Pno PB Basic Slide Set v50 e

PROFIBUS
Automation Technology
Open Solutions for the World of Automation
English
Mission Statement of PROFIBUS International
Getting started
PROFIBUS as automation technology History, organization, market position Wide range of applications Standards Technology Device integration System aspects User benefits Information source
We are and will remain the world's leading automation organization for communication solutions, serving our users, our members and the press with the best solutions, benefits and information.
PROFIBUS & PROFINET International
BSS-V5.0 06/2008 English
Changes in Automation Structures

From central automation systems
Getting started PROFIBUS as automation technology History, organization, market position Wide range of applications Standards Technology Device integration System aspects User benefits Information source

with a central PLC and sensors/actuators based on 4-20 mA or 0-10 V technology
over distributed automation systems

with a PLC/IPC and remote I/O based on field bus technology
Changes in Automation Structures

to automation technology with

distributed intelligence (intelligent field devices) symbiotic interaction of field bus and Ethernet communication consistency right through to corporate management level and Internet

Ethernet/PROFINET
PROFIBUS
PROFIBUS
With integrated motion, safety and

applications
Two Technologies One Organization
PI (PROFIBUS & PROFINET International)

Regional PI Associations PI Competence Centers PI Test Laboratories PI Training Centers
Technologies
Fieldbus based Automation Technology

Proxy Technology
Ethernet based Automation Technology
What is PROFIBUS?
PROFIBUS is the open Fieldbus Standard for Automation

of PROFIBUS International.
PROFIBUS covers all requirements of all branches of Automation Technology.
PROFIBUS ...
Is a digital communication system optimized for automation tasks Covers both fast time-critical applications and complex communication tasks Supports numerous Application Profiles
PROFIBUS & PROFINET International BSS-V5.0 06/2008 English
What is PROFINET?
PROFINET is the open Industrial Ethernet Standard for Automation

of PROFIBUS International.
PROFINET covers all requirements of all branches of Automation Technology.
PROFINET ...
Is Based on Industrial Ethernet Uses TCP/IP and IT Standards Is Automation in Real-Time Enables Seamless Integration of Fieldbusses
Milestones to Market Leadership (technical)

2007 IO-Link Communication Specification available
Getting started PROFIBUS as automation technology
2006 TCI Tool Calling Interface available 2005 PROFIdrive and PROFIsafe for PROFIBUS and PROFINET available 2004 PROFINET IO based on Real-Time (RT) & Isochronous Real-Time (IRT) 2003 PROFIsafe established at market 2002 PROFIBUS DP-V2 and PROFINET part of IEC 61158/IEC 61784; 10 profiles available 2001 Presentation of the Ethernet-based PROFINET (CBA) 1999 PROFIsafe Profile for safety technology 1998 PROFIBUS PA Profile for process automation 1997 PROFIdrive Profile for variable-speed drives 1996 PROFIBUS becomes European Standard EN 50170 1995 1st application in process automation (PA) 1993 PROFIBUS DP becomes DIN 19245 (Part 3) 1991 PROFIBUS becomes DIN 19245 (Part 1 and 2)
organization,
market position Wide range of applications Standards Technology Device integration System aspects User benefits Information source
History,
Milestones to Market Leadership (organizational)

2007 1 Million PROFINET and 20 Million PROFIBUS devices installed
2006 Founding of PI Training Centers 2005 15 Million PROFIBUS devices installed 2004 PROFINET Marketing Working Group in Japan and USA 2003 50th Working Group founded 2003 10 Million PROFIBUS devices installed 2002 First PROFINET Competence Center and Test Laboratory 2001 Founding of 22nd regional PROFIBUS User Organisation 2000 CERN becomes the 1000th member of PROFIBUS International 100.000 PROFIBUS devices in process automation 1999 Founding of PI Competence Centers 1998 Deutsche Shell AG becomes the 200th member of PNO 1997 More than 1 million PROFIBUS devices installed 1995 Founding of PROFIBUS International (PI) 1992 PROFIBUS goes international (Switzerland, USA, ...) Start of Certification and PI Test Laboratories 1989 Founding of the PROFIBUS User Organization e.V. (PNO)
organization,
History,
Structure of PROFIBUS International
Structure of PROFIBUS International

PROFIBUS International (PI)
25 Regional PI Associations (RPA)
32 PI Competence Center (PICC)
7 PI Test Laboratories (PITL)
organization,
History,
About 1.400 members worldwide
With 1,400 members around the world, PI is the worlds largest organization for industrial communication. The PI Support Center (PISC) in Karlsruhe, Germany, is the international point of contact and the communication center for members, technical committees, working groups, press contacts, regional PROFIBUS Organizations and other partners.
10
Tasks of PI and PISC

Analysis of technological and market trends Definition of requirements for systems, products and engineering tools Develop specifications of our technology Define test specifications and test systems to fulfill our quality assurance Active cooperation with national and international Standardization Authorities Know how transfer to our RPA, Competence Center, Test Labs and member companies and users Provide documents for product/ system suppliers and users
organization,
History,
11
PI: Worldwide Support!


25 Regional PI Associations (RPA) 36 PI Competence Centers (PICC) in 21 countries 15 PI Training Centers (PITC) in 8 countries 10 PI Test Laboratories (PITL) for certification tests
Belgium RPA, PICC France RPA, PICC Germany + Austria RPA, PICC PITC, PITL Ireland RPA, PICC, PITC Italy RPA, PICC Netherlands RPA, PICC, PITC, PITL Norway RPA, PICC, PITC Sweden RPA, PICC Switzerland RPA, PICC, PITC UK RPA, PICC, PITC
W- EU
Finland RPA
Russia RPA Slovakia RPA China RPA PICC, PITL Japan RPA PICC, PITL Korea RPA, PICC
America
Brazil RPA, PICC USA RPA, PICC, PITC, PITL Southern Africa RPA, PICC, PITC Australia/ New Zealand RPA
Middle-East RPA South-East-Asia RPA, PICC Thailand PICC 12
Asia
E- EU
organization,
History,
Denmark RPA
Czech Rep. RPA PICC, PITL Poland RPA, PICC
Tasks of the Regional PI Associations Aims

Promotion of PROFIBUS and PROFINET Establishing PROFIBUS and PROFINET know-how on the market Safeguarding of members' interests

organization,
History,
Measures

Vendor-independent member support Support of user groups Organization of seminars and workshops Setup and support of Competence and Training Centers Regional marketing activities, such as

Organization of joint stands at exhibitions Publication of information articles/magazines Press work
13
PI Competence Center (PICC)

Worldwide technical support: 36 PICCs in 21 countries Accreditation by PI stands for an assured quality standard Vendor-independent services: consulting, seminars, developments, etc.
organization,
market position Wide range of applications Standards Technology
France Belgium
History,
S.-E.-Asia RPA Sweden
Device integration System aspects User benefits Information source

Netherlands China USA Austria
Switzerland
S. Africa
Poland
Germany
Great Britain
Japan
14
Tasks of PICC
organization,
History,
Ausbildung Education und and Training Training
300+ events per year 3000+ participants
Services
Vendor independent Support (telephone, web site, on-site) Development of Products
15
PI Test Labs (PITL)

PROFIBUS and PROFINET certification tests in 10 independent PITLs worldwide Certification in accordance with general framework defined by PI ensures highest quality standard Certification ensures interoperability and thus plant availability
Getting started PROFIBUS as automation technology History, organization, market position Wide range of applications Standards
Netherlands
Technology Device integration System aspects User benefits Information source
USA
Germany (3)
Japan
China
16
Certification Procedure
Certification rules
Device under Test
Uniform test measures and test process Comprehensible and documented results
organization,
History,
Test campaign in test laboratory
More than 1300 certificates awarded Advantages
No OK ? Yes
Certification through PI
Accreditation according to overall guidelines of PI ensure quality standard Certification ensures interoperability and plant availability

17
Innovative Power of PI
Advisory Board
TC 1 Test and Certification Manfred Patz
TC 2 Communication Profiles Christian Diedrich WG 1 Industrial WLAN Rene Bischof WG 2 Fiber Optic Components Hermann Loske WG 3 Data Link & Application Layer Thorsten Szczepanski
TC3 PA Process Automation Profiles Raimund Sommer WG 3 PA Devices Christian Diedrich WG 10 Weighing & Dosage Devices Thomas Bangemann WG 11 Intelligent Pumps Jochen Mller
TC 3 FA Factory Automation Profiles Harald Hammon WG 2 WG 4 Encoder Ulf Thorsander WG 6 PROFIdrive Karl Weber WG 7 Fluid Power/Hydraulics Mario Thron WG 8 SEMI Devices prov. Peter Wenzel WG 9 Identification Systems Thomas Bangemann WG 12 Low Voltage Switch Gear Andreas Bumler WG 15 Master Profiles Wolf-D. Zabel WG 16 IO-Link Joachim Lorenz Safety/Security Relevant Wolfgang Stripf WG 1 Robots & Numerical Controls prov. Peter Wenzel WG 5 PROFIsafe Herbert Barthel WG 18 PROFINET Security Franz Kbinger WG 19 Train Applications Rudolf Schmidt
TC 4 System Integration Achim Laubenstein WG 1 Device Description Language Ingo Weber WG 2 GSD Specification Herbert Oppmann WG 3 WG 4 DCS Requirements B. Mller/B. Wansner WG 5 Web Integration Joachim Feld WG6 XML@PROFIBUS Martin Wollschlaeger WG7 MES and PROFINET prov. Peter Wenzel WG8 TCI Andr Starke WG 9 FDI Martin Wollschlaeger
TC 5 Marketing Thomas Schott WG 1 Factory Automation Thomas Schott WG 2 Process Automation J. Mller/Th. Bartsch WG 3 Standardization Strategy Peter Wenzel WG 4 PROFINET Xaver Schmidt WG 5 PROFIdrive Walter Mller-Nehring WG 6 PROFIsafe Rainer Kremp WG 7 Research & Education K.-H. Niemann/F. Schiller
WG 1 Procedures, Quality Management Manfred Patz WG 2 PROFIBUS PA Certification Fedor Meyer WG 3 PROFIBUS DP Slave Certification Arne Neumann WG 4 PROFIBUS DP Master Certification Johannes Werner WG 5 PROFINET Certification Manfred Popp WG 6 PCC Max Felser WG 7 PROFIsafe Certification Manfred Popp WG 8 PROFIdrive Certification Klaus Gtz WG 9 Training Dennis van Booma WG 10 EDD Certification Andreas Zirkler
organization,
History,
WG 4 Communication Function Blocks Hans-Peter Otto WG 5 PROFINET Core Norbert Bechstein WG 6 Passive Network Components Andreas Huhmann WG 7 Intrinsic Safety Gerhard Hammer
WG 13 Remote IO for Process Control Martin Wollschlaeger WG 17 Lab Devices Christian Diedrich
WG 8 Active Network Components & Management Ingo Landgraf WG 9 Fieldbus Integration Gunnar Lessmann WG 10 PROFINET CBA Georg Biehler WG 11 PROFINET IO Gerhard Schweigert WG 12 Wireless Sensor / Actor Networks H. Gerlach-Erhardt / Ch. Weiler WG 13 Installation Guide Karl-Heinz Niemann
Over 500 employees worldwide in more than 50 working groups: this innovative power ensures the technological future of PROFIBUS and PROFINET
18
PI Membership Growth


Vendors Distributors Consultancies Integrators End users Institutes Training institutes
> 1,300 all over the world
Total
Europe
Asia America
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
19
PROFIBUS DP Nodes
PROFIBUS Nodes Getting started PROFIBUS as automation technology History, organization, market position Wide range of applications Standards Technology Device integration System aspects User benefits Information source 5m 10 m 20 m 25 m
23.3 m
In 2007: 4.5 m nodes!

18.8 m
15 m
At the beginning of 2004, we said: Over the next 4 years, we will double the number of installed PROFIBUS nodes to 20 million.
1994
1999
2008
Time
1990
2000
2004
2007
20
PROFIBUS in Process Automation

PROFIBUS PA devices
Getting started PROFIBUS as automation technology History, organization, market position Wide range of applications Standards Technology
300.000 800.000
+19%
700.000
+19%
600.000
500.000
+33%
400.000
+33%

100.000 200.000+52%
+46%
0 PROFIBUS PA devices PROFIBUS nodes in the PA
2001 135.000
2002 205.000
2003 300.000 1.6 m
2004 400.000 2.1 m
2005 530.000 2.8 m
2006 630.000 3.3 m
2007 750.000 4.0 m
21
Key Applications
Getting started PROFIBUS as automation technology History, organization, market position
Factory automation

Process automation

Drive technology

Safety applications

applications
Standards Technology
Wide range of
Vehicle manufacture Bottling plants Warehousing systems Switchgear Hollow glass production
Chemical industry Petrochemical industry Paper and textile industry Foodstuffs Power stations Sewage plants
Machine tools Packaging machines Pressing plants Paper production
Vehicle assembly Machine tool building
More than 1 million PROFIBUS systems implemented

22
PROFIBUS & PROFINET: Online Product Guide
Industrial PCs Frequency converters Ident systems
Remote I/O Displays Drives PLC Scada Transmitters
Image processing Encoder Pressure transmitters DCS HMI Temperature sensors Analyzers Light curtains Barcode scanners
applications
Wide range of
Flow meters Position sensors
More than 2500 products available from more than 200 manufacturers
User-friendly search functions Continuous updates by member companies
23
PROFIBUS - Plant-Wide Implementation

A single consistent solution for all plant sections,
in hybrid plants, too!

PROFIBUS PROFIBUS PROFIBUS
applications
Wide range of
Upstream Applications
Mainstream Process Application
Downstream Applications
PROFIBUS Automation Technology

24
Guaranteed Investment Protection

PROFIBUS provides investment protection
Getting started PROFIBUS as automation technology History, organization, market position Wide range of applications
A single communications protocol for all applications Standardized in IEC 61158 / IEC 61784
Standards
Technology Device integration System aspects User benefits Information source
Innovations together with users Fully compatible with existing technology Binding specifications
Tried and tested technology through more than 25 million devices installed worldwide
25
The PROFIBUS Modular System
Specific application profiles
General application profiles Communication technology (protocol) Transmission technology

PROFIBUS is a modular system

Technology
The modules are arranged according to functions An application is implemented using a combination of modules
Integration technologies
26
Transmission Technology
General application profiles Communication technology (protocol)
Technology
Transmission technology
27
Transmission Technology
RS485 / RS485-IS
FO Koppler FO Koppler
2-wire cables for universal application
FOC
Fiber-optic cable (EMC protection, long distances)
Technology
MBP / MBP-IS
2-wire cable with bus feeding and explosion-proof
28
Transmission Technology in Hybrid Plants
Up and Down stream applications with PROFIBUS DP
Mainstream application with PROFIBUS PA for Ex and Non- Ex area plus PROFIBUS DP
RS 485
PROFIBUS DP
RS 485
MBP
PROFIBUS PA
Technology
Production
Process
Data Consistency in hybrid plants on different physical layers in Ex and Non-Ex applications in factory and production automation.
29
Communication Technology
General application profiles
Technology
Communication technology (protocol)

Transmission technology
30
PROFIBUS uses the master/slave procedure
Active station, master device
PLC
Technology
PROFIBUS DP protocol
Polling of passive stations (slave devices)
31
PROFIBUS master/slave principle
Technology

Each PROFIBUS system has at least one master A maximum of 127 devices (masters + slaves) are permitted in a single system Several masters can be integrated
32
Token procedure for multimaster operation
Active stations, master devices
SPS PLC
PC
DCS DCS
Technology
PROFIBUS Protokoll DP PROFIBUS protocol DP
Polling of passive stations (slave devices)
33

Communication technology (protocol) Transmission technology
Technology
34
PROFIBUS Profiles
A profile enables the application-orientated interaction of devices of different manufacturers on PROFIBUS
PROFIBUS Profiles

are vendor-independent specifications on homogeneous device behavior are documented in PROFIBUS guidelines can be optionally used device classes, e.g. drives operating modes, e.g. redundancy application-specific requirements, e.g. process engineering
Technology
PROFIBUS profiles describe

Devices interoperable at application level developed according to interchangeable profiles are

35
Interoperability Due to Profiles

Vendor-independent device interchanging
Technology
Similarly executed functions and parameters in all devices
36
General Application Profiles

Recording of time-dependent processes (time stamp)
Safety applications
Redundant behavior of slave devices
Integration of Hart devices

PROFIsafe
Communication behavior of failsafe devices with safety controls
Time Stamp
Accurately timed allocation when recording timedependent processes
Redundancy
Redundancy mechanism for slave devices
HART on PROFIBUS
Integration of HART devices in PROFIBUS systems
Technology
PROFIBUS DPcommunications protocol Transmission technology
37
PROFIsafe for Safety Applications

Failsafe Controller
Safety functionality only through additional software in the device
Standard Drive
Failsafe Devices
Safety I/O
Standard I/O
Safety Drive
Field Device Safety
Technology
Key features of PROFIsafe

Standard and failsafe functions over a single cable Cost cutting - no need for special bus; only one engineering environment Certified to SIL 3, AK6 and CAT 4 to EN954-1 and based on IEC 61508 and IEC 61511 PROFIsafe in drives provides innovative safety solutions with significant benefits through controlled stop functions compared to switch off power
38
Specific Application Profiles
Technology
39
Specific Application Profiles
Production automation
Process automation
PROFIdrive
Device behavior and access procedure to data for variablespeed electric drives
PA Devices
Properties and behavior of devices in process engineering
Ident, SEMI, RIO, Weighing,... overall 12 different profiles
Technology
.....
General application profiles PROFIBUS DPcommunications protocol Transmission technology
40
Motion Control with PROFIdrive
Controller
Devices
Devices
Drive 1
Drive 2
Drive 3
Technology
Key features of the PROFIdrive profile

Exact synchronization of different drives Standard and drive functions over a single cable Cost cutting - no need for special bus Only one engineering environment, one training course, one documentation Suitable for (e.g.) wiring-, fiber spin and packaging machines
41
Motion Control with PROFIdrive (2)

PROFIdrive application profile (Version 3.1)

Interoperability of drive technology products of different manufacturers in automated systems 6 application classes, from standard drives through to direct communication of distributed intelligent drives Special specifications also enable use in process engineering
PROFIBUS DP communications protocol (rating class V2)

Technology
Clock synchronization for highly dynamic distribution of signals Lateral communication for direct communication between intelligent servodrives without activating the control system Acyclic parameter access during process for e.g. diagnostics
Key applications of Motion
Control
The vendor-independent, consistent automation solution for drive technology with a single bus system for all tasks

Savings on hardware, assembly, wiring and engineering Independent of manufacturer; investment protection
42
"PA Devices" for Process Automation

Controller
Devices
Devices
PA-Devices Transmitter
PA-Device Analyzer
PA-Device Valve
Technology
Key features of "PA Device" profile

Interoperability; vendor-independent interchangeability of devices

Process and "discrete" tasks over a single bus Cost cutting - no need for connection technology Only one engineering environment High plant availability through on-line diagnostics Wide product range
43
PA Devices for Process Automation (2)

PA Device application profile (Version 3.0)
Interoperability of process devices of different manufacturers taking all device classes into account Standardized specification of functional steps from the sensor signal through to preprocessed process value
MBP-IS, MBP or RS485, RS485-IS interface

With 2-wire bus feeding (MBP), or without bus feeding (RS485) With intrinsic safety (-IS), or without intrinsic safety (MBP, RS485)
PROFIBUS DP communications protocol (rating class V1)

Technology
Access to devices during operation for parameterization, diagnostics and maintenance
Key features of
PROFIBUS PA
Consistent solution for process automation, including operation in potentially explosive areas

Cost cutting over all stages of a plant life cycle High plant availability through diagnostics and preventative maintenance Key contributions to asset management
44
Integration Technologies
Device integration
System aspects User benefits Information source
45
Two aims for device integration
Device integration in the master

What does the installation look like?
Device integration
Device integration in the engineering or maintenance system

How are the field devices set? What information is available for asset management?
46
Device Integration in the Master
Engineering/ Maintenance
Master
Device integration
Devices
Devices
PA-Device Transmitter
PA-Device Analyzer
PA-Device Valve
Device integration - What must the master know?

Which devices are connected? What functionality do the devices have?

47
Device Integration in the Engineering System
Engineering/ Master Maintenance
Device integration
Devices
Devices
PA-Device Transmitter
PA-Device Analyzer
PA-Device Valve
Device integration does the system engineering/ maintenance have access to all parameters?

Process information Maintenance and asset information

48
PROFIBUS innovated device integration
Conventional plant Innovations through PROFIBUS

PROFIBUS plant

Specific operator tools No central device access No data consistency
Standardization Data consistency Central access
Device integration
Advantages for users

Access to all devices and information from a single location Access to all devices using a uniform method Uniform data management with description of all assets
49
PROFIBUS Integration Technologies

PROFIBUS offers three application-orientated graded technologies for device integration
GSD technology EDD technology FDT/DTM technology
Engineering system
Network configuration tools
EDDInterpreter
FDTInterface
EDD
DTM GSD
GSD
GSD
GSD
Device integration
Mandatory basic description for each PROFIBUS device
Integration in the master and exchange of measured values and manipulated variables
EDD and FDT/DTM

Used in addition to GSD (optional)
Exchange of additional information with the master for e.g. diagnostics or asset management
50
General Station Description (GSD)

The GSD

is an electronic data sheet made available by the device manufacturer is a simple text description of device properties for PROFIBUS communications is the basic description of a PROFIBUS device for its cyclic communications is used and interpreted in the network configuration tool of the engineering system
Engineering System
Network Configuration tools
GSD
Device integration
The GSD on its own is sufficient for device integration for the exchange of measured values and manipulated variables between field device and automation system
51
Electronic Device Description (EDD)

The EDD
Engineering System
is a text device description using a special languaage (EDDL) and is used parallel to GSD describes the acyclic communicated (application-orientated) functionalities, including graphical options is independent of the operating system of the engineering system
EDDInterpreter
EDD GSD

is made available by device manufacturer is the basis for processing and presentation through an EDD interpreter
Device integration
Preferably used for

devices with standardized functionality a user interface with a uniform look-and-feel independent of device family and manufacturer
52
DTM (Device Type Manager)

The DTM
Engineering System
is a device operating program in the form of a software component and comprises the GSD has the standard interface FDT (Field Device Tool) to a frame application can run in all FDT frame applications (engineering tools) - like printer drivers
FDTInterface
DTM GSD

Device integration
is device-specifically programmed by the device manufacturer and forms a unit of responsibility with the device offers a device-specific user interface
Preferably used for

utilization of specific device properties through individual program planning an individual and device-specific user interface routing through different networks using Com DTM
53
FDT (Field Device Tool) Interface

FDT
is a vendor-independent, open interface specification (not a "tool") serves as the interface for the open connection of field devices of different manufacturers to tools and control systems using DTM defines the interaction between the DTMs and an FDT frame application in the engineering system
Device integration
Frame application
54
Plant-Wide Data Consistency

Information and data are continuously needed in a plant from the field devices

at different times in the life cycle of the plant for the execution of different tasks (engineering, operation, asset management)
This requires

Plant-wide data consistency Access to integration tools on this data management system
Device integration
The integration tools of PROFIBUS fulfill these requirements

55
PROFIBUS Structure
Ident. Systems Systems Ident.
Lab Devices Devices Lab
Weighing Weighing & Dosage Dosage &
PROFIBUS as automation technology History, organization, market position Wide range of applications Standards Technology Device integration
PROFIsafe, PROFIsafe, Time Time Stamp, Stamp, Redundancy, Redundancy, etc. etc.
IEC 61158/61784
Communication Technologies
System aspects
User benefits Information source
RS NRZ RS 485 485 NRZ RS RS 485-IS 485-IS Intrinsic Intrinsic Safety Safety
PROFIBUS DP
Fiber Fiber Optics: Optics:
Glass Glass Multi Multi Mode Mode Glass Glass Single Single Mode Mode PCF PCF / / Plastic Plastic Fiber Fiber
DP-V0...V2
Manchester Manchester Bus Bus Powered Powered Low Low Power Power Intrinsic Intrinsic Safety Safety
MBP MBP *): *): MBP-LP: MBP-LP: MBP-IS: MBP-IS:
*) instead of former "IEC 1158-2"
The modules in their entirety make PROFIBUS automation technology

Descriptions (GSD, (GSD, EDD, EDD, FDT) FDT) Descriptions Tools (DTM, (DTM, TCI TCI Configurators) Configurators) Tools 56
Application Profiles I
Common Common Application Application Profiles Profiles (optional): (optional):
Getting started
Encoder Encoder
Application Profiles II
PROFIdrive PROFIdrive
PA Devices Devices PA
RIO for for PA PA RIO
Key Applications
Typical designations have become standard on the market for specific module combinations
Market Area Process Automation Factory Automation Safety Motion Control
Getting started PROFIBUS as automation technology History, organization, market position Wide range of applications Standards Technology Device integration
Typical designation
PROFIBUS PA
PROFIBUS DP
PROFIsafe
PROFIdrive
Application
Profile PA Devices
Profile None or e.g. Ident
Profile PROFIsafe
Profile PROFIdrive
System aspects
User benefits Information source
Communication
DPprotocol
DPprotocol
DPprotocol
DPprotocol
Transmission
RS485 MBP-IS
RS485
RS485 MBP-IS
RS485
57
User Benefits
Getting started PROFIBUS as automation technology History, organization, market position Wide range of applications Standards Technology Device integration System aspects
Planing Engineering Installation & IBS Production Production
Total Cost of Ownership
User benefits
Information source
58
Faster Planning to Operation

Plant manufacturer OEM Plant operator
Phases in the life cycle

Engineering Installation & start-up
Planning
Production
Planning
Production
User benefits
Information source
Savings in the life cycle

Reduction of time prior to start
of production

Reduction of costs Reduction of failure risk

59
Savings with Planning (Design and Aquisition)

Fewer devices, cables and cabinets Less documentation Reduced space requirements
Simple topology

Intelligent field devices Central, uniform device management
Fewer additional components
Fewer software tools
Wide range of applications

For production and process tasks For safety and motion tasks
User benefits
Information source
Wide variety of products Worldwide support

Broad selection of devices Vendor independence Worldwide and cost-effective support
Shortened Shortened design design phase phase means means lower lower costs costs Fewer Fewer components components mean mean lower lower costs costs
60
Savings on Engineering
Faster engineering, Fewer programming requirements, simple structures and documentation
Simple topology

Intelligent field devices Central and uniform device management
Parameterization instead of programming
One engineering environment
Same engineering know how

for production and process tasks and safety and motion tasks
User benefits
Information source

Faster Faster engineering engineering means means lower lower costs costs Fewer Fewer components components mean mean fewer fewer chances chances of of error error during during engineering engineering
61
Savings on Assembly and VSI

Simple topology
Reduced outlay for assembly and commissioning; smaller footprint Fewer errors during wiring Advance VSI prior to delivery

Intelligent field devices
More diagnostic and simulation options
Central and uniform device management
Complete engineering possible from any point in the plant

For production and process tasks For safety and motion tasks
User benefits
Information source

Less Less cable cable to to lay lay and and install install means means lower lower costs costs Pre-start-up Pre-start-up and and a a single single engineering engineering environment environment means means shorter shorter start start up up
62
Savings on Production (Operation and Maintenance)

Simple topology
Simple maintenance due to clear arrangement Hot-swapping of devices Increased plant availability (maintenance requirements indication) Process optimization (higher accuracy) Contributions to asset management Increased operation and maintenance efficiency Reduced training and documentation Cost cutting due to uniformity of overall plant
Intelligent field devices

Central and uniform device management
User benefits
Information source
Wide availability of training, service and know how
Field Field devices devices report report their their own own maintenance maintenance requirements requirements This This enables enables maintenance maintenance dependent dependent upon upon use use Higher Higher accuracy accuracy improves improves efficiency efficiency of of the the plant plant
63
More Information
Conventional
PROFIBUS
1st value 2nd value unit status diagnose = 800 = 23,02 = mBar = ok = Pres. ok
15,3 mA
User benefits
Information source
64
Easier Cabling
Conventional
DCS/PLC DCS/PLC I/O I/O module module
PROFIBUS
PLC/DCS PLC/DCS Coupler/Link Coupler/Link Ex Ex [i] [i]
Terminalblock Terminalblock
Panel
Ex Ex [i] [i] seperators seperators PS PS
Terminalblock Terminalblock
User benefits
Information source
junctionbox junctionbox
65
Higher Precision
conventional
Analog
A D
CPU
Process Control
4..20 mA
CPU
HART
Analog + digital
4..20 mA
A
PROFIBUS
CPU
smart signal
CPU
Digital
A D
CPU PROFIBUS CPU
User benefits
Information source
Higher accurate of 20% by using PROFIBUS Automation Technology Higher process quality Less of production lost Constant product quality
66
Warnings in Good Time
Example: Function Block Analog Input, Pressure Transmitter

12 bar 8 bar
Physical limit of the measuring sensor
PV_SCALE
Measuring range limit
HI-HI-LIM(Upper alarm limit)

Measuring range
HI-LIM (Upper Warning limit)

(bar)
OUT
(Measured value)
LO-LIM (Lower warning limit) LO-LO-LIM(Lower alarm limit)

2 bar
Measuring range limit
User benefits
Information source
0 bar
Physical limit of the measuring sensor

67
A Strong Community PI is the community of


End Users System Integrators Vendors Research Institutes
which are interested in the technologies PROFIBUS and PROFINET. Membership in PI offers you a large choice of benefits!
User benefits
Information source
68
Member Benefits
Receive actual information about all PROFIBUS and PROFINET news PI Product Guide: All members are permitted to enter descriptions of their PROFIBUS and PROFINET products and services in the Online Product Guide, free of charge. Free Publication of GSD-Files in the Product Guide: All members may publish the GSD-Files for their Devices in the Online Product Guide for free. Hotlinks from Members List: All members are entitled to install a hotlink to their Homepage from the list of members page. Free Publication of Product Information and Application Stories in PROFINEWS, which is the official worldwide newsletter of PI.
User benefits
Information source
69
Member Benefits
Participation in the Technical Working Groups: The PROFIBUS and PROFINET technologies are maintained and updated in the Technical Committees and Working Groups of PI. Participation in the Committees and Working Groups is reserved for members of PI. If you are interested in joining a Working Group, please contact your regional RPA for details. Free Access to Profiles and Guidelines via Download: With your member password, you can access and download PROFIBUS and PROFINET literature for free. Banner Advertising at www.profibus.com: Advertising at the PROFIBUS Homepage is possible for members at special prices. With more than 5 million hits per year, the PI Web-Site is the ideal place for you to reach a highly qualified readership worldwide.
User benefits
Information source
70
Member Benefits
Use of the PROFIBUS and PROFINET logo: The PROFIBUS and PROFINET logos are registered trademarks. Members of PI are entitled to use the logo in all their written or electronic publications and promotional material. Request a copy from your RPA. Discount on Trainings and Seminars: Members of PI profit from discounts on PROFIBUS and PROFINET seminar fees of many member companies and of the PI Competence Centers.
User benefits
Information source
71
PROFIBUS & PROFINET: Regular Infos
Getting started PROFIBUS as automation technology History, organization, market position Wide range of applications Standards Technology Device integration System aspects User benefits
Visit us at fairs, roadshows, seminars Read our brochures, books, specifications Ask our PICCs for support Become a Member of PI / your local RPA Visit the Internet at www.profibus.com and use the various downloads
source
Information
72
Web Based Training
With our Web Based Training we offer

basic training for PROFIBUS anywhere, any time

E- Learning is a cost-effective option for passing on a basic knowledge of PROFIBUS to all regions in which there are currently no suitable trainers or there is no regional PROFIBUS Organization

Basic training Reinforcement of known subject matter Updates on all the latest developments Ideal supplement to presence courses (Blended Learning)
Information source
73
PROFINEWS
The electronic newspaper of PROFIBUS

5 editions per year 4 - 6 pages respectively
Information
source
74
Specialized Literature
PROFIBUS System Description

available in German, English, French, Swedish,Chinese, Japanese, Danish, Norwegian, Polish
PROFINET System Description

available in German, English Planned: French, Japanese, Swedish,Chinese, Polish
Specialist book M.Popp, The New Rapid Way to PROFIBUS"

Information source
available in German, English and Japanese
Specialist book M.Popp, K. Weber The Rapid Way to PROFINET"

available in German and English
75
Internet
PROFIBUS on the Internet

millions of hits for www.profibus.com per year
Banner advertising at www.profibus.com

thousands of links per month; in isolated case up to 11,000
Information source
An efficient and cost-effective promotional exercise for our members!

76
PROFIBUS & PROFINET at www

www.profibus.com
www.profinet.com
Information source
77

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PROFIBUS

Mission Statement of PROFIBUS International

PROFIBUS & PROFINET International

BSS-V5.0 06/2008 English

Changes in Automation Structures

with a central PLC and sensors/actuators based on 4-20 mA or 0-10 V technology

over distributed automation systems

with a PLC/IPC and remote I/O based on field bus technology

PROFIBUS & PROFINET International

BSS-V5.0 06/2008 English

Changes in Automation Structures

With integrated motion, safety and

Two Technologies One Organization

PI (PROFIBUS & PROFINET International)

Fieldbus based Automation Technology

Ethernet based Automation Technology

PROFIBUS & PROFINET International

BSS-V5.0 06/2008 English

PROFIBUS is the open Fieldbus Standard for Automation

PROFIBUS covers all requirements of all branches of Automation Technology.

PROFINET is the open Industrial Ethernet Standard for Automation

PROFINET covers all requirements of all branches of Automation Technology.

Milestones to Market Leadership (technical)

PROFIBUS & PROFINET International

BSS-V5.0 06/2008 English

Milestones to Market Leadership (organizational)

Structure of PROFIBUS International

Structure of PROFIBUS International

25 Regional PI Associations (RPA)

32 PI Competence Center (PICC)

7 PI Test Laboratories (PITL)

About 1.400 members worldwide

Tasks of PI and PISC

Getting started PROFIBUS as automation technology

PROFIBUS & PROFINET International

BSS-V5.0 06/2008 English

PI: Worldwide Support!

Middle-East RPA South-East-Asia RPA, PICC Thailand PICC 12

PROFIBUS & PROFINET International

Czech Rep. RPA PICC, PITL Poland RPA, PICC

Tasks of the Regional PI Associations Aims

Organization of joint stands at exhibitions Publication of information articles/magazines Press work

PROFIBUS & PROFINET International

BSS-V5.0 06/2008 English

PI Competence Center (PICC)

S.-E.-Asia RPA Sweden

Device integration System aspects User benefits Information source

PROFIBUS & PROFINET International

BSS-V5.0 06/2008 English

Getting started PROFIBUS as automation technology

Ausbildung Education und and Training Training

300+ events per year 3000+ participants

Vendor independent Support (telephone, web site, on-site) Development of Products

PROFIBUS & PROFINET International

BSS-V5.0 06/2008 English

PI Test Labs (PITL)

Technology Device integration System aspects User benefits Information source

PROFIBUS & PROFINET International

BSS-V5.0 06/2008 English

Device under Test

Test campaign in test laboratory

More than 1300 certificates awarded Advantages

PROFIBUS & PROFINET International