Professional Documents
Culture Documents
Li m u Chng 1:
Tng quan
1.1.1Khi nim:........................................................................................................................... 4
1.1.2Phn loi: [2],[5]................................................................................................................. 4
1.2Cc sn phm t chanh dy hin nay: [11], [22]....................................................................5
Chong 2 : NGUYN LIU..................................................................................................... 11
2.1.1Gii thiu: [12], [17], [18], [19], [23], [24].......................................................................11
2.1.2.M t c im: [14,] [25], [26]....................................................................................... 12
2.1.5. c t: [15]..................................................................................................................... 27
2.2Nguyn liu ph:.................................................................................................................. 27
2.2.1Nc: [8]........................................................................................................................... 27
2.2.2ng trng: [7]................................................................................................................ 30
2.2.3Ph gia:............................................................................................................................. 31
Thi gian ngm: t vi pht n vi chc pht........................................................................43
3.4Thuyt minh quy trnh sn xut nectar chanh dy t puree:................................................48
3.4.3Tit trng UHT:................................................................................................................ 50
Hnh 3.12 Thit b trao i nhit dng bn mng.....................................................................51
3.4.5Bo n:.............................................................................................................................. 51
3.5Thuyt minh quy trnh sn xut bt chanh dy t puree:.....................................................52
3.5.1Lc:................................................................................................................................... 52
3.5.2Phi trn:........................................................................................................................... 53
3.5.3C c:.............................................................................................................................. 53
3.5.4Sy phun............................................................................................................................ 54
3.5.5Hon thin:........................................................................................................................ 55
3.5.6ng gi:.......................................................................................................................... 56
w n.......................................................57
3.6Thuyt minh quy trnh sn xut mt ng chanh dy t puree:...........................................57
3.6.1Phi trn:........................................................................................................................... 57
3.6.2C c:.............................................................................................................................. 58
3.6.3Rt bao b:......................................................................................................................... 58
3.6.4Bo n:.............................................................................................................................. 59
4.1Nectar chanh dy:................................................................................................................. 60
4.1.1Mt s h hng thng gp ca nectar chanh dy:...........................................................60
4.1.2Ch tiu cht Ing............................................................................................................ 60
4.2Bt chanh dy:..................................................................................................................... 62
4.2.1Mt s h hng thng gp ca bt chanh dy:...............................................................62
1.1.1Khi nim:........................................................................................................................... 4
1.1.2Phn loi: [2],[5]................................................................................................................. 4
1.2Cc sn phm t chanh dy hin nay: [11], [22]....................................................................5
Chong 2 : NGUYN LIU..................................................................................................... 11
2.1.1Gii thiu: [12], [17], [18], [19], [23], [24].......................................................................11
2.1.2.M t c im: [14,] [25], [26]....................................................................................... 12
2.1.5. c t: [15]..................................................................................................................... 27
2.2Nguyn liu ph:.................................................................................................................. 27
2.2.1Nc: [8]........................................................................................................................... 27
2.2.2ng trng: [7]................................................................................................................ 30
2.2.3Ph gia:............................................................................................................................. 31
Thi gian ngm: t vi pht n vi chc pht........................................................................43
3.4Thuyt minh quy trnh sn xut nectar chanh dy t puree:................................................48
3.4.3Tit trng UHT:................................................................................................................ 50
Hnh 3.12 Thit b trao i nhit dng bn mng.....................................................................51
3.4.5Bo n:.............................................................................................................................. 51
3.5Thuyt minh quy trnh sn xut bt chanh dy t puree:.....................................................52
3.5.1Lc:................................................................................................................................... 52
3.5.2Phi trn:........................................................................................................................... 53
3.5.3C c:.............................................................................................................................. 53
3.5.4Sy phun............................................................................................................................ 54
3.5.5Hon thin:........................................................................................................................ 55
3.5.6ng gi:.......................................................................................................................... 56
w n.......................................................57
3.6Thuyt minh quy trnh sn xut mt ng chanh dy t puree:...........................................57
3.6.1Phi trn:........................................................................................................................... 57
3.6.2C c:.............................................................................................................................. 58
3.6.3Rt bao b:......................................................................................................................... 58
3.6.4Bo n:.............................................................................................................................. 59
4.1Nectar chanh dy:................................................................................................................. 60
4.1.1Mt s h hng thng gp ca nectar chanh dy:...........................................................60
4.1.2Ch tiu cht Ing............................................................................................................ 60
4.2Bt chanh dy:..................................................................................................................... 62
4.2.1Mt s h hng thng gp ca bt chanh dy:...............................................................62
4.2.2Chi tiu cht lng:........................................................................................................... 62
4.3Mt ng chanh dy:........................................................................................................... 62
4.3.1Mt s h hng ca mt ng chanh dy:........................................................................62
SVTH: Nguyn Vn Vit
pH: 3.5-4.5................................................................................................................................ 63
Chong 1: TNG QUAN
1.1
S lc v hp qu: [5]
',
i,'JNSFRUCHrGTTW'"
''^SlVRLCHTENDR***
FL.OZ.(33OIH0 '
Hnh 1.2
chanh
11
Sn phm nc p
dy
b) Sir chanh dy
c) Mt j am chanh dy
mango
passionfruit
Iftttiftr lea
d) Nc xt chanh dy
f) Chanh e)
dy
nguyn
Tr
chanhht
dy
g) Nc hoa
f) Sa ra mt
i) Sa tm
Ngun gc:
Qu chanh dy ta c ngun gc t min nam nc Brazil qua Paraguay n min bc
Argentina. Nhng tn cng gio ngi Ty Ban Nha vo th k 16 t cho n ci tn
l flor passionis (hoa am m) hay flor de las cinco llagas (hoa c nm vt xc) do
mu ta ca hoa khin h tin l n ging vi nm ni kh hnh ca Cha Gisu.
Ngi ta cha xc nh c ngun gc ca loi qu vng, c l n thuc vng
Amazon ca Brazil, hay cng c th n l cy lai gia Passiflora edulis v Passiflora
ligularis.
Vit Nam, u tin chanh dy xut hin cc tnh min Bc vo u thp nin 90 v
khong by tm nm nay mi vo n BSCL. V Vit Nam c cy lc tin (min Trung
v min Nam gi l cy chm bao - mt loi cy hoang di c tc dng cha bnh mt ng)
v loi cy dy leo tri trn, ln gp i tri pinh-png, v mu xanh khi chn mu vng lt,
rut tri c v chua thanh hi giong chanh nn c tn gi l "chanh dy". Lc tin vo Vit
Nam c hai ging, phn bit bng xut x v mu v:
Ging lc tin v vng c ngun gc t Sirilanca, Urganda v Hawaii (ngun tra
cn) c mt Vit Nam vi tn gi l chanh dy.
Ging lc tin v ta c ngun gc t Australia v i Loan . Ti c Trng ging
Lc tin v c nhp t i Loan c tn khoa hc l Passiflora edulis, dn a
phng gi l cy mc mc, ngi i Loan gi l Bch hng qu.
Ngy nay, qu chanh dy c trng khp ni trn th gii, v c mt phn b kh
ln Chu , c, New Zeland, n , Nam Phi, Israsel, Hawaii, Canada v Puerto Rico...
Phn loi: C 3 loi chanh dy ph bin: chanh dy ta (Passiflora edulis), chanh
dy vng {Passiflora eduls flavicarpa), chanh dy lam (Passiflora coerulea). Nhng
Vit Nam thng thy hai loi ph bin nht l Passiflora eduis (qu ta) V
Passiflora edulisavicarpa (qu vng).
Dang qu ta:
- Black Knight: Qu c mu ta m, hng thm tuyt vi, c kch thc v hnh
dng ca mt qu trng to; l loi cy dy leo khe mnh, chen chc v rt sai qu,
c tn l mn p.
- Kahuna: Qu ta va, rt ln, c v hi chua thm, dng ung rt ngon; cy c
kh
nng t sinh sn, khe mnh, tn l to.
- Edgehill: C ngun gc Vista, Calif. Qu tng t nh loi Black Knight, nhng
mc to khe v c tri ln hn. 0 min Nam California, n l mt trong nhng loi
cy trng ngoi tri c a chung nht.
13
!\
tr
A
Hnh ct dc ca hoa
Hnh ct ngang
Hnh ct dc ca
ca ht
Ht c lp mng
Hnh ct ngang ca
cellulose
hoa
bu nhy
Ht khng c
lp mng
cellulose
Phi
ht
Hnh ct ngang
ca bu nhy
14
15
iu kin mi trns:
Trng trot:
V tr: Trng nhng ni c nhiu nh nng tr' nhng vng qu nng. Trng cy k
hng ro mt xch hoc gin vng chc (cao t nht l 2,13 m) cho cy c th mc
dy c hn.
K thut lm gin: K thut lm gin c nh hng ln n vic ra hoa v u tri ca
cy chanh dy. Thc t nhiu ni do cha c kinh nghim lm gin hoc ch kt hp
lm gin che bng mt nn chanh dy ra t hoa hoc khng ra hoa do cc cnh qu an
chen nhau cnh tranh v nh sng. V cy chanh dy ch ra hoa cc mt u cnh th
cp nm ngoi mt tn. Mun c nhiu cnh th cp cn lm gin theo kiu ch T
cc cnh qu ny r xung hai bn gin.
Vic ti tiu: Ti nc u n s gip cho cy ra hoa v sinh tri lin tc. Nhu cu
nc cao khi qu sp chn. Neu t kh, qu teo li v rng sm.
Vic bn phn v chm sc: Ngoi ch chm sc thng xuyn nh lm c, ti
nc , phng tr su bnh cn ch bn thm phn. Sau mi t thu hi v ct ta cn
bn thm N, K, Ca, Mg nhm to iu kin cho cy nhanh chng hi phc v b p
dinh dng m bo cho mt t ra cnh v hoa mi.
Vic ta xn: Sau khi cy c 2 nm tui th nn ta bt cnh mi nm mt
ln
kch thch mc cnh mi, gip thu hoch d dng hn v gip cy sinh sn,
ra hoa
nhiu hn. Sau khi thu hoch cn ta cnh ngay lp tc. nhng ni c ma ng lnh
lo th ta cnh vo u ma xun, b tt c nhng cnh yu v ct bt
khong 1/3 cnh khe. Nhng ni c kh hu qu nng th c th tn l mc dy
thnh mi vm nhm ngn cho tri khng b chy nng.
- chanh dy u qu nhiu: Chanh dy ra hoa lin tc trong khong 5-6 thng (t'
thng 4-5 n thng 10-11, tu tng vng). Neu c iu kin nn nui ong mt hoc
16
Ghp cnh
SVTH: Nguyn Vn Vit
18
Cc ging tri tm lun t th phn, nhung cc ging tri vng thng phi th phn
cho (d trn cc hoa cng cy) nn phi nh ong hoc th phn nhn to b sung (phng
php "p n hoa") c nhiu tri. V vy, ma hoa n cn hn ch s dng cc loi thuc
tr su lm hi cc cn trng th phn. Cng c th dn d cn trng th phn bng cc cht
chua ngt (chui, da... chn) nh i vi cy xoi, gip tng cng kh nng th phn cho
chanh leo tri vng.
Dich bnh v loi CV hai:
Cy thng b mt lot loi gy hi v dch bnh tn cng nhng vng nhit i. Dng
qu ta ca nhng vng ny d b giun trn tn cng trong khi dng qu vng li c sc
khng c tt hn. c sn cng gy nguy hi, chng thng n l v v cy, lm cho cy con
b cht hoc nhim bnh.
Cch chon la v tch tr: Chn qu to, nng, chc. Khi chn, da qu teo li, c ch
9,2% nn kh ph hp vi
20
Loi protein
Thnh phn
tng protein
Albumin
49,83
Globulin
15,71
Prolamine
2,96
Glutelin
7,9
%trn
Tinh bt: dch qu c hm lng tinh bt cao. Nuc chanh dy p c hm lng tinh
bt t 0,5 n 3%. Nhit h ha ca tinh bt thp, nh hng n qu trnh x l
nhit trong qu trnh sn xut ch bin chanh dy. Do dch qu bm ln b mt trao
nhit, gy nng cc b, nh hng n hiu qu truyn nhit v lm gim cht lng
nuc chanh dy.
Bng 1.3: Hm lng ng ca 2 loi qu (%) trong tng ng
21
Loi chanh dy
fructose
glucose
saccharose
Qu ta
33,5
37,1
29,4
Qu vng
29,4
38,1
32,4
Bng 1.4: Khong pH v hm lng acid tng ca hai loi chanh dy [9]
Yu t
Chanh dy ta
Chanh dy vng
2,6 - 3,2
2,8-3,3
I-o UJ
Khong pH ca dch qu
Bng 1.5: Thnh phn acid hu c c trong hai loi qu (%) [29]
Thnh phn
Qu ta
Qu vng
Acid citric
13,1
55
Acid malic
3,86
10,55
Acid lactic
7,49
0,58
Acid malonic
4,95
0,13
Acid succinic
2,42
Rt t
Acid ascorbic
0,05
0,06
- Theo bng 1.5, trong chanh dy vng acid citric chim un th hn, k n l acid
malic, cn s c mt ca cc acid khc ch l rt t, xem nh khng ng k. Vi chanh
dy ta, hm lng cc loi acid khc nhau tng i r rng hn, trong nhiu nht
vn l acid citric, k n l acid lactic, malonic, malic v succinic.
- Thng thng ngi ta dng t l ng : acid o ngt ca chanh dy. V t
nhn ra rng c s khc bit ng k gia chanh dy vng v chanh dy ta l
chanh dy ta c v ngt hn chanh dy vng.
SVTH: Nguyn VnBng
Vit 1.6: T l ng : acid hai loi chanh dy [29]
Loi chanh dy
T l
ng
Acid
ta
Vng
k.
-
Hm lng c
T l (%)
trong qu (ppm)
6-(but-2'-enylidene)
1,1
30
1,5,5-trimethylcyclohex-1 -ene
(Z)-hex-3-enyl butanoate
0,8
10
Hexyl butanoate
4,1
Ethyl (Z)-oct-4-enoate
0,4
Beta-ionone
0,05
Edulan I
0,8
Ethyl (Z)-octa-4,7~dienoate
0,06
Linalool
0,05
Ethyl hexanoate
7,6
Heptan-2-ol
5,3
(Z)-hex-3-enol
0,3
S compounds
0,1
Hexanol/ nonan-2-one
4,0
Rose oxide
0,2
8,3
SVTH: Nguyn
Vnbutanoate
Vit
Methyl
25
Thnh phn
T l %
5,4
Cht bo
23,8
Cht x
53,7
Protein
11,1
Tro tng
1,84
0,35
Ca
80 mg/100g
St
18 mg/100g
Phosphorus
640 mg/100g
Thnh phn %
Arachidonic
0,4
Linolenic
5,6
Linoleic
62,3
Oleic
19,9
Palmitic
7,1
Stearic
1,8
Gi tr
Thnh phn
Gi tr
Nng lng
97 kcal
Calci
13 mg
Nc
75,1 g
Photpho
64 mg
Protein
2,2 g
St
1,6 mg
Cht bo
0,7 g
Magi
29 mg
Carbohydrates
23,38 g
Natri
28 mg
Cht x
10,4 g
Kali
348 mg
Tro
0,8 g
Km
0,1 mg
Vitamin c
Vitamin A
30 mg
ng
0,086 mg
700 I.U
Acid bo no
0,059 g
Vitamin B2
0,13 mg
Acid bo 1 ni i
0,086 g
Vitamin B6
0,1 mg
A. bo nhiu ni
0,411 g
Vitamin E
Niacin
1,5 mg
2.1.5. c t: [15]
Cht glycoside cyanogen c tm thy trong qu ta tt c cc giai on pht trin
ca qu, nhng nhiu nht l khi qu cn non, cha chn; v thp nht khi qu rng xung
t, teo li, lc ny mc gy c l khng ng k.
2.2 Nguyn liu ph:
2.2.1 Nc: [8]
Phn loi: Tiu chun TCVN 5502: 2003 quy nh 3 loi nc nh sau:
Loai : Khng c cht nhim bn ha tan hoc keo ion v hu c, p ng nhng
27
SVTH:
yu cuNguyn
phn tch
Vn
nghim
Vit ngt nht bao gm c nhng yu cu v sc k ; phi c sn
xut bng cch x l trc tip t nc loi 2, v d thm thu ngc hoc kh ion ha sau
lc qua mt mng lc c kch thc l 0,2 |jm loi b cc cht dng ht hoc chng
ct li mt my lm bng silic exit nng chy.
Loai 2: C rt t cht nhim bn v c, hu c hoc keo v thch hp cho cc mc
tiu phn tch nhy, bao gm c quang ph hp thu nguyn t (AAS) v xc nh cc thnh
phn lng vt; phi c sn xut bng cch chng ct nhiu ln hoc bng cch kh ion
ha hoc thm thu ngc sau chung ct.
Loai 3: ph hp vi hu ht cc phng th nghim lm vic theo phng php t
v iu ch cc dung dch thuc th; phi c sn xut bng cch chng ct mt ln, kh
ion ha hoc thm thu ngc. Neu khng c quy nh no khc, loi ny c dng cho
phn tch thng thng.
Yu cu cht lng:
Bng 2.1: Ch tiu cht lng ca nc (TCVN 5502: 2003)
n v
Mc
Mu sc
mg/L Pt
< 15
Mi, v
khng
NTU
<5
pH
6-8,5
mg/L
<300
mg/L
<6
mg/L
< 1000
mg/L
<3
Hm lng asen
mg/L
<0,01
10
Hm lng antimon
mg/L
< 0,005
11
Hm lng clorua
mg/L
<250
12
Hm lng ch
mg/L
<0,01
13
Hm lng crom
mg/L
<0,05
14
Hm lng ng
mg/L
<1
15
Hm lng lorua
mg/L
16
Hm lng km
mg/L
<3
17
mg/L
<0,05
18
Hm lng mangan
mg/L
<0,5
19
Hm lng nhm
mg/L
<0,5
20
mg/L
< 10
21
mg/L
<1
22
mg/L
<0,5
23
mg/L
< 1,001
24
Hm lng xyanua
mg/L
<0,07
25
mg/L
<0,5
<1 o
STT Tn ch tiu
29
26
Benzen
mg/L
<0,01
27
mg/L
<0,01
28
Du m v cc hp cht du m
mg/L
<0,1
29
Hm lng thuc tr su ln hu c
mg/L
<0,01
30
mg/L
<0,1
31
Coliform tng s
MPN/100 mL
<2,2
32
MPN/100 mL
33
Tng hot
pCi/L
<3
34
Tng hot
pCi/L
<30
Hng B
Hnh dng
Mi v
Mu sc
Hng B
1. Pol, khng nh hn
99,7
99,5
2. Hm lng ng kh
<0,1
<0,15
3. Tro dn in.
<0,07
<0,1
<0,06
<0,07
n v ICUMSA
< 160
<200
105c
S02
Mc ti a
Hng A
20 mg/kg
Hng B
70 mg/kg
60 mg/kg
90 mg/kg
1 mg/kg
ng (Cu), khng ln hn
2 mg/kg
Ch (Pb), khng ln hn
0,5 mg/kg
2.2.3 Ph gia:
> Acid citric:
31
Qu trnh b sung acid citric nhm lm gim v ngt gt ca ng, ng thi thm v
chua hi ha cho sn phm, kch thch tiu ha, hn ch s pht trin ca mt s loi vi
sinh vt, gp phn hn ch s oxi ha, lm tng thm mi v cho sn phm..
Acid citric dng trong sn xut l acid citric anhyrous ca hng WEIF ANG -Trung
Quc, s dng vi hm lng 0,5% so vi tng thnh phn phi trn to ra sn phm.
Nguyn liu c ch tiu nh sau:(t theo TCVN 5516-1991)
Bng 2.6 Ch tiu ho l ca acid citric s dng (t theo TCVN 5516-1991)
Ch tiu
on v o
Mc qui nh
Hm lng acid citric
Tro
Khng vt qu 0.05
Ch
mg/kg
Khng vt qu 10
Arsen
mg/kg
Khng vt qu 3
Sulphate
Khng c
Bng 2.7 Cht lng cm quan acid citric s dng (t theo TCVN 5516-1991)
Tn ch tiu
c im
Hnh dng bn ngoi v Cc dng tinh th khng mu, khng vn cc, i vi acid
mu sc
V
Mi
Chua, khng c v l
Dung dch acid citric trong nc ct nng khi lng
20g/dm3 khng c mi
Cu trc
Ri v kh.
SVTH: Nguyn Vn Vit
Tp cht
> Pectin: [ 16]
32
Cu trc ho hc
33
- High - methoxyl pectin (HMP): hm lng methyl trn 7%. To gel khi mi trng c
mt acid v ng, hm lng cht rn ha tan trn 55% v pH dao ng trong khong
t 2,8 n 3,5. Cc nhm acid s lin kt vi nhau bng lin kt cu hydro v gi cht
phn t ng bn trong gip n nh cu trc gel cho sn phm.
COOCH,
COOCHj
COOH
COOH
COOH
COOCHj
COOCHj
34
Mch pectin
0 O H
Q 0 -?
,c/
\
Phn t ng
(a
)
(b
)
98%
7%
0,5%
0,5 ppm
16.55
Dng bt mn, mu trng, khng ln
tp cht, t ngt, khng mi
SVTH: Nguyn
Vn Vit
35
oo
,Ca
- CH = CH - CH = CH - COOH
Tnh cht:
- Acid sorbic l bt tinh th trng, tan khng ng k trong nc lnh (0,16 g/100 ml
20 C) v tan d hn trong nc nng ( 100 c tan 3,9%), c mi v chua nh.
- Mui sorbate kali dng bt hay dng ht mu trng v tan nhiu trong nc (58,2
g/100 ml 20 C). Trong du ng cc, dng acid (0,8 g/100 ml) tan nhiu hn dng
mui kali ca n (0,01 g/100 ml).
- Khi vo c th cng vi thc phm, acid sorbic c oxi ha thnh cc cht khng
c. Cc sorbate hot ng tt hn benzoat pH 4 - 6.
- Acid sorbic v mui sorbate c ch mnh s pht trin ca nm men v nm mc
nhng yu hn i vi vi khun nn chng thng c dng cho cc sn phm c
mi trng acid.
Ra
Ly rut qu
A v
Puree
T = 50c
Phitan
trn
Ha
p = 200 bar
ng ha
T =
121c t =
3-4 s
Rt sn phm
Bo n
Lc
A b
Phi trn
Maltodextrin
C c
55Bx
Sy phun
T=180-200C; 5-30s
38
Hon thin
SVTH: Nguy
ng xay
Pure
e
Phi trn
( Acid citric,
V ng J
C c
Ngm
Rt bao b
Bo n
L
tinh
trng
thy
v
pH= 3-4
65 Bx
0,l-0,15m/s, hai bn bng chuyn l cc cng nhn lm nhim v phn loi qu, y loi b
nhng qu c nghi ng b h hng (dp, nt, thi,...), trn bng chuyn ny cng loi ra nhng
qu c kch thc khng ph hp cho qu trnh sn xut.
Nhng qu khng chn c th lu li cho n khi t chn mi s dng. Cn
nhng qu chn qu cng c th c s dng nu cha c biu hin h hng.
Nht thit phi loi b nhng qu thi ra hon ton v nhng vt dp nt thi ra l
ca ng vi sinh vt xm nhp v pht trin, nh hng n cht lng sn phm sau
3.3.2 Ra:
Mc ch: chun b
- Loi tr' tp cht c hc nh t, ct, bi
- Gim vi sinh vt bm ngoi v
- L ra nhng cho h hng.
Bin oi: sch t ct, bi bn, loi bt mt s vi sinh vt ngoi v qu, l ra nhng phn h
hng.
Phng php thc hin v thit b: s dng thit b ngm ra xi ti.
Chanh dy s tri qua 2 giai on l ngm v ra xi.
43
c v cc
thnh phn dinh dng khc trong rut qu .Thc t c rt nhiu phng php tch tht qu.
Hawai, qu chanh dy sau khi c ct i s c chuyn vo b phn ly tm trc thng
ng vi y c dng hnh nn c l ng knh 5 - 8mm. Di tc dng ca lc ly tm, v
qu s di chuyn i ln v c ly ra ngoi, cn nc qu c c ht s thot ra ngoi qua l.
y ta c th s dng h thng p trong quy trnh sn xut nc cam thu rut qu chanh
dy. Chanh dy sau khi ct lm 2 s c a vo khun v sau s c trc quay xoay p
ly phn dch qu ra ngoi v.
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45
nhngon c di ngn hn
htcd dng, tng nng sut
Nng ch pham enzyme pectinase s dng: 0.1% khi lng nguyn liu em Thi
gian enzyme: 3h pH: 3.5-4.5.
Sau khi c 3h, ta tin hnh gia nhit v hot enzyme 80c trong 15 pht.
Thit b: s dng thit b hnh tr y nn, c lp v o gia nhit, n nh nhit, bn
trong thit b c gn cnh khuy.
3.3.6 Ch:
Mc ch: khai thc: tch phn tht chanh dy ra khi ht, cc cht x v bin i phn tht
qu thnh dng nhuyn.
Bin i:
Nhit tng nh do ma st.
Gim khi lng, tng mn. Phn tht qu gim kch thc tng ng vi l ry s
dng, chuyn thnh dng nhuyn. Puree ng nht, loi b ht. Dch bo thot ra d b chuyn
ha v vi sinh vt tn cng.
Trong qu trnh ch, tht qu tip xc nhiu vi khng kh, c th xy ra cc phn ng oxy
ha lm bin mu nguyn liu.
Gii phng cc enzyme oxy ha kh (catalase, dehydrogenase, ...), enzyme thy phn
( pectinesterase, polymethylgalacturonase,...), enzyme ascorbinoxydase xc tc qu trnh oxy
ha acid ascorbic thnh dng kh hidro.
Phng php thc hin v thit b: s dng thit b ch trc cnh p. Qu trnh ch lm cho
khi rut qu b p mnh vo mt ry c c l nh. Phn qua li ry l dch puree cn li
thi ra l b ch cha cc cht x v ht.
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48
S dng thit b phi trn hnh tr, c cnh khuy c v o gia nhit.
49
50
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51
3.5.1 Lc:
Mc ch: tch ht v cc phn b c kch thc ln ra khi dch qu, lm trong dch qu,
trnh nh hng xu n qu trnh sy phun sau ny.
Cc bin i: khi lng ring hn hp gim , gim thnh phn pha phn tn trong dung
dch , vi sinh vt c iu kin tip xc vi dung dch.
Phng php thc hin v thit b:
Thit b: thit b lc khung bn .
Dch lc chy t' bn qua h thng ng ng v ly ra ngoi.
B c gi trn b mt ca vch ngn lc v c cha trong khung.
Khi b trong khung y th dng qu trnh lc tin hnh ra v tho b.
Thng s cng ngh:
p lc lc: 2 - 3at (c to ra bi bm nhp liu)
52
3.5.3 C c:
Mc ch:
Nng cao kh ca sn phm thc hin qu trnh sy phun lc sau. Ngoi ra c
c cn gip thanh trng dch qu, trnh s h hng sn phm lm tng thi gian bo qun
sn phm.
Cc bin oi:
-
53
3.5.4 Sy phun
54
I
Hnh 3.15: S nguyn l hot ng ca h thng sy phun
Qut A ht khng kh thng qua mng lc B
vchuyn vocaloriphe c gia
nhit. Khng kh sau khi gia nhit s c thi vo bung sy D.Bm cao p E
nhp liu t' b cha F vo c cu phun sng G. Nhp liu sau s c chuyn thnh
sng m, tip xc trc tip vi khng kh nng trong bung sy, din ra qu trnh sy. a s
bt thnh phm s c tho ra y ca bung sy, thng qua van H v c vn chuyn
n thng cha thng qua ng ng dn I. Khng kh ri khi bung sy thng qua ng J,
qua cyclon thu hi sn phm K tn thu li s bt b hi li cun theo. Lng bt thu c
c th c vn chuyn vo bung cha cng vi lng bt trn thng qua van M, hoc c
th c hi lun li gn vng phun sng trong bung sy.
Thng s cng ngh:
- Nng cht kh ca dung dch trc khi sy phun: 55Bx
- Nhit tc nhn sy u vo: 180c - 200c
- Nhit tc nhn sy u ra: 79 - 85c
m ca bt chanh dy sau khi sy: 3 -4%
Kch thc ht: 30 - 80|uni
- Thi gian lu: 5-30s
3.5.5 Hon thin:
Mc ch hon thin sn phm
Phi trn thm ng, cht mu, hng, cc vitamin...lm tng gi tr cm quan ca
55
Thit b: Thit b ng gi
56
wn
Hnh 3.16 Thit b ng gi.
3.6 Thuyt minh quy trnh sn xut mt ng chanh dy t puree:
3.6.1
Phi trn:
Mc ch:
Khi ch bin mt qu ng ngi ta thng phi trn ng, acid thc phm chnh
pH vo dch qu theo t l nht nh to iu kin gel ha cho sn phm.
Cc bin i: Trong qu trnh ch bin, tanin trong qu thng b oxi ho to thnh flobafen
c mu en. chng hin tng ny ngi ta thng thm cht chng oxi ho, m thng
dng nht l acid ascorbic (vitamin C) va c tc dng n nh mu sc, va tng gi tr dinh
dng cho sn phm nhng khng nn cho nhiu vitamin c qu n s gy v chua gt v ht.
Phng php thc hin v thit b:
Thit b: S dng thit b phi trn hnh tr bn trong c cnh khuy.(hnh 3.10)
Thng s k thut:
57
58
Mc ch:
Hon thin: nhm to thun tin cho ngi tiu dng, sn phm c trng lng ph
hp cho ngi tiu dng s dng; bn cnh da vo mu sc v cch b tr cn lm cho
sn phm thu ht ngi tiu dng.
Bo qun: bao b gip bo v thc phm trnh khi nh hng khng tt ca mi
trng xung quanh nh: m, nhit , nh sng...
Cc bin i: khng ng k.
Phng php thc hin v thit b:
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60
Yu cu
Khng ln hn
200ppm
0,3ppm
5ppm
5ppm
0,2ppm
15ppm
20ppm
1 Oppm
61
Mu sc
Mi
62
63
64
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[25] .
http://www.bacninh.gov. vn/Story/NongNghiepKhuyenNong/KHCNNongNghiep/2009/4/
17790.html
[26] .http://www. pass ion/low. co. uk/pigments. htm
[27] .http://www.vusta.vn/Temps/Home/template2/default.asp7nicN8B74
[28]
.
http://www.phanbonlahvp.com
[29].
http: //www. ehem. iwimona. edu.jm: 1104/lectures/psnfruit. html
[30] . http://htx.dongtak.net/spip.php7article2850
[31] . http://www.calobonga.com/calorieCounter/food/923 1/0/calorie-counter.lz
[32]
.
www.dairyfoods.com/CDA/ArticleInformation/
features
[33]
.
www.enzymes.co.uk
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