Professional Documents
Culture Documents
05/05/2008
Issue A
CONTENTS
1.
INTRODUCTION ....................................................................................................................5
1.1.
1.2.
Description ------------------------------------------------------------------------------------------ 6
1.2.1.
1.2.2.
1.2.3.
1.2.4.
Introduction -------------------------------------------------------------------------------------------------- 6
Standard/ATEX-compliant blowers----------------------------------------------------------------------- 6
ATEX certification and compliance (ATEX-compliant blowers only) ------------------------------- 6
ATEX Directive (94/9/CE): Europe only (ATEX-compliant blowers only). ------------------------ 7
2.
3.
1.3.
Applications ----------------------------------------------------------------------------------------- 9
1.4.
2.2.
Performance----------------------------------------------------------------------------------------12
2.3.
2.4.
2.5.
Connection -----------------------------------------------------------------------------------------23
2.6.
2.7.
2.8.
Item Numbers--------------------------------------------------------------------------------------26
Installation.............................................................................................................................. 35
3.1.
3.2.
3.3.
3.3.1.
3.4.
3.5.
3.5.1.
3.5.2.
3.5.3.
Introduction ------------------------------------------------------------------------------------------------ 38
Prepare, locate and connect an SNH801 or SNH802 blower ---------------------------------------- 38
Prepare, locate and connect a blower other than an SNH801 or SNH802-------------------------- 39
3.6.
3.7.
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4.
5.
3.8.
3.9.
3.10.
Operation................................................................................................................................ 45
4.1.
4.2.
Start-up ---------------------------------------------------------------------------------------------45
4.3.
Shut-down ------------------------------------------------------------------------------------------46
MAINTENANCE.................................................................................................................... 46
5.1.
5.2.
5.3.
5.4.
5.4.1.
5.4.2.
5.5.
5.6.
5.6.1.
5.6.2.
6.
5.7.
5.8.
Storage ----------------------------------------------------------------------------------------------52
6.1.1.
6.1.2.
6.2.
7.
Preparation ------------------------------------------------------------------------------------------------- 52
Long-term storage ----------------------------------------------------------------------------------------- 52
Disposal ---------------------------------------------------------------------------------------------53
Introduction ----------------------------------------------------------------------------------------53
7.2.
Service-----------------------------------------------------------------------------------------------53
7.3.
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ILLUSTRATIONS
Figure
Page
TABLES
Table
Page
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Issue A
1. INTRODUCTION
1.1.
The identification and rating plate (Figure 1, item 13) provides specific details about the blower, such as its Item Number
and so on.
The following warning symbols may be fitted to the blower or associated equipment:
The units used throughout this manual conform to the SI international system of units of measurement. Equivalent values in
imperial units are also included
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1.2.
Description
1.2.1. Introduction
Refer to Figure 1.
The SNH and SNV type rotary blowers have two built-in tri-lobed rotors (8), one of which is driven by the drive
shaft (5) and the other is maintained in stroke by synchronizing gears. The synchronizing gears, as well as the
roller bearings of the rotors and the drive shaft, are lubricated with oil stored in the housings on the drive-side (4)
and opposite the control (12).
The SN blowers are positive displacement blowers, cooled by ambient air.
The blowers are supplied in bareshaft form. You must connect your own coupling or belt drive system (see
Section 3.8) to the drive shaft in order to operate the blower.
The blowers are available in two different versions:
SNH version blowers, which are installed horizontally, and provide for a vertical gas flow through the blower.
SNV version blowers, which are installed vertically, and provide for a horizontal gas flow through the blower.
Refer to Section 2.8 for the Item Numbers of the different blower versions.
Standard/ATEX-compliant blowers Category 2 or 3 ATEX-compliant blowers: these comply with the ATEX
European directive and are suitable for the pumping/compression of gas, gaseous mixtures and
uninflammable or flammable dust. For more information, refer to sections 1.2.4 and 1.3.
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Category 2 equipment
G/D
IIB
T3 160C
Table 1-
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The category 2 or 3 ATEX-compliant blowers are based on the safety construction principle for the safe
pumping/compressing of flammable gasses and vapors. In order to abide by the safety construction
requirements, it is your responsibility to prevent any particles of more than 25 mm from penetrating blower.
If such a risk is not present, the blower can be used to pump/compress gas group IIB flammable materials
(example given in table 2), under normal operating conditions as set forth in this manual.
The materials from which the positive displacement blowers are constructed are specified in section 2.7. Before
using blower, you must ensure that these materials are compatible with the gasses and vapors that could be
present in the external atmosphere.
Pumping/compression of gas or gaseous mixtures having a temperature greater than the systems
temperature classification.
Pumping/compression of gas or gaseous mixtures having a spontaneous combustion temperature less than
the systems temperature classification (see section 1.2.4.2).
Pumping/compression of hydrocarbon oxides.
Pumping/compression of pyrophoric gas.
Usage with oxygen-rich atmospheres.
Using the positive displacement blower under ambient conditions other than those specified in section 2.1.
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Issue A
1.3.
Applications
All of the SN blowers are suitable for pressure or vacuum operation.
Suitable for pumping/compressing surrounding air, such as gas and gaseous mixtures, according to this notice
The blowers are suitable for pumping/compressing ambient air, and non-flammable gases, gas mixtures and
dusts. The blowers are not suitable for pumping/compressing flammable or pyrophoric gases, gas mixtures and
dusts.
The materials of construction of the blowers are specified in Section 2.7. Before you use the blower, you must
ensure that these materials are compatible with the gases and vapours which you will pump/compress or which
may exist in the external atmosphere.
You must ensure that your blower is suitable for your application.
If you have any doubts as to the suitability of the blower for your application, contact your supplier or Ingersoll
Rand for advice
1.4.
Principle of operation
Refer to Figure 1. The SN blowers are positive displacement blowers, which incorporate two contra- rotating
three-lobe rotors (8):
One of the rotors is driven by the drive shaft (5).
The other rotor is maintained in the correct phase relation by timing gears.
During operation, the inlet gas stream to be pumped/compressed enters the blower at the inlet (2).
As the two contra-rotating rotors turn, the inlet gas is trapped in the chambers which form between the rotors
and the blower-body, and is eventually forced out of the blower at the outlet (3).
The timing gears and the bearings on the rotors and drive shaft are lubricated by oil in the drive end cover (4)
and non-drive end cover (12)
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1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
Lifting bolts *
Inlet
Outlet (behind blower)
Drive end cover
Drive shaft
Oil level sight glass (drive end cover)
Drive end oil drain plug
Rotors
Mounting feet
Non drive end oil drain plug
Oil level sight glass (non drive end cover)
Non drive end cover
Identification and rating plate
Head plate bolts
Direction of rotation arrow
Oil filler plug (drive end cover)
Oil filler plug (non drive end cover)
Maximum oil level
Minimum oil level
Terminal blocks
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Issue A
2. TECHNICAL DATA
2.1.
20 to 40 oC, - 4 to 104 oF
90%
3000 m, 9842 ft
25 m, 0.00098 inch
2.2.
Performance
Note 1: The "given pressures" specified in Tables 3 to 19 are the differential pressures across the blower (that
is, the differential pressures between the blower inlet and outlet)
Note 2: The "r.p.m/r min -1 " rotation speeds specified in Tables 3 to 19 are provided for information only, to
identify blower performance at the specified speed. During operation, the rotation speed of the blowers need not
be limited to these specified speeds.
Note3: The maximum vacuum values given in Tables 3 to 19 are for a flow through the blower. You must not
exceed these values. Otherwise the blower may be damaged and/or seize.
Note 4: All of the throughput and power values given in Tables 3 to 19 have a tolerance of 5%
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Issue A
SNH801
8 kW
10,7 h.p.
SNH802
17 kW
22,8 h.p.
SNH/V803
31 kW
41,6 h.p.
SNH/V804
39 kW
52,3 h.p.
SNH/V806
56 kW
75,1 h.p.
SNH/V809
61 kW
81,8 h.p.
SNH/V811
76 kW
101,9 h.p.
SNH/V815
84 kW
112,6 h.p.
SNH/V817
94 kW
126 h.p.
SNH/V822
112 kW
150,2 h.p.
SNH/V825
150 kW
201,1 h.p.
SNH/V842
163 kW
218,6 h.p.
SNH/V855
201 kW
269,5 h.p.
SNH/V870
220 kW
295,0 h.p.
SNH/V890
234 kW
313,8 h.p.
SNH/V8110
216 kW
289,7 h.p.
2.3.
Mechanical data
Dimensions
SNH blowers
See Figure 3
SNV blowers
See Figure 4
Mass
SNH801
34 kg
74,9 lbs
SNH802
45 kg
99,2 lbs
SNH/V803
140 kg
308,6 lbs
SNH/V804
150 kg
330,7 lbs
SNH/V806
187 kg
412,3 lbs
SNH/V809
209 kg
460,8 lbs
SNH/V811
260 kg
573,2 lbs
SNH/V815
240 kg
529 lbs
SNH/V817
434 kg
956,8 lbs
SNH/V822
480 kg
1058,2 lbs
SNH/V825
503 kg
1108,9 lbs
SNH/V842
620 kg
1366,9 lbs
SNH/V855
730 kg
1609,4 lbs
SNH/V870
1001 kg
2206,8 lbs
SNH/V890
1110 kg
2447 lbs
SNH/V8110
1226 kg
2702,9 lbs
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Issue A
2.4.
Lubrication data
On standard applications, you can use an oil which complies with the standard use specification given in
Table 21. You must use an oil which complies with the special use specification in Table 20:
If you use the blower with an acoustic enclosure.
If you use the blower in ambient temperatures of 0 o C (32 o F) or below.
If you use the blower with a power input that exceeds 2 / 3 of the maximum power input (see Table 19).
Parameter
Density (at 15 oC, 59 oF)
Standard use
0,89
Special use
0,86
- 21 oC (-6 oF)
- 45 oC (-49 oF)
224 C (435 F)
809 cSt
640 cSt
at 40 oC (104 oF)
220 cSt
218 cSt
18 cSt
27 cSt)
93
Mobilgear 630
149
Winter/summer oil Mobil SHC 630
Viscosity:
F)
at 20 C (68
SNH801
0,5 litre
0,13 US gal
SNH806
1,0 litre
0,26 US gal
SNH817
1,8 litre
0,4705 US gal
SNH855
7,0 litres
1,85 US gal
SNH801
0,5 litre
0,13 US gal
SNH806
0,9 litre
0,24 US gal
SNH817
1,5 litre
0,40 US gal
SNH855
6,0 litres
1,58 US gal
SNH802H
0,5 litre
0,13 US gal
SNH809
1,0 litre
0,26 US gal
SNH822
1,8 litre
0,47 US gal
SNH870
7,0 litres
1,85 US gal
SNH802
0,5 litre
0,13 US gal
SNH809
0,9 litre
0,24 US gal
SNH822
1,5 litre
0,40 US gal
SNH870
6,0 litres
1,58 US gal
SNH803
0,5 litre
0,13 US gal
SNH811
1,0 litre
0,26 US gal
SNH825
4,0 litres
1,06 US gal
SNH890
7,0 litres
1,85 US gal
SNH803
0,3 litre
0,08 US gal
SNH811
0,9 litre
0,24 US gal
SNH825
3,0 litres
0,79 US gal
SNH890
6,0 litres
1,58 US gal
SNH804
0,5 litre
0,13 US gal
SNH815
1,0 litre
0,26 US gal
SNH842
4,0 litres
1,06 US gal
SNH8110
7,0 litres
1,85 US gal
SNH804
0,3 litre
0,08 US gal
SNH815
0,9 litre
0,24 US gal
SNH842
3,0 litres
0,79 US gal
SNH8110
6,0 litres
1,58 US gal
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Issue A
SNV803
0,7 litre
0,18 US gal
SNV811
1,1 litre
0,29 US gal
SNV825
2,0 litres
0,53 US gal
SNV890
3,0 litres
0,79 US gal
SNV803
0,3 litre
0,08 US gal
SNV811
0,9 litre
0,24 US gal
SNV825
1,7 litre
0,45 US gal
SNV890
3,0 litres
0,79 US gal
Table 23 SNV
2.5.
SNV804
0,7 litre
0,18 US gal
SNV815
1,1 litre
0,29 US gal
SNV842
2,0 litres
0,53 US gal
SNV8110
3,0 litres
0,79 US gal
SNV804
0,3 litre
0,08 US gal
SNV815
0,9 litre
0,24 US gal
SNV842
1,7 litre
0,45 US gal
SNV8110
3,0 litres
0,79 US gal
SNV806
1,1 litre
0,29 US gal
SNV817
1,2 litre
0,32 US gaol
SNV855
3,0 litres
0,79 US gal
SNV809
1,1 litre
0,29 US gal
SNV822
1,2 litre
0,32 US gal
SNV870
3,0 litres
0,79 US gal
SNV806
0,9 litre
0,24 US gal
SNV817
0,9 litre
US gal
SNV855
3,0litres
0,79 US gal
SNV809
0,9 litre
0,24 US gal
SNV822
0,9 litre
0,24 US gal
SNV870
3,0 litres
0,79 US gal
Connection
Inlet/outlet
SNH blowers
SNV blowers
Table 24 -
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Connections data
23
Issue A
2.6.
Noise level
Vibration level
SNH801
92 dB(A)
SNH802
93 dB(A)
SNH/V803
95 dB(A)
SNH/V804
89 dB(A)
SNH/V806
96 dB(A)
SNH/V809
95 dB(A)
SNH/V811
102 dB(A)
SNH/V815
102 dB(A)
SNH/V17
99 dB(A)
SNH/V822
99 dB(A)
SNH/V825
99 dB(A)
SNH/V842
102 dB(A)
SNH/V855
102 dB(A)
SNH/V870
102 dB(A)
SNH/V890
102 dB(A)
SNH/V8110
104 dB(A)
SNH801
-1
4.5 mm s
SNH802
-1
4.5 mm s
SNH/V803
-1
4.5 mm s
SNH/V804
-1
4.5 mm s
-1
-1
0.18 inch s
0.18 inch s
0.18 inch s
SNH/V806
-1
4.5 mm s
SNH/V809
-1
4.5 mm s
SNH/V811
-1
4.5 mm s
-1
-1
-1
0.18 inch s
-1
SNH/V815
-1
4.5 mm s
-1
0.18 inch s
0.18 inch s
SNH/V817
-1
4.5 mm s
SNH/V822
-1
4.5 mm s
SNH/V825
-1
7.1 mm s
SNH/V842
-1
7.1 mm s
0.18 inch s -1
0.18 inch s- 1
0.28 inch s- 1
0.28 inch s -1
SNH/V855
-1
7.1 mm s
SNH/V870
-1
7.1 mm s
SNH/V890
-1
7.1 mm s
SNH/V8110
-1
7.1 mm s
-1
0.28 inch s
-1
0.28 inch s
-1
0.28 inch s
0.18 inch s
-1
0.18 inch s
-1
0.28 inch s
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Issue A
2.7.
Materials of construction
Casing and headplates
End covers
Bearings
Labyrinth seals
Gaskets
Klingerit C4430
Lip seals
Viton
O rings
Nitrile
Rotors
certificate 2.2
PMMA POLYMETHACRYLATE
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Issue A
2.8.
Item Numbers
Item number
Configuration
Shaft
position
Rotation
direction
SNH801
Right
Clockwise
SNH802
Right
Blower model
SNH/V803
Standard
blowers
ATEX Cat.3
F902210000
Clockwise
F902220000
Bottom
Anticlockwise
F1410200900
F1410200065
F1410200060
Bottom
Clockwise
F1410200910
Left
SNH/V804
Anticlockwise
F1415200900
Left
Clockwise
F1415200910
Bottom
Anticlockwise
F1411200900
Bottom
Clockwise
F1411200910
Left
Left
Anticlockwise
F1416200900
Clockwise
F1416200910
F4112000066
F1411200061
F1416200065
F1416200066
F1416200060
F1510200060
F1416200061
F1510200900
Bottom
Clockwise
F1510200910
F1510200066
F1510200061
Anticlockwise
F1515200900
F1515200060
Clockwise
F1515200910
F1515200065
F1515200066
F1511200065
F1511200060
Bottom
Anticlockwise
F1511200900
Bottom
Clockwise
F1511200910
Anticlockwise
F1516200900
Clockwise
F1516200910
Left
Bottom
Anticlockwise
F1512200900
Bottom
Clockwise
F1512200910
Anticlockwise
F1517200900
Left
Clockwise
F1517200910
Bottom
Anticlockwise
Bottom
Clockwise
Anticlockwise
Left
Left
F1511200066
F1511200061
F1516200060
F1512200065
F1512200060
F1512200066
F1516200061
F1512200061
F1517200065
F1517200066
F1517200060
F1513200601
F1513200067
F1513200062
F1513200611
F1513200068
F1513200063
F1518200601
F1518200067
Clockwise
F1518200611
Bottom
Bottom
Left
Left
Anticlockwise
Clockwise
Anticlockwise
Clockwise
D
A
E
C
F1513200601
F1513200611
F1518200601
F1518200611
F1610200065
F1610200066
F1615200065
F1615200066
Bottom
Anticlockwise
F1612200900
F1612200065
Bottom
Clockwise
F1612200910
Anticlockwise
F1617200900
SNH/V822
Left
F1515200061
F1516200065
F1516200066
F1518200068
Left
05/05/2008
F1411200060
Left
SNH/V817
F1411200065
F1415200061
Anticlockwise
Left
SNH/V815
F1415200060
Bottom
Left
SNH/V811
F1410200061
F1415200065
F1415200066
F1510200065
SNH/V806
SNH/V809
F1410200066
ATEX
26
F1612200066
F1617200065
F1517200061
F1518200062
F1518200063
F1610200060
F1610200061
F1615200060
F1615200061
F1612200060
F1612200061
F1617200060
Issue A
Left
Clockwise
Bottom
Anticlockwise
F1710200000
Bottom
Clockwise
F1710200010
F1710200068
F1710200063
Anticlockwise
F1715200000
F1715200062
Clockwise
F1715200010
F1715200067
F1715200068
F1712200067
F1712200062
Left
Left
Bottom
Anticlockwise
F1712200601
Bottom
Clockwise
F1712200611
Anticlockwise
F1717200601
Clockwise
F1717200611
Left
Left
SNH/V855
SNH/V870
Bottom
Bottom
Left
Left
Anticlockwise
Clockwise
Anticlockwise
Clockwise
D
A
E
C
Bottom
Anticlockwise
F1811200000
Bottom
Clockwise
F1811200010
Anticlockwise
F1816200000
F1811200000
F1811200010
F1816200000
F1816200010
Left
Clockwise
F1816200010
Bottom
Anticlockwise
Bottom
Clockwise
F1712200068
1717200067
F1717200068
F1810200067
F1810200068
F1815200067
F1815200068
F1811200067
F1811200068
F1710200062
F1715200063
F1712200063
F1717200062
F1717200063
F1810200062
F1810200063
F1815200062
F1815200063
F1811200062
F1811200063
F1816200067
F1816200068
F1816200062
F1812200000
F1812200067
F1812200062
F1812200010
F1812200068
F1812200063
Anticlockwise
F1817200000
F1817200062
Left
Clockwise
F1817200010
F1817200067
F1817200068
Bottom
Anticlockwise
F1813200000
F1813200067
F1813200062
Bottom
Clockwise
F1813200010
Left
SNH/V890
Left
SNH/V8110
F1617200061
F170200067
SNH/V825
SNH/V842
F1617200066
F1617200910
F1813200068
Left
Anticlockwise
F1818200000
F1818200067
Left
Clockwise
F1818200010
F1818200068
F1816200063
F1817200063
F1813200063
F1818200062
F1818200063
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Issue A
Note: Refer to Table 27 for the Item Numbers of blowers with the configurations shown on this page.
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28
Issue A
Figure
3 Key
Dimensions: mm (inches)
SNH801
SNH802
SNH803
94 (3.7)
SNH804
154 (6.06)
SNH806
125 (4.92)
SNH809
205 (8.07)
SNH811
265 (10.43)
SNH815
370 (14.57)
a
B
28 (1.10)
28 (1.10)
34.5 (1.36)
34.5 (1.36)
34.5 (1.36)
42 (1.65)
355 (13.98)
355 (13.98)
395 (15.55)
395 (15.55)
395 (15.55)
395 (15.55)
22.5 (0.88)
22.5 (0.88)
27.5 (1.08)
27.5 (1.08)
27.5 (1.08)
27.5 (1.08)
150 (5.90)
210 (8.27)
194 (7.64)
274 (10.79)
334 (13.15)
454 (17.87)
400 (15.75)
400 (15.75)
450 (17.72)
450 (17.72)
450 (17.72)
450 (17.72)
135 (5.31)
135 (5.31)
152.5 (6.00)
152.5 (6.00)
185 (7.28)
185 (7.28)
185 (7.28)
185 (7.28)
135 (5.31)
135 (5.31)
152.5 (6.00)
152.5 (6.00)
185 (7.28)
185 (7.28)
185 (7.28)
185 (7.28)
10 (0.39)
10 (0.39)
20 (0.79)
20 (0.79)
20 (0.79)
20 (0.79)
G
H
135 (5.31)
135 (5.31)
152.5 (6.00)
152.5 (6.00)
185 (7.28)
185 (7.28)
185 (7.28)
185 (7.28)
359 (14.13)
454 (17.87)
548 (21.57)
608 (23.94)
641 (25.24)
221 (8.70)
281 (11.06)
901 (35.47)
L1
179 (7.05)
229 (9.01)
325 (12.79)
353 (13.90)
381 (15.00)
421 (16.57)
451 (17.75)
511 (20.12)
L2
180 (7.09)
230 (9.05)
223 (8.78)
253 (9.96)
260 (10.24)
360 (14.17)
330 (12.99)
390 (15.35)
180 (7.09)
180 (7.09)
210 (8.27)
240 (9.45)
240 (9.45)
295 (11.61)
N
O
DN80
DN80
DN100
DN100
DN125
DN150
DN150
DN200
220 (8.66)
220 (8.66)
340 (13.38)
340
(13.38)
425
(16.73)
425 (16.73)
425 (16.73)
425 (16.73)
Rr
8 M16
8 M16
8 18 (0.71)
8 18
(0.71)
8 18
(0.71)
8 22 (0.87)
8 22 (0.87)
8 22 (0.87)
14 (0.55)
14 (0.55)
15 (0.59)
18 (0.71)
18 (0.71)
18 (0.71)
S
T
28 (1.10)
28 (1.10)
41 (1.61)
41 (1.61)
51.5 (2.03)
51.5 (2.03)
51.5 (2.03)
41 (1.61)
25 (0.98)
25 (0.98)
50 (1.97)
50 (1.97)
70 (2.75)
70 (2.75)
70 (2.75)
75 (2.95)
39.5 (1.55)
39.5 (1.55)
57.5 (2.26)
57.5 (2.26)
74.5 (2.93)
74.5 (2.93)
74.5 (2.93)
80 (3.15)
305 (12.01)
305 (12.01)
370 (14.57)
370 (14.57)
370 (14.57)
425 (16.73)
X
Y
8 (0.31)
8 (0.31)
10 (0.39)
10 (0.39)
14 (0.55)
14 (0.55)
14 (0.55)
10 (0.39)
Z*
25 (0.98)
25 (0.98)
38 (1.50)
38 (1.50)
48 (1.89)
48 (1.89)
48 (1.89)
38 (1.50)
* Fitting tolerance range: m5 for the SNH801 and SNH802 blowers, m6 for other blowers
05/05/2008
29
Issue A
Dimensions: mm (inches)
Figure 3
Key
SNH817
SNH822
SNH825
SNH842
SNH855
SNH870
SNH890
SNH8110
240 (9.44)
360 (14.17)
200 (7.87)
375 (14.76)
305 (12.01)
430 (16.92)
530 (20.87)
680 (26.77)
a
B
36 (1.42)
36 (1.42)
46 (1.81)
45 (1.77)
52 (2.05)
53 (2.09)
75 (2.95)
75 (2.95)
550
(21.65)
25 (0.98)
550 (21.65)
600 (23.62)
600 (23.62)
730 (28.74)
730 (28.74)
760 (29.92)
760 (29.92)
25 (0.98)
35 (1.38)
35 (1.38)
35 (1.38)
35 (1.38)
35 (1.38)
35 (1.38)
432 (17.01)
290 (11.42)
465 (18.31)
409 (16.10)
536 (21.10)
680 (26.77)
830 (32.68)
600 (23.62)
670 (26.38)
670 (26.38)
800 (31.5)
800 (31.50)
830 (32.68)
830 (32.68)
312
(12.28)
600
(23.62)
225 (8.86)
225 (8.86)
270 (10.63)
270 (10.63)
310 (12.20)
310 (12.20)
340 (13.38)
340 (13.38)
225 (8.86)
225 (8.86)
270 (10.63)
270 (10.63)
310 (12.2)
310 (12.20)
340 (13.38)
340 (13.38)
25 (0.98)
25 (0.98)
25 (0.98)
25 (0.98)
25 (0.98)
25 (0.98)
25 (0.98)
25 (0.98)
225 (8.86)
224 (8.82)
270 (10.63)
270 (10.63)
310 (12.20)
310 (12.20)
340 (13.38)
340 (13.38)
862
(33.94)
511
(20.11)
351
(13.82)
295
(11.61)
DN200
982 (38.66)
952 (37.48)
1127 (44.37)
1271 (50.04)
1421 (55.94)
571 (22.48)
573 (22.56)
600.5 (23.64)
737 (29.01)
812 (31.97)
1571
(61.85)
887 (34.92)
411 (16.18)
379 (14.92)
466.5 (18.37)
534 (21.02)
609 (23.98)
684 (26.93)
295 (11.61)
270 (10.63)
350 (13.78)
1146
(45.12)
674.5
(26.55)
471.5
(18.55)
350 (13.78)
350 (13.78)
400 (15.75)
460 (18.11)
DN200
DN175
DN250
DN250
DN250
DN300
DN350
b
C
D
L1
L2
N
O
528
(20.79)
528 (20.79)
652 (25.67)
652 (25.67)
790 (31.10)
790 (31.10)
790 (31.10)
790 (31.10)
Rr
822
(0.87)
8
22 (0.87)
8 22
(0.87)
8 22
(0.87)
12 x M20
(0.79)
12
22 (0.87)
16
22 (0.87)
22 (0.87)
22 (0.87)
22 (0.87)
20 (0.79)
29 (1.14)
27 (1.06)
27 (1.06)
28 (1.10)
64 (2.52)
53.5 (2.11)
69 (2.72)
69 (2.72)
74.5 (2.93)
74.5 (2.93)
74.5 (2.93)
74.5 (2.93)
90 (3.54)
90 (3.54)
105 (4.13)
105 (4.13)
130 (5.12)
130 (5.12)
130 (5.12)
130 (5.12)
100 (3.94)
100 (3.94)
120 (4.72)
120 (4.72)
140 (5.51)
140 (5.51)
140 (5.51)
140 (5.51)
450 (17.72)
540 (21.26)
540 (21.26)
620 (24.40)
620 (24.41)
680 (26.77)
680 (26.77)
450
(17.72)
18 (0.71)
14 (0.55)
18 (0.71)
18 (0.71)
20 (0.79)
20 (0.79)
20 (0.79)
20 (0.79)
Z*
60 (2.36)
60 (2.36)
65 (2.56)
65 (2.56)
70 (2.75)
70 (2.75)
70 (2.75)
70 (2.75)
The inlet flange has 12 holes drilled through 22 (0.86). The discharge (outlet) flange has 12 holes
drilled and tapped M20.
*
05/05/2008
30
Issue A
Note: Refer to Table 28 and Table 29 for dimensions values for the keys shown on this Figure.
05/05/2008
31
Issue A
Dimensions: mm (inches)
Figure 4
Key
A
SNV803
94 (3.70)
SNV804
154 (6.06)
SNV806
125 (4.92)
SNV809
205 (8.07)
SNV811
265 (10.43)
SNV815
385 (15.16)
SNV817
240 (9.45)
a
B
28 (1.10)
28 (1.10)
32.5 (1.28)
32.5 (1.28)
32.5 (1.28)
32.5 (1.28)
36 (1.42)
255 (10.04)
255 (10.04)
305 (12.01)
305 (12.01)
305 (12.01)
305 (12.01)
390 (15.35)
25 (0.98)
25 (0.98)
30 (1.18)
30 (1.18)
30 (1.18)
30 (1.18)
30 (1.18)
150 (5.90)
210 (8.27)
190 (7.48)
270 (10.63)
330 (12.99)
450 (17.72)
312 (12.28)
305 (12.01)
305 (12.01)
365 (14.37)
365 (14.37)
365 (14.37)
365 (14.37)
450 (17.72)
152.5 (6.00)
152.5 (6.00)
185 (7.28)
185 (7.28)
185 (7.28)
185 (7.28)
225 (8.86)
152.5 (6.00)
152.5 (6.00)
185 (7.28)
185 (7.28)
185 (7.28)
185 (7.28)
225 (8.86)
10 (0.39)
10 (0.39)
10 (0.39)
10 (0.39)
10 (0.39)
10 (0.39)
25 (0.98)
183 (7.20)
183 (7.20)
227.5 (8.96)
227.5 (8.96)
227.5 (8.96)
227.5 (8.96)
281.5 (11.08)
130 (5.12)
130 (5.12)
160 (6.30)
160 (6.30)
160 (6.30)
160 (6.30)
195 (7.67)
548 (21.57)
608 (23.94)
641 (25.24)
721 (28.38)
781 (30.75)
901 (35.47)
862 (33.94)
L1
325 (12.79)
355 (13.98)
381 (15.00)
421 (16.57)
451 (17.75)
511 (20.12)
511 (20.12)
L2
223 (8.78)
253 (9.96)
260 (10.24)
300 (11.81)
300 (11.81)
390 (15.35)
351 (13.82)
180 (7.09)
180 (7.09)
210 (8.27)
240 (9.45)
240 (9.45)
295 (11.61)
295 (11.61)
DN100
DN100
DN125
DN150
DN150
DN200
DN200
Rr
8 18 (0.71)
8 18 (0.71)
8 18 (0.71)
8 22 (0.87)
8 22 (0.87)
8
22 (0.87)
822 (0.87)
14 (0.55)
14 (0.55)
18 (0.71)
18 (0.71)
18 (0.71)
18 (0.71)
22 (0.87)
41 (1.61)
41 (1.61)
51.5 (2.03)
51.5 (2.03)
51.5 (2.03)
41 (1.61)
64 (2.52)
50 (1.97)
50 (1.97)
70 (2.75)
70 (2.75)
70 (2.75)
75 (2.95)
90(3.54)
57.5 (2.26)
57.5 (2.26)
74.5 (2.93)
74.5 (2.93)
74.5 (2.93)
80 (3.15)
100 (3.94)
353 (13.90)
353 (13.90)
440 (17.32)
440 (17.32)
440 (17.32)
440 (17.32)
545 (21.46)
10 (0.39)
10 (0.39)
14 (0.55)
14 (0.55)
14 (0.55)
10 (0.39)
18 (0.71)
Z*
38 (1.50)
38 (1.50)
48 (1.89)
48 (1.89)
48 (1.89)
38 (1.50)
60 (2.36)
05/05/2008
32
Issue A
Figure
4 Key
A
Dimensions: mm (inches)
SNV822
360 (14.17)
SNV825
200 (7.87)
SNV842
375 (14.76)
SNV855
305 (12.01)
SNV870
430 (16.93)
SNV890
580 (22.83)
SNV8110
730 (28.74)
a
B
36 (1.42)
45 (1.77)
45 (1.77)
52.5 (2.07)
52.5 (2.07)
52.5 (2.07)
52.5 (2.07)
390 (15.35)
460 (18.11)
460 (18.11)
540 (21.26)
540 (21.26)
540 (21.26)
540 (21.26)
30 (1.18)
35 (1.38)
35 (1.38)
36 (1.42)
36 (1.42)
36 (1.42)
36 (1.42)
432 (17.01)
290 (11.42)
465 (18.31)
410 (16.14)
535 (21.06)
685 (26.97)
835 (32.87)
450 (17.72)
530 (20.87)
530 (20.87)
612 (24.09)
612 (24.09)
612 (24.09)
612 (24.09)
225 (8.86)
270 (10.63)
270 (10.63)
310 (12.20)
310 (12.20)
340 (13.38)
340 (13.38)
225 (8.86)
270 (10.63)
270 (10.63)
310 (12.20)
310 (12.20)
340 (13.38)
340 (13.38)
25 (0.98)
35 (1.38)
35 (1.38)
40 (1.57)
40 (1.57)
40 (1.57)
40 (1.57)
281.5 (11.08)
343.5 (13.52)
420 (16.53)
420 (16.53)
420 (16.53)
420 (16.53)
195 (7.68)
235 (9.25)
343.5
(13.52)
235 (9.25)
285 (11.22)
285 (11.22)
285 (11.22)
285 (11.22)
982 (38.66)
952 (37.48)
1127 (44.37)
1271 (50.04)
1421 (55.94)
1571 (61.85)
L1
571 (22.48)
573 (22.56)
737 (29.01)
812 (31.97)
887 (34.92)
L2
411 (16.18)
379 (14.92)
534 (21.02)
609 (23.98)
684 (26.93)
295 (11.61)
270 (10.63)
660.5
(26.00)
466.5
(18.37)
350 (13.78)
1146
(45.12)
674.5
(26.55)
471.5
(18.56)
350 (13.76)
350 (13.78)
400 (15.75)
460 (15.75)
DN200
DN175
DN250
DN250
DN250
DN300
DN350
Rr
8 22 (0.87)
8 22 (0.87)
12 22
(0.87)
12 x M20
12
22 (0.87)
16 22 (0.87)
22 (0.87)
20 (0.79)
20 (0.79)
29 (1.14)
27 (1.06)
27 (1.06)
27 (1.06)
64 (2.52)
69 (2.72)
69 (2.72)
74.5 (2.93)
74.5 (2.93)
74.5 (2.93)
74.5 (2.93)
90 (3.54)
105 (4.13)
105 (4.13)
130 (5.12)
130 (5.12)
130 (5.12)
130 (5.12)
100 (3.94)
120 (4.72)
120 (4.72)
140 (5.51)
140 (5.51)
140 (5.51)
140 (5.51)
545 (21.46)
670 (26.38)
670 (26.38)
815 (32.09)
815 (32.09)
815 (32.09)
815 (32.09)
18 (0.71)
18 (0.71)
18 (0.71)
20 (0.79)
18 (0.71)
20 (0.79)
20 (0.79)
Z*
60 (2.36)
65 (2.56)
65 (2.56)
70 (2.75)
70 (2.75)
70 (2.75)
70 (2.75)
The inlet flange has 12 holes drilled through 22 (0.86). The discharge (outlet) flange has 12 holes
drilled and tapped M20.
*
05/05/2008
33
Issue A
Note: Refer to Table 30 and Table 31 for dimensions. values for the keys shown on this
Figure 4 -
05/05/2008
34
Issue A
3. Installation
3.1.
The category 2 or 3 ATEX-compliant positive displacement blowers must be installed according to the
instructions set forth in this manual in order to ensure the validity of the ATEX category 2 or 3 certification.
The following conditions must be met:
The design of your system must meet the conditions specified in section 3.3
Your system must be designed in such a way as to protect the positive displacement blower against
penetration by particles of more than 25 (9.84 x 10 inch). If this is not the case, use the appropriate filters.
3.2.
Installation safety
05/05/2008
35
Issue A
3.3.
Your system must be correctly designed to ensure proper functioning of the positive displacement blower.
Your system must be designed in such a way that you can see the oil gauges and access the oil filling and
draining stoppers when the positive displacement blower is in its final location.
We also recommend that you build into your system an emergency stopping device which, when activated, must
be manually reset before the positive displacement blower can be started up again.
Note: Pressure/vacuum relief valves and acoustic enclosures are available from Ingersoll Rand: contact your
supplier or Ingersoll Rand for advice.
05/05/2008
You must incorporate a pressure relief valve in the outlet pipeline (for pressure operation) and/or incorporate
a vacuum relief valve in the inlet pipeline (for vacuum operation), to ensure that the design capability of the
blower cannot be exceeded during operation. The relief valve(s) must be suitably rated/sized for the
performance of the blower.
You must ensure that people are protected from accidental contact with the blower or the outlet pipelines.
During blower operation, the temperature of the blower and the outlet pipelines will be high (up to 70 o C,
158 o F). If necessary, fit suitable guards.
Your design must ensure that people are protected from accidental contact with the discharged (outlet) gas
stream during blower operation. This gas stream may be at high pressure and can be hot (see above) and
cause burn injury.
Your design must ensure that materials or substances which are flammable at temperatures of 70 o C (158
F) or above are not close to, or in contact with, the hot blower or outlet pipelines.
The blower is noisy during operation (see Section 2.5). You must either install the blower in an acoustic
enclosure, or ensure that people wear suitable protective equipment (such as ear defenders) when they are
close to the operating blower.
Your system design must ensure that the blower cannot be operated with the inlet or outlet pipelines blocked
or obstructed.
You must design suitable pipelines to fit the blower inlet/outlet connections. Refer to Figures 3 and 4
for the dimensions of the blower inlet and outlet connections.
36
Issue A
Your system design must ensure that the blower cannot be operated with the incorrect direction of
rotation (see Section 3.7).
Your system must incorporate a suitable mounting platform (see Section 3.4).
Your system design must ensure that, when the blower is in its final operating location, you can see
the oil-level sight-glasses and can access the oil filler and drain plugs.
There must be at least 150 mm (6 inches) of free space around the blower (even when the blower is in
an acoustic enclosure), for adequate cooling-air circulation.
We recommend that your system incorporates an emergency stop facility which, once activated, must
be manually reset before the blower can be operated again.
We recommend that you incorporate a filter in the inlet pipeline, to prevent the entry of particles or
debris into the blower.
We recommend that you incorporate non-return valves (check valves), to prevent reverse rotation of
the blower when it is switched off.
We recommend that you incorporate silencers, to attenuate the pulsations in the inlet/outlet gas
streams.
Note: Filters, non-return (check) valves and silencers are available from Ingersoll Rand: contact your supplier or
Ingersoll Rand for advice
WARNING
The category 2 or 3 ATEX-compliant positive displacement blowers must be installed in a
system that complies with the conditions set out below.
Your system must be designed in such a way that the positive displacement blower can not function when the
suction or discharge pipelines are obstructed.
Gasses that penetrate the positive displacement blower cannot contain solid particles of more than 25 (9.84 x
10 -5 inch). Install the appropriate filters to prevent any penetration of solid particles into the positive displacement
blower.
The temperature of gasses exiting the positive displacement blower must not exceed the temperature
classification (see section 1.2.4.2).
Make sure that the positive displacement blower cannot rotate in the wrong direction (see section 3.9).
3.4.
05/05/2008
1.
Use a suitable fork-lift truck or pallet truck to move the blower, on its pallet, close to where you will install it.
2.
Remove all packing materials and protective covers and check the blower. If the blower is damaged, notify
your supplier and the carrier in writing within three days; state the Item Number of the blower together with
your order number and your supplier's invoice number. Retain all packing materials for inspection. Do not
use the blower if it is damaged.
3.
Check that you have received the items listed in Table 32. If any item is missing, notify your supplier in
writing within three days
4.
Look at the blower rating and identification plate (Figure 1) and check that the blower is suitable for use in
37
Issue A
your system. If the blower is not suitable for use in your system, do not continue to install the blower: contact
your Supplier or Ingersoll Rand. If the blower is not to be used immediately, replace the protective covers.
Store the blower in suitable conditions, as described in Section 6.1
Quantity
Description
Check(3)
SN Blower
* If you have ordered oil, you will receive sufficient quantity of oil to fill the blower: see Section 2.4.
3.5.
3.5.1. Introduction
Take note of the following when you locate the blower and connect it into your system:
For optimum performance, ensure that the system pipelines connected to the blower are as short as possible.
Support your system pipelines and other components, to prevent loading of the inlet and outlet ports on the blower.
Incorporate flexible components in your system, to minimise noise and vibration.
Where necessary, use gaskets/seals which are compatible with the gases which will be pumped/compressed, and
with the operating conditions.
The leak tightness of your system connections must be in accordance with the requirements of your applications.
Note that:
SNH801 and SNH802 blowers are installed directly in your system. You must ensure that your system pipelines can
support the blower. Prepare, locate and connect an SNH801 or SNH802 blower as described in Section 3.5.2.
Other blower models are supported by mounting feet; prepare, locate and connect these blowers as described in
Section 3.5.3.
Note that the blowers are supplied with either lifting bolts fitted (as shown in Figure 1) or with lifting lugs fitted. Where
necessary in Sections 3.5.2 or 3.5.3, attach your lifting equipment to these lifting bolts/lugs
Note: The following procedure assumes that your system inlet pipeline will support the blower. If your blower will
be supported by your system outlet pipeline, reverse Steps 4 and 5 below.
05/05/2008
38
Issue A
Use the following procedure to prepare, locate and connect an SNH801 or SNH802 blower:
Use a suitable cleaning solution (such as alcohol or white spirit) to clean the rotors:
-
Clean the rotors (Figure 1, item 8) which are visible through the inlet port.
Turn the blower drive shaft as necessary to access the other rotors.
Attach suitable lifting equipment to the blower, then use the lifting equipment to move the blower to its
required operating location.
While it is supported by the lifting equipment, adjust the position of the blower so that the blower inlet and
outlet are correctly aligned with the connections in your system inlet and outlet pipelines.
Fit a suitable gasket/seal to the blower inlet (Figure 1, item 2), then use the correct number and size of bolts
to connect the blower inlet flange to your system inlet pipeline.
Fit a suitable gasket/seal to your system outlet pipeline, then use the correct number and size of bolts to
connect the blower outlet flange to your system outlet pipeline.
You must provide a firm, level platform for the blower. Ensure that the operating location is clean and free from
debris and oil.
You must ensure that when the blower is in its required operating location, all of the mounting feet (1, 2 or 4,
depending on the blower model) are flat on the mounting platform to within 0.1 mm m -1 (0.001 inch ft -1 ).
Use the following procedure to prepare, locate and connect the blower:
05/05/2008
1.
Refer to Figure 1. Attach suitable lifting equipment to the four lifting-bolts (1), then use the lifting
equipment to move the blower to its required operating location.
2.
Disconnect your lifting equipment from the blower. If required, remove the lifting-bolts from the blower.
3.
Fit suitable bolts through the fixing holes in the mounting feet (Figure 1, items 9), to secure the blower
in position
4.
5.
Use a suitable gasket/seal to connect your inlet pipeline to the blower inlet (Figure 1, item 2).
6.
Use a suitable gasket/seal to connect your outlet pipeline to the blower outlet (Figure 1, item 3).
39
Issue A
3.6.
1.
Drain the protective oil from the drive end and non-drive end covers: refer to Section 5.6. Refer to
Figure 1.
2.
Fill the drive end cover (4) with oil: refer to Section 5.6.1.
3.
. Fill the non-drive end cover (12) with oil: refer to Section 5.6.2.
3.7.
Connecting the blower to the block (ATEX-compliant blowers
only).
WARNING
You must connect the positive displacement blower to the block in order to prevent
ignition by static electricity
ATTENTION
1
.
3.8.
Make sure you use a suitable oil quality and that the oil levels of the positive displacement blower are
appropriate. If you do not follow this instruction, you could damage the positive displacement blower during
operation or affect its performance.
1.
Refer to figure 1. Connect one end of an appropriate earth-continuity conductor to one of the terminal
blocks (20).
2.
Connect the other end of the conductor to an appropriate earth connection (block) of your system.
3.
Make sure there is electrical continuity between the new connection and the block.
You must use a suitable coupling or a belt drive and transmission system to connect your drive to the blower.
05/05/2008
40
Issue A
Your drive and transmission system design must ensure that the radial and axial loadings on the blower drive
shaft are as low as possible. On a belt drive system, ensure that the pully fitted to the drive shaft has a diameter
larger than the minimum diameter specified in Table 34 (page 33).
Connect the components of the drive and transmission system to the blower drive shaft (Figure 1, ite 5) as
described in the manufacturers instructions supplied with the components
Blower
SNH 801
SNH 802
SNH/V 803
SNH/V 804
SNH/V 806
SNH/V 809
SNH/V 811
SNH/V 815
SNH/V 817
SNH/V 822
SNH/V 825
SNH/V 842
SNH/V 855
SNH/V 870
SNH/V 890
SNH/V 8110
1,10
1,10
4,30
4,30
5,88
5,88
5,88
2,31
7,92
7,92
1,03
5,45
1,04
1,04
1,04
1,04
E+03
E+03
E+03
E+03
E+03
E+03
E+03
E+03
E+03
E+03
E+04
E+03
E+04
E+04
E+04
E+04
1,32E+02
1,32E+02
5,16 E+02
5,16 E+02
7,06 E+02
7,06 E+02
7,06 E+02
2,77 E+02
9,50 E+02
9,50 E+02
1,23 E+03
6,54 E+02
1,25 E+03
1,25 E+03
1,25 E+03
1,25 E+03
Radial
2,48 E+02
2,48 E+02
9,66 E+02
9,66 E+02
1,32 E+03
1,32 E+03
1,32 E+03
5,19E+02
1,78 E+03
1,78 E+03
2,31 E+03
1,23 E+03
2,35 E+03
2,35 E+03
2,35 E+03
2,35 E+03
Axial
2,91 E+01
2,91 E+01
1,16E+02
1,16E+02
1,16 E+02
1,59 E+02
1,59 E+02
6,23 E+01
2,14 E+02
2,14 E+02
2,77 E+02
1,47 E+02
2,82 E+02
2,82 E+02
2,82 E+02
2,82 E+02
05/05/2008
41
Issue A
Blower
05/05/2008
400 mbar
4x104 Pa
5,8psi
500 mbar
5x104 Pa
7,25 psi
600 mbar
6x104 Pa
8,7psi
SNH801
112 (4,41)
112 (4,41)
112 (4,41)
112 (4,41)
SNH802
112 (4,41)
112 (4,41)
112 (4,41)
112 (4,41)
SNH/V803
100 (3,94)
100 (3,94)
100 (3,94)
112 (4,41)
SNH/V804
100 (3,94)
100 (3,94)
100 (3,94)
100 (3,94)
SNH/V806
125 (4,92)
125 (4,92)
125 (4,92)
125 (4,92)
SNH/V809
125 (4,92)
125 (4,92)
150 (5,90)
150 (5,90)
SNH/V811
170 (6,69)
170 (6,69)
180 (7,09)
200 (7,87)
SNH/V815
170 (6,69)
170 (6,69)
180 (7,09)
200 (7,87)
SNH/V817
170 (6,69)
170 (6,69)
170 (6,69)
180 (7,09)
SNH/V822
170 (6,69)
170 (6,69)
170 (6,69)
180 (7,09)
SNH/V825
140 (5,51)
140 (5,51)
140 (5,51)
140 (5,51)
SNH/V842
200 (7,87)
200 (7,87)
200 (7,87)
212 (8,35)
SNH/V855
200 (7,87)
200 (7,87)
200 (7,87)
212 (8,35)
SNH/V870
200 (7,87)
200 (7,87)
200 (7,87)
212 (8,35)
SNH/V890
200 (7,87)
200 (7,87)
212 (8,35)
265 (10,43)
SNH/V8110
200 (7,87)
212 (8,35)
260 (10,24)
315 (12,40)
42
Issue A
Blower
800 mbar
8x104 Pa
11,6psi
900 mbar
9x104 Pa
13,05 psi
1*105 Pa
14,5psi
SNH801
112 (4,41)
112 (4,41)
112 (4,41)
112 (4,41)
SNH802
112 (4,41)
112 (4,41)
112 (4,41)
112 (4,41)
SNH/V803
112 (4,41)
125 (4,92)
125 (4,92)
150 (5,90)
SNH/V804
125 (4,92)
150 (5,90)
170 (6,69)
SNH/V806
150 (5,90)
150 (5,90)
180 (7,09)
180 (7,09)
SNH/V809
160 (6,30)
180 (7,09)
180 (7,09)
SNH/V811
212 (8,35)
212 (8,35)
212 (8,35)
SNH/V815
212 (8,35)
212 (8,35)
212 (8,35)
SNH/V817
180 (7,09)
224 (8,82)
224 (8,82)
SNH/V822
180 (7,09)
224 (8,82)
224 (8,82)
SNH/V825
150 (5,90)
180 (7,09)
212 (8,35)
250 (9,84)
SNH/V842
212 (8,35)
250 (9,84)
300 (11,81)
SNH/V855
236 (9,29)
280 (11,02)
335 (13,19)
SNH/V870
236 (9,29)
280 (11,02)
335 (13,19)
SNH/V890
300 (11,81)
355 (13,98)
SNH/V8110
3.9.
.
WARNING
Make sure that the positive displacement blower is rotating in the correct direction. If it is not, the
positive displacement blower and your system can become pressurized or malfunction when you
activate the positive displacement blowers drive.
05/05/2008
43
Issue A
After you have connected the drive/transmission, check the direction of rotation of the blower as follows:
1. If necessary (that is, to make it easier to see the blower drive shaft), temporarily remove any guard over the
drive coupling or belt.
2. Refer to Figure 1. Watch the blower drive shaft (6) while you start up the blower (refer to Section 4.2), then
shut down the blower (refer to Section 4.3) after two seconds or so.
3. Check that the blower drive shaft (6) rotated correctly in the expected direction. (This depends on your
application and installation configuration: see Section 1.4.)
4. If the direction of rotation was incorrect:
Check the installation of the drive and transmission system and reconfigure as appropriate.
Perform the direction of rotation check from Step 2 again, to ensure that the blower now rotates in the correct
direction.
5. If you have removed the guard over the drive coupling or belt (as in Step 1 above), refit the guard.
3.10.
Ensure that any isolation valves in the blower inlet and outlet pipelines are in the correct open
positions.
2.
Ensure that any other components in the system pipelines (such as filters) have been correctly
installed and configured for operation.
3.
4.
Operate the blower, with no gas load, for at least 15 minutes. During this time:
Monitor the external surfaces of the blower and check for hot spots (that is, areas which are
unusually hot).
If any hot spots persist at the end of the 15 minutes, contact your supplier or Ingersoll Rand for
advice.
5.
Continue to operate the blower with a representative gas load, and check that the pump operates
correctly and provides the required performance. If necessary, refer to Section 5.8 if any fault
conditions occur.
6.
7.
Wait until you can hear that the blower has stopped before you close any isolation valves in the blower
inlet and outlet pipelines.
05/05/2008
44
Issue A
4. Operation
4.1.
You must use an ATEX-compliant positive displacement blower with the vanes open/closed as specified in
section 4.2, failing which the temperature classification of the positive displacement blower will be exceeded
(see section 1.2.4.2).
Do not expose any part of your body to vacuum. If you do, you may be injured.
Do not operate the blower when the cooling-air flow around the blower is restricted (see Section 3.3.1 If you
do not follow this instruction, the positive displacement blower can overheat and (if it is an ATEX-compliant
positive displacement blower), its temperature classification can be exceeded (see section 1.2.4.2).
Do not operate the blower with the blower inlet or outlet ports open to the atmosphere. If you do, your fingers
or other parts of your body or clothing may get trapped, and you may be injured by the rotating mechanisms
in the blower.
Do not operate the blower with the guards removed from the blower drive shaft, the coupling/belt or the drive
system. If you do, your fingers or other parts of your body or clothing may get trapped, and you may be
injured by the rotating components.
Never disconnect any of the connecting pipelines (for example, the pipeline connected to the inlet) when the
blower is operating.
Do not attempt to use the blower to pump/compress liquids. The blowers are not designed for this
application.
Where necessary (for example, if you have not fitted an acoustic enclosure), wear suitable ear defenders.
The blower can be noisy during operation (refer to Section 2.6).
4.2.
Start-up
1. Ensure that any isolation valves in the blower inlet and outlet pipelines are in the correct open
positions.
2. Check the oil-levels in the blower: refer to Section 5.4.
3. Engage your drive and transmission system to start the blower.
You can now use the blower as required in your application
05/05/2008
45
Issue A
4.3.
Shut-down
1.
2.
5. MAINTENANCE
5.1.
Safety information
WARNING
Obey the safety instructions given below and takenote of appropriate precaution
s. If you do not, you can cause injury to people and damage to equipment.
A suitably trained and supervised technician must maintain the blower. Obey your local and national safety
requirements.
Ensure that the maintenance technician is familiar with the safety procedures which relate to the gases
pumped/compressed by the system in which the blower is installed.
Allow the blower to cool to a safe temperature before you start maintenance work.
Isolate the blower from the drive system so that it cannot be operated accidentally.
Recheck the blower rotation direction (see Section 3.7) if the drive and transmission system has been
disconnected and then reconnected.
Take care to protect the inlet/outlet port sealing faces from damage.
Do not reuse seals/gaskets if they are damaged.
Check the leak tightness of the system connections after maintenance work is complete if you have
connected or disconnected the blower inlet or outlet joints. The leak tightness of the system connections
must be in accordance with the requirements of your applications.
5.2.
Maintenance plan
The plan in Table 35 details the maintenance operations required to maintain the blower in normal operation.
Instructions for each operation are given in the section shown.
Note that:
If you use a mineral oil in the blower: you must change the oil every 2000 hours of operation.
If you use a synthetic oil in the blower and you operate the blower with a discharge (outlet) temperature
above 120 o C (248 o F), you must change the oil every 6 months.
If you use a synthetic oil in the blower and you operate the blower with a discharge (outlet) temperature
below 120 o C (248 o F), you must change the oil every year.
Note: for category 2 or 3 ATEX-compliant positive displacement blowers, you must maintain the positive
displacement blower according to the schedule set forth in table 35 (or even more frequently) in order to ensure
the ATEX compliance.
When you maintain the blower, use Ingersoll Rand spares: refer to Section 7.3
05/05/2008
46
Issue A
Operation
Frequency
Refer to Section
Weekly
5.3
Weekly
5.4
Monthly
5.5
5.6
3 yearly
5.7
Table 35
5.3.
Maintenance plan
Refer to Figure 1. Look at the oil-level sight-glass (6) on the drive end cover (4):
Look at the oil-level sight-glass (11) on the non-drive end cover (12):
5.4.
2.
05/05/2008
Refer to Figure 1, detail D. Look at the oil level in the sight-glass (6) on the drive end cover (4):
If the oil level is below the minimum level mark (19), continue at Step 2 to add more oil.
If the oil level is above the maximum level mark (18), drain oil from the blower until the level is
correct: refer to Section 5.6.
Refer to detail C. Remove the oil filler-plug (16) from the filler port on the top of the drive end cover (4).
3.
For new oil of the correct type (see Section 2.6) through the filler port and into the end cover until the
oil-level reaches the maximum level mark (detail D, item 18). If the oil level goes above the maximum
level mark (18), drain oil from the blower until the level is correct: refer to Section 5.6.
4.
Refit the oil filler-plug (16) to the filler port on the top of the drive end cover (4).
47
Issue A
Refer to Figure 1, detail D. Look at the oil level in the sight-glass (11) on the non-drive end cover (12):
If the oil level is below the minimum level mark (19), continue at Step 2 to add more oil.
If the oil level is above the maximum level mark (18), drain oil from the blower until the level is
correct: refer to Section 5.6.
5.5.
2.
Refer to detail C. Remove the oil filler-plug (17) from the filler port on the top of the non-drive end
cover (12).
3.
For new oil of the correct type (see Section 2.6) through the filler port and into the end cover until the
oil-level reaches the maximum level mark (detail D, item 18). If the oil level goes above the maximum
level mark (18), drain oil from the blower until the level is correct: refer to Section 5.6.
4.
Refit the oil filler-plug (17) to the filler port on the top of the non-drive end cover (12).
5.6.
1.
Inspect all of the system pipelines and connections and check that they are not damaged or corroded
and that they are sufficiently leak-tight. Repair or replace any damaged or corroded component and
seal any leak found.
2.
Inspect the drive/transmission system and adjust, repair or replace as necessary: refer to the
manufacturers instructions supplied with your drive/transmission system.
3.
For category 2 or 3 ATEX-compliant positive displacement blowers only: make sure that the
connection to the block is properly affixed (see section 3.8). If necessary, re-install it or make a new
connection.
05/05/2008
1.
Refer to Figure 1 detail C. Remove the oil filler-plug (16) from the filler port on the top of the drive end
cover (4).
2.
Refer to detail A. Place a suitable container under the drain plug (7) on the drive end cover. The
container must have a maximum capacity as specified in Table 22 or Table 23.
3.
Remove the oil drain plug (7) from the end cover, and allow the oil to drain from the end cover into the
container.
4.
Refit the oil drain plug (7) to the drive end cover (4).
48
Issue A
5.
6.
Fill the drive end cover with new oil of the correct type and grade: refer to Section 5.4.1.
5.7.
1.
Refer to Figure 1 detail C. Remove the oil filler-plug (17) from the filler port on the top of the non- drive
end cover (12).
2.
Refer to detail A. Place a suitable container under the drain plug (10) on the non-drive end cover. The
container must have a maximum capacity as specified in Table 22 or Table 23.
3.
Remove the oil drain plug (10) from the end cover, and allow the oil to drain from the end cover into
the container.
4.
Refit the oil drain plug (10) to the non-drive end cover (12).
5.
6.
Fill the non-drive end cover with new oil of the correct type and grade: refer to Section 5.4.2
5.8.
Fault finding
A guide to fault conditions and their possible causes is provided in Table 36 to assist you in basic fault finding.
If you are unable to rectify a fault when you use this guide, call your supplier or your nearest Ingersoll Rand
Service Centre for advice.
Note: If you have been approved to carry out strip-down, repair and reassembly of your blower, refer to the
Service Manual supplied separately for detailed procedures
05/05/2008
49
Issue A
Symptom
Check
Actions
Is the drive/transmission
system faulty ?
05/05/2008
50
Issue A
Symptom
Check
Actions
Does your
enclosure provide inadequate
cooling ?
There is oil
in the gas stream from the blower.
Ensure that
there is sufficient clearance for
coolingair flow around the blower:
refer to Section 3.2.
Check the oil levels and if necessar
y drain oil from the blower: refer to
Section 5.4.
05/05/2008
51
Issue A
Storage
6.1.1. Preparation
1.
2.
If necessary, disconnect the drive and transmission system from the blower drive shaft: refer to the
manufacturers instructions supplied with your transmission system.
3.
If necessary, purge your system and the blower with dry air, and disconnect the blower from your
system pipelines.
4.
Place and secure protective covers over the blower inlet and outlet connections.
5.
Use suitable lifting equipment to move the blower to its storage area: refer to Section 3.4.
6.
If you will store the blower for longer than six weeks, refer to the requirements in Section 6.1.2.
7.
Store the blower in clean, dry conditions in a well-ventilated place that is free from vibration or shocks.
2.
Drain the oil from the drive end and non-drive end covers: refer to Section 5.6.
3.
Fill the drive end and non-drive end covers with a suitable protective oil (see Table 37): use the
method in Section 5.4.
4.
Turn the blower drive shaft by hand through three or four revolutions, to turn the blower and prevent
seizure.
5.
Spray a suitable protective oil (see Table 37) through the inlet and into the blower.
6.
If required, spray a suitable protective oil (see Table 37) on the outer surfaces of the blower, to inhibit
corrosion.
7.
During storage, every 14 days or less, turn the blower drive shaft by hand through a quarter of a
revolution, to turn the blower and prevent seizure or degradation of the bearings
External components
Internal components
Table 37 -
05/05/2008
1.
Drain the protective oil from the drive end and non-drive end covers, then fill the end covers with new
oil: refer to Section 5.6.
2.
Use a suitable cleaning solution (such as alcohol or white spirit) to clean the rotors:
52
Issue A
6.2.
Disposal
WARNING
Ensure that you wear the appropriate Personal Protective Equipment (PPE) when
you handle contaminated oil or contaminated components.
Safely dispose of the blower, used oil, cleaning materials, and any components in accordance with all local and
national safety and environmental requirements.
Take particular care with the following:
Used oil that has been contaminated with dangerous substances.
Cleaning materials that have been contaminated with dangerous substances.
Components that have been contaminated with dangerous substances
Introduction
Ingersoll Rand products, spares and accessories are available from Ingersoll Rand companies in Belgium,
Brazil, China, France, Germany, Israel, Italy, Japan, Korea, Singapore, Unite Kingdom, U.S.A and a world-wide
network of distributors. The majority of these centres employ Service Engineers who have undergone
comprehensive Ingersoll Rand training courses.
Order spare parts and accessories from your nearest Ingersoll Rand company or distributor. When you order,
state for each part required:
Model and Item Number of your equipment
Serial number
Item Number and description of part.
7.2.
Service
Ingersoll Rand products are supported by a world-wide network of Ingersoll Rand Service Centres. Each
Service Centre offers a wide range of options including: equipment decontamination; service exchange; repair;
rebuild and testing to factory specifications. Equipment which has been serviced, repaired or rebuilt is returned
with a full warranty.
Your local Service Centre can also provide Ingersoll Rand engineers to support on-site maintenance, service or
repair of your equipment.
05/05/2008
53
Issue A
For more information about service options, contact your nearest Service Centre or other Ingersoll Rand
company.
7.3.
Spare
Item Number
LUB0000002
LUB0000005
LUB1000002
LUB1000005
Sightglasses Kit
Bearings Kit
Seals Kit
Spacer Kit
Gears Kit
SNH801
SNH802
R160201028
R192020100
R192010100
R192080100
SNH/V803
SNH/V804
R160211028
R140300400
R140200400
R140400500
R140100200
SNH/V806
SNH/V809
SNH/V811
R180211028
R150300400
R150200400
R150400500
R150100200
SNH/V815
R160211028
R150300300
R150200300
R150400300
R150100100
SNHV 817
SNH/V822
SNH/V825
SNH/V842
R160341028
R160300400
R160200400
R160400400
R160100200
R160341028
R170300100
R170300300
R170200100
R170200300
R170400300
R117080100
R160341028
R180300300
R180200100
R180400100
R180100100
Blower
SNH/V855
SNH/V870
SNH/V890
SNH/V8110
05/05/2008
54
Issue A
Guidelines
Take note of the following guidelines:
Your equipment is 'uncontaminated' if it has not been used or if it has only been used with substances that are not
dangerous. Your equipment is 'contaminated' if it has been used with any dangerous substances.
If your equipment has been used with radioactive substances, you must decontaminate it before you return it to your
supplier. You must send independent proof of decontamination (for example a certificate of analysis) to your supplier with
the Declaration (HS2). Phone your supplier for advice.
We recommend that contaminated equipment is transported in vehicles where the driver does not share the same air space
as the equipment.
PROCEDURE
Use the following procedure:
1.
2.
3.
Contact your supplier and obtain a Return Authorisation Number for your equipment.
Turn to the next page(s), photocopy and then complete the Declaration (HS2).
Remove all traces of dangerous gases: pass an inert gas through the equipment and any accessories which will be
returned to your supplier. Drain all fluids and lubricants from the equipment and its accessories.
4. Disconnect all accessories from the equipment. Safely dispose of the filter elements from any oil mist filters.
5. Seal up all of the equipment's inlets and outlets (including those where accessories were attached). You may seal the
inlets and outlets with blanking flanges or heavy gauge PVC tape.
6. Seal contaminated equipment in a thick polythene bag. If you do not have a polythene bag large enough to contain the
equipment, you can use a thick polythene sheet.
7. If the equipment is large, strap the equipment and its accessories to a wooden pallet. Preferably, the pallet should be no
larger than 510mm x 915mm (20" x 35"); contact your supplier if you cannot meet this requirement.
8. If the equipment is too small to be strapped to a pallet, pack it in a suitable strong box.
9. If the equipment is contaminated, label the pallet (or box) in accordance with laws covering the transport of
dangerous substances.
10. Fax or post a copy of the Declaration (HS2) to your supplier. The Declaration must arrive before the equipment.
11. Give a copy of the Declaration to the carrier. You must tell the carrier if the equipment is contaminated.
12. Seal the original Declaration in a suitable envelope; attach the envelope securely to the outside of the equipment
package.
WRITE YOUR RETURN AUTHORISATION NUMBER CLEARLY ON THE OUTSIDE OF THE ENVELOPE
OR ON THE OUTSIDE OF THE EQUIPMENT PACKAGE.
05/05/2008
55
Issue A
(Form HS2)
SECTION 1: EQUIPMENT
Equipment model Serial Number ________________________
_________________________________________________
Has the equipment been used, tested or operated?
yes o Go to Section 2
no
Go to Section 4
yes o no o
Chemical symbol
Action
required after spillage or
human contact
1
2
3
4
SECTION5: DECLARATION
Reason for return and
symptoms of malfunction:__________________________________________________________________________________________________
___________________________________________________________________________________________________________________
If you have a warranty claim:
who did you buy the equipment from?
_____________________________________________________________________________________________________________________
give the supplier's in voice
number ______________________________________________________________________________________________________________
05/05/2008
56
Issue A
Hibon Inc.
An Ingersoll Rand Company
12055, Cote de Liesse Dorval, Quebec, H9P 1B4
Tel (514) 631 3501
Fax (514) 6313502
www.hibon.com
www.ingersollrand.com
05/05/2008
57
Issue A