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NG DNG WINCC VO IU KHIN V GIM ST H THNG C IN T

Nguyn Vn Mt1, L Thanh Phng1, Nguyn Vn Chng2 v Ph Hong Linh2
1 2

B mn T ng ha, Khoa Cng ngh, Trng i hc Cn Th Lp C in T K35

Thng tin chung: Ngy nhn: 23/11/2012 Ngy chp nhn: 25/03/2013 Title: Applying WinCC to Controlling and Supervising Mechatronic system T kha: PROFIBUS-DP, PLC, MPS FESTO, WinCC Keywords: PROFIBUS-DP, PLC, MPS FESTO, WinCC

ABSTRACT
By the progress of national industry, there are more and more programmable logic controllers (PLC) having diversity of kinds and variety of technical functions on over the world as well as in Vietnam. More companies and factories in Vietnam (also in Mekong Delta) such as: pharmacy, making sugar, paper, cement, all use PLCs in automation systems. The application of SCADA for supervising and controlling the whole system is one of the most essential tools for companies to control the system. This paper introduces application of WinCC for monitoring and controlling mechatronic system included stations using PLC S7-300, which doing many things: distributing, testing the materials, assembling some accessories, and sorting 3 types of products into the appropriate storages.

TM TT
Hin nay trn th gii cng nh Vit Nam ngy cng xut hin rt nhiu thit b iu khin logic kh trnh (PLC) a dng v chng loi v phong ph v tnh nng k thut nhm bt kp nhu cu pht trin ca nn cng nghip hin i. Nhiu nh my, cng ty Vit Nam ( ng bng sng Cu Long ni ring) nh x nghip dc, nh my ng, sn xut giy, xi mng, u c s dng PLC cho cc dy chuyn sn xut t ng. Vic ng dng SCADA trong gim st v iu khin ton b h thng l mt trong nhng cng c h tr thit thc cho cc cng ty trong vic iu hnh h thng. Bi bo ny gii thiu ng dng phn mm WinCC trong vic iu khin v gim st h thng C in t gm nhiu trm PLC S7300, vi nhiu cng on khc nhau: cung cp, kim tra vt liu, lp ghp cc ph kin, v phn loi 3 dng thnh phm theo mu lu vo kho cha tng ng.

1 GII THIU WinCC l chng trnh ng dng ca hng SIEMENS dng gim st, thu thp d liu v iu khin h thng t ng ha cc qu trnh sn xut. Theo ngha hp, WinCC l chng trnh HMI (Human Machine Interface) h tr
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cho ngi lp trnh thit k giao din NgiMy. WinCC l trung tm v cng ngh v k thut c dng iu hnh cc mn hnh hin th v iu khin h thng trong t ng ha sn xut. Trung tm ny cung cp cc module chc nng thch ng trong cng nghip nh: hin th nh, thng ip, lu tr v bo

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co. Chng trnh c giao din iu khin thn thin, truy cp i tng iu khin nhanh chng, chc nng lu tr an ton nn WinCC c tnh hu dng cao. H thng MPS (Modular Production System) l m hnh h thng sn xut linh hot c in t ca hng FESTO gm nm trm, bao gm: trm cung cp (trm 1), trm kim tra (trm 2), trm trung gian (trm 3), trm lp rp (trm 5), trm phn loi (trm 6). Mi trm c iu khin bi mt PLC S7-300 (CPU 315-2DP). B iu khin PLC ti mi trm thc hin nhim v thu thp thng tin t cc cm bin v thao tc ca ngi s dng, x l cc thng tin ny theo mt chng trnh c lp trnh trc trong b nh ca PLC v sau gi cc tn hiu iu khin tng ng n cc c cu chp hnh. Cc c cu chp hnh c s dng trong h thng l cc van kh nn kch in t c iu khin bng tn hiu in, h thng xi lanh pt tng c iu khin bi cc

van kh nn kch in t. H thng c in t sn c ny cha c thc hin iu khin v gim st bng mt giao din iu khin trung tm t my tnh. Bi bo ny trnh by phng php thc hin vic qun l d liu, gim st v iu khin h thng MPS FESTO trn my tnh bng phn mm WinCC. 2 PHNG PHP NGHIN CU 2.1 Thit lp d n 2.1.1 To d n (Project) Trn giao din chnh ca WinCC, to mt d n qun l mi bng cch chn: File > New. Xut hin hp thoi WinCC Explorer, chn Single-User Project > OK. Sau nhp tn cho d n l MPS > chn Create. Giao din qun l d n to nh Hnh 1.

Hnh 1: Giao din chnh ca WinCC

2.1.2 Qun l bin Thit lp giao tip gia WinCC v b iu khin PLC ca trm 1 (trm ch) thng qua MPI, bng cch trong ca s bn tri qun l ca WinCC Explorer, nhp p chut Tag Manager > nhp p chut SIMATIC S7
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PROTOCOL SUITE > chn chut phi vo MPI > chn New Driver Connection > nhp tn cho b iu khin PLC l PLC_Master trong hp thoi Connection properties v ci t thng s cho PLC kt ni trong hp thoi Connect Parameter nh Hnh 2.

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Hnh 2: Thit lp kt ni PLC v WinCC

Nm trm PLC ca h thng MPS c thit lp v trao i d liu qua PROFIBUS-DP vi trm 1 lm trm ch v 4 trm cn li l trm t. D liu ca 4 trm t gi ln trm 1 ti mt vng nh xc nh v ngc li trm 1 s gi d liu xung cc trm cn li mt vng nh c ci t. Trm my tnh s truy xut ton b nh ca PLC ca trm 1 thc hin gim st, thu thp d liu v gi d liu xung

trm 1 iu khin c thc hin trn WinCC. D liu WinCC truy xut t b nh t PLC c gi l bin qu trnh (External tags). Thit lp cc bin qu trnh bng cch nhp chut phi vo kt ni PLC_Master > chn New Tag nhn tn v kiu d liu ca bin trong hp thoi Tag Properties, chn a ch ca bin trong hp thoi Address properties (Hnh 3).

Hnh 3: Thit lp bin qu trnh

Tin hnh thit lp cc bin qu trnh cho trm 1, tin cho vic qun l bin ca tng trm ta gp bin ca mi trm thnh tng nhm. to nhm cc bin li ta chn chut phi PLC_Master > chn New group. Cc

bin ca trm 2, trm 3, trm 5, trm 6 c nhm li ln lt l SLAVE1, SLAVE2, SLAVE3, SLAVE4. Thit lp hon tt qun l bin ca h thng nh Hnh 4.

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Hnh 4: Qun l bin ca cc trm

2.1.3 Thit k giao din gim st Qun l cc giao din gim st c thit lp trong mc Graphics Designer trong ca s qun l d n ca WinCC. to mt giao din gim st chn chut phi mc Graphics Designer > chn New Picture. Ta s to ra 5 giao din ca 5 trm (TRAM 1, TRAM 2, TRAM 3, TRAM 5 v TRAM 6) v 1 giao din gim st ca ton h thng (HE THONG) nh Hnh 5. Sau khi to cc giao din th tin hnh thit k giao din gim st cho tng trm v h thng bng cch nhp p vo giao din to m giao din thit k Graphics Designer nh Hnh 6. T cc cng c h tr thit k trn giao din Graphics Designer, ta thc hin: Thit k giao din gim st cho trm 1 nh Hnh 7. Thit k giao din gim st cho trm 2 nh Hnh 8.

Thit k giao din gim st cho trm 3 nh Hnh 9. Thit k giao din gim st cho trm 5 nh Hnh 10. Thit k giao din gim st cho trm 6 nh Hnh 11. Thit k giao din gim st c h thng cho h thng MPS nh Hnh 12. Sau khi thit k giao din gim st, thc hin kt ni cc gi tr bin c qun l trong Tags Manager vi cc i tng hnh nh thit k v thit lp thuc tnh ca i tng thc hin gim st v iu khin trong qu trnh h thng hot ng. thc hin vic , chn chut phi vo i tng hnh nh trn Graphics Designer > chn Properties ri tin hnh kt ni bin v thit lp thuc tnh i tng trn hp thoi Object properties nh Hnh 13.

Hnh 5: To giao din gim st

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Hnh 6: Giao din thit k Graphics Designer

Hnh 7: Thit k giao din gim st trm 1

Hnh 8: Thit k giao din gim st trm 2

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Hnh 9: Thit k giao din gim st trm 3

Hnh 10: Thit k giao din gim st trm 5

Hnh 11: Thit k giao din gim st trm 6

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Hnh 12: Thit k giao din gim st c h thng MPS

Hnh 13: Gn bin v thit lp thuc tnh cho i tng

2.2 Thit lp thng bo (Alarm Logging) Alarm logging c chc nng hin th s thay i ca cc gi tr bin di dng tin nhn theo thi gian nhm gip cho ngi vn hnh theo di hot ng, s c ca h thng. thit lp h thng thng bo, chn chut phi mc Alarm Logging trong ca s qun l d n ca WinCC > chn Open th giao din Alarm Logging xut hin. Tin hnh thit lp h thng thng bo nh sau: Mc Message blocks: khi tin nhn gm c: Mc System blocks: hin th thi im khi thng bo kch hot. Chn chut phi vo System blocks > chn Add/Remove > xut hin hp thoi Add Systems Blocks >

chn v thm 3 khi Date, Time, Number. Mc User text block: hin th cc tin nhn. Chn chut phi vo User text block > chn Add/Remove > xut hin hp thoi Add User Text Blocks > chn thm v i tn 2 khi l THONG BAO, VI TRI TRAM. Mc Group Messages: nhm tin nhn. mc User defined, Chn chut phi vo User defined > chn Add Group Message > xut hin hp thoi New Group Mesages > nhp tn nhm tin nhn. To 5 nhm tin nhn l TRAM 1, TRAM 2, TRAM 3, TRAM 5, TRAM 6.

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Hnh 14: Thit lp tin nhn thng bo

Khi thit lp hon tt, tin hnh nhp cc thng bo, kt ni tin nhn vi cc gi tr bin, nhm tin nhn nh Hnh 14. 2.3 Thu thp d liu (Tag Logging) Tag Logging cho php ly d liu t cc qu trnh thc thi, chun b hin th v lu tr cc d liu . thit lp Tag Logging, chn chut phi mc Tag Logging trong ca s qun l d n ca WinCC > chn Open th giao din Tag Logging xut hin. Tin hnh thit lp nh sau: Mc Timer: thi im ly d liu.

Chn chut phi Timer > chn New > thit lp cho Timer cc dng l tun, ngy, pht, giy. Mc Archives: dng thu thp v lu tr cc gi tr bin. Chn chut phi mc Archives > chn Archive Wiward > nhp tn lu tr v chn Process Value Archive trn hp thoi Create An Archive: Step -1- > chn Next > chn Finish. Vi cch lm nh th, to 5 lu tr ca 5 trm TRAM 1, TRAM 2, TRAM 3, TRAM 5, TRAM 6. Sau thit lp cc bin lu tr cho tng trm nh Hnh 15.

Hnh 15: Thit lp Tag Logging cho Trm 1

3 KT QU V THO LUN Sau khi hon tt thit lp cc cng c Graphics Designer, Alarm Logging, Tag Logging, cho vn hnh h thng MPS; gim st v iu khin trn WinCC.
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Vic trao i d liu gia my tnh (phn mm WinCC) v PLC trm 1 c thit lp, d liu PLC trm 1 gi ln my tnh c gim st trn WinCC, thi gian cp nht ngun d liu t trm 1 n WinCC l 250 ms. PLC trm

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1 nhn c d liu t WinCC gi xung v gi n cc trm cn li ty theo yu cu iu khin. H thng thng bo c kch hot v hot ng gi thng bo cc s kin n ngi vn hnh ngay khi h thng c s thay i hay cc s c. H thng thu thp s liu c kch hot v hin th cc gi tr bin ngay khi c s thay i trng thi gip cho ngi vn hnh theo di chi tit h thng hot ng v c lu tr

theo thi gian thc hin cho vic in n v bo co. Vic gim st v iu khin hot ng ca c h thng c thc hin bng cng c SIMATIC WinCC RT ca WinCC. kch hot SIMATIC WinCC RT, trn giao din chnh WinCC, chn File > Active. Sau giao din WinCC Runtime xut hin. Hnh 16 l giao din gim st v iu khin ca mt trm.

Hnh 16: Giao din gim st v iu khin trm 2 trn WinCC

4 KT LUN Bi bo ny gii thiu v cch thit lp trao i d liu gia trm PLC v trm my tnh thng qua chun giao tip MPI c thc hin trn phn mm WinCC. ng thi cng gii thiu cc cng c ca WinCC thc hin thit k cc giao din, thit lp thuc tnh cho cc i tng hnh nh, h thng thng bo v thu thp s liu ca h thng, cui cng kch hot d n gim st v iu khin m hnh MPS ca hng FESTO. Cc thng s t h thng c truyn v my tnh cp nht kp thi v chnh xc Vi d n MPS thit lp trn WinCC, ton b hot ng h thng MPS FESTO hin ti hon ton c gim st v iu khin trn my tnh. Vi vic ng dng WinCC vo gim st v iu khin s gip h thng c qun l d dng, chuyn nghip hn v ha hn s ng dng rng ri trong cng nghip.
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LI CM T Qua bi bo ny, chng ti xin c gi li cm n n Ban gim hiu Trng i hc Cn Th to mi iu kin thun li v Phng Ti V h tr cc th tc ti chnh cho chng ti thc hin ti ny. Xin c cm n cc Cng ty cung cp thit b, vt t phc v cng tc nghin cu khoa hc. Xin c cm n Ban ch nhim Khoa Cng ngh, cng nh tt c qu Thy C trong Khoa, c bit l Thy C B mn T ng ha v nhng ngi thn ca nhm tc gi c nhiu gp , ng vin, gip , cung cp ti liu v thi gian chng ti hon thnh bi bo. V cng xin cm n n cc bn: Phm Quc Chm, Nguyn Trng Nghim (cu sinh vin lp C in t K34) gp phn khng nh gip chng ti hon thin h thng hot ng tt hn. Chng ti cng rt mong c s ng gp kin qu bu t c gi ni dung bi bo c hon thin tt hn. Chn thnh cm n!

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TI LIU THAM KHO

1. 2. 3. Hans Berger, 2003. Automating with simatic Josef Weigmann, Gerhard Kilian, 2003. Decentralization with PROFIBUS DP/DPV1. Nguyn Trng Nghim, Phm Quc Chm, 2012. Lun vn tt nghip ngnh C in t Kha 34, Khoa Cng ngh i hc Cn Th.

4. 5. 6.

Nguyn Kim nh v Nguyn Mnh H, 2007. Gio trnh Mng truyn thng cng nghip. N.Dreilich, 2001. Product manual Profibus DP 07-05-04-02-E-V0801. Trn Thu H v Phm Quang Huy, 2011. T ng ha vi WinCC.

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