LG Mcd112 Aou

Internal Use Only Website http://biz.lgservice.
com
SERVICE MANUAL
MINI Hi-Fi SYSTEM SERVICE MANUAL

MODEL : MCD112 (MCS112F)
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
MODEL : MCD112 (MCS112F)
P/NO : AFN72956656
APRIL, 2009
CONTENTS
SECTION 1 GENERAL
3. PS9829B ....................................................3-15 4. PT6324 .......................................................3-15 5. STR-S6757IF1905......................................3-16 6. TAS5142 .....................................................3-17 7. U1739EJ2V1UD00/KF2_E .........................3-18 WIRING DIAGRAM .............................................3-19 BLOCK DIAGRAMS ...........................................3-21 1. SMPS BLOCK DIAGRAM .........................3-21 2. MAIN & FRONT BLOCK DIAGRAM .........3-23 SCHEMATIC DIAGRAMS ...................................3-25 1. SMPS SCHEMATIC DIAGRAM ................3-25 2. MAIN SCHEMATIC DIAGRAM..................3-27 3. AMP SCHEMATIC DIAGRAM ...................3-29 4. DECK SCHEMATIC DIAGRAM.................3-31 5. FRONT SCHEMATIC DIAGRAM .................3-33 6. KEY-L SCHEMATIC DIAGRAM ...................3-35 7. KEY-R SCHEMATIC DIAGRAM...................3-36 PRINTED CIRCUIT BOARD DIAGRAMS...........3-37 1. MAIN P.C.BOARD .....................................3-37 2. FRONT P.C.BOARD..................................3-41 3. SMPS P.C.BOARD ....................................3-43 4. KEY-L P.C.BOARD ....................................3-44 5. KEY-R P.C.BOARD ...................................3-44
SERVICING PRECAUTIONS ................................1-2 NOTES REGARDING HANDLING OF THE PICK-UP NOTES REGARDING COMPACT DISC PLAYER REPAIRS ESD PRECAUTIONS ............................................1-4 LOCATION OF USERS CONTROLS....................1-5 SPECIFICATIONS .................................................1-7
SECTION 2 EXPLODED VIEWS
CABINET EXPLODED VIEW ................................2-1 TAPE DECK MECHANISM EXPLODED VIEW ....2-3 1. TAPE DECK MECHANISM (A/S & A/S : RIGHT A/S DECK) ..................2-3 2. TAPE DECK MECHANISM (A/S & A/S : LEFT A/S DECK) ....................2-5 CD MECHANISM EXPLODED VIEW ...................2-7 SPEAKER EXPLODED VIEW ..............................2-9 MODEL : MCS112F .........................................2-9 PACKING ACCESSORY VIEW ...........................2-13
SECTION 4 CD PART ELECTRICAL
SECTION 3 AUDIO PART ELECTRICAL
CD ELECTRICAL TROUBLESHOOTING GUIDE ..............................4-1 1. CD PART TROUBLESHOOTING ................4-1 2. USB PART TROUBLESHOOTING..............4-9 WAVEFORMS OF MAJOR CHECK POINT .......4-10 SCHEMATIC DIAGRAMS ...................................4-13 1. CD SCHEMATIC DIAGRAM .....................4-13 2. USB SCHEMATIC DIAGRAM ...................4-15 PRINTED CIRCUIT BOARD DIAGRAM .............4-17 CD P.C.BOARD .............................................4-17
AUDIO ELECTRICAL TROUBLESHOOTING GUIDE ..............................3-1 1. POWER (SMPS) .........................................3-1 2. P-SENS .......................................................3-2 3. VKK CHECK................................................3-2 4. MICOM PART CHECK I ..............................3-2 5. MICOM PART CHECK II .............................3-3 6. IC103(KS4CD21CS) CHECK ......................3-4 7. FLD DISPLAY CHECK ................................3-5 8. PWM MODULATION PART CHECK ...........3-6 9. POWER AMP PART CHECK ......................3-7 10. AUX FUNCTION CHECK ............................3-8 11. TUNER FUNCTION CHECK .......................3-9 12. TAPE FUNCTION CHECK ........................3-10 13. TAPE PLAY PART CHECK ........................3-11 14. TAPE REC PART CHECK .........................3-12 INTERNAL BLOCK DIAGRAM OF ICs ..............3-13 1. ES6838 .......................................................3-13 2. HA12237F. ..................................................3-14
SECTION 5 REPLACEMENT PARTS LIST............................................5-1
Copyright 2009 LG Electronics. Inc. All right reserved. Only for training and service purposes
1-1
LGE Internal Use Only
SECTION 1 GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use. 2) The pick-up should never be subjected to external pressure or impact.
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials. 2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or damage to the printed-circuit board. 3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the adjustment point and installation screws should absolutely never be touched. 4) Laser beams may damage the eyes! Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
5) Cleaning the lens surface If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort this.
6) Never attempt to disassemble the pick-up. Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
1-2
NOTES REGARDING COMPACT DISC PLAYER REPAIRS

1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care. 2) The pick-up is composed of many optical components and other high-precision components. Care must be taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong magnetism is present, or where there is excessive dust.
2. Notes for repair

1) Before replacing a component part, first disconnect the power supply lead wire from the unit 2) All equipment, measuring instruments and tools must be grounded. 3) The workbench should be covered with a conductive sheet and grounded. When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is because there is the possibility of damage by static electricity.) 4) To prevent AC leakage, the metal part of the soldering iron should be grounded. 5) Workers should be grounded by an armband (1M) 6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent static electricity changes in the clothing to escape from the armband. 7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
CLEARING MALFUNCTION You can reset your unit to initial status if malfunction occur(button malfunction, display, etc.). Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside of the volume knob for more than 3 seconds. If you reset your unit, you must reenter all its settings(stations, clock, timer) NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it. 2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.
1-3
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called electrostatically sensitive devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a know earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ESD devices. 5. Do not use freon-propelled chemicals These can generate electrical charges sufficient to damage ESD devices. 6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials). 7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will by installed. CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER SAFETY PRECAUTIONS. 8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).
[CAUTION. GRAPHIC SYMBOLS]

THE LIGHTNING FLASH WITH ARROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED "DANGEROUS VOLTAGE" THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK. THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
1-4
LOCATION OF USERS CONTROLS

FRONT PANEL
1 6 7 2 3 4 8 9
10 11
1. POWER You can set up the unit into an economic power save mode. In the power-on status, press and hold (POWER) for about 3 seconds. To cancel power save mode, press (POWER). 2. ST./MONO Press ST./MONO. This will change the tuner from stereo to mono and usually improve the reception. 3. MP3 OPT. (MP3 Optimizer) This function is optimized for compressible MP3 files so that it improves the bass sound. 4. DEMO Press DEMO in power off state to demonstrate the function on display window. To cancel it, press or DEMO again. 5. Headphone jack Connect a headphone plug (3.5 mm) into the jack to listen to the sound through headphones (not supplied).
6. CD tray 7. XTS - PRO The function creates the optimum sound for you to play of the original sound. Each time you press XTS - PRO, XTS -- PRO ON or XTS -- PRO OFF is displayed in turn. (The XTS Pro function will not be operated when a headphone has been connected.) 8. D.SKIP If more than one portable USB player is connected to the system at the same time, press D.SKIP to select one of them. 9. AUX You can connect many other types of audio or audio visual device to the system via the auxiliary sockets (AUX IN) on the back of the player. 10.VOLUME Control the volume when using any function. 11.USB connector - OPTIONAL Connect a remote USB compatible player here.
1-5
REMOTE CONTROL
1. Search for a folder of MP3/WMA files When a CD containing MP3/WMA files in several folders is being played, press PRESET/FOLDER to select the folder you want to play. 2. Fall asleep while listening to your player Firstly, start a radio station or music. Press SLEEP on the remote one or more times to select a delay of between 10 and 180 minutes, after which the player will turn off. 3. Use when playing a CD 4. Listen to your tracks again and again Press REPEAT once to repeat the track currently playing. Press REPEAT twice to repeat the whole CD, or if youre listening to the whole folder of MP3/WMA CD . The display will show what is being repeated. 5. Use when playing a cassette tape 6. Sound quality adjustment You can select a desired sound mode by using EQ.
8 1 9
2 3 4
10
11
7. Play any track on a CD Press the corresponding number buttons on the remote control. 8. Temporarily stop the sound Press the button again to return to the sound.
5 6 12 13 7 14
9. To change the functions Change the functions between FM, AM, CD, AUX, USB or TAPE 10.Dimm the display light 11.For storing radio stations If you have saved radio stations using PROGRAM/ MEMO, you can scroll through them and select one (see Listening to the radio). 12.eXtreme Dynamic Sound System Reinforce the treble, bass and surround sound effect. XDSS ON will show in the display. Press again for XDSS OFF. 13.RANDOM Press RANDOM, play tracks/files you can in a random order or cancel it. 14.See information about your music MP3/WMA files often come with tags. The tag gives the Title, Artist or Album. Press INFO while a file is playing to see this information. If there are no tags, NO ID3 TAG or NO WMA TAG will show.
1-6
SPECIFICATIONS
GENERAL Net Weight External dimensions (WxHxD) TUNER FM Tuning Range AM Tuning Range AMPLIFIER Output Power T.H.D Frequency Response Signal-to-noise ratio CD Frequency response Signal-to-noise ratio Dynamic range SPEAKERS MCS212F Type Bass Reflex Impedance Rated Input Power Max. Input Power Net Dimensions (WxHxD) Net Weight (1EA) MCS112F Type Bass Reflex Impedance Rated Input Power Max. Input Power Net Dimensions (WxHxD) Net Weight (1EA) 5.57kg (MCD212 Model) 5.36kg (MCD112 Model) 170 x 243 x 282mm
87.5 ~ 108.0MHz or 65 ~ 74MHz, 87.5 ~ 108.0MHz 522 ~ 1620kHz or 520 ~ 1720kHz
100W + 100W (MCD212 Model) 50W + 50W (MCD112 Model) 0.5% 40 ~ 20000Hz 75dB
40 ~ 20000Hz 75dB 75dB
2 Way 2 Speaker 4 100W 200W 220 x 342 x 270mm 3.46kg 2 Way 2 Speaker 4 50W 100W 200 x 337 x 228mm 2.92kg
1-7
MEMO
1-8
SECTION 2 EXPLODED VIEWS

CABINET EXPLODED VIEW
A26 259 CABLE4
H
266
256 255 254 257 A41 253 450 CN806 255

M H K D M
260
J
I K
450
450
J I
CD
A46
B
MAIN 451
E L F A C
CABLE2 253
C L
458 450
264 450
FR
CABLE3
ON
T
A43 A40
P9701
CABLE5 450
N
E
456
289
N
SMPS
A00
F G
267 P9702
A
A47
263
CABLE1 CN201 450 290

N
290 454 291
305
2-1
2-2
TAPE DECK MECHANISM EXPLODED VIEW

1. TAPE DECK MECHANISM (A/S & A/S : RIGHT A/S DECK)
BRASS MOTOR PULLEY MAYBE CHANGED FOR WOW FLUTTER WHEN NECESSARY
A00
019 006 018 016
017
001
007
020
008 002 A01
003
022
015
023 009
025
RING FW MAYBE ADDED FOR WOW FLUTTER WHEN NECESSARY
011 009
A02
013
2-3
2-4
2. TAPE DECK MECHANISM (A/S & A/S : LEFT A/S DECK)
019 018 016 008 017
A00
007
020
015
003
022
009
RING FW MAYBE ADDED FOR WOW FLUTTER WHEN NECESSARY
023
024
011 009
A03
013
2-5
2-6
CD MECHANISM EXPLODED VIEW
416
A26
151
159 A32
156 422 441 170 419 417 173 164 417 166 417 167 440 163 168 162 153
188 189
165
155
418
190
418
181
A30
421 416 A35 184 187 172 177 175 186 417 185 421
2-7
2-8
SPEAKER EXPLODED VIEW

MODEL : MCS112F
A80L A80R
A80B
A80AL A80AR
850L 850R
853
855
856 854
851
852 WIRE80
2-9
2-10
MEMO
MEMO
2-11
2-12
PACKING ACCESSORY VIEW
2-13
MEMO
2-14
SECTION 3 AUDIO PART ELECTRICAL

AUDIO ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER (SMPS)
POWER (SMPS) YES Check the fuse F901 YES Check the DC V of C905. If DC V is over 400V YES NO
Replace the fuse
NO
Check BD901, LF901, 902
Chcek the DC V of C909, C903, C921 If DC V is in 14~19V and it is steady.
NO
Check IC901, 902 YES
NO
Replace IC 901,902
YES
Check short of P9701, P9702 line
Check the DC V of C981, C945. If DC V is 6.1V YES Chcek the DC V of C950, C951 If DC V is in 31.5V YES
NO
Check short of P9702 line
NO
Check short of P9701 line
OK
3-1
2. P-SENS
P-SENS YES Check the PIN6 of P9702 If DC V is over 5.6V YES OK NO
Check power circuit Trouble shooting
3. VKK CHECK
VKK check YES Check the PIN3 of P9702 If DC V is over -28V 2 YES OK NO
Check power circuit Trouble shooting
4. MICOM PART CHECK I

MICOM part check I YES Check P-SENS (P7904)_PIN6. YES Check both end voltage of IC101 (KIA7042). YES Check voltage of IC100 78KO/KF2_PIN1. YES OK
NO
Refer to SMPS troubleshooting.
NO
Check if input voltage of IC101(KIA7042) is over 5V. YES
NO
Check the periphery of IC101 (KIA7042).
NO
Replace IC101 (KIA7042).
YES Check if IC101(KIA7042) of output voltage is over 4.3V. YES OK
3-2
5. MICOM PART CHECK II

MICOM part check II YES Check if voltage of P7904_PIN5 is 5.6V. YES Check both end voltage of D101 NO Check if output of D101(1SR35) is 5V. YES Check D101. YES YES OK NO Replace D101. NO Refer to SMPS troubleshooting.
Check Q101_ emitter/collector 5V. YES Check if IC103_PIN8 and IC100_PIN19, 20, 59 are 5V.
NO
Check Q102_base 0.6V HIGH. YES Q102_collector 0.6V LOW.
NO
Check if output of IC101 (KIA7042) is over 4.3V. YES NO
Check IC101. YES
Replace IC101.
YES
YES
OK
X101 : 32.768kHz X100 : 9.8304MHz Check the operation. YES OK
Check Q102. YES
NO
Replace Q102.
OK
3-3
6. IC103(KS4CD21CS) CHECK
Check IC100(78KOKF2)_ PIN 22, 24
YES
PIN22 DATA PIN24 CLK
NO
Check micom voltage 5V.
NO
Refer to micom troubleshooting
YES
YES Check micom.
NO
Replace micom.
YES
OK
OK
3-4
7. FLD DISPLAY CHECK

FLD display check YES Check P7904_PIN1, 2, 3 voltage input. YES Check if both end votage of F1, F2 are over 3.7V. VKK : over 26V. YES Check P3702 connection and power. Pin1 : FL-22 Pin2 : FL+26 Pin3 : VKK- over 26V. NO Refer to SMPS
NO
Check P3702 connection. YES Check each PIN voltage. NO Replace P3702.
YES OK
YES
Check IC301(PT6324) voltage. Pin50 VKK : -26V PIN9.52 : +5V
NO
If voltage is not 5V, check input and output of D319(1SR35). YES Check IC301. YES OK NO Replace IC301.
YES
IC100 - > Check IC301 DATA communication. PIN PIN 75PIN - > 3PIN STB 76PIN - > 2PIN D 78PIN - > 1PIN CLK
NO
IC100 75 PIN - > STB 77 PIN - > 4PIN DI 78 PIN - > 1PIN CLK Check data output. YES 76 PIN - > DO - - > Check DATA in Check IC100. YES
YES
FLD light on? YES OK

Check IC100. YES OK
NO
Replace IC100
3-5
8. PWM MODULATION PART CHECK

PWM modulation part check YES P7905_PIN9 3.3V checking YES Check IC604(PS9829) VDD PIN voltage(3, 7, 8, 10, 22, 29, 39, 47, 56, 65, 72, 94). Check X601_PIN2 3.3V. YES Check X601 12.288MHz operation. YES NO NO Refer to SMPS troubleshooting. Check X601 12.288MHz. YES OK NO Check FB614 BEAD input, output and voltage. YES OK NO Check X601 2.288MHz YES NO Replace IC605. OK NO Replace X601. NO NO Replace X601.
NO
Check IC605_ PIN8 3.3V. YES Check IC605_ PIN3 input YES Check IC605_ PIN2 output YES OK
Replace FB614
Check IC605_ PIN3 input and PIN2 output.
YES
IC604 (PS9829) PIN86 CLK input check YES Check IC100(78KOKF2) 21->PWM_CLK 22->PWM_DATA 43->PWM_REST output. YES Check IC604 (PS9829) DATA input. 78 PIN->DATA 79 PIN->CLK YES Check PWM modulator output. FL:75(+)74(-) FR:71(+)70(-) YES OK
NO
Check R680 (470) output. YES OK
NO
Replace R680.
NO
Check LINE registor output. DATA:R671, CLK:R670 RST:R665 YES OK
NO
Replace R670, R671 and R665
NO
Check DVD ASS`Y(PS9829) communication (P7403). YES Check IC604(PS9829) DATA input. YES OK
NO
Refer to CD troubleshooting.
NO
Check each LINE registor output.
NO
Check IC604(PS9829).
3-6
9. POWER AMP PART CHECK

Power AMP part check YES P7905_3PIN : +12V, PIN13, 14, 15 : 35V. YES Check each IC700, 701, 702, 703 PIN21, 26, 29, 34 input voltage. YES NO
Check each IC700, 701, 702, 703 PIN1,17, 18, 19, 36 +12V input. YES Check PWM modulator input. Each IC PIN4, 6, 14, 16 YES Power IC700, 701, 702, 703 PIN20, 27, 29, 34 output. YES
NO
Check each LINE registor output voltage. IC700 : R701, 702, 726, 727
Check output line coil. YES
NO
Replace the coils
OK
3-7
10. AUX FUNCTION CHECK

AUX function check YES Check JK800 connection. YES Check IC200(BU4052)_ PIN4, 11 input waveform. Check IC200(BU4052)_PIN16 VDD, PIN8 VSS power. YES YES Replace IC200
NO
NO
Check -COM(IC301)_ PIN83, 84 commucation.
Check IC200(BU4052)_ PIN3, 13 output waveform. YES Check IC801(MC4580)_PIN 2, 6 input waveform. YES OK Check IC801(MC4580)_PIN4 VSS, PIN8 VDD power. YES
NO
NO
Replace IC801
3-8
11. TUNER FUNCTION CHECK

TUNER function check YES Check TUNER module(TU601) operation. YES Check IC200(BU4052)_PIN1, 12 input waveform. YES Check IC200(BU4052)_PIN3, 13 output waveform and IC601 (BU4052)_PIN2,15 input waveform. NO
Check TUNER module voltage(PIN2 : 9V).
NO
Check IC200(BU4052)_ PIN16 VDD, PIN8 VSS power. YES
YES
Replace IC200.
Check IC801(MC4580)_ PIN2, 6 input waveform.
NO
Check IC801(MC4580)_ PIN4 VSS, PIN8 VDD power. YES
YES
Replace IC801.
OK
3-9
12. TAPE FUNCTION CHECK

TAPE function check YES
TAPE PCB ASS`Y YES Check IC200(BU4052)_PIN2, 15 input waveform. NO Check IC200(BU4052)_ PIN16 VDD, PIN8 VSS power YES YES
Replace IC200.
Check IC200(BU4052)_PIN3, 13 output waveform and IC601(BU4052)_ PIN2, 15 input waveform. YES Check IC801(MC4580)_ PIN2, 6 input waveform. NO Check IC200(BU4052)_ PIN16 VDD, PIN8 VSS power YES YES
Replace IC200.
OK
3-10
13. TAPE PLAY PART CHECK

TAPE PALY part check YES Check IC201(HA12237)_PIN16 12V input. YES Check IC201_ PIN5, 26 signal output. NO NO NO
Check A/B deck head input. YES Check A deck head input IC201_PIN32, 39 and B deck head input IC201_PIN34, 37. YES
Replace head wire and tape deck mechanism.
YES Check IC201 YES OK
NO
Replace IC201.
Check IC201_PIN14 mute operation.
NO
Check IC202_PIN10 "HIGH" YES Check IC202. YES NO Replace IC202.
YES
OK
OK
3-11
14. TAPE REC PART CHECK

TAPE REC part check YES Check IC604(PS9829)_PIN49, 52 PWM output. YES Check IC201_ PIN7, 24 record input. YES NO NO NO
Refer to PWM modulation troubleshooting.
Check IC201_ PIN10, 21 output.
Check IC100_PIN23 "HIGH" YES
Replace IC201.
YES
OK
Check L203_PIN2, 3 oscillation.
NO
Check Q205(D1304)_ base "HIGH".
NO
Check IC100_PIN23 "HIGH" YES
YES YES OK
Replace IC202.
Check P2203_PIN5, 3 input and PIN8 erase input. YES
OK
3-12
INTERNAL BLOCK DIAGRAM OF ICs

1. ES6838
GPIO
SDRAM/ROM Interface
32-Bit RISC Processor 16 K Cache
Audio ADC
Display OSD / SPU Controller Scaler DeIntelacer
TV-Encoder VDAC
HDMI I/F
Serial Audio Interface Gateway Audio DAC + DMA Controller
USB
DVD Descrambler + Transport Servo Controller / RF
Huffman Decoder
Video Processor ATAPI ROM RAM 8051 Controller DRAM Interface
Digital PLL
ECC DSC
3-13
2. HA12237F
3-14
3. PS9829B
MBCK MLRCK MSDIN[0:3] SBCK SLRCK SSDIN[0:3]
Input & Output MUX
Serial Audio Output Interface Serial Audio Output Interface Automatic Gain Limiter Output Mapper
DMIX_MCLK OLRCK OBCK DMIX_SDOUT
Sample Rate Converter
Down Mixer
PWM1_P/M PWM2_P/M PWM3_P/M PWM4_P/M PWM5_P/M PWM6_P/M PWM7_P/M
Input Mapper Mixer Mic, Input Processor 4 Band EQ Bass Manager
MIC_MCLK MIC_BCK MIC_LRCK MIC_SDIN
Main Volume
Trim Volume
PWM Modulator
Internal Clock Internal Reset
PWM8_P/M PWM_HP_L_P/M PWM_HP_R_P/M
SPI/I2C SO/SDA SCK/SCL SI/I2C_AD0 /CS/I2C_AD2 EXT_MUTE
Host Interface (I2C, SPI)
Internal Controls
Reset & Power Down POP NR
PWM_SWL_P/M EPD_ENA OVERLOAD
PLL
Power Supply
/RESET
CLK_IN
PLL_DVDD
PLL_DVSS
PLL_AVDD
PLL_AVSS
IO_VDD
4. PT6324
Control DIN/DOUT CLK STB Serial Data Interface SG1/KS1 SG2/KS2 SG3/KS3 SG4/KS4 SG5/KS5 SG6/KS6 SG7/KS7 SG7/KS7 SG8/KS8 SG9/KS9 SG10/KS10 SG11/KS11 SG12/KS12 SG13/KS13 SG14/KS14 SG15KS15 SG16/KS16 SG17 SG18 SG19 SG20 SG21 SG22 SG23 SG24 GR1 GR2 GR3 GR4 GR5 GR6 GR7 GR8 GR9 GR10 GR11 GR12 GR13 GR14 GR15 GR16
Display Memory
OSC
CSC
Timing Generator Segment Driver
Key Matrix Memory
LED1
LED Driver
Dimming Circuit Grid Driver
K1
K2
VDD
GND
VEE
3-15
IO_VSS
DVDD
DVSS
5. STR-S6757IF1905
Vcc
Protection latch R Q S
DRIVE Reg
D
Reg& Iconst Start Stop Burst
Burst Control
Delay
S GND FB
FB
2 3 6
OVP
R Q S Q OSC MaxON BSD
S R OCP
BD
OCP/BD SS/OLP
OLP
Soft Start
Bottom Selector Counter
3-16
6. TAS5142
OTW System Microcontroller SD
OTW
SD
TAS5508
BST_A BST_B Bootstrap Capacitors
VALID
RESET_AB RESET_CD PWM_A
OUT_A Input HBridge 1 2-Channel H-Bridge BTL Mode Output H-Bridge 1 OUT_B
LeftChannel Output
PWM_B
2nd-Order L-C Output Filter for Each Half-Bridge
PWM_C RightChannel Output Input H-Bridge 2 GVDD_A, B, C, D
OUT_C Output H-Bridge 2 OUT_D
PWM_D M1 Hardwire Mode Control M2 M3
2nd-Order L-C Output Filter for Each Half-Bridge
PVDD_A, B, C, D
GND_A, B, C, D
BST_C OC_ADJ BST_D Bootstrap Capacitors
4 GVDD VDD VREG Power Supply Decoupling
32 V System Power Supply GND 12 V
PVDD
PVDD Power Supply Decoupling
AGND
VREG
GND
VDD
Hardwire OC Limit
GND GVDD (12 V)/VDD (12 V)
VAC
3-17
7. U1739EJ2V1UD00/KF2_E
TO00/TI010/P01 TI000/P00 RxD6/P14 (LINSEL) TO01/TI011/P06 TI001/P05
16-bit timer/ event counter 00
Port 0
P00 to P06
16-bit timer/ event counter 01
Port 1
P10 to P17
Port 2 TOH0/P15 8-bit timer H0 Port 3 TOH1/P16 8-bit timer H1
P20 to P27
P30 to P33
Port 4
P40 to P47
Internal low-speed oscillator
Port 5
P50 to P57
Port 6 Watchdog timer Port 7 TI50/TO50/P17 8-bit timer event counter 50
P60 to P67
P70 to P77
Port 12
P120 to P124
TI51/TO51/P33
8-bit timer event counter 51 78K/0 CPU core BANKNote 1 Flash memory
Port 13
P130
Watch timer
Port 14
P140 to P145
Buzzer output RxD0/P11 TxD0/P10 Serial interface UART0 Serial interface UART6 LINSEL Internal high-speed RAM Internal expansion RAM Clock output control Power on clear/ low voltage indicator Key return 8
BUZ/P141
PCL/P140
RxD6/P14 TxD6/P13 SI10/P11 SO10/P12 SCK10/P10 SI11/P03 SO11/P02 SCK11/P04 SCK11/P05 SIA0/P143 SOA0/P144 SCKA0/P142 STB0/P145 BUSY0/P141 EXSCL0/P62 SDA0/P61 SCL0/P60 ANI0/P20 to ANI7/P27 AVREF AVSS RxD6/P14 (LINSEL) INTP0/P120 INTP1/P30 to INTP4/P33 INTP5/P16 INTP6/P140, INTP7/P141 2 4 8
POC/LVI control KR0/P70 to KR7/P77
EXLVI/P120
Serial interface CSI10
Serial interface CSI11
Reset control Multiplier & divider On-chip debugNote 2 OCD0ANote 2/X1, OCD1ANote 2/P31 OCD0BNote 2/X2, OCD1BNote 2/P32 RESET XT1/P121 X2/EXCLK/P122 XT1/P123 XT2/EXCLKS/P124
Serial interface CSIA0
Serial interface IIC0
System control
Internal high-speed oscillator A/D converter VDD, VSS, FLMD0 EVDD EVSS Voltage regulator REGC
Interrupt control
3-18
WIRING DIAGRAM
2 CH SPK TERMINAL
AUX JACK TUNER MODULE
[Total CNT Q'ty : 14ea] 1. SMPS MAIN : 2ea 2. MAIN DVD : 2ea 3. MAIN FRONT : 1ea 4. FRONT DVD : 1ea 5. DVD MD : 5ea 6. DECK MECHA. : 3ea
SMPS PCB
CHANGER MD
3P 15P
5P
6P
RED
RED
4P 4P
CD PCB
30P
MAIN PCB
29P
3P
8P
13P
USB
MIC
H/P
FRONT PCB
3-20
DOUBLE DECK MECHANISM
3-19
BLOCK DIAGRAMS
1. SMPS BLOCK DIAGRAM
RECTIFICATION SMOOTHING CIRCUIT
AMP Switch IC # 1
T R A N S #1
AMP (+) 3 1.5V
P9701
ZNR & FILTER
FEED BACK 3.5V (278R35)
AC INPUT
MAIN Switch IC # 2
T R A N S #2
12V (78R12) 5V(P-SEN S) 6.1V (KIA278R05) -12V -31. 5V(VKK) FL1-FL2 (4. 5V)
P9702
FEED BACK
3-21
3-22
2. MAIN & FRONT BLOCK DIAGRAM
DECK B
REC_MUTE, PB_MUTE, TAPE_A/B L/R, REC_L/R ERASE[5]
5142_RST
HA12237F Cassette Deck ASP
[4] SOL_A/B, MOTOR, REC_BIAS [4]
TR DRIVER
5142_SD 9.8304MHz 12.288MHz
DECK S/W DECK A
L/R
FL +/-
78F0546
HALL_A/B, LEAF_A/B [4] DECK_L / R
AUDIO MICOM
EEPROM CLK/DATA
9830_RST CLK/DATA [3]
PS9830 PWM Modulator
FR +/SW +/-
TAS5152 or TAS5142
FL FR
TUNER MODULE
EIGHT KINDS EXCEPT CD IN
FSEQ,WRQ,CD_DO,RX [4]
REC_L / R
Digital Power AMP
SW
RDS_CLK / DATA, PLL_DO / CLK / CE[5] PLL_DI, T_MUTE[2] 4052_A / B
CLK,DATA
TX
KS24C021 EEPROM
H/P_L / R
TUNER_L / R AUDIO L / R BU4052 AUX_L / R AUDIO S/W AK5358 2CH. ADC
[4] VFD_STB / DI / DO / CLK ADC_RST MCLK, LRCK, BCK, SD_OUT [7]
AUX
LRCK,BCK,DATA0 [3] RX
74HCT244 BUFFER
FSEQ,WRQ,CD_DO [4]
AUX2
PT6324 FLT DRIVER
TX, RX
AUX2 _L/R
MIC _SIG
CY8C21484 TOUCHPAD DRIVER IC

CLK,DATA,+5V,GND [4]
LC78692W
16.9344MHz
A,B,C,D,E,F TA+/-, FA+/- [4]

FDO,TDO SLDO,SPDO
PICK PICK UP UP MOTOR MOTOR MD MD
H/P
MIC _SIG
DSP IC
14.3178MHz
MIC
BA3308 OPAMP (ALC)
[4]
AM5810 MOTOR DRIVER
SL+/-, SP+/-[4] OP/CL
FLT DISPLAY
TOUC H PAD
D+ / D-,+5V/GND[4]
STDATA, STCK, STREQ[3]
USB
OTI6888 VER.A9
3-23
3-24
IMPORTANT SAFETY
NOTE : FOR EASY IDENTIFICATION. THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER FROM THE ACTUAL CIRCUIT USED. THIS WAY, IMPLEMENTATION OF THE LATEST SAFETY AND PERFORMANCE IMPROVEMENT CHANGES INTO THE SET IS NOT DELAYED UNTIL THE NEW SERVICE LITERATURE IS PRINTED. 1. Shaded( ) parts are critical for safety. Replace only with specified part number. 2. Voltages are DC-measured with a digital voltmeter during Play mode.
SCHEMATIC DIAGRAMS
1. SMPS SCHEMATIC DIAGRAM
WHEN SERVICING THIS CHASSIS, UNDER NO CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE MODIFIED OR ALTERED WITHOUT PERMISSION FROM THE LG CORPORATION. ALL COMPONENTS SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL COMPONENTS ARE SHADED ON THE SCHEMATIC
3-25
3-26
2. MAIN SCHEMATIC DIAGRAM
3-27
3-28
3. AMP SCHEMATIC DIAGRAM
3-29
3-30
4. DECK SCHEMATIC DIAGRAM
3-31
3-32
5. FRONT SCHEMATIC DIAGRAM
3-33
3-34
6. KEY-L SCHEMATIC DIAGRAM
7. KEY-R SCHEMATIC DIAGRAM
3-35
3-36
PRINTED CIRCUIT BOARD DIAGRAMS

1. MAIN P.C.BOARD
(TOP VIEW)
3-37
3-38
MAIN P.C.BOARD
(BOTTOM VIEW)
3-39
3-40
2. FRONT P.C.BOARD
3-41
3-42
3. SMPS P.C.BOARD
4. KEY-L P.C.BOARD
5. KEY-R P.C.BOARD
3-43
3-44
MEMO
MEMO
3-45
3-46
SECTION 4 CD PART ELECTRICAL

CD ELECTRICAL TROUBLESHOOTING GUIDE
1. CD PART TROUBLESHOOTING
Turn on CD YES NO
OPEN CLOSE check
Connector check (PN803, PN804) NO Check voltage CN806 PIN1 : 12, PIN2 : 6.3V
YES
NO Check voltage PN805 PIN22 : CLOSE, PIN23 : OPEN
Reading Display check
NO
Connector check (PN802, PN803, PN804, CN806, PN814) NO
YES
Check micom interface circuit (PN805) (CE, BTL-MUTE, CD-IN, CD-OUT, CLK, WRQ, FSEQ)
Reading OK check
NO
Connector check (PN801,PN802) NO Check pick up movement NO
YES
Check AM5810FP (IC802) NO Check LC78692 (IC801)
If PALY, AUDIO OUTPUT check YES OK
NO
Check PN805 audio data PIN10 : DA_LRCK (IC801 PIN60 LRSY) PIN11 : DA_BCK (IC801 PIN59 DATACLK) PIN12 : DA_DATA0 (IC801 PIN58 DATA)
4-1
1-1. OPEN CLOSE NG

Connector locking check (PN803, PN804, PN814) YES
Check power supply circuit (PN805, CN806) CN806 PIN1 : 12V, PIN2 : 6.3V PN805 PIN8 : +5V_AD
NO
Defective main power supply
YES
Check voltage change of OPEN CLOSE IC803 INPUT voltage PIN6 : 12V, PIN7:6.3V (PN805 PIN2 : BTL_MUTE, 23 : OPEN, 22 : CLOSE)
NO
Defective micom
YES
Check voltage change LO+, LO- OF IC803 (PN805 PIN23 : OPEN, PIN22 : CLOSE)
NO
Defective IC803
YES Defective mechanism
4-2
1-2. READING DISPLAY CHECK (= ONLY CD DISPLAY)

Conector locking check (PN802, PN803, PN804, PN805, CN806) YES
Check power supply port (PN805, CN806) CN806 PIN1 : 12V, PIN2 : 6.3V, PIN4 : 5V PN805 PIN8 = 5V_AD YES Check voltage The PIN2 of IC804 IC804 PIN2 : 3.3V YES Check reset signal of PN805 PN805 PIN19 : 5V YES Check micom interface circuit (PN805) PN805 PIN1, 3, 4, 15, 19, 26 signal check (1 : CE, 3 : DI, 4 : CLK, 15 : D0, 19 : RST, 18 : FSEQ, 26 : WRQ) PIN3 DI : From DSP to micom PIN15 DO : From micom to DSP Check the waveform #1 YES
NO
Defective connector or main power supply
NO
Defective IC804
NO
Defective micom or connector
NO
Defective micom or connector
Defective IC804
4-3
1-3. READING OK CHECK (= NO DISC DISPLAY)

Connector locking check (PN801, PN802)
A
Does sled move? NO Check PN802 PIN3, 4 (SL+, SL-) NO Defective pick up or IC802 or IC801
YES
B
Does lense move? (= UP & DOWN) NO Check PN801 PIN13, 16 (FA+, FA-) NO Defective pick up or IC802 or IC801
YES NO
C
Check PN801 PIN10 (LD) NO Defective pick up or IC802
Does laser light?
YES
D
NO Check PN802 PIN3, 6 (SP+, SP-) NO Defective pick up or IC802 or IC801
Does spindle rotate?
YES NO
E
Check PN801 PIN14, 15 (TA+, TA-) NO Defective pick up or IC802 or IC801
Is reading OK?
4-4
1-4. READING OK CHECK #A (= NO DISC DISPLAY)

A
Does SL+ waveform appear at (IC802 PIN13 and PN802 PIN3) waveform #2 sled motor wave
NO
Does slin waveform appear at (IC802 PIN5) waveform #2 sled drive wave YES
NO
Defective IC801
YES Defective IC802
Check PN802 connector line
NO
Defective PN802 connector
YES Defective pick up sled motor
1-5. READING OK CHECK #B (= NO DISC DISPLAY)

B
Does FA+ waveform appear at (IC802 PIN16 and PN801 PIN13) waveform #3 focus coil drive wave
NO
Does fain-waveform appear at (IC802 PIN25) waveform #3 focus drive wave YES
NO
Defective IC801
YES Defective IC802
NO
YES Defective pick up focus actuator
4-5
1-6. READING OK CHECK #C (= NO DISC DISPLAY)

C
Is ?V applied to PIN10 of PN801 laser supply voltage check
NO
Is 3.3V applied to PIN30, 36, 39, 41, 61, 68, 75 of IC801 RF IC supply voltage check YES
NO
Defective IC804
YES
Is 2.3V PIN18 (LDO) of IC801 laser control voltage check
NO
Defective IC801
YES Defective Q801 or D801
NO
YES Defective pick up laser part
4-6
1-7. READING OK CHECK #D (= NO DISC DISPLAY)

D
Does SP+ waveform appear at (IC802 PIN11 and PN802 PIN5) waveform #4 spindle motor drive wave
NO
Does spin waveform appear at (IC802 PIN6) waveform #4 spindle drive wave YES
NO
Defective IC801
YES Defective IC802
NO
YES Defective pick up spindle motor
4-7
1-8. READING OK CHECK #E (= NO DISC DISPLAY)

E
Does TA+ waveform appear at (IC802 PIN17 and PN801 PIN14) waveform #5 tracking coil drive wave
NO
Does tain - waveform appear at (IC802 PIN22) waveform #5 tracking drive wave YES
NO
Defective IC801
YES Defective IC802
NO
YES
Does ARF signal appear? (IC801 PIN 2) waveform #6 YES Does FE, TE signal appear? (IC801 PIN10 : RFMON, PIN16 : TE) waveform #6 * REMON is FE
NO
Defective pick up or IC801
NO
Defective pick up or IC801
4-8
2. USB PART TROUBLESHOOTING

Turn on USB YES Checking or USB display check NO Connector check (PN805, CN806, PN810 ) NO Check power supply circuit (CN806) YES NO Check micom interface circuit (PN805) PIN13 : RX (IC805 PIN49 : TXD) PIN14 : TX (IC805 PIN33 : RXD)
Reading OK check
NO
Check PN810 1PIN : 5V NO Check PN810 PIN2(D-), 3(D+)
YES
NO Check OTI6888 (IC805)
If PLAY, AUDIO OUTPUT check YES OK
NO
Check signal STCK, STREQ, STDATA STCK : IC805 PIN52, IC801 PIN55 STREQ : IC805 PIN53, IC801 PIN54 STDATA : IC805 PIN54, IC801 PIN56 NO Connector check (CN806)
4-9
WAVEFORMS OF MAJOR CHECK POINT

#1.MICOM INTERFACE WAVEFORM (PN805 PIN26, 19, 3, 15) during power on #1.MICOM INTERFACE WAVEFORM (PN805 PIN26, 19, 3, 15) during normal play
PIN26 : WRQ PIN26 : WRQ
PIN19 : RESET
PIN19 : RESET
PIN3 : DI (IC801 PIN46 DATA OUT) PIN3 : DI (IC801 PIN46 DATA OUT)
PIN15 : DO (IC801 PIN45 DATA IN)
PIN15 : DO (IC801 PIN45 DATA IN)
#1.MICOM INTERFACE WAVEFORM (PN805 PIN4, 1, 18) during power on
#1.MICOM INTERFACE WAVEFORM (PN805 PIN4, 1, 18) during normal play
PIN4 : CL
PIN4 : CL
PIN1 : CE
PIN1 : CE
PIN18 : FSEQ
PIN18 : FSEQ
4-10
#2.SLED DRIVE AND MOTOR WAVEFORM (IC802 PIN5, 13) when focus search
#2.SLED DRIVE AND MOTOR WAVEFORM (IC802 PIN5, 13) during normal play
PIN5 : SLIN
PIN5 : SLIN
PIN13 : SL+
PIN13 : SL+
#3.FOCUS DRIVE AND MOTOR WAVEFORM (IC802 PIN25, IC802 PIN16) When focus search failed or there is no disc on tray
#3.FOCUS DRIVE AND MOTOR WAVEFORM (IC802 PIN25, IC802 PIN16) There is disc on tray and focus search success
PIN25 : FAO
PIN25 : FAO
PIN16 : FA+ PIN16 : FA+
4-11
#4.SPINDLE DRIVE AND MOTOR WAVEFORM (IC802 PIN6, 11) when TOC reading
#5.TRACK DRIVE AND MOTOR WAVEFORM (IC802 PIN22, IC802 PIN17) during normal play
PIN11 : SP+
PIN6 : SPIN
PIN22 : TAO
PIN17 : TA+
#6.RF, FOCUS AND TRACKING ERROR WAVEFORM (IC801 PIN2, 10, 16) during normal play
PIN2 : RFOUT
PIN 16 : TE PIN10 : RFMON(FE)
4-12
SCHEMATIC DIAGRAMS
1. CD SCHEMATIC DIAGRAM
4-13
4-14
2. USB SCHEMATIC DIAGRAM
4-15
4-16
PRINTED CIRCUIT BOARD DIAGRAM

CD P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)
4-17
4-18
MEMO
MEMO
4-19
4-20

LG Mcd112 Aou

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Internal Use Only Website http://biz.lgservice.

MINI Hi-Fi SYSTEM SERVICE MANUAL

MODEL : MCD112 (MCS112F)

SECTION 2 EXPLODED VIEWS

SECTION 4 CD PART ELECTRICAL

SECTION 3 AUDIO PART ELECTRICAL

SECTION 5 REPLACEMENT PARTS LIST............................................5-1

LGE Internal Use Only

NOTES REGARDING COMPACT DISC PLAYER REPAIRS

2. Notes for repair

LGE Internal Use Only

[CAUTION. GRAPHIC SYMBOLS]

LGE Internal Use Only

LOCATION OF USERS CONTROLS

LGE Internal Use Only

LGE Internal Use Only

87.5 ~ 108.0MHz or 65 ~ 74MHz, 87.5 ~ 108.0MHz 522 ~ 1620kHz or 520 ~ 1720kHz

40 ~ 20000Hz 75dB 75dB

LGE Internal Use Only

LGE Internal Use Only

SECTION 2 EXPLODED VIEWS

256 255 254 257 A41 253 450 CN806 255

CABLE1 CN201 450 290

290 454 291

LGE Internal Use Only

TAPE DECK MECHANISM EXPLODED VIEW

019 006 018 016

008 002 A01

RING FW MAYBE ADDED FOR WOW FLUTTER WHEN NECESSARY

LGE Internal Use Only

2. TAPE DECK MECHANISM (A/S & A/S : LEFT A/S DECK)

019 018 016 008 017

RING FW MAYBE ADDED FOR WOW FLUTTER WHEN NECESSARY

LGE Internal Use Only

CD MECHANISM EXPLODED VIEW

LGE Internal Use Only

SPEAKER EXPLODED VIEW

LGE Internal Use Only

LGE Internal Use Only

PACKING ACCESSORY VIEW

LGE Internal Use Only

LGE Internal Use Only

SECTION 3 AUDIO PART ELECTRICAL

Replace the fuse

Check BD901, LF901, 902

Chcek the DC V of C909, C903, C921 If DC V is in 14~19V and it is steady.

Check IC901, 902 YES

Check short of P9701, P9702 line

Check short of P9702 line

Check short of P9701 line

LGE Internal Use Only

Check power circuit Trouble shooting

Check power circuit Trouble shooting

4. MICOM PART CHECK I

Refer to SMPS troubleshooting.

Check if input voltage of IC101(KIA7042) is over 5V. YES

Check the periphery of IC101 (KIA7042).

Replace IC101 (KIA7042).

YES Check if IC101(KIA7042) of output voltage is over 4.3V. YES OK

5. MICOM PART CHECK II

Check Q102_base 0.6V HIGH. YES Q102_collector 0.6V LOW.

Check if output of IC101 (KIA7042) is over 4.3V. YES NO