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TRICHY
END USER : M/s. MRPL PH-III UNIT 1-4
SYSTEM : OXYGEN ANALYSER
REF. NO : PO NO: FB-170-7100068965 /18
DTD.31.01.2011
BILL OF MATERIAL
END USER : M/s.MRPL
JOB REF NO : FC0B110076
MATERIAL :ZIRCONIA OXYGEN ANALYSER
PO NO: FB-170-7100068965/18 DTD 31.01.2011
QTY: 8 SETS
SL.NO DESCRIPTION QTY MAKE
1 Zirconia probe 1 No YOKOGAWA
Model ZR22G-100-S-C-E-T-T-E-A/F1/CV
2 Zirconia Converter 1 No YOKOGAWA
Model ZR 402G-T-E-E-A with 2 Nos isolated 4-20 mA output
3 Interconnection between probe and Conveter / Transmitter
a Power cable 2 C X 1.5 Sq mm 30 MTRS/RUN
Polycab/AFW/
Universal / Finolex
b Signal cable 6 C X 1.5 Sq mm 30 MTRS/RUN
Polycab/AFW/
Universal / Finolex
4 Interconnection between Auto calibration unit and Converter
a Power cable 3 C X 1.5 Sq mm for SOV command from converter 15 MTRS/RUN
Polycab/AFW/
Universal / Finolex
b Power cable 3 C X 1.5 Sq mm for converter power supply 15 MTRS/RUN
Polycab/AFW/
Universal / Finolex
5 Matching flange & Blanking Flange 1 set VK INDUSTRIES
6 Auto calibration unit mounted in IP55 Enclosure with FRP canopy.Below items from
Sr.no 6.1 to 6.4 are mounted inside of auto calibration unit
1 No
VK INDUSTRIES
6.1 Rotameter (Air flow meter) 2 NOS PLACKA
Range: 7-70 l/hr
Inlet/Outlet="NPT(F)
Material SS316
6.2 Air filter regulator 1 NO Shavo Norgren
Model: BO7 with gauge of
0-7 Kg/cm2
Inlet/Outlet="BSP(F)
6.3 Solenoid Valve 2 NOS Rotex
2/2 way, Brass
Power Supply: 110 VAC
6.4 24 VDC coil voltage relay 2 NOS Phoenix
with 1NO + 1 NC contact
7 Inch OD SS Tubing between probe head and Auto calibration unit (distance
between probe and auto calibration unit is 30M)
60 MTRS
PRIME
8 Cable glands & Mounting Accessories ( Only for Probe and Converter ) As reqd
9 4-20 mA multi pair cable (2 individual signal) cable for Remote Disply Unit(RDU)
and HART to RS485 Converter mounted in analyser shelter (2 pair x 1.0 Sq mm
signal cable shall be twisted,pair sheilded ARM.FR Cable)
200 MTRS
Polycab/AFW/
Universal / Finolex
10 4-20 mA output signal cable (Retransmission Output from RDU)to DCS JB located
in analyser shelter. (1 pair x 1.0 Sq mm signal cable shall be twisted,pair sheilded
ARM.FR Cable)
20 MTRS
Polycab/AFW/
Universal / Finolex
11 RS485 cable to CDSU (from HART to RS485 converter) (1 pair x 1.0 Sq mm signal
cable shall be twisted,pair sheilded ARM.FR Cable)
20 MTRS
Polycab/AFW/
Universal / Finolex
12 Remote display unit 1 NO NISHKO
Power Supply: 230 VAC
13 HART to RS485 converter (HMT 01) 1 NO
SCAN ELECTRONIC
SYSTEM
Power Supply: 230 VAC
14 Cylinder Rack,MOC:M.S
1 NO
VK.INDUS. /
MAHA.ENGG
15 IP 55 Enclosure for mounting the above item sl.no. 12 & 13 with fixing fasteners
(the enclosure shall be mounted inside the analyser shelter)
(1 BOX FOR 2 SETS)
1 NO VK INDUSTRIES
16 O&M manual (1 set hard copy +2 CD)+ 1 copy with analyser YOKOGAWA
17 Calibration Gas cylinders
a 10ltrs. WC AL 0.4Vol% O2 in N2 zero gas cylinder with 5 Mtr/run. SS tubing,
Fitting, Brass regulator
1 set
INOX
b 10ltrs. WC AL 8 Vol% O2 in N2 span gas cylinder with 5 Mtr/run. SS tubing,
Fitting, Brass regulator
1 set
INOX
CYLINDERS WILL BE SUPPLIED AT THE TIME OF COMMISSIONING
CONTRACTOR : M/s. BHARAT HEAVY ELECTRICALS LTD, TRICHY
DRAWING
A
GAS FIDW'
B
c
D
E
F
G
200 M1RS
1PAIRX1SQMM
4-20 m Amp
SHELTER
1.5 SQ MM X 2 CORE
POWER CABLE
ENCLOSURE
I I fORBOTH 30 M1RS
j ------
r---------1)=------
200 MTRS
1PAIRX1SQMM
4-20
1
m Amp
*
I zR402 I
JB
v SCOP
1.5 SQ MM X 6 CORE
l
SIGNAL CABLE
30 M1RS
II ii
II II X 3 CORE
II
_u_ II 1.5 SQ MM X 3 CORE
SUPPLY CABLE15 M1RS
II II
I"" ouBE
L...-----H(J------------1! Aum !
UNIT
.-- 20 MTRS1 PAIR X 1 SQ MM
RS485
lcosu I
I
COMMON ENCLOSURE FOR 2 NOS ANALYSERS
I
FOR APPROVAL
I
+ Yokogawa India Limited
4 FOR APPROVAL 02/08/11 (N VN N; CONTRACTOR : BHARAT HEAVY ELECTRICAL LTD, TRICHY
3 FOR APPROVAL 05/07/11 (N VN N;
END USER : M/s.MRPL
Material : Zirconia Oxygen Analyser
2 FOR APPROVAL 24/05/11 (N VN N; Cust PO No: FB-170-7100068965/18 DTD 31.01.2011
1 FOR APPROVAL 16/03/11 (N VN N; TITLE : OVERALL CONNECTION DIAGRAM
0 FOR APPROVAL 10/02/11 (N VN N;
(FOR 02 ANALYSER)
REV. REVISION DATE DRN CHK APPD
f3 \t) I SCALE I Job Ref I DWG. NO.I SHEET I REV.
NTS FCB110078 0076-1 1 OF 1 4
A
B
c
D
E
F
G
A
8
c
D
E
F
G.AS FLOW 1.5 mm
2
2 CORE
SHIELD CABLE
I I CONVERTER 1)
*
I >--1------
1 """''"""_____ t- 1---r-------
MlSC 2 PAIR X 1.0 SQ MM
---- --------------! =...,
DO
RDU HART
TO
l
-.--.<;;; L- 1.5 6 CORE L:::::::::;:::::::::::::;::=J
.__ OYERAI..l. SHIELD CABLE f
2X4-20mA
OUT PUT
SS Tube 1/4" OD
Sr:N COMMAND
FOR CEU. OUT PUT. I A
THERMOCOUPLE OUT PUT I \::::) 1 00-2401/AC, 50/60 Hz
,-FU7METER
I REFERENCE GAS
CALIBRATION GAS
I
'8"""
f-T
I
Ll
1.5 mm? 3 CORE
c::p>-------- CABLE (FOR SCN POWER)
I
-
AIR FILTER
REGULATOR
1 SS Tube 1/4" OD
I
PRESURE REGULATOR
I FOR CYLINDER
I SPAN GAS Blll:
I
23r:N/11r:NAC, 50 Hz
POWER SUPPLY
1 PAIR X 1.0 SQ MM
RS 485
4
J
2
G NOTES :-
1
1. 110V AC, 50 Hz, 480 VA POWER SUPPLY TO BE PROVIDED BY CUSTOMER.
0
* 24 V RELAY DRIVED FROM CONVERTOR.
REV.
A E
I
FOR APPROVAL
FOR APPROVAL 02/08/11 GV
FOR APPROVAL 05/07/11 GV
FOR APPROVAL 24/05/11 GV
FOR APPROVAL 16/03/11 GV
FOR APPROVAL 10/02/11 GV
REVISION DATE DRN
_t_
A
8
c
D
E
I
F
Yokogawa India Limited
VN N;
CONTRACTOR : BHARAT HEAVY ELECTRICAL LTD, TRICHY
VN N; END USER : M/s.MRPL
VN N;
Material : Zirconia Oxygen Analyser
Cust PO No: FB-170-7100068965/18 DTD 31.01.2011
VN N;
G
TITLE : WIRING DIAGRAM FOR
VN N;
AUTO CALIBRATION UNIT
CHK APPD
9-$ I SCALE I Job Ref I DWG. NO. I SHEET I REV.
NTS FCOB11 0076 0076-4 4 OF 5 4
_tt __.j_
A
B
c
D
E
F
G
ANALYSER CONVERTER ( MODEL NO : ZR402G ) ANALYSER PROBE ( MODEL ZR22G )
,- --------------, r--- --------l
: TD SiELlER I I I l :
I I I I I
I
I
:C :C lcEU.IcEU.ITC Ire ICJ ICJ I
lwlHlWHWIH :
1
1
12 I, 13 14 15 16
FG IDI-1 Dl-2 DI-C (:)
17 18 19 20 21 122
AI N:.- - N:.- FG FG
(-) ZERO SPAN COM
(TO BE LOOPED
AT SITE)
I
27 30 31
r-0 r-r-1 0-r-2 D- DO- HTR
HTRLNGFG
321331341;m 38
o--
$. I ! ! ! ! ! ! ! !
1
:uuuu
autput1 output2 output3 output4
I J. 50
MMING
SUPPLY