1. GII THIU CHUNG 1.1 Tng quan v Pro Engineer (Creo Parametric 1.

0) Hin nay, th trng phn mm ha trn th gii rt a dng, vic la chn phn mm no thch hp phc v tt cho cng vic thc s l mt iu kh khn. Tuy nhin, c nm ch tiu cn bit chn phn mm l : Tnh linh hot. Tnh kh thi Tnh n gin Tnh biu din c Tnh kinh t. Mt trong nhng phn mm c c nhng tnh nng trn nh Catia, I-deas, Unigraphics NX, Pro/Engineer (Creo Parametric 1.0) y l bn phn mm c nh gi l rt mnh v ni ting trong lnh vc CAD/CAM/CNC. Ty vo th mnh ca mi phn mm m chng c nhng ng dng chuyn bit: Catia, Unigraphics NX phc v trit cho ngnh cng nghip hng khng, t, tu thy; Pro/Engineer (Creo Parametric 1.0) th phc v tt cho ngnh c kh khun mu nh khun dp, khun rn, khun nha Pro/Engineer (Creo Parametric 1.0) c mt li th l gi r nn chim lnh cc th trng hng trung v cao. Hin nay, s ngi s dng Pro/E trn th gii rt nhiu, k c ti Vit Nam (chim 75%) nn chng ta s c c hi hc hi, trao i ln nhau nhng vn lin quan n CAD/CAM vi th gii bn ngoi. Pro/Engineer (Creo Parametric 1.0) l phn mm ca hng Prametric Technology, Corp. L mt phn mm thit k theo tham s, c nhiu tnh nng rt mnh trong lnh vc CAD/CAM/CNC n mang li cho chng ta nhng kh nng nh sau : M hnh ha trc tip vt th rn To cc module bng cc khi nim v phn t thit k Thit k thng s S dng c s d liu thng nht C kh nng m phng ng hc, ng lc hc kt cu c kh 1

Vy ta c th ni rng phn mm Pro/Engineer (Creo Parametric 1.0) l phn mm c th mnh rt ln v lnh vc khun mu. V khai thc c th mnh nh th no th nhm chng s trnh by nhng nghim cu v modul Manufacturing/Mold Cavity trong n ny. 1.2 Gii thiu tng quan v modul Manufacturing/Mold Cavity .Trong lnh vc c kh ch to, hin nay vic thit k ch to khun mu cn gp rt nhiu kh khn bi cng c h tr cho vic thit k v gia cng khun mu cn nhiu hn ch, chnh v vy tnh cht lng v tnh thm m ca sn phm to ra khng cao. Nhm tho g mt s kh khn trong vn thit k khun mu, hin nay trn th gii ngi ta trin khai ng dng cc phn mm h tr cho vic thit k chi tit mu v t ng to lng khun trn c s chi tit mu. Trn c s , khi ng dng cc phn mm chng ta cn c th m phng qu trnh tch khun to sn phm trn my vi tnh. Khi thc hin m phng chng ta c th kim tra sn phm v phn mm cn cho php hiu chnh li bin dng khun mu mt cch d dng. Vic ng dng cc phn mm CAD/CAM thit k chi tit mu, t ng to lng khun v m phng cc qu trnh tch khun l vn m cc cn b k thut cn phi quan tm, bi cng vic ny c th gip chng ta quan st c hnh dng ca sn phm to ra t khun mu, nhm m bo cht lng v tnh thm m ca cc sn phm. .Qua nhng phn tch trn, th ta thy c vic ng dng phn mm CAD/CAM Creo Parametric 1.0 h tr cho vic thit k khun mu l iu cn thit. Khi s dng phn Creo Parametric 1.0 , ngi cn b k thut c th m phng qu trnh lp khun v tch khun to sn phm, kim tra c cht lng sn phm trn my vi tnh. .Vic ng dng phn mm Pro/Engineer (Creo Parametric 1.0) thit k khun mu v m phng cc qu trnh lp khun v tch khun to sn phm c ng dng nhiu cc nc cng nghip pht trin nh: M, Php, Canada Khi s dng phn mm Pro/Engineer (Creo Parametric 1.0) chng ta c th d dng to chi tit mu dng 3D trn module Design. Sau khi thit k xong chi tit mu, phn mm Pro/Engineer (Creo Parametric 1.0) cho php chng ta c th tnh ton co 2

rt ca vt liu, t ng thit k hnh dng lng khun cho chi tit mu v m phng qu trnh tch khun vi chc nng Mold Cavity. .. Vi nhng c im nh vy, phn mm Pro/Engineer (Creo Parametric 1.0) c th c ng dng thit k khun mu v h tr lp trnh gia cng khun cho cc my cng c CNC. .. Vic s dng phn mm Pro/Engineer (Creo Parametric 1.0) to mu, thit k khun v m phng qu trnh tch khun to ra sn phm c thc hin theo cc bc sau y : S dng module Part-Solid thit k chi tit mu (sn phm cn ch to), mu c to dng 3D. S dng module Manufacturing-Mold Cavity nhp chi tit mu, tnh ton co rt, thit lp s lng sn phm b tr trn khun, xc nh kt cu khun v t ng to lng khun. S dng chc nng Openning trong module Manufacturing-Mold Cavity m phng cc qu trnh lp v tch khun to sn phm. Kt lun : Vic ng dng phn mm Pro/Engineer (Creo Parametric 1.0) thit k khun mu v t ng thit k khun l iu cn thit khi ch to khun mu, c bit khi p dng cho cc my cng c CNC v : C th kim tra trc hnh dng sn phm di dng 3D. M phng c qu trnh tho lp khun trn mn hnh my tnh. Trnh c trng hp siu nh v trong qu trnh thit k khun. D dng hiu chnh kt cu khun. Gim thi gian thit k, ch to khun mu. a dng ha sn phm trn th trng. Gim gi thnh sn phm. Khai thc ti a hiu qu s dng my CNC. 3

 Gii thiu v giao din Manufacturing/Mold Cavity Khi khi ng phn mm Creo Parametric 1.0, giao din quen thuc trc mt ta, chng ta chn File > New s xut hin ca s quen thuc nh hnh 1.1. Chn Manufacturing l Mold Cavity. Trong khung Name s xut hin tn gi mc nh l mfg0001: hy t mt tn gi ty , v d Khuon_nhua1. B chn kim tra Use Default Template, ri chn OK. Xut hin ca s nh hnh 1.2. Chn mu mmns_mfg_mold, sau chn Copy associated drawings, ri chn OK. S xut hin menu Mold vi cc ty chn khc nhau :

Hnh 1.1

Hnh1.2

 Giao din ca mi trng Manufacturing / Mold Cavity :

Hnh 1.3

 Cc ty chn ca menu Mold : o Mold Model : To Mold Model, dng lp hay to chi tit, phi, bi tr chi tit. o Pull Direction : Thay i hng ko khun. o Feature : To feature thm bt cc phn t vo Mole model. o Shinkage : Tng kch thc l ng khun b lng co rt o Parting surface : To mt phn khun o Mold Volume : To cc th tch khun o Mold Component : To cc thnh phn khun o Mold Opening : M khun o Molding : p th sn phm o o Mold Layout : Bi tr khun o Intergate : Tch hp vi cc d liu Trong qu trnh thit k khun, ty theo nhng chi tit khc nhau m trnh t thit k c th thay i. Trnh t c th thay i do trong qu trnh tht k ta chon cc cch thit k khc nhau.

2. NG DNG MODUL MANUFACTURING/ MOLD CAVITY TRONG THIT K KHUN CN BN Qu trnh thit k khun trong modul Manufacturing/ Mold Cavity c t chc theo cc trnh t sau: 2.1 To Mold Model 2.1.1 Chn chi tit mu to khun .

Hnh 2.1 Reference Model l ty chn gip ta a chi thit vo mi trng tch khun. a chi tit ln ta c 3 ty chn vi cc ngha nh sau: Locate Reference Model Create Reference Model : Bi tr chi tit tham chiu c s n. p rp cc chi tit hoc phi nu s n c. : To chi tit hoc phi nu cha c. bi v chi tit thng

Assemble Reference Model :

Thng thng chng ta chn Locate Reference c thit k trc khi ta tch khun. 7

Tip tc vi vic bi tr chi tit trong Modul ta chn Locate Reference xut hin cc menu Open v Creat Reference Model :

Hnh 2.2 Merge By Reference : Model tham chiu c lp so vi chi tit (Design Model). Khi thay i model tham chiu th chi tit khng b nh hng g. Nhng khi Design Model thay i th model tham chiu thay i theo. Same Model: Model tham chiu chnh l chi tit. Khi chn Same Model, Referent Model Name b m i, ngha l khng dng model tham chiu m dng chnh chi tit. Khi thay i kch thc chi tit, th d, sau khi p dng h s co rt, th kch thc chi tit thay i theo. Integate : Model tham chiu k tha tnh cht ca chi tit. Khi chi tit thay i th model tham chiu thay i theo, nhng khi model tham chiu thay i th chi tit khng thay i. S khc nhau gia Merge By Referent v Intergate l ch ty chn Mergs By Referent ch coppy hnh hc v cc lp ca chi tit ch khng k tha d liu v tnh cht ca chi tit. Trong c hai trng hp, h thng t ng thm ui _REF vo sau tn gi ca Mold Model. 8

2.1.2 Bi tr cc chi tit tham chiu Sau khi a chi tit vo mi trng tch khun, ty chn Locate Reference Model cn xut hin menu Layout cho phep chng ta bi tr, sp xp chi tit ph hp vi yu cu tch khun. Trong menu Layout cho ta 4 la chn : Single : Bi tr mt chi tit duy nht. lc ny ty chn Orientation khng hot ng

Hnh 2.3

Hinh 2.4

Rectangular : Bi tr cc chi tit c a vo thnh hnh ch nht, c th kt hp vi ty chn Orientation. Ta c 2 la chn l :

Hnh 2.5

Hnh 2.6

 Cavity : Chn s lng chi tit theo phng X v Y. Increment : Chn khong cch gia cc chi tit theo phng X v Y. Ta c th kt hp vi X-Symmetric v Y-Symmetric to i xng cc chi tit qua cc trc ta X, Y. Ciurcular : Bi tr cc chit theo qu o trn vi cc thng s v s lng chi tit, bn knh qu o, gc quay.

Hnh 2.7

Hnh 2.8

Variable : Ty chn Variable gip ta linh hot trong vic bi tr. C th thay i ty khong cch gia cc phng v gc nh hng ca cc chi tit.

Hnh 2.9 10

Hnh 2.10

2.1.3 To phi (Workpiece).

Hnh 2.11 Modul Mold Cavity cho php 3 kh nng to phi khun cho sn phm : Automatic Workpiece : T ng to phi bng cch cho kch thc phi ln hn kch thc chi tit mt lng theo phng X,Y,Z.

Hnh 2.12 11

Hnh 2.13

Menu Automatic Workpiece cho ta ty chn sau : Shape : Hnh dng hnh hc ca phi. Unit : Chn n v kch thc. Offsets : Ty chnh kch thc ln nh ca phi theo cc phng. Nu chn Uniform Offsets th gi tr din vo s c p dng cho c ba phng X, Y, Z tnh t gc ta . Ta c th chn ring khong cch cho ba phng bng cch din gi tr vo ty chon X, Y, Z direction. Assemble workpiece : Lp rp phi t cc model to trc Create Workpiece : S dng cc Feature v kch thc phi. Chn Create trong menu Workpiece xut hin menu Component Create cho cc ty chn to phi. Chn Type l Part v Sub-type l Solid to phi di dnh dng file Part v dng khi rn. Trong ty chn Name ta t tn ty cho phi. Ta tng qut l PHOI

Hnh 2.14

Hnh 2.15

Chn OK xut hin menu Create Option. Trong Creation Method c ba la chn : Copy From Existing : To phi t mt phi khc c s n trong th vin. 12

 Locate Defaut Datumes : To phi ng vi cc mt cc v tr mc nh : Three Plane, Axis Normal To Plane, hay Align Csys To Csys. Empty : To phi trng, phi khng xut hin. Create Features : To phi bng cch s dng c Featues nh Extrude, Revolve Chn Locate Defaut Datumes/ Three Plane to phi ly 2 mt phng lm chun l MOLD_RIGHT, MOLD_PARTING_PLN,

MOLD_FRONT. Ta c kt qu nh hnh sau :

Hnh 2.16

13

2.2 Kim tra gc thot khun Gc nghing thot khun cn thit chi tit c rt ra khi khun mt cch d dng. Khi thit k sn phm, ngi thit k c th khng l nghi thit k khun, phi c ny. Tuy nhin, khng phi bao gi ngi thit k cng nh. Rt nhiu khi h qun mt yu cu quan trng ny. Do , cn phi kim tra sa cha cc sai st trc khi thc hin cc cng vic tip theo. Ty chn Mold Abalysis l ng dng gip kim tra gc nghing thot khun thng qua mu sc th hin trn chi tit. Chn Analysis/ Mold Analysis .

Hnh 2.17 Kt qu h thng cho xut hin bng mu nh hnh sau: Trn chi tit cc mt cng c bao ph bi mu. Vng no t -2 n +2 c mu vng, vng no trn 2 c mu tm v vng no nh hn -2 c mu xanh. Trong k thut tch khun, gc nghing thot khun cho php t 1- 3. V vy, ta u tin chn vng c mu sc xanh v vng trong thit k rt khun.

14

2.3 Kim tra chiu dy chi tit Trong k thut lm khun p vt liu nha, chiu dy ng u ca chi tit tt quan trng, m bo sn phm khng b cong vnh do s co ngt khng ng u. Modul Mold Cavity cung cp ng dng kim tra bng ty chn Analysis>Thickness Check .

Hnh 2.18 2.4 To h s co rt phi

Hnh 2.19

Co rt l mt c tnh khng th b qua c khi c hay p sn phm. Mi mt vt liu c h s rt ring. Mun bit chnh xc phi da theo h s lin quan n vt liu . i vi vt liu nha thng dng, h s co rt c cho trc nh bng 2.1. p dng h s co rt, chn Shrinkage trn menu Mold. Xut hin Shrinkage vi hai ty chn sau: By Dimension : H s co rt theo kch thc By Scaling : H s co rt theo t l theo t l

15

Bng 2.1 : H s co rt ca mt s loi nha thng dng. STT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Nha PVC GPPS HIPS AS ABS PMMA PC PPO HDPE LDPE PP PAB PABB POM PET PBT EVA T trng 1.3-1.35 1.04-1.05 1.04-1.05 1.04-1.05 1.04-1.05 1.04-1.05 1.19-1.2 1.06-1.36 0.9-0.96 0.9-0.96 0.9-0.91 1.13-1.15 1.13-1.15 1.41-1.42 1.6 1.35 0.94 H s co rt 0.004-0.005 0.002-0.006 0.002-0.006 0.002-0.007 0.003-0.008 0.002-0.008 0.005-0.008 0.007 0.01-0.025 0.01-0.025 0.01-0.025 0.009-0.025 0.09-0.025 0.015-0.035 0.004-0.008 0.019-0.024 0.005-0.03

16

2.4.1 p dng h s co rt theo kch thc Chn Shink By Dimension. Xut hin ca s Shink By Dimention :

Hnh 2.20 Trong khung Formula c hai ty chn :

Hnh 2.21

: Dng khi kch thc l ng khun tng lai phi tng thm mt lng S so vi chi tit tham chiu. y l ty chn mc nh.

: Dng khi kch thc chi tit t c sau khi co rt, nh hn kch thc khun mt lng l S. Th d h s co rt ca nha PVC bng 0.00 . Theo cng thc 1 S, th kch

thc khun s ln hn kch thc chi tit tham chiu l 1.00 ln, c n theo cng thc th 1/(1 S), th kich thc chi tit tham chiu bng 0. ln kch thc khun, hay kch thc khun s bng 1/(1-0.00 ) 1.00 02 12 ln kch thc chi tit tham chiu. R rng hai cng thc khng khc nhu l bao nhiu. Do vy bn

17

c th dng bt c cng thc no, nhng bn l chng khng th i ln cho nhau. Trong khung Shrinkage Option c ty chn Change Dimensions of Design Part. Nu c kim, kch thc chi tit nguyn thy s thay i, vic ny tng ng nh vic chn Same Model. Nu khng chn kim, kch thc chi tit nguyn thy khng thay i, tng ng nh chn Merge By Reference hay Inherited. Bn di khung Shrinkage Ratio, c ba biu tng: : Chn kch thc cho vo bng : Cho tt c kch thc ca mt Feature c chn vo bng : Chuyn i gia gi tr s v k hiu kch thc. Mc nh h thng chn All Dimensions. Nhp h s co rt nha vo Ratio, th d 0.00 ri nhn Enter. c ny, nt Clear mi c hiu lc. Hy chn Clear. Kch thc s xut hin trn chi tit. Nu chn ri chn mt kch thc di

trn chi tit, kch thc ny s xut hin trong ct Dimension, h s co rt nha t ng xut hin trong ct Ratio, c n kch thc cui cng th xut hin trong ct Final Value. Nu chn thc trong bng. , cc gi tr s s chuyn thnh k hiu, c n kch thc xa mt kch

th xut hin trong ngoc n bn cnh k hiu. Chn du

18

2.4.2 p dng h s co rt theo t l Chn Shink By Scale , xut hin ca s Shrinkage By Scale nh sau :

Hnh 2.22

Hnh 2.23

y cng dng Formula ging nh Shink By Dimension. H thng yu cu chn h ta . Hy chn mi tn ri chn gc ta PRT CSYS DEF. Trong khung Type, c hai ty chn: Isotropic : p dng h s co rt u cho tt c cc phng kch thc, nu c chn kim. Nu khng c chn kim, s xut hin Shrinkage Ratio p dng ba phng ring bit X, Y, Z. Forward References : Nu c chn kim, s co rt khng thay i kch thc ca chi tit. Nu b chn kim, s lm thay i kch thc chi tit. Mc nh h thng chn kim. Shrinkage Ratio : Nhp h s co rt.

19

Vic dng Shink By Scale vi ty chn Isotropic cho bn thc hin tnh ton li kch thc mt cch nhanh chng. Tuy nhin, khi chi tit phc tp, nhiu khi s khng thnh cng. c vic b ty chn Isotropic ri thc hin ring vic p dng h s co rt cho tng phng kch thc c th s gii quyt c vn . Trong c hai trng hp, d l Shink By Dimension hay Shink ByScale, c th p dng li h s co rt m khng s b cng dn. Th d, lc u bn cho 0.00 , sau li cho 0.01, th h thng s ch ly 0.01, ch khng phi l 0.01 0.00 0.01 .

2.5 To ng Silhouette Curve ng Silhouette ting Vit gi l ng bng. Khi nh sng chiu ln mt vt, vt s cn nh sng, to nn ci bng chiu trn mt nn cho trc. Gii hn gia min sng v min ti trn vt to nn ng bng. ng bng c dng rng ri trong vic to ng phn khun mt v phn khun.

Chn Silhouette Curve

trn menu Mold. Xut hin mt mi tn ch

hng chiu sng, ng thi xut hin ca s nh sau :

Hnh 2.24

Hnh 2.25

20

 ngh a ca cc ty chn trong c a ilhouette Curve nh au: Name : Tn ca ng bng. Tn mc nh ca h thng l SI H CURVE 1. Chn Define c th i tn khc. Surface Refs : Cc mt tham chiu trn chi tit. Thng h thng chn tt c cc mt trn chi tit. Direction : Hng chiu nh sng. Hng chiu nh sng mc nh l ngc vi hng tho khun (Pull Direction). Ta c th ch ra mt hng khc, nu mun, bng cch chn mt phng vung gc vi hng chiu sng, chn mt trc, mt cnh dc theo hng chiu nh sng. Slides : i mt bn, nu c. Ty chn ny v hiu nu khng c l i mt bn. Gap Closure : ng kn khe h, nu c ca ng bng. Ty chn ny dng khi ng bng b t hoc xa ri nhau, thng gp khi mt chi tit song song vi hng chiu v ng bng to ra b lch nhau. Khi chn ty chn ny, nu ng bng tt, h thng s thng bo l khng thy khong h no. C n nu c, h thng s ch ra ch h x l. Loop Selection : Chn x l cc contour kn. Ty chn ny c ngha quan trng trong vic to mt phn khun. Chn Define xut hin ca s :

Hnh 2.26

Hnh 2.27

Trong ca s, h thng lit k 2 loop. Tt c u c include. Hy chn mt loop. Bn thy loop ny s ni bt trn mn hnh. Nu bn chn Exclude. oop nu s b loi khi danh sch cc loop trong ng bng. Nu chn Include, n li c thm vo. Chn tab Chain t hp thoi. Trong ct No, s u l s th t ca loop, s th hai sau gch ni c gi tr l 0 hoc 1. S 0 l khng c la chn no khc, ng vi n s 21

l Single, s 1 l c n c mt chn la, ng vi n l Upper ( trn ) hay ower ( di). Trong trng hp ca chng ta, c 2 loop u l duy nht. i vi chi tit khc c th xut hin ty chn l Upper hay ower v mt cha loop l mt thng ng. Mc nh, h thng chn Upper. Bn c th chn ower nu mun. Vic chn Upper hay ower nh hng n vic to mt phn khun sau ny khi dng lnh Skirt.

2.6 To mt phn khun. To mt phn khun l mt trong nhng ng dng quan trong nht trong Modul Manufacturing/ Mold Cavity. Trong phn ny ch trnh by mt trong cc phng php to mt phn khun. Vic khai thc mt cch y s dc trnh by trong mc.

Trong menu Mold ta chn Parting Surface to mt phn khun.

vo mi trng to mt

phn khun. Trong mi trng Parting Surface xut hin cc feature gip ta d dng

Trong v d ny ta s dng lnh Copy/ Paste to mt phn khun c bn cho chi tit. Chn tt c cc surface bn ri Copy/ Paste ti ch

Hnh 2.28 Dng lnh Extent ko di mt to ln n mt trn ca phi.

22

Hnh 2.29 Sau dng lnh Extrude, kt hp vi Merge to thnh mt phn khun hon chnh cho chi tit.kt qu c nh sau :

Hnh 2.30 Chn kt thc to mt phn khun. 23

2.7

To Mold Volume

To cc th tch khun gi l Mold Volume. y l cc th tch rng c to bi cc mt ca phi,cc mt ca chi tit tham chiu v cc mt phn khun. Th tch ny phi hon ton kn th vic tch khun mi thnh cng. Sau to Mold Component t cc th tch khun bng cch bin chng thnh cc khi c.

Chn Mold Volume a. Mold Volume

t menu Mold cho ta la chn : : S dng cc Feature to Mold Volume hoc

chnh sa cc Mold Volume c s n hoc mi c to ra. Khi s dng Mold Volume chng ta khng cn phi to mt phn khun. Tuy nhin,vic to Mold Volume bng cch dng cc Feature ch nn p dng cho cc chi tit n gin.

Hnh 2.31

24

p dng vi chi tit ta ang kho st cng c th s dung Mold Volume to cc th tch phi. Vic s dng cc Feature to cc Mold Volume hon ton nh khi ta dng cc khi rn nhm mc ch chia th tch phi thnh cc th tch hp l. Cc phng php to trc tip Mold Volume: Gather Volume Tool : Cng c to th tch khun bng cch gom cc mt. Shape : S dng cc lnh to khi cho th tch khun nh Extrude, Revolve, Variabe Section Sweep v cc Datum h tr, Sketch. Slide : To li mt bn trong Mold Volume i vi chi tit ny ta lm nh sau : Chn Mold Volume t menu Mold Chn Gather Volume Tool , xut hin menu ty chn :

Hnh 2.32 Select : Chn b mt tham chiu Exclude : Xa cc b mt khng cn tht trong to th tch khun Fill : Lp cc khong trng ( l ) trn b mt c chn. Close : To cc th tch kn. 25

 nh du chn kim vo Select v Close p dng cho chi tit ta ang lm. Chn Done xut hin ty chn :

Hnh 2.33 Surf & Bnd : Chn mt phng nn v mt phng bin. Surface : Ch chn mt nn Chn Done tip tc. H thng yu cu chon mt nn (seed surface) v mt bin (bounding surface). Chn mt nn l mt y bn trong v mt bin l mt thnh trn ca chi tit.

Hnh 2.34

Hnh 2.35

26

 Chn Done Refs. Sau chn chn All Loop v chn mt trn ca phi ht a nh sau:

Hnh 2.36

Hnh 2.37

Nh vy ta to c mt th tch khun, tuy nhin th tch ny cha hon ton hp l, ta kt hp vi extrude c mt Mold Volume hon chnh.

Hnh 2.38 27

Hnh 2.39

Tuy nhin, c th to thnh cc tm khun ta vn phi to Volume Spilit. Chn Volume Spilit. Trong menu chon Two Volume / All Workpiece v kt qu ra c 2 Volume theo yu cu.

Hnh 2.40 To Mold Component ta thu c 2 tm khun

Hnh 2.41

Hnh 2.42

Hnh 2.43

Nh vy ta to thnh cng Mold Volume v Mold Component bng ty chn Mold Volume m khng cn tri qua cc bc to mt phn khun. 28

b. Volume Spilit

: To Mold Volume bng cch dung mt phn

khun chia cc th tch phi. Thng thng trong qu trnh thit k khun ta thng chn Volume Spilit v chng ta to mt phn khun. Chn Volume Spilit trong menu Mold ta c thm cc la chn :

Hnh 2.44

Hnh 2.45

Two Volume : To 2 th tch cng mt lc vi hai tn gi khc nhau. One Volume : Ch cn to mt th tch, th tch kia l phn cn li. dng khi phi chia phi nhiu ln. Alworkpiece : Th tch c chia trn l tt c phi. Mold Volume : Chn mt phn th tch khun chia. Sel Component: Chn thnh phn khun chia. Dng khi c thnh phn khun. Ty theo yu cu ca mi chi tit c th m ta chia thnh phoi thnh bao nhiu thnh phn khun cho ph hp. Trong trng hp ny ta chn Two Volume/ All Workpiece to cc Mold Volume. Tip ta ch ra mt phn khun chng ta to v h thng s t ng to ra cho chng ta 2 Mold Volume vi tn mc nh l MOLD_VOL_1 v MOLD_VOL_2.

29

Hnh 2.46 2.8 To cc tm khun ( Mold Component )

Hnh 2.47

Sau khi to Mold Volume, vic tip theo l to Mold Component bng cch bin cc Mold Volume rng thnh cc khi c bi lnh Cavity Insert h thng cn cung cp thm 2 la chn to cc tm khun : Assemble Mold Component : Lp ghp cc tm khun t cc phn t c s n. Create Mold Component : To mi cc tm khun Ta chn Cavity Insert to cc tm khun t Mold Volume to trc . Xut hin menu Create Mold Component: . Ngoi ra,

Hnh 2.48

30

Chn ht tt c cc Mold Volume chuyn thnh cc tm khun. Chn Advanced xut hin cc Mold Component ging tn gi ca cc Mold Volume . Ct Coppy From cha d liu None cho thy l cc Mold Component khng phi l c coppy t bn ngoi. Cc Mold Component c to ra trn Model Tree di dnh dng .prt ta c th chn vo v Open ri lu thnh mt file ring bit.

Hnh 2.49

Hnh 2.50

2.9

Mold Opening

Sau khi to cc Mold Component, ta thc hin cc bc m khun. Chn Mold Opening trong menu Mold. Xut hin menu Mold Open

Hnh 2.51 31

Hnh 2.52

 Chn Define Step xut hin cc ty chn : Define Move : nh ngha hng m khun v khong cch m khun Draft Chack : Kim tra gc nghing thot khun ( trnh by trn) Chn Define Move sau ch ra cc hng di chuyn ca cc tm khun. Kt qu thu c :

Hnh 2.53 Chnh l cc bc m khun :

Hnh 2.54 32

Sau khi hon thnh cc bc m khun, ta c th iu chnh th t cc bc, khong cch m khun bng ty chn Modify sau chn cc bc cn chnh sa v lm li ging nh quy trnh mi. Xa cc bc m khun bng ty chn Delete hoc Delete All. n cc thit b khng cn thit. Trong qu trnh m khun, ta cn n phi, cc mt phn khun qu trnh m khun c gn gng hn. Chn Mold Display xut hin menu Blank - Unblank

Hnh 2.55

33

Chn phi, mt phn khun v chn blank. Kt qu c nh hnh sau :

Hnh 2.56

34