64. Which one of the following are the basic types of static stresses to which a material can be subjected?

(a) Compression (b) Hardness, reduction in area, (c) Shear, tensile (d) Both a and c are correct 65. Which one of the following are mechanical properties of materials? (a) Strength, hardness, toughness (b) Ductility, elasticity, fatigue (c) Boiling point, conductivity, density (d) Both a and b are correct 66. In machine tools where different components are made of different components, the assembly may jam, or become too loose and vibrate, when the temperature changes. Their design must account and compensate for the materials used their? (a) Ductility (b) Density (c) Fatigue (d) Thermal expansion 67. The plastic region of the stress-strain curve for a metal is characterized by a proportional relationship between stress and strain? (a) True (b) false

68. Which one of the following materials has the highest hardness? (a) Aluminum, (b) Diamond, (c) Steel, (d) Titanium

69. Most hardness tests involve pressing a hard object into the surface of a test specimen and measuring the indentation (or its effect) that results? (a) True (b) false 70. Steel is a good material for the wrecking ball used to demolish old buildings because of Its? (a) High density (b) Low elasticity (c) High coefficient of linear thermal expansion (d) Low fatigue 71. Which one of the following metals has the lowest density? (a) Aluminum (b) Copper (c) Magnesium (d) Tin 72. Due to its poor thermal conductivity, titanium can be easily machined on a milling machine? (a) True (b) false

73. Which of the following pure metals is the best conductor of electricity? (a) Aluminum, (b) Copper, (c) Gold (d) Silver 74. Cast iron is a ferrous alloy with up to 2% carbon? (a) True (b) false

75. Bronze is a metal alloy consisting primarily of copper and tin? (a) True (b) false

76. Brass is an alloy of copper and zinc? (a) True (b) false

77. Which one of the following casting processes is the most widely used? (a) Centrifugal casting (b) Die casting (c) Investment casting (d) Sand casting 78. Compared to others casting processes, investment casting process is the best solution for manufacturing of? (a) Engine blocks (b) Gears (c) Jewellery (d) Car wheels 79. in sand casting, the volumetric size of the pattern is? (a) Bigger than (b) The same size (c) Smaller than the cast part (d) All the above 80. Which of the following casting processes are expendable mold operations? (a) Investment casting (b) Sand casting (c) Shell molding (d)All the above

81. Shell molding is best described by which one of the following? (a) Casting operation in which the molten metal has been poured out after a thin shell has been solidified in the mold (b) Casting process in which the mold is a thin shell of sand binded by a thermosetting resin (c) Sand casting operation in which the pattern is a shell rather than a solid form (d) Casting operation used to make artificial sea shells 82. Investment casting is also known by which one of the following names? (a) fast-payback molding (b) full-mold process (c) Lost pattern process (d) lost-wax process 83. Which of the following casting processes are permanent mold operations? (a) Centrifugal casting (b) Die casting (c) Vacuum casting. (d) All the above 84. Which of the following are advantages of die casting over sand casting? (a) Better surface finish (b) Closer tolerances (c) Mold can be reused (d) All the above

85. Identify the material with the lowest ductility? (a) Copper (b) Graphite (c) Aluminum (d) Platinum 86. In a hot chamber die casting machine the melting pot? (a) Melting pot is separate from the machine (b) Melting pot is an integral part of the machine (c) Melting pot may have any location (d) There is no need for melting pot 87. % C in medium carbon steels ranges from? (a) 0.3 0.4 (b) 0.3 0.5 (c) 0.3 0.6 (d) None 88. Stainless steel is also known for its? (a) High strength (b) High corrosion resistance (c) High ductility (d) Brittleness 89. In white cast irons, carbon is present as? (a) Graphite flakes (b) Graphite nodules (c) Cementite (d) Carbon does not exist 90. Not an important heat treatment process parameter is? (a) Heating rate (b) Temperature (c) Cooling rate (d) Atmosphere

91. Final structure of austempered steel is? (a) Pearlite (b) Ferrite + graphite (c) Bainite (d) Martensite 92. Sand casting is which of the following types? (a) Expendable mold (b) Permanent mold

93. The upper half of a sand casting mold is called which of the following? (a) Cope (b) drag

94. In casting, a flask is which one of the following? (a) Beverage bottle for foundry men (b) Box which holds the cope and drag (c) Container for holding liquid metal (d) Metal which extrudes between the mold halves 95. in foundry work, a runner is which one of the following? (a) Channel in the mold leading from the downsprue to the main mold cavity (b) Foundry man who moves the molten metal to the mold (c) Vertical channel into which molten metal is poured into the mold (d) All the above

96. Turbulence during pouring of the molten metal is undesirable for which of the following reasons? (a) It causes discoloration of the mold surfaces (b) It increases erosion of the mold surfaces (c) It increases the formation of metallic oxides that can become entrapped during solidification (d) B and c are correct

97. Total solidification time is defined as which one of the following? (a) Time between pouring and complete solidification (b) Time between pouring and cooling to room temperature (c) Time between solidification and cooling to room temperature (d) Time to give up the heat of fusion 98. A riser in a casting is described by which of the following? (a) Metal that is not part of the casting (b) Source of molten metal to feed the casting and compensate for shrinkage during solidification (c) Waste metal that is usually recycled (d) All the above 99. Which best describes what is sought by nondestructive testing? (a)Surface irregularities (b)Subsurface holes and cracks (c)Any breaks in the continuity of metal structure (d)A direct test method 100. Nondestructive testing is a method of locating which of the following? (a)Discontinuations (b)Dislocations (c)Discontinuities (d)Disturbances

101. For which one of the following reasons is a green mold named? (a) Green is the color of the mold (b) Moisture is contained in the mold (c) Mold is cured (d) Mold is recycled 102. Which of the following provides the NDT inspector with a brief outline of the steps to perform a test on a specific item? (a)Code (b)Standard (c)Procedure(Instruction) (d)Specification 103. Metal has a property of: (a)Failing to unite if too hot (b)Retaining large grain structure when forged (c)Occupying more space when molten than when a solid (d)Occupying more space when a solid than when a molten 104. A typical temperature range to stress relieve ferrite steel is? (a) 100-150 degrees Celsius (b) 250-300 degrees Celsius (c) 600-650 degrees Celsius (d) 900-950 degrees Celsius 105. Which of the following qualifies as a precision casting process? (a) Ingot casting (b) Investment casting, (c) Plaster mold casting (d) B and c are correct

106. Which of the following casting processes are permanent mold operations? (a) Centrifugal casting (b) Die casting (c) Sand casting (d) A and b are correct 107. Which of the following metals would typically be used in die casting? (a) Aluminum (b) Tin (c) Zinc (d) All the above 108. The ease with which a solid union may be made between two parts by welding is known as? (a)Weld ability (b)Joining (c)Buttering (d)Soldering 109. Cupolas are furnaces used to melt which of the following metals? (a) Aluminum (b) Cast iron (c) Steel (d) Zinc 110. A misrun is which one of the following defects in casting? (a) globules of metal becoming entrapped in the casting (b) Metal is not properly poured into the downsprue (c) Metal solidifies before filling the cavity (d) Micro porosity

111. Products used in load carrying applications require more careful testing because? (a) Failure can cause loss of life (b) Failure can cause loss of use of the product (c) Failure can be expensive (d) All the above 112. Loads which are most likely to cause failure are? (a) Single direction (b) Multi directional (c) Duo directional (d) Phase orientated 113. The general term for a local variation in material continuity is called? (a) A discontinuity (b) A defect (c) An indication (d) A crack 114. Where an unacceptable condition occurs in a material, due to local variations in material continuity the term given specifically to this is? (a) A discontinuity (b) A flaw (c) A defect (d) Any of the above 115. Which of the following could be considered a discontinuity? (a) Crack (b) Change of section (c) Drilled holed (d) All the above 116. The study and description of a material property related to analytical studies and testing attempts to quantify the toughness of a material is known as? (a) Fracture mechanics (b) Acceptance standards (c) Defect reliability (d) Defect analysis

117. A flaw which is deemed to be unacceptable standards is called? (a) A discontinuity (b) A defect (c) An indication (d) A blemish 118. Which of the following is NOT considered a mode of failure? (a) Fracture (b) Plastic deformation (c) Fatigue (d) Elastic deformation 119. Brittle fracture is most likely to occur? (a) At high temperatures (b) At low temperatures (c) Under cyclic loading (d) In a corrosive environment 120. NDT is generally not carried out on cast irons because? (a) Cast iron is inherently free from major defects (b) Due to the high carbon content cast iron can withstand high tensile stresses (c) It is generally used in applications where the loads are principally comprehensive (d) The low cost of cast iron cannot justify the high cost of NDT 121. To make by hand, machinery or by agency: To produce by labor and usually machinery, defines the? (a) Manufacturing process (b) Engineering process (c) Machinery process (d) Technology 122. Processing is one or more steps that change a Products? (a) Shape (b) Properties (c) Chemical analysis (d) Shape and Properties

123. Changing a material's shape can be accomplished in which of the following states? (a) Solid (b) Liquid (c) Plastic (d) All of the above 124. Which of the following is an example of reshaping? (a) Casting (b) Forging (c) Grinding (d) All of the above 125. The process of solidification during casting can be likened to that of the? (a) Forging process (b) Rolling process (c) Welding process (d) Extrusion process 126. Reshaping of a material while still in a plastic or semi-solid form is called? (a) Casting (b) Rolling (c) Extrusion (d) Both b and c are correct 127. Which of the following could be referred to as an engineering material? (a) Plastic (b) Concrete (c) Glass (d) All of the above 128. Which of the following properties of a material can be used to predict the deflection of a certain size beam under known loads? (a) Tensile strength (b) Elastic limit (c) Younges modules (d) Ductility

129. Which of the following must be considered when choosing an engineering material for a particular application? (a) Cost (b) Loading (c) Mechanical properties (d) Any of the above 130. Which of the following could effect the properties of an engineering material? (a) Composition (b) Heat treated condition (c) Composition and heat treated condition (d) Composition, heat treated condition and crystal structure 131. Which of the following is classed as a chemical property? (a) Electrical conductivity (b) Thermal conductivity (c) Corrosion resistance (d) Machine resistance 132. Which of the following is classed as a Physical property? (a) Density (b) Conductivity (c) Melting point (d) All of the above 133. A test designed to determine a materials cast ability would be classified as looking for a? (a) Mechanical property (b) Physical property (c) Processing property (d) Chemical property 134. Internal forces acting upon imaginary planes cutting the body being loaded are? (a) Stresses (b) Pressures (c) Strain (d) Fatigues

135. A stress caused by forces at an angle to the plane is known as a? (a) Comprehensive stress (b) Tensile stress (c) Normal stress (d) Shear stress 136. A non-destructive test is usually classified as a? (a) Indirect test (b) Direct test (c) Destructive test (d) Indirect and direct test 137. If a material is loaded until its elastic limit is exceeded, what condition will occur? (a) The (b) The (c) The (d) The material material material material may fracture may be work hardened will show no harmful effects may fracture and the material may be work hardened

138. The ultimate strength of material is? (a) Lower than the breaking strength for ductile materials (b) Lower than the rupture strength for ductile materials (c) The same as the breaking strength for brittle materials (d) None of the above 139. The modulus of elasticity is also known as? (a) Stress's modulus (b) Young's modulus (c) Strain's modulus (d) Resilience 140. Which of the following materials exhibits better compressive strength than tensile strength? (a) Cast iron (b) Concrete (c) Wood (d) All the above

141. When a metal is very brittle which test is used to replace the tensile test? (a) The (b) The (c) The (d) The shear test transverse rupture test compression test endurance test

142. Fatigue failure may initiate from? (a) An area of corrosion (b) An internal flaw (c) A surface notch (d) All the above 143. Metal forming such as rolling results in? (a)Plastic flow of metal. (b)Elongation of existing defects perpendicular to the rolling direction. (c)Directional properties which are always beneficial for secondary forming operations. (d)The flatting out of defects which makes them more easily detectable by most NDT methods. 144. Hardness tests can be used to determine material? (a) Hardness (b) Composition (c) Heat treated condition (d) All the above 145. The superficial Rockwell test is carried out on materials that? (a) Only allow very small surface blemishes (b) Are very ductile (c) Have very large surface areas (d) None of the above 146. Which of the following is a notched bar test? (a) Charpy (b) Creep (c) Izod (d) Both a and c are correct

147. To what angle should a bend test be normally bent? (a) 180 degrees (b) 150 degrees (c) 90 degrees (d) None of the above 148. Which of the following is a hardness test? (a) Rockwell (b) Creep (c) Charpy (d) Izod 149.Grain direction in steel bar stock is always? (a)Though the length of the bar (b)Though the width of the bar (c)Spread out in all directions (d)A bar of steel has no grain 111. All the above 112. Multi directional 113. A discontinuity 114. A defect 115. All the above 116. Fracture mechanics 117. A defect 118. Elastic deformation 119. At low temperatures 120. It is generally used in applications where the loads are principally comprehensive 121. Manufacturing process 122. Shape and Properties 123. All of the above 124. Forging 125. Welding process 126. Rolling and Extrusion 127. Plastic 128. Younges modules 129. Any of the above 130. Composition, heat treated condition and crystal strucure 131. Corrosion resistance 132. All of the above 133. Processing property

134. 135. 136. 137. 138. 139. 140. 141. 142. 143. 144. 145. 146. 147. 148. 149.

Stresses Shear stress Indirect test The material may fracture and the material may be work hardened The same as the breaking strength for brittle materials Young's modulus All the above The transverse rupture test All the above answer is:A All the above Only allow very small surface blemishes Charpy and Izod 180 degrees Rockwell Shear stresses

150. Electrons in an atom can exist? (a) Only in exact energy levels (b) Only in exact energy shells (c) At random throughout the atom (d) In Exact energy levels and in exact energy shells 151. A material that has high hardness and good electrical and thermal connectivity is known as? (a) A (b) A (c) A (d) A plastic material ceramic material metallic material liquid material

152. What term is used to define the change of state directly from solid to gas? (a) Crystallization (b) Vaporization (c) Sublimation (d) None of the above

153. Which of the following is a crystal lattice that has nine atoms, eight at each corner and one centrally between them? (a) Hexagonal close packing (b) Body centered cubic (c) Face centered cubic (d) Body centered tetragonal 154. Which of the following materials is Body centered cubic at room temperature? (a) Copper (b) Gold (c) Iron (d) Nickel 155. A property of a fine grain material is that it will? (a) Machine more easily than Corse grain (b) Case harden more easily than coarse grain (c) Have higher strength than coarse grain (d) All the above 156. Permanent deformation can occur in which of the following ways? (a) Static deformation (b) Twinning deformation (c) Elastic deformation (d) All of the above 157. Work done to produce plastic deformation below a materials recrystallization temperature is known as? (a) Recovery work (b) Cold work (c) Twinning (d) Plasticity work 158. Solution heat treatment requires which of the following? (a) To dissolve maximum amount of equilibrium precipitant in the solid solution (b) Very high temperatures (c) Diffusion times in excess of 24 hours (d) All of the above

159. Precipitation hardening is most commonly carried out on which of the following materials? (a) (b) (c) (d) Carbon steel Lead Copper Aluminum

160. Allotropic changes occur in the? (a) (b) (c) (d) Liquid state Solid state Gaseous state Liquid or solid state

161. Which of the following is an allotropic material? (a) (b) (c) (d) Iron Copper Lead Aluminum

162. A heat treatment process that requires a material to be heated above its critical temperature for some period of time for carbon to unite in solid solution with iron in the gamma or F.C.C. lattice is known as? (a) Spherodizing (b) Annealing (c) Austentitization (d) Normalizing 163. A process used to decrease hardness, increase ductility and occasionally improve machinability of high carbon steels is called? (a) Annealing (b) Austenitization (c) Spheroidizing (d) Stress relieving 164. A treatment that is used to give minimum hardness and maximum ductility of steel is? (a) Annealing (b) Austenitization (c) Spheroidizing

(d) Normalizing 165. Localized corrosion causing deep extend holes is known as? (a) Fisives (b) Pitting (c) Worm holes (d) None of the above 166. Which of the following is classed as permanent deformation? (a) Twinning (b) Rotational deformation (c) Twinning and Slip (d) All of the above

167. Annealing will achieve which of the following properties? (a) Increase ductility and decrease hardness (b) Increase ductility and increase hardness (c) Decrease ductility and increase hardness (d) Decrease ductility and decrease hardness 168. Of the following metals which is most susceptible to corrosion by sea water? (a) Gold (b) Copper (c) Zinc (d) Lead 169. During the hardening of steel which of the following quenching media will produce the severest quench? (a) Water (b) Brine (c) Oil (d) Air 170. Which is the most common metallic element found on earth? (a) Iron (b) Titanium (c) Aluminum (d) Magnesium

171. The product of a blast furnace is known as? (a) Iron (b) Steel (c) Pig iron (d) A pig 172. What is the approximate carbon content of Pig iron? (a) 1-2% (b) 2-3% (c) 3-4% (d) 4-5% 173. When the carbon content of iron is reduced below 2% it is called? (a) Steel (b) Gray iron (c) White iron (d) Ductile iron 174. A Bessemer converter is? (a) A (b) A (c) A (d) A method method method method of of of of producing producing producing producing cast iron pig iron wrought iron steel

175. Practically all steel is made with the use of? (a) Hydrogen (b) Oxygen (c) Nitrogen (d) Helium 176. The carbon content of low carbon steel is? (a) (b) (c) (d) 6-25 points of carbon 25-50 points of carbon 0.06% -0.25% of carbon 6-25 points and 0.06% -0.25% of carbon

177. The carbon content of high carbon steel is? (a) 6-25 points of carbon (b) 25-50 points of carbon (c) 50-160 points of carbon (d) Over 160 points of carbon 178. An alloy steel is a steel containing one or more? (a) Elements (b) Atoms (c) Mixtures (d) Components 179. What do the letters AISI stand for? (a) American (b) American (c) American (d) American Institute of Steel Industries Iron and Steel Industries Industries of Steel Institutes Iron and Steel Institute

180. Which of the following is a classification of Stainless Steel? (a) Ferrite (b) Martensitic (c) Austenitic (d) All of the above 181. Austenitic stainless steel most typically contain? (a) 18% Chromium 8% Nickel (b) 15% Chromium 10% Nickel (c) 10% Chromium 15% Nickel (d) 8% Chromium 18% Nickel 182. Which of the following metals can be magnetized? (a) Martensitic stainless (b) Ferrite stainless (c) Austenitic stainless (d) Martensitic stainless and Ferrite stainless

183. Which of the following may be used as an alloying element of steel? (a) Copper (b) Nickel (c) Aluminum (d) All the above 184. Steel has a carbon content of less than? (a) 4% (b) 3% (c) 2% (d) 1% 185. Which is the main alloying element of austenitic stainless steels? (a) Nickel (b) Manganese (c) Molybdenum (d) Chromium 186. Grain boundaries are areas of a metal micro structure: (a)Where high melting point constituents are concentrated (b)Made up of rows of atoms arrayed in straight lines (c)That are not attacked by etchants and generally stand in relief during metallografic examination. (d)Where low melting impurities tend to concentrate 187. Tool and die steels are classed as? (a) Low carbon steels (b) Medium carbon steels (c) High carbon steels (d) Alloy steels 188. Which of the following alloying additions are used to produce tool and die steels? (a) Nickel (b) Chromium (c) Manganese (d) Both Chromium and Manganese

150. 151. 152. 153. 154. 155. 156. 157. 158. 159. 160. 161. 162. 163. 164. 165. 166. 167. 168. 169. 170. 171. 172. 173. 174. 175. 176. 177. 178. 179. 180. 181. 182. 183. 184. 185. 186. 187.

In Exact energy levels and in exact energy shells A metallic material Sublimation Body centered cubic Iron Have higher strength than coarse grain Twinning deformation Cold work To dissolve maximum amount of equilibrium precipitant in the solid solution Aluminum Solid state Iron Austentitization Annealing Spheroidizing Pitting All of the above Increase ductility and decrease hardness Zinc Brine Aluminum Pig iron 3-4% Steel A method of producing steel Oxygen 6-25 points and 0.06%-0.25% of carbon 50-160 points of carbon Elements American Iron and Steel Institute All of the above 18% Chromium 8% Nickel Martensitic stainless and Ferrite stainless All the above 1% Chromium answer is: D High carbon steels

188. Both Chromium and Manganese 189. Which of the following is classified as a non-ferrous light alloy? (a) Beryllium base (b) Zinc base (c) Tin base (d) Copper base 190. Of the following, which is considered the most important structural non-ferrous metal? (a) Copper (b) Zinc (c) Tin (d) Aluminum 191. Aluminum cannot be used in most areas where vibrations combine with high stress. There are special care has to be taken to remove all stress raisers. Which below is considered a stress raiser? (a) A notch (b) A scratch (c) A sudden change of section (d) All of the above 192. When applying the term annealed to pure aluminum it is interpreted to mean? (a) Work hardening (b) Re-crystallization (c) Stress releasing (d) Normalizing 193. Which NDT method can be used to give general sorting of aluminum alloys? (a) UT (b) MT (c) RT (d) ET 194. Which metal is most used in electrical work, wiring, etc? (a) Copper (b) Brass (c) Aluminum

(d) Steel 195. It is generally understood that the principal alloying elements of brass are? (a) Copper and tin (b) Copper and zinc (c) Bronze and tin (d) Tin and zinc 196. Which two NDT methods are usually used to inspect Magnesium components? (a) Radiography and penetrant (b) Radiography and magnetic particle (c) Ultrasonic and magnetic particle (d) Ultrasonic and penetrant 197. Wrought zinc and its alloys have very little NDT inspection on them, when a material is plated with zinc it is known as? (a) Anodizing (b) Wrapping (c) Galvanizing (d) Flashing 198. Thermoplasting can be? (a) Melted down and re-used without loss of properties (b) Softened by heat (c) Will char when heated (d) Melted down and re-used without loss of properties and softened by heat 199. Thermosetting plastics are? (a) Rigid (b) Deteriorated by heat (c) Charred by heat (d) All of the above 200. Which of the following non-ferrous metals is classed as a light alloy? (a) Beryllium base (b) Zinc base (c) Tin base (d) All of the above

201. Which of the metals listed below has the highest strength to weight ratio? (a) Beryllium (b) Titanium (c) Aluminum (d) Zinc 202. One of the major drawbacks of magnesium alloys is? (a) Poor corrosion resistance (b) Notch sensitivity (c) High density (d) More expensive than using beryllium which exhibits similar properties 203. Which of the following non-ferrous metals is almost exclusively diecast? (a) Aluminum (b) Copper (c) Magnesium (d) Zinc 204. Cobalt is used as an alloying constituent in? (a) Bearing alloys (b) Solders (c) Permanent magnets (d) Dental alloys 205. Manufacturing is a term used generally to describe the ??? of a bulk material? (a) Designing (b) Production (c) Shape changing (d) Casting 206. Which of the following is classed as a manufacturing process? (a) Casting (b) Welding & Machining (c) Rolling (d) All of the above

207. Which of the following manufacturing processes is the most economical method of producing complex shapes? (a) Casting (b) Forging (c) Rolling (d) Welding 208. In modern manufacturing industries which of the following factors are considered? (a) Markets (b) Product life (c) Manufacturing process (d) All of the above 209. Which of the following is required when making a sand casting? (a) A mold (b) A pattern (c) A flask (d) All of the above 210. Shrinkage within a casting can occur in which of the following states? (a) Liquid state (b) Solidification (c) Solid state (d) All of the above 211. Pattern makers shrinkage occurs in? (a) Liquid state of casting (b) Solidification state of casting (c) Solid state of casting (d) All of the above 212. When a change of wall thickness is required in a casting what would give the best design results? (a) Sudden section change (b) Small radii (c) Large radii (d) All of the above

213. Metal is fed into the casting cavity through a ??? system? (a) Flow system (b) Gating system (c) Pouring system (d) Riser system 214. Wells outside the normal finished casting are there to allow for? (a) Gas evolution (b) Sand erosion (c) Shrinkage (d) Airlocks 215. Directional solidification in Castings is helped by the use of? (a) Cores (b) Feeder headers (c) Chills (d) Chaplets 216. Where holes or cavities are required in the finished casting a ??? is used in the moulding stage? (a) Chill (b) Ingate (c) Riser (d) Core 217. Green sand is a mixture of sand and? (a) Clay (b) Silicon (c) Water (d) Both a and c are correct 218. The upper half of a flask is called? (a) A (b) A (c) A (d) A drag cope draft mould

219. Small metal supports which become part of the casting during pouring are called? (a) Chills (b) Chaplets (c) Cores (d) Risers 220. Which of the following casting processes is best used for small intricate casting up to 2kg - requiring close tolerances? (a) Centrifugal casting (b) Investment casting (c) Continuous casting (d) Permanent mold casting

221. The casting process which gives improved material density towards the outside of the mold is? (a) Centrifugal casting (b) Investment casting (c) Continuous casting (d) Permanent mold casting 222. Splashed metal entrapped by molten metal that does not re-fuse is called? (a) Hot tear (b) Chill (c) Inclusion (d) Cold shut 223. The bottom part of the flask is known as the? (a) Cope (b) Bottom board (c) Drag (d) Runner

224. Which of the following is used to give preferential solidification of castings? (a) Chills (b) Chaplets (c) Cores (d) None of the above 225. In the casting process what name is given to the part which is used to represent the finished item? (a) The (b) The (c) The (d) The mould spruce pattern shell

226. The crystal structure of a casting adjacent to the mould wall will be? (a) Fine equiaxed grains (b) Core equiaxed grains (c) Columnar grains (d) Dendritic

189. 190. 191. 192. 193. 194. 195. 196. 197. 198. 199. 200. 201. 202. 203. 204. 205. 206. 207. 208. 209.

Beryllium base Aluminum All of the above Re-crystallization ET Copper Copper and zinc Radiography and penetrant Galvanizing Will char when heated Charred by heat Beryllium base Beryllium Notch sensitivity Zinc Permanent magnets Shape changing All of the above Casting All of the above All of the above

210. 211. 212. 213. 214. 215. 216. 217. 218. 219. 220. 221. 222. 223. 224. 225. 226.

All of the above Solid state of casting Large radii Gating system Shrinkage Chills Core Clay and water A cope Chaplets Investment casting Centrifugal casting Cold shut Drag Chills The pattern Fine equiaxed grains

227. Which of the following is required - in theory - for two perfectly matched faces? (a) Atomic cleanliness (b) Atomic closeness (c) Pressure (d) Both a and c are correct 228. Fusion bonding creates a metallurgical effect similar to? (a) Rolling (b) Forging (c) Casting (d) Sintering 229. The bonding process giving very high efficiency is? (a) Fusion bonding (b) Pressure bonding (c) Flow bonding (d) Atomic bonding

230. A bonding process where only very small amounts of the base metal is used is called? (a) Fusion bonding (b) Pressure bonding (c) Flow bonding (d) Cold bonding 231. Flow bonding is a particular type of bond, which listed below would be classed as a flow bond? (a) Fusion welding (b) Braze welding (c) Metal arc welding (d) None of the above 232. Which of these defects can be found in fusion welds? (a) Porosity (b) Slag (c) Cracks (d) All of the above 233. The portion of the base metal affected by the welding process is known as? (a) The (b) The (c) The (d) The weld zone heat input zone weld affect zone heat affected zone

234. Multiple cooling rates can have adverse affects on weld areas. What can be done to offset this problem? (a) Use different alloy rods to control temperature (b) Using a pre-heat (c) Use different alloy rods to control temperature and using a pre-heat (d) Nothing can be done to offset the problem 235. Angular distortion may occur in a weld when? (a) Restraints are used (b) Multipass welds are used (c) Single pass welds are used (d) Multiple welds and single pass welds are used

236. Longitudinal stresses in a weld are at a maximum? (a) Along the weld centre line (b) On the weld fusion face (c) At the heat affected zone (d) Longitudinal stresses are uniform across the weld 237. What is required to form a fusion bond? (a) Melting of parent metals (b) A filler rod (c) Pressure (d) All of the above 238. Flow bonding is a term used in the welding process which of the following would be classed as flow bonding? (a) Brazing (b) Braze welding (c) Soldering (d) All of the above 239. In forgings the grain? (a)Follows the shape of the dies (b)Becomes coarser (c)Retains its original shape (d)Both a and b are correct 240. In order to produce a fully homogenous material after welding which of the following is required? (a) Preheat (b) Post heat treatment (c) Low heat input welding (d) Fillers of different composition 241. In electric arc welding, a metal rod is one electrode, the other is? (a) The (b) The (c) The (d) The work material rod flux earth work material and the rod flux

242. Stud welding is used primarily to? (a) Bond two dissimilar metals (b) Attach threaded fasteners to plates (c) Rivet plates together (d) Fuse bar ends together 243. A welding electrode coatings provides? (a) A shield for the arc against the atmosphere (b) Added heat input (c) Additional stresses to the weld (d) None of the above 244. Where gas is used as a shield for the welding process the gas is commonly? (a) Argon (b) Helium (c) Hydrogen (d) Argon and Helium 245. When using gas metal arc welding what range of filler wire diameter is available? (a) 0.1-0.5mm (b) 0.5-30mm (c) 0.1-30mm (d) 0.5-10mm 246. Automatic welding under a flux is more commonly known as? (a) TIG welding (b) Manual metal arc welding (c) Submerged arc welding (d) Stick welding 247. Spot welding is commonly used in which of the following applications? (a) Car manufacturing (b) Seam welding (c) Shipbuilding (d) Fabrication yards

248. Which welding process takes place in a vacuum? (a) Plasma arc welding (b) Electron beam welding (c) Friction welding (d) Explosion welding 249. Which welding process is generally used to weld the ends of heavy round bars or tubes? (a) Ultrasonic welding (b) Electro slag welding (c) Plasma arc welding (d) Friction welding 250. Explosion welding is generally used to join? (a) Two or more metals of different composition (b) Butt welds (c) Very think titanium sheeting (d) Plastics 251. AWS categorize weld defects into three classes which below is a dimensional defect? (a) Slag (b) Warping (c) Lack of fusion (d) Porosity 252. Which of the following is classed as a structural defect? (a) Undercut (b) Slag (c) Incomplete fusion (d) All of the above 253. Welds without preheat are said to have? (a) Very low thermal gradients (b) Low thermal gradients (c)Medium thermal gradients (d) High thermal gradients

254. Why is it advisable to leave the final inspection of a weld until well after the welding has finished? (a) Because the welds will be too hot to test (b) Due to the possibility of distortion (c) Due to the possibility of post weld cracking (d) All of the above 255. What is the approximate arc column temperature in an electric arc weld? (a) 6000 (b) 5000 (c) 4000 (d) 3000 degrees degrees degrees degrees Celsius Celsius Celsius Celsius

256. Which of the following is classified as an inert gas? (a) Hydrogen (b) Helium (c) Oxygen (d) All of the above 257. Which weld process has a non-consumable electrode? (a) Manual metal arc (b) Metal inert gas (c) Tungsten inert gas (d) Manual metal arc and metal inert gas 258. Which of the following processes could be performed using oxyacetylene equipment? (a) Flame cutting (b) Brazing (c) Soldering (d) All of the above 259. How might a weld arc be shielded from oxidation? (a) Flux powders (b) Welding rod coatings (c) Inert gases (d) All of the above

227. 228. 229. 230. 231. 232. 233. 234. 235. 236. 237. 238. 239. 240. 241. 242. 243. 244. 245. 246. 247. 248. 249. 250. 251. 252. 253. 254. 255. 256. 257. 258. 259.

Atomic cleanliness and atomic pressure Casting Pressure bonding Flow bonding Braze welding All of the above The heat affected zone Using a pre-heat Multiple welds and single pass welds are used Along the weld centre line Melting of parent metals All of the above The answer is : A Post heat treatment The work material Attach threaded fasteners to plates A shield for the arc against the atmosphere Argon and Helium 0.5-3mm Submerged arc welding Car manufacturing Electron beam welding Friction welding Two or more metals of different composition Warping All of the above High thermal gradients All of the above 6000 degrees Celsius Helium Tungsten inert gas All of the above All of the above