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Trng i hc Bch Khoa- i hc Quc gia TP.

HCM Khoa Cng Ngh Ha hc

B MN MY & THIT B

Bo co Thc tp

Qa trnh & Thit b


Ti Nh my Nha v Khun mu Tn
(t ngy 02/07/2013 n ngy 27/07/2013)

GVHD: C Nguyn Th Nh Ngc Sinh vin: MSSV:.. Lp: .

Ngnh:

MC LC
Phan 1: TONG QUAN VE NHA MAY NHA VA KHUON MAU TAN Y ........... 4 1. LCH S THNH LP V PHT TRIN ......................................................... 4 2. A IM XY DNG ....................................................................................... 4 3. S T CHC NHN S .............................................................................. 5 4. S B TR MT BNG ............................................................................. 6 5. AN TON LAO NG ....................................................................................... 7 6. X LY NC THAI.......................................................................................10 9. CNG TC BO V MI TRNG THC HIN: ................................ 12 10. KT QU O C, PHN TCH CHT LNG MI TRNG: .......... 13 PHN 2: DY CHUYN CNG NGH ................................................................... 14 PHN 3: QUI TRNH CNG NGH ..................................................................... 24 PHN 4: THIT B-MY MC .............................................................................. 38 1. MY P PHUN ...............................................................................................38 2. MY NGHIN ................................................................................................61 3. H THNG TRAO I NHIT-THP LM LNH DNG I LU ...............66 PHN 5: SN PHM V KINH T CNG NGHIP. ........................................... 72 PHN 6: NHN XT V NGH CA SINH VIN. ......................................... 74

Tng i hc Bch khoa TP.H Ch Minh

Li cam n Trc tien, em xin gi li cam n chan thanh en ban lanh ao Cong ty Nha va Khuon mau Tan Y a tao ieu kien giup em trong qua trnh thc tap tai cong ty. Cam n cac anh k s, cac anh ch em cong nhan xng nha cung nh xng c kh a hng dan, giup em trong suot qua trnh lam viec, thc tap tai xng, nhiet tnh giai ap nhng thac mac ngay ngo, hng dan ban tay long ngong cua nhng sinh vien lan au tien c thc hanh nhng cong viec ma trc ay ch biet qua sach v. Va em cung khong quen gi li cam n en thay hng dan cung nh tat ca thay co trong Bo mon Qua trnh & Thiet b, khoa Ky Thuat Hoa Hoc, H Bach Khoa TP.HCM a giup em chuan b nhng kien thc vng chac, lam nen tang cho t thc tap thanh cong cua em. Xin chuc toan the can bo, cong nhan vien tai cong ty co phan nha Nguyen Sn luon doi dao sc khoe va at nhieu thang li trong san xuat va kinh doanh. Xin chuc tap the thay co ang cong tac tai Bo mon Qua trnh & Thiet b luon doi dao sc khoe va at nhng thanh tu tot ep trong s nghiep trong ngi cua mnh.

Sinh vien thc tap:

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Tng i hc Bch khoa TP.H Ch Minh

Nhan xet ket qua thc tap (Danh cho n v nhan sinh vien thc tap)

Ho va ten sinh vien thc tap: Ngay thang nam sinh: Can bo hng dan thc tap: Chc vu Bo phan: Trong thi gian sinh vienthc tap tai n v, chung toi co nhng nhan xet sau:

Ngaythangnam 2013 Can bo hng dan .

Bo co thc tp Qa trnh & Thit b

Tng i hc Bch khoa TP.H Ch Minh

Nhan xet ket qua thc tap (Danh cho giang vien hng dan sinh vien thc tap)

Ho ten sinh vien thc tap: Ngay thang nam sinh: Giang vien hng dan thc tap: Co Nguyen Th Nh Ngoc Trong thi gian hng dan sinh vienthc tap, toi co nhng nhan xet sau:

Ngaythangnam 2013 Giang vien hng dan .

Bo co thc tp Qa trnh & Thit b

Tng i hc Bch khoa TP.H Ch Minh

Phan 1: TONG QUAN VE NHA MAY NHA VA KHUON MAU TAN Y

1. LCH S THNH LP V PHT TRIN

Tn cng ty: Chi nhnh cng ty TNHH Nha v khun mu Tn . Ngy thnh lp vo: ngy 6 thng 7 nm 1998. Tng vn u t : 300.000 USD. Quy m din tch: 400m2 i din: ng Minh Tm. Chc v: Gim c cng ty Lnh vc hot ng: Ch to khun mu v chi tit c kh chnh xc, sn xut sn phm nha theo n t hng, thit k 3-D, gia cng CNC, gia cng EDM. Vi s kt hp hon ho gia ngun nhn lc c kh nng cao v cng ngh mi nht, cng ty c kh nng p ng c mi yu cu cho cc loi khun cht lng cao cho th trng trong nc v nc ngoi. Hon tt n hng ng tin v cht lng cao ca sn phm lun l tiu ch hng u ca cng ty.T lc thnh lp n nay, doanh thu ca cng ty tng dn v trong nhng nm 2010 tr li y, doanh thu ca cng ty t xp x 500.000 USD. Nm 2012, doanh thu t 470.000 USD.Cng ty khng nhng p ng nhu cu trong nc m cn nhn n t hng ca nc ngoi, ch yu l Hoa K, Nht, cc nc chu u. Tng doanh thu em li do xut khu chim 60% tng doanh thu ca cng ty.

2. A IM XY DNG

Vn phng : 911/32/4 Lc Long Qun, P.11, Q.Tn Bnh, TP. H Ch Minh. Xng : Quc l 22, Trung Chnh, huyn Hooc Mn, TP. H Ch Minh. in thoi: (84.8) 3865 9075 - 0903 696 393 - A. Tm. Fax : (84.8) 3971 2630 Website: www.tanyplastic.com E-mail: info@tanyplastic.com

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Tng i hc Bch khoa TP.H Ch Minh 3. S T CHC NHN S

Bo co thc tp Qa trnh & Thit b

Tng i hc Bch khoa TP.H Ch Minh 4. S B TR MT BNG


3000 3000 3000 650

12

6000

3500

23

4500

2500

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6145

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8000

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9500

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26

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6500

3100 20 2500 15 2500 16

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15500

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3600

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11513 42000

6000

3500

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Tng i hc Bch khoa TP.H Ch Minh


26 25 24 23 22 21 20 19 11 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 STT Bai o xe May nghien cong suat nho 2 May nghien cong suat nho 1 May nghien cong suat ln Kho phe pham sau nghien Kho lu gi khuon mau Kho thanh pham Tien sanh nha may Van phong nha may Khu lap rap va hoan chnh khuon mau May JSEDM May say tron May phun cong suat ln Kho xang, dau va may nen Nha ve sinh Thap giai nhiet Kho phe lieu cha tai che May nghien cong suat nho 2 May nghien cong suat nho 1 Kho lu hang May CNC 5 May CNC 4 May CNC 3 May CNC 2 May CNC 1 Khu in an san pham TEN GOI AC TNH KY THUAT Trng ai hoc Bach khoa TP.HCM Khoa Cong nghe Hoa hoc BO MON QUA TRNH VA THIET B 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SL VAT LIEU

NHA MAY NHA VA KHUON MAU TAN Y


SVTH GVHD CNBM Chc nang Nguyen Th Nh Ngoc Trnh Van Dung Ho ten Ch ky Ty le 1:100 1/4

Thc tap Qua trnh va Thiet b

BAN VE MAT BANG

Ban ve so Ngay TH Ngay BV

5. AN TON LAO NG TRCH NHIM CA CNG TY TN 1. Lp k hoch, bin php an ton lao ng, v sinh lao ng v ci thin iu kin lao ng hng nm. 2. Trang b y phng tin bo v c nhn v thc hin cc ch khc v an ton lao ng, v sinh lao ng i vi ngi lao ng theo quy nh ca Nh nc. 3. C ngi gim st vic thc hin cc quy nh ni dung, bin php an ton lao ng, v sinh lao ng trong doanh nghip. 4. Xy dng ni quy, quy trnh an ton lao ng, v sinh lao ng ph hp vi tng loi my, thit b, vt t k c khi i mi cng ngh, my, thit b, vt t v ni lm vic theo tiu chun quy nh ca Nh nc. 5. T chc hun luyn, hng dn cc tiu chun, quy nh, bin php an
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Tng i hc Bch khoa TP.H Ch Minh

ton, v sinh lao ng i vi ngi lao ng. 6. T chc khm sc kho nh k cho ngi lao ng theo tiu chun, ch quy nh. 7. Buc ngi lao ng phi tun th cc quy nh, ni quy, bin php an ton lao ng, v sinh lao ng. 8. Khen thng ngi chp hnh tt v k lut ngi vi phm trong vic thc hin an ton lao ng, v sinh lao ng. TRCH NHIM CA NHN VIN 1. Chp hnh nhng quy nh, ni quy v an ton lao ng, v sinh lao ng c lin quan n cng vic, nhim v c giao. 2. Phi s dng v bo qun cc phng tin bo v c nhn c trang cp, cc thit b an ton, v sinh ni lm vic, nu lm mt hoc h hng th phi bi thng. 3. Phi bo co kp thi vi ngi c trch nhim khi pht hin nguy c gy tai nn lao ng, bnh ngh nghip, gy c hi hoc s c nguy him, tham gia cp cu v khc phc hu qu tai nn lao ng khi c lnh ca ngi s dng lao ng. NI QUY PHNG CHY V CHA CHY m bo an ton tnh mng, ti sn v trt t an ninh trong c quan, Gim c quy nh ni quy phng chy v cha chy nh sau: 1. Phng chy v cha chy l ngha v v trch nhim ca ton th cn b, cng nhn vin chc, k c nhng ngi khc n quan h cng tc. 2. Cm s dng la, ci, un nu, ht thuc trong kho v ni cm la. 3. Cm cu, mc, s dng in tu tin, ht gi lm vic phi kim tra v tt n qut v cc thit b in khc trc khi ra v. Khng: - Dng cc vt liu dn in khc thay cu ch - Dng dy in cm trc tip vo cm. - cc cht d chy gn cu ch, bng in v dy dn in. - xng, du v cc cht d chy trong phng lm vic. - S dng bp in bng dy may - so, thp hng trong phng lm vic. 4. Sp xp vt t, hng ho, phng tin trong kho phi gn hng, sch s, xp ring tng loi c khong cch ngn chy, xa mi, xa tng tin kim tra v cu cha khi cn thit. 5. Khu vc t, xe my phi gn gng, c li i li, khi xe phi hng u xe ra ngoi. 6. Khng cc chng ngi vt trn cc li i li, hnh lang, cu thang.

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7. Phng tin dng c cha chy phi ni d chy, d ly v thng xuyn kim tra bo dng theo quy nh, khng ai c ly s dng vo vic khc. 8. Cn b cng nhn vin thc hin tt quy nh ny s c khen thng, ngi no vi phm s tu theo mc m b x l theo quy nh ca php lut. MT S THNG TIN V NH MY VI CNG TC PHNG CHY CHA CHY. - Nh my nm v hng Bc Phng CS PC&CC qun 12, cch phng CS PC&CC qun 12 khong 4 km trn trc ng , cch quc l 22 l 100 m. - Cc hng tip gip:Hng ng gip : t trng.,hng Ty gip : t trng.,hng Nam gip : t trng.,hng Bc gip : t trng.. - c im kin trc xy dng: Cng ty TNHH Nha v Khun mu Tn vi tng din tch l 400 m2. Bao gm cc hng mc cng trnh:Vn phng lm vic c xy dng vi din tch 20 m2.Khu vc sn xut c xy dng vi din tch 350 m2 c 02 ca thot him, 01 ca trc rng khong 05 m, 01 ca sau rng khong 01 m.Ngoi ra cn c cc hng mc nh nh n, sn bi, nh v sinh, vi din tch l 30 m2. - c im xy dng c bn: Vn phng lm vic c xy dng bng tng gch, chu lc, mi lp tole trng km. Khu vc sn xut, kho c xy dng tng gch, mi tole, khung st, nn gch. H thng in cu mc gn gng i trn s puli cch in, cc thit b ng ngt dng aptomat. - Tnh cht nguy him chy-n-c: Cng ty TNHH Nha v Khun mu Tn chuyn sn xut ngnh khun mu nha cc loi nn trong qu trnh hot ng c s dng khi lng ln cc cht d chy nh ht nha, khun mu cc loi, thng giy cc loi, thng giy cc tng, Ngoi ra cn c mt s thit b my mc. V vy, trong qu trnh s dng ngun nhit, khi chy c kh nng m chy pht trin nhanh sang khu vc ln cn, nhit cao ta khi nhiu, gy kh khn cho cng tc cu cha. - Lc lng cha chy ti ch: Tng s lc lng cha chy ti ch l 10 ngi. Trong gi hnh chnh thng xuyn c khong 06 i vin n 08 i vin, ngoi gi hnh chnh khong t 04 n 05 i vin theo bng phn cng trc ca cng ty. Ch o trc tip : ng Minh Tm Gim c cng ty. i trng PCCC: ng Trn Vn Mnh.

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Tng i hc Bch khoa TP.H Ch Minh

- Phng tin cha chy ti ch: Bnh cha chy bt kh MFz4 08 kg: 02 bnh,03 xng cha chy, 08 x,Phng tin c b tr u trong xng, kho, vn phng. 6. X LY NC THAI Chi nhnh Cng ty TNHH Nha v Khun mu Tn cam kt thc hin ng theo bn ng k t tiu chun mi trng nh sau: - Thc hin chng trnh gim thiu ti a cc cht thi a vo mi trng nhm t c cc tiu chun mi trng theo ng quy nh. - Tng cng bin php khng ch ngun n bng cch thng xuyn theo di, kim tra v bo tr my mc, thit b, khng ngng ci tin v nng cp cc h thng x l t mc tiu cao hn. - Thng xuyn nng cao thc bo v mi trng. 6.1 Nc thi: Hot ng ca d n ch yu pht sinh nc thi t sinh hot ca cn b, cng nhn vin trong cng ty. Nc thi sinh hot ca cng ty c x l bng b t hoi, sau t thm. Tng lng nc thi c tnh khong 0,5 m3/ngy m (lu lng nc thi c c tnh bng 80% nhu cu nc tiu th).

6.2 Kh thi: a. Hi dung mi pht sinh t cng on nu chy: Trong qu trnh sn xut ca cng ty, thnh phn gy nhim ch yu l hi dung mi pht sinh t cng on nu chy nha bng my nu. Tuy nhin, lng hi ny pht sinh ch mang tnh cht cc b trong khu vc sn xut ca cng ty v c th khng ch c. b. Kh thi t cc phng tin giao thng: Cc loi xe lu thng trn ng cng nh hng ti cht lng khng kh ti khu vc cng vo ca cng ty. Kh thi cc phng tin giao thng vn ti mang c trng ca kh thi do t nhin liu, thnh phn c cha ch yu l bi, SO2, NOx, CO, CO2, VOC v ch. Ti lng cc cht nhim cha trong kh thi giao thng vn ti ph thuc vo s lng xe lu thng, cht lng nhin liu s dng, tnh trng k thut ca phng tin giao thng vn ti v cht lng ng giao thng.

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y l tc ng khng th trnh khi. Tuy nhin, tc ng ny c hn ch ng k do lu lng xe ra vo cng ty khng tp trung vo khong thi gian nht nh v ch hot ng vo ban ngy.

7. Ting n, rung v nhit d: 7.1 nhim ting n trong khu vc sn xut: Ngun pht sinh ting n trong khu vc sn xut ch yu do hot ng ca thit b my mc. Ting n c tnh cht pht sinh cc b trong khu vc sn xut. - Ting n ti a cch ngun 1 m ca cc thit b my mc ca cng ty thng dao ng t 70 77 dBA (theo kinh nghim ca Vin Cng ngh v Khoa hc Qun l Mi trng Ti nguyn). So snh vi Tiu chun v sinh lao ng ca B Y t - 3733/2002/Q BYT ngy 10/10/2002 (quy nh n khu vc sn xut < 85 dBA) cho thy ting n trong khu vc sn xut nm trong gii hn cho php ca tiu chun. 7.2 nhim nhit: Theo quy trnh cng ngh sn xut, qu trnh hot ng s pht sinh nht nh mt lng nhit t hot ng ca thit b my mc. Nhit trong xng sn xut thng ph thuc vo nhit mi trng xung quanh, mt cng nhn v kt cu ca nh xng. Ngoi ra, cc yu t nh tc gi cng l mt trong nhng nguyn nhn lm nh hng ti nhit trong khu vc sn xut. Thng thng, vo nhng ngy nng nng nhit ti khu vc lm vic thng cao hn tiu chun cho php t 1- 3oC (Tiu chun v sinh lao ng ca B Y t - 3733/2002/Q BYT ngy 10/10/2002 quy nh nhit < 32oC). V vy, cng ty s tng cng cc bin php lm mt cc b, gii nhit bng h thng qut gi, h thng ht kh gim nhit .

8. Cht thi rn: Thnh phn ch yu trong cht thi rn gm: - Cht thi rn sinh hot: ch yu giy vn, bao gi thc phm, thc phm tha, nylon Khi lng pht sinh khong 1,5 kg/ngy. - Cht thi rn sn xut: ch yu l ph phm t nha, st vn,.Khi lng pht sinh khong 250kg/thng (nha), 30kg/thng (st vn). - Cht thi nguy hi: ch yu l gi lau, bng n hunh quanh thi, nht thi Khi lng pht sinh 0,5kg/thng.

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9. CNG TC BO V MI TRNG THC HIN: 9.1 Nc thi: Nc thi sinh hot ca cc cn b cng nhn vin trong cng ty c thu gom v x l s b bng b t hoi v cho t thm t quy chun QCVN 14 2008/BTNMT. B t hoi c xy dng theo quy chun ca B xy dng, gm 3 ngn hot ng vi chc nng chnh l lng v phn hy cn lng bng vi sinh vt. Cn lng c gi li trong b t 6 8 thng, di nh hng ca cc vi sinh vt k kh, cc cht hu c s b phn hy t t. Vi tng s lao ng 19 ngi, cng ty xy dng khong 5 m3 b t hoi.

9.2 Gim thiu tc ng do nhit tha t hot ng my mc thit b: hn ch cc tc ng tiu cc ca nhit pht sinh t hot ng my mc thit b. Ch d n tin hnh thc hin cc bin php sau: - Nh xng m bo kh nng thng thong t nhin tt nht. - Lp t h thng qut ht kh trn mi nh. - Cng nhn lm vic trc tip ti khu ny s c trang b cc vt dng c nhn v bo h lao ng cn thit. 9.3 Gim thiu ting n, rung: hn ch cc tc ng tiu cc ca ting n, rung v nhit pht sinh t qu trnh hot ng ca cng ty, m bo iu kin lm vic v sc khe ca cng nhn lao ng cng nh hn ch cc nh hng n khu vc ln cn. Ban Qun l Cng ty tin hnh thc hin cc bin php sau: - n, rung ti khu vc my mc, thit b, s c gim bng cch mng b tng c mc cao, xy rnh chng rung, tng cng in cao su, l xo chng rung nhng vng c va chm mnh, gy ting n. - Cng ty thng xuyn kim tra, bo tr my mc, thit b m bo lm vic tt. Cc chi tit my b mn, mt chnh xc, gy ting ku ln c sa cha hoc thay th kp thi. 9.4 Gim thiu nhim do bi: hn ch cc tc ng tiu cc do bi pht sinh t qu trnh hot ng ca d n, m bo iu kin lm vic v sc khe ca cng nhn lao ng cng nh hn ch cc nh hng n khu vc ln cn. Ch d n tin hnh thc hin cc bin php sau: - B tr nh xng thng thong, lp t h thng qut ht kh trn mi nh. - V sinh thng xuyn nh xng v tuyn ng ni b trong cng ty. - Trang b y dng c bo h lao ng cho cng nhn: qun o lao ng, khu trang, gng tay, nhng khu cn thit.

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9.5 Cht thi rn: a. Cht thi rn sinh hot: - Cht thi rn sinh hot pht sinh ti cng ty c thu gom vo cc thng cha v t ti v tr hp l. - Cng ty k hp ng vi i v sinh cng cng ca khu vc n thu gom, vn chuyn v x l theo ng quy nh. b. Cht thi rn sn xut: - Cht thi rn sn xut c thu gom tp trung vo khu vc ring trong xng sn xut ca cng ty. - Cng ty bn cht thi rn ny (st vn) cho ph liu, 20 tn/thng. c. Cht thi rn nguy hi: - Cht thi nguy hi c cng ty thu gom tp trung vo khu vc ring trong xng sn xut. - Thnh phn cht thi c th ti s dng c thu gom v phn loi ti ngun v sau bn cho cc n v c nhu cu. 10. KT QU O C, PHN TCH CHT LNG MI TRNG: 10.1 Phng php phn tch: - i vi cc mu khng kh xung quanh, chiu cao ly mu l 1,5m cch mt t. - i vi cc ngun thi, c o v ly ti ngun. - Phng php phn tch v thit b ly mu ph hp vi cc tiu chun Vit Nam v ISO tng ng. 10.2 Kt qu kho st mi trng khu vc: - Cn c kt qu phn tch mu s V101334/KQ V8 07/12/2010 ca Vin Nghin cu cng ngh mi trng v Bo h lao ng cho thy cht lng mi trng ti cng ty nh sau: Nhn xt: Cht lng khng kh xung quanh STT Ch tiu n v Gi tr xng sn xut t QCVN 05:2009/BTNMT v QCVN 26:2010/BTNMT. 1 2 3 4 5 6
Bo co thc tp Qa trnh & Thit b

n Bi SO2 NO2 CO THC

dBA mg/m3 mg/m3 mg/m3 mg/m3 mg/m3

62 65 0,168 0,119 0,072 3,6 2,4


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Tng i hc Bch khoa TP.H Ch Minh

PHN 2: DY CHUYN CNG NGH


1. NGUYN LIU: 1.1 Nguyn liu chnh: Nha chnh phm:polyethylene (PE), polypropylen (PP), polystyrene (PS),arcylonitrile butadien styrene (ABS),polycarbonate (PC), polyamide (PA) S lng: 3 tn/thng. POLYMER ETHYLENE(PE):

Tnh cht: - T trng: 0.910-0.965 g/cm3. - Phn t sp xp u n mm (linh ng). - Khng phn cc. - kt tinh 40-80%. - M. - Cch in tt. - Khng tc dng tn s cao. - Thm thu kh tt,thm thu hi nc thp. - C th gia cng trn nhiu cng ngh: p phun,p n,thi c,thng quay...

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ng dng: - Bao b, chai ng sa,nc p tri cy,np chai l,ti... - Thng rc,thng ng , chi tr em. - Nghnh ph tng ng mm. POLYPROPYLEN(PP):

Tnh cht: T trng: 0.9g/cm3. Phn t iu ha vi nhnh methyl lun phin Nhm methyl lm cng mch chnh v lm gin nhit thp Cu trc isotactic iu ha: cc nhm methyl ch 1 pha so vi mch chnh, lc y ca nhm methyl lm phn t c cu hnh cun (helix) kt tinh cao to sn phm cng hn khi nhit cao hn. Khng phn cc. kt tinh 60-70%. M. Khng nhit v khng nt cao. bn v va p thp. co rt 0.8-2%.

Copolymer vi PE: (ci thin va p,ng dng lm ph tng ng v ph tng ng dn nhit). Polymer ng tng(homopolymer): cng tt,khng nhit cao, khng va p c gii hn nhit thp, nh hng n kt tinh.

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Polymer ng trng hp ngu nhin(PP random copolymer): ci thin tnh quang hc. Polymer ng trung hp chu va p(PP impact copolymer): ci thin bn va p nhit thp. c phn tn ngu nhin trong nn polymer ng tng PP.

Polymer ng trng hp vi hp cht cao(high alloy copolymer): cao su a vo polymer ng trng hp chu va p. bn un khong di 100MPa v c dai cc k. Hm lng cao su 70% c sn xut thng mi.

POLYSTYRENE(PS): Tnh cht: T trng 1.05 g/cm3. V nh hnh. Nhm phenyl lun phin theo nguyn t carbon. Nhm phenyl lm cng mch chnh sn phm cng chc. Cu hnh ngu nhin lm cn tr kt tinh, cho sn phm trong, v nh hnh, cng nh thy tinh nhng gin nhit phng. HIPS( High impact polystyrene): Sn phm ng trng hp gia polystyrene v butadien lm cho PS khng b gin gy. Butadiene chim 20% nha PS chu va p (HIPS). L mt hn hp polymer c trn trc. Trong sut,b mt bng. cng cao. n nh kch thc,co rt 0.15%. Tnh cht cch in tt,b mt va p thp. Gy dn. Tan trong dung mi khng phn cc.
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Bo co thc tp Qa trnh & Thit b

Tng i hc Bch khoa TP.H Ch Minh

D gia cng, ch to H gi thnh sn phm Bao b bng trong. Sn phm gia dng. Bng cassette. Bao b nhit nh hnh. Vt liu cch in.

ng dng:

ARCYLONITRILE BUTADIENESTYRENE COPOLYMER(ABS):

Tnh cht: - T trng: 1.03 1.07g/cm3. - Sn phm ng trng hp ca styrene vi khong 30% acryclonitrile v butadiene [(CH2CH= CHCH2) (C6H5CH CH2) CH2 (CHCN)-]n - V nh hnh. - dai cao, bn tt, bn nhit hn v khng va p. - Thng khng trong. - Khng nhit tt. - bng thp. - co rt 0.4-0.7%. - Sn phm c nhit mm cao hn v khng ha cht tt hn. ng dng: - V hp,ng v khp ni. - Dng c trong xe hi v bp,dng c th thao...

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Tng i hc Bch khoa TP.H Ch Minh

POLYVINYL CHLORIDE(PVC): - PVC c do ho bng cht ho do,s dng rt quan trng v a dng hn PVC cng. Do c cc lc ht gia cc mch phn t lin k nn sn phm cng chc c tnh khng ho tt v mm t t khi nhit tng cao. a. PVC cng(PVC-S,PVC-E,PVC-M,PVC-L): Tnh cht: - V nh hnh l chnh. - Phn cc. - Trong(PVC-S) hoc m(PVC-E). - dai cao,bn ko cao,cch in tt. - bn va p ph thuc vo ph gia v bin tnh. - Tnh cn tt. ng dng: - ng v khp ni chu p lc,ng thot,ng ti tiu. - Vt liu xy dng,vt liu nn nh,tm vch. - Chai,thng,bao b. b. PVC do(PVC-P,PVC-C): Tnh cht: - V nh hnh. - Phn cc. - Trong. - bn c hc tu thuc vo hm lng cht ho do, cht n. - mm do cao. - Khng try xc do hi phc,dn sau khi cht ho do di hnh. ng dng: - Bao ph,ng,bc dy in,mng bo v, o ma. - Da nhn to,dng c y khoa.... POLYAMIDE(PA): - Do c ni hydrogen mnh nn c tnh kt tinh tnh cht c hc rt tt. - T trng: 1.13 1.17g/cm3. - gin di cao, bn va p, khng mi mn thp, hp th nc cao ( gim s rung bnh rng, hp s, trc cam). - Nhit bin dng nhit thp. - Khng v, khng c, t tin. - Thm v bo. Thng dng nh PA6;PA6-6 - PA bo thng dng p phun. - PA thng thm cc cht lm chm chy v bn va p. Gia cng si thu tinh,tng bn cng vng v lm gim gi.

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Tng i hc Bch khoa TP.H Ch Minh

PA thm thng dng ko si. C tnh khng nhit, bn ko cao,bn va p cao nh si kevlar dng lm vi chu la v ct v xe. Nhy vi nc do c ct hydrogene c trng ca nhm amide. - Polyamide bo: PA6-6 hp thu 9% nc nhit thng v m 100%. y nc c tc dng nh cht ho do nhng gim bn ko v modulus,tng gin di khi gy v gai tng. PA6-6 c cng cao hn PA6. PA6 c khng nhit v thi tit cao hn PA6-6. POLYCARBONATE(PC): -

Tnh cht: - T trng: 1.20 1.24g/cm3. - V nh hnh. - n nh kch thc,c rt 0.7-0.8%. - bn va p cc cao. - Khng nhit cao. - Try st,ng vng khi UV tc kch lu. ng dng: - Lm knh,cc chi tit bn ngoi xe,n ng. - Dng c y khoa bao gm bao b kh trng,dng c c lin quan n huyt thanh. - Tm nh knh,dng c vn phng.

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Tng i hc Bch khoa TP.H Ch Minh 1.2 Nguyn liu ph:

PHM MU: S lng s dng: 3kg/thng. C th s dng mu dng ht hoc dng bt.

Thch hp s dng cho cc loi nha: PS, ABS, SAN, PE, PP...D dng phi trn v tan u trong hn hp nha. - C th ng dng trong cc cng ngh p phun, n, compound m khng gy nh hng n tnh cht ca sn phm.C th s dng cho cc loi sn phm tip xc vi thc phm, tun th cc tiu chun an ton thc phm ca chu u. - T l s dng ty thuc vo yu cu tnh nng v ngoi quan ca sn phm. Thng thng hm lng s dng vo khong 1 2%. CC PH GIA KHC - Cht bi trn: c s dng nhm gim ma st gia cc mch hoc on mch cao phn t ca cht do v ci thin tnh cht chy di tc dng ca nhit. Cht bi trn ngoi lm trnh s bm dnh gia nha v b mt trong xylanh, b mt trc vt v khun (ru bo, acid bo,). - Cht ha do: c trong nha nhm ci thin s ha do, d dng y khun v to ra s mm do ca sn phm (ester ca acid hay ru, butanol, glycol,) - Cht n nh: gm cc loi n nh nhit, n nh tia t ngoi, cht chng lo ha, nhm mc ch trnh ph hy c bit do nhit trong qu trnh gia cng hoc s dng sn phm cht do. Cht n nh nhit dng ch yu cho nha PVC nhm trnh to ui trong qu trnh gia cng (mui cadmium, calcium).Cht n nh nh sng bo v cht do di nh nng mt tri. Cht chng lo ha nhm m rng khong nhit s dng ca nha (phng lo fenolic, amin). - Cht chng tnh in: s tch in trn b mt vt liu khng dn in c th kh bng cch s dng cht chng tnh in to nn mt lp b mt ho nc. Cc loi cht chng tnh in gm: cc cht hot ng b mt, mui v c, -

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Tng i hc Bch khoa TP.H Ch Minh

Bt tng bng: Tng bng b mt sn phm, d tch khun. Cht lm chm chy: to nn s khng chy cho cht do. Cc cht chm chy thng c cha nhm, antimon, brom,Cht chm chy thng di dng oxit v c hay phn t hu c c cha yu t halogen. Cht to xp: lm cho sn phm cht do c nhng l xp bn trong. C hai loi cht to xp: Cht to xp vt l (to xp bng cch gin n kh nn, bc hi cht lng, ha tan ca cht rn), cht to xp ho hc (to xp bng cch t phn hy nhit cao). Cht n: l cht tr thm vo trong cht do ci thin bn v cc yu cu khc trong khi s dng. Cht n cng lm cho gi thnh ca sn phm gim. C cht n v c v hu c. Cht n cacbonat canxi v cao lanh, bt tan, c s dng nhiu hn c.

2. NI CUNG CP Nguyn liu ch yu c sn xut nc ngoi: Hoa K, Hn Quc, sau c nhp khu v nc v c ng gi phn phi. Cng ty nhn nguyn liu trc tip ch yu t: - DNTN TM Hi Thng. a ch: 304B Minh Phng, phng 2, qun 11, TP. H Ch Minh. in thoi: 08.39691272 08.38582804 - Cng ty TNHH Nha Hng ng Bnh Dng. a ch: Kho C4, L D, KCN Sng Thn I, phng D An, th x D An,Bnh Dng. in thoi: (0650 )3742388 Fax: (0650 )3742368 E-mail:nhua-hd@hungdongplastic.com 3. CC DNG NNG LNG S DNG V TIN NGHI H TR SN XUT H thng cung cp in cho hot ng ca cng ty l h thng li in quc gia, ly t trm h th in lc huyn Hc Mn.Nhu cu cung cp in cho hot ng ca cng ty c tnh 20 triu/thng. Ngun nc cung cp cho hot ng ca cng ty l ngun nc ngm ly t ging khoan bn trong khu vc cng ty. Nhu cu s dng nc ti cng ty c tnh khong 0,5 m3/ngy m.

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Tng i hc Bch khoa TP.H Ch Minh

4. S B TR THIT B MY MC
8 9 11

10 12 7
23

24

25

22
5

13

14 4

21

26

20
15

16

19 1

17

26

26

18

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Tng i hc Bch khoa TP.H Ch Minh


26 25 24 23 22 21 20 19 11 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 STT Bai o xe May nghien cong suat nho 2 May nghien cong suat nho 1 May nghien cong suat ln Kho phe pham sau nghien Kho lu gi khuon mau Kho thanh pham Tien sanh nha may Van phong nha may Khu lap rap va hoan chnh khuon mau May JSEDM May say tron May phun cong suat ln Kho xang, dau va may nen Nha ve sinh Thap giai nhiet Kho phe lieu cha tai che May nghien cong suat nho 2 May nghien cong suat nho 1 Kho lu hang May CNC 5 May CNC 4 May CNC 3 May CNC 2 May CNC 1 Khu in an san pham TEN GOI AC TNH KY THUAT Trng ai hoc Bach khoa TP.HCM Khoa Cong nghe Hoa hoc BO MON QUA TRNH VA THIET B 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SL VAT LIEU

NHA MAY NHA VA KHUON MAU TAN Y


SVTH GVHD CNBM Chc nang Nguyen Th Nh Ngoc Trnh Van Dung Ho ten Ch ky

Thc tap Qua trnh va Thiet b

BAN VE BO TR THIET B MAY MOC

Ty le Ban ve so Ngay TH Ngay BV

1:100 1/4

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PHN 3: QUI TRNH CNG NGH


1. S KHI CA QTCN A. Qui trnh to khun S :
Cc s liu n t hng Thit k bn cho khun Chn liu lm khun

Chn loi khun thit k

Thit k h thng n hi

Lp cc tm khun li vi nhau

Tnh gi khun Thit k h thng y Thit k lng khun Thit k h thng lm ngui v rnh thot kh

a ra bn v thit k

Gia cng khun

Thit k h thng dn nha

p th - kim tra sn phm

Thit k h thng dn hng nh v

Thit k h thng trt

Giao hng

Gii thch quy trnh: Bc 1: Cc s liu n t hng S lng, b mt sn phm, dung sai, ngy giao hng phi m bo nh sau: - m bo chnh xc v kch thc, hnh dng, bin dng ca sn phm. - m bo bng cn thit cho c b mt ca lng khun v li m bo bng ca sn phm. - m bo chnh xc v v tr tng quan gia hai na khun. - m bo ly c sn phm ra khi khun mt cch d dng. - Vt liu ch to khun phi c tnh chng mn cao v d gia cng. - Khun phi m bo cng vng khi lm vic, tt c cc b phn ca
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khun khng c bin dng hay lch khi v tr cn thit khi chu lc p ln (vi trm tn). - Khun phi c h thng lm lnh bao quanh lng khun sao cho lng khun phi c mt nhit n nh vt liu d in y vo lng khun v nh hnh nhanh chng trong lng khun t rt ngn chu k p v tng nng sut. - Khun phi c kt cu hp l khng qu phc tp sao cho ph hp vi kh nng cng ngh hin c. Bc 2: Chn loi khun thit k - Khun hai tm l loi khun c dung trong nh my,khun hai tm l loi khun n gin nht,so vi khun ba tm th gi khun hai tm r hn v chu k p phun ngn hn. - i vi khun hai tm c mt lng khun th khng cn n knh dn nha v nha s in y trc tip vo khun thng qua bc cung phun. - i vi khun hai tm c nhiu lng khun th nn quan tm nhiu n vic thit k knh dn v ming phun sao cho nha c th in y vo cc lng khun cng lc(vn cn bng dng chy ca nha). Trc khi bt u thit k khun loi ny, dng mt mu phn tch th trn phn mm tm ra v tr t ming phun thch hp nht. Khi xt thy v tr cc ming phun c th t thng hng vi cc lng khun th vic dng khun hai tm l thch hp. - Ngoi ra, i vi mu khng tha iu kin trn,c th dng khun ba tm hay khun hai tm c knh dn nng. Bc 3: Tnh gi khun - y l iu quan trng,ngi thit k phi a ra mt gi khun ph hp cho khch hng. Thng thng gi khun c tnh bi ngi thit k hay ngi bo gi ca b phn kinh doanh. Khi bo gi thng da vo kinh nghim v gi ca loi khun c thit k trc ,ngoi ra,c th da vo tnh phc tp hay tnh mi l ca sn phm bo gi sao cho ph hp v c tnh cnh tranh trn th trng. Bc 4: Thit k lng khun - Cn quan tm hai yu t: s lng khun v cch b tr. S lng khun xc nh cn ph hp vi mt s thng tin:kch thc my p phun (nng sut phun ln nht v lc kp ln nht),thi gian giao hng, yu cu v cht lng sn phm, kt cu v kch thc khun, gi thnh khun. Cch b tr lng khun,thng l theo kinh nghim khng c bt k s tnh ton no, do thng gp li trn sn phm, khc phc hin tng ny ngi ta m phng qu trnh in y ca tng lng khun m khng c

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h thng knh dn bit chng hot ng th no v da vo ta thit k h thng knh dn to ra s cn bng dng cho tng lng khun. Bc 5: Thit k h thng ng dn nha - H thng ng dn nha lm nhim v a nha t vi phun ca my p phun vo cc lng khun. H thng ny gm: cung phun-ni trc tip vi vi phun ca my p phun, knh dn-cu ni gia cc ming phun v cung phun a nha vo cc lng khun, ming phun-a nha lng in y vo lng khun. Thng thng trong thit k,thit k knh dn v ming phun trc ri mi n cung phun v kch thc ca cung phun ph thuc vo knh dn v ming phun. Bc 6: Thit k h thng dn hng nh v - H thng dn hng gm c cht dn hng v bc dn hng. Bc 7: thit k h thng trt - Sau khi thit k xong mt phn khun cho sn phm nhiu khi c mt s phn trn sn phm b vng,khng tho c theo hng m khun,lc ny cn phi c mt h thng gi l h thng trt (li mt bn) tho ra cc phn b vng y. Bc 8: Thit k h thng lm ngui v rnh thot kh - H thng lm ngui: nha lng sau khi vo khun phi lm ngui tht nhanh t c hnh dng m ta mong mun,nu lm ngui khng tt th nha nng s gia nhit cho khun v th l qu trnh nh hnh s ko di,lm tng chu k p phun. Cc phng php lm ngui: bng kh, bng nc hoc hn hp Etylen Glycol - Cc rnh thot kh nn c b tr nhng ch m vt liu c in y sau cng trnh kt sau khi gy ra cc vt chy hoc sn phm khng c in y hon ton. Chiu su ca rnh thot kh cn tun th theo kch thc khuyn dng trnh sn phm ra l ph phm. Bc 9: Thit k h thng y - Sau khi sn phm trong khun c lm ngui, khun m ra. Lc ny sn phm vn cn dnh trn ci khun do s ht chn khng nn cn h thng y y sn phm rt ra. Bc 10: Thit k h thng n hi - H thng ny c chc nng y tm y li v pha sau v gi c nh tm y trc khi khun ng hon ton, hi tm y v ta c th dng cht hi hay cht khuu. Bc 11: Tnh bn cho khun Bc 12: Chn vt liu

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- Ph thuc vo tnh cht ca sn phm m chn vt liu cho ph hp,mt s loi vt liu hay dng : SKD11, SKD61, S50C, S45C... Bc 13: Lp cc tm khun li vi nhau Bc 14: a ra bn v thit k Bc 15: Gia cng khun Gm cc giai on: Lp trnh NC: l cng on to cc trnh iu khin Trung tm Gia cng iu khin K thut s (my CNC). Trnh cha cc on m GCode iu khin ton b vn hnh ca my CNC bao gm: tc trc chnh, tc gia cng, ch gia cng Gia cng trn my CNC: My CNC gia cng cc chi tit khun vi chnh xc n 0,02mm (l thuyt c th t ti 0,001mm). Gia cng EDM: EDM (Electrical Discharge Machining) l cng on gia cng cc phn chi tit khng gia cng c bng CNC, v d nh cc gc vung, cc rnh qu hp (di 0,8mm) v su ...EDM s dng cc in cc ng , n mn phi kim loi bng tia la in. Lp rp khun:Cng on lp rp khun tip nhn ton b chi tit khun hon tt khu CNC, gia cng thm cc phn nh: khoan ng nc gii nhit, to cc chi tit ca ng dn nha, hon tt cc v tr sit bu-lon, hon tt cc h thng trt t ng, lp rp cc ti v bc dn hng, hon tt h thng li sn phm, hon tt b mt chi tit to sn phm (nh bng, lm nhm, to hoa vn hay chuyn m Crom...)... v lp rp khun hon chnh. nh bng khun. Bc 16: p th-kim tra sn phm - Nu chy ra thu c sn phm t yu cu khch hng th tin hnh giao hng,ngc li,quay li thit k li.

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Tng i hc Bch khoa TP.H Ch Minh

B. Qui trnh to sn phm nha S


Nha nguyn sinh

Phm mu v cht ph gia

Trn vt liu

Sn phm sau nghin

My p

Bn thnh phm

Nghin

Khng t
Kim tra Ph phm

G t bavia

Sn ph m

ng gi

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Tng i hc Bch khoa TP.H Ch Minh

Gii thch qui trnh Khu ly nguyn liu: - Nguyn liu l ht nha nguyn sinh kch thc khong 3-4 mm, c mu trng c, c trn vi cht to mu v ph gia theo t l thch hp tha mn nhng yu cu ca sn phm, sau c chuyn n bn nhp liu ca my p phun. - i vi nguyn liu l cc ph phm (sn phm b li) trong qu trnh sn xut c a vo my nghin nghin nh li,kch thc sn phm sau nghin khong 5-8mm. Sn phm sau nghin c trn vi ht nha nguyn sinh ban u theo t l thch hp ri sau a vo s dng. Khu p phun : - Ti my p phun, nguyn liu c a vo phu nhp liu, c gia nhit t cc vng bng in tr bc ngoi thnh xylanh b nu chy thnh dng lng, h thng thy lc y trc trn c tnh tin v pha trc, nh a nng chy c np theo lng nht nh vo hc khun, k n trc trn c khi ng quay chung quanh trc ca n to nn p sut tht cao p nha nng chy p cht vo b mt hc khun. - H thng thy lc y n v p phun li v pha sau, h thng thy lc n v ng m ko phn na khun di chuyn ri xa khi phn na kia v thnh phm c tch ri khi khun. Khu kim tra: - Bn thnh phm c kim tra cn thn theo yu cu ca sn phm, nu t chuyn qua khu gt bavia-gt b nhng phn tha ri chuyn qua khu ng gi, nu khng t, sn phm b hng s c a n my nghin ti ch li thnh nguyn liu u vo.

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2. MT S H HNG V BIN PHP KHC PHC 2.1 Sn phm b mo hoc bin dng M t: Cc sn phm khng ging khun v mt s ch b mo, bin dng: Nguyn nhn kh d Do my Ly sn phm lc cn qu nng Bin php khc phc Tng thi gian lm ngui Gim nhit chy; Gim nhit khun Tng thi gian chu k Cc hoa vn trong khun qu su Gim chiu su hoa vn, nu cn th lm cc rnh c gc trn Cc thanh li nh qu hoc s Khun lng t Thanh li c chy tht thng B mt khun khng tt Tng ng knh thanh li hoc tng s lng Kim tra s dch chuyn ng b v song song ca cc thanh li nh bng b mt khun

2.2 Vt lm m hoc sc mu nu en M t: Sn phm c mu nn ng yu cu nhng c cc vt m hoc vt sc. Nguyn nhn kh d Nguyn liu c cn st li trong my b phn hu Vt liu b kt trong vng khng chy c (dead spot) v b phn hu nhit. Do my Vt liu vo khun qu nhanh Nhit nng chy qu cao Bin php khc phc S dng hn hp lm sch hoc PMMA ty sch nng Tho nng v trc vis v chi sch cc b mt tip vi nha chy. Kim tra u l c lp khp vi nng khng. Thay u l bng loi m hoc phun thng. Kim tra van chiu c b nt hay khng nu cn th thay mi Gim vn tc phun Gim nhit nng chy bng cch h nhit vng nhp liu. Gim thi gian chu k tng lng vt liu qua nng.

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Vn tc mt trc vis v p sut gi trc khng ng lm phn hu vt liu nng chy. Du m dnh trong khun Ng vo qu nh Khun B dy sn phm qu rng, khng ph hp vi vt liu. B nhim bn t ng vo khun

S dng p sut gi trc ti thiu v vn tc b mt ng. Thay trc vis khc c t s nn nh hn Tho v lau sch ton b khun, c bit l cc thanh li c. Tng kch c ng vo Kim tra s ph hp v ng nht ca khun v chnh sa nu cn. Tho v chi sch cc b phn tip xc vi ng vo khun v u l

Vt liu

Bn do c nhng lng nh Kim tra vt liu gy bn, c bit l khi vt PVC hay cc vt liu nhy vi liu c chuyn bng ng PVC nhit Cc vt liu s dng trc ti ch li b qu nhit Phn loi v kim tra cn thn vt liu ti ch c th gy bn.

2.3 Sn phm b bt M t: Khi vt liu nng chy c chakh th sn phm s c bt kh do sc p khi in y Nguyn nhn kh d Kh cn st li trong cc b phn ca nng Do my p sut phun khng Vn tc in y qu nhanh L thot kh trn khun khng thch hp Bin php khc phc H thp nhit ca nng, c bit l vng np liu. Tng p sut gi trc Gim p lc nn s dng Tng p sut phun Gim vn tc phun Thm l thot trn khun hoc tng chiu su l thot

Khun Dng chy khng bnh thng S dng l tht chn khng trn trong khun gy ra by kh khun. Thay i v tr cng Tng ng knh rnh chy Vt liu Do m vt liu, khi gia cng vt liu to ra kh bt Sy kh vt liu a vt liu ra ni sn xut t nht 6 gi trc khi s dng

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2.4 Sn phm b dnh vo khun M t: Cc thnh phn sn phm b dnh vo khun v kh ly sn phm Nguyn nhn kh d Do my Vt liu b ng qu trn khun p sut gi duy tr qu lu Nhit nng qu cao B mt khun b r, thng Bin php khc phc Gim p sut phun Gim th tch vt liu phun Gim vn tc tnh tin ca trc vis Gim nhit nng Ly cc phn b hng,lm lng b mt khun Khun c gc ly sn phm S dng gc ti thiu l 0.5 , gc ln khng Cc ng nt khun thit k khng ng Do b mt khun qu lng hn d ly sn phm v chu k nhanh hn Bo m cc ng nt khng c gc sc cnh v c th ly ra d dng Kt hp l van thot lm mt chn khng gia cc b mt qu lng. Cng c th dng kh nn ly sn phm. Tng s lng thanh li hoc thay bng h thng khc Nu c th s dng tc nhn rc khun.Thm vo cht lm khun nh stearat km (0.05%)

Khun

H thng li c kh khng ph hp Vt liu Vt liu lm trn trong vt liu khng ph hp

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2.5 Vt liu b bavia Nguyn nhn kh d p sut phun qu cao Bin php khc phc Gim p sut phun hoc thay i nhanh t p sut phun sang p sut gi p Gim vn tc tnh tin ca trc vis Gim vn tc phun Vt liu bm vo khun qu nhiu Vt liu nng qu Gim th tch phun hoc lng phun Gim nhit chy Gim thi gian chu k Do my Lc ho khng ph hp hoc tht thng Gim vn tc phun n khi t c nhit mong mun Kim tra mi s lch lc hoc hng hc ca b phn kho t li p sut kp tng Kim tra lc ca h thng dn hng Kim tra thng gc ca tht Kim tra p lc trn b kp khun My ngng bt thng trong Kim tra chu k khun, c bit l sn xut nhit chy khi sn xut b ngng p sut phun phn b khng Cn cn chnh li khun u sut khun Kim tra b dy sn phm phi ng nht v chc chn Vt liu l c tc dng nh im nng trn b mt khun Khun Cc phn trong khun v mt khun khng cn Khun qu rng Lc thng thot ca vt liu ti khun khng ph hp Nu ch chy mt mt kim tra khp b mt so snh im chy i chiu vi khun. Chi sch, sau kim tra li Tho khun, kim tra cn thn sa cha cn chnh tt c cc lch lc Khun qu rng, khng ph hp vi lc kp Kim tra v lm sch l thng Lm rng l thng tng khong 0.01mm cho n khi vic in y khun ng

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2.6 Mu sc khng u M t: b mt sn phm c mu khng ng nht, c s thay i mu sc trn sn phm Nguyn nhn kh d Do my Trn mu khng tt trong nng Ht nha ph mu khng u Ht mu th Vt liu tp trung mu thp Lng s dng mu lng khng nh nhau mi ln Dng cp liu bin i Bin php khc phc Tng p sut gi trc Gim nhit ng phun trn tt hn Trc khi p trn mu v nha c tc nhn thm t Nghin mu thnh bt mn S dng ng loi mu kh, nho, lng Kim tra kho kh ng phn phi v kim tra xem trc vis c ph hp hay khng Loi b mi cht bn khi nhum mu hn hp nha u vi nha ti ch

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2.7 Vt lm M t: thng th hin qua cc vt trn b mt v gy ra do vt liu co trn b mt Nguyn nhn kh d Nhit chy qu thp hay qu cao Bin php khc phc iu chnh nhit xylanh iu chnh vn tc trc vis

Do my

Khng vt liu trong khun Tng lng phun S dng ng khong m v p sut Tng vn tc tnh tin trc vis Tng p sut phun Tng vn tc phun Kim tra hng hc ca van 1 chiu Do co nhit qu mc ti v tr lm khi lm ngui H thng cp liu cho khun qu nh Sn phm cn qu nng khi ly ra khi khun Gim nhit b mt khun Tng ng knh ng dn nha v cng Tng thi gian lm ngui, lm ngui chm sn phm trong nc m ngay sau khi ly ra

Sn phm qu dy hoc khng Thit k li sn phm mng hn v ng nht hn Khun cn i t v tr cng ti ch dy nht ca sn phm Nu c th th lm rng phn dy ca sn phm H thng lm ngui khun khng Tng cng lm ngui khun

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2.8 Kch thc sn phm khc nhau gia cc ln phun M t: Kch thc, khi lng sn phm thay i khc nhau gia cc ln phun v khc vi sn phm bnh thng theo thit k my/khun/vt liu Nguyn nhn kh d Khng cp nguyn liu vo nng Khong nhit nng bin i qu rng Nng sut my qu nh p sut phun khng Bin php khc phc Kim tra c phiu xem c b nght hay khng Kim tra dng nc lm ngui quanh c phu iu chnh ng nhit Xem cp nhit in c b hng hay mt khng Loi cp nhit in c s dng ng vi b iu khin khng Kim tra lng phun v lng ha do ca my so snh vi khi lng vt liu s dng mi gi Kim tra xem m c thay i sau mi chu k hay khng Kim tra r r ca van 1 chiu, thay th nu cn Kim tra xem c li ti nt ci t ch nhp liu hay khng Trc vis phc hi tht thng Thi gian chu k thay i chy nht khng Cng b nght Kim tra chiu di c nh nhau mi chu k hay khng ( bin i khng qu 0.4mm) Kim tra xem chu k c thiu thi gian hay khng S dng p sut gi trc Kim tra cng khun c b nght hay khng

Do my

Khun

Nhit khun khng Kim tra s thay i nhit ca khun khi s dng ch lm ngui trung bnh Kim tra h thng ng lm ngui c nght khng Kim tra xem h thng lm lnh c c lp chnh xc hay khng Vt liu b thay i Kim tra s thay i v ln dng nhp liu Kim tra vt liu ti ch c sang k hay khng Khng c trn chung 2 hn hp nha khc nhau

Vt liu

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2.9 Vt liu dnh vo rnh M t: Cc sn phm ly ra d dng nhng ti cc cung phun vt liu b dnh li Nguyn nhn kh d Cung phun v u l khng thng hng Do my Vt liu b ng qu trn cung phun Nhit u l thp Vt liu cha hon ton ng c trn rnh , c bit l khi rnh ln Vt ct trn cung phun ch ct c ng knh nh Bin php khc phc Chnh cho l v cung phun thng hng Gim p sut phun Gim vn tc tnh tin ca trc vis un nng u l bng b gia nhit ring Tng thi gian lm ngui, nhng gii php tt hn l thay th bng khun c cungphun nh hn Kim tra cc g c th gy vt ct. Nguyn nhn cc g l do sn phm cc vng cung phunkhng cng hoc gc ln ca rnh c lm khng ng L tip xc u l khng ng Lm li ch tip xc u l ng ng knh ( thng n ln hn 0.5mm so vi ng knh u l) Khun Ming u l ln hn ming rnh phun Rnh lc khng thon S dng b phn ko ly nha rnh khng thch hp B mt cung phun xu ng knh rnh qu nh Thay u l mi c ming u l nh hn hoc tng knh ming rnh phun Tng gc trn sn phm cun phun thm 3 n 5 S dng ng b phn ko ly nha rnh v d loi Z dng cho sn phm bng nha gin (nh PS) nh bong s b mt trong rnh Tng ng knh rnh

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PHN 4: THIT B-MY MC


1. MY P PHUN 1.1 Gii thiu cng ngh p phun a. Ep phun - Mt cch n gin nht, cng ngh p phun l qu trnh phun nha nng chy in y lng khun. Mt khi nha c lm ngui v ng cng li trong lng khun th khun c m ra v sn phm c y ra khi khun nh h thng y. Trong qu trnh ny khng c bt k mt phn ng ho hc no. b. Nhu cu thc t v hiu qu kinh t m cng ngh p phun mang li: - Bng cch quan st thng thng nht, chng ta c th thy c rt nhiu sn phm nha xung quanh chng ta. T cc sn phm n gin l dng c hc tp nh : thc, vit, compa hay chi tr em....cho n nhng sn phm phc tp nh : bn, gh, v tivi, vitnh hay cc chi tit dng trong t v xe my....u c lm bng nha. Hu ht cc sn phm ny c hnh dng v mu sc rt phong ph v chng gp phn lm cho cuc sng ca chng ta tr nn p v tin nghi hn. iu ny ng ngha vi vic sn phm nha m phn ln c to ra bng cng ngh p phun tr thnh mt phn khng th thiu trong cuc sng ca chng ta. Vi cc tnh cht nh : do dai, nh, c th ti ch, khng c nhng phn ng ha hc vi khng kh trong iu kin bnh thng....vt liu nha thay th cc loi vt liu khc nh : st, nhm, gang, ng thau....ang ngy cng cn kit trong t nhin. Do ta c th ni rng nhu cu s dng vt liu nha trong tng lai s cn rt ln. - iu ny a n mt h qu l gi thnh khun s khng c cho l qu t bi li nhun m n mang li l rt ln v t mt khun p phun ta c th cho ra hng chc thm ch hng trm ngn sn phm nh my p nha. - Tm li, nhu cu v sn phm nha ca con ngi l mi mi cho n khi no ngi ta c th tm ra mt vt liu khc c nhng c tnh tng t v tt hn c th thay th cho nha. Tuy nhin, song song vi nhu cu y, iu chng ta cn quan tm thm na l phi s dng nha mt cch hp l nht trnh nhng h ly khng tt cho mi trng. c. Kh nng cng ngh : - To ra nhng sn phm c hnh dng phc tp ty . - Trn cng mt sn phm hnh dng gia mt trong vngoi c th khc nhau (y l mt th mnh so vi cc cng ngh sn xut sn nha khc). - Kh nng t ng ha v chi tit c tnh lp li cao.
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- Sn phm sau khi p phun c mu sc rt phong phv nhn bng b mt rt cao nn khng cn gia cng li. - Ph hp cho sn xut hng khi v n chic (trongnhng trng hp c bit). d. u im ca my p phun trc vt: Nguyen liu c gia nhiet nhanh va eu, v trong long truc vt, nguyen lieu va c tao thanh cac lp mong, va c tron eu lien tuc. Thi gian lu cua nguyen lieu trong nong truc vt ngan hn. Cau tao cua may gon nhe, nhat la bo phan nap lieu. Tuy khong oi hoi nh lng, nhng lng vat lieu i vao may kha ong eu giup cho viec am bao ap suat ep on nh, chat lng san pham ong eu. Lng khong kh theo vao khuon t, do trong qua trnh deo hoa chung c thoat qua lp vat lieu cha deo hoa en lo thoat kh thng c bo tr pheu nap lieu. Ton that ap suat trong vung nguyen lieu trc truc vt t, do chung a c gia nhiet en trang thai chay nht. Tuy nhien ben canh u iem nay, may ep phun truc vt co nhc iem la khong tao ap suat ep ln do co khe h gia rang vt va xylanh. 1.2 Cu to ca my p phun.

Hnh: cu to chung ca my p nha.

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1. 2. 3. 4. 5. 6. 7.

Xylanh-pittong ong m khuon. Thanh trt nh hng. Khuon uc san pham. Barrel: truc tron oc va ien tr nhiet. Ben thuy lc. He thong ieu khien H thng nhp liu. My p phun ti nh my l loi my p phun Lien-Yu Mt s thng s:
Loi My ng Knh Vt T L L/D Ca Trc Vt Th Tch Nguyn Liu n V D.405 mm 65 70 75 L/D 21.5 20 18.6 cc 1128 1308 1502 g 1015 1177 1351 oz 35.8 41.5 47.6 D.455 70 75 80 75 21.4 20 18.7 21.3 1423 1634 1859 1811 1281 1471 1673 1630 45.2 51.8 59 57.5 D.555 80 20 2060 1854 65.4 90 17.7 2608 2347 82.8

p Lc Bn Nguyn Liu bar 1968 1697 1478 1872 1631 1433 2116 1860 1470 MAX Tc Bn Nguyn Liu g/sec 290 336 386 316 363 413 412 469 594 MAX Hnh Trnh Bn Nguyn Liu mm 340 370 410 Lc Kha Khun MAX tonne 405 455 555 Hnh Trnh M Khun mm 640 700 900 Dy Khun MIN mm 200 200 300 H Thng Dy Khun MAX mm 800 900 1000 ng Khong Cch Mt Km MAX mm 1440 1600 1900 Khun Khong Cch Trc Km mm 660 x 660 760 x 760 860 x 860 Locking ng Knh Trc Km mm 125 130 145 Lc Tng Sn Phm tonne 11 13.3 15.8 Hnh Trnh Tng Sn Phm mm 200 225 275 ng C kw(HP) 45 (60) 45 (60) 56 (75) p Lc Du bar 140 140 140 Cng Sut Nhit kw 19 22 25 H Thng S on Nhit qty 4+N 5+N 5+N in Nhit Lng Du Thy Lc liter 1100 1200 1300 S o My (L x W x H) m 7.8 x 1.95 x 2.2 8.5 x 2.0 x 2.15 9.7 x 2.2 x 2.15 Trng Lng My kgs 17,500 21,000 28,000

H Thng p Phun Injection

Lng Nguyn Liu (P.S.)

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1.2.1 -

Phu np liu c thiet ke dang pheu hnh tru. Pheu nap lieu co the ong ca

vai tro pheu say trong trng hp am be mat co the loai bang cach thoi dong kh nong t di len tren vao khoi hat. Cac loai nha ve mat hap thu am co the chia lam 2 loai:

Loai khong a nc: am ch tch tu tren be mat. Loai a nc: am co mat ca ben trong hat. Am be mat co the loai bang cach cho mot luong khong kh nong

vao khoi nguyen lieu. May dung e gia nhiet khong kh thng bao gom mot bo loc khong kh vao, mot quat, mot bo ien tr ieu khien bang bo vi x ly hoac cac thiet b ien khac.Pha ngoai bon co ca knh nho e ngi van hanh co the quan sat va kiem tra lng nha ben trong.

1.2.2

Xylanh nguyn liu - L mt ng tr thng va vi trc vt. Xylanh c gn cc h thng in tr gia nhit dc theo chiu di ca n v iu khin bng cc u d nhit. Xylanh nguyn liu cu to gm hai lp: Lp bn ngoi chu lc thng c bng gang hoc thp.

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Lp bn trong thng c thp khng g chu tc dng n mn ha hc v chng n mn.

1.2.3

Trc vt. - y l mt b phn rt quan trng, va gi nhim v nha ha va to p sut y nguyn liu vo khun to hnh. Trc vt c hai chuyn ng va quay trn va tnh tin. Nhim v ti vt liu v nha ha c thc hin bi tc ng quay trn ca trc vt. Nhim v to p sut y vt liu ra khi xylanh nguyn liu c thc hin bi chuyn ng ti lui ca trc vt. Chiu di trc vt c chia lm ba phn: vng cp liu, vng nn p,vng nh lng. Ty theo chc nng ca my m c cc loi trc vt khc nhau. Kch thc trc ph thuc vo yu cu v hiu sut, s nng

chy ca nha nho, iu kin c xt gia cc ht nha v gia ht nha vi b mt trc vt.

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Vng cp liu: vng cp liu chiu di khong 50%L, nhim v ch yu l chuyn ti nguyn liu theo dc trc vt a n vng nn p,khu vc ny thng khng thay i kch thc trc vt. Vt liu trong vng ny thng trng thi rn,chuyn ng ma st kh,s o ln vt liu cha r rang,mang tnh cht chuyn ng khi. vt liu c th chuyn ng ti th ma st ca vt liu ln b mt trc vt phi nh hn ma st ca vt liu ln b mt thnh xylanh, cui vng ny nguyn liu bt u mm v chy. Vng nn p:chiu di khong 25%L chiu di trc vt. Nhim v khu vc ny l vn chuyn v nn p nguyn liu nha thnh khi ng nht mm do di tc dng ca nhit v p lc, to ra p lc th th tch rnh vt phi c gim dn bng cch gim chiu su trc vt v bc vt. Vt liu trong vng ny trng thi rn v lng, chuyn ng ca vt liu c s o trn r nt hn, vt liu chuyn ng theo khi lng rn, b dy khi lng tng dn khi vt liu tin v pha trc. Vng nh lng: chiu di khong 25%L, khu vc ny thng chiu su vt xon v bc vt c kch thc c nh, nhim v chnh ca vng ny l chuyn khi nguyn liu nha ha ng nht vi vn tc v p sut khng i ti phn nh hnh ca sn phm. Vt liu vng ny hon ton chy nht, chuyn ng ca vt liu l chuyn ng ma st nht, nhit do qu trnh gia cng c to ra do nhit cung cp qua xylanh,ngoi ra do nhit ma st gia nha v trc vt. - Thng thng t s gia S v R c chn khong 20. ng knh rng vt F ln dn t u n phn cui trc to p lc ln hn. u trc vt c cc rnh nha thot ra ngoi. Phn ui c ni vi h thng cam thy thy lc lm quay trc vt lc tnh tin v pha sau.

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Mt s loi trc vt.

1.2.4

Mi vt.

Cu to mi vt

Hnh: mi vt.

1. u trc vt c l thot nha. 2. B phn ngn dng nha chy ngc. 3. Khp ni. 4. Thn trc vt. - Phn u c b phn ngn dng nha chy ngc trong qu trnh p phun. Kh trc trn c quay chung quanh trc to p sut rt ln, sc p ny to ra phn lc y nha lng li v pha sau, ngn khng cho nha chy ngc ra u trc vt ngi ta thit k thm u trc vt mt b phn ngn dng chy ngc. - Trong a s cc trng hp phi dng thm van mt chiu mi t c hiu qu cao.

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1.2.5 Vi phun - Vi phun l mt b phn ni gia xylanh v khun trong qu trnh phun nha vo nng khun. Gia vi phun v khong to hnh ca khun l cung phun v h knh dn nha. vi phun c ghp vo xylanh ca my p phun bng mi ghp gen ng, ng lnh l ca vi phun khong 3-6mm. - i vi sn phm c khi lng ln, ng knh ca vi phun c l khong ln hn 6mm, ty thuc vo vt liu cn gia cng, vo sn phm cn ch to, vo cu trc ca khun c s dng m ch to cc vi phun c cng dng v kt cu khc nhau, c nhiu loi vi phun m hinh dng v cu to ca n nh hng n p sut v nhit m c bit l p sut duy tr. Yu cu ca vi phun: Khng c cc khuyt im dng trn dng vt liu. Tn tht p sut nh. C kh nng lp kn vo ng lt rnh chnh trong giai on nha ha. 1.2.6 Van mt chiu. - L b phn nm trong vng u tin ca trc vt chng li dng chy ngc ca nha nng chy trong qu trnh phun v gi p. Cc khe ca van c thit k sao cho khng nh hn 80% vng cha nguyn liu on cui trc vis. 1.2.7 H thng lm ngui. - H thng lm ngui l cc rnh nc c nhit thp bn trong bao quanh hc khun lm ngui sn phm. Thc t khng c mt phng php tng qut no tnh ton, thit k, b tr h thng knh dn nc thch nghi cho mi trng hp trong vic iu ha nhit khun. Mt h thng lm ngui t c ti u khi c b tr sao cho: Hin tng gim nhit ca nha nng chy c xy ra cng lc trn ton b b mt ca vt th. Ngay st b mt hc khun. Cc knh dn nc nm st nhau, ng knh nh hn 8mm. H thng c b tr nhiu vng, nhit nc lc vo v ra chnh lch nhau t 3 0C n 5 0C. - Ngoi ra cn c mt thit b truyn nhit kiu v ng gn ri gii nhit cho du. Du chy trong nhng ng ng c tit din nh (tng din tch truyn nhit), nc chy bn ngoi ng. Nc gii nhit cho du sau c lm mt bng thp gii nhit, chy v bn cha.

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1.2.8 H thng thy lc.

Hnh: h th ng th y l c

- Tt c hot ng ca my u c to ra bng h thng thy lc, c iu khin t ng.Tt c xylanh pittong trong thit b u c cp du t mt h thng bm ng c duy nht, theo s b tr c ci t sn. u tin pittong di chuyn b my hot ng trc a barrel tin st tht c nh. Tip theo l pittong ng khun, pittong y trc trong lc phun, y trc trn c li v sau trong h thng cam thy lc lm quay trc, pittong m khun v cui cng l pittong i sn phm.

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Qu trnh hot ng ca h thng thy lc: - Khi sol c ht v bn tri th u A ni vi C, B ni vi B. Khi du c bm theo ng C-A vo vng I ca xylanh, to p lc y pittong di chuyn theo hng t I sang II; ng thi du vng II theo ng B D tr v b cha. - Tng t khi sol c ht v bn phi th A ni vi D, B ni vi C. Du bm theo ng C- B vo vng II y pittong chuyn ng t vng II sang vng I v du trong vng I theo ng A D v bn cha. - Mch in t s iu khin sol hot ng c lp v tng pha.
Hnh: S h thng thy lc

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1.2.9 H thng ngm kp - H thng kp c chc nng ng, m khun, to lc kp gi khun trong qutrnh lm ngui v y sn phm thot khi khun khi kt thc mt chu k p phun. - H thng ny gm cc b phn : Cm y ca my (Machine ectors). Cm km (Clamp cylinders). Tm di ng (Moveable platen). Tm c nh (Stationary platen). Nhng thanh ni (Tie bars).

Hnh: h thng kp

a. Cm y (Machine ejections) : gm xylanh thy lc, tm y v cn y. Chng c chc nng to ra lc y tc ng vo tm y trn khun y sn phm ri khi khun.

Hnh: cm y

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b. Cm km (Clamp cylinders) : thng c 2 loi chnh, l loi dng c cukhuu v loi dng cc xylanh thy lc. H thng ny c chc nng cung cp lc ng m khun v lc gi khun (km khun) ng trong sut qu trnh phun. Khun ng

Khun m

Hnh: cm km dng xylanh thy lc

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c. Tm di ng (Moveable platen) : l mt tm thp ln vi b mt c nhiu l thng vi tm di ng ca khun. Chnh nh cc l thng ny m cn y c th tc ng lc vo tm y trn khun. Ngoi ra. trn tm di ng cn c cc l ren kp tm di ng ca khun. Tm ny di chuyn ti lui dc theo 4 thanh ni trong qu trnh p phun.

Hnh - Tm di ng v v tr ca n trn my p phun. d. Tm c nh (Stationary platen): cng l mt tm thp ln c nhiu l thng vi tm c nh ca khun. Ngoi 4 l dn hng v cc l c ren kp tm c nh ca khun tng t nh tm di dng, tm c nh cn c thm l vng nh v nh v tm c nh ca khun v m bo s thng hng gia cn y v cm phun (vi phun v bc cung phun).

Hnh: tm c nh v v tr ca n trn my p phun

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e. Cc thanh ni (Tie bars) : c kh nng co gin chng li p sut phun khikm to lc. Ngoi ra chng cn c tc dng dn hng cho tm di ng.

Hnh - V tr cc thanh ni trn my. 1.2.10 H thng in. Cp ngun cho mt in (electric motor) v h thng iukhin nhit cho khoang cha vt liu nh cc bng nhit (heater band) v m bo san ton in cho ngi vn hnh my bng cc cng tc. H thng ny gm t in(electric power cabinet) v h thng dy dn .

Hnh: H thng in

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1.2.11 H thng iu khin.

Hnh: bng iu khin

- H thng iu khin gip ngi vn hnh my theo di v iu chnh cc thong s gia cng nh: nhit , p sut, tc phun, vn tc v v tr ca trc vis, v tr ca cc b phn trong h thng thy lc. Qu trnh iu khin c nh hng trc tip n cht lng sau cng ca sn phm v hiu qu kinh t ca qu trnh. - Cc my p trc vt trong xng ch yu s dng b phn iu khin k thut s. Chu k c ci t bng k thut s cho dng v van kim sot p lc. 1.3 Khun. - Khun l mt dng c nh hnh mt sn phm nha. N c thit k sao cho c th c s dng cho mt s lng chu trnh yu cu. - Khun bao gm phn c nh gn vi tht c nh, phn di ng gn vi tht di ng, li khun, h thng cun ni, thit b tch ri sn phm ra khi khun v h thng lm ngui. Khun c 2 na khun mi na khun gn vo mi tht khun. Na khun gn vo tht khun c nh gi l khun ci. Na khun gn vo tht khun di ng gi l khun c. Khun c nhim v ch yu l: Hng dn dng chy nha lng. To dng khi nha. Lm ngui vt th p phun. - Sn phm c to hnh gia hai phn ca khun. Khong trng gia hai phn c in y bi nha v n s mang hnh dng ca sn phm. Mt phn l phn lm vo s xc nh hnh dng ngoi ca sn phm c gi l lng khun, phn xc nh hnh dng bn trong ca sn phm c gi l li. - Phn tip xc li v lng khun c gi l ng phn khun. Ngoi li v lng khun cn c cc b phn khc v chc nng ca chng c ch ra trong hnh sau:

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1. Tm kp pha trc: kp phn c nh ca khun vo my p phun. 2.Tm kp pha sau: kp phn chuyn ng ca khun vo my p phun. 3.Tm khun sau: l phn chuyn ng ca khun,to nn phn trong v phn ngoi ca sn phm. 4. Tm khun trc: l phn c nh ca khun,to nn phn trong v phn ngoi ca sn phm. 5. Vng nh v: m bo v tr thch hp ca u phun vi khun. 6. Bc cung phun: ni u phun v rnh dn nha 7. H thng y: dng y sn phm ra khi khun khi khun m

1.3.1 Phn loi khun. a. Khun hai tm. Khun hai tm c knh dn ngui -Khun hai tm l loi khun ph bin nht. So vi khun ba tm th khun hai tm n gin hn, r hn v c chu k p phun ngn hn. -Khun hai tm c mt lng khun khng c knh dn nha m nha s in y trc tip vo lng khun thng qua bc cung phun. -Khun hai tm c nhiu lng khun c knh dn v ming phun nha c th in y cc lng khun cng lc.

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Khun hai tm c knh dn nng - Khun hai tm dng knh dn nng lun gi cho nha nng chy trong bc cung phun, knh dn v ming phun, nha ch ng c khi no n chy vo lng khun. - Khi khun m ra th ch c sn phm c lay ra ngoi. Khi khun ng li th nha trong cc knh dn vn nng v tip tc in y vo loon gkhuo6n mt cch trc tip. Knh dn trong khun c th gm c knh dn ngui v knh dn nng. b. Khun ba tm. - So vi khun hai tm th h thng knh dn ca khun ba tm c t trn tm th hai song song vi mt phn khun chnh. Chnh nh tm th hai ny m knh dn v cung phun c th c ri ra khi sn phm khi khun m. im c trng ca khun ba tm l t ct ui keo.

Hnh: khun ba tm

u im: Gi thnh thp hn so vi khun hai tm c knh dn nng,t b hng hc hn khun c knh dn nng,c th ph hp vi nhng vt liu chu nhit km. Nhc im: Chu k p phun tng do hnh trnh ca ng nha in y, lng khun di,lng ph nhiu vt liu, cn p sut phun ln in y.

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1.3.2 Cc thnh phn c to thnh trong lng khun.

a. Cung phun-spure. - Cung phun l phn ni u l (nozzle) vo trong khun.Cung phun c m cng nh cng tt nhng phi m bo cho khun in y bnh thng. Gc ca cung phun ln cho php ly sn phm d dng nhng khng qu ln v thi gian lm ngui v lng nguyn liu s dng s tng khi tng ng knh cung phun.Trn thc t ngi ta t gia cng cung phun lin trn khun m dng bc cung phun tin gia cng v thay th. b. Rnh dn nha-runner. - Rnh dn nha l cu ni gia cc ming phun v cung phun, lm nhim v a nha vo lng khun. ng knh rnh nh to nhit ni sinh lm cho nhit nha trong rnh dn cao hn trong nng. Nhit nng chy cao lm gim mc ng sut ni v gi cho sn phm t b cong vnh, tuy nhin nhit nng chy cao c th lm gim cp vt liu. gim thiu tiu hao vt liu v m bo cht lng sn phm tt nn thit k h thng rnh dn nh. c. Cng-gate. - Cc cng ni cc rnh dn vi cc phun. Vi sn phm cn c ngoi quan tt cc cng cn m rng chng khuyt tt ln trn b mt sn phm.Thit k cng ngn hn ch vic s dng p sut ln.Trnh cc gc sc cnh gia cng v rnh dn v chng c th lm tng p lc. Cn lm cc gc trn t cn tr dng nha nng chy.

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d. Cc phun-cavity. - Cc phun l ni to hnh sn phm. Trong thc t c cc kiu khun: Mt cc phun (single cavity) Nhiu cc phun ging nhau (multi cavity) Nhiu cc phun khc nhau (family cavity) 1.3.3 Bo dng v bo qun khun. a. Lp t khun. - Phi kim tra cc bc sau trc khi lp t khun: Nu khun c s dng t trc, xem th n c kim tra hoc sa cha ch hng no cha ? Kim tra ng nc gii nhit bng cch thi kh nn chc chn rng ng nc thng v sch. Chc chn rng vng nh v n khp vi l tm cung phun. iu m bo thng hng chc chn ca cung phun v u phun. Kim tra xem chiu cao tng ca khun c vt qu khong sng ca my khng Kim tra khong cch max gia cc tm khun c tho sn phm khng ? Kim tra gi tr lc kp khi gia cng. Chc chn rng trng lng max ca mt ln bm keo l cho khi lng sn phm. - Lp t khun vi hai na ng vo nhau. iu ngn nga hai na khun, c bit l li khi b h hng c th xy ra khi lp t. - Khng nn c gn lp khun nng bng tay. Cn s dng my nng, cn cu ph hp hoc c cu xch rng rc. Xch rng rc c th iu chnh chmnhng chuyn ng rt tt. - Gi cho xch cng vi khun cho n khi c hai na khun gn cht vo cc tht khun. i vi khun nng, l thc t tt trnh bt k mt chuyn ng i xung no ca khun. - Trong lc tho khun, khng bao gi c g ba vo khun trong khi cc bulong an ton vn cn cht. - Khi tho khun bng tay khng nn s dng dng c kim loi cng hoc c cnh sc trnh xc b mc khun hoc cc cnh sc c th lm hng b mt phn khun.

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b. Khun ang hot ng. - m bo cht lng sn phm tt, khun phi c duy tr nhit lm vic ca n. - Khng c s tay vo b mt nhn bng ca khun khng li du vt d n mn kim loi. - Cng nhn vn hnh my thy khun c g bt thng phi dng my ngay v bo cho ngi lp khun c nhng iu chnh cn thit. - Nu my dng qua m th phi phun cht bo v b mt khun. - Khi khng lm vic, tt c cc khun c phn t l xo cn c trng thi th lng. - Trc khi ngh cn cho h thng nc lm ngui tip tc tun hon cho n khi khun ngui. c. Lu gi khun. - Cn phi gi sn phm cui cng c tho ra khi khun lm tham kho cho bt k s sa cha no cn lm. - Tt c cc b phn ca khun cn c kim tra v sa cha trc khi ct vo kho khun lun sn sng cho n khi c yu cu sn xut tip. - Tho cc u lp ng nc gii nhit d gy khi di chuyn khun. Thi kh nn vo cc ng nc v gi cho n kho, sau du chng r st vo trong ng nc. - Xt cht bo v hay bi m ln b mt v cc chi tit khun, gi kn khun trong thi gian lu tr. - i vi khun c l xo th khng nn ng cht, hy t cc nm cao su ph hp trng thi m khun gi cho l xo trng thi tho lng v bt kn cc ming l trnh bn hoc hi m. - Khun cn c so xp ph hp vi kiu ca chnghoc ph hp vi s v v tr ca n trn gi nng v gi trong phng sch. - Ngi c trch nhim thng xuyn lp t khun cn c 1 ci th bo dng khun cho tng khun

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1.4 C ch hot ng. -Nguyn liu cht do dng ht sau khi c phi mu c nu chy bng h thng nhit in trong barrel. Sau c trn c vn chuyn nha nng chy vi p sut v vn tc cao p vo hc khun. H thng nc chy trong khun s lm ngui nha nng chy v nh hnh sn phm. Cui cng sn phm c y ra khi khun. Chu trnh lp li. Ba giai on chnh ca chu trnh p phun mt sn phm: -Giai on p - phun: pittong thy lc y trc trn c chuyn ng tnh tin hng thng ti cun ni phun nha nng chy vo hc khun. -Giai on c: h thng thy lc to p gi khun c nh (bo p). H thng nc chy trong khun lm ngui v nh hnh sn phm. -Giai on tch sn phm ra khi khun: B phn 5 sao (hay l 5 xylanhpittong) nhn tn hiu t bo mch in t s hot ng c lp tng pittong lm cho bnh cam chuyn ng, lm trc vt (trc trn c) quay; ht nha t phu s theo rnh trc vt cun v trc lm p lc (do nha to ra) tng ln, y c b phn 5 sao v trc vt li v sau n v tr ci t trn mn hnh hay trn my (hay ng thc keo); h thng thy lc m khun; sn phm c tch ra bng h thng ty li (inh y); ng ca, chu trnh lp li.

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1.5 Nguyn tc vn hnh. Chu trnh sn xut mt n v sn phm trn my p phun:


Ly sn phm ra khi khun

ng khun

i sn phm

p nha

M khun

Lm ngui v ly keo

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1.5.1 M my v p sn phm.
- M cau dao chnh, m nc giai nhiet. - Cham dau boi trn cho cac bo phan chuyen ong. - Kiem tra nhiet o, neu at th cho bm thuy lc hoat ong. - Kiem tra khuon. - Phun phan nguyen lieu cu ra khay hng keo au lo. - ieu khien ep au phun vao khuon. - Th mau: phun nha, ch cho san pham ong cng, m khuon lay san

pham ra.
- Cai at thong so hoat ong phu hp vi san pham. - Chuyen sang che o ban t ong. - Giao cho cong nhan ng may. - Cong nhan ngoi i khuon m ra e lay san pham. - Kiem tra, cat bavia va chuyen sang bo phan khac.

1.5.2 Tt my.
-

M ca, chuyen sang che o chay tay. M khuon, lay san pham ra. ieu chnh au phun tach khoi khuon. Ngat nguon ien gia nhiet cho khuon va ong c bm. Ngat nguon ien chnh. ong nc lam nguoi. Ve sinh may.

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2. MY NGHIN 2.1 Gii thiu - Trong my nghin, vt liu c ct hay lm v ra thnh nhng ht nh hn. Vt liu c nghin bng cc phng php khc nhau nhm cc mc ch khc nhau. Cc mnh nha th c nghin ra thnh cc c ht c kch thc thun tin cho qu trnh x l. Cc sn phm thng mi thng phi p ng mt cch nghim ngt v kch thc v i khi c hnh dng ht. Gim kch thc ht cn gip nha d nng chy hn khi a vo my p phun; gip phn tch cc tp cht bng cc phng php c hc; gim khi lng ring xp vn chuyn d dng hn.My ny thit b thu hi nha ph, chn dng nhng cng trnh ph thi nha, hng th phm dng cho my n ht nha. My thch hp bm cc loi nha mm v mt xp, nh PE, PVC, PP, ABS

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2.2 Cu to

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STT TN GI 1 Phu nhp liu 2 ng c 3 Bnh xe ng c 4

5 6 7

CU TO, CNG DNG Ni nhp vt liu nghin vo. iu khin trc my nghin quay. Thp Gn vo ng c, khi ng c quay th bnh xe quay theo. Bnh xe qun tnh Thp Khi ng c quay khin trc chnh quay theo, bnh xe ny s quay theo trc chnh, to s ng b v cn bng. Vnh ai bnh xe Thp Truyn ng t bnh xe ng ccho trc chnh quay. Bung ph liu Thp Cha dao tnh, trc chnh c gn dao xoay, y l ni qu trnh ngin xy ra . Trc chnh Thp Ni gn cc dao xoay, bnh xe ca trc lin kt vi vnh ai trc c th quay c khi ng c quay. Dao xoay Thp SKD11 Gn trn trc chnh kt hp dao c nh nghin vt liu. Dao c nh Cng tc in Tm chn Phu tho liu Thp SKD11 Gn c nh trong bung ct kt hp dao xoay ct vt liu. Nha Khi ng, tt my. Thp L tm chn c cc l trn sng lc vt liu vt c ng kch c. Thp Ni sn phm nghin ra.

VT LIU Thp

9 10 11 12

2.3 Cc thng s k thut v kch thc hnh hc Kch thc bung nghin (mmmm) S lng dao xoay Tc dao xoay (vng/pht) S lng dao c nh ng knh l tm sng (mm) Nng xut nghin (kg/h) Cng sut (kW) Ngun in Kch thc bn ngoi (mmmmmm) 480800 22 500 4 12 800 - 1300 22 kW 30 HP 380V 50 Hz 200016202500

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2.4 Nguyn l hot ng - Trong mt my nghin nha, dao ct c gn trn rotor quay bng ng c invi tc cao. Rotor ny c t trong mt bung ct ni dao c nh c gn. - Khi nhp liu nha ph liu i vo bung ct ny, nhng dao quay tip xc vi nhng dao c nh ct nha thnh tng ming nh. - Mt tm chn vi nhiu l hng c t pha di. Nha s tip tc c trn v ct bng dao cho n khi n nh lt qua tm chn ny. Do , bng cch iu chnh kch thc ca cc l, ngi ta c th kim sot kch thc ca si ct. 2.5 Cc yu t nh hng tc nghin a. Loi vt liu: -Vt liu l cc sn phm nha tiu dng ph bin nh polyethylene (PE) v polypropylen (PP), l cc loi nha mm vi sc tc ng mnh c th d dng ct c. -Cc vt liu trn c nghin nhanh hn nhiu so vi nha k thut nh ABS, nylon, v my tnh, chng kh gy hn nhiu v phi tc ng lc mnh hn. b. Kch thc ca bung ct v dao: -Mt bung ct ln cng vi cnh rotor v dao c nh di s gii quyt c lng ph liu nhiu hn cng lc. c. Cht lng ca dao: -Vic thit k cc rotor v s sp xp dao ng mt vai tr quan trng trong vic ct nghin, nhng s v ch nu s dngdao cht lng thp, v i hi phi mi thng xuyn v nh hng n tc nghin. -Dao cht lng cao c lm t thp cha hm lng carbon hoc crom cao nh thp SKD 11... d. S lng dao: -S rotor v dao c nh ty thuc vo cch nghin c thit k. a s cc my nghin c 3-6 dao xoayvi 2-3 dao c nh. -Mt s m hnh my nghin c th c nhiu hn 30 dao xoay. 7. ng c in: -My nghin hot ng da vo s quay ca mt rotor. Rotor trong my nghin thng quay t 200-800 vng/pht ty thuc vo cng sut ng c in c th dao xoay t di 1- 800 kW/h. 8 Kch thc mng chn: di cng ca bung ct my nghin l mt mng chn kim loi c cc l trn. Cc mnh nha vn cn trong bung ct cho n khi chng nh lt qua l. Kch thc cc l mng chn dao xoay t 0.125-1inch, hoc 3 25 mm ( ng knh).

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2.6 u nhc im - u im: Cu to n gin, d vn hnh. Khng ta nhiu nhit, hot ngthun tin. - Nhc im: Gy ting n, bi khi hot ng. 2.7 Bo dng,s c v khc phc a. Trong qu trnh vn hnh my:
- Kim tra dao nghin c sch v c vt cn khng trc khi vn hnh. - Cho nha vo b phn ct t t va phi, lng nghe xem my c qu ti

khng. - i vi ph phm nha c kch thc ln cn lm gim kch thc trc ri mi cho vo my nghin trnh lm my qu ti v gay chy ng c. - Khng t cc vt khc trn cng nh xung quanh my. - Phi tt my khi lm sch my mi ln thay i nha(mu, loi nha). - Khi ngng sn xut phi bt cc cng tt v v tr OFF v tt ngun in chnh. b. Bo dng v v sinh: - Lm v sinh khi khng lm vic. - iu chnh, mi sc hoc thay th dao nu cn thit. - Thng xuyn kim tra xem c vt l kim loi ri vo bung ct kh ng dm bo my khng b tc khi hot ng. Nhng vt l lt vo c th lm cn, m li dao, mn vnh ai a hoc t hn l lm chy ng c. - Tra du cho ng c khi kh m bo ng c hot ng tt.

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3. H THNG TRAO I NHIT-THP LM LNH DNG I LU 3.1 Cu to

1.Motor 3.Khung motor 4.Cnh qut 5.Li bo v cnh qut. 6.V bn 7.L kim tra 8.u phun 9.ng phun 12. ng ng 13. Tm tn nhit 14. nt ng 15. Thanh tm tn nhit 16. Chn v bn 17. Li bo v di 19. bn 20. Thit b cha nc ra 22. Thit b lc nc Thp gii nhit i lu c hc - Thp gii nhit i lu c hc c cc qut ln ht kh cng bc trong nc lu thng. Nc chy xung di trn b mt cc khi m, lm tng thi gian tip xc gia nc v khng kh-gip ti a ho qu trnh truyn nhit gia nc v khng kh. T l gii nhit ca thp i lu c

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hc ph thuc vo rt nhiu thng s khc nhau nh ng knh qut v tc hot ng, khi m tr lc ca h thng. Thp i lu c hc hin nay sn c vi di cng sut rt rng. Thp c th c xy ti nh my hoc cnh ng v d nh cc thp bng b tng ch c xy cnh ng. Rt nhiu thp c xy dng theo cch c th hot ng cng nhau t c cng sut mong mun. V vy rt nhiu thp gii nhit c ni vi nhau gm t hai thp ring l tr ln, gi l S lng , v.d thp gm 8 l ch loi thp ny. Cc thp nhiu c th theo hng, vung hoc trn ph thuc vo hnh dng ca v tu theo phn ly kh vo c t bn cnh hay y ca . C ba loi thp i lu c hc nh tm tt trong bng 1. Bng 1. Nhng c im chnh hoc cc loi thp gii nhit khc nhau (theo AIRAH)
u im Thch hp vi tr Nhc im Lu thng nh vn tc kh vo th gii quyt bng cch t chuyn cng vi cc ng thi

Loi thp gii nhit Thp gii nhit i lu cng bc. Khng kh c ht vo thp nh mt qut t phn kh vo Thp gii nhit thng kh dng ngang Nc i vo trn v i qua cc khi m. dng) hoc t cc pha i din nhau qua khi m i ln li ra pha trn cng ca thp Thp gii nhit thng kh ngc dng. Nc nng i vo phn trn. Khng kh i vo phn y v ra phn trn. S dng qut ht v qut y

lc kh cao nh qut cao v vn tc kh ra thp, c thi ly tm khng n Cc qut tng i cc thp trong bung ca dy

Lu thng km

Qut v b iu khin ca ng c cn chng c cc v n mn v chng t trong ng kh m ra

Khng kh i vo t mt pha (thp mt hnthp i lu (thp hai dng)Mt qut ht ly kh vo kh racao hn kh vo t 3-4 ln

cng bc v tc iu kin ca thi tit, m

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3.2 Kt cu a. c im thit k - Thp gii nhit c thit k theo dng kh i lu vi mt qut gi c gn theo phng nm ngang trn nh thp ht kh nng ra ngoi. - Do c thit k hnh trn nn khi vn hnh thp khng b nh hng bi cc hng gi, hao ht p sut bn trong nh bo m cho thp hot ng mt cch hiu qu v kinh t nht. - Trng lng nh vi cc linh kin linh hot gip cho vic vn chuyn v lp t d dng, tit kim khng gian. b. V thp - V thp c lm bng cht liu F.R.P(Fiberglass Reinforcep Polyester), l hp cht c ch to t Si thu tinh v loi keo kt dnh c bit, c cu trc vng chc c th chng li nhng va chm nh m khng b nt v. - c bit lp v ngoi c qua mt qu trnh quang ha nn c b mt trn bng, khng g khng bm ru nn c tui th v bn cao. c. H thng qut gi. - My c cng sut nh s dng qut trc tip. - Cng sut ln th s dng them b gim tc c tc dng gim ting n. d. Cnh qut. - Thp gii nhit khng nhng ch cn lu lng gi ln m cn i hi ting n nh khi vn hnh. Cc cnh qut ca thp c thit k theo nguyn tc kh ng hc, hot ng tc nh nht nhng sn sinh ra lng gi ti a, tit kim in nng v p ng c yu cu khng gy ting n ln. Hn th na, cc cnh qut cn c thit k ring, ph hp vi tng model thp. - Ton b cnh qut ca thp c ch to bng hp kim c bit (mt s hng sn xut thp gii nhit khc nhng model thp nh u s dng cnh qut bng nha nn d b gy trong qu trnh vn hnh), khng b han g, khng b n mn, khng gy, bo m tui th v an ton trong qu trnh vn hnh thp. e. H thng phn phi nc. - Bao gm mt B ng phun v mt ng phun, lp trn u ng ng ca thp. H thng phn phi nc quay c l do p lc ca dng nc lun chuyn do hot ng ca my Bm nc. - H thng u phun t ng quay trn c hiu qu cao c ch to bng hp kim nhm m bo bn cao, c thit k theo kiu t ng quay trn, c th hot ng ngay c khi p sut nc thp. - Trc quay c gn thm vng bi nhm gim ma st, gip chng b n mn ng thi gip u phun quay u v m.

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f. Tm trao i nhit( tm tn nhit-filler) - Tm tn nhit c ch to bng nha PVC c th chu c nhit cao n 600C ( Tm tn nhit ca cc hng khc ch chu c nhit 450C), vi nhng yu cu nhit cao hn c th dng tm tn nhit ch to bng cht liu CPVC, PP(70-850C), W-g (900C). - B mt tm tn nhit c gia cng hnh gn sng v c cc rnh xin, c gn kt vi nhau theo dng tm kiu t ong, gip tng din tch b mt trao i nhit gia nc v khng kh, tng hiu qu gii nhit. Trong qu trnh s dng c th thay th, bo dng v sinh d dng. g. Li xm. - Li xm c cu to ring, c tc dng ngn chn vt th xm nhp vo trong Bn nc thp gii nhit, trnh gy tc ngn ng ng. h. Vt kin bng st. - Tt c cc linh kin st c x l xi m trng km, chng g st cc tt, khng b gm mn theo thi gian. 3.3 Nguyn l lm vic. - Thp gii nhit c thit k lung khng kh theo hng ngc vi lu lng nc. Ban u lung khng kh tip xc vi mi trng mng gii nhit, sau lung khng kh ko ln theo phng thng ng. Lu lng nc c phun xung do p xut khng kh v lu lng nc ri xung qua b mt tm gii nhit, lu lng gi theo hng ngc li.

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3.5 Nguyn nhn s c v phng php gii quyt.

3.5 Phng thc bo dng - Thng thng mi thng thay i nc tun han mt ln, hoc khi nc c hin tng b c, vic thay i lu lng nc tun l cn c vo nng lng nc quyt nh, ng thi v sinh bn cha nc nng v nc lnh, nu trong bn nc nng c cha cht bn, cng lm nh hng n hiu sut gii nhit ca thp .

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3.5 Thi im ngng my bo dng. - Nn tun han nc trong ng that ra ngoi, trnh khi ma ng lm ng c nc trong ng dn nc dn n b nt. Ong that nc ca bn cha nc lnh cn m ra, khi tri ma, nc c th thot ra ngoi . - Khi my ngng hot ng mt khong thi gian, khi vn hnh li, cn kim tra in tr ca mt c bnh thng khng ? sau xin tham kho mc th 4 ca phng thc thao tc .
Loi thp gii nhit u im Nhc im

Lu thng nh vn tc kh vo cao v vn tc kh ra Thp gii nhit i lu cng bc Thch hp vi tr lc kh thp, c th gii quyt bng (Hnh 4): Khng kh c ht vo thp cao nh qut thi ly tm cch t cc thp trong nh mt qut t phn kh vo Cc qut tng i khng n bung ca dy chuyn cng vi cc ng thi Thp gii nhit thng kh dng ngang (Hnh 5): Nc i vo trn v i qua cc khi Qut v b iu khin ca m. Lu thng km hnthp i ng c cn chng c cc Khng kh i vo t mt pha (thp mt lu cng bc v tc kh iu kin ca thi tit, dng) hoc t cc pha i din nhau racao hn kh vo t 3-4 ln m v n mn v chng t (thp hai dng)Mt qut ht ly kh vo trong ng kh m ra qua khi m i ln li ra pha trn cng ca thp Thp gii nhit thng kh ngc dng(Hnh 6): Nc nng i vo phn trn. Khng kh i vo phn y v ra phn trn. S dng qut ht v qut y

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PHN 5: SN PHM V KINH T CNG NGHIP.


MT S LOI SN PHM CA CNG TY. Ph tng t v xe my.

Logo -t

Bnh cha du tr lc -t

Bnh cha nc gii nhit -t

Ph tng xe my

Hng gia dng.

K nh bp

dao co

Cp th thao

Lng gh da

Cng ngip.

Np b iu tit

u ni

Van chia du

Mt n

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in-in t.

Chp n

Mt n

Hp qut ht

ui n

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PHN 6: NHN XT V NGH CA SINH VIN.


T chc Nhn s Nhn s c b tr n gin, linh hot. Mi b phn c chc nng, nhim v, quyn hn r rng v chuyn mn nht nh. B tr nh xng X nghip khng c kho ct gi sn phm ring bit, xen vo khu vc sn xut gy cn tr tm nhn. Khng c phng ring t my nghin nn gy nhim ting n mi khi chy my. V tr nh xng khng thch hp cho vic m rng sau ny (nu c). ng dy in i khng an ton, vng vu khi di chuyn trong nh my My mc thit b Nng sut my mc p ng c nhu cu sn xut ca cng ty. Sn phm c kim tra kh nghim ngt trc khi giao cho khch hng, sn phm a dng v chng loi v mu m, p ng c yu cu ca khch hng trong v ngoi nc. Vn mi trng Quy trnh sn xut sch, khng c cht thi c hi, mi trng lm vic thn thin, t tiu chun v mi trng. ngh Cng ty nn xem xt vn xy dng kho bi ng thnh phm Xy dng khu vc cch ly ting n.

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