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Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

DANH SCH T 4 NHM 4


STT

H v tn

Nhim v

MSSV

Lp lun kinh t v
1

Trn Th Kiu

tnh kinh t, tnh

08107911

nc
Quy trnh, thuyt
minh quy trnh, tnh
2

K Nht Trung

nng lng, mt

08106851

bng, v
AUTOcard
Tnh din tch tng
3

Phm Minh Trng

quan, an ton lao


ng

08103941

Lp lun kinh t,
4

ng Trn Anh

lm PowerPoint,

Tun

nc cp-nc thi,

08111151

tm thit b
Chn a im, tnh
5

L Th Hng Vn

nng lng, tnh

08263061

cn bng vt cht

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Nguyn Quc
Vng

Chn a im, tnh


in-nc, mt

08106191

bng

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha
LI M U

T lu c ng l mn n a thch ca rt nhiu ngi trn th gii, khng ch


bi v n thm ngon m cn bi hm lng cht dinh dng m n cung cp. C ng
c tht nc nhiu, t cht bo, giu cht dinh dng v cc mui khong nn rt ngon
v b dng, khng c. c bit, trong c ng cha nhiu axit bo khng bo ha
(nht l omega-3, lm gim triglycerid trong mu), c tc dng tt trong vic phng
nga mt s bnh tim mch, xng khp... Ngoi ra, trong c c hm lng vitamin,
nht l vitamin D, pht pho... cao cng tt cho xng.
Nc ta c li th l nm v tr rt thun li cho vic khai thc cc ngun ti
nguyn ca bin c. Theo kt qu nghin cu, ch ring c ng i dng c tr
lng khong 45.000 tn, em li mt ngun li ln cho vic khai thc loi c ny.
Theo xu hng hin nay, hp c ng l mt mt hng y tim nng c gi
tr cao v cng c nhiu tin l c a chung trn ton th gii. Bi v n p ng
c nhu cu trong thi i ngy nay: ngon, tin li v dinh dng.
C ng, mt mn n ngon v giu dinh dng, c tim nng ln th nhng
nc ta ngy nay nhng nh my sn xut c ng vn cn t, c bit l nh my
hp c ng.
Da vo nhng iu k trn nhm chng em quyt nh chn ti: Thit k
nh my sn xut hp c ng. y l ti mang tnh kh thi, c th p ng c
nhu cu cn s dng ngun ti nguyn c ng v xut khu sang th trng th gii.

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Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

1. LP LUN V KINH T
1.1.

C ng:
C ng thuc h c thu ng (Scombridae) l loi c c gi tr kinh t quan trng

vng bin nc ta. C ng phn b khp cc vng bin Vit Nam v cng rt a
dng v chng loi. Tuy nhin c th phn loi c ng thnh 2 nhm chnh:
Nhm c c kch thc nh
Nhm c ng i dng
1.1.1 Nhm cc loi c kch thc nh:
y l loi c ng c kch c nh (t 20 70cm, trng lng t 0.5 4kg), c
gi tr kinh t thp, di c trong phm vi a l hp.
C ng :
Tn ting Anh: Bullet tuna
Tn khoa hc: Auxis rochei (Risso, 1810)
Phn b vng bin min trung
Ma v khai thc: Quanh nm
Ng c khai thc: Li vy, v, r, ng
Kch thc khai thc: t 140 310 mm, ch yu 260 mm
Dng sn phm: n ti, phi kh, ng hp, hun khi.
C ng ch

Tn ting Anh: Frigate mackerel


Tn khoa hc: Auxis thazard (Lacepede,1803)
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Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Phn b: ch yu vng bin min Trung, ng v Ty Nam B


Ma v khai thc: Quanh nm
Ng c khai thc: Li vy, r, ng
Kch thc khai thc: Dao ng 150 310 mm, ch yu 250 260 mm
Dng sn phm: n ti, phi kh, ng hp, hun khi.
C ng chm

Tn ting Anh: Eastern little tuna


Tn khoa hc: Euthynnus affinis (Canner, 1850)
Phn b: ch yu bt gp vng bin min Trung v Nam B
Ma v khai thc: Quanh nm
Ng c khai thc: Li vy, r, ng
Kch c khai thc: 240 450 mm, ch yu 360 mm
Dng sn phm: n ti, ng hp, hun khi
C ng b
Tn ting Anh: Longtail tuna
Tng khoa hc: Thunnus tonggol (Bleeker, 1851)
Phn b: vnh Bc b, Trung b, Ty Nam b
Ma v khai thc: Quanh nm
Ng c khai thc: Li r, cu, ng, vy
Kch thc khai thc: 400 700 mm
Dng sn phm: n ti, ng hp
C ng sc da
Tn ting Anh: Striped tuna
Tn khoa hc: Sarda orientalis
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Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Phn b: vnh Bc b, vng bin min Trung


Ma v khai thc: Quanh nm
Ng c khai thc: ng, r, vy, cu, mnh
Kch thc khai thc: 450 750 mm
Dng sn phm: n ti, p mui, ng hp
1.1.2 Nhm cc loi di c i dng.
Ngoi c ng vn, cc loi khc trong nhm ny u c kch thc ln (t 700
2000 mm, khi lng t 1.6 64 kg), c gi tr kinh t cao v c nhu cu ln trn
th trng th gii. Phm vi di c i dng
C ng vn
Tn ting Anh: Skipjack tuna
Tn

khoa

hc:

Katsuwonus

pelamis

(Linnaeus, 1758)
Phn b: ch yu vng bin min Trung,
vng bin
khi bt gp nhiu hn vng bin ven b
Ma v khai thc: Quanh nm
Ng c khai thc: Li r, vy, cu vng, cu git,
cu ko
Kch thc khai thc: Dao ng 240 700 mm, ch yu 480 560 mm
Dng sn phm: n ti, ng hp
C ng vy vng

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Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Tn ting Anh: Yellowfin tuna


Tn khoa hc: Thunnus albacares (Bonnaterre, 1788)
Phn b: ch yu vng bin xa b min Trung v
ng Nam b
Ma v khai thc: Quanh nm
Ng c khai thc: Cu vng, r, ng
Kch thc khai thc: i vi li r, kch thc dao ng 490 900 mm, i
vi cu
vng 500 2000 mm
Dng sn phm: n ti, ng hp

C ng mt to

Tn ting Anh: Bigeye tuna


Tn khoa hc: Thunnus obesus (Lowe, 1839)
Phn b: vng bin xa b min Trung v
ng Nam b
Ma v khai thc: Quanh nm
Ng c khai thc: Cu vng, r, ng
Kch thc khai thc: 600 1.800 mm
Dng sn phm: n ti, ng hp

1.2.

C ng ng hp:
Khai thc v nh bt c ng Vit Nam ang pht trin rt mnh. Sn phm

ca c ng khng ch dng cho th trng ni a m con phc v cho th trng


ngoi a.
Th phn tiu th c ng Vit Nam nh sau: EU chim 33,3%, M 28,1%, Nht
Bn 13%...
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Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Sn lng c ng (c ng i dng v cc loi c ng khc) tiu th trong 10


thng u nm 2008 l 45.450 tn vi tng kim ngch l 161,377 triu USD, trong
c gn 9.500 tn c ng i dng. Ring cc doanh nghip ca Khnh Ho
tiu th c ng i dng vi tng kim ngch l 95,55 triu USD chim 58,2%.
So vi cng k nm 2007, khi lng tiu th tng 3,7%, gi tr tng 29,9%.
C ng ng hp c sn xut u tin nm 1903 l mt trong nhng sn
phm t c ng cng kh c a chung v nhanh chng tr nn ph bin vi cc
loi sn phm nh c ng ngm du hoc p mui.
Sn phm hp c ng rt giu dinh dng, hm lng protein cao v rt d
ch bin. Du c ng c cha hm lng vitamin D rt cao v l ngun cung cp
ngun acid bo omega 3 khong 300 milligramsa.

2. LA CHN A IM XY DNG NH MY.


2.1.

Cc nhn t quan trng trong vic la chn a im xy dng nh my

2.1.1. V tr a l
V tr a l l mt nhn t rt quan trng trong vic la chn a im xy
dng nh my. mt v tr a l thun li, ph hp cho vic vn chuyn nguyn vt
liu cng nh lu thng hng ha s to iu kin tt cho s pht trin ca nh my.
2.1.2. H thng cp nc:
i vi cc nh my ng, nc l mt vn rt quan trng, nc c
dng vo nhiu mc ch khc nhau nh sinh hot, qu trnh sn xutvi mt lng
nc tng i ln. V vy, h thng cp nc l mt c s h tng cn c quan
tm m bo tin ca qu trnh sn xut trong nh my.
2.1.3. H thng thot nc:
Nc thi t nh my nu khng c thot mt cch hp l s gy ng nc
thng xuyn, lm ngp mng tng, mng ct nh hng n kt cu xy dng ca
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Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

nh my. H thng thot nc cn c b tr dn nc thi qua x l ph hp


nhm bo m v sinh an ton cho nh my, cng nhn, khu vc xung quanh, ng
thi thc hin ng quy trnh nhm bo v mi trng.
2.1.4. H thng giao thng:
Giao thng vn ti l mt vn quan trng, n cung ng vt t k thut,
nguyn liu, nng lng cho nh my v nh mng li giao thng m sn phm c
a n ni tiu th, gip cho qu trnh sn xut din ra lin tc khng b gin on.
Nh my c t cc v tr gn cc tuyn vn ti ln, cc u mi giao thng vn ti
cng ng ngha l gn nguyn liu v gn ni tiu th, gim chi ph vn ti ng k,
t gim gi thnh sn phm.
2.1.5. H thng cp in:
m bo qu trnh sn xut c lin tc, nh my cn phi c mt h thng
cp in n nh. Ngoi ra vn gi c cng l mt yu t cn c xem xt.
2.1.6. Hp tc ha:
Vic hp tc ha gia nh my hp c ngm du vi cc nh my khc v
mt kinh t k thut v lin hp ha s tng cng s dng chung nhng cng trnh
cung cp in, nc, hi, cng trnh giao thng vn ti v cc phc li tp th, vn
tiu th sn phm v ph phm nhanhs c tc dng gim thi gian xy dng, gim
vn u t v h gi thnh sn phm.
2.1.7. Ngun nhn lc:
Vi c im quy trnh cng ngh vn cn s dng sc lao ng ca cng nhn,
do ngun nhn lc v vn o to ngun nhn lc l ht sc quan trng trong
vic thit k v xy dng nh my.

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Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

2.1.8. Thng tin lin lc:


Hin nay, mng li thng tin lin lc tng i pht trin mnh m, ph sng
rng khp cc tnh, huyn trn ton quc. Vic pht trin thng tin lin lc s h tr
cho vic tiu th sn phm, mi quan h hp tc gia cc nh my, t gp phn h
tr, y mnh hot ng ca nh my.

2.2.

Tnh h s tng quan chn a im:

Bng 1: xc nh cc h s quan trng.

im tng thnh
STT

vin

Nhn t

im trung bnh

Tng

HS

im

QT

1 2 3 4 5 6
So vi ngun
nguyn liu
1

4 3 5 5 4 4 4.17

9.3

V tr
a l

So

vi

trng

th
tiu 3 3 4 3 4 4 3.5

7.8

th
Giao

thng

trong KCN

C s Cp in
h
Cp nc
tng
X l nc
thi

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4 4 3 3 3 2 2.67

44.83

6.0

3 4 3 3 4 3 3.33

7.4

3 3 4 3 4 2 3.17

7.1

2 2 3 2 3 2 2.33

5.2

Thit k nh my c ng ng hp
Thng tin lin

GVHD: Bi Tn Ngha

3 2 2 3 2 2 2.33

5.2

3 4 3 3 3 3 3.17

7.1

2 2 3 2 2 2 2.17

4.8

3 2 3 3 2 2 2.5

5.6

4 3 3 4 4 3 3.5

7.8

ng b

4 3 4 5 3 4 3.83

8.5

ng thy

4 5 5 4 3 5 4.33

9.7

Cc nh my ln cn

4 3 4 4 3 5 3.83

8.5

lc
c

Gi khu t

im

khu

Cu trc nn

Ngu

Nh

n lao
ng

Giao

Lc lng lao
ng

thng

vn
ti

Bng 2: so snh cc a im la chn xy dng nh my.


Tn

khu

nghip

cng

Thnh c

Sng Thn III

Tn c

Tng quan
Ch u t

CP Cty C phn i Cty C phn u t Tn


c
u t xy dng Nam
Cng

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Ty

10

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

& Pht trin h


tng Ph An
1765A i l
X Thnh c, Bnh Dng, th
a ch

Huyn Bn Lc, x
Tnh Long An

Th

Du

Mt, tnh Bnh

X c Ha H, huyn
c Ha, tnh Long An

Dng
Tng din tch

256 ha

533 ha

543.65 ha

t cng nghip

155 ha

373 ha

374.51 ha

t cn trng

134 ha

298 ha

198 ha

Thi gian hot ng 07/2007

12/2005

V tr v khong cch
n

TP

HCM
ng

n trung

tm tnh
Khc

35 km

35 km

20 km

4 km

50 km

Th X Tn An
15 km
T Ga Si Gn T Ga Si Gn

ng st

n Thnh Ph n Thnh Ph
H Ch Minh 38 H Ch Minh 40
km

http://www.ebook.edu.vn

km

T Ga Si Gn n
Thnh Ph H Ch Minh
25 km

11

Thit k nh my c ng ng hp
n

sn

bay

Tn 35 km

ng

Sn Nht

khng

GVHD: Bi Tn Ngha

45 km

20 km

80 km

70 km

sn

bay Long 80 km
Thnh
+ Cng Si Gn:
30 km
+

ng thy

Cng

+ Cng Si Gn: 25 km
Hip + Tn cng: 20 + Cng Hip Phc: 60

Phc: 35 km
+

km

Cng

km
+ Tn cng: 25 km

Bourbon: 2 km
C s h tng
iu kin a cht

t cng
+ Rng: 33m

thng

trc chnh

ln

Giao
thng

+ S ln xe: 4

thng + Rng: 19m

t cng

t cng

Rng: 28m

+ Rng: 39m

S ln xe: 4 ln

+ S ln xe: 4 ln

Rng: 18m

+ Rng: 28m

giao thng + S ln xe: 2


S ln xe: 2 ln
trc ni b ln
Cp in

Li in quc
gia 110/22kv

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22 Kv

+ S ln xe: 2 ln

+H thng trm cung cp


in
12

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha
110KV/22KV=2x63MVA
dn n hng ro cc x
nghip

Cp nc

Cng

sut: Cng

11.000 m3/ngy

Nh my x l nc +

Cng

sut: +

20.000 m3/ngy

Cng

sut

48.000

m3/ngy.

sut: Cng sut: 4000 +

Cng

sut:

9000

thi

7.100 m3/ngy

m3/ngy

m3/ngy

Internet

+ ADSL

+ ADSL

+ ADSL

Thng tin lin lc

+ Thun li

+ Thun li

+ 5000 lines

68 USD

50USD

90 USD

07/2057

12/2055

+ Loi A

+ Loi A

+ Loi A

Mt ln

+ Mt ln hoc hng nm

5000 m2

N/A

1645 VND

1430 VND

Gi thu
Gi thu
Thi

hn

thu
Thng
t

tin

khc
Phng
thc

+ Mt ln

thanh
+ Linh hot

ton
Din tch l
t ti thiu
Gi

Gi

+ 1 ha

cao 1460 VND

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13

Thit k nh my c ng ng hp
cung
cp
in

GVHD: Bi Tn Ngha

im
Gi

bnh

thng
Gi

thp

im

815 VND

815 VND

815 VND

445 VND

445 VND

480 VND

+ Hng thng

+ Hng thng

4500 VND

4000 VND

+ Hng thng

+ Hng thng

0.24 USD

4000 VND

Phng
thc

thanh + Hng thng

ton
Gi

nc

sch (m3)

4500 VND

Gi
nc

Phng
thc

thanh + Hng thng

ton
Gi x l
nc

thi 0.32 USD

(m3)
Ph
x l Cch
nc

tnh +

khi lng

Tnh

bng

80% nc sch

thi

Tnh bng 80%


lu lng nc
cp

+ Tnh bng 80% nc


sch

Phng
thc

thanh + Hng thng

+ Hng thng

+ Hng thng

ton

http://www.ebook.edu.vn

14

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Tiu chun
x l u + Loi C

+ Loi B

+ Loi B

+ Loi A

+ Loi A

vo
Tiu chun
x l u ra

+ Loi A

Bng 3: Cho im v tng kt la chn a im xy dng nh my


Mc

STT Nhn t
1.

nh i

gi

tng

thnh TB

vin nh gi

ca

im s

S 1 2 3 4 5 6 1

HS
QT

V tr a l
1 4 4 4 4 4 4
Rt thun li

2
3
1

thun li
1.1

2 3 3 3 3 3 3

So vi ngun

3 3 3

nguyn liu

1
t thun li

thun

li
So
1.2

vi

trng

th
tiu

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rt thun li

37.2 27.9

24.8

9.3

22.1 22.1

28.6

7.8

2
3

Khng

1
1

2
3

15

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha
3 4

th
thun li

1 3 3

2 3 3

3
t thun li

4 4 4

3
Khng

thun

li
2.

1
1

2
3

C s h tng
1 4
rt thun li

2 4
3 4

2.1

Giao

thng

trong

khu

cng nghip

thun li

4 4

3 3 3

3 3 3 3 3

3 3

1
t thun li

20

19

21

6.0

24.7

7.4

2
3

Khng

thun

li

1
1

2
3
1 4

2.2

Cp in

http://www.ebook.edu.vn

rt thun li

4
24.7 21

2
3

16

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha
1

thun li

3 3 3 3

2 3 3 3 3 3
3 3 3

3 3

1
t thun li

2
3

Khng

thun

li

1
1

2
3
1

rt thun li

2
3 4 4

thun li
2.3

Cp nc
t thun li

1 3 3

3 3

2 3 3

3 3

3 3 3

18.9 18.9

24.9

7.1

16.5 16.5

16.5

5.2

3
Khng

thun

li

1
1

2
3
1 4

Thng tin lin


2.4

rt thun li

lc
thun li

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3 3 3 3 3

2 3 3 3

3 3

17

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha
3 3 3 3 3

1
t thun li

2
3

Khng

thun

li

1
1

2
3
1

rt thun li

2 4
3 4

1 3 3 3 3
thun li
2.5

3 3 3 3 3

X l nc

thi

1
t thun li

3
2 2

13.9 16.5

18.2

5.2

21.3 23.7

16.6

7.1

2
3

Khng

thun

li
3.

1
1

2
3

c im khu t
1
rt thun li

3.1

2 4
3

Gi khu t

1 3 3 3 3 3 3
thun li

2
3

http://www.ebook.edu.vn

3 3 3
3 3

18

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha
1

t thun li

2
3 2 2

Khng

thun

li

1
1

2
3
1 4

rt thun li

thun li
3.2

2 2

3 3 3

2 3 3 3
3 3

1
2

4 4

Cu trc nn
t thun li

3 3 3

16

16

16

4.8

18.7

5.6

2
3

Khng

thun

li
4.

1
1

2
3

Ngun lao ng
1 4
rt thun li

4.1

Nh
thun li
t thun li

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3
2

3 3 3

4
3 18.7 17.7

2 3

3 3 3 3

3 3

3 3

1
19

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha
2
3

Khng

thun

li

1
1

2
3
1 4 4

rt thun li

2
3

4.2

2 3 3

Lc lng lao

3 3

ng

1
t thun li

4
3 3 3 3

1
thun li

3 3
3 3

26

26

26

7.8

26.9

8.5

2
3

Khng

thun

li
5.

1
1

2
3

Giao thng vn ti
1 4
rt thun li

4
4

3
5.1

ng b

1
thun li

3 3 3 3 3

2 3
3 3 3

t thun li

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4 4

26.9 29.8

3 3 3

1
2
20

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha
3

Khng

thun

li

1
1

2
3
1 4 4 4 4 4 4

rt thun li

4 4
4 4

3
1
thun li
5.2

2 3

3 3 3

3 3 3 3

ng thy

1
t thun li

38.8 32.3

32.3

9.7

28.3 26.9

26.9

8.5

2
3

Khng

thun

li

1
1

2
3
1 4

rt thun li

4
4

3
1
6.

Nh my ln thun li

cn

3 3

2 3 3

3 3
3 3 3

3 3 3 3 3

1
t thun li

2
3

Khng

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thun 1

1
21

Thit k nh my c ng ng hp
li

GVHD: Bi Tn Ngha
2
3
329.3 314.3 322.1 100

Tng im

Da vo bng tng kt im ta chn c a im ph hp nht xy dng nh


my: khu cng nghip Thnh c Long An.

2.3.

Gii thiu v khu cng nghip c chn


Khu Cng nghip Thnh c ta lc ti x Thnh c - huyn Bn Lc - tnh

Long An, l mt qun th cng ng t tc, nm ven sng Vm C ng gia vng


t tr ph, xanh sch p vi quy m 338,98 ha. Trong , khu cng nghip chim
256 ha, khu dn c v bit th nh vn chim 82,98 ha c u t xy dng c s
h tng ng b v hin i theo tiu chun quc t. c bit, khu Cng nghip cn b
tr v xy dng cc khu chc nng theo m hnh khp kn, bao gm khu Hnh chnh,
khu Thng mi v khu
Th thao nhm phc v
nhu cu sinh sng, sinh
hat,

vui

chi

gii

trcho cng ng lao


ng sng v lm vic ti
khu Cng nghip.
-

V tr giao thng

Khu cng nghip Thnh


c tip gip vi Quc l
1A,

ng

Cao

tc

TP.HCM Cn Th v
sng Vm C ng. Cch trung tm TP.HCM 30 km theo Quc l 1A v 16 km theo
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22

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

ng Cao tc TP.HCM Cn Th, thi gian di chuyn khong 20 pht xe hi hoc


30 pht xe but.
Pha ng Khu cng nghip gip hng Quc l 1A, cm dn c v khu du lch sinh
thi Thnh c; Pha Ty nam gip knh Th Tha; Pha Nam gip l Thnh c v
pha Bc gip sng Vm C ng.
c bit, KCN Thnh c c cng ni b vi trng ti khong 2 ngn tn; chiu di
KCN hn 3,5 km tip gip vi sng Vm C ng, cch cng Bourbon 2km; cch
cng Hip Phc 35 km; cch cng Si Gn 25 km rt thun tin cho vic xut nhp
nguyn vt liu, hng ha i thnh ph H Ch Minh, cc ni trong nc v quc t.
-

Quy m u t
Khu cng nghip Thnh c c Th tng Chnh ph thnh lp ti Quyt

nh S 1689/CP-NN ngy 30 thng 12 nm 2002 c din tch 338.5 ha ti x Thnh


c huyn Bn Lc, tnh Long An, l KCN c quy m ln ca tnh Long An, u t
c s h tng ng b, hin i, nhng dch v cng nh cc chnh sch thng thong
gip nh u t yn tm u t.
KCN thi cng song song cng h thng vn phng lm vic hin i, siu th qui
m ln, khu dn c bit th nh vn ven sng Vm C ng vi din tch 71.60 ha
v 10.90 ha l khu dn c p ng nhu cu v nh cho cng nhn v khu chuyn gia
cao cp bit lp.
Qu t quy hoch 256 ha bao gm:
t xy dng cng nghip
t xy dng kho tng, bn bi

: 154,741 ha
: 10,028 ha

t xy dng trung tm iu hnh dch v : 6,081 ha


t xy dng cng trnh k thut u mi : 5,418 ha
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23

Thit k nh my c ng ng hp
t xy dng ng giao thng
t cy xanh
-

GVHD: Bi Tn Ngha
: 38,199 ha

: 40,898 ha

C s h tng
Khu cng nghip Thnh c l mt qun th cng ng t tc. Bn cnh nhng

hng mc v h tng dnh cho sn xut rt tin nghi v hin i nh ng giao thng,
in, thng tin lin lc, cp nc, x l nc thi. Khu cng nghip cn b tr xy
dng cc khu chc nng phc v nhu cu sinh sng, sinh hot, vui chi gii tr v mua
sm ca cng ng lao ng lm vic trong Khu cng nghip.
Nm ven sng Vm C ng, gia vng t tr ph, xanh sch p, khu dn c
bit th nh vng v dn c nh vn s l ni sinh sng l tng, l khu hnh chnh,
thng mi v th thao phc v cho cc lao ng sng v lm vic ti khu cng
nghip.
-

H thng giao thng ni b


H thng giao thng t Quc L 1A m rng 60m, ng trc chnh trong khu

cng nghip rng 33m; lng ng 15m, dy phn cch 6m, va h mi bn 6m.
ng ni b KCN: l gii 19m, lng ng 10m, mi bn va h 4,5m lt gch
con su.
Tt c h thng giao thng ni b trong ton KCN u tri thm b tng nha.
-

H thng in
Ngun cung cp in cho KCN c ly t trm Bn Lc 110/15 (22) KV

65 MVA cp n hng ro nh my. Trong KCN ko mi ng dy 220 KV t v


tr u ni, ho vo mng li in quc gia.
-

H thng cp thot nc

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24

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Ngun nc sch v sinh hot ca KCN c cung cp y bi Cng ty


cp nc Long An vi dung lng cng sut 8.500 m2 ngy m, c dn n
hng ro ca tng nh my.
-

H thng x l nc thi
Nc thi c thu gom, a v nh my x l nc thi tp trung t ti l t

KT trong KCN, cng sut 5.000 m3. D kin thng 08 nm 2008 khi cng xy dng
nh my x l nc thi phc v Khu Cng nghip giai on I vi cng sut 2,500
m3/ngy m.
D kin thng 12/2008 nh my x l nc thi tp trung ca Khu cng nghip
s vn hnh th nghim v n u nm 2009 ti u ha hot ng ca nh my.
Nc thi c x l ti tng nh my m bo cht lng nc x vo ngun
loi C theo tiu chun TCVN 5945 2005 khi dn v trm x l tp trung, sau nh
my ti x l t loi A theo tiu chun TCVN 5945 -2005 trc khi thi ra ngun
-

H thng thng tin lin lc


m bo nhu cu thng tin nh thu bao c nh, thng tin di ng; mng

internet tc cao, fax, bu chnh, vin thng


-

Ngun nhn lc
Bn cnh ngun cung nhn lc di do, cht lng ca thnh ph H Ch Minh

cn c ngun nhn lc ti ch, ngun lao ng ch yu l tr v kho. Cng vi s


pht trin vt bt v kinh t x hi ca t nc, lc lng lao ng ca tnh Long
An ni chung v huyn Bn Lc ni ring pht trin v s lng ln cht lng,
p ng tt cho cc nh u t trong v ngoi nc vi chi ph khong 1,5 - 2
triu/thng.
- Chnh sch u i u t
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25

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Khi u t vo KCN nh u t cn c hng cc chnh sch:


Min & gim thu thu nhp doanh nghip, thu chuyn li nhun ra nc ngoi
ty theo tng ngnh ngh u t
Min thu nhp khu i vi thit b sn xut.
Min thu Nhp khu nguyn liu sn xut ra thit b sn xut.
Min thu gi tr gia tng i vi hng xut khu.
T vn v hon thnh th tc php l cho nh u t.
Th tc hnh chnh, qun l n gin mt ca.

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26

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

3. QUY TRNH V THUYT MINH QUY TRNH


3.1.

Quy trnh:
Nguyn liu

Tip nhn v kim tra


S ch ( vy, ni tng, u)
Hp chn ( t = 95 1000C )
Lm ngui ( t = 40 450C )
Ly xng (fillet, tch da)
Ct, v lon
Rt dch (t = 900C)
Ghp m
Tit trng ( t = 1210C, 20 pht)
Dn nhn, ng code

Hon thin (lm ngui, bo n)

Sn phm

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27

Thit k nh my c ng ng hp

3.2.

GVHD: Bi Tn Ngha

Thuyt minh quy trnh:

3.2.1. Chun b nguyn liu


C nguyn liu c thu mua dng c cp ng sn nguyn con. Sau
c d tr v bo qun trong kho lnh nhm m bo cho sn xut lin tc v trnh
thiu ht ngun nguyn liu.
C t kho lnh c a vo khu x l, tin hnh r ng, sau phi phn
loi c v ra s b.
Mc ch ca qu trnh ra s b l ra bn ct v tp cht dnh ngoi da v ra
sch cc tp cht nht trn c th c, ng thi loi b phn ln vi sinh vt bm trn
c.
Phn loi loi b c khng cht lng ng thi phn theo kch c:
C ln: ln hn 16 kg/con
C trung: 5 12 kg/con
C nh: < 5 kg/con
C nh nht: <1 kg/con
Nguyn liu c ti (hoc ng lnh): mang mt trong, tht n hi, hm lng
histamin < 50 ppm.
S ch nguyn liu:
Ct m loi b nhng phn khng cn thit (vy, ni tng...), ng thi ct
b u, tch ring phn n v khng n c. Sau khi m em i ra nhm mc ch:
ty sch ni tng, mu v cht nht, lm sch cc tp cht cn bm trn c ngoi ra l
sch vi sinh vt cn st li hay b nhim trong qu trnh ct ng thi ra sch cht bo
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28

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

chy ra ngoi trnh hin tng oxy ha gy i thi bin mu. c bit, thao tc
cng on ny phi nhanh. Phi ra c trong nc c x l vi cht kh trng sau khi
tch ni tng v giai on tch ni tng l ngun ly nhim s rt nghim trng.
3.2.2. Hp
Nu chn l mt cch lm ngng hot ng ca enzyme v vi sinh vt, c sau s
ch ra sch, c xp trn khay nhng con c cng kch thc v khi lng th xp
cng mt khay.
Ch hp ph thuc vo kch c v nhit ca c a vo hp, thi gian hp
c c tnh t khi nhit t khong 95 1000C, nhit trung tm sn phm
khong 65 700C.
Tc dng ca gia nhit: Vic tch nc giai on x l nhit s b c ng
dng nhm lm cho tht c cng hn t b v v d dng xp vo hp, gip tch bt
cht lng trong thn c, hnh thnh trng thi bn ngoi tt hn, gi tr thnh phm
tng ln, ngoi ra n cn lm thay i khi lng v th tch ca nguyn liu, ng
thi tch cc cht bay hi, to mi v ring. Hp cn c tc dng ui bt kh trong
gian bo ca nguyn liu, tiu dit mt phn vi sinh vt ch yu l vi sinh vt bm trn
b mt nguyn liu v kh mi tanh ca c.
3.2.3. Lm ngui
Cng on lm ngui gip thn nhit c h xung mt cch nhanh chng, trnh
hin tng da c bm cht vo c tht khi hp. Nhit trung tm c sau khi lm ngui
t yu cu cng ngh khong 40 450C, thi gian lm ngui nh sau:

i vi c ng sc da (ln): 4 - 5 kg thi gian lm ngui khong 1h30

i vi c ng sc da (nh): 1.5 2.5 kg thi gian lm ngui khong

1h.

i vi c ng yellowfin: 5 - 6 kg thi gian lm ngui khong 2h30.

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29

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

3.2.4. Co da, ly xng


3.2.4.1. Co da:
C c lm ngui, sau c co theo chiu ca tht, trnh lm tht c gy
hao ht. C c cn sau tch xng ra v lm sch s b li mt ln na.
3.2.4.2. Ly xng:

Fillet:

C cn phi c fillet v xng ca chng rt cng v khng n c. Tht c


dng fillet c cu trc yu v c th v ra khi thanh trng.
Tin hnh fillet: Gi c pha trc mt, lng c quay v pha ngi fillet, dng
dao ct t sau phn xng u n xng sng lng, t ct song song vi phn
lng theo st trc sng v ko di dn ui phn tht dnh st xng cng t cng
tt, cui cng ct ri ming c fillet bng mi dao, mt thn cn li tin hnh tng t.

Yu cu k thut:

- Vt ct phi phng, st cnh, ming c fillet phi p.


- Khng st tht, khng st d, khng v ni tng, khng rch d.
- Dao fillet phi sch, st bn, khng dng mi dao.
- Nc s dng ra trong lc fillet phi sch loi b ht mu c .
- Cng nhn phi v sinh c nhn sch s.
- Ph phm ring vn chuyn ra ngoi.

Co da

Tch da nhm vi mc ch cm quan, tin trnh tch da bng ha cht c s


dng bng cch ngm c vo dung dch NaOH nhit 70-800C vi pH t 11 14.
Sau vi pht vt c ra, dng vi nc mnh phun vo c nhm tch b phn da v

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30

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

sau ngm vo dung dch HCl c pH t 1 4 trung ha lng kim d cn li


trong c.
Sau khi lng da, c c a cn li v chuyn sang b phn sa c.
3.2.5. Ct c v v lon
Lon trc khi s dng phi kim tra mt cch cn thn, trnh s dng nhng lon
khng cht lng.
Ct c: c thc hin bng tay hoc bng my ty theo kch c lon. y l khu
rt quan trng, cc yu t trng lng tht c cho vo lon, kch c ming c, tt c u
nh hng n cng thc thanh trng.
Cn: sau khi xp c v lon, lon c chuyn ti t cn, v tin hnh iu chnh
li trong gii hn quy nh.
Khng vn c vt trn mp hp s lm m hp b h khi ghp, vi sinh vt xm
nhp vo.
3.2.6. Rt dch
3.2.6.1.

Chun b dch rt

Dch rt: Du (Oil), nc Broth, cht iu v.


Ha tan mui theo t l 2% sau lc li.
Du n c nu n 900C.
Rt nc mui trc sau rt du.
Duy tr nhit du trong qu trnh rt. Du v nc mui c rt nng c tc
dng h tr cho cng on bi kh.
T l dch rt/du = 13
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31

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Khi lng dch rt + du = 30 40%.


Cht iu v (bt ngt) : Liu lng s dng trong hp c 0.1-0.3% .
Ngoi ra c th phi ch thm s thnh phn khc (ng , ph gia..) theo yu cu ca
th trng. Cc thnh phn chim t l nh.
Yu cu ca ph gia:
Du
Du s dng nhm lm tng hng v v ngoi ra cn c tc dng bo qun nn
cn cn t nhng tiu chun sau:
Trng thi cm quan :
Mu sc bnh thng ( c trng cho tng loi ) trong, khng vn c, khng i
kht, khng c mi v khc l.
Ch tiu l ho :
Hm lng nc khng qu 0,2- 0,3%.
chua khng qu 6 ( s ml NaOH 1N dng trung ho 100g du ).
Phn ng Kreiss ( xc nh i kht ) : m tnh.
Ch s Peroxyt khng qu 5 ( s mol Natri thiosunfat 0,002 N ( N/500 ) dng kh
1g du).
Mui
Mui s dng trong ch bin l mui n phi nc tun theo tiu chun TCVN
3974-84 v t nhng ch tiu sau:

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32

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Hng

Thng

Tn ch tiu

hng
Trng

1.Mu sc

trong,
trng

Hng 1

Hng 2

Trng, nh
xm,

nh Trng xm,

vng , nh

trng nu

hng

Ch tiu cm quan

- Khng mi.
2.Mi v

- Dung dch mui 5% c v mn thun


kit, khng c v l.

3.Dng bn ngoi v c ht.

4. Hm lng NaCl tnh theo % khi


lng kh, khng ln hn

- Kh ro , sch
- C ht t 1- 15mm

97

95

93

0.4

0.8

10

10.5

5.Hm lng cht khng tan trong


nc tnh theo % khi lng kh, 0.25
khng ln hn:
6. Hm lng m tnh theo %,
Ch tiu ha l

khng ln hn.

9.5

7.Hm lng cc ion

Ca2+

0.3

0.45

0.55

tnh theo % khi lng

Mg2+

0.4

0.7

kh, khng ln hn

SO42-

1.4

1.8

2.35

Bt ngt ( Natriglutamate E621)


Natri glutamate c v mn hi ngt, tan nhiu trong nc. Khi b sung thm
vo sn phm s tng cng c v ring ca mi sn phm m khng lm thay i
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33

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

sn phm. Mt khc bt ngt cn c mt tnh cht c bit l y li c nhng


sc thi khng thch hp v hng v ca sn phm nh sunfit, chua, mui,
ha cht.
Bt ngt c thm vo vi mt t l rt thp nn c xem nh l mt gia v
trong sn phm.Bt ngt ch l mt gia v c tc dng iu v, do khng nn dng
cc loi gia v k c bt ngt thay th cho cc cht dinh dng ni chung.
Khng nn s dng bt ngt hay cc loi gia v khc che lp nhng mi v
phn nh tnh trng mt cht lng ca thc n nh i, thiu, tanh, thi. Bt ngt ch
c tc dng iu v tt vi cc v mn, ng v chua, nhng li khng nh hng n
v ngt nn trong sn xut bnh ko ni chung, bt ngt t c s dng.
3.2.6.2.

Rt dch

Rt dch cn m bo khi lng tnh v thnh phn ca hp theo ng quy


nh, c hnh thc p mt, m bo h s truyn nhit v khng ln tp cht. Dch
rt phi va khng t hn cng khng qu nhiu, nu dch rt t th bi kh km v
thi gian bo qun ngn, cn nu dch rt nhiu th d b phng hp. V i km vi
qu trnh bi kh nhm ngn chn s gia tng p sut trong sut qu trnh tit trng
nhit cao do s gin n ca kh khong trng trong hp. Gim s oxi ha sn
phm thc phm bn trong hp v gim hin tng n mn hp, gim lng kh sinh
ra trong hp do s n mn hp (H2) hoc do s hot ng ca vi sinh vt sinh kh
hoc do khng kh xm nhp vo hp qua k h.
S khng cn bng gia p sut bn trong v bn ngoi hp trong qu trnh
ch bin gy bin dng nhng mi ghp l nguyn nhn dn n mi ghp b h.
3.2.7. Ghp m, ng code
3.2.7.1.

Ghp m

Ghp m phi m bo kn, v hp c kim tra kn ca mi ghp. Sau


khi ghp m, hp c a qua chu ra loi b phn nguyn liu cn bm
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34

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

trn hp. Nu khng ra li, phn nguyn liu ny s b ng cng li trong sut qu
trnh x l nhit v khng th tch ra c sau .ra hp sau ghp m
3.2.7.2.

ng code

Sau khi ghp m, hp s c ng code. Code thng ghi: tn cng ty,


ngy, thng, nm, gi sn xut, hn s dng, l hng loi nguyn liu g
i vi sn phm sn xut t c ng th tn sn phm bao gm: tn loi c
ng + hnh dng xp hp + dch rt
Tn gi c ng th gm 4 loi:
- Yellowfin: Y
- Skipjack : J
- Euthynnus : E
- Tongol : T
Hnh dng tht c xp vo hp gm 3 dng:
- Flake : vn
- Chunk : khc ngn
- Solid : khc di
3.2.8. Tit trng
Trong sn xut hp, tit trng ng vai tr quan trng, c tc dng quyt
nh n kh nng bo qun v cht lng ca sn phm. Tit trng dit hon ton
cc vi sinh vt v nha bo ca chng. Ngoi ra tit trng cn nu chn thc phm ti
mc c th n lin c. Trong qu trnh tit trng c s khuch tn gia dch bo
trong c, v nc ca dch rt, to s ng nht gia c v dch rt. Ty theo tng
loi lon s c ch tit trng khc nhau.
Ch tit trng c thit lp nh sau:
Ch nhit : 1210C
Ch thi gian: 20 pht
p sut 2.3 at
http://www.ebook.edu.vn

35

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Sau khi thanh trng hp s c lm lnh nhanh trong ni thanh trng n


nhit trung tm hp t t 40 450C. Sau khi lm ngui xong, hp s c
chuyn ra ngoi nhng vn cn c yn trong xe trong vng 24 gi trng
thi c n nh. Giai on ny trnh chm tay vo hp cho n khi ngui hn.
3.2.9. Hon thin sn phm v bo qun thnh phm
Qu trnh ny gm c bo n, dn nhn, ng thng.
Hp sau khi lm ngui phi c lm kh trc khi a vo kho bo n.
Sau thi gian bo n, hp c dn nhn v xp vo thng carton (thng phi c
ghi y cc thng tin ging nh nhn: a ch, tn sn phm, ngy sn xut, hn s
dng, khi lng tnh sn phm).
3.2.9.1.

Bo n

Kho bo n phi kn, nh sng, rng m bo dung tch cha ng


theo yu cu ca sn xut. Trong kho phi c k chc chn, c lt giy hoc vi
trc khi xp hp bo n. Cc l hp xp trong kho phi c nhn, bng ghi hoc
cc phng tin nh du ph hp khc trnh nhm ln. Trn np mi hp v bao
b phi in m s l hng. M s phi c in m bo bn chc v khng d ty xo.
Hp c lau sch, thao tc nh nhng, trnh lm mp mo.
Sau khi n nh 24 gi hp s c xp thnh cy v c bao bc bng
nilon trong 10 ngy ch kt qu vi sinh. Sau em ra dn nhn v ng thng.
3.2.9.2.

Dn nhn - ng thng

Dn nhn
Hp trc khi dn nhn phi c lau sch, ch st v qut vecni. Nhn c
dn chc phng ngay ngn, ghi y thng tin: tn x nghip, tn sn phm, hn
s dng, a ch, khi lng thnh phn, sau hp c chuyn sang giai on in
m s: ngy sn xut v hn s dng. Sau em ng thng.
ng thng

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36

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Cc hp nh c ng trong cc thng giy carton, cc hp ln


c ng trong cc thng g. vic vn chuyn c thun li v d dng.
Cc thng giy phi c lm chc chn v ch dng giy dy,phi nh, sch,
khng mc nt, kh.
Xp hp vo kin, xit ai v in m hiu, c th tin hnh bng tay hoc
bng my.
Bo qun
Cc thng sn phm c bo qun trong kho v c phn phi ti ni tiu th.
Kho bo qun thnh phm phi m bo v sinh, thong mt, kh ro; ngn chn
c cn trng v loi gm nhm; c pallet chc chn xp cc kin hp theo tng
l thun tin cho vic theo di, kim tra v xut hng. Trong kho bo qun thnh
phm phi c nhit k, m k theo di nhit v m ca kho trong qu trnh
bo qun hp.
3.2.10.Kim tra thnh phm
C s sn xut phi tin hnh ly mu hp thnh phm ca tng ca sn xut
kim tra m ghp v cc ch tiu cht lng c lin quan.
hp mu phi c nhit v thi gian quy nh v tin hnh kim tra
cc vi khun chu nhit. L hp khng c a ra th trng tiu th khi vic
kim tra mu cha kt thc. Cc l hp thu sn phi c kim tra cht lng
theo quy nh, phi c phiu kt qu kim nghim cc ch tiu v cht lng v an
ton v sinh mi c php a i tiu th.
Yu cu hp thnh phm
Khi a ra th trng cung cp cho ngi tiu dng phi t cc yu cu:
V hnh thc bn ngoi:

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37

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

hp phi c nhn hiu nguyn vn, ngay ngn, sch s, ghi r cc mc : c


quan qun l, c s ch bin, tn mt hng, phm cp, ngy sn xut, khi lng tnh
v khi lng c b.
Hp st hay cc hp kim loi khc khng b r, np hp khng b phng di mi
hnh thc.
V vi sinh vt
hp khng h hng do hot ng ca vi sinh vt, khng c vi sinh vt gy bnh,
lng tp trng khng qu qui nh.
V ha hc
Khng vt qu qui nh v hm lng kim loi nng :
Thic : 100 - 200 mg/kg sn phm
ng : 5 - 80 mg/kg sn phm
Ch : khng c
Km : vt
m bo cc ch tiu v thnh phn ha hc, ch yu nh nng ng, acid,
mui...
V cm quan
Lp vecni phi nguyn vn, phi m bo hnh thi, hng v, mu sc c
trng ca sn phm theo nhng qui nh ca tng loi sn phm.

4. CN BNG VT CHT TNH NHN LC NH MY


4.1.

Cn bng vt cht:

Bng hao ht nguyn liu vi nguyn liu u vo 6000kg/ngy:


STT

Giai on

T l hao ht

S ch nguyn liu

9.5%

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38

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Hp lm ngui

21%

Co da, phi l

25%

Vo hp

1.5%

Lng nguyn liu cn li qua cng on th i c tnh theo cng thc:

Trong : Si: lng nguyn liu cn li sau cng on th i.


Ti: lng nguyn liu khi bt u vo cng on th i.
xi: t l hao ht trong cng on th i.
-

Giai on x l

Vy lng hao ht: m1 = 6000 5430 = 570 (kg)


-

Giai on hp lm ngui

Vy lng hao ht: m2 = 5430 4289.7 = 1140.3 (kg)


-

Giai on co da phi l

Vy lng hao ht: m3 = 4289.7 3217.285 = 1072.415 (kg)


-

Giai on v lon

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39

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Vy lng hao ht: m4 = 3217.285 3216.025 = 1.26 (kg)


Tnh ton cc nguyn liu ph:
-

Khi lng tnh 1 hp: 185g

Khi lng dch:c = 4:6


Vy : + Khi lng c: 111g.
S hp sn xut trong 1 ngy: 3169.025/0.111 = 28549.775. Chn: 28549 hp/

ngy
+ Khi lng dch: 74g
-

Khi lng dch rt:du = 1:3


Vy: + Khi lng dch rt: 18.5g
+ Khi lng du: 55.5g

Lng du cn s dng trong 1 ngy: 55.5 28549 = 1584469.5 (g)


Vi khi lng ring ca du: d = 0.8 g/ml, ta c th tch du cn s dng:
Vdu = 1584469.5 : 0.8 = 1980586.875 (ml), hay 1981 lt

i vi dch rt ta c:
o Mui chim 2% dch rt: mmui = 18.5 0.02 = 0.37 (g)
Lng mui s dng trong 1 ngy: 0.37 28549 = 10563.13 (g)
Hay: 10.6kg
o Bt ngt chim 0.2% dch rt: mbn = 18.5 0.002 = 0.037 (g)
Lng bt ngt s dng trong 1 ngy: 0.037 28549 = 1056.313 (g)
Hay: 1.1kg

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40

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Bng nguyn liu ph dng trong 1 ngy:


STT

Nguyn liu

Khi lng th tch

Du oliu

1981 lt

Mui

10.6 kg

Bt ngt

1.1

4.2.

kg

Tnh nhn s cho cc b phn:

4.2.1. Cng nhn:


Nh my sn xut 2ca/ ngy. Mi ca 10 ting: ca 1 (5h 15h), ca 2 (15h 1h ngy
hm sau).
a) Cng on r ng, x l:
Nng sut cng on x l: Qxl = 6000 (kg/2ca).
Mi cng nhn trung bnh x l c: Qcn = 90 kg/ca.
S cng nhn x l: n1 =

Qxl 6000
=
= 33.33 (cng nhn). Ly n1 = 33 (cng nhn)
Qcn 2 x90

Mt cng nhn vn chuyn cho 8 cng nhn x l.


S cng nhn vn chuyn l: n2 =

33
= 4.125 (cng nhn). Ly n2 = 4 (cng nhn)
8

S ngi ra c, 4 ngi cho mt bn ra, c 2 bn ra n3 = 2 x 4 = 8 (cng nhn).


Tng s ngi trong khu x l: nxl = n1 + n2 + n3 = 45 (cng nhn).
b) Cng on hp: chn 2 ngi/my/ca.
c) Cng on fille:
Nng sut cng on co da, fille: 4289,7 (kg/2ca).
Mi cng nhn trung bnh co da, fille c: 60 (kg/ca)
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41

Thit k nh my c ng ng hp
S cng nhn fille: n1 =

GVHD: Bi Tn Ngha

4289,7
= 35,7475 (cng nhn). Ly 36 (cng nhn).
2 x60

Mt ngi vn chuyn cho 8 ngi co da, fille.


S ngi vn chuyn l: n2 =

36
= 4.5 (ngi). Ly 5 (ngi).
8

S ngi ra c, 4 ngi cho mt bn ra, c 2 bn ra n3 = 2 x 4 = 8 (cng nhn).


Tng s ngi trong khu co da, fille: nxl = n1 + n2 + n3 = 49 (cng nhn).
d) Cng on vo hp, cn nh lng:
Nng sut cng on vo hp: 3217,285 (kg/2ca).
Mi cng nhn trung bnh lm c: 120 (kg/ca).
S cng nhn cn l: n1 =

3217,285
= 13,405 (cng nhn). Ly 13 (cng nhn)
2 x120

Mt ngi vn chuyn cho 4 cng nhn vo hp.


S ngi vn chuyn l: n2 = 3 (cng nhn).
tng s cng nhn trong khu ny l: 16 (cng nhn).
Cc khu cn li s c chn trong bng di y:
Bng thng k s cng nhn trong cc khu chnh v khu ph nh sau:
S nhn
cng/
STT

Cng vic

X l nguyn liu

nh mc laoS ca/ ngy


45 ngi/ ca

90

Hp

2 ngi/ my/ ca

Fille

49 ngi / ca

98

Vo hp, cn nh lng 16 ngi /ca

32

Ghp m

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2 ngi/ my/ca

42

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Tit trng

2ngi/my/ ca

Dn nhn

1 ngi/ my/ ca

In date

1 ngi/ my/ ca

Kim tra

1 ngi/ my/ ca

Kho v hp

1 ngi / ca

11

Kho thnh phm

2 ngi

12

Kho nguyn liu

2 ngi/ ca

13

Xng c kh

4 ngi/ ca

14

Bo v

4 ngi/ ca

15

Gi xe

2 ngi / ca

16

X l nc

2 ngi /ca

17

Kho lnh

5 ngi/ ca

10

18

Qun l phn xng

2 ngi / ca

19

Li xe

2 ngi/ xe/ ca

2 16(4 xe)

Tng

302

S cng nhn trong nh my ng vi mi khu sn xut nh sau:


S nhn cng d tr bng 10% tng s cng nhn trong nh my v bng
0.1*302 = 30.2 ly 32 ngi.
S nhn cng gin tip ly 10% nhn cng ton nh my 0.1* (302 + 32) =
33.4 ly 33 cng nhn.

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43

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

4.2.2. Nhn vin hnh chnh:


S t chc cng ty:

Tng s nhn vin hnh chnh 27 ngi.


Tng s cng nhn cn b trong nh my l 394 (ngi).

5. TNH CN BNG NNG LNG CHN DNG C


THIT B
5.1.

Tnh cn bng nng lng, la chn cng ngh:


Nh my lm vic vi nng sut nhp nguyn liu c 6tn/ngy, vi thnh

phm l 28549 hp/ngy. Da vo cc s liu tnh ton ny ta tin hnh la chn


cng ngh, thit b cho nh my nh sau:
5.1.1. Kho bo qun ng:
Nh my cn bo qun nguyn liu c sn xut trong 1 thng, vy khi lng
ti thiu kho cn p ng: 6 30 = 180 (tn). Ta chn xy dng kho 200 tn.

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44

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Th tch kho:
gv: tiu chun cht ti (tn/m3). i vi kho bo qun c ng lnh ta c tiu chun
cht ti gv = 0.8 tn/m3.
Chiu cao thc t ca kho: h1 = H - 2
H: chiu cao ph b. Chn H = 3.6m, l chiu di ln nht ca tm panel.
Chiu dy tng ngn panel tiu chun trong kho bo qun ng:

= 125mm.

Vy: h1 = 3,6 - 2 0.125 = 3.35 (m)


Chiu cao cht ti thc ca kho bng chiu cao ph b tr i khong h trn lu
thng kh 0.5m, v khong h pha di tm palet 0.1m.
Vy h = 3.35 (0.1 + 0.5) = 2.75m
Din tch hng chim thc t trong kho:
Din tch xy dng ca kho:

: TL2-34
T Fxd tnh ta chn Fxd = 115 m2: + Chiu di: 18m
+ Chiu rng: 6.5m
Vy din tch thc ca kho: Fthc = 18 6.5 = 117 m2
5.1.1.1

Tnh lnh

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45

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Thng s cc lp vt liu ca panel tiu chun.


Vt liu

Chiu dy

H s dn nhit (W/mK)

Polyurethane

0.023 0.03

Tn l

0.0006

45.36

Sn bo v

0.0005

0.291

Nhit khng kh trong kho bo qun: -20oC


H s truyn nhit t kho ra ngoi: K = 0.021 W/m2K [bng 3-3 TL2-84]
B dy ca lp cch nhit c tnh theo cng thc:

K : h s truyn nhit, K = 0.21 W/m2K.


: h s to nhit ca mi trng ngoi n vch ngoi ca tng,
1

23.3 W/m2K. [Bng 3-7 TL2-86].

2: h s ta nhit ca vch trong ca tng vo bung lnh, 2 = 8 W/m2K


: b dy yu cu ca lp cch nhit, m.
cn: h s dn nhit ca vt liu cch nhit, W/mK.
i,

: b dy v h s dn nhit ca lp vt liu th i.

p dng cng thc trn ta c:


Vy

= 115,2mm

= 115.2 + 2 0.6 + 2 0.5 =117.4 (mm)

Ta chn chiu dy panel tiu chun:


Chiu dy lp cch nhit thc:
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= 125mm
= 0.125 (2 0.0006) (2 0.0005) = 0.1228 (m)
46

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

H s tru yn nhit thc ca vch: Kt = 0.197 W/m2K


Chi ph lnh bao gm: Q = Q1 + Q2 + Q3
Trong :
Q1: chi ph lnh do truyn ra mi trng xung quanh qua tng, vch, nn, trn do
chnh lch nhit .
Q2: chi ph lnh do nhit ca sn phm ta ra trong qu trnh x l lnh.
Q4: chi ph lnh do cc ngun khc nhau khi vn hnh kho lnh.
-

Tnh Q1

Q1 = Q11 + Q12
Q11: tn tht lnh do truyn nhit qua cu trc phng.
Q12: tn tht lnh do bc x mt tri. Tn tht ny c b qua do kho lnh c thit
k c tng bao, mi che l cc panel cch nhit.
Q11 = Kt.F.(t1 t2) W
Vi cu trc kho lnh: CD = 18m; CR = 6.5 + 2.0.125 = 6.75m; CC = 3.6 + 0.125 =
3.725m.
Nhit ngoi tri: t1 = ttb = 27.4oC
ttb: nhit trung bnh Long An: 27.4oC
i vi trn ca kho l ni nh sng chiu trc tip, ta ly t1 = 30oC.
Nhit trong kho lnh: -20oC
Din tch truyn nhit ca cu trc: Fk = Ftng + Ftrn
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47

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Ftng = 2(3.725 6.75) + 2(3.725 18) = 184.3875 (m2)


Ftrn = 18 6.75 =121.5 (m2)
Vy Q1 = Q11tng + Q11tran = 0.197 184.3875 (27.4 (-20)) + 0.197 121.5 (30-(20)) = 2918.55 (W)
Tnh Q2:
Q2 = M(i1 i2)

M: Cng sut bung gia lnh: 6.7 tn/ngy


i1, i2: entanpi ca sn phm lc a vo kho v lc to bo qun.
V sn phm nhp kho dng c cp ng v vy ta b qua nhit tn tht ca sn
phm.
Tnh Q3
i vi Q3 ta c th tnh n gin:
Q3 = 40%Q1 = 0.4 2918.55 = 1167.42
Vy chi ph lnh tnh cho kho: Q = Q1 + Q3 = 4085.97 W
Ph ti nhit ca my nn:
Do cc tn tht trong kho lnh khng ng thi xy ra nn cng sut yu cu thc
t s nh hn tng tn tht nhit. trnh cho my nn c cng sut lnh qu ln, ti
nhit my nn cng c tnh ton t cc ti nhit thnh phn nhng ty theo tng loi
kho lnh c th ch ly mt phn tng nhit ca ti .
Vi kho lnh bo qun thy sn ng lnh:
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48

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

QMN = 90%Q1 + 80%Q3 = 3560.631 W 3.7kW


Nng sut lnh ca my nn:
Qo =

= 4.36 (kW)

b: h s thi gian lm vic ca my nn, thng ly b = 0.9


k: h s lnh tnh n tn tht trong ng ng v thit b ca h thng
lnh.[TL4-83]
Qo chnh l nng sut lnh l my nn cn phi t c bo m duy tr c
nhit kho lnh iu kin thit k.
5.1.2 Tnh hi:
Nh my dng hi nc bo ha cp nhit trc tip hay gin tip trong qu
trnh thanh trng hp, hp chn c v tit trng sn phm. Ngoi ra, hi nc bo ha
cn c ng dng v sinh thit b, nh xng.
Nhit lng cn thit gia nhit lm chn c:
Q1 = D1 .r = G.C.t + Qm (KJ)

Trong :
D1: lng hi cn cho qu trnh gia nhit (kg)
r: n nhit ha hi hoc ngng t ca hi nc bo ha 7at (KJ/kg);
r = 2075 ( KJ / kg )

G: lng nguyn liu u vo (kg); G = 5430 kg


C: nhit dung ring ca nguyn liu ( 3.54 KJ/kg.)
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49

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

t = t 2 t1 : hiu s gia nhit nhp liu ban u (t1) v nhit cui qu

trnh gia nhit (t2); t1 = 300C, t2 = 950C. Nn t = 95 30 = 65 0C


Qm: nhit lng tn tht, cho Qm = 10%.Q1
T ta c:
D1 =

G.C.t 5430 3.54 65


=
= 669.05 (kg)
0 .9 r
0.9 2075

Nhit lng cn dng cho qu trnh gia nhit du t 250C ln 900C:


Q2 = D2 .r = G.C.t + Qm (KJ)

Qm: nhit lng tn tht, cho Qm = 10%.Q2


T ta c:
D2 =

G.C.t 1584.5 2.16 65


=
= 120.23 (kg).
0 .9 r
0.9 2075

Nhit lng dng cho ni thanh trng:


Q3 = D3 .r = G.C.t + Qm (KJ)

Trong :
D3: lng hi cn cho qu trnh gia nhit (kg)
r: n nhit ha hi hoc ngng t ca hi nc bo ha 7at (KJ/kg);
r = 2075 ( KJ / kg )

G: lng nguyn liu u vo (kg); G = s hp x khi lng hp = 28549 x


210 = 5995290 (g) = 5995.29 (kg).
C: nhit dung ring ca nguyn liu ( 4.63 KJ/kg.)
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50

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

t = t 2 t1 : hiu s gia nhit nhp liu ban u (t1) v nhit cui qu

trnh gia nhit (t2); t1 = 900C, t2 = 1210C. Nn t = 121 90 = 31 0C


Qm: nhit lng tn tht, cho Qm = 10%.Q3
T ta c:
D3 =

G.C.t 5995.29 4.63 31


=
= 460.78 (kg)
0 .9 r
0.9 2075

Lng hi dng cho cc qu trnh ph nh v sinh nh xng, thit b my mc


chim 10% so vi nhit dng cho my hp, ni thanh trng v gia nhit du:
D4 = 10%(D1 + D2 + D3) = 125.006 (kg).
Tng lng hi cn dng trong nh my l:
D = D1 + D2 + D3 + D4 = 1375.066 (kg).
d phng trng hp m rng sn xut hoc s dng cng mt lc cho nhiu
mc ch khc, ta chn ni hi c nng sut 1000 kg hi/h, vn hnh mt gi mi ca.
Thit b c chn l ni hi t du-gas ng l lch tm:
- Cng sut hi: 1000kg/h
- p sut hi: 7at
- Nhit hi : 183 0C
Ni hi t du - gas ng l lch tm
Cng sut hi (kg/h)

1000

p sut hi ra (at)

Nhit hi ra ( 0C)

183

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51

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Nhit nc cp (0C)

25

Tiu hao du Diesel (kg/h)

65

Tiu hao du FO (kg/h)

71

Tiu hao Gas (kg/h)

61

Di (m)

3.4

Rng (m)

1.6

Cao (m)

1.9

Khi lng tnh (kg)

4150

Din tch tip nhit (m2)

24.7

Th tch cha hi (m3)

0.45

Th tch cha nc (m3)

1.8

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52

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

5.1.3. Cc thit b khc:


5.1.3.1. Bn ra, r ng:
Model

B3N

Kch thc ngn cha 600W x 600L x 420H


Kch thc bn ra

600W x 1880L x 850H

S lng chu nh

Vt liu

Inox

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53

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

5.1.3.2. Bn s ch c g:
Bn s ch ny dng s ch c nguyn liu sau r ng gm: ct b vy, ly
sch ni tng ca c.
Kch thc: 6 1.5 1.2 m
5.1.3.3. Thit b hp:
Thit b c s dng kt hp vi ni hi v qu trnh ny cn hi gia nhit lm
chn c.
Nng sut: 400 kg/h
Kch thc my: 6 - 1.5 - 1.2 m.

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54

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

5.1.3.4. Bn fille c v bn ct c:
Kch thc: 8 1.5 1.2 m
5.1.3.5. Bng ti: Bng chuyn s dng cho vn chuyn lon.

5.1.3.6. Cn kim tra nh lng:


Cn c s dng kim tra trong lng sn phm chnh xc, m bo tin
cy ca sn phm.
Thng s k thut
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55

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

5.1.3.7. My chit dng st


My ny uc s dng rng ri chit cc loi nguyn liu trong cc ngnh
cng nghip nh thc phm, dc phm. C bm phun chit vi chnh xc cao,
phm vi rng ln iu chnh nh
lng.
N cho php iu chnh dung tch chit cho tt c cc bm chit ti cng thi
gian, ng thi cho cc s iu chnh nh ca mi bm chit t ti chnh xc
cao.
Tt c cc b phn tip xc u lm bng inox 316, thun tin ra bng
CIP.

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56

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Thng s k thut.
500- 2500 ml, 1000- 5000 ml
Tc chit

40- 60 lon/ pht

Sai s khi chit

15 - 100 ml: <1%

p sut kh

0.4- 0.6 Mpa

Lung kh tiu th

10m3/h

in ngun cung cp

220V- 50/60 Hz

Cng sut in ngun

0,75 Kw

Trng lng my

550 kg

Kch thuc bn ngoa

1.3 x 1.2 x 1.8 m

5.1.3.8. My ghp m:
My ghp m ny thch hp cho cc sn phm ng hp c, tht.. to mi ghp
bn cht, m bo trong qu trnh vn chuyn. My ghp m vi cng sut 120
hp/pht.
Thng s k thut
Model

Canco400

C hp

50 - 105 mm

Chiu cao hp

38 - 150 mm

Cng sut

120 hp/pht

Trng lng

2400 Kg

Kch thc my

0.5 x 0.5 x 2 m

ng c

3HP, 3 Pha, 380V

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57

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

5.1.3.9. My ra hp sau khi ghp m:


Hp sau khi ghp cn ra li m bo v cm quan v cht lng. Nng
sut ca thit b l 6000 hp/h.
Kch thc my: 2200 (L) x 1500 (W) x 2300 (H) mm

5.1.3.10. Thit b tit trng:


Thit b ny lm vic s dng nc, hi, khng kh nn.
Thng s k thut
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58

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Model

GT7C2400

Nng sut(hp)

2400

ng knh trong (mm)

1200

Dung tch
Nhit design

4.2 m3
143

Nhit lm vic

126

Khi lng tnh thit b

2000 kg

Chiu di

4000 mm

Chiu rng

1600 mm

Chiu cao

1900 mm

p sut lm vic(Mpa)

0.15

p sut design (Mpa)

0.3

5.1.3.11. My dn nhn
Dng dn nhn hp bng mt nhn qun quanh. Nhn c gn chc vo thn hp
bng h lng, hai mp nhn c dn bng h lnh.
Thng s k thut:
Model
Kch

Econic-605
ng knh 202 603

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59

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

54 157 mm
108 700

thc hp Chiu cao

38 117 mm
202

211

300

307

401

603

(lon/pht)

400

320

280

250

210

40

Nng sut

180 hp/ pht

Kch thc my

2.66 x 0.75 x 1.45 m

Trng lng

770 kg

in nng Motor

3 AMPS

Nng sut ti a

Thit

b 4 AMPS ( 1340 W)

iu khin

1 AMPS

5.1.3.12. My in code:
My in date series MY l thit b in c bit v thch hp in nhn trn b mt
giy, mng nha v mng nhm. V tr in uc iu khin bi thit b in v c th
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60

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

iu chnh tu ngui s dng. Ngoi ra, my cn s dng cng ngh in mi c su


mu cho ngui s dng la chn nh: en, , vng, xanh nuc bin , trng v xanh da
tr. Cc t uc in t my r nt, rt kh ty xo v thay i.
Thng s k thut
Model

MY- 380

in ngun

110, 220- 240/ 50-60 Hz

Cng sut

180W

Kch thc trc

35 x 32 mm

Tc in

300 ci / pht

Kch thc ca Di : 55-500 mm Rng : 30-300 mm


Kch thc ch Kiu ch R type and kiu ch T 2.0 mm 2.5 mm 3.0 mm
K t in

5 hng 10 ch ti a 1 hng

V tr in

iu chnh trong phm v 60- 250 mm

Kch thc my

0.44 x 0.34 x 0.26 m

Trng lng my 23 kg

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61

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

5.1.3.12. My cho hp vo thng


My ng gi t ng ng dng cho ng gi cc sn phm thc phm, dc
phm, N chuyn hp n vo thng ln trong khu vc ng gi qua bng ti vn
chuyn. My c th kt hp vi cc my khc trong dy chuyn ng gi tng th.
Thng s k thut chnh:
Kch thc ng gi ln nht

500x500x500mm

Kch thc ng gi nh nht

250x250x300mm

in p

220V 50Hz 0.025Kw

Nng sut

1 thng/4 pht (gm 50 hp)

p sut kh

0.5-0.6Mpa

Trng lng

250kg

Kch thc tng th ca my

2.1x1x1.6m

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62

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

5.1.3.13. Pallet.
Pallet c s dng cho vic lu tr sn phm.
Kch thc

1.2 - 1 0.13 m.

Tnh nng

Gip gim bt c cc s c nh: lm cng/mo


m/bin

Ti trng ti a C th ln n 5 tn.

5.1.3.14. Xe y:
XP 60 80
Model
Vt liu

Thp khng g (SUS-304)

Ti trng

500 kg

http://www.ebook.edu.vn

63

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

- Dng cha c, tm, mc khi


di chuyn trong nh xng.
- Bnh xe bng nha trng hoc bng
Cng dng

cao su. Cng bnh xe bng thp


nhng km hoc bng thp khng g.
- Xe c cu to chc chn, d s
dng nn an ton khi di chuyn trong

5.1.3.15. Khay.

Bng tng kt cc thit b chnh:


S th t Tn thit b, dng c

S lng

kch thc (D-R-C)

Thit b hp

6 1.5 1.2 m

My chit gia v, du vo hp

1.3 1.2 1.8 m

My ghp m bn u

0.5 0.5 2 m

My ra hp sau khi ghp

1.5 0.8 1.5 m

Thit b tit trng

4 1.6 1.9 m

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64

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

My dn nhn

2.66 0.75 1.45 m

My in date

0.44 0.34 0.26 m

My cho hp vo thng carton

2.1 1 1.66 m

3.4 - 1.6 1.9 m

10

Ni hi

11

Bn s ch

6 1.5 1.2 m

12

Bn fille

8 1.5 - 1.2 m

13

Bn ra r ng

0.6 0.6 0.42 m

14

Cn kim tra trng lng

1.8 0.9 1.6 m

6. TNH DIN TCH TNG QUAN, TNH IN - NC


6.1.

Tnh mt bng tng quan:

Da vo bng tng kt cc thit b dng c chnh chng 5, ta chn kch thc phn
xng chnh nh sau ( kch thc ny bao gm c li i).
Kch thc (m)
STT

Din tch

Tn cng trnh
Di

Rng

Cao

(m2)

Khu x l

14

13

182

Khu hp, lm ngui

11

10

110

18

14

252

14

42

3
4

Khu fille, v hp,


chit
Khu ghp m, chit

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65

Thit k nh my c ng ng hp
5

Khu tit trng

GVHD: Bi Tn Ngha
10

Tng

60
646

Kch thc phn xng chnh l: 38 x 17x 6 m


tng din tch phn xng chnh l: 660 m2.

Kho thnh phm


Thit k kho cha thnh phm lu gi sn phm trong 2 thng
Mi ngy nh my sn xut c 28.549 hp
Kho phi cha c: 28549 x 60=1.712.940 hp
Sn phm c ng trong thng carton, mi thng cha c 50 hp.
Vy s thng cn dng l 1.712.940 : 50 = 34.258,8 (thng) chn 34.259 (thng)
Kch thc hp 307 x 112 trong :
307: L ng knh trong ca hp 3 inch 7/16 inch 8.73 cm Nh my hp c
112: L chiu cao ca hp 1 inch 12/16 inch 4.45 cm
Mt thng c 5 lp. Mi lp 10 lon xp thnh hai hng.
Chiu cao ca thng: 5 x 4.45 23 cm.
Chiu rng ca thng: 2 x 8.73 18 cm
Chiu di ca thng: 5 x 8.73 45 cm
Vy kch thc ca thng: di x rng x cao = 45 x 18 x 23 (cm)
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66

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Din tch ca 1 thng: 18 x 45 = 810 (cm2) = 0.081 m2


Cc thng c xp chng ln nhau, mi chng l 10 thng.
S chng l: 34.259:10 = 3425,9 (chng) ly 3426 (chng)
Vy din tch ca kho l: 3426 x 0.081 = 277,506 (m2)
H s s dng ca kho l 0.9.
Vy din tch thc ca kho cha sn phm l: 277,506 : 0.9 = 308,34 m2 chn 308 m2
Chn kch thc kho l: 28 x 11 x 5 (m).
Kho nguyn vt liu
Kho ny dng cha mi th nguyn liu cho nh my (tr c c ng lnh
kho lnh), k c my mc thit b d tr.
Chn kch thc ca kho nguyn vt liu: 12 x 5 x 4.5 (m)
Din tch ca kho: 12 x 5 = 60 (m2)
Kho bo n
Kho bo n c thit k nhit thng, bo n sn phm trong phng vng 10
ngy. Mt ngy nh my sn xut c 28549 hp. Vy kho bo n phi cha c
285490 hp.
Hp c xp ln k, mi k 4 tng, cc hp c chng ln nhau. Mi chng 10 hp,
mi tng trn k ta xp c : 285490 : 40 = 7137 chng.
Ta c S a y

d 2 0.08732
=
=
= 0.006 m 2
4
4

( )

Din tch trn 1 tng k: 0.006 x 7137 43 m2


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67

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Ta chn din tch kho l: 50 m2


Chn kch thc kho: 10 x 5 x 5 m
Phn xng c kh
Nhim v: m bo sa cha cc thit b my mc trong nh my, gia cng ch to
theo ci tin k thut...
Kch thc: 12 x 5 x 4.5 (m)
Din tch : S = 12 x 5 = 60 (m2).
Gara xe ch hng:
Nh my c 4 xe, din tch chim ch ca 1 xe l: 8m2
Din tch cc xe chim ch l: 4*8 = 32 m2. V cn cha li i v khong cch ca cc
xe, vy chn din tch ca gara t l: 40m2.
Chn kch thc gara t l: 8 x 5 x 4.5 (m).
Gara t:
Nh my c 2 xe, din tch chim ch ca 1 xe l: 8m2
Din tch cc xe chim ch l: 2 x 8 = 16 m2. V cn cha li i v khong cch ca
cc xe, vy chn din tch ca gara t l: 40m2.
Chn kch thc gara t l: 7 x 3 x 4.5 (m).
Kho cha v hp:
Kho cha v hp: d tr v hp trong 3 ngy. Mi ngy nh my sn xut 28549 hp.
Vy 3 ngy nh my sn xut c: 28549 x 3 = 85647 (hp)
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68

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Hp c chng ln nhau mi chng l 20 hp. Vy s chng: 85647 : 20 = 4282


(chng)
Din tch y ca hp: Sy = 0.006 m2
Din tch chim ch ca cc chng: 0.006 x 4282 = 25.692 (m2) chn 28 m2
Kch thc kho l: 7 x 4 x 4.5 m
Nh hnh chnh:
Nh hnh chnh c xy dng 2 tng:
a) Tng 1
Phng sn xut: gm 4 phng :
Phng trng phng sn xut: 12 m2
Phng KCS: 15 m2
Phng R & D: 15 m2
Phng k thut: 15 m2
Phng tip khch: 24 m2
Nh v sinh: 6 m2
b) Tng 2
Phng nhn s: 20 m2
Phng ti chnh, k ton: 20 m2
Phng kinh doanh: gm 3 phng:

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69

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Phng trng phng kinh doanh: 12 m2


Phng marketing: 16 m2
Phng k hoch: 16 m2
Phng gim c: 15 m2
Nh v sinh: 6 m2
Tng din tch nh hnh chnh: 176 m2
V cn hnh lang, li i nn chn din tch nh hnh chnh l 200 m2
Chn kch thc nh hnh chnh: 20 x 5 x 4 (m).
Nh xe :
Tnh cho s ngi ng nht cho 1 ca : 197 (cng nhn). Gi s 80% ngi i xe.
S ngi i xe trong mt ca sn xut l : 197 x 0.8 = 157.6 (ngi). Ly 158 (ngi).
nh mc: 3 xe p/ 1m2, 1 xe my/1m2
Gi s 40% cng nhn i xe p, cn li 60% i xe my.
S xe p : 158 x 0.4 = 63.2 (ngi). Ly 63 ngi.
S xe my : 158 x 0.6 = 94.8 ngi. Ly 95 ngi.
Din tch chim ch ca xe l :

63
2
x1 + 95 x1 = 116 (m ).
3

V cn cha li i trong nh xe nn chn Snx = 120 m2.


Chn kch thc l : 20 x 6 x 3.5 m
Nh sinh hot - v sinh
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70

Thit k nh my c ng ng hp
-

GVHD: Bi Tn Ngha

Phng thay qun o

Tnh s cng nhn trc tip sn xut trong ca ng nht: 137 ngi.
nh mc 0.2 m2/cng nhn.
Din tch phng thay qun o : 0.2 *137 = 27.4 m2 28 m2.
V cn phi cha li i nn chn 35 m2.
Kch thc phng thay qun o : 7 5 4 (m)
-

Phng tm

Tnh cho 60% s cng nhn lm vic trong ca ng nht (83 ngi).
Dnh mc 6 cng nhn trn mt vi tm, s vi tm : 83/6 = 13.8 14 vi tm.
Nh tm c xy thnh 2 dy, mi dy gm 7 phng, tng dy 0.1m. Din tch mi
phng 1m2.
Din tch nh tm : 14 1=14 m2. Ngoi ra cn cha li i nn chn din tch l
18.2m2. Kch thc phng tm : 2.6 7 3 (m)
-

Nh v sinh

Tng t nh dy nh tm, chn din tch dy nh v sinh l 18.2m2


Canteen
Dnh mc 2.25m2/ngi. Tnh cho 2/3 s cng nhn trong ca ng nht : 92 ngi.
Din tch canteen : 2.25 92 = 207 m2
Chn kch thc canteen : 19 11 4(m), din tch thc: 209m2
Phng bo v
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71

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Nh my gm 2 phng bo v, mt cng chnh v mt cng ph. Kch thc


4 3 3 (m)
Din tch phng bo v: 12 m2.
Khu x l nc thi
Chn kch thc khu x l nc thi 18 5 4.5 (m)
Din tch khu x l nc thi: 90 m2
Trm bin th, my pht in d phng v nhin liu:
Chn kch thc 6 5 4.5 (m)
Din tch: 30 m2.
Phng in date, dn nhn, ng thng
Bn cnh kho bo n v kho thnh phm khi sn phm bo n c dn nhn, in
date, ng thng v c vo kho thnh phm bo qun trc khi xut hng.
Kch thc: 10 7 5 (m)
Din tch 70 m2.
Khu t d tr :
Khu t ny nhm d tr cho nh my khi cn m rng din tch sn xut trong
tng lai. Chn kch thc khu t d tr l : 20 x 10 (m).
Bng tng kt cc cng trnh xy dng :
STT

Tn cng trnh

http://www.ebook.edu.vn

Kch thc (m)

Din

tch

72

Thit k nh my c ng ng hp

Phn xng sn xut


chnh

GVHD: Bi Tn Ngha

Chiu di

Chiu rng

Chiu cao

(m2)

38

17

646

Kho thnh phm

28

11

308

Kho nguyn vt liu

12

4.5

60

Kho lnh

18

6.5

3.6

117

Kho bo n

10

50

Phn xng c kh

12

4.5

60

Gara t

4.5

40

Kho cha v hp

4.5

28

Nh hnh chnh

20

100

10

Nh xe

20

3.5

120

35

Phng tm

2.6

18.2

Nh v sinh

2.6

18.2

Phng thay
Nh sinh
11

hot v
sinh

12

Canteen

19

11

209

13

Phng bo v (2 phng)

24

14

Khu x l nc thi

18

4.5

90

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73

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Trm bin th - nhin


15

liu - my pht d 6

4.5

30

phng
16
16

Khu t d tr
Phng in date dn
nhn ng thng

20

10

10

200
5

70

Tng din tch xy dng

2023,4

Tng

2223,4

Ta c tng din tch xy dng ca khu t l: 2023.4 m2. Chn kxd = 0.4, ta c
din tch ca khu t l: S kd =

( )

2023.4
= 5058.5 m 2 .
0 .4

Mt khc cn din tch khu t d tr nn din tch khu t l: 5058.5 + 200 =


5258.5 (m2).
Ngoi ra, chn din tch cho giao thng trong nh my chim 20% din tch khu
t nh my, nn: S gt = 20% 5258.5 = 1051.7 (m2)
Vy tng din tch khu t l: 6310.2 (m2).
Chn kch thc khu dt l: 80 x 80.

6.2.

Tnh in:

6.2.1. in ng lc
Tnh cng sut in ng lc: Pdl
Cng sut ca cc thit b dng trong nh my :
http://www.ebook.edu.vn

74

Thit k nh my c ng ng hp
Thit b

Cng
(KW/h)

GVHD: Bi Tn Ngha
sut

SL

S gi lm Tng in
vic (h/ngy) (KW/h)

Thit b hp

0.8

16

12.8

My chit dich rt

0.75

16

12

Thit b ghp m

2.3

16

36.8

Thit b ra hp

1.8

Thit b tit trng

10

40

My in date

0.18

90

My cho hp vo thng

0.25

16

16

H thng lnh

88

24

2112

Bm

0.5

10.5

Tng

104.58

2336.1

- Cng sut ph tr l 10% cng sut ng lc ca ng c, thit b.


- Cng sut ng lc ca ng c, thit b: Pl = 104.58 (100% + 10%) = 115.038
(KW)
- Cng sut tnh ton ng lc:
Ptt = K C Pl = 0.6 115.038 = 69.0228 (KW)

- Vi KC = 0.6 l h s cn dng, h s ny ph thuc vo mc ph ti ca cc


thit b lm vic khng ng thi
- in nng ng lc ca ng c, thit b:

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75

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Al = 2336.1 (100% + 10%) = 2569.71 (KW)

6.2.2. in chiu sng


- Din tch phn xng l: (38 x 17) + (28 x 11) + (12 x 5) + (18 x 6.5) + (10 x 7) +
(10 x 5) + (7 x 4) = 1279 (m2).
- Tiu chun v chiu sng trong phn xng l 300 lux
- S bng n cn s dng c tnh theo cng thc:
F=k.E.S.Z/(n.Ksd)
Trong

k: H s d tr, ly bng 1.5


E: ri tiu chun (E=300 lux)
S: Din tch sn (1145 m2)
Z: H s tnh ton, z=1
F: Quang thng ca n s dng (2800 lm) (12,772)
Ksd: H s s dng, Ksd=0.5

S bng n cn: n =

k .E.S .Z 1.5 300 1279 1


=
411 (bng).
F .Ksd
2800 0.5

- Cng sut nh mc ca n hunh quang l 40W.


- Cng sut dng cho chiu sng:
Pcs = 40 411 = 16440 (W) = 16.44 (KW)

- in nng dng cho chiu sng trong ngy (lm vic 2 ca tc 16h lm vic):
Acs = 16.44 16 = 263.04 (KWh)

- Tng in nng chiu sng v ng lc dng trong phn xng sn xut l:


A = 2569.71 + 263.04= 2832.75 (KWh)
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76

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

- in nng s dng cho cc cng trnh ph trong nh my: xut pht t nhu cu thc
t c th, y lng in tiu th cho cc nhu cu ny chim 30% lng in tiu th
ca phn xng:
Asd = 30% 2832.75 = 849.825 (KW)

Vy tng in nng tiu th trong ngy l:


Atng = A + Asd = 2832.75 + 849.825 = 3682.575 (KW)
6.2.3. Xc nh h s cng sut, dung lng b v s t in s dng
6.2.3.1. H s cng sut v dung lng b
H s cng sut thc t c tnh theo cng thc:
cos tt =

Ptt
Ptt2 + (Qtt Qb ) 2

Trong :
Qtt l cng sut phn khng; Qtt = Ptt tg1 (KVA)
Qb l dung lng b; Qb = Ptt (tg1 tg 2 ) (KVA)
1 , 2 ln lt l gc ca h s cng sut lc u v gc ca h s cng sut sau khi

nng ln.
- Chn h s cng sut lc u l cos 1 = 0.6 tg1 = 1.333
- H s cng sut mong mun t c sau khi nng ln l cos 2 = 0.9 tg 2 = 0.484
T , ta c:
Qtt = 69.0228 1.333 = 92.01 (KVA)
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77

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Qb = 69.0228 (1.333 0.484) = 58.6 (KVA)

H s cng sut:
cos tt =

69.0228
69.0228 2 + (92.01 58.6) 2

0.9000985

6.2.3.2. Xc nh s t in (n)
- Chn loi t in c cng sut nh mc l 10KW.
- S t in cn dng:
n=

Qb 58.6
=
= 5.86 (t), chn 6 t
10
q

6.2.4. Chn my bin p


- Cng sut tc dng tnh ton m nh my nhn t th cp ca trm bin p:
P = Ptt + Pcs K cs = 69.0228 + 16.44 0.9 = 83.8188 (KW)

(Vi Kcs = 0.9 l h s khng ng b ca n)


- Cng sut ca my bin p c tnh:
Pchon =

83.8188
P
=
= 93.122 (KW)
cos tt 0.9000985

- Chn ch lm vic ca my bin p c ph ti l 80%, nn cng sut nh mc


cn tm l: Pm = Pchon

100
= 116.4025 (KW)
80

Vy ta chn my bin p c cng sut l 200KW

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78

Thit k nh my c ng ng hp

6.3.

GVHD: Bi Tn Ngha

Tnh nc:

Nc ra nguyu liu, x l
Lng nc ra s b chim t l 1.2 :1 lng c
Lng nc ra li chim t l 1:1 lng c
N1 = 6000 x 2.2 = 13200 (kg/ngy) = 13200 (l/ngy ) = 13.2( m3/ngy).
Nc dng cho ni hi:
N2 = 1375.066 (l/ngy) = 1.3751 (m3).
Nc dng cho dch rt:
Nc dng pha dch rt trong 1 hp: 17.593 (g)
Lng nc dng pha dch rt trong 1 ngy
N3 = 17.593 x 10-3 x 28549 = 502.27 (l/ngy) = 0.50227 (m3/ngy).
Nc ra v hp trc v sau ghp m:
- nh mc 4m3/ca.
Lng nc ra v hp trc v sau ghp m trong 1 ngy: 4 2 = 8m3.
Nc nhng ng
- S cng nhn trong ca ng nht phn xng chnh: 124 ngi.
- nh mc 25 ngi/h.
- S h cha: 124/25 = 4.96 (h), chn 5 h.
Din tch mi h: 2 1.5 0.3m
Lng nc pha clorine mi ngy : 2 5 2 1.5 0.3 = 9 (m3)

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79

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Nc ra thit b, sn nh
- nh mc 7m3/ca.
Lng nc ra thit b, sn nh: 7 2 = 14 (m3)
Nc dng cho sinh hot
- Nc dng cho nh n tp th: 30 lt/ngy/ngi.
S cng nhn lm vic trong mt ngy: 302 cng nhn.
Lng nc dng cho nh n: 30 302 = 9060 (lt) = 9.06 (m3)
- Nc tm, v sinh: 50 lt/ngy/ngi.
Lng nc tm, v sinh: 50 302 = 15 100 lt = 15 m3.
- Nc ti cy c tn dng t nc x l nc thi.
- Nc ra xe: 400 lt/ngy/xe
Nh my c 6 xe. Lng nc dng ra xe trong mt ngy:
400 6 = 2400 (lt) = 2.4 m3..
Nc cha chy
Nh c V > 25000m3 ta s dng 2 ct cha chy.
Mt ct nh mc 2.5 lt/s. Tnh lng nc cha chy trong vng 3 gi:
2 2.5 3600 3 = 54000 lt = 54m3.
Tng lng nc dng trong mt ngy : 72.66m3.
Tng lng nc s dng trong mt nm : 300 72.66 = 21798 m3.

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80

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

7. TNH KINH T
7.1.

Vn c nh:

7.1.1. Chi ph thu t:


Vi khu t chn l 80*80 ti khu cng nghip Thnh c trn a bn tnh
Long An, mc gi thu t l 30 USD/m2/45 nm hay trung bnh l 600 000
ng/m2/ 45 nm th s tin thu t l:
Tt = 80*80*600 000 = 3 840 000 000 ng
7.1.2. Chi ph xy dng nh xng
Chi ph u t cho xy dng c tnh theo n v l 1m2 nhn vi n gi
ly theo kinh nghim thc t cho tng hng mc cng trnh
Bng 1: n gi cho cc h mc cng trnh
Tn cng trnh

Phn xng sn

Khu vc sn xut

xut chnh

Din

Din tch tng n gi xy

tch

cng

(m2)

vc sn xut

khu dng

Thnh tin

(triu/m2)

(triu VN)

5220

660

Kho thnh phm

308

Kho nguyn vt liu

60

Kho lnh

117

Kho bo n

40

Phn xng c kh

60

http://www.ebook.edu.vn

cho

1305

81

chnh

Nh hnh

Thit k nh my c ng ng hp
Gara t

40

Kho cha v hp

20

Tng din tch phn


trt v lu

GVHD: Bi Tn Ngha

100 * 2

200

800

1194,8

Nh xe
Nh sinh hot, v

71,4

sinh
Cng trnh ph

120

Cn tin

204

Phng bo v

12

Khu x l nc thi
Trm bin th, nhin
liu v my pht d
h
Phng
in date, dn
nhn, ng thng

Tng

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597,4

90
30

70

7 214,8

82

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Tng tin xy dng:


Txd = 7214,8 triu ng
Ngoi cc khon mc trn nh my cn phi xy dng cng trnh ng giao
thng, cng thot nc, vn hoa, cy xanh, . Ly bng 10% so vi tng chi ph
xy dng.
Tp = 7214,8 * 0,1 = 721,48 triu ng
Tng vn cho xy dng:
T = Txd + Tp = 7214,8 + 721,48 = 7927,28 triu ng
7.1.3. Chi ph thit b my mc
Bng 2: n gi thit b, my mc
STT

Tn thit b, dng c

S lng

Thit b hp

6 1.5 1.2 m

50

1.3 1.2 1.8 m

60

My chit gia v, du vo

kch thc (D-R-C)

My ghp m bn u

0.5 0.5 2 m

120

My ra hp sau khi

1.5 0.8 1.5 m

30

Thit b tit trng

4 1.6 1.9 m

800

My dn nhn

2.66 0.75 1.45 m

120

My in date

0.44 0.34 0.26 m

20

2.1 1 1.66 m

60*2

3.4 - 1.6 1.9 m

80*2

1.8 0.9 1.6 m

15

9
10
11

My cho hp vo thng
Ni hi
Cn kim tra trng lng

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83

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

12

H thng lnh

18 6.5 5

1200

13

Xe ti

300

1200

14

H thng x l nc

80

80

Tng tin thu mua thit b l: 3 995 000 000 ng


Cc thit b ph ( bo h lao ng, khay, st, bn) ly bng 10% vn thit b,
chi ph vn chuyn lp t ly bng 10% vn thit b
Vy tng gi tr thit b l
Ttb = 3995000000*(1+0,1+0,1) = 4 794 000 000 ng
Tng vn c nh l:
Vc = 16 561 280 000 ng

7.2.

Vn lu ng:

7.2.1. Tnh lng:


Theo bng phn b nhn s ca cng ty v b phn sn xut v da trn cch
tnh lng hin hnh theo quy nh ca nh nc ta c bng lng nh sau:
Stt

tn

Chc v

Lng (VN)

Lng lm trn VN

31554375

31550000

A. Ban gim c
1

Gim c

B. P T chc hnh chnh


2

Trng phng

13108188

13110000

Nhn vin

10006750

10010000

Nhn vin

7096320

7100000

Nhn vin

7096320

7100000

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84

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

C. P K thut
6

Trng phng

10006750

10010000

Phng KCS

7642125

7640000

Phng KCS

5434740

5430000

Phng KT

7642125

7640000

10

Phng KT

5434740

5430000

11

Phng KT

5434740

5430000

12

Phng RD

7642125

7640000

13

Phng RD

5434740

5430000

14

Phng RD

5434740

5430000

15

Trng phng

7642125

7640000

16

Nhn vin

5115600

5120000

17

Nhn vin

5115600

5120000

18

Nhn vin

5115600

5120000

19

Trng phng

10006750

10010000

20

Marketing

7096320

7100000

21

Marketing

5115600

5120000

23

Marketing

5115600

5120000

23

Marketing

5115600

5120000

24

P. k hoch

7096320

7100000

25

P. k hoch

5115600

5120000

26

P. k hoch

5115600

5120000

D. P K ton

E. P Kinh doanh

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85

Thit k nh my c ng ng hp
27

P. k hoch

Khu vc sn xut

GVHD: Bi Tn Ngha
5115600

5120000

2680000

2680000

Tng lng cho nhn vin khu vc hnh chnh:


Lhc = 206880000 VN
Tng lng cho khu vc sn xut ca c 2 ca l:
Lsx = 2680000*367*2 = 1967120000 VN
Vy tng s lng m cng ty phi tr cho nhn vin hng thng l:
Lnv = Lhc + Lsx = 206880000 + 1967120000 = 2174000000 VN = 2 t 174 triu
Tng tin bo him y t v bo him x hi m cng ty phi chi tr theo lng gn
bng 96 triu (95855550 VN) (Lbh )
Tin thu m cng ty phi chi tr trn mc lng ca nhn vin theo l 12,8 triu
(12743757 VN)
Lt = 12,8 * 12 = 153,6 triu
Qu lng hng nm ca cng ty l :
L = Lnv + Lbh + Lt = 2 174 + 96 + 153,6 = 2 423,6 triu
7.2.2. Tnh chi ph in nc:
Tng in nng tiu th trong ngy l:
Atng = 3682,575 (KW)
Tng in nng tiu th trong nm l:
Atng = 3682,575* 300 = 1 104 773 (KW)
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86

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Ly mc gi in tiu th cao nht l 2 061 ng th tin in phi tr trong 1


nm l:
Tin = 1 104 773* 2 061 = 2 276 937 000 ng.
Tng lng nc dng trong mt ngy : 72.66m3.
Tng lng nc s dng trong mt nm : 300 72.66 = 21798 m3.
Vi ngun nc do cng ty TNHH MTV Cp nc LONG AN cung cp vi gi 8
000 ng/ m3 ( gi mi theo ngh quyt ca UBND tnh Long An quy nh p dng
vo thng 7/ 2011).
Vy tng tin phi chi cho vic mua nc sn xut l:
Tnc = 21798 * 8000 = 174 384 000 ng
7.2.3. Chi ph bao b ( hp)
1 ngy sn xut Q = 28549 hp, gi hp l 1300 ng/ lon
Chi ph lon trong mt nm
Clon = 1300 x 28549 x 300 = 11 134 110 000 ng
7.2.4. Chi ph nguyn liu
Bng 3:Chi ph nguyn liu sn xut thnh phm
Nguyn liu
C ng

Khi lng/ nm

n gi

Thnh

tin

6 000 kg

60 000 ng

360 000 000

Mui

10.6 kg

3 000 ng

31 800

Du n

1981 lt

30 000 ng/lt

59 430 000

Bt ngt

1.1 kg
Tng

40 000 ng/ kg

44 000
419 505 800

Tng tin thu mua nguyn liu trn ngy l Tnl = 419 505 800 ng

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87

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

7.2.5. Thu nhp t ph phm


Cng sut nh my l 6000 kg c/ ngy
Lng ph phm thu c 1 ngy l 570 + 1072,415 + 1,26 = 1645.675 kg. Vy
lng ph phm thu c 1 nm l: 1,358.1 x 300 = 493 102,5 kg.
Gi bn c ph phm l 5000/kg
Ngun tin thu c t c ph phm l
Rph phm = 493 102,5 x 5000 = 2 465 512 000 (ng).
Vy tng chi ph lu ng
Vl = 139 395 019 000 ng
7.3.

n gi bn -doanh thu- li nhun

7.3.1. Tnh gi bn sn phm:


Gi ca 1 lon l = vn lu ng/s lon = 139 395 019 000/( 28549*300) =16 275 ng
Vy ta chn gi bn trn th trng l p = 18 000 (ng/lon)
7.3.2. Doanh thu ca nh my trong nm tnh trn l thuyt:
D = 18 000* 28549 *300 = 154 164 600 000 ng
7.3.3. Li nhun
Li nhun trong nm trc thu ca nh my
Ltr = D Vl = 154 164 600 000 - 139 395 019 000 = 14 769 581 000 ng
Ngoi ra doanh nghip phi np thu cho nh nc chim 25% so vi tng li nhun
T = 14 769 581 000 * 0.25 = 3 692 395 000 (ng)
Li nhun sau thu ca nh my (li rng)
EAT = 14 769 581 000 3 692 395 000 = 11 077 185 000 ng/nm.
Tng vn c nh Vc = 16 561 280 000 ng
Thi gian thu hi vn:
t = li nhun sau thu / vn c nh = 16 561 280 000/11 077 185 000 = 1,49508 nm.
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88

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Hay thi gian hon vn l 1 nm 6 thng .

8. S LC V QUN L TRONG X NGHIP


An ton thc phm l mi quan tm ton cu. Vic kim sot thc phm yu
km c th nh hng nghim trng n sc khe ngi tiu dng v uy tn ca nh
sn xut. Hin nay, p lc t ngi tiu dng, cc hip hi sinh thi v cc t chc
chnh quyn ang hng tan b chui cung ng thc phm n vic p dng cc h
thng qun l thc phm an ton hn. Ring i vi nh my ch bin hp c th
cn p dng h thng GMP - HACCP. Ngoi ra nh my c th kt hp vi chng
trnh SSOP.

8.1.

p dng h thng cht lng


- HACCP l h thng qun l cht lng da trn c s phn tch cc mi

nguy v cc im kim sot trng yu. nh gi c h thng i vi tt c cc


bc c lin quan trong quy trnh ch bin thc phm, ng thi xc nh nhng
bc bc trng yu i vi an ton cht lng thc phm. Phn tch HACCP s a
ra danh mc nhng im kim sot trng yu CCPs cng vi nhng mc tiu phng
nga, cc th tc theo di, gim st v nhng tc ng iu chnh tng im kim
sot trng yu. Cc vn mt nh my nn thc hin khi p dng chng trnh ny
8.1.1. Yu cu v nh xng
- Khng t qu gn ng c nhiu xe c qua li hoc cc nh my s dng
than lm ngun nng lng, c th gy tch t bi v cht bn.
- Khng t gn cc khu vc chn nui, bi rc, khu ha tng ca ngha
trangpht sinh cc mi hi thi v l ngun sinh sn cc sinh vt gy hi.
- Khng t gn cc nh my sn xut hoc kho tng tr ha cht, thuc bo
v thc vt, c th pht sinh hi c v lm nhim ngun nc.
- Khng t gn cc bnh vin c bit v cc bnh vin thuc khoa ly nh
bnh vin lao, tri phong v khng c ng nc thi chy qua

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89

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

- Vng ph cn v trong khu vc c s phi c ng rng, mt lt


cng cc xe chuyn dng d dng vn chuyn. Trong trng hp khu vc ph
cn c nguy c gy nhim, c s cn c bin php kim sot cht ch ngn
chn s xm nhp ca sinh vt gy hi hoc cc cht nhim bn
- Tng din tch v c cu din tch ca c s (khu tp kt nguyn liu, khu
ch bin, khu bao gi, khu bo qun) phi ph hp vi cng sut thit k ca c
s v c xy dng vi khng gian ph hp m bo thun tin cho vn hnh, bo
dng, lm vic v sinh v kim tra.
- c xy dng vng chc bng cc vt liu khng nh hng ti thc
phm, khng b cc sinh vt gy hi xm nhp v tr ng, trnh c s xm nhp
ca khi, bi, hi c v cc cht nhim bn khc.
- c xy dng vng chc bng cc vt liu khng nh hng ti thc
phm, khng b cc sinh vt gy hi xm nhp v tr ng, trnh c s xm nhp
ca khi, bi, hi c v cc cht nhim bn khc.
- c thit k v xy dng theo mt trc ph hp vi trnh t ca dy
chuyn cng ngh ch bin v c phn thnh khu vc cch bit: tp kt nguyn
liu, ch bin, bao gi v bo qun, c ng chuyn ph phm v thi ph liu
ring ca mi khu m bo nguyn tc khng ly nhim cho ln nhau gia nguyn
liu, bn thnh phm v thnh phm, gia thc phm vi cc vt liu bao b, ha cht
ty ra hoc ph liu.
8.1.2. Kim sot v sinh nh xng
- Mi ngy ton b phn xng nh tng, gch men, nnc tng v sinh
mt ln vo cui ca sn xut.
- Nn nh c xt nc v dng chi qut sch rc, ph liu ri rt trc,
gia v sau ca sn xut, sau c xi li bng chlorine 200 300 ppm.

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90

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

- Ca knh v dng c thp sng phi c lau chi sch s khng c c


mng nhn. Tin hnh v sinh mt tun mt ln.
- Trn nh c qut mt thng mt ln.
- ng cng thot nc thi phi c khai thng hng ngy, mc ht ra
khng c ng
- Cc phng tin v sinh phi c lun lun gi gn sch s v m bo
trong tnh trng hot ng tt.
- Sn, ng khu ph cn v khu cung cp nguyn vt liu cho c s
phi lun gi sch s.
8.1.3. Kim sot qu trnh ch bin
- Tt c cc hot ng phi c thc hin theo nguyn tc v sinh c bn
- C bin php kim sot cht lng thch hp sao cho cc im kim sot
quan trng c xc nh v c kim sot trong sut qu trnh ch bin.
- C ngi nng lc theo di, gim st hot ng v sinh
- Thc hin cc bin php phng sn phm b nhim bn
- Th nghim cc ch tiu vi sinh, ha hc, tp cht khu cn thit xc
nh nguy c ly nhim
- Sn phm b nhim bn hay bin cht phi b loi hoc c x l gim
bt c cht.

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91

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

8.1.4. Yu cu v con ngi


- iu kin sc khe: nht thit phi kim tra sc khe (v th lc, tr lc v
bnh tt) ca tt c mi ngi khi tuyn dng vo lm vic ti c s ch bin thc
phm, c bit vi nhng cng nhn tip xc trc tip vi thc phm.
- Trong qu trnh lm vic, cn t chc khm sc khe nh k cho mi ngi
m bo ch c nhng ngi tiu chun sc khe mi c tip tc lm vic
trong c s sn xut thc phm.
8.1.5. Cch ly ngun ly nhim
- a ra ngoi dy chuyn ch bin thc phm nhng ngi b hoc nghi
ng mang bnh truyn nhim phi iu tr di ngy (bnh lao, vim gan siu vi
trng) c th gy nguy him cho thc phm
- Ngh vic ti khi khi hn nhng ngi mc bnh d ly lan nh cm cm,
st siu vi, t, thng hn cc loi bnh da liu, vt thng mn nht c kh nng
gy nhim bn thc phm
8.1.6. Xy dng cc quy phm v sinh
Cht lng ca ngun nc dng trong sn phm
- Nc dng trong ch bin v v sinh cng nhn phi m bo an ton v
sinh, khng c tp cht, khng cha vi trng gy bnh.
- Nng chlorine d trong nc l 0,5 1ppm.
- Lm v sinh b lc v cc b cha trung gian theo nh k (khong 3
thng mt ln).
- KCS ly mu phn tch cht lng nc, nu thy b nhim vi sinh cng
ty s dng sn xut v xc nh tnh cht, phm vi ca vn trc khi a vo sn
xut li.
Cht lng ca nc dng trong sn xut

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92

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

- Nc phi m bo an ton v sinh, khng c ly nhim cho


sn phm.
- V sinh dng c ly , thng cha, dng c cha trc v sau mi
ca sn xut.
- Nng chlorine trong nc l 0,5 1ppm.
V sinh c nhn
- Tt c nhng ngi tip xc trc tip vi thc phm (k c nguyn liu
v cc thnh phn khc, vi cc b mt tip xc vi thc phm v vi cc nguyn
liu bao gi u phi thc hin nghim tc cc quy nh v sinh sau y:
- C th phi sch s trc khi bt tay vo cng vic
- Mc o chong sch, sng mu, i m trm u tc, eo khu trang i
ng v gng tay sang mu bng vt liu khng thm nc v khng b n mn.
Vi nhng ngi lm vic khu vc t cn c them tp d bng vt liu khng
thm nc.
- Khng eo trang sc (nhn, vng, ng h) c th ri vo thc
phm hoc ri vo thit b khi ang vn hnh hoc c th tch t cht bn l ngun
nhim bn thc phm. Mng tay phi ct ngn v khng c sn mng tay.
- Ra tay k bng cht ty ra (hoc cht kh trng khi cn thit), lm
kh tay ngay sau khi ra trc khi bt tay vo lm vic, sau khi tm dng lm vic
trong mt thi gian ngn, thay i cng vic, sau khi i v sinh, hoc sau khi tip
xc vi cht, vt khc khng phi l thc phm.
- Khng c n ung, nhai ko cao su, ht thuc, ngm tm, n tru, ngm
thuc cha bnh thm ch ni to, ho c th gy nhim bn thc phm.
- Khng vt giy ln (giy ko, bao thuc l), tc, mu thuc, dc
phm, m thm trong cc khu vc x l thc phm.
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93

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

- Tuyt i khng c khc nh trong cc khu vc x l thc phm,


- Chp hnh ng cc quy nh s dng cc phng tin v sinh, vt khn s
dng mt ln vo ni quy nh, ct gi qun o v dung c nhn bn ngoi khu vc
sn xut.
Khch thm khu vc x l thc phm cn:
- Mc o chong, i m trm (v khi cn c th eo khu trang, i ng)
- Chp hnh ng cc yu cu v hnh vi c nhn v cc quy nh v sinh
trong khu vc m h tham quan.
Kim sot ng vt gy hi
- Phi ngn nga v tiu dit ng vt gy hi (cn trng, rui, mui,
gin, chut, b).
- nh k kim tra trn, tng, rm chn pht hin v sa cha kp thi
nhng h hng c kh nng l ni xm nhp ca ng vt gy hi.
- nh k thu gom cht thi rn mng, cng thot nc bn ngoi xng
sn xut v chuyn ngay n bi rc.
X l nc thi
- Hot ng ca h thng thu gom, x l cht thi khng c ly nhim cho
sn phm
- nh k thu gom cht thi rn mng, cng thot nc bn ngoi xng
sn xut v chuyn ngay n bi rc.
- Thao tc ng quy cch, phn cng ngi chu trch nhim.

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94

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

8.2. Cng tc m bo an ton v sinh nh xng


8.2.1. Kim tra iu kin v sinh nh xng
- iu kin v sinh nh xng l iu kin tin quyt m bo cht lng sn
phm thc phm, l gi v sinh cho sn phm, ngn chn nhim vi sinh vt vn l
tc nhn gy nguy hi i vi sn phm. Kim tra bao gm c mi trng v cc
tc nhn ly lan mm bnh nh: nh xng, cng nhn,...
8.2.2. Phng php v sinh dng trong nh xng
Kh trng bng nhit hoc ha cht Chlorine
- Tn thng mi: Chlorine
- Tn ha hc: Canxihypocloric
- Cng thc ha hc: Ca(OCl)2
- c tnh: L cht rn mu trng dng bt mn, c mi kh chu, gy
kch thch c hng, 15% th tch gy ho, 30% th tch gy chy n, n mn mnh
nhit trn 900C hay nhit thng iu kin m t. Khi ha tan trong
nc th to dung dch trong sut v phn ly Clo dng nguyn t ng thi to axit
HClO, hai cht ny c tnh oxi ha nn Chlorine c kh nng tiu dit vi sinh vt rt
tt. N c dng lm v sinh dng c v cc cng on ch bin, ngoi ra n cn
c tc dng kh mu, mi. ng thi n cng d bay hi nn thng c s dng.
- Khi s dng Chlorine nn ch v Chlorine c tnh c hi v n mn cao
nn phi s dng nng cho php.
- Cch bo qun: Bo qun ni kh ro, thong mt, trnh ni m t v nhit
cao, s dng xong phi y kn np. Khi cn ong Chlorine phi bo h kn.
Sau khi cn ng lng th em i ha tan vo trong thau, bn cn pha. Nh vy, s
m bo hn ch s khuch tn ca Chlorine vo khng kh, kh nng c hi gim,
kh nng ha tan tng.

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95

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Bng gi tr nng Chlorine (ppm) trong nc s dng trong v sinh nh xng

9. NC CP V NC THI, PH PHM
9.1. Nc cp
- Trong nh my nc c cp trc tip t h thng cp nc ca khu
cng nghip. Nc cp cho nh my l nc loi A( nc sinh hot n ung c) v
nc loi B( nc sinh hot thng thng nhng khng n ung c)..
Nc trong nh my chia lm hai loi:
- Nc s dng cho sinh hot chung : Nc dng cho sinh hot, nc tm, v
sinh, nc ti ng, ti cy xanh, nc ra xe, nc cha chy.
- Nc s dng cho sn xut: Nc ra nguyu liu, x l, nc dng cho
ni hi, nc ra v hp trc v sau ghp m, nc Chlorine, nc ra thit b, sn
nh, nc dng cho tit trng, nc dng cho dch rt.

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96

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

- Cc khu s dng nc loi B: nc dng cho sinh hot chung v nc ra


thit b, sn nh; nc dng cho tit trng, nc dng cho ni hi.
- Cc khu s dng nc loi A: nc cc khu cn li trong nc dng
cho sn xut. Nhng trong nh my, khu ra nguyn liu v v sinh thit b, phn
xng s s dng nc c hot tnh ty ra cao nn cn b sung thm Chlorine vi
nng thch hp. Nc s dng trong ch bin phi l nc sinh hot theo Tiu
chun v sinh nc n ung (Ban hnh km theo Quyt nh ca B trng B Y
t s 1329/ 2002/BYT/Q ngy 18 / 4 /2002) v c nhng yu cu sau:
Bng gii hn cc ch tiu cht lng.
STT

Tn ch tiu

n v tnh

Gii hn ti Phng

Mc

gim st

php th

TCVN
6185-1996
1

Mu sc

TCU

15

A
(ISO 78871985)

Khng
2

mi.

Mi v

c
Cm quan

V l
(ISO 7027 1990)
3

NTU

A
TCVN
6184- 1996

pH

http://www.ebook.edu.vn

6,5-8,5

AOAC hoc

97

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

SMEWW
5

cng

mg/l

300

TCVN 6224
- 1996

TCVN 6053

Tng cht

1995
6

rn ho tan

mg/l

1000

B
(ISO 9696

(TDS)

1992)

Hm lng
7

mg/l

0,2

nhm

ISO 12020
1997

Nc s dng trong sinh hot chung theo tiu chun QCVN 02: 2009/BYT. Quy
chun k thut quc gia v cht lng nc sinh hot, v c nhng yu cu sau:
Bng gii hn cc ch tiu cht lng

STT

Tn ch

n v

tiu

tnh

Gii hn
ti a

Mc
Phng php th
gim st
TCVN 6185 - 1996

Mu sc

TCU

15

(ISO 7887 - 1985)

hoc SMEWW 2120


Khng c
2

TCVN 6184 - 1996

Mi v

A
mi v l

http://www.ebook.edu.vn

(ISO 7027 - 1990)

98

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

hoc SMEWW 2130 B


TCVN 6184 - 1996
3

NTU

(ISO 7027 - 1990)

hoc SMEWW 2130 B


Trong
SMEWW 4500Cl
4

Clo d

mg/l

khong

A
hoc US EPA 300.1

0,3-0,5

pH

Trong

TCVN 6492:1999

khong

hoc SMEWW 4500 -

6,0 - 8,5

H+

SMEWW 4500 - NH3


Hm lng
6

C hoc
mg/l

Amoni

A
SMEWW 4500 - NH3
D
TCVN 6177 - 1996

Hm lng
7

St tng s mg/l

0.5

(Fe2+ Fe+)

(ISO 6332 - 1988) hoc


SMEWW 3500

Fe
8

Ch s

http://www.ebook.edu.vn

mg/l

TCVN 6186:1996

99

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Pecmanga

hoc ISO 8467:1993

nat
cng
9

tnh theo

mg/l

350

TCVN 6224 - 1996

CaCO3
Hm lng
10

TCVN6194 - 1996
mg/l

300

Clorua

(ISO 9297 - 1989)

Hm lng

TCVN 6195 - 1996

11

mg/l

1.5

Florua

B
(ISO10359 - 1 - 1992)

Hm lng
12

Asen tng

mg/l

0,01

TCVN 6626:2000

50

CVN 6187 - 1,2:1996

s
Coliform
13
tng s

Vi
khun/

100ml

E. coli
Vi
hoc
14

khun

TCVN6187 - 1,2:1996

Coliform
/ 100ml
chu nhit

http://www.ebook.edu.vn

100

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

9.2. Nc thi
- Nc thi ch yu l nc t khu s ch nguyn liu v v sinh dng c,
thit b, phn xng v v sinh tay ca cng nhn trong qu trnh ch bin
Cng rnh dn nc thi v h gas x l nc thi c dnh k khai thng hng
thng.
- Nc thi sau khi ch bin c nhiu tp cht nh m, ho cht ty ra, mu,
da v tht vn s theo ng ng dn t khu thnh phm chy dn li khu tip
nhn nguyn liu sau chy n h thu gom. Trn cc ng ng dn c thit k cc
np y nhm mc ch c vi ngy th m np ly bt mt phn m trn ng
ng dn nhm lm gim chi ph v rt ngn thi gian cho vic x l nc thi. Nc
thi u ra t tiu chun loi B v c kim sot theo TCVN 5945:2005.

9.3. Ph phm
- Ph phm thu c t nh my l u, ni tng, vy. Cc ph phm ny
c nh my ch bin thc n gia sc thu mua sn xut.
- Ph liu ph phm phi c thng xuyn chuyn ra khi khu thnh phm
cng sm cng tt v tp trung trong phng ph liu

10. AN TON LAO NG PHNG CHY CHA CHY


10.1. An ton lao ng
Tt c mi ngi trong nh my u phi tun theo cc quy nh v an
ton lao ng nh sau:
- Trang b o lnh i vi cng nhn lm vic khu lnh
- Trang b khu trang, gng tay, tp d, giy ng cho cng nhn phn xng
sn xut.
- Trc khi vo sn xut phi thc hin nghim tc vic bn giao v k

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101

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

nhn gia cc ca, xem s giao ca, nm c tnh trng thit b hin thi, sau
kim tra my theo quy trnh.
- Tt c cng nhn vo lm vic trong xng u phi trang b y
bo h lao ng c cp pht, ty theo yu cu v cng vic ca mi b
phn.
- Tin hnh cng vic theo quy trnh cng ngh, vn hnh cc my mc
thit b theo ng thao tc cho tng loi.
- Thc hin nghim chnh cc quy tc an ton thit b, an ton phng
chy cha chy, v v sinh cng nghip, c thc bo v ti sn trong phn
xng.
- Phi c ro chn xung quanh cc b phn chuyn ng nguy him, nh:
bnh rng, bng ti, thng quay,
- Ngi lao ng lm vic khu no phi c trch nhim qun l, bo
qun thit b khu , khng c t vn hnh khu khc.
- Trc khi tin hnh kim tra, sa cha thit b, phi tt cu dao in
ngng my, v treo bng bo ti cu dao. Khi ng tt in, tay phi kh ro
hoc dng nhng dng c c cch in m bo an ton.
- Khi cho my vn hnh phi lun ng v tr an ton, khng ng gn
cu dao in hay cc b phn chuyn ng nguy him.
- Khi lm vic khng c a gin, i ng cn thn cc khu vc
ang sn xut v khu vc ang sa cha. Nghim chnh chp hnh cc quy nh
trong xng sn xut nh: cm ht thuc, cm la,
- Khi tin hnh lm v sinh thit b v nh xng, khng uc xi nc
ln dy in, cu dao in.

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102

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

- Bo dng, kim tra, sa cha nh k cc thit b, v sinh thit b v


nh xng vo cui ca hoc hng tun.
- Kp thi bo cho ngi c trch nhim khi pht hin cc s c, cc
trng hp mt an ton.
-Mi ngi lao ng trong nh my u phi c trch nhim vi cng
vic, gi gn thit b sn xut, m bo an ton cho bn thn v an ton cho sn
xut.

10.2. Phng chy cha chy


10.2.1.

Phng chy

Ngun nng lng phc v cho sn xut ch yu l in. V vy, vic kim tra
ngun in sn xut, v sinh phi thng xuyn, hng ngy.
- Cng nhn phi tuyt i thc hin ni quy an ton v in.
- Cc ng dy in c bao bc k, che chn cc thit b c in th
nguy him. Trm bin p phi c ro chn bo v v c ni t cn thn.
- Vic tho lp, sa cha cc thit b in phi do cng nhn c trnh
chuyn mn v k thut an ton in thc hin.
- Khng t my gn cc b phn sinh nhit.
- B tr ng dy xa tm tay hay ng i li ca cng nhn trong phn
xng, b tr cu dao in hp l ngt kp thi khi c s c.
- Khi vn hnh thao tc gn in phi c dng c cch in.

10.2.2.

Cha chy

Thc hin cc yu cu sau trong phng chy cha chy:

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103

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

-Trong tng phn xng phi c cc bnh cha chy. Nh my phi c h


thng d tr nc cho phng chy cha chy. Thng xuyn t chc hi thao pccc
hun luyn cho cc cn b cng nhn vin bit thc v PCCC.
- Qun o dnh du m phi git sch hoc treo trong t kn trnh bt la.
- Sau gi lm vic phi lun v sinh sch s phn xng sn xut, cc kho d
tr.
-Tt c ng i trong nh my phi trng d dng di chuyn ngi, ti sn
v xe khi c s c.
- Cm ht thuc nhng ni d pht sinh la, in.

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104

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

KT LUN
Ngnh sn xut hp thc phm Vit Nam mi pht trin gn y nn cn nhiu
kh khn v k thut, trang thit b, t chc qun l v pht trin ngun nguyn liu.
Tuy vy chng ta li c nhiu thun li nh: ngun li hi sn, nhn cng v i ng
cn b khoa hc k thut khng thiu. Cng nghip sn xut hp Vit Nam ang
c nhiu trin vng.
Vic xy dng nh my s gp phn vo vic cung ng thc phm v sinh, dinh
dng, a dng v to ra nhiu c hi vic lm cho ngi lao ng, thc y pht trin
nn kinh t. Cc sn phm t c ng i dng ca Vit Nam rt c a chung
khng ch trong nc m cn nc ngoi, c xut khu sang hn 60 nc trn
th gii ch yu l M, EU, Nht Bn v xtrylia.

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105

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

TI LIU THAM KHO.


1. Cng ngh ch bin lnh thy sn - Nguyn c Li Nh xut bn i hc
quc gia TPHCM 2003.
2. Nguyn l sn xut hp thc phm Nguyn Trng Cn, Nguyn L HNh xut bn khoa hc k thut 2009.
3. Tiu chun v nc sinh hot
http://nuocviet.msnboard.net/forum-f14/topic-t110.htm
4. Hng dn thit k h thng lnh Nguyn c Li NXB khoa hc v k thut
H Ni nm 2002
5. Tiu chun nc thi
http://law.environment-safety.com/tieuchuan/tcvnWater.ht
1)

Danh mc tiu chun v sinh i vi lng thc, thc phm trng thi cm

quan v cc ch tiu l ho i vi mt s mt hng lng thc


http://www.medinet.hochiminhcity.gov.vn/VSATTP/vanban/3742-2001.doc)Quyt
nh s 3742/2001/Q-BYT.

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106

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

MC LC
1.

LP LUN V KINH T ................................................................................................................ 3


1.1.

1.1.1

Nhm cc loi c kch thc nh: ..................................................................................... 3

1.1.2

Nhm cc loi di c i dng.......................................................................................... 5

1.2.
2.

C ng: ...................................................................................................................................... 3

C ng ng hp: ...................................................................................................................... 6

LA CHN A IM XY DNG NH MY......................................................................... 7


2.1.

Cc nhn t quan trng trong vic la chn a im xy dng nh my................................. 7

2.1.1. V tr a l............................................................................................................................... 7
2.1.2. H thng cp nc: ................................................................................................................. 7
2.1.3. H thng thot nc: ............................................................................................................... 7
2.1.4. H thng giao thng: ............................................................................................................... 8
2.1.5. H thng cp in:................................................................................................................... 8
2.1.6. Hp tc ha: ............................................................................................................................ 8
2.1.7. Ngun nhn lc: ...................................................................................................................... 8
2.1.8. Thng tin lin lc:.................................................................................................................... 9

3.

2.2.

Tnh h s tng quan chn a im: ................................................................................. 9

2.3.

Gii thiu v khu cng nghip c chn............................................................................... 22

QUY TRNH V THUYT MINH QUY TRNH ......................................................................... 27


3.1.

Quy trnh: ................................................................................................................................ 27

3.2.

Thuyt minh quy trnh: ............................................................................................................ 28

3.2.1.

Chun b nguyn liu ....................................................................................................... 28

3.2.2.

Hp .................................................................................................................................. 29

3.2.3.

Lm ngui........................................................................................................................ 29

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107

Thit k nh my c ng ng hp

3.2.4.

Co da, ly xng............................................................................................................ 30

3.2.5.

Ct c v v lon ............................................................................................................... 31

3.2.6.

Rt dch ........................................................................................................................... 31

3.2.6.1.

4.

5.

Chun b dch rt ......................................................................................................... 31

3.2.7.

Ghp m, ng code ........................................................................................................ 34

3.2.8.

Tit trng ......................................................................................................................... 35

3.2.10.

Kim tra thnh phm ....................................................................................................... 37

CN BNG VT CHT TNH NHN LC NH MY ........................................................ 38


4.1.

Cn bng vt cht: ................................................................................................................... 38

4.2.

Tnh nhn s cho cc b phn: ................................................................................................ 41

4.2.1.

Cng nhn: ...................................................................................................................... 41

4.2.2.

Nhn vin hnh chnh: ..................................................................................................... 44

TNH CN BNG NNG LNG CHN DNG C THIT B .......................................... 44


5.1.

6.

GVHD: Bi Tn Ngha

Tnh cn bng nng lng, la chn cng ngh:..................................................................... 44

5.1.1.

Kho bo qun ng: ........................................................................................................ 44

5.1.2

Tnh hi: .......................................................................................................................... 49

TNH DIN TCH TNG QUAN, TNH IN - NC ............................................................. 65


6.1.

Tnh mt bng tng quan: ........................................................................................................ 65

6.2.

Tnh in: ................................................................................................................................ 74

6.2.1.

in ng lc .................................................................................................................. 74

6.2.2.

in chiu sng ............................................................................................................... 76

6.2.3.

Xc nh h s cng sut, dung lng b v s t in s dng ..................................... 77

6.2.4.

Chn my bin p ............................................................................................................ 78

6.3.

Tnh nc: ............................................................................................................................... 79

Nc ra nguyu liu, x l ............................................................................................................ 79

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108

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

Nc dng cho ni hi: ................................................................................................................... 79


Nc dng cho dch rt: .................................................................................................................. 79
Nc ra v hp trc v sau ghp m: .......................................................................................... 79
Nc nhng ng .............................................................................................................................. 79
Nc ra thit b, sn nh ............................................................................................................... 80
Nc dng cho sinh hot ................................................................................................................. 80
Nc cha chy ............................................................................................................................... 80
7.

TNH KINH T .............................................................................................................................. 81


7.1.

7.1.1.

Chi ph thu t: .............................................................................................................. 81

7.1.2.

Chi ph xy dng nh xng ........................................................................................... 81

7.1.3.

Chi ph thit b my mc ................................................................................................. 83

7.2.

Vn lu ng: .......................................................................................................................... 84

7.2.1.

Tnh lng: ...................................................................................................................... 84

7.2.2.

Tnh chi ph in nc: ................................................................................................... 86

7.2.3.

Chi ph bao b ( hp) ....................................................................................................... 87

7.2.4.

Chi ph nguyn liu ......................................................................................................... 87

7.2.5.

Thu nhp t ph phm .................................................................................................... 88

7.3.

8.

Vn c nh: ............................................................................................................................ 81

n gi bn -doanh thu- li nhun ......................................................................................... 88

7.3.1.

Tnh gi bn sn phm: ................................................................................................... 88

7.3.2.

Doanh thu ca nh my trong nm tnh trn l thuyt: .................................................. 88

7.3.3.

Li nhun ........................................................................................................................ 88

S LC V QUN L TRONG X NGHIP .......................................................................... 89


8.1.

p dng h thng cht lng .................................................................................................. 89

8.1.1.

Yu cu v nh xng ..................................................................................................... 89

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109

Thit k nh my c ng ng hp

GVHD: Bi Tn Ngha

8.1.2.

Kim sot v sinh nh xng .......................................................................................... 90

8.1.3.

Kim sot qu trnh ch bin .......................................................................................... 91

8.1.4. Yu cu v con ngi ........................................................................................................... 92


8.1.5. Cch ly ngun ly nhim ...................................................................................................... 92
8.1.6. Xy dng cc quy phm v sinh ........................................................................................... 92
8.2. Cng tc m bo an ton v sinh nh xng ............................................................................. 95
8.2.1. Kim tra iu kin v sinh nh xng .................................................................................. 95
8.2.2. Phng php v sinh dng trong nh xng ........................................................................ 95
9.

NC CP V NC THI, PH PHM ................................................................................ 96


9.1. Nc cp ...................................................................................................................................... 96
9.2. Nc thi .................................................................................................................................... 101
9.3. Ph phm .................................................................................................................................... 101

10.

AN TON LAO NG PHNG CHY CHA CHY..................................................... 101

10.1. An ton lao ng ...................................................................................................................... 101


10.2.
10.2.1.
10.2.2.

Phng chy cha chy ....................................................................................................... 103


Phng chy .................................................................................................................... 103
Cha chy .......................................................................................................................... 103

KT LUN ........................................................................................................................................... 105

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110

Thit k nh my c ng ng hp

http://www.ebook.edu.vn

GVHD: Bi Tn Ngha

111

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