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KHOA IN T
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BO CO THC TP
Qu trnh thc tp ti cng ty c phn t ng ha cng nghip SISIA.VN
GV Hng Dn:
H QUANG THANH
L VN LONG
HCNKT T2-K1.
L Vn Long,
Lp:
H CNKT T2-K1
Trng:
Fax: 04 36369039
Website:www.sisia.vn.
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H ni ngy.thng.nm 2010.
Fax: 04 36369039.
Email: hotro@sisia.vn
website: www.Sisia.vn
Gim c: V Vn Tn.
Cng ty SISIA hot ng trong cc lnh vc sau:
1. Cung cp thit b.
. Contactor
. PLC
. n bo
. Bin tn
. Cng tc
. Mn hnh iu khin
. Nt nhn
. ng c servo
. Thit b bo v ng c
. B m
. Sensor
. Thit b o m
. Aptomat
. Thit b o lu lng
. B in khin ATS
. Sng o nhit
SISIA.VN thc hin thnh cng rt nhiu cng trnh thit k, cung cp
h thng in iu khin, DCS, SCADA, t in phn phi trong cc ngnh:
. Thc phm
. Dt
. Thp
. Ha cht
. X l nc
. Si
. Gch
. Xng du
. Cp in
. Xi mng
. Nha
. Ch to my
* Cng ty sa Mc Chu
* Nh my Nhit in B Ra
* Nh my Nhit in Cn Th
* Nh my Thu in Ho Bnh
* Cng ty Sn Hi Phng
* in lc Thanh Xun - H Ni
* Cng ty Tin t
* Cng ty Vico
* Cng ty Tr i Gia
* Khch sn Fortuna
* Cng ty sa HanoiMilk
bin tn ny v c kt qu r rt.
Vi gii php tit kim nng lng bn cnh vic nng cao tnh nng iu khin h
thng, cc b bin tn hin nay ang c coi l mt ng dng chun cho cc h
truyn ng cho bm v qut.
Nh tnh nng k thut cao vi cng ngh iu khin hin i nht (iu khin ti
u v nng lng) cc b bin tn ang v s lm hi lng nhiu nh u t trong
nc, trong khu vc v trn th gii.
1.4. Cc loi ti nn s dng bin tn tit kim in.
1.4.1. Ph ti c m mem thay i (iu ha trung tm, bm cp nc, bm qut
mt,... ).
1.4.2. ng c lun chy non ti m khng th thay ng c c th phi lp
thm bin tn.
2. PLC
2.1. Khi nim
K thut iu khin kh trnh PLC (Pogrammable Logic Control) c pht
trin t nhng nm 1968 1970. Trong giai on u cc thit b kh trnh yu cu
ngi s dng phi c k thut in t, phi c trnh cao. Ngy nay cc thit b
PLC pht trin mnh m v c mc ph cp cao.
Thit b iu khin logic lp trnh c PLC l dng thit b iu khin c
bit da trn b vi x l, s dng b nh lp trnh c lu tr cc lnh v thc
hin chc nng, chng hn, cho php tnh logic, lp chui, nh gi, m, v cc
thut ton iu khin my v cc qu trnh cng ngh. PLC c thit k cho
cc k s, khng yu cu cao cc kim thc v my tnh v ngn ng my tnh, c
th vn hnh. Chng c thit k cho khng ch cc nh lp trnh my tnh mi c
th ci t hoc thay i chng trnh. V vy, cc nh thit k PLC phi lp trnh
sn sao cho chng trnh iu khin c th nhp bng cch s dng ngn ng n
gin (ngn ng iu khin). Thut ng logic c s dng v vic lp trnh ch yu
lin quan n cc hot ng logic v d nu c cc iu kin A v B th C lm
vic ngi vn hnh nhp chng trnh (chui lnh) vo b nh PLC. Thit b
Hnh 9: Cu
tao rle in t.
hn lc Fl xo ca l xo 4, lm ng tip im 5. khi dng in i nh hn dng in
tr v Itv, lc Fl xo ln hn lc in t Ft, rle nh, ct tip im 5.
Nhc im ca rle in t l cng sut tc ng tng i ln, nhy thp.
hin nay ngi ta s dng vt liu st t mi tng nhy ca rle.
3.1.2. Rle nhit.
Rle nhit dng bo v ng c in v mch in khi b qu ti. Rle
nhit khng tc ng tc thi theo tr s dng in, v cn c thi gian pht
nng. Thi gian lm vic khong vi giy n vi pht.
Rle nhit c nguyn l lm vic da vo tc dng nhit ca dng in.
Loi rle nhit thng c gn phn t c bn l phin kim loi kp, cu to t 2
tm kim loi, mt tm c h s gin n b v mt tm c h s gin n ln. Khi
t nng do dng in I, c th dng trc tip cho dng in i qua, hoc dy in
tr bao quanh.
Hnh 10 l s cu to rle nhit.
Hnh 15: 1.li st; 2. cun dy; 3. l xo; 4.k1 k hiu tip im thng m; 5. k2
k hiu tip im thng ng.
Khi co dong in vao cun dy, loi st hut xung mt lc thng lc y lo
xo phan lam cho tip im thng bi ong m ra va tip im thng h bi ong
lai. Nu cun dy bi mt in, do tac dung cua lc y cua lo xo, h thng cacs
tip im tr v vi tri ban u.
Cac s liu ky thut cua cng tc t la:
- in ap inh mc Um la in ap mang in tng ng ma tip im chinh
phai ong ct, thng co cac cp 110V; 220V; 440V in mt chiu va
127V; 220V; 380V; 500V xoay chiu.
Cun hut co th lam vic binh thng in ap trong gii han 85% n
105% in ap inh mc.
thc hin yu cu thao tac chon loc bao v, aptmat phai co kha nng hiu
chinh dong tac ng va thi gian tac ng.
4. Cc loi cm bin, can nhit.
5. ng c SEVOR
5.1. Khi nim
ng c DC v ng c bc vn l nhng h hi tip vng h - ta cp
in ng c quay nhng chng quay bao nhiu th ta khng bit, k c i
vi ng c bc l ng c quay mt gc xc nh ty vo s xung nhn
c. Vic thit lp mt h thng iu khin xc nh nhng g ngn cn
chuyn ng quay ca ng c hoc lm ng c khng quay cng khng d
dng.
Mt khc, ng c servo c thit k cho nhng h thng hi tip vng
kn. Tn hiu ra ca ng c c ni vi mt mch iu khin. Khi ng c
quay, vn tc v v tr s c hi tip v mch iu khin ny. Nu c bt
k l do no ngn cn chuyn ng quay ca ng c, c cu hi tip s
nhn thy tn hiu ra cha t c v tr mong mun. Mch iu khin tip
tc chnh sai lch cho ng c t c im chnh xc.
ng c servo c nhiu kiu dng v kch thc, c s dng trong
nhiu my khc nhau, t my tin iu khin bng my tnh cho n cc m
hnh my bay v xe hi. ng dng mi nht ca ng c servo l trong cc
robot, cng loi vi cc ng c dng trong m hnh my bay v xe hi.
Cc ng c servo iu khin bng lin lc v tuyn c gi l ng c servo
R/C (radio- controlled). Trong thc t, bn thn ng c servo khng phi
c iu khin bng v tuyn, n ch ni vi my thu v tuyn trn my bay
hay xe hi. ng c servo nhn tn hiu t my thu ny. Nh vy c ngha l
ta khng cn phi iu khin robot bng tn hiu v tuyn bng cch s dng
mt ng c servo, tr khi ta mun th. Ta c th iu khin ng c servo
bng my tnh, mt b vi x l hay thm ch mt mch in t n gin dng
IC 555.
Sinh Vn: L Vn Long. Lp: H CNKT T2-K1
Hnh 18: Mt ng c SEVOR R/C kch thc chun in hnh trong m hnh my
bay v xe ua.
ng c servo c thit k quay c gii hn ch khng phi quay
lin tc nh ng c DC hay ng c bc. Mc d ta c th chnh ng c
servo R/C quay lin tc (s trnh by sau) nhng cng dng chnh ca ng c
servo l t c gc quay chnh xc trong khong t 90o 180o. Vic iu
khin ny c th ng dng li robot, di chuyn cc tay my ln xung, quay
mt cm bin qut khp phng
5.3. SEVOR v iu bin rng xung.
Trc ca ng c servo R/C c nh v nh vo k thut gi l i62u
bin rng xung (PWM). Trong h thng ny, servo l p ng ca mt dy
cc xung s n nh. C th hn, mch iu khin l p ng ca mt tn hiu s
c cc xung bin i t 1 2 ms. Cc xung ny c gi i 50 ln/giy. Ch
rng khng phi s xung trong mt giy iu khin servo m l chiu di ca cc
Sinh Vn: L Vn Long. Lp: H CNKT T2-K1
chun, khng mnh bng servo chun, dng nhng khng gian hp trong m
hnh my bay hay xe hi
Servo ti bum(sail minch servo): mnh nht, dng iu khin cc dy
thng ca bum nh v bum chnh trong m hnh thuyn bum.
Servo thu b phn h cnh(landing-gear retraction servo): dng thu b
phn h cnh trong m hnh my bay va v ln. Thit k b phn h cnh
thng i hi servo phi m bo gc quay t nht l 170o. Cc servo ny
thng nh hn kch thc chun v khng gian gii hn trong m hnh my
bay.
6. ng c bc
6.1. Khai nim
ng c bc co th c m ta nh la mt ng c in khng ng b
chuyn mach. Cu th, cac mu trong ng c la stato, va roto la nam chm vinh
cu hoc trong trng hp cua ng c bin t tr, la nhng khi rng lam bng
vt liu nhe co t tinh. Tt ca cac mach ao phai c iu khin bn ngoai bi b
iu khin, va c bit, cac ng c va b iu khin c thit k ng c co
th gi nguyn bt ky vi tri c inh nao cung nh la quay n bt ky vi tri nao. Hu
ht cac ng c bc co th chuyn ng tn s m thanh, cho phep chung quay
kha nhanh, va vi mt b iu khin thich hp, chung co th khi ng va dng lai
d dang cac vi tri bt ky.
Trong mt vai ng dung, cn la chon gia ng c servo va ng c bc.
Ca hai ng c nay u nh nhau vi co th xac inh c vi tri chinh xac, nhng
chung cung khac nhau mt s im. Servo motor oi hoi tin hiu hi tip anolog.
c bit, iu nay oi hoi mt b tc-c cung cp tin hiu hi tip v v tr ca
roto, v mt s mch phc tp iu khin s sai lch gia v tr mong mun v
v tr tc thi v lc dng qua ng c s dao ng tt dn.
la chn gia ng c bc v ng c sevor, phi xem xt mt s vn
v n ph thuc vo cc ng dng thc t.
ng c bc c th c dng trong cc h thng iu khin vng h n
gin; nhng h thng ny m bo cho h thng iu khin gia tc vi ti trng
Sinh Vn: L Vn Long. Lp: H CNKT T2-K1
tnh, nhng khi ti trng thay i hoc iu khin gia tc ln, ngi ta vn dng
h iu khin vng kn vi ng c bc. Nu mt ng c bc trong h iu
khin vng m qu ti, tt c cc gi tr v v tr ca ng c u b mt v h
thng phi nhn din li; sevor motor th khng sy ra vn ny.
6.2. Phn loi ng c bc.
ng c bc c chia lm 2 loi, nam chm vnh cu v bin t tr. Nu mt i
nhn trn ng c, chng ta vn c th phn bit hai loi ng c ny bng cm
gic m khng cn cp in cho chng. ng c nam chm vnh cu dng nh
c cc nc khi ta xoay nh roto ca chng, trong khi ng c c bin t tr th
dng nh xoay t do.
6.2.1. ng c bin t tr.
Cun 1: 1001001001001001001001001
Cun 2: 0100100100100100100100100
Cun 3: 0010010010010010010010010
Thi gian
6.2.2. ng c n cc.
Mu 1a
1100110011001100110011001
Mu 1b 0010001000100010001000100
Mu 1b
0011001100110011001100110
Mu 2a 0100010001000100010001000
Mu 2a
0110011001100110011001100
Mu 2b 0001000100010001000100010
Mu 2b
1001100110011001100110011
VLFD007L21A
1.1.1. Thng s c bn.
Trn mi bin tn c nhng
thng s c bn sau: Qua nhng thng
s ny chng ta c th bit c phin
bn bin tn (A: standard, B: with EMI
Filter ), in p u vo l 220V hay
380V, 1 pha hay 3 pha, cng sut ng
c tng ng(v d: 007 tc l ng
Hnh 22: Bin tn Delta.
dng cho ng c 0.75kw, 015 l ng dng cho ng c 1.5kw), di tn s u ra.
y l nhng hng dn s dng u tin m chng ta phi quan tm ti.
1.1.2. S ni dy.
Di y l 2 s kt ni bin tn. Mi s p dng cho cc phin bn
c ghi trn hnh v. V d s 1 p dng vi bin tn: VDF002L11A,
VFD002L11B, VFD004L21B, . nh hnh 22 a,b.
a.
b.
Hnh 22: S ni dy.
Chng ta c th thy s cc chn kt ni ca bin tn. Chn U/T1, V/T2,
W/T3 l 3 chn kt ni vi ng c. R/L1, S/L2, T/L3 l 3 chn cp ngun( vi
in p 1 pha th ch cn 2 trong s 3 chn). Chn M0, M1 dng iu khin
ng c chy thun/nghch hoc start/stop (ty vo ch ci t) bng cng tc
ngoi. Chn AVI, GND, +10V(+15V) dng tng/gim tn s bng trit p.
Chn M2 dng reset bin tn bng cng tc ngoi. M2, M3 dng la chn
cc bc tn s, v d khi M2=1 th tn s l 20Hz, M3=1 tn s l 30Hz,
M2=M3=1 th tn s l 40Hz(cc tn s ny c ci t ty theo yu cu). Ngoi
ra chng ta c th ci t iu khin bin tn bng cc phm nhn v trit p trn
b mt ca bin tn.
Di y l s kt ni bng cc chn iu khin ngoi:
cai t cac chn M1, M2, M3 la NC hay NO thi ta la chon thng s d4,
d5.
2.2. Hng dn ci t.
2.2.1. Trc tin ta quan st cc phm ci t:
2).
2. Ci t b m RC102C.
RC102C l sn phm c thit k m sn phm hoc o chiu di sn
phm do cng ty SELEC ca n sn xut.
SELEC l cng ty ca n sn xut v phn phi cc sn phm nh PID
Controllers, Hotrunner Controllers, timer, rate metter, PLC, digital panel
metter.
SELEC c hn 50 nh phn phi khp n , mang li hn 20 nh phn
phi y quyn trn th gii, 40 bn hng v h tr k thut, sn phm thit k
vt qua tiu chun quc t EMC.
Hng dn k thut RC102C:
* Hin th LED 7 thanh, m n
999.99, 9999.9, 99999.
Tnh nng:
y l ng h m p dng m sm phm v o chiu di; hin th 1
dng 6 Led (Led 7 thanh) vi 1 hoc 2 s sau du phy:
Ngun nui 90-270 VAC/DC 50-60Hz, khi lng 250gram, cp ngun
sesor +12V-30mA. Kch thc:
Chc nng cc chn c ch thch trong bng trn. Cc chn cn quan tm:
-2, 4, 6: y l 3 chn kt ni vi Sensor (cm bin in dung).
-1, 2, 3: la chn kiu PNP hay NPN ca Sensor (cm bin in dung).
-L, N: chn ni ngun.
-9, 10: l 2 chn ci t.
-5, 6: 2 chn Reset ngoi bng cng tc.
-4: chn +12V; 6: chn GND.
2.2.Nguyn l hot ng ca ng h
ng h c kt ni vi 1 cm bin in dung(Sensor t). Khi c kim loi gn
Sensor (khong cch pht hin kim loi khong 0.5mm) th ng h s m. Mi
ln m tng bao nhiu n v l do vic ci t h s m. H s m mc nh
ca ng h l 1, tc l mi ln m ng h s tng 1 n vi (tng t 1 ln 2, ln
3,..).
2.4. Ci t
tin hnh ci t ta cn ni chn 9, 10 vi nhau. Sau s dng 3 phm
trn ng h l phm PRG, phm tng v phm R/T ci t (hnh v).
2.5. ng dng
ng dng u tin ca ng h l m sn phm. Sau cc bc ci t trn
l ta c th s dng. Sn phm phi bng kim loi do ta ang s dng cm
bin in dung. Vi cm bin quang th ta c th m mi loi sn phm.
Mt ng dng na ca ng h l o chiu di ca cc cun dy, giy, bao
b trong cc nh my sn xut giy , bao b. Thc cht vn l ng dng m.
ng dng c m t trong hnh sau:
Khi bnh rng quay c 1 vng th
chiu di cun dy chy qua bnh rng
chnh bng chu vi ca vng trn bnh
rng. Nh vy o c chiu di c
cun dy th ta s m s vng quay
ca bnh rng ri nhn vi chu vi ca
vng trn bnh rng.
V d chu vi ca vng trn bnh rng l
50cm. Nh vy mi mt vng quay th
ta s o c chiu di dy l 50cm. y chnh l h s m ta phi ci t
cho ng h. Sau ta lp t Sensor m s vng quay ca bnh rng.
Thc t ta thng lp Sensor phn st ngoi ca bnh rng sai s l
thp nht v ta phi gn mt nam chm nh ln bnh rng th Sensor mi
xc nh c s vng quay. V bnh rng cng bng kim loi dn n
Sensor s lun lun nhn c tn hiu hoc khng nhn c khi khoang
cch ln hn 0.5mm. Nhng khi gn nam chm th Sensor ch nhn c tn
hiu v tr gn nam chm. Ta c th thay nam chm bng mt cc kim loi
nh.