BRAND

AI/MI ACTUATOR INSTUCTIONS

SHANGHAI AUTOMATION INSTRUMENTATION CO.,LTD NO.11 AUTOMATION INSTRUMENTATION FACTORY

Shanghai automation instrumentation CO.,LTD. NO.11 automation instrumentation factory founded in 1929 is one of the backbones of Shanghai Electric CO,,lTD The factory with great technical innovation, operation and management ability is the earliest manufacturing factory of electric actuators in China. The products containing 5 ranges including hundreds of types with great credit are widely used in power station, chemical engineering, petroleum, oil and natural gas transportation and metallurgy etc.

contents
summary

1 2

main parameters main technical techincal

models and specifications 3 contour and mounting size 7 electic function select 15 fieldbus system 16 terminal function 17 wiring diagrame 19 instructions and guarantee 23

summary
AI/MI range of intelligent actuator basic to the technology intrduced from ROTORK in England adopting todays most advanced large-scale integrated circuit is a new generation actuator with intelligencedigit and multi-functions. Implemet standard:Q/YXBM 470-2206AI/MI intelligent electric actuator and explosion-proof intelligent electric actuator

The working principle

The AI/MI range of intelligent actuator is driven by 3 phase asynchronism electromotor which finally rotate the output shaft through the worm and worm gear. With the shift mechanism the actuator can be operated handly or electrically: When the handle of the shift mechanism is engaged in the manual position, rotating the handwheel will drive the output shaft through the clutch; when actuator is operated by electricity, the shift mechanism will return to the electic position automatically and clutch mesh with worm gear then the output shaft is driven by motor. The rotation of output shaft is transmitted to Hall effect pulse sensor through speed mechanism and the axial moving aroused by worm axial force is transmitted to switch mechanism, both of which are used to control travel and torque. The director of the intelligent electric actuator accepts the analog-valueswitch-value signal or fieldbus signal and makes the position of the output-shaft consistent with the input signal, accomplishes the location. You can also locate position that control system has set up according to interlock control2 wire remote control or ESD signal.

main character:

Classic device of mechanical torque protection working stable and reliable Hall effect pulse sensor with high precision Powerful large-scale integrated chip Remote control make operation easier(supply both English and Chinese menu) Non intrusive setting-double sealiing without through shaft

design

function: remote control valve position indication operation indication travel limited protection torque limited protection indication contact state

intermediate local
stop

limitopen state

close

state

operation open

state

local

controlremote control

interlock

contact type selection(normal open or close)

close

interlock

handwheel

operationovertorque protection when protection when closing vavle

openning valve

overtorque

instantaneous commutating protection overtorque

local control spot moving/maintain moving openning

protection when travelling

overtorque

protection for

overtorque jam jam

shut down

protection for closing

overtorque protection bypass 2 wire remote control conditional control external interlock ESD override protection interruptertimer setting

jam

for openning

for closing for running loss

overtorque

protection for

running

emegency ow

signal inner

thermal

overload protection missing

battery

power down

phase

inner

system failureposition signal losslocal wiring failure

Main Technical Parameters

duty type:
(S2 reversibleintermittent operation,25 continued access rate,access nummer630/h) 1)AIS225%630/ (S4 reversibleintermittent operation,25 continued access rate,630/haccess nummer1200/h) 2)MIS425%630/1200/

input 1analog signal420mA.DC input resistance 250 2switch signal plus 150ms signals: 3Profibus-DPHARTselected output 14-20mA.DC load resistance750 2Profibus-DPHARTselected signals: mechanical 1AI multi-turn 6r 6r output: 2MI multi-turn 3AI part-turn 090 4MI part-turn 090 5MIL linear 100mm error:1AIMI multi-turn basic 2AIMI part-turn 3MIL lineartravel25mm zone dead 0.19.9% 348000Nm 17544Nm 30060000Nm 1166884Nm 7.9441.4kN 1% 1% 1% setteng is 0.5%

adjustabledefault

midway 1openning limit 60%100% positive 2closing limit 0%40% stop: mechanical 1AIMI multi-turn 1 clearance: 2AIMI part-turn 1 3MIL lineartravel25mm 1mm forbidden 099s adjustable running time: power 3 phase 3 wire380V.AC10%50Hz1% supply: xplosion e 1remote controllerintrinsically safe ExibBT4 proof rating 2actuatorexplosion-proof ExdBT4 (explosionproof type):

output 250V.AC5A 30V.DC5Afieldbus 220V.AC0.5A30V.DC1A contactor

capacity:

circum 1ambient temperature-25+70explosion-proof: -20+60 stances: 2relative humidity 5%95% 3atmosphere pressure86106kPa 4) gas mediumno corrosive air exist anti interference 1external magnetic field 400A/m50Hz index : 2common mode interferance 250V50Hz 3series mode interference AC 1V, frequency 50Hz,phase 0360 4electrostatic discharge 4kV 5electrical fast transient burstpower supply terminal:1000V input signal terminal:500V 6radio frequency interference:frequency:801000MHz,field:3V/m,distance:1m 7surge interference: 1kV
note: If you have any special requirements please contact us.

models

classified by travel

multi-turn
Basic to multi-turn, the AI/MI range of intelligent electic actuator can be convered to part-turn actuator mounted on the gearbox, or lin ear travel mounted on crew component. The AI range is appled to the large starting-torque valve which need not to work frequently, and the MI range is appled to the valve which need to work frequently.

part-turn090with carriage

part-turn090without carriage

linear travel

specifications

muiti-turn(AI)

output output motor rated flang type remark speed torque Max stemmm power current fuseA ISO5210 r.p.m Nm kW A 18 34 0.31 1.6 24 34 36 31 7AI 2632 F10 5 48 27 0.31 1.7 72 27 96 22 18 68 0.31 1.8 5 24 68 36 61 11AI 2632 F10 48 54 0.31 2.1 10 72 54 96 43 24 108 13AI 2632 F10 0.31 2.5 10 36 95 48 81 18 163 0.75 3.2 24 163 36 135 14AI 3851 F14 15 48 108 1.1 3.8 72 108 96 81 18 305 0.75 3.2 15 24 305 36 257 16AI 3851 F14 48 203 1.1 3.8 20 72 203 96 149 18 542 1.5 6.2 25 1:15.5 24 542 (side hand 36 508 30AI 5467 F16 wheel maybe 48 407 added) 2.2 11 30 72 407 96 325 18 1020 2.2 11 30 1:12.75 24 1020 (side hand 36 845 40AI 6476 F25 wheel maybe 48 680 added) 3.7 10.5 50 72 680 96 540 18 1480 1:15or 4.5 16 50 24 1480 1:30 (side 36 1290 70AI 7083 F25 hand wheel 48 1020 maybe 7.5 21 60 72 1020 added) 96 745 18 2030 4.5 16 50 1:15or 24 2030 1:30 (side 36 1700 90AI 7083 F30 hand wheel 48 1355 maybe 7.5 21 60 72 1355 added) 96 1020 95AI 24 3000 7083 F30 1:15 5.5 22 60 70AI/IS15 12 5000 110 F35 1:15 4.8 21 60 90AI/IS15 12 8000 110 F35 1:15 7.5 21 60 note:1)The minimum rotation of output shaft is suggested more than 6, and the maximum is not limited. 2)The value of maximum stem diameter between parentheses is AZ type driving bush, which may be selected by the clients who need large diameter stem. 3)The high speed of 144rpm and 192rpm can be offered 4) High-speed models are not proposed to be used in interlock condition. 5)IS15 is the gearbox which is used to get the higher torque.

specifications
type output speed r.p.m 18 24 36 48 18 24 36 48 18 24 36 48 72 18 24 36 48 72 18 24 36 48 72 18 24 36 48 72 output speed mm/s 0.9 1.2 1.8 2.4 0.9 1.2 1.8 2.4 2.1 2.8 4.2 5.6 2.1 2.8 4.2 5.6 output torque Nm 17 17 15.6 13.6 34 34 30 27 81 81 68 54 47 152 152 129 102 102 271 271 253 203 203 544 544 487 406 406 output thrust kN 7.94 7.94 7.3 6.35 15.9 15.9 14.3 12.7 22.1 22.1 18.5 14.7 41.4 41.4 35.2 27.8 Max stemmm Max axial flang loadKN ISO5210 remark

multi-turn(MI)
motor power kW rated current A fuse A

7MI

2632

17.8

F10

0.44

11MI

2632

17.8

F10

0.44

1.4

14MI

3851

53.4

F14

0.88

3.4

10

16MI

3851

53.4

F14

0.88

3.4

10

1:15.5 5467 89 F16

(side hand wheel maybe added)

30MI

2.56

5.9

25

1:12.75 6476 180 F25

(side hand wheel maybe added)

40MI

3.7

9.1

35

type

travelmm 10 16 25 40 25 40 60 40 60 100

screw diameter/lead mm

7MIL

25/3

11MIL

note:1)The minimum rotation of output shaft is suggested more than 6, and the maximum is not limited. 2)The value of maximum stem diameter between parentheses is AZ type bush, which maybe be selected by the clients who need large diameter stem. 3)High-speed models are not proposed to be used in interlock condition. 4)For any special travel or thrust please contact us.

14MIL

38/7 60 100

16MIL

specifications
type 7AI/MOYF40 11AI/MOYF40 11AI/MOBF64 13AI/MOBF64 14AI/MODF44 multi-turn 90speed speed s/90* r.p.m 24 24 24 24 36 24 16AI/MOFF36 36 24 16AI/MOFF57 30AI/MOJF50 40AI/MOJF50 40AI/MOPF65 70AI/MOPF65 90AI/MOTF50 95AI/MOTF50 40AI/s3.84/MOTF50 70AI/s3.84/MOTF50 36 24 24 36 24 24 24 24 24 48 48 25 25 40 40 18.5 27.5 15 22.5 24 36 31.5 21 31.5 41 41 31.5 31.5 60 60 output torque Nm 300 600 800 1000 1300 1600 2000 2500 3300 4000 6000 8000 10000 16000 20000 30000 35000 40000 60000 16MI/MOFF57 16MI/MOFF36 14MI/MODF44 11MI/MOBF64 11MI/MOYF40 7MI/MOYF40 type

part-turn(AI/MI with gearbox)

multi-turn 90speed speed s/90* r.p.m 18 24 36 18 24 36 18 24 36 18 24 36 48 72 18 24 36 48 72 48 72 33.5 25 17 33.5 25 17 53.5 40 27 37 27.5 18.5 14 9.5 30 22.5 15 11.5 7.5 18 12 42 31.5 21 16 10.5 54.5 41 27 20.5 13.5

output torque Nm 171 171 157 341 341 301 635 635 560 1152 1152 959 767 767 1866 1866 1574 1244 1244 1776 1776 4664 4664 4360 3499 3499 6884 6884 6436 5164 5164

There is a rotate interspace about 180between the worm gear and the cluch setted on the output shaft in the AI range of electric actuators. Starting the electric actuator, before the worm gear mesh with the clutch, the motor has already got enough speed and torque.And the hammer blow occur immediately worm gear mesh with the clutch. That is why the larger torque can be chieved with the less motor power in AIrang products. note: The travel of the part-turn actuator can be modulated between 85and 95

18 24 30MI/MOJF50 36 48 72 18 24 40MI/MOPF65 36 48 72

contour size
A-A

ISO5210

4 bores position

actuator

paralled to the motors axis

8 bores position

type A driving bush

type ZA driving bush

mm
type 71113AI 711MI 1416AI 1416MI 30AI 30MI 40AI 40MI 70AI 9095AI 7090AI/IS15 flang F10 F14 F16 F25 F25 F30 F35 D 125 175 210 300 300 350 410 D1 (f8*) 102 140 165 254 254 298 356 D2 70 100 130 200 200 230 260 nMd 4M10 4M16 4M20 8M16 8M16 8M20 8M30 d1 32.5 51 70 76 d1' 42.9 63 77.9 87.8 dmax 26 38 54 64 70 70 140 dmax' 32 51 67 76 83 83 d2 52 75 97 105 138 138 h1 h2 h3* 218 285 320 345 393 395 410 h4* 29.2 32 47.3 50.2 58.5 60.1 h5 38.4 62 68 64.3 74.4 72.8 h6 45 72 81.3 76 88.1 86.5 -

2.5 15 2.5 32 2.5 43 2.5 38 2.5 94 2.5 96 5 40

85.5 105.5 85.5 105.5 160 -

note:1)f8* 2)The (see you 3)The

represents coordination precision grade. value of h3* in the table is the size when the rising stem is in the highest position Fig.) in order to avoid interference between the stem and the seal pluge above. Of course, can remove the seal plug or match a longer protection cover. value of h4* is the size when the driving bush is reversly setted.

mounting size

JB2920

A-A

4 bores position
paralleled to the motors axis

8 bores position

mm
type D D1 D2(H9*) d1max d2max h1 95 75 90 125 75 90 125 150 90 125 150 125 150 180 150 180 220 180 220 280 72 92 72 92 62 79 50 70 46 55 30 41 5 5 5 5 5 5 5 5 5 5 5 5 6 5 6 8 6 8 6 h2 21 21 27 27 32 32 37 24 32 32 27 27 32 27 32 36 34 39 39 h3 8 8 10 8 8 10 12 8 10 12 10 12 14 12 14 16 14 16 20 h4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 2 3 3 nMd 4M8 4M10 4M12 4M8 4M10 4M12 4M16 4M10 4M12 4M16 4M12 4M16 4M20 4M16 4M20 4M24 4M20 4M24 8M20 thickness of flang weight of flang(kg) 42 42 27 32 64 64 37 63 71 71 32 32 32 32 32 36 39 39 78 2.72 3.88 4.34 4.3 7.79 9.22 4.34 10.12 14.34 15.7 12.9 11.72 9.98 11.72 9.98 13.53 18.94 15.5 38.36 71113AI/MI 125

71113AI/MI 145 120 71113AI/MI 185 160 1416AI/MI 1416AI/MI 1416AI/MI 1416AI/MI 30AI/MI 30AI/MI 30AI/MI 40AI/MI 40AI/MI 40AI/MI 70AI 70AI 70AI 9095AI 9095AI 9095AI 175 95 175 120 185 160 225 195 145 120 213 160 230 195 300 160 300 195 300 235 300 195 300 235 330 285 350 235 350 285 380 340

note:1)The product of JB2920 can be achieved by adding flang to ISO5210 basic product. 2)H9* represents coordination precision grade. 3)Some size fail to conform to JB2920-81, the foregoing table shall prevail for our products.

contour size

multi-turn with handwheel

type 71113AI/MI 1416AI/MI 30AI/MI 40AI/MI

A1 391 415 432 511

A2 109 179 192 199

A3 276 300 317 396

B1 245 266 262 287

B2 288 368 392 461

C 216 262 265 324

D 254 511 770 773

H1 306 375 399 405

H2* 281 377 418 447

weight*(kg) 46 72 108 158

note:1)The dotted line in the figure is the placeholder for disassembly. 2)The value beween parentheses in the figure is the size of 711141630MI control boxs cover. 3)The values of H2 and weight of JB2920 product need to be added with the flangs thickness and weight.For more details please refer to JB2920.

contour size multi-turn with side handwheel

mm
type 30AI/MI 40AI/MI 70AI 90AI 95AI
note:1)The 2)The 3)The For

A1 432 511 486 486 486

A2 192 199 212 212 212

A3 317 396 371 371 371

A4 495 501 487 487 487

B 808 874 1014 1014 1029

B1 262 287 296 296 296

B2 392 461 580 580 595

C 265 324 430 430 445

H1 388 423 445 447 447

H2* 530 538 555 557 557

weigh*(kg) 120 173 193 206 206

10

dotted line in the figure is the placeholder for disassembly. value between parentheses in the figure is the size of 30MI control boxs cover. values of H2 and weight of JB2120 product need to be added with the flangs the thickness and weight. more details, please refer to JB2920.

contour size

multi-turn with IS15

weight:535 Kg

note: dimension in mm. For the contour size please refer to the multi-turn actuator.

11

configuration
handwheel

3 phase asynchronism electromoter

clutch
worm gear worm

hollow output shaft

gear box

shift handle

torque spring

switch machanism gear mechanism switch mechanism cover

wiring cover

battery

thrust base

driving bush tighten nut

control boxs cover

watching display wiring terminal control box wiring plug selection knob

contactor relay

main board on-off knob

contour and mounting size

I

linear travel
(magnify)

4D0 EQS D1

K direction

2D0 EQS D1

clientsstem

clientsstem

mm
D 138 138 138 150 150 138 150 158 150 158 150 175 175 175 175 200 175 175 175 200 D1 80 80 80 80 105 80 80 105 105 118 118 105 118 118 130 130 118 118 130 130 D2 60 60 60 60 80 60 60 80 80 95 95 80 95 95 100 100 95 95 100 100 bore 2/4 2/4 2/4 2/4 4 2/4 2/4 4 4 4 4 4 4 4 4 4 4 4 4 4 D0 Md H H' Hmin 10 M8 255 319 109 10 M8 255 319 102 10 M8 255 319 97 10 M8 255 319 90 12 M121.25 255 319 90 10 M8 255 319 97 10 M8 280 381 135 12 M121.25 280 381 128 12 M121.25 280 381 135 14 M161.5 280 381 137 14 M161.5 280 381 135 12 M161.5 460 486 200 14 M161.5 387 420 139 14 M161.5 460 486 200 18 M201.5 387 420 122 18 M201.5 460 486 200 14 M161.5 387 420 139 14 M161.5 460 506 220 18 M201.5 387 420 122 18 M201.5 460 506 220 B 20 20 20 20 20 20 20 20 20 20 20 30 30 30 30 30 30 30 30 30 B' 22 22 22 22 22 22 22 22 22 22 22 30 30 30 30 30 30 30 30 30 weight(kg)* 8 12.7' 8 12.7' 8 12.7' 8 12.7' 8 12.7' 8 12.7' 8.5 13.2' 8.5 13.2' 8.5 13.2' 8.5 13.2' 8.5 13.2' 20 34' 18.5 32' 20 34' 18.5 32' 20 34' 18.5 32' 20 35' 18.5 32' 20 35'

travel 10 16 7MIL 25 101625 40 25 25 40 11MIL 40 60 60 40 60 14MIL 60 100 100 60 60 16MIL 100 100

type

note:1)The value of Hmin is the size when clientsstem is in the lowest position. 2)The carriage with the travel about 25mm has 6 bores for client to choose to mount it. 3)The larger carriage on the right of the picture can be selected in shake-proof and dust-proof circumstances. The 16MIL should match the larger carriage normally. 4)The value of weight in the table is the weight of carriage together with the screw. represents the weight of larger carriage. 5)For any special travel or mounting size please contact us.

12

contour and mounting size part-turn without carriage

nMd h(depth)

mm
gearbox type MOYF40 MOBF64 MODF44 MOFF36 MOFF57 MOJF50* MOJF50** MOPF65 MOTF50 A1 40 57 58 61 61 70 70 80 108 A2 72.88 111.1 B 81 90 B1 10 8 9 b 14 18 22 22 22 C 48.8 64.4 85.4 87.4 87.4 D D1 150 125 230 140 290 165 310 254 310 254 D2 66.5 88 120.6 120.6 120.6 152 152 245.7 190 190 190 D3 45 60 80 82 82 100 100 155 100 H 255 314 377 402 410 445 448 637 H1 153 183 210 224 232 256 259 342 45 45 45 0 0 22.5 22.5 22.5 nMd h(depth) weight(kg) 4M12 22 4M16 22 4M20 24 8M16 25 8M16 25 8M16 28 8M16 28 8M16 35 8M20 62 8M20 62 8M20 62 13 26 44 57 57 98 109 295 726 816 816

137.8 105

137.8 124 25 137.8 124 25 181 181 265 380 380 380 144 144 213 9 9 3

28 106.4 360 254 28 106.4 360 254 40 164.4 570 280

267 -4* 28 106.4 785 299 267 -4* 28 106.4 785 299 267 -4* 36 148.4 785 356

786 437.5 22.5

S3.84/MOTF50* 108 S3.84/MOTF50** 108

note:1)The 2)The 3)For 4)The

100 1029 680.5 22.5 140 1029 680.5 22.5

position of the key slot showed in the figureis is the ultimate position that the actuator is totally closed. minus of -4* represents access coutour size please refer to the multi-turn actuator. value of weight in the table is the weight of gearbox only.

13

contour and mounting size part-turn with carriage

spline

type MOYF40 MOBF64 MODF44 MOFF36 MOFF57 MOJF50 MOJF50 MOPF65 MOTF50

A1

A2 91 85 70

A3 108 173 189

A4 14 23 25 25 25 25 25 40 40 40

B1

H1

H2 25 25 25 25 25 30 45 50 80 80

H3 100 120 170 170 170 170 170 320 320 320

D D0 14 16 20 20 20 30 30 40 40 40 12 13 14 14 14 14 22 22 39 39

spline EXT35Z1m30P7h EXT35Z1m30P7h EXT60Z1m30P7h EXT60Z1m30P7h EXT60Z1m30P7h EXT60Z1m30P7h EXT60Z1m30P7h EXT56Z2m30P7h EXT56Z2m30P7h EXT56Z2m30P7h

weight(kg) 24 46 80 99 99 157 196 566 1378 1482

160 130 170 130 162 130

245 220 293 140 300 260 358 175 365 320 425 215 424 390 439 215 424 390 447 215 480 430 506 250 560 510 563 304 740 680 747 405 780 710 998 560 780 710 1241 560

215 180 112 205 215 180 112 205 250 200 136 200 317 270 201 200 413 350 201 328 530 458 182 414

S3.84/MOTF50 530 458 182 414

note:1)For contour size please refer to multi-turn actuator 2)The value of weight in the table is the weight of gearbox only.

14

SELECTION OF ELECTRICAL FUNCTION

Actuator wiring diagram is named after control functioncustomer can order actuator with wiring diagram and connect by it.

Analogue/on-off control products Wiring diagram No. Electric motor control mode With contacts A3 0 1 0 1 0 1 2 N 0 1 0 1 0

Remote contacts indication

Remote position analogue indication Power supply

A5 Without contacts Basic contactsS1S4 Basic+optionalS1S8

No remote analogue indication

420mAInternal supply CPT * Three phase 380V Single phase 220V User required

Control polarity Control mode Speed control Remote control supply

Positive switch controlcommon terminal is positive Negative switch controlcommon terminal is negative nomally not available

On-off control Analogue controlFolomatic * Single-speed Dual speed-interrupt timer Internal 24V DC supply

Available optional fielldbus control products Wiring diagram No. Electric motor control mode Auxiliary contacts With contacts A3 0 1 2 0 1 2 N 3 4 5 6 8 9 0 1 0

A5 Without contacts Basic contactsS1S4 Basic+optionalS1S8* Folomatic+CPT * Three phase 380V Single phase 220V User required

indication
Analogue control and indication Power supply Control polarity

Positive switch controlcommon terminal is positive Negative switch controlcommon terminal is negative nomally not available

Fieldbus control system

HART Modbus Modbus dual-redundancy Profibus-DP FF DeviceNet Single-speed Dual speed-interrupt timer Internal 24V DC supply

Speed control Remote control supply

Note1Extra contacts of actuatro with HART or PROFIBUS fieldbus are S5S7 2FolomaticProportional control board 3CPTCurrent Position Transmitter

15

FIELDBUS PRODUCT
FUCTIONS OF HART
Communication function of HART fieldbusAvailable option All the states and parameters can be obtained with the HART communication, and most parameters can be set by HART. Data of actuator (1) Operating parametersit includes position value, input signal, operating state, action times, fault signal etc.They are transmitted from the actuator to the host by HART. These are periodic and single directional transmitted parameters. (2) Setting parametersall setting parameters of actuator can be reset by infra-red setting tool and transmitted to the HART host, or resetted by the HART host and transmitted to the actuator. These are nonperiodic and bidirectional transmitted parameters. Sketch map of parameters transmitted direction

OPERATING PARAMETERS SETTING PARAMETERS

FUCTIONS OF PROFIBUS-DP
PROFIBUS-DP fieldbus structureDPV0 and DPV1 supports 9.6K12M baud rateand DD supports SIMENS PDM softwareAvailable option. Its full digital communicationcontrol signal and valve position feedback of actuator are both digital value. Data of actuator 1Operating parametersit includes position value, operating state, action times. They are transmitted from the actuator to the PLC. These are periodic and single directional transmitted parameters. 2Control parametersit includes control command, setting position value. They are transmitted from PLC to actuator. These are periodic and single directional transmitted parameters. 3Setting parametersall setting parameters of actuator can be reset by infra-red setting tool and transmitted to the PLC, or resetted by the PLC and transmitted to the actuator. These are nonperiodic and bidirectional transmitted parameters. Sketch map of parameters transmitted direction

CONTROL PARAMETERS OPERATING PARAMETERS SETTING PARAMETERS

16

TERMINAL FUNCTION

BASIC TYPE

Wiring mode of intelligent actuator corresponding to its function, so costumer can connect terminal based on demand of automatic control system and function of actuator.
23 21 19 17 15 14 13 3 12 11 10 9 8 7 6 5 4 46 47 44 45 42 43 38 E 40 41 39 18 1 16 20 2 22 25 24 26 27 28 29 30 31 32 34 36 37 33 35

Terminal function of actuator 1 2 3 E 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

OPEN OVER TORQUENORMALLY OPEN ESD ANALOGUE INPUT+ ANALOGUE INPUT- OPEN OVER TORQUENORMALLY OPEN CLOSE OVER TORQUENORMALLY OPEN CLOSE OVER TORQUENORMALLY OPEN 24VDC COMMON END OF ESDOPEN AND CLOSE INTERLOCK REMOTE CLOSE REMOTE SELECTIONSTOP/MAINTAIN REMOTE OPEN 24VDC COMMON END OF REMOTE OPENCLOSESTOP/MAINTAIN OPEN INTERLOCK CLOSE INTERLOCK PROPORTIONAL CONTROLMANUAL/AUTOMATIC

380V POWER SUPPLY

GND INTERNAL 24V DC SUPPLY- INTERNAL 24V DC SUPPLY+ S1 CONTACTMAKE AT FULLY SHUT

S2 CONTACTMAKE AT FULLY OPEN

S3 CONTACTBREAK AT FULLY SHUT

S4 CONTACTBREAK AT FULLY OPEN

S5 CONTACT, INDICATE ON CLOSE LIMIT

S6 CONTACT, INDICATE ON OPEN LIMIT

24VDC COMMON END OF MANUAL/AUTOMATIC

S7 CONTACTTORQUE TRIP ON MIDWAY

MONITOR RELAY
NOTE 1Actuator with HART fieldbus function superposes HART COM on CPT circuit(terminal 22,23) 2Other terminals are available optional

S8 CONTACTREMOTE CONTROL VALVE POSITION CURRENT INPUT+ HART SIGNAL VALVE POSITION CURRENT INPUT- HART SIGNAL

17

TERMINAL FUNCTION
Profibus DP fieldbus wiring mode

Profibus-DP

1 2 3 E 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

380V POWER SUPPLY

GND INTERNAL 24V DC SUPPLY- INTERNAL 24V DC SUPPLY+ S1 CONTACTMAKE AT FULLY SHUT

S2 CONTACTMAKE AT FULLY OPEN

S3 CONTACTBREAK AT FULLY SHUT

S4 CONTACTBREAK AT FULLY OPEN

S5 CONTACT, INDICATE ON CLOSE LIMIT

S6 CONTACT, INDICATE ON OPEN LIMIT

S7 CONTACTTORQUE TRIP ON MIDWAY

Profibus DP 1 GND Profibus DP 1-A Profibus DP 1-B

24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

OPEN OVER TOQUENORMALLY OPEN ESD Profibus DP 2-A Profibus DP 2-B OPEN OVER TOQUENORMALLY OPEN CLOSE OVER TOQUENORMALLY OPEN CLOSE OVER TOQUENORMALLY OPEN 24VDC COMMON END OF ESDOPEN AND CLOSE INTERLOCK Profibus DP 2 GND

OPEN INTERLOCK CLOSE INTERLOCK

MONITOR RELAY

18

WIRING DIAGAM
WIRING DIAGRAMBasic type

BASIC TYPE

The basic type wiring diagram of actuator : A3000-000based on midwaypower-off state.

19

WIRING DIAGRAM

REMOTE CONTROL CIRCUIT

Remote control system is wired referring to the diagram, and standard actuators have no connections at leaving the factory. Remote control input takes the ray-isolation interface, which can bear 2KV high voltage.Standard actuator is anode switch control(Cathode switch control selected). Actuator can use the remote control signals following: 1The range of the power supplied by consumer: 20-60V AC/DC(Voltage between control wire/+Ve and control wire/-Ve) 2The range of the internal power supply of the actuator:Rating 24V DC 5W 120V AC15W selected. The draw current of control input: 24V DC ,5mA120V AC,12mA 3ONMin. voltage20V OFFMax. voltage 3V 4Signal Min. time AI-300msMI-100ms 5Max. capacitance of remote control2uFpin to pin

STROKE CONTROL
INTERNAL POWER SUPPLY
INTERNAL POWER SUPPLY-ve ZERO WIRE REMOTE CONTROL COMMON 20V-60V DC/AC CLOSE OPEN INTERNAL 24V DC POWER SUPPLY+ve OR INTERNAL 120V AC
CLOSE OPEN

EXTERNAL POWER SUPPLY

REMOTE CONTROL COMMON 20V-60V DC/AC CLOSE
CLOSE

OPEN

OPEN

CONTROL WIRE/+ve CONTROL WIRE/-ve

MAINTAIN CONTROL
INTERNAL POWER SUPPLY
OPEN/CLOSE MAINTAIN CONTROL WHICH CAN ROTATE AT OPPOSITE DIRECTION OPEN/STOP/CLOSE MAINTAIN CONTROL

EXTERNAL POWER SUPPLY

OPEN/CLOSE MAINTAIN CONTROL WHICH CAN ROTATE AT OPPOSITE DIRECTION CLOSE OPEN/STOP/CLOSE MAINTAIN CONTROL

CLOSE

CLOSE

CLOSE OPEN

OPEN

STOP OPEN OPEN STOP CONTROL WIRE/+ve CONTROL WIRE/+ve

CONTROL WIRE/-ve

CONTROL WIRE/-ve

20

WIRING DIAGRAM
TWO-WIRE CONTROL
INTERNAL POWER SUPPLY
TWO-WIRE CONTROL OPEN VALVE WHEN EXCITATED, CLOSE VALVE WHEN NOT EXCITED OPEN PRIORITY TWO-WIRE CONTROL CLOSE VALVE WHEN EXCITATED, OPEN VALVE WHEN NOT EXCITED CLOSE PRIORITY

REMOTE CONTROL CIRCUIT

EXTERNAL POWER SUPPLY

TWO-WIRE CONTROL OPEN VALVE WHEN EXCITATED, CLOSE VALVE WHEN NOT EXCITED OPEN PRIORITY TWO-WIRE CONTROL CLOSE VALVE WHEN EXCITATED, OPEN VALVE WHEN NOT EXCITED CLOSE PRIORITY

CLOSE CLOSE CLOSE OPEN CLOSE OPSN OPEN OPEN

CONTROL WIRE/+ve

CONTROL WIRE/+ve CONTROL WIRE/-ve

All settings and adjustments are made using the supplied infra-red Setting Tool.
ANALOG PROPORTIONAL CONTROL AND INTERNAL POWER SUPPLY REMOTE MANUAL CONTROL
+
ANALOG INPUT DIGITAL CONTROL ANALOG CONTROL

CONTROL WIRE/-ve

ANALOG PROPORTIONAL CONTROL AND EXTERNAL POWER SUPPLY REMOTE MANUAL CONTROL
+
ANALOG INPUT CONTROL WIRE/-ve

ANALOG CONTROL CONTROL WIRE/+ve DIGITAL CONTROL

CLOSE OPEN

CLOSE OPEN

STOP/MAINTAIN STOP/MAINTAIN

ANALOG CONTROL ONLY

+
ANALOG INPUT -

ANALOG OUTPUT

+
USER CONNECT

21

WIRING DIAGRAM
PROFIBUS-DP FIELDBUS COMMUNICATION INTERFACE 21 22 23 32 26 27
Profibus DP COM1 GND Profibus DP COM1-A Profibus DP COM1-B Profibus DP COM2 GND Profibus DP COM2-A Profibus DP COM2-B OUT IN

OTHER DIAGRAM

HART FIELDBUS COMMUNICATION INTERFACE

+ HART

22 23

ESD PROTECTION
ESD protection signal could exceed any existing local and remote signal. Responding to ESD, actuator could open valve or close valve, even keep the current position. ESD is available under the contact maintained. Actuator is active once contact closing or breaking. Without special demand, the manufacture setting: high signal is available (contact closing), the responding of ESD is to close the valve. ESD cannot exceed the motor overheat protection local-stopinterlock startup or spare interrupt relay.The setting of ESD can modify by remote controller(refers to AI/MI range installation and maintenance instruction).

ESD PROTECTION CONTROL CIRCUIT

INTERNAL POWER SUPPLY EXTERNAL POWER SUPPLY

ESD ESD

CONTROL WIRE/+ve CONTROL WIRE/-ve

INTERLOCK CONTROL
The wiring of the interlock system on traditional actuators, such as main valve and branch valve of steam device could realize the interlock by contact S1-S4.Interlock is available to local or remote control. The default setting of interlock is OFF, it can be set ON by the remote controller(refers to AI/MI range installation and maintenance instruction).
OPEN/CLOSE INTERLOCK (INTERNAL POWER SUPPLY)

INTERLOCK CONTROL CIRCUIT

OPEN INTERLOCK (INTERNAL POWER SUPPLY) CLOSE INTERLOCK OPEN/CLOSE (INTERNAL POWER INTERLOCK SUPPLY) (EXTERNAL POWER SUPPLY)

OPEN OPEN OPEN CLOSE CLOSE CLOSE

CONTROL WIRE/+ve CONTROL WIRE/-ve

22

EXPLANATION AND GUARANTEE

ACCESSORIES 1Install and maintenance instruction--------------------1 2Wiring diagram-----------------------------------------1 3Product certification----------------------------------1 4Remote Controller--------------------------------------1 5Spare "O" ring171.043.53-----------------------------1 6Character trough screw for wiring M510---------------4 7Character trough screw for wiring M410--------------44 8Flat washer for wiring 5-----------------------------4 9Flat washer for wiring 4----------------------------44 10Spring washer for wiring 5--------------------------4 11Spring washer for wiring 4-------------------------44

TRANSPORTATION AND STORAGE Pay attention to put the electric actuator lightly in the transportation, forbid barbaric assembling and unassembling the actuator, conditional assemble and unassemble products under the weight models with forklifts to avoid product damage. The electric actuator should store in noncorrosive atmospheres environment, it will not take more than a year and a half. Otherwise, add lubricating oil, grease and re-test.

GUARANTEE From the date which the electric actuator left the factory within 18 months, if the product has quality problems caused by design or manufacture, our factory promise to free commission, repair or change the product.

23

SHANGHAI AUTOMATION INSTRUMENTATION CO.,LTD NO.11 AUTOMATION INSTRUMENTATION FACTORY

Add57,Xinfeng Rd.,Zhujiajiao Town,Qingpu,Shanghai Tel 021-59242960 Department of Sales 021-59241619 021-59247425 021-59242714 021-59242776 Fax 021-59242706 021-59242722 Postcode201713 Websitewww.saic.sh.cn E-mailno11@saic.sh.cn