Đồ án Chi tiết máy :Thiết kế hộp giảm tốc bộ truyền Bánh răng côn răng thẳng

an chi tit may
`MC LC
Phn 1 Tnh ng hc
I.
II.
III.
Chn ng c in
1. Cng sut lm vic
2. Hiu sut h dn ng
3. Cng sut cn thit trn trc ng c
4. S vng quay trn trc cng tc
5. T s truyn s b
6. S vng quay trn trc ng c
7. Chn ng c
Phn phi t s truyn cho cc b truyn trong h thng
Tnh ton cc thng s trn cc trc h dn ng
1. S vng quay trn cc trc
2. Cng sut trn cc trc
3. Momen trn cc trc
4. Bng thng s ng hc
Phn 2: Tnh ton thit k cc b truyn

A. Tnh ton thit k b truyn xch
1. Chn loi xch
2. Chn s rng a xch
3. Xc nh bc xch
4. Xc nh khong cch trc v s mt xch
5. Kim nghim xch v bn
6. Xc nh cc thng s ca xch
7. Xc nh lc tc dng ln trc
8. Tng hp cc thng s ca b truyn xch
B. Tnh ton thit k b truyn bnh rng cn rng thng
1. Chn vt liu bnh rng
2. Xc nh ng sut cho php
3. Xc nh s b chiu di cn ngoi
4. Xc nh cc thng s n khp
5. Xc nh cc h s v 1 s thng s ng hc
6. Kim nghim b truyn bnh rng
7. Mt vi thng s hnh hc ca cp bnh rng
Sinh vin: Nguyn Phi Tn- 20100744
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an chi tit may

8. Bng tng kt cc thng s ca b truyn bnh rng
Phn 3: Tnh ton thit k trc

I.
II.
Tnh chn khp ni

1. Chn khp ni
2. Kim nghim khp ni
3. Lc tc dng ln trc
Tnh trc I
1. Chn vt liu ch to trc
2. Tnh s b ng knh trc theo momen xon
3. S phn b lc chung
4. Xc nh lc tc dng ln trc
5. Xc nh khong cc gia cc im t lc
6. Tnh ton thit k cm trc I
7. Tnh chn then cho trc I
8. Kim nghim bn cho trc I theo h s an ton S
9. Tnh chn ln cho trc I
10.Tnh chn kt cu v cho trc II
11.Tng hp kt qu tnh ton trc,
Phn 4: Thit k kt cu
I.
Thit k v hp gim tc v 1 s chi tit

1. V hp gim tc
2. 1 s chi tit khc
a) Bu lng vng
b) Cht nh v
c) Ca thm
d) Nt thng hi
e) Nt tho du
f) Kim tra mc du
g) Lt ln
h) ln
i) Cc lt
Phn 5: Lp ghp, bi trn v dung sai

1.
2.
3.
4.
5.
Dung sai lp ghp v lp ghp ln

Lp ghp bnh rng ln trc
Dung sai mi ghp then
Bi trn hp gim tc
Lp ghp gia np vi , bc vi trc
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an chi tit may
BN THUYT MINH N CHI TIT MY

TNH TON THIT K H DN NG BNG TI
------------------------------------
3/4
PHN 1: TNH NG HC
I. Chn ng c (in):
Thng s u vo:
1. Lc ko bng ti
2. Vn tc bng ti
2F = 3280 (N)
v = 0,99(m/s)
3. ng knh tang D = 350 (mm)

4. Thi gian phc v lh = 20000 (gi)
5. S ca lm vic
soca = 1 ca
6. Gc nghing ng ni tm vi b truyn ngoi: @ = 180o

7. c tnh lm vic : va p nh
1. Cng sut lm vic:
2. Hiu sut h dn ng:

o
Trong ,tra bng 2.3[1] tr19 ta c:
Hiu sut b truyn bnh rng :
Hiu sut b truyn xch h:
Hiu sut ln:
an chi tit may

Hiu sut khp ni:
3. Cng sut cn thit trn trc ng c
4. S vng quay trn trc cng tc:
5. Chn t s truyn s b
Theo bng 2.4Tr21 [1] ta c:
T s truyn b truyn xch:
T s truyn b truyn bnh rng
6. S vng quay trn trc ng c:

7. Chn ng c:
ng c c chn phi tha mn:
Chn s vng quay ng b nb = 750 (vg/ph)

Tra bng 1.3 v 1.7 ph lc ta chn c ng c c cc thng s:
ng c: 4A132S8Y3
Pc = 4 KW
nc = 720 (vg/ph)
cos
dc = 38 mm
an chi tit may

mc = 77 kg
II. Phn phi t s truyn cho cc b truyn trong h thng:

T s truyn ca h:
T s truyn ca hp gim tc:
T s truyn ca b truyn ngoi:
III. Tnh ton cc thng s trn cc trc h dn ng

1. S vng quay trn cc trc:
S vng quay trn trc ng c:
S vng quay trn trc I:
S vng quay trn trc II:
S vng quay trn trc cng tc:
2. Cng sut trn cc trc:
Cng sut trn trc cng tc :
an chi tit may
Cng sut trn trc II
Cng sut trn trc I
Cng sut trn trc ca ng c:
3. Mmen xon trn cc trc:
M men xon trn trc ng c:
M men xon trn trc I:
M men xon trn trc II:
M men xon trn trc cng tc:
4. Bng cc thng s ng hc:
an chi tit may

Trc
ng c
Trc I
P(KW)
3,81
3,74
n(vg/ph)
720
720
T(N.mm)
50535
49607
Trc II
Trc cng tc
Thng s
3,56
180
188877
1,625
54,05
287118
PHN 2: TNH TON THIT K CC B TRUYN

A. TNH TON THIT K B TRUYN XCH
Thng s yu cu:
1. Chn loi xch:

Chn loi xch ng con ln.
2. Chn s rng a xch:
T s truyn thc t:
3. Xc nh bc xch:
Bc xch p c tra bng 5.5Tr81 [1] vi iu kin:
trong :
cng sut tnh ton:

Ta c:
an chi tit may

Chn b truyn th nghim l b truyn xch tiu chun, c s rng v vn tc
vng a xch nh l
Do vy ta tnh c:
: H s rng
: H s vng quay:
trong :
: H s nh hng ca v tr b truyn: Tra bng 5.6Tr82 [1]

Vi @ = 180 , ta c ko = 1,25
h s nh hng ca b truyn ngoi v chiu di xch:
Chn a = (30 50).p
tra bng 5.6 trang 82 ta c ka = 1
: H s nh hng ca vic iu chnh lc cng xch: Tra bng 5.6Tr82 [1]

(V tr trc c iu chnh bng 1 trong cc a xch)
h s nh hng ca bi trn : Tra bng 5.6[1]tr 82 ta c kbt = 1,3 (do
mi trng c bi)
- H s ti trng ng: Tra bng 5.6Tr82 [1] ta c
(va p nh)
an chi tit may

- H s k n ch lm vic ca b truyn Tra bng 5.6 trang 82 vi s ca
lm vic l 1 ta c
Cng sut tnh ton:
Tra bng 5.5[1]tr 81 vi iu kin:

Ta c:
Bc xch : p = 19,05 (mm)
ng knh cht:
Chiu di ng: B = 17,75 (mm)

Cng sut cho php :[P] = 4,8 (Kw)
4. Xc nh khong cch trc v s mt xch:
Chn s b: a = 40.19,05 = 762 (mm)
S mt xch:
Ly x = 132
Tnh li khong cch trc:
an chi tit may
xch khng qu cng th cn gim a mt lng:

= 0,003.763,5 = 2,29 (mm)
Do :a =
= 763,5 2,29 = 761 (mm)
S ln va p ca xch i:
Tra bng 5.9[1] trang 85 vi loi xch ng con ln, bc xch p = 19,05 (mm)
S ln va p cho php ca xch: [i] = 35
Tha mn
5. Kim nghim xch v bn:
Q - Ti trng ph hng: Tra bng 5.2Tr78 [1] vi p = 19,05 (mm) ta c:

Q = 31800 (N)
Khi lng 1 mt xch: q = 1,9 (Kg)
- H s ti trng ng:
(ti trng m my bng 2 ln ti trng danh
ngha)
Vn tc trung bnh ca xch:
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an chi tit may

Lc vng:
Lc cng do lc ly tm gy ra:
F0 lc cng do trng lng nhnh xch b ng sinh ra:
Trong :
H s an ton cho php: Tra bng 5.10Tr86[1] vi p=19,05(mm); n1=180 v/ph

ta c [s] = 8,2
Do vy:
Tha mn.
6. Xc nh cc thng s ca a xch:
*ng knh vng chia:
*ng knh nh rng:
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an chi tit may
*Bn knh y:
Tra bng 5.2Tr78 [1] ta c:
*ng knh chn rng:
Kim nghim rng a xch v bn tip xc:
Trong :
H s ti trng ng:
A - Din tch chiu ca bn l: Tra bng 5.12Tr87 [1] vi p = 19,05 (mm)
A = 106 (
: h s nh hng ca s rng a xch tra bng trang 87 theo s rng

ta c
H s ti trng phn b khng u gia cc dy:

E-M un n hi:
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an chi tit may
Lc va p trn m dy xch:
Vy chn vt liu Thp C45 ti ci thin vi cng HB = 170 210 c

600
= 560,61 MPa
]=
m bo bn tip xc cho rng a xch.
7. Xc nh lc tc dng ln trc:
Trong :
H s k n trng lng ca xch
8. Tng hp cc thng s ca b truyn xch:
Thng s
1.
2.
3.
4.
5.
6.
7.
8.
Loi xch
Bc xch
S mt xch
Chiu di xch
Khong cch trc
S rng a xch nh
S rng a xch ln
Vt liu a xch
K hiu
------p
x
L
a
----
Gi tr
Xch ng con ln
19,05(mm)
132
2495,55 (mm)
761 (mm)
23
77
Thp C45
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an chi tit may

9. ng knh vng chia a xch
nh
10.ng knh vng chia a xch ln
139,90(mm)
11.ng knh vng nh a xch

nh
12.ng knh vng nh a xch
ln
13.Bn knh y
14.ng knh chn rng a xch nh
15.ng knh chn rng a xch ln
148,12(mm)
16.Lc tc dng dc trc
(mm)
(mm)
r
6,03(mm)
127,84(mm)
(mm)
1426,72 (N)
B.TNH TON THIT K B TRUYN BNH RNG CN RNG

THNG
Thng s u vo:
1. Chn vt liu bnh rng:

Tra bng 6.1Tr92 [1], ta chn:
Vt liu bnh ln:
Nhn hiu thp: C45
Ch nhit luyn: Ti ci thin
rn: HB = 192 240 ta chn HB2 = 235
Gii hn bn:
Gii hn chy:
b2
= 850(MPa)
ch2
= 580 (MPa)
Vt liu bnh nh:
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an chi tit may

Nhn hiu thp: C45
Ch nhit luyn: ti ci thin
rn: HB = 2
Gii hn bn:
Gii hn chy:
285ta chn HB1= 250
b1
= 850 (MPa)
ch1
= 580 (MPa)
2. Xc nh ng sut cho php:

a. ng xut tip xc v un cho php
Trong :
Chn s b:
SH,SF H s an ton khi tnh v ng sut tip xc v ng sut un:
Tra bng 6.2Tr94 [1] vi :
Bnh rng ch ng :
Bnh rng b ng :
- ng sut tip xc v un cho php ng vi s chu k c s :
Bnh ch ng :
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an chi tit may

Bnh b ng :
KHL , KFL H s tui th, xt n nh hng ca thi gian phc v v ch

ti trng ca b truyn :
Trong :
bc ca ng cong mi khi th v ng sut tip xc. Do
bnh rng c
,
S chu k thay i ng sut khi th v ng sut tip xc v ng sut
un :
do i vi tt c loi thp th
, do vy :
NHE, NFE S chu k thay i ng sut tng ng : Do b truyn chu ti

trng tnh
trong :
c S ln n khp trong mt vng quay : c=1
n Vn tc vng ca bnh rng.
Tng s gi lm vic ca bnh rng.
Ta c :
Nu :
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an chi tit may
Do vy ta c :
Do y l b truyn bnh rng cn rng thng
= min(
) = 491
(MPa)
b. ng sut cho php khi qu ti:
3. Xc nh s b chiu di cn ngoi:
KR H s ph thuc vt liu lm bnh rng v loi rng: i vi b truyn

bnh rng cn rng thng lm bng thp
KR = 50 MPa1/3.
T1 Mment xon trn trc ch ng: T1 = 49607 (Nmm)

- ng sut tip xc cho php :
= 491(MPa)
u T s truyn : u = 4
Kbe H s chiu rng vnh rng : Chn s b
(Ch :
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an chi tit may

H s k n s phn b khng u ti trng trn chiu rng
vnh rng khi tnh v ng sut tip xc v un : Tra bng 6.21Tr113 [1] vi :
Ta c :
Do vy :
4. Xc nh cc thng s n khp:
a. Xc nh m un vng ngoi v vng trung bnh mte ,mtm :
ng knh vng chia ngoi:
Tra bng 6.22Tr114[1] vi
v t s truyn
ta c s
rng
Ta c: vi
ng knh vng trung bnh v m un vng trung bnh :
Tra bng 6.8Tr99/TL1, chn mte theo tiu chun :

M un vng trung bnh :
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b. Xc nh s rng :
T s truyn thc t:
Sai lch t s truyn:
c. Xc nh gc cn chia :
d. Xc nh h s dch chnh:
i vi b truyn bnh rng cn rng thng ta s dng ch dch chnh u:
x1 + x 2 = 0
Tra bng 6.20Tr112 [1] vi Z1 = 23; ut = 4, ta c: x1 = 0,39
x2 =
0,39
e. Xc nh ng knh trung bnh v chiu di cn ngoi :

ng knh trung bnh :
Chiu di cn ngoi :
5. Xc nh cc h s v 1 s thng s ng hc:
T s truyn thc t:
Vn tc vng trung bnh ca bnh rng:
Tra bng 6.13Tr106/TL1 vi bnh rng cn rng thng v v = 2,28 (m/s) ta

c cp chnh xc ca b truyn l: CCX = 8
Tra ph lc 2.3 [250/TL1] vi:
CCX = 8
HB < 350
Rng thng
v = 2,28 (m/s)
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an chi tit may

Ni suy tuyn tnh ta c :
T thng tin trang 91 v 92 trong [TL1] ta chn:
Ra =2,5..1,25
HB<350, v = 2,38
ZR = 0,95
5 (m/s)
Zv = 1.
Chn
Do
H s tp trung ti trng :
H s phn b khng u ti trng trn cc i rng khi tnh v ng

sut tip xc, un: Do b truyn l bnh rng cn rng thng
H s ti trng ng trong vng n khp khi tnh v ng sut tip
xc, un:
6. Kim nghim b truyn bnh rng :

a. Kim nghim v ng sut un :
- ng sut tip xc cho php:

=
. ZR Zv
= 491.0,95.1.1 = 466,45 (MPa)
ZM H s k n c tnh vt liu ca cc bnh rng n khp: Tra bng

6.5Tr96[1]
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an chi tit may
H s k n hnh dng hnh hc ca b mt tip xc: Tra bng 6.12Tr106

[1] vi
ta c:
H s trng khp ca rng:
h s trng khp ngang:
H s ti trng khi tnh v tip xc:

= 1.1,13.1,09 = 1,23
b- chiu rng vnh rng:
Thay vo ta c:
Kim tra:
b. Kim nghim v bn un:
- ng sut un cho php ca bnh ch ng v b ng:
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an chi tit may
h s ti trng khi tnh v un :
h s k n s trng khp ca rng:
Y H s k n nghing ca rng : Do l bnh rng cn rng thng :

Y = 1
H s dng rng : Tra bng 6.18 [109/TL1] vi :
Ta c:
Thay vo ta c :
Tha mn.
c. Kim nghim v qu ti:
,trong :
Kqt H s qu ti :
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an chi tit may
Do vy:
Tha mn.
7. Mt vi thng s hnh hc ca cp bnh rng :
ng knh vng chia :
Chiu cao rng ngoi :

Chiu cao u rng ngoi :
Chiu cao chn rng ngoi :
ng knh nh rng ngoi :
8. Bng tng kt cc thng s ca b truyn bnh rng :
Bng tng hp mt vi thng s ca b truyn bnh rng :
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an chi tit may
Thng s
Chiu di cn ngoi
M un vng ngoi
Chiu rng vnh rng
T s truyn
Gc nghing ca rng
S rng ca bnh rng
H s dch chnh chiu cao
ng knh vng chia ngoi
Gc cn chia
Chiu cao rng ngoi
Chiu cao u rng ngoi
Chiu cao chn rng ngoi
ng knh nh rng ngoi
K hiu
Re
mte
b
utt
Z1
Z2
x1
x2
de1
de2
1
2
he
hae1
hae2
hfe1
hfe2
dae1
dae2
Gi tr
142,25(mm)
3(mm)
36(mm)
4
23
92
0,39
-0,39
69(mm)
276(mm)
6,6(mm)
4,17(mm)
1,83(mm)
2,43(mm)
4,77(mm)
77,1(mm)
276,88(mm)
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an chi tit may

PHN 3: TNH TON THIT K TRC
I. Tnh chn khp ni
Thng s u vo:
Mmen cn truyn:
ng knh trc ng c
1. Chn khp ni:
Ta s dng khp ni vng n hi ni trc
Chn khp ni theo iu kin:

Trong
- ng knh trc cn ni
Mmen xon tnh ton

k -H s ch lm vic tra bng 16.1Tr58 [2] ly k=1,2
T- Momen xon danh ngha trn trc:
Do vy
Tra bng 16.10a [2] tr 68 vi iu kin
Ta c:
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an chi tit may

Tra bng 16.10bTr69 [2] vi
2. Kim nghim khp ni

Ta kim nghim theo 2 iu kin:
a) iu kin sc bn dp ca vng n hi
-ng sut dp cho php ca vng cao su

Do vy ng sut dp sinh ra trn vng n hi:
Tha mn.
b) iu kin bn ca cht:
Trong :
[
]- ng sut un cho php ca cht.Ta ly [
]=(60
) MPa;
Do vy, ng sut sinh ra trn cht:
Tha mn.
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3. Lc tc dng ln trc
Ta c
Cc thng s c bn ca ni trc vng n hi:
Thng s
Mmen xon ln nht c th truyn c
K hiu
ng knh ln nht c th ca ni trc

S cht
ng knh vng tm cht
Chiu di phn t n hi
Chiu di on cng xn ca cht
ng knh ca cht n hi
Lc tc dng ln trc
Gi tr
250 (N.m)
40 (mm)
Fkn
6
105 (mm)
28 (mm)
34 (mm)
14 (mm)
192,51 (N)
II. Tnh trc I

1. Chn vt liu ch to trc.
Vt liu lm trc chn l thp 45 ti ci thin.
2. Tnh s b ng knh trc theo momen xon
Theo cng thc 10.9Tr188 [1], ta c:
Chn
Chiu rng ln trn trc: Tra bng 10.2Tr189 [1]:
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vi
3. S phn phi lc chung
@
Fxch
+
Fr1
Fk
0
X
Ft1
Fa1
Fr2
Ft2
Fa2
Fa2
Fxch
Ft2
Fr2
Fx
Fx
Fy
@
Fy
Fxch
Fxch
4. Xc nh cc lc tc dng ln trc.
Lc tc dng ln trc I
Lc tc dng ln trc I t khp ni :
= 192,51 (N)
Lc tc dng ln b truyn bnh rng cn rng thng :

Lc vng:
Lc hng tm:
=
.tan
= 1642,61.tan
.cos
= 1642,61.tan
.sin
= 580,1 (N)
Lc dc trc:
=
.tan
= 144,64 (N)
Lc tc dng ln trc II
Lc tc dng t b truyn bnh rng cn rng thng:
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o
Lc vng:
Lc hng tm:
Lc dc trc:
1642,61 (N)
=
=
= 144,64 (N)
= 580,1 (N)
Lc tc dng ln trc II t b truyn xch Fxch = 1426,72 (N)

Do gc nghing ng ni tm @ =
nn ta phn tch:
1426,72.
1426,72.
5. Xc nh khong cch gia cc im t lc
S khong cch gia cc im t lc nh hnh v phc ha kt
cu HGT sau:
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an chi tit may
Chn chiu di may- v cc khong cch k1, k2, k3, hn

Chiu di may- bnh rng cn:
Theo cng thc: 10.12Tr189[1] ta c:
Chn lm13 = 32 (mm)
Chn lm23 = 40 (mm)
Chiu di may- na khp ni:
Theo cng thc: 10.12Tr189 [1] ta c:
Chn lm12 = 45 (mm)
Chiu di may- a xch:
Theo cng thc: 10.10Tr189[1] ta c:
Chn lm22 = lm24 = 40 (mm)
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an chi tit may

Khong cch t mt mt ca chi tit quay n thnh trong ca hp:
k1 = 8
, ta chn k1 = 12
Khong cch t mt mt ca n thnh trong ca hp:

k2 = 5
, ta chn k2 = 10
Khong cch t mt mt ca chi tit quay n np

k3 = 10
, ta chn k3 = 15
Chiu cao np v u bu-lng: hn = 15
ta chn hn = 18
(cc gi tr k1, k2, k3, hn chn theo bng B10.3Tr189[1])

Khong cch cc im t lc trn cc trc
o Khong cng-xn (khong cha): theo cng thc 10.14Tr190[1]
Chiu rng vnh rng
th i trn trc k:
o Khong cch t lc trn trc I:
Chn l11 = 70 (mm)
Chn l13 = 116 (mm)

o Trn trc II:
Chn
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an chi tit may
Chn
6. Tnh ton thit k cm trc I
a. Tnh phn lc ti cc gi ta v v biu mmen
Cc lc tc dng ln trc I c chiu nh hnh v:
Cn xc nh phn lc ti cc gi ta:
Tnh phi lc ti cc gi ta 2 v 3:
Trong mt phng 0xz (mt phng nm ngang) ta c:
Trong mt phn 0yz (mt phng thng ng) c:
32
an chi tit may
Xc nh momen ti cc v tr:
(i t tri qua phi theo phng chiu trc)
Ti v tr mt ct 1:
Ti v tr mt ct 2:
Ti v tr mt ct 3:
Ti v tr mt ct 4:
V biu momen:
Biu momen Mx (trong mt phng thng ng 0yz)
Biu momen My (trong mt phng nm ngang 0xz)
Biu momen xon T
33
an chi tit may

0
Fy3
z
Fy2
Fk
lc12
Fx3
l11
1
Fr1 Ft1
Fx2
Fa1
l13
4380
Mx
(N.mm)
21183
12256
My
(N.mm)
72383
49740
T
20
25
30
25
20
(N.mm)
34
an chi tit may

b. Xc nh chnh xc ng knh cc on trn trc I
Chn vt liu lm trc: thp 45 ta c
67 Mpa ( Tra bng
10.5Tr195[1] )
Tnh chnh xc ng knh trc :
Theo cng thc 10.15Tr194[1] v 10.16tr194[1] ta c:
o Ti tit din 1:
o Ti tit din 2:
o Ti tit din 3:
35
an chi tit may
o Ti tit din 4:
Chn li ng knh cc on trc:

Cn c t kt qu tnh ton chnh xc ng knh trc:
Do lp ln ti v tr 2 v 3 nn ta chn:
Do ti v tr 1 v 4 lp bnh rng v khp ni nn ta chn:
Do v tr gia 2 v 3 c vai trc nn ta chn
Cc kch thc ng knh trc chn li ny c th hin cng biu

momen trang 28
7. Tnh chn then cho trc I
a. Chn then
36
an chi tit may

Trn trc I then c lp ti bnh rng (v tr 1) v khp ni (v tr
4)
Tra bng 9.1aTr173[1] vi:
ta chn then bng
c:
Ly chiu di then:
Then lp trn trc v tr lp bnh rng cn (v tr 1)

ta ly
Then lp trn trc v tr lp khp ni (v tr 4)

ta ly
b. Kim nghim then theo bn dp v bn ct:

Theo cng thc 9.1 v 9.2Tr173[1] ta c:
Vi bng B9.5Tr178[1] ta c: dng lp c nh, vt liu may- bng thp v ch

ti trng va p nh
Kim tra bn then ti v tr lp vi bnh rng cn (v tr 1)
37
an chi tit may
Then ti v tr ny tha mn iu kin bn dp v ct

Kim nghim bn then ti v tr na khp ni (v tr 4)
Then ti v tr ny tha mn iu kin bn dp v ct

8. Kim nghim bn cho trc I theo h s an ton S
a. Kim nghim trc v bn mi:
T biu moment trang 28,ta thy cc tit din chu momen ln
cn kim nghim bn mi l: V tr lp bnh rng cn 1, v tr
lp ln 2
p dng cng thc 10.19Tr195[1] ta c:
H s an ton cho php:

ln lt l h s an ton ch xt ring ng sut php v h s an ton
ch xt ring ng sut tip
Ta c:
38
an chi tit may

(CT 10.20Tr195[1])
(CT 10.21Tr195[1])
Vi
l gii hn mi v mi xon ng vi chu k i xng:

v
Ta c thp 45, ti ci thin,
Bin v tr s trung bnh ca ng sut php
v ng sut tip ti tit din j
H s k n nh hng ca tr s ng sut trung bnh

n bn mi
Tra bng B10.7Tr197[1] ta c:

H s xc nh theo cng thc:
H s tp trung ng sut do trng thi b mt. Tra bng

B10.8Tr197[1] ta c:
39
an chi tit may
H s tang b mt trc, ta ly
H s tp trung ng sut thc t khi chu un v xon:
Tra bng 10.12Tr197[1] vi
, ta c
H s k n ca kch thc tit din trc n gii hn mi:
Tra bng 10.10Tr198[1]

Vi
Vi
Ti tit din 1: lp a xch c ng knh
Do quay 1 chiu nn:

642,47 (
40
an chi tit may
Vi :
642,47 (
T h s an ton chung
Ti tit din 1 lp bnh rng cn tha mn iu kin bn mi

b. Kim nghim trc v bn tnh:
phng kh nng b bin dng do qu ln hoc ph hng do qu ti
t ngt (khi m my) cn kim nghim trc v bn tnh.
Theo cng thc 10.27Tr200[1] ta c:
Trong :
41
an chi tit may
Trc tha mn bn tnh.

9. Tnh chn ln cho trc I
a. Chn loi ln
S b tr :
Thng s u vo:
Cn o chiu khp ni v tnh li xem trng hp no chu lc
ln hn th tnh cho trng hp
Tnh phi lc ti cc gi ta 2 v 3:
Trong mt phng x0z (mt phng nm ngang) ta c:
42
an chi tit may
Trong mt phn y0z (mt phng thng ng) ta c:
So snh trng hp Fk ngc chiu vi Ft1 v trng hp Fk cng chiu

vi Ft1 th trng hp Fk ngc chiu vi Ft1 phi chu lc ln hn do vy ta
tnh ln theo trng hp c Fk ngc chiu vi Ft1
ng knh on trc lp
Ta c ti trng hng tm tc dng ln 2 :
Ti v tr ln 2:
Ti v tr ln 3:
Ta c lc dc trc ngoi (lc dc tc dng ln bnh rng cn):
43
an chi tit may
Do c lc dc trc (do bnh rng cn sinh ra) v nhm m bo

cng,vng nn ta chn ln l loi a cn.
Chn loi ln s b l ln c trung tra bng P2.11Tr262[1]
ta c:
Vi
b. Kim nghim kh nng ti ng ca ln
Kh nng ti ng
c tnh theo cng thc: 11.1Tr213[1]
Trong :
m bc ca ng cong mi:
( a)
L tui th ca :
)
Q ti trng ng quy c (KN) c xc nh theo cng thc
11.3Tr114[1]
Trong :
V h s k n vng no quay, y vng trong quay: V = 1
44
an chi tit may

H s nh hng ca nhit
H s k n c tnh ti trng, ti trng tnh, hp gim tc
cng sut nh:
Lc dc trc do lc hng tm sinh ra trn ln (hnh v) l:
Tng lc dc trc tc dng ln ln 2 l:
Tng lc dc trc tc dng ln ln 3 l:
Lc dc trc tc dng ln ln 2 l:
Lc dc trc tc dng ln ln 3 l:
X h s ti trng hng tm
Y h s ti trng dc trc
Theo bng B11.4Tr216[1] ta c:
45
an chi tit may
Ti trng quy c tc dng vo :
Ta thy
nn ta ch cn kim nghim cho ln 2
Kh nng ti ng ca ln 2
2 ln tha mn kh nng ti ng
. Kim nghim kh nng ti tnh ca ln
Tra bng B11.6Tr221[1] cho a cn 1 dy ta c:
Ti trng tnh tng ng tc dng vo tng :
Kim nghim kh nng ti tnh ca :
46
an chi tit may

2 ln tha mn kh nng ti tnh
10. Tnh chn kt cu v cho trc II
a. Xc nh kt cu cho trc II
T s b tr trc II v ng knh s b tnh ton:
Do cc yu t lp rp v cng ngh, ta chn s b trc c kt cu nh

sau:
V tr s 1 v s 5: lp a xch
V tr s 2 v s 4 lp a cn
V tr s 3 lp bnh rng cn
V tr vai trc gia 2 v 3
Thng s chiu di cc on:
Kt cu, kch thc ng knh v chiu di cc on trc th hin

trn hnh sau:
47
25
30
38
32
30
25
an chi tit may
b. Chn then cho trc II

Trn trc c 3 v tr then truyn momen xon
Then lp trn trc v tr lp bnh rng cn:
Chn then bng, tra bng B9.1aTr173[1] ta c:
Then lp trn trc v tr lp a xch 1 v 5:
Chn then bng, tra bng B9.1aTr173[1] ta c:

Chiu di then trn on trc lp bnh rng cn:
Chiu di then trn on trc lp a xch:
c. Chn ln cho trc II

Do l trc I lp bnh rng cn nn c lc dc trc v m bo
cng, vng ta chn a cn
ng knh on trc lp :
48
an chi tit may

Chn a cn c nh.
Tra bng P2.11Tr262[1] vi
ta c:
11.Tng hp kt qu tnh ton trc, .

a. Trc:
25
20
30
25
30
38
32
25
30
20
25
Trc I
Trc II
b.
Cc thng s hnh hc ca a cn
a
cn
Trc
I
K
hiu
730
5
25 62
50,
5
Mm
43, 17 15
5
18,2
5
2,0 0,8
KN
29, 20,9
6
13,5
0
49
an chi tit may

Trc
II
730
7
35 80
65,
5
56,
3
21 18
22,7
5
2,5 0,8
12
48,
1
35,3
PHN 4: THIT K KT CU
I.Thit k v hp gim tc v 1 s chi tit
1. V hp gim tc
Cng dng: m bo v tr tng i gia cc chi tit v b phn my,
tip nhn ti trng do cc chi tit lp trn v truyn n, ng du bi
trn bo v cc chi tit my trnh bi bm.
Thnh phn bao gm: thnh hp, gn, mt bch, gi
Chi tit c bn: cng cao, khi lng nh.
Vt liu lm v: gang xm GX15-32
Phng php gia cng: c
a. Chn b mt lp ghp v thn
-
B mt lp ghp ca v hp (phn trn ca v l np, phn di l thn)

thng i qua ng tm cc trc
B mt lp ghp song song vi trc
b. Xc nh cc kch thc c bn ca v hp
Da vo bng 18.1Tr85[2] ta c bng cc kch thc c bn ca v hp
Tn gi
Chiu
dy
Biu thc tnh ton
Gi tr
Thn hp:
Np hp:
Gn tang Chiu dy gn: e

cng
Chiu cao gn: h
dc
Khong
50
an chi tit may

ng
knh
Bu lng nn:
Bu lng cnh :
Bu lng ghp mt
bch thn v np:
Vt ghp np :
Vt ghp np ca
thm
Mt bch Chiu dy mt bch
ghp np thn:
v thn
Chiu dy mt bch
np:
B rng mt bch:
Kch
thc
gi trc
ng knh ngoi
Trc I:
v tm l vt
Tra bng 18.2[2]
Trc II:
B rng mt ghp
bu lng cnh :
Tm bu lng cnh
:
Trc I
Trc II
Khong cch t tm
bu lng n mp l:
Mt
hp
Chiu dy khi
khng c phn hi:
Chiu dy khi c
51
an chi tit may

phn li:
xc nh theo ng knh
dao khot
B rng mt hp:
Khe h
gia cc
chi tit
Gia bnh rng v

thnh hp
Gia bnh rng v
y hp
(ph thuc
loi hp gim tc)
Gia mt bn cc
bnh rng vi nhau
S lng
bu lng
nn Z
Chiu
cao mc
du bi
trn
L, B Chiu di v chiu
rng ca hp
T y hp n v
tr mc du cao nht
T y hp n v
tr mc du thp
nht
Vi a l khong cch tm:
4. Mt s chi tit khc:

a. Bu lng vng:
Tn chi tit: Bu lng vng
Chc nng: nng v vn chuyn hp gim tc (khi gia cng, khi lp
ghp) trn np v thn thng lp them bu lng vng
Vt liu: thp 20
S lng: 2 chic
Tra bng B18.3bTr89 [2] vi
ta c trng lng hp
Thng s bu lng vng tra bng B18.3aTr89[2] ta c:
52
an chi tit may
Ren
d
M8 36 20 8
H
20 13 18 6
f
5
18 2 10 1,
2
2,
5
R
2 4
b. Cht nh v
Tn chi tit: Cht nh v
Chc nng: nh c cht nh v, khi xit bu lng khng lm bin dng
vng ngoi ca (do sai lch v tr tng i ca np v thn) do
loi tr c cc nguyn nhn lm chng b hng
Chn loi cht nh v l cht tr
Thng s kch thc: B18.4aTr90[2] ta c:
Chn
c. Ca thm
Tn chi tit: ca thm
53
an chi tit may

Chc nng: kim tra quan st cc chi tit trong hp khi lp ghp v
du vo hp, trn nh hp c lm ca thm. Ca thm c y bng
np, trn np c nt thng hi.
Thng s kch thc: tra bng 18.5Tr93[2] ta c
200
150
C
250
200
230
130
180
12
Vt
S
lng
4
d. Nt thng hi
Tn chi tit: nt thng hi
Chc nng: khi lm vic nhit trong hp tng ln. gim p sut v
iu ha khng kh bn trong v bn ngoi hp ngi ta dung nt thng
hi.
54
an chi tit may
B C D E G H
15 30 15 45 36 32
I
6
K
4
L M N
10 8 22
O
6
P Q R S
32 18 36 32
e. Nt tho du
Tn chi tit: nt tho du
Chc nng: sau 1 thi gian lm vic du bi trn c cha trong hp b
bn (do bi bn hoc hi mi) hoc du b bin cht. Do cn phi
thay du mi, tho du c, y hp c l tho du, lc lm vic l
ny b bt kn bng nt tho du.
Thng s kch thc (s lng 1 chic): tra bng 18.7Tr93[2] ta c
b
15
m
9
f
3
L
28
c
2,5
q
17,8
D
30
S
22
25,5
f. Kim tra mc du
Tn chi tit: que thm du.
Que thm du:
Chc nng que thm du: dng kim tra mc du, cht lng du bi
trn trong hp gim tc. trnh sng du gy kh khn cho vic kim
tra, c bit khi my lm vic 3 ca, que thm du thng c v bc bn
ngoi.
S lng 1 chic
55
an chi tit may
12
18
12
30
g. Lt ln
ln lm vic trung bnh v bi trn bng m ta chn lm kn ng gin tip
bng vng pht.
Chi tit vng pht:
Chc nng: bo v ln khi bm bi, cht lng ht cng v cc tp cht
xm nhp vo , nhng cht ny lm chng b mi mn v han g.
Trc I
(mm)
Trc II
(mm)
d
25
26
35
36
24
D
38
a
6
B
4,3
34
48
6,5
12
Chi tit vng chn du

Chc nng: vng chn du quay cng vi trc, ngn cch m bi trn vi
du trong hp, khng cho du thot ra ngoi.
Thng s kch thc vng chn du
56
an chi tit may
h. ln
Chi tit: a cn.
Chc nng: trc v cc chi tit trn trc v chu lc dc trc lm
cho trc quay n nh v cng vng.
Vt liu: thp ln.
Thng s kch thc:
K
hiu
S
lng
Trc 25
I
Trc 35
II
62
80
50,
5
65,
5
Mm
43, 17 15
5
56, 21 18
3
18,2
5
22,7
2,0 0,8
2,5 0,8
13,5
0
12
29,6 20,9
48,1 35,3
i. Cc lt.
Tn chi tit: cc lt
57
an chi tit may

Chc nng: dng ln to thun li cho vic lp ghp v iu
chnh b phn cng nh iu chnh n khp ca bnh rng cn.
Vt liu: gang xm GX15 32
Thng s chi tit:

Chn chiu dy cc lt:
Chiu dy vai v bch cc lt:
PHN 5: LP GHP, BI TRN V DUNG SAI

1. Dung sai lp ghp v lp ghp ln
Lp vng trong ca ln trc theo h thng l c bn v lp vng ngoi
vo v theo h thng trc c bn.
cc vng khng trt trn b mt trc hoc l khi lm vic, ta chn
kiu lp trung gian vi cc vng khng quay v lp c di vi cc
vng quay.
Chn min dung sai khi lp cc vng :

Tra bng 20-12, 20-13 ta c:
+ Lp ln trc l: k6
+ Lp ln v l: H7
2. Lp bnh rng ln trc:
truyn momen xon t trc ln bnh rng v ngc li, ta chn s

dng then bng. Mi ghp then thng khng c lp ln hon ton do
rnh then trn trc thng c phay thng thiu chnh xc. khc
phc cn co then theo rnh then lp.
Lp bnh rng ln trc theo kiu lp cht:
58
an chi tit may

3. Dung sai mi ghp then
Tra bng B20.6Tr125[2] vi tit din then trn cc trc ta c

Sai lch gii hn ca chiu rng then:
Sai lch chiu su rnh then:
4. Bi trn hp gim tc
Bi trn trong hp
Theo cch dn du bi trn n cc chi tit my, ngi ta phn bit bi trn
ngm du v bi trn lu thng, do cc bnh rng trong hp gim tc u c
vn tc
nn ta bi trn bnh rng trong hp bng
phng php ngm du.

Vi vn tc vng ca bnh rng cn
tra bng
18.11Tr100[2], ta c nht bi trn l:
Theo bng 18.13Tr101[2] ta chn c loi du AK-20

Bi trn ngoi hp
Vi b truyn ngoi hp do khng c thit b no che y nn d b bm bi
do b truyn ngoi ta thng bi trn nh k.
Bi trn ln : Khi ln c bi trn ng k thut, n s khng b mi
mn, ma st trong s gim, gip trnh khng cc chi tit kim loi
tip xc trc tip vi nhau, iu s bo v c b mt v trnh c
ting n.
Thng thng cc ln u c th bi trn bng du hoc m, nhng trong
thc t th ngi ta thng bi m v so vi du th m bi trn c gi trong
59
an chi tit may

d dng hn, ng thi c kh nng bo v trnh tc ng ca tp cht v
m. Ngoi ra m c dng lu di t chu nh hng ca nhit theo bng
15.15aTr44[2] ta dng loi m LGMT2 v chim
khong trng trong .
5. Lp ghp gia np vi v bc vi trc

Trc
Trc I
V tr lp
Trc v vng
trong
Cc lot va
vanh ngoai
Vo va cc lot
Kiu lp
Trc
Truc va vong
chn du
oan truc lp
khp ni
Np va cc
lot
Trc v bnh
rng
Trc v bc
Trc II
Truc va vong
chn du
Vo va np
truc 2
oan truc lp
ia xich
Trc v vng
trong
V v vng
ngoai
Trc v bnh
rng
Trc v bc
60
an chi tit may

TI LIU THAM KHO
1. Tnh ton thit k h dn ng c kh tp 1 Nh xut bn gio dc;
PGS.TS Trnh Cht TS L Vn Uyn
2. Tnh ton thit k h dn ng c kh tp 2 Nh xut bn gio dc;
PGS.TS Trnh Cht TS L Vn Uyn
3. Dung sai lp ghp - Nh xut bn gio dc;
PGS.TS Ninh c Tn
4. Trang web: http://thietkemay.edu.vn
61

Đồ án Chi tiết máy :Thiết kế hộp giảm tốc bộ truyền Bánh răng côn răng thẳng

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Đồ án Chi tiết máy :Thiết kế hộp giảm tốc bộ truyền Bánh răng côn răng thẳng

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an chi tit may

Phn 2: Tnh ton thit k cc b truyn

Sinh vin: Nguyn Phi Tn- 20100744

an chi tit may

Phn 3: Tnh ton thit k trc

Tnh chn khp ni

Thit k v hp gim tc v 1 s chi tit

Phn 5: Lp ghp, bi trn v dung sai

Dung sai lp ghp v lp ghp ln

Sinh vin: Nguyn Phi Tn- 20100744

an chi tit may

BN THUYT MINH N CHI TIT MY

3. ng knh tang D = 350 (mm)

6. Gc nghing ng ni tm vi b truyn ngoi: @ = 180o

2. Hiu sut h dn ng:

Sinh vin: Nguyn Phi Tn- 20100744

an chi tit may

3. Cng sut cn thit trn trc ng c

4. S vng quay trn trc cng tc:

6. S vng quay trn trc ng c:

Chn s vng quay ng b nb = 750 (vg/ph)

Sinh vin: Nguyn Phi Tn- 20100744

an chi tit may

II. Phn phi t s truyn cho cc b truyn trong h thng:

T s truyn ca hp gim tc:

T s truyn ca b truyn ngoi:

III. Tnh ton cc thng s trn cc trc h dn ng

S vng quay trn trc ng c:

S vng quay trn trc I:

S vng quay trn trc II:

S vng quay trn trc cng tc:

2. Cng sut trn cc trc:

Cng sut trn trc cng tc :

Sinh vin: Nguyn Phi Tn- 20100744

an chi tit may

Cng sut trn trc II

Cng sut trn trc I

Cng sut trn trc ca ng c:

3. Mmen xon trn cc trc:

M men xon trn trc ng c:

M men xon trn trc I:

M men xon trn trc II:

M men xon trn trc cng tc:

4. Bng cc thng s ng hc:

Sinh vin: Nguyn Phi Tn- 20100744

an chi tit may

PHN 2: TNH TON THIT K CC B TRUYN

1. Chn loi xch:

cng sut tnh ton:

Sinh vin: Nguyn Phi Tn- 20100744

an chi tit may

: H s nh hng ca v tr b truyn: Tra bng 5.6Tr82 [1]

tra bng 5.6 trang 82 ta c ka = 1

: H s nh hng ca vic iu chnh lc cng xch: Tra bng 5.6Tr82 [1]

Sinh vin: Nguyn Phi Tn- 20100744

an chi tit may

Cng sut tnh ton:

Tra bng 5.5[1]tr 81 vi iu kin:

Chiu di ng: B = 17,75 (mm)

Sinh vin: Nguyn Phi Tn- 20100744

an chi tit may

xch khng qu cng th cn gim a mt lng:

= 763,5 2,29 = 761 (mm)

Q - Ti trng ph hng: Tra bng 5.2Tr78 [1] vi p = 19,05 (mm) ta c: