n cng ngh 2

Thit K Phn
Xng Sn
Xut C Chua
C c

SVTH: Th Hoan

 n cng ngh 2

MC LC
Li M u ......................................................................................................................... 4
Danh mc bng .................................................................................................................. 5
Danh mc hnh ............................................................................................................... 5
Chng 1
TNG QUAN .............................................................................. 7
1.1. Tng quan v nguyn liu sn xut hp c chua c c....................................7
1.1.1. Nguyn liu c chua ......................................................................................... 7
- Glucid : hm lng glucid trong c chua ph thuc vo loi nguyn liu v iu kin
trng trt, chim khong 4 8%. Trong thnh phn glucid bao gm cc cht: .............. 8
1.1.2. Nguyn liu ph ............................................................................................. 11
1.1.3. Bao b hp c chua c c ........................................................................ 12
1. 2. Tng quan v sn phm hp c chua c c .................................................. 13
1.2.1. Gii thiu chung v sn phm hp c chua c c[3,p324-325]............... 13
1.2.2 Sn phm th trn th trng ......................................................................... 14
1.2.3 Gi tr dinh dng ca sn phm[4] .............................................................. 15
1.2.4. Tiu chun hp[2] ...................................................................................... 16
1.3. Phng n thit k ............................................................................................. 16
Chng 2

Thuyt minh quy trnh......................................................................... 18

2.1. S tng qut ...................................................................................................... 18

2.2 Thuyt minh quy trnh ........................................................................................... 19
2.2.2. La chn [3, p89 -90] ...................................................................................... 19
2.2.3. Ra[4, p71]..................................................................................................... 20
2.2.4. X ti [3, p 327] .............................................................................................. 22
2.2.5. un nng[3, p 327]......................................................................................... 22
2.2.6. Ch [2,p13] ...................................................................................................... 23
2.2.7. C c[4, p 111-113] ....................................................................................... 25
2.2.8. X l bao b ..................................................................................................... 28
2.2.9. Rt hp ........................................................................................................... 28
2.2.9 Ghp np .......................................................................................................... 29
2.2.10. Thanh trng, lm ngui ................................................................................ 30
2.2.11. Dn nhn ....................................................................................................... 31
2.2.12. Bo n, thnh phm ..................................................................................... 31
Chng 3 TNH CN BNG VT LIU.................................................................. 33
3.1. Chn cc s liu ban u ...................................................................................... 33
3.2. Tnh cn bng sn phm cho 100 kg nguyn liu ban u( 100kg/h) .................. 33
3.2.1. La chn ......................................................................................................... 33
3.2.2. Ra .................................................................................................................. 34
3.2.3. X ti ............................................................................................................... 34
3.2.4. un nng ......................................................................................................... 34
3.2.5. Ch .................................................................................................................. 34
3.2.6. C c.............................................................................................................. 34
3.2.7. Rt hp, ghp m ............................................................................................. 34
3.2.8. Thanh trng, lm ngui .................................................................................. 34
3.2.9. Thnh phm .................................................................................................... 35
3.3. Tnh cn bng sn phm cho mt ngy ................................................................ 35
3.3.1. Lng nguyn liu ban u cho mt ngy ..................................................... 35

SVTH: Th Hoan

 n cng ngh 2

3.3.2. Chn la .......................................................................................................... 36

3.3.3. Ra .................................................................................................................. 36
3.3.5. X ti ............................................................................................................... 36
3.3.6. un nng ......................................................................................................... 36
3.3.7. Ch .................................................................................................................. 36
3.3.8. C c.............................................................................................................. 37
3.3.9. Rt hp, ghp np, .......................................................................................... 37
3.3.10. Thanh trng, lm ngui ................................................................................ 37
3.3.11. Thnh phm ................................................................................................. 37
3.3.12. Chi ph hp, np, nhn ................................................................................. 37
Chng 4:
Tnh Chn Thit B.............................................................................. 41
4.1. Bng ti vn chuyn v la chn nguyn liu: .................................................... 41
4.2. My ra thi kh[6,p-317] ..................................................................................... 42
4.3. My x ti ............................................................................................................... 43
4.4. Thit b un nng .................................................................................................... 43
4.5. My ch .................................................................................................................. 45
4.6. Thit b c c[10].............................................................................................. 47
4.7. Thit b rt ............................................................................................................. 48
4.8. My ghp m chn khng[7].................................................................................. 49
4.9. Ni thanh trng ..................................................................................................... 50
4.10. Thit b dn nhn[8] ............................................................................................ 53
KT LUN ...................................................................................................................... 55
Ti liu tham kho ........................................................................................................... 56

SVTH: Th Hoan

 n cng ngh 2

Li M u
Trong nhng nm gn y ngnh cng ngh thc phm pht trin rt mnh, vi
s a dng v phong ph v nhiu loi sn phm. S pht trin khng ch th hin v
mt s lng m c cht lng. Mc d hin ti nn kinh t ton cu ang khng
hong, nhng khng v th m ngnh cng ngh thc phm ngng li. Cng nh,
khng v l m nhu cu ca con ngi thay i.
Ngnh cng nghip hp thc phm pht trin mnh c ngha to ln ci
thin c i sng ca nhn dn, gim nh vic nu nng hng ngy. Gii
quyt nhu cu thc phm cc vng cng nghip, cc thnh ph, a phng thiu
thc phm, cho cc on du lch, thm him v cung cp cho quc phng. Gp phn
iu ha ngun thc phm trong c nc. Tng ngun hng xut khu, trao i hng
ha vi nc ngoi.
Hin nay nh cc ngnh c kh, in lc, cht do, v.v... pht trin mnh,
lm cho cng nghip hp c c kh, t ng ha nhiu dy chuyn sn
xut. Cc ngnh khoa hc c bn nh: ha hc, vi sinh vt hc, cng ngh sinh
hc ang trn pht trin: c ng dng nhiu trong cng nghip thc phm
ni chung v hp ni ring, lm cho gi tr dinh dng ca thc phm c nng
cao v ct gi c lu hn. C chua c c l mt trong nhng sn phm chnh
ca cng nghip hp rau qu, c coi l bn ch phm v n c dng ch
bin cc loi hp khc nh hp xt cc loi, nc xt ca hp tht, c, rau,
lm nguyn liu nu nng. C chua c c c ch bin bng cch c c tht
c chua (theo mc khc nhau) sau khi nghin nh v loi b ht, v. Qu c
chua c ch bin thnh nhiu dng khc nhau v c dng trong cc ba n
hng ngy ca ngi Vit Nam nhm mc ch lm tng thm gi tr dinh dng v
to nn v p bt mt trong vic trnh by cc mn n
Trong bi n ny Ti thit k phn xng sn xut c chua c c nng
sut 30 tn sn phm/ ngy v nng cht kh theo thnh phm l 55%. Ni dung
trong bi n ny l:
- Chng 1: Tng quan(nguyn liu, sn phm, chn phng n thit k)
- Chng 2: Chn v thuyt minh quy trnh
SVTH: Th Hoan

 n cng ngh 2

- Chng 3 : Tnh cn bng vt liu

- Chng 4 : Chn v tnh thit b
Danh mc bng

STT Bng
1

1.1.

Ni dung
Hm lng cht khong trong 100g c

Trang
6

chua
2

1.2.

S lng solanin theo chn ca c chua

1.3

Cc sc t trong c chua theo chn

1.4.

Tiu chun nc dng trong cng nghip

thc phm
5

2.1.

Quan h gia chn khng v nhit

23

si ca nc
6

2.2.

Quan h gia nng cht kh v nhit

24

si 760 mmHg
7

3.1.

T l hao ht v lng nguyn liu vo,

32

ra qua cc cng on ch bin tnh cho

100 kg nguyn liu
8

3.2.

T l hao ht v lng nguyn liu vo,

36

ra qua cc cng on ch bin tnh theo

nguyn liu cho mt ngy

3.3.

Tng kt t l hao ht v lng nguyn

37

liu vo ra qua cc cng on ch bin

10

3.4.

Thng k cc thit b chnh cho dy

51

chuyn sn xut c chua c c

Danh mc hnh
STT

SVTH: Th Hoan

Hnh

Ni dung

Trang

 n cng ngh 2

54

Bng 3.4. Thng k cc thit b chnh cho dy chuyn c chua c c

S
STT

Tn thit b

Kch thc (mm)

lng
(ci)

1 Bng chuyn ng

85001200900

2 My ra thi kh

6755 1040 1340

3 My x dao cong

1150 900 1500

4 Thit b gia nhit loi tm

1250 x 600 x 1000

5 My ch

1940 1130 1015

6 Ni c c chn khng

= 2000, H = 4300

7 My rt

1580 970 1460

8 My ghp np

1500x1500x1900

9 Thit b thanh trng

= 1000, H = 900

10 B lm ngui

2500x1500x1100

11 My dn nhn

1500 x 800 x 1100

GVHD: Trn Th Truyn

SVTH: Th Hoan

 n cng ngh 2

55

KT LUN
Sau khong thi gian hn mt thng n lc, c gng tm hiu ti liu, hc hi ca
bn thn, cng vi s gip tn tnh ca Thy Trn Th Truyn gip ti hon
thnh n cng ngh 2 Thit k phn xng sn xut c chua c c Nng sut
30 tn sn phm/ngy
Qua qu trnh lm n, ti phn no nm c nhng kin thc c bn c
th thit k c mt phn xng nh my thc phm ni chung v phn xng sn
xut c chua c c ni ring, ng thi nm r hn v cng ngh sn xut, cch b
tr v la chn thit b sao cho kinh t v hp l. Tuy nhin do s hn ch v mt kin
thc ca bn thn cng nh nhng vn v lnh vc thc t v do ti liu tham kho
cn cha y nn n ca ti cn nhiu thiu st. V th ti rt mong c s
gip , ng gp kin ca cc thy c v cc bn ti c th nhn thy nhng
thiu st, gip cho n ca ti hon thin hn.
Ti xin chn thnh cm n thy Trn Th Truyn cng tt c cc thy c
gip ti hon thnh nhim v c giao.

Nng, ngy 27 thng 11 nm 2010

Sinh vin thc hin
Th Hoan

GVHD: Trn Th Truyn

SVTH: Th Hoan

 n cng ngh 2

56

Ti liu tham kho

[1] Vn i Nguyn Trng Khng Trn quang Tho V Th Ngc Ti,
Cc qa trnh v thit b cng ngh ha hc, NXB i hc v trung hc chuyn nghip
[2] L M hng, Cng ngh ch bin thc phm ng hp, Trng H Cn Th,
2005
[3] Nguyn Vn Tip Quch nh Ng M Vn, K thut sn xut hp rau
qu, NXB Thanh Nin
[4] Nguyn Trng Cn Nguyn L H, Nguyn l sn xut hp thc phm,
NXB Khoa Hc v K Thut.
[5] http://www.tomatomachinery.com/1_3tomato.html
[6]http://www.hoanam.vn/estore.php?vportal=product&page=detail&cm=679&id=
89934
[7]

CPABO

POO

OPO,

TOM

1.

bCTBO " POMNOCTb", MOKBA 1965

[8] http://ame.vn/home/detail.php?module=products&iCat=11&iData=11
[9] http://chodansinh.net/index.php?page=viewspdt&scid=42492
[ 10]. D n kh thi nh my sn xut nc da c c xut khu Qung Nam.
[11].http://www.vnemart.vn/productdetail/1196/29725/ttm-***-he-thong-co-dac-3cap-tuan-hoan.html(18/11/2010)

GVHD: Trn Th Truyn

SVTH: Th Hoan

 n cng ngh 2

57

MC LC
Li M u
Li M u ................................................................................................................ 1
Danh mc bng .......................................................................................................... 5
Danh mc hnh ........................................................................................................... 5
Chng 1

TNG QUAN...................................................................... 7

1.1. Tng quan v nguyn liu sn xut hp c chua c c ........................... 7

1.1.1. Nguyn liu c chua ................................................................................. 7
1.1.1.1. Gii thiu chung v cy c chua......................................................... 7
1.1.1.2. Thnh phn ha hc[5][ 6] ................................................................. 8
1.1.1.3. Yu cu nguyn liu v c im cn ch .................................... 10
1.1.2. Nguyn liu ph ..................................................................................... 11
1.1.3. Bao b hp c chua c c................................................................. 12
1.1.3.1. Vai tr ca bao b[4,p39] ................................................................. 12
1.1.3.2. Bao b st ty.................................................................................... 13
1. 2. Tng quan v sn phm hp c chua c c .......................................... 13
1.2.1. Gii thiu chung v sn phm hp c chua c c[3,p324-325] ...... 13
1.2.2 Sn phm th trn th trng ................................................................. 14
1.2.3 Gi tr dinh dng ca sn phm[4] ...................................................... 15
1.2.4. Tiu chun hp[2] .............................................................................. 16
1.3.

Phng n thit k..................................................................................... 16

Chng 2

Thuyt minh quy trnh ................................................................ 18

2.1. S tng qut .............................................................................................. 18

2.2 Thuyt minh quy trnh ................................................................................... 18
2.2 Thuyt minh quy trnh ................................................................................... 19
2.2.2. La chn [3, p89 -90] .............................................................................. 19
2.2.2.1. Mc ch ........................................................................................... 19
2.2.2.2. Cch tin hnh .................................................................................. 19
2.2.3. Ra[4, p71] ............................................................................................. 20
2.2.3.1. Nguyn l ca qu trnh ra ............................................................ 21
2.2.3.2. Mc ch: ......................................................................................... 21
2.2.3.3. Cch tin hnh:................................................................................. 21
GVHD: Trn Th Truyn

SVTH: Th Hoan

 n cng ngh 2

58

2.2.4. X ti [3, p 327] ...................................................................................... 22

2.2.4.1. Mc ch ........................................................................................... 22
2.2.4.2. Cch tin hnh .................................................................................. 22
2.2.5. un nng[3, p 327] ................................................................................. 22
2.2.5.1. Mc ch ........................................................................................... 23
2.2.5.2. Cch tin hnh .................................................................................. 23
2.2.6. Ch [2,p13] .............................................................................................. 23
2.2.6.1. Mc ch ........................................................................................... 23
2.2.6.2. Cch tin hnh:................................................................................. 23
2.2.7. C c[4, p 111-113] ............................................................................... 25
2.2.7.1. Mc ch ........................................................................................... 25
2.2.7.2. Cch tin hnh:................................................................................. 25
2.2.7.3. Cc yu t k thut ca qu trnh c c thc phm...................... 26
2.2.7.4. Cc bin i trong qu trnh c c ................................................ 27
2.2.8. X l bao b ............................................................................................. 28
2.2.8.1. Kim tra cht lng bao b .............................................................. 28
2.2.8.2. X l .................................................................................................. 28
2.2.9. Rt hp ................................................................................................... 28
2.2.9.1. Mc ch, yu cu [3, p145].............................................................. 28
2.2.9.2. Cch tin hnh .................................................................................. 29
2.2.9 Ghp np .................................................................................................. 29
2.2.9.1. Mc ch .......................................................................................... 29
2.2.9.1. Yu cu.............................................................................................. 29
2.2.9.3. Cch tin hnh .................................................................................. 29
2.2.10. Thanh trng, lm ngui ........................................................................ 30
2.2.10.1. Mc ch ......................................................................................... 30
2.2.10.2. Cch tin hnh ................................................................................ 30
2.2.11. Dn nhn ............................................................................................... 31
2.2.12. Bo n, thnh phm ............................................................................. 31
Chng 3

TNH CN BNG VT LIU ......................................................... 33

3.1. Chn cc s liu ban u .............................................................................. 33

3.2. Tnh cn bng sn phm cho 100 kg nguyn liu ban u( 100kg/h) ......... 33
GVHD: Trn Th Truyn

SVTH: Th Hoan

 n cng ngh 2

59

3.2.1. La chn.................................................................................................. 33
3.2.2. Ra .......................................................................................................... 34
3.2.3. X ti ....................................................................................................... 34
3.2.4. un nng ................................................................................................. 34
3.2.5. Ch........................................................................................................... 34
3.2.6. C c ...................................................................................................... 34
3.2.7. Rt hp, ghp m ..................................................................................... 34
3.2.8. Thanh trng, lm ngui .......................................................................... 34
3.2.9. Thnh phm ............................................................................................ 35
3.3. Tnh cn bng sn phm cho mt ngy ........................................................ 35
3.3.1. Lng nguyn liu ban u cho mt ngy ............................................. 35
3.3.2. Chn la .................................................................................................. 36
3.3.3. Ra .......................................................................................................... 36
3.3.5. X ti ....................................................................................................... 36
3.3.6. un nng ................................................................................................. 36
3.3.7. Ch........................................................................................................... 36
3.3.8. C c ...................................................................................................... 37
3.3.9. Rt hp, ghp np, .................................................................................. 37
3.3.10. Thanh trng, lm ngui ........................................................................ 37
3.3.11. Thnh phm ......................................................................................... 37
3.3.12. Chi ph hp, np, nhn ......................................................................... 37
Chng 4:

Tnh Chn Thit B......................................................................... 41

4.1. Bng ti vn chuyn v la chn nguyn liu: ............................................ 41

4.2. My ra thi kh[6,p-317] ............................................................................. 42
4.3. My x ti ...................................................................................................... 43
4.4. Thit b un nng .......................................................................................... 43
4.5. My ch.......................................................................................................... 45
4.6.Thit b c c[10] .......................................................................................... 47
4.7. Thit b rt ..................................................................................................... 48
4.8. My ghp m chn khng[7] ......................................................................... 49
4.9. Ni thanh trng ............................................................................................. 50
4.10. Thit b dn nhn[8] .................................................................................... 53
KT LUN .............................................................................................................. 55
Ti liu tham kho ................................................................................................... 56
GVHD: Trn Th Truyn

SVTH: Th Hoan

 n cng ngh 2

GVHD: Trn Th Truyn

60

SVTH: Th Hoan