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5 triu tn / nm ) - Nhim v : chng ct du th thnh cc phn on khc nhau - Cc thit b chnh + Thit b tch mui + L t + Thp chng ct chnh v thp tch ph + Thp n nh - Cc sn phm + Phn nh: a qua cm x l kh ca phn xng RFCC , sau qua phn xng x l kh ha lng LPG + Phn on naphtha : a n phn xng NHT x l + Phn on koene : a n phn xng KTU + Phn on LGO : pha trn DO / a n phn xng x l LCO + Phn on HGO : pha trn DO/ a n phn xng x l LCO + phn cn : a n phn xng RFCC CHNG2- Cc s c trong phn xng CDU 1- R r thit b trao i nhit 2- R r thit b lm mt bng qut khng kh 3- p sut qu cao trong thp phn tch chnh 4- Hng bm nguyn liu du th 5- Mt kh nhin liu cho l t 6- Mt qut cp l t 7- Mt ngun cp kh iu khin 8- V ng trong l t 9- Mt ngun nc lm mt 10- Mt ngun cp hi nc 11- S c ti b phn iu khin trung tam 12- Mt in ton b 13- Kim tra mc nh tng thit b tch mui 14- a vo hot ng hoc dng thit b trao i nhit 15- Hng bm CHNG3- nh gi mi nguy - R r thit b trao i nhit S c ny gy r r cc cht ti nhit ra ngoi nh cht ti lnh( nc lnh,cht sinh hn,) cht lng c nhit cao( cc dng kh gia nhit, dng du nng,..). Cc cht ny khi r r ra ngoi
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c th gy bng nhit, c th gy n vi thit b. - R r thit b lm mt bng qut khng kh. Mi nguy ny t nh hng hn so vi so vi r r thit b trai i nhit. - p sut qu cao trong thp phn tch chnh S c ny lm thit b d b hng gy r r hoc n gy nguy him cao i vi ngi lao ng v nh my. - Hng bm nguyn liu du th S c ny gy gim p trong thit b lm nh hng n s hot ng bnh thng ca h thng gy nguy him vi ngi lao ng v nh my. - Mt kh nhin liu cho l t Lm h thng hot ng khng bnh thng. - Mt qut cp l t - Mt ngun cp kh iu khin - V ng trong l t Mi nguy ny nghim trng gy thot kh ra khi ng trong l t, gy chy gim lng oxi trong l t v nng cht c cao gy nguy him vi ngi lao ng v phn xng. - Mt ngun nc lm mt Khin h thng lm mt thiu nc lm mt, cc cht cn lm mt ;khng c h nhit d gy chy n gy nguy him ti cng nhn v phn xng. - Mt ngun cp hi nc - S c ti b phn iu khin trung tm Gy nh hng nghim trng ti nh my v cng nhn do c th xy ra nhiu s c khng kim sot c nh chy n, - Mt in ton b Mi nguy ny rt nghim trng gy nh hng ln ti hot ng ca nh my, cc thit b bm, gia nhit, lm mt,.. d gy chy n lm nguy him ti cng nhn v nh my. - Kim tra mc nh tng thit b tch mui - a vo hot ng hoc dng thit b trao i nhit Qu trnh ny c th lm r r nguyn liu v lm thot cc cht c d bay hi nn tng i nguy him. - Hng bm S c ny lm gim cng sut xng chng ct, tng p sut ca thit b tch mui, lu lng cht lng i qua l t thp v nguy c l t H-1101 b TRIP bi lu lng thp, nhit l t s thay i v dao ng.
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- Ting n t my bm, my nn cho qu trnh vn chuyn du th Ting n gy ra cho cm gic kh chu, kh nhn bit nhng hot ng xung quanh gy nguy him cho qu trnh lm vic v nhng nh hng sau ny. - p sut t thit b gia nhit, my bm tun hon - Mt bng lm vic ca phn xng ngn ngang vi cc ng ng vn chuyn dng sn phm - Nhit t l t, l chng ct - Cc cht xc tc, ph gia c c tnh - Tm l lm vic - Chy n ng dn du - Kh c H2S, hi du,kh du m,cc hp cht thm, cc dung mi... + Kh H2S l kh c, gy chy v n mn. H2S khi thot ra ngoi chng s tch t li nhng khu vc thp khng thong gi. nng thp H2S lm gim kh nng khu gic dn n nhng sai lm v an ton mi sau . nng cao H2S gy ngt v t vong. + Hi du m:- Gy chng mt, au u v kch thch th gic. - Nng cao gy m man, bt tnh v nght th nu nng cao v thi gian di. - Tc ng ti cc nng khc nhau nh sau: - 0.1% th tch (1000 ppm): kch thch mt trong vng 1 gi. - 0.2% th tch (2000 ppm): kch thch mt, mi v c hng; chng mt v long chong trong vng na gi. - 0.7% th tch (7000 ppm): Cc triu chng nh say ru trong vng gi. - 1.0% th tch (10 000 ppm): nhanh chng c cc triu chng nh say ru v c th dn n bt tnh hoc cht nu tip tc phi tip xc. - 2.0% th tch (20 000 ppm): T lit v cht din ra rt nhanh. - R r hi qua cc van - Khng kh nhim - Cc sn phm du m lng + Gy nhim bn da: -L dung mi c kh nng ho tan cht bo lm tri lp cht bo t nhin bo v da.
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- Gy vim da, kh, nt, ng v phng rp. - Tip xc lu gy vim tuyn nhn trn da (hoc vim l chn lng). - HC thm a vng (PAHs - Polycyclic aromatic hydrocarbons ), a nhn tip xc thng xuyn gy ung th. + Cc cht dung mi c s dng trong phn xng gy nguy him khi tip xc vi chng. CHNG4- Kim sot mi nguy 1- R r thit b trao i nhit + Kim tra thit b trao i nhit thng xuyn khi c s c th nhn vin ti phn xng thng bo cho trng ca phn xng tnh trng r r thit b trao i nhit bao gm: Tn thit b trao i nhit Phn thit b trao i nhit nghi ng b r r Mc r r
+ Trng ca phn xng thng bo cho trng ca nh my. + Ty thuc vo mc r r m trng ca nh my v trng ca phn xng xem xt yu cu an ton cho phn thay th. + Trng ca phn xng vit bng Yu Cu Cng vic Cho Bo Dng (mainternance work request) cho thit b trao i nhit r r v k hoch sa cha n. Nu r r ln trong thit b trao i nhit v xy ra vo ban m, trng ca nh my s gi i bo dng ngay lp tc khc phc r r, trnh khng cho qu trnh chy n xy ra trong phn xng. +CCH LY BNG HI (Steam) +Tho bo n xc nh chnh xc v tr r r v c k hoch cho bo dng, sa cha. +Chun b mt ng mm v sng phun hi kt ni hi thp p t im cung cp ph tr n thit b trao i nhit b r r (US). +M rt nh ng hi thp p loi b hon ton nc ngng trong h thng thng qua sng phun hi. + a sng phun hi n chnh xc im r r ca thit b trao i nhit +C th tng lng hi thp p thng qua sng hi bng cch m van c lp hi thp p (ty thuc vo kh nng quan st ca nhn vin vn hnh ti phn xng). +Gim st thng xuyn s r r v gim lng hi thp p nu gim dn r r. ++Hn ch r r v a thit b trao i nhit hot ng tr li + Gim dng hi hydrocarbon i qua thit b trao i nhit b r r nu cn thit gim r r mt bch. +Tng lu lng dng vo thit b trao i nhit n khi t iu kin vn hnh bnh thng.
+Tip tc theo gii s r r sau khi sa cha xong v xc nhn thit b khng cn r r na. +Lp li bo n v tho d dn gio sau khi thit b trao i nhit khng cn r r na. +Nhn vin vn hnh ti phn xng s thng bo cho nhn vin vn hnh ti phng iu khin bit loi hydrocarbon a n thit b trao i nhit b r r. +Trng hp r r ln, c th phi gim cng sut hoc dng phn xng nhng phi c s xem xt v ng ca trng ca nh my. +Nu dng phn xng, phi tun th theo quy trnh dng bnh thng hoc dng khn cp phn xng. +Gim, sau ng ng hi thp p li nu nu mt bch sa cha, bo dng v vn k. +Tng lu lng dng vo thit b trao i nhit n khi t iu kin vn hnh bnh thng. +Tip tc theo gii s r r sau khi sa cha xong v xc nhn thit b khng cn r r na. +Lp li bo n v tho d dn gio sau khi thit b trao i nhit khng cn r r na. 2- R r thit b lm mt bng qut khng kh * Kim tra r r thit b lm mt bng khng kh +Thng bo vi trng ca tnh trng r r v chnh xc v tr r +Thng bo vi nhn vin vn hnh phng iu khin chnh xc v tr r r. +Thng bo nhn vin vn hnh ti phng iu khin v trng ca bit thit b b r r nghim trng hoc c th kim sot c. +Mc trang b bo h khi n gn im r r. +Nu ng ng c bo n th tho ra c th theo gii c tnh trang r r ca thit b.
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+Nu tnh trng r r khng nghim trng c th kim sot c th c th dng sng hi nc phn tn hydrocarbon ti im r r, chun b k hoch cho vic dng thit b lm mt bng qut kh b r r. +Chun b ng mm v sng hi kt ni hi thp p t im cp hi nc ph tr. +M mt t ng cung cp hi nc x hon ton hi nc ngng t ti u sng hi. +t sng hi vo chnh xc im r r. +Tng m van ca hi thp p ty thuc vo quan st ca nhn vin vn hnh ti hin trng. +Kim tra thng xuyn r r v gim hi thp p nu tnh trng r r thuyn gim * Cc bc cn thit khi x l r r thit b lm mt bng qut khng kh +Thng bo cho trng ca phn xng v tnh trng r r. + Thng bo phng cha chy nu cn thit. +C lp h thng thit b lm mt bng qut kh ngay lp tc. +M ng ni tt qua thit b lm mt bng qut kh, nu c ng ni tt. +Gim lu lng nguyn liu , ph thuc tnh trng ca r r. +Gim ti thiu lu lng n thit b lm mt bng qut kh, nu thit b lm mt bng qut kh lm mt cho sn phm, lin h vi nhn vin vn hnh b cha sn phm . +Gim lu lng dng du qua thit b lm mt bng qut kh b r r nu cn thit gim r r qua mt bch. +Nhn vin vn hnh ti hin trng s bo cho nhn vin ti phng iu khin bit chnh xc ng hydrocarbon no trong thit b lm mt bng qut kh b r r. +Nu phn xng cn dng, th phi theo quy trnh dng khn cp hoc dng thng thng c ph duyt.
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+Gim v ng hi thp p nu ch r r c x l v vn k. 3- p sut qu cao trong thp phn tch chnh Cc bc tin hnh theo s
THNG BO CM PH TR TNG HI NC N UT T
NG DN DN VAN NI TT 3 CA PSV NH THP PHN TCH CHNH T-1101 NG DN DN VAN NI TT CA VAN 011-PV-064C
NP MT PHN DU TH FAFAILURE
FAILURE CC BC CN
LM KHIMMEDIATE STEPS TO TAKE
GIM LU LNG TI THIU N T L 60%
THNG BO PHN XNG 60 KHI NG LI BM HOC BM D
PHNG
KHI NG BM DU TH
NU THIT L P C LU LNG NH VN HNH BNH THNG
NG CC VAN TAY CA NHIN LIU CUNG CP N U T
MOS UX005 NU CN TRNH TRIP L T & LA THP NU UX005 B KCH HO T V KH TRIP L NG T H1101 XC NH (TT LI L U T)
KIM TRA P SUT THIT B TCH MUI TRNH TRNG HP QU P. TNG KH T /DU T N L T DUY TR COT GI TR VN HNH BNH THNG
T TRIP BI LU LNG DNG I DNG BM QUA 8 TUN HON/ NHNH SN PHM P NTH U XM THC
KIM TRA THCHCT CHT CH ATION P SUT NH T1101, M VAN NI T T PSV TH C N U C N HIN QUY TRNH DNG NU CN/HOC CHY TUN HON BN TRONG PHN XNG
CC BC CN LM KHN TRNG
XC NH LI XC NHN L C LP VAN TAY T TRIP V VAN IU KHIN CA DNG NHIN QU THP P P SUT DU/KH LIU DU/ KH SUT DU/ KH NG HON TON CA U MI V 11PXALL122 I 11-PIC-092 (H-1101) U T VI DU V 11-PIC-118 (H-1101) 11PXALL112 I VI KH MI T 11FIC054 H-1101 11-FIC-043 (H-1101)
NU SN SNG
NU KHNG SN SNG
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MT QUT CP KH B-1101
CC BC CN LM KHN CP
XC NHN CC VAN IU KHIN P SUT NG HON TON 11-PIC-092 (H-1101) 11-PIC-118 (H-1101) 11-FIC-054 (H-1101) 11-FIC-043 (H-1101) V C LP TT C CC VAN TAY
M HON TON
DN SN PHM N U
NU C
NU KHNG
XEM XT VN V S C
PHT HNH
NGY
REV. 1
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MT NGUN CP KH IU KHIN
CC BC CN LM KHN TRNG
60-FIC-005 GIM 11-PIC-118 (HCNG 1101) B-1101 CHY SUT CN 60% V 11-FIC-054 (HDUY TR 1101) TUN GIM NHIT NH, GIM LU LNG HON DU 11-FIC-043(HLY RA CA KERO, LGO, HGO THEO TH TH 1101)
YU CU CM B DU TH M VAN NI TT
T PHA LONG V SC RA NG SN PHM CN. M BO RNG CC VAN NI TT CA 11-FQIC 026/027/028 L M- CN CHNG CT QUA RFCC L DUY TR PNG. SUT H THNG CAO HN P SUT KH QUYN. NU CN C TH M VAN NI TT CA VAN X AN QUAY CC TON BCH M TI L T GI LIN LC VI CC B PHN LIN QUAN, LIN LC VI NHN VIN LP K HOCH.
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V NG TRONG L H-1101
CC BC CN LM KHN TRNG
NVVH IU KHIN
M NG HI NC DP TT LA TRONG L
NG NG HI QU NHIT VO CC THP
M NG HI TRUNG P KHN CP 8 NHNH VO L T H1101 DNG CM TO CHN KHNG V PH CHN KHNG BNG N2
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MT NGUN CP NC LM MT
CC BC CN LM KHN TRNG
GIM CNG SUT CN 60%, DUY TR BM TUN HON, QUT LM MT LM NGUI H THNG
SAI
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MT NGUN CP HI NC
CC BC CN LM KHN TRNG
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SAI
C LP CC VAN CA TNG U T/ U MI. NG VAN IU KHIN NG KH NGUYN LIU CA CC U T. M BO B-1101 CHY. M BO CA X CA NG KHI M.
DUY TR DNG HI LU LM NGUI H THNG. DUY TR DNG TUN HON DUY TR QUT LM MT DNG BM NU XY RA HIN TNG XM THC.
KHI NG LI L T H1101
KIM TRA DNG HGO V CN CHNG CT TI CC IM LY MU, NU NHN THY RNG CHNG C PHA LONG BI DU RA V NHIT NH HN 100C TH DUY TR TUN HON NI TI PHN XNG.
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MT IN TON NH MY
CC BC CN LM KHN TRNG
DN SN PHM TI U GP
X HI NC RA MI TRNG
C LP VAN TV301 & FV034 BYPASS T1107 V C LP HI TRUNG P VO CM THIT B TO CHN KHNG
MT IN KO DI
NC THP, TRUNG V
SAI
CAO P
KHI NG 50% TT C CC AIR COOLER NGOI TR E-1126 KHI NG CC BM TUN HON CNH SN. KHI NG BM TUN HON NH
3.
XC NHN LI MY PHT IN KHN CP CHY. CHY BM P1106 BNG NGUN IN KHN CP NU C TH ( GIM MC CA T1101.) CHY BM P1110 BNG NGUN IN KHN CP NU C TH.
YU CU CM 10 CHY BM CP DU SC RA V A DU SC RA N CC BM P-1106/12/13
KHI NG L T DUY TR P SUT H THNG CAO HN P SUT KH QUYN BI CC TIN HNH KHI NG PHN XNG BNH THNG. VAN 11-PC-064, 068 (M BYPASS CA VAN IN KHIN HOC VAN AN TON NU CN) lgo 2 PRODUCT PUMP AND P-1112 LSWR PUMP QUAY CC BCH M TI L T
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13- Kim tra mc nh tng trong thit b tch mui 14- a vo hot ng hoc dng thit b trao i nhit
Dng lnh i ra
Dng nng i vo
V1 3/4 3/4
V2
V8 V6 3/4 V5 3/4 V4
V7
Dng lnh i vo
V3
Dng nng i ra
X kn
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DNG HOT NG THIT B TRAO I NHIT +C lp h thng +a vo hot ng ng ni tt dng nng bng cch m van ng ni tt V7. +T t ng van u vo dng nng V1 cho ti khi ng hon ton +Khi nhit vo ca dng lnh cn bng vi nhit ra, ng hon ton van u ra ca dng nng V4. +M van ni tt V8 ca dng lnh. +ng van u vo ca dng lnh V6. +ng van u ra ca dng lnh V2. +M cc van x V3 v V5 xung h thng x kn. +Tip tc x cho ti khi thit b trao i nhit ht hon ton c bn thnh ng v bn trong ng. +Thi bng hi nc trc khi bo dng: +M du ra loi b cc tp cht bn trong nu c. +Ni ng ng mm hi nc ti ng x kh 3/4 v tin hnh thi bng hi nc thit b trao i nhit trong 8 gi. +nh k kim tra nng kh hydrocarbon. +Dng phun hi nc khi nng kh hydrocarbon gn gi tr 0%. +Chuyn giao cho i bo dng A VO HOT NG THIT B TRAO I NHIT Chun b: +Xc nhn tt c cc hat ng bo dng hon thnh. +Xc nhn tt c cc bch m chuyn sang v tr m. +Ni ng tm vo van 3/4 h thng x thi bng hi nc hoc nit ui ht oxy. +M tt c cc im x kh im cao.
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+Tin hnh thi trong vng 4 gi. nh k kim tra hm lng oxy. +Dng thi khi hm lng oxy thp hn 0.5% th tch. +ng tt c van x kh v x lng. +a vo hot ng: +Bt u in vo bng cch m van u ra V2 ca dng lnh. +M van xung h thng x kn V3 v cho php x xung loi b ht tp cht v nc bn trong thit b trao i nhit. +M van x dng nng V5 loi b tp cht v nc bn dng nng bay hi. Xc nh nc bay hi bng cch chm tay vo ng x (ng tr nn nng). +Khi nhit ng ng x ca bn dng nng h xung c ngha l tt c nc bay hi.
CH X NC TRNH HAMMERING HOC GY RI LON CHO DNG CNG NGH KHI NC CUN THEO V NC BAY HI RT NHANH
+ng van x dng lnh V3. +M van u vo dng lnh V6 v cho dng lnh i qua thit b trao i nhit. +M van u vo V1 ca dng nng v theo di vic in bn dng nng bng cch chm tay vo ng x lng. +ng van x lng V5. +T t m van u ra V4 ca dng nng. Theo di xem c bt k s ri lon no cho dng cng ngh khng. +T t ng van ni tt V7 ca dng lnh. +T t ng van ni tt V8 ca dng nng. +Kim tra r r. +Lp li lp bo n.
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BM (P-1101 ) HNG
CC BC CN LM KHN TRNG
M BYPASS CA BM P-1101
KHI NG BM
NU KHNG NU THIT LP LU LNG DU TH CH VN HNH BNH THNG XC NHN NG BYPASS CA BM M
IU CHNH LNG SN PHM LY RA V C.O.T TNG LU LNG NHIN LIU KH V NHIN LIU DU N L T DUY TR C.O.T CH VN HNH BNH THNG
16- Ting n t my bm, my nn cho qu trnh vn chuyn du th +S dng nt tai hay bt tai khi lm vic ti ni c cng ting n cao + Gim thi gian tip xc vi ting n ca mi cng nhn + Khng tuyn dng nhng ngi b tn thng thnh gic, bnh suy nhc thn kinh, bnh tim mch lm ti ni c tip xc ting n cao 17- p sut t thit b gia nhit, my bm tun hon 18- p sut t thp chng ct 19- Mt bng lm vic ca phn xng ngn ngang vi cc ng ng vn chuyn dng sn phm 20- Nhit t l t, l chng ct 21- Cc cht xc tc, ph gia c c tnh 22- Tm l lm vic 23- Chy n ng dn du 24- Kh c H2S, hi du,.. 25- R r hi qua cc van 26- Khng kh nhim 27- Rung do my bm
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