Báo cáo TTTN lập trình S7300 và hệ thống SCADA

I HC QUC GIA TP.
H CH MINH
TRNG I HC BCH KHOA
KHOA IN IN T
GVHD
SV
MSSV
: TS. Nguyn Thin Thnh

: Nguyn Phc Lc
: 40901457
TP.HCM - 08/2013
LI CM N
c s h tr v gip ca Cng ty TNHH K Thut PLC Vit Nam, em c c hi

c nghin cu v tm hiu v h thng PLC v SCADA ca Siemens Automation trong qu trnh
thc tp tt nghip.
u tin em xin gi li cm n chn thnh nht n anh Trn Vn Hiu, ngi tn tnh
gip , hng dn em trong thi gian thc tp ti cng ty.
Em cng xin cm n thy Phm Ph Th v cc anh ch trong Cng ty TNHH K Thut
PLC Vit Nam gip em trong sut qu trnh thc tp.
Ngoi ra em cng xin cm n thy Nguyn Thin Thnh, ngi nh hng, gip
em c th hon thnh kha thc tp ny.
Cui cng em cng xin cm n s gip v h tr nhit tnh ca cc bn trong nhm thc
tp .
Tp.HCM, ngy 10 thng 08 nm 2013.
Em xin chn thnh cm n.
PHIU NH GI KT QU THC TP
NHN XT CA CNG TY TNHH K THUT PLC VIT NAM:
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IM NH GI:
Ngi hng dn: K.S Trn Vn Hiu

Xc nhn ca n v thc tp
ii
NHN XT CA GIO VIN HNG DN:
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iii
NI DUNG THC TP
-
Tm hiu v PLC S7-300, lp trnh cc h thng MPS 300 bng phn mm TIA Portal
S dng phn mm WinCC 7.0 thit k h thng iu khin gim st
Tm hiu v cc phn mm OPC: Kepware, IBH OPC
Tm hiu cc chun truyn thng MPI, Profinet
iv
MC LC
LI CM N
PHIU NH GI KT QU THC TP
NI DUNG THC TP
i
ii
iv
PHN 1 LP TRNH PLC S7-300 V PHN MM SCADA

7
CHNG 1 LP TRNH SCL S7-300 TRN STEP7 MANAGER
7
CHNG 2 LP TRNH S7-300 TRN PHN MM TIA PORTAL
13
1).
Gii thiu v phn mm TIA portal ............................................................................ 13
2).
S dng TIA portal cu hnh cho cc trm MPS 300............................................. 13
CHNG 3 KT NI CC PHN MM SCADA VI S7300 V OPC SERVER
17
I) GIAO TIP S7-300 VI CC PHN MM SCADA THNG QUA CP USB MPI 17
1. Kt ni S7-300 vi WinCC ......................................................................................... 17
2. Kt ni S7-300 vi cc phn mm SCADA khc ....................................................... 19
A. Cu hnh cc thng s trn phn mm IBH OPC Server......................................... 20
B. Cu hnh trn phn mm Citect SCADA lin kt vi IBH OPC ........................ 24
II)
GIAO TIP S7-300 VI CC PHN MM SCADA THNG QUA CP
ETHERNET ........................................................................................................................... 27
A. Cu hnh cho PLC ....................................................................................................... 27
B. Cu hnh cho my tnh ................................................................................................ 32
C. Cu hnh cho OPC Server ........................................................................................... 33
CHNG 4 TRAO I D LIU T WINCC V SQL DATABASE
37
PHN 2 LP TRNH IU KHIN V GIM ST TRM MPS
44
A. TRM CUNG CP
44
1.
Chc nng .................................................................................................................... 44
2.
Cc module v I/O........................................................................................................ 45
3.
Lp trnh chng trnh iu khin ................................................................................ 48
4.
Thit k chng trnh gim st..................................................................................... 57
B. TRM PHN LOI SN PHM
60
1)
Chc nng .................................................................................................................... 61
2)
Cc module v I/O........................................................................................................ 61
3)
Lp trnh chng trnh iu khin ................................................................................ 63
4)
Thit k chng trnh gim st..................................................................................... 69
C. TRM BN NC - EDUKIT PA
72
1.
Gii thiu h thng bn nc:...................................................................................... 72
2.
Cu to: ........................................................................................................................ 72
3.
Kt ni h thng vi PLC S7-300: ............................................................................... 76
4.
Gii thut PID n nh mc nc v lp trnh khi PID bng Ngn ng SCL ........... 77
Bo co thc tp tt nghip
Chng 1 Lp trnh SCL S7300 trn Step7
Cng ty TNHH K Thut PLC Vit Nam
PHN 1 LP TRNH PLC S7-300 V PHN MM SCADA
CHNG 1 LP TRNH SCL S7-300 TRN STEP7 MANAGER

Ngn ng SCL (STRUCTURED CONTROL LANGUAGE) l mt cch lp trnh ca
Step7 bn cnh cc cch lp trnh khc nh LAD, STL, FBD, GRAPH.
Cch vit chng trnh SCL da theo Pascal , thng ng dng vit cc thut ton
phc tp , cc hm ton hc, qun l d liu v cng thc pha ch, ti u qu trnh.
Chng trnh SCL t trong folder Sources.
vit mt chng trnh SCL ta click phi vo khi Source v chn nh hnh:
SV: Nguyn Phc Lc
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GVHD: TS. Nguyn Thin Thnh
Mt chng trnh theo ngn ng SCL c cu trc nh sau:

FUNCTION FC1: VOID
VAR_INPUT
IN1: INT;
END_VAR
VAR_OUTPUT
OUT1: INT;
END_VAR
VAR_IN_OUT
IN_OUT1: INT;
END_VAR
VAR_TEMP
TEMP1: INT;
END_VAR
BEGIN
END_FUNCTION
c c cu trc nh trn ta thc hin nh hnh sau:
SV: Nguyn Phc Lc
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V d sau y trnh by cch vit khi FC3 c chc nng gp (combine) hai kiu d liu t u
vo l kiu DATE v kiu TIME_OF_DAY thnh mt kiu d liu duy nht l DATE_AND_TIME.
**
Kiu d liu dng DATE c lu tr trong S7 bng 1 word ( 2byte). Gi tr ca nh
cha kiu d liu dng ny s l s ngy tnh t mc 01-01-1990 ( nh ny cha gi tr 0 s l
ngy 01-01-1990).
nh dng ca kiu d liu ny l DATE# hoc D#
V d nh MW0 cha kiu d liu l DATE, v gi tr ca nh ny l 5, th c ngha l
ngy c lu MW0 l ngy 06-01-1990, tng t gi tr 200 s l ngy 20-07-1990.
**
Kiu d liu TIME_OF_DAY c lu tr trong S7 bng 2word (4byte), cho bit thi gian
trong 1 ngy. Gi tr ca nh cha kiu d liu dng ny s l tng s milisecond.
nh dng ca kiu d liu ny l TIME_OF_DAY# hoc TOD#
SV: Nguyn Phc Lc
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V d nh MD0 cha kiu d liu dng TIME_OF_DAY v gi tr ca nh ny l 3 600

000 th c ngha thi gian ang l 1 gi ( 60*60*1000), hay ni cch khc c ngha l nu ta move
TOD#1:00:00 vo nh MD0 th nh ny c gi tr l 3 600 000
**
Kiu d liu DATE_AND_TIME c lu tr theo mng gm 8 byte BCD lin tip:

Bytes
0
1
2
3
4
5
6
7 (4 MSB)
7 (4 LSB)
Content
Range
Year
1990 to 2089
Month
01 to 12
Day
1 to 31
Hour
0 to 23
Minute
0 to 59
Second
0 to 59
2 MSD (most 00 to 99
significant
decade) of ms
LSD (least
0 to 9
significant
decade) of ms
Weekday
1 to 7 (1 = Sunday)
FUNCTION FC3 : DATE_AND_TIME

VAR_INPUT
IN_TIME: TOD;
IN_DATE: DATE;
END_VAR
VAR_TEMP
IN_DATE_TEMP
: DATE;
DATE_VALUE AT IN_DATE_TEMP
: INT;
y,m, ddd, mm, dd, mi
: DINT;
g
: DINT;
day
: DINT;
month
: DINT;
year
: DINT;
IN_TIME_TEMP
: TOD;
TIME_VALUE AT IN_TIME_TEMP
: DINT;
totalSeconds , totalMinutes
: DINT;
currentMinute , currentSecond , currentMiliSec, totalHours
MSD_milisec, LSD_milisec, Other
: INT;
S, Ngay_Trong_Tuan
: DINT;
so_ngay_tinh_tu_dau_nam
: DINT;
OUT_DATE_TIME
: DATE_AND_TIME;
// To con tr tr v 8 byte lu tr ca kiu DATE_AND_TIME
STUFF AT OUT_DATE_TIME : STRUCT
Year
: BYTE;
Month
: BYTE;
Day
: BYTE;
Hour
: BYTE;
SV: Nguyn Phc Lc
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:INT;
Minute
Second
MilliSecond
Other
END_STRUCT;
END_VAR
: BYTE;
: BYTE;
: BYTE;
: BYTE;
BEGIN
//** DATE ** //
IN_DATE_TEMP := IN_DATE;
//** Cc cng thc sau tr v chnh xc ngy thng - nm t s ngy cch
t mc 01-01-1990 ** //
g := DATE_VALUE + 142385;
Ngay_Trong_Tuan := (g MOD 7) + 4;
y := TRUNC((10000*g + 14780)/3652425);
ddd := g - TRUNC(365*y + y/4 - y/100 + y/400);
IF (ddd < 0) THEN
y := y - 1;
ddd := g - TRUNC(365*y + y/4 - y/100 + y/400);
END_IF;
mi := TRUNC((100*ddd + 52)/3060);
month := ((mi + 2) MOD 12) + 1;
year := 1600 + y + TRUNC((mi + 2)/12);
day := ddd - TRUNC((mi*306 + 5)/10) + 1;
Other := DINT_TO_INT(Ngay_Trong_Tuan) + LSD_milisec*256;
// Loi b 2 ch s u ca nm lu tr thnh 1 byte //
// 90 -> 99 l 1990 - > 1999//
// 00 -> 89 l 2000 - > 2089//
IF ( year >=1900
year := year
ELSIF ( year >=
year := year
END_IF;
& year < 2000 ) THEN

- 1900;
2000 ) THEN
- 2000;
// Code sau s tr v th (day of week), ch nht tng ng s 1 ..//

CASE (DINT_TO_INT(Ngay_Trong_Tuan)) OF
4: Ngay_Trong_Tuan := 4;
END_CASE;
//** Tr v thi gian t tng s milisecond ** //
IN_TIME_TEMP
:= IN_TIME;
SV: Nguyn Phc Lc
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totalSeconds
currentMiliSec
currentSecond
totalMinutes
currentMinute
totalHours
//
:= TRUNC(TIME_VALUE / 1000);
:= DINT_TO_INT(TIME_VALUE MOD 1000);
:= DINT_TO_INT(TRUNC((totalSeconds MOD 60)));
:= DINT_TO_INT(totalSeconds / 60);
:= DINT_TO_INT(TRUNC(totalMinutes MOD 60));
:= DINT_TO_INT(TRUNC(totalMinutes / 60));
Tch MSD v LSD ca curentMilisec lu tr vo byte th 6 v byte th 7

LSD_milisec
:= currentMiliSec MOD 10 ;
MSD_milisec
:= (currentMiliSec LSD_milisec) / 10 ;
// tr v gi tr cho khi
STUFF.Year
:= DINT_TO_BYTE(year);
STUFF.Month
:= DINT_TO_BYTE(month);
STUFF.Day
:= DINT_TO_BYTE(day);
STUFF.Hour
:= INT_TO_BYTE(totalHours);
STUFF.Minute
:= INT_TO_BYTE(currentMinute);
STUFF.Second
:= INT_TO_BYTE(currentSecond);
STUFF.MilliSecond
:= INT_TO_BYTE(MSD_milisec);
STUFF.Other
:= INT_TO_BYTE(Other);
FC10
:= OUT_DATE_TIME;
END_FUNCTION
// Debug kim chng kt qu
ORGANIZATION_BLOCK OB1
VAR_TEMP
// Reserved
info : ARRAY[0..19] OF BYTE;
// Temporary Variables
TEMPX : DATE_AND_TIME;
END_VAR
TEMPX := FC3( IN_TIME:= TOD#2:0:0, IN_DATE:= D#2000-01-01);
END_ORGANIZATION_BLOCK
SV: Nguyn Phc Lc
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Chng 2 Lp trnh S7-300 trn phn mm TIA portal
CHNG 2 LP TRNH S7-300 TRN PHN MM TIA PORTAL

1).
Gii thiu v phn mm TIA portal
Phn mm TIA portal l phn mm t ng ha tch hp va c hng Siemens

gii thiu vo cui nm 2010. Chc nng ca phn mm va c th lp trnh cho cc dng PLC
ca hng nh S7-200, S7-300/400, S7-1200 va lp trnh cho HMI trn mt giao din thng nht.
2).
S dng TIA portal cu hnh cho cc trm MPS 300

Khi ng phn mm TIA Portal v to project mi
chn Configure a device
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Chn CPU, sau n Enter
Ta c giao din nh hnh sau:
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Bc tip theo ta thm module DI/DO v module truyn thng vo:

+
Ko v th module DI/DO vo rack th 4
Ko v th module truyn thng vo rack th 5
SV: Nguyn Phc Lc
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Vy l ta hon thnh vic cu hnh phn cng cho cc trm MPS, cng on cui cng
l download cu hnh ny xung cho PLC.
SV: Nguyn Phc Lc
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Chng 3 Kt ni cc phn mm SCADA vi S7-300 v OPC server
CHNG 3 KT NI CC PHN MM SCADA VI S7300 V OPC

SERVER
I)
GIAO TIP S7-300 VI CC PHN MM SCADA
THNG QUA CP USB MPI
1. Kt ni S7-300 vi WinCC
i vi phn mm WinCC th c th giao tip trc tip vi S7-300 qua driver S7 Protocol Suite.
Cc bc cu hnh trn WinCC giao tip vi S7-300:
a) To mt project mi
b) Add driver lin kt PC vi S7
c) To mt kt ni, t tn, chnh cc thng s trong Properties cho ph hp
SV: Nguyn Phc Lc
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d) To cc Tag lin kt vi PLC
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2. Kt ni S7-300 vi cc phn mm SCADA khc

i vi cc phn mm SCADA khc th phi kt ni thng qua cc OPC Server.
Phn sau y s trnh by kt ni gia S7-300 vi phn mm Citect SCADA thng qua
OPC Server.
Trong cc phn mm OPC server th Kepware OPC c s dng rng ri do h tr rt
nhiu driver kt ni v ti liu hng dn i km ( hn 160 loi PLC ). Mc d vy cho n phin
bn mi nht hin nay l KEPserverEX v5.12 vn cha h tr kt ni vi PLC S7-300 thng qua
cp USB MPI.
SV: Nguyn Phc Lc
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Phn sau s trnh by cch kt ni Citect SCADA vi PLC S7-300 qua phn mm IBH OPC
Server.
A. Cu hnh cc thng s trn phn mm IBH OPC Server
a) Trn giao din chnh ca phn mm
b) Chn S7 Simatic NET
SV: Nguyn Phc Lc
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c) Cu hnh kt ni
d) Set PG/PC interface
e) Sau khi hon thnh cc bc trn ta click vo nt Test PLC connection kim tra kt
ni thnh cng hay cha. Thng bo sau tr v ng s hiu PLC, ngha l kt ni thnh
cng.
SV: Nguyn Phc Lc
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Ch : Nu bc ny phn mm bo kt ni khng thnh cng hoc bo v sai s

hiu PLC th ta phi kim tra li cu hnh phn cng ca PLC nh slot, a ch MPI
f) To cc Tag lin kt vi PLC
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n vo nt Test variable kim tra gi tr hin thi ca Tag
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g)
Bc cui cng l Transfer cc cu hnh va ci t trn IBH OPC Editor xung IBH OPC
server.
B. Cu hnh trn phn mm Citect SCADA lin kt vi IBH OPC

a) To mt project mi trn Citect Explorer
b) To cc server: Clusters, IO Server
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c) To IO Device lin kt vi IBH OPC Server (IBHSoftec.IBHOPC.DA)
d) To cc Tag
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Ch : a ch ca cc Tag s c dng Tn PLC.Group.Item.

V d: Tag c a ch l PLC1.Generic.I0_0 ( do cch t tn phn mm IBH OPC editor).
SV: Nguyn Phc Lc
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II)
GIAO TIP S7-300 VI CC PHN MM SCADA THNG
QUA CP ETHERNET
S kt ni:
i vi cc dng CPU S7300 khng h tr truyn thng qua Ethernet ta phi s dng module
truyn thng CP-343.
A.
Cu hnh cho PLC
Phn sau y trnh by cu hnh kt ni Ethernet trn CPU 315-2DP s dng phn mm
TIA Portal.
a) Khi ng phn mm TIA Portal v to project mi
SV: Nguyn Phc Lc
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chn Configure a device
Chn CPU, sau n Enter
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Ta c giao din nh hnh sau:
Bc tip theo ta thm module DI/DO v module truyn thng vo:

+
Ko v th module DI/DO vo rack th 4
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Ko v th module truyn thng vo rack th 5
Cui cng ta t a ch IP cho PLC, v download cu hnh xung PLC

Click p vo cng PROFINET v chn Add new subnet
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t a ch IP
Download cu hnh xung PLC
SV: Nguyn Phc Lc
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B.
Cu hnh cho my tnh
Thay i a ch IP trn my tnh cho cng lp vi a ch IP trn PLC
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C.
Cu hnh cho OPC Server
Phn mm OPC server c s dng l KEPserverEX v5.12
Cc bc tin hnh cu hnh cho KEPserver lin kt vi S7-300 qua cp ethernet:
- Click p vo add new channel to mt knh mi
- t tn channel, mc nh l channel1
Chn driver kt ni l Siemens TCP/IP Ethernet
SV: Nguyn Phc Lc
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Nhp NEXT, cc thng s khc chn theo mc nh

To mt device, chon model l S7-300
G vo a ch IP ca PLC
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Cc thng s khc mc nh
To cc Tag
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Kt thc bc ny ta c th s dng cc phn mm SCADA nh WinCC, Citect lin

kt vi PLC qua KEPserver OPC.
Ch :
Nu Computer lin kt trc tip vi S7-300 qua cp ethernet th cp ny phi l loi cp
cho.
Nu PLC kt ni vi modem th s dng cp thng.
SV: Nguyn Phc Lc
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Chng 4 Trao i d liu t WinCC v SQL Database
CHNG 4 TRAO I D LIU T WINCC V SQL DATABASE
trao i d liu gia WinCC v SQL

Khi ng phn mm SQL Server v to c s d liu mi:
SV: Nguyn Phc Lc
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To c s d liu mi
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t tn c s d liu mi v n nt Add, OK.
To mt Table mi
To 2 column l VALUE1, v VALUE2 sau n SAVE, t tn Table mi to l Table_1.
SV: Nguyn Phc Lc
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Tip theo ta vo Control Panel\All Control Panel Items\Administrative Tools

Click p Data Sources (ODBC)
Nhp Add, sau chn SQL server v n Finish
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Cc thng s khc mt nh, tip theo ta chn database va to trn SQL server
SV: Nguyn Phc Lc
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Code trn winCC thc hin vic xut d liu ra SQL

Option Explicit
Function action
Dim objConnection
Dim strConnectionString
Dim strSQL
Dim objCommand
Dim mday
Dim NewTag
Dim NewTag_1
mday = FormatDateTime(Now(),0)
strConnectionString ="Provider=MSDASQL;DSN=DEMO;UID=;PWD=;"
NewTag_1 = HMIRuntime.Tags("NewTag_1").Read
NewTag = HMIRuntime.Tags("NewTag").Read
strSQL = "INSERT INTO dbo.Table_1(VALUE1,VALUE2)VALUES('"&
NewTag & "','" & NewTag_1 & "');"
Set objConnection = CreateObject("ADODB.Connection")
objConnection.ConnectionString = strConnectionString
objConnection.Open
Set objCommand = CreateObject("ADODB.Command")
With objCommand
.ActiveConnection = objConnection
.CommandText = strSQL
End With
objCommand.Execute
Set objCommand = Nothing
SV: Nguyn Phc Lc
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objConnection.Close
Set objConnection = Nothing
End Function
code trn ta lu dng:
DSN=DEMO
strSQL = "INSERT INTO dbo.Table_1(VALUE1,VALUE2)VALUES('"& NewTag
& "','" & NewTag_1 & "');"
vi DEMO v Table_1 l tn c s d liu v Table ta va to SQL server;
Code thc hin vic c d liu t SQL v winCC
Option Explicit
Function action
Dim objConnection
Dim objCommand
Dim objRecordset
Dim strConnectionString
Dim strSQL
Dim IngValue
Dim IngCount
strConnectionString = "Provider=MSDASQL;DSN=DEMO;UID=;PWD=;"
strSQL = "select Value2 from Table_1 where ID =1" 'syntax to
record data: SELECT <Expression> FROM <Name of the table> WHERE
<Condition>
Set objConnection = CreateObject("ADODB.Connection")'establish a
connection to an SQL data source
objConnection.ConnectionString = strConnectionString
objConnection.Open
Set objRecordset = CreateObject("ADODB.Recordset")'used to
create, edit or delete databases or tables
Set objCommand = CreateObject("ADODB.Command")
objCommand.ActiveConnection = objConnection
objCommand.CommandText =strSQL
Set objRecordset = objCommand.Execute
IngCount = objRecordset.Fields.Count
If (IngCount>0)Then
objRecordset.movefirst
IngValue = objRecordset.Fields(0).Value
HMIRuntime.Tags("NewTag_1").Write IngValue
Else
HMIRuntime.Trace "Selection returned no fields" &vbNewLine
End If
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Lp trnh iu khin v gim st Trm Cung Cp
PHN 2 LP TRNH IU KHIN V GIM ST TRM MPS
A. TRM CUNG CP
1.
Chc nng
Tch cc chi tit gia cng khi cha.
Chuyn cc chi tit gia cng bng c cu dn quay dng gic ht.
SV: Nguyn Phc Lc
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2.
Cc module v I/O
Mt trc ca trm gm:

- Bng iu khin
- Module PLC
- Ngun cung cp
SV: Nguyn Phc Lc
Mt trn ca trm gm:

- Cc van v ng dn kh
- Xilanh y v cha phi
- Cc cm bin v cng tc hnh trnh
- Tay quay gp phi
- n thng bo v ng h o p sut
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M t trnh t khi ng v vn hnh ca trm:

- iu kin tin quyt cho khi ng:
cha c y chi tit phi.
- V tr ban u:
Xylanh y chi tit phi i ra ht.
Dn ng quay v tr cha.
Chn khng tt.
Trnh t:
1) Dn ng quay quay v v tr trm sau nu chi tit phi c kim tra v tr trong
v nt START c n.
2) Xylanh y co vo v y chi tit phi ra khi cha.
3) Dn ng quay, quay v v tr cha.
4) Van to chn khng c bt, khi chi tit phi c gi chc chn, cng tc chn
khng bt.
5) Xylanh y i ra v nh mt chi tit phi.
6) Dn ng quay quay v v tr trm sau.
a ch cc I/O ca trm:
Name
Mag_back
Mag_front
Vaccum
Arm_take
Arm_put
Mat_sen
Follow
Feed
VacumON
VacumOFF
Arm_Right
Arm_Left
STARTING
Data
Type
Bool
Bool
Bool
Bool
Bool
Bool
Bool
Bool
Bool
Bool
Bool
Bool
Bool
SV: Nguyn Phc Lc
Logical Address
Comment
%I0.1
%I0.2
%I0.3
%I0.4
%I0.5
%I0.6
%I0.7
%Q0.0
%Q0.1
%Q0.2
%Q0.4
%Q0.3
%M0.0
cha v tr sau
cha v tr trc
Mt phi c ht tay quay
Tay quay v tr cha phi
Tay quay v tr trm k tip
ON khi khng c phi
Sensor pht hin quang trong trm sau
Cun in xi lanh cha
Cun in ht chn khng
Cun in tt ht chn khng
Cun in tay quay cha
Cun in tay quay v tr tip theo
Tn hiu cho thy h thng sn sng hot
ng
trang 46
a ch cc I/O trn bng iu khin:

Name
Data
Type
START_HARDWARE Bool
STOP_HARDWARE
Bool
RESET_HARDWARE
Bool
Logical Comment
Address
%I1.0
Nt START iu khin bng phn
cng
%I1.1
Nt STOP iu khin bng phn
cng
%I1.3
Nt RESET iu khin bng phn
cng
Hnh bng iu khin mt trc ca trm
SV: Nguyn Phc Lc
trang 47
3.
Lp trnh chng trnh iu khin
+ Khi OB1
: chng trnh iu khin cho trm.
+ Khi OB100 : chng trnh ch chy mt ln khi h thng hot ng, cha chng trnh
reset cc tn hiu, t cc c cu dn ng v v tr ch khi ng.
Lp trnh cho khi OB1:
Network 1,2,3,4,5 lp trnh cho bng iu khin bng phn cng v phn mm ( iu khin trc
tip trn winCC ).
SV: Nguyn Phc Lc
trang 48
SV: Nguyn Phc Lc
trang 49
Khi c tn hiu khi ng h thng v cc iu kin sau tha h thng s bt u hot ng:
- Xilanh ang v tr sau ( xilanh OFF cng tc hnh trnh I0.1 ON )
- Cn quay gp phi ang hnh trnh pha bn phi ( cng tc hnh trnh I0.5 ON)
- C phi trong cha ( cm bin I0.6 OFF )
SV: Nguyn Phc Lc
trang 50
Xilanh y chi tit phi ra t cha, khi xilanh i n cui hnh trnh th cng tc hnh trnh
I0.2 s ON, lc ny cn quay s quay v pha bn tri.
Khi cn quay quay v pha bn tri th cng tc hnh tr I0.4 s ON, lc ny ta kch cho
Q0.1 hot ng ht chn khng.
SV: Nguyn Phc Lc
trang 51
Khi phi c ht thnh cng th cm bin I0.3 ON, cn quay s quay v pha bn phi.
Khi cn quay quay hon ton v pha bn phi, lc ny cng tc hnh trnh I0.5 ON, ta kch
Q0.2 tt tn hiu ht chn khng nh phi.
SV: Nguyn Phc Lc
trang 52
Khi c tn hiu RESET th t li cc tn hiu cho h thng.
SV: Nguyn Phc Lc
trang 53
Khi n nt STOP th tt cc ng ra.
SV: Nguyn Phc Lc
trang 54
SV: Nguyn Phc Lc
trang 55
Lp trnh cho khi OB100
SV: Nguyn Phc Lc
trang 56
4.
Thit k chng trnh gim st
Mn hnh gim st c thit k thnh 3 phn chnh: Bng iu khin, Trm Cung Cp,
v Trm Nhn Phi.
Cc chuyn ng trn mn hnh gim st c lp trnh bng C v VB.

V d v lp trnh chuyn ng xoay cho cn quay:
#include "apdefap.h"
int gscAction( void )
{
int top, left;
int trucquay;
BOOL xoaytrai;
trucquay = GetRotationAngle("MAIN.pdl","TRUCQUAY");
// An cac phoi dang di chuyen
SetVisible("MAIN.pdl","PHOI1",0);
SV: Nguyn Phc Lc
trang 57
//trucquay_2 = GetRotationAngle("Root_Screen.pdl",TRUC_QUAY_2);
if(GetTagBit("STARTING")==1)
{
// Quay TRAI
if (GetRotationAngle("MAIN.pdl","TRUCQUAY") == 0
&& GetTagBit("ARM_PUT") == 1
)
{
SetTagBit("xoaytrai", 1);
}
// Quay PHAI
if ( GetRotationAngle("MAIN.pdl","TRUCQUAY") == -180
&& GetTagBit("ARM_TAKE") == 1 )
{
SetTagBit("xoaytrai", 0);
}
if ( GetTagBit("xoaytrai") == 1 )
{
trucquay = trucquay - 30;
}
else if ( GetTagBit("xoaytrai") == 0 )
{
trucquay = trucquay + 30 ;
}
if ( trucquay < -180 )
{
SetRotationAngle("MAIN.pdl","TRUCQUAY",-180);
}
else if ( trucquay > 0 )
{
SetRotationAngle("MAIN.pdl","TRUCQUAY",0);
}
SV: Nguyn Phc Lc
trang 58
else
{
if ( GetTagBit("ARM_RIGHT") ==1 ||
GetTagBit("ARM_LEFT") ==1 )
SetRotationAngle("MAIN.pdl","TRUCQUAY",trucquay);
// khi co mot phoi duoc hut o tay quay
if ( GetTagBit("xoaytrai") == 0 &&
GetTagBit("VACCUM") == 1 )
{
switch (trucquay)
{
case -170: SetVisible("MAIN.pdl","PHOI1",1);
SetVisible("MAIN.pdl","PHOI_DAY",0);break;
case -160: SetVisible("MAIN.pdl","PHOI2",1); break;
case 0:
SetVisible("MAIN.pdl","PHOI18",1); break;
}
}
}
}
return 0;
}
SV: Nguyn Phc Lc
trang 59
Lp trnh iu khin v gim st Trm Phn Loi Sn Phm
B. TRM PHN LOI SN PHM
Hnh trm phn loi sn phm
SV: Nguyn Phc Lc
trang 60
Chc nng
Trm Phn loi phn loi cc chi tit phi qua 3 mng trt. Cm bin khuych tn pht
hin chi tit phi u vo pha u khi ng ca bng ti.
c tnh ca chi tit phi (mu en, mu , kim loi) c pht hin bng cc cm bin
pha trc ca ca chn v cc chi tit phi c phn loi vo mng trt thch hp.
2)
Cc module v I/O
1)
Mt trc ca trm gm:

- Bng iu khin
- Module PLC
- Ngun cung cp
SV: Nguyn Phc Lc
Mt trn ca trm gm:

- Cc van v ng dn kh
- Mootor v bng ti
- Cc cc bin nhn dng c tnh phi
- Cn gt
- ng h o p sut
trang 61
a ch cc I/O v cm bin:
Name
moto_bangtai
cambien_cophoi
cambien_switch1_OFF
cambien_switch1_ON
switch1
cambien_switch2_OFF
cambien_switch2_ON
switch2
thanhchan
cambien_kimloai
cambien_phoi_k_co_mau_den
cambien_baovatxuong
denbao_Start
denbao_Reset
denbao_BangTaiFull
denbao_hethongbiloi
Data Type
Bool
Bool
Bool
Bool
Bool
Bool
Bool
Bool
Bool
Bool
Bool
Bool
Bool
Bool
Bool
Bool
Logical Address
%Q0.0
%I0.0
%I0.4
%I0.5
%Q0.1
%I0.6
%I0.7
%Q0.2
%Q0.3
%I0.1
%I0.2
%I0.3
%Q1.0
%Q1.1
%Q1.2
%Q0.7
Comment
M t iu khin bng ti
iu khin switch1
iu khin switch2
Thanh chn kim tra vt
Trnh t khi ng ca h thng:

iu kin tin quyt khi ng:
Chi tit phi pha u khi ng ca bng ti.
V tr ban u:
Ca chn vn ra, nhnh 1,2 co vo, ng c bng ti tt.
Trnh t:
1. Pht hin chi tit phi.
2. ng c bng ti bt.
3. Xc minh mu sc/vt liu. Pht hin chi tit phi mu en, chuyn vo mng trt
pha cui cng ca bng ti:
4. C chn co vo.
5. Chi tit phi c y ra.
6. Bc chy khng.Pht hin chi tit phi kim loi, chuyn vo mng trt gia ca
bng ti:
7. R nhnh 2 vn ra.
8. C chn co vo.
10. Bc chy khng. Pht hin chi tit phi mu , chuyn vo mng trt pha cui
cng ca bng ti:
11. R nhnh 1 vn ra.
12. C chn co vo.
14. Bc chy khng.
SV: Nguyn Phc Lc
trang 62
15.
16.
17.
18.
3)
ng c bng ti tt.
C chn vn ra.
R nhnh 1 co vo.
R nhnh 2 co vo.
Lp trnh chng trnh iu khin
Network 1,2,3,4 lp trnh chng trnh cho bng iu khin
SV: Nguyn Phc Lc
trang 63
Network 5 khi c tn hiu bt u v cm bin bo c phi
Network 6 ci t thi gian ch kim tra phi
Network 7: Pht hin phi kim loi
SV: Nguyn Phc Lc
trang 64
Network 8: Pht hin phi mu
Network 9: Pht hin phi mu en
SV: Nguyn Phc Lc
trang 65
Network 10: Khi cm bin bo phi xung th ngng bng ti
SV: Nguyn Phc Lc
trang 66
SV: Nguyn Phc Lc
trang 67
Network 11: Reset h thng
Network 12: Khi nhn Stop th tt cc ng ra
SV: Nguyn Phc Lc
trang 68
4)
Thit k chng trnh gim st
Mn hnh gim st c thit k gm:

- Bng iu khin
- Phi v bng ti
- Thanh gt v ca chn
- Cc cm bin
S dng VBS v Cscript lp trnh hiu ng cho mn hnh gim st:

#include "apdefap.h"
int gscAction( void )
{
int left, top;
left = GetLeft("Root_Screen.pdl","PHOI");
// bang tai chyen dong
if ( GetTagBit ("motor_bangtai")==1 )
{
if ( GetTagWord("THOIGIAN_KIEMTRA") >0 && GetTagBit("THANHCHAN") ==0 )
{
if ( GetLeft("Root_Screen.pdl","PHOI") < 380 )
{
left = left + 10;
SetLeft("Root_Screen.pdl","PHOI",left);
}
else
{
left = 380;
top = 240;
SetTop("Root_Screen.pdl","PHOI",top);
}
SV: Nguyn Phc Lc
trang 69
}
else if ( GetTagWord("THOIGIAN_KIEMTRA") == 0 &&
GetTagBit("THANHCHAN") == 1)
{
if ( GetTagBit("W2") == 1 && GetLeft("Root_Screen.pdl","PHOI") <
613 )
{
left = left + 15;
}
else if ( GetTagBit("W1") == 1 &&
GetLeft("Root_Screen.pdl","PHOI") < 708 )
{
left = left + 15;
}
else if ( GetTagBit("W1") == 0 && GetTagBit("W2") == 0 &&
GetLeft("Root_Screen.pdl","PHOI") < 790 )
{
left = left + 15;
}
}
}
// dat lai vi tri ban dau
if ( GetTagBit ("co_vat_xuong")==1 )
{
if ( GetTagBit("W2") == 1 && GetTagBit("W1") == 0 ) // PHOI MAU DO
{
left = 689;
top = 92
;
}
if ( GetTagBit("W1") == 1 && GetTagBit("W2") == 0 ) // PHOI MAU DEN
{
left = 780;
top = 92
;
}
if ( GetTagBit("W1") == 0 && GetTagBit("W2") == 0 ) // PHOI KIM LOAI
{
left = 870;
top = 92
;
}
}
if (GetTagBit("RESET") == 1 )
{
left = 270;
top = 240;
}
return 0;
SV: Nguyn Phc Lc
trang 70
}
SV: Nguyn Phc Lc
trang 71
Lp trnh iu khin Trm Bn Nc
C. TRM BN NC - EDUKIT PA
1. Gii thiu h thng bn nc:
EDUKIT PA l mt h thng 2 bn nc i c thit k bi Festo nhm mc ch o
to v nghin cu v iu khin h thng vng kn n gin. Bn cnh , ngi s dng s c
lm quen vi vic s dng mt s loi cm bin nh: cm bin tim cn, cm bin lu lng, cm
bin p sut, cm bin in dung
2. Cu to:
H thng gm 2 bn nc c kt ni vi nhau bi cc ng dn v van v cc

khp ni r nhnh, mt bm tuyn tnh bm nc t bn B101 sang bn B102 v cc cm bin
xc nh mc nc trong cc bn, p sut trong ng ng v lu lng nc trong ng.
SV: Nguyn Phc Lc
trang 72
S P&ID ca h thng
SV: Nguyn Phc Lc
trang 73
Hnh nh thc t
SV: Nguyn Phc Lc
trang 74
Cc cm bin s dng trn KIT:

Cm bin lu lng: Flow sensor type 2
Cm bin lu lng l thit b cm bin tc dng chy ca cht lng trong sut
thng qua h thng opto hng ngoi.
Thng s k thut:
- in p cung cp cho php:
8 24 V
- Dng tiu th:
18 30 mA
- Tn s (ng ra):
40 1200 Hz
- Gii hn o:
0.3 9 l/min
- p sut hot ng:
Max 10 bar
Cm bin p sut: Pressure sensor
Cm bin c th c kt ni vi cng ngh 2 dy hay 3 dy. Vic b p sut
c thc hin bi 1 l trng trn u ca cm bin.
Thng s k thut:
Tm o:
0 400 mbar
Tm nhit :
o Nhit x l:
-25C +100C
o Nhit tch ly:
-40C +85C
o Nhit mi trng cho php:
-25C +85C
o Tm nhit b:
-10C +55C
Ngun cung cp:
o in p danh nh:
24 VDC
o Tm in p:
11 VDC 40 VDC
o p cung cp cho php max:
40 VDC
Tn hiu ra:
o K thut 2 dy:
4 20 mA
o K thut 3 dy:
0 20 mA hay 0 10 V
Thi gian p ng:
3ms
Cm bin tim cn in dung: Capacitive proximity sensor
Nguyn l hot ng ca cm bin tim cn in dung da trn vic c lng 1
thay i in dung ca t in trong mch RC.
-
Thng s k thut:
-
in p hot ng cho php:

Khong cch ngt danh nh:
Tr (lin quan ti khong cch ngt):
SV: Nguyn Phc Lc
trang 75
12 48 VDC
9.5 10 mm
1.9 2 mm
Dng ti a trn tip xc:

20 mA
Tiu th dng khi rnh ( ti 55V):
20 mA
Nhit hot ng cho php:
-10C +50C
Cm bin siu m: Ultrasonic sensor
Hm nguyn l ca 1 cm bin siu m da trn s pht sng m v vic pht hin
theo phn x thng qua 1 i tng.
Thng s k thut:
-
Ng ra Analogue ( tm in p):
Nhit xung quanh:
in p hot ng:
Tm in p hot ng:
Dng rnh IO:
Tm o:
o Chng trnh:
o Ci t cng nghip:
0 10V
-25C 70C
24 VDC
10 35 VDC
<50 mA
48 270 mm
50 300 mm
3. Kt ni h thng vi PLC S7-300:
Loi PLC : CPU 313C6ES7 313-5BF03-0AB0 , c tch hp module

AnalogAI5/AO2, module DI24/DO16.
Cm bin siu m xc nh mc nc trong bn B102 c ni vi ng vo analog

PIW752
Cm bin lu lng :
PIW754
Cm bin p sut :
PIW756
Cm bin tim cn xc nh gii hn di c ni vi ng vo:
I0.4
Cm bin tim cn xc nh gii hn trn c ni vi ng vo:
I0.3
Bm tuyn tnh c ni vi ng ra analog PQW 752
Van x:
Q0.0
Relay cho php bm hot ng:
Q0.2
Nt nhn Start:
I1.0
Nt nhn Stop: (thng ng)
I1.3
SV: Nguyn Phc Lc
trang 76
u dy ca cc cm bin
4. Gii thut PID n nh mc nc v lp trnh khi PID bng Ngn ng SCL
C s l thuyt:
PID (Proportional Integral Derivative) l mt trong nhng thut ton c

s dng ph bin nht trong iu khin qu trnh (process control) cc h thng kn (iu khin
c hi tip).
S khi ca thut ton PID:
M hnh ton hc ca b iu khin PID n gin:
()
() = () + ()() +
SV: Nguyn Phc Lc
trang 77
p ng vng
kn
nh hng ca cc khu t l (P), tch phn (I) v o hm (D) ln h

thng:
Thi gian ln
vt l
Thi gian xc
Sai s xc
lp
lp
Kp
Gim
Tng
Thay i nh
Gim
Ki
Gim
Tng
Tng
Loi b
Kd
Thay i nh
Gim
Gim
Thay i nh
nh hng ca cc khu P,I,D l c s chn cc h s ph hp vi h thng trong qu

trnh lp trnh. Khu t l (P) s nh hng nhiu n thi gian ln (rising time) v p ng ca h
thng, tuy nhin nu khng chn gi tr Kp hp l s gy ra vt l cao v lm h thng giao
ng. Khu tch phn (I) c tc dng trit tiu sai s xc lp ca h thng, gip cho h thng p
ng nhanh ln nhng ng thi cng d gy ra vt l ln v lm tng thi gian xc lp. Khu
vi phn ( D) c tc dng hiu chnh gim thi gian xc lp v vt l, tuy nhin do c tnh
ca khu vi phn l nhy vi nhiu tn s cao nn rt d lm cho h thng mt n nh . V vy y
l khu t c s dng nht trong 3 thng s ca b iu khin ny.
Xy dng thut ton PID iu khin h thng bn nc bng ngn ng lp trnh

c cu trc SCL:
Chng trnh chnh OB1:
SV: Nguyn Phc Lc
trang 78
Chng trnh OB 35:

Khi ngt thi gian theo chu k OB35 gi c gi tr cm bin siu m, gi
hm PID v xut gi tr iu khin ra bm.
Chng trnh khi hm PID FB1:

IF (#Out_type=1) THEN
#KO1
:= #Out_max;
#KO2
:= -#Out_max;
ELSE
#KO1
:= #Out_max;
#KO2
:= 0;
END_IF;
#Error_0
:= #Set_val- #Real_val;
#Error_sum := #Error_sum_1*0.995+ #Error_0;
IF (#Error_sum > 30000) THEN
//hm bo ha cho
khu I
#Error_sum_1 := 30000;
ELSIF (#Error_sum <= -30000) THEN
SV: Nguyn Phc Lc
trang 79
#Error_sum_1 := -30000;
ELSE
#Error_sum_1 := #Error_sum;
END_IF;
IF (#Error_0 >= 1000) THEN
#Udk_temp
:= #Out_max;
ELSIF (#Error_0>500) THEN
#Udk_temp := #Out_max*3/4;
ELSE
#Error_den:= #Error_0-#Error_1;
#Error_1
:= #Error_0;
#Udk_temp
:= #Kp*#Error_0;
#Udk_temp
:= #Udk_temp+ #Ki* #Error_sum_1;
#Udk_temp
:= #Udk_temp+ #Kd* #Error_den;
IF(#Udk_temp >= #Out_max) THEN
//hm bo ha tn
hiu ng ra
#Udk_temp
:= #Out_max;
ELSIF (#Udk_temp <= 0) THEN
#Udk_temp
:= 0;
ELSE
;
END_IF;
END_IF;
IF (#Error_0=0) THEN
#Error_sum := 0;
END_IF;
#Output := REAL_TO_INT( #Udk_temp);
Ty vo tm gi tr t khc nhau v cc h thng khc nhau, ta s chn c cc b h
s PID ph hp vi yu cu iu khin. trong trng hp ny vi h s chn tng ng vi
gi tr t, vt l ca h thng <2% v sai s xc lp <=0.5%.
SV: Nguyn Phc Lc
trang 80

Báo cáo TTTN lập trình S7300 và hệ thống SCADA

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Báo cáo TTTN lập trình S7300 và hệ thống SCADA

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I HC QUC GIA TP.

: TS. Nguyn Thin Thnh

c s h tr v gip ca Cng ty TNHH K Thut PLC Vit Nam, em c c hi

Ngi hng dn: K.S Trn Vn Hiu

NHN XT CA GIO VIN HNG DN:

PHN 1 LP TRNH PLC S7-300 V PHN MM SCADA

Cng ty TNHH K Thut PLC Vit Nam

PHN 1 LP TRNH PLC S7-300 V PHN MM SCADA

CHNG 1 LP TRNH SCL S7-300 TRN STEP7 MANAGER

SV: Nguyn Phc Lc

GVHD: TS. Nguyn Thin Thnh

Cng ty TNHH K Thut PLC Vit Nam

Mt chng trnh theo ngn ng SCL c cu trc nh sau:

SV: Nguyn Phc Lc

GVHD: TS. Nguyn Thin Thnh

Cng ty TNHH K Thut PLC Vit Nam

SV: Nguyn Phc Lc

GVHD: TS. Nguyn Thin Thnh

Cng ty TNHH K Thut PLC Vit Nam

V d nh MD0 cha kiu d liu dng TIME_OF_DAY v gi tr ca nh ny l 3 600

Kiu d liu DATE_AND_TIME c lu tr theo mng gm 8 byte BCD lin tip:

FUNCTION FC3 : DATE_AND_TIME

SV: Nguyn Phc Lc

GVHD: TS. Nguyn Thin Thnh

Cng ty TNHH K Thut PLC Vit Nam

& year < 2000 ) THEN

// Code sau s tr v th (day of week), ch nht tng ng s 1 ..//

SV: Nguyn Phc Lc

GVHD: TS. Nguyn Thin Thnh

Cng ty TNHH K Thut PLC Vit Nam

Tch MSD v LSD ca curentMilisec lu tr vo byte th 6 v byte th 7

SV: Nguyn Phc Lc

GVHD: TS. Nguyn Thin Thnh

Cng ty TNHH K Thut PLC Vit Nam

CHNG 2 LP TRNH S7-300 TRN PHN MM TIA PORTAL

Gii thiu v phn mm TIA portal

Phn mm TIA portal l phn mm t ng ha tch hp va c hng Siemens

S dng TIA portal cu hnh cho cc trm MPS 300

chn Configure a device

SV: Nguyn Phc Lc

GVHD: TS. Nguyn Thin Thnh

Cng ty TNHH K Thut PLC Vit Nam

Chn CPU, sau n Enter

Ta c giao din nh hnh sau:

SV: Nguyn Phc Lc

GVHD: TS. Nguyn Thin Thnh

Cng ty TNHH K Thut PLC Vit Nam

Bc tip theo ta thm module DI/DO v module truyn thng vo:

Ko v th module truyn thng vo rack th 5

SV: Nguyn Phc Lc

GVHD: TS. Nguyn Thin Thnh

Cng ty TNHH K Thut PLC Vit Nam

SV: Nguyn Phc Lc

GVHD: TS. Nguyn Thin Thnh

CHNG 3 KT NI CC PHN MM SCADA VI S7300 V OPC

c) To mt kt ni, t tn, chnh cc thng s trong Properties cho ph hp

SV: Nguyn Phc Lc

GVHD: TS. Nguyn Thin Thnh

d) To cc Tag lin kt vi PLC

SV: Nguyn Phc Lc

GVHD: TS. Nguyn Thin Thnh

2. Kt ni S7-300 vi cc phn mm SCADA khc

SV: Nguyn Phc Lc

GVHD: TS. Nguyn Thin Thnh