Professional Documents
Culture Documents
SB-295-355-297-RR-052-001 ADVISORY
Subject: REVISED TORQUE SETTINGS SETTINGS SK14118 - ISSUE 14
A. TURBOCHARGERS AFFECTED
All NA295, NA297, NA355. B. REASONS FOR BULLETIN Provide a registered update of information affecting turbochargers as listed above. C. CHANGES / MODIFICATIONS MODIFICATIONS
Assembly / Inspection torque settings and thread lubricant / adhesive details by frame size for the products listed above. Torque settings quoted supercede torques quoted on drawings unless otherwise stated. Bolt/Screw/Stud/Nut fixings (not shafts/impellers/rotors) for other frame sizes settings for use if no torque is specified either in this list or on assembly drawing: M5 6Nm M12 - 80Nm M6 - 10Nm M16 - 200Nm M8 - 25Nm M20 - 400Nm M10 - 30Nm M24 - 680Nm
Note; the above are based on grade 8,8 fasteners with suitable engagement length, reduced values are required for operating temperatures above 300 degrees Centigrade dependent upon the material / grade of the threaded components.
CONFIDENTIAL
This bulletin is the exclusive property of Napier Turbochargers Ltd (Napier) and is disclosed in confidence to Napier customers solely for their use in connection with the operation and maintenance of their Napier turbochargers. Its contents shall not be used for other purposes or copied or disclosed without written authorisation of Napier. The information set out in this bulletin is offered by Napier as part of its ongoing product support services for you as one of its customers. However, the final decision for operating your plant in a safe and responsible manner rests entirely with you. This involves many factors outside our knowledge and control, and therefore Napier is unable to accept (and hereby disclaims) any liability (whether based on breach of contract, warranty or statutory duty, negligence or otherwise) for damage or loss of any kind which may be incurred as a result of applying this information.
All correspondence to: Napier Turbochargers P.O. Box 1 Waterside South Lincoln LN5 7FD England Tel: +44 (0) 1522 516666 Fax: +44 (0) 1522 516669
Napier Turbochargers Ltd Registered Office: Ruston House Waterside South Lincoln LN5 7FD England Registered in England No. 06512358
1. Assembly torque values assume an external calibration accuracy of 3%. 2. Ensure Studs are fitted to a full thread depth 3. Recommended anti-seize lubricant: ceramic 1200 grease (Rocol anti-sieize stainless non preferred alternative) to be applied to both male and female threads including compression fittings and nut / bolt under-head areas. Failure to observe this instruction will lead to seizure of high temperature fixings in strip-down. In emergency plain graphite grease can be used, not COBAS bearing grease / anti-scuff compound, plain oil or any copper / aluminium based lubricant. 4. List shows actual torque at fastener, for crowsfoots etc. torque wrench must be individually recalibrated, with crowfoot attached, to figure shown, to compensate for the increased length of torque arm. 5. Owing to the serious risk of leakage problems on soft joints the following must be observed: Torque to 50% torque shown using suitable sequence. Then repeat sequence at full assembly torque. All accessible soft joints must be retightened just prior to or at final signing off and where possible 24 hours s running (cold) 6. (D) indicates Durehete 950 fixing. (Condt U) indicates Durehete 900. 7. Angular settings eg. Studs: tighten to seat and apply angular displacement shown.
D. Torque lists as attached sheets - NA295, NA297, NA355.
Ref: SK14118_14 (3) Author R Clark Customer Support Manager Authorised Head of I Pinkney Engineerin g
Commerci al Director
G Rodgers
Managing Director
A. R. Thacker
Date of Issue: 2 September 2009 Distribution: Engine Manufacturer (Rolls Royce only).
SB 51 Torque settings Rolls Royce Page 2 of 6 SK14118-issue 14
Page 3 of 6
SK14118-issue 14
NUM
EJ2586 EJ 2587 EJ2676 151506012 151106030
LOCATION C/E BRG HSG ASSY - THRUST BRG T/E BRG ASSY- ANTI ROT SCREW OIL INLET ASSY W/W INJECTOR ASSY PACKING RING OIL INLET ASSY BRACKET SHROUD HJK SHROUD TYPE M C/E BEARING HOUSING & SEAL PLATE T/E BEARING HOUSING T/O W/W DRAIN COVER OIL DRAIN COVER MAIN CSG NOZZLE TO T/I CASING CONE TO MAIN CASING VOLUTE INSERT LAMINATED FOOT TO BASE PLATE MAIN CSG TO T/O CSG TO ABOVE T/I CSG TO T/O CSG TO ABOVE MAIN CSG TO T/O & VOLUTE TO ABOVE MOUNTING FOOT TO TURBOCHARGER TO ABOVE AFS / SEC TO ABOVE MAIN CSG TO VOLUTE SAFETY SCREW T/I BYPASS COVER T/I & T/O CSG. M/CSG. VOL. T/E BRG HSG ASSY OIL I/L ASSY - GAUZE FILTER PORT SPEED PROBE SEC SEC
TYPE OF PART M5 X 12 LOW HEAD CAP FROM M6 X 20 CAP M6 X 25 CAP LOW HEAD M6 X 12 CAP (A2/70 S/S) M6 X 30 CAP M8 X 12 SETSCREW NI PLATED M8 X 120 CAP (D) M8 X 110 CAP (D) M8 X 25 CAP M8 X 25 CAP M10 X 25 SETSCREW M10 X 25 SETSCREW M10 X 25 CAP (D) M10 X 120 CAP (D) M10 X 35 CAP M10 X 80 BOLT M12 X 55 BOLT M12 NUT M12 X 65 STUD (D) M12 HELI-LOCKNUT M16/M12 X 140 OA WAISTED STUD 12.9 GRADE NI PLATED M12 NUT M12 X 25/45 STUD (D) M12 HELI-LOCKNUT M12 X 35 STUD M12 NUT M16 X 30 SETSCREW M16 X 35 CAPSCREW (D) PLUG M 18 X 1.5 ED PLUG M 10 X 1 ED BSP CAST IRON PLUG PROBE AND GLAND 3/8 BSP PLUG 9/16 UNF PLUG BLANKING PLUG
QTY 6 1 4 9 1 2 6 6 12 6 6 4 6 6 8 6 3 3 12 12 12 12 7 7 12 12 3 16 2 TO 8 1 1 1 3 2 1 OR 2
ASSEMBLY 6 10 10 3 10 25 25 25 40 40 40 40 40 40 40 50
NOTES CLEAN/DRY & LOCTITE 222 CLEAN/DRY & LOCTITE 243 ANTI-SEIZE LOW TORQUE! ANTI-SEIZE LOCTITE 243 DISC LOCK + ANTI-SEIZE DISC LOCK +ANTI-SEIZE DISC LOCK +ANTI-SEIZE 243 LOCTITE NORD-LOCK +ANTI-SEIZE ANTI-SEIZE & SEE NOTE 5 SPRING WASHER ANTI-SEIZE & SEE NOTE 5 DISC LOCK +ANTI-SEIZE DISC LOCK +ANTI-SEIZE DISC LOCK +ANTI-SEIZE DISC LOCK +ANTI-SEIZE. RECHECK BEFORE FINAL SIGN OFF ANTI-SEIZE. USED FOR STRIP ANTI-SEIZE. USED FOR STRIP ANTI-SEIZE & SEE NOTE 7 ANTI-SEIZE ANTI-SEIZE & SEE NOTE 7 ANTI-SEIZE ANTI-SEIZE & SEE NOTE 7 ANTI-SEIZE ANTI-SEIZE & SEE NOTE 7 PLAIN WASHER ANTI-SEIZE ANTI-SEIZE. USED FOR STRIP PLAIN WASHER +ANTI SEIZE 45
INSp
N/A
8 8 N/A 8 20 20 20 32 32 18 18 35 35 35 45
M8
M10
M12
111312055 211114012 192712065 219562012 EJ3016 211114012 192712025/45 219562012 191312035 211114012
M16 MISC
8 8 8 45
EJ2674/01
N/A
Page 4 of 6
SK14118-issue 14
T/O TO T/I & MAIN CSG (BL1080/BL1015) & T/O TO MAIN CSG M12 X 35 STUD (BL1007) M12 STUD 18/8 STAINLESS T/O TO T/I CSG (BL1020) INDEXABLE FOOT & T/O TO MAIN CSG (BL1020) TO ABOVE T/O CSG FLANGES & BL1020 FOOT STUDS TO BL1020 FOOT STUDS FIXED FOOT (BL1040) INDEXABLE FOOT (BL1015) FIXED FOOT (BL1035) T/O COVER PLATE (BL1035/BL1040) T/O COVER PLATE (BL1007) TE BRG TO MAIN CSG T/E BRG HOUSING TO MAIN CSG (BL2010 ASSY) T/E SEAL RING BUSH C/E SEAL RING BUSH MAIN CASING BLANKING PLATE (ND10682 ON BL2025/2015/2010 ASSY) LABYRINTH SEAL PLATE CE BRG TO MAIN CSG M12 X 35 STUD (FOR ALUMINIUM) M12 NUT (INC THIN NUTS) M12 NUT M12 X 60 SETSCREW M12 X 35 SETSCREW M12 X 45 WAISTED BOLT M12 X 55 SETSCREW M12 X 30 SETSCREW 5/16 X 1 BSW SETSCREW LONGLOK 5/16 BSW SPECIAL SCREW LONGLOK 5/16 X 1 1/2 BSW BOLT 5/16 X 3/4 BSW SETSCREW 5/16 X 5/8 BSW BOLT 5/16 X 1 BSW SCREW 7/16 X 11/4 BSW CAPSCREW LONG LOK
Page 5 of 6
SK14118-issue 14
CONE TO MAIN CSG T/O TO M/CSG (BL1035/BL1040) TO ABOVE T/O TO T/I CSG (BL1035/BL1040) TO ABOVE IMPELLER SHAFT
1/2 X 6 1/4 BSW WAISTED BOLT 1/2 BSW STUD & NUT 1/2 BSW NUT 1/2 BSW FITTED STUD 1/2 BSW NUT SHAFT END NUT ALL BL VARIANTS
6 12 12 12 1
ANTI-SEIZE & SEE NOTE 5 ANTI-SEIZE ANTI-SEIZE ANTI-SEIZE ANTI-SEIZE & SEE NOTE 5 ANTI-SEIZE: SHAFT THREADS & LOCKWASHER-NUT
Page 6 of 6
SK14118-issue 14