MasterCAM - Phan CAM-9.1

MasterCAM V9.
1 MiIIing & Lathe 3
Chuong 1. Lap trnh gia cong phay (Milling)................................................... 4

1.1. Mot so thuat ng thung dng ....................................................................... 4
1.2. Cc chc nang chnh trong modul MasterCam mill...................................... 4
1.3. Trnh tu chung de lap trnh gia cong mot chi tiet ........................................... 5
1.3.1. Buc 1: Thiet lap mo hnh hnh hoc cua chi tiet can gia cong.......... 5
1.3.2. Buc 2: Thiet dat phoi, cau hnh chuong trnh, dao cu .................... 5
1.3.3. Buc 3: Thiet dat cc tham so dao cu v cc tham so cong nghe .... 6
1.3.4. Buc 4: Mo phong v xuat chuong trnh NC .................................... 8
1.4. Cc kieu dung chay dao chnh trong modul MasterCam mill................... 10
1.4.1. Chay dao theo kieu contuor (Contour Toolpaths) ........................... 10
1.4.2. Chay dao khoan (Drill).................................................................... 11
1.4.3. Chay dao theo kieu Pocket .............................................................. 13
1.4.4. Chay dao theo kieu Face ................................................................. 14
1.4.5. Chay dao theo kieu Surface (be mat) .............................................. 15
1.5. Bi tap: Lap chuong trnh NC gia cong chi tiet trong ban v sau................. 19
1.5.1. Thiet dat phoi v cc tham so ve my v dung cu .......................... 20
1.5.2. Thiet lap cc nguyen cong de gia cong chi tiet............................... 21
Chuong 2. Lap trnh gia cong cho my tien.................................................... 31
2.1. Cc thuat ng thung dng........................................................................... 31
2.2. Cc chc nang chnh trong modul MasterCam lather .................................. 31
2.3. Bi tap 1: Lap chuong trnh gia cong cho chi tiet nhu hnh v..................... 33
2.3.1. Trnh tu thuc hien............................................................................ 33
2.3.2. Noi dung tien hnh.......................................................................... 34
2.4. Bi tap 2: Lap trnh gia cong chi tiet nhu hnh sau....................................... 45
2.4.1. Trnh tu thuc hien:........................................................................... 46
2.4.2. Noi dung tien hnh.......................................................................... 46

MasterCAM V9.1 MiIIing & Lathe 4
CHUONG 1. LP TRNH GIA CNG PHAY

Modul MasterCam Mill l mot modul dng rieng cho lap trnh gia cong tren my
Phay CNC, nhiem vu cua n gom c:
- Tch hop ca modul MasterCam Design dnh cho thiet ke mo hnh chi tiet.
- Xuat pht t mo hnh chi tiet v cc d lieu cong nghe (phoi lieu, tham so my,
dao cu.) tnh ton qu dao chay dao.
- Mo phong v kiem tra qu trnh gia cong cat got tren mn hnh do hoa, dang
2D v 3D.
- Cho php chinh sua cc dung chay dao, cc tham so cong nghe.
- Dng nhieu postprocessor thch hop de dich ra m chuong trnh NC cho cc bo
dieu khien khc nhau.
1.1. Mot so thuat ngu thung dng
Toolpaths: Co so d lieu cua dung dich chuyen dao cu (goi tat l dung chay
dao).
Job Setup: Thiet lap cc tham so my, ci dat phoi, cau hnh NCI, cc gi tri b
dao cu.
Operations: Nguyen cong, mot phan cau ca qu trnh gia cong chi tiet
Drill: Nguyen cong khoan
Face: Nguyen cong khoa mat
Rough: Nguyen cong gia cong tho
Finish: Nguyen cong gia cong tinh
Pocket: Kieu gia cong cc hoc, dao
Surface: Be mat (cong)
Parameter: Tham so
Tool: Dao cu
Postprocessor: Bo hau xu l
1.2. Cc chc nang chnh trong modul MasterCam mill
Ten Chc nang
New Tao mi ton bo t phoi lieu, dung cu v cc nguyen cong
Contour Chay dao theo dung chu tuyen
Drill Khoan
Pocket Phay chi tiet dang hoc, dao
Face Phay khoa mat
Surface Phay be mat cong
Multiaxis Lap trnh cho my nhieu truc
Operations Mo hop thoai Operations Manager de lm viec vi cc
nguyen cong (them, hieu chinh, mo phong, xuat chuong trnh
NC.)
Job setup Thiet dat phoi v cc tham so my
Next Menu Chuyen sang trang menu ke tiep
Manual
entry
Nhap cc ch thch chuong trnh
Point Chc nang tao diem chay dao
Transform Tao cc nguyen cong giong nhau bang: Dich chuyen, quay, doi
xng.
1.3. Trnh tu chung de lap trnh gia cong mot chi tiet
1.3.1. Buoc 1: Thiet lap mo hnh hnh hoc cua chi tiet can gia cong
C the thiet lap truc tiep tren phan mem MasterCam bang chc nang Design
hoac thiet lap tren phan mem CAD khc (Pro/ ENGINEER, Inventor.) roi chuyen
sang MasterCam de tien hnh lm CAM.
1.3.2. Buoc 2: Thiet dat phoi, cau hnh chuong trnh, dao cu
Sau khi d c mo hnh hnh hoc cua chi tiet ta tien hnh thiet dat phoi lieu v cc
tham so ve my, dung cu, cong nghe.nhu sau:
T Main Menu Job Setup mo hop thoai Job Setup.

Import: Nhap cc thiet dat t mot file d c san
Views: Mo hop thoai Views Manage de thiet dat hung nhn
Tools: Mo hop thoai Tools Manage de thiet dat dao cu
X, Y, Z: Kch thuc cua phoi tren cc truc x, y, z.
Stock Origin: Goc toa do phoi
Select Origin: Chon goc toa do phoi
Select Corners: Tao phoi bang chon hai diem gc tren v gc dui doi dien
cua khoi hop.
Bounding box: Tao phoi tu dong bao quan chi tiet
NCI extents: Tu dng tnh tu dong tnh ton dua tren cc duong dich chuyn
cua dung cu trong file NCI.
Display Stock: Hien thi phoi
Fit screen to stock: Hien thi ton bo hnh dang phoi va kht mn hnh
Safety zone: thit lp vng an ton
Toolpath Configuration: at cc tuy chon cho cau hnh dung chay dao.
Tool Offset Register: Khai bo b dao, tuy chon Add c hai thong so
Length (b chieu di dao) v Diameter (b dung knh dao). Tuy chon From
tool l t khai bo dao cu.
Feed Caculation: Tnh ton luong chay dao, Material l theo vat lieu gia
cong, From tool l tnh theo dao cu. Maximum RPM luong chay dao ln
nhat (v du 5000 vng/ pht).
Material: Chon vat lieu gia cong
Post Processor: Chon bo hau xu l de dich ra chuong trnh NC ph hop vi
cc bo dieu khien khc nhau.
Sau khi thiet lap xong cc tham so trong bang chon OK.
1.3.3. Buoc 3: Thiet dat cc tham so dao cu v cc tham so cong nghe
Sau khi tao phoi v cc tham so can thiet ta tien hnh thiet lap cc nguyen cong
gia cong chi tiet. Tuy thuoc v dac trung mo hnh cua tng chi tiet m ta chon cc
nguyen cong ph hop (Drill, Contuor, Face, Surface, .)
Sau khi chon nguyen cong ta tien hnh chon hnh hoc cho dung chay dao, c
the l cc dung hay cc chuoi 2D, c the l cc be mat cong (Surfaces) 3D hoac cc
khoi (Solids).
Thiet lap cc tham so dao cu, cong nghe.
Trong phan ny ta can ch cc tham so co ban sau (V du vi nguyen cong gia
cong tho be mat):
Cc tham so dao cu:

Tool #: S hiu dao
Head #: S hiu du dao
Dia.offset: B duong knh dao
Len.offset: B chiu di dao
Comment: Ch thch chuong trnh
To batch: Ni
Tool name: Ten dao
Feed rate: Tc d tin dao
Plunge rate: Tc d di chuyn theo phuong truc Z khi gia cong
Retract rate: Tc d li dao
Tool dia: ung knh cua dao
Program: S chuong trnh
Seq. start: S thu tu cau lenh dau tien
Seq. inc: s gia cua s th tu cau lenh
Conner radius: Bn knh gc luon cua dao
Spinde speed: Tc d truc chnh
Coolant: Che do tron nguoi
Change NCI: Thay di file NCI
Tool Display: Hien thi dao cu
Home pos: Vi tr li dao ve sau khi gia cong
Rotate axis: Lap trnh quay quanh mot truc no d
Ref Point: iem tham chieu
T/ C plane: Mat phang dao cu v mat phang construction.
Misc Values: Cc gi tri khc
Cc tham so hnh hoc (Surface parameters, face parameters.)

Clearance: Toa do cua dao truc v sau khi gia cong xong
Retract: Chon khoang li dao
Absolute: Toa do tuyet doi
Incremental: Toa do tuong doi
Feed plane: Mat phang chay dao
Rapid retract: Li dao nhanh
Regen: Cap nhat cc thay doi ve tham so cho chuong trnh
Top of Stock: Tao do be mat tren cua phoi (toa do Z)
Tip cop: L tuy chon bien dang tnh ton o dinh dao (Tip) hay tam dao
(Center)
Drive surface/ solids: Be mat hoac khoi duoc chon de gia cong
Stock to leave: Luong du sau khi gia cong
Select: Chon them hoac bt be mat hay khoi de gia cong
Check surface/ solid: Be mat hoac khoi kiem tra
Tool contaiment: Chan dao cu
1.3.4. Buoc 4: Mo phong v xuat chuong trnh NC
Sau khi d thiet lap xong cc nguyen cong ta tien hnh mo phong cc dung
chay dao, neu khong thay xuat hien loi th tien hnh chon bo postprocessor v dic ra
chuong trnh NC.
Ch : Trong qu trnh mo phong neu dao cat lem vo phoi th vet cat lem s c
mu do, khi d ta phai hieu chinh lai chuong trnh.
Thuc hien: Main Menu Toolpaths Operations mo hop thoai Operations
Manage.
Trong hop thoai ta thay danh sch cua cc nguyen cong, tai day ta c the them,
xo hoac hieu chinh cc nguyen cong bang viec chon chng:
: Ten v so th tu nguyen
cong

Cc tham so

Thong tin dao cu

Hnh hoc

Kiem tra dung dan dao

Chon tat cc nguyen cong

Cap nhat cc thay doi

kiem tra dung chay dao

Mo phong o che do 3D

xuat chuong trnh

toc do chay dao nhanh
- Xuat chuong trnh NC: Sau khi mo
phong chay dao xong khong thay xuat hien
loi ta tien hnh tao chuong trnh NC nhu
sau:
+ Trong hop thoai Operations
Manage chon nt . Mo hop thoai
Post processing.

Chon bo postprocessor

Cc mo ta ve hnh hoc
NCI file Xuat ra file NCI
NC file
Save NC file
Edit
Xuat ra file NC
Luu tr file NC
Hieu chinh file NC
Send
Send to
machine
Comm
Gui chuong trnh sang
my CNC
Chon cong xuat

1.4. Cc kieu dung chay dao chnh trong modul MasterCam mill
1.4.1. Chay dao theo kieu contuor (Contour Toolpaths)

- ay l kieu chay dao dng de cat di mot luong phoi doc theo mot dung dan
dinh nghia boi mot chuoi cc dung cong. Ta c the chon khong gii han so luong
chuoi cho moi dung dan dao. Contour c the l 2D hoac 3D.
- Trnh tu thuc hien:
1. Main menu Toolpaths Contour
2. Chon mot hoac nhieu chuoi 2D hoac 3D, chon Done
3. Mo hop thoai Contour, nhap cc tham so dao cu v Contour trong hop thoai.
4. Chon OK v tien hnh mo phong thu.
- Cc tham so Contour (Contour Parameters)

Clearance: Toa do cua dao truc v sau khi gia cong xong
Retract: Chon khoang li dao
Absolute: Toa do tuyet doi
Incremental: Toa do tuong doi
Feed plane: Mat phang chay dao
Rapid retract: Li dao nhanh
Top of Stock: Tao do be mat tren cua phoi (toa do Z)
Depth: Chieu sau cat (tnh theo toa do Z)
Contour type: Kieu Contour 2D, 2D chamfer.
Compensation type: Kieu b
Compensation direction: Hung b Left (ben tri), Right(ben phai)
Linearization tolerance: Dung sai cat got
XY stock to leave: Luong du de lai theo hai phuong X v Y
Z Stock to leave: Luong du de lai theo phuong Z
Multi passes: Offset dung dan dao
Depth cuts: Chieu sau lp cat
1.4.2. Chay dao khoan (Drill)
- Kieu chay dao Drill trong MasterCam Mill cho php ta c the chon mot dy
cc diem hoac cc thuc the, tao ra dung dan dao khoan gia chng, chi dinh cc chu
trnh khoan v cc tham so de khoan cc diem.
- e vo chc nang ny ta thuc hien nhu sau:
1. Main Menu, Toolpaths, Drill.
2. Chon mot hoac nhieu diem su dung menu Point Manager.
3. Chon Done
4. Chon mot mi khoan.
5. Nhap cc tham so Drill cho nguyen cong v chon OK.
- Cc tham so khoan (Drill Parameters)

- Clearance: Toa do cua dao
truc v sau khi gia cong xong
- Retract: Chon khoang li dao
- Absolute: Toa do tuyet doi
- Incremental: Toa do tuong
doi
- Top of Stock: Tao do be mat
tren cua phoi (toa do Z)
- Subprogram: Chuong trnh
con
- Tip comp: B dinh dao khoan
- Cycle: Chu trnh khoan

+ Drill/Counterbore: Su dung cho cc lo khoan c chieu sau nho
hon 3 lan dung knh mi khoan.
+ Peck Drill: Su dung cho cc lo khoan c chieu sau ln hon 3 lan
dung knh mi khoan. Li ton bo mi khoan ra khoi lo khoan de bo het
cc phoi sau d mi khoan tiep, p dung vi cc vat lieu cng kh gia
cong.
+ Chip Break: Khoan cc lo vi chieu sau ln hon 3 lan dung knh
mi khoan, li dao lai mot phan lo khoan de b gay cc phoi vat lieu. p
dung cho cc vat lieu tuong doi mem.
+ Tap: Ta ro lo ren tri hoac phai cho lo
+ Bore #1: Khoan lo vi dich chuyen chay dao vo trong v ra ngoi.
Kieu ny tao cc lo thang vi be mat tron nhan.
+Bore #2: Khoan cc lo vi chay dao vo trong, sau d dng truc
chnh v dich chuyen chay khong nhanh ra ngoi.
+ Fine bore (shift): Dng truc chnh my tai vi tr ket thc cua moi
diem khoan, roi quay mi khoan mot gc dinh nghia truc, rt khoi thnh
lo khoan v li ve.
+ Custom cycle: Cc chu trnh t 9-20, dng de khoan cc lo su
dung cc tham so thay doi.
- 1 st peck: Luong khoan lan dau
tien
- Subsequent peck: Luong an dao
tieptheo
- Peck clearance: Khoan an ton
- Retract amount: Luong rt dao
ve
- Dwell: Thi gian dng

1.4.3. Chay dao theo kieu Pocket
- Kieu chay dao Pocket su dung cho ca gia cong tho (Rough) v gia cong tinh
(Finish) vi cc hoc hoac dao dng. Tat ca cc hnh hoc dng de dinh nghia mot dang
hoc (pocket) hoac cc dang dao (island) phai cng mot mat phang xay dung.
- e vo chc nang ny:
1. Chon Main Menu, Toolpaths, Pocket.
2. Chon mot hoac nhieu chuoi su dung thuc don Chaining Methods v chon Done
3. Chon mot dao cu cho dung danc dao
4. Nhap cc tham so cho dung dan dao v chon OK. He thong s them nguyen
cong Pocket vo Operations Manager.
- Cc tham so Pocket:
+ Cc tham so nhu Clearance, Retract. Nhu cc phan tren d trnh by
+ Pocket Style: Cc kieu phay hoc, dao
Standard: kieu hoc kn
Facing: Phay be mat theo bien dang hoc
Island Facing: Phay be mat theo bien dang cua dao
Remachining: Gia cong lai hoc
Open: Hoc c bien dang ho
+ Machining drection: Hung gia cong, c hai tuy chon l Climb v
Conventional:
Climb: Hung quay cua dao v hung tien dao l nguoc nhau
Conventional: Hung quay cua dao v hung tien dao l cng nhau

Climb Conventional

1.4.4. Chay dao theo kieu Face
- Kieu chay dao Face trong Mastercam Mill de gia cong nhanh be mat tren cua
phoi (khoa mat) chun bi cho cc nguyen cong sau. Ta c the chon mot chuoi cho
dung dan dao hoac su dung dung bao cua phoi d tao t ob Setup.
- Cch tao lap
1. Chon Main Menu, Toolpaths, Face.
2. Chon mot chuoi su dung menu Chaining Methods hoac chon Done de su
dung dung bao cua phoi d dinh nghia trong ob Setup.
3. Nhap cc tham so v chon OK.
- Cc tham so Facing
+ Mot so tham so tuong tu nhu nhng phan tren
+ Z Stock to leave: Luong du theo chieu Z
+ Cuting Method: Phuong php cat, c cc phuong php Zigzag, One
way-climb, One way-Conventional, One pass.
+ Stepover: Buc gia cong ngang (V du: 5 so vi dung knh dao)
+ Roughing angle: Gc nghieng cua dung dan dao so vi phuong x

1.4.5. Chay dao theo kieu Surface (be mat)
- Kieu chay dao Surface l mot kieu chay dao quan trong nhat v kh nhat trong
lap trnh tren modul MasterCam Mill. ay l kieu chay dao duoc thiet lap bang cch
chon cc be mat can gia cong tren chnh mo hnh cua chi tiet, sau d thiet lap cc
tham so can thiet de mo phong duoc qu trnh chay dao.
Kieu chay dao Surface phan ra lm hai kieu con: Rough (dnh cho gia cong
tho) v Finish (dnh cho gia cong tinh).
- Trnh tu chung de thiet lap cc kieu chay dao trong Surface nhu sau:
1. Main menu Toolpaths Surface Rough (Finish) Chon
mot kieu chay dao con can thiet (Parallel, Radial.)
2. Chon mot hoac nhieu be mat de gia cong sau d chon Done
3. Mo hop thoai de thiet lap cc tham so dao cu, tham so be mat.
4. Chon OK
5. Mo phong qu trnh chay dao, chinh sua cc tham so neu can.
- Cc kieu chay dao tho v tinh trong Surface (Rough, Finish)
Rough (Gia cong tho)
Kieu Truy cap Mo ta V du
Paralle
l
Main Menu,
Toolpaths,
Surface, Rough,
Parallel
Cc dung chay dao
luon songng vi nhau.
Su dung khi gia cong
cc chi tiet dang lng
hoac dang khoi nho.

Radial Main Menu,
Toolpaths,
Surface, Rough,
Radial
Kieu hung knh ny
chu yeu dng cho cc
chi tiet c kieu trn

Project Main Menu,
Toolpaths,
Surface,
Rough, Project
Kieu ny tao cc dung
dan dao tren mot be
mat bang cch chieus
cc dung, cc diem
len be mat d

Flowlin
e
Main Menu,
Toolpaths,
Surface,
Rough,
Flowline
Flowline l mot chc
nang tao nhng dung
chay dao de gia cong
cc chi tiet kieu vo
s, n c the lm nhan
cc be mat.

Contou
r
Main Menu,
Toolpaths,
Surface,
Rough,
Contour
ay l mot kieu cat da
nang tai tng mc cat
Z, chng c the l mot
phuong php cat l
tuong cho cc loai dao
phay to cng vng.

Restmi
ll
Main Menu,
Toolpaths,
Surface,
Rough,
Restmill
L kieu chay dao de ra
cong phan luong du
cn lai sau cc nguyen
cong truc d (contour
rough, contour finish,
hoac pocket rough).
Restmill dng khi c
cc phan tren phoi m
dao o nguyen cong
truc khong va hoac
khong den.

Pocket Main Menu,
Toolpaths,
Surface,
Rough, Pocket
Kieu ny de gia cong
cc chi tiet dang lng
hoac dang dao t viec
chon be mat hoac khoi.

Plunge Main Menu,
Toolpaths,
Surface,
Rough, Plunge
Kieu ny dng de gia
cong nhanh cc be mat,
cc dung dich chuyen
c kieu giong nhu
khoan.

Finish (Gia cong tinh)
Parallel Main Menu,
Toolpaths,
Surface,
Finish,
Parallel
L kieu chay dao pho
bien cua hau het cc
nguyen cong phay tinh

Par.Stee
p
Main Menu,
Toolpaths,
Surface,
Finish, Par
steep
Dng de gia cong luong
du cn lai cua phoi tai
vng c do doc, vng
doc ny xc dinh boi
mot do doc cau be mat.

Radial Main Menu,
Toolpaths,
Surface,
Finish, Radial
Chu yeu dng de gia
cong chnh xc cc be
mat cua chi tiet trn.

Project Main Menu,
Toolpaths,
Surface,
Finish,
Project
Kieu ny tao cc dung
dan dao tren mot be mat
bang cch chieus cc
dung, cc diem len be
mat d

Flowline Main Menu,
Toolpaths,
Surface,
Finish,
Flowline
Flowline l mot chc
nang tao nhng dung
chay dao de gia cong
cc chi tiet kieu vo
s, n c the lm nhan
cc be mat.

Contour Main Menu,
Toolpaths,
Surface,
Finish,
Contour
ay l mot kieu cat da
nang tai tng mc cat
Z, chng c the l mot
phuong php cat l
tuong cho cc loai dao
phay to cng vng.

Shallow Main Menu,
Toolpaths,
Surface,
Finish,
Shallow
Kieu ny dng gia cong
lai cc vng doc, khong
sau. Shallow thung
dng de gia cong lai chi
tiet sau khi gia cong
bang kieu Contour.

Pencil Main Menu,
Toolpaths,
Surface,
Finish, Pencil
C the su dung nhu mot
nguyen cong tho de gia
cong cc gc de cc
dung chay dao cua cc
nguyen cong sau d
duoc d dng hon. Ta
cng c the su dung cho
nguyen cong tinh de gia
cong cc vat lieu tha
trong gc cua chi tiet.

Leftover Main Menu,
Toolpaths,
Surface,
Finish,
Leftover
Kieu ny dng de gia
gia cong luong du cn
lai boi nguyen cong
truc d d dng mot
dao to nen khong cat
got het duoc. N dieu
chinh chieu do sau Z,
khong giong nhu kieu
Restmill.

Scallop Main Menu,
Toolpaths,
Surface,
Finish,
Scallop
Kieu chay dao ny l
kieu v len tren mot be
mat bang cch ha thap
dan mot dung chay
dao v in n len be mat
d.

1.5. Bi tap: Lap chuong trnh NC gia cong chi tiet trong ban ve sau

Chi tiet yeu cau gia cong c mat cong bn knh R8 theo dung contour cua hoc
kch thuc 90x60. Do d, khong the dung chi tiet bang hnh v 2D m phai tao mat
cong vi kch thuc 3D. Mac d qu trnh CAM van c the tien hnh vi hnh v 2D
khi su dung dung cu dao phay dau chom cau gia cong theo dung contour vi chieu
sau Z xc dinh. Nhung khi d ta can tnh ton de dung them dung contour v trong
qu trnh gia cong khong c mat cong de kiem tra v doi chng.
Hnh v duoc dung tren MasterCam design hoac ngay trong modul MasterCam
Mill, hoac ta cng c the xay dung mo hnh t mot phan mem CAD khc (Pro/
Engineer, Autodesk Inventor, Solidsorks.) roi converter sang MasterCam de tien
hnh lap trnh.

1.5.1. Thiet dat phoi v cc tham so ve my v dung cu
- Sau khi d c mo hnh chi tiet ta tien hnh thiet dat phoi cho chi tiet can gia
cong nhu sau:
Main Menu Toolpaths Job Setup, mo hop thoai Job setup v ta tien
hnh thiet dat phoi trong hop thoai ny.
Chon , de chuong trnh tu dong tnh ton v thiet lap mot khoi phoi
bao quanh cho tiet, neu muon thay doi kch thuc phoi ta c the nhap truc tiep vo cc
hop text X, Y, Z sau d.
Sau khi chon Bounding box, he thong mo hop thoai Bounding box de xc dinh
hnh bao: tao dung, diem, mo rong (expand).), ta chon OK.
Stock Origin: L toa do cua phoi
Toolpath Configuration: Ta chon cc cau hnh cho tao dung chay dao nhu
trong hnh dui.
Tool Offset Register: Ta khai bo b dao cu gom c Length l b chieu di
dao, Diameter l b bn knh dao phay.
Feed Calculation: Tnh ton luong chay dao, ta chon Material de chon theo vat
lieu gia cong, gi tri ln nhat (Maximum RPM) l 5000 V/ P.
Material: L chon vat lieu cho phoi gia cong
Post Processor: Chon bo hau xu l de tao ra chuong trnh N

Sau khi hon thnh cc thu tuc tren ta chon OK.
1.5.2. Thiet lap cc nguyen cong de gia cong chi tiet
- Nguyen cong 1: Phay ha bac dung bao ngoi
- Nguyen cong 2: Khoan tm lo 8
- Nguyen cong 3: Gia cong tho hoc c dao
- Nguyen cong 4: Gia cong tinh mat cong trong hoc
Phay ha bac dung bao ngoi
Tren Main Menu chon Toolpath Contour Chain
Chon dung bao ngoi v de ket thc chon Done
Tren mn hnh xuat hien hop thoai Contour (2D)
Cua so hoi thoai gom c 2 phan l: Cc tham so dao cu ( Tool parameters) v
cc tham so dung contour( Contour parameters).
Tool parameters: Trong phan thong so dung cu, tren cua so thu vien dao hien
len cc dao cu m ta d xc dinh t phan dat thong so lm viec (Job setup), chon
dung cu l dao phay tru dau phang (Endmill flat) vi dung knh dao l 16mm. Cc
thong so cat s duoc tu dong tnh ton hoac nhap vo t ngui lap trnh.
- Contour parameters: Chuyen sang phan thong so dung contour, nhap gi tri
chieu sau gia cong v theo hung mi ten trong phan xc dinh dung contour de chon
pha b dao.


Chon OK khi ket thc viec nhap d lieu. Chuong trnh tnh ton v cho ra dung
chay dao tren mn hnh.
Khoan tm lo 7

- Manual: nhp dim bang tay
- Automatic: nhp dim tu dng
- Entities: Chon doi cc thuc the
- indows pts: Chon theo cua so
- Last: Chon diem truc d
- Mask on arc: Chon tam dung trn
- Patterns: Theo cc diem phan bo dang ma
tran hoac dung trn. Options: Tuy chon
cc phuong n di chuyen mi khoan.
- Subpgm ops: Su dung mot Toolpaths d
tao
Chuyen mn hnh ve che do Gview-Top bang nt lenh . Tren Main Menu
chon Toolpaths Drill. Tren mn hnh menu c dng nhac nhap cc diem khoan (
Point manager: add points) v cho biet MasterCam c the xc dinh 32.66 diem
khoan vi su sap xep duoc chon truc. e chon th tu sap xep cc diem khoan, tren
menu chon Options de hien bang Point Sorting:

- Trong bang c nhieu su lua chon th tu gia cong khoan cc lo theo nhieu cch
khc nhau ph hop vi moi loai hnh dng chi tiet.
Ta chon mot trong cc kieu th 4 cua trong bang Point Sorting th nhat v chi
tiet chng ta can khoan c cc lo sap xep theo mang ch nhat.
Sau khi chon xong, chon OK.
- Tren menu Point Manage Manual
Hop thoai Simple drill no peck c cc phan nhap thong so tuong tu nhu phan
khoan trong chi tiet tien. Chon mi khoan d xc dinh san v dua vo cc thong so
cho qu trnh cat.


Chon OK de ket thc qu trnh. Chuong trnh thuc hien viec tnh ton v dua ra
ket qua dung chay dao. Chuyen mn hnh sang che do Gview Isometric de thuc
hien viec gia cong hoc c dao ch nhat.
Gia cong tho hoc c dao
Nhu d phan tch, hoc( pocket) tren chi tiet c be mat cong nen khong gia cong
hoc o dang thong thung m phai gia cong be mat( Surface) dang hoc. Tren Menu
Toolpaths chon Surface Rough Pocket
Dng nhac Select drive surfaces xuat hien, chon cc be mat cua hoc v dao
ch nhat, ket thc chon Done. Tren mn hnh xuat hien cua so Surface Rough
Pocket vi cc phan: Thong so dung cu, thong so be mat v cc thong so hoc tho
(Rough Pocket Parameters).
- Tool Parameter: Ve dung cu ta chon dao phay tru 12 dau luon trn vi bn
knh 2mm chap nhan cc thong so cat do chuong trnh tu tnh ton.
- Surface Parameters: Ta nhap tuong tu nhu trong nguyen cong 1.
- Rough Pocket Parameters: Chon phuong php cat l xoan oc goi chong lien
tiep( Constant Overlap Spiral) trong rat nhieu cc phuong php cat khc nhu: zizac,
xoan oc song song, xoan oc luon gc, mot chieu...

Ngoi ra cn cc thong so khc nhu:
xc dinh tong dung sai, buc tien lnn
nhat... Chon OK khi ket thc qu trnh
nhap v chon c thong so. Chuong
trnh Bat dau tnh ton theo cc thong
so d cho v the hien ket qua l dung
chay dao nhu tren hnh.
en day chi tiet d duoc dinh hnh v can kiem tra ton bo qu trnh gia cong de
pht hien nhng cho chua dat yeu cau hay can gia cong tinh them na.
e theo di v kiem tra dung chay
dao mot cch thuan tien, chia mn hnh
thnh ba hung nhn khc nhau bang cch:
Main Menu Screen Viewports.
Hoac tren thanh cong cu chon nt:
Tren cua so Viewport chon mot trong cc
khung hnh bieu din hnh chieu.
T Main menu chon NC utils
Backplot Run.
u trnh gia cong s the hien bang cc
dung chay dao v quan st theo ba hung s
gip ngui lap trnh nhanh chng pht hien loi
trong gia cong hay dua ra cc thong so v chon
lua toi uu hon.

e theo di mot cch truc quan sinh dong hon, ta chon Verify t menu NC Untils.
Ket qua sau khi gia cong the hien tren hnh.


T ket qua tren ta thay mat cong chua duoc gia cong, cn cc be mat khc d dat
yeu cau. Vay tien hnh gia cong mat cong trong hoc c dao hnh ch nhat.
Gia cong tinh mat cong trong hoc
e gia cong tinh be mat, trong menu Toolpaths chon Surface Finish
Contour.
V mat cong l mot fillet gia mat canh cua hoc v mat dy hoc theo dung
contour cua hoc nen gia cong tinh mat cong can gia cong theo dung contour vi dao
phay dau chom cau vi bn knh bng bn knh mat cong.
Xc dinh be mat gia cong v chon Done khi ket thc. Tren cua so Surface Finish
Contour, phan thong so dao, ta chon dao phay dau chom cau dung knh 4mm, cc
che do cat duoc tu dong tnh ton hoac c the nhap vo theo yeu cau.
Ch : Khi chon be mat ta c the dng che do chon theo cua so (Window) de
chon cc be mat mot cch nhanh v chnh xc.


Trong phan thong so phay tinh theo contour, chon lua mot vi thong so nhu tong
dung sai, buc tien ln nhat, dang chuyen tiep gia cc lp cat, hung chay cua dung
contour kn hay ho... the hien nhu tren hnh.

Ch : Phan ny phai dac biet ch trung Tool contaiment (chan dao cu), ta
chon chuoi tren mieng cua vng lm lm chuoi chan.
Chon OK khi ket thc qu trnh nhap d lieu. Chuong trnh thuc hien viec tu dong
tnh ton v cho ra dung chay dao
Ta thay van cn nhng phan m nguyen cong ny khong gia cong het, ta phai su
dung kieu chay dao Shallow de lm tinh het cc be mat.
Gia cong tinh nhung phan cn lai m kieu Contour de lai, su dung kieu gia
cong Shallow
- Main menu, Toolpaths, Surface, Finish, Shallow.
- He thong yeu cau ta chon cc be mat, chon cc be mat nhu phan Contour. Muc
dch cua phuong php ny l ta gia cong tat ca cc vng cn luong du o lan gia cong
th nhat. Sau khi chon song cc be mat chon Done.
- Thiet lap cc tham so nhu trong hnh dui.

Kiem tra v xuat du lieu ti my gia cong
Sau khi hon thnh cc nguyen cong ta tien hnh mo phong ton bo qu trnh gia
cong v xuat chuong trnh NC.
1. Main menu Toolpaths Operations, mo hop thoai Operation
Manage.
2. Trong hop thoai ny, chon Select All de chon ton bo cc nguyen cong
3. Chon Verify de tien hnh mo phong o che do 3D

4. Sau khi mo phong xong, khong thay xuat hien loi g ta tien hnh xuat
chuong trnh NC.
Chon mot trong nhng bo hau xu l(Postprocessor) duoc lap trnh san trong thu
vien cua phan mem de dich chuong trnh v truyen d lieu truc tiep cho my gia cong
CNC (chon Change Post).
Vi cc thong so dinh dang d lieu nhu qu trnh tien, qu trnh truyen d lieu
duoc hien thi tren mn hnh nhu sau:

CHUONG 2. LP TRNH GIA CNG CHO MY TIN
Modul MasterCam Lather l mot modul dng rieng cho lap trnh gia cong tren
my tien CNC, nhiem vu cua n gom c:
Tch hop ca modul MasterCam Design dnh cho thiet ke mo hnh chi tiet.
Xuat pht t mo hnh chi tiet v cc d lieu cong nghe (phoi lieu, tham so my,
dao cu.) tnh ton qu dao chay dao.
Mo phong v kiem tra qu trnh gia cong cat got tren mn hnh do hoa o dang
2D v 3D.
Cho php chinh sua cc dung chay dao, cc tham so cong nghe.
Dng nhieu postprocessor thch hop de dich ra m chuong trnh NC cho cc bo
dieu khien khc nhau.
2.1. Cc thuat ngu thung dng
Toolpaths: Co so d lieu cua dung dich chuyen dao cu (goi tat l dung chay
dao).
Job Setup: Thiet lap cc tham so my, ci dat phoi, cau hnh NCI, cc gi tri
b dao.
Operations: Nguyen cong, mot phan cau ca qu trnh gia cong chi tiet
Drill: Nguyen cong khoan
Face: Nguyen cong kho mat
Rough: Nguyen cong gia cong tho
Finish: Nguyen cong gia cong tinh
Groove: Nguyen cong tien rnh
Thread: Nguyen cong cat ren
2.2. Cc chc nang chnh trong modul MasterCam lather
Ten Chc nang
New Tao mi ton bo t phoi lieu, dung cu v cc nguyen cong
uick
Rough
Finish
Groove
Tao nhanh cc dung chay dao:
Gia cong tho
Gia cong tinh
Tien rnh
Face Nguyen cong tien khoa mat
Rough
Chain
indow
Nguyen cong tien tho:
Chon dung giao cong l mot chuoi
Chon gia cong theo cua so
Area
Single
Section
Point
Solids
Last
nselect
Done
Chon gia cong theo vng
Chon mot tng dung don
Chon doan
Chon diem
Chon khoi (o day c be mat khoi)
Chon chuoi sau cng
Bo chon thuc the va lay
Thot menu tien tho, ve trang menu truc
Finish
Chain
indow
Area
Single
Section
Point
Solids
Last
nselect
Done
Nguyen cong tien tinh:
Chon dung giao cong l mot chuoi
Chon gia cong theo cua so
Chon gia cong theo vng
Chon mot tng dung don
Chon doan
Chon diem
Chon khoi (o day c be mat khoi)
Chon chuoi sau cng
Bo chon thuc the va lay
Thot menu tien tho, ve trang menu truc
Groove Nguyen cong tien rnh
Drill Nguyen cong khoan
Operations Vo chc nang quan l cc nguyen cong (mo phong,
postprocessor.)
ob setup Thiet dath phoi v cc tham so my
Next Menu Chuyen sang trang menu ke tiep
Manual entry Nhap cc ch thch chuong trnh
Thread Nguyen cong tien ren
Cutoff Nguyen cong tien cat dt
Canned Chc nang tao cc chu trnh tien
Point
Rapid
Rapid brk

Chc nang tao diem cho gia cong
- Dich chuyen dao nhanh den vi tr mi
- Dich chuyen dao nhanh den vi tr mi, dung dich chuyen
luon song song vi truc toa do.
- Dich chuyen nhanh den vi tr mi, su dung luong chay dao da
Feed rate
nhap.
C axis

Face ctr
Cross ctr
C-axis ctr
Face drl
Cross drl
C-axis drl
Mill crt
Mill drl
Chc nang tao cc dung chay dao cho phay trong trung tam
Phay-tien.
Tao dung chay dao theo mat
Tao dung chay dao theo chuoi de cat cc rnh
Tao dung chay giao gia cong tren mat tru
Khoan lo tren be mat chi tiet
Khoan lo c truc vuong gc vi truc chnh
Khoan lo tren mat tru
Phay
Phay khoan
Misc.Ops Tuy chon cho cc dung cu my (mam cat, chau cap.)
Transform Chc nang tao cc nguyen cong giong nhau bang: Dich chuyen,
quay, doi xng.
Mill Phay
2.3. Bi tap 1: Lap chuong trnh gia cong cho chi tiet nhu hnh ve.
2.3.1. Trnh tu thuc hien
- Thiet dat cc tham so ve my, b dao cu v phoi lieu
- Thiet lap cc nguyen cong:
+ Nguyen cong 1: Face - khoa mat dau
+ Nguyen cong 2: Rough Tien tho mat ngoi
+ Nguyen cong 3: Finish Tien tinh mat ngoi
+ Nguyen cong 4: Drill Khoan tam lo 18, sau 45
+ Nguyen cong 5: Drill Khoan rong lo 25, sau 45
+ Nguyen cong 6: Groove tien rnh
+ Nguyen cong : Finish Tien tinh lo 2
+ Nguyen cong 8: Thread Cat ren
- Mo phong gia cong
- Postprocessor.
2.3.2. Noi dung tien hnh
1. Thiet dat phoi, cc tham so v my, b dao cu
- Thiet lap bien dang chi tiet bang modul MasterCam Design hoac converter t cc
phan mem CAD khc sang MasterCam.
- T Main menu, Tootpaths, job setup mo hop thoai Lather job Setup.
Tab General
+ Toolpath Configuration: at cau hnh cho dung chay dao
+ Tool Offsets: Cc gi rtri b dao cu (bn knh v chieu di)
+ Post Processor: chon chuong trnh dich cho cc my khc nhau
+ Material: Khai bo vat lieu cho phoi lieu
Cc khai bo nhu hnh tren.

Tab Boundaries

- Stock: Thiet dat phoi:
+ Left spindle: Phoi o ben tri truc chnh
+ Right spindle: Phoi o ben phai truc chnh
+ Chain: Khai bo phoi bang cch chon chuoi
+ Parameter: Thiet lap phoi bang dat cc tham so cho phoi
+ Reset: Xo bo tat ca cc thiet lap c, tien hnh tao mi.
+ Nhan vo nt Parameter v dat cc thong so thiet lap cho phoi
nhu sau:
OD: ung knh
ngoi - 80 mm.
Length: Chieu di
phoi - 150 mm.
Base Z: Goc phoi-
tai toa do Z1.
Chon nt Preview
de xem truc phoi.
Nhan OK.
- Chuck: Mam cap
tren my, Left spindle:
Ben tri truc chnh,
Right Spindle: Ben phai
truc chnh: Chon ben
tri.
an nt Parameter de
thiet lap kch thuc v vi
tr mam cap
Cc tham so thiet lap
nhu hnh ben
- Tailstock: Mi
chong tam, Click vo
Parameter v thiet lap
trong hop thoai
Tailstock. o day ta
khong dng mi chong
tam cho chi tiet ny.
- Stedy Rest: Chau
cap,Click vo
Parameter de dinh
nghia. o day ta khong
dng chau cap cho chi
tiet ny
- Display Option: Tuy chon hien thi Left chuck: hien thi mam cap
tri tren mn hnh do hoa.
2. Thiet lap cc nguyen cong
(1) Nguyen cong khoa mat dau
1. T Main Menu,
Toolpaths, Face.
2. Mo hop thoai Lather
Face:
- Trong Tool Parameter
chon dao khoa mat T0202 v
cc tham so dao cu nhu trong
hnh ben.
- Trong Face Parameter
thiet lap cc tham so nhu hnh
ben:
Chon OK

3. Chon Main Menu, Toolpath, Operations de kiem tra dung chay dao cua
nguyen cong khoa mat dau.
Chon Verify de mo phong o dang 3D.

(2). Nguyen cong gia cong tho mat ngoi
1. T Main menu, Toolpath, Rough.
2. Hien thi thuc don Rough, he thong yeu cau chon bien dang gia cong
Chon bien dang ngoi cua chi tiet nhu hnh dui:

3. Chon End Here, Done. Mo hop thoai Lather Rough
-Tool parameter: chon dao
tien tho v dat cc tham so nhu
trong hnh ben:
+ Tool number: so dao.
+ Offset number: so b.
+ Feed rate: toc do chay dao.
+Spindle speed: toc do truc
chnh.
+ Coolant: Tron nguoi
+ Home position: vi tr hoi dao

- Rough parameter: at cc
tham so gia cong nhu hnh
ben:
+ Depth of cut: Chieu sau cat.
+ Minimum cut depth: chieu
sau cat nho nhat
+ Stock of leave X: luong du
theo chieu X.
+ Stock of leave Z: luong du
theo chieu Z.
+ Cutting method: Phuong
php cat One way.
+ Tool compesation: B dao.

nguyen cong tien tho.
Chon Verify de mo phong o dang 3D.

(3). Nguyen cong gia cong tinh mat ngoi
1. T Main menu, Toolpath, Finish.
2. Hien thi thuc don Finish, he thong yeu cau chon bien dang gia cong
Chon bien dang ngoi cua chi tiet nhu hnh dui:

3. Chon End Here, Done. Mo hop thoai Lather Finish
-Tool parameter: chon
dao tien tinh v dat cc
tham so nhu trong hnh
ben:
+ Tool number: so dao.
+ Offset number: so b.
+ Feed rate: toc do chay
dao.
+ Spindle speed: toc do
truc chnh.
+ Coolant: Tron nguoi
+ Home position: vi tr hoi
dao

- Rough parameter: at cc
tham so gia cong nhu hnh
ben:
+ Finish stepover: Buc tien
tinh.
+ Number of finish passes:
So lan gia cong tinh.
+ Stock of leave X: luong
du de lai theo phuong x.
+ Stock of leave Z: luong
du de lai theo phuong Z.
+ Finish direction: hung
gia cong-OD l gia cong
mat ngoi.

nguyen cong tien tinh. Chon Verify de mo phong o dang 3D.

(4). Nguyen cong khoan tam
MasterCam cung cap chc nang Drill dng cho khoan (ca trong gia cong phay
(Mill) v gia cong tien (Lather)).
1. Chon Main menu, Toolpaths, Drill
2. Mo hop thoai Lather Drill de dinh nghia cc tham so cho nguyen cong khoan tam.
- Tool parameter:
Trong bang cc tham so cho
dao cu chon mi khoan tam
co dung knh 20 mm v
nhap cc tham so nhu hnh
ben:

- Peck drill-full retrect: Nhap cc
tham so cho nguyen cong khoan nhu sau:
+ Depth: chieu sau mi khoan -45
mm.
+ Drill point: iem khoan, toa do
0,0.
+Clearence: khoang bat dau khoan
10.
+ Retract: Khoang li dao 5.
+ Cycle: Chu trnh

nguyen cong khoan lo. Chon Verify de mo phong o dang 3D.

(5). Nguyen cong khoan rong lo 25
Nguyen cong ny tuong tu nhu nguyen cong khoan tam chi khc l thay mi
khoan 20 bang mi khoan 25, cc thao tc v cc tham so tien hnh dat tuong tu
nhu tren.,
(6). Nguyen cong tien rnh.
1. T Main menu, Toolpaths, Groove.
2. Mo hop thoai Grooving options de dinh nghia rnh tien, chon 2 points.

Click vo nt OK v chon hai diem o gc dui v tren cua rnh, an ESC de
chap nhan v mo hop thoai Lather Groove.
3. Trong hop thoai Lather Groove dinh nghia cc tham so nhu sau:
Tool parameters: chon dao tien rnh v dat cc tham so dung cu.
Groove shape parameters: dat cc tham so ve hnh dang rnh
Groove rough parameters: dat cc tham so gia cong tho rnh
Groove finish parameters: at cc tham so gia cong tinh rnh
4. Sau khi tien hnh dat day du cc tham so, chon OK. Ta thay r cc dung
chay dao da duoc thiet lap.
nguyen cong tien rnh. Chon Verify de mo phong o dang 3D.

(). Nguyen cong tien tinh lo
2
Tuong tu nhu tien tinh be mat
ngoi, chi khc l ta chon dao tien
trong cho nguyen cong ny.
Sau khi thiet dat cc tham so
dao cu, tham so gia cong.ta duoc
ket qua nhu sau:

(8). Nguyen cong tien ren
1. T Main menu, Toolpaths, Next menu, Thread. Mo hop thoai Lather Thread.
2. Trong hop thoai ny ta tien hnh thiet dat cc tham so cho gia cong:
- Tool parameters: Thiet dat dao cu v cc tham so cho dao cu, chon dao
cho cat ren T0909.
- Thread shape parameters: Thiet dat cc tham so cho hnh dang cua doan
ren.

+ Lead: Buc ren 3
+ Included Angle: Gc
bao cua ren - 60
0

+ Thread angle: Gc
nghieng cua ren 30
0

+ Major Diameter.:
ung knh dinh ren:
48
+Minor Diameter:
ung knh chan ren:
44.
+ Thread Depth:
Chieu sau cua ren-2.
+ Thead oriention:
Hung cua ren:
OD: ren ngoi
(chon)
ID: ren trong
+ Start point: iem bat dau doan ren.
Click len nt v chon hoac nhap toa do
+ End point: iem ket thc doan ren.
+ Thread cut parameters: Cc tham so cat ren
3. Sau khi dinh nghia xong cc tham so, nhan OK. He thong tnh ton v hien
thi dung cat ren.
nguyen cong cat ren.
Chon Select All v Verify de mo phong o dang 3D.
4. Mo phong v postprocessor
tat ca cc nguyen cong.
Chon Select All v Verify de mo phong o dang 3D.

2. Postprocessor: Sau khi kiem
tra tat ca cc nguyen cong
khong thay xuat hien loi no
ta tien hnh hau su l de tao
chuong trnh NC cho my
gia cong:
- Trong hop thoai Operations
Manage chon tat ca cc
nguyen cong bang nt lenh
Select All.
- Chon nt Post, mo hop thoai
Post processing:

- Trong hop thoai ny an vo nt
Change Post de chon
postprocessor thch hop cho
my.
- Chon Output MC9 file
decriptor de ghi ch mo ta
chuong trnh.
- Neu my tnh noi truc tiep vi
my gia cong ta click vo send
to machine, nt Comm. de
chon cong xuat v t day chuong
trnh c the truyen tru c tiep den
my gia cong.
- NC file: Chon Save NC file v
Edit de hieu chinh chuong trnh.
- Nhan nt OK de xuat chuong
trnh.

3. Sau khi chon OK, he thong yeu cau ta ghi file NC ra thu muc xc dinh. Chon
thu muc v chon OK.

2.4. Bi tap 2: Lap trnh gia cong chi tiet nhu hnh sau


2.4.1. Trnh tu thuc hien:
- Thiet dat phoi lieu v cc tham so my.
- Thiet lap cc nguyen cong:
Nguyen cong khoa mat dau chi tiet
Nguyen cong tien tho mat ngoi
Nguyen cong khoan mo lo tam
Nguyen cong khoan tam
Nguyen cong khoan rong lo tam
Nguyen cong phay mat luc gic ln
Nguyen cong phay luc gic nho
Nguyen cong tien rnh
Nguyen cong khot
Phay cc rnh ben
Khoan cc lo ben 8
Khoan cc lo ben 4
2.4.2. Noi dung tien hnh
1. Thiet dat phoi v cc tham so my
Main menu, Job setup sau d cc tham so thiet lap giong nhu v du tren.

2. Thiet lap cc nguyen cong

(1). Tien tho mat ngoi
Cng giong nhu phan tren:
chi ch l khi xay dung mo
hnh chi tiet o dang Solids thi
khi chon bien dang gia cong
th chon Rough, Solids.
(2). Cc nguyen cong
khoan tam:
Tuong tu nhu phan tren

(3). Nguyen cong phay mat luc gic ln
e phay mat luc gic ln :
- Chon Main menu, Toolpaths,
C-axis, Cross ctr.
- He thong yeu cau chon Contour
cho gia cong, ta chon nhu hnh
dui:
- Chon xong ta chon Done.
- Vo hop thoai C-Axis Cross
contour:


Cc tham so contour (Contour parameters) dat nhu trong hnh dui:

(4). uay mat Cplane de lap trnh cho cc mat luc gic cn lai
T Main menu, Toolpath, Next menu, Transform. Mo hop thoai Transform
Operation Parameters. Trong hop thoai ny ta chon kieu dich chuyen (Type) l
quay: Rotate
Phuong php quay (Method) l dng mat phang dung cu: Tool plane

Trong tab Rotate chon so buc l 5, gc bat dau l 60
0
, gc quay l
60
0
. Mat phang Cplane (Rotation View) l mat Right. Chon OK

Ket qua cua hai nguyen cong phay nhu sau:

(5). Phay cc mat luc gic nho, tuong tu nhu phan tren ta c ket qua nhu sau:

(6). Gia cong tinh lai ton bo cc mat cua ca hai luc gic:
- Main menu, Toolpath, C-axis, Face ctr.
- Chon hai chuoi dui dy cua hai hnh luc
gic. Chon Done
- Mo hop thoai C-Axis face contour:
Ket qua nhu sau:

(). Khoan su lo 8, sau 4mm bang mi khoan 8
- Main menu, Toolpath, Next menu, C-axis, Cross drl.
- He thong yeu cau nhap dien khoan, chon 6 diem l tam cua 6 lo
- Chon Done mo hop thoai Simple drill-no peck-C-axis Drill.
- Trong hop thoai ny chon mi khoan c dung knh 8, khoan sau -4. Cc
tham so nhu trong hnh dui day:

- Sau khi d dat du cc tham so chon OK
- Ket qua cua nguyen cong ny nhu sau:

(8). Khoan lo cc 4
Tuong tu nhu nguyen cong tren ta tien hnh khoan cc lo 4 vi mi khoan 4.
Ket qua ta duoc nhu sau:

(9). Nguyen cong phay 6 hoc o mat luc gic ln
- Main menu, Toolpath, Next menu, Mill, Pocket
- He thong yeu cau chon chuoi de dinh nghia pocket, chon chuoi khp knh l
mieng cua pocket nhu sau:

- Ket thc chon Done, mo hop thoai Pocket (standard): Trong hop thoai ny dat
dao phay dung knh l 2, dat cc tham so gia cong nhu trong hnh dui day:

- Ket thc chon OK
(10). e lap trnh cho 5 hoc cn lai ta dng chc nang quay
- Main menu, Toolpath, Next menu, Transform
- Thiet lap cc tham so cng giong nhu ta d lm o phan tren.
- Ket qua ta duoc nhu sau:

(11). Lap trnh gia cong khac ch tren be mat tru
- Main menu, Toolpath, Next menu, Mill, Contour.
- He thong yeu cau chon cc dung contour, ta chon cc ch tren mat phang.
- Khi ket thc chon Done.

- Mo hop thoai Contour (2D), chon dao 2, dat cc tham so dao cu. Click
vo nt Rotary Axis mo hop thoai Rotary Axis de quay chuoi d chon gan
len mat tru. Trong hop thoai chon kieu quay (Rotation Type) l quay quanh
truc (Axis substitution), chieu quay cng chieu kim dong ho (CW), dung
knh tru (Rotary Diameter) l 12mm. Chon OK. Cc tham so contour c
the dat d dng.

- Ket qua cua nguyen cong ny nhu sau:

(12). Lap trnh cho nguyen cong khot rnh thot dao
Nguyen cong ny d duoc ni den trong v du 1: T Main menu, Toolpath,
Groove ta tien hnh chon bien dang gia cong (o day dng 2 Point) v dat cc
tham so cuoi cng ta s duoc ket qua mong muon.
(13). Lap trnh cho nguyen cong cat ren:
Ta cng d lm quen o bi 1

MasterCAM - Phan CAM-9.1

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MasterCAM - Phan CAM-9.1

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MasterCAM V9.

1 MiIIing & Lathe 3

Chuong 1. Lap trnh gia cong phay (Milling)................................................... 4

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