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SEADRILL 8 SEMI-SUBMERSIBLE (11-1085)

INSPECTION AND TEST PLAN MATRIX ( PIPING )


S/N Process Description Quality Control Activity Reference Document Acceptance Criteria Verifying Document

Doc. No. 111085-Q002B Rev. A

Action Point

JSPL 1.0 PROJECT DOCUMENT 1.1 Contract Specification Review contract specification, finalize deviations,amendments, clarifications or queries. Contract Document R

SD

ABS

1.2 ABS MODU rules ( 2001 )

Review ABS requirements. Review construction standard and verify compliance to specifications. Review Quality Plan. Review Inspection & Test Plan

ABS MODU rules ( 2001 )

1.3 Construction Standard 1.4 Project Quality Plan 1.5 Inspection & Test Plan

PIPING Specification 111085-Q001 111085-Q002B

As Approved As Approved As Approved

R R R

R R+A R+A

R R R

1.6 Project specific procedures 1.7 Construction Drawings 1.8 Project WPS/PQR 2.0 MATERIAL 2.1 Receiving Inspection 2.2 Material Verification (PIPING)

Review project specific procedures Check latest revision of AFC drawings. Review project specific WPS/PQR

Project specific procedures Drawing Register Project WPS/PQR

As Approved As Approved As Approved

R
R R

R+A
R R+A

R
R R

- to quantify & identify & documentation - to quantify & identify & perform visual inspection ( ABS class I pipe ) - to quantify & identify & perform visual inspection ( ABS class II, III pipe ) - to review Mill Certificates & documentation

FAD-74-03-PA-P02 -

Contract Specification Mill Certificate Mill Certificate

Receiving check sheet Mill Certificate Mill Certificate Mill Certificate

M H W H

W W M R/A

M W M R

Contract Specification

3.0 FABRICATION AND ERECTION OF METALLIC SPOOLS (ss,cs etc) 3.1 FIT UP INSPECTION ( Class I pipe ) a ) Edge preparation - to check joint preparation, alignment etc WPS WPS Fit-up Report H W W

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SEADRILL 8 SEMI-SUBMERSIBLE (11-1085)


INSPECTION AND TEST PLAN MATRIX ( PIPING )
S/N Process Description Quality Control Activity Reference Document Acceptance Criteria Verifying Document

Doc. No. 111085-Q002B Rev. A

Action Point

JSPL b) Spool number verification c) Joint number verfication d) Heat number verfication e) Pre-dimensional check 3.2 FIT UP INSPECTION ( Class II, III pipe ) a ) Edge preparation b) Spool number verification c) Joint number verfication d) Heat number verfication e) Pre-dimensional check 3.3 Visual INSPECTION a ) Weld Inspection 3.3 NDT 3.4 Pipe spool repair (if required) - to check weld profile / surface appearance - to check quality of the weld - to check weld profile PIPING NDT PLAN Contract Specification ABS, ASME B31.3,ASME SEC V& VIII ASME B31.3,ABS Rules for material and welding part 2 (2005) Visual Inspection Report. NDT Report Visual Inpection/NDT Report H M H - to check joint preparation, alignment etc - to check joint preparation, alignment etc - to check joint preparation, alignment etc - to verify material using against ISO DRW - to check pipe spool dimension against ISO drawing WPS AFC ISO DRW AFC ISO DRW Mill Cert AFC ISO DRW WPS AFC ISO DRW AFC ISO DRW MILL CERT AFC ISO DRW Fit-up Report Fit-up Report Fit-up Report W M M M M - to check spool number - to check joint number - to verify material using against ISO DRW - to check pipe spool dimension against ISO drawing AFC ISO DRW AFC ISO DRW Mill Cert AFC ISO DRW AFC ISO DRW AFC ISO DRW MILL CERT AFC ISO DRW Fit-up Report Fit-up Report Fit-up Report H H H M

SD W W W M

ABS W W W M

M M M M M

M M M M M

W M/R+A W

W R W

4.0 HYDROTEST & FLUSHING 4.1 Installation of in line valves 4.2 Hook up to equipment alignment 4.3 Bolting tightening 4.4 hyrotest and flushing 4.5 Chemical Cleaning (if required) 4.6 Reinstatement 4.7 Mechanical completion check & Final documentation Legend: - to ensure the installation of valves meet spec requirement - to check alignment meet spec tolerances - to prevent leaking happen - Cleaning pipe & test piping integrity - Cleaning pipe or tubing - to ensure all equipment is install back after testing Mechanical Completion list & final Data Book Index Line check report Line check report Line check report Hydrotest & Flushing report Chemical Cleaning report Reinstatemenrt report Mechanical Completion check list & final documentation H H H H H H H W W W W W W R+A M M M W M M R+A

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SEADRILL 8 SEMI-SUBMERSIBLE (11-1085)


INSPECTION AND TEST PLAN MATRIX ( PIPING )
S/N Process Description Quality Control Activity Reference Document Acceptance Criteria Verifying Document

Doc. No. 111085-Q002B Rev. A

Action Point

JSPL W: Witness Point (Formal written notification one day ahead from JSPL is required ) A step of activity where one may proceed with the work, if the organizations representative is not available at the appointed time. H: Hold Point (Formal written notification one day ahead from JSPL is required) A hold on activity so that it does not progress to the next activity until formal verification has been completed or documented consent has been given by indicated authority. R: Review R: Review Review of certificates, records and documentation M: Monitoring Random / spot checks of the activities, i.e. in-process inspection. No formal notification required. A : Approve A document or an activity for which a document will be produced. The document will be reviewed by the indicated authority and their approval shall be obtained.

SD

ABS

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