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n mn hc CNCTM -------------Gio vin hng dn :Lu Vn

Nhang

Thuyt Minh n:
Cng ngh ch to my
I ) Phn tch chc nng lm vic ca chi tit:
+ Gi l mt chi tit kh ph bin trong cc kt cu
my
Nhim v chnh: cc trc v cc trc truyn
thng qua cc bi, v vy gi thng lm vic theo
cp ( hai cI thnh mt 1 b)
+ Cc b mt chnh cn gia cng:
- B mt 100 dng lp vi vnh ngoi ca bi ( th-
ng ch lp lng hay lp trung gian). y l b mt
quan trng nht ca chi tit gi cng, yu cu chnh xc
cao nht ( ta chn chnh xc l cp 7)
-B mt 72 dng lp lt kn trnh hin tng chy
du hay m bi trn, y cng l mt b mt yu cu
chnh xc.
- B mt 56 thot trc ra
- 4 l M8x1,25 dng bt lp y ca gi i khi
cng c tc dng chn ( khi trn trc c chu tc dng
ca lc dc trc)
- L 6x1 ch dng tip du hoc m bi trn bi, l
ny thng c nt kn li khi lm vic trnh lm bn, bi
ri vo cc phn bn trong ca
- Cc l 17 dng bt cht gi vo thn my
bng bu lng
- B mt 86 c tc dng l g chn vnh ngoi ca
bi, mt ny khng yu cu phi c chnh xc cao
- Trong qu trnh lm vic ti trng tc ng ln v gi
thng c gi tr n nh, nhit d khng cao, thng cc
gi lm vic theo b ln ch tqo m bo c lp
ln hon ton.
- Vt liu s dng l : GX 15-32, c cc thnh phn ho hc
sau:
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
1
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
C = 3 3,7 Si = 1,2 2,5 Mn = 0,25 1,00
S < 0,12 P = 0,05 1,00
[]
bk
= 150 MPa
[]
bu
= 320 Mpa
II ) Phn tch tnh cng ngh trong kt cu ca chi
tit:
+ Do c hnh dng tng i phc tp, ti trng u v
cng khng ln lm, chn phi l gang c trong cc lng
khun kn l hp l nht.
+ Kt cu cho c cng vng kh cao, cc mt gia
cng c th thc hin bng cc phng php gia cng c
nng sut kh cao.
+ Khong cch t l tm 100 ti mt y c dung sai
0,1 l hp l
nhm trn cc b mt yu cu gia cng vn theo k
hiu c ta s i li. Cc b mt 100 v 72 cha c
nhm. Xut pht t chc nng lm vic lp trung gian vi
vng ngoi ca bi ta c:
B mt 100 Ra =2,5 ; 72 c Rz =20 m
kch thc 100 lp vi vng ngoi ca bi , ta chn cp
chnh xc l cp 7. Gi tr sai lch 100
+ 0,035
Cc kch thc khc cn li c th ly dung sai t do l 0,5
mm
l ren M6 nu iu kin cho php ta c th lm vun gc
vi ng tm l tin cho vic gia cng hn ( cn vi kt
cu l nghing nh trong bn v cho c li cho vic bi trn
nhng kh cho gia cng)
+ Khong cch tm gia hai l 17 theo chc nng ch
cn ch to vi dung sai 0,1. tuy nhin khi gia cng, ngi ta
thng dng hai l ny lm chun tinh thng nht v vy
dung sai ca n ln chn l 0,05 cho ph hp vi chc nng
gia cng.
III ) Xc nh dng sn xut:
Ta xc nh theo phng php gn ng:
Khi xc nh dng dng sn xut bng phng php tra
bng ta cn xc nh khi lng ca chi tit gia cng v s l-
ng chi tit tng cng cn ch to trong mt nm:
S lng chi tit tng cng cn ch to trong mt nm c
xc nh theo cng thc:
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
2
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
XC NH DNG SN XUT :
Mun xc nh dng sn xut trc ht ta phi bit sn lng
hng nm ca chi tit gia cng . Sn lng hng nm c xc
nh theo cng thc sau:
N = N
1
.m (1+
100
+
)
Trong :
N- S chi tit c sn xut trong mt nm
N
1
- S sn phm c sn xut trong mt nm (5000
chic/nm)
m- S chi tit trong mt sn phm
- Ph phm trong xng c =(3-:-6) % ta chn =4%
- S chi tit c ch to thm d tr = (5-:-7)%
chn = 6%
Vy N = 5000.1(1 +
100
4 6 +
) = 5500 chi tit /nm
Trng lng ca chi tit c xc nh theo cng thc
Q
1
= V. (kg)
Trong
Q
1
- Trng lng chi tit
- Trng lng ring ca vt liu
gang xm
= 6,8-:-7,4
Kg/dm
3
Ta chn :
gang xm
= 7,0 Kg/dm
3
V - Th tch ca chi tit:
V = V
1
+V
2

V
1
= 2,2.6,5.23,4-0,3.6,5- 2 . 2 , 2 .
4
7 , 1 .
2

V
2
= 5,8.6,5.15+0,5..7,5
2
.6,5-.5
2
.4,3-.4,3
2
-
.4,3
2
.1,9-.2,8
2
.0,8-.3,6
2
.0,7-
4.0,4
2
..3+0,3.(5,9
2
+5
2
+5,9.5)-.0,3
2
.1,5
Tnh ra ta c V = 950(mm
3
) trng lng ca phi s l :
G = 0,007.950 = 6,5 (kg)
IV ) Chn phi v phng ch to phi:
- Nh phn tch trn, gi trn c hnh dng kh
phc tp, c nhiu mt cong, c gn , cc g b tr kh gn
nhau
mt khc ti trng lm vic u khng ln, v vy chn
vt liu l gang xm thng thng l hp l
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K48
3
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
- Do dng sn xut l lot ln ln to phi trong khun kn l
hp l nht. Ta chn c trong khun kim loi trong trng
hp ny.
Khi c ta c th thit k hp khun c mt phn khun
nh hnh v:
T
D
Tnh ra ta c V = 950(mm
3
) trng lng ca phi s l :
G = 0,007.950 = 6,5 (kg)
V ) Lp th t cc nguyn cng:
a) Trc tin ta phi phn tch chun v nh v khi gia
cng:
+ t d chnh xc ca cc l 100; 72, d song
song ca chng vi mt y v khong cch t tm ca cc
l ny n mt y thi khi gia cng cc l ny ln chn
mt y lm chun tinh chnh.
+ t vung gc ca tm hai l 100; 72 vi cc
mt u ca gi ta c hai phng n sau:
Chn mt trong hai mt u gia cng lm chun
tinh khng ch 3 bc t do gia cng l.
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
4
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
Dng mt y v hai l 17 lm chun tinh thng
gia cng l 100, 72 v hai mt u
Khi ta s dng phng n u tin d dng t c
vung gc ca tm hai l 100 v 72 vi mt u nhng
kh nng t c song song ca hai tm l ny vi mt
y v khong cch 80 l khng cao.
Khi s dng phng n th hai ta phi mt thm thi gian
gia cng chnh xc hai l 17. Nhng theo phng n ny ta
d dng t c song song ca tm l 100 v 72 vi
mt y, v chnh xc ca kch thc 80 cng cao hn.
khnng vung gc vi hai mt u cng khng qu ln
v khi gia cng hai mt u ta s dng chun tinh
thng nht l ( mt y v hai l 17 lm chun).
+ i vi gi , yu cu v song song ca tm l
100 v 72 vi mt y thng cao hn so vi yu cu v
vung gc ca chng vi mt u .Do ta chn ph-
ng n mt y v hai l 17 vung gc vi n c gia
cng tinh t trc lm chun tinh thng nht gia cng cc
b mt cn li l hp l.Vic chn chun nh vy cho php
t c cc u im sau:
D dng t song song ca tm l 100 v 72 vi
mt y, d vung gc ca chng vi mt u v
chnh xc ca kch thc 80
g c kt cu n gin , tin cy, s dng thng nht
cho hu ht cc nguyn cng.
Mt y c din tch ln , m bo g t n
nh khi gia cng bng cc phng php c nng sut cao.
b) Xc nh trnh t ca cc bc nguyn cng:
Nh phn tch trn, giai on u tin ca qu trnh
gia cng gi l gia cng cc mt y cng hai l 17
lm chun tinh thng nht khi gia cng cc mt cn li:
Ta c th t cc nguyn cng nh sau:
Nguyn cng 1:phay mt y2
Nguyn cng 2: phay mt y trn 3
Nguyn cng 3: khoan , khot , doa 2 l 17
Nguyn cng 4:phay hai mt u
Nguyn cng 5:tin th cc l 100; 56; 86;104
Nguyn cng 6:khoan , ta r 4 l M8x1,25
Nguyn cng 7:khoan l 5; khoet 12, ta r M6x1
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K48
5
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
Nguyn cng 8: tin bn tinh, tin tinh 100; tin
nh hnh 72
Nguyn cng 9: tng kim tra
c) Xc nh ng li cng ngh:
Do sn xut hng khi ln nn ta chn phng php gia
cng mt v tr, gia cng tun t. Dng my vn nng kt
hp vi g chuyn dng.
VI ) Tnh lng d cho mt b mt v tra lng d cho
cc b mt cn li
1-Tnh lng d khi gia cng l 100
chnh xc phi cp 1 khi lng phi 5,5 kg ,vt liu Gang
xm GX15-32. Quy trnh cng ngh gm 3 bc : tin th,
tin bn tinh, tin tinh.
Chi tit c nh v bng mt y v 2 l 17 .
Theo bng 3.2[2] ta c R
za
v T
a
ca phi l 200 v 300
m .
Sai lch khng gian tng cng c xc nh theo cng
thc sau:

ph
=
2 2
lk cv
+
Trong
cv
=
2 2
) ( ) ( d l
k k
+
- sai lch cong vnh
l- Chiu di chi tit

k
= 0,8 m/mm (Bng 3.7 [2]) .
l = 41 l chiu di l
d=100 ng knh l

cv
=
2 2
) 8 , 0 . 100 ( ) 8 , 0 . 77 ( +
=120 (m ).

lk
l lch khun

lk
=
2
2
2
1
+

1
l sai s ca mt y so vi tm l 100

2
l sai s ca 2 l nh v so vi tm l 100

1
=
2
=
ph
/2

ph
l dung sai ca phi c CCXI v bng 800(m )( theo
bng 2.11[2])

1
=
2
= 400(m )

lk
=
2 2
200 200 + =284
Vy sai s tng cng ca phi l
cv
=
2 2
284 120 + = 310
(m ).
Sai s cn st li

c1
= 0,05.310 = 16
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
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n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang

c2
= 0,05.16 = 0,8
Sai s g t khi tin th
2 2
k c gd
+
Sai s chun xut hin do chi tit b x dch ngang trn
cht nh v
Khe h ln nht
max
=
A
+
B
+
min

A
Dung sai ca l 17H7
A
= 18 m

B
Dung sai ca l 17f7
B
= 18 m
Khe h nh nht
min
= 16

c
=
max
= 0,018+0,018+0,016 = 0,052
Sai s kp cht ca kch thc 80 l
k
= 400 m ( theo bng
3.14 )
Do sai s g t khi tin l l

gd
=
2 2
400 52 + = 403
Khi tin tinh v bn tinh khng thay i cch g t

gd2
= 0,05
gd1
+
phn

phn
= 0

gd2
= 0,05.403 = 20

gd3
= 0,05.20 = 1
Theo cng thc ) (
min
2 2
2 2
b a a za b
T R Z + + +
Khi tin th ) 403 310 300 200 ( 2 2
2 2
min
+ + +
b
Z = 2.1200
Khi tin bn tinh R
za
= 50 , T
a
= 50
) 20 16 50 50 ( 2 2
2 2
min
+ + +
b
Z = 2.150
Khi tin tinh R
za
= 35 , T
a
= 30
) 1 8 , 0 30 35 ( 2 2
2 2
min
+ + +
b
Z = 2.80

Bc
cng
ngh
gia
cng
100
R
z
Ta

2Z
min d
p
D
min
D
max
2Z
mi
2Z
ma
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
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n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
Phi
Tin
th
Tin
bn
tinh
Tin
tinh
20
0
50
35

20
30
0
50
30
25
31
0
16
-
-
40
3
20
-

2.12
0
2.15
0
2.80
97,175
99,575
99,875
100,03
5
540
350
87
35
96,635
99,225
99,675
100
97,175
99,575
99,875
100,03
5
2400
300
160
2940
460
280

2Z
omax
= 4980
2Z
omin
=
3760
Lng d tng cng danh ngha
Z
odn
= Z
omin
+ T
phI
- T
ct
= 3,76 + 0,3 0,035 = 4,45
Ly lung d danh ngha l 2x2,5
Cc lng d cn li tra bng vi phi cp chnh xc I ta
c( bng 3-95 [1]
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
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n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang

1
2
3
5 6
4

B mt Kch thc Lng d Dung sai
1 65 2,5
t0,4
2
30
2,5
t0,3
3
150
2,5
t0,6
4
100
2,5
t0,4
5
86
2,5
t0,4
6
56
2,5
t0,4
VII ) Tnh ton cho cc nguyn cng c th
Nguyn cng 1: Phay mt y
nh v : Chi tit c nh v mt trn ca 3 bc
t do
Kp cht: Chi tit c kp cht bng ai c
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
9
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
Chn my: My phay nm ngang 6H82. Cng sut my N
m
=
7 KW
Chn dao: Dao phay mt u rng chp gn mnh hp
kim cng. Vi cc thng s sau D = 80, Z = 8 rng
Lng d gia cng : phay 2 ln :
+ Bc 1 Z
b
= 2 mm
+ Bc 2 Z
b
= 0,5 mm
R
z
2
0
w
n
22

Ch ct bc 1: (Phay th)
Chiu su ct t = 2 mm
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
10
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
Lng chy dao rng S
z
= 0,2 mm/rng (Bng 5-34
[2]) .
Lng chy dao vng S
v
= 0,2.8 = 1,6 mm/vng
Tc ct V
b
=125 mm/ph
H s iu chnh: Ws = 1,12
Tc ct tnh ton l: V
t
=V
b
. Ws = 229.1,12 = 140
m/pht
S vng quay ca trc chnh theo tnh ton l:


) / ( 561
80 . 14 , 3
140 . 1000
.
. 1000
ph vg
D
V
n
t
t


Ta chn s vng quay theo my n
m
=640 vg/ph.
Nh vy tc ct thc t l:

ph m
n D
V
t
tt
/ 768 , 160
1000
640 . 80 . 14 , 3
1000
. .


Cng sut ct N
o
=2,2 KW (Bng 5-145 [2] ) .
N
o
< N
m
.=7.0,8=5,6 KW
Ch ct bc 2: (Phay tinh vi R
z
=20)
Chiu su ct t = 0,5 mm , lng chy dao rng S
0
=1,04
mm/vng (Bng 5-37 [2] ) .
Tc ct V
b
=125 mm/ph
H s iu chnh: Ws = 1,12
Tc ct tnh ton l: V
t
=V
b
. Ws = 125.1,12 = 140
(m/pht)
S vng quay ca trc chnh theo tnh ton l:


) / ( 561
80 . 14 , 3
140 . 1000
.
. 1000
ph vg
D
V
n
t
t


Ta chn s vng quay theo my n
m
=640 vg/ph.
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
11
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
Nh vy tc ct thc t l:

) / ( 768 , 160
1000
640 . 80 . 14 , 3
1000
. .
ph m
n D
V
t
tt

Nguyn cng 2: Phay mt 2 (mt i din vi mt


y)
nh v : Chi tit c nh v mt trn ca y 3 bc
t do bi 2 phin t, mt u 2 bc t bi 2 cht t, mt
ben 1 bc t do bi 1 cht t
Kp cht: Chi tit c kp cht bng n kp t trn
xung phng ca lc kp trng vi phng kch thc cn thc
hin .
Chn my : my phay nm mg vn nng 6A54 . Cng
sut my
N
m
= 7,8 KW
Chn dao : Dao phay mt u rng chp gn mnh hp
kim cng
Vi cc thng s sau D = 80 mm, Z = 8 rng
Lng d gia cng : phay 2 ln :
+ Bc 1 Z
b
=2 mm
+ Bc 2 Z
b
=0,5 mm
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
12
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
w
n
+
Rz20
2
5
Ch ct bc 1: (phay th)
Chiu su ct t = 2mm
Lng chy dao rng S
z
= 0,24 mm/rng (Bng 5-143 [2]) .
Lng chy dao vng S
0
= 0,24. 8 = 1,92 mm/vng.
Tc ct V
b
=175 m/ph (Bng 5-143 [2] ) .
H s iu chnh: Ws = 1
Tc ct tnh ton l: V
t
=V
b
. Ws = 175.1=
175m/pht


ph vg
D
V
n
t
t
/ 65 , 696
80 . 14 , 3
175 . 1000
.
. 1000


Ta chn s vng quay theo my n
m
= 640 vg/ph. (theo
[4])
Lng chy dao pht S
ph
= 640. 1,04 = 665,6 mm/ph
Nh vy tc ct thc t l:

ph m
n D
V
t
tt
/ 76 , 160
1000
640 . 80 . 14 , 3
1000
. .

Ch ct bc 2: (phay tinh)
Chiu su ct t = 0,5 mm
Lng chy dao rng S
z
= 0,13 mm/rng (Bng 5-143 [2]) .
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
13
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
Lng chy dao vng S
0
= 0,13. 8 = 1,04 mm/vng.
Tc ct V
b
=250 m/ph (Bng 5-143 [2] ) .
H s iu chnh: Ws = 1
Tc ct tnh ton l: V
t
=V
b
. Ws = 250.1=
250(m/pht)

) / ( 995
80 . 14 , 3
250 . 1000
.
. 1000
ph vg
D
V
n
t
t


Ta chn s vng quay theo my n
m
= 950 ( vg/ph.) (theo
[4])
Nh vy tc ct thc t l:

) / ( 64 , 238
1000
950 . 80 . 14 , 3
1000
. .
ph m
n D
V
t
tt

Nguyn cng 3: Khoan - Khot Doa l nh v


nh v : Chi tit c nh v mt y 3 bc t do ,
mt u 2 bc t do bi 2 cht t, mt bn 1 bc t do.
Nh hnh v
Kp cht: Chi tit c kp cht bng c cu vt - ai c
Chn my : My khoan K125 . Cng sut my N
m
= 2,8KW
Chn dao : Mi khoan thp gi , mi khot, doa thp gi
.
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K48
14
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
R
z
2
0
S
n
_
194
0,1 +
17
w
Ch ct bc 1: Khoan l ( 2 l 16 mm )
Chiu su ct t = 22 mm
Lng chy dao So = 0,70 mm/vng (Bng 5-89 [2] ) .
Vn tc ct V= 31.5 m/vng (Bng 5-90 [2]) .

ph vg
D
V
n
t
t
/ 921
16 . 14 , 3
5 , 31 . 1000
.
. 1000

Ta chn s vng quay theo my n


m
= 950 (vg/ph.)
Nh vy tc ct thc t l:
) / ( 1 , 32
1000
950 . 16 . 14 , 3
1000
. .
vong m
n D
V
t
tt

Theo bng 5-92 [2] ,ta c : Nyc = 1 Kw < Nm = 2,8


Ch ct bc 2: Khot 2 l 16,7
Ta tnh ch ct cho l 16,7
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
15
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
Chiu su ct t = (16,7-16)/2 = 0,35 mm ,
Lng chy dao S
o
= 0,75 mm/vng
(Bng 5-104 [2] ) .
Vn tc ct v = 33 m/ph (Bng 5-106 [2] ) .

ph vg
D
V
n
t
t
/ 3 , 629
7 , 16 . 14 , 3
33 . 1000
.
. 1000

Ta chn s vng quay theo my n


m
= 600 vg/ph.
Nh vy tc ct thc t l:
ph m
n D
V
t
tt
/ 46 , 31
1000
600 . 7 , 16 . 14 , 3
1000
. .


Theo bng 5-139 [2] ,ta c : Nyc = 1,7 Kw < Nm = 2,8
Ch ct bc 3 : Doa 2 l 17
Chiu su ct t =(17-16,7)/2 = 0,15 mm
Lng chy dao S
o
= 1,5 mm/vng
(Bng 5-112 [2] ) .
Vn tc ct v = 10,4 m/ph (Bng 5-114 [2]) .

ph vg
D
V
n
t
t
/ 83 , 194
17 . 14 , 3
4 , 10 . 1000
.
. 1000

Ta chn s vng quay theo my n


m
= 267 vg/ph.
Nh vy tc ct thc t l
ph m
n D
V
t
tt
/ 09 , 15
1000
267 . 18 . 14 , 3
1000
. .


Nguyn cng 4 :Phay 2 mt u
nh v : Chi tit c nh v mt y 3 bc t do v
2 l hn ch 3 bc t do (Dng mt cht tr ngn , mt cht
trm ).
Kp cht: Chi tit c kp cht bng n kp lin ng
t trn xung vung gc vi mt y.
Chn my : my phay nm ngang 6H82. Cng sut my N
m
= 7 KW
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
16
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
Chn dao : Dao phay mt u rng chp gn mnh hp
kim cng
ng knh dao D = 200 , s rng Z=16 rng .
Lng d gia cng : phay 2 ln
+ Bc 1 : Z
b
= 2 mm
+ Bc 2 : Z
b
= 0,5 mm
R
z
2
0
77
n
w
w
Ch ct bc 1: (phay th)
Chiu su ct t =2 mm .
Lng chy dao rng S
z
=0,13 mm/rng (Bng 5-34 [2]) .
Lng chy dao vng S
0
= 0,13. 16= 2,08 mm/vng.
Tc ct V
b
=203 m/ph (Bng 5-127 [2] ) .
S vng quay ca trc chnh l:

ph vg
D
V
n
t
t
/ 324
200 . 14 , 3
203 . 1000
.
. 1000


Ta chn s vng quay theo my n
m
=375 vng/pht.
Nh vy tc ct thc t l:
ph m
n D
V
t
tt
/ 5 , 235
1000
375 . 200 . 14 , 3
1000
. .

Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-


K48
17
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
Cng sut ct N
o
=5,2 KW (Bng 5-174 [2]) .
N
o
< N
m
.=7.0,8=5,6 KW
Ch ct bc 2: (phay tinh vi R
z
= 20)
Chiu su ct t =0,5 mm .
Lng chy dao rng S
z
=0,1 mm/rng (Bng 5-34 [2] ) .
Lng chy dao vng S
0
= 0,1. 16= 1,6 mm/vng.
Tc ct V
b
=228 m/ph (Bng 5-127 [2]) .
S vng quay ca trc chnh l:

ph vg
D
V
n
t
t
/ 05 , 363
200 . 14 , 3
228 . 1000
.
. 1000


Ta chn s vng quay theo my n
m
=375 vng/pht.[4]
Nh vy tc ct thc t l:
Nguyn cng 5: Tin th cc mt 100; 86;56;104
S nh v , v kp cht chi tit nh hnh v:
Mt y nh v 3 bc t do ; dng thm 1 cht tr
nh v 2 bc t dov 1 cht chm nh v 1 bc t do ;
Nh vy s trn hn ch c 6 bc t do:
n
w w
o Dao c : chn loi dao tin c gn mnh hp kim cng
y l loi dao tin hay c s dng nht:
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
18
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
Tra bng 4-13 [1] chn c kch thc ca dao tin l c
gc nghing chnh ( =60
0
) :
Vt
liu
h b L P n l R
BK6 2
0
2
0
140 40 5,5 10 1
Chn my : ta chn my tin T616 vi cc thng s c
tra trong tai liu [4] nh sau:
+ ng knh ln nht ca chi tit gia cng c 320
+ Cng sut ng c :N=4,5 kw
+ S cp tc 12 ; N
min
=44 ; N
max
=1980

(vng/ pht)
+ Lng chy dao dc :S
min
=0,06 ;S
MAX
=1,07 (mm/vng).
*Tnh ton ch ct cho nguyn cng tin
l 100:
Bc 1:Tin th mt 100. ta s tnh ton cho nguyn
cng ny
+ Ta chn chiu su tin th t=1 (mm)
+ s=0,4 (tra bng 5-12 [2]
+ tc ct c tnh ton theo cc cng thc:
V =
v
y x m
v
K
S t T
C
.. .
= V
b
.k
v
Tr s tui th trung bnh : T c chn T =45 (pht).
Tra bng 5-17 [2] ta c c cc thng s iu chnh nh
sau:

c
v
x Y m
292 0,15 0,2 0,2
H s K
v
= K
MV
.k
UV
.K
TV
.K
TC
K
LV
=
nv
HB

,
_

190
Bng 5-1 S tay CNCTM II
HB = 190 K
MV
= 1
K
UV
= 0,83 , Bng 5-6 [2]
K
TV
= 1 , Bng 5-31 [2]
K
TC
= 1,4
V = 177 m/ph
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
19
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
n =
D
V
. 14 , 3
. 1000
=
100 . 14 , 3
177 . 1000
= 563 (vng/pht)
*ta tnh lun cc lc ct P
x
; P
y
;P
z
:
Lc ct c tnh theo cng thc:
P
x,y,z
=10.c
p
.t
x
..S
y
.V
n
.K
p
Vi K
p
= K
Mp
.k
P
.K
p
.K

.K
rp
Tra bng (5.22) ta c cc gi tr nh sau:
K
Mp
=1
P
Z
P
Y
P
X
k
P
0,94 0,77 1,1
K
p
1,1 1,4 1,4
K

.
1 1 1
K
rp
0,93 0,82 1
Cc h s khc ta tra trong bng :

C
p
X y n
P
Z
92 1 0,75 0
P
Y
54 0,9 0,75 0
P
X
46 1 0,4 0
Thay vo cng thc tnh lc trn ta c c:
P
Z
P
Y
P
X
336 295 380
Kim tra cng sut c p ng c khng:
1
60 . 1020
177 . 336
60 . 1020
.

V P
N
Z
(KW)
my chn s m bo c cng sut yu cu :
Tin th cho cc mt cn li c tra theo bng :
Bc 2: tin mt 86 ( kch thc ny khng cn
chnh xc).
Chiu su tin 2,5 mm ; S =0,3 mm tra trong bng 5-61
[2]
V=140 (m/ph)
Bc 3: tin th 56.
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
20
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
Tra bng t=2,5 ; S= 0,3 (vng / pht ) tra trong
bng (5-61 [2] ).
Tra trong bng trong cc ngnh v= 140 (m/pht ) ( tra
trong bng 5-69[2] )
ph m
n D
V
t
tt
/ 5 , 235
1000
375 . 200 . 14 , 3
1000
. .

Nguyn cng 6: Khoan l v ta r ren M8x1,25


S nh v v kp cht nh hnh v: chi tit c
nh v nh bc ri:
Vi cu to ca bc dn ri nh hnh v : chi tit c
nh v c 6 bc t do: nh hnh v:
My ta dng trn my khoan cn 2E52
Bc 1: khoan l 6 :
+ Chiu su khoan h=7 (mm)
+ Chiu su ct t=3(mm)
+ Vt liu l gang xm HB=190 nhm chy dao 2 ( khoan
l xong tin hnh ta r ren
+ Lng chy dao s=0,24 (mm/vng) (tra bng 5-89 ) .[2]
+ Vn tc ct V-25 (m/ph) ( bng 5-90 ) .[2].
n
tnh
=

D .
28 . 1000

) / ( 1326
6 . 14 , 3
28 . 1000
ph vong
chn n = 1320
(v/ph)
tc ct thc t l : v
tt
=1320
+ Chu k bn T ca mi khoan thng dng l : T= 20
pht
+ Cng sut yu cu cu 1kw
Bc 2: ta r ren Mx1,25
Dng dao ta r 8x12,5 (kch thc ca dao tra bng 4-135
[1]
p D L l l1 l3 d3 R

o
1,2
5
8 80 2
4
9 18 9 4,
5
10
0
Tra bng 5-188 [2] ta c tc ct l :V=10 (m/ph)
v ct gang c HB=190 ta ly V=10x1,1 =11 (m/ph).
Cng sut ca my vn p ng c
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
21
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang

R61
Nguyn cng 7: khoan l 5, khot 12 , ta r M6x1.
+ S nh v nh hnh v:
Mt y nh v 3 bc t do;nh v thm vo hai l
17 dng cc cht tr ( nh v 2 bc t do ); v thm 1 cht
trm nh v thm 1 bc t do nh vy chi tit c nh v
c 6 bc t do.
My: dng trn my khoan ng K125 ;N=2,8 kw;
n=971360
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
22
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang

2
1
5
w
w
Bc 1: Ch ct cho khoan l 5
+ chiu su ct t=2,5 (mm)
+ s=0,24 (mm/vng) ( tra bng 5-89b ) [2]
Tc d th t ct v=15 (m/vng).
+ (tra bng 5-92 )ta c : N
yu cu
=1 (kw)
+ Cng sut thc ca my N=2,8 X0,8 =2,24 (KW).
Bc 2:Khot 12
Dng dao khot l 12 bng thp gi; tra bng 4-47 [1] ta
c thng s ca dao ct nh sau:
D=12 , chiu di ton b L=160 , phn lm vic l=80
(dng mi khot lin khi ui cn)
+ Ch ct :
t=3,5 ;s=0,56 tra bng (5-104) [2]
V=29 (m/ph) tra bng 5-106 ) [2]
Ta thy cng sut ca my p ng
Bc 3: Ta r M6x1
Dng mi ta r ngn M6x1 tra bng 4-135 [1]
D L l l1 l3 d3 R
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
23
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
6 72 22 7,5 16 7 4,5
* Ch ct :v=10 (m/ph) tra bng 5-188 [1]
Nguyn cng 8:
Tin bn tinh , tin tinh 100 , tin nh hnh 72
S g t nh hnh v :( Ging nh tin th ban u).
Chn my T616
Chn dao :dng cc loi dao tin tinh nh hnh v
B c 1 :Tin bn tinh 100:
Tin bn tinh : chn ch d ct nh sau :
t=0,5 ; S =0,21 (mm/pht)
tc ct V=225 (m/pht ); t ta tnh c s vng
quoay cn thit n =
D
V
. 14 , 3
. 1000
=
100 . 14 , 3
225 . 1000
= 700 (vng/pht)
Bc 2: Tin tinh ln 1 :
Chn t= 0,3 (mm) ta tra bng 5-62 [2] ;
S=0,15 (mm/vng)tra bng 5-61 [2] ; chn tc
ct n=700 (vng/pht)
Bc 3: : Tin tinh ln 2:
Chn chiu su ct :t=0,2 (mm);
S= 0,15 (mm/vng) tra bng 5-62 [2]; tc ct V=225
(m/ph) (tra trong bng 5-69 [2] ) . Chn tc ca trc
chnh n=700 (vng/pht)
Nguyn cng 9: Tng kim tra:
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
24
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang

100
VIII- Xc nh thi gian nguyn cng
Thi gian c bn c xc nh theo cng thc sau:
) ( .
.
0
pht i
n S
L L L
T
v
2 1
+ +

L- Chiu di b mt gia cng (mm)


L
1
- Chiu di n dao (mm)
L
2
- Chiu di thot dao (mm)
S
v
- Lng chy dao vng (mm/vg)
n- S vng quay trong 1 pht (vg/ph)
i- S ln gia cng
S
p
=S
v
.n (mm/ph)
Cng thc tnh thi gian phay
) ( .
0
pht i
S
L L L
T
p
2 1
+ +

1) Nguyn cng phay mt y:


Phay th
L=234 mm
15 ) 3 5 , 0 ( ) 2 80 ( 2 ) 3 5 , 0 ( ) (
1
+ + t D t L
mm
L
2
=3 mm
S = Z . S
z
=8 . 0,2 = 1,6
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
25
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
246 , 0 1 .
640 . 6 , 1
3 15 234

+ +

0
T
( pht)
Phay tinh
L= 234 mm
9 ) 3 5 , 0 ( ) 5 , 0 80 ( 5 , 0 ) 3 5 , 0 ( ) (
1
+ + t D t L
mm
L
2
=3 mm
369 , 0
640 . 04 , 1
3 9 234

+ +

0
T
( pht)
2) Nguyn cng phay hai mt i din
Phay th
L=30 mm
15 ) 3 5 , 0 ( ) 2 80 ( 2 ) 3 5 , 0 ( ) (
1
+ + t D t L
mm
L
2
=3 mm
S
v
= 1,92
138 , 0 1 .
950 . 92 , 1
3 15 234

+ +

0
T
( pht)
Phay tinh
L= 30 mm
9 ) 3 5 , 0 ( ) 5 , 0 80 ( 5 , 0 ) 3 5 , 0 ( ) (
1
+ + t D t L
mm
L
2
=3 mm
148 , 0
950 . 04 , 1
3 9 234

+ +

0
T
( pht)
3) Nguyn cng3:Khoan - khot doa
Khoan l 16; khot l 16,7 ; doa l 17 ;
+ Tnh thi gian gia cng c bn l 16 (thuc kiu gia
cng l thng);
Ta c cc cng thc tnh ton nh sau :
T
cb
=
) ( 05 , 0 .
950 . 7 , 0
5 , 1 6 25
.
1
2
Ph
N S
L L L

+ +

+ +
L
1
=
+ + ) 1 5 , 0 ( .
2
tg
d
6 , 5 ) 1 5 , 0 ( 60 .
2
16
+ + tg
; L
2
=1,5; L=25 (mm);
S=0,7 ;n=950 (v/ph)
+ Khot 16,7:
T
CB
=
) ( 06 , 0
600 . 75 , 0
2 5 , 1
.
1
Ph
N S
L L

+
L
1
= 2, L
2
= 1,5; L= 25
S = 0,75; n = 600
+ Doa l thng sut
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
26
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
S = 1,5 (mm/vg) n = 267 (vg/ph)
T
cb
=
) ( 07 , 0 .
267 . 5 , 1
5 , 1 2 25
.
1
2
Ph
N S
L L L

+ +

+ +
L
1
=
mm g g
d D
2 4 , 0 30 cot
2
7 , 16 17
) 2 , 0 ... 5 , 0 ( cot
2
+

L
2
= 2;
T
cb
= 0,05 + 0,06 + 0,07 = 0,18 (ph)
4) Tnh thi gian c bn cho nguyn cng 4
Phay th
L = 148
32 ) 3 5 , 0 ( ) 5 200 ( 5 ) 3 5 , 0 ( ) (
1
+ + t D t L
L
2
= 5

24 , 0
375 . 08 , 2
5 32 148

+ +

0
T
(pht)
Phay tinh
L = 148
32 ) 3 5 , 0 ( ) 5 200 ( 5 ) 3 5 , 0 ( ) (
1
+ + t D t L
L
2
= 5

31 , 0
375 . 6 , 1
5 32 148

+ +

0
T
(pht)
Tng cng thi gian nguyn cng l
L = L
1
+ L
2
= 0,24 + 0,31 = 0,55 ( pht)
5) Tnh thi gian gia cng c bn cho nguyn cng s 5:
+ Tin th 100 (hnh thc tin c rnh thot dao):
T
CB
=
) ( 66 , 0 3 .
503 . 4 , 0
2 11
.
) 1 (
Ph
N S
L L

+
Vi L
1
=
) 1 5 , 0 ( +
tg
t
Vi =45
0
; t=1,5;
L
1
=1,5 + (0,51) =3;
L l chiu di tin thc t : L=11 (mm);
Tng t ta cng tnh cho cc nguyn khc :
+ Tin 81:
T
CB
=
) ( 44 , 0 4 .
503 . 4 , 0
2 19
.
) 1 (
Ph
N S
L L

+
Vi L
1
=
) 1 5 , 0 ( +
tg
t
Vi =45
0
; t=1,5;
L
1
=1,5 + (0,51) =3;
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
27
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
L l chiu di tin thc t : L=19 (mm);
+ Tin 56:
T
CB
=
) ( 63 , 0 4 .
503 . 4 , 0
2 3 11
.
.
2 1
Ph i
N S
L L L

+ +

+ +
Vi L
1
=
) 1 5 , 0 ( +
tg
t
Vi =45
0
; t=1,5;
L
1
=1,5 + (0,51) =3;
L l chiu di tin thc t : L=13 (mm);
Thi gian tng cng cho nguyn ny l:
T
cb
=0,66 +0,44+0,63 = 1,73 (ph);
6) Tnh thi gian gia cng c bn cho nguyn cng s 6:
+Khoan v taro 4 l : M8x1.25;
T
CB
=
) ( 14 , 0 .
1000 . 24 , 0
3 30
.
1
Ph
N S
L L

+
L
1
=
+ + ) 1 5 , 0 ( .
2
tg
d
3 ) 1 5 , 0 ( 30 .
2
+ + tg
d
L=30;
+ Ta r 4 l :M8x1.25;
T
CB
=
i
N S
L L
N S
L l
.
. .
1 1
1
]
1

+
+
+
Vi i=2 ; L
1
=(1:3)x1,25 =1,25 3,5 L
1
=2; L=25 ;
S=1,25 ;N=400.
Thay vo cng thc trn ta c c:
T
CB
= 0,468 (Ph)
Vy khi gia cng 4 l trn tng thi gian cn l:
T
CB
=4 .(0,14 +0,468) =2,43 (Pht);
7) Tnh thi gian gia cng c bn ca nguyn cng 7:
Khoan l 5; khot l 12 ; ta r M6x1;
+ tnh thi gian gia cng c bn l 5 (thuc kiu gia cng
l thng);
Ta c cc cng thc tnh ton nh sau :
T
cb
=
) ( 10 , 0 .
1000 . 24 , 0
2 2 18
.
1
2
Ph
N S
L L L

+ +

+ +
L
1
=
+ + ) 1 5 , 0 ( .
2
tg
d
2 ) 1 5 , 0 ( 80 .
2
5
+ + tg
; L
2
=2; L=18 (mm);
S=0,56 ;n=660 (v/ph)
+ Khoet 12:
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
28
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
T
CB
=
) ( 03 , 0 .
660 . 56 , 0
2 5 , 1
.
1
Ph
N S
L L

+
Ta r M6x1:
T
CB
=
). ( 053 , 0
. .
1
2 1 2 1
phut
N S
L L L
N S
L L l

1
]
1

+ +
+
+ +
Vi : L
1
=2; L
2
=2,5 ; S=1 ;N=600; N
1
=700 (V/Ph);
Thi gian gia cng ca nguyn cng ny l:
T
cb
=0,1+0,03+00,053 =0,183 (ph);
8) Nguyn cng 8:tin tinh cc 100 ; tin rnh bng dao
nh hnh:
+ tin tinh 100:
t=0,5 ; s=0,25 (mm/vong)
T
CB
=
) ( 1 , 0 .
723 . 25 , 0
2 11
.
) 1 (
Ph
N S
L L

+
T
B

) ( 25 , 0 2 .
723 . 15 , 0
2 11
.
1
Ph
N S
L L

+
Thi gian gia cng c bn : 0,35
+ Tin nh hnh: 72.
S=0,09 (mm/vong); n=723 (v/ph);

) ( 12 , 0
723 . 09 , 0
8
ph t
Tng thi gian gia cng nguyn cng 8:
t=0,35+0,12=0,47 (ph).
IX) Tnh v thit k g:
Tnh ton g cho nguyn cng phay hai
mt i din vi mt y:
I. Phn tch s nh v cho nguyn cng 2:
S nh v nh hnh v :
yu cu cng ngh trong nguyn cng ny l kch thc 25
0,1 ; nhm b mt t Rz = 20 m ;
y vt liu gia cng l : gang xm:
Gia cng trn my phay ngang , dng dao phay mt u:
II. Chn c cu nh v cho chi tit:
Mt phng y nh v 3 bc t do bng hai phin t
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
29
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
Cc mt phng khc c nh v bng cc cht t hn
ch 3 bc t do cn li:
III. Chn v tnh ton cc thng s cng ngh :
1) Chn my : i vi chi tit trn ta ta chn gia cng trn
my phay ng 6A54
2) Chn dng c ct :
Da vo chiu rng cn phay D
max
= 66 ng knh ca
dao khuyn dng s l :D
dao
=(1,2 ..1,5 ) D
MAX
=79,299 . tra
bng (4-92 [1] ) ta c c cc thng s ca dao nh sau:
D=80 ;s rng dao Z=10;d=32; L=45
Chn vt liu lm dao :chn da vo vt liu lm chi tit
gia cng l gang xm c k hiu GX21- 40 ta ch cn chn
dao lm bng thp gi BK6

3) Cc thng s ca ch ct:
Chi tit gia cng bng phng php c chnh xc
cp 2. Mt cn gia cng l mt nm bn trn khi c nn
ta tra s tay CNCTM tp 2

Lng d Z = 2,5(mm).
Vy t chia ra 2 ln gia cng:
+ Th : t = 2(mm).
+ Tinh : t = 0,5(mm).
t bng cp 5 R
z
20
Tnh lc ct cho ln gia cng th v khi lc ct l
ln nht.
Tc ct ca dao phay ni chung c tnh theo cng
thc sau :
v =
v
p u y x m
q
v
k
Z B Sz t T
D C
.
. . . .
.
Trong tra bng (5-39) sch s tay cng ngh ch
to my II ( vi vt liu gia cng l gang xm c HB =190, vt
liu dao bng Bk6 , phay mt phng , bng dao phay mt
u ) ta c cc s liu sau : th Cv = 445 ,
q= 0,2 , x = 0,15,y=0,35,u=0,2,p=0 , m=0,32
( Tra bng 5-40) STCNCTM2 c T = 180 pht l tui bn
ca dao .
Cc h s k tra cc bng 5-1 n 5-4
Vi kv = k
Mv
.k
nv
.k
uv

k
Mv
= k
v
(
HB
190
)
nv
= 1
k
nv
h s ph thuc vo trng thI b mt ca phi tra bng
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
30
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
5-5 trong ta c k
nv
= 0,8
k
uv
h s ph thuc vo vt liu ca dng c ct ( tra bng
5-6) ta c k
uv
= 1
thay s ta c kv = 1.0,8.1= 0,8
Vy tc ct l :
v =
8 , 0 .
10 . 66 . 15 , 0 . 2 . 180
80 . 445
0 2 , 0 35 , 0 15 , 0 32 , 0
2 , 0
= 123 (m/pht)
Vn tc vng quay ca my s l :
n =
80 . 14 , 3
123 . 1000
.
. 1000

D
v

= 489 (vng/pht)
IV. Xy dng s tc dng ca cc ngoi lc:
S tc dng ca cc ngoi lc nh hnh v sau y:
Cc l tc dng c bn gm c :
n
Sz
Pz
P
Ps
Pv
Py
+ Lc ct :p
z
+ Lc hng knh p
y
+ Lc chy dao p
s

+ Lc hng trc p
x
Theo cng thc ta c:
Tnh P
z
:
P
z
=
10. . . . .
.
x y u
p z
q w
C t S B z
D n
.
Z L s rng ca dao phay
n S vng quoay ca dao
C
p
v cc h s m c tra bng
Vi cc thng s: dao lm bng thp gi BK6, phay mt
u, t=2mm, vt liu gia cng gang xm c cng l:
HB=190
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K48
31
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
Tra bng 5-41 ta c c cc thng s :
C
P
=50; x=0,9 ; y =0,72 ; u= 1,14 ;q=1,14 ;w=0
Thay vo ta c :
P
z
=
14 , 1
14 , 1 72 , 0 9 , 0
80
10 . 66 . 15 , 0 . 2 . 50 . 10
= 1600 (N)

Chn phay i xng : ta tra c t l ca cc lc nh sau:
Z
S
P
P
=0,3 0,4 ;
Z
P
Py
=0,85 0,95 ;
Z
P
Px
=0,5 0,55
V. Lp s cn bng lc v tnh ton lc kp cn
thit:
Ta s tnh ton lc kp ti v gy nguy him nht i vi,
cc ngoi lc gy nguy him nht tm ra lc kp sau
kim nghim li i vi cc ngoi lc khc :
Theo s ta thy lc gy nguy him nht l lc ct P
z
, ti v tr bt u vo n dao . ti v tr k hiu nh hnh
v:
w
n
+
Rz20
Ps
Pv
Vi phng tc dng ca lc kp tc dng nh hnh v : Ta
thy chi tit c xu hng trt trn phin t.
Ta c P
s
= (0,30,4) P
z
P
s
= 0,3.1600 = 480N
P
v
= (0,850,95)P
z
P
v
= 0,8.1600 = 1280 N
khng b trt dc theo phng ca P
s
ta c phng trnh
cn bng sau
K.P
s
= W.f
W
1
=
f
P K
s
.
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
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32
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
khng b trt dc theo phng ca P
v
ta c phng trnh
cn bng sau
K.P
v
= W.f
W
2
=
f
P K
s
.
Ta tnh h s an ton khi tnh lc kp K
K =k
o.
k
1
.k
2
.k
3
.k
4
.k
5
.k
6
+ K
o
l

h s an ton dng chung cho tt c cc loi gia
cng k
o
=1,5
+ K
1
l h s k n lng d khng ng u : do phi th
nn ta chn k
1
=1,2
+ K
2
l h s k n lng tng ca lc ct khi dao b mn
ta chn:
K
2
=1,2
+ K
3
H S k n qu trnh ct l khng lin tc hay l
khng lin tc ( do phay l qu trnh ct khng lin tc )
nn ta chn K
3
=1,2
+ K
4
L h s k n vic sinh ra lc kp c n nh hay
khng
Ta chn k
4
=1 ( Ta dng c cu c kh kp
cht))
+ K
5
h s k n nh hng ca v tr thun li hay khng
ca tay quoay ta chn k
5
=1
+ K
6
l h s k n nh hng khi lc kp c th lm lt
phi
K
6
=1
Do vy ta tnh c : K = 1,5.1,2.1,2.1,21.1.1 =2,5
Thay gi tr K= 2,5;
W
1
=
4 , 0
480 . 5 , 2
=3000 N
W
2
=
4 , 0
1280 . 5 , 2
=8000 N
Lc kp tng l W =
2
2
2
1
W W + =8500 N
W8500 (N).
VI ) Tnh v chn cc c cu kp cht:
Ta thy kc kp cn cung cp l W8500 (N). ta thy kp
cht bng ren c th p ng c gi tr lc kp trn, ta
chn kp cht bng c cu
ren vt - n (v n lm cho kt cu kp cht tr ln
n gin hn ).
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
33
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
theo bng 8-51 [2] ta chn c kch c ca ai c cn thit
l:
Loi vt kp d(m
m)
r
tb
(m
m)
L(m
m)
P(N) Q(N)
Dng c l
vn
24 11,02 310 150 1140
Trong : d l ng knh ren tiu chun
L l chiu di ca tay vn
P lc tc ng vo tay vn
Q lc kp to ra tng ng.
VII) Chn cc c cu nh v chi tit v cc c cu
khc
1) c cu nh v: nh v mt y 3 bc ta dng
phin t kch thc ca phin t phi m bo chu c
lc kp tc dng.
Ta chn :
B L H B l d d
1
h C
1
6
6
0
1
0
1
4
1
5
6,
6
1
2
4,
5
1
2) Thanh kp c kch thc nh sau
Thanh kp loi III
M L B H b b
1
b
3
h h
1
l d l
1
c r
24 20
0
80 40 26 32 6 2,5 8 90 28 30 16 25
VIII) Tnh chnh xc ca g
Sai s ch to ca g nh hng n chi tit gia cng
c th l chnh xc v sai s v vi tr tng quan gia
cc b mt. Trong nguyn cng Phay mt u A ta quan
tm nhiu n kch thc chiu cao v quan tm nhiu
n bng ca b mt.
Sai s ch to cho php ca g chi tit dc nh theo
cng thc sau:
[
ct
] =
) ( ] [
2 2 2 2 2
dc m k c gd
+ + +

Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
34
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
Trong :

c
:

Sai s do chun.
Sai s do chun gy ra bi chun nh v khng trng
vi gc kch thc. Kch thc cn t c dung sai bng 0,125.
V chun dnh v cng trng ngay gc kch thc. Do sai
s chun khng gy nh hng ti nguyn cng ny:

c
=0 mm.

k
: sai s do kp cht.
Theo cng thc 2.16[8] ta c

k
= y
tn
.cos
Do phng ca lc kp song song vi phng kch thc gia
cng ln = 0

k
= y
tn
vi vt liu l gang xm theo cng thc 2.23[8] ta c
y
tn
= (0,76 + 0,053F + 0,016R
z
+ 0,045HB).q
0,5

F l din tch ca phin t
F = B.L = 1,6.6 = 9,6 cm
2
R
z
l chiu cao nhp nh ca b mt
R
z
= 20 m
HB = 190
q l p lc trn b mt tip xc
W = 850 KG q = W/2F = 850/2.9,6 = 42,27 KG/cm
2
Vy y
tn
= (0,76 + 0,053.9,6 + 0,016.20 +
0,045.190).42,27
0,5

= 65,91 m

dc
: sai s do iu chnh.
Sai s do diu chnh hon ton do thao tc ca ngi cng
nhn. Thng thng sai s do iu chnh g ly tng
i nh sau:

dc
=0,0050,010 mm.
Ly sai s iu chnh bng 0,007 mm.

m
: sai s do mn.
Sai s do mn chi tit c nguyn nhn t cic ch to hng
lot chi tit, vic g t nhiu gy nn mn b mt tip
xc ca n.
Trong thc t sai s mn tnh theo cng thc sau:

m
. N
Trong d:
+ : h s ph thuc vo kt cu nh v chi tit.
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
35
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
Khi nh v bng mt phng ta ly 0,2.
+N: s lng chi tit gia cng. Ly N = 1000 chi tit.

m
= 0,2.
1000
= 6,3 m.=0,0063 (mm)
Vy:

gd
=(
5
1
2
1

) . . trong l dung sai ca kch thc cn


t = 0,2
gd
=(
5
1
2
1

) .0,2 =0,1 0,04 chn


gd
=0,09 mm
Nn ta c:
[
ct
] =
) 007 , 0 0063 , 0 066 , 0 0 ( 09 , 0
2 2 2 2
+ + +
=0,013 mm
*** Kt lun rt ra t vic thit k n trn***
T vic thit k quy trnh cng ngh gia cng chi tit
gi cho, mang li cho em nhiu bi hc b ch :
+ Tc ht lm cho em c th vn dng nhng kin thc
hc v my, dao c, sc bn . cng ngh ch to...vo vic
lp quy trnh cng ngh gia cng chi tit c th
+ Gip cho em thy c nhng cng vic c th khi tin
hnh lp quy trnh cng ngh gia cng chi tit c th .
+ Rn luyn cc k nng tm ti ti liu tra cu cc s
tay, p dng linh hot cc kin thc vo hon cnh thc t.
+ nh gi kt qu thc hin : quy trnh cng ngh
gia cng chi tit c giao em c bn hon thnh : nh
vic lp cc bn v, a ra cc phng n g t v gia cng chi
tit t c cc yu cu k thut ca chi tit yu cu nhng do
cha c kinh nghim thc t v cn non km v chuyn mn
ln cc quy trnh cng ngh m em a ra cha ti u .
Cc ti liu tham kho
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
36
n mn hc CNCTM -------------Gio vin hng dn :Lu Vn
Nhang
[1] S tay cng ngh ch to my tp 1
[2] S tay cng ngh ch to my tp 2
[3] S tay cng ngh ch to my tp 3
GS. TS Nguyn c lc
PGS. TS L Vn Tin
PGS. TS Ninh c Tn
PGS. TS Trn Xun Vit
[4] Hng dn thit k n cng nghh ch to my
GS.TS Nguyn c Lc; Lu Vn Nhang
[5] C s my cng c
[6] My ct kim loi Nguyn Th Lng
[7] g c kh ho v t ng ho PGS. TS L Vn Tin
1999
[8] g; GS. TS. Trn Vn ch
Sinh vin thc hin :Nguyn Vn Hiu ---Lp CTM5-
K48
37

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