Ti:

LP TRNH WINCC CHO H THNG SCADA

CHNG TRNH IU KHIN NHIT

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PHN 1: M u
I. Nhng iu cn t c ca ti: Vi ti ng dng PLC h FX v mng Scada trong quy trnh iu khin nhit l p trng th nhm sinh vin lit k c nhng iu cn phi thc hin i vi n ca mnh, bao gm cc nhim v chnh sau y: Bng cch tip cn ti liu, sch v cng vi kho st thc t tm hiu tht r v qui trnh p trng, gm tt c cc khu cn bn cho ra thnh phm, t c ci nhn ton din v h thng, phn tch thnh tng cng on nh. Nghin cu k v h thng mng PLC trong ch o l PLC h FX, tn dng thi gian ngh tt va qua xy dng kin thc kh y v ng dng ca PLC Mitsubishi FX trong cng nghip hin nay. Nghin cu k phn mm Scada m c th l phn mm WinCC ca Siemens v phn mm KEPware lin kt vi PLC Mitsubishi FX3U Nghin cu cc thit b ngoi vi (sensor,loadcell), cc phn mm ph tr c lc cho vic xy dng mng PLC v gim st bng WinCC ng dng tng hp kin thc vo vic xy dng h iu khin SCADA gim st nhit l p trng.

II. Phng php nghin cu ca nhm: Nghin cu t cc ti liu hc, c trng v trn internet Nghin cu t cc ti liu nc ngoi, c bit l cc ti liu v PLC Mitsubishi v cc phn mm h tr lp trnh ca Mitsubishi v h thng Scada Lp trnh v iu khin h thng bng phn mm WinCC v phn mm h tr kt ni vi PLC l phn mm Kepware. Tm ti, c xt thc t nng cao hiu bit thm v thc t trong sn xut Khng ngng th nghim, kim tra a ra nhng gii thut hp l nht

PHN 2: Ni Dung
I. Gii thiu v Scada: + Khi nim Scada: SCADA cung cp giao din ho gia ngi v qu trnh sn xut. Cc gi tr ca qu trnh c trnh by di dng n bo, ch s, th v c lu tr. Chc nng cnh bo gip thng bo cho ngi iu hnh cc s c. Chc nng tng trnh to cc bo co cho cp trn. H thng c phn cp qun l theo ngi dng vi mt m truy cp. Phn mm SCADA l phn mm a nhim, thng ci t trn h iu hnh NT hay Windows XP, lin kt vi cc b iu khin qu trnh thng qua cc driver truyn thng. Cc phn mm SCADA u phi c bn quyn, nu khng ch chy ch demo. H thng SCADA c th thc hin theo ch mt ngi dng hay nhiu ngi dng. Ch nhiu ngi dng (multi- user) gm nhiu my tnh client ni mng vi my server. Phn mm SCADA c thit k c th lin kt vi cc ng dng khc thng qua OCX, Active X, OLE (Object Linking and Embedding), OPC (OLE for Process Control), DDE (Dynamic Data Exchange),DCOM (Distrubuted Component Object Module), lin kt vi c s d

liu thng qua SQL (Structured querry Language), ODBC (Open Database Connectivity). + Cu trc tng th phn mm Scada:

Nhn chung phn mm SCADA gm cc phn t v tnh cht sau: Thit k ho (Graphic Designer): to cc hnh v ca qu trnh, tnh hay ng. y l phn mm ho hng i tng, c th nhp xut cc i tng ho lin kt vi chng trnh khc. Alarm Logging: Cung cp cc thng tin v s c di dng ch s v loi s c v thi gian, lu tr cc s c trong c s d liu. Tag Logging: nhn d liu t qu trnh hay cc bin trong hin th dng bng hay th (trend) v lu tr. C hai loi tag l tag trong cc bin nh ca chng trnh, tag qu trnh lin kt vi cc a ch vng nh ca PLC. User Administrator: phn cp mc truy cp vo h thng bng password, bo co lch s truy cp h thng. Global Script: gip bin tp cc hm C lin kt vi s kin no .
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Report Designer: to cc bo co v in n. Text Library: son vn bn thng bo. Communication driver: to kt ni gia SCADA v PLC hay RTU (Remote Terminal Unit). Redundancy: to d tha tng tin cy, v d dng hai my tnh chy phn mm SCADA song song. Database: cha cc thng s c trng qu trnh Scalability: gip thay i thm bt thit b trong h thng Client/server: phn mm SCADA c ci trn nhiu my tnh ni mng LAN theo ch nhiu ngi dng, gm nhiu client v mt server. My client nhn d liu t server Bng 1

Bng 2- bo cc s kin

Bng 3- gi tr cc ng vo ra

Biu din thng s qu trnh dng th C nhiu phn mm SCADA c s dng rng ri, c th k FIX ca Intellution, WinCC (Siemens), RSView (Allen Bradley), Intouch (Wonderware), Think & Do (Think & Do Software) +Mt s ng dng thc t ca Scada: Scada trong iu khin trm trn b tng Scada trong h thng x l nc thi hoc lc nc Scada trong nh my luyn kim, cc nh my thu li B mn in t i hc Bch khoa Nng cng c cng trnh mi v Scada l h thng Ovation Scada.

S phn cp ca 1 h thng scada:

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1. Phn mm h tr kt ni Kepware OPC:

+ Gii thiu s lc v Kepware OPC: KEPServerEX l ng dng windows 32 bit vi nhim v l truyn ti d liu thng tin t cc h thng cng nh cc thit b ngoi vi trong cng nghip tr thnh cc ng dng khch i vi my tnh c nhn ca chng ta. KEPServerEX c lit vo loi ng dng Server. Cm t ng dng client/server kh quen thuc v c dng nhiu trong cc phn mm lin quan ti kim tra hay kinh t. Trong th trng cng ngh, n thng mang ngha l s chia s thng tin ca qu trnh sn xut gia ng dng rng ri ca cc phn mm giao din ngi my v vic lu tr, gim st thng tin trong thit b, nhm m rng cc ng dng MES v ERP. Khng k nhng mng phc v cho ngnh kinh t, cc ng dng client/server c mt nhim v kh ph bin: chnh l phng thc tiu chun trong vic chia s d liu. Trong lnh vc cng nghip, rt nhiu cng ngh client/server c pht trin hn 10 nm qua. Lc u, cc cng ngh ny thng mang tnh cht n l. Trong mt s trng hp th nhng h thng n l ny vn c s dng rng ri tuy nhin vn cn tnh trng khng s dng c i vi cc ng dng th ba. Nhng ngy u pht trin ca windows, Microsoft cung cp mt k thut client/server chung gi l DDE(Dynamic Data Exchange).DDE xy dng mt cu trc c bn gip p ng rt nhiu ng dng ca cc nh cung cp chia s d liu, nhng c vn pht sinh. DDE khng thit k dnh cho ngnh cng nghip. N thiu tc cng nh n nh trong vic thit lp cc thng s. Tuy nhin, khng th ph nhn DDE trong vai tr ch lc ca cu trc client/server, bi n c s dng rng ri trong hu ht cc ng dng ca windows. Trong cng thi im , th trng xut hin nhiu bn ci tin ca cc nh cung cp c pht trin da trn nn DDE. Nhng ci tin ny a ra vi c im v tc cng nh tin cy ca DDE nhng nhng ngi trong lnh vc k thut ng rng, tt hn l cn pht trin mt h thng mi. Vi s xut hin ca h thng vn hnh 32 bit, v li ch ca Ethernet truyn ti thng tin gia cc thit b, th cn thit c s trao i thng tin gia cc ng

dng phn mm mt cch nhanh v sch hn. y l ch m OPC tuyn b s ra mt ca n trong nn cng nghip. + Cu trc ca OPC server: OPC(OLE for Process and Control) servers cung cp mt phng thc tiu chun cho php nhiu ng dng cng nghip chia s d liu mt cch nhanh v mnh m. Server OPC theo kiu ny c thit k p ng i hi trong mi trng cng nghip. Server OPC c thit k theo kiu chng trnh 2 phn. Phn chnh yu cung cp tt c cc lin kt ca OPC v DDE v cn thm cc chc nng giao din ngi dng. Phn th hai gm cc driver truyn thng. 2 phn ny cho php ta thm vo nhiu la chn cho ng dng SCADA bng cch tn dng sn phm ca server OPC n nh vic gim thi gian lm quen vi phn mm bng vi tin d n pht trin. K thut OPC phn nh c s chuyn i t nhng gii php ring khp kn chuyn sang cu trc m m qua cung cp nhiu cng c c gi tr cao da trn cc tiu chun ban hnh. + Cch thc truy nhp KEPServerEX: Mt ng dng khch da trn nn Windows phi c kim duyt d liu t chng trnh KEPServerEX. Trong phn ny ta s tm gn cc cn bn trong vic kt ni mt s lng phn t khch OPC ti KEPServerEX. Gi s nh ta thit lp cu hnh ca chng trnh KEPServerEX bng cch chn driver v thit lp thng s ph hp, hay l cho thc thi chng trnh m phng demo c sn trong KEPServerEX. n gin hn, d n Simdemo s c dng cho tt c cc v d c trong phn ny. Trc khi bt u v d, chng ta khi ng KEPServerEX bng cch chn n trong Start Menu hoc biu tng trn desktop. Khi m server c gi, th chn File/Open gi d n Simdemo. KEPServerEX lun sn sng khi chng ta m mt d n c sn hoc thit lp t nht mt knh v thnh phn trong d n
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mi. Sau khi chn xong d n, trong trng hp c th ny l Simdemo, KEPServerEX s t ng gi d n ra khi mt d n khch yu cu b phn server OPC ca KEPServerEX. Ngi s dng lun c th to cc tags trong chng trnh KEPServerEX. u tin hng u trong OPC, cc tag c nh ngha mang ti cho ngi thit k kh nng to cc nhn dng cho d liu cc thit b thnh phn. Gi s thanh ghi 1000 cha gi tr ca nhng phn to, nu khng nh ngha tag th ng dng DDE c th truy xut trc tip thanh ghi 1000. Dng cch nh ngha tag, mt tn nhn dng c to ra theo kiu nh PartsMade. Gi th DDE c th truy xut d liu qua tn mi ny, xa b thng tin mc my t cc ng dng khch v gi n trong mc ca server m n ph thuc. Tn mi ny, hu dng cho DDE m cng cn thit cho OPC khch. i vi OPC khch th cc tags nh ngha m nhim vai tr to ln hn. Ging nh v d v DDE, cc tag cho php ta to tn cho cc d liu thnh phn v lu thit lp ca cc tag trong server. OPC khch c mt li ch chnh vt tri hn DDE khch. OPC khch c th tm cc tag nh ngha trong chng trnh KEPServerEX, cho php ta ch nh v chn tag mt cch n gin a n vo trong d n OPC khch. + S dng cc driver KEPServerEX: Mt phn ca s i mi thit k ca cng ngh server OPC/DDE ca Kepware l s tch ri ca driver giao thc phn cng t cng ngh server. S phn tch ny cho php ngi dng s dng mt hay nhiu driver trong server cng mt lc. Mi driver th c mt file help ring ca n cung cp thng tin trn cc thnh phn c h tr, cc thng s kt ni, i dy cp, gn a ch, v thng ip bo li. File help ca driver c th cha tt c thng tin chng ta cn kt ni thit b ti my tnh m server c th truyn thng vi n. Nu server khng th truyn thng vi thit b, th hy kim tra cc thng ip bo li v tra ngha ca n trong file help. + Kt ni ti KEPServerEX t OPC QuickClient ca Kepware:

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OPC Quick Client ca Kepware l mt giao din c th s dng kt ni vi KEPServerEX. Trong v d ny th OPC Server c s dng l Version 4.41.163 v OPC client c s dng c version 4.20.66. Cc bc tip sau y s ch ra cch to kt ni OPC ti KEPServerEX t Test Client bng cch dng d n t khi ng t server hoc khi ng ng dng khch bng tay v to d n. C hai v d dng d n SimDemo.opf c cung cp vi server thit lp.

2. Phn mm SCADA WinCC: + Xut x ca phn mm: y l phn mm SCADA kh ni ting c ng dng rng ri trong cng nghip do hng Siemens sn xut. WinCC l ch vit tt ca Windows Control Center(Trung tm iu khin chy trn nn Windows).Ni cch khc, n cung cp cc cng c phn mm thit lp mt giao din iu khin chy trn cc h iu hnh ca Microsoft nh Windows NT hay Windows 2000.Trong cc dng sn phm thit k giao din phc v vn hnh v gim st,WinCC thuc th hng Scada High Class vi nhng chc nng hu hiu cho vic iu khin.

+ c tnh ca WinCC: Mt trong nhng c tnh c bn ca WinCC l c tnh m.N c th s dng mt cch d dng vi cc phn mm chun v cc phn mm ca ngi s dng vit,to nn giao din ngi-my p ng nhu cu thc t mt cch chnh

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xc.Nhng nh cung cp h thng c th pht trin ng dng ca h thng qua giao din m ca WinCC nh mt nn tng m rng h thng. WinCC l s kt hp cc b quyt ca Siemens,cng ty hng u trong t ng ho qu trnh,vi nng lc ca Microsoft, qu mnh trong vic pht trin phn mm cho PC. Ngoi kh nng thch ng cho vic xy dng cc h thng c qui m ln nh khc nhau,WinCC cn c th d dng tch hp vi nhng ng dng c qui m ton cng ty nh vic tch hp vi h thng cp cao MES(Manufacturing Excution System-H thng qun l vic thc hin sn xut) v ERP(Enterprise Resource Planning).WinCC cng c th s dng trn c s qui m ton cu nh h thng tr gip ca Siemens c mt khp ni trn th gii. + u th ca WinCC so vi cc phn mm khc VN: So vi cc phn mm Scada khc ang c mt ti Vit Nam nh Citect, Wanderware,Fix-Intellution th WinCC c mt s u th sau: - Phong ph v ti liu trong nc ln nc ngoi - ng dng nhiu trong cng nghip nn c sn mt s chng trnh c th tham kho - Giao din d hiu tng t nh cc phn mm lp trnh hng i tng m sinh vin hc nh Visual Basic, C + Cc chc nng c bn ca WinCC: 5 chc nng chnh yu: - Graphic Designer: ha to giao din ng m phng cng nh iu khin cc bin i tng. - Alarm Logging:Hin th cc thng bo v cc li ca bin, cng nh m trch chc nng lu tr v hi p thng tin ca cc qu trnh.

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- Tag Logging:Ly v hin th d liu ca cc qu trnh thc thi.D liu c th cung cp cc tiu chun v cng ngh v k thut quan trng lin quan n trng thi hot ng ca ton h thng. - Report Designer:C nhim v to cc thng bo, bo co v cc kt qu ny c lu di dng nht k cc s kin. - User Achivers:Cho php ngi s dng lu tr d liu t chng trnh ng dng v c kh nng trao i vi cc thit b t ng ho khc. Ngoi ra WinCC cn c thm cc Control, Smart Tool, OLEcho php nhng cc chng trnh h tr gim st tng tnh hiu qu cho h thng.

3. Hng dn ci t WinCC 7.0 Cu hnh my tnh

a a CD vo

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Chn ngn ng s dng => chn Next

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Lm theo hng dn trn hnh

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Chn I_accept => Next

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Chn theo hnh v nhn Next => Next v i cho n khi ci t xong nhn Finish l hon thnh ci t Ch : Nu gp li Microsoft message queuing is not installed

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 khc phc li ny ta vo start menu\Control Pannel\Add or Remove programs Chn th Add/Remove

Trong Hp thoi Windows Components nh du chn Message Queuing => Next

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Ch cho chng trnh chy xong chn Finish

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II. Gii thiu chung v phng php p trng 1. Nhng yu t cn cho vic p trng C 5 yu t cn cho vic p trng thnh cng : - Phi l trng th tinh, quen gi l trng c c. - Nhit b mt trng c duy tr 38C trong 12 ngy u, gim xung cn 37C trong 9 ngy k tip. Thi gian p trng ko di t 19.5 ngy n 21 ngy ty theo thi gian thu tp trc . -m . Nu m qu thp, trng s b st v, g con n ra s cht hoc o ut. m qu cao phi g cng cht trong thi gian p. - thong kh. Cn c s trao i khng kh bn trong v bn ngoi l p, d c phi tht thot mt phn nhit lng. Thiu dng kh cng lm cht phi. - S chm sc. Trng cn phi c o u n khong mi su ting mt ln trnh b lch phi v nhit c phn b ng u trn b mt trng. G m p trng thng o trng nh k cng v mc ch y. 2. Cc trang c cn thit : - Lng p. C th lm lng p bng mt hp giy cc tng hai lp, th d v thng bia lon, c kch thc o trong khong 30x30x30. Ch lm 5 mt, cn np th lm ri , kch thc khong 32x32 ( cm ). Vi mt ci lng p c ny c th p c cng lc n 30 qu trng, ngha l kh ln. Tuy nhin khng gian ln cho hai iu li, th nht l thng thong, khng cn phi iu chnh tht chnh xc cc ca vo ra ca khng kh, th hai qun tnh nhit ln khin cho nhit thay i rt chm ,duy tr c tnh n nh nhit ,rt quan trng trong vic p trng. Th d khi b mt in vi ting ng h vn nhit lng d tr trng khng b lnh. Nu c th, nn lm thm mt hp to hn, khong 40x40x35 ( cm ) v cho hp nh lng vo trong hp ln, y v cc thnh bn ca lng p c mt khong khng dy 5 cm ngn cch vi hp bn ngoi. vo giy bo ln vo cc khong khng gian ny, di y v chung quanh, chn s si thi, khng cn v cng khng nn lp y khong trng. Lng p 2 lp v nh th s cch nhit tt hn v cng cho qun tnh
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nhit tt hn. dng v mt cy bt bi xuyn thng qua hai lp y lm ng dn khng kh vo, ch cn 1 ng l . - Gi ng trng . Dng hai si km c ng knh khong 3 ly, di khong 50 cm, xon chng li hai u, khong gia hai si km hp thnh hai vng trn ng phng,ng knh ca hai vng trn ny hi ln hn ng knh qu trng mt cht. khu vo cc vng trn ny hai ti ng trng bng vi tha hay bng li, ti su 1/2 chiu cao qu trng. y l gi ng trng. di hai l trn hai thnh i din ca lng p, khong chnh gia v cch y 10 cm. Phn km nh ra bn ngoi c un thnh hnh ch L lm y quay. lm hai cht c nh thnh bn ngoi sao cho gi ng trng c th nghing sang tri hoc phi mt gc 45 so vi mt phng nm ngang, v y quay c th c c nh cc v tr ny. - Ngun nhit. Nn dng mt bng n trn ( loi c tim ) cng sut vo khong 40 w kt hp vi mt ci dimmer ( thay cho cng tc, dimmer c th iu chnh sng ca bng n, ngha l iu chnh nhit lng p rt thun tin. Dimmer c bn nhiu ti cc tim dng c in, gi khong hai chc ngn mt ci, nn dng loi c cng sut thp, t tin ). Bng n c treo chnh gia lng p,ti v tr trng tm ca khi vung lng p, ngha l cch cc vch chung quanh, cch y v np cc khong u bng nhau. Dimmer c gn bn ngoi v thng. - Nhit k. Mua nhit k loi ru c bn ti cc nh sch. Khng dng loi nhit k o thn nhit ngi. Nhit k t nm ngang, ngang tm vi gi quay, sao cho c th c c t khe h trn np lng p. - Chn nc cung cp m. C th dng mt ci np chai ng nc, ng knh mt thong khong 3 cm, t ngay trn y lng p bt k v tr no. 3. Thc hnh p :
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y np lng p , khng y kn m cha li mt khe h khong 1cm chy dc mt bn thnh, sao cho c th c c thang o trn nhit k khi nhn qua khe h ny. Khe h ny c th m rng hay thu hp iu chnh nhit bn trong, n ng thi l ng thng kh nn khng ng kn hon ton. vn dimmer cho n sng mc trung bnh. c l chy khng ( khng c trng ) khong na ngy. Sau quan st nhit k, nhit yu cu phi n nh 38C 5 yu t cn cho vic p trng thnh cng : - Phi l trng th tinh, quen gi l trng c c. - Nhit b mt trng c duy tr 38C trong 12 ngy u, gim xung cn 37C trong 9 ngy k tip. Thi gian p trng ko di t 19.5 ngy n 21 ngy ty theo thi gian thu tp trc . - S chm sc. Trng cn phi c o u n khong mi su ting mt ln trnh b lch phi v nhit c phn b ng u trn b mt trng. G m p trng thng o trng nh k cng v mc ch y. -Cch p - y np lng p, cha li mt khe h rng 1 cm chy dc theo thnh bn. c th c c thang nhit khi gh mt nhn qua khe h ny. Khe h ny c th m rng hay thu hp iu chnh nhit bn trong, cng m rng nhit cng gim. Khe ny ng thi cng l ca thng gi nn khng bao gi khp kn hon ton. vn dimmer n sng mc trung bnh v l hot ng trong vng na ngy, khng c trng. Sau gh mt quan st nhit k. Nhit phi n nh 38C. Nu nhit qu cao chnh dimmer cho n sng yu li ; nu nhit ch hi cao hn mt cht m rng khe h np y thm mt cht. Sau ch thm mt hai ting cho nhit n nh. Cui cng mi cho trng vo. - o trng. Cch khong mi 6 ting mt ln xoay gi nghing i mt gc 45 v mt pha ( so vi mt phng nm ngang ). Ln k tip xoay 45 v pha ngc li. Cng vic ny cn thc hin trong gn ht thi gian p trng. - Sau khong 4 ngy soi trng. Trong bng ti, dng mt n pin soi ngc vo trng ( mt i din vi ngun sng). Nu trng c c s thy mt m en to bng ht u, chung quanh c nhiu mch mu nh ng qui. Phi ang tng hnh. Nu ch thy mt

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vng sng ng nht l trng khng c c, qu no nh vy phi b ra. - Sau 12 ngy soi trng mt ln na. Nu phi pht trin s thy mt vng ti ln. cho trng vo t th u ln quay ln. V h nhit xung cn 37C. Nh gi cho chn nc lun y. - Khi c khong 21 ngy, trng n. - Hai ngy u sau khi n ( ngy n tnh l ngy th nht ) c g trong lng p v gi nguyn nhit . cho mt chn nc sch c ming tht thp g ung nc. Khng cho g n. Trong thi gian ny g c lng trong bng lm ngun dinh dng, khng s i. - Sau hai ngy c th cho g sang lng khc, chung quanh lng phi che kn trnh gi la. y lng tri giy bo. Np lng cng c che kn trong my ngy u, ng qu kn. treo n trn 60 w cch y lng khong 20 cm, sng ti a. Mi bng n nh vy si m cho khong 20 g con. rc bp xay nhuyn hoc thc phm trn sn cho g n. Mi hai ngy thay bo lt nn. Khi g c khong mt tun tui th khng cn lt bo na. n m cho n khi g c 3 tun tui.

III. Lp trnh PLC trn phn mm GX-Developer v Truyn thng RS-232: 1. Gii thiu v phn m m GX-Developer GX-Developer l phn mm chuyn dng da trn nn ca Windows, gip cho ngi s dng c th xy dng cc d n theo kiu biu bc thang np chng trnh thc thi vo PLC ca Mitsubishi. N c sn xut bi Mitsubishi Electric thay th phn mm kh ph bin da trn nn DOS l MEDOC. C 2 dng lp trnh c bn trong GX l lp trnh dng bc thang(Ladder Diagram) v dng chui lnh(Instruction List), ngoi ra cn dng lp trnh SFC dnh cho iu khin tun t.

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Hai chng trnh trn cng mt ni dung ch khc cch lp trnh. a. Nhng u im ca GX-Developer: L mt phn mm chy trn Windows nn GX c thm nhiu c tnh nng cao hn gm c: - Tt c cc chc nng ca chng trnh c th c truy xut bng cch dng cc icon t thanh cng c(tool bars) trn bng iu khin, hoc bng cch x menu xung v n cc phm tt. - Chng trnh bc thang c th c ghi mt cch nhanh chng bng cch dng cc chui k t nhp lnh nhanh hoc ch vo v nhp chn cc cng c. - C th tin hnh thay i chng trnh mt cch d dng d trng thi online hay offline. C th thay i chng trnh d PLC ang trong mode Run. - S hu dng ca b nh tm trong Windows gip cho vic bin tp chng trnh c nhanh v hiu qu hn.
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- Nhng phng tin gim st u vit c cung cp bao gm cc khi, thng tin ghi nhn v gim st trc tip nhng ni dung ca vng b nh h tr ca cc module chc nng c bit. Cc yu t c bit ca loi lnh bc thang cng c th c gim st mt cch ng thi. - Chng trnh tm kim li nng cao v phn tch c tnh h thng cng c cung cp. - Ci tin t liu v cch hnh vn trong phn help. - Cc cng c xy dng chng trnh a dng c cung cp gip ci tin kh nng c v kh nng thc hin ca chng trnh, c bit l i vi iu khin tun t. - Cc cng c m rng d liu chng trnh c cung cp. - Chng trnh m phng y c th c thc thi m khng cn bt k phn cng PLC no. b. Giao din GX Developer/cch lp trnh: Giao din GX Developer: Sau khi ci t chng trnh GX Developer trn my tnh c nhn th chng ta c th bt u bng cch vo Start Programs MELSEC Aplication GX Developer. Sau y l hnh nh v ca s chnh ca chng trnh:

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 - Thanh tiu (Title bar): Thanh tiu ca ca s GX Developer ch ra ng dn v tn ca d n hin ti. Nhng nt nhn thng dng thu nh hoc iu chnh kch thc ca s chng trnh v thot khi chng trnh c t tn cng bn phi ca thanh tiu . - Thanh Menu (Menu bar): Thanh menu cha ng cc chn la truy cp cc chc nng ca GX Developer.Click ln biu tng menu v x xung vi mt loi cc la chn m chng ta c th thc hin. Cc la chn ca menu c thm du 4 ngha l ta c th chn cc la chn con.

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Cc la chn menu c k hiu ba chm() s c hin th di dng hp thoi khi chng ta chn n. Cc la chn thng gp nht trong menu c th c chn trc tip t cc icon trn thanh cng c(toolbars).

- Thanh cng c (Toolbars): Nhiu chc nng chng trnh thng c s dng c th truy cp trc tip trn thanh ny. C th kch hot hoc giu thanh cng c bng menu View.

Thanh trng thi:

27

Thanh trng thi hin th mt s thng tin hu ch, bao gm loi PLC ang s dng v cch thc hiu chnh(chn/vit ). Chng ta cng c th kch hot hoc giu thanh trng thi trong menu View. Mn hnh son tho: Mn hnh son tho l ch chng ta lp trnh v lm vic vi cc d liu. Chng ta c th m nhiu ca s son tho hoc cc hp thoi cng lc. Danh sch d liu d n: Chng trnh, bao gm d liu v cc thng s ca PLC c lu tr cng nhau trong mt d n. Danh sch d liu d n ch ra ni cha cc thnh phn ca d n. Chng ta c th m cc file d n, chng trnh, d liu v thng s bng cch nhp i cc biu tng ca chng trn danh sch d liu. c. Mt s lnh ladder cn bn: i vi lun vn ny nhm sinh vin cng quyt nh thc hin trn ngn ng lp trnh ladder vn rt quen thuc.i vi PLC h Q th cc tp lnh cn bn cng tng t FX, n c mt vi lnh nh sau: Lnh CJ:

Lnh Call:

Lnh For-Next:
28

Lnh From-To:

V ngoi ra cn c cc tp lnh tnh ton. d. Cc thng tin ca PLC trong GX-Developer: Chng trnh:
29

PLC ch c th x l mt chng trnh trong mt ln giao tip vi GX. Tn gi mc nh ca chng trnh ny l MAIN. Nu mun ta c th i tn. lm iu th ta chn vo MAIN, sau nhp phi chut hin th menu thuc tnh v chn Rename

- Ch thch v thit b: Chng ta c th gn cc ghi ch cho mi b phn ca PLC(ng vo, ng ra, r le). Nhng ch thch ny c th c hin th trong chng trnh. Chng ta c th nhp v chnh sa chng bng cch m file Device comment trong danh sch d liu d n. Thm vo ta cn c th nhp nhng ghi ch trc tip trong chnh chng trnh ca n. hiu r hn th ta nghin cu k v phn d liu chng trnh. - Thng s: Nhp p vo PLC Parameter trong danh sch d liu d n m mt hp thoi ta c th nhp vo v iu chnh tt c cc thng s cn thit cho vic vn hnh PLC. Cc thng s ny cng c truyn ti ti CPU ca PLC cng vi chng trnh iu khin. - Vng nh ph: File c lu tr trong th mc Device memory c th c dng nhp cc gi tr mc nh cho mi thanh ghi d liu ca CPU(D) trong khi ta lp trnh. Khi file ny c ti ti CPU cng lc vi chng trnh th nhng mc nh ny s c load mt cch t ng khi chng trnh c thc thi ngay ln u tin. Chng ta c th to mt vng nh ph khi ang to mt d n mi hoc l sau . to mt file nh ph chng ta chn Device memory trong danh sch d liu d n v nhp chut phi hin th menu thuc tnh.Sau chn New...v nhp tn ca file m ta mun to.
30

Ch rng vng nh ph bao gm dy vng nh kh bin v vng nh cht. Nu mun gi tr c gi li khi tt ngun PLC hoc khi ng li th ta phi dng vng nh cht. Xem k phn hng dn ca PLC ta c th bit chi tit v cc vng nh. m file cha ng gi tr ca vng nh ch cn nhp p ln tn ca n trong danh sch d liu d n. Ta c th chn mt trong nhiu dng th hin d liu v cng c th chn gia dng thp phn hay thp lc phn. Tuy nhin, ch rng vic thay i ch hin th v nh dng s ch c tc dng biu th ln mn hnh my tnh, ch khng lm thay i ni dung ca thanh ghi!

nhp mt gi tr s ch cn nhp mt ln trong vng m ta mun thay i. nhp mt chui gi tr ASCII th nhp p vo vng nh-cc k s m ta nhp s c lu tun t theo cc vng nh v chui kt qu s c hin th trong ct Character string(xem bn di).

31

 Mt s cng c ca GX-Developer h tr khai bo: - Khai bo cc ng ra bng cng c I/O Assignment:

- Chc nng khai bo cc FB(Function Block)

32

- Chc nng h tr truyn thng mng:

- Chc nng khai bo cc module thng minh (GX-Configurator)

33

- Chc nng khai bo tc x l:

Ngoi ra chng trnh GX-Developer cn h tr cc cng c khc nh GXSimulator,MX-Component

34

2. Lp trnh PLC trn phn mn GX-Developer : Khi ng GX Developer: Ln u tin m d n th ta nn iu chnh mt vi mc nh ca n ti u ho mi trng lm vic. C th qu trnh m d n cn bn nht nh sau: - T Desktop, ta chn GX Developer. - Xut hin mt mn hnh sau:

- T Menu chnh, chn View v sau chn Toolbar. - Nhng item khng c chn s khng c nh du X, xem c th hnh di.

35

- Chn OK Thit lp cc la chn biu tng: C th nh sau: - T Menu Tools chn Customize Keys. - Chn vo phn MEDOC t la chn Setting Key Format nh bn di:

- Nhp OK v cc ghi ch trn thanh cng c s thay i theo cc biu tng lp trnh bc thang MEDOC nh di y.

- Sau y l bng phm tt ca cc loi icon thng s dng:

36

 M d n mi: C th nh sau: - T Menu Project, chn New Project : - Nhp vo chi tit trong hp thoi New Project nh minh ha bn di:

37

PLC series: loi FXCPU tu theo ngi s dng. PLC Type: tn hiu ca loi PLC(trong nh minh ho l loi FX3U(C) ) Program type: Ladder. Device memory data: Ticked. Setup project name: Ticked. Drive/Path: C:\MELSEC\Data (hoc tu theo ngi dng) Project name: MODULAR-PROG1 (hoc tu theo ngi dng) Title: c hoc khng cng c, tu . - Chn nt OK.Dng thng ip sau s xut hin:

38

- Chn nt Yes. - Mn hnh hin th s nh sau:

39

 Chng trnh mu: Chng trnh c vit nh sau:

40

41

Sau khi m d n ta ch cn dng cc icon c sn trn toolbar lp trnh Ladder tng t nh phn mm FX-Win trc y.Nhp F4 convert sau mi bc hoc sau nhiu bc. Ngoi ra GX cn c h tr mt s chc nng khc nh thay i thuc tnh mu, giu danh sch d liu d n Lu d n: C th nh sau: - T Menu chnh, chn Project.
42

- Chn Save.

3. Truyn thng RS-232 Khi nim truyn thng 232: Truyn thng RS232 hay cn gi l truyn thng kiu ni tip(serial) l kiu truyn d liu kh ph bin trong k thut iu khin t ng .Truyn thng RS232 gip my tnh c th kt ni vi hu ht cc thit b ngoi vi nh modem, my in, cc thit b o lng in t ch khng ring g PLC.c tnh ca kiu truyn thng ny l mi thi im ch c 1bit thng tin c gi i.u im thy r nht ca n l phn chia ra 2 knh gi v nhn trong khi giao tip. Cc chn trong cu hnh RS232 v cch u ni: RS 232 c 2 kiu chn l 9 chn v 25 chn

43

44

 Nhng thng s cn lu khi kt ni bng truyn thng RS 232: - Chiu di ca bit truyn thng - Tnh chn l - S bit dng - Tc truyn Ta cn ch cc thng s ny set cho computer ng b vi PLC

Chng trnh v d: Kt ni 232BD v mt PC, trao i d liu qua li

45

46

 Cch kt ni USB 2.0 vi PLC thng qua GX-Developer: Ta s thng qua cc module mng c ui l C24 ca PLC Kt ni USB 2.0 qua GX-Developer s c dng nh sau:

47

IV. B chuyn i tn hiu Analog/Digital 1. Gii Thiu Cc FXon-3A Analog khi chc nng c bit c hai knh u vo v mt knh u ra. Cc knh u vo nhn tn hiu analog(tn hiu in) v chuyn i chng thnh cc gi tr digital(tn hiu s). Cc knh u ra c mt gi tr digital (k thut s) v mt tn hiu tng ng analog(tn hiu in). Loi FXon-3A ca Mitsubishi c phn gii ti a l 8 bit. B chuyn i FXon-3a c th kt ni vi rt nhiu loi PLC nh FX2n, FX2nc, FX1n hoc loi FXon.
48

 S kt ni dy in

khi mt u vo c s dng, c th kt ni IIN 1 vi VIN 1 hoc IIN 2 vi VIN 2. nhng tn hiu ng ra th tuyt i khng c ni chung VOUT vi IOUT. Nu in p u vo b gn sng th c th dng t lc tn hiu. c th dng t khong 0.1 0.47 microfara, 25V lc tn hiu. 1PLC c th kt ni vi rt nhiu b chuyn i.

2. Ci t V S Dng Thng S K Thut Muc Tng s k thut (v d chu c in p) chu c in p ti a Ngun Analog Ngun Digital 500V AC trong 1 pht 24V DC + / -10%, 90mA (ni b cung cp in t my chnh) DC 5V, 30mA (ni b cung cp in t my chnh) lsolation photo-coupler cch ly gia mch analog v digital. Khng c cch ly gia cc knh analog. S ng truyn In/Out 8 tn hiu u vo hoc u ra c im k thut tng t i vi cc n v chnh

49

Thng s chi tit in p u vo u vo hin thi

analog u vo phm vi

lc chuyn i t 0-250 phm vi la chn in p u vo t 0V cho n DC 10V. 0 n 10V hoc, 0 n 5V DC, in tr 200K cnh bo: n v ny c th b hng bi in p u vo vt qu -0,5V hoc+15V 4 n 20mA, in tr 250 ohm cnh bo: n v ny c th b hng bi cc dng u vo vt qu-2mA, 6 mA 8 bist 40mA: 0 n 10V / 0-250 thay doi thuoc tinh 64mA: 4 n 20mA / 0250 thay doi thuoc tinh +(-)0,1V +(-)0.16mA

phn gii k thut s u vo sig-Nal c phn gii nh nht s chnh xc ton b c im u vo

Nhng phn phi b nh m (BFM) Khi FNC176 (RD3A) v FNC177 (WR3A) c s dng bi FX1n, FX2n (V3.00 hoc nhiu hn) hoc FX2nc (V3.00 hoc hn), vic phn b b nh m (BFM) khng cn phi xem xt.

BFM No

B15-b8

B7

B6

B5

B4

B3

B2

B1

B0

50

d tr

hin gi tr d liu u vo (c lu gi trong 8 bit) ca b D /A c chn bi b0 ca BFM # 17 hin gi tr xut d liu trn D / A (c lu gi trong 8 bit) D tr D /A bt u d tr A /D bt u A /Dknh

16 17

1-5, 18-31

BFM b0 = 0 analog u vo knh 1 c chn. b0 = 1 analog u vo knh 2 c chn. b2 = 1 => 0, A / D chuyn i qu trnh c bt u. b1 = 0 => 1, cc A / D chuyn i qu trnh c bt u. Kim tra a) Kim tra u vo / u ra h thng dy in v cc loi cp c kt ni ng. b) Kim tra xem h thng cc quy tc cu hnh cho my ch PLC khng b sa i. c) m bo rng phm vi hot ng chnh xc c la chn cho ng dng. d) Tnh trng ca nhng thay i PLC (RUN => STOP, STOP => RUN, vv), tnh trng u ra analog s hot ng theo cch thc sau y: Tnh trng thay i lu tr ca cc PLC RUN => STOP: ngi cui cng hot ng gi tr c s dng bi cc knh u ra tng t trong. RUN hot ng c gi li trong ch STOP. STOP => RUN: mt khi cc PLC ch c bt tr li ch RUN u ra tng t phn ng nh bnh thng vo chng trnh kim sot gi tr digital . PLC tt ngun : cc tn hiu u ra analog ngng hot ng.

51

e) Nh rng ch c 8 bit, gi tr digital (0-255) c gi tr s dng vi u ra analog ca FX0n-3A. 3. Thay i v iu chnh tn hiu u vo / u ra thay i u vo / u ra c trng Lc chuyn i t 0-250 phm vi la chn t 0 n 10V DC u vo / u ra. Khi s dng mt FX0n-3A cho u vo hin ti / u ra hoc in p khc nhau t 0 n 10V DC, n l cn thit iu chnh v c b p. Cc module khng cho php cc c im u vo khc nhau cho hai knh. Thit lp cc gi tr tng t t 0 n 250 tng ng digital trong phm vi quy nh ti bng di y khi thay i cc u vo / u ra c trng. Nhiu h tr u vo / u ra c trng in p u vo gi tr analog khi digital c gi tr l 0 gi tr analog khi digital t gi tr l 250 Thay i phn gii ty thuc vo gi tr thit lp khi cc u vo / u ra thay i c tnh . phng php hiu chun (A / D) C hai knh u vo tng t chia s cng mt "thit lp v cu hnh. v th ch c mt knh cn phi c la chn thc hin hiu chun cho c hai knh u vo tng t. S dng chng trnh sau v h thng dy dn cu hnh thch hp hiu chun u vo 1 knh (2 knh v gin tip) ca FXon-3A. 5 n10V 20mA 5 n 10V 20mA 0 n 1V u vo hin thi 0 n 4mA in p ra OV u ra hin thi 4mA

52

 Hiu chun u vo chng trnh

o c cc offset 1) Chy chng trnh chi tit trc y. m bo X02 l ON. 2) To ra mt in p offset / hin hnh (theo quy nh phm vi hot ng tng t c la chn, xem bng di y) bng cch s dng ngun in u ra c la chn analog. 3) iu chnh A / D OFFSET Potentiometer (pot) cho n khi mt gi tr s ca 1 c c ti D00. analog u vo phm vi b p gi tr hiu chun o c t c 1) chy chng trnh chi tit trc y. ensurre X02 l ON. 0.040V 0.020V 4.064mA 0-10V DC 0 - 5V DC 4-20mA DC

53

2) to ra mt in p li / hin ti (theo quy nh phm vi hot ng tng t c la chn, xem bng di y) bng cch s dng ngun in u ra c la chn analog. 3) iu chnh A / D t c Potentiometer (pot) cho n khi mt gi tr s ca 250 c c ti D00. Lu 1: vn bin tr theo chiu kim ng h th gi tr digital s tng ln. Lu 2: khi cn thit ti a ha phn gii 8 bit, gi tr digital c s dng trong vic iu chnh tng (chi tit trn) cn c thay th bng 255. phn ny c vit chng minh quy m ton 250 hiu chun. analog u vo phm vi gi tr t c hiu chun Phng php hiu chun u ra (D / A) s dng chng trnh sau y v cu hnh h thng dy dn thch hp hiu chun cc knh u ra ca FXon-3A 10.000V 5.000V 20.000mA 0 -10V DC 0- 5V DC 4- 20mA DC

Chng trnh hiu chun u ra

54

 o c cc offset 1) Chy chng trnh chi tit trc y. m bo X00 l ON v X1 l OFF 2) iu chnh cc D / A Potentiometer OFFSET cho n khi ng h la chn hin th in p b p ph hp / hin hnh (theo quy nh ca phm vi hot ng tng t chn, xem bng di y). lu : vn bin tr theo chiu kim ng h v u ra analog tha tn hiu s tng ln. di chuyn gia cc thit lp ti thiu v ti a. phm vi sn lng tng t offset hiu chun o gi tr o c t c 1. chy chng trnh chi tit trc y. m bo X00 l OFF v X1 l ON 2. iu chnh cc D / A Potentiometer cho n khi ng h la chn hin th in p b p ph hp / hin hnh (theo quy nh ca phm vi hot ng tng t chn, xem bng di y). lu 1: xoay theo chiu kim ng h v cc tn hiu u ra analog . lu 2: khi n l cn thit ti a ha phn gii 8 bit, gi tr digital c s dng trong vic iu chnh tng (chi tit trn) cn c thay th bng 255. phn ny c vit chng minh mt hiu chun 250 quy m ton phm vi sn lng tng t gi tr t c hiu chun 4. Chng trnhV d s dng analog u vo 10.000V 5.000 V 20.000 mA 0- 10 V DC 0- 5 V DC 4- 20mA DC 0.040 V 0.020 V 4.064 mA

O -10V DC

0 -5V DC

4- 20mA DC

55

Nhng bo nho m (BFM) caFXon-3A c vit TO hoc c FROM do PLC host. chng trnh sau ln c u vo analog t knh 1 ca FXon-3A khi M0 l ON, v d liu input analog ca knh 2 khi M1 l ON (chn 1 trong 2 knh ny)

(H00) c vit BFM # 17, la chn mt knh / input. (H02) c vit BFM # 17 bt u / Mt qu trnh chuyn i A/Dcho knh 1. BFM # 0 l c, lu tr cc gi tr hin ti ca knh 1 trong s ng k D00. (H01) c vit BFM # 17 by gi la chn Mt knh / input D 2. (H03) c vit BFM # 17 li bt u A / qu trnh converdion D, nhng cho knh 2. thi gian TAD yu cu c mt knh u vo tng t c tnh nh sau: TAD = (TO thi gian x l hng dn) x 2 + (FROM lnh x l thi gian) lu : 3 (TO / T) lnh nh dng hin th trn nn lun lun c s dng khi c d liu t cc knh u vo tng t cc FXon-3A knh analog. s dng analog u ra nhng bo nho m (BFM) caFXon-3A c vit TO hoc c FROM do PLC host. trong chng trnh sau y, khi M0 c bt cc D / A qu trnh chuyn i c thc hin v tn hiu analog tng ng vi gi tr digittal stred trong v d ny, l u ra ng k D02.

56

Ni dung ca D2 c ghi vo BFM # 16. iu ny s c chuyn i sang mt u ra analog. (H04) c vit BFM317 bt u D / A qu trnh chuyn i. Thi gian TAD yu cu vit mt knh u vo tng t c tnh nh sau: TAD = (TO thi gian x l hng dn) x 3 Lu : 3 (TO hng dn nh dng hin th trn nn lun lun c s dng khi Vit d liu vo knh u ra analog ca cc FXon-3A . Chi tit v FROM v TO c cc hng dn (cc chc nng tng ng 78 v 79) c th c tm thy trong cc "lp trnh hng dn s dng FX series II". 5. Kim tra li Nu FXon_3A c bit chc nng chn khng hot ng bnh thng, hy kim tra cc mc sau y: kim tra tnh trng ca POWER LED. lit: cp phn m rng c kt ni ng. nu khng: kim tra kt ni ca dy cp m rng. kim tra h thng dy in bn ngoi. kim tra ti trng sn lng kt ni vi cc thit b u cui u ra analog l gii hn quy nh sau y. in p u vo: 1k om , hin ti u vo 500 ohm hoc t hn. kim tra xem tr khng ca thit b u vo c trong gii hn quy nh. in p u vo 200k ohm, hin ti u vo 250 ohm. kim tra hiu chun ca cc knh analog cc FXon-3A ca (u vo v u ra) bng cch s dng mt vn mt / in lu k theo yu cu. xem trc hai phn cho mt gii thch chi tit. V. Khai bo thit lp thng s kt ni Kepware v PLC

57

1. Khai bo thit lp thng s kt ni trn phn mm Kepware Khi ng phn mm Kepware

Click chut chn mt New Channel . Nhp tn => Next

Chn loi PLC cn kt ni l Mitsubishi FX=> Next => Next

58

Chn Next => Finish To mt New device => Next

59

Chn loi FX3U => Next => Next => Next => Finish

60

2. To cc bin khai bo gi tr input/output Sau bn phi mn hnh,ta click vo dng click to add a static tag ,chn name v adress nh bng di:

61

- Nhn Apply ri OK V tip tc khai bo cc bin nh hnh di:

62

Khi khai bo xong chn

Nu ta kt ni vi PLC thnh cng th tag Quality s th hin trng thi Good

63

VI. Thit k giao din iu khin, gim st trn WinCC v Cch kt ni gia Kepware v WinCC 1. Khi ng WinCC To mt Project Khi ng WinCC: Nhn nt StartSimaticWinCCWindows Control Center

To mt Project Chn Single-User Project => OK

64

g tn Project vo project name

2. Ci t Drive kt ni PLC

65

Click phi chut vo Tag Management Add new Driver Chn Driver kt ni PLC t hp thoi sau ri nhn Open Kt ni vi PLC FX 3U chn Driver ny

Tm phn mm kt ni vi PLC

66

Cn phn bit hai loi Internal Tag v External (Process) Tag 3. nh ngha cc Tag s dng To External Tag
67

G tn vo v nhn properties t hp thoi Connection Properties

68

G tn phn mm va tm vo OPC Server Name ri nhn Test Server

Chn Device Nhn OK -> OK ri Chn New Tag t Connection va to

69

G tn Tag v chn kiu d liu cho Tag ri nhn Select

70

Chn tn cho item name trong OPC ri nhn OK 2 ln. Thit lp tng t cho bin u vo M0.4(ON),bin ng vo M0.3(RUN); M0.5(NUT SET NHIET DO 1); M0.6(NUT SET NHIET DO 2); M0.7(OFF) Cc bin ng ra:Y0.10(MENSOR/DEN SOI DOT); Y0.11( QUAT THOI) ; Y0.12(QUAT HUT); Y0.13(CUA THONG); Y0.14(DC DAO) V cc thanh ghi:D0.0;D0.5;D0.10 Ta c bng tag nh hnh di:

71

4. To v son tho mt giao din ngi dng Trong ca s WinCCExplorer,nhp chut phi vo graphics designer,chn new picture ,lc ny khung bn phi xut hin file newpdlo.pdl,sau nhp phi vo file ny chn rename i tn file

72

nhp tn vo bng new name do an nhom 1nhp xong nhn OK:

C th i tn picture bng cch nhp chut phi, chn Rename m trang thit k giao din m hnh iu khin,nhn p vo file va i tndo an nhom 1 ca s graphic designer xut hin

Cc cng c trn Graphics Designer

73

Trn trang mn hnh tn Start.pdl, to giao din sau:

ly cc hnh nh c sn vo Menu View, chn Library

74

Ca s library xut hin ,nhn p vo global library m cc th mc cha tt c cc m hnh linh kin ,my mc,thit b ca WinCC.

Cc i tng cng loi c xp vo cng mt th mc,ta c th d theo tn ly cc i tng cn thit . xem cc hnh dng thit b nhp chn biu tng giant icons v preview

75

 To nt nhn chuyn mng hnh Chn Button trong mc Windown Object bn Object Palette, ko qua v t ti v tr mong mun trn mn hnh son tho:

G vo mc Text v chn trang mn hnh mun ch ti

76

 To nt nhn iu khin Trong bng object palette,nhn vo du cng ti mc window objects.nhn p vo button to nt nhn.

Hp thoi button configuration xut hin, Nhp tn nt nhn ON trong khung text. Sau nhn vo nt font,chn ch VNI-Helve. Nhp OK chp nhn.

77

 thay i thuc tnh cho nt nhn,nhp chut phi vo nt nhn ON chn properties ,hp thoi object properties xut hin ln lt chn cc mc thay i kch thc ,mu sc,kiu ch

to thuc tnh nt nhn ON ,nhp phi vo nt nhn ON sau chn property lin kt n tag .hp thoi object property xut hin ,chn th events ,sau chn button>mouse.trong ca s pha bn phi chn mc press left tip theo nhp phi vo biu tng ca mc ny,chn C-Action.

Hp thoi Edit Action xut hin ,chn ng dn internal function>tag>set.sau nhn p vo set tag bit.
78

Hp thoi Assiigning parameters xut hin ,chn dng tag_name,sau nhn vo nt vung bn phi chn tag selection .

Hp thoi tags-project xut hin nhn p chn ON.

79

Tr li ca s Assigning parameters , hng value,ct value nhp vo gi tr 1 sau nhp OK.

Tr li ca s Edit Action nhp vo biu tng create action kim tra li ,nu khng c li ,nhn OK xc nhn thuc tnh cho nt nhn ON.

80

Tr li ca s object properties nu thy mc ct Action tng ng vi thuc tnh thit lp xut hin ch c v chuyn thnh mau xanh cho bit thc hin thnh cng .sau ng hp thoi hon thnh vic thit lp thuc tnh cho nt nhn ON .

Tng t to thuc tnh cho cc nt nhn OFF,RUN,NUT SET NHIET DO 1,NUT SET NHIET DO 2.

81

 To ng c o ly ng c,chn plantelement >motor.danh sch cc ng c cha trong th mc ny s xut hin trong khung bn phi ca s sau nhp chn loi motor007 ,ri nhn gi chut ko vo vng thit k

Sau ta nhn phi chut chn properties lin kt n tag,hp thoi object properties xut hin ,chn th properties>flashing.trong ct attribute. Chn hng flashing background active t gi tr yes . Trong ct static,trong ct dynamic nhn chut phi . Vo k hiu bng n chn tag

82

Hp thoi tag xut hin ta nhn p vo DC-DAO ,chn OK

Tr li ca s object properties, ct update cycle,nhn chut phi chn 250ms.

Sau thot khi hp thoi object properties v tip tc lm tng t cho cc ng c v qut thi,qut ht cn li.

83

 To hin th s ly n led hin th ,chn displays>displays>digital output.

Sau nhp chut phi chn properties ci t cho led hin th

Trong ca s object properties,chn th properties> output/input,trong ct attribute chn hng output format,thit lp thng s l 999.

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Trong th output value,nhp chut phi vo ct dynamics chn tag,

Hp thoi tag xut hin ,ta nhp p chn CAMBIENNHIET sau chon OK thot

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Quay li hp thoi object properties nhp chut phi vo ct update cycle chn 250ms

Thot khi hp thoi object properties tip tc ci t cho phn khc. To ct hin th ng
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 ly bn cha hin th nhit vo library chn plantElements>tanks>tanks4,sau chnh sa c nh hnh di.

To hnh nh ng cho i tng Nhp chut phi vo i tng, chn properties

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Hp thoi object xut hin,ta chn th properties>tag assignment. ct attribute chn fill level t ct static cc thng s thich hp.sau nhp chut phi vo ct dynamic chn tag.

Hp thoi tags xut hin nhp p vo BIENNHIET,chn OK thot

Sau nhp chut phi vo ct update cycle chn gi tr l 250ms v thot khi hp thoi object properties.

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Tng t khai co cc gi tr cn lai. Cui cng ta thit k xong ta c nh sau:

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5. Ci t Tham S Khi Chy Runtime +trn ca s wincc Explorer click chut phi vo mc computer ,chn propeties"chn propeties ln na. +trn tab start up,chn tag logging runtime v text library runtime

Nhn OK thot 6. Hin th thng s ca qu trnh sn xut S dng tag logging hin th thng s ca qu trnh sn xut qua cc bc sau: v M tag logging editor v t cu hnh cho timer v To d liu lu tr vi archieve wizard v V th hin th thng s ca qu trnh sn xut v To mt bng bo co v Ci t thng s runtime v Chy chng trnh M tag logging edittor Nhn chut phi vo tag logging editor trn ca s wincc Explorer"Open

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 t cu hnh cho timer Nhn chut phi vo timer.chn new v ci t thi gian ly d liu

Ci t thi gian ly d liu:

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Nhn OK tip tc Sau khi hon thnh s tao ra mt bng thi gian mi

To d liu lu tr vi archieve wizard

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Nhn chut phi vo archieve ,chn archieve wizard ,nhn next v thc hin nh cc bc di y: M mt archive wizard mi:

Nhn chn Process Value Achive t tn cho ct d liu

Nhn chn Select chn d liu cn biu din:

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 V Th Hin Th Thng S Ca Qu Trnh Sn Xut + c th to mt trang mn hnh mi v t tn

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+ trong ca s graphics designer,chn wincc online trend control trn tab control bn ca s obiject palette v ko vo mn hnh son tho .

+ c th g tn th v ci t cc thuc tnh cho th t ca s sau:

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Chuyn sang tab curve chn tn tag m cn v th nh sau:

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Nhn ctrl+double click xem th hnh nh ca th lc chy runtime,c th sa li cc thng s ca th sao cho hp l.

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 To Bng Bo Co +chn wincc online table control c trong tabcontrol bn ca s object palette v t vo trang mn hnh son tho.

+in tn v cc thng s ca bng t ca s hin ra

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Chuyn qua tab column g tn ca gi tr hin th trn bng v chn tag cn quan st nh hnh sau:

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C th nhn ctrl+double click quan st trc bng thng s lc chy runtime:

7. Thit lp cc thng bo v cnh bo li

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S dng alarm logging thit lp cc cnh bo v thng bo li: Cc trnh t c th thc hin nh sau(ty theo yu cu): v M ca s son tho alarm logging editor v Khi ng system wizard v Ci dt message text v Dng message class t mu cho cc message v Ci t limit value v To message window trn mn hnh son tho v Thit lp cc tham s runtime v Chy chng trnh M Ca S Alarm Logging Nhn chut phi vo alarm logging ,chn open

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 Khi ng System Wizard Vo file"select wizard" chn system wizard "next.chn cc thng s nh nhng hinh2 sau:

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 Ci t Message Text +Nhn chut phi vo du + mc message blocks,chn use text blocks. +Tip theo nhn chut phi vo message text bn ca s data window,chn propeties v g vo chiu di ca message text.

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Thc hin tng t vi point of error

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Double click chut vo : 8 Cc hng chn append new line to mt hng thng bo mi . 8 Message tag chn tag bo li . 8Message bit chn bit bo li trong c trong message tag. 8Message text in cu thng bo li 8Point of error ch v tr b li trong h thng sn xut.

Ci t Mu Cho Cc Message 8Click chut vo du + mc message classtrong ca s alarm logging. 8Click vo error v click phi chut vo alarm,chn propeties. 8Chn mu text v mu nn cho cc thogn6 bo li :came in,went out,acknowlege.

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 Ci t Limit Value + Trn ca s alarm logging editor chn menu tools"add-lns. +Trn ca s add-lns chn analog alarm

Nhn chut phi vo analog alarm,chn new

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Trn ca s propeties,chn tag mun quan st hai gi tr mc lower v upper.

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C th chn tag c sn hoc to mi tag t ca s hin ra. + y c th to mt tag mi c tn l analogalarm,kiu unsigned 16bits +nhn OK xc nhn ci t v thot.

Ci t Limit Value Nhp phi chut vo tag mi va khia bo ,chn new

Trn ca s propeties hin ra ,chn cc gi tr cho upper v lower limit

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Chn save thot khi alarm logging editor

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 To Message Alarm Control Trn TabControlBn Ca S Object Palette V t Vo Mn Hnh Son Tho . g tn ca s v chn vo display.

VII. Chy chng trnh +Nhn nt active u chy chng trnh +c th kch hot chng trnh m phng xem hnh nh ca th v bng thng s khi chy runtime.

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111

1. Bng thit b :

STT 1 2

IN/OUT

K HIU X4 X5

M T ON UP DOWN OFF MENSOR QUT THI QUT HT CA THNG DC_O CM BIN NHIT MENSOR SET NHIT HIN TH

INPUT 3 4 5 6 7 8 9 10 11 INPUT/ OUTPUT 12 13 D2 D15 OUTPUT X6 X7 Y10 Y11 Y12 Y13 Y14 D0 D5

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2. Lu gii thut

3. Nguyn l hot ng: o nhit l p trng trc tin ta phi khai bo. nhit s c hin th c ln bng thng bo Set nhit ( D2 ). Th lc nhn ON ( X4 ) th chng trnh mi chy c, lc ny cm bin s o nhit trong l v bo v my nhit ca l v tn hiu s c chng trnh x l v iu khin cc thit b nh qut ht, qut thi, Mensor ( n si t) v ca thng. Nu nhit trong l(D0) nh hn nhit khai bo (D2) th s tc ng cho qut thi(Y11) v Mensor hot ng nhit tng. Nu nhit nm trong vng Set

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nhit 50C ( D2 - 5 < D0 < D2 +5 ) th Mensor nhit s khng tng thm nhit na m s n nh nhit cho h thng. Nu nhit trong l m ln hn ( D2 +5 ) nhit Set ( D2 ) th s ngt qut thi nhit v Mensor nhit v ng thi tc ng cho qut ht nhit ra ngoi v ca thng m khng kh c iu ho gim bt.

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PHN 3: Kt Lun
Nh vy l chng ta hon thnh bi bo co tt nghip v vic ng dng h thng Scada iu khin h thng bng phn mm WinCC. 1. Nhng vn t c: Nghin cu tm hiu c h thng PLC h FX ca Mitsubishi cng mng CC Link. Nghin cu su thm cc phng php lp trnh PLC trn phn mm GX developer. Tm hiu c cn bn v Scada. Xy dng c giao din iu khin ca h thng bng phn mm WinCC v phn mm Kepware. 2. Nhng vn cha t c: Hn ch trong vic s dng cc sensor iu khin. Chng trnh iu khin cha hon ton chnh xc. Cha hon thin trong vic nghin cu v phn mm WinCC v cch to bin kt ni trc tip (m phi to bin kt ni gin tip M) vi Kepware. 3. Hng pht trin: Tip tc nghin cu mng Scada v i su va khai thc hn na v phn mm WinCC. Nghin cu pht trin PLC cc h thng mng cp cao hn.

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TI LIU THAM KHO [1]TS.TRN THU H- KS.PHM QUANG HUY Lp trnh vi S7& WINCC - NXB HNG C. [2]NGUYN TH NGOC LOAN- PHNG TH NGUYT- PHM QUANG HIN Lp Trnh Vi S7 VISU WINCC NXB Giao Thng Vn Ti. [3]PTS. L HOI QUC KS.CHUNG TN LM B iu Khin Lp Trnh V ng Dng - NXB KHOA HC V K THUT. a ch cc website tham kho: http://www.mitsubishi-automation.com http://www.plc.net.ru http://www.kepware.com

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LP TRNH WINCC CHO H THNG SCADA

CHNG TRNH IU KHIN NHIT
Danh sch nhm: NGUYN NGC HAY. Tp. H Ch Minh, ngy 03 Thng 04 Nm 2010 &

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