15

Metre

46.47

11.16

Making Tree Guard 53 cm dia and 1.3 m high as per design from empty bitumen drum (Making tree guard 53 cm dia and 1.3 m high as per design from empty bitumen drum, slit suitably to permit sun and air, (supplied by the department at stock issue rate) including providing and fixing 2 nos MS sheet rings 50 x 0.5 mm with rivets, complete in all respect)

each

1768.00

111

11.17

Making Tree Guard 53 cm dia and 2 metres high as per design from empty bitumen drums (Making tree guard 53 cm dia and 2 metres high as per design from empty bitumen drums, slit suitably to permit sun and air, (supplied by the department at stock issue rate) including providing and fixing four legs 40 cm long of 30 x 3 mm MS riveted to tree guard and providing and fixing 2 nos MS sheet rings 50 x 0.5 mm with rivets complete in all respects) Wrought Iron and Mild Steel Welded Work (Wrought iron and mild steel welded work) (using angles, square bars, tees and channel grills, grating frames, gates and tree guards of any size and design etc. including cost of screens and welding rods or bolts and nuts complete fixed in position but without the cost of excavation and concrete for fixing which will be paid separately) Tree Guard with MS Iron (Providing and fixing MS iron tree guard 60 cm dia and 2 metre high above ground level formed of 4 Nos (25 x 6 mm) and 8 Nos (25 x 3 mm) vertical MS riveted to 3 Nos (25 x 6 mm) iron rings in two halves, bolted together with 8 mm dia and 30 mm long bolts including painting two coats with paint of approved brand over a coat of priming, complete in all respects.) Tree Guard with MS Angle Iron and Steel Wire (Providing and fixing tree guard 0.60 metre square, 2.00 metre high fabricated with MS angle iron 30 x 30 x 3 mm, MS iron 25 x 3 mm and steel wire3 mm dia welded and fabricated as per design in two halves bolted together)

each

3912.00

11.18

quintal

7420.00

11.19

each tree guard

1863.00

11.20

each tree guard

2759.00

12 12.1

FOUNDATIONS FOR BRIDGES Excavation for Structures (Earth work in excavation of foundation of structures as per drawing and technical specification, including setting out, construction of shoring and bracing, removal of stumps and other deleterious matter, dressing of sides and bottom and backfilling with approved material.) I A (i) (ii) (iii) Ordinary soil Manual Means upto 3 m depth 3 m to 6 m depth Above 6 m depth

cum cum cum

94.61 121.64 162.18

112

B (i) (ii) (iii) II A (i) B III A IV A V A B VI 12.2

Mechanical Means Depth upto 3 m Depth 3 m to 6 m Depth above 6m Ordinary rock (not requiring blasting) Manual Means Depth upto 3 m Mechanical Means Hard rock ( requiring blasting ) Manual Means Hard rock ( blasting prohibited ) Mechanical Means Marshy soil (upto 3 m depth) Manual means Mechanical Means Back Filling in Marshy Foundation Pits Filling Annular Space Around Footing in Rock (Lean cement concrete 1:3:6 nominal mix. Rate may be taken as per items 13.4.) Sand Filling in Foundation Trenches as per Drawing & Technical Specification PCC 1:3:6 in Foundation (Plain cement concrete 1:3:6 nominal mix in foundation with crushed stone aggregate 40 mm nominal size mechanically mixed, placed in foundation and compacted by vibration including curing for 14 days.) Brick masonry work in cement mortar 1:3 in foundation complete excluding pointing and plastering, as per drawing and technical specifications

cum cum cum

32.39 37.01 46.18

cum cum

135.15 40.18

cum

386.95

cum

402.90

cum cum cum

391.15 103.72 286.03

12.3

cum

692.33

12.4

cum

4215.65

12.5

cum

6867.05

12.6

A B C D

Cement mortar 1:3 (1cement :3 sand) Cement mortar 1:2 (1cement :2 sand) Cement mortar 1:4 (1cement :4 sand) Cement mortar 1:6 (1cement :6 sand) Stone masonry work in cement mortar 1:3 in foundation complete as drawing and Technical Specification 113

cum cum cum cum

4363.00 5492.00 3582.00 2861.00

12.7

(a) (b) 12.8

Square Rubble Coursed rubble masonry( first sort ) Random Rubble Masonry Plain/Reinforced cement concrete in open foundation complete as per drawing and technical specifications

cum cum

3510.71 3518.66

A B C Case I: Case II:

PCC Grade M15 PCC Grade M20 RCC Grade M20 Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump PCC Grade M25 Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump RCC Grade M25 Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump PCC Grade M30 Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump RCC Grade M30 Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump RCC Grade M35 Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump Providing and constructing temporary island 16 m diameter for construction of well foundation for 8m dia. Well. Assuming depth of water 1.0 m and height of island to be 1.25m. Assuming depth of water 4.0 m and height of island 4.5 m. Providing and constructing one span service road to reach island location from one pier location to 114

cum cum

4654.49 5364.33

cum cum

5509.02 30782.92

D Case I: Case II:

cum cum

5889.77 31106.98

E Case I: Case II:

cum cum

6040.60 31253.75

F Case I: Case II:

cum cum

5933.82 31084.59

G Case I: Case II:

cum cum

6058.40 31212.41

H Case I: Case II:

cum cum

6177.23 31209.72

12.9

A B

each each

68714.85 471215.21

metre

2145.06

another pier location 12.10 Providing and laying cutting edge of mild steel weighing 40 kg per metre for well foundation complete as per drawing and technical specification. Plain/Reinforced cement concrete, in well foundation complete as per drawing and technical specification A (i) Case I: Case II: Well curb RCC M20 Grade Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump RCC M25 Grade Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump RCC M35 Grade Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump Well steining PCC M15 Grade PCC M20 Grade RCC M20 Grade Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump PCC M25 Grade Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump RCC M25 Grade Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump PCC M30 Grade Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump RCC M30 Grade 115 cum cum 6987.51 36421.65 tonne 86039.87

12.11

cum cum

6357.15 35518.95

(ii) Case I: Case II:

(iii) Case I: Case II:

cum cum

7197.12 36645.03

B (I) (ii) (iii) Case I: Case II:

cum cum cum cum

4924.18 5674.52 5827.39 32559.04

(iv) Case I: Case II:

cum cum

6245.33 32981.19

(v) Case I: Case II: (vi) Case I: Case II:

cum cum

6405.22 33386.51

cum cum

6307.04 33037.29

(vii)

Case I: Case II:

Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump RCC M35 Grade Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump RCC M40 Grade Bottom Plug PCC Grade M20 Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump PCC Grade M25 Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump PCC Grade M30 Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump PCC Grade M35 Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump Intermediate plug Grade M20 PCC Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump Grade M25 PCC Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump Grade M30 PCC Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump Top plug Grade M15 PCC 116

cum cum

6438.88 33173.33

(viii) Case I: Case II:

cum cum

6597.36 33591.28

(ix) C (i) Case I: Case II:

33678.13

cum cum

6250.33 30240.56

(ii) Case I: Case II:

cum cum

6568.60 30555.55

(iii) Case I: Case II:

cum cum

6627.68 30617.91

(iv) Case I: Case II:

cum cum

6765.53 30752.47

D (i) Case I: Case II:

cum cum

5984.85 29988.00

(ii) Case I: Case II:

cum cum

6288.30 30287.63

(iii) Case I: Case II:

cum cum

6344.40 30347.55

E (i)

Case I: (ii) Case I: (iii) Case I: Case II:

Using concrete mixer Grade M20 PCC Using concrete mixer Grade M25 PCC Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump Grade M30 PCC Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump Well cap RCC Grade M20 Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump RCC Grade M25 Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump RCC Grade M30 Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump RCC Grade M35 Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump RCC M40 Grade Sinking of 6 m external diameter well ( other than pneumatic method of sinking ) through all types of strata namely sandy soil, clayey soil and rock as shown against each case, complete as per drawing and technical specifications. Depth of sinking is reckoned from bed level.

cum cum cum cum

4476.53 5158.65 5677.58 29982.90

(iv) Case I: Case II:

cum cum

5733.68 30033.90

F (i) Case I: Case II:

cum cum

5450.51 30722.78

(ii) Case I: Case II:

cum cum

6040.60 31255.37

(iii) Case I: Case II:

cum cum

6058.40 31211.60

(iv) Case II:

cum cum

6177.23 31209.72

(v) 12.12

cum

31583.27

A (i) (ii) (iii)

Sandy soil Depth below bed level upto 3.0 M Beyond 3m upto 10m depth Beyond 10m upto 20m metre metre 5553.90 8064.38

117

a) (iv) a) b) (v) a) b) B (i) (ii) (iii) a) b) (iv) a)

Add 5% for every additional meter depth of sinking over the rate of sinking for the previous meter Beyond 20m upto 30 m Add 7.5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 20% of cost for Kentledge including supports, loading arrangement and Labour . Beyond 30m upto 40 m Add 10% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 20% of cost for Kentledge including supports, loading arrangement and Labour . Clayey soil ( 6m dia. Well ) Depth below bed level upto 3.0 M Beyond 3m upto 10m depth Beyond 10 m upto 20 m Add 5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add for dewatering @ 5% of cost, if required. Beyond 20m upto 30 m Add 7.5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 5% of cost for dewatering of the cost, required if

metre

10651.00

metre

19979.00 23975.00

metre 47470.00 metre 56964.00

metre metre

8056.41 17585.44

metre metre

23224.00 24386.00

metre

43562.00

b)

metre

57175.00

c) (v) a)

Add 25% of cost for Kentledge including supports, loading arrangement and Labour ). Beyond 30m upto 40 m Add 10% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 5% of cost for dewatering, if required Add 20% of cost for Kentledge including supports, loading arrangement and Labour). Soft rock (6m dia well ) Depth of soft rock strata upto 3m

metre

54452.00

metre

103496.00

b) c)

metre metre

130405.00 124196.00

C (i)

metre

21051.52

D (i)

Hard rock (6m dia well ) Depth of soft rock strata upto 3m

metre

22818.25

118

12.13

Sinking of 7 m external diameter well (other than pneumatic method of sinking) through all types of strata namely sandy soil, clayey soil and rock as shown against each case, complete as per drawing and technical specifications. Depth of sinking is reckoned from bed level. A (i) (ii) (iii) a) (iv) a) Sandy soil Depth below bed level upto 3.0 M Beyond 3m upto 10m depth Beyond 10m upto 20m Add 5% for every additional meter depth of sinking over the rate of sinking for the previous meter Beyond 20m upto 30 m Add 7.5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 20% of cost for Kentledge including supports, loading arrangement and Labour) . Beyond 30m upto 40 m Add 10% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 20% of cost for Kentledge including supports, loading arrangement, and Labour etc. Clayey soil ( 7m dia. Well ) Depth below bed level upto 3.0 M Beyond 3m upto 10m depth Beyond 10 m upto 20 m Add 5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add for dewatering @ 5% of cost, if required. Beyond 20m upto 30 m Add 7.5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 5% of cost for dewatering on the cost, if required Add 25% of cost for Kentledge including supports, loading arrangement and Labour ). Beyond 30m upto 40 m Add 10% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 5% of cost for dewatering, if required metre metre 17250.76 11696.85

metre

15448.00

metre

28975.00

b)

metre

34770.00

(v) a) b) B (I) (ii) (iii) a)

metre metre

68839.00 82607.00

metre metre

11696.85 16949.85

metre

22385.00

b) (iv) a)

metre metre

23505.00 41990.00

b) c) (v) a) b)

metre metre

55112.00 52488.00

metre metre

99764.00 125703.00

119

c)

Add 20% of cost for Kentledge including supports, loading arrangement and Labour). Soft rock ( 7m dia well ) Depth of soft rock strata upto 3m Hard rock ( 7m dia well ) Depth upto 3 m Sinking of 8 m external diameter well ( other than pneumatic method of sinking ) through all types of strata namely sandy soil, clayey soil and rock as shown against each case, complete as per drawing and technical specifications. Depth of sinking is reckoned from bed level.

119717.00

C (i) D (i) 12.14

metre metre

18973.06 25568.67

A (i) (ii) (iii) a)

Sandy soil Depth below bed level upto 3.0 M Beyond 3m upto 10m depth Beyond 10m upto 20m a) Add 5% for every additional meter depth of sinking over the rate of sinking for the previous meter Beyond 20m upto 30 m Add 7.5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 20% of cost for Kentledge including supports, loading arrangement and Labour . Beyond 30m upto 40 m Add 10% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 20% of cost for Kentledge including supports, loading arrangement, and Labour etc. Clayey soil ( 8m dia. Well ) Depth upto 3.0 M Beyond 3m upto 10m depth Beyond 10 m upto 20 m Add 5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add for dewatering @ 5% of cost, if required. Beyond 20m upto 30 m Add 7.5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 5% of cost for dewatering on the cost, required 120 if

metre metre

10574.85 13100.63

metre

17302.00

(iv) a)

metre

32456.00

b) (v) a) b) B (i) (ii) (iii) a) b) (iv) a) b)

metre

38947.00

metre metre

11409.00 13690.00

metre metre

14290.84 18538.18

metre metre

24483.00 25707.00

metre metre

45922.00 60273.00

c) (v) a)

Add 25% of cost for Kentledge including supports, loading arrangement and Labour ). Beyond 30m upto 40 m Add 10% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 5% of cost for dewatering, if required Add 20% of cost for Kentledge including supports, loading arrangement and Labour). Soft rock ( 8m dia well ) Depth in soft rock strata upto 3m Hard rock ( 8m dia well ) Depth in hard rock strata upto 3 m Sinking of 9 m external diameter well ( other than pneumatic method of sinking ) through all types of strata namely sandy soil, clayey soil and rock as shown against each case, complete as per drawing and technical specifications. Depth of sinking is reckoned from bed level.

metre

57403.00

metre

109103.00

b) c)

metre metre

137470.00 130924.00

C (i) D (i) 12.15

metre

21078.12

metre

25221.16

A (i) (ii) (iii) a)

Sandy soil Depth below bed level upto 3.0 M Beyond 3m upto 10m depth Beyond 10m upto 20m Add 5% for every additional meter depth of sinking over the rate of sinking for the previous meter Beyond 20m upto 30 m Add 7.5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 20% of cost for Kentledge including supports, loading arrangement and Labuor . Beyond 30m upto 40 m Add 10% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 20% of cost for Kentledge including supports, loading arrangement, and Labour etc. Clayey soil ( 9m dia. Well ) Depth below bed level upto 3.0 M Beyond 3m upto 10m depth Beyond 10 m upto 20 m 121

metre metre

10666.33 14405.59

metre

19025.00

(iv) a)

metre

35686.00

b)

metre

42824.00

(v) a)

metre

84786.00

b)

metre

101743.00

B (i) (ii) (iii)

metre metre

15026.83 20027.23

a)

Add 5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add for dewatering @ 5% of cost, if required. Beyond 20m upto 30 m Add 7.5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 5% of cost for dewatering on the cost, required if

metre

26449.00

b) (iv) a)

metre

27772.00

metre

49610.00

b)

metre

65113.00

c)

Add 25% of cost for Kentledge including supports, loading arrangement and Labour). Beyond 30m upto 40 m Add 10% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 5% of cost for dewatering, if required Add 20% of cost for Kentledge including supports, loading arrangement and Labour). Soft rock ( 9m dia well ) Depth upto 3m Hard rock ( 9m dia well ) Depth of hard rock strata upto 3 m Sinking of 10 m external diameter well ( other than pneumatic method of sinking ) through all types of strata namely sandy soil, clayey soil and rock as shown against each case, complete as per drawing and technical specifications. Depth of sinking is reckoned from bed level.

metre

62013.00

(v) a)

metre

117867.00

b)

metre metre

148512.00 141440.00

C (i) D (i) 12.16

metre metre

26869.10 29298.59

A (i) (ii) (iii) a)

Sandy soil Depth below bed level upto 3.0 M Beyond 3m upto 10m depth Beyond 10m upto 20m Add 5% for every additional meter depth of sinking over the rate of sinking for the previous meter Beyond 20m upto 30 m Add 7.5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 20% of cost for Kentledge including supports, loading arrangement and Labour.

metre metre

13001.81 15149.23

metre

20008.00

(iv) a)

metre

37530.00

b)

metre

45036.00

(v)

Beyond 30m upto 40 m 122

a)

Add 10% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 20% of cost for Kentledge including supports, loading arrangement, and Labour etc. Clayey soil (10m dia. Well ) Depth below bed level upto 3.0 M Beyond 3m upto 10m depth Beyond 10 m upto 20 m Add 5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add for dewatering @ 5% of cost, if required. Beyond 20m upto 30 m Add 7.5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 5% of cost for dewatering on the cost, required if

metre

89166.00

b)

metre

106999.00

B (i) (ii) (iii) a)

metre metre

16284.94 19446.94

metre

25683.00

b) (iv) a)

metre

26967.00

metre

48176.00

b)

metre

63231.00

c) (v) a) b) c)

Add 25% of cost for Kentledge including supports, loading arrangement and Labour ). Beyond 30m upto 40 m Add 10% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 5% of cost for dewatering, if required Add 20% of cost for Kentledge including supports, loading arrangement and Labour). Soft rock (10m dia well ) Depth of soft rock strata upto 3m Hard rock (10m dia well ) Depth of hard rock strata upto 3 m Sinking of 11 m external diameter well ( other than pneumatic method of sinking ) through all types of strata namely sandy soil, clayey soil and rock as shown against each case, complete as per drawing and technical specifications. Depth of sinking is reckoned from bed level.

metre

60220.00

metre metre

114460.00 144219.00 137352.00

C (i) D (i) 12.17

metre metre

27484.03 34967.49

A (i) (ii) (iii)

Sandy soil Depth from bed level upto 3.0 M Beyond 3m upto 10m depth Beyond 10m upto 20m

metre metre

30359.02 22627.42

123

a) (iv) a)

Add 5% for every additional meter depth of sinking over the rate of sinking for the previous meter Beyond 20m upto 30 m Add 7.5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 20% of cost for Kentledge including supports, loading arrangement and Labour. Beyond 30m upto 40 m Add 10% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 20% of cost for Kentledge including supports, loading arrangement, and Labour etc. Clayey soil (11 m dia. Well ) Depth from bed level upto 3.0 M Beyond 3m upto 10m depth Beyond 10 m upto 20 m Add 5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add for dewatering @ 5% of cost, if required. Beyond 20m upto 30 m Add 7.5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 5% of cost for dewatering on the cost, if required Add 25% of cost for Kentledge including supports, loading arrangement and Labour ). Beyond 30m upto 40 m Add 10% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 5% of cost for dewatering, if required Add 20% of cost for Kentledge including supports, loading arrangement and Labour). Soft rock (11m dia well ) Depth of soft rock strata upto 3m Hard rock (11m dia well ) Depth of hard rock upto 3 m

metre

29884.00

metre

56055.00

b) (v) a) b) B (i) (ii) (iii) a)

metre

67265.00

metre metre

133177.00 159813.00

metre metre

27037.66 39779.06

metre

52535.00

b) (iv) a) b) c) (v) a)

metre

55162.00

metre metre metre

98543.00 129338.00 123179.00

metre

234124.00

b) c)

metre metre

294996.00 280949.00

C (i) D (i)

metre metre

61767.86 79297.70

124

12.18

Sinking of 12 m external diameter well ( other than pneumatic method of sinking ) through all types of strata namely sandy soil, clayey soil and rock as shown against each case, complete as per drawing and technical specifications. Depth of sinking is reckoned from bed level. A (i) (ii) (iii) a) Sandy soil I) Depth below bed level upto 3.0 M Beyond 3m upto 10m depth Beyond 10m upto 20m a) Add 5% for every additional meter depth of sinking over the rate of sinking for the previous meter Beyond 20m upto 30 m Add 7.5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 20% of cost for Kentledge including supports, loading arrangement and Labour. Beyond 30m upto 40 m Add 10% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 20% of cost for Kentledge including supports, loading arrangement, and Labour etc. Clayey soil (12 m dia. Well ) Depth below bed level upto 3.0 M Beyond 3m upto 10m depth Beyond 10 m upto 20 m Add 5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add for dewatering @ 5% of cost, if required. Beyond 20m upto 30 m Add 7.5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 5% of cost for dewatering on the cost, required if

metre metre

62033.84 68759.48

metre

90809.00

(iv) a)

metre

170333.00

b)

metre

204399.00

(v) a)

metre

404684.00

b)

metre

485621.00

B (i) (ii) (iii) a)

metre metre

66695.24 101954.36

metre

134649.00

b) (iv) a) b)

metre

141381.00

metre metre

252564.00 331490.00

c)

Add 25% of cost for Kentledge including supports, loading arrangement and Labour ). Beyond 30m upto 40 m

metre

315705.00

(v)

125

a)

Add 10% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 5% of cost for dewatering, if required Add 20% of cost for Kentledge including supports, loading arrangement and Labour). Soft rock (12m dia well ) Depth of soft rock strata upto 3m Hard rock (12m dia well ) Depth of hard rock strata upto 3 m Sinking of Twin D Type well ( other than pneumatic method of sinking ) through all types of strata namely sandy soil, clayey soil and rock as shown against each case, complete as per drawing and technical specifications. Depth of sinking is reckoned from bed level. Sandy soil Depth from bed level upto 3.0 M Beyond 3m upto 10m depth Beyond 10m upto 20m Add 5% for every additional meter depth of sinking over the rate of sinking for the previous meter Beyond 20m upto 30 m Add 7.5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 20% of cost for Kentledge including supports, loading arrangement and Labour. Beyond 30m upto 40 m Add 10% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 20% of cost for Kentledge including supports, loading arrangement, and Labour etc. Clayey soil (Twin D Type Well ) Depth below bed level upto 3.0 M Beyond 3m upto 10m depth Beyond 10 m upto 20 m Add 5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add for dewatering @ 5% of cost, if required. Beyond 20m upto 30 m 126

metre

600056.00

b) c)

metre metre

756070.00 720067.00

C (i) D (i) 12.19 12.19

metre metre

146801.16 185522.72

A (i) (ii) (iii) a)

metre metre

14131.78 15190.10

metre

20062.00

(iv) a) b)

metre metre

37630.00 45156.00

(v) a)

metre

89405.00

b)

metre

107286.00

B (i) (ii) (iii) a) b) (iv)

metre metre

16323.83 21592.70

metre metre

28517.00 29943.00

a)

Add 7.5% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 5% of cost for dewatering on the cost, required if

metre

53490.00

b)

metre

70206.00

c)

Add 25% of cost for Kentledge including supports, loading arrangement and Labour ). Beyond 30m upto 40 m Add 10% for every additional meter depth of sinking over the rate of sinking for the previous meter Add 5% of cost for dewatering, if required Add 20% of cost for Kentledge including supports, loading arrangement and Labour). Soft rock (Twin D Type well ) Depth of soft rock strata upto 3m Hard rock (Twin D Type well ) Depth of hard rock strata upto 3 m Pneumatic sinking of wells with equipment of approved design, drawing and specifications worked by competent and trained personnel and comprising of compression and decompression chambers, reducers, two air locks separately for men and plant & materials, arrangement for supply of fresh air to working chambers, check valves, exhaust valves, shafts made from steel plates of riveted construction not less than 6 mm thick to withstand an air pressure of 0.50 MPa, controlled blasting of hard rock where required, staircases and 1 m wide landing plate forms with railing, arrangement for compression and decompression, electric lighting of 50 V maximum, proper rooms for rest and medical examinations and compliance with safety precautions as per IS:4138, all as per clause1207.6 of MoRTH Specifications. Sand filling in wells complete as per drawing and technical specifications Providing steel liner 10 mm thick for curbs and 6mm thick for steining of wells including fabricating and setting out as per detailed drawing Bored cast-in-situ M35 grade R.C.C. pile excluding reinforcement complete as per drawing and technical specifications and removal of excavated earth with all lifts and lead upto 1000 m. (Pile diameter-750 mm)

metre

66863.00

(v) a)

metre

127083.00

b) c)

metre metre

160125.00 152500.00

C (i) D (i) 12.20

metre metre

31814.56 38213.09

12.21

cum

692.33

12.22

tonne

75212.42

12.23

metre

30675.29

127

12.24

Bored cast-in-situ M35 grade R.C.C. pile excluding reinforcement complete as per drawing and technical specifications and removal of excavated earth with all lifts and lead upto 1000 m. (Pile diameter-1000 mm) Bored cast-in-situ M35 grade R.C.C. pile excluding reinforcement complete as per drawing and technical specifications and removal of excavated earth with all lifts and lead upto 1000 m. (Pile diameter-1200 mm) Driven cast-in-place vertical M35 grade RCC. pile excluding reinforcement complete as per drawing and & Technical Specification (Pile diameter - 750 mm) Driven cast-in-place vertical M35 grade R.C.C. piles excluding reinforcement complete as per drawing and & Technical Specification (Pile diameter - 1000 mm) Driven cast-in-place vertical M35 grade R.C.C. piles excluding reinforcement complete as per drawing and & Technical Specification (Pile diameter - 1200 mm) Driven precast vertical M35 grade R.C.C. piles excluding reinforcement complete as per drawing and & Technical Specification (Pile Diameter=500 mm) Driven precast vertical M35 grade R.C.C. piles excluding reinforcement complete as per drawing and & Technical Specification (Pile Diameter=750 mm) Driven precast vertical M35 grade R.C.C. piles excluding reinforcement complete as per drawing and & Technical Specification (Pile Diameter=1000 mm) Driven precast vertical M35 grade R.C.C. piles excluding reinforcement complete as per drawing and & Technical Specification (Size of pile - 300 mm x 300 mm) Driven precast vertical M35 grade R.C.C. piles excluding reinforcement complete as per drawing and & Technical Specification (Size of pile - 500 mm x 500 mm)

metre

53375.66

12.25

metre

70086.60

12.26

metre

15754.87

12.27

metre

27141.22

12.28

metre

39230.73

12.29

metre

7317.36

12.30

metre

15376.67

12.31

metre

26904.27

12.32

metre

3878.23

12.33

metre

9069.09

128

12.34

Driven precast vertical M35 grade R.C.C. piles excluding reinforcement complete as per drawing and & Technical Specification (Size of pile - 750 mm x 750 mm) Driven vertical steel piles complete as per drawing and & Technical Specification (Section of the pile H Section steel column 400 x 250 mm (ISHB Series) ) Driven vertical steel piles complete as per drawing and & Technical Specification (Section of the pile H Section steel column 450 x 250 mm (ISHB Series) Pile load test on single vertical pile in accordance with IS:2911 Part-IV) Although this item is incidental to work and is not required to be included ib BOQ of contract, the same is required to be added in the estimate to assess cost of work. Cement concrete for reinforced concrete in pile cap complete as per drawing and Technical Specification A Case I Case II RCC Grade M20 Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump RCC Grade M25 Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump RCC Grade M30 Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump RCC Grade M35 Using concrete mixer With Batching Plant, Transit Mixer and Concrete Pump Leveling course for Pile cap Supplying, fitting and placing un-coated HYSD bar reinforcement in foundation complete as per drawing and technical specifications Supplying, fitting and placing un-coated Mild steel reinforcement complete in foundation as per drawing and technical specification SUB-STRUCTURE FOR BRIDGES 129

metre

19334.68

12.35

metre

5412.64

12.36

metre

6105.10

12.37

12.38

cum cum

5465.93 30757.39

B Case I Case II

cum cum

6031.57 31322.37

C Case I Case II

cum cum

6103.09 31394.55

D Case I Case II

cum cum

6252.63 31543.42

12.39 12.40

cum tonne

4456.98 70269.59

12.41

tonne

70691.10

13

13.1

Brick masonry work in 1:3 in sub-structure complete excluding pointing and plastering, as per drawing and technical specifications Pointing with cement mortar (1:3 ) on brick work in substructure as per Technical specifications Plastering with cement mortar (1:3 ) on brick work in sub-structure as per Technical specifications Stone masonry work in cement mortar 1:3 for substructure complete as per drawing and Technical Specifications A B C Random Rubble Masonry Coursed rubble masonry (first sort ) Ashlar masonry ( first sort ) Plain/Reinforced cement concrete in sub-structure complete as per drawing and technical specifications A (p) B (p) C (p) Case I Case II PCC Grade M15 Height upto 5m PCC Grade M20 Height upto 5m PCC Grade M25 Height upto 5m Using concrete Mixer With Batching Plant, Transit Mixer and Concrete Pump Height 5m to 10m Using concrete Mixer With Batching Plant, Transit Mixer and Concrete Pump Height above 10m Using concrete Mixer With Batching Plant, Transit Mixer and Concrete Pump PCC Grade M30 Height upto 5m Using concrete Mixer With Batching Plant, Transit Mixer and Concrete Pump

cum

6981.75

13.2

sqm

50.09

13.3

sqm

113.51

13.4

cum cum cum

3587.58 3674.74 4482.52

13.5

cum

4924.18

cum

5674.52

cum cum

6245.33 32981.19

(q) Case I Case II

cum cum

6472.43 34180.51

(r) Case I Case II

cum cum

6756.31 35679.65

D (p) Case I Case II

cum cum

6307.04 33037.29

(q)

Height 5m to 10m 130

Case I Case II

Using concrete Mixer With Batching Plant, Transit Mixer and Concrete Pump Height above 10m Using concrete Mixer With Batching Plant, Transit Mixer and Concrete Pump RCC Grade M20 Height upto 5m Using concrete Mixer With Batching Plant, Transit Mixer and Concrete Pump Height 5m to 10m Using concrete Mixer With Batching Plant, Transit Mixer and Concrete Pump Height above 10m Using concrete Mixer With Batching Plant, Transit Mixer and Concrete Pump RCC Grade M25 Height upto 5m Using concrete Mixer With Batching Plant, Transit Mixer and Concrete Pump Height 5m to 10m Using concrete Mixer With Batching Plant, Transit Mixer and Concrete Pump Height above 10m Using concrete Mixer With Batching Plant, Transit Mixer and Concrete Pump RCC Grade M30 Height upto 5m Using concrete Mixer With Batching Plant, Transit Mixer and Concrete Pump

cum cum

6536.40 34238.65

(r) Case I Case II

cum cum

6823.08 35740.34

E (p) Case I Case II

cum cum

5827.39 32559.04

(q) Case I Case II

cum cum

6039.29 33743.00

(r) Case I Case II

cum cum

6304.17 35222.96

F (p) Case I Case II

cum cum

6405.22 33386.51

(q) Case I Case II

cum cum

6614.85 34479.17

(r) Case I Case II

cum cum

6929.29 36118.14

G (p) Case I Case II

cum cum

6438.88 33173.33

(q)

Height 5m to 10m 131

Case I Case II

Using concrete Mixer With Batching Plant, Transit Mixer and Concrete Pump Height above 10m Using concrete Mixer With Batching Plant, Transit Mixer and Concrete Pump RCC Grade M35 Height upto 5m Using concrete Mixer With Batching Plant, Transit Mixer and Concrete Pump Height 5m to 10m Using concrete Mixer With Batching Plant, Transit Mixer and Concrete Pump Height above 10m Using concrete Mixer With Batching Plant, Transit Mixer and Concrete Pump Supplying, fitting and placing HYSD bar reinforcement in sub-structure complete as per drawing and technical specifications Supplying, fitting and placing Mild steel reinforcement complete in sub-structure as per drawing and technical specification Providing weep holes in Brick masonry/Plain/Reinforced concrete abutment, wing wall/return wall with 100 mm dia AC pipe, extending through the full width of the structure with slope of 1V :20H towards drawing foce. Complete as per drawing and Technical specifications Back filling behind abutment, wing wall and return wall complete as per drawing and Technical specification

cum cum

6620.35 34108.23

(r) Case I Case II

cum cum

6877.90 35435.16

H (p) Case I Case II

cum cum

6597.36 33591.28

(q) Case I Case II

cum cum

6741.31 34324.17

(r) Case I Case II

cum cum

6957.22 35423.53

13.6

tonne

69557.05

13.7

tonne

70091.85

13.8

each

1110.40

13.9

A B

Granular material Sandy material

cum cum

937.00 860.88

132

13.10

Providing and laying of Filter media with granular materials/stone crushed aggregates satisfying the requirements laid down in clause 2504.2.2. of MoRTH specifications to a thickness of not less than 600 mm with smaller size towards the soil and bigger size towards the wall and provided over the entire surface behind abutment, wing wall and return wall to the full height compacted to a firm condition complete as per drawing and technical specification. Supplying, fitting and fixing in position true to line and level cast steel rocker bearing conforming to IRC: 83(Pt.-1) section IX and clause 2003 of MoRTH specifications complete including all accessories as per drawing and Technical Specifications. Supplying, fitting and fixing in position true to line and level forged steel roller bearing conforming to IRC: 83(Pt.-1) section IX and clause 2003 of MoRTH specifications complete including all accessories as per drawing and Technical Specifications. Supplying, fitting and fixing in position true to line and level sliding plate bearing with PTFE surface sliding on stainless steel complete including all accessories as per drawing and Technical Specifications and BS: 5400, section 9.1 & 9.2 (for PTFE) and clause 2004 of MoRTH Specifications.

cum

836.91

13.11

Refer AoR

13.12

Refer AoR

13.13

Refer AoR

13.14

Supplying, fitting and fixing in position true to line cubic and level elastomeric bearing conforming to IRC: 83 centimetre (Part-II) section IX and clause 2005 of MoRTH specifications complete including all accessories as per drawing and Technical Specifications. SUPER-STRUCTURE FOR BRIDGES Furnishing and Placing Reinforced/Prestressed cement concrete in super-structure as per drawing and Technical Specification RCC Grade M20 Using Concrete Mixer For solid slab super-structure, 20-30% of (a+b+c) Height upto 5m Height 5m to 10m Height above 10m For T-beam & slab, 25-35% of (a+b+c) Height upto 5m Height 5m to 10m 133 cum cum cum

1.16

14 14.1 14.1

A Case I (i) (p) (q) (r) (ii) (p) (q)

6289.12 6551.16 6813.21

cum cum

6551.16 6813.21

(r) Case II

Height above 10m Using Batching Plant, Transit Mixer and Concrete Pump For solid slab super-structure, 20-30% of (a+b+c) Height upto 5m Height 5m to 10m Height above 10m For T-beam & slab, 25-35% of (a+b+c) Height upto 5m Height 5m to 10m Height above 10m RCC Grade M25 Using Concrete Mixer For solid slab super-structure, 20-30% of (a+b+c) Height upto 5m Height 5m to 10m Height above 10m For T-beam & slab, 25-35% of (a+b+c) Height upto 5m Height 5m to 10m Height above 10m Using Batching Plant, Transit Mixer and Concrete Pump For solid slab super-structure, 20-30% of (a+b+c) Height upto 5m Height 5m to 10m Height above 10m For T-beam & slab, 25-35% of (a+b+c) Height upto 5m Height 5m to 10m Height above 10m RCC Grade M 30 Using Concrete Mixer For solid slab super-structure, 20-30% of (a+b+c) Height upto 5m Height 5m to 10m Height above 10m For T-beam & slab, 25-35% of (a+b+c) Height upto 5m 134

cum

7075.26

(i) (p) (q) (r) (ii) (p) (q) (r) B Case I (i) (p) (q) (r) (ii) (p) (q) (r) Case II (i) (p) (q) (r) (ii) (p) (q) (r) C Case I (i) (p) (q) (r) (ii) (p)

cum cum cum cum cum cum

35449.37 36926.43 38403.49 36926.43 38403.49 39880.54

cum cum cum

6941.71 7230.95 7520.19

cum cum cum

7230.95 7520.19 7809.43

cum cum cum

36109.62 37614.19 39118.75

cum cum cum

38056.71 39118.75 40623.32

cum cum cum

7045.85 7339.43 7633.01

cum

7339.43

(q) (r) Case II

Height 5m to 10m Height above 10m Using Batching Plant, Transit Mixer and Concrete Pump For solid slab super-structure, 20-30% of (a+b+c) Height upto 5m Height 5m to 10m Height above 10m For T-beam & slab, 25-35% of (a+b+c) Height upto 5m Height 5m to 10m Height above 10m RCC/PSC Grade M35 Using Concrete Mixer For solid slab super-structure, 18-28% of (a+b+c) Height upto 5m Height 5m to 10m Height above 10m For T-beam & slab, 23-33% of (a+b+c) Height upto 5m Height 5m to 10m Height above 10m For box girder and balanced cantilever, 38-58% of cost of concrete. Height upto 5m Height 5m to 10m Height above 10m Using Batching Plant, Transit Mixer and Concrete Pump For solid slab super-structure, 18-28% of (a+b+c) Height upto 5m Height 5m to 10m Height above 10m For T-beam & slab, 23-33% of (a+b+c) Height upto 5m Height 5m to 10m Height above 10m

cum cum

7633.01 7926.59

(i) (p) (q) (r) (ii) (p) (q) (r) D Case I (i) (p) (q) (r) (ii) (p) (q) (r) (iii) (p) (q) (r) Case II

cum cum cum

36193.13 37701.18 39209.23

cum cum cum

37701.18 39209.23 40717.27

cum cum cum

7098.13 7398.90 7699.67

cum cum cum

7398.90 7699.67 8000.44

cum cum cum

8301.20 8902.74 9504.28

(i) (p) (q) (r) (ii) (p) (q) (r)

cum cum cum

35757.49 37272.64 38787.78

cum cum cum

37272.64 38787.78 40302.93

135

(iii) (p) (q) (r) E Case I (i) (p) (q) (r) (ii) (p) (q) (r) Case II

For box girder and balanced cantilever, 38-58% of cost of concrete. Height upto 5m Height 5m to 10m Height above 10m PSC Grade M-40 Using Concrete Mixer For solid slab super-structure, 20-30% of (a+b+c) Height upto 5m Height 5m to 10m Height above 10m For T-beam & slab, 25-35% of (a+b+c) Height upto 5m Height 5m to 10m Height above 10m Using Batching Plant, Transit Mixer and Concrete Pump For solid slab super-structure, 18-28% of (a+b+c) Height upto 5m Height 5m to 10m Height above 10m For T-beam & slab, 23-33% of (a+b+c) Height upto 5m Height 5m to 10m Height above 10m For box girder and balanced cantilever, 38-58% of cost of concrete. Height upto 5m Height 5m to 10m Height above 10m PSC Grade M-45 For solid slab/voided slab super-structure, 16-26% of cost of concrete (a+b+c) Height upto 5m Height 5m to 10m Height above 10m For I-beam & slab including launching of precast girders by launching truss upto 40 m span, 21-31% of cost of concrete. 136 cum cum cum 35926.32 37474.86 39023.41 cum cum cum 42259.91 45322.22 48384.53 cum cum cum 7953.66 8271.81 8589.96 cum cum cum 41818.08 44848.38 47878.67

cum cum cum

7635.52 7953.66 8271.81

(i) (p) (q) (r) (ii) (p) (q) (r) (iii) (p) (q) (r) F (i) (p) (q) (r) (ii)

cum cum cum

36135.28 37666.44 39197.59

cum cum cum

37666.44 39197.59 40728.75

(p) (q) (r) (iii) (p) (q) (r) G (i) (p) (q) (r) H (i) (p) (q) (r) 14.2

Height upto 5m Height 5m to 10m Height above 10m For cast-in-situ box girder, segmental construction and balanced cantilever, 36-56% of cost of concrete. Height upto 5m Height 5m to 10m Height above 10m PSC Grade M-50 For cast-in-situ box girder, segmental construction and balanced cantilever, 35-55% of cost of concrete Height upto 5m Height 5m to 10m Height above 10m PSC Grade M- 55 For cast-in-situ box girder, segmental construction and balanced cantilever, 35-55% of cost of concrete Height upto 5m Height 5m to 10m Height above 10m a) Supplying, fitting and placing HYSD bar reinforcement in super-structure complete as per drawing and technical specifications High tensile steel wires/strands including all accessories for stressing, stressing operations and grouting complete as per drawing and Technical Specifications Providing and laying Cement concrete wearing coat M-30 grade including reinforcement complete as per drawing and Technical Specifications

cum cum cum

37474.86 39023.41 40571.96

cum cum cum

42120.51 45217.60 48314.70

cum cum cum

42146.21 45268.15 48390.10

cum cum cum tonne

42671.70 45832.56 48993.43 70538.80

14.3

tonne

167983.16

14.4

cum

35490.12

137

14.5

Mastic Asphalt (Providing and laying 12 mm thick mastic asphalt wearing course on top of deck slab excluding prime coat with paving grade bitumen meeting the requirements given in table 500-29, prepared by using mastic cooker and laid to required level and slope after cleaning the surface, including providing antiskid surface with bitumen pre-coated fine grained hard stone chipping of 9.5 mm nominal size at the rate of 0.005cum per 10 sqm and at an approximate spacing of 10 cm center to center in both directions, pressed into surface when the temperature of surfaces not less than 100 deg. C, protruding 1 mm to 4 mm over mastic surface, all complete as per clause 515.) Construction of precast RCC railing of M30 Grade, aggregate size not exceeding 12 mm, true to line and grade, tolurence of vertical RCC post not to exceed 1 in 500, centre to centre spacing between vertical post not to exceed 2000 mm, leaving adequate space between vertical post for expansion, complete as per approved drawings and technical specifications. Construction of RCC railing of M30 Grade in-situ with 20 mm nominal size aggregate, true to line and grade, tolurence of vertical RCC post not to exceed 1 in 500, centre to centre spacing between vertical post not to exceed 2000 mm, leaving adequate space between vertical post for expansion, complete as per approved drawings and technical specifications. Providing, fitting and fixing mild steel railing complete as per drawing and Technical Specification Drainage Spouts complete as per drawing and Technical specification PCC M15 Grade leveling course below approach slab complete as per drawing and Technical specification Reinforced cement concrete approach slab including reinforcement and formwork complete as per drawing and Technical specification Providing anti-corrosive treatment to HYSD reinforcement with Fusion Bonded Epoxy Coating (FBEC) (To be taken as per the prevailing market rates.) Precast pre-tensioned Girders (Providing, precasting, transportation and placing in position precast pre-tensioned concrete girders as per drawing and technical specifications)

sqm

405.70

14.6

metre

4175.88

14.7

metre

4158.34

14.8 14.9 14.10

metre metre cum

3286.29 1151.19 4529.00

14.11

cum

34287.69

14.12

tonne

14.13

cum

26469.66

138

14.14

Providing and fixing Helical pipes in voided concrete slabs Crash Barriers (The rate analysis for rigid crash barrier in reinforced cement concrete, semi-rigid crash barrier with metal beam and flexible crash barrier with wire ropes have been made and included in chapter-8 on Traffic and Transportation.) Painting on concrete surface (Providing and applying 2 coats of water based cement paint to unplastered concrete surface after cleaning the surface of dirt, dust, oil, grease, efflorescence and applying paint @ of 1 litre for 2 Sq.m. ) Burried Joint (Providing and laying a burried expansion joint, expansion gap being 20 mm, covered with 12 mm thick, 200 mm wide galvanised wieldable structural steel plate as per IS: 2062, placed symmetrical to centre line of the joint, resting freely over the top surface of the deck concrete, welding of 8 mm dia. 100 mm long galvanised nails spaced 300 mm c/c along the centre line of the plate, all as specified in clause 2604.) Filler joint Providing & fixing 2 mm thick corrugated copper plate in expansion joint complete as per drawing & Technical Specification. Providing & fixing 20 mm thick compressible fibre board in expansion joint complete as per drawing & Technical Specification. Providing and fixing in position 20 mm thick premoulded joint filler in expansion joint for fixed ends of simply supported spans not exceeding 10 m to cater for a horizontal movement upto 20 mm, covered with sealant complete as per drawing and technical specifications. Providing and filling joint sealing compound as per drawings and technical specifications with coarse sand and 6% bitumen by weight

metre

43916.42

14.15

14.16

metre

47.72

14.17

metre

1416.22

14.18 (i)

metre

5693.62

(ii)

metre

228.16

(iii)

metre

160.23

(iv)

metre

20.04

139

14.19

Asphaltic Plug joint (Providing and laying of asphaltic plug joint to provide for horizontal movement of 25 mm and vertical movement of 2 mm, depth of joint varying from 75 mm to 100 mm, width varying from 500 mm to 750 mm (in traffic direction), covered with a closure plate of 200mm x 6mm of wieldable structural steel conforming to IS: 2062, asphaltic plug to consist of polymer modified bitumen binder, carefully selected single size aggregate of 12.5 mm nominal size and a heat resistant foam caulking/backer rod, all as per approved drawings and specifications.) Elastomeric Slab Steel Expansion Joint (Providing and laying of an elastomeric slab steel expansion joint, catering to right or skew (less than 20 deg., moderately curved with maximum horizontal movement upto 50 mm, complete as per approved drawings and standard specifications to be installed by the manufacturer/supplier or their authorized representative ensuring compliance to the manufacturer's instructions for installation and clause 2606 of MoRTH specifications for road & bridge works.) Compression Seal Joint (Providing and laying of compression seal joint consisting of steel armored nosing at two edges of the joint gap suitably anchored to the deck concrete and a preformed chloroprene elastomer or closed cell foam joint sealer compressed and fixed into the joint gap with special adhesive binder to cater for a horizontal movement upto 40 mm and vertical movement of 3 mm.) Strip Seal Expansion Joint (Providing and laying of a strip seal expansion joint catering to maximum horizontal movement upto 70 mm, complete as per approved drawings and standard specifications to be installed by the manufacturer/supplier or their authorized representative ensuring compliance to the manufacturer's instructions for installation.) Modular Strip / Box Seal Joint (Providing and laying of a modular strip Box steel expansion joint including anchorage catering to a horizontal movement beyond 70 mm and upto 140mm, complete as per approved drawings and standard specifications to be installed by the manufacturer/supplier or their authorised representative ensuring compliance to the manufacturer's instructions for installation.)

metre

1194.96

14.20

metre

11549.69

14.21

metre

3505.88

14.22

metre

12682.15

14.23

metre

14885.18

140

14.24

Modular Strip / Box Seal Joint (Providing and laying of a modular strip box seal expansion joint catering to a horizontal movement beyond 140mm and upto 210mm, complete as per approved drawings and standard specifications to be installed by the manufacturer/supplier or their authorised representative ensuring compliance to the manufacturer's instructions for installation.) RIVER TRAINING WORKS AND PROTECTION

metre

29224.44

15

15.1

A 15.2

Providing and laying boulders apron on river bed for protection against scour with stone boulders weighing not less than 40 kg each complete as per drawing and Technical specification. Boulder laid dry without wire crates. Boulder apron laid in wire crates (Providing and laying of boulder apron laid in wire crates made with 4mm dia GI wire conforming to IS: 280 & IS:4826 in 100mm x 100mm mesh (weaved diagonally) including 10% extra for laps and joints laid with stone boulders weighing less not less than 40 kgs each. Cement concrete blocks (size 0.5 x 0.5 x 0.5 m) (Providing and laying of apron with cement concrete blocks of size 0.5x0.5x0.5 m cast in-situ and made with nominal mix of M-15 grade cement concrete with a minimum cement content of 250 kg/cum as per IRC: 21-2000. Providing and laying Pitching on slopes laid over prepared filter media including boulder apron laid dry in front of toe of embankment complete as per drawing and Technical specifications

cum cum

799.43 1838.22

15.3

cum

4803.00

15.4

A B 15.5

Stone/Boulder Cement Concrete blocks of size 0.3x0.3 x0.3 m cast in cement concrete of Grade M15 Providing and laying Filter material underneath pitching in slopes complete as per drawing and Technical specification. Geotextile Filter (Laying of a geotextile filter between pitching and embankment slopes on which pitching is laid to prevent escape of the embankment material through the voids of the stone pitching/cement concrete blocks as well as to allow free movement of water without creating any uplift head on the pitching.

cum cum cum

799.43 4803.00 965.81

15.6

sqm

292.10

141

15.7

Toe protection (A toe wall for toe protection can either be in dry rubble masonry in case of dry rubble pitching or pitching with stones in wire crates or it can be in PCC M15 nominal mix if cement concrete block have been used for pitching . Rates for toe wall can be adopted from respective clauses depending upon approved design. The rate for excavation for foundation, dry rubble masonry and PCC M-15 have been analyzed and given in respective chapters. Providing and laying Flooring complete as per drawing and Technical specifications laid over cement concrete bedding. A B Rubble stone laid in cement mortar 1:3 Cement Concrete blocks Grade M15 Dry rubble Flooring Curtain wall complete as per drawing and Technical specification A B Stone masonry in cement mortar (1:3) Cement concrete Grade M15 Flexible Apron : Construction of flexible apron 1 m thick comprising of loose stone boulders weighing not less than 40 kg beyond curtain wall. Gabian Structure (Providing and construction of a gabain structure with segments of wire crates of size 7 m x 3 m x 0.6 m each divided into 1.5 m compartments by cross netting, made from 4 mm galvanised steel wire @ 32 kg per 10sqm having minimum tensile strength of 300 Mpa conforming to IS:280 and galvanizing coating conforming to IS:4826, woven into mesh with double twist, mesh size not exceeding 100 x 100 mm, filled with boulders with least dimension of 200 mm, all loose ends to be tied with 4 mm galvanised steel wire

Refer AoR if necessary

15.8

cum cum cum

4083.70 6326.00 1077.12

15.9 15.10

15.11

cum cum cum

3552.00 4709.00 837.04

15.12

cum

1786.11

16

REPAIR BRIDGES 16.1

AND

REHABILITATION

OF

Removal of existing cement concrete wearing coat including its disposal complete as per Technical specification without causing any detrimental effect to any part of the bridge structure and removal of dismantled material with all lifts and lead upto 1000m(Thickness 75 mm)

sqm

102.51

142

16.2

Removal of existing asphaltic wearing coat comprising of 50 mm thick asphaltic concrete laid over 12 mm thick mastic asphalt including disposal with all lift and lead upto 1000m. Guniting concrete surface with cement mortar applied with compressor after cleaning surface and spraying with epoxy complete as per Technical specification Providing and inserting nipples with approved fixing compound after drilling holes for grouting as per Technical specifications including subsequent cutting/removal and sealing of the hole as necessary of nipples after completion of grouting with Cement/Epoxy Sealing of cracks/porous concrete by injection process through nipples/Grouting complete as per Technical specification . Cement Grout Cement mortar (1:1) Grouting Patching of damaged concrete surface with polymer concrete and curing compounds, initiator and promoter, available in present formulations, to be applied as per instructions of manufacturer and as approved by the Engineer. Sealing of crack / porous concrete with Epoxy Grout by injection through nipples complete as per clause 2803.1. Applying epoxy mortar over leached, honey combed and spalled concrete surface and exposed steel reinforcement complete as per Technical specification Removal of defective concrete, cleaning the surface thoroughly, applying the shotcrete mixture mechanically with compressed air under pressure, comprising of cement, sand, coarse aggregates, water and quick setting compound in the proportion as per clause 2807.1., sand and coarse aggregates conforming to IS: 383 and table 1 of IS: 9012 respectively, water cement ratio ranging from 0.35 to 0.50, density of gunite not less than 2000 kg/cum, strength not less than 25 Mpa and workmanship conforming to clause 2807.6. Applying pre-packed cement based polymer mortar of strength 45 Mpa at 28 days for replacement of spalled concrete Eproxy bonding of new concrete to old concrete 143

sqm

77.48

16.3

sqm

1023.09

16.4

each

164.11

16.5

A B 16.6

kg kg sqm

77.64 149.88 8807.63

16.7

kg

741.81

16.8

sqm

658.48

16.9

sqm

421.03

16.10

sqm

418.09

16.11

sqm

850.61

16.12

Providing external prestressing with high tensile steel wires/strands including drilling for passage of prestessing steel, all accessories for stressing and stressing operation and grouting complete as per drawing and Technical specification Providing external prestressing with high tensile steel wires/strands including drilling for passage of prestessing steel, all accessories for stressing and stressing operation and grouting complete as per drawing and Technical specification Providing external prestressing with high tensile steel wires/strands including drilling for passage of prestessing steel, all accessories for stressing and stressing operation and grouting complete as per drawing and Technical specification Replacement of Expansion Joints complete as per drawings Replacement of damaged concrete railing. Replacement of crash barrier. Replacement of damaged mild steel railing Repair of crash barrier (Repair of concrete crash barrier with cement concrete of M-30 grade by cutting and trimming the damaged portion to a regular shape, cleaning the area to be repaired thoroughly, applying cement concrete after erection of proper form work.) Repair of RCC Railing (Carrying out repair of RCC M30 railing to bring it to the original shape.) Repair of steel Railing (Repair of steel railing to bring it to the original shape)

tonne

452230.02

16.13

tonne

406219.92

16.14

tonne

368812.13

16.15

metre

12315.90

16.16 16.17 16.18 16.19

metre metre metre metre

194.56 340.31 165.41 880.76

16.20

metre

345.36

16.21

metre

307.96

144

THEORETICAL CONSUMPTION OF MATERIALS CHAPTER - 4 Description 4.1 A Granular Sub-Base with Close Graded Material (Table:- 400-1) Plant Mix Method Construction of granular sub-base by providing close graded Material, mixing in a mechanical mix plant at OMC, carriage of mixed Material to work site, spreading in uniform layers with motor grader on prepared surface and compacting with vibratory power roller to achieve the desired density, complete as per clause 401 Close graded Granular sub-base Material as per table 400-1 For Grading-I Material 53 mm to 9.5 mm @ 50 per cent 9.5 mm to 2.36 mm @ 20 per cent 2.36 mm below @ 30 per cent OR For Grading-II Material 26.5 mm to 9.5 mm @ 35 per cent 9.5 mm to 2.36 mm @ 25 per cent 2.36 mm below @ 40 per cent OR 145 cum cum cum 0.640 0.253 0.384

Unit

Quantity

cum cum cum

0.448 0.320 0.512

For Grading-III Material 9.5 mm to 4.75 mm @ 35 per cent 4.75 mm to 2.36 mm @ 12.5 per cent 2.36 mm below @ 52.5 per cent B By Mix in Place Method Construction of granular sub-base by providing close graded material, spreading in uniform layers with motor grader on prepared surface, mixing by mix in place method with rotavator at OMC, and compacting with vibratory roller to achieve the desired density, complete as per clause 401 Close graded Granular sub-base Material as per table 400-1 For Grading-I Material 53 mm to 9.5 mm @ 50 per cent 9.5 mm to 2.36 mm @ 20 per cent 2.36 mm below @ 30 per cent OR For Grading-II Material 26.5 mm to 9.5 mm @ 35 per cent 9.5 mm to 2.36 mm @ 25 per cent 2.36 mm below @ 40 per cent OR For Grading-III Material 9.5 mm to 4.75 mm @ 35 per cent 4.75 mm to 2.36 mm @ 12.5 per cent 2.36 mm below @ 52.5 per cent

cum cum cum

0.448 0.160 0.672

cum cum cum

0.640 0.253 0.384

cum cum cum

0.448 0.320 0.512

cum cum cum

0.448 0.160 0.672

4.2

Granular Sub-Base with Coarse Graded Material (Table:- 400- 2) Construction of granular sub-base by providing coarse graded material, spreading in uniform layers with motor grader on prepared surface, mixing by mix in place method with rotavator at OMC, and compacting with vibratory roller to achieve the desired density, complete as per clause 401. For coarse graded Granular sub-base Materials per table 400-2 For grading-I Material 53 mm to 26.5 mm @ 35 per cent 26.5 mm to 4.75 mm @ 45 per cent 2.36 mm below @ 20 per cent (Coarse Sand) OR For Grading-II Material 26.5 mm to 4.75 mm @ 75 per cent 2.36 mm below @ 25 per cent OR For Grading-III Material 9.5 mm to 4.75 mm @ 66 per cent 146 cum cum cum 0.448 0.576 0.256

cum cum

0.960 0.320

cum

0.850

2.36 mm below @ 34 per cent 4.3 Lime Stabilization for Improving Sub-grade Laying and spreading available soil in the sub-grade on a prepared surface, pulverising, mixing the spread soil in place with rotavator with 3 per cent slaked lime having minimum content of 70 per cent of CaO, grading with motor grader and compacting with the road roller at OMC to the desired density to form a layer of improved sub grade By Mechanical Means Lime at site By Manual Means Lime at site Lime Treated Soil for Sub- Base Providing, laying and spreading soil on a prepared sub grade, pulverising, mixing the spread soil in place with rotavator with 3 per cent slaked lime with minimum content of 70 per cent of CaO, grading with motor grader and compacting with the road roller at OMC to achieve at least 98 per cent of the max dry density to form a layer of sub base. Lime at site Cement Treated Soil Sub Base/ Base Providing, laying and spreading soil on a prepared sub grade, pulverising, adding the designed quantity of cement to the spread soil, mixing in place with rotavator, grading with the motor grader and compacting with the road roller at OMC to achieve the desired unconfined compressive strength and to form a layer of subbase/base. Cement at site Cement Treated Crushed Rock or combination as per clause 403.2 and table 400.4in Sub base/ Base Providing, laying and spreading Material on a prepared sub grade, adding the designed quantity of cement to the spread Material, mixing in place with rotavator, grading with the motor grader and compacting with the road roller at OMC to achieve the desired unconfined compressive strength and to form a layer of subbase/base. Cement at site @ 4 per cent by weight of crushed aggregate (600 tonne) Grading of material for sub-base course 37.5 mm to 9.5 mm @ 55 per cent 9.5 mm to 4.75 mm @ 20 per cent 4.75 mm to 75 micron @ 25 per cent Grading of material for Base course 37.5 mm to 9.5 mm @ 32.5 per cent 9.5 mm to 4.75 mm @ 5 per cent 147

cum

0.430

A B

Tonne/ cum Tonne/ cum

0.053 0.053

4.4

Tonne/ cum

0.053

4.5

Tonne/ cum

0.070

4.6

Tonne/ cum cum cum cum cum cum

0.080 0.704 0.256 0.320 0.416 0.064

4.75 mm to 75 micron @ 62.5 per cent 4.8 Inverted Choke Construction of inverted choke by providing, laying, spreading and compacting screening B type/ coarse sand of specified grade in uniform layer on a prepared surface with motor grader and compacting with power roller etc Screening type 'B' or coarse sand 4.9 Water Bound Macadam Providing, laying, spreading and compacting stone aggregates of specific sizes to water bound macadam specification including spreading in uniform thickness, hand packing, rolling with 3 wheeled steel/ vibratory roller 8-10 tonnes in stages to proper grade and camber, applying and brooming requisite type of screening/ binding Materials to fill up the interstices of coarse aggregate, watering and compacting to the required density. By Manual Means Grading-I Aggregate Grading-I 90 mm to 45 mm@ 1.21cum per 10 sqm for compacted thickness of 100 mm Stone Screening Type A 13.2 mm for grading-I @ 0.27 cum per 10 sqm OR Crushable type such as Moorum or Gravel for grading-I @ 0.30 cum per 10 sqm Binding material Binding Material @ 0.08cum per 10 sqm for grading I material (ii) Grading-II Aggregate Grading-II 63 mm to 45 mm /Grading-III 53 mm to 22.4 mm@ 0.91 cum per 10 sqm for compacted thickness of 75 mm Stone Screening Type A 13.2 mm for grading-II@ 0.20 cum per 10 sqm OR Crushable type such as Moorum or Gravel for grading II &III @ 0.22 cum per 10 sqm OR Type B11.2 mm for grading-III @ 0.18 cum per 10 sqm Binding material Binding Material @ 0.06cum per 10 sqm for grading II material (iii) Cost of water Grading-III Aggregate

cum

0.800

cum

1.20

A (i)

cum cum

1.21 0.27

cum cum

0.30 0.08

cum cum

1.21 0.267

cum cum cum KL

0.293 0.24 0.08 0.40

148

Grading-III 53 mm to 22.4 mm@ 0.91 cum per 10 sqm for compacted thickness of 75 mm Stone Screening Type B 11.2 mm for grading-III @ 0.18 cum per 10 sqm OR Crushable type such as Moorum or Gravel for grading II &III @ 0.22 cum per 10 sqm Binding material Binding Material @ 0.06cum per 10 sqm for grading II material B (i) By Mechanical Means: Grading-I Aggregate Grading-I 90 mm to 45 mm@ 1.21cum per 10 sqm for compacted thickness of 100 mm Stone Screening Type A 13.2 mm for grading-I @ 0.27 cum per 10 sqm OR Crushable type such as Moorum or Gravel for grading-I @ 0.30 cum per 10 sqm Binding material Binding Material @ 0.08cum per 10 sqm for grading I material (ii) Grading-II Aggregate Grading-II 63 mm to 45 mm /Grading-III 53 mm to 22.4 mm@ 0.91 cum per 10 sqm for compacted thickness of 75 mm Stone Screening Type A 13.2 mm for grading-II@ 0.12 cum per 10 sqm OR Crushable type such as Moorum or Gravel for grading II &III @ 0.22 cum per 10 sqm OR Type B11.2 mm for grading-III @ 0.18 cum per 10 sqm Binding material Binding Material @ 0.06cum per 10 sqm for grading II material (iii) Grading-III Aggregate Grading-III 53 mm to 22.4 mm@ 0.91 cum per 10 sqm for compacted thickness of 75 mm 149

cum cum

1.21 0.24

cum

0.293

cum

0.08

cum cum

1.21 0.27

cum

0.30

cum

0.08

cum

1.21

cum

0.253

cum

0.293

cum

0.24

cum

0.08

cum

1.21

Stone Screening Type B11.2 mm for grading-III @ 0.18 cum per 10 sqm OR Crushable type such as Moorum or Gravel for grading II &III @ 0.22 cum per 10 sqm Binding material Binding Material @ 0.06cum per 10 sqm for grading II material Penetration Coat Over Top Layer of Crushed Cement Concrete Base Spraying of bitumen over cleaned dry surface of crushed cement concrete base at the rate of 25 kg per 10 sqm by a bitumen pressure distributor, spreading of key aggregates at the rate of 0.13 cum per 10 sqm by a mechanical gritter and rolling the surface as per clause 506.3.8 Crushed stone aggregate 11.2 mm size Bitumen (60-70 grade) Wet Mix Macadam Providing, laying, spreading and compacting graded stone aggregate to wet mix macadam specification including premixing the Material with water at OMC in mechanical mix plant carriage of mixed Material by tipper to site, laying in uniform layers with paver in sub- base / base course on well prepared surface and compacting with vibratory roller to achieve the desired density. 45 mm to 22.4 mm@ 30 per cent 22.4 mm to 2.36 mm @ 40 per cent 2.36 mm to 75 micron@ 30 per cent Footpaths and Separators Construction of footpath/separator by providing a 150 mm compacted granular sub base as per clause 401 and 25 mm thick cement concrete grade M15, over laid with pre-cast concrete tiles in cement mortar 1:3 including provision of all drainage arrangements but excluding kerb channel.. i) For Granular sub base material 53 mm to 26.5 mm @ 35 per cent 26.5 mm to 4.75 mm @ 45 per cent 2.36 mm below @ 20 per cent ii) For cement concrete grade M157.5 cum Aggregate 12 mm crushed @ 0.9 cum of concrete Sand @ 0.45 cum/cum of concrete Cement iii) For cement plaster 1:3 Sand 150 cum 0.08 cum 0.293 cum 0.24

4.11

Cum/ sqm kg

0.013 0.033

4.12

cum cum cum

0.396 0.528 0.396

4.16

Cum / sqm Cum / sqm Cum / sqm

0.069 0.089 0.040

Cum / sqm Cum / sqm 0.023 Cum / sqm Tonne/sqm Cum / sqm 0.011 0.006 0.013

Cement iv) Pre-cast cement concrete tiles Tiles size 300 x 300 mm and 25 mm thick v) RCC pipes Pipes 200 mm dia,2.5 m long for drainage 4.17 Crusher Run Macadam Base Providing crushed stone aggregate, depositing on a prepared surface by hauling vehicles, spreading and mixing with a motor grader, watering and compacting with a vibratory roller to clause 410 to form a layer of sub-base/Base By Mix in Place Method i) For 53 mm maximum size 63 mm to 45 mm @ 33 per cent 22.5 mm to 5.6 mm@ 32 per cent Below 5.6 mm @ 35 per cent Or ii) For 45 mm maximum size 45 mm to 22.5 mm@ 5 per cent 22.4 mm to 5.6 mm@ 50 per cent Below 5.6 mm@ 45 per cent By Mixing Plant : Aggregate at site i) For 53 mm maximum size 63 mm to 45 mm @ 33 per cent 22.5 mm to 5.6 mm@ 32 per cent Below 5.6 mm @ 35 per cent Or ii) For 45 mm maximum size 45 mm to 22.5 mm@ 5 per cent 22.4 mm to 5.6 mm@ 50 per cent Below 5.6 mm@ 45 per cent Stone Soiling for road works Providing & laying hand packed stone soling of specified thickness with clean hard selected stones including hammer dressing of stone for laying as per required level and camber including packing with broken stones obtained from hammer dressing to fill the voids to give uniform surface as directed by the Engineer-in-Charge all complete but excluding carriage and consolidation using: 4.19 Stone Soling (Manual & Mechanical means) 4.20 Filling work Filling by supplying filling materials from outside in road works, in layers not exceeding 20cm in depth excluding carriage of materials and including consolidation of each layer by ramming, watering etc all complete. Selected earth 151

Tonne/sqm Each/sqm Metre/sqm

0.006 11.00 0.075

cum cum cum

0.437 0.420 0.463

cum cum cum

0.067 0.660 0.593

cum cum cum

0.437 0.420 0.463

cum cum cum

0.067 0.660 0.593

cum

0.95

Cum

1.0

5.1

CHAPTER 5 Prime Coat Providing and applying primer coat with bitumen emulsion on prepared surface of granular Base including clearing of road surface and spraying primer at the rate shown in 500-1 using mechanical means. i) Low Porosity Material Bitumen emulsion ii) Medium Porosity Material Bitumen emulsion iii) High Porosity Material Bitumen emulsion Tack Coat Providing and applying tack coat with bitumen emulsion using emulsion pressure distributor at the rate of 0.20 kg per sqm on the prepared bituminous/granular surface cleaned with mechanical broom. i) Normal Bituminous Surface Material Bitumen emulsion ii) Dry and Hungry Bituminous Surface Material Bitumen emulsion iii) Granular Surface Treated with Primer Material Bitumen emulsion iv) Granular Surface Not Treated with Primer Material Bitumen emulsion v) Cement Concrete Base Material Bitumen emulsion

Kg /sqm

0.60

Kg /sqm

1.10

kg Kg /sqm

1.40

5.2

Kg /sqm

0.25

Kg /sqm

0.30

Kg /sqm

0.35

Kg /sqm

0.45

Kg /sqm

0.40

5.3

Bituminous Macadam Providing and laying bituminous macadam with 100-120 TPH hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading premixed with bituminous binder, transported to site, laid over a previously prepared surface with paver finisher to the required grade, level and alignment and rolled as per clauses 501.6 and 501.7 to achieve the desired compaction i) Bitumen 152

Tonne/cum

0.072

ii) Aggregate *Grading I ( 40 mm nominal size ) 37.5 - 25 mm 15 per cent 25 - 10 mm 45 per cent 10 - 5 mm 25 per cent 5 mm and below15 per cent or GradingII(19 mm nominal size) 25 - 10 mm 40 per cent 10 - 5 mm 40 per cent 5 mm and below 20 per cent 5.4 Bituminous Penetration Macadam Construction of penetration macadam over prepared Base by providing a layer of compacted crushed coarse aggregate using chips spreader with alternate applications of bituminous binder and key aggregates and rolling with a smooth wheeled steel roller 8-10 tonne capacity to achieve the desired degree of compaction 50 mm thick Bitumen Crushed stone coarse aggregate passing 45 mm and retained on 2.8 mm sieve Key aggregates passing 22.4 mm and retained on 2.8 mm sieve B 75 mm thick Bitumen Crushed stone coarse aggregate (loose passing 63 mm and retained on 2.8 mm sieve Key aggregates passing 26.5 mm and retained on 2.8 mm sieve 5.5 Built-up-Spray Grout Providing, laying and rolling of built-up-spray grout layer over prepared base consisting of a two layer composite construction of compacted crushed coarse aggregates using motor grader for aggregates. key stone chips spreader may be used with application of bituminous binder after each layer, and with key aggregates placed on top of the second layer to serve as a Base conforming to the line, grades and cross-section specified, the compacted layer thickness being 75 mm Bitumen30 kg per 10 sqm Crushed stone coarse aggregate passing 53 mm and retained on 2.8 mm sieve Key aggregates passing 22.4 mm and retained on 2.8 mm sieve Dense Graded Bituminous Macadam

cum cum cum cum

0.212 0.637 0.354 0.212

cum cum cum

0.566 0.566 0.283

Kg/sqm Cum/sqm Cum/sqm Kg/sqm Cum/sqm Cum/sqm

5.00 0.06 0.015 6.80 0.09 0.018

Kg/sqm Cum/sqm Cum/sqm

1.50 0.05 0.013

5.6

153

Providing and laying dense graded bituminous macadam with 100120 TPH batch type HMP producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder @ 4.0 to 4.5 per cent by weight of total mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 507 complete in all respects. Bitumen Aggregate Grading - I40 mm (Nominal Size) 37.5 - 25 mm 22 per cent 25 - 10 mm 13 per cent 10 -4.75 mm 19 per cent 4.75 mm and below 44 per cent Filler or Grading - II19 mm (Nominal Size) 25 - 10 mm 30 per cent 10 - 5 mm 28 per cent 5 mm and below 40 per cent Filler 5.7 Semi-Dense Bituminous Concrete Providing and laying semi dense bituminous concrete with 100120 TPH batch type HMP producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder @ 4.5 to 5 per cent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MoRTH specification clause No. 508 complete in all respects * Grading I: 13 mm (Nominal Size) i) Bitumen@ 4.5 per cent of weight of mix ii) Aggregate 13.2 - 10 mm20 per cent 10 - 5 mm 38 per cent 5 mm and below 40 per cent Filler @ 2 per cent of weight of aggregates. or Grading II: 10 mm (Nominal Size) Bitumen@5 per cent of weight of mix Aggregate 9.5 - 4.75 mm@ 57 per cent 4.75 and below@ 41 per cent Filler @ 2 per cent of weight of aggregates. 154

Tonne/cum

0.098

cum cum cum cum Tonne/cum

0.324 0.191 0.280 0.648 0.044

cum cum cum Tonne/cum

0.4420 0.4120 0.5890 0.0440

Tonne/cum cum cum cum Tonne/cum

0.104 0.294 0.558 0.588 0.044

Tonne/cum cum cum Tonne/cum

0.1150 0.833 0.599 0.044

Using Modified Bitumen Unit = cum Material * Grading I: 13 mm (Nominal Size) i) Bitumen@ 4.5 per cent of weight of mix ii) Aggregate 13.2 - 10 mm20 per cent 10 - 5 mm 38 per cent 5 mm and below 40 per cent Filler @ 2 per cent of weight of aggregates. or Grading II: 10 mm (Nominal Size) i) Bitumen@5 per cent of weight of mix ii) Aggregate 9.5 - 4.75 mm@ 57 per cent 4.75 and below@ 41 per cent Filler @ 2 per cent of weight of aggregates. 5.8 Bituminous Concrete Providing and laying bituminous concrete with 100-120 TPH batch type hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder @ 5.4 to 5.6 per cent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MORTH specification clause No. 509 complete in all respects i) Bitumen@ 5 per cent of weight of mix ii) Aggregate Total weight of mix = 450 tonnes Weight of bitumen = 22.5 tonnes Weight of aggregate = 450 -22.50 = 427.50 tonnes Taking density of aggregate = 1.5 ton/cum Volume of aggregate = 285 cum * Grading - I-19 mm (Nominal Size) 20 - 10 mm 35 per cent 10 - 5 mm 23 per cent 5 mm and below 40 per cent Filler @ 2 per cent of weight of aggregates. or Grading - II-13 mm (Nominal Size) 13.2 - 10 mm30 per cent 10 - 5 mm 25 per cent 5 mm and below43 per cent Filler @ 2 per cent of weight of aggregates. Using Modified Bitumen 155

Tonne/cum cum cum cum Tonne/cum

0.104 0.294 0.558 0.588 0.044

Tonne/cum cum cum Tonne/cum

0.115 0.833 0.599 0.044

Tonne/cum

0.1180

cum cum cum Tonne/cum

0.522 0.343 0.597 0.045

cum cum cum Tonne/cum

0.448 0.373 0.642 0.045

i) Bitumen@ 5 per cent of weight of mix ii) Aggregate Volume of aggregate = 285 cum * Grading - I-19 mm (Nominal Size) 20 - 10 mm 35 per cent 10 - 5 mm 23 per cent 5 mm and below 40 per cent Filler @ 2 per cent of weight of aggregates. or Grading - II-13 mm (Nominal Size) 13.2 - 10 mm30 per cent 10 - 5 mm 25 per cent 5 mm and below43 per cent Filler @ 2 per cent of weight of aggregates. 5.9 Surface Dressing Providing and laying surface dressing as wearing course in single coat using crushed stone aggregates of specified size on a layer of bituminous binder laid on prepared surface and rolling with 8-10 tonne smooth wheeled steel roller :-19 mm nominal chipping size Material Bitumen Crushed stone chipping,19 mm nominal size 13 mm nominal size chipping Material Bitumen Crushed stone chipping,13 mm nominal size Open - Graded Premix Surfacing Providing, laying and rolling of open - graded premix surfacing of 20 mm thickness composed of 13.2 mm to 5.6 mm aggregates either using penetration grade bitumen or cut-back or emulsion to required line, grade and level to serve as wearing course on a previously prepared base, including mixing in a suitable plant, laying and rolling with a smooth wheeled roller 8-10 tonne capacity, finished to required level and grades. Case - I: Mechanical method using Penetration grade Bitumen and HMP of appropriate capacity not less than 75 tonnes/hour . Bitumen Crushed stone chipping,13.2 mm to 5.6 mm Case - II: Open-Graded Premix Surfacing using cationic Bitumen Emulsion Cationic Bitumen Emulsion Crushed stone aggregates 13.2 mm to 5.6 mm Case - III: Mechanical method using Modified Bitumen and HMP of appropriate capacity not less than 75 tonnes/hour . Bitumen Crushed stone chipping,13.2 mm to 5.6 mm 156

Tonne/cum

0.118

cum cum cum Tonne/cum

0.522 0.343 0.597 0.045

cum cum cum Tonne/cum

0.448 0.373 0.642 0.045

Case -1

Kg/sqm Cum/sqm

1.20 0.015

Case - II

Kg/sqm Cum/sqm

1.00 0.01

5.10

(i)

Kg/sqm Cum/sqm

1.46 0.027

(ii)

Kg/sqm Cum /sqm

2.150 0.027

(i)

Kg/sqm Cum/sqm

1.460 0.027

5.11 Case I

Close Graded Premix Surfacing/Mixed Seal Surfacing Mechanical means using HMP of appropriate capacity not less than 75 tonnes /hour. Providing, laying and rolling of close-graded premix surfacing material of 20 mm thickness composed of 11.2 mm to 0.09 mm (Type-a) or 13.2 mm to 0.09 mm (Type-b) aggregates using penetration grade bitumen to the required line, grade and level to serve as wearing course on a previously prepared base, including mixing in a suitable plant, laying and rolling with a Smooth wheeled roller 8-10 tonne capacity, and finishing to required level and grade. Type - A * Bitumen Stone crushed aggregates 11.2 mm to 0.09 or Type - B Bitumen Stone crushed aggregates 13.2 mm to 0.09 mm Using Modified Bitumen Type - A * Bitumen Stone crushed aggregates 11.2 mm to 0.09 or Type - B Bitumen Stone crushed aggregates 13.2 mm to 0.09 mm Seal Coat Providing and laying seal coat sealing the voids in a bituminous surface laid to the specified levels, grade and cross fall using Type A and B seal coats Case - I : Type A Bitumen Crushed stone chipping of 6.7 mm size defined as 100 per cent passing 11.2 mm sieve and retained on 2.36 mm sieve applied Case - II : Type B Providing and laying of premix sand seal coat with HMP of appropriate capacity not less than 75 tonnes/ hours using crushed stone chipping 6.7 mm size and penetration bitumen of suitable grade. Bitumen Crushed stone chipping of 6.7 mm size defined as passing 11.2 mm sieve and retained on 2.36 mm sieve applied Using Modified Bitumen Case - I : Type A Bitumen Crushed stone chipping of 6.7 mm size defined as 100 per cent passing 11.2 mm sieve and retained on 2.36 mm sieve applied 157

Kg/sqm Cum/sqm

2.20 0.027

Kg/sqm Cum/sqm

1.90 0.027

Kg/sqm Cum/sqm

2.20 0.027

Tonne/sqm Cum/sqm

1.90 0.027

5.12

(i)

Kg/sqm Cum/sqm

0.98 0.009

(ii)

Kg/sqm Cum/sqm

0.680 0.006

(i)

Kg/sqm Cum/sqm

0.980 0.009

(ii)

Case - II : Type B Providing and laying of premix sand seal coat with HMP of appropriate capacity not less than 75 tonnes/ hours using crushed stone chipping 6.7 mm size and penetration bitumen of suitable grade. Bitumen Crushed stone chipping of 6.7 mm size defined as passing 11.2 mm sieve and retained on 2.36 mm sieve applied Mastic Asphalt Providing and laying 25 mm thick mastic asphalt wearing course with paving grade bitumen meeting the requirements given in table 500-29, prepared by using mastic cooker and laid to required level and slope after cleaning the surface, including providing antiskid surface with bitumen precoated finegrained hard stone chipping of 13.2 mm nominal size at the rate of 0.005cum per 10 sqm and at an approximate spacing of 10 cm center to center in both directions, pressed into surface when the temperature of surfaces is not less than 1000C, protruding 1 mm to 4 mm over mastic surface, all complete as per clause 515. I) Bitumen 85/25 or 30/40 ii) Fine aggregate passing 2.36mm and retained on 0.075mm sieve iii) Lime stone dust filler with calcium content not less than 80 per cent by weigh iv) Coarse aggregates 6.3 mm to 13.2 mm v) Pre-coated stone chips of 13.2 mm nominal size for skid resistance vi) Bitumen for coating of chips

Kg/sqm Cum/sqm

0.680 0.006

5.14

Tonne/sqm Cum/sqm Tonne/sqm Cum/sqm Cum/sqm Kg/sqm

0.006 0.011 0.010 0.016 0.001 0.014

5.15

(i)

Slurry Seal Providing and laying slurry seal consisting of a mixture of fine aggregates, Portland cement filler, bituminous emulsion and water on a road surface including cleaning of surface, mixing of slurry seal in a suitable mobile plant, laying and compacting to provide even riding surface 5 mm thickness Unit = sqm Material Residual Binde Fine aggregate 4.75 mm and below 87 per cent of total mix Filler 3 mm thickness Unit = sqm Material Residual Binder Fine aggregate 3 mm and below Filler 1.5 mm thickness 158

kg cum kg

1.210 0.006 0.220

(ii)

kg cum kg

0.858 0.004 0.132

(iii)

Unit = sqm Material Residual Binder Fine aggregate 2.36 mm and below Filler Recycling of Bituminous Pavement with Central Recycling Plant Recycling pavement by cold milling of existing bituminous layers, planning the surface after cold milling, reclaiming excavated material to the extent of 30 per cent of the required quantity, hauling and stock piling the reclaimed material near the central recycling plant after carrying out necessary checks and evaluation, adding fresh material including rejuvenators as required, mixing in a hot mix plant, transporting and laying at site and compacting to the required grade, level and thickness, all as specified in clause 517. i) Bitumen Bitumen required for reclaimed mix Bitumen required for fresh mix ii) Aggregates 37.5 - 25 mm @ 23 per cent 25 - 10 mm @ 15 per cent 10- 5 mm @ 20 per cent Below 5 mm @40 per cent Filler (cement) @ 2 per cent = 5.52tonnes of 276 tonne 5.17 Fog Spray Providing and applying low viscosity bitumen emulsion for sealing cracks less than 3 mm wide or incipient fretting or disintegration in an existing bituminous surfacing. Bitumen emulsion @ 0.75 kg per sqm In case it is decided by the engineer to blind the fog spray, the following may be added Crushed stone grit 3 mm size Bitumen emulsion for precoating grit 5.18 Bituminous Cold Mix ( Including Gravel Emulsion) Providing, laying and rolling of bituminous cold mix on prepared base consisting of a mixture of unheated mineral aggregate and emulsified or cutback bitumen, including mixing in a plant of suitable type and capacity, transporting, laying, compacting and finishing to specified grades and levels. Using bitumen emulsion and 9.5 mm or 13.2 mm size aggregate Material Bitumen emulsion Filler (lime) Aggregates size 19 to 9.5 mm 159

kg cum kg

0.528 0.002 0.066

5.16

Tonne/cum Tonne/cum cum cum cum cum Tonne/cum

0.017 0.064 0.237 0.155 0.206 0.412 0.046

Kg/sqm

0.750

Kg/sqm Kg/sqm

3.750 0.075

(i)

Tonne/cum Tonne/cum cum

0.176 0.044 0.366

Aggregates size 9.5 to 6 mm Aggregates size 6 to 0.075 mm (ii) Using bitumen emulsion and 19 mm or 26.5 mm nominal size aggregate Material Bitumen emulsion Filler (lime) Aggregates size 37.5 to 19 mm Aggregates size 19 to 6 mm Aggregates size 6 to 0.075 mm (iii) Using cutback bitumen and 9.5 mm or 13.2 mm nominal size aggregate Material Cutback bitumen Filler (lime) Aggregates size 19 to 9.5 mm Aggregates size 9.5 to 6 mm Aggregates size 6 to 0.075 mm Using cutback bitumen and 19 mm or 26.5 mm nominal size aggregate Cutback bitumen on Filler (lime) Aggregates size 37.5 to 19 mm Aggregates size 19 to 6 mm Aggregates size 6 to 0.075 mm Sand Asphalt Base Course Providing, laying and rolling sand-asphalt base course composed of sand, mineral filler and bituminous binder on a prepared subgrade or sub-base to the lines, levels, grades and cross sections as per the drawings including mixing in a plant of suitable type and capacity, transporting, laying, compacting and finishing. Bitumen Filler (lime) Sand of size 4.75 to 0.075 mm Crack Prevention Courses Stress absorbing membrane (SAM) crack width less than 6 mm Providing and laying of a stress absorbing membrane over a cracked road surface, with crack width below 6 mm after cleaning with a mechanical broom, using modified binder complying with clause 521, sprayed at the rate of 9 kg per 10 sqm and spreading 5.6 mm crushed stone aggregates @ 0.11 cum per 10 sqm with hydraulic chip spreader, sweeping the surface for uniform spread of aggregates and surface finished to conform to clause 902. Modified binder Crushed stone aggregates 5.6 mm size 160

cum cum

0.424 0.527

Tonne/cum Tonne/cum cum cum cum

0.176 0.044 0.366 0.439 0.512

Tonne/cum tonne cum cum cum

0.110 0.044 0.380 0.454 0.527

(iv)

tonne tonne cum cum cum

0.110 0.044 0.366 0.439 0.556

5.19

Tonne/cum Tonne/cum cum

0.110 0.044 1.408

5.20 (i)

Kg/sqm Cum/sqm

0.90 0.01

(ii)

Stress absorbing membrane (SAM) with crack width 6 mm to 9 mm Providing and laying of a stress absorbing membrane over a cracked road surface, with crack width 6 to 9 mm after cleaning with a mechanical broom, using modified binder complying with clause 521, sprayed at the rate of 11 kg per 10 sqm and spreading 11.2 mm crushed stone aggregates @ 0.12 cum per 10 sqm, sweeping the surface for uniform spread of aggregates and surface finished to conform to clause 902. Modified binder Crushed stone chipping 11.2 mm size Stress absorbing membrane (SAM) crack width above 9 mm and cracked area above 50 per cent Providing and laying a single coat of a stress absorbing membrane over a cracked road surface, with crack width above 9 mm and cracked area above 50 per cent after cleaning with a mechanical broom, using modified binder complying with clause 521, sprayed at the rate of 15 kg per 10 sqm and spreading 11.2 mm crushed stone aggregates @ 0.12 cum per 10 sqm, sweeping the surface for uniform spread of aggregates and surface finished to conform to clause 902. Modified binder Crushed stone aggregates 11.2 mm size Case - IV : Bitumen impregnated geotextile Providing and laying a bitumen impregnated geotextile layer after cleaning the road surface, geotextile conforming to requirements of clause 703.3, laid over a tack coat with 1.05 kg per sqm of paving grade bitumen 80 - 100 penetration and constructed to the requirement of clause 703.4.5 Paving grade bitumen of 80 - 100 penetration @ 1.05 kg per sqm Geotextile including 10 per cent for overlaps

Kg/sqm Cum/sqm

1.10 0.01

(iii)

Kg/sqm Cum/sqm

1.50 0.012

(iv)

Kg/sqm sqm

1.0510 1.1000

5.21

(i)

(ii)

(iii)

Recipe Cold Mix Providing and laying of premix of crushed stone aggregates and emulsion binder, mixed in a batch type cold mixing plant, laid over prepared surface, by paver finisher, rolled with a pneumatic tyred roller initially and finished with a smooth steel wheel roller, all as per clause 519.3 75 mm thickness Bitumen emulsion @ 45 litres per tonne Crushed stone aggregates 40 mm nominal size 40 mm thickness Bitumen emulsion @ 70 litres per tonne Crushed stone aggregates 14 mm nominal size 25 mm thickness Bitumen emulsion @ 85 litres per tonne Crushed stone aggregates 6 mm nominal size

Tonne/cum cum Tonne/cum cum Tonne/cum cum

0.099 1.449 0.154 1.400 0.187 1.317

161

6.1

CHAPER - 6 Dry Lean Cement Concrete Sub- base Construction of dry lean cement concrete Sub- base over a prepared sub-grade with coarse and fine aggregate conforming to IS: 383, the size of coarse aggregate not exceeding 25 mm, aggregate cement ratio not to exceed 15:1, aggregate gradation after blending to be as per table 600-1, cement content not to be less than 150 kg/ cum, optimum moisture content to be determined during trial length construction, concrete strength not to be less than 10 Mpa at 7 days, mixed in a batching plant, transported to site, laid with a paver with electronic sensor, compacting with 810 tonnes vibratory roller, finishing and curing. Crushed stone coarse aggregate of 25 mm and 12.5 mm nominal sizes graded as per table 600-1 @ 0.90 cum/cum of concrete conforming to clause 602.2.4. Coarse Sand as per IS: 383 @ 0.45 cum/cum of concrete Cement @ 150 kg/cum of concrete

cum cum Tonne/cum

0.90 0.45 0.15

6.2

Cement Concrete Pavement Construction of un-reinforced, dowel jointed, plain cement concrete pavement over a prepared sub base with 43 grade cement @ 400 kg per cum, coarse and fine aggregate conforming to IS 383, maximum size of coarse aggregate not exceeding 25 mm, mixed in a batching and mixing plant as per approved mix design, transported to site, laid with a fixed form or slip form paver, spread, compacted and finished in a continuous operation including provision of contraction, expansion, construction and longitudinal joints, joint filler, separation membrane, sealant primer, joint sealant, debonding strip, dowel bar, tie rod, admixtures as approved, curing compound, finishing to lines and grades as per drawing Crushed stone coarse aggregates of 25mm and 12.5mm nominal size @ 0.90 cum/cum of concrete conforming to clause 602.2.4. . Sand as per IS: 383 and conforming to clause 602.2.4 @ 0.45 cum/cum of concrete Cement 43 grade @ 400 kg/cum of concrete 32 mm mild steel dowel bars of grade S 240 16 mm deformed steel tie bars of grade S 415 Separation Membrane of impermeable plastic sheeting 125 micron thick Pre-moulded Joint filler, 25 mm thick for expansion joint. Joint sealant Sealant primer Plastic sheath,1.25 mm thick for dowel bars Curing compound Super plastisizer admixture IS marked as per 9103-1999 @ 0.5 per cent by weight of cement

cum cum Tonne/cum Tonne/cum Tonne/cum Sqm/cum Sqm/cum Kg/cum Kg/cum Sqm/cum Liter/cum Kg/cum

0.90 0.45 0.39 0.01

3.50 0.02 0.83 0.11 0.04 1.76 1.97

162

6.3

Rolled Cement Concrete Base Construction of rolled cement concrete base course with coarse and fine aggregate conforming to IS:383, the size of coarse aggregate not exceeding 25 mm with minimum, aggregate cement ratio15:1 and minimum cement content of 200 kg/cum, aggregate gradation to be as per table 600-4 after blending, mixing in batching plant at optimum moisture content, transporting to site, laying with a paver with electronic sensor, compacting with 8-10 tonnes smooth wheeled vibratory roller to achieve, the designed flexural strength, finishing and curing. Crushed stone coarse aggregates of 25mm and 12.5mm nominal size @ 0.90 cum/cum of concrete conforming to clause 602.2.3. Sand as per IS: 383 and conforming to clause 602.2.3 @ 0.45 cum/cum of concrete Cement @ 200 kg/cum of concrete CHAPTER-7 Sub-Surface Drain with Geotextiles Construction of sub surface drain 200 mm dia using geotextiles treated with carbon black with physical properties as given in clause 702.2.3 formed in to a stable network and a planar geocomposite structure, joints wrapped with geotextile to prevent ingress of soil, all as per clause 702 and approved drawings including excavation and backfilling Geonets, geomembrane and geotextile to make planar geocomposite stable network for sub surface drain including wrapping of joints with 160 mm over lapping with geotextile . Geonets Geomembrane Geotextile

cum cum Tonne/cum

0.90 0.45 0.20

7.1

Sqm / Rm Sqm / Rm Sqm / Rm

1.00 1.00 2.00

7.2

Narrow Filter Sub-Surface Drain Construction of a narrow filter sub- surface drain consisting of porous or perforated pipe laid in narrow trench surrounded by a geotextile filter fabric, with a minimum of 450 mm overlap of fabric and installed as per clause 702.3 and 309.3.5 including excavation and backfilling Perforated geosynthetic pipe 150 mm dia Geotextile filter fabric metre Sqm /Rm 1.00 1.25

7.3

Laying Paving Fabric Beneath a Pavement Overlay

163

Providing and laying paving fabric with physical requirements as per table 704-2 over a tack coat of paving grade Bitumen 80-100 penetration, laid at the rate of 1 kg per sqm over thoroughly cleaned and repaired surface to provide a water resistant membrane and crack retarding layer. Paving fabric to be free of wrinkling and folding and to be laid before cooling of tack coat, brooming and rolling of surface with pneumatic roller to maximise paving fabric contact with pavement surface Paving Fabric Paving Bitumen 80-100 sqm Tonne/sqm 1.05 0.001

7.4

Laying Boulder Apron in Crates of Synthetic Geogrids Providing, preparing and laying of geogrid crated apron 1 m x 5 m, 600 mm thick including excavation and backfilling with baffles at 1 metre interval, made with geogrids having characteristics as per clause 704.2, joining sides with connectors/ring staples, top corners to be tie tensioned, placing of suitable cross interval ties in layers of 300 mm connecting opposite side with lateral braces and tied with polymer braids to avoid bulging, constructed as per clause 704.3. filled with stone with minimum size of 200 mm and specific gravity not less than 2.65, packed with stone spalls, keyed to the foundation recess in case of sloping ground and laid over a layer of geotextile to prevent migration of fines, all as per clause 704 and laid as per clause 2503.3 and approved design. Geo grids Connectors/ Staples Polymer braids Stones with minimum size of 200 mm Stones spall for filling voids

Sqm/cum Each/cum Metre/cum cum cum

7.00 16.67 6.67 0.978 0.15

With reinforcing element of steel / Aluminum strips / polymeric strips. @ Reinforcement strips 60 mm wide 5 mm thick as per clause 3102. 1.Galvanised carbon steel strips or 2.Copper Strips or 3.Aluminium Strips or 4.Stainless steel strips or 5.Glass reinforced polymer/fibre reinforced polymer/polymeric strips metre metre metre metre 1.10 1.10 1.10 1.10

metre

1.10

With reinforcing elements of synthetic geogrids Synthetic Geogrids as per clause 3102.8 and approved design and specifications. 164 sqm 1.00

9.1

CHAPTER - 9 PCC 1:3:6 in Foundation Plain cement concrete 1:3:6 mix with crushed stone aggregate 40 mm nominal size mechanically mixed, placed in foundation and compacted by vibration including curing for 14 days. 40mm Aggregate at site Sand at site Cement at site Cost of water Laying Reinforced Cement Concrete Pipe NP4 / Prestressed Concrete Pipe on First Class Bedding in Single Row . Laying Reinforced cement concrete pipe NP4/prestressed concrete pipe for culverts on first class bedding of granular material in single row including fixing collar with cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete and masonry works in head walls and parapets . 1000 mm dia Sand at site Cement at site RCC pipe NP-4 /prestressed concrete pipe including collar at site cum cum Tonne/cum KL /cum 0.92 0.46 0.22 1.20

9.2

Cum/Rm Tonne/Rm metre Cum/Rm

0.01 0.004 1.00 0.36

Granular material passing 5.6 mm sieve for bedding 1200 mm dia Material Sand at site Cement at site RCC pipe NP-4/prestressed concrete pipe including collar at site Granular material passing 5-6 mm sieve for class bedding Laying Reinforced Cement Concrete Pipe NP4 / Prestressed Concrete Pipe on First Class Bedding in Double Row . Laying Reinforced cement concrete pipe NP4 / prestressed concrete pipe for culverts on first class bedding of granular material in double row including fixing collar with cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete and masonry works in head walls and parapets . 1000 mm dia Sand at site Cement at site RCC pipe NP-4/prestressed concrete pipe including collar at site Granular material passing 5.6 mm sieve for bedding

Cum/Rm Tonne/Rm metre Cum/Rm

0.01 0.01 1.00 0.40

9.3

Cum/Rm Tonne/Rm metre Cum/Rm

0.01 0.01 2.00 1.00

165

1200 mm dia B Sand at site Cement at site RCC pipe NP-4 /prestressed concrete pipe including collar at site Granular material passing 5-6 mm sieve for class bedding Laying Reinforced Cement Concrete Pipe NP3 / Prestressed Concrete Pipe on First Class Bedding in Single Row . Laying Reinforced cement concrete pipe NP4/prestressed concrete pipe for culverts on first class bedding of granular material in single row including fixing collar with cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete and masonry works in head walls and parapets . 1000 mm dia Material Sand at site Cement at site RCC pipe NP-4 /prestressed concrete pipe including collar at site Granular material passing 5.6 mm sieve for bedding 1200 mm dia Sand at site Cement at site RCC pipe NP-4/prestressed concrete pipe including collar at site Granular material passing 5-6 mm sieve for class bedding CHAPTER 10 Filling Pot-holes and Patch Repairs with open-Graded Premix surfacing, 20mm. 10.4 Removal of all failed material, trimming of completed excavation to provide firm vertical faces, cleaning of surface, painting of tack coat on the sides and base of excavation as per clause 503, back filling the pot holes with hot bituminous material as per clause 511, compacting, trimming and finishing the surface to form a smooth continuous surface, all as per clause 3004.2 Crushed stone aggregates nominal size 13.2mm Crushed stone aggregates nominal size 11.2mm Bitumen 80/100 Bitumen emulsion for tack coat including vertical sides of pot hole. Cum/Rm Tonne/Rm metre Cum/Rm 0.01 0.01 2.00 1.10

9.4

Cum/Rm Tonne/Rm metre Cum/Rm Cum/Rm Tonne/Rm metre Cum/Rm

0.0056 0.004 1.00 0.36 0.072 0.0056 1.00 0.40

Cum/sqm Cum/sqm Tonne/sqm Tonne/sqm

0.0180 0.0090 0.0015 0.0002

166

10.5

Filling Pot-holes and Patch Repairs with Bituminous concrete, 40mm. Removal of all failed material, trimming of completed excavation to provide firm vertical faces, cleaning of surface, painting of tack coat on the sides and base of excavation as per clause 503, back filling the pot holes with hot bituminous material as per clause 504, compacting, trimming and finishing the surface to form a smooth continuous surface, all as per clause 3004.2 I) Bitumen ii) Bitumen emulsion for tack coat . iii) Aggregates Grading I - 19mm(Nominal size) 20-10mm 35 per cent 10-5 mm 23 per cent 5mm and below40 per cent or Grading-II 13mm (Nominal size) 13.2-10 mm 30 per cent 10-5 mm 25 per cent 5 mm and Below43 per cent Filler 2 per cent Crack Filling Filling of crack using slow - curing bitumen emulsion and applying crusher dust in case crack are wider than 3mm. Slow-curing bitumen emulsion Stone crusher dust

Tonne/sqm Tonne/sqm

0.0046 0.0002

Cum/sqm Cum/sqm Cum/sqm

0.0204 0.0134 0.0233

Cum/sqm Cum/sqm Cum/sqm Tonne/sqm

0.0174 0.0145 0.0250 0.0018

10.6

Kg/Rm Cum/Rm

0.0660 0.00004

10.7

Dusting Applying crusher dust to areas of road where bleeding of excess bitumen has occurred. Stone crusher dust finer than 3mm with not more than 10 per cent passing 0.075 sieve. Cum/sqm 0.002

10.9

Repair of Joint Grooves with Epoxy Mortar Repair of spalled joint grooves of contraction joints, longitudinal joints and expansion joints in concrete pavements using epoxy mortar or epoxy concrete Epoxy primer Epoxy compound with accessories for preparing epoxy mortar Kg/Rm Kg/Rm 0.25 1.00

10.10

Repair of old Joints Sealant Removal of existing sealant and re sealing of contraction, longitudinal or expansion joints in concrete pavement with fresh sealant material 167

Primer Sealant 10.13 Landslide Clearance in Hard Rock Requiring Blasting Clearing of land slide in hard rock requiring blasting for 50 per cent of the boulders and disposal of the same on the valley side. Gelatine 80 per cent @ 35 kg per 100 cum Electric Detonators @ 1 Detonator for 2 Gelatine sticks of 125 gms each Providing and constructing temporary restoration work with form of a palasiding with empty bags filled with approved quality earth/sand/moorum/gravel etc. including stitching the bags with jute string and placing the filled up bags in popuslope to withstand the road structure temporarily from sliding down. Assuming span length 30 m, width of road 10m and depth of 3m Earth Sand bags Wooden ballies 8" Dia and 9 m long Wooden ballies 2" Dia for bracing CHAPTER 14 Furnishing and Placing Reinforced/ Prestressed cement concrete in super-structure as per drawing and Technical Specification RCC Grade M20 Using Concrete Mixer Cement Coarse sand 20 mm Aggregate 10 mm Aggregate Using Batching Plant, Transit Mixer and Concrete Pump Cement Coarse sand 20 mm Aggregate 10 mm Aggregate RCC Grade M25 Using Concrete Mixer Cement Coarse sand 20 mm Aggregate 10 mm Aggregate Using Batching Plant, Transit Mixer and Concrete Pump Cement Coarse sand 168

Kg/Rm Kg/Rm

0.025 0.100

Kg/cum Each/cum

0.25 0.70

10.16

cum Each/cum Each/cum Metre/cum

1.60 8.00 0.13 0.25

14.1 A Case I

Tonne/cum cum cum cum

0.34 0.45 0.54 0.36

Case II

Tonne/cum cum cum cum

0.34 0.45 0.54 0.36

B Case I

Tonne/cum cum cum cum

0.40 0.45 0.54 0.36

Case II

Tonne/cum cum

0.40 0.45

C Case I

20 mm Aggregate 10 mm Aggregate RCC Grade M 30 Using Concrete Mixer Cement Coarse sand 20 mm Aggregate 10 mm Aggregate Using Batching Plant, Transit Mixer and Concrete Pump. Cement Coarse sand 20 mm Aggregate 10 mm Aggregate RCC/PSC Grade M35 Using Concrete Mixer. Cement Coarse sand 20 mm Aggregate 10 mm Aggregate Using Batching Plant, Transit Mixer and Concrete Pump Cement Coarse sand 20 mm Aggregate 10 mm Aggregate PSC Grade M-40 Using concrete mixer. Cement Coarse sand 20 mm Aggregate 10 mm Aggregate Admixture @ 0.4 per cent of cement Using Batching Plant, Transit Mixer and Concrete Pump Cement Coarse sand 20 mm Aggregate 10 mm Aggregate Admixture @ 0.4 per cent of cement PSC Grade M-45 Cement Coarse sand 20 mm Aggregate 10 mm Aggregate 169

cum cum

0.54 0.36

Tonne/cum cum cum cum

0.41 0.45 0.54 0.36

Case II

Tonne/cum cum cum cum

0.41 0.46 0.54 0.36

D Case I

Tonne/cum cum cum cum

0.42 0.45 0.54 0.36

Case II

Tonne/cum cum cum cum

0.42 0.45 0.54 0.36

E Case 1

Tonne/cum cum cum cum Kg/cum

0.43 0.45 0.54 0.36 1.72

Case II

Tonne/cum cum cum cum Kg/cum Tonne/cum cum cum cum

0.43 0.45 0.54 0.36 1.72 0.47 0.45 0.54 0.36

Admixture @ 0.4 per cent of cement PSC Grade M-50 Cement Coarse sand 20 mm Aggregate 10 mm Aggregate Admixture @ 0.4 per cent of cement PSC Grade M- 55 Cement Coarse sand 20 mm Aggregate 10 mm Aggregate Admixture @ 0.4 per cent of cement Supplying, fitting and placing HYSD bar reinforcement in superstructure complete as per drawing and technical specifications HYSD bars including 5 per cent for laps and wastage Binding wire High tensile steel wires/strands including all accessories for stressing, stressing operations and grouting complete as per drawing and Technical Specifications H.T. Strand @ 9.42 kg/m including 2 per cent for wastage and extra length for jacking Sheathing duct ID 66 mm along with 5 per cent extra length 40 x 1.05 = 42 m. Tube anchorage set complete with bearing plate, permanent wedges etc Cement for grouting including 3 per cent wastage @ 3.00 kg/m = 3 x 1.03 x 40 = 123.60 kg (say, = 125 kg) Providing and laying Cement concrete wearing coat M-30 grade including reinforcement complete as per drawing and Technical Specifications Cement concrete M30 Grade Refer relevant item of concrete in Item 14.1 excluding formwork HYSD bar reinforcement Rate as per item No 14.2(Excluding OH & CP)

Kg/cum Tonne/cum cum cum cum Kg/cum Tonne/cum cum cum cum Kg/cum

1.86 0.49 0.45 0.54 0.36 1.96 0.53 0.45 0.54 0.36 2.12

14.2

Tonne/cum Kg

1.05 8.00

14.3

Tonne/cum Metre/cum Each/cum Tonne/cum

1.03 111.41 5.31 0.33

14.4

cum Tonne/cum

1.00 0.075

14.5

Mastic Asphalt Providing and laying 12 mm thick mastic asphalt wearing course on top of deck slab excluding prime coat with paving grade bitumen meeting the requirements given in table 500-29, prepared by using mastic cooker and laid to required level and slope after cleaning the surface, including providing antiskid surface with bitumen precoated fine grained hard stone chipping of 9.5 mm nominal size at the rate of 0.005cum per 10 sqm and at an approximate spacing of 10 cm center to center in both directions, 170

pressed into surface when the temperature of surfaces not less than 100 deg. C, protruding 1 mm to 4 mm over mastic surface, all complete as per clause 515.

i) Bitumen 80/100 or 60/70 or 30/40 @ 10.2 per cent by weight of mix. 2 x 10.2/100 = 0.204 ii) Crusher stone dust @ 31.9 per cent by weight of mix = 2 x 31.9/100 = 0.638 tonnes = 0.638/1.625 = 0.39 iii) Lime stone dust filler with calcium carbonate content not less than 80 per cent by weight @ 17.92 per cent by weight of mix = 2 x 17.92/100 = 0.36 iv) Coarse aggregates 9.5 mm to 3.35 mm size @ 40 per cent by weight of mix = 2 x 40/100 = 0.8 MT = 0.8/1.456 = 0.55 v) Pre-coated stone chips of 9.5 mm nominal size for skid resistance = 72.46x0.005/10 = 0.036 vi) Bitumen for coating of chips @ 2 per cent by weight = 0.036 x 1.456 x 2/100 = 0.001048MT = 1.05kg CHAPTER 15 Providing and laying boulders apron on river bed for protection against scour with stone boulders weighing not less than 40 kg each complete as per drawing and Technical specification. Boulder Laid Dry Without Wire Crates. Stone Stone Spalls Boulder Apron Laid in Wire Crates Providing and laying of boulder apron laid in wire crates made with 4mm dia GI wire conforming to IS: 280 & IS:4826 in 100mm x 100mm mesh (weaved diagonally) including 10 per cent extra for laps and joints laid with stone boulders weighing not less than 40 kg each. 4mm GI wire crates woven in mesh size of 100 mm x 100 mm. Stone Stone Spalls Providing and laying Pitching on slopes laid over prepared filter media including boulder apron laid dry in front of toe of embankment complete as per drawing and Technical specifications Stone/Boulder Stone weighing not less than 40kg Stone spalls of minimum 25 mm size Providing and laying Filter material underneath pitching in slopes complete as per drawing and Technical specification Graded stone aggregate of required size

Tonne/sqm Cum/sqm

0.003 0.0100

Tonne/sqm Cum/sqm Cum/sqm Kg/sqm

0.0100 0.0100 0.0010 0.01

15.1 A

cum cum

0.85 0.20

15.2

Sqm/cum cum cum

3.91 0.85 0.20

15.4 A

cum cum

0.85 0.20

cum

1.20

171

15.6

Geotextile Filter Laying of a geotextile filter between pitching and embankment slopes on which pitching is laid to prevent escape of the embankment material through the voids of the stone pitching/cement concrete blocks as well as to allow free movement of water without creating any uplift head on the pitching. Permeable synthetic geotextile including 5 per cent for overlap and wastage Dry Rubble Flooring Construction of dry rubble flooring at cross drainage works for relatively less important works. Stone Stone Spalls Flexible Apron :Construction of flexible apron 1 m thick comprising of loose stone boulders weighing not less than 40 kg beyond curtain wall. Stone Stone Spalls Gabian Structure Providing and construction of a gabian structure with segments of wire crates of size 7 m x 3 m x 0.6 m each divided into 1.5 m compartments by cross netting, made from 4 mm galvanised steel wire @ 32 kg per 10 sqm having minimum tensile strength of 300 Mpa conforming to IS:280 and galvanizing coating conforming to IS:4826, woven into mesh with double twist, mesh size not exceeding 100 x 100 mm, filled with boulders with least dimension of 200 mm, all loose ends to be tied with 4 mm galvanised steel wire Galvanised steel wire crates of mesh size 100 mm x 100 mm woven with 4mm dia. GI wire in rolls of required size. Stone boulders with least dimension of 200 mm Stone spalls of minimum size 25 mm

sqm

1.10

15.9

cum cum

0.85 0.20

15.11

cum cum

0.85 0.20

15.12

Sqm/cum cum cum

4.84 0.85 0.20

16.3

CHAPTER 16 Guniting concrete surface with cement mortar applied with compressor after cleaning surface and spraying with epoxy complete as per Technical Specification Cement Graded sand Wire mesh 50mm x 50mm size of 3mm wire Epoxy Accelerator compound for guniting @ 4 per cent of weight of cement

Kg/sqm Cum/sqm Kg/sqm Kg/sqm Kg/sqm

16.00 0.04 2.00 0.67 0.64

16.4

Providing and inserting nipples with approved fixing compound 172

after drilling holes for grouting as per Technical Specifications including subsequent cutting/removal and sealing of the hole as necessary of nipples after completion of grouting with Cement/Epoxy Nipples Sealing of cracks/porous concrete by injection process through nipples/Grouting complete as per Technical Specification. Cement Grout Cement Cement Mortar (1:1) Grouting Cement including 10 per cent wastage Sand including 10 per cent wastage Patching of damaged concrete surface with polymer concrete and curing compounds, initiator and promoter, available in present formulations, to be applied as per instructions of manufacturer and as approved by the Engineer. Pre-packed polymer concrete based on epoxy system complete with curing compound, intiator and promoter including 5 per cent wastage. Sealing of crack / porous concrete with Epoxy Grout by injection through nipples complete as per clause 2803.1. Epoxy including 10 per cent wastage Applying epoxy mortar over leached, honey combed and spalled concrete surface and exposed steel reinforcement complete as per Technical Specification Epoxy resin-hardener mix for prime coat Epoxy mortar Epoxy resin -hardener mix for seal coat. Removal of defective concrete, cleaning the surface thoroughly, applying the shotcrete mixture mechanically with compressed air under pressure, comprising of cement, sand, coarse aggregates, water and quick setting compound in the proportion as per clause 2807.1., sand and coarse aggregates conforming to IS: 383 and table 1 of IS: 9012 respectively, water cement ratio ranging from 0.35 to 0.50, density of gunite not less than 2000 kg/cum, strength not less than 25 Mpa and workmanship conforming to clause 2807.6. Cement Sand Coarse aggregate of size 4.75mm Quick setting compound Applying pre-packed cement based polymer mortar of strength 45 Mpa at 28 days for replacement of spalled concrete Acrylic polymer bonding coat pre-packed cement based polymer mortar of strength 45 Mpa at 28 days Eproxy bonding of new concrete to old concrete 173

each

1.00

16.5 A B

kg kg kg

1.10 0.55 0.55

16.6

Kg/sqm

31.50

16.8

kg

1.10

Kg/sqm Kg/sqm Kg/sqm

0.25 0.22 0.20

16.9

Kg/sqm Cum/sqm Cum/sqm Kg/sqm

12.00 0.015 0.015 0.250

Litre/sqm Kg/sqm

0.14 1.20

Epoxy resin with pot life not less than 60-90 minutes and satisfying testing as per clause 2803.9 Providing external prestressing with high tensile steel wires/strands including drilling for passage of prestessing steel, all accessories for stressing and stressing operation and grouting complete as per drawing and Technical Specification HTS strand including 5 per cent wastage and extra length for jacking HDPE pipes 75mm dia including 5 per cent wastage Cement for grouting Tube anchorage set complete with bearing plate, permanent wedges etc Epoxy MS plates for deviator (where deviator blocks are not provided) Providing external prestressing with high tensile steel wires/strands including drilling for passage of prestessing steel, all accessories for stressing and stressing operation and grouting complete as per drawing and Technical Specification HTS strand including 5 per cent wastage and extra length for jacking HDPE pipes 90mm dia including 5 per cent wastage Cement for grouting Tube anchorage set complete with bearing plate, permanent wedges etc Epoxy MS plates for deviator (where deviator blocks are not provided) Providing external prestressing with high tensile steel wires/strands including drilling for passage of prestessing steel, all accessories for stressing and stressing operation and grouting complete as per drawing and Technical Specification HTS strand including 5 per cent wastage and extra length for jacking HDPE pipes 90 mm dia including 5 per cent wastage Cement for grouting Tube anchorage set complete with bearing plate, permanent wedges etc Epoxy MS plates for deviator (where deviator blocks are not provided)

Kg/sqm

0.80

16.12

tonne Metre/Mt Kg/Mt Each/Mt Kg/Mt tonne

1.05 112.00 400.00 8.00 6.00 2.10

16.13

tonne Metre/Mt tonne Each/Mt Kg/Mt tonne

1.00 72.26 0.33 2.58 3.23 2.26

16.14

tonne Metre/Mt tonne Each/Mt Kg/Mt tonne

1.00 72.41 0.33 1.29 1.51 2.16

16.15

Replacement of Expansion Joints complete as per drawings Epoxy for bonding new concrete to old concrete @ 0.8 kg/sqm M-30 grade cement concrete excluding OH & CP (Rate as per items 14.1 C (i) 174 Kg?Rm Cum/Rm 0.80 0.30

16.17

Repair of Crash Barrier Repair of concrete crash barrier with cement concert of M-30 grade by cutting and trimming the damaged portion to a regular shape, cleaning the area to be repaired thoroughly, applying cement concert after erection of proper form work. M-30 grade cement concrete excluding OH & CP (Rate as per items 14.1 C (i) Repair of steel railing to bring it to the original shape Mild steel ISMC series Flat iron MS Bolt and nuts

Cum/rm

0.03

16.18

Kg/Rm Kg/Rm Kg/Rm

2.9 1.0 0.1

175

BASIC RATES (A) Usage Rates of Plant and Machinery

Sl. No. Description of Machine Activity Output of Machine Output Unit Rate

P&M-001 P&M-002

Air Compressor Batching and Mixing Plant (a) 30 cum capacity Batching and Mixing Plant (b) 15 - 20 cum capacity Bitumen Pressure Distributor Bitumen Boiler oil fired Concrete Paver Finisher with 40 HP Motor Concrete Pump of 45 & 30 cum capacity Concrete Bucket Concrete Mixer (a) 0.4/0.28cum Concrete Mixer (b) 1 cum Crane (a) 80 tonnes Cranes b) 35 tonnes Cranes c) 3 tonnes Dozer D - 80 - A 12 Dozer D - 50 - A 15

General Purpose Concrete Mixing

capacity in cum cum/hour

170/250 20

hour hour

350.00 2235.00

P&M-003 P&M-004 P&M-005 P&M-006 P&M-007 P&M-008 P&M-009 P&M-010 P&M-011 P&M-012 P&M-013 P&M-014 P&M-015 P&M-016 P&M-017 P&M-018 P&M-019 P&M-020 P&M-021 P&M-022 P&M-023 P&M-024 P&M-025

Concrete Mixing

cum/hour

13 1750 1500 20 33 / 22 1 2.5 7.5

hour hour hour hour hour hour hour hour hour hour hour

1860.00 1250.00 230.00 3000.00 215.00 13.00 120.00 150.00 1800.00 1500.00 800.00 3800.00 2300.00 935.00 800.00 690.00 430.00 1040.00 27300.00 20200.00 16100.00 12900.00 2640.00

Applying bitumen sqm/hour tack coat capacity in Bitumen Spraying litre Paving of concrete cum / hour surface Pumping of cum / hour concrete For Pouring capacity in concrete cum Concrete Mixing Concrete Mixing Lifting Purpose Lifting Purpose Lifting Purpose Spreading/Cutting/ Clearing Spreading/Cutting/ Clearing Applying emulsion tack coat Soil loading / Aggregate loading Generation of electric Energy Generation of electric Energy Producing GSB DBM/BM/SDC/ Premix DBM/BM/SDC/ Premix DBM/BM/SDC/ Premix DBM/BM/SDC/ Premix cum/hour cum/hour

cum/hour cum/hour sqm/hour cum/hour KVA KVA cum/hour cum/hour cum/hour cum/hour cum/hour sqm/hour

300/ 150/250 200/ 120/150 1750 60 /25 100 50 40 40 30 25 17 1500

hour hour hour hour hour hour hour hour hour hour hour hour

Emulsion Pressure Distributor Front End loader 1 cum bucket capacity Generator (a) 125 KVA Generator( b) 63 KVA GSB Plant 50 cum Hotmix Plant - 120 TPH capacity Hotmix Plant - 100 TPH capacity Hotmix Plant - 60 to 90 TPH capacity Hotmix Plant - 40 to 60 TPH capacity Hydraulic Chip Surface Dressing Spreader 176

P&M-026 P&M-027 P&M-028 P&M-029 P&M-030 P&M-031 P&M-032 P&M-033

P&M-034

P&M-035 P&M-036 P&M-037 P&M-038 P&M-039 P&M-040 P&M-041 P&M-042 P&M-043 P&M-044 P&M-045 P&M-046

P&M-047

P&M-048

P&M-049

Soil Ordinary/ Soil Hydraulic Excavator Marshy/ Soil of 1 cum bucket Unsuitable Integrated Stone Crushing of Spalls Crusher 100THP Integrated Stone Crushing of Spalls Crusher 200THP Kerb Casting Machine Kerb Making Mastic Wearing Mastic Cooker coat Mechanical Broom Surface Cleaning Hydraulic Clearing Motor Grader 3.35 m /Spreading /GSB blade /WBM Mobile slurry seal Mixing and laying equipment slurry seal Paver Finisher Hydrostatic with Paving of DBM/ sensor control 100 BM/SDC/ Premix TPH Paver Finisher Paving of WMM Mechanical 100 TPH /Paving of DLC 0.75 m dia to 1.2 Piling Rig with m dia Boring Bantonite Pump attachment Rolling of Asphalt Pneumatic Road Roller Surface Pneumatic Sinking Pneumatic Sinking Plant of wells Pot Hole Repair Repair of potholes Machine Prestressing Jack with Stressing of steel Pump & access wires/stands Ripper Scarifying Rotavator Scarifying Road marking machine Road marking Smooth Wheeled Soil Compaction Roller 8 tonne /BM Compaction Rolling of Asphalt Tandem Road Roller Surface Transportation of Tipper - 5 cum soil, GSB, WMM, Hotmix etc. Transportation of Tipper - 5 cum soil, GSB, WMM, Hotmix etc. Transportation of Tipper - 5 cum soil, GSB, WMM, Hotmix etc. Transportation of Transit Mixer 4.0/4.5 Concrete Mix to cum site 177

cum/hour TPH TPH Rm/hour capacity in tonne sqm/hour cum/hour sqm/hour

60 /60 /60 100 200 80 1 1250 200/200 /50/50 2700

hour hour hour hour hour hour hour hour

1100.00 8675.00 18250.00 310.00 95.00 365.00 2500.00 1730.00

cum/hour

40

hour

2900.00

cum/hour Rm/hour cum/hour cum/hour cum/hour

40/30 2 to 3 25 1.5 to 2.00 4

hour hour hour hour hour hour

1200.00 5470.00 1245.00 4175.00 910.00 110.00 28.00 18.00 170.00 480.00 1145.00 330.00

cum/hour cum/hour Sqm/hour cum/hour cum/hour Capacity in cum Capacity in cum Capacity in cum cum/hour

60 25 100 70/25 30 5.5

hour hour hour hour hour km

5.5

tonne. km hour

4.87

5.5

450.00

4.5

hour

770.00

P&M-050

Transit cum

Mixer

4/4.5

P&M-051

Transit Mixer 3.0 cum

P&M-052 P&M-053 P&M-054 P&M-055 P&M-056 P&M-057 P&M-058 P&M-059 P&M-060 P&M-061 P&M-062 P&M-063 P&M-064 P&M-065 P&M-066 P&M-067 P&M-068 P&M-069 P&M-070 P&M-071 P&M-072 P&M-073 P&M-074 P&M-075 P&M-076 P&M-077 P&M-078 P&M-079 P&M-080 P&M-081

Transit Mixer 3.0 cum Tractor Tractor with Rotavator Tractor with Ripper

Transportation Concrete Mix site Transportation Concrete Mix site Transportation Concrete Mix site Pulling

of to cum/hour of to cum/hour of to cum/hour capacity in HP

4.5

tonne. km hour

770.00

710.00

3 50

tonne. km hour hour hour

30.00 355.00 370.00 380.00 330.00 450.00 4.00 1540.00 300.00 30.00 1200.00 525.00 8040.00 1750.00 210.00 4350.00 8040.00 1520.00 850.00 900.00 1000.00 1200.00 1500.00 1600.00 530.00 9200.00 250.00 400.00 700.00 1200.00

Rate of Tractor + Rotavator Rate of Tractor + Ripper capacity/cu m capacity/cu m capacity/cu m 4.5 4.5 4.5

Truck 5.5 cum per 10 Material Transport tonnes Truck 5.5 cum per 10 Material Transport tonnes Truck 5.5 cum per 10 Material Transport tonnes Vibratory tonne Roller

km hour tonne. km hour hour km hour hour hour hour hour hour hour hour hour hour hour hour hour hour hour hour hour hour hour hour

8 Earth or soil / 100/60/ cum/hour GSB / WBM 60 capacity in Water Tanker Water Transport 6 KL capacity in Water Tanker Water Transport 6 KL Wet Mix Plant 60 TPH Wet Mix cum/hour 25 Air compressor with pneumatic chisel attachment for cutting hard clay. Batch type cold mixing plant 100-120 TPH capacity producing an average output of 75 tonne/hour Belt conveyor system Boat to carry at least 20 persons Cement concrete batch mix plant @ 175 cum per hour (effective output) Cement concrete batch mix plant @ 75 cum per hour Cold milling machine @ 20 cum per hour Crane 5 tonne capacity Crane 10 tonne capacity Crane 15 tonne capacity Crane 20 tonne capacity Crane 40 T capacity Crane with grab 0.75 cum capacity Compressor with guniting equipment along with accessories Drum mix plant for cold mixes of appropriate capacity but not less than 75 tonnes/hour. Epoxy Injection gun Generator 33 KVA Generator 100 KVA Generator 250 KVA 178

P&M-082 P&M-083 P&M-084 P&M-085 P&M-086 P&M-087 P&M-088 P&M-089 P&M-090 P&M-091 P&M-092

P&M-093 P&M-094 (B) Labour L-01 Blacksmith (IInd class) L-02 Blacksmith (Ist class)/ Welder/ Plumber/ Electrician L-03 Blaster (Stone cutter) L-04 Carpenter I Class L-05 Chiseller (Head Mazdoor) L-06 Driller (Jumper) L-07 Diver L-08 Fitter (II class) L-09 Mali L-10 Mason (IInd class) L-11 Mason (Ist class) L-12 Mate / Supervisor L-13 Mazdoor L-14 Mazdoor/Dresser (Semi Skilled) L-15 Mazdoor/Dresser/Sinker (Skilled-II) L-16 Medical Officer L-17 Operator (grouting) L-18 Painter (II class) L-19 Para medical personnel (C) Materials M-001 Stone Boulder of size 150 mm and below at Crusher Plant M-002 Supply of quarried stone 150 - 200 mm size for Hand Broken at site M-003 Boulder with minimum size of 300 mm for Pitching at Site M-004 Coarse sand at Mixing Plant M-005 Coarse sand at Site M-006 Fine sand at Site M-007 Moorum at Site M-008 Gravel/Quarry spall at Site M-009 Granular Material or hard moorum for GSB works at Site M-010 Granular Material or hard moorum for GSB works at Mixing Plant Fly ash conforming to IS: 3812 (Part II & I) at HMP Plant/Batching M-011 Plant/Crushing Plant 179

Induction, de-induction and erection of plant and equipment including all components and accessories for pneumatic method of well sinking. Joint Cutting Machine with 2-3 blades (for rigid pavement) Jack for Lifting 40 tonne lifting capacity. Piling rig Including double acting pile driving hammer (Hydraulic rig) Plate compactor Snow blower equipment 140 HP @ 600 cum per hour Texturing machine (for rigid pavement) Truck Trailor 30 tonne capacity Truck Trailor 30 tonne capacity Tunnel Boring machine Vibrating Pile driving hammer complete with power unit and accessories. Wet Mix Plant 100 TPH Wet Mix Plant 75 TPH

hour hour day hrs hour hour hour hour t.km hour hour hour hour day day day day day day day day day day day day day day day day day day day cum cum cum cum cum cum cum Cum Cum Cum Cum

0.00 130.00 400.00 3800.00 180.00 880.00 670.00 1110.00 4.20 2040.00 710.00 1400.00 1310.00 275 300 300 300 300 275 275 275 200 275 300 300 200 275 250 500 300 275 275 300.00 300.00 300.00 400.00 400.00 400.00 210.00 300.00 450.00 550.00 -

M-012 M-013 M-014 M-015 M-016 M-017 M-018 M-019 M-020 M-021 M-022 M-023 M-024 M-025 M-026 M-027 M-028 M-029 M-030 M-031 M-032 M-033 M-034 M-035 M-036 M-037 M-038

Filter media/Filter Material as per Table 300-3 (MoRT&H Specification) Close graded Granular sub-base Material 53 mm to 9.5 Sub-base course mm Close graded Granular sub-base Material 37.5 mm to 9.5 Sub-Base course mm Close graded Granular sub-base Material 26.5 mm to 9.5 Sub-Base course mm Close graded Granular sub-base Material 9.5 mm to 4.75 Sub-Base course mm Close graded Granular sub-base Material 9.5 mm to 2.36 Sub-Base course mm Close graded Granular sub-base Material 4.75mm to Sub-Base course 2.36 mm Close graded Granular sub-base Material 4.75mm to 75 Sub-Base course micron mm Close graded Granular sub-base Material 2.36 mm Stone crusher dust finer than 3mm with not more than 10% passing 0.075 sieve. Coarse graded Granular sub-base Material 2.36 mm & below Coarse graded Granular sub-base Material 4.75mm to 75 micron Coarse graded Granular sub-base Material 4.75 mm to 2.36 mm Coarse graded Granular sub-base Material 9.5 mm to 4.75 mm Coarse graded Granular sub-base Material 26.5 mm to 4.75 mm Coarse graded Granular sub-base Material 26.5 mm to 9.5 mm Coarse graded Granular sub-base Material 37.5 mm to 9.5 mm Coarse graded Granular sub-base Material 53 mm to 26 .5mm Aggregates below 5.6 mm Aggregates 22.4 mm to 2.36 mm Aggregates 22.4 mm to 5.6 mm Aggregates 45 mm to 2.8 mm Aggregates 45 mm to 22.4 mm Aggregates 53 mm to 2.8 mm Aggregates 53 mm to 22.4 mm Aggregates 63 mm to 2.8 mm Aggregates 63 mm to 45 mm 180
Sub-Base course Wearing course SubBase/Bas e course Sub-Base course Sub-Base course Sub-Base course SubBase/Bas e course Sub-Base course Sub-Base course Sub-Base course Base course Base course Base course Base course Base course Base course Base course Base course Base course

Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum

400.00 640.00 690.00 720.00 880.00 930.00 880.00 760.00 690.00 560.00 560.00 560.00 840.00 1100.00 790.00 790.00 680.00 680.00 1240.00 880.00 880.00 760.00 720.00 680.00 720.00 640.00 625.00

M-039 M-040 M-041a M-041b M-042 M-043 M-044 M-045 M-046 M-047 M-048 M-049 M-050 M-051 M-052a M-052b M-053 M-054 M-055 M-056 M-057 M-058 M-059 M-060 M-061 M-062 M-063 M-064 M-065 M-066 M-067

Aggregates 90 mm to 45 mm Aggregates 10 mm to 5 mm Aggregates 11.2 mm to 0.09 mm Aggregates 11.2 mm to 0.09 mm Aggregates 13.2 mm to 0.09 mm Aggregates 13.2 mm to 5.6 mm Aggregates 13.2 mm to 10 mm Aggregates 20 mm to 10 mm Aggregates 25 mm to 10 mm Aggregates 19 mm to 6 mm Aggregates 37.5 mm to 19 mm Aggregates 37.5 mm to 25 mm Aggregates 6 mm nominal size Aggregates 10 mm nominal size Aggregates 13.2/12.5 mm nominal size Aggregates 13.2/12.5 mm nominal size Aggregates 20 mm nominal size Aggregates 25 mm nominal size Aggregates 40 mm nominal size

Base course Base course Wearing course Base course Wearing course Wearing course Base course Base course Base course Base course Base course Base course Wearing course Cement concrete Wearing course Base course Wearing course/C oncrete Cement concrete Cement concrete

Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum Cum metre litre litre sqm tonne sqm nos kg nos nos nos Nos

600.00 1240.00 1240.00 1100.00 1100.00 1100.00 1100.00 930.00 930.00 930.00 930.00 930.00 1240.00 1100.00 1100.00 1100.00 930.00 800.00 780.00 740.00 230.00 190.00 2300.00 55000.00 10000.00 650.00 80.00 275000.00 17000.00 250000.00

GI pipe 100 mm dia Acrylic polymer bonding coat Alluminium Paint Alluminium alloy plate 2mm Thick Alluminium alloy/galvanized steel Alluminium sheeting fixed with encapsulated lens type reflective sheeting including 2% towards lettering, cost of angle iron, cost of drilling holes, nuts, bolts etc. and signs as applicable Alluminium studs 100 x 100 mm fitted with lens reflectors Barbed wire Bearing (Cost of parts) Bearing (Cast steel rocker bearing assembly of 250 tonne ) Bearing (Elastomeric bearing assembly consisting of 7 internal layers of elastomer bonded to 6 nos. internal reinforcing steel laminates by the process of vulcanization,) Bearing (Forged steel roller bearing of 250 tonne)

181

M-068 M-069 M-070 M-071 M-072 M-073 M-074 M-075 M-076 M-077 M-078 M-079 M-080 M-081 M-082 M-083 M-084 M-085 M-086 M-087 M-088 M-089 M-090 M-091 M-092 M-093 M-094 M-095 M-096 M-097 M-098 M-099 M-100 M-101 M-102 M-103 M-104 M-105 M-106 M-107 M-108 M-109

Bearing (Pot type bearing assembly consisting of a metal piston supported by a disc, PTFE pads providing sliding surfaces against stainless steel mating together with cast steel assemblies/fabricated structural steel assemblies duly painted with all components) Bearing (PTFE sliding plate bearing assembly of 80 tonnes ) Bearing (Supply of sliding plate bearing of 80 tonne) Bentonite Binding wire Bitumen ( Cationic Emulsion ) Bitumen (60-70 grade) Bitumen (80-100 grade ) Bitumen (Cutback ) Bitumen (emulsion) Bitumen (modified graded) Brick C.I. shoes for the pile Cement Cold twisted bars (HYSD Fe 500 Bars) Collar for joints 300 mm dia Compressible Fibre Board(20mm thick) Connectors/ Staples Copper Plate(12m long x 250mmwide) Corrosion resistant Structural steel Corrugated sheet, 3 mm thick, "Thrie" beam section railing Credit for excavated rock found suitable for use Curing compound Delineators from ISI certified firm as per the standard drawing given in IRC - 79 Earth Cost or compensation for earth taken from private land Elastomeric slab seal expansion joint assembly manufactured by using chloroprene, elastomer for elastomeric slab unit conforming to clause 915.1 of IRC: 83 (part II), Super Electric Detonators @ 1 detonator for 1/2 gelatin stick of 125 gms each Epoxy compound with accessories for preparing epoxy mortar Epoxy mortar Epoxy primer Epoxy resin-hardener mix for prime coat Flag of red color cloth 600 x 600 mm Flowering Plants Galvanized MS flat clamp Galvanized steel wire crates of mesh size 100 mm x 100 mm woven with 4mm dia. GI wire in rolls of required size. Galvanized structural steel plate 200 mm wide, 6 mm thick, 24 m long Emuldyne (Gelatin 80% with accessories) Geo grids Geomembrane Geonets Geotextile Geotextile filter fabric 182

nos nos nos kg kg tonne tonne tonne tonne tonne tonne each kg tonne tonne nos sqm each kg tonne kg cum liter each cum metre 100 nos kg kg kg kg each each nos sqm kg kg sqm sqm sqm sqm sqm

75000.00 175000.00 16000.00 550.00 70.00 47332.00 52800.00 52800.00 61161.00 47332.00 55018.00 7.50 60.00 7354.75 49650.05 550.00 700.00 955.00 970.00 49350.00 53.00 70.00 200.00 2200.00 20.00 8600.00 2726.00 405.00 532.00 650.00 722.00 60.00 150.00 170.00 230.00 48.00 110.21 200.00 400.00 200.00 250.00 250.00

M-110 M-111 M-112 M-113 M-114 M-115 M-116 M-117 M-118 M-119 M-120 M-121 M-122 M-123 M-124 M-125 M-126

M-127

M-128

M-129 M-130 M-131 M-132 M-133 M-134 M-135 M-136 M-137 M-138 M-139 M-140 M-141 M-142 M-143 M-144 M-145 M-146

GI bolt 10 mm Dia Grouting pump with agitator Grass (Doob) Grass (Fine) HDPE pipes 75mm dia HDPE pipes 90mm dia Hedge plants Helical pipes 600mm diameter Hot applied thermoplastic compound HTS strand Joint Sealant Compound Jute netting, open weave, 2.5 cm square opening for seeding and Mulching LDO for steam curing M.S. Clamps M.S. Clamps M.S. shoes @ 35 Kg per pile of 15 m Mild Steel bars Modular strip/box seal expansion joint including anchorage catering to a horizontal movement beyond 70 mm and up to 140mm assembly comprising of edge beams, central beam,2 modules chloroprene seal, anchorage elements, support and control system, all steel sections protected against corrosion and installed by the manufacturer or his authorized representative Modular strip/box seal expansion joint catering to a horizontal movement beyond 140mm and up to 210mm box/box seal joint assembly containing 3 modules/cells and comprising of edge beams, two central beams, chloroprene seal, anchorage elements, support and control system, all steel sections protected against corrosion and installed by the manufacturer or his authorized representative Nipples 12mm Nuts and bolts Paint Pavement Marking Paint Paving Fabric Perforated geosynthetic pipe 150 mm dia Perforated pipe of cement concrete, internal dia 100 mm Pesticide Pipes 200 mm dia, 2.5 m long for drainage Plastic sheath, 1.25 mm thick for dowel bars Plastic tubes 50 cm dia, 1.2 m high Polymer braids Pre molded Joint filler,25 mm thick for expansion joint. Pre-coated stone chips of 13.2 mm nominal size Preformed continuous chloroprene elastomer or closed cell foam sealing element with high tear strength, vulcanized in a single operation for the full length of a joint to ensure water tightness. Pre-molded asphalt filler board Pre-packed cement based polymer concrete of strength 45 Mpa at 28 days Primer 183

nos hour kg kg metre metre each metre litre tonne kg sqm litre nos kg kg tonne

20.00 350.00 12.00 18.00 235.00 250.00 250.00 32500.00 350.00 104456.00 798.00 18.00 29.00 55.00 55.00 60.00 50400.00

metre

11648.25

metre

22888.13

nos kg litre litre sqm metre metre kg metre sqm nos metre sqm cum metre sqm kg kg

55.00 200.00 220.00 600.00 75.00 370.00 350.00 60.00 700.00 22.00 1200.00 50.00 400.00 1750.00 850.00 850.00 200.00 180.00

M-147 M-148 M-149 M-150 M-151 M-152 M-153 M-154 M-155 M-156 M-157 M-158 M-159 M-160 M-161 M-162 M-163 M-164 M-165 M-166 M-167 M-168 M-169 M-170 M-171 M-172 M-173 M-174 M-175 M-176 M-177 M-178 M-179 M-180 M-181 M-182 M-183 M-184 M-185 M-186

Quick setting compound Random Rubble Stone (for masonry works) RCC Pipe NP 4 heavy duty non pressure pipe 1000 mm dia RCC Pipe NP 4 heavy duty non pressure pipe 1200 mm dia RCC Pipe NP 4 heavy duty non pressure pipe 300 mm dia Reflectorising glass beads Reinforcement strips 60 mm wide 5 mm thick as per clause 3102. (Copper Strips) Reinforcement strips 60 mm wide 5 mm thick as per clause 3102. (Galvanized carbon steel strips) Reinforcement strips 60 mm wide 5 mm thick as per clause 3102. (Glass reinforced polymer/fibre reinforced polymer/polymeric strips) Reinforcement strips 60 mm wide 5 mm thick as per clause 3102. (Stainless steel strips) Reinforcement strips 60 mm wide 5 mm thick as per clause 3102. Alluminium strips) Rivets Sand bags (Cost of sand and Empty cement bag) Sapling 2 m high 25 mm dia Scrap tyres of size 900 x 20 Seeds Selected earth Separation Membrane of impermeable plastic sheeting 125 micron thick Sheathing duct Shrubs Sludge / Farm yard manure @ 0.18 cum per 100 sqm at site of work for turfing Sodium vapour lamp Square Rubble Coursed Stone Steel circular hollow pole of standard specification for street lighting to mount light at 5 m height above deck level Steel circular hollow pole of standard specification for street lighting to mount light at 9 m height above road level Steel drum 300 mm dia 1.2 m high/empty bitumen drum Steel helmet and cushion block on top of pile head during driving. Steel pipe 25 mm external dia as per IS:1239 Steel pipe 50 mm external dia as per IS:1239 Steel wire rope 20 mm Steel wire rope 40 mm Strip seal expansion join Structural Steel Super plasticizer admixture IS marked as per 9103-1999 Synthetic Geogrids as per clause 3102.8 and approved design and specifications. Through and bond stone Tie rods 20mm diameter Tiles size 300 x 300 mm and 25 mm thick Timber Traffic cones with 150 mm reflective sleeve 184

kg cum metre metre metre kg metre metre metre metre metre each nos each nos kg cum sqm metre each cum each cum each each nos kg metre metre kg kg metre tonne kg sqm each nos each cum Nos

340.00 400.00 6200.00 8100.00 680.00 120.00 35.00 30.00 25.00 30.00 25.00 60.00 20.00 30.00 550.00 25.00 60.00 25.00 175.00 300.00 300.00 8800.00 350.00 25500.00 37400.00 100.00 520.00 65.00 165.00 65.00 65.00 9450.00 47250.00 110.00 200.00 30.00 250.00 85.00 13956.00 250.00

M-187 M-188 M-189 M-190 M-191 M-192 M-193 M-194 M-195 M-196 M-197 M-198

Tube anchorage set complete with bearing plate, permanent wedges etc Unslaked lime Water Water based cement paint Welded steel wire fabric Wire mesh 50mm x 50mm size of 3mm wire Wooden ballies 2" Dia for bracing Wooden ballies 8" Dia and 9 m long Wooden packing Wooden staff for fastening of flag 25 mm dia, one m long RCC Pipe NP 3 heavy duty non pressure pipe 1000 mm dia RCC Pipe NP 3 heavy duty non pressure pipe 1200 mm dia

nos tonne KL litre kg kg each each cum each metre metre

3500.00 17600.00 210.00 48.00 57.00 80.00 260.00 720.00 9500.00 60.00 4400.00 6500.00

Overheads for Road Works 7.5 % and Water charge and sundries 1% Contractors profit for Road Works Overheads for Bridge Works Overheads for Bridge Works (Rehabilitation) Contractors profit for Bridge Works Lead from Mixing Plant to working site (Concrete works) Lead from Mixing Plant to working site (Pavement works) Lead for E/W borrow area to site

8.5% 7.50 % 20% 30 % 7.50 % 10.00 km 20.00 km 5.00 km

185

STANDARD TABLE AND USEFUL DATA FIELD LABORATORY EQUIPMENT 121.3 Laboratory equipment

The following items of laboratory equipment shall be provided in the field laboratory 121.3.1 General (i) Oven - Electrically operated, thermoplastic ally controlled range upto 200oC sensitivity 1oC (ii) (iii) (iv) (v) Platform balance 300 kg capacity Electronic 20 kg capacity-self indicating type Electronic Balance 5 kg capacity accuracy 0.5 gm Water bath-electrically operated and thermoplastically controlled with adjustable shelves, sensitivity 1oC (vi) Thermometers : Mercury-in-glass thermometer range 0o to 250oC Mercury-in-steel thermometer with 30 cm stem, range upto 300oC (vii) (viii) Kerosene or gas stove or electric hot plate Glassware, spatulas, wire gauzes, steel scales, measuring tape, casseroles, karahis, enameled trays of assorted sizes, pestle-mortar, porcelain, dishes, gunny bags, plastic bags, chemical, digging tools like pickaxes, shovels etc. (ix) Set of IS sieves with lid and pan: 450 mm diameter 63 mm, 53 mm, 37.5 mm, 26.5 mm, 13.2 mm, 9.5 mm, 6.7 mm and 4.75 mm size 200 mm diameter: 2.36 mm, 2.0 mm, 1.18 mm, 600 micron, 425 micron, 300 micron, 150 micron and 75 micron (x) (xi) Water testing kit First aid box 1 set 1 set 2 sets 1 set 1 No. 1 No. 1 No. 1 No. 2 Nos. 1 No.

121.3.2 For soils and aggregates (i) (ii) (iii) Riffle Box Atterberg Limits (liquid and plastic limits) determination apparatus Compaction Test Equipment both 2.5 kg and 4.5 kg rammers (Light and Heavy compactive efforts) 186 1 No. 1 set 1 set

(iv)

dry Bulk Density Test apparatus (sand pouring cylinder, tray, can etc.) complete

1 set 1 set 1 set

(v) (vi) (vii)

Speedy Moisture Meter complete with chemicals Post hole Auger with extensions Core cutter apparatus 10 cm dia, 10/15 cm height, complete with dolly, rammer etc.

1 set 1 set 1 set 1 set 1 set 1 set

(viii)

Aggregate Impact Value Test apparatus/LosAngeles Abrasion Test apparatus

(ix) (x)

Flakiness and Elongation Test Gauges Standard measures of 30, 15 and 3 litres capacity along with standard tamping rod

(xi) (xii)

California Bearing ratio test apparatus Unconfined compression test apparatus

121.3.3 (i) (ii) (iii)

For bitumen and bituminous mixes Penetrometer with standard needles Riffle box - small size Centrifuge type bitumen extractor, hand operated, complete with petrol/commercial benzene 1 set 1 No. 1 set 1 set 2 Nos. 1 No. 1 No. 1 set 1 set

(iv) (v)

Marshall stability test apparatus, complete with all accessories Filed density bottle along with cutting tray, chisel, hammer and standard sand

(vi) (vii) (viii) (ix)

3 m straight edge Camber board core cutting machine with 10 cm dia diamond cutting edge Vacuum pump and 3 specific gravity bottles

121.3.4 For cement and cement concrete (i) (ii) (iii) Vicat apparatus for testing setting times slump testing apparatus Compression and Flexual strength testing machine of 200 tonne capacity with additional dial for flexural testing (iv) (v) (vi) Needle Vibrator Air Meter Vibrating hammer for vibrating dry mix as for Dry Lean Cement concrete sub-base 187 1 No. 2 Nos. 1 No. 1 No. 1 set 4 sets

GENERAL

TABLE 100-6 PHYSICAL REQUIREMENTS OF COARSE AGGREGATES FOR WATER BOUND MACADAM FOR SUB-BASE/BASE COURSED Test 1. * Los Angeles Abrasion value Or * Aggregate Impact Value Test method IS : 2386 (Part-4) IS:2386 (Part-4) or IS:5640** 2. Combined Flakiness and Elongation Indices (Total) *** IS:2386 (Part-I) 30 per cent (Max) 30 per cent (Max) Requirements 40 per cent (Max)

* **

Aggregate may satisfy requirements of either of the two test. Aggregates like brick metal, kankar, laterite etc. which get softened in presences of water shall be tested for Impact value under wet conditions in accordance with IS : 5640.

***

The requirement of flakiness index and elongation index shall be enforced only in the case of crushed broken stone and crushed slag.

1 2. 3.

EARTH WORK, EROSION CONTROL AND DRAINAGE Table 300-1 Density Requirements of Embankment and Sub-Grade Materials. S.No. Type of work Maximum laboratory dry unit weight when tested as per IS:2720 (Part 8) Embankments upto 3 meters height, not Not less than 15.2 kN/m3 subjected to extensive flooding. Embankments exceeding 3 meters height or Not less then 16.0 kN/m3 embankments of any height subject to long periods of inundation Not less then 17.5 kN/m3 Sub-grade and earthen shoulders/verges/ backfill

Note : 1. This table is not applicable for lightweight fill materials, e.g. cinder, fly ash etc. 2. The Engineer may relax these requirements at his discretion taking into account the availability of materials for construction and other relevant factors. 3. The materials to be used in sub-grade should also satisfy design CBR at the, dry unit weight applicable as per Table 300-2. 188

1 2. 3.

Table 300-2 Density Requirements for Embankment and Sub-grade. Type of work Relative compaction as percentage S.No. of Max. laboratory dry density as per IS:2720 (Part 8) Sub-grade and earthen shoulders. Not less than 97 Embankments. Expansion clays. (a) Sub-grade and 500mm portion just below the sub-grade. (b) Remaining portion of embankment Not less then 95 Not allowed Not less than 90

The contractor shall, at least 7 working days before commencement of compaction, submit the following to the Engineer for approval. 1. The values of maximum dry density and Optimum Moisture Content obtained in accordance with IS:2720 (Part 7 or Para 8), as the case may be, appropriate for each of the fill materials he intends to use. 2. A graph of density plotted against moisture content from which each of the values in i above of maximum dry density and Optimum Moisture Content were determined. 3. The dry density moisture content CBR relationship for light, intermediate and heavy compactive efforts (Light corresponding to IS:2720 (Part 7). Heavy corresponding to IS:2720 (Part 8) ad intermediate in between the two) for each of the fill materials he intends to use in the sub-grade.

EARTH WORK, EROSION CONTROL AND DRAINAGE Table 300-03 Grading requirement for filter material. Sieve Designation Percentage passing by weight Class I Class II 53 mm 45 mm 26.5 mm 22.4 mm 11.2 mm 5.6 mm 2.8 mm 1.4 mm 710 micron 355 micron 180 micron 90 micron 100 92-100 83-100 59-96 35-80 14-40 3-15 0-5 189 100 95-100 48-100 28-54 20-35 6-18 2-9 0-4

Class III 100 97-100 58-100 20-60 4-32 0-10 0-5 0-3

TABLE 300-4 GRADING REQUIREMENTS FOR AGGREGATE DRAINS Sieve Size 63 mm 37.5 mm 19 mm 9.5 mm 3.35 mm 600 micron 150 micron 75 micron Percent passing by weight Type A 100 45-100 25-80 8-45 0-10 0-5 Type B 100 85-100 0-20 0-5 -

SUB-BASE, BASE (NON-BITUMINOUS) AND SHOULDERS Table 400-1 Grading for closed-graded granular sub-base materials. IS Sieve Designation Percentage by weight passing the IS sieve Grading I 75 mm 53 mm 26.50 mm 9.50 mm 4.75 mm 2.36 mm 0.425 mm 0.075 mm CBR Value (Minimum) 100 80-100 55-90 35-65 25-55 20-40 10-25 3-10 30 Grading II 100 70-100 50-80 40-65 30-50 15-25 3-10 25 Grading III 100 65-95 50-80 40-65 20-35 3-10 20

190

Table 400-2 Grading for coarse-graded granular sub-base materials. IS Sieve Designation Percentage by weight passing the IS sieve Grading I 75 mm 53 mm 26.50 mm 9.50 mm 4.75 mm 2.36 mm 0.425 mm 0.075 mm CBR Value (Minimum) Note: The materials passing 425 micron (0.425 mm) sieve for all the three grading when tested according to IS:2720 (Part 5) shall have liquid limit ad plasticity index not more than 25% and 6% respectivel 100 55-75 10-30 <10 30 Grading II 100 50-80 15-35 <10 25 Grading II 100 25-45 <10 20

SUB-BASE, BASE (NON-BITUMINOUS) AND SHOULDERS Table 400-7 Grading requirement of Coarse Aggregate. IS Sieve Designation 1. Size Range 90 mm to 45 mm IS Sieve Designation 125 mm 90 mm 63 mm 45 mm 22.4 mm 90 mm 63 mm 53 mm 45 mm 22.4 mm 63 mm Percent by weight passing 100 90-100 25-60 0-15 0-5 100 90-100 25-75 0-15 0-5 100

2.

63 mm to 45 mm

3.

53 mm to 22.4 mm

53 mm 95-100 45 mm 65-90 22.4 mm 0-10 11.2 mm 0-5 Note : The compacted thickness for a layer with Grading I shall be 100 mm while for layer with other Grading i.e. II & II, it shall be 75 mm.

191

Table 400-8 Grading for Screenings. IS Sieve Designation Size Range IS Sieve Designation Percent by weight passing A. 13.2 mm 13.2 mm 11.2 mm 5.6 mm 180 micron B. 11.2 mm 11.2 mm 5.6 mm 180 micron 100 95-100 15-35 0-10 100 90-100 15-35

SUB-BASE, BASE (NON-BITUMINOUS) AND SHOULDERS Table 400-9 Approximate Quantities of Coarse Aggregate and Screening Required for 100/75 mm compacted thickness of Water Bound Macadam (WBM) sub-base/base course for 10 m2 area.
Classification Size range Compacted thickness Loose Quantit y Screenings Stone Screenings Crushable type such as Moorum or Gravel Grading For WBM Grading Loose Classification sub-base/ Classificat Qty. & size base course ion & size (Loose Qty.)

Grading-I

90mm to 45mm

100 mm

1.21 to 1.43 m3

Type A 13.2 0.27 to 0.30 mm m3

Not uniform

0.30 to 0.32 m3

Grading-II

63mm to 45 mm

75mm

0.91 to 1.07 m
3

Type A 13.2 0.12 to 0.15 mm m

3

Not uniform

0.22 to 0.24 m3

Grading-II

63mm to 45 mm

75mm

0.91 to 1.07 m3

Type B 11.2 0.20 to 0.22 mm m3

Not uniform

0.22 to 0.24 m3

Grading-III

53mm to 22.4 mm

75mm

0.91 to 1.07 m
3

Type B 11.2 0.18 to 0.21 mm m

3

Not uniform

0.22 to 0.24 m3

192

Table 400-10 Physical requirements of coarse aggregate wet mix macadam for sub-base/base course. S.No. 1. Test *Los Angles Abrasion Value OR *Aggregate Impact Value IS : 2386 (Part 4) or IS 5640 2. Combined Flakiness and Elongation IS : 2386 (Part 1) Indices (Total) * ** Aggregate may satisfy requirements of either of the two tests. To determine this combined proportion, the flaky stone from a representative sample should first be separated out. Flakiness index is weight of flaky stone metal divided by weight of stone sample. Only the elongated particles be separated out from the remaining (non-flaky) stone metal. Elongation index is weight of elongated particles divided by total non-flaky particles. The value of flakiness index and elongation index so found are added up. 30 percent (Max.)** 30 percent (Max.) Test Method IS : 2386 (Part 4) Requirements 40 percent (Max.)

SUB-BASE, BASE (NON-BITUMINOUS) AND SHOULDERS Table 400-11 Grading Requirements of Aggregate for Wet Mix Macadam

IS Sieve Designation 53.00 mm 45.00 mm 26.50 mm 22.40 mm 11.20 mm 4.75 mm 2.36 mm 600 micron 75 micron

Percent by weight Passing the IS Sieve 100 95-100 60-80 40-60 25-40 15-30 8-22 0-8

193

BASE AND SURFACE COURSES (BITUMINOUS) TABLE 500-1 VISCOSITY REQUIREMENT AND QUANTITY OF LIQUID BITUMINOUS PRIMER Type of surface Kinematic Viscosity of Primer at the 60C (Centistokes) 30-60 70-140 250-500 Quantity of Liquid Bituminous Material per 10 Sq.m. (kg) 6 to 9 9 to 12 12 to 15

Low prosity Midium porosity High porosity

TABLE 500-3 PHYSICAL REQUIREMNTS FOR COARSE AGGREGATES FOR BITUMINOUS MACADAM Property Cleanliness Particle Shape Strength* Durability Test Grain size analysis1 Flakiness and Elongation Index (Combined)2 Los Angeles Abrasion Value3 Aggregate Impact Value3 Soundness:4 Sodium Sulphate Magnesium Sulphate Water absorption5 Coating and Stripping of Bitumen Aggregate Mixtures6 Retained tensile Strength Specification Max 5 % passing 0.075 mm sieve Max 30 % Max 40 % Max 30 % Max 12 % Max 18 % Max 2 % Minimum retained coating 95 % Min 80 %

Water Absorption Stripping Water Sensitivity7 Notes: 1. 2. 3. 4. 5. 6. 7. *

IS: 2386 Part 1 IS: 2386 Part 1 IS: 2386 Part 4* IS: 2386 Part 5 IS: 2386 Part 3 (The elongation test to be done only on non-flaky aggregate in the sample) IS: 6241 The water sensitivity test is only to be carried out if the minimum retained coating in the stripping test is less than 95% Aggregate may satisfy requirements of either of these two tests.

194

BASE AND SURFACE COURSES (BITUMINOUS) Table 500-4 Composition of Bituminous Macadam

Mix designation nominal Aggregate size layer Thickness IS Sieve (mm)

Grade-I 40mm 80-100 mm

Grade-II 19mm 50-75 mm

Cumulative % by Weight of .total aggregate passing 45 37.5 26.5 19 13.2 4.75 2.36 0.3 0.075 Bitumen content % by weight Of total mixture1 100 90-100 75-100 35-61 13-22 4-19 2-10 0-8 3.1 3.4 100 90-100 56-88 16-36 4-19 2-10 0-8 3.3 3.5

Bitumen Grade

35 90

35 - 90

Note: 1. Appropriate bitumen contents for conditions in cooler areas of India may be upto 0.5% higher subject to the approval of the Engineer.

BASE AND SURFACE COURSES (BITUMINOUS) Table 500-5 Manufacturing and Rolling Temperatures. Bitumen Penetration Bitumen Mixing (oC) 35 65 90 160-170 150-165 140-160 Aggregate Mixing (oC) 160-175 150-170 140-165 Mixed Material (oC) 170 Maximum 165 Maximum 155 Maximum 100 Minimum 90 Minimum 80 Minimum 130 Minimum 125 Minimum 115 Minimum Rolling ( C)
o

Laying (oC)

195

Table 500-6 Composition of Penetration Macadam IS Sieve Designation (mm) Cumulative percent by weight of total aggregate passing For 50mm compacted thickness Coarse Aggregate 63 45 26.5 22.4 13.2 11.2 5.6 2.8 Approx. Loose Aggregate Quantities cu.m/m2 Binder quantity (penetration grade)1 (kg/m ) Note: 1. If cutback bitumen is used, adjust binder quantity such that the residual bitumen is equal to the values in this table.
2

For 75mm compacted thickness Coarse Aggregate Key Aggregate

Key Aggregate

100 37 -72 2 20 05

100 50 75 5 -25 05

100 58 82 5 27 05

100 50 - 75 5 25 05

0.06

0.015

0.09

0.018

6.8

BASE AND SURFACE COURSES (BITUMINOUS) Table 500-7 Grading requirements for coarse & key aggregates for built-up spray grout. IS Sieve Designation Cumulative percent by weight of total aggregate passing Coarse Aggregate 53.0 mm 26.5 mm 22.4 mm 13.2 mm 5.6 mm 2.8 mm 100 40-75 0-20 0-5 Key Aggregate 100 40-75 0-20 0-5

196

Table 500-9 Grading requirements for mineral filler. IS Sieve Cumulative percent passing by weight of total aggregate 0.6 0.3 0.075 100 95-100 85-100

BASE AND SURFACE COURSES (BITUMINOUS) Table 500-10 Composition of Dense Graded Bituminous Macadam Pavement Layers. Grading Nominal Aggregate size Layer Thickness IS Sieve1 (mm) 45 37.5 26.5 19 13.2 9.5 4.75 2.36 1.18 0.6 0.3 0.15 0.075 Bitumen content % by mass Of total mix
2

1 40 mm 80-100 mm

2 25 mm 50-75 mm

Cumulative % by weight of total aggregate passing 100 95-100 63-93 55-75 38-54 28-42 7-21 2-8 Min 4.0 100 90-100 71-95 56-80 38-54 28-42 7-21 2-8 Min 4.5

Bitumen grade (pen.) Note:1.

65 or 90

65 or 90

The combined aggregate grading shall not vary from the low limit on one sieve to the high limit on the adjacent sieve.

2. Determined by the Marshall method.

197

Table 500-11 Requirements Dense Graded Bituminous Macadam Mix. Minimum stability kN at 60oC Minimum flow (mm) Maximum flow (mm) Compaction level (Number of blows) 9.0 2 4 75 blows on each of the two faces of the specimen Percent air voids Percent voids in mineral aggregate (VMA) Percent voids filled with bitumen (VFB) 3-6 See Table 500-12 below 65-75

BASE AND SURFACE COURSES (BITUMINOUS) Table 500-12 Minimum percent Voids in Mineral Aggregate (VMA). Nominal Maximum Particle size1 (mm) 9.5 12.5 19.0 25.0 37.5 Note:1. 2. Minimum VMA, percent related to Design Air Voids, Percfent2 3.0 14.0 13.0 12.0 11.0 10.0 4.0 1.50 14.0 13.0 12.0 11.0 5.0 16.0 15.0 14.0 13.0 12.0

The nominal maximum particle size is one size larger than the first sieve to retain more than 10 percent. Interpolate minimum voids in the mineral aggregate (VMA) for design air voids values between those listed. Table 500-13 Permissible variations from the Job Mix Formula. Description Permissible Variation Base/Binder course Wearing Course 7% 6% 5% 4% 3% 1.5% 0.3% 10 oC

Aggregate passing 19mm sieve or larger Aggregate passing 13.2mm, 9.5 mm Aggregate passing 4.75 mm Aggregate passing 2.36mm, 1.18mm, 0.6mm Aggregate passing 0.3mm, 0.15 mm Aggregate passing 0.075 mm Binder content Mixing temperature 198

8% 7% 6% 5% 4% 2% 0.3% 10 C
o

BASE AND SURFACE COURSES (BITUMINOUS) Table 500-15 Composition of Semi-Dense Bituminous Concrete Pavement Layers. Grading Nominal Aggregate size Layer Thickness IS Sieve1 (mm) 45 37.5 26.5 19 13.2 9.5 4.75 2.36 1.18 0.6 0.3 0.15 0.075 Bitumen content % by mass Of total mix2 Bitumen grade (pen.) Note: 65 65 1 13 mm 35- 40 mm 2 10 mm 25-30 mm

Cumulative % by weight of total aggregate passing 100 90-100 70-90 35-51 24-39 15-30 9-19 3-8 Min 4.5 100 90-100 35-51 24-39 15-30 9-19 3-8 Min 5.00

1.The combined aggregate grading shall not vary from the low limit on one sieve to the high limit on the adjacent sieve. 2. Determined by the Marshall method.

BASE AND SURFACE COURSES (BITUMINOUS) Table 500-16 Requirements for Semi-Dense Bituminous Pavement Layers. 8.2 Minimum stability kN at 60oC Minimum flow (mm) Maximum flow (mm) Compaction level (Number of blows) 2 4 75 blows on each of the two faces of the specimen Percent air voids Percent voids in mineral aggregate (VMA) Percent voids filled with bitumen (VFB) 199 3-5 See Table 500-12 65-78

Table 500-18 Composition of Bituminous Concrete Pavement Layers. Grading 1 Nominal Aggregate size 19 mm Layer Thickness IS Sieve (mm) 45 37.5 26.5 19 13.2 9.5 4.75 2.36 1.18 0.6 0.3 0.15 0.075 Bitumen content % by mass Of total mix
2 1

2 13 mm 30-45 mm

50-65 mm

Cumulative % by weight of total aggregate passing 100 79-100 59-79 52-72 35-55 28-44 20-34 15-27 10-20 5-13 2-8 5.0 6.0 100 79-100 70-88 53-71 42-58 34-48 26-38 18-28 12-20 4-10 5.0 7.0

Bitumen grade (pen.) Note:1. 2.

65

65

The combined aggregate grading shall not vary from the low limit on one sieve to the high limit on the adjacent sieve. Determined by the Marshall method.

BASE AND SURFACE COURSES (BITUMINOUS) Table 500-19 Requirements for Bituminous Pavement Layers. Minimum stability kN at 60oC 9.0 Minimum flow (mm) Maximum flow (mm) Compaction level (Number of blows) Percent air voids Percent voids in mineral aggregate (VMA) Percent voids filled with bitumen (VFB) Loss of stability on immersion in water at 60oC (ASTM D 1075) 2 4 75 blows on each of the two faces of the specimen 3-6 See Table 500-12 65-75 Min. 75 percent retained strength

200

Table 500-20 Nominal Rates of spread for Binder and Chippings. Nominal Chipping Size mm Binder (Penetration grade bitumen) (kg/m ) 19 13 10 6 Note : 1. 2. These rates of spread are for pricing purpose see clause 510.23 and clause 510.8 For emulsion, these rates of spread are for the residual bitumen and appropriate adjustment must be made to determine the total quantity. 3. Refer to Manual for Construction and Supervision of Bituminous Works for the procedure of determining the rates of spread of binder and chips. 1.2 1.0 0.9 0.75
2

Chips Cum/m2 0.015 0.010 0.008 0.004

BASE AND SURFACE COURSES (BITUMINOUS) Table 500-21 Grading requirements for Chips for Surface Dressing. IS Sieve Designation (mm) 26.5 19.0 13.2 9.5 6.3 4.75 3.35 2.36 0.60 0.075 Minimum 65% By weight of Aggregate 19 100 85-100 0-40 0-7 0-2 0-1.5 Passing 19 mm retained 13.2mm Cumulative percent by weight of total aggregate passing for the following nominal sizes (mm) 13 100 85-100 0-40 0-7 0-2 0-1.5 Passing 13.2mm retained 9.5mm 10 100 85-100 0-35 0-10 0-2 0-1.5 Passing 9.5mm retained 6.3mm 6 100 85-100 0-35 0-10 0-2 0-1.5 Passing 6.3mm retained 3.35mm

201

Table 500-22 Spraying Temperatures for Binders. Binder grades Whirling spray jets Min. C Penetration Grades 400/500 280/320 180/200 80/100 160 165 170 180 170 175 190 200 140 150 155 165 150 160 165 175
o

Slot jets
o

Max C

Min. C

Max oC

BASE AND SURFACE COURSES (BITUMINOUS) Table 500-23 Quantities of materials Required for 10 Sqm. of Road surface for 20mm Thick open graded premix surfacing using penetration bitumen or cutback. Aggregates (a) Nominal Stone size 13.2mm (passing 22.4mm sieve and retained on 11.2mm sieve)

(b) Nominal Stone size 11.2mm (passing 13.2mm sieve and retained on 5.6mm sieve) Total 0.27 m3

Binder

(quantities in terms of Straight run bitumen) (a) For 0.18m3 of 13.2mm nominal size stone at 52 kg bitumen per m3 For 0.09 m3 of 11.2mm nominal size stone at 56 kg (b) bitumen per m3 Total 14.6 kg.

202

Table 500-24 Quantities of aggregate for 10m2 area (A) Premix Carpet (a) Coarse aggregate nominal 13.2mm size, passing IS 22.4mm sieve and retained on IS 11.2mm sieve. 0.09 m3 (b) Coarse aggregate nominal 11.2mm size (passing IS 13.2mm sieve and retained on IS 5.6mm sieve) (B) For Seal Coat : Refer to Clause 513 0.18 m3

Table 500-25 Quantities of emulsion Binder. (A) For Premix Carpet For 10m2 area 20 to 23 kg (B) For Seal Coat : (a) for liquid seal coat (b) for premix seal coat 12 to 14 kg 10 to 12 kg

BASE AND SURFACE COURSES (BITUMINOUS) Table 500-26 Aggregate Gradation

IS Sieve Designation (mm)

Cumulative percent by weight of total aggregate passing Type A Type B 100 88-100 31-52 5-25 0-5

13.2 mm 11.2 mm 5.6 mm 2.8 mm 0.090 mm

100 52-88 14-38 0-5

203

Table 500-27 Size requirements for Coarse Stone Aggregates. S.No. Nominal size of aggregate Designation of sieve through which the aggregates shall wholly pass 106 mm 90 mm 53 mm 45 mm 26.5 mm 22.4 mm 13.2 mm 11.2 mm Designation of sieve on which the aggregates shall be wholly retained 63 mm 53 mm 26.5 mm 22.4 mm 13.2 mm 11.2 mm 6.7 mm 2.8 mm

(i) (ii) (iii) (iv) (v) (vi) (vii) (viii)

75 mm 63 mm 45 mm 26.5 mm 22.4 mm 13.2 mm 11.2 mm 6.7 mm

BASE AND SURFACE COURSES (BITUMINOUS) Table 500-28 Percentage Reduction in Volume of Aggregates. S.No. Standard size of aggregates Percentage reduction in volume computed by stack measurements to arrive at the volume to be paid for 1. 2. 3. 4. 75 mm and 63 mm 45 mm and 26.5 mm 22.4 mm, 13.2 mm, 11.2 mm and 6.7 mm Fine aggregate 12.5 10.0 5.0 5.0

Table 500-29 Requirements for Physical Properties of Binder. Property Penetration at 25 C Softening point, C Loss on heating for 5h at 163 C, % of mass Max. Solubility in trichloroethylene, % by mass Ash (mineral matter), % by mass * Min. Max IS 1216 IS 1217 95 1.0
o o o

Test method IS 1203 IS 1205 IS 1212

Requirement 15 5* 65 10 2.0

In cold climatic regions (temperature 10oC), a softer penetration grade of 30/40 may be used. 204

Table 500-30 Grade and Thickness of Mastic Asphalt paving and Grading of Coarse Aggregate. Application Thickness Range (mm) Nominal size of coarse aggregate (mm) 13 13 Coarse aggregate content, % by mass of total mix 40 10 45 10

Roads and carriageways Heavily stressed areas i.e. junctions and toll plazas Nominal size of coarse aggregate IS Sieve (mm) 19 13.2 2.36

25-50 40-50

13 mm Cumulative % passing by weight 100 88-96 0-5

BASE AND SURFACE COURSES (BITUMINOUS) Table 500-31 S.No. Grading of Fine Aggregates (Inclusive of Filler) IS Sieve Percentage by weight of aggregate Passing 2.36 mm but retained on 0.60 mm Passing 0.600 mm but retained on 0.212 mm Passing 0.212 mm but retained on 0.075 mm Passing 0.075 mm 0-25 10-30 10-30 30-35

1. 2. 3. 4.

Table 500-32 Composition of Mastic Asphalt Blocks without Coarse Aggregates.

S.No.

IS Sieve

Percentage by weight of aggregate Minimum Maximum 22 30 18 45 17

1. 2. 3. 4. 5.

Passing 2.36 mm but retained on 0.60 mm Passing 0.600 mm but retained on 0.212 mm Passing 0.212 mm but retained on 0.075 mm Passing 0.075 mm Bitumen content

0 4 8 25 14

205

BASE AND SURFACE COURSES (BITUMINOUS) Table 500-33 Aggregate Grading, Binder Content and Approximate Coverage Rate. Sieve Size (mm) Percentage by mass passing finished thickness of sealing 5 mm 9.5 4.75 3.35 2.36 1.18 0.600 0.300 0.150 0.075 Quantity of residual Binder, percentage by mass of aggregate Approximate Coverage rate(kg/m2) 100 90-100 65-90 45-70 30-50 18-30 10-21 5-15 7.5-13.5 3 mm 100 80-100 75-100 55-90 35-70 20-45 10-25 5-15 10-16 1.5 mm 100 95-100 70-95 55-75 30-50 10-30 5-15 12-20

8-15

4-6

2-4

Table 500-34 Minimum Recovered Binder Penetration of Recycled mixture.. Specified Grade of Binder (Penetration) Minimum Recovered Penetration value of Binder after mixing 45 27 65 90 39 54

BASE AND SURFACE COURSES (BITUMINOUS) Table 500-42 Requirements for Sand Asphalt Base Coarse. Parameter Minimum stability (kN at 60oC) Minimum flow (mm) Compaction level (Number of blows) Percent air voids Percent voids in mineral aggregate (VMA) Percent voids filled with bitumen (VFB) Requirement 2.0 2 2 x 75 35 > 16 65-75

206

BASE AND SURFACE COURSES (BITUMINOUS) Table 500-44 Requirements of polymer modified binders (Elastomeric Thermoplastics and Rubber Latex). Designation Penetration at 25oC, 0.1mm, 100g. 5 sec. Penetration at 4oC, 0.1mm, 200g, 60 sec. Minimum* Softening Point, (R&B), oC, Minimum Fraass Breaking Point, oC, Maximum* Ductility at 27oC, cm, Minimum Flash Point, COC, C, Minimum Elastic Recovery of Half thread in Ductilometer at 15oC, %, Minimum Separation, Difference in Softening Point, R&B, C, Maximum Viscosity at 150oC, Poise Test on Thin film Oven Test Residue, TFOT (IS:9382-1979)
o o

Grade and Requirement PMB 120 90 to 150 35 PMB 70 50 to 89 22 PMB 40 30 to 49 18

Method of Test IS: 1203-1978 IS: 1205-1978

38 -24 75 220 70 (50)** 4

48 -16 50 220 60 (40)** 4

59 -12 50 220 50 (30)** 4

IS: 1205-1978 IS: 9381-1978 IS: 1208-1978 IS: 1209-1978 ASTM D5976-1996 ASTM D5976-1996

1-3

2-6

4-8

IS: 1206-1978

Designation Penetration at 4oC, 0.1mm, 200g, 60 sec. Loss in Weight, %, Maximum Increase in Softening Point, oC, Maximum Reduction in Penetration at 25 C, %, Maximum 60
o

Grade and Requirement PMB 120 18 1.0 7 35 PMB 70 15 1.0 6 35 PMB 40 12 1.0 5 35

Method of Test IS: 1203-1978 IS: 9382-1979 IS: 1205-1978 IS: 1203-1978

40 (30)**

35 (25)**

ASTM D5976-1996

(35)** Elastic Recovery of Half Thread in Ductilometer at 15oC, %, Minimum * ** Relevant to snow bound cold climate areas. Natural Rubber Modified Bitumen

207

BASE AND SURFACE COURSES (BITUMINOUS) Table 500-45 Requirements of polymer modified binders (Plastomeric Thermoplastics). Designation Penetration at 25oC, 0.1mm, 100g. 5 sec. Penetration at 4 C, 0.1mm, 200g, 60 sec. Minimum* Softening Point, (R&B), oC, Minimum Fraass Breaking Point, C, Maximum* Ductility at 27 C, cm, Minimum Flash Point, COC, oC, Minimum Elastic Recovery of Half thread in Ductilometer at 15 C, %, Minimum Separation, Difference in Softening Point, R&B, oC, Maximum Viscosity at 150oC, Poise Test on Thin film Oven Test Residue, TFOT (IS:9382-1979) 1-2 2-4 4-8
o o o o

Grade and Requirement PMB 120 90 to 150 35 PMB 70 50 to 89 22 PMB 40 30 to 49 18

Method of Test IS: 1203-1978 IS: 1205-1978

38 -20 50 220 60

48 -15 40 220 50

59 -10 30 220 40

IS: 1205-1978 IS: 9381-1978 IS: 1208-1978 IS: 1209-1978 ASTM D5976-1996

ASTM D5976-1996 IS: 1206-1978

Designation Penetration at 4oC, 0.1mm, 200g, 60 sec. minimum* Loss in Weight, %, Maximum Increase in Softening Point, oC, Maximum Reduction in Penetration at 25oC, %, Maximum 45

Grade and Requirement PMB 120 18 PMB 70 15 PMB 40 12

Method of Test IS: 1203-1978

1.0 7 35

1.0 6 35

1.0 5 35

IS: 9382-1979 IS: 1205-1978 IS: 1203-1978

35

30

ASTM D5976-1996

Elastic Recovery of Half Thread in Ductilometer at 15oC, %, Minimum * Relevant to snow bound cold climate areas. 208

BASE AND SURFACE COURSES (BITUMINOUS) Table 500-46 Requirements of polymer modified binders (Treated with Modified Crumb Rubber). Designation Grade and Requirement Method of Test CRMB 60 CRMB 55 CRMB 50 Penetration at 25oC, 0.1mm, 100g. 5 50-70 50-60 40-60 IS: 1203-1978 sec. 50 55 60 IS: 1205-1978 o 40 35 30 ASTM Softening Point, (R&B), C, Minimum D5976-1996 Elastic Recovery of Half thread in Ductilometer at 15oC, %, Minimum Test on Thin Film Oven Test Residue (IS: 9382-1979) Reduction in Penetration at 25oC, %, 60 60 60 IS:1203-1978 Maximum Increase in Softening Point, (R&B) oC, 5 5 5 IS:1205-1978 Maximum 25 20 15 ASTM Elastic Recovery of Residue Half Thread in Ductilometer at 15oC, %, D5976-1996 Minimum CRMB - Crumb Rubber Modified Bitumen QUALITY CONTROL FOR ROAD WORKS Table 900-1 Tolerances in Surface Levels. 1. 2. Sub-Grade Sub-base + 10mm a) Flexible pavement b) Concrete Pavement (Dry lean concrete or rolled concrete) Base Course for flexible pavement. a) Bituminous Course b) Other than bituminous i) Machine laid + 20mm - 25mm - 20mm + 6mm - 10mm + 6mm - 6mm + 10mm - 10mm + 15mm - 15mm

3.

ii)

Manually laid.

4.

Wearing course flexible pavement. i) Machine laid

+ 6mm - 6mm + 10mm - 10mm + 5mm - 6mm*

ii) Manually laid.

5.

Cement Concrete pavement

This may not exceed 8mm at 0-30 cm from the edges.

209

Irregularity Length (m) National Highways/ Expressway* Road of 40 18 4 2 60 27 6 3 Lower category* * Category of each section of road as described in the contract. The maximum allowable difference between the road surface and underside of a 3m straight edge when placed parallel with, or at right angles to the center line of the road at points decided by the Engineer shall be : (i) For Pavement surface (bituminous and cement concrete) 3mm (ii) For Bituminous base courses. 6mm (iii) For Granular sub-base/base courses. 8mm (iv) For Sub-base under concrete pavements 10mm

QUALITY CONTROL FOR ROAD WORKS Table 900-2 Maximum Permitted number of Surface Irregularities. Surface of carriageways and paved Surface of laybys, service areas and all shoulders bituminous base course 4mm 7 mm 4 mm 7mm 300 75 300 75 300 75 300 75 20 9 2 1 40 18 4 2

QUALITY CONTROL FOR ROAD WORKS Table 900-3 Control tests and their Minimum Frequency for Sub-Bases and Bases (Excluding bitumen Bound Bases). S. No. 1. Type of Construction Granular Test (i) (ii) (iii) (iv) (v) (vi) (i) Frequency (Min.)

2.

Lime/Cement Stablised Soil Sub- base

(ii) (iii) (iv)

(v) (vi) (vii) 3. Water Bound Macadam (i) (ii)

Gradation One test per 200 m3 Atterberg Limits One test per 200 m3 Moisture content prior to One test per 250 m3 compaction. Density of compacted layer One test per 500 m3 Deleterious constituents As required CBR As required Quality of Lime/Cement One test for each consignment subject to a minimum of one test per 5 tonnes. Lime/Cement Content Regularly through procedural checks. Degree of pulverization Periodically as considered necessary CBR or unconfined As required compressive strength test on a set of three specimens. Moisture content prior to One test per 250 m2 compaction Density of compacted layer One test per 500 m2 Deleterious constituents As required Aggregate impact value Grading 210 One test Per 200 m3 of aggregate One test per 100 m3

(iii) (iv) (v)

Flakiness index and Elongation index. Atterberg limits of binding material Atterberg limits of portion of aggregate passing 425 micron sieve. Aggregate impact value

One test per 200 m3 of aggregate One test per 25m3 of binding material. One test per 100 m3 of aggregate One test per 200 m3 of aggregate One test per 100 m3 of aggregate One test per 200 m3 of aggregate

4.

Wet Mix Macadam

(i) (ii) (iii) (iv)

(v)

Grading Flakiness index and Elongation One test per 100 m3 of aggregate index Atterberg limits of portion of aggregate passing 425 micron One test per 500 m2 sieve. Density of compacted layer

S. No. 1.

QUALITY CONTROL FOR ROAD WORKS Table 900-4 Control tests for Bituminous Works, and their Minimum Frequency Type of Test Frequency (Min.) Construction Primer Coat/ Tack (i) Quality of binder No. of samples per lot to be Coat/For spray and tests as per IS:73, IS:217 and IS:8887 as applicable (ii) Binder temperature for application Rate of spread of binder Quality of binder At regular close intervals One test per 500m2 and not less than two test per day. Same as mentioned under Serial No.1 One test per 50 m3 of aggregate

(iii) 2. Seal coat/ surface dressing (i)

(ii)

Aggregate Impact value/ Los Angles Abrasion Value Flakiness Index or Elongation Index Stripping value of aggregates (Immersion Tray Test)

(iii)

-do-

(iv)

Initially one set of 3 representative specimens for each source of supply. Subsequently when warranted by changes in the quality of aggregates.

211

(v) (vi)

Water absorption of aggregate Water sensitivity of mix

--------------do----------Initially one set of 3 representative specimens for each source of supply. Subsequently when warranted by changes in the quality of aggregates. (if required) One test per 25m3 of aggregate. Initially, one determination by each method for each source of supply, then as warranted by change in the quality of the aggregates. As required At regular close intervals. One test per 500 m2 of work, and, not less than two tests per day.

(vii) (viii)

Grading of aggregates Soundness (Magnesium and Sodium Sulphate)

(ix) (x)

Polished stone value Temperature of binder at application Rate of spread of materials

(xi)

S. No.

QUALITY CONTROL FOR ROAD WORKS Table 900-4 Control tests for Bituminous Works, and their Minimum Frequency. Type of Test Frequency (Min.) Construction (xii) Percentage of fractured faces When gravel is used, one test per 50m3 of aggregate. Open-graded Premix Surfacing/ Close-graded Premix Surfacing (i) (ii) Quality of binder Aggregate Impact Value/ Los Angeles Abrasion Value Flakiness Index and Elongation Index Stripping Value Water absorption of aggregates Water sensitivity of mix Grading of aggregates Soundness (Magnesium and Sodium Sulphate) Polished stone value 212 Same as mentioned under Serial No.1 Same as mentioned under Serial No.2 --do--

3.

(iii)

(iv) (v) (vi) (vii) (viii)

Same as mentioned under Serial No.2 Same as mentioned under Serial No.2 Same as mentioned under Serial No.2 Same as mentioned under Serial No.2 Same as mentioned under Serial No.2 As required

(ix)

(x)

Temperature of binder at application Binder content

At regular close intervals One test per 500m3 and not less than two tests per day. Regular control through checks of layer thickness Same as mentioned under Serial No.2 Same as mentioned under Serial No.1 Same as mentioned under Serial No.2 Same as mentioned under Serial No.2 Same as mentioned under Serial No.2 -doTwo tests per day per plant both on the individual constituents and mixed aggregates from the dryer Same as mentioned under Serial No.2

(xi)

(xii) Rate of spread of mixed material (xiii) 4. Bituminous Macadam (i) (ii) Percentage of fractured faces Quality of binder Aggregate Impact Value/ Los Angeles Abrasion Value Flakiness Index and Elongation Index Stripping Value Water sensitivity of mix Grading of aggregates

(iii)

(iv) (v) (vi)

(vii)

Water absorption of aggregates

S. No.

QUALITY CONTROL FOR ROAD WORKS Table 900-4 Control tests for Bituminous Works, and their Minimum Frequency. Type of Test Frequency (Min.) Construction Same as mentioned under (viii) Soundness (Magnesium and Serial No.2 Sodium Sulphate) (ix) (x) Percentage of fractured faces Binder content and aggregate grading Same as mentioned under Serial No.2 Periodic, subject to minimum of two tests per day per plant. At regular close intervals.

(xi) Control of temperature of binder and aggregate for mixing and of the mix at the time of laying and rolling. (xii) Rate of spread of mixed material (xiii) Bituminous (i) Penetration Macadam/Built-up Density of compacted layer Quality of binder 213

Regular control through checks of layer thickness. One test per 250m2 of area. Same as mentioned under Serial No.1 One test per 200 m3 of

5.

Spray-Grout

(ii)

Aggregate Impact Value/ Los Angeles Abrasion Value Flakiness Index and Elongation Index Stripping Value Water absorption of aggregates Water sensitivity of mix Aggregate grading Soundness (Magnesium and Sodium Sulphate) Percentage of fractured faces

aggregate

(iii)

-do-

(iv) (v) (vi) (vii) (viii) (ix) (x)

Same as mentioned under Serial No.2 Same as Serial No.2 Same as Serial No.2 One test per 100 m3 of aggregate Same as mentioned under Serial No.2 Same as mentioned under Serial No.2 At regular close intervals Same as mentioned under Serial No.2 Same as mentioned under Serial No.1 Same as mentioned under Serial No.2 -doSame as mentioned under Serial No.2

Temperature of binder at application (xi) Rate of spread of mixed material 6. Dense Bituminous Macadam/ Semi Dense Bituminous Concrete/ Bituminous Concrete

(i) (ii)

Quality of binder Aggregate Impact Value/ Los Angeles Abrasion Value Flakiness Index and Elongation Index Stripping Value

(iii) (iv)

214

QUALITY CONTROL FOR ROAD WORKS Table 900-4 Control tests for Bituminous Works, and their Minimum Frequency. S. No. Type of Construction (v) (vi) (vii) (viii) (ix) Test Soundness (Magnesium and Sodium Sulphate) Water absorption of aggregates Sand equivalent test Plasticity Index Polished stone value Frequency (Min.) Same as mentioned under Serial No.2 As in Serial No.2 As required As required As required, for Semi Dense Bituminous Concrete/d Bituminous Concrete Same as mentioned under Serial No.2 One set of tests on individual constituents and mixed aggregate from the dryer for each 400 tonnes of mix subject to minimum of two tests per plant per day. For each 400 tonnes of mix produced, a set of 3 Marshall specimens to be prepared and tested for stability, flow value, density and void content subject to a minimum of two sets being tested per plant per day Same as mentioned under Serial No.2 As required for the Bituminous Concrete At regular close intervals

(x) (xi)

Percentage of fractured faces Mix grading

(xii)

Stability of Mix

(xiii) (xiv)

Water sensitivity of mix (Retained Tensile Strength) Swell test on the mix

(xv) Control of temperature of binder in boiler, aggregate in the dryer and mix at the time of laying and rolling (xvi) Control of binder content and grading of the mix (xvii) Rate of spread of mixed material

(xviii) Density of compacted layer 7. Mastic Asphalt (i) (ii) Quality of binder Aggregate Impact Value/ Los Angeles Abrasion Value Flakiness Index and Elongation 215

One test for each 400 tones of mix subject to a minimum of two sets per day per plant Regular control through checks on the weight of mixed material and layer thickness One test per 250 m2 area Same as mentioned under Serial No.1 Same as mentioned under Serial No.2 -do-

(iii)

(iv)

Index Stripping Value

-do-

S. No.

QUALITY CONTROL FOR ROAD WORKS Table 900-4 Control tests for Bituminous Works, and their Minimum Frequency. Type of Test Frequency (Min.) Construction (v) Water sensitivity of mix -do(vi) Grading of aggregates Two tests per day per plant both on the individual constituents and mixed aggregates from the dryer Same as in Serial No.2 Same as mentioned under Serial No.2 Same as mentioned under Serial No.2 Periodic, subject to minimum of two tests per day per plant At regular close intervals

(vii) (viii) (ix) (x)

Water absorption of aggregates Soundness (Magnesium and Sodium Sulphate) Percentage of fractured faces Binder content and aggregates grading

(xi) Control of temperature of binder in boiler, aggregate in the dryer and mix at the time of laying and rolling (xii) Rate of spread of mixed material (xiii) Hardness number

Regular control through checks of layer thickness One test for each 400 tonnes of mix subject to a minimum of two tests per day Same as mentioned under Serial No.1 Initially one set of 3 representative speciments for each source of supply, then as warranted by changes in the quality of aggregates. Minimum of one test per 25m3 of recycled material Minimum of one test per 50m3 of recycled material For each 400 tonnes of mix recycled, a set of 3 Marshall specimens to be prepared and tested for stability, flow, density and void content, subject to minimum of two sets of tests per day

8.

Slurry seal

(i) (ii)

Quality of binder Film stripping test

9.

Recycled material

(i) (ii) (iii)

Binder content and aggregate grading Recovered binder penetration Mix stability (Remix/ Repave)

216

10.

Cold Mix

(i) (ii) (iii) (iv)

Quality of binder Aggregate Impact Value/ Los Angeles Abrasion Value Flakiness Index and Elongation Index Stripping Value

Same as mentioned under Serial No.1 Same as mentioned under Serial No.2 -do-do-

217

QUALITY CONTROL FOR ROAD WORKS Table 900-4 Control tests for Bituminous Works, and their Minimum Frequency. S. No. Type of Construction (v) (vi) Test Water sensitivity of mix Grading of aggregates -doTwo tests per day per plant both on the individual constituents and mixed aggregates from the dryer Two tests per day per plant Same as in Serial No.2 Same as mentioned under Serial No.2 When gravel is used, one test per 50m3 of aggregate Periodic, subject to minimum of two tests per day per plant For each 400 tonnes of mix recycled, a set of 3 Marshall specimens to be prepared and tested for stability, flow, density and void content, subject to minimum of two sets of tests per day Same as mentioned under Serial No.1 Same as mentioned under Serial No.2 As required As required One set of test on individual constituents and mixed aggregate from the dryer for each 400 tonnes of mix subject to a minimum of two tests per plant per day For each 400 tonnes of mix recycled, a set of 3 Marshall specimens to be prepared and tested for stability, flow, density and void content, subject to minimum of two sets of tests per day Frequency (Min.)

(vii) (viii) (ix)

Percentage minimum coating Water absorption of aggregates Soundness (Magnesium and Sodium Sulphate) Percentage of fractured faces Binder content and aggregates grading Mix stability

(x) (x)

(xi)

11.

Sand Asphalt Base (i) Course (ii) (iii) (iv) (v)

Quality of binder Los Angles Abrasion Value Sand equivalent test Plasticity Index Mix grading

(vi)

Stability of Mix

218

QUALITY CONTROL FOR ROAD WORKS Table 900-4 Control tests for Bituminous Works, and their Minimum Frequency. S. No. Type of Construction Test (vii) Control of temperature of binder in boiler, aggregate in the dryer and mix at the time of laying and rolling (viii) Control of binder content and grading of the mix Frequency (Min.) At regular close intervals

(ix) Rate of spread of mixed material

One test for each 400 tonnes of mix subject to a minimum of two tests per day per plant Regular control and through checks on the weight of mixed material and layer thickness One test per 250 m2 area

(x) 12. Modified Binder (i)

Density of compacted layer Softening Point Penetration at 25oC and 4 oC -doElastic Recovery -doDuctility -doFlash Point Initially on submission Fraass Breaking -doViscosity at 150oC -doInitially on submission thereafter daily if site blended, weekly if pre-blended -do-

(ii) (iii) (iv) (v) (vi) (vii)

13.

Geotextiles

(viii) Thin film oven test, penetration, softening point, elastic recovery of residue, loss on heating (i) The requirements of Clause 704.3.1 of the Ministry's Specification for Road and Bridge Works (third revision) shall apply.

219

MATERIAL FOR STRUCTURE TABLE 1000-1 REQUIREMENTS OF COURSE AGGREGATE Per cent by Weight Passing the Sieve IS Sieve Size 40 mm 63 mm 40 mm 20 mm 12.5 mm 10 mm 4.75 mm 100 95-100 30 -70 10-35 0-5 20 mm 100 95-100 25-55 0-10 12.5 mm 100 90-100 40-85 0-10

TABLE 1000-2 SAND / FINE AGGREGATE Per cent by Weight Passing the Sieve IS Sieve Size 10 mm 4.75 mm 2.36 mm 1.18 mm 600 micron 300 micron 150 micron Zone I 100 90 - 100 60 - 95 30 - 70 15 - 34 5 - 20 0 - 10 Zone II 100 90 - 100 75 - 100 55 - 90 35 - 59 8 - 30 0 -10 Zone III 100 90 - 100 85 - 100 75 - 100 60 - 79 12 - 40 0 - 10

Grade Designation S 240 S 415

MATERIAL FOR STRUCTURE TABLE 1000-3 STEEL Bar Type conforming to Characteristic governing IS Strength fy MPa Specification IS : 432 Part I Mild 240 Steel Bar

Elastic Modulus GPa 200

(a) (b) (c) (d) (e) (f)

IS: 1786 High Yield 415 200 Strength Deformed Bars (HYSD) Patch Up materials shall be procured in sealed containers with certificates from the agency who has supplied the fusion bonded epoxy bars. PVC coated G.I. binding wires of 18G shall only be used in conjunction with fusion bonded epoxy bars. Chairs for supporting the reinforcement shall also be of fusion bonded epoxy coated bars. The cut ends and damaged portions shall be touched up with repair patch up material. The bars shall be cut by saw-cutting rather than flame cutting. While bending the bars, the pins of work benches shall be provided with PVC of plastic sleeves. 220

(g) (h)

The coated steel shall not be directly exposed to sun rays or rains and shall be protected with opaque polyethylene sheets or such other approved materials. While concreting, the workmen or trolleys shall not directly move on coated bars but can move on wooden planks placed on the bars. 1010 WATER

(a)

To neutralize 200 ml sample of water, using phenolphthalein as an indicator, it should not require more than 2 ml of 0.1 normal NaOH.

(b)

To neutralize 200 ml sample of water, using methy1 orange as an indicator, it should not require more than 10 ml of 0.1 normal HCL.

(c)

The permissible limits for solids shall be as follows when tested in accordance with IS : 3025 Permissible Limits (max) Organic Inorganic Sulphates (SO4) Chlorides (CL) Suspended matter 200 mg/lit 3000 mg/lit 500 mg/lit 500 mg/lit * 2000 mg/lit

In case of structures of lengths 30m and below,, the permissible limit of chlorides may be increased up to 1000 mg/lit. All samples of water (including potable water) shall be tested and suitable measures taken where necessary to ensure conformity of the water to the requirements stated herein.

(d)

The pH value shall not be les than 6.

1012. CONCRETE ADMIXTURES 1012.1. General

a) b) c) d)

Normal dosage and detrimental effects, if any, o under dosage and over dosage. The chemical names of the main ingredients in the admixtures. The chloride content, if any, expressed as a percentage by the weight of the admixture. Values of dry material content, ash content and relative density of the admixture which w\can be used for Uniformity Tests.

e)

Whether or not the admixture leads to the entertainments of air when used as per the manufacturer's recommended dosage, and if so to what extent.

f)

Where two or more admixtures are proposed to be used in any one mix, confirmation as to their compatibility. 221

g)

There would be to increase in risk of corrosion of the reinforcement or other embedment as a result of using the admixture.

1012.2. Physical and Chemical Requirements (a) " Plasticizers " and "Super-Plasticizers" shall meet the requirements indicated for " Water reducing Admixture" (b) Except where resistance to freezing and thawing and to disruptive action of deicing salts is necessary, the air content of freshly mixed concrete in accordance with the pressure method given in IS:1199 shall not be more than 2 per cent higher than that of the corresponding control mix and in any case not more then 3 per cent of the test mix. (c) The chloride content of the admixture shall not exceed 0.2 per cent when tested in accordance with IS:6925. In addition, the maximum permissible limit of chloride content of all the constituents as indicated in Section 1700 shall also be observed. (d) Uniformity tests on the admixtures are essential to compare qualitatively the composition of different samples taken from batch to batch or from the same batch at different times. The tests that shall be performed along with: permissible variations in the same are indicated below: Dry Material Content : to be within 3 per cent and 5 per cent of liquid and solid admixtures respectively of the value stated by the manufacturer. Ash content : to be within 1 per cent of the value stated by the manufacturer. Relative Density (for liquid admixtures) : to be within 2 per cent of the value stated by the manufacturer. (e) All tests relating to the concretes admixtures shall be conducted periodically at and independent laboratory and compared with the data given by the manufacturer.

PILE FOUNDATIONS TABLE 1100-1 TIME FOR CURING PRECAST PILES Minimum periods from time of casting Type cement used in casting the pile of Strike sideshutters (hours) End of wet curing (days) Lift from casting bed (days) Drive (days)

222

Ordinary Portland Rapid hardening Portland

24

10

28

12

10

1116 TOLERANCES

1116.1. Permissible Tolerances for Piles

i) Precast Concrete Piles : a) b) c) d) Variation in cross-sectional dimensions Variation in length Surface irregularities measured with 3 m straight edge Bow for length in mm : + 5 mm : + 25 mm : 5 mm : Pile Length in mm 100

ii) Driven Piles a) b) c) d) Variation in cross-sectional dimensions Variation from vertical or specified rake Variation in the final position of the head in plan Variation of level of top of piles : + 50 mm, - 10 mm : 1 in 50 : 75 mm : + 25 mm

iii) Bored Piles a) b) c) d) Variation in cross-sectional dimensions Variation from vertical or specified rake Variation in the final position of the head in plan Variation of level of top of piles : + 50 mm, - 10 mm : 1 in 50 : 50 mm : + 25 mm

1116.2. Permissible Tolerances for Pile Caps

a) b) c) d)

Variation in dimensions Misplacement from specified position in plan Surface irregularities measured with 3 m straight edge Variation of levels at the top

: + 50mm, -10 mm : 15 mm : 5 mm : + 25 mm

223

1508. REMOVAL OF FORMWORK

The scheme for removal of form work (i.e. de-shuttering and decentering) shall be planned in advance and furnished to the Engineer for scrutiny and approval. No formwork or any part thereof shall be removed without prior approval of the Engineer. The Formwork shall be so removed as not to cause any damage to concrete. Centering shall be gradually and uniformly lowered in such a manner as to permit the concrete to take stresses due to its own weight uniformly and gradually to avoid any shock or vibration. Where not specifically approved, the time of removal of formwork (when ordinary Portland Cement is used without any admixtures at an ambient temperatures exceeding 10 degrees Celsius) shall be as under:

a)

Walls, piers, abutments, columns and vertical faces of structural members

12 to 48 hours as may be decided by the Engineer

b) c) d) e)

Soffits of Slabs (with props left under) Props (left under slabs) Soffit of Girders (with props left under) Props (left under girders)

: : :

3 days 14 days 7 days : 21 days

Where there are re-entrant angles in the concrete sections, the formwork should be removed at these sections as soon as possible after the concrete has set, in order to avoid cracking due to shrinkage of concrete.

SRTRUCTURE OF CONCRETE 1703. GRADES OF CONCRETE TABLE 1700 - 1. Grade Designation Specified characteristic Compressive strength of 150 mm cubes at 28 days, in MPa M 15 M 20 M 25 M 30 M 35 M 40 M 45 M 50 M 55 15 20 25 30 35 40 45 50 55

224

TABLE 1700-2 : FOR BRIDGES WITH PRESTRESSED CONCRETE OR THOSE WITH INDIVIDUAL SPAN LENGTHS MORE THAN 30 M OR THOSE THAT ARE BUILT WITH INNOVATIVE DESIGN/CONSTRUCTION (A) MINIMUM CEMENT CONTENT AND MAXIMUM WATER CEMENT RATIO Structural Member Min. cement content for all exposure conditions (kg./cu.m) a) PCC members b) RCC members c) PSC members 360 400 400 Max. water cement ratio Exposure conditions Normal 0.45 0.45 0.40 Severe 0.45 0.40 0.40

(B) MINIMUM STRENGTH OF CONCRETE

Member Moderate a) PCC members b) RCC members c) PSC member M 25 M 35 M 35

Condition of Exposure Severe M 30 M 40 M 40

TABLE 1700-3 FOR BRIDGES OTHER THAN THOSE MENTIONED IN TABLE 1700-2 AND FOR CULVERTS AND OTHER INCIDENTAL CONSTRUCTION.

(A)

MINIMUM CEMENT CONTENT AND MAXIMUM WATER CEMENT RATIO Min. cement content kg/cu.m) Structural Member a) members b) members RCC PCC Exposure condition Normal 250 310 Severe 310 400 Max. water cement ratio Exposure condition Normal 0.50 0.45 Severe 0.45 0.40

225

(C) MINIMUM STRENGTH OF CONCRETE Member a) PCC members b) RCC members Condition of Exposure Moderate M 15 M 20 Severe M 20 M 25

NOTES APPLICABLE TO TABLES 1700-2 AND 1700-3 (i) The minimum cement content is based on 20 mm aggregate (nominal max. size). For 40 mm and larger size aggregates, it may be reduced suitably but the reduction shall not be per cent. (ii) For underwater concreting, the cement content shall be increased by 10 per cent. (iii) Severe conditions of exposure shall mean alternate wetting and drying due to sea spray, alternate wetting and drying combined with freezing and buried in soil having corrosive effect. (iv) Moderate conditions of exposure shall mean other that those mentioned in (iii) above. more than 10

The cement content shall be as low as possible but not less than the quantities specified In no case shall it exceed 540 kg/cu.m. of concrete.

above.

1704.1. Requirements of Consistency Table 1700-4. type (a) Structures with exposed inclined surface requiring low slump concrete
toto

Slump(mm) 25

to allow proper compaction (b) Plain cement concrete 2. RCC structures with widely spaced reinforcements; e.g. solid columns, piers, abutments, footings, well steining 3. RCC structures with fair degree of congestion of reinforcement; e.g. pier and abutment caps, box culverts well curb, well cap, walls with thickness greater than 300 mm 4. RCC and PSC structures with highly congested reinforcements e.g. deck slab girders, box girders, walls with thickness less than 300 mm 5. Underwater concreting through tremie e.g. bottom plug, cast-in-situ piling 100 - 200 75 - 125 50 - 75 25 40 - 50

226

1704.2 Requirements for Designed Mixes 1704.2.1 Target mean Strength (i) The Current margin for a concrete mix shall be determined by the Contractor and shall be taken as 1.64 times the standard deviation of sample test results taken from at least 40 separate batches of concrete of nominally similar proportions produced at site by the same plant under smilar supervision, over a period exceeding 5 days, but not exceeding 6 months. (ii) Where there is insufficient data to satisfy the above, the current margin for the initial design mix shall be taken as given in Table 1700-5 :

174.2.3 Control of Strength of design mixes a) Adjustment to Mix Proportions. Adjustment to mix proportions arrived at in the trial mixes shall be made subject to the Engineer's approval, n order to minimize the variability of strength and to maintain the target mean strength. Such adjustments shall not be taken to imply any change in the b) Change of Current Margin When required by the Engineer, the Contractor shall recalculate the current margin in accordance with Clause 1704.2.1 The recalculated value shall be adopted as directed by the Engineer, and it shall become the current margin for concrete produced subsequently. c) Additional Trial Mixes During production, the Contractor shall carry out trial mixes and tests, if required by the Engineer, before substantial changes are made in the material or in the proportions of the materials to be used, except when adjustments to the mix proportions are carried out in accordance wit sub-clause (a) above. TABLE 1700-6 PROPORTION FOR NOMINAL MIX CONCRETE Total Quantity of dry aggregate by mass per 50 Proportion of fine to Coarse kg of cement to be taken as the sum of individual aggregate (by mass) masses of fine and coarse aggregates (kg) 350 Generally 1:2, subject to upper limit 1:1:5 and lower limit of 1:2:5 250 _____ do ____ current margin.

Concrete Grade M 15

M 20

227

Table 1700- 7. 1706. Size on Coarse Aggregate Components i) RCC well curb ii) RCC/PCC well steining iii) Well cap or Pile Cap Solid type piers and abutments iv) RCC Work in girders, slabs, wearing coat, kerb, approach slab, hollow piers and abutments, pier/abutment caps, piles v) PSC work vi) Any other item Maximum Nominal Size of Coarse Aggregate (mm) 20 40 40

20

20 As specified by Engineer

TABLE 1700 - 8 MINIMUM FREQUENCY OF SAMPLING OF CONCRETE OF EACH GRADE Quantity of Concrete in work, m3 No. of Samples 1-5 6 - 15 16 - 30 31 - 50 51 and above 1 2 3 4 4 plus one additional sample for each additional 50 m3 or part thereof

2400 - SURFACE AND SUB-SURFACE GEOTECHNICAL EXPLORATION 2404- EXPLORATION FOR BRIDGE FOUNDATIONS RESTING ON ROCK 2405- BORING 2407 - METHODS OF SAMPLING There are two types of sample viz. (a) Disturbed sample (b) Undisturbed sample. The usual methods for sampling conforming to IS : 1892 and IS:2132 are given below :Nature of Ground Soil Type of Sample Disturbed Method of Sampling Hand Samples Auger Samples Shell Samples Hand Samples Tube Samples Wash Samples from percussion or rotary drilling Cores

Undisturbed

Rock

Disturbed Undisturbed

228

TABLE 2400-1 SIZE OF SOIL SAMPLE REQUIRED S.NO. 1. PURPOSE OF SAMPLE Soil identification, natural moisture content tests, mechanical analysis and index properties, chemical tests Compression tests SOIL TYPE Cohesive soils Sands and Gravels 1 3 WEIGHT OF SAMPLE REQUIRED Kg.

2.

Cohesive soils and sand Cohesive soils and sands Gravelly soil

12.5 25 - 50 50 - 100

3.

Comprehensive examination of construction material any borrow area soil including soil stablisation

2412- TESTING OF MATERIAL FOR GUIDE BUND AND HIGH EMBANKMENT AND ITS FOUNDATIONS TABLE 2400-2 SHEAR STRENGTH TESTS FOR STABILITY ANALYSIS Stage in Life of Strength Shear Test Type of Embankment Parameters Analysis Total (a) During Unconsolidated undrained construction or triaxial shear test on stress analysis immediate postundisturbed samples and on c construction compacted embankment uu, uu material (b) -- do -Su C "" Consolidated undrained test with pore-pressure measurement on as compacted soil samples of embankment materials and on undisturbed samples -- do -Unconfined compression test in laboratory or vane shear test -- do --

S. No. 1.

1 1

(c) During construction of immediate postconstruction

Effective stress analysis

2.

Long term stability

C ""

-- do

2412.4 - LABORATORY INVESTIGATION OF EMBANKMENT MATERIAL S.NO. i) ii) iii) iv) TEST Gradation Test (Sieve Analysis) Atterberg Limit Test Standard Proctor Test Natural Moisture Content 229 TEST METHOD IS: 2720 (Part 4) IS: 2720 (Part 5) IS: 2720 (Part 7) IS: 2720 (Part 2)

1. a)

USEFUL DATA Areas & Weights of Steel Mild Steel Round Bars Dia in mm Area Sq. cm. Weight Kg/M 6 0.283 0.222 8 0.503 0.395 10 0.785 0.617 12 1.131 0.888 16 2.011 1.578 18 2.545 2.000 20 3.142 2.466 22 3.801 2.984 25 4.909 3.853 28 6.157 4.830 32 8.042 6.313 40 12.566 9.684 High Tensile Steel Dia in mm 3 5 7 8

Perimeter Cms. 1.887 2.514 3.143 3.771 5.028 5.657 6.286 6.914 7.857 8.800 10.057 12.571

b)

Area Sq. cm. 0.070 0.196 0.385 0.503

Weight Kg/M 0.056 0.154 0.302 0.395

Perimeter Cms. 0.943 1.571 2.200 2.514

c)

H.T. Cables each containing 12 wires Dia of wire in mm Total area of H.T. Sq. Cm. 3 2.352 5 4.620 8 6.036

Weight Kg/M 1.848 3.624 4.740

d)

Structural steel (Sections which are normally required in bridge works) Types Section Size in M.M. Weight Kg./M. Angle 40 x 40 x 6 3.500 50 x 50 x 6 4.500 75 x 75 x 6 6.800 75 x 75 x 10 11.000 100 x 100 x 6 11.000 100 x 100 x 10 14.900 130 x 130 x 10 19.700 130 x 130 x 12 23.400 Tee 100 x 100 x 10 15.00 Channel 75 x 40 x 6 5.700 Structural Flats (Sections which are normally required in bridge works) Thickness of Plate Weights Kg./M. 1 M.M. 0.00078 2 M.M. 0.00156 3 M.M. 0.00235 6 M.M. 0.00470 10 M.M. 0.00783 12 M.M. 0.00940 20 M.M. 0.01566 25 M.M. 0.01957 230

e)

2.

Weight of Materials for construction (as per IS:875 (Part I) 1987) S.No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Material Cement Steel a) Mild Steel b) Cast Steel c) H.T. Steel Stainless Stel Lead Copper Plain Cement Concrete RCC Stone Masonry Rubble Bricks Brick Masonry Timber Sand, river Sand, dry Sand, wet Sand with gravel, dry Wood Fuel Cu.Cm. Cu.Cm. Cu.Cm. Cu.Cm. Cu.Cm. Cu.Cm. Cum. Cum. Cum. Cum. Cum. Cum. Cum. Cum. Cum. Cum. Cum. Cum. Cum. Cum. Cum. Cum. Cum For all other items please refer IS:875 (Part I) 1987. 0.0078 0.0078 0.0078 0.0078 0.0113 8.94 2400 2700 2100 1920 2240 720 1840 1600 2000 1650 350 1870 2240 2200 1840 2000 10.4 Unit Metric Cum. Weights in Kg. 1440

20 Coarse aggregate, dry & well shaken 21 Coarse aggregate, perfectly wet 22 Stone 23 24 25 Earth, dry Earth, loose Bitumen

231

3.

Conversion Factors. Top Convert Inch Inch Foot Mile Square Inch Square Foot Acre Sq.Mile Cubic Inch Cubic Foot Gallon (Imp.) Pound Ton Lbs. Per Sq. Inch Ton Per Sq. Foot To obtain

Into Millimeter Centimeter Meter Kilometer Sq. Centimeter Square Meter Hectare Sq. Kilometer Cu. Centimeter Cubic Meter Litre Kilogram Tonne Kg. Per Sq. Cm. Tonne Per Sq. M. From

Multiply by 25.40 2.540 0.3048 1.609 6.4516 0.0929 0.4047 2.590 16.387 0.0283 4.546 0.4536 1.0160 0.0703 10.937

0.039 0.3937 3.2808 0.621 0.155 10.764 2.471 0.386 0.0161 35.3147 0.220 2.2046 0.9842 14.223 0.0914 Multiply by

MAINTENANCE OF BITUMINOUS SURFACING The type of defects in bituminous surfacing are grouped under four categories. a) Surface defects which include fatty surfaces smooth surfaces, streaking and hungry/dry surfaces. b) Cracks which cover hairline cracks, alligator cracks, longitudinal cracks, edge cracks, shrinkage cracks and reflection cracks. c) Deformation defects, which comprise of slippage rutting, corrugation, shoving, shallow depressions and settlements. d) A disintegration defect, which consists of stripping, loss of aggregates, reveling, pot-holes and edge breaking. The general cause and remedies for these defects are given as below : a) Surface Defects Natural Defect Cause Fatty surfaces Excess bitumen, soft grad of bitumen, non-uniform spraying and loss of cover aggregates as in surface dressing, heavy axle loads. Smooth surfaces Polishing of aggregates by traffic, excess binder. Streaking (alternate lean and rich lines of bitumen in surface dressing) in longitudinal/ transverse direction. Hungry / Dry surfaces. Non-uniform application of binder, low temperature of binder, manual spraying, mechanical faults during spraying. Use of insufficient binder, use of absorptive aggregates, loss of aggregates from surface. 232

Remedy Apply hot dry cover aggregates or sand and roll gently for removal of excess binder; burn it, if necessary or relay area affected. Resurface with premix carpet using hard aggregates or with slurry seal. Apply new surface dressing with proper care in spraying of bitumen.

Apply slurry seal, or for emergency repair apply for seal.

b) Cracks Hair-line cracks (fine cracks at close intervals) Alligator cracks (intercorrected cracks forming a series of blocks)

Longitudinal cracks (at the joint between pavement and shoulder or at the joint between two paving lanes) Edge cracks (parallel to outer edge of pavement 0.3 to 0.5m. inside)

Insufficient bitumen, excess filler, compacting when too hot, over compaction Excessive movement of base or sub-base layer, base saturation, excessive leads over weathered surfacing, inadequate pavement thickness. Contraction or movement of sub-grade beneath shoulder, lane joint crack due to weak joint or differential frost heave along centre-line. Lack of lateral support from shoulder, poor surface drainage, base saturation shrinkage, frost heave inadequate pavement width.

Apply fog-seal with bitumen, cutback bitumen or bitumen emulsion Fill crack with bitumen emulsion or cutback bitumen and apply slurry seal or sandbitumen mix, install drainage. Fill and seal cracks with cutback bitumen or bitumen emulsion, apply sand-bitumen mix, if cracks are wider than 3mm. Rectify drainage system, provide hard and paved shoulders, fill cracks and lay premix carpe with seal-coat, if edge of the pavement has settled, bring it upto the desired grade with plant mix patching material Apply slurry seal or sandbitumen mix for filling such cracks.

Shrinkage cracks (transverse direction or inter-connected cracks in large blocks)

Reflection cracks (usually in over lays over cement concrete or badly cracked bituminous base) c) Deformation defects Slippage (between top layer and layer below accompanied by crescent-shaped. Cracks in direction of the thrust of wheels). Rutting (Longitudinal depressions or grooves in wheel tracks)

Shrinkage of bituminous layer caused by volume change of bituminous mix with high content of hard bitumen, lack of traffic. Due to joints and cracks in the pavement layer underneath.

Fill cracks and seal suitably depending on size of crack. Apply a crack relief layer for prevention of such cracks. Remove affected area, apply tack coat and punch with premix.

Corrugations (Regular undulations causing shallow wavy surface).

Shoving (plastic movement within surface resulting in localized bulging of surface, occurring commonly at bus stops, intersections, sharp

Lack of bond between layers due to omission or inadequacy of tack coat or prime coat, dust or moisture in between layers, heavy thrust by traffic. Heavy Channelized traffic, low stability of mix due to inadequate compaction, weak pavement, high intensity of load stress as from bullock carts, plastic deformation. Lack of stability in mix, excess binder/fines, soft bitumen, poor aggregate interlock, oscillations set up by vehicles, frequent braking of vehicles, faulty laying of mix. Lack of stability of mix, excess binder/fines, softer grade of bitumen, lack of bond between layers, heavy traffic with frequency braking, sharp 233

Full ruts with premix carpet and compact. Relay affected portion with bituminous mix of good stability if necessary.

Scarify and relay the surface, cut high spots and fill low spots. Use heater-planner to rectify defects.

Remove affected portion and relay with-premix carpet and compact.

curves, steep gradients). Shallow depressions (localized and limited in size) dipping about 25mm or more below desired profile. Settlement (large localized deformation which may or may not be generally followed by extensive cracks)

negotiation of curves and gradients Heavier traffic, settlement of lower pavement layers, poor construction method. Poor compaction of fill, poor drainage ion lower layer, inadequate pavement thickness, frost heave or swelling effect of moisture on expansive soil.

Fill with premix carpet and compact to desired grade and profile. Excavate defective fill, reconstruct under controlled conditions to required thickness, provide adequate drainage, strengthen the pavement if required. Use anti- stripping agent in suitable doses in case of siliceous aggregates, use of proper grade of bitumen for coating, and provide adequate surface drainage. Apply liquid seal, fog-seal or slurry-seal. Relay, if necessary with liquid seal with proper quality control. If raveling if not extensive provide surface dressing, sand bitumen mix or slurry seal. For extensive raveling, apply renewal coat of premix carpet. Fill pot holes with premix carpet, after cutting these to regular size and applying tack coat. Fill deep pot holes with bituminous penetration macadam or storable mix. Relay shoulders with good materials and compact provide adequate drainage.

d) Disintegration defects Stripping (loss of adhesion between binder and aggregates in presence of water)

Softer grade bitumen, siliceous type of aggregates, rain, soon after laying of surface.

Loss aggregates (as in surfacedressing)

Raveling (progressive disintegration of premix carpet by loss of aggregates)

Pot-holPes (bowl shaped holes of varying sizes on surface and extending to base course resulting from localized disintegration) Edge breaking (frayed edges)

Non uniform spraying of binder, delayed spreading of aggregates, traffic soon after laying, insufficient binder, ageing of binder. Insufficient binder, ageing of binder, overheated bituminous mix, improper coating, inferior aggregates, lack of compaction while laying, construction during cold weather. Poor surface drainage, localized defects in bituminous mix, insufficient binder, insufficient layer thickness.

Infiltration of water, softening of foundation, worn-out shoulders with insufficient side support, inadequate thickness at edge. CARRIAGEWAY MARKING

A broken line shall be used for centre line on two and three lane road, and for traffic lane lines. These line are for guidance of the drivers and may be crossed at their discretion. Longitudinal solid lines are used as guiding of regulating lines and are not meant to be crossed by the driver. Line to be provided on 2 or more lanes. a) b) c) Road with restricted visibility 4 lane undivided road Edges of road White centre line to be solid. White centre line to be solid. Yellow line to be solid 20-30 cm.h wide 15 cm. from 234

edge in respect of 2 lane road. Yellow line to be solid 15 cm. wide 15 cm. from edge for edge for multi lane road with central verge. Carriageway width transition White centre line solid 10 cm. thick with converging Lines solid 10cm. thick for a length of 20 times the offset distance yellow edge line 30 cm. wide. Stop line indicates where vehicles should stop when Directed by a traffic officer or a traffic controlled device on urban and sub urban roads. 2.0 to 3.0 m. from 20 cm. wide located from pedestrian crossing on rural roads. Solid 30.00 cm. wide. 1.25 to 9.0 m. from nearest carriageway of the intersecting road. Width pedestrian crossing <2.0 m. > 4.0 m. White 10 cm. wide lines 20 cm. c/c.

Stop

Pedestrian crossing

235