Project : Quality Control Laboratory

Chilled Water Pump Head Calculation

PIPE

1-2

GPM

PIPE
SIZE

790

6"

FT

Head Loss
Rate
'ft/100ft' of
pipe

6.6

4.1

LENGTH

Friction
Loss 'ft'
0.27

CHILLER -05 TO FAHU-02 PIPING

FAHU-02 CONNECTION

DESCRIPTION

QTY

Eq. Length
'FT'

Friction
Loss 'ft'

Flexible Connector

0.25

MULTI PURPOSE VALVE

120

3.00

2-3

1580

8"

1.6

5.2

0.21

Equal Tee-Branch

40

1.60

3-4

2370 10"

1.6

5.2

2.55

0.13

3/4Reduced Tee-Run

23

0.59

4-5

3160 12"

1.6

5.2

1.8

0.09

3/4Reduced Tee-Run

26

0.47

5-6

3160 12"

1.6

5.2

1.8

0.09

Equal Tee-Run

19

0.34

3160 12"

10

32.8

1.8

0.59

90 Elbow

30

1.62

6-7

3160 12"

5.4

17.7

1.8

0.32

Equal Tee-Run

19

0.34

7-8

2370 10"

5.4

17.7

2.55

0.45

3/4Reduced Tee-Run

23

0.59

8-9

1580

5.4

17.7

0.71

3/4Reduced Tee-Run

18

0.72

9 - 10

790

24

78.7

4.1

3.23

Equal Tee-Run

10

0.82

Gate Valve

0.57

Y-Strainer

110

4.51

Flexible Connector

0.49

Red. 4x5
Chiller Coil P.D.

3.8

8"
6"

CHILLER -05
CONNECTION

PUMP TO CHILLER

Pump
Discharge
CONNECTION

Section

VALVES & FITTINGS

0.31
16.20

10 - 11

1580

8"

5.4

17.7

0.71

3/4Reduced Tee-Run

18

0.72

11 - 12

2370 10"

5.4

17.7

2.55

0.45

Equal Tee-Branch

50

1.28

12 - 13

3160 12"

5.4

17.7

1.8

0.32

Equal Tee-Branch

60

1.08

13 - 14

3160 12"

90

295.2

1.8

5.31

90 Elbow

30

2.70

0.0

1.8

0.00

3/4Reduced Tee-Run

26

0.47

3160 12"
14-15

2562 12"

26.2

1.3

0.34

Equal Tee-Run

19

0.25

15-16

2211 10"

5.3

17.4

2.35

0.41

3/4Reduced Tee-Run

23

0.54

16-17

1735 10"

4.3

14.1

1.65

0.23

Equal Tee-Run

16

0.26

17-18

1373

8"

4.3

14.1

3.05

0.43

Equal Tee-Run

13

0.40

18-19

922

8"

10.5 34.4

1.433

0.49

Gate Valve

0.13

922

8"

0.0

1.433

0.00

Equal Tee-Branch

40

0.57

462

5"

216.5

3.8

8.23

90 Elbow

13

0.99

Equal Tee-Run

8.2

0.62

Gate Valve

0.46

Y-Strainer

80

3.04

balance valve
3-Way Control Valve P.D.

20

19-20

66

AHU Coil P.D.

0.76
23.00
17.73

Project : Quality Control Laboratory

Chilled Water Pump Head Calculation
PIPE
Section

Head Loss
Rate
'ft/100ft' of
pipe

Friction
Loss 'ft'

10.5 34.4

1.433

0.49

0.0

1.433

0.00

4.3

14.1

1.433

4.3

14.1

4.3

GPM

PIPE
SIZE

LENGTH

922

8"

922

8"

21-22

922

8"

22-23

1373

8"

23-24

2211 10"

24-25

2562 12"

25-26

3160 12"

QTY

Eq. Length
'FT'

Friction
Loss 'ft'

Equal Tee-Branch

40

1.72

Gate Valve

0.13

0.20

Equal Tee-Run

13

0.19

3.05

0.43

Equal Tee-Run

13

0.40

14.1

2.35

0.33

Equal Tee-Run

16

0.38

26.2

1.3

0.34

3/4Reduced Tee-Run

26

0.34

88

288.6

1.8

5.20

3/4Reduced Tee-Run

26

0.47

0.0

1.8

0.00

30

2.70

3.3

1.8

0.06

90 Elbow
Air Separator P.D.

0.0

1.8

0.00

Gate Valve

13

0.47

PUMP SUCTION
CONNECTION

Pump
AHU/FCU TO PUMP PIPINGDischarge
CONNECTION

m
20-21

3160 12"
26-27

VALVES & FITTINGS

3160 12"

3160 12"

FT

DESCRIPTION

5.00

27-28

3160 12"

9.8

1.8

0.18

90 Elbow

30

0.54

28-29

3160 12"

1.6

5.2

1.8

0.09

3/4Reduced Tee-Run

26

0.47

29-30

3160 12"

1.6

5.2

1.8

0.09

3/4Reduced Tee-Run

26

0.47

30-31

2370 10"

1.6

5.2

2.55

0.13

3/4Reduced Tee-Run

23

0.59

31-32

790

9.8

4.1

0.40

Gate Valve

0.29

Y-Strainer

110

4.51

90 Elbow

16

0.66

Flexible Connector

0.25

Red. 4x5

3.8

0.16

6"

* SUB TOTAL ( FT ) :
* TOTAL ( FT ) :
* ADD SAFETY FACTOR (Remaining) :

30.98
10%

* OVERALL TOTAL ( FT ) :

2009 ASHRAE HandbookFundamentals - CHAPTER 22 - PIPE SIZING

107.11
138.09
13.81

151.90

Globe
Valve
3/4"
22
1"
29
1"
38
1"
43
2"
55
2"
69
3"
84
4"
120
5"
140
6"
170
8"
220
10"
280
12"
320
14"
360
16"
410
18"
460
20"
520
24"
610

YGate
Strainer Valve
3
0.9
5
1
9
1.5
10
1.8
27
2.3
28
2.8
42
3.2
60
4.5
80
6
110
7
150
9
190
12
250
13
15
17
19
22
25

Check
Valve
8
10
14
16
20
25
30
40
50
60
80
100
120
135
150
165
200
240

90
45
2-Way
Elbow Elbow Valve
2
0.9
32
2.6
1.3
43
3.3
1.7
67
4
1.5
89
5
2.6
172
6
3.2
240
7.5
4
294
10
5.2
548
13
6.5
800
16
7.9
1075
20
10
1591
25
13
2159
30
16
3200
34
18
38
20
42
23
50
26
60
30

Equal Tee- Equal 3/4Reduced 1/2Reduced

Branch
Tee-Run Tee-Run
Tee-Run
4
1.4
1.9
2
5
1.7
2.3
2.6
7
2.3
3.1
3.3
8
2.6
3.7
4
10
3.3
4.7
5
12
4.1
5.6
6
15
5
7
7.5
21
6.7
9
10
25
8.2
12
13
30
10
14
16
40
13
18
20
50
16
23
25
60
19
26
30
68
23
30
34
78
26
35
38
85
29
40
42
100
33
44
50
115
40
50
60

2-Way
Valve Cv
Value
Fully
Open
43
67
89
172
240
294
548
1075
1591
2159
3200

GPM
4200

PIPE
14"

HEADER
16"

GPM RANGE
13000
9000
7000
5500
4200
3500
2500
1700
800
500
280
140
77
48

PIPE SIZE
24"
20"
18"
16"
14"
12"
10"
8"
6"
5"
4"
3"
2"
2"

24
16
7.5
4

1"
1"
1"
3/4"

3/4"
13000
12500
12000
11500
11000
10500
10000
9500
9000
8750
8500
8250
8000
7750
7500
7250
7000
6750
6500
6250
6000
5750
5500
5300
5100
4900
4700
4500
4400
4300
4200
4100
4000
3900
3800
3700
3600
3500
3400
3300
3200
3100
3000
2900
2800
2700

1"

1"

1"

2"

2"

3"

2600
2500
2400
2300
2200
2100
2000
1900
1800
1700
1600
1500
1450
1400
1350
1300
1250
1200
1150
1100
1030
1000
950
900
850
800
750
700
670
650
630
600
590
570
550
530
510
490
470
450
430
410
390
370
350
330
310

290
280
250
240
230
220
210
200
190
180
170
160
150
140
135
130
125
120
114
110
106
102
98
94
90
86
82
77
75
73
72
70
68
66
65
64
63
62
61
60
59
58
57
56
55
54
53

4.585
4.282
3.989
3.706
3.433
3.118
2.917
2.722
2.533
2.351
2.176
2.007
1.845
1.689
4.414
4.202
3.995
3.894
3.694
3.5
3.31
3.218
3.126
3.036
2.947
2.859
2.773
2.688
2.604
2.521
2.44
2.36
2.281
2.203

52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6

2.127
2.052
1.978
1.906
4.424
4.254
4.087
3.924
3.763
3.606
3.452
3.301
3.153
3.009
2.868
2.73
2.595
2.464
2.336
2.211
2.089
1.971
1.856
1.744
1.635
1.53
1.428
1.33
4.224
3.905
3.598
3.302
3.019
2.748
2.489
2.242
4.288
3.808
3.355
2.93
2.532
2.161
1.818
1.503
1.216
3.65
2.76

5
4
3
2
1

1.987
4.326
2.577
1.254
0.375

4"

5"

6"

8"

10"

12"

14"

16"

18"

1.400
1.300
1.150
1.100
1.000
0.930

2.180
2.000
1.900
1.800
1.700
1.600
1.500
1.420
1.350

2.000
1.900
1.800
1.700
1.500
1.400
1.450
1.330

1.600
1.500
1.380
1.300
1.220
1.150
1.120
1.030

4.750
4.250
3.800
3.500
3.300
3.050
2.800
2.400
2.250
2.000
1.850

4.100
3.750
3.300
3.000
2.750
2.650
2.368
2.294
2.150
2.009
1.874
1.743

4.200
4.000
3.500
3.300
3.050
2.750
2.500
2.250
2.050
1.950
1.800
1.670
1.579
1.433
1.294
1.162
1.037

2.750
2.550
2.350
2.250
2.130
1.900
1.780
1.650
1.400

1.300
1.280

4.000
3.515
3.255
3.004
2.763
2.532
2.31
2.099
1.897
1.705
1.523
1.351

1.650
1.400

20"

1.350
1.200
1.140
1.090
1.000
0.950
0.900
0.820

24"
1.200
1.000
0.900
0.830
0.780
0.740
0.680
0.620
0.560

Water Volume In B.S. Pipes SCH 40

Pipe size
1/2"
3/4"
1"
1"
1"
2"
2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"

Pipe
Pipe Length WT. of Water Volume of Volume of
Length (m)
(ft)
in Pipe (lb/ft) Water (gl/ft) Water (gl)

130.00
132.00
440.00
17.00
25.00
135.00
134.00
174.00
150.00
80.00

0.000
0.000
426.400
432.960
1443.200
55.760
82.000
442.800
439.520
570.720
492.000
262.400
0.000
0.000
0.000
0.000
0.000
0.000
0.000

Chilled Water Equipments

0.1316
0.2301
0.3740
0.6471
0.8820
1.4520
2.0720
3.2000
5.5100
8.6600
12.5100
21.6000
34.1000
48.5000
58.5000
76.5000
97.2000
120.4000
174.2000

QTY.

Screw Air Cooled Chiller

AHU-BS-01
AHU-GR-01
AHU-L1-01
AHU-L1-02
AHU-L1:L6(E)
AHU-L2:L6(W)
AHU-L7:L9(E)
AHU-L7:L9(W)
AHU-L10:L20(E)
AHU-L10:L20(W)
AHU-L21-01
AHU-L22-01
AHU-RF-01
AHU-RF-02

4
1
1
1
2
5
5
3
3
11
11
1
1
4
4

FCU - B - 01
FCU - B - 02
FCU - B - 03
FCU - RF -01

1
1
1
2

Total ( Gallon )
Safety Factor ( 10 % )

0.01577938

0.000
0.000
19.122
33.593
152.626
9.708
20.372
169.899
290.378
592.618
738.000
679.597
0.000
0.000
0.000
0.000
0.000
0.000
0.000
Volume of
Gallon / Unit
Water (gl)
0.027589928
0.044844125
0.077589928
0.105755396
0.174100719
0.248441247
0.383693046
0.660671463
1.038369305
1.50000000
2.589928058
4.088729017
5.815347722
7.014388489
9.172661871
11.65467626
14.43645084
20.88729017

20.370
4.550
43.610
2.520
3.640
6.480
7.770
4.550
9.020
7.770
6.480
13.940
16.370
3.640
1.810
0.480
0.620
0.480
0.620

81.480
4.550
43.610
2.520
7.280
32.400
38.850
13.650
27.060
85.470
71.280
13.940
16.370
14.560
7.240
0.480
0.620
0.480
1.240
3168.994
316.899

Overall Total ( Gallon )

3485.893