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Hng dn s dng phn mm m phng CNC: Swansoft CNC simulation Phn I: My phay I) My Phay VDL 1000 Fanuc 0i MC:
Nt ng c a my
Nt chn dao
Bng iu khin 1.
Bng iu khin 2.
Tun t th t thc hin: 1. Bt nt cng tc m my (nm trn to pha di bng iu khin 2). 2. Bt nt power on bng k 2 (pha trn nt m my) m ngun in. 3. Xoay nm Mode selection (nm xoay bn tri trn bng k 2) v v tr REF iu chnh ta chun ca my, sau nhn nt Rapit v cc nt X, Y, Z ri nhn nt Home start, lc bn my v trc dao s t ng chy v v tr im chun ca my. 4. Chn dao bng cch n vo nt chn dao. 5. Chn g(nn chn eto), kch thc phi, v tr phi trn bn my, chn im 0 gc ta cho chi tit (nn chn sao cho h ta mu trng gc tri trn bn phi chi tit).
Hng dn s dng phn mm m phng CNC Swansoft CNC simulation 6. Sau khi g chi tit, chn dao, gc ta 0 cho chi tit, ng ca my li (bng cch n nt ng ca my). 7. Xoay nm Mode selection (nm xoay bn tri trn bng k 2) v v tr edit hiu chnh cc thng s. 8. Tip theo chn nt offset seting ( bng k 1) chn ch b chiu di dao v ng knh dao. 9. Chn nt Prog bng k 1 chn chng trnh gia cng ( c th li chng trnh lp trnh c sn bng mastercam chng hn). 10.Tip theo ch n nt offset seting ( bng k 1) chn im 0 cho chng trnh (nn chn trng vi im 0 ca my). 11. Sau khi hiu chnh xong, xoay nm Mode selection trn bng k 2 v v tr auto (chy t ng) ri n nt cycle start, my s chy chng trnh t ng; Ho c xoay nm xoay trn b ng k 2 v v tr MDI (iu khin chy tng lnh bng tay) ri n nt cycle start, my s chy tng dng lnh mt. Bng iu khin 1:
Nt chm phy ngt dng lnh
Nt Nt Nt Nt hin hiu chuyn ti th chnh qua qua thng im 0 menu menu s ci cho sau sau (cadcamcnctechnology@yahoo.com) t chng trnh
Nt hin th cc t a 0966
Nt bo b t t t dung dch lm mt
Nt ch chy nhanh
Nt khi ng ngun in
Nt b t my v dng my khn c p
1. Chng ta nn nh rng, hiu chnh cc thng s, li chng trnh gia cng th phi xoay nm xoay Mode Selection v v tr Edit. 2. Sau khi chn im 0 ca my trng gc tri trn bn phi ca chi tit, h ta c biu tng mu s trng vi im tri trn bn phi ca phi. 3. Khi chng ta nhp chng trnh lp trnh vo th s sut hin thm im 0 ca chng trnh, lc ny chng ta vo nt Offset seting hiu chnh im 0 ca chng trnh( nn chn trng im 0 ca chi tit). Thi Hng (cadcamcnctechnology@yahoo.com) 0966 568 567
Hng dn s dng phn mm m phng CNC 4. Cc cu lnh t G54 G59 dng chuyn h trc ta .
5. Trong chng trnh, Lnh F lun c hiu cho n khi m t lnh F tip theeo c g i ra. Gi tr chy dao ch nh sau a ch F s t ng gi tr ca n khi nt OVERRIDE trn bng k v tr 100% Cch s dng cc nt: 1. Cch iu chnh im 0 ca chi tit: Sau khi g t chi tit xong, ta chn nm ci t ta phi(nm thanh d c bn tri ca mn hnh), chn stoc size location ri hiu chnh g c ta hnh mu trn mn hnh v gc tri trn bn phi ca chi tit, lc ny ta c im 0 ca chi tit. 2. Cch iu chnh im 0 ca chng trnh trng im 0 ca chi tit: Sau khi chn xong chng trnh gia cng, nm xoay Mode selection trn bng k 2 ch Edit, sau chn nt offset seting bng ddk1, chn nt mu trng nm ngay pha di ch Work ri n cc phm mi tn di chuyn con tr v v tr X,Y, Z iu chnh. 3. Cch hiu chnh chiu di dao: Thng thng im chun ca chng trnh thng tnh t i g dao, v vy khi gn dao vo ta phi n chiu di dao, vi cc dao khc nhau c chiu di khc nhau ta phi nhp cc v tr b chiu di khc nhau. Vo Offet seting b ng k 1, chon nt trng pha di ch Offset ri chn kch thc b dao cc v tr khc nhau. Geo(H) l b chiu di, Geo(D) l b bn knh dao, Wear(H) l b dung sai chiu di dao, Wear(D) l b dung sai bn knh dao. V d :
T1 M06 ; G90 G00 G54 X150.0 Y120.0; G43 Z30.0 H1 S440 T2; M03; Thi Hng (cadcamcnctechnology@yahoo.com) 0966 568 567
G42 X120.0 Y40.0 D1; ............ B bn knh bn phi (D1) v b chiu di dao (H1), s dng lng b t tr 1 trn mn hnh TOOLOFSET. Trong v d ny, tng lng b bn knh: 5.000 + 0.015 = 5.015 mm. G43 Z_ H_; G49; G43......................... G i chc nng b chiu di dao. G49......................... Hy chc nng b chiu di dao H............................. Ch ra s Offset s dng 4. Tm hiu v cc ta hin th trn mn hnh : Khi ta n nt Pos trn bng k 1, s hin ra mn hnh nh sau :
Ta tng i ca i dao so v i im 0 ca my Ta tuyt i ca i dao khi di chuyn so vi v tr im chun ca my lc u Ta tuyt i ca i dao so vi im 0 ca chi tit
5. Cch m chng trnh gia cng c sn: Sau khi nm xoay ch Edit v di chuyn cc trc v ta chun ca my, ta chn nt Prog trn b ng k1 s c mn hnh nh sau:
Nt O.SRH m cc chng trnh c sn, n s m mt cch ngu nhin, ko hin ra danh mc cho chng ta chn la. Nhn nt mi tn bn phi ta c mn hnh sau:
Nhn nt F.SRH s hin ra bng danh mc cc chng trnh cho ta chn la. Ta cng c th m ch.tr c sn bng cch vo file, ri open (Nh l sau khi a cc trc v im chun ca my v nm xoay ch Edit). 6. Cch iu chnh v tr bn my: Sau khi nm xoay ch Jog, mun di chuyn trc X th ta chon nm c ch X, n s sng ln, ln lt chn X- hoc X+ di chuyn sang 2 bn. Cc nt 25% l di chuyn 1/4mm, ngha l 1 ln n ch X n s di chuyn 1/4mm, tng t vi cc nt 50%, 100%. Mun di chuyn nhanh ta chn nt Rapit gia cc ch X, Y,Z. 7. Cch iu chnh cc trc v im chun ca my: Xoay nm xoay v c tr Ref, chn cc nt X,Y v Z chng ng thi sng ln, sau n nt Home Start th cc trc s t ng chy v im chun ca my. 8. Cc chc nng ca nm xoay Mode selection: Trn my cng c CNC thng cho php hot ng cc ch sau : Manual: Dng cc phm iu khin bng tay dch chuyn bn my. Ch ny ch yu dng cho vic g t hiu chnh chi tit trn my. V d cho trc chnh quay, cho trc chnh chuyn ng theo phng Z, cho bn my chuyn ng theo phng X, phng Y... Manual Data Input (MDI) : nhp cc lnh m my (m G & M) vo h iu khin qua cc phm bng iu khin. Mc d c th nhp ton b chng trnh gia cng vo h iu khin, ch MDI thng dng son tho, sa i cc chng trnh c sn trong b nh hoc g t trc dng c.
Hng dn s dng phn mm m phng CNC Swansoft CNC simulation Auto kt hp vi vic bt nt Single Block: khi ta n nt Cycle start th chy chuong trnh theo tng dng lnh. Ch ny dng vo vic kim tra, hon chnh trc khi chuyn ch t ng (automatic) Automatic :khi ta n nt Cycle start ch chy t ng chng trnh gia cng s c thc hin. Cc ch dng chng trnh: + Dng khn cp (Emergency Stop): D ng tc khc cc chuyn ng ca my, mi thng tin ca b nh cng tc u b xo. Khi ng mch tr li cho h iu khin, phi thc hin li chuyn ng tr v im chun + Dng chy dao (Feed Hold): Dng ton b cc chuyn ng chy dao, khi cc s liu v v tr trn cc trc chuyn ng khng b mt. Chc nng ny thng dng kim tra dao, sau chng trnh c th c tip tc nh 1 phm REPOS (Reposition) dao tr li v tr cng tc trc khi dng chy dao Phn II: My Tin I) My Tin Fanuc 0i-T:
Nt ng ca my
Thi Hng
Nt chn Nt chn Bng Bng gc ta dao iu iu phi, v tr khin khin phi,vi lm 1. 2. mt, dng (cadcamcnctechnology@yahoo.com) 0966 568 g.
B t t t my khn cp 567
Nt kha my
Tun t th t thc hin: tng t vi my phay 1. Bt nt cng tc m my (nm trn to pha di bng iu khin 2). 2. Chn Mode selection v v tr REF (hng trn bng k 2) iu chnh ta chun ca my, sau nhn nt Rapit (hng di cng bng k 2) v cc nt X, Y, Z ri nhn nt c d u +, - dch chuyn bn my, lc bn my v trc dao s t ng chy v v tr im chun ca my. 3. Chn dao bng cch n vo nt chn dao. 4. Chn g(nn chn eto), kch thc phi, v tr phi trn bn my, chn im 0 gc ta cho chi tit (nn chn sao cho h ta mu trng gc tri trn bn phi chi tit). 5. Sau khi g chi tit, chn dao, gc ta 0 cho chi tit, ng ca my li (bng cch n nt ng ca my). 6. Chn Mode selection v v tr Edit (hng trn cng, th 2 t tri sang, b ng k 2) hiu chnh cc thng s. 7. Tip theo chn nt offset seting ( bng k 1) chn ch b chiu di dao v ng knh dao. 8. Chn nt Prog bng k 1 chn chng trnh gia cng ( c th li chng trnh lp trnh c sn bng mastercam chng hn). 9. Tip theo ch n nt offset seting ( bng k 1) chn im 0 cho chng trnh (nn chn trng vi im 0 ca my). 10. Sau khi hiu chnh xong, chn Mode selection v v tr auto (nt ngoi cng pha trn bn tri) ri n nt cycle start(nt di cng, th 2 t tri sang, trn bng k 2), my s chy chng trnh t ng; Hoc v v tr MDI (iu khin chy tng lnh bng tay, nt nm th 3 t tri sang hng trn cng bng k 2) ri n nt cycle start, my s chy tng dng lnh mt.
Nt hin th cc t a
B t ch lm mt
Thay dng c t ng
Chng ta nn nh rng, hiu chnh cc thng s, li chng trnh gia cng th phi chn Mode Selection v v tr Edit. Sau khi chn im 0 ca my trng gc tri trn bn phi ca chi tit, h ta c biu tng mu s trng vi im tri trn bn phi ca phi.
Hng dn s dng phn mm m phng CNC Swansoft CNC simulation Khi chng ta nhp chng trnh lp trnh vo th s sut hin thm im 0 ca chng trnh, lc ny chng ta vo nt Offset seting hiu chnh im 0 ca chng trnh( nn chn trng im 0 ca chi tit). Cc cu lnh t G54 G59 dng chuyn h trc ta . Trong chng trnh, Lnh F lun c hiu cho n khi m t lnh F tip theo c gi ra. Gi tr chy dao ch nh sau a ch F s t ng gi tr ca n khi nt OVERRIDE trn bng k v tr 100% Cch s dng cc nt: 1. Cch iu chnh im 0 ca chi tit: Sau khi g t chi tit xong, ta chn nm ci t ta phi(nm thanh d c bn tri ca mn hnh), chn stoc size location ri hiu chnh g c ta hnh mu trn mn hnh v im gia ngoi cng bn phi ca chi tit, lc ny ta c im 0 ca chi tit. 2. Cch iu chnh im 0 ca chng trnh trng im 0 ca chi tit: Sau khi chn xong chng trnh gia cng, ch n Mode selection trn bng k 2 ch Edit, sau chn nt offset seting bng k1, chn nt mu trng nm ngay pha di ch Work r i n cc phm mi tn di chuy n con tr v v tr X,Y, Z iu chnh. Ta c mn hnh nh sau:
3. Cch hiu chnh chiu di dao: Thng thng im chun ca chng trnh thng tnh t i g dao, v vy khi gn dao vo ta phi n chiu di dao, vi cc dao khc nhau c chiu di khc nhau ta phi nhp cc v tr b chiu di khc nhau. Vo Offet seting b ng k 1, chon nt trng pha di ch Thi Hng (cadcamcnctechnology@yahoo.com) 0966 568 567
Hng dn s dng phn mm m phng CNC Swansoft CNC simulation Offset ri chn kch thc b dao cc v tr khc nhau. Geo l b chiu di, Wear l b dung sai dao.
- Nt Wear hiu chnh dung sai ca dao - Geo hiu chnh chiu di dao - X v Z ln lt l hiu chnh theo phng trc X, Z. R l b bn knh dao. T l s th t ca dao nm trn dao. V d :
T1 M06 ; G90 G00 G54 X150.0 Y120.0; G43 Z30.0 H1 S440 T2; M03; Z-5.0; Thi Hng (cadcamcnctechnology@yahoo.com) 0966 568 567
Hng dn s dng phn mm m phng CNC Swansoft CNC simulation G42 X120.0 Y40.0 D1; ............ B bn knh bn phi (D1) v b chiu di dao (H1), s dng lng b t tr 1 trn mn hnh TOOLOFSET. Trong v d ny, tng lng b bn knh: 5.000 + 0.015 = 5.015 mm. G43 Z_ H_; G49; G43......................... G i chc nng b chiu di dao. G49......................... Hy chc nng b chiu di dao H............................. Ch ra s Offset s dng 4. Tm hiu v cc ta hin th trn mn hnh : Khi ta n nt Pos trn bng k 1, s hin ra mn hnh nh sau :
Ta tng i ca i dao so vi im 0 ca my(l h ta biu tng mu ) Ta tuyt i ca i dao khi di chuyn so v i v tr im chun ca my lc u(v tr lc u ca chnh n) Ta tuyt i ca i dao so v i im 0 ca chi ti t
5. Cch m chng trnh gia cng c sn: Sau khi ch Edit v di chuyn cc trc v ta chun ca my, ta chn nt Prog trn b ng k1 s c mn hnh nh sau:
Nt O.SRH m cc chng trnh c sn, n s m mt cch ngu nhin, ko hin ra danh mc cho chng ta chn la. Nhn nt mi tn bn phi ta c mn hnh sau:
Nhn nt F.SRH s hin ra bng danh mc cc chng trnh cho ta chn la. Ta cng c th m ch.tr c sn bng cch vo file, ri open (Nh l sau khi a cc trc v im chun ca my v nm xoay ch Edit). 6. Cch iu chnh v tr bn my: Sau khi ch Jog(di chuyn nhanh) ho c ch INC (di chuyn chm), mun di chuyn trc X th ta chon nm c ch X, n s sng ln, ln lt chn nm du - ho c + di chuyn sang 2 bn. Cc nt X1 l di chuyn 1mm, ngha l 1 ln n ch X n s di chuyn 1mm, tng t vi cc nt X10, X100, X1000. Mun di chuyn nhanh ta chn nt Rapit gia cc ch X, Y,Z, cc nt ny ch c tc dng vi di chuyn chm l ch INC.
7. Cch iu chnh cc trc v im chun ca my: Chn v v tr Ref, sau ln lt chn cc nt X,Y v Z th cc trc s t ng chy v im chun ca my. Thi Hng (cadcamcnctechnology@yahoo.com) 0966 568 567
Hng dn s dng phn mm m phng CNC 8. Cc chc nng ca nm xoay Mode selection:
Trn my cng c CNC thng cho php hot ng cc ch sau : Manual: Dng cc phm iu khin bng tay dch chuyn bn my. Ch ny ch yu dng cho vic g t hiu chnh chi tit trn my. V d cho trc chnh quay, cho trc chnh chuyn ng theo phng Z, cho bn my chuyn ng theo phng X, phng Y... Manual Data Input (MDI) : nhp cc lnh m my (m G & M) vo h iu khin qua cc phm bng iu khin. Mc d c th nhp ton b chng trnh gia cng vo h iu khin, ch MDI thng dng son tho, sa i cc chng trnh c sn trong b nh hoc g t trc dng c. Auto kt hp vi vic bt nt Single Block: khi ta n nt Cycle start th chy chuong trnh theo tng dng lnh. Ch ny dng vo vic kim tra, hon chnh trc khi chuyn ch t ng (automatic) Automatic :khi ta n nt Cycle start ch chy t ng chng trnh gia cng s c thc hin. Cc ch dng chng trnh: + Dng khn cp (Emergency Stop): Dng tc khc cc chuyn ng ca my, mi thng tin ca b nh cng tc u b xo. Khi ng mch tr li cho h iu khin, phi thc hin li chuyn ng tr v im chun + Dng chy dao (Feed Hold): Dng ton b cc chuyn ng chy dao, khi cc s liu v v tr trn cc trc chuyn ng khng b mt. Chc nng ny thng dng kim tra dao, sau chng trnh c th c tip tc nh 1 phm REPOS (Reposition) dao tr li v tr cng tc trc khi dng chy dao