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A. THIT B NGHIN MALT

Bo co thc tp nh my bia VINAKEN

Hnh 15: Thit b nghin malt

B. CU TO 1. 2. 3. 4. 5. 6. 7. 8. Phu tip liu, Trc cp liu, i trc nghin th, i trc nghin li, sn rung, Hn hp Tm, bt mn v v, Hn hp tm v v, Bt mn,

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9. 10. 11. 12. Li i bt mn, Bm, Ca tho liu, Chn

Bo co thc tp nh my bia VINAKEN

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3 6

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7 10

1 2 1 1 Hnh16: Cu to thit b nghin malt

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C. NGUYN TC HOT NG

Bo co thc tp nh my bia VINAKEN

Sau khi cho malt vo phu tip liu v thng qua trc cp liu nguyn liu i n Cp trc rulo th nht (3) nghin bt thnh dng tm th. Hn bt nghin ny c phn loi bi sn (5), nhng ht to v v khng lt qua l sng c vo phn hn hp (6) sau khi nghin ln mt gm: v 35%, tm 60% v bt mn 15% Phn bt mn (8) lt qua l sng (5), i ra ngoi theo li (9). Hn hp Bt v v (7) c tch ra n cp trc rulo th hai (4) sau khi nghin ln hai thnh phn bt nghin thnh: V 20%, tm 50%, bt mn 30%. Mi chia thnh cc t khc nhau, mi t cch nhau na ting v mi ln xay 13 bao Mail, mi bao nng khong 50kg. A. THIT B NGHIN GO

Hnh 17: Thit b nghin go B. CU TO 1. 2. 3. 4. 5. 6. Phu nhp liu Tm gt kim loi Li sng Ba nghin Cht ba a

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SVTT: Nguyn c V. 7. Li nghin 8. 9. Motor Dy cuaro

Bo co thc tp nh my bia VINAKEN

10. Ca tho liu

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5 4 1 0

6 Hnh 18: Cu to thit b nghin go

C. NGUYN L HOT NG

Vt liu t phu nhp liu (1) ri vo bung nghin qua tm gt kim loi (2) ca iu chnh, trong trng thi ri l lng s c ba nghin (4) va p, cc ht s v ra v c th cn bm vo phn nhm xung quanh v hai bn bung nghin. N s tip tc v ra, cc ht bt s lt qua li sng (3) v s c a n ca tho liu (10). B phn quan trng l ba nghin (4), ba c lp trn cht ba (5) v c gn trn a (6) lp t trn trc to thnh roto nghin, li nghin (7) c lp xung quanh roto nghin to thnh bung nghin. Thit b nghin c ni vi Motor (8) thng qua dy curoa (9) my lm vic tt, cn phi m bo vn tc va p ca ba nghin thng thng t 50m/s.

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Bo co thc tp nh my bia VINAKEN

Mi ln xay 6 bao go, mi bao 50kg, Go phi c xay mn hn malt, cng mn tt. mn ca ht ng u, gim c thi gian un si v h ho tinh bt c tt, kch thuc ht sau khi nghin phi: 20% (tm ln), 35% (tm nh) v 75% ( A. NI NU:

Hnh 20: Ni nu

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B. CU TO NI NU

Bo co thc tp nh my bia VINAKEN

1) Thn thit b. 2) Lp cch nhit. 3) Cnh khuy. 4) Trc cnh khuy. 5) Hp gim tc. 6) Motor. 7) Ca cp tc nhn nhit. 8) Ca tho sn phm. 9) ng cp nc. 10) ng thot hi. 11) Ca np nguyn liu. 12) Ca quan st. 13) ng h o p lc. 14 ) Nhit K. 15) Nn chp khi. 16) Qu cu CIP. 17) n bo hiu

1 5 1 0 1 7 1 2 1 6

2 4 1 1 3

1 3

7 1 4 6 5 Hnh 21: Cu to ni nu
C. NGUYN TC HOT NG:
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Bo co thc tp nh my bia VINAKEN

Nhn chung, ni nu go v ni nu malt c cu to v nguyn l hot ng ging nhau. ng dn dn cho t ni go sang ni malt, van tho dch chuyn dch sang thng lc. u tin cho nguyn liu i qua ca np nguyn liu (11) vo ni ri cho cnh khuy (3) hot ng ng thi gia nhit thc hin qu trnh thy phn. Lc ny m van hi (7) gia nhit ni nu, hi th t l hi i trong lp gia ca ni nu (2), nhit nu iu chnh bng cch chnh lu lng ca hi th i vo. Hi sau khi gia nhit c hi lu tr li cn nc ngng c tho b nh cc van lc hi gn trn ng hi ra. Khi kt thc ng tt cc cc van hi v van nhit li. A. CU TO 1. ng ng nhp liu 2. Van nhp liu 3. Cnh khuy co b 4. Dao co b 5. V tr thp nht ca dao khi co b 6. Moto nng/ h cnh khuy 7. ng thu dch lc 8. Thng cha dch lc 9. ng thot dch a vo bm 10. Nc ra 11. u CIP 12. Van x b 13. Thng cha b 14. Lp cch nhit 15. Ca quan st 16. n

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SVTT: Nguyn c V.

Bo co thc tp nh my bia VINAKEN

A. THIT B LC: Nh my bia Vinaken tin hnh lc b bng ni lc

Hnh 22: Ni lc

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Bo co thc tp nh my bia VINAKEN

Hnh 23: Cu to ni lc
Ging nh cc thit b khc, ni lc c lm t thp khng r, c dng hnh tr y cn, np c ni lin vi ng thng hi, c van iu chnh v c lp cch nhit bao bn ngoi. bn trong ni lc c b phn khuy v co b, b phn ny gn lin vi trc xoay thng ng ni vi moto in. B phn khuy c nhiu dao, loi hnh ziczac c nhiu rng. Trn hai cnh n ca cnh khuy l ng dn nc c l nh to nn vi nc hoa sen, vi ny dng ra b. Trc xoay c th iu chnh cc li dao co ln xung cao thp ty giai on trong qu trnh lc Thi gian lc t 4 4,5 gi Nhit dch ng sau khi lc: 73 750C Tc cnh khuy: 60 vng/pht B. NGUYN L HOT NG
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Bo co thc tp nh my bia VINAKEN

Dch lc sau nu c bm vo ni lc thng qua ng ng kn bn di thit b (1) ng nhp liu 1) v ng thot liu (9) l hai ng ng khc nhau. Bn trong ni lc c h thng cnhs khuy to p sut thm thu. dch lc thu c theo cc ng thu dch lc (7) c a v thng cha (8). T thng cha (8), dch c a ti ng s (9) v bm vo ni hoa houblon. Vo nhng ln lc u tin, dch lc c c khng t yu cu (trong bnh cha (8) c thit b o c, v th dch lc trong nhng ln lc u tin s theo bn ng tun hon quay v ni lc. A. NI NU UN SI NG VI HOA HOUBLON

Hnh 24: Ni houblon ha Nh my bia vinaken s dng hai ni un hoa houblon, mi ni c th tch l 6500 lt dch ng sau khi lc c bm ngay vo ni hoa houblon ha

B. CU TO 1. Thnh thit b 2. Lp cch nhit. 3. H thng cp nhit bn trong 4. Np phn tn dch

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5. Vi phun CIP 6. Hoa houblon vo 7. ng dch vo 8. ng dch ra 9. ng cp nc. 10. ng thot hi. 11. Nn chp khi. 12. Ca quan st. 13. Qu cu CIP. 14. n bo hiu 15. Hi nng vo 16. Nc x ngng

Bo co thc tp nh my bia VINAKEN

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Bo co thc tp nh my bia VINAKEN

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4 2 1 3 7

8 15 16

Hnh 25: Cu to ni houblon ha

C. NGUYN L HOT NG Dch t ni lc c bm vo ni qua ng ng s (7) qua b phn trao i nhit bn trong dng ng chum, dch ng i qua ng, hi nng i xung quanh cc ng v th hi dn ngui i v ngng t li thot ra ngoi qua ng s (17). Dch ng sau khi qua ng c gia nhit ln v phn tn rng ra ngoi nh mt tm chn pha trn (4) cu trc ny to thnh bt. Dch ng tun hon tt trong ni ung v b phn trao i nhit nh
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Bo co thc tp nh my bia VINAKEN

bm, bm c lp bn di y v bn trn ng chm bm v ht to ra mt vng tun hon lin tc. Cui qu trnh, dch c rt ra qua ng s (8) Qu trnh lc vo ni un si khong 4000 lt th ta bt u gia nhit, ta iu chnh sao cho khi kt thc qu trnh lc th ni hoa Houblon cng va si (dch phi si v tro u). Ta tin hnh cho hoa houblon v ph gia vo theo thi gian yu cu ca gin nu Kt thc un si, chuyn dch t ni c sang lng xoy Ki ht dch ni c ta m van x y CIP v sinh ni c Kt thc m nu theo k hoch ta tin hnh pha dung dch NaOH 2% v tin hnh un n 800C sau bm CIP v sinh qua tt c cc ng ng v cc bi nu ging nh phn v sinh nc nng trc khi nu Sau bm NaOH v bn cha. Tin hnh dng nc v sinh li sch ht NaOH, dng gi km ch sch li nhng ch bm cng. Sau v sinh li sch s, x ht nc trong ni v ng ng, ch k hoch nu tip theo. THNG LNG WHIRL POOL

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Bo co thc tp nh my bia VINAKEN

Hnh 26: Thng lng WHIRL POOL

CU TO THNG LNG

1). Thn thng. 2) y. 3) Ca quan st. 4) ng thot hi. 5) Vi phun CIP. 6) ng dch vo. 7) ng dch ra. 8) Tho ra cn.

5
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Bo co thc tp nh my bia VINAKEN

Hnh 27: Cu to thng lng WHIRL POOL

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NGUYN TC HOT NG

Bo co thc tp nh my bia VINAKEN

Huyn ph (Dch nha) c bm vo thng theo phng tip tuyn vo ca s (7), ti cao1/4 thng. Khi cch thng khong 0,4 0,5m ng ng t ngt tht li. Vn tc dng chy tng mnh, dng chy vn tc ln v lin tc to nn chuyn ng xoy ca khi dch trong thng wirl pool cc ht l lng. B hoa chu tc dng ng thi ca lc li tm lc ma st gia cht lng vi y v thnh bnh, chuyn ng xoy men theo thnh y thng, kt qu s lm chng lng t vo tm y thng. Sau khong 90 pht phn ly trong cng b hi cao nhit khi dch s t khong 1000C gim cn khong 900C thng qua ng ng t cao hn y s (2) v (3) ta thu c dch trong gi l dch ng un hoa. Cn lng c tho ra ngoi qua ca s (1). Sau khi lng xong, tin hnh bm

A. THIT B LM LNH NHANH

Hnh 28: Thit b lm lnh nhanh B. CU TO S NGUYN L LM VIC

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Bo co thc tp nh my bia VINAKEN 4

Hnh 29: Cu to thit b lm lnh nhanh C. NGUYN L LM VIC CA THIT B Dch ng nng c bm vo thit b theo hng (1), v dch ra khi thit b theo hng (2) ngc pha vi (1). Tc nhn lm lnh i vo ng n (3) ngc chiu vi dch ng v i ra theo ng dn(4), ngc pha A. BN LN MEN

Hnh 30: Cc bn ln men

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B. CU TO

Bo co thc tp nh my bia VINAKEN

5: nghopsut 6: Van lymu 7: ucmngnhit 8: ng o mc nc

6 Hnh: 31 7 5

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C. NGUYN L HOT NG D. THIT B LC NN

Bo co thc tp nh my bia VINAKEN

Hnh 33: Thit b lc nn A. THIT B THU HI CO2 V NGUYN L HOT NG:

Hnh 33: Cu to my nn CO2 v my lm lnh Co2

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A. MY RA CHAI

Bo co thc tp nh my bia VINAKEN

Soi chai

Hnh 35: My ra chai B. CU TO MY RA CHAI 1. Ca chai vo 2. Ca chai

3. B ngm s b 4. B ngm xt chnh 5. Tch nhn 6. Khu vc phun ra 7. Sy kh chai

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Bo co thc tp nh my bia VINAKEN 6 7

3 4

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Bo co thc tp nh my bia VINAKEN

Hnh 36: Cu to my ra chai C. NGUYN TC HOT NG My ra chai thuc my ra chai mt u, chai vo v ra cng mt u my, hot ng t ng, c theo doic v iu khin bng mn hnh cm ng, chai np trong cc r cha, v c vn chuyn lin tc trong my ra qua cc khu vc x l. Vic vn chuyn r chai trong my ra qua nhiu nhnh cong nhm tit kim din tch Cc r chai chc chn lm bng thp c chn nha, cc vng phun c lp thnh tng dn c cc vi phun u nh to p lc phun Chai bn c bng ti truyn n my ra chai, chai voa fmy theo tng hng, mi hng 26 chai. Cc chai s c y vo cc r chai, cc r chai gn vi bng chuyn. nh bng chuyn vn chuyn, chai s c ngm ra tng vng khc nhau trong my. u tin chai c ti n b ngm s b th nht, y l vng xt long 1,5 1,8 % c nhit 40 600C, sau chai c a n b ngm th hai vi xt 2% v nhit 800C. Sau khi ngm, nhn chai c ly ra v tip tc c i qua vi phun (1), y chai c phun nc mnh c bn trong ln bn ngoi bng dung dch NaOH 2,5% 800C vi p lc 2,6 bar xa sch nhn, phi nhm v cc hp cht rn khc. Nhn roi xung mng cha sau c co v ti ra ngoi. Tip theo chai c a n vng phun cht ty ra (2), lc ny u chai tr xung, h thng phun chia lm hai phn, mt phn phun t di ln (Phun trong), gm ng c nh v phun theo hng thng ng khi c chai n v ng xoay trn va phun va qut mt gc 90 i vi mic hng chai. Phn phun t trn xung (Phun ngoi), gm ng c nh phunln phn y chai v pha bn ngoi. Tng t chai s c vn chuyn qua cc vi phun 3) v (4) vi nng xt 1%, nhit 45 500C vi p lc 1,5 bar. Sau khi qua vng phun cht ty ra, chai tip tc qua vng phun nc ra, u tin l nc thng, nhit mi trng. sau chai s c r bng nc tinh khit nhit mi trng ra sch chai ln cui trc khi ra khi my ra n my chit. vic gim
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thay i nhit t ngt

Bo co thc tp nh my bia VINAKEN

dn nhit qua cc vng phun v nhit mi trng lm trnh cho chai khi v do s

My ra s dng h thng bm tun hon xt vi nc, khi kim tra thy nng xt gim th b sung xt nguyn cht tng nng Chai sau khi ra sch s c ly ra ngoi theo kiu ngon tay nng trnh hin tng v v kt chai. Lng NaOH s dng cho mt ln hot ng l 295kg/ca. thi gian lu trongmy l 15 20 pht. Cng sut ti ca my l 15.000 chai/gi Trong qu trnh my hot ng thng xuyn theo di cc b phn truyn ng nh: ng c, hp s, cc li hp, c cu an ton, Ch : Cn thay i tc ca my nn iu chnh t t khng c thay i t ngt.

A. MY CHIT BIA

Np v H thng ng np

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B. CU TO MY CHIT BIA

Bo co thc tp nh my bia VINAKEN

Hnh 37: H thng my chit bia v ng np

My chit chai c cu to v hot ng theo nguyn tc ng p, lm vic hon ton t ng. My gm 44 vi chit, mi vi chit c b phn gi c nh v ng chit ring. Chai sau khi ra khi my ra chai v bn soi chai s theo bng ti i vo my chit nh mt vt xon ri vo a nng my chit, qu trnh chit bia vo chai c thc hin qua cc bc: C. NGUYN L LM VIC Cc giai on chit bia: Giai on 1: Ht chn khng Chai khi vo my chit cha y khng kh. Nh b phn c cu cam bn chit hot ng nn khi chai vo my s c gi cht u vi chit c lin kt vi mt bm chn khng, van chn khng m ra ht khng kh t trong chai ra ngoi. Giai on 2: To p sut i khng Sau khi ht chn khng,van chn khng ng li v van bu CO2 m ra, CO2 c a vo chai, c th t khong khng pha trn b cha bia ca my chit hoc t ngoi. P nn = 0,5 Bar, n khi p sut trong chai v bu chit cn bng th van chit s m ra. Giai on 3: Rt bia vo chai Khi p sut trong chai v p sut trong b cha bia ca my chit cn bng nhau, bia c chy mt cch nh nhng vo chai do s chnh lch v chiu cao. Kh trong chai c y ra ngoi theo ng dn kh ca vi chit. Nhit lc bia ra 3 - 80C, P = 3,2 bar. Trong khi rt bia vo chai, bia vo chim ch ca kh CO2 trong chai, kh CO2 s thot ra khi chai v chy v khong trng bn trn thng cha bia. Nh vy loi tr c hin tng tro bt khi chit bia, s xm hp ca Oxy khng kh v loi tr CO2 b tiu hao. a. trnh vn hnh my thanh trng. a) Kim tra cc thng s ci t t 1- 6, theo ng yu cu cng ngh ca sn phm. b) M cc van cp nc cp hi, my t ng ly nc v duy tr nhit trung bnh khoang.
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Bo co thc tp nh my bia VINAKEN

c) Khi tt c cc thng s ca my t mc ci t l bt u qu trnh vn hnh chai. d) Theo di v hiu chnh bng tay cc van cp nc vo tng khoang b li lng nc tiu hao trong qu trnh lm vic ca my. lng nc b sung phi tht ph hp bng cch quan st ng x trn tng khoang. e) Trong qu trnh chy my phi theo di vo s chnh lch gia thng s ci t v thng s thc t nu s chnh lch ny vt qu gii hn cho php th phi bo ngay cho cn b k thut iu chnh li thit b. f) Thng xuyn theo di nht mnh chai v cui bng ti my thanh trng, trnh trnh trng mnh chai v lm h hng thit b. A. MY DN NHN:

Hnh 38: My dn nhn qun nhn

B. CU TO 1) Rulo ph keo dn 2) Cc tm qut keo dn 3) B phn cp nhn

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4) B phn kp nhn 5) Mm quay chai, 6) Chi mit nhn.

Bo co thc tp nh my bia VINAKEN

Hnh 39: Cu to my dn nhn C. NGUYN TC HOT NG Keo dn c ph ln ru lo (1). Khu rulo quay, tip xc vi tm qut keo (2), t trn mt mm xoay trn, nh vy keo c qut ln cc tm qut keo dn. Khi cc tm ny tip xc vi nhn b phn cp nhn (3), nhn s c gn vo cc tm ny nh lc kt dnh ca keo dn Nhn c kp ln cc tm cu rulo kp nhn v dnh vo chai khi tip xc vi chai quay trn mm quay (5) Chi mit nhn (6) s mit cc nhn xung quanh chai, chai tip tc chuyn ng trn mm quay v i ra ngoi

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