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MODULE

DAY 1
Time 0830 930 945 1200 Topic

CONTENT

COURSE

T U T O RS

Assoc. Prof Dr Mohamad Wijayanuddin Ali


Dr. Mohamad Wijayanuddin bin Ali is currently an associate professor specialising in process safety and loss prevention. He obtained his masters degree in process safety and loss prevention and his Ph.D in risk assessment from the University of Sheffield, UK. He has undergone training to be a competent safety and health officer and chemical health risk assessor. He has been involved as a consultant for more than 30 industrial projects, particularly on Hazard and Operability Study (HAZOP), quantitative risk assessment (QRA) and Environmental Impact Assessment (EIA) in industries including offshore oil and gas platforms, power generation, oleochemicals, petrochemicals and polymers, waste management and logistics. Dr Mohamad is also an experienced occupational safety and health trainer where he has conducted more than 30 training courses for the industries, universities and government including National Institute of Occupational Safety and Health (NIOSH).

Part 1: Project Development Stages - Conception, feasibility, design, procurement & construction, operation, decommissioning/demolition Part 2: Safety in Process Operation - Safeguards and Layer of Protection, Common Process Control Strategies, Alarm and Interlocks, Relief, Video 2 & discussion, Exercise 1: Layer of Protection Part 3: HAZOP Principles - Basic Concepts, HAZOP Table, Guide words, Exercise 2: Preliminary HAZOP of Heat Exchanger (Class Discussion) Part 4: HAZOP Team Management - HAZOP team and functions, Exercise 3: Preliminary HAZOP of Exothermic reactor (Group Discussion) Part 5: Project Reporting And Follow Up - Recording study results/maintaining quality control, management of results and recommendations, communication of results to management, review and continual improvement

A Two Days In-House Workshop on

1200 1300

14001600 16151700

Prof Dr Arshad Ahmad


Prof Dr. Arshad Ahmad leads the Process Control and Safety Group that undertakes research, consulting and training activities covering various aspects of plant operation, control and safety. In particular, he focuses on the development of techniques related to model-based control, plantwide control implementation, on-line estimation of product properties as well as process safety. Over the years he has worked with several companies in implementing research projects with strong industrial flavour. He is also involved in consulting projects, particularly on Hazard and Operability Study (HAZOP) and quantitative risk assessment (QRA). He has completed more than 20 projects for several types of industry including offshore oil and gas platforms, power generation, oleochemicals, petrochemicals and polymers, waste management and logistics. As an experienced trainer, he has conducted more than 100 training courses to participants from industries as well as government agencies. Some of these courses were tailor-made for specific companies, while others were offered to the general public. Among the popular topics are Process Control, Advanced Process Controls, Plant Operations and Troubleshooting, Hazard and Operability Studies, Chemical Safety as well as Material and Energy Balances.

*Please provide PFD, P&ID and process description 2 weeks before the training.

DAY 2
Time 0900 1030 1045 1300 1400 1530 15451700 Topic (DAY 2) Part 5: HAZOP Workshop 1 - Conducting HAZOP in Group (problem 1), Group Presentation Group presentation and discussion

Part 6 : HAZOP Workshop 2 - Conducting HAZOP in Group (problem 2) Group presentation and discussion Review Conclusion

SBL SCHEME
HRDC-ATP REG NO: 0451

The Significance of HAZOP


Hazard and Operability Study (HAZOP) is a formal systematic rigorous examination to the process and engineering facets of a production facility. HAZOP is a well-established procedure in the process industries due to the operational hazards peculiar to those industries, which have at times led to catastrophic incidents resulting in loss of life, billions of dollars in property damage and an incalculable cost in bad publicity and the social license to operate. Years of corporate social responsibility efforts can be all too easily undone by a single accident. Therefore, HAZOP and other risk assessment technique have become necessary components of process design, plant construction and modifications, an added dimension of operating costs. However, HAZOP has the potential to be more than that. Typically, during the design of a new plant, design personnel are under pressure to keep the project on schedule. This pressure frequently results in errors and oversights. HAZOP study is an opportunity to correct these before such changes become too expensive, or impossible to accomplish. Besides safety hazards, the HAZOP technique is very effective for identifying potential plant operability problems, threats to the environment, product quality, plant throughput and for highlighting critical maintenance requirements.

Workshop Highlights
Why
does accidents happen and how to prevent them? How can HAZOP help prevent accidents? How to use HAZOP methodology to manage risk and improve operability so as to drive bottom line performance? How does the HAZOP technique complements and extends existing design practices? What is the fundamentals of HAZOP study principles What is the various roles in a HAZOP study team and how do they function? What is the common process control strategy and the layer s of protection needed in plant operation? How to improve HAZOP effectiveness? How to effectively facilitate a HAZOP (recognise barriers, ensure flow, manage dynamic)? How to document results and track close-out?

IN-HOUSE COURSE FEE RM 20,000 (for up to 20 participants) *Fees inclusive of course materials. *Lunch, refreshments and training venue is prepared by the company * For industry outside Johor, flights and accommodation will be provided by company for the trainers.

Please complete and return the reply form to the address below (PROSPECT) together with your cheque/bank draft made payable to BENDAHARI UTM. The organisers reserves the right to make necessary amendments that is in the best interest of he course. CERTIFICATE OF ATTENDANCE will be awarded 2 weeks after the course (please provide list of attendance).

A Two Days Workshop on


HAZOP TEAM LEADER TRAINING In-house Course

Who Should Attend


Anyone accountable for assessment and management
of Risks and Hazards in the organization e.g. operations, design and project engineers, engineering & maintenance supervisors and managers; safety personnel

We would like to request for the mentioned in-house training:


Contact Person Position Email Company Name Number of participants Company Address Date of Training

Workshop Objectives
The HAZOP TEAM LEADER TRAINING are designed : to allow delegates to undertake the role of a HAZOP Team Leaders to provide feedback to delegates on their performance as Team Leaders to understand the roles of other team members to be able to plan, organise, manage and successfully undertake a HAZARD and Operability Study

FOR MORE INFORMATION


Please contact the course coordinator: Ms Norziana Mat Zain or Dr Sharifah Rafidah Wan Alwi Process Systems Engineering Centre (PROSPECT), UTM Skudai 81310 Johor Tel : 607-5536246/35533 Fax:607-5581463 Email : prospect@fkkksa.utm.my Website : www.fkkksa.utm.my/prospect

Tel :

Fax :

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