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Make your dreams of having a fuel-fired kiln come true with these flexible plans
Keeping in mind that the flu obtain a copy of "The Art of Firing"
O ne of the most difficult and
important factors to consider
when planning to build a kiln is the
size does not need to change and the
burner system is constant in a large or
by Nils Lou. This book contains a
wealth of information on building and
kiln’s "scale." The potential size of a small kiln, you can build a kiln to suit firing kilns, especially the Minnesota
kiln is thoroughly discussed, debated your situation. These kilns can be Flat-Top.
and pondered whenever a potter built to use natural or propane gas. A
decides to build a kiln. Kurt Wild and small gas kiln can use a limited
I have tried to address some of the amount of fuel and be as safe as The Building Process
questions about scale that arise when electric firing—just a simple shed roof
designing and building kilns. is all that is needed for cover in most The Foundation
Without question, the most situations. I have built several of these The site for building the kiln
important question to ask when kilns in garages. Just keep in mind that should be a flat, clear area with a
considering the scale of a kiln is how a good amount of space is needed compacted gravel base or a concrete
many pots can you make in a specific around any fuel kiln. slab. The base for the kiln and stack
amount of time? Just how heavy is As always, you need to are constructed using a combination
your production? Be honest with observe some caution when building a of 8-inch and 12-inch concrete block.
yourself. Make sure that the kiln that kiln! Please check with your local This kiln has a layer of 8-inch block
you build fits your production building/zoning department and the positioned so the holes in the block
schedule and accommodates the size fire department for area regulations run horizontally to allow air to pass
of the pots that you make. before moving ahead with this project. under the kiln. A layer of 12inch
Building a large kiln, and It would also be prudent to contact block with the holes in a vertical
then agonizing over how to fill it with your insurance carrier about your position is placed on the smaller
enough work in order to fire it on a coverage. It is better to be prepared block, overlapping the seams. Another
reasonable schedule, is a waste of your before you start, rather than making layer of 8-inch block is placed on top
time and energy. Many potters are changes after you are finished. of the 12-inch block in the same
exposed to large kilns in school or the These plans are meant to be a pattern as the bottom layer. (See
gas kiln at the local art center. These basic guide to building the kiln. You Drawing 1)
are high-production kilns, used by can take these plans and modify them Once the concrete block is in
many people, making hundreds of to fit the space and size of the area place and level, place the expanded
pots per month. In many cases, that you are planning to use. It is very metal or cement board on top as the
potters use these huge kilns as a model simple math to change or modify base for the kiln floor.
of what they should build. these kilns. Since these plans are for
Since the plans are flexible, the the kiln we built for Kurt, we have The Floor
"Minnesota Flat-Top Kiln" design by provided a material’s list, and Kurt The floor of the kiln and the
Nils Lou can be sized to fit almost any offers notes and suggestions gathered stack consists of 3 layers of brick:
space or studio. We have built them as during the building process. First, a layer of hardbrick; second, a
small as 10 cubic feet and as large as 60 Following the basic ideas of layer of softbrick (K 23); and third,
cubic feet with a car system. A kiln of Nils Lou but being a bit creative will another layer of hardbrick. The two
about 25 cubic feet is ideal for a home allow you to have a kiln that is "the layers of hardbrick can be laid in the
potter that has limited space. perfect fit." We also suggest that you same pattern, but the pattern of the