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lUIZAM1FGM lUIZ Z[lXIM XM3JFG]\ ;]+ o

G.R. = N 1 = D 2 = T 2
N 2 D 1 T 1
HIF\ 1 = 0=F.JZ q RF,S lUIZ ljC, 4 5],L lJP
2 = VG]UFDL S[ 0=LJG lUIZ
N = RPM
D = DIA
T = NF\TFGL ;\bIF



FIRST GEAR POSITION
SECOND GEAR POSITION
THIRD GEAR POSITION
FORTH GEAR POSITION
REVERSE GEAR POSITION
CONSTANTMESH GEAR BOX
O,MZ ULIZ VG[ :8LIZL\U ULIZ GM TOFJT
VCL\ VFS'lT DF\ O,MZ ULIZ VG[
:8LIZL\U ULIZ GM TOFJT NXF"J[, K[P
0M8[0 ,F.G DF\ NXF"J[, ULIZ
XLO8L\U ,LJZ O,MZ ULIZ V[Z[gHD[g8
GL K[P
C[g0 ULIZ
DM8F JFCGM DF\ C[g0 ULIZ
GM H IMU SZJF DF\ VFJ[
K[P
ULIZ ,LJZ GL p5Z OF.AZ
VYJF V[AMGF.8 GL AG[, AM,
OL8 SZJF DF\ VFJ[ K[ H[DF\
ULIZ XLO8L\U ,[VFp8 ATFJ[,
CMI K[P
C[g0 ULIZ ,[ VFp8
8F8F 8=S VG[ A;P
CM\0F ;L VFZvJLP
ULIZ XLO8L\U lDS[lGhD
ULIZ l;,[S8Z lDS[lGHD
ULIZ AM1F GF\ ,[XG DF\ VF56[ HF^I] S[ ULIZM G[ OMS"
FZF XLO8 SZJF DF\ VFJ[ K[P
VF OMS" ULIZ ,LJZ FZF VFU/ 5FK/ SZJF DF\ VFJ[ K[P
ULIZ AM1F GF 8M5 SJZ DF\ V[JL UM9J6 SZJF DF\ VFJ[ K[4S[
V[SH ;DI DF\ OST V[SH ULIZ G[ AN,L XSFIP
HIFZ[ T[ ULIZ G[ gI]8=, 5MHLXG DF\ ,FJJF DF\ VFJ[ tIFZ[H
lAHF ULIZ G[ R[gH SZL XSFI K[P
ULIZ l;,[S8Z lDS[lGHD
VFS'lT DF\ ATFJIF D]HA
OMS" 5LG FZF V[S XFO8 p5Z
OLS; CMI K[P
H[GL lGR[ ULIZ ,LJZ GM lGR[
GM EFU OL8 YFI K[P
ULIZ ,LJZ G[ VFU/ 5FK/ B;[0JF
YL ULIZ XLO8L\U XFO8 56
VFU/ 5FK/ B;[ K[P
VFXFO8 p5Z +6 BF\RF VF5[,
CMI K[P
ULIZ l;,[S8Z lDS[lGHD
H[DF\ V[S AM, :L\U
FZF OL8 SZJF DF\
VFJ[ K[P
OMS" G[ XLO8 SZTL
JBT[ :8L, AM, [; Y.
G[ JW] p5Z HFI K[P
VF SFZ[ AM, GL
%,[ OLS; SZJF DF\
VFJ[ K[P
H[DF\ V[S AM, :L\U FZF OL8
SZJF DF\ VFJ[ K[P
OMS" G[ XLO8 SZTL JBT[ :8L,
AM, [; Y. G[ JW] p5Z HFI K[P
VF SFZ[ AM, GL %,[ OLS;
SZJF DF\ VFJ[ K[P
Working principle and Purpose of Gear box.
VF 8M5LS DF\ VF56[ lGR[ H6FJ[, AFATM lJQF[ HF6SFZL D[/JX]\P
ULIZ AM1F GL E]lDSFP
ULIZ GF ,FE4VG[ IF\+LS OFINMP
ULIZ Z[XMP
ULIZ 8MS" Z[XM4VG[ ULIZ G] OL8L\UP
ULI;" GF SFZ
ULIZ AM1F GF SFZ
ULIZ AM1F GL E]lDSFP
JFCG DF\ ULIZ AM1F OL8 SZJF G] D]bI SFZ6 V[ K[ S[ 0=FIJZ
V[gHLG GL XlST V[8,[ S[ 8MS" DF\ JWFZM SZFJL XS[P
J{7FlGSM\ V[ SCI] K[S[ VF.P;L V[gHLG H[ DM8Z JFCG DF\
OL8 CMI K[4T[ V[gHLG VF.0, VFZP5L V[D 5Z RF,T] CMI tIFZ[
T[GL 5F;[ OST V[8,L TFSFT CMI K[ S[ T[ 5MTFGL HFT G[ R,FJL
XS[P
VF l:YlT DF JFCG G] G[ UlTDFG SZFJJ] V[8,] ;Z/ GYL CMT]
ULIZ AM1F GL E]lDSFP
#p5ZMS AFATM G[ VG],1FL G[ JFCG DF\ ULIZ AM1F OL8 SZJF
DF\ VFJ[ K[4H[ ZM0 VG[ ,M0 GL S\0LXG D]HA 0=F.JL\U 8MS"
DF\ JWFZM VG[ 38F0M SZL XS[ K[P
#ULIZ AM1F JFCG DF\ S,R V[;[dA,L 5KL OL8 SZJF DF\ VFJ[ K[P

UlT SZTF JFCG G[ G0TF VJZMWMP
HIFZ[ JFCG ZM0 p5Z UlT SZ[ K[ tIFZ[ T[ GLR[
D]HA GF\ VJZMWM GM ;FDGM SZ[ K[P
ZM0 p5Z UlT SZJF GL D]xS[,L
ROLLING RESISTANCE
pA0vBFA0 Z:TFVM p5Z UlT SZTF G0TL D]xS[,L
GRADIENT RESISTANCE
CJF GM VJZMW
AIR RESISTANCE
ROLLING RESISTANCE
ZM0 p5Z UlT SZJF GL D]xS[,L
VF56[ HF6LV[ KL\V[S[ JFCG HIFZ[ pE] CMI VG[ T[G[ WSSM DFZJM 50[
tIFZ[ JW] A/ GM IMU SZJM 50[ K[
VG[ JFCG YM0] UlT SZJF ,FU[ tIFZ 5KL VMK] A/ ,UF0J] 50[ K[PVF AFAT
G[ ZM,L\U Z{HL:8{g; SC[ K[PH[ lGR[ H6FJ[, AFATM p5Z lGE"Z CMI K[P
HDLG VYJF ZM0 p5Z vHDLG S[ ZM0 SFRM K[ S[ 5FSMP
8FIZM DF\ S[JL SFZ GF\ ZaAZ GM p5IMU SZJF DF\ VFjIM K[4T[
5MC0F. DF\ JW] K[ S[ VMKFmVG[ 3;FI[, K[ S[ GJFm
JFCG G] JHG4VG[ JFCG DF\ S[8,] JHG EZJF DF\ VFjI] K[P
8=Fg:DLXG G[ O[ZJJF DF\8[ S[8,L TFSFT HM.X[m


GRADIENT RESISTANCE


pA0vBFA0 Z:TFVM p5Z UlT SZTF G0TL D]xS[,L
0]\UZF/ lJ:TFZ DF\ R-TL JBT[ JFCG G[ JW] 8MS" GL H~Z 50[ K[4H[
JFCG DF\ EZ[, JHG VG[ R-F6 p5Z lGE"Z CMI K[P
AIR RESISTANCE
CJF GM VJZMW
HIFZ[ JFCG UlT SZT] CMI tIFZ[ T[G[ CJF GF\ VJZMW GM ;FDGM SZL
G[ VFU/ J3JFG] CMI K[PH[YL T[G[ JW] TFSFT GL H~Z 50[ K[4VG[
H[DvH[D JFCG GL h05 JWTL HFI K[ T[DvT[D CJF JW] h05 YL JFCG ;FY[
VY0FI K[P VFAFAT G[ wIFG[ ,. JFCG DF\ VFU/ :,M5 VF5JF DF\ VFJ[ K[P
CJF GM VJZMW lGR[ H6FJ[, AFATM p5Z lGE"Z CMI K[P
JFCG GL h054 CJF GL J[,M;L8L4 CJF GL lNXF

ULIZ GF ,FE
HIFZ[ VF56[ SM. JW] JHG WZFJTF ;FDFG G[ p\RSLI[4B;[0LV[ KLV[
tIFZ[ VF56[ ,MB\0 GM DHA]T ;/LIM H[G[ MAFZ SC[JFDF\ VFJ[ K[
4T[GM p5IMU SZLV[ KLV[P
VF MAFZ GM YM0M EFU JHG GF lGR[ ZFBL4VG[ V[S 5yYZ MAFZ
GF lGR[ JHG G[ V0TM ZFBL MAFZ G[ lGR[ NAFJLV[ TM JHG V[S
AFH] YL pRSF. HFI K[P
NFPT HM JHG G[ pRSJF DF\8[ 200 lS,MU|FD OM;" GL H~Z 50TL
CMI TM VF56[ MAFZ G[ V[JL ZLT[ JHG ;FY[ ZFBLV[4H[DF\ T[GF A[
EFU l5JL8 YL p5Z VG[ V[S EFU l5JL8 AFH] JHG GL ;FY[P
ULIZ GF ,FE
*p5ZM H6FjIF DF6[ HM MAFZ G[ VF56[ lGR[ NAFJLX] TM
B]AH ;C[,F. YL 100 lS,MU|FD GF OM;" YL JHG G[ pRSL XSLX]\P
*VF AFAT G[ VF\56[ IF\+LS OFINM SCLV[ KLV[PSFZ6 S[ VF56[
,LJZ FZF JHGNFZ J:T] G[ VMKL TFSFTYL pRSL XSIFP
*p5ZM AFAT[ IF\+LS OFINM 2:1D?IMP
ULIZ FZF IF\+LS OFINM
VF56[ pNFCZ6 FZF HMI] S[ ,LJZ GL DNNYL VF56[ JHG G[
;C[,F.YL pRSL XSLV[ KLV[P
HM MAFZ G[ JHG GF\ lGR[ G ZFBTF T[G[ ULIZ GF NF\TF
;FY[ HM0L N.V[ VG[ MAFZ G[ lGR[ GL TZO NAFJLV[ TM ULIZ
GM NF\TM pRSF. HX[ VG[ ULIZ OZL HX[P
JF:TJ DF\ ULIZ GM NZ[S NF\TM MAFZ VYJF ,LJZ G] SFD SZ[
K[P
ULIZ FZF IF\+LS OFINM
pNFCZ6 :J~5 A[ ULIZM V[S lAHF ;FY[ D[X CMI H[DF\ V[S ULIZ
GF\ 48 NF\TF CMI4VG[ lAHF ULIZ GF 24 NF\TF CMI tIFZ[ VF56[
GF\GF ULIZ G[ A[ RSSZ O[ZJLX] TM DM8] ULIZ V[S RSSZ OZX[P
GF\GF GF DF6 DF\ DM8] ULIZ VMK] OZX[ H[YL lDS[lGS,
V[0JFg8[H 1:2 YX[P
VFH DF6[ HM DF[8F ULIZ YL GF\G] ULIZ O[ZJJF DF\ VFJX[ TM
lDS[lGS, V[0JFg8[H 2:1 YX[P
H[YL GFG] ULIZ V/WL TFSFT YL T[H JHG G[ pRSL XSX[ 5Z\T]
T[G[ A[ JBT OZJ] 50X[P
ULIZ Z[lXIM
HIFZ[ A[ ULI;" H[GF NF\TF V[S ;ZBL ;\bIF\ DF\ CMI4T[ AgG[ G[
D[X SZL O[ZJJF DF\ VFJ[ TM AgG[ ULI;" V[SH VFZP5LPV[D 5Z
OZX[PH[YL ULIZ Z[XM 1:1 YX[P
V[S GF\G] ULIZ H[DF\ K NF\TF CMI4T[ ULIZ V[S DM8F ULIZ
H[GF\ NF\TF V-FZ CMI4T[G[ O[ZJ[ K[ TM GF\G] ULIZ +6 RSZ OZX[
tIFZ[ DM8] ULIZ V[S RSZ OZX[P
VF 5lZl:YlT DF\ ULIZ Z[XM 3:1 YX[P
V[S ULIZ GF\ OZJF GF\ DF6 DF\ lAH] ULIZ S[8,] OZ[ T[ AFAT G[
ULIZ Z[XM SC[ K[P
ULI;" 8MS" ZXM
8MS" SM. 56 5NFY" G[ O[ZJJF DF\8[ ,FUTL TFSFT G[ 8MS" SC[JF DF\
VFJ[ K[P
HIFZ[ VF56[ V[S ULIZ FZF lAHF ULIZ G[ O[ZJLV[ KLV[ tIFZ[ lAH]
ULIZ YD ULIZ GF OZJF GF\ 8MS" G[ SFZ6[ OZ[ K[P
VF ULIZM GL 8MS" Z[XM IF\+LS OFINF p5Z lGE"Z CMI K[\P
NFPT V[S GF\G] ULIZ H[GF\ 24 NF\TF CMI4H[ T[GF SZTF 0A,
DM8F ULIZ G[ O[ZJ[ TM DM8F ULIZ GL :5L0 V/WL Y. HX[45Z\T]
8MS" GF\GF ULIZ GL ;ZBFD6L DF\ DM8F ULIZ AD6M Y. HX[P
ULI;" 8MS" Z[lXIM
VFH DF6[ HM VF56[ CJ[ DM8F ULIZ YL GF\GF ULIZ G[
O[ZJLX] TM GF\GF ULIZ GL :5L0 DM8F ULIZ SZTF 0A, Y.
HX[P5Z\T] 8MS" GF DF6 DF\ V/WL YX[P
VFH lGIDM GF\ VFWFZ[ VF56[ VM8MDMAF., jCLS, DF\
ULIZ AM1F OL8 SZL CF. :5L0 DF\ VMKM 8MS" VG[ ,M :5L0
DF\ JW] 8MS" D[/JL XSLV[ KLV[P
ULIZ G] OL8L\U
+VF 5C[,F VF56[ HF^I] S[ V[S GF\G] ULIZ DM8F ULIZ G[
O[ZJ[ K[ tIFZ[ DM8F ULIZ GM 8MS" JWL HFI K[45Z\T] T[GL
:5L0 VMKL Y. HFI K[P
+VF JW[, 8MS" GM ,FE D[/JJF VF56[ 5FJZ G[ V[S XFO8 FZF
AFCZ SF-JM 50X[P
+VF DF\8[ H~ZL K[ S[ ULIZ G[ XFO8 p5Z OL8 SZJF DF\
VFJ[P
+ULIZ G] XFO8 DF\ OL8L\U S[8,F SFZ[ YFI K[ T[ CJ[ 5KL
GL :,F.0 DF\ HM.V[P
ULIZ G]
OL8L\U
+ULIZ G[ XFO8 DF\ OL8 SZJF DF\8[ %,[G VYJF lUA C[0 SL
GM p5IMU YFI K[P
+J]0~O SL GM p5IMU YFI K[P
+ULIZM G[ XFO8 p5Z B;[0L V,UvV,U ULIZ Z[XM D[/JJF
XFO8 p5Z VG[ ULIZ CA GL V\NZ :5,F.g; VF5JF DF\ VFJ[ K[PVF
SFZ YL ULIZ XFO8 G[ DMXG 8=F\g:DL8 SZL XS[ K[P
+VF l;:8D ULIZ AM1F GL D[.G XFO8 DF\ VF5JF DF\ VFJ[ K[P
ULI;" GF SFZ
*ULIZ D]bItJ[ +6 SFZ GF p5IMU DF\ ,[JFI K[P
*:5Z ULIZP
*C[,LS, ULIZP
*:5FIZ, lAJ[, ULIZP
:5Z ULIZ
*VF SFZ GF ULIZM GF\ NF\TF l;WF CMI K[P
*A[ ULIZM G[ HIFZ[ V[S lAHF ;FY[ D[X SZJF DF\ VFJ[ tIFZ[
5Z:5Z AgG[ ULIZM GF\ V[S H NF\TF V[S lAHF GL ;FY[ D[X ZC[
K[P
*VF SFZ6[ CF. :5L0 VG[ JW] 8MS" VF5TL JBT[ ULIZM K8SJF GL
;\EFJGF JW] ZC[ K[P
*V[S H NF\TM D[X ZC[TM CMJF YL CF>:5L0 p5Z JW] 8MS"
;FZL ZLT[ 8=F\g:DL8 SZL XSTF GYLP
*UlT SZTL JBT[ ULIZM VJFH JW] ptT5gG SZ[ K[P
C[,LS, ULIZ
*VF SFZ GF ULIZM GF\ NF\TF +F\;F CMI K[P
*NF\TF +F\;F CMJF GF\ SFZ6[ V[S SZTF JW] NF\TF V[S
lAHF GL ;FY[ D[X ZC[ K[P
*CF. :5L0 p5Z ULIZ K8SJF GL ;\EFJGF ZC[TL GYL4T[DH
CFIZ 8MS" DF\ 56 ;FZL ZLT[ SFI" SZ[ K[P
*ULIZM OZTL JBT[ VJFH VMKM SZ[ K[P
:5FIZ, lAJ[, ULIZP
*NF\TF SJ" VFSFZ DF\ AGFJJF VFJ[, CMI K[P
*V[S SZTF JW] NF\TFVM V[S lAHF ULIZ ;FY[ D[X ZC[ K[P
*UlT SZTL JBT[ V[;LI, Y|:8 ptT5gG SZ[ K[P
*UlT G[ 90 DF\ lJEFHLT SZL 8=F\g:DL8 SZJF DF\8[ VF
SFZ GF ULIZ GM p5IMU YFI K[P
TYPES OF GEARS
SYNCHROMESH GEAR BOX
VF SFZ GF ULIZ AM1F DF\ ULIZM GL UM9J6 V[JL H
ZLT[ SZ[,L CMI K[ H[D :,F.0L\UD[X VG[ SMg:8\8D[X
ULIZAM1F DF\ VF56[ HMI]\P
TOFJT OT V[8,M H CMI K[ S[ :,LJ H[G[ 0MU S,R SC[JF
DF\ VFJ[ K[4T[GL ;FY[ V[S l;\MD[X I]lG8 OL8 SZJF DF\
VFJ[ K[P
V\U|[HL XaN DF\ l;\MD[X GM VY" V[ K[ S[4A[ J:T]VM
G[ HM0TF 5C[,F :JLS'T SZFJJL VYJF ;CDT SZFJJLP
SYNCHROMESH GEAR BOX
:,F.0L\U D[X ULIZAM1F DF\ VF56[ HMI] S[ UlT SZTF ULIZ DF\ YL
:,LJ G[ SF-L lAHF UlT SZTF ULIZ ;FY[ V[\U[H SZJF DF\ VFJ[ tIFZ[
ULIZ Z[XM AN,L XSFI K[P
VF ;DI[ AgG[ ULIZM V,UvV,U :5L0 5Z UlT SZTF CMI K[P
VF ;DI[ 0=FIJZ VG]EJL G CMI TM :,LJ B;[0TL JBT[ YM0M VJFH
ptT5gG YFI K[P

*ULIZ AM1F DF\ OZTF ULIZM G[ V[\U[H ;FZL ZLT[ TMH SZL
XSFI HIFZ[ ULIZM GL OZJF GL h05 38[P
*VF p5ZF\T ULIZM G[ B;[0LG[ V[\U[H SZJF T[GF SZTF
SM:8\8D[X ZFBL 0MU S,R FZF ULIZ Z[XM R[gH SZL XSFIP
*p5ZMT AgG[ AFATM :,F.0LUD[X VG[ SMg:8\8D[X ULIZ AM1F
DF\ ,FU] 50TL CTLP
SYNCHROMESH GEAR BOX
l;\MD[X ULIZ AM1F DF\ V[J] V[S 0LJF.; OL8 SZJF DF\ VFJ[, K[
H[GF\YL ULIZM V[\U[H SZTF VJFH GYL VFJTMP
ULIZM h05 YL V[\U[H Y. HFI K[P
ULIZ Z[XM AN,JF DF\8[ SMg:8\8D[X ULIZAM1F GL H[D A[ JBT
S,R NAFJJM GYL 50TM
VF SFZ6M YL ULIZAM1F DF\ D[g8Gg; VMK] VFJ[ K[P

SYNCHROMESH GEAR BOX
SFI" ZRGF\
l;\MD[XULIZ AM1F DF\ D[.G XFO8 GF\ AWF H ULIZM
A[ZL\U FZF D[.G XFO8 p5Z L OZTF CMI K[VG[ SFpg8Z
XFO8 GF\ ULIZM ;FY[ C\D[XF D[X CF[I K[P
VF56[ VF 5C[,F GF\ ULIZAM1F GF\ ,[XG DF\ HF6L UIF S[
ULIZ AM1F DF\ V[gHLG GM 8MS" 8M5 XFO8 FZF VFJ[ K[P
SFI" ZRGF\
H[YL 8M5 XFO8 SFpg8Z ULIZM G[ UlT VF5[ K[4tIFZ[ SFpg8Z
ULIZ FZF D[.G XFO8 GF\ ULIZM 56 OZJF ,FU[ K[PVF ;DI[
D[.G XFO8 G[ UlT D/TL GYL4SFZ6 S[ D[.G XFO8 ;FY[ OL8
SZ[,F ULIZM A[ZL\U FZF L OZTF CMI K[P
CJ[ HM D[.G XFO8 GF\ OZTF ULIZ GL UlT D[.G XFO8 ;]WL
5MCRF0JL CMI TM D[.G XFO8 DF\ A[ ULIZM JrR[ OL8 SZ[,
0MU S,R G[ OZTF ULIZ ;FY[ V[\U[H SZLX] TM D[.G XFO8
;]WL UlT 5M\CRF0L XSFX[P
SFI" ZRGF\
VF DF\8[ 0=F.JZ ULIZ XLO8L\U ,LJZ FZF 0MU S,R GF :5,F.G
CA p5Z OL8 SZ[, :,LJ G[[ B;[0[ K[4H[YL l;\MGF.hZ ZL\\U
ULIZ GL SMG ;ZO[X ;FY[ W;FI K[PH[YL ULIZ l;\MGF.hL\U
:,LJ GL UlT D]HA OZJF ,FU[ K[PHM S[ VF ;DI[ T[ 5Mh[8LJ
V[U[H SZJF DF\ GYL VFJT]P
HIFZ[ ;,LJ G[ JWFZ[ B;[0JF DF\ VFJ[ K[ tIFZ[ :,LJ GL V\NZ
GF\ :5,F.G l;\MGF.hL\U ZL\U GF NF\TFVM DF\ YL 5;FZ YTF
0=LJG ULIZGF\ 5LGLIG 0MU ;FY[ V[\U[H Y. HFI K[P
SFI" ZRGF\
VF DF6[ CJ[ OZTF ULIZ GL UlT :,LJ FZF l;\MGF.hZ CA G[ D/[
K[ VG[ CA GL UlT D[,G XFO8 G[ D/TF D[.G XFO8 OZJF ,FU[ K[P
VF DF6[ HIFZ[ 56 0=FIJZ ULIZ ZXM AN,JF >rK[ tIFZ[ ULIZ
XLO8L\U ,LJZ FZF :,LJ G[ B;[0L G[ ULIZ ZXM R[\gH SZL XS[ K[P
,]A|LS[XG DF\8[ ULIZ AM1F DF\ SAE-90 G\AZ G] VM., EZJF
DF\ VFJ[ K[P
ULIZAM1F GL BFDL VG[ SFZ6M
ULIZ AM1F DF\ VJFH VFJJM
ULIZ AM1F DF\ ULIZ VM., VMK] CMJ]P
ULIZ AM1F G] S,R CFp;L\U ;FY[ AZFAZ V[,F.GD[g8 G CMJ]P
ULIZM GF\ NF\TFVM 3;F. HJFqT]8L HJF S[ ULIZM DF\ DF\ JWFZ[ %,[
CMJLP
ULIZM :5,F.G p5Z J3FZ[ ,]h CMJFP
ULIZ R[\gHLU :,LJ GF\ NF\TFVM W;F. HJFP
D[.G VG[ 8M5 XFO8 GL A[ZL\u; W;F. HJLP

ULIZAM1F GL BFDL VG[ SFZ6M
RF,] JFCG[ ULIZ :,L5 YJF
OMS" ZM0 ;FY[ ,FU[, :L\U JLS 50L HJL\
ULIZ 3;F. HJF GF\ SFZ6[ :,LJ AZFAZ ZLT[ V[U[H G YJLP
S,R XFO8 GL ;FY[ ,FU[, 5FI,M8 A[ZLPU 3;F. HJLP
OMS" 3;F. HJM VYJF T]8L HJMP
ULIZ 3;F. HJF
l;\MGF.hL\U SMG 3;F. HJFP
ULIZ VM., ,LS YJ]
ULIZAM1F DF\ VM., JWFZ[ CMJ]P
VM., ;L, 3;F. HJF
0=[G %,U VYJF OL,Z %,U ,]h CMIP
ULIZAM1F GF\ 5[SL\U OF8L UIF CMIP

ULIZAM1F GL BFDL VG[ SFZ6M
SYNCHRONISER UNIT
SYNCHROMESH GEARBOX
GEAR SELECTOR ROD
SLIDING MESH GEAR BOX.
VF ,[XG DF\ VF56[ lGR[ H6FjIF
D]HA GL HF6SFZL D[/JX]P
ULIZ AM1F GF EFUM GF GFDP
ULIZ AM1F GL ZRGFP
ULIZ AM1F GL SFI" 5wWlTP
ULIZ AM1F GF EFUM GF GFD
+ULIZ AM1F CFp;L\U
+S,R XFO8q8M5 XFO8
+D[.G XFO8 JLY ULI;"
+SFpg8Z XFO8
+ZLJ;" XFO8
+ULI;"
+ULIZ XLO8L\U lDS[lGhD
ULIZ AM1F GL ZRGFP
ULIZ AM1F G] V[S CFp;LU CMI K[ H[DF\ V[S SZTF JW]
GF\GFvDF[8F ULIZM XFO8 ;FY[ OL8 SZJF DF\ VFJ[, CMI K[P
ULIZ AM1F CFp;L\U SFQ8 VFIZG VYJF V[<I]DLIID V[,MI DF\ YL
AGFJF DF\ VFJ[ K[P
ULIZ AM1F CFp;L\U DF\ VM>, EZL XSFI T[ DF\8[ V[S OL,Z %,U
VF5[, CMI K[4
T[DH VM., BZFA Y. HFI tIFZ[ T[G[ AFCZ SF-JF DF\8[ 0=[>G %,U
VF5[, CMI K[P
Clutch shaft
VF XFO8 GM V[S K[0M S,R lDS[lGhD DF\ S,R %,[8 ;FY[ :5,F.g; FZF
H[0JF DF\ VFJ[, CMI K[4HIFZ[ lAHF K[0F ;FY[ 8M5 ULIZ OL8 SZJF
DF\ VFJ[ K[P
8M5 ULIZ XFO8 ;FY[ CFp;L\U DF\ AM, A[ZL\U FZF OL8 SZ[, CMI
K[P
ULIZ AM1F GF\ AWFH ULIZM VG[ XFO8 V[,MI :8L, DF\ YL AGFJJF
DF\ VFJ[ K[P

D[.G XFO8 JLY ULI;"
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*XFO8 GM V[S K[0M 8M5 ULIZ DF\ VF5[, BF\RF DF\ GL0, A[ZL\U
FZF VFWFZ D[/J[ K[4HIFZ[ lAHM K[0M ULIZ AM1F CFp;L\U DF\
AM, A[ZL\U FZF OL8 SZ[, CMI K[P
*D[.G XFO8 p5Z :5,F.g; VF5JF DF\ VFJ[ K[P
*XFO8 p5Z V[S SZTF JWFZ[ GF\GF DM8F ULIZM OL8 SZJF DF\
VFJ[, CMI K[4VF ULIZM .g8ZG, :5,F.g; FZF D[.G XFO8 ;FY[ HM0JF
DF\ VFJ[ K[P
SFpg8Z XFO8
SFpg8Z XFO8 8M5 ULIZ VG[ D[>G XFO8 GF lGR[ H A[ZL\U FZF
OL8 SZ[,L CMI K[P
SFpg8Z XFO8 36F\ JFCGM DF\ JG 5L; DF\ AGFJ[,L CMI K[45KL
T[ V[S XFO8 FZF GL0, A[ZL\U GL DNN YL CFp;L\U ;FY[ OL8 SZJF
DF\ VFJ[ K[P
DM8F JFCGM H[JF S[ 8=SvA; DF\ SFpg8Z XFO8 p5Z OL8 SZ[,F
ULIZM K]8F 5F0L XSFI K[4VF SFpg8Z XFO8 CFp;L\U DF\ AM,
A[ZL\U FZF VFWFZ D[/JL OZTL CMI K[P
ZLJ;" XFO8
VF XFO8 D[.G XFO8 GF lGR[ VG[ SFpg8Z XFO8 GL AFH]
DF\ OL8 SZ[, CMI K[4T[GL p5Z ZLJ;" ULIZ A]X S[ A[ZL\U FZF
OL8 SZJF DF\ VFJ[ K[P
VF ULIZ G[ B;[0L G[ D[.G XFO8 GF O:8" ULIZ ;FY[ V[\U[H
SZJF DF\ VFJ[ K[P
ULI;"
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lDS[GLhD SZ[ K[P
ULIZ XLO8L\U
lDS[lGhD
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sULIZ Z[XM AN,JFf DF\8[ VF l;:8D VF5JF DF\ VFJ[ K[P
VF l;:8D A[ SFZ GL OL8 SZ[,L HMJF D/[ K[P
VD]S JFCGM DF\ :8LIZL\U SM,D ;FY[4 0FAL S[ HD6L AFH]
ULIZ XLO8L\U ,LJZ OL8 SZ[, CMI K[40=FIJZ T[G[ CFY J0[
VM5Z[8 SZ[ K[P
CF, GF ,UEU NZ[S JFCGM DF\ ULIZ XLO8Z ,LJZ O,MZ AM0"
DF\ OL8 SZ[, HMJF D/[ K[PH[G[ 0=FIJZ 0FAF CFY J0[ VM5Z[8
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:,F.0L\UD[X ULI;"
GEAR SHIFTING MECHANISM
VF ,[XG DF\ VF56[ lGR[ H6FJIF D]HA GL AFATM lJQF[ DFlClT
D[/JLX]P
ULIZ XLO8L\U lDS[lGhD GM 5lZRIP
ULIZ l;,[S8Z lDS[lGhDP
INTRODUCTION OF GEAR SHIFTING
MECHANISM
JFCG DF\ ULIZ Z[XM AN,JF DF\8[ VF56[ ULIZ XLO8L\U ,LJZ GM IMU
SZLV[ KLV[4H[GF J0[ JFCG G[ lJELgG :5L0 p5Z R,FJL XSFI K[P
ULIZ AM1F DF\ ZC[,F ULIZM G[ ULIZ ,LJZ FZF V[\U[H VG[ 0L;
V[\U[H SZJF DF8[ OL8 SZ[, l;:8D G[ ULIZ XLO8L\U lDS[lGhD SC[ K[P
JFCG DF\ ULIZ ,LJZ A[ SFZ[ OL8 SZ[, CMI K[P
O,MZ OL8[0 ULIZ XLO8L\U ,LJZP
:8LIZL\U SM,D OL8[0 ULIZ XLO8L\U ,LJZP
FLOOR FITTED GEAR SHIFTING
MECHANISM
*ULIZ AM1F DF\ ULIZM G[ XLO8 SZJF DF\8[ ULI;" GL p5Z OMS"
OL8 SZJF DF\ VFJ[ K[PVF OMS" G[ XLO8 SZJF DF\8[ C[g0 ,LJZ VYJF
:8LIZL\U ,LJZ ,UFJJF DF\ VFJ[ K[P
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p5Z V[S 8M5 SJZ ,UFJ[, CMI K[4VF 8M5 SJZ GL ;FY[ ULIZ XLO8L\U
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*ULIZ ,LJZ GM lGR[ GM EFU ULIZ AM1F DF\ ZC[, l;,[S8Z OMS""
GF BF\RF DF\ OL8 SZ[, CMI K[P


O,MZ ULIZ VG[ :8LIZL\U ULIZ GM TOFJT
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:8LIZL\U ULIZ GM TOFJT NXF"J[, K[P
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CMI K[P
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FZF XLO8 SZJF DF\ VFJ[ K[P
VF OMS" ULIZ ,LJZ FZF VFU/ 5FK/ SZJF DF\ VFJ[ K[P
ULIZ AM1F GF 8M5 SJZ DF\ V[JL UM9J6 SZJF DF\ VFJ[ K[4S[
V[SH ;DI DF\ OST V[SH ULIZ G[ AN,L XSFIP
HIFZ[ T[ ULIZ G[ gI]8=, 5MHLXG DF\ ,FJJF DF\ VFJ[ tIFZ[H
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VFXFO8 p5Z +6 BF\RF VF5[,
CMI K[P
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VF SFZ[ AM, GL %,[ OLS;
SZJF DF\ VFJ[ K[P
CONSTANTMESH GEAR BOX
VF ULIZ AM1F DF\ D[.G XFO8 GF AWF ULIZM SFpg8Z
XFO8 GF ULIZM ;FY[ CD[\XF D[X ZC[ K[P
VFYL VF SFZ GF ULIZM C[,LS, CMI K[P
5FJZ 8=F\g:DL8 SZJF DF\8[ D[.G XFO8 GF A[ ULIZM JrR[
0MU S,R OL8 SZJF DF\ VFJ[ K[P
D[.G XFO8 p5Z OL8 SZ[,F A3FH ULIZM lG0, A[ZL\U FZF
L OZTF CMI K[P
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tIF\ D[.G XFO8 p5Z :5,F.g; VF5JF DF\ VFJ[, CMI K[
CONSTANTMESH GEAR BOX
ULIZ AM1F DF\ 5FJZ 8=F\g:DLXGP
V[gHLG GL UlT 8M5 XFO8 FZF ULIZ AM1F DF\ VFJ[
K[4H[YL 8M5 ULIZ OZ[ K[P
8M5 ULIZ GF\ OZJFYL T[ UlT SFpg8Z XFO8 DF\ HFI K[4H[YL
SFpg8Z XFO8 56 OZ[ K[P
SFpg8Z ULIZM D[.G XFO8 GF\ ULIZM ;FY[ D[X CMJFYL D[.G
XFO8 GF\ ULIZM 56 OZ[ K[45Z\T] D[.G XFO8 OZTL GYL SFZ6
S[ D[.G XFO8 GF ULIZ A[ZL\U FZF L OZTF CMI K[P
CONSTANTMESH GEAR BOX
OZTF ULIZM GL UlT G[ D[.G XFO8 ;]WL 5M\CRF0JF 0MU
S,R G[ OZTF ULIZ ;FY[ V[\U[H SZTF4ULIZ GL UlT 0MU S,R
G[ O[ZJ[ K[P
0MU S,R D[.G XFO8 DF\ VF5[, :5,F.G DF\ OL8 SZ[, CMJFYL
0MU S,R OZJF GF\ SFZ6[ D[.G XFO8 G[ UlT D/[ K[
VF UlT D[.G XFO8 DFZOT I]lGJ;", HM.g8 FZF M5[,Z
XFO8 DF\ HFI K[
CONSTANTMESH GEAR BOX
VF DF6[ UlT 8=F\g:DL8 YFI K[P
ULIZ ZXM AN,JF DF\8[ 0MU S,R GL :,LJ G[ ULIZ ;FY[ YL V,U
SZL GF\BJF DF\ VFJ[ K[P H[YL ULIZ D[.G XFO8 p5Z L OZJF
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5lZ6FD :J~5 D[.G XFO8 DF\ T[ UlT D/TL GYLP
ULIZ Z[XM CFIZ S[ ,M SZJF DF\8[ 0MU S,R GL :,LJ G[ ULIZ
XLO8L\U ,LJZ FZF B;[0L D[.G XFO8 GF\ ULIZM ;FY[ VF5[,
ZL\\U ULIZ ;FY[ V[\U[H VG[ 0L;V[\U[H SZJF DF\ VFJ[ K[P
FIRST GEAR POSITION
SECOND GEAR POSITION
THIRD GEAR POSITION
FORTH GEAR POSITION
REVERSE GEAR POSITION
ADVANTAGE OF GEAR BOX
,FEoVF ULIZ AM1F SFI" SZTL JBT[ VJFH VMKM SZ[ K[P
C[,LS, ULIZM GF SFZ6[ V[S SZTF JW] NF\TFVM SMg8[S8 DF\
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ULIZ DF\ W;FZM VMKM ,FU[ K[ T[DH ULIZM GF\ NF\TF
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K[4SFZ6 S[ ULIZ Z[XM R[gH SZJF 0MU S,R GM p5IMU YFI K[P
DISADVANTAGE
ULIZ Z[XM ANJF DF\8[ S,R G[ A[ JBT NAFJJM 50[ K[P
VG]EJL 0=FIJZ G CMI TM ULIZ AN,TL JBT[ VJFH VFJ[ K[P
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lGR[ H6FJ[, SFZ6M GF ,LW[ SFI" SZTF ULIZ
AM1F DF\ VFJFH VFJ[ K[P
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ULIZM W;F. HJF GF SFZ6[ A[S,[X JWL HJLP
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