Li gii thiu

---o0o--Ngy nay s pht trin ca khoa hc k thut thc y cng ngh thit k
v sn xut t ng trong lnh vc pht trin theo. Cng vi s pht trin ca cng
ngh thng tin, hin nay nhiu phn mm h tr cho vic thit k v lp k hoch
sn xut ra i, vi cc tnh nng ni tri c th gip con ngi khc phc nhiu
kh khn trong qu trnh hot ng sn xut.
Mt trong nhng phn mm h tr cho lnh vc k thut c ng dng rng
ri l Pro/Engineer, phn mm ny h tr cho chng ta cc cng c thit k, lp
trnh gia cng, lp rp v bn cnh Pro/Engineer cn c ng dng mnh m
trong lnh vc v thit k khun mu.
n ny xin c gii thiu cc ng dng thit k khun trong phn mm
Pro/Engineer (Creo Parametric 1.0) m c th l modul Manufacturing/ Mold
Cavity. Modul ny phc v ch yu cho ngnh thit k khun nha.
Trong qu trnh nghin cu ti ny, nhm c nhng thun li l c
s gip ca thy v cc bn, nhm hon thnh ti v bn cnh vn cn
tn ti mt s kh khn nn khng trnh khi nhng sai st. Vy rt mong s ng
gp ca thy ti ny c hon thin hn.
Nhm chng em chn thnh c m n thy Trn Ch Thin gip hng dn
nhm em hon thnh ti ny, v nhm em hc thm rt nhiu kin thc trong
qu trnh nghin cu ti.
V nhm cng xin chn thnh cm n nhng tc gi, v cc bn thn mn
gip v cung cp ti liu nhm hon thnh ti ny.
Xin chn thnh cm n !

MC LC
MC LC .........................................................................................................................2
DANH SCH HNH .......................................................................................................5
1.

2.

GII THIU CHUNG ........................................................................................ 12

1.1

Tng quan v Pro Engineer (Creo Parametric 1.0) ..................................... 12

1.2

Gii thiu tng quan v modul Manufacturing/Mold Cavity .................... 13

NG DNG MODUL MANUFACTURING/ MOLD CAVITY TRONG

THIT K KHUN CN BN ...................................................................................... 18

2.1

To Mold Model .............................................................................................. 18

2.1.1 Chn chi tit mu to khun . ............................................................... 18

2.1.2 Bi tr cc chi tit tham chiu..................................................................... 20
2.1.3 To phi (Workpiece). ................................................................................ 22
2.2

Kim tra gc thot khun ............................................................................... 26

2.3

Kim tra chiu dy chi tit ............................................................................. 27

2.4

To h s co rt phi....................................................................................... 27

2.4.1 p dng h s co rt theo kch thc ....................................................... 29

2.4.2 p dng h s co rt theo t l ................................................................... 31

3.

2.5

To ng Silhouette Curve .......................................................................... 32

2.6

To mt phn khun........................................................................................ 34

2.7

To Mold Volume ........................................................................................... 36

2.8

To cc tm khun ( Mold Component ) ..................................................... 42

2.9

Mold Opening .................................................................................................. 43

CC PHNG PHP TO MT PHN KHUN T NG .............. 47

3.1

Nhng li khuyn khi thit k khun vi Pro/E (Creo Parametric) ......... 47

3.1.1 Chun b m hnh tham chiu .................................................................... 47

2

3.1.2 Mt phn khun v th tch khun ............................................................ 48

3.1.3 Tin trnh tch khun .................................................................................. 49
3.1.4 To nhiu lng khun ................................................................................. 49
3.2

To mt phn khun bng lnh Skirt ............................................................ 50

3.2.1 To mt Skirt thng thng ....................................................................... 51

3.2.2 To mt Skirt vi ty chn Extention ....................................................... 60
3.2.3 To mt phn khun Skirt vi ty chn Loop Closure ........................... 64
3.2.4 To mt phn khun Skirt vi ty chn ShutOff Ext, Draft Angle v
ShutOff Plane ................................................................................................................. 67
3.3
4.

To mt phn khun bng lnh Shadow....................................................... 72

CC PHNG PHP PHN KHUN NNG CAO................................. 77

4.1

To mt phn khun bng lnh Variable Section Sweep ........................... 77

4.1.1 To Mold Model .......................................................................................... 77

4.1.2 To mt phn khun th nht..................................................................... 78
4.1.3 To mt phn khun th hai....................................................................... 81
4.1.4 Tch khun : To Mold Volume, Mold Component, Mold Opening v
Molding. ............................................................................................................. 84
4.2
5.

To mt phn khun bng lnh Copy/ Fill................................................... 87

HNG DN S DNG MODUL MANUFACTURING/ MOLD

CAVITY .................................................................................................................................. 95
5.1

To mi trng Manufacturing/ Mold Cavity ............................................. 95

5.2

To Mold Model .............................................................................................. 97

5.3

To phi .......................................................................................................... 101

5.4

Tnh li kch thc lng khun theo h s co rt...................................... 104

5.5

To l phun nha vo khun. ...................................................................... 105

5.6

To Runner (ng dn nha)..................................................................... 106

3

5.6.1 To Runner th nht.................................................................................. 106

5.6.2 To Runner th 2 ....................................................................................... 108
5.6.3 To 4 cng v keo ..................................................................................... 109
5.7

To mt phn khun...................................................................................... 110

5.7.1 To mt phn khun th nht................................................................... 111

5.7.2 To mt phn khun th 2 ........................................................................ 116
5.7.3 To mt phn khun th 3 ........................................................................ 116
5.8

To Mold Volume ......................................................................................... 117

5.8.1 To Mold Volume th nht ...................................................................... 117

5.8.2 To Mold Volume khun th 2 .............................................................. 118
5.8.3 To Mold Volume th 3 ........................................................................... 120
5.9

To Mold Components ................................................................................. 121

5.10 Create Molding ................................................................................................ 122

5.11 Mold Opening ................................................................................................... 123
5.12 n hin cc thit b khng cn thit............................................................ 125
6.

TNG KT.......................................................................................................... 128

TI LIU THAM KHO......................................................................................... 130

DANH SCH HNH

Hnh 1.1 Hnh1.2 .................................................................................................................. 15
Hnh 1.3 .................................................................................................................................. 16
Hnh 2.1 .................................................................................................................................. 18
Hnh 2.2 .................................................................................................................................. 19
Hnh 2.3 Hinh 2.4 ................................................................................................................. 20
Hnh 2.5 Hnh 2.6 ................................................................................................................. 21
Hnh 2.7 Hnh 2.8 ................................................................................................................. 21
Hnh 2.9 Hnh 2.10............................................................................................................... 22
Hnh 2.11 ................................................................................................................................ 22
Hnh 2.12 Hnh 2.13.............................................................................................................. 23
Hnh 2.14 Hnh 2.15.............................................................................................................. 24
Hnh 2.16 ................................................................................................................................ 25
Hnh 2.17 ................................................................................................................................ 26
Hnh 2.18 Hnh 2.19.............................................................................................................. 27
Hnh 2.20 Hnh 2.21.............................................................................................................. 29
Hnh 2.22 Hnh 2.23.............................................................................................................. 31
Hnh 2.24 Hnh 2.25.............................................................................................................. 32
Hnh 2.26 Hnh 2.27.............................................................................................................. 33
Hnh 2.28 ................................................................................................................................ 34
Hnh 2.29 ................................................................................................................................ 35
Hnh 2.30 ................................................................................................................................ 35
Hnh 2.31 ................................................................................................................................ 36
Hnh 2.32 ................................................................................................................................ 37
Hnh 2.33 ................................................................................................................................ 38
5

Hnh 2.34 Hnh 2.35.............................................................................................................. 38

Hnh 2.36 Hnh 2.37.............................................................................................................. 39
Hnh 2.38 Hnh 2.39.............................................................................................................. 39
Hnh 2.40 Hnh 2.41.............................................................................................................. 40
Hnh 2.42 Hnh 2.43.............................................................................................................. 40
Hnh 2.44 Hnh 2.45.............................................................................................................. 41
Hnh 2.46 Hnh 2.47.............................................................................................................. 42
Hnh 2.48 ................................................................................................................................ 42
Hnh 2.49 Hnh 2.50.............................................................................................................. 43
Hnh 2.51 Hnh 2.52.............................................................................................................. 43
Hnh 2.53 ................................................................................................................................ 44
Hnh 2.54 ................................................................................................................................ 44
Hnh 2.55 ................................................................................................................................ 45
Hnh 2.56 ................................................................................................................................ 46
Hnh 3.1 Hnh 3.2 ................................................................................................................. 51
Hnh 3.3 .................................................................................................................................. 52
Hnh 3.4 Hnh 3.5 ................................................................................................................. 52
Hnh 3.6 .................................................................................................................................. 53
Hnh 3.7 Hinh 3.8 ................................................................................................................. 53
Hnh 3.9 .................................................................................................................................. 54
Hnh 3.10 Hnh 3.11.............................................................................................................. 54
Hnh 3.12 Hnh 3.13.............................................................................................................. 55
Hnh 3.14 ................................................................................................................................ 55
Hnh 3.15 Hnh 3.16.............................................................................................................. 56
Hnh 3.17 ................................................................................................................................ 56
6

Hnh 3.18 ................................................................................................................................ 57

Hnh 3.19 ................................................................................................................................ 59
Hnh 3.20 ................................................................................................................................ 60
Hnh 3.21 ................................................................................................................................ 61
Hnh 3.22 ................................................................................................................................ 61
Hnh 3.23 ................................................................................................................................ 62
Hnh 3.24 ................................................................................................................................ 62
Hnh 3.25 Hnh 3.26.............................................................................................................. 62
Hnh 3.27 ................................................................................................................................ 63
Hnh 3.28 ................................................................................................................................ 63
Hnh 3.29 ................................................................................................................................ 64
Hnh 3.30 Hnh 3.31.............................................................................................................. 64
Hnh 3.32.. ........................................................................................................ 65
Hnh 3.33 Hnh 3.34.............................................................................................................. 66
Hnh 3.35 ................................................................................................................................ 66
Hnh 3.36 ................................................................................................................................ 67
Hnh 3.37 ................................................................................................................................ 68
Hnh 3.38 ................................................................................................................................ 68
Hnh 3.39 Hnh 3.40.............................................................................................................. 69
Hnh 3.41 Hnh 3.42.............................................................................................................. 69
Hnh 3.43 Hnh 3.44.............................................................................................................. 70
Hnh 3.45 ................................................................................................................................ 71
Hnh 3.46 ................................................................................................................................ 72
Hnh 3.47 ................................................................................................................................ 73
Hnh 3.48 ................................................................................................................................ 73
7

Hnh 3.49 ................................................................................................................................ 74

Hnh 3.50 ................................................................................................................................ 75
Hnh 4.1 .................................................................................................................................. 77
Hnh 4.2 .................................................................................................................................. 78
Hnh 4.3 .................................................................................................................................. 78
Hnh 4.4 .................................................................................................................................. 79
Hnh 4.5 .................................................................................................................................. 80
Hnh 4.6 .................................................................................................................................. 80
Hnh 4.7 .................................................................................................................................. 81
Hnh 4.8 .................................................................................................................................. 82
Hnh 4.10 Hnh 4.9 ................................................................................................................ 82
Hnh 4.11 ................................................................................................................................ 82
Hnh 4.12 ................................................................................................................................ 83
Hnh 4.13 Hnh 4.14.............................................................................................................. 83
Hnh 4.15 Hnh 4.16.............................................................................................................. 84
Hnh 4.17 ................................................................................................................................ 85
Hnh 4.18 ................................................................................................................................ 85
Hnh 4.19 ................................................................................................................................ 86
Hnh 4.20 ................................................................................................................................ 87
Hnh 4.21 ................................................................................................................................ 88
Hinh 4.22 ................................................................................................................................ 88
Hnh 4.23 ................................................................................................................................ 89
Hnh 4.24 Hnh 4.25.............................................................................................................. 90
Hnh 4.26 Hnh 4.27.............................................................................................................. 90
Hnh 4.28 ................................................................................................................................ 91
8

Hnh 4.29 Hnh 4.30.............................................................................................................. 91

Hnh 4.31 ................................................................................................................................ 92
Hnh 4.32 ................................................................................................................................ 93
Hnh 4.33 ................................................................................................................................ 93
Hnh 5.1 Hnh 5.2 .................................................................................................................. 96
Hnh 5.3 .................................................................................................................................. 97
Hnh 5.4 .................................................................................................................................. 97
Hnh 5.5 .................................................................................................................................. 98
Hnh 5.6 .................................................................................................................................. 98
Hnh 5.7 Hnh 5.8 .................................................................................................................. 99
Hnh 5.9 ................................................................................................................................ 100
Hnh 5.10 .............................................................................................................................. 100
Hnh 5.11 .............................................................................................................................. 101
Hnh 5.12 Hnh 5.13.. ................................................................................................. 101
Hnh 5.14 .............................................................................................................................. 102
Hnh 5.15 .............................................................................................................................. 102
Hnh 5.16 .............................................................................................................................. 103
Hnh 5.17 .............................................................................................................................. 103
Hnh 5.18 .............................................................................................................................. 104
Hnh 5.19 .............................................................................................................................. 104
Hnh 5.20 .............................................................................................................................. 105
Hnh 5.21 .............................................................................................................................. 105
Hnh 5.22 .............................................................................................................................. 106
Hnh 5.23 .............................................................................................................................. 106
Hnh 5.24 .............................................................................................................................. 107
9

Hnh 5.25 .............................................................................................................................. 107

Hnh 5.26 .............................................................................................................................. 108
Hnh 5.27 .............................................................................................................................. 108
Hnh 5.28 Hnh 5.29............................................................................................... 109
Hnh 5.30 .............................................................................................................................. 110
Hnh 5.31 .............................................................................................................................. 110
Hnh 5.32 .............................................................................................................................. 111
Hnh 5.33 .............................................................................................................................. 112
Hnh 5.34 .............................................................................................................................. 112
Hnh 5.35 .............................................................................................................................. 113
Hnh 5.36 .............................................................................................................................. 113
Hnh 5.37 .............................................................................................................................. 114
Hnh 5.38 .............................................................................................................................. 114
Hnh 5.39 .............................................................................................................................. 114
Hnh 3.40 .............................................................................................................................. 115
Hnh 5.41 .............................................................................................................................. 115
Hnh 5.42 .............................................................................................................................. 116
Hnh 5.43 .............................................................................................................................. 116
Hnh 5.44 .............................................................................................................................. 117
Hnh 5.45 .............................................................................................................................. 117
Hnh 5.46 .............................................................................................................................. 118
Hnh 5.47 .............................................................................................................................. 118
Hnh 5.48 .............................................................................................................................. 119
Hnh 5.49 .............................................................................................................................. 119
Hnh 5.50 .............................................................................................................................. 119
10

Hnh 5.51 .............................................................................................................................. 120

Hnh 5.52 .............................................................................................................................. 121
Hnh 5.53 Hnh 5.54.. ................................................................................................. 121
Hnh 5.55 .............................................................................................................................. 122
Hnh 5.56 .............................................................................................................................. 122
Hnh 5.58 .............................................................................................................................. 123
Hnh 5.59 .............................................................................................................................. 124
Hnh 5.60 .............................................................................................................................. 124
Hnh 5.61 .............................................................................................................................. 124
Hnh 5.62 .............................................................................................................................. 125
Hinh 5.63 .............................................................................................................................. 125
Hnh 5.64 .............................................................................................................................. 127

11

1. GII THIU CHUNG

1.1 Tng quan v Pro Engineer (Creo Parametric 1.0)
Hin nay, th trng phn mm ha trn th gii rt a dng, vic la chn
phn mm no thch hp phc v tt cho cng vic thc s l mt iu kh khn.
Tuy nhin, c nm ch tiu cn bit chn phn mm l :
Tnh linh hot.
Tnh kh thi
Tnh n gin
Tnh biu din c
Tnh kinh t.
Mt trong nhng phn mm c c nhng tnh nng trn nh Catia, I-deas,
Unigraphics NX, Pro/Engineer (Creo Parametric 1.0) y l bn phn mm c
nh gi l rt mnh v ni ting trong lnh vc CAD/CAM/CNC. Ty vo th
mnh ca mi phn mm m chng c nhng ng dng chuyn bit: Catia,
Unigraphics NX phc v trit cho ngnh cng nghip hng khng, t, tu thy;
Pro/Engineer (Creo Parametric 1.0) th phc v tt cho ngnh c kh khun mu
nh khun dp, khun rn, khun nha Pro/Engineer (Creo Parametric 1.0) c
mt li th l gi r nn chim lnh cc th trng hng trung v cao.
Hin nay, s ngi s dng Pro/E trn th gii rt nhiu, k c ti Vit Nam
(chim 75%) nn chng ta s c c hi hc hi, trao i ln nhau nhng vn lin
quan n CAD/CAM vi th gii bn ngoi.
Pro/Engineer (Creo Parametric 1.0) l phn mm ca hng Prametric
Technology, Corp. L mt phn mm thit k theo tham s, c nhiu tnh nng rt
mnh trong lnh vc CAD/CAM/CNC n mang l i cho chng ta nhng kh nng
nh sau :
M hnh ha trc tip vt th rn
To cc module bng cc khi nim v phn t thit k
Thit k thng s
S dng c s d liu thng nht
12

 C kh nng m phng ng hc, ng lc hc kt cu c kh

Vy ta c th ni rng phn mm Pro/Engineer (Creo Parametric 1.0) l phn
mm c th mnh rt ln v lnh vc khun mu. V khai thc c th mnh
nh th no th nhm chng s trnh by nhng nghim cu v modul
Manufacturing/Mold Cavity trong n ny.
1.2 Gii thiu tng quan v modul Manufacturing/Mold Cavity
.Trong lnh vc c kh ch to, hin nay vic thit k ch to khun mu cn
gp rt nhiu kh khn bi cng c h tr cho vic thit k v gia cng khun mu
cn nhiu hn ch, chnh v vy tnh cht lng v tnh thm m ca sn phm to ra
khng cao. Nhm tho g mt s kh khn trong vn thit k khun mu, hin
nay trn th gii ngi ta trin khai ng dng cc phn mm h tr cho vic thit
k chi tit mu v t ng to lng khun trn c s chi tit mu. Trn c s , khi
ng dng cc phn mm chng ta cn c th m phng qu trnh tch khun t o sn
phm trn my vi tnh. Khi thc hin m phng chng ta c th kim tra sn phm
v phn mm cn cho php hiu chnh li bin dng khun mu mt cch d dng.
Vic ng dng cc phn mm CAD/CAM thit k chi tit mu, t ng to
lng khun v m phng cc qu trnh tch khun l vn m cc cn b k thut
cn phi quan tm, bi cng vic ny c th gip chng ta quan st c hnh dng
ca sn phm to ra t khun mu, nhm m bo cht lng v tnh thm m ca
cc sn phm.
.Qua nhng phn tch trn, th ta thy c vic ng dng phn mm
CAD/CAM Creo Parametric 1.0 h tr cho vic thit k khun mu l iu cn
thit. Khi s dng phn Creo Parametric 1.0 , ngi cn b k thut c th m
phng qu trnh lp khun v tch khun to sn phm, kim tra c cht lng
sn phm trn my vi tnh.
.Vic ng dng phn mm Pro/Engineer (Creo Parametric 1.0) thit k khun
mu v m phng cc qu trnh lp khun v tch khun to sn phm c ng
dng nhiu cc nc cng nghip pht trin nh: M, Php, Canada Khi s
dng phn mm Pro/Engineer (Creo Parametric 1.0) chng ta c th d dng to chi
tit mu dng 3D trn module Design. Sau khi thit k xong chi tit mu, phn
13

mm Pro/Engineer (Creo Parametric 1.0) cho php chng ta c th tnh ton co

rt ca vt liu, t ng thit k hnh dng lng khun cho chi tit mu v m
phng qu trnh tch khun vi chc nng Mold Cavity.
.. Vi nhng c im nh vy, phn mm Pro/Engineer (Creo Parametric 1.0) c
th c ng dng thit k khun mu v h tr lp trnh gia cng khun cho cc
my cng c CNC.
.. Vic s dng phn mm Pro/Engineer (Creo Parametric 1.0) to mu, thit
k khun v m phng qu trnh tch khun to ra sn phm c thc hin theo
cc bc sau y :
S dng module Part-Solid thit k chi tit mu (sn phm cn ch to),
mu c to dng 3D.
S dng module Manufacturing-Mold Cavity nhp chi tit mu, tnh ton
co rt, thit lp s lng sn phm b tr trn khun, xc nh kt cu
khun v t ng to lng khun.
S dng chc nng Openning trong module Manufacturing-Mold Cavity
m phng cc qu trnh lp v tch khun to sn phm.
Kt lun :
Vic ng dng phn mm Pro/Engineer (Creo Parametric 1.0) thit k khun
mu v t ng thit k khun l iu cn thit khi ch to khun mu, c bit khi
p dng cho cc my cng c CNC v :
C th kim tra trc hnh dng sn phm di dng 3D.
M phng c qu trnh tho lp khun trn mn hnh my tnh.
Trnh c trng hp siu nh v trong qu trnh thit k khun.
D dng hiu chnh kt cu khun.
Gim thi gian thit k, ch to khun mu.
a dng ha sn phm trn th trng.
Gim gi thnh sn phm.
Khai

thc

ti

hiu
14

qu

dng

my

CNC.

 Gii thiu v giao din Manufacturing/Mold Cavity

Khi khi ng phn mm Creo Parametric 1.0, giao din quen thuc trc
mt ta, chng ta chn File > New s xut hin ca s quen thuc nh hnh 1.1.
Chn Manufacturing l Mold Cavity. Trong khung Name s xut hin tn gi
mc nh l mfg0001: hy t mt tn gi ty , v d Khuon_nhua1. B chn
kim tra Use Default Template, ri chn OK. Xut hin ca s nh hnh 1.2.
Chn mu mmns_mfg_mold, sau chn Copy associated drawings, ri chn
OK. S xut hin menu Mold vi cc ty chn khc nhau :

Hnh 1.1

Hnh1.2

15

 Giao din ca mi trng Manufacturing / Mold Cavity :

Hnh 1.3

16

 Cc ty chn ca menu Mold :

o Mold Model : To Mold Model, dng lp hay to chi tit, phi, bi tr
chi tit.
o Pull Direction : Thay i hng ko khun.
o Feature : To feature thm bt cc phn t vo Mole model.
o Shinkage : Tng kch thc lng khun b lng co rt
o Parting surface : To mt phn khun
o Mold Volume : To cc th tch khun
o Mold Component : To cc thnh phn khun
o Mold Opening : M khun
o Molding : p th sn phm o
o Mold Layout : Bi tr khun
o Intergate : Tch hp vi cc d liu
Trong qu trnh thit k khun, ty theo nhng chi tit khc nhau m
trnh t thit k c th thay i. Trnh t c th thay i do trong qu
trnh tht k ta chon cc cch thit k khc nhau.

17

2. NG DNG MODUL MANUFACTURING/ MOLD CAVITY TRONG

THIT K KHUN CN BN
Qu trnh thit k khun trong modul Manufacturing/ Mold Cavity c t
chc theo cc trnh t sau:
2.1 To Mold Model
2.1.1 Chn chi tit mu to khun .

Hnh 2.1
Reference Model l ty chn gip ta a chi thit vo mi trng tch khun.
a chi tit ln ta c 3 ty chn vi cc ngha nh sau:
Locate Reference Model

: Bi tr chi tit tham chiu c s n.

Assemble Reference Model :

Create Reference Model

p rp cc chi tit hoc phi nu s n c.

: To chi tit hoc phi nu cha c.

18

Thng thng chng ta chn Locate Reference

bi v chi tit thng

c thit k trc khi ta tch khun.

Tip tc vi vic bi tr chi tit trong Modul ta chn Locate Reference xut
hin cc menu Open v Creat Reference Model :

Hnh 2.2
Merge By Reference : Model tham chiu c lp so vi chi tit (Design
Model). Khi thay i model tham chiu th chi tit khng b nh hng g.
Nhng khi Design Model thay i th model tham chiu thay i theo.
Same Model: Model tham chiu chnh l chi tit. Khi chn Same Model,
Referent Model Name b m i, ngha l khng dng model tham chiu m
dng chnh chi tit. Khi thay i kch thc chi tit, th d, sau khi p dng
h s co rt, th kch thc chi tit thay i theo.
Integate : Model tham chiu k tha tnh cht ca chi tit. Khi chi tit thay
i th model tham chiu thay i theo, nhng khi model tham chiu thay
i th chi tit khng thay i. S khc nhau gia Merge By Referent v
Intergate l ch ty chn Mergs By Referent ch coppy hnh hc v cc
19

lp ca chi tit ch khng k tha d liu v tnh cht ca chi tit. Trong c
hai trng hp, h thng t ng thm ui _REF vo sau tn gi ca Mold
Model.
2.1.2 Bi tr cc chi tit tham chiu
Sau khi a chi tit vo mi trng tch khun, ty chn Locate Reference
Model cn xut hin menu Layout cho phep chng ta bi tr, sp xp chi tit ph
hp vi yu cu tch khun. Trong menu Layout cho ta 4 la chn :
Single : Bi tr mt chi tit duy nht. lc ny ty chn Orientation khng
hot ng

Hnh 2.3

Hinh 2.4

Rectangular : Bi tr cc chi tit c a vo thnh hnh ch nht, c th

kt hp vi ty chn Orientation. Ta c 2 la chn l :

20

Hnh 2.5

Hnh 2.6

Cavity : Chn s lng chi tit theo phng X v Y.

Increment : Chn khong cch gia cc chi tit theo phng X v Y.
Ta c th kt hp vi X-Symmetric v Y-Symmetric to i xng cc chi tit
qua cc trc ta X, Y.
Ciurcular : Bi tr cc chit theo qu o trn vi cc thng s v s lng chi
tit, bn knh qu o, gc quay.

Hnh 2.7

Hnh 2.8

Variable : Ty chn Variable gip ta linh hot trong vic bi tr. C th thay
i ty khong cch gia cc phng v gc nh hng ca cc chi tit.
21

Hnh 2.9

Hnh 2.10

2.1.3 To phi (Workpiece).

Hnh 2.11
Modul Mold Cavity cho php 3 kh nng to phi khun cho sn phm :
22

 Automatic Workpiece : T ng to phi bng cch cho kch thc phi ln

hn kch thc chi tit mt lng theo phng X,Y,Z.

Hnh 2.12

Hnh 2.13

Menu Automatic Workpiece cho ta ty chn sau :

Shape : Hnh dng hnh hc ca phi.
Unit : Chn n v kch thc.
Offsets : Ty chnh kch thc ln nh ca phi theo cc phng. Nu chn
Uniform Offsets th gi tr din vo s c p dng cho c ba phng X,
Y, Z tnh t gc ta . Ta c th chn ring khong cch cho ba phng
bng cch din gi tr vo ty chon X, Y, Z direction.
Assemble workpiece : Lp rp phi t cc model to trc
Create Workpiece : S dng cc Feature v kch thc phi.
Chn Create trong menu Workpiece xut hin menu Component Create
cho cc ty chn to phi. Chn Type l Part v Sub-type l Solid
to phi di dnh dng file Part v dng khi rn.
Trong ty chn Name ta t tn ty cho phi. Ta tng qut l PHOI

23

Hnh 2.14

Hnh 2.15

Chn OK xut hin menu Create Option. Trong Creation Method c

ba la chn :
Copy From Existing : To phi t mt phi khc c s n trong th
vin.
Locate Defaut Datumes : To phi ng vi cc mt cc v tr mc
nh : Three Plane, Axis Normal To Plane, hay Align Csys To Csys.
Empty : To phi trng, phi khng xut hin.
Create Features : To phi bng cch s dng c Featues nh
Extrude, Revolve
Chn Locate Defaut Datumes/ Three Plane to phi ly 2 mt
phng

lm

chun

MOLD_RIGHT,

MOLD_FRONT.
Ta c kt qu nh hnh sau :

24

MOLD_PARTING_PLN,

Hnh 2.16

25

2.2 Kim tra gc thot khun

Gc nghing thot khun cn thit chi tit c rt ra khi khun mt cch
d dng. Khi thit k sn phm, ngi thit k c th khng l nghi thit k
khun, phi c ny. Tuy nhin, khng phi bao gi ngi thit k cng nh.
Rt nhiu khi h qun mt yu cu quan trng ny. Do , cn phi kim tra sa
cha cc sai st trc khi thc hin cc cng vic tip theo. Ty chn Mold
Abalysis l ng dng gip kim tra gc nghing thot khun thng qua mu s c th
hin trn chi tit. Chn Analysis/ Mold Analysis

Hnh 2.17
Kt qu h thng cho xut hin bng mu nh hnh sau:
Trn chi tit cc mt cng c bao ph bi mu. Vng no t -2 n +2 c mu
vng, vng no trn 2 c mu tm v vng no nh hn -2 c mu xanh. Trong k
thut tch khun, gc nghing thot khun cho php t 1- 3. V vy, ta u tin chn
vng c mu sc xanh v vng trong thit k rt khun.

26

2.3 Kim tra chiu dy chi tit

Trong k thut lm khun p vt liu nha, chiu dy ng u ca chi tit tt
quan trng, m bo sn phm khng b cong vnh do s co ngt khng ng u.
Modul Mold Cavity cung cp ng dng kim tra bng ty chn Analysis>Thickness
Check

Hnh 2.18

Hnh 2.19

2.4 To h s co rt phi
Co rt l mt c tnh khng th b qua c khi c hay p sn phm. Mi
mt vt liu c h s rt ring. Mun bit chnh xc phi da theo h s lin quan
n vt liu . i vi vt liu nha thng dng, h s co rt c cho trc nh
bng 2.1.
p dng h s co rt, chn Shrinkage trn menu Mold. Xut hin Shrinkage
vi hai ty chn sau:
By Dimension : H s co rt theo kch thc
By Scaling : H s co rt theo t l theo t l

27

Bng 2.1 : H s co rt ca mt s loi nha thng dng.

STT

Nha

T trng

H s co rt

PVC

1.3-1.35

0.004-0.005

GPPS

1.04-1.05

0.002-0.006

HIPS

1.04-1.05

0.002-0.006

AS

1.04-1.05

0.002-0.007

ABS

1.04-1.05

0.003-0.008

PMMA

1.04-1.05

0.002-0.008

PC

1.19-1.2

0.005-0.008

PPO

1.06-1.36

0.007

HDPE

0.9-0.96

0.01-0.025

10

LDPE

0.9-0.96

0.01-0.025

11

PP

0.9-0.91

0.01-0.025

12

PAB

1.13-1.15

0.009-0.025

13

PABB

1.13-1.15

0.09-0.025

14

POM

1.41-1.42

0.015-0.035

15

PET

1.6

0.004-0.008

16

PBT

1.35

0.019-0.024

17

EVA

0.94

0.005-0.03

28

2.4.1 p dng h s co rt theo kch thc

Chn Shink By Dimension. Xut hin ca s Shink By Dimention :

Hnh 2.20

Hnh 2.21

Trong khung Formula c hai ty chn :

: Dng khi kch thc lng khun tng lai phi tng thm mt lng S
so vi chi tit tham chiu. y l ty chn mc nh.

: Dng khi kch thc chi tit t c sau khi co rt, nh hn kch
thc khun mt lng l S.
Th d h s co rt ca nha PVC bng 0.005. Theo cng thc 1 S, th kch

thc khun s ln hn kch thc chi tit tham chiu l 1.005 ln, cn theo cng
thc th 1/(1 S), th kich thc chi tit tham chiu bng 0.995 ln kch thc
khun, hay kch thc khun s bng 1/(1-0.005) 1.005025126 ln kch thc chi
tit tham chiu. R rng hai cng thc khng khc nhu l bao nhiu. Do vy bn
29

c th dng bt c cng thc no, nhng bn l chng khng th i ln cho

nhau.
Trong khung Shrinkage Option c ty chn Change Dimensions of Design
Part. Nu c kim, kch thc chi tit nguyn thy s thay i, vic ny
tng ng nh vic chn Same Model. Nu khng chn kim, kch thc chi
tit nguyn thy khng thay i, tng ng nh chn Merge By Reference
hay Inherited.
Bn di khung Shrinkage Ratio, c ba biu tng:
: Chn kch thc cho vo bng
: Cho tt c kch thc ca mt Feature c chn vo bng
: Chuyn i gia gi tr s v k hiu kch thc.
Mc nh h thng chn All Dimensions. Nhp h s co rt nha vo Ratio,
th d 0.005 ri nhn Enter. c ny, nt Clear mi c hiu lc. Hy chn Clear.
Kch thc s xut hin trn chi tit. Nu chn

ri chn mt kch thc di

trn chi tit, kch thc ny s xut hin trong ct Dimension, h s co rt nha t
ng xut hin trong ct Ratio, cn kch thc cui cng th xut hin t rong ct
Final Value. Nu chn

, cc gi tr s s chuyn thnh k hiu, cn kch thc

th xut hin trong ngoc n bn cnh k hiu. Chn du

thc trong bng.

30

xa mt kch

2.4.2 p dng h s co rt theo t l

Chn Shink By Scale

, xut hin ca s Shrinkage By Scale nh sau :

Hnh 2.22

Hnh 2.23

y cng dng Formula ging nh Shink By Dimension. H thng yu cu

chn h ta . Hy chn mi tn ri chn gc ta PRT CSYS DEF. Trong
khung Type, c hai ty chn:
Isotropic : p dng h s co rt u cho tt c cc phng kch thc, nu c
chn kim. Nu khng c chn kim, s xut hin Shrinkage Ratio p dng
ba phng ring bit X, Y, Z.
Forward References : Nu c chn kim, s co rt khng thay i kch thc
ca chi tit. Nu b chn kim, s lm thay i kch thc chi tit. Mc nh h
thng chn kim.
Shrinkage Ratio : Nhp h s co rt.

31

Vic dng Shink By Scale vi ty chn Isotropic cho bn thc hin tnh ton li
kch thc mt cch nhanh chng. Tuy nhin, khi chi tit phc tp, nhiu khi s khng
thnh cng.
c vic b ty chn Isotropic ri thc hin ring vic p dng h s co rt cho
tng phng kch thc c th s gii quyt c vn .
Trong c hai trng hp, d l Shink By Dimension hay Shink ByScale, c th p
dng li h s co rt m khng s b cng dn. Th d, lc u bn cho 0.005, sau li
cho 0.01, th h thng s ch ly 0.01, ch khng phi l 0.01 0.005 0.015.

2.5 To ng Silhouette Curve

ng Silhouette ting Vit gi l ng bng. Khi nh sng chiu ln mt vt,
vt s cn nh sng, to nn ci bng chiu trn mt nn cho trc. Gii hn
gia min sng v min ti trn vt to nn ng bng. ng bng c dng
rng ri trong vic to ng phn khun mt v phn khun.

Chn Silhouette Curve

trn menu Mold. Xut hin mt mi tn ch

hng chiu sng, ng thi xut hin ca s nh sau :

Hnh 2.24

Hnh 2.25

32

 ngh a ca cc ty chn trong c a ilhouette Curve nh au:

Name : Tn ca ng bng. Tn mc nh ca h thng l SI H CURVE 1.
Chn Define c th i tn khc.
Surface Refs : Cc mt tham chiu trn chi tit. Thng h thng chn tt c
cc mt trn chi tit.
Direction : Hng chiu nh sng. Hng chiu nh sng mc nh l ngc
vi hng tho khun (Pull Direction). Ta c th ch ra mt hng khc, nu
mun, bng cch chn mt phng vung gc vi hng chiu sng, chn mt
trc, mt cnh dc theo hng chiu nh sng.
Slides :

i mt bn, nu c. Ty chn ny v hiu nu khng c l i mt bn.

Gap Closure : ng kn khe h, nu c ca ng bng. Ty chn ny dng

khi ng bng b t hoc xa ri nhau, thng gp khi mt chi tit song song
vi hng chiu v ng bng to ra b lch nhau. Khi chn ty chn ny, nu
ng bng tt, h thng s thng bo l khng thy khong h no. Cn nu
c, h thng s ch ra ch h x l.
Loop Selection : Chn x l cc contour kn. Ty chn ny c ngha quan
trng trong vic to mt phn khun. Chn Define xut hin ca s :

Hnh 2.26

Hnh 2.27

Trong ca s, h thng lit k 2 loop. Tt c u c include. Hy chn mt loop.

Bn thy loop ny s ni bt trn mn hnh. Nu bn chn Exclude. oop nu s b
loi khi danh sch cc loop trong ng bng. N u chn Include, n li c thm
vo.

33

Chn tab Chain t hp thoi. Trong ct No, s u l s th t ca loop, s th hai

sau gch ni c gi tr l 0 hoc 1. S 0 l khng c la chn no khc, ng vi n s
l Single, s 1 l cn c mt chn la, ng vi n l Upper ( trn ) hay ower (
di). Trong trng hp ca chng ta, c 2 loop u l duy nht.
i vi chi tit khc c th xut hin ty chn l Upper hay ower v mt cha
loop l mt thng ng. Mc nh, h thng chn Upper. Bn c th chn ower nu
mun. Vic chn Upper hay ower nh hng n vic to mt phn khun sau ny
khi dng lnh Skirt.

2.6 To mt phn khun.

To mt phn khun l mt trong nhng ng dng quan trong nht trong Modul
Manufacturing/ Mold Cavity. Trong phn ny ch trnh by mt trong cc phng
php to mt phn khun. Vic khai thc mt cch y s dc trnh by trong
mc.

Trong menu Mold ta chn Parting Surface

vo mi trng to mt

phn khun. Trong mi trng Parting Surface xut hin cc feature gip ta d dng
to mt phn khun.
Trong v d ny ta s dng lnh Copy/ Paste to mt phn khun c bn cho chi
tit. Chn tt c cc surface bn ri Copy/ Paste ti ch

Hnh 2.28
Dng lnh Extent ko di mt to ln n mt trn ca phi.
34

Hnh 2.29
Sau dng lnh Extrude, kt hp vi Merge to thnh mt phn khun hon
chnh cho chi tit.kt qu c nh sau :

Hnh 2.30
Chn

kt thc to mt phn khun.

35

2.7

To Mold Volume

To cc th tch khun gi l Mold Volume. y l cc th tch rng c to bi

cc mt ca phi,cc mt ca chi tit tham chiu v cc mt phn khun. Th tch ny
phi hon ton kn th vic tch khun mi thnh cng. Sau t o Mold Component
t cc th tch khun bng cch bin chng thnh cc khi c.

Chn Mold Volume

a. Mold Volume

t menu Mold cho ta la chn :

: S dng cc Feature to Mold Volume hoc

chnh sa cc Mold Volume c s n hoc mi c to ra. Khi s dng Mold

Volume chng ta khng cn phi to mt phn khun. Tuy nhin, vic to
Mold Volume bng cch dng cc Feature ch nn p dng cho cc chi tit
n gin.

Hnh 2.31
36

p dng vi chi tit ta ang kho st cng c th s dung Mold Volume

to cc th tch phi. Vic s dng cc Feature to cc Mold Volume hon
ton nh khi ta dng cc khi rn nhm mc ch chia th tch phi thnh cc
th tch hp l. Cc phng php to trc tip Mold Volume:
Gather Volume Tool : Cng c to th tch khun bng cch gom cc
mt.
Shape : S dng cc lnh to khi cho th tch khun nh Extrude,
Revolve, Variabe Section Sweep v cc Datum h tr, Sketch.
Slide : To li mt bn trong Mold Volume
i vi chi tit ny ta lm nh sau :
Chn Mold Volume t menu Mold
Chn Gather Volume Tool

, xut hin menu ty chn :

Hnh 2.32
Select : Chn b mt tham chiu
Exclude : Xa cc b mt khng cn tht trong to th tch khun
Fill : Lp cc khong trng ( l ) trn b mt c chn.
37

 Close : To cc th tch kn.

nh du chn kim vo Select v Close p dng cho chi tit ta ang lm.
Chn Done xut hin ty chn :

Hnh 2.33
Surf & Bnd : Chn mt phng nn v mt phng bin.
Surface : Ch chn mt nn
Chn Done tip tc. H thng yu cu chon mt nn (seed surface) v mt bin
(bounding surface). Chn mt nn l mt y bn trong v mt bin l mt thnh trn
ca chi tit.

Hnh 2.34

Hnh 2.35
38

Chn Done Refs. Sau chn chn All Loop v chn mt trn ca phi ht a
nh sau:

Hnh 2.36

Hnh 2.37

Nh vy ta to c mt th tch khun, tuy nhin th tch ny cha hon ton

hp l, ta kt hp vi extrude c mt Mold Volume hon chnh.

Hnh 2.38

Hnh 2.39
39

Tuy nhin, c th to thnh cc tm khun ta vn phi to Volume Spilit.

Chn Volume Spilit. Trong menu chon Two Volume / All Workpiece v kt
qu ra c 2 Volume theo yu cu.

Hnh 2.40

Hnh 2.41

To Mold Component ta thu c 2 tm khun

Hnh 2.42

Hnh 2.43

Nh vy ta to thnh cng Mold Volume v Mold Component bng ty chn

Mold Volume m khng cn tri qua cc bc to mt phn khun.
40

b. Volume Spilit

: To Mold Volume bng cch dung mt phn

khun chia cc th tch phi.

Thng thng trong qu trnh thit k khun ta thng chn Volume Spilit v
chng ta to mt phn khun. Chn Volume Spilit trong menu Mold ta c thm
cc la chn :

Hnh 2.44

Hnh 2.45

Two Volume : To 2 th tch cng mt lc vi hai tn gi khc nhau.

One Volume : Ch cn to mt th tch, th tch kia l phn cn li. dng khi
phi chia phi nhiu ln.
Alworkpiece : Th tch c chia trn l tt c phi.
Mold Volume : Chn mt phn th tch khun chia.
Sel Component: Chn thnh phn khun chia. Dng khi c thnh phn
khun.
Ty theo yu cu ca mi chi tit c th m ta chia thnh phoi thnh bao nhiu
thnh phn khun cho ph hp. Trong trng hp ny ta chn Two Volume/ All
Workpiece to cc Mold Volume. Tip ta ch ra mt phn khun chng ta
to v h thng s t ng to ra cho chng ta 2 Mold Volume vi tn mc nh l
MOLD_VOL_1 v MOLD_VOL_2.

41

Hnh 2.46

Hnh 2.47

2.8 To cc tm khun ( Mold Component )

Sau khi to Mold Volume, vic tip theo l to Mold Component bng cch bin
cc Mold Volume rng thnh cc khi c bi lnh Cavity Insert

. Ngoi ra,

h thng cn cung cp thm 2 la chn to cc tm khun :

Assemble Mold Component : Lp ghp cc tm khun t cc phn t c s n.
Create Mold Component : To mi cc tm khun
Ta chn Cavity Insert to cc tm khun t Mold Volume to trc .
Xut hin menu Create Mold Component:

Hnh 2.48

42

Chn ht tt c cc Mold Volume chuyn thnh cc tm khun. Chn

Advanced xut hin cc Mold Component ging tn gi ca cc Mold Volume .
Ct Coppy From cha d liu None cho thy l cc Mold Component khng phi l
c coppy t bn ngoi. Cc Mold Component c to ra trn Model Tree di
dnh dng .prt ta c th chn vo v Open ri lu thnh mt file ring bit.

Hnh 2.49

2.9

Hnh 2.50

Mold Opening

Sau khi to cc Mold Component, ta thc hin cc bc m khun.

Chn Mold Opening trong menu Mold. Xut hin menu Mold Open

Hnh 2.51

Hnh 2.52
43

 Chn Define Step xut hin cc ty chn :

Define Move : nh ngha hng m khun v khong cch m khun
Draft Chack : Kim tra gc nghing thot khun ( trnh by trn)
Chn Define Move sau ch ra cc hng di chuyn ca cc tm khun.
Kt qu thu c :

Hnh 2.53
Chnh l cc bc m khun :

Hnh 2.54
44

Sau khi hon thnh cc bc m khun, ta c th iu chnh th t cc bc,

khong cch m khun bng ty chn Modify sau chn cc bc cn chnh sa v
lm li ging nh quy trnh mi.
Xa cc bc m khun bng ty chn Delete hoc Delete All.
n cc thit b khng cn thit.
Trong qu trnh m khun, ta cn n phi, cc mt phn khun qu trnh m
khun c gn gng hn.
Chn Mold Display xut hin menu Blank - Unblank

Hnh 2.55

45

Chn phi, mt phn khun v chn blank.

Kt qu c nh hnh sau :

Hnh 2.56

46

3. CC PHNG PHP TO MT PHN KHUN T NG

3.1 Nhng li khuyn khi thit k khun vi Pro/E (Creo Parametric)
thc hin tch khun thnh cng, chng ta c n phi thc hin tt cc cng
vic sau :
Chun b m hnh tham chiu
Mt phn khun v th tch
Tin trnh tch khun
Thit k nhiu lng khun
3.1.1 Chun b m hnh tham chiu
Cng vic chun b m hnh tham chiu rt hu ch trc khi bt u thit k
khun. Bc u tin l chon mt m hnh chnh xc v thch hp. Ngoi ra c mt
s vn cn ch khi thit k m hnh gip vic to mold volumes sau ny c
tt hn.
a. ngh a ca s chnh xc trong Pro/E
Phn mm Pro/E (Creo Parametric 1.0) cho php chng ta thit lp khong cch
ngn nht gia 2 im c th c nhn ra nh l 2 im ring bit. Hay ni cch
khc l on thng ngn nht c th miu t c. Khi c hai b phn tip xc nhau
(trong assembly) m mt on thng khc vi on thng ngn nht c th c
miu t th m hnh c th c vn khi kt hp hnh hc gia hai phn nhng
im tip xc ca chng. iu ny s khng gy nn h hng trong mi trng hp
nhng ta s nhn c nhiu li cnh bo rng hai b phn c chnh xc khc
nhau. iu ny s bt tin nu ta c mt m hnh tham chiu c chnh xc cao
(on thng ngn nht l 0.001) trong mi trng lp rp khun vi phi c
chnh xc thp 0.02 v mun tch cc th tch khun. Ngi lm khun s khng
th mang i tng hnh hc chnh xc vo mt phi th, khi s tch khun s
khng thnh cng.
b. m bo chnh xc bng nhau
Phi m bo rng tt c cc thnh phn trong khun c a ta c cng chnh
xc. Mun vy, ta dng chnh xc tuyt i thay cho tng i. Mc nh Pro/E
47

dng chnh xc tng i. chnh xc tng i l t l gia cnh ngn nht c

th c m t vi khong cch ln nht gia hai im ca vt. iu ny c ngha
l vt c kch thc ln s th hn vt c kch thc nh. Vi chnh xc tuyt
i ta khai mt on thng ngn nht c th c m t. chnh xc tuyt i
khng qu nh v n s lm cho thi gian tnh ton di. Vi cc moldbase thng
thng c kch thc n 1000mm th chnh xc tuyt i ly bng 0.002 l va.
c. Thit k ng
Mt vn tng t nh chnh xc trn s xut hin nu lch s thit k
ca ta c nhng lin kt khng ng, nhng la chn tham chiu sai. Ngi dng
Pro/E vn c th m t c i tng hnh hc mc d cc php ton khng c
chnh xc. V d :
Nhiu cnh hi t do nhng lin kt khng ng ca i tng lp rp.
Th tch khng hon ton kn sau khi nhp mt i tng hnh hc.
Nhiu cnh mt ph. l nhng cnh c dng bi hai hoc hn hai
i tng v nhng ng bin ca nhiu hn hai b mt.
S chuyn tip khng chnh xc khi lm vic vi cc mt bin dng t do
Trong sut qu trnh ti to Pro/E s a ra nhiu cnh bo. Nu ta vn c gng
tch khun t mu thit k ny, th c th ta s b mt s vn . Phi m bo rng
mu ca bn c th c ti to m khng b mt cnh bo no trc khi t n vo
mi trng lp rp khun.
3.1.2 Mt phn khun v th tch khun
Nu ta kt thc vic thit k mu theo cch c m t trn. Ta phi kim
tra xem m hnh c thit k ng cho tin trnh lm khun hay cha. Pro/E s
gip ta kim tra iu ny bi mt vi chc nng kim tra (kim tra dy vt liu,
kim tra gc thot khun, kim tra nhng cnh ngn).
Nh ta bit, sau khi lp chi tit tham chiu, to phi, p dng h s co rt,
mt phn khun hoc th tch phi c to ra. T cc th tch khun (mold
volumes) v sau ny l nhng component ca khi chn lng khun (cavity insert)
phi c sinh ra. c bit trong vic to mt phn khun, rt nhiu ngi dng
phm sai lm do khng bit c cu ca vic tch khun trong Pro/E. Li thng gp
48

nht l sao chp (copy) ton b b mt ca m hnh tham chiu lm mt phn

khun. Do nhng vn v s chnh xc, vic to mt phn khun mt rt nhiu
thi gian v thnh thong cn khng thc hin c. Vic copy ton mt chi tit lm
mt phn khun thm ch lm ti t hn.
3.1.3 Tin trnh tch khun
Tin trnh tch khun c th c thc hin bi th tch c to Mold Volume.
Mi qu trnh tch ca phi, phi to ra hai ming. Ta bt u chc nng ny vi
MOLD VOLUME > SPLIT. By gi ta chn one volume hoc two volume .
One volume : kt qu ca vic tch l mt th tch mi m ta t tn. Th tch
nguyn thy s b gim bi th tch ny v tn n c gi.
Two volume : th tch nguyn thy s c tch ra lm hai th tch. Ta t tn
cho hai th tch mi ny, th tch nguyn thy s b mt.
All workpieces : Pro/E s t ng to mt th tch khun v ct b vi m hnh
tham chiu. Sau vic tch s c thc hin vi mt phn khun c chn.
Mold volume : ta c th chon mt th tch mong mun m n phi c tch
bi mt phn khun hoc th tch tch. M hnh tham chiu s khng b ct, ta phi
lm iu ny bng tay trong bc u tin. V nguyn tc phng php ny c mt
thun li l bn c th in khin tt c cc phn t tham gia vo tin trnh tch. V
th phng php ny thng c chn hn.
3.1.4 To nhiu lng khun
Trong hu ht cc trng hp lng khun (Mold Cavity) khng ch c t
mt ln trong tm m rt nhiu ln. thc hin iu ny ta c hai cch khc
nhau :
Ta c th thit k tm vi mt Mold Cavity c nhiu Reference Part.
lm iu ny ta c th dng cng c RefPart layout ca Pro/E.
Lp rp nhiu insert (Mold Cavity) vo tm . Chc nng ny c
cung cp trong Pro/E bi cng c Mold Layout. Trong khun ny ta c
th lp rp nhiu insert khun m ta to t trc.

49

3.2 To mt phn khun bng lnh Skirt

Skirt dch ra l vy, l mt tin ch tuyt vi trong vic to mt phn khun. C
kh nng t ng to mt phn khun mt cch nhanh chng. Tuy nhin, trong hp
thoi Skirt c nhiu ty chn rt hu ch.
Tuy nhin trong hp thoi Skirt Surface c nhiu khc nhau ty chn v ty
vo trng hp m cc ty chn s gip cho ngi lm khun gii quyt vn mt
cch ti u nht, cc ty chn l :
Curves : to mt t ng Sihouette curve, l cch to mt phn khun
thng thng vi lnh Skirt.
Extention : To mt Skirt bng cch ko di cc mt xung quanh chi tit
Loop Closure : Trm kn l
ShutOff Ext : To mt Skirt vi vng m rng cch u ng bng
Draft Angle : To mt Skirt vi mt vng nghing u mt gc tnh t
ng bng hay tnh t ShutOff Ext
ShutOff Plane : Mt phng dng ca mt nghing trn

50

3.2.1 To mt kirt thng thng

khai thc r ng dng ca vic tch khun t ng bng lnh Skirt th ta s
thc hin nh sau :
1. M mt file mi vi Type l Manufacturing; Sub type l Mold Cavity; v
t tn Name : SKIRT nh hnh 3.1, nhp OK. Xut hin ca s nh hnh 3.2.
Chn mu mmns_mfg_mold, chn OK.

Hnh 3.1

Hnh 3.2

51

2. a chi tit vo mi trng thit k khun, chn References Model m chi

tit nh hnh 3.3; t tn VD1_REF nh hnh 3.4, chn OK trong 3 ln lin tc ta
c kt qu nh hnh 3.6

Hnh 3.3

Hnh 3.4

Hnh 3.5

52

Hnh 3.6

3. To phi Create workpiece, t tn PHI, chn OK nh hnh 3.7, chn nh

hnh 3.8

Hnh 3.7

Hinh 3.8
53

Dng lnh Extrude to phi nh hnh 3.9.

Hnh 3.9
4. Chn h s co rt ( nha 0.007) nh hnh 3.10, hnh 3.11

Hnh 3.10

Hnh 3.11

5. To ng Sihouette
Trn thanh cng c Mold ta chn

; chn Preview trong ca s

SIHOUETTE CURVE hnh 3.12 v quan st trn mn hnh ta s thy 1 ng

54

curve bao quanh chi tit, chnh l Sihouette curve nh hnh 3.13, click OK
ng ca s SIHOUETTE CURVE li.

Hnh 3.12

Hnh 3.13

6. To mt phn khun theo kiu SKIRT, chn icon

Mold, sau chn icon

trn thanh cng c

. Xut hin ca s Skirt Surface v Menu

Managaer >CHAIN>Feature Curve. Chn ng Sihouette curve va mi to

ra lc ny ri chn Done kt thc vic la chn.
Chn Preview trong ca s Skirt Surface xem th kt qu, sau chn OK
ng hp thoi v c kt qu sau :

Hnh 3.14
Click

kt thc vic to mt phn khun.

55

7. Tin hnh tch khun

thanh Mold ta chn icon

, xut hin bng Menu Manager, kt

tip ta click chut chn mt phn khun, sau chn Done, s xut hin bng
Split, tip tc chn mt phn khun, click OK hai ln s hin ra bng Properties
nh hnh 3.15, hnh 3.16, chn OK.

Hnh 3.15

Hnh 3.16

8. To Cavity insert
Chn

, hin bng nh hnh 3.17, ta chn Select all volumes, chn OK

Hnh 3.17
t tn, sau to sn phm mi, v bc sang bc xut cc tm khun

56

9. Mold Opening, chn icon

, xut hin bng Menu Manager, chn Define

step>Define Move>chn khi cn di chuyn,

Di mn hnh s xut hin dng thng bo
Select direction to explode by selecting edge, axis face
ta chn mt trn chn hng di chuyn ca khi
Xut hin dng nhc
Enter movement along indicated direction : 150 enter
Nhp gi tr di chuyn, chn Done kt thc la chn di chuyn ca khi
khun chn. Tng t nh vy ta chn lng di chuyn cho khi cn li, v ta
thu c kt qu nh hnh 3.18 sau:

Hnh 3.18
10. Bt/tc hin th cc i tng trong mi trng Mold/Cavity
n hoc hin mt i tng no trong mi trng Mold/Cavity, ta c th
thc hin nhanh bng cch click phi vo i tng trong Modle Tree v chn

57

Blank. Tuy nhin nu mun qun l vin n hin ca nhiu i tng, ta c th s

dng hp thoi Blank-Unblank.

58

Click View>Mold Display (chn icon

) s xut hin bng Blank-Unblank

nh hnh 3.19,
Trong hp thoi Blank-Unblank ta thy 3 i tng sau :
Parting Surface : Cc mt phn khun
Volume : Cc th tch khun c tch ra
Component : Cc i tng c hoc c to ra mt cch hon chnh
(l nhng file .prt hoc file .asm)
Mun n i tng no th ta ch vic chn i tng v click Blank. Nu
mun hin th li th chuyn sang th Unblank, chn li i tng sau click
Unblank.

Hnh 3.19

59

Ta c kt qu sau :

Hnh 3.20
Ta hon thnh vic tch khun vi phng php to mt phn khun t ng
bng lnh Skirt.
3.2.2 To mt Skirt vi ty chn Extention
phn ny ta s to mt Skirt bng cch ko di cc mt xung quanh chi tit.
1. Ta lp li cc bc 1, 2, 3, 4, 5 trn nhng dng sn phm di y :

60

Hnh 3.21

Sau 5 bc trn ta c phi v ng Sihouette curve ca chi tit nh sau :

Hnh 3.22
2. To mt phn khun theo kiu Skirt
Click icon

trn thanh cng c Mold sau click icon

. Ta s to

mt phn khun theo Skirt thng thng, v quan st chi tit ny s c mt s vn

cn gii quyt.
Xut hin ca s Skirt Surface v Menu Manager > CHAIN>Feature Curve
chn ng Silhouette curve va to ra khi ny v click Done kt thc vic la
chn. Click Preview trong ca s Skirt Surface xem th kt qu, quan st kt
qu ta s thy c 2 im cn lu nh sau :
Th nht : mt phn khun khng th ph ra ht ton b khun. iu ny
ng ngha vi vic ta s khng th m khun c.

61

Hnh 3.23
Th hai : tuy 2 b mt l c t ng trm li nhng b mt trm l mt
b mt khng trn lng, iu ny s lm kh khn trong vic gia cng
gp kh khn.

Hnh 3.24
3. Ta chnh li mt phn khun bng cch chn mc Extention trong ca s
Skirt Surface sau click Define nh hnh 3.25, sau khi xut hin hp thoi
Extention ta chn th Extention Direction trong hp thoai Extention Control nh
hnh 3.26 v quan st cc mi tn hnh 3.27. Hng ca mi tn ny chnh l
hng ko di mt phn khun. Ta thy ngay phn b khuyt ca chi tit, hng cc
mi tn ny ct nhau, c ngha l cc mt phng cng s ct nhau nu ko qu di.
Chnh v th m phn mm s ko 1 cht ri dng li.

Hnh 3.25

Hnh 3.26

62

Hnh 3.27
By gi ta s chnh bng cch click Add ri ko chut chn ton b nhng mi
tn phn khuyt hnh 3.27. Click Done trong menu GEN PNT SEL. Mn hnh a
ra dng nhc Select a Plane the direction will be perpendicular to.
Ta chn mt phng hng i din phn khuyt v chp nhn hng mi tn,
click OK cc mi tn s thay i hng vung gc vi mt phng chn.
Click Preview trong ca s Skirt Surface, ta c kt qu nh hnh sau :

Hnh 3.28
Nh vy ta hon thnh phn to mt phn khun vi ty chn Extention ca
mt phn khun Skirt.
Bc tip theo ta thot khi mi trng to mt phn khun Parting Surface v
tin hnh tch khun tng t nh nhng phn nu trn.

63

Ta s c kt qu nh sau :

Hnh 3.29
Nh vy ta hon thnh vic tch khun vi phng php to mt phn khun
t ng bng lnh Skirt vi ty chn Extention.
3.2.3 To mt phn khun Skirt vi ty chn Loop Closure
ty chn ny ta s dng chi tit nh trn v ta cng thc hin cc tun t cc
bc nh trn n bc to mt phn khun th ta thao tc nh sau :
Ta cng to ng Silhouette Curve bnh thng nh trn, tuy nhin hp
thoi Skirt Surface ta chn Loop Closure > Define nh hnh 3.30, th trn
thanh Menu Manager>Loop Closure xut hin 3 ty chn nh hnh 3.31

Hnh 3.30

Hnh 3.31
64

 Cc ty chn ca LOOP CLOSURE :

Common Rule : bt tt c cc l theo quy tc chung
Closures : Chn cch bt l theo nguyn tc ring
Show : Xem danh sch cc l c bt.
Chn Common Rule, xut hin menu cc phng php bt l
nh hnh 3.32. ngha ca c ty chn nh sau :
Standard : bt l theo qui tc chun. Ty chn ny l mc
nh.
Middle Plane : bt l theo qui tc mt phng trung bnh
Middle Surface : bt l theo qui tc mt cong trung bnh.
Cap Plane : bt l bng cch n loop mt mt phng cho
trc.
Cap surface : bt l bng cch n loop ti mt mt cong
cho trc.

Hnh 3.32

None : khng bt l.

Hai ty chn Middle Plane v Middle Surface to ra mt loop cch u loop

cho trc mt khong ch nh vo pha trong trn mt cong hay mt phng cha
n. Khong cch ny khng c vt qu bn knh l.
Hai ty chn Cap Plane v Cap surface cho php bt l bn ngoi mt cha
loop cn bt bng cch n loop ti mt phng hay l mt cong.
Ty chn Closures cho php ta chn bt tng l theo 6 cch trn. V phn
ny ta s thc hnh vi ty chn Closures hiu r hn ty chn Loop Closure
trong mt phng Skirt.
Ta chn Closures, chn mt cnh bt k trn ng curve nh hnh 3.33, sau
chn Done, v chn Middle Surf trong thanh CLOSURES TYPE>DONE nh
hnh 3.34
Mn hnh s a ra dng nhc Select internal loops to be closed (filled) ta chn
b mt sau OK.
65

Ta nhp gi tr Loop Offset Value : 2

Click Done 3 ln ri click Preview. Ta s thy c b mt d coi hn.

Hnh 3.33

Hnh 3.34

Hnh 3.35
Ta lm tng t v sau khi hon thnh qu trnh to mt phn khun th ta tip
tc tin hnh tch khun tng t nh trn.
Nh vy ta hon thnh phn to mt phn khun vi ty chn Loop Closure
trong Skirt.

66

3.2.4 To mt phn khun Skirt vi ty chn ShutOff Ext, Draft Angle v

ShutOff Plane
C 3 ty chn ny thng i chung vi nhau ch khng nm c lp. hiu
r 3 ty chn ny, ta s lm bi thc hnh sau :
Cng nh cc phn trn ta cng lm tng t nh nhng bc ban u, nhng
s vi chi tit khc :
1. Chn File > New. Chn Type l Manufacturing, Subtype l Mold
Cavity. V t tn l Skirt.mfg
2. Ly chi tit ra v chn hng tch khun nh hnh sau :

Hnh 3.36
3. To phi

67

Hnh 3.37
4. iu chnh h s co rt: sn phm l nha nn h s l All Dimension
c gi tr l 0.007
5. To ng Silhouette Curve, chn icon

, click OK, ta s c

ng Silhouette Curve nh hnh sau :

Hnh 3.38
6. Vo mi trng to mt phn khun : Chn Parting Surface > Skirt
Surface, chn ng Silhouette Curve > Done. Ta khng chn OK
trn ca s Skirt Surface
7. Chn ShutOff Ext > Define. Xut hin Menu SHUTOFF EXT vi 2
ty chn :
68

 ShutOff Dist : To vng m rng cch u ng Silhouette

Curve mt khong.
Boundary : To vng m rng l mt Boundary.

Hnh 3.39

Hnh 3.40

Chn ShutOff Dist, nhp vo khong cch 0.3, ri nhn Enter.

8. Chn Draft Angle > Define. Nhp vo gc nghing cho cc mt vt l 5
ri nhn Enter.
9. Chn ShutOff Plane > Define xc nh gii hn mt vt.
Ta chn Add > Make Datum Plane > Offset, ta chn mt phng
MOLD FRONT > OK >Enter Value. Mt phng MOLD FRONT :
tc l mt phng nm song song vi mt y ca chi tit. Ta chn mi
tn hng xung v chn gi tr khong 5 ri Enter.

Hnh 3.41

Hnh 3.42

10. Chn Preview. Kt qu ta c nh hnh sau :

69

Hnh 3.43

Hnh 3.44

11. Ta tin hnh to Mold Volume bng lnh Split.

70

12. To Mold Component, tch khun xong ta c kt qu nh sau:

Hnh 3.45
Nh vy ta hon thnh phng php t o mt phn khun kiu Skirt theo
ty chn ShutOff Ext, Draft Angle v ShutOff Plane. V kt qu cho
ra cng tng t nh nhng phng php nu trn.

71

3.3 To mt phn khun bng lnh Shadow

phn trn trnh by v cch to mt phn khun bng lnh Skirt, nhng
trong mt s trng hp ta c th s dng phng php t o mt phn khun kiu
Shadow thay th cho Skirt. Vy nn phn ny em xin trnh by phng php to
mt phn khun bng lnh Shadow.
Ta tin hnh mt s bc nh sau :
1. Chn File > New. Chn Type l Manufacturing, Subtype l Mold
Cavity. V t tn l Shadow.mfg
2. Ly chi tit ra nh hnh sau, v chn hng tch khun.

Hnh 3.46
3. To phi

72

Hnh 3.47
4. iu chnh h s co rt: sn phm l nha nn h s l All Dimension c
gi tr l 0.007
5. Chn Parting Surface > Surfacing> Shadow Surface, th ca s
Shadow Surface s hin ra nh hnh di.

Hnh 3.48
6. Ta chn OK, ta s c kt qu mt phn khun nh sau :

73

Hnh 3.49
n y ta hon thnh cng on to mt phn khun bng lnh Shadow.
Vic to mt phn khun bng vic dng lnh Shadow kh n gin, v nhanh
chng.
7. By gi ta tip tc to Mold Volume bng lnh Volume Split tng t
nh nhng phn trc.

74

8. To Mold Component. V kt qu ta cng to c 2 na khun nh

sau:

Hnh 3.50
Nh vy ta thnh cng trong vic to mt phn khun cho chi tit nh trn
bng phng php to mt phn khun kiu Shadow.
*** T y ta cng c th thy c lnh Shadow cng c th to c mt
phn khun mt cch nhanh chng nh Skirt. Shadow cng c cc ty chn Loop
Closure, Shutoff Ext, Draft Angle v Shutoff Plane ging nh Skirt. N khng
c ty chn Extention nhng li c thm Clip Plane v Shadow Slides. ca hai
ty chn l :
Clip Plane : phn copy mt trn chi tit tham chiu s dng mt phng
Clipping Plane, mt phng ny phi nm trn ng Silhoutte Curve.
Shadow Slides : h thng to mt Shadow trm ln c cc li mt bn
v tt nhin ta phi to li mt bn trc khi to mt Shadow.

75

 Vy phn bit r hn na 2 phng php Skirt v Shadow, ta th so snh

nh sau :
Skirt

Shadow

Ch to cc mt bt l v xe tn ra To mt trm ln phn trn ca chi tit

xung quanh da trn ng bng trn tham chiu tnh t ng bng sau
chi tit tham chiu.
xe ra xung quanh ging nh Skirt.
Chi tit tham chiu c th c nhng Chi tit tham chiu phi c tt c cc
mt thng ng.
mt vt nghing.
Cho php loi b cc cnh hng trn Khng cho php loi b cc cnh hng
ng bng.
trn ng bng.
Cho php kim sot hng ko dn.

Cho php kim sot hng ko dn.

Cho php chn cch bt l thng trn Cho php chn cch bt l thng trn
hay di.
hay di.

76

4. CC PHNG PHP PHN KHUN NNG CAO

4.1 To mt phn khun bng lnh Variable Section Sweep
Lnh Sweep l mt lnh rt hay trong vic phn khun ca Mold Cavity,
thc hnh phn ny chng ta s lm trnh t cc bc sau :
4.1.1 To Mold Model
1. Ta cng khi ng mi trng Mold Cavity ln. Chn File > New, trong
hp thoi New, chn Type l Manufacturing, Subtype l Mold Cavity, t
tn VariableSectionSweep.mfg
2. Ly chi tit ra v chn hng thot khun nh hnh di

Hnh 4.1
3. To phi

77

Hnh 4.2
4. iu chnh h s co rt: sn phm l nha nn h s l All Dimension c gi
tr l 0.007

4.1.2 To mt phn khun th nht

Nhn thy y l mt chi tit c l, cc mt bn nghing nn ta c th dng lnh
Skirt to mt phn khun.
1. Ta to ng Sihouette, chn icon

, ri bm Preview trong hp thoi

SIHOUETTE CURVE nh hinh 4.3, chn OK th ta s c ng

Sihouette nh hnh 4.4.

Hnh 4.3

78

Hnh 4.4

79

2. Chn Parting Surface, sau ta to mt phn khun kiu Skirt, ta chn

Skirt> OK
3. Chn ng Sihouette > Done > OK. H thng s bo l mt phn khun
to khng thnh cng, v do ng cong di chn kh phc tp nn ta s
tin hnh cch lm khc.
4. Thot khi mi trng Parting Surface, trn thanh Model Tree, ta chn
phi chut SILH_CURVE_1, chn Edit Defintion. Th lc ny ca s
SIHOUETTE CURVE s xut hin nh hnh 4.5

Hnh 4.5
5. Chn Loop Selection > Define. Xut hin ca s nh hnh 4.6

Hnh 4.6
80

Ta chn ng cong ca chi tit, trong chi tit ny ta chn ng s 1, ri

chn Exclude > OK.
6. Chn OK tip, th lc ny ng Sihouette Curve ch cn li c hai l trn
chi tit.
7. Ta vo li mi trng to mt phn khun. Chn Parting Surface > Skirt.
Ri chn ng Sihouette Curve > Done > OK. Kt qu lc ny l hai l
trn chi tit bt li bi mt phn khun Skirt nh hnh 4.7

Hnh 4.7
Chn

kt thc vic to mt phn khun th nht. V thot khi mi

trng Parting Surface.

4.1.3 To mt phn khun th hai
Mt phn khun th hai l mt dng chia phi thnh cc na khun
nm di chn chi tit. thc hin bc ny chng ta dng lnh Variable
Section Sweep.
1. Vo li mi trng Parting Surface, trn thanh cng c Mold/Cast
Manufacturing ta chn icon

bt u lnh Variable Section Sweep.

2. Bt th Reference > Details nh hnh 4.8, xut hin hp thoi Chain hnh
4.9 trong hp thoi ny ta chn Chain > Rule-based > Tangent
Ri chn bt k mt cnh mt y chi tit, tt c cc cnh di mt y
s c chn nh hnh 4.10
81

Hnh 4.8

Hnh 4.10

Hnh 4.9

Click OK ng ca s Chain li.

3. Tr li th Reference, ta thy Section plane control ta chn ty chn
Normal To Projection sau chn mt phngMAIN_PARTING_PLANE.

Hnh 4.11
82

4. Click icon

vo mi trng Sketch v dng lnh Line v mt

ng thng nh hinh 4.12

Hnh 4.12
Chn OK thot khi mi trng Sketch v xem kt qu hnh 4.13 v
hnh 4.14.
Click

hon tt vic to mt phn khun kiu Variable Section

Sweep.

Hnh 4.13

Hnh 4.14

83

4.1.4 Tch khun : To Mold Volume, Mold Component, Mold

Opening v Molding.
Tng t cc bi ta lm nh trn ta s tin hnh tch khun cho chi tit
ny nh sau.
1. To Mold Volume bng lnh Volume Split vi vic chn mt phn
khun Skirt v Variable_Sec_Sweep.
Chn

trn thanh cng c Mold / Cast Manufacturing

Trong ca s Menu Manager > SPLIT VOLUME > Two

Volume > All Wrkpcs > Done.

Ln lt ta chn 2 mt phn khun ta va to khi ny ( khi chn
mt th 2 ta gi phm Ctrl)

Hnh 4.15

Hnh 4.16

84

2. Click OK trong Select v click OK trong hp thoi Split. Xut hin hp

thoi Properties ta chn OK lin tc 2 ln
3. Vo Cavity insert, chn tt c, chn OK > Done.

Hnh 4.17
4. Create Molding, t tn, OK lin tc ta c hnh nh sau :

Hnh 4.18
Bc tip theo ta tch khun.

85

5. Mold Opening. Nh nhng phn nu trn ta ln lt tin hnh chn 2

na khun to trn, v nhp gi tr di chuyn Value 100. Ta c
kt qu nh sau :

Hnh 4.19
Nh vy ta hon thnh bi thc hnh hng dn to mt phn khun
theo lnh Variable Section Sweep.

86

4.2 To mt phn khun bng lnh Copy/ Fill.

Trong phn ny xin c trinh by phng n tch khun bng lnh Copy /
Paste vi ty chn Fill.
Trnh t thc hin theo cc bc sau :
1. Chn File > New. Chn Type l Manufacturing, Subtype l Mold Cavity. V
t tn l Copy_fill.mfg
2. a chi tit vo mi trng tch khun :
Chn Locate Reference/ Open xut hin chi tit trong mi trng nh
hnh 4.20

Hnh 4.20
87

3. To phi. Chn Automatic Workpiece vi cc thng s nh hnh 4.21 :

Hnh 4.21
4. Chn h s co rt.
Chn Shink By Dimention v h s co rt bng 0.002.

Hinh 4.22
88

5. To mt phn khun bng lnh Copy/ Fill v lnh Extrude

Chn Parting Surface tn menu Mold
To mt phn khun th nht
Chn phi v chn Blank giu phi

Hnh 4.23
Chn ht cc mt bn trong chi tit v nhn phm Ctr+ C (Copy) ri Ctr+V
(Paste) ti ch xut hin nh hnh 4.23. Trong menu Option chn du kim
vo Exclude Surfaces and fill holes bt kn cc l. Kt qu ta c mt
phn khun nh hnh 4.24

89

Hnh 4.24

Hnh 4.25

Chn chi tit tham chiu chn Blank, v Unblank hin phi. Chn 1 cnh
ca mt va to, chn lnh Extent ko di n n mt trn ca phi nh
hnh 2.25.
Chn lnh Extrude ly mt bn ca phi l mt v phc to 1 mt phng i qua
mt bn cn li ( hnh 4.26 ) v dng lnh Merge to thnh mt phn khun
hon chnh nh hnh 4.27

Hnh 4.26

Hnh 4.27

Chn OK kt thc to mt phn khun th nht.

To mt phn khun th 2 .
To mt phn khun th 2 tng t nh to mt phn khun th nht. Kt qu
nh hnh 4.28

90

Hnh 4.28
Chn OK hon thnh mt phn khun th 2.
6. To Mold Volume.
Chn Mold Volume/ Volume Spilit
Ty chn Two Volume/ All Workpiece to th tch khun th nht.
Chn mt phn khun u tin. Ta to c 2 th tch khun nh sau :

Hnh 4.29 : MOLD_VOL_1

Hnh 4.30 MOLD_VOL_2

Chn tip Mold

Volume/ Volume Spilit to th tch khun th 3

Chn Two Volume/

Mold Volume. Chn MOLD_VOL_2 chia.

Chn mt phn khun

th 2 to. Kt qu c nh hnh sau :

91

Hnh 4.31
Nh vy ta chia thnh cng cc th tch khun.

92

7. To Mold Component
Chn Mold Component/ Cavity Insert ho rn cc th tch khun rng
to.

Hnh 4.32
8. M khun : Chn Mold Opening. Kt qu ta dc nh hnh sau :

Hnh 4.33

93

Nh vy ta hon thnh phng php to mt phn khun bng lnh

Copy/Paste vi ty chn Fill.

94

5. HNG DN S DNG MODUL MANUFACTURING/ MOLD CAVITY

Trong nhng phn trc, chng ta khai thc cc ng dng ca Modul
Manufacturing/ Mold Cavity. Cc ng dng tp trung khai thc vo cng c to ra cc
tm khun c bn phc v cho qu trnh ch to khun mu p ra cc sn phm nha.
Cc ng dng th hin qua cc v d dc trnh by tun t theo cc bc tch khun
cn bn.
Nhm lm r hn cc ng dng v hiu hn qu trnh thc hin cc ng dng ca
Modul Mold Cavity. Trong phn ny xin trnh by mt cch h thng, chi tit nht cc
hng dn s dng Modul Manufacturing/ Mold Cavity theo trnh t ca qu trnh
tch khun trong ch to khun mu.
Ni dung c trnh by theo trnh t sau :
1. Vo mi trng tch khun Modul Manufacturing/ Mold Cavity.
2. To Mold Model .
3. Bi tr chi tit.
4. To phi
5. Tnh ton d co rt ca vt liu.
6. To rnh dn vt liu.
7. To mt phn khun.
8. To Mold Volume.
9. To Mold Components.
10. M khun Mold Opening.
11. Mold Display.
12. c th Molding.
5.1 To mi trng Manufacturing/ Mold Cavity
Khi khi ng phn mm Creo Parametric 1.0.
Chn File > New s xut hin ca s quen thuc nh hnh 5.1. Chn
Manufacturing l Mold Cavity. Trong khung Name s xut hin tn gi mc
nh l mfg0001: hy t mt tn gi ty , v d tach_khuon. B chn kim
tra Use Default Template, ri chn OK. Xut hin ca s nh hnh 5.2.
95

 Chn mu mmns_mfg_mold, sau chn Copy associated drawings, ri

chn OK.

Hnh 5.1

Hnh 5.2

Kt qu l s xut
hin mi trng lm vic ca Modul Mold Cavity nh hnh 5.3

96

Hnh 5.3
To Mold Model

5.2

Chn

biu

tng

ocate Reference Moldel trong menu Mold bt u cng vic a chi tit
vo mi trng tch khun.

Hnh 5.4
Khi xut hin ca s Open chn chi tit cn tch khun.

97

Hnh 5.5
Chn chi tit c tn ly_nha.prt v Click vo Open xut hin cc la
chn nh hnh 5.6.

Hnh 5.6

98

 Chn Merge By Reference v chon OK tip tc xut hin menu ayout

bi tr chi tit nh hnh 5.7

Hnh 5.7

Hnh 5.8

Trong menu Layout ta chn Rectagular, v chon Orientation l Constant.

Chn Cavity X=2, Y=2 theo mi phng v chn Increment X=200,
Y=200. Chn Preview kim ta nh hnh 5.8. Ta thy, 4 chi tit nm vn
cha ng theo mun.
Chn tip Variable trong Layout xut hin menu ty chn nh hnh 4.9

99

Hnh 5.9
Ty chn Highlight khi c chn s lm sng chi tit khi ta thay i cc
thng s ca n. Chn cc thng s trong menu Variable nh hnh 5.9 kt
qu ta thu c nh hnh 5.10. Chn Ok d kt thc vic a chi tit vo.

Hnh 5.10
100

5.3 To phi
Chn Creat Workpiece t menu Mold

Hnh 5.11
Xut hin ty chn Coponent Create

Hnh 5.12

Hnh 5.13

Chn Type l Part, Sub-type l Solid to Workpiece di nh dng khi

rn. Chn Ok xut hin menu Create Option
Trong Creation Method chn Locate Defaut Datums v trong Locate
Datums Method chn Three planes chn ba mt chun to phi
Ln lt chn 3 mt chun trn Model Tree ( nhn Ctrl trong khi chn) xut
hin mi trng v th tch khun vi cc Feature c s n nh hnh 5.14

101

Hnh 5.14
Chn lnh Extrude to hnh dng ca phi vi mt v phc l mt phng i
qua gia 4 chi tit v gi tr v phc nh hnh 5.15 sau :

Hnh 5.15
102

 Chn Both side kt qa ta dc phi c hnh dng nh sau

Hnh 5.16
Nh vy ta to xong phi cho 4 chi tit, ta cng c th to phi t ng
(Automatic Workpiece ) cho chi tit ny bng cch chn Automatic Workpiece
trn menu Mold. Xut hin menu ty chn v chn cc thng s nh hnh sau:

Hnh 5.17
Kt qu cng thu c phi hnh ch nht c nh hnh 5.16.
103

5.4 Tnh li kch thc lng khun theo h s co rt.

Chn Shrinkage trn menu Mold xut hin 2 la chn l shrink by scale v
Shrink by dimention nh hnh 5.18

Hnh 5.18
Chn Shrink by dimention b lung co rt theo kch thc. Xut hin menu
la chn

Hnh 5.19
Chn Fomula l : 1+s
Chn All Dimention v nhp 0.05 trong ct Ratio
Chn OK hon thnh qu trnh v tr v menu Mold

104

5.5 To l phun nha vo khun.

Vic tip theo l to l phun nha (spure), to dng dn nha (Runner) v ca vo
nha (Gate). to l phun nha ta lm theo trnh t sau :
Chn menu lm vic l Model thay v menu Mold nh trc xut hin mi
trng lm vic nh hnh 5.20.

Hnh 5.20
Chn lnh Revolve to ng dn nha ti chi tit.
V tit din nh hnh 5.21

Hnh 5.21
105

 Kt qu ta to c mt ng dn nha t mt trn ca chi tit n tm ca

phi

Hnh 5.22
5.6
5.6.1

To Runner (ng dn nha)

To Runner th nht

Chn Mold v menu Mold

Chn Runner trn menu Mold nh hnh 5.23,

xut hin cc ty chn :

Hnh 5.23

Chn Shape hnh dng ca rnh l Round

(hnh trn)

106

Hnh 5.24

H thng yu cu Enter runner dimention.

Nhp gi tr ng knh ca rnh dn l 25 ri nhn Enter. Xut hin dng nhc
Select or create a SKETCHING PLANE bn chn mt phng v phc.

Chn mt phng Mold Parting_Pln/ Okay/

Defaut trn Model Tree lm mt v phc.

V ng thng nh hnh 5.25.

Chn OK xut hin menu ty chn nh hnh

5.26

Hnh 5.25

107

Hnh 5.26

Chn kim Automatic Update h thng t

ng cp nht vic ct phn giao ca Runner vi phi. Chn OK ng hp
thoi li. Ta c Runner tha nht nh hnh 5.27

Hnh 5.27

Chn OK kt thc vic to Runner th nht

v tr v menu Mold

5.6.2

To Runner th 2

Vic to Runner th 2 cng gn ging nh to Runner th nht. Tng t ta thc

hin nh sau:
108

Chn Runner/ Round ri nhp ng knh l 15

Hnh 5.28

Hnh 5.29

Chn UsePrivios/ Okay chn li mt phng

v phc nh chn trn

Dng lnh Line v 2 ng thng nh trn hnh

5.28. Hai u ng thng phi i xng qua ng tm.chn Done.

Chn kim Auto Update Intrscts ri chn OK.

Kt qu nh hnh 5.29

5.6.3

To 4 cng v keo

Ta thy 4 cng v keo thc cht l 1 Runner i t Runner th 2 n y ca 4 ly

nha. Trnh t ta lm nh to 2 Runner trc. Trnh t nh sau :

Chn Runner / Round/ OK v dng lnh Line

v 4 ng thng ti 4 y ca 4 ly nha. Kt qu, ta to thnh cng cc
dng dn nha ti chi tit nh hnh 5.30 sau :

109

Hnh 5.30

5.7

To mt phn khun
Chn Parting Surface trn menu Mold

Hnh 5.31

H thng t ng mi trng to mt phn

khun.
110

Hnh 5.32
i vi 4 chi tit ta cn tch khun dc to nn t 4 tm khun, v vy chng ta
cn to t nht 3 mt phn khun.
5.7.1

To mt phn khun th nht

Trnh t to mt phn khun t nht thc hin nh sau :

Chn phi v Blank phi bng cch click chut

phi vo phi v chn Blank

Chn cc mt bn trong ca chic ly th nht

v chn lnh Copy/ Paste tai ch

111

Hnh 5.33

m tng t vi 3 chic cn li. Chn Unblank phi v

Blank 4 chi tit tham chiu ta c nh hnh 5.34 sau

Hnh 5.34

Chn vo cnh mp ngoi ca 1 mt m ta mi Copy

trc . Chn lnh Extent ko di mt phng ln n mt trc ca phi

112

Hnh 5.35

Chn th Reference/ Details.

Hnh 5.36

Chn Rule-based/ OK kt qu nh hnh 5.37

113

Hnh 5.37

p dng lnh Extent tng t vi cc chi tit cn li ta

c kt qu nh sau:

Hnh 5.38

S dng lnh Extrude to thm mt t mt bn phi

bn ny sang bn kia

Hnh 5.39
114

Hnh 3.40

Merge gia mt phng to bng lnh Extrude v 2 mt

phng Extent giao vi n ta c mt phn khun th nht

Hnh 5.41
115

5.7.2

To mt phn khun th 2

Mt phn khun th 2 l mt i xng vi mt phn khun th nht. vic to mt

phn khun th 2 hon ton tng t nh mt th nht.
Kt qu ta to dc 2 mt phn khun nh di y

Hnh 5.42
5.7.3

To mt phn khun th 3

Mt phn khun th 3 l mt phng chia th tch phi lm 2 phn bng nhau. Mt

phn khun th 3 i qua tm ca phi v chi tit.
to mt phn khun th 3 ta dng lnh Extrude . trnh t nh sau:

Chn lnh Exrude tn menu Parting Surface

Chn mt v phc l mt bn ca phi

Hnh 5.43
116

Chn OK v Extrude mt ti mt bn ca phi v ta to

c mt phn khun th 3 ca chi tit

Hnh 5.44

5.8

To Mold Volume

Nh d ni trn, i vi chi tit ny ta cn to 4 tm khun cho nn cng c n to

4 th tch khun to thnh cc khi rn to cc tm khun.
5.8.1

To Mold Volume th nht

Chn Mold Volume/ Volume Spilit trn menu Mold.

Hnh 5.45

Chn Two Volume/ All Workpiece/ Done chia lm 2

th tch khun trn ton b th tch khun

Chn mt phn khun th nht v Done. H thng t

ng to ra 2 th tch khun vi tn gi mc nh l MOLD_VOL_1 v
MOLD_VOL_2. Ta c th thay i tn mc nh ny.

117

Hnh 5.46

Hnh 5.47
Th tch MOLD_VOL_1 l th tch ta cn s dng trong vic to tm khun
c. Th MOLD_VOL_2 l th tch tm thi v ta cn phi chia n thnh nhiu th
tch khc na.
5.8.2

To Mold Volume khun th 2

Chn Mold Spilit trn menu Mold

Chn Two Volume/ Mold Volume/ Done chia phi

t th tch phi khc

Chn MOLD_VOL_2 chia. Chn Close ng hp

thoi

118

Hnh 5.48

Chn mt phn khun th 2, chn OK/OK h thng to

ra 2 Mold Volume c tn l MOLD_VOL_3 v MOLD_VOL_4.

Hnh 5.49

Hnh 5.50
119

MOL_VOLUME_3 l th tch ta cn to, cn MOLD_VOL_4 l th tch ta s tip

tc chia to 2 th tch khun cui cng

5.8.3

To Mold Volume th 3

Chn Mold Spilit trn menu Mold

Chn Two Volume/ Mold Volume/ Done chia phi

t th tch phi khc

Chn MO D VO

4 chia. Chn Close ng hp

thoi

Kt qu ta to dc 2 mt th tch khun cui cng nh

sau :

Hnh 5.51

Kt lun:
Nh vy ta hon thnh qu trnh to Mold Volume bng vic s dng cc mt
phn khun. Bc tip theo ta d to cc Mold Components t c th tch khun rng
c chia trong phn ny

120

5.9

To Mold Components
Chn Mold Component/ Cavity Insert trong menu Mold.

Hnh 5.52

Xut hin menu Create Mold Component.

Hnh 5.53

Hnh 5.54

Chn tt c cc th tch khun dc to ra v chon OK.

Ta thy h thng t ng to ra cc Mold Component di nh dng file.prt
xut hin trn Model Tree nh hnh 5.54.

121

5.10 Create Molding

y l cng c gip ta to sn phm c c phn mm tnh ton v c th

Chn Create Molding trn menu Mold

Hnh 5.55

H thng yu cu nh tn mi cho sn phm c. Ta

nhp ly_nhua_duc v kt qu thu dc sn phm hon chnh nh sau

Hnh 5.56

122

5.11 Mold Opening

Sau khi to c cc tm khun ta tin hnh m phng tch khun. Cc bc m
khun ta lm nh sau:

Chn Mold Opening t menu Mold.

Hnh 5.57

H thng a ra menu ty chn nh hnh 5.58

Hnh 5.58

Chn Define Step/ Done/Define Move/ Done. H thng

yu cu chn 1 hoc nhiu tm khun xc nh cc thng s tch khun

Chn tm khun th nht nh ngha di chuyn

Chn vo mt mt vung gc vi hng tch khun

hoc mt cnh song song vi hng tch khun. Xut hin mi tn mu l
hng rt khun ra v h thng yu cu nhp khong cch di chuyn ca tm
khun . Ta nhp khong cch 400 v chn Done

123

Hnh 5.59

Kt qu ta tch dc mt tm khun :

Hnh 5.60

m tng t vi cc tm khun cn li ta c kt qu
nh hnh 5.61.

Hnh 5.61

124

Cc tm khun c tch ra thnh cng, tuy nhin vn

t ra l ta cn giu cc chi tit khng cn thit qu trnh tch khun dc
quan st r hn.
5.12

n hin cc thit b khng cn thit.

Chn View/ Mold Display nh hnh 5.62

Hnh 5.62

Xut hin hp thoi Blank Unblank.

Hinh 5.63

125

Chn Blank tt c phi, chi tit tham chiu v mt phn

khun. Tuy nhin, nu ta khng mun giu b phn no th c th chn li n
m chn Unblank

126

Sau khi giu phi v mt phn khun ta c kt qu

Mold Opening nh sau

Hnh 5.64

Kt lun : nh vy ta hon thnh mt bi tp tch

khun hon chnh vi chi tit l ci li.

127

6. TNG KT
Mc ch chnh ca ti ny l nghim c u, khai thc ng dng modul
Manufacturing/ Mold Cavity ca phn mm Creo Parametric 1.0. Sau gn hai
thng hc tp v nghim cu nhm chng em hon thnh mc ch ca n
mn hc CAD/CAM-CNC ny. Trong ti, nhm trnh by kh r rng v
tng quan Modul Manufacturing/ Mold Cavity v ng thi khai thc rt nhiu
ng dng ca modul ny, tuy nhin bn c nh nhm vn cn mt s thiu st v
modul Manufacturing/ Mold Cavity kh rng v rt a dng.

Nh nhc trn vic s dng modul Manufacturing/ Mold Cavity ca phn

mm Creo Parametric 1.0 gip cho ngi k s gii quyt c cc vn v
cht lng v tnh thm m ca sn phm sau khi tch khun, v ng thi ngi
cn b k thut c th m phng qu trnh lp khun v tch khun to sn phm,
kim tra c cht lng sn phm trn my vi tnh.

Thng qua n, ta thy c ty thuc vo nhng chi tit, sn phm v vt

liu c th trong thc t m phn mm Creo Parametric 1.0 ni chung v modul
Manufacturing/ Mold Cavity ni ring s h tr cho chng ta cc phng php tch
khun ti u v hiu qu nht. Bn cnh nhng thao tc tch khun bng tay nh
tch khun bng lnh Variable Section Sweep v bng lnh Copy/Past th phn
mm cng h tr nhng cho ta nhng phng php tch khun t ng kh n
gin v nhanh chng nh tch khun bng lnh Skirt v lnh Shadow tch
khun cc chi tit c hnh dng phc tp. V mi lnh u c kh nhiu ty chn
khc nhau to nn s a dng trong vic tch khun.

128

 Kt lun :
Vic ng dng phn mm Creo Parametric 1.0 thit k khun mu v t
ng thit k khun l iu cn thit khi ch to khun mu, c bit khi p dng
cho cc my cng c CNC v :
C th kim tra trc hnh dng sn phm di dng 3D.
M phng c qu trnh tho lp khun trn mn hnh my tnh.
Trnh c trng hp siu nh v trong qu trnh thit k khun.
D dng hiu chnh kt cu khun.
Gim thi gian thit k, ch to khun mu.
a dng ha sn phm trn th trng.
Gim gi thnh sn phm.
Khai thc ti a hiu qu s dng my CNC.
Nh vy vi tnh nng u vit ca phn mm Creo Parametric 1.0 ni chung v
modul Manufacturing/ Mold Cavity ni ring th phn mm ny ang v s l
tr th c lc cho nhng ngi hc tp v lm vic trong lnh vc thit k-k
thut.

129

TI LIU THAM KHO

1. Trang web : http://www.ptc.com/product/pro-engineer
2. Trang web : http://kthk.acad.vn/viewtopic.php?f=34&t=1936
3. Trang web : http://vpt.edu.vn/tai-lieu/chuyen-de/thiet-ke-khuon-proe/
4. Sch Hng dn thc hnh Pro/E WI DFIRE 2.0 , xut bn nm 2008 ca
tc gi Thc s Trung Thc
5. Ti liu : Hng dn thc hnh tch khun

ca Hong Khng

6. Sch Gio trnh thit k khun mu , tc gi Thc s Hong Tin Dng,

Trng i hc Cng nghip H Ni, nm 2008
7. Sch Thit k khun trong Pro/Engineer ca B mn C in t v CTM
c bit, Hc vin k thut Qun s 2010

130