TEREX RH200 MAINTENANCE TRAINING

ENGINE & PUMP DRIVE

RH200 ENGINE & PUMP DRIVE

Engine Specifications

NOTES: Engine

SERVICE TRAINING

RH200 ENGINE & PUMP DRIVE

Engine Specifications

SERVICE TRAINING

RH200 ENGINE & PUMP DRIVE

Hydraulic Pumps NOTES: Hydraulic Pumps Main Pump A7V-SL-1000 HD x 4

Variable Displacement Bent Axis Piston Working Pressure 320/360 Bar Operating Speed 924 Max. Oil Flow 925 l / m

Cooling Pump x 4 Gear Pump KP5-250E Working Pressure 65 bar Operating Speed 1950 RPM Max. Oil Flow 468 L/min Swing Charge Pump A10 VO 100 x 2 Variable Displacement. Axial Piston Operating Speed 1950 RPM Max Oil Flow 187 l / m Working Pressure 50 bar Fan Drive, Water Cooling x 2 Variable Displacement. Axial Piston Operating Speed 1950 RPM Max. Oil Flow 187 l / m Working Pressure 280 bar GearBox Oil Circulation x 1 Kracht Gear Pump Working Pressure 10 bar Operating Speed 2308 RPM Output 12.58 cm3/rev

Slew Pump A4V-G-250 2 x 2 = 4

Variable Displacement, Bi-Directional Axial Piston Working Pressure 350 bar Operating Speed 1950 RPM Max. Oil Flow 337 l / m

Servo Pumps x 4

Kracht Double Gear Pump Working Pressure 70 bar Operating Speed 1950 RPM

Max Oil Flow 2 x 35 l / m

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RH200 ENGINE & PUMP DRIVE

Hydraulic Pumps Servo Pump on Rear of Gearbox

Radiator Fan Drive Pump Cooling Pumps

Slew Charge Pump

Slew Pumps

Main Pumps

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RH200 ENGINE & PUMP DRIVE

Hydraulic Pumps

SLEW PUMPS SERVO PUMPS ENGINE FAN DRIVE PUMP

SLEW CHARGE PUMP

COOLING PUMPS

MAIN PUMPS

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RH200 ENGINE & PUMP DRIVE

Hydraulic Pumps

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RH200 ENGINE & PUMP DRIVE

Pump Drive Gearbox Cooling

Oil Coolers

Thermostatic Flow Control Valve

40 Micron Filter Screen

Pump Drive Lube Pumps

Oil Temperature Below 48C Oil Temperature Above 55C

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RH200 ENGINE & PUMP DRIVE

Pump Drive Gearbox Check Tubes Pump Drive Shafts

Lube Pump

Oil Level Check Plugs

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RH200 ENGINE & PUMP DRIVE

Pump Drive Gearbox

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RH200 ENGINE & PUMP DRIVE

Engine Coupling

Engine Coupling

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RH200 ENGINE & PUMP DRIVE

Pump Drive Gearbox

Input shaft Seal and Bearing Carrier

Sleeves

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RH200 ENGINE & PUMP DRIVE

Filters

Engine Coolant Filters

Engine Fuel Filters

Engine Oil EliminatorFilter

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RH200 ENGINE & PUMP DRIVE

Fuel Filters

Level Sensor

Separator

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RH200 ENGINE & PUMP DRIVE

Filters

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RH200 ENGINE & PUMP DRIVE

Filters

System Design

Filter

Centrifuge

Protects the engine Full flow Automatic self-cleaning

Cleans the lube oil Bypass flow Disc stack centrifuge

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RH200 ENGINE & PUMP DRIVE

Filters

NB : Keep this area clean

CHECK ROTATION HERE:

CENTRIFUGE FILTER:

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RH200 ENGINE & PUMP DRIVE

Filters

CENTRIFUGE FILTER

Filter Outlet

Filter Inlet

Return to Sump
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RH200 ENGINE & PUMP DRIVE

Engine Oil Reserve Engine Sump

Oil Pump

Reserve Tank

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RH200 ENGINE & PUMP DRIVE

Engine Air Intake

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RH200 ENGINE & PUMP DRIVE

Engine Exhaust

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RH200 ENGINE & PUMP DRIVE

Engine Cooling System

MURPHY LEVEL SWITCH

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RH200 ENGINE & PUMP DRIVE

Engine Cooling Fan Drive Pumps

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RH200 ENGINE & PUMP DRIVE

Engine Cooling Fan Drive Pumps

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RH200 ENGINE & PUMP DRIVE

Cooling Schematic < 58 deg

580Ma to Proportional valve

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RH200 ENGINE & PUMP DRIVE

Cooling Schematic > 95 deg

150Ma to Proportional valve

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