Báo cáo thực tập Công ty cổ phần NOSAFOOD PDF

Trng H Cng Ngh Si Gn
Bo co thc tp: Cng ty c phn NOSAFOOD
MC LC
Trang
LI CM N .......................................................... Error! Bookmark not defined.
NHN XT CA N V THC TP .................................................................5
NHN XT CA GIO VIN HNG DN .....................................................6
I.
TNG QUAN V CNG TY C PHN NOSAFOOD ................................7

1.1.
Lch s thnh lp v pht trin: .................................................................7
1.2.
a im xy dng, ngun nc , nhin liu .............................................8
1.2.1.
a im xy dng: ................................................................................8
1.2.2.
Ngun nc: ..........................................................................................8
1.2.3.
Nhin liu: ..............................................................................................8
1.3.
S b tr mt bng nh my: .................................................................9
1.4.
S t chc v b tr nhn s ................................................................10
1.4.1.
S t chc: ......................................................................................10
1.4.2.
B tr nhn s: .....................................................................................10
1.5.
An ton lao ng v phng chy cha chy ............................................17
1.6.
Ni quy ca cng ty ...................................................................................17
1.7.
X l ph thi v v sinh cng nghip: ....................................................19
II.
QUY TRNH SN XUT GIA V VIN ...................................................19
2.1.
Nguyn liu sn xut gia v vin ...............................................................19
2.1.1.
ng: .................................................................................................19
2.1.2.
Mui NaCl:...........................................................................................21
2.1.3.
Siu bt ngt: .......................................................................................22
2.1.4.
Mch nha: ............................................................................................23
2.1.5.
Gum: .....................................................................................................24
2.1.6.
Cht bo: ..............................................................................................24
2.1.7.
Qu: ......................................................................................................25
2.1.8.
inh hng: .........................................................................................26
2.1.9.
i hi: .................................................................................................26
2.1.10. Trn b: .................................................................................................26

2.1.11. Ti, hnh: .............................................................................................27
GVHD: Th.s Trn Ngc Hiu
Trang 1
2.1.12. S: .........................................................................................................30
2.1.13. t: .........................................................................................................32
2.1.14. Gng: ....................................................................................................33
2.1.15. Axit citric: .............................................................................................35
2.1.16. Natri Benzoat(E 211): ..........................................................................36
2.1.17. Axit sorbic: ...........................................................................................36
2.1.18. Tiu:......................................................................................................37
2.1.19. Mm tm, mm ruc: ..........................................................................38
2.2.
Quy trnh cng ngh sn xut gia v vin ................................................43
2.2.1
S quy trnh cng ngh: .................................................................43
2.2.2
Thit b chnh: ......................................................................................49
2.3.
Cc s c thng gp v bin php khc phc ......................................60
2.4.
Ch tiu cht lng cm quan ca sn phm gia v vin .......................62
2.4.1.
Ch tiu cm quan:...............................................................................62
2.4.2.
Ch tiu ha l: .....................................................................................62
2.4.3.
Ch tiu vi sinh: ....................................................................................63
2.5.
Cc loi sn phm gia v............................................................................63
2.5.1.
Sn phm gia v loi mn: ...................................................................63
2.5.2.
Sn phm gia v loi chay: ..................................................................72
2.5.3.
Quy trnh sn xut 3 loi vin gia v: ..................................................74
Quy trnh sn xut 3 loi vin gia v thnh phm .........................................80

BNG SO SNH GIA 3 LOI VIN GIA V ..............................................81
III.QUY TRNH SN XUT MT S SN PHM KHC CA CNG TY 81
Quy trnh sn xut tng t, tng c, tng en: ...................................81
3.1.
3.1.1.
Quy trnh sn xut tng t: ...............................................................82
3.1.2.
Quy trnh sn xut tng c: ..............................................................85
3.1.3.
Thit b chnh trong sn xut tng t tng c: ..............................87
Quy trnh sn xut nc tng ...................................................................90
3.2.
3.2.1.
Quy trnh sn xut: ..............................................................................90
3.2.2.
Thit b chnh trong sn xut nc tng: ........................................96
3.3
Cc sn phm ca cng ty ............................................................................97
3.3.1
Sn phm gia v vin: ..........................................................................97
Trang 2
3.3.3
Sn phm nc tng; ........................................................................99
3.3.4
Cc sn phm khc:.............................................................................99
4. H THNG QUN L V KIM TRA CHT LNG HACCP ........99

4.1
Gii thiu h thng HACCP .....................................................................99

4.1.1.
Nhng vn chung ...........................................................................99
4.1.2.
Li ch ca vic s dng HACCP trong sn xut ............................102
4.2.
Cc nguyn l ca HACCP ........................................................................103
4.3.
p dng HACCP trong Cng Ty ..............................................................104
NHN XT V KIN NGH ..............................................................................105
Trang 3
Qua mt thng thc tp ti cng ty C phn ch bin kinh doanh nng sn

thc phm Nosafood, chng em c tip xc vi cng vic v dy chuyn k
thut, c p dng nhng kin thc hc trng vo thc tin v b sung
c vn kin thc ln cho bn thn cng nh tch ly c nhiu kinh nghim v
tc phong lm vic tch ly cho cng vic ca bn thn trong tng lai.
Chng em xin chn thnh cm n ban gim hiu trng i hc Cng ngh
Si Gn, qu thy c trong khoa Cng ngh thc phm to c hi cho chng
em c c mt c hi thc tp tch ly nhiu kinh nghim cho bn thn v
gip chng em hon thnh kha thc tp mt cch tt p. V c bit chng em
xin gi li cm n n c Trn Ngc Hiu tn tnh hng dn, gip chng em
hon thnh tt kha thc tp v c c mt bi thu hoch tt nht.
i vi qu cng ty, chng em xin gi li cm n su sc nht n ban Gim
c ng to iu kin cho chng em c c hi c thc tp cng ty. V
em cng xin chn thnh cm n cc anh ch, c ch trong b phn k thut v cc
chuyn sn xut ca nhm gia v tn tnh gip , truyn t nhng kin thc v
nhng kimh nghim qu bo cho chng em trong sut qu trnh tham gia thc tp
lm nn tng cho chng em hon thnh tt kha thc tp cng nh bi bo co
ny.
Chng em xin knh chc qu thy c di do sc khe hon thnh tt vai
tr ca mnh. Xin chc qu cng ty ngy cng ln mnh v vng bc trn thng
trng khng ch trong nc m cn trn ton th gii.
Do thi gian thc tp c hn nn khng trnh khi nhng thiu st, rt mong
qu thy c thng cm v a ra kin cng nh ch dn thm chng em c th
hon thnh bi bo co mt cch tt nht.
Li cui cng, chng em xin trn trng cm n!
Trang 4
NHN XT CA N V THC TP
( Cng ty C phn ch bin kinh doanh nng sn thc phm Nosafood )
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TP. H Ch Minh, ngy thng nm 2012
Xc nhn ca n v
( K tn, ng du )
Trang 5
NHN XT CA GIO VIN HNG DN

Gio vin hng dn: Th.s Trn Ngc Hiu
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TP. H Ch Minh, ngy thng nm 2012
Gio vin hng dn
Trang 6
I.
TNG QUAN V CNG TY C PHN NOSAFOOD
1.1.
Lch s thnh lp v pht trin:
- Tn doanh nghip: Cng ty c phn Ch Bin Kinh Doanh Nng Sn Thc

Phm Nosafood.
- Tn quc t: Nosafood Agricultural Foodstuff Processing And Trading Joint
Stock Company.
- Tn vit tt: NOSAFOOD JSC
- Trc thng 7-1995, tin thn ca cng ty l trm nghin cu ch bin kinh
doanh nng sn thc phm, chuyn nghin cu v ch bin th cc loi thc
phm mi cho cng ty.
- Thng 7-1995, theo quyt nh ca cng ty lng thc thnh ph H Ch
Minh, trm c nng ln thnh x nghip ch bin kinh doanh nng sn thc
phm nhm m rng quy m sn xut, ng thi p ng nhu cu th trng
trong c ch nn kinh t m ca ca Nh nc.
- Cng ty hot ng trong lnh vc sn xut kinh doanh t nm 20022005
vi hnh thc l doanh nghip Nh nc c tn gi l: X Nghip kinh doanh
nng sn trc thuc cng ty lng thc Tp.HCM.
- Cng ty c phn Ch Bin Kinh Doanh Nng Sn Thc Phm Nosafood
chnh thc hot ng t thng 5-2005 theo ng k kinh doanh s 410300344331/5/2005 ca S K Hoch u t Tp.HCM.
- T nm 2006, cng ty hot ng theo hnh thc chuyn t cng ty Nh nc
sang cng ty c phn vi:
+ C phn Nh nc chim 20% vn iu l.
+ C phn bn theo gi u i chim 11,59% vn iu l.
+ C phn bn theo mnh gi chim 47,89% vn iu l.
+ C phn bn ra ngoi chim 20,52% vn iu l.
Trang 7
1.2.
a im xy dng, ngun nc , nhin liu
1.2.1. a im xy dng:
- Cng ty c phn Ch Bin Kinh Doanh Nng Sn Thc Phm Nosafood vi
din tchmt bng 8.000 m2, c xy dng ti E4/20 Nguyn Hu Tr, th trn Tn
Tc, huyn Bnh Chnh Tp. H Ch Minh.
in thoi:(08)37600853 37600854
Fax : (08)37600855
Wedsite: nosafood.vn
Email: nosafood@gmail.comhoc nosafood99@yahoo.com
1.2.2. Ngun nc:
- Ngun nc cng ty s dng do nh my nc thnh ph cung cp. Nc
c bm vo thng cha, t mi phn phi n cc khu vc sn xut, k c cho
mc ch sinh hot. Nc thi c a qua h thng x l ri cho thot ra ngoi
theo h thng cng rnh.
1.2.3. Nhin liu:
- Gas c s dng trong un nu, s ch nguyn ph liu.
- Ci dng cp nhit cho l hi cung cp hi cho cc thit b nh: t hp,
ni nu,
- Du c s dng cho ni nu tng t v my pht in d phng ca cng
ty.
- Ngun in s dng l in quc gia 380V, mc tiu th hng nm 3600
KW. Ngoi ra, cng ty cn c my pht in d phng 220V chy bng du c
cng sut 50 VA.
Trang 8
1.3.
S b tr mt bng nh my:
Phng x
l nc
thi
Nh n
Phng thay
n
Phng
ngh
Khu ch bin
Phng thay
nam
Phng lng
Khu d tr
nguyn liu
Khu vc sn
xut c t
Khu vc sn
xut nc
tng
Khu vc
d tr
nguyn
liu
Phng
k
hoch
Phng
nghin
cu v
pht
trin
snph
m
WC
Khu vc ln men
Khu vc sn xut
gia v
VPXng
Kho cha
nguyn liu
H thng vn
phng
Phng
nu
hng v
phi trn
Nh
xe
Kho hng
Bo v
Trang 9
1.4.
S t chc v b tr nhn s
1.4.1. S t chc:
Hi ng qun tr
Ban kim sot
Gim c
Ph gim c
P.kinh doanh
P.k ton
P.t chc
hnh chnh
P.marketing
P.k thut
Vn phng xng qun c
T ch bin
T KCS
T x l
T sn xut
T ng gi
1.4.2. B tr nhn s:
Hin nay, tng s lao ng trong cng ty khong 200 nhn vin.
Trong , ban gim c gm: 1 gim c v 1 ph gim c.
Trong h thng b tr nhn s ca cng ty bao gm:
- Hi ng qun tr: do c ng sng lp v hi ng qun tr bu ra ch tch
iu hnh, qun l c ng.
Trang 10
- Ban kim sot: gim st tnh hnh thc hin ch trng, chnh sch lut nh
ca cng ty c phn da trn c s php l ca Nh nc.
- Gim c cng ty: l ngi ng u cng ty, trc tip iu hnh cng ty, k
hp ng kinh t.
- Ph gim c: trc tip ph trch k thut, cht lng, bo h lao ng,
nghin cu thit k th cc mt hng mi.
- Phng kinh doanh:
Lp k hoch kinh doanh v trin khai thc hin.
Thit lp, giao dch trc tip vi h thng khch hng, h thng nh phn phi.
Thc hin hot ng bn hng ti cc khch hng nhm mang li doanh thu cho
doanh nghip.
Phi hp vi cc b phn lin quan nh k ton, sn xut, phn phi nhm mang
n cc dch v y nht cho khch hng.
-
Phng k ton:
Ghi chp v hoch ton ng, y cc nghip v kinh t ti chnh pht sinh trong
qu trnh sn xut kinh doanh ca cng ty, ph hp quy nh ca nh nc v quy
ch qun l ti chnh ca cng ty.
Kim tra tnh hp l, hp l ca tt c cc loi chng t, hon chnh th tc k ton
trc khi trnh ln Tng gim c ph duyt.
-
Phng t chc hnh chnh:
Lp d ton kinh ph hot ng ca cng ty, trnh ln cp c thm quyn ph duyt.

ng thi thc hin cng tc quyt ton thu chi, bo co thu chi, v bo co ti
chnh c quan cng cp theo quy nh.
Phc v iu kin, phng tin, trang thit b lm vic, bo qun ti sn ca cng
ty.
Thc hin cng tc vn th lu tr, cng tc thi ua, khen thng.
-
Phng marketing:
Tm kim c hi mi, tm cch truyn t mi.

Ci thin vai tr v quan h ca marketing trong cng ty.
S dng cng ngh mi v o lng kt qu t c.
Trang 11
Phng k thut:
Nhim v: phng kim tra cht lng sn phm thuc phng k thut, c trch
nhim kim tra sn phm ngay t lc nhp liu, bao b, cc cng on sn xut cho
n khi ra thnh phm hon thin.
Trch nhim: kim tra nguyn liu, ph liu, quy trnh v sinh cng nghip, quy
trnh sn xut cc mt hng. Kim tra cc ch tiu cm quan, ha l, vi sinh. Trong
qu trnh sn xut, phng k thut (KCS) c trch nhim kim tra cc sn phm sn
xut trc v sau khi ng chai, ng gi, thnh phm, trc khi xut phi c du
ca KCS kim tra cht lng sn phm. Ngoi ra i ng k s trong phng k
thut khng ngng nghin cu tm ra bin php thay th nguyn liu nhm h gi
thnh sn phm, nng cao gi tr kinh t.
-
T KSC:
Thng xuyn, nh k, t xut kim tra, gim st qu trnh thc hin v khi
lng, cht lng v quy trnh cng vic c cng ty ban hnh.
Nghin cu v xut cho ban gim c cng ty, trc tip thc hin nhng cng
ngh, gii php bo v mi trng th, x l rc thi cc loi, x l nc thi.
Nghin cu sn xut v t chc kinh doanh cc ch phm, x l nhim mi
trng, x l nc thi.
Xy dng k hoch, phi hp vi cc n v chc nng son tho ti liu v t
chc tuyn truyn, truyn thng v cng tc bo v mi trng th.
- T ch bin: ch yu l cng nhn, c t trng gim st nhng cng nhn
di quyn, m nhn cc khu trong phn xng sn xut, sau mi ngy lm vic
s c cng nhn dn v sinh trong xng sn xut.
- T ng gi: lm vic bn ngoi phn xng, chu trch nhim hon thin
cng vic cui cng nh loi b sn phm khng t yu cu, vo thng, dn thng.
Tnh hnh sn xut v kinh doanh:

Hin nay, cng ty Nosafood chuyn sn xut kinh doanh 3 mt hng chnh l gia
v vin, c t v nc tng. Bn cnh cng ty cn sn xut cc mt hng khc
nh: sa t, gia v dng bt, u phng rang, ht iu rang mui, tiu en, tiu s,
bnh trngnhm p ng nhu cu ca ngi tiu dng trong v ngoi nc.
Nhng kh khn m cng ty mc phi l do qu trnh sn xut cn mang tnh th
cng. My mc trong sn xut ch yu l loi bn t ng nn nng sut t c
Trang 12
khng cao, m bo cng ty sn xut bnh thng th cng nhn phi tng thi
gian lm vic mi p ng c nhu cu th trng.
Mng li phn phi:

A.
THNG
SIU
TH
A CH
1.
BIG C AN LC
1231 QL1A, P BNH TR NG B, Q BNH TN
2.
BIG C MIN NG
138 T HIN THNH, Q10, TPHCM
3.
BIG C HONG VN 202B HONG VN TH, P9, QPH NHUN,

TH
4.
5.
6.
7.
8.
9.
BIG C HI PHNG
BIG C NNG
BIG C NG NAI
BIG C THNG LONG
BIG C G VP
BIG C HU
TPHCM
L 1/20 KHU TH NG NM, SN BAY
CT BI, Q NG QUYN, HP
KHU TM VNH TRUNG, HNG VNG, Q
THANH KH, NNG.
KP1, P LONG BNH TN, BIN HA NG
NAI.
222 TRN DUY HNG, P TRUNG HA, Q
CU GIY, H NI.
792 NGUYN KIM, P3, Q G VP, TPHCM
KHU QUI HACH B TRIU, HNG VNG,
P PH HI, TP HU.
10.
FOCOMART
147B TRN HNG O, Q1
11.
CTYKD THI TRANG
2 HANG VIT, P4, TN BNH
12.
H THNG CO.OP
199-205 NGUYN THI HC, Q1
13.
ST BNH AN
73 AN BNH, Q5, TPHCM
14.
ST BNH DN
9 QUANG TRUNG, P11, G VP
15.
ST H NI
189 CNG QUNH, P NGUYN C TRINH, Q1
16.
ST ZEN PLAZA
54-56 NGUYN TRI, Q1
17.
ST LOTTE
58 NG KHI, Q1, TPHCM.
18.
ST TITAN
175 PHM HNG, P4, Q8, TPHCM
19.
ST THO NGUYN
302A VN LI, P PH TH HA, Q TN

PH.
Trang 13
20.
MAXI 3/2
S 3-3C NG 3/2 P11, Q 10, TPHCM
21.
MAXI NHA TRANG
64 QUANG TRUNG, TP NHA TRANG
22.
MAXI CNG HA
15-17 CNG HA, P4, Q TN BNH
23.
MAXI NGH AN
166 NGUYN THI HC, TP VINH, NGH AN
24.
NH
SCH
NHN
VN
B.
H THNG I L
I.
KHU VC TP. H
1 TRNG CHINH, P 11, Q TN BNH
CH MINH
I L CP I
1.
CTY TNHH HYNH

KIM HOA
489A HU GIANG, P11,Q6
2.
THANG NH QU
276 TRN BNH, Q6
3.
DNG HAN CHU 334 BI HU NGHA, BNH THNH
4.
HTX TM TH NGH
5.
HYNH
TH
PHNG NGA
8 CNG TRNG T DO
80 TRN BNH, Q6
I L CP II
1.
TRN
TH
NGC
TUYT
2.
TRN KIM HANG
II.
KHU
VC
76B PHAN VN KHE, Q6

105 TRN BNH, Q6
MIN
NG
I L CP I
1.
DNTN
CNG
PHNG
2.
3.
BI TH BNG
DNTN THNH DANH
101 YN BI, P4, TP VNG TU

8/10A PH NG THIN VNG, TP LT
47/3 KP HA LONG, TT LI THIU, THUN
AN, BDNG
I L CP II
1.
KHNG TH THANH 15B/7 KP5A, P TN BIN, BIN HA, NG
Trang 14
HANG
NAI
2.
INH TH KIM LIN
4/1 KP3, P TAM HIP, BIN HA NG NAI
3.
PHAN TH PHNG 30 O DUY T, P THNH CNG, BUN M

HNG
THUT
4.
TRN TH HOA
P PHC HU, X LONG PHC, B RA
III.
KHU
VC MIN
TRUNG
I L CP I
1.
DNTN HNG HNG
83-85 NGUYN THI HC, P VN HNH, TP

NHA TRANG
I L CP II
1.
CTY TNHH TM XNK L 11 NG 16B CM QUANG TRUNG, TP

ANH NHT
2.
DNTN
QUY NHN.
TM 35/1 V VN DNG, P NG MY, TP QUY
TM
THNH
NHN
3.
DNTN DANH TRANG
289 NG 23/10 NHA TRANG, KHNHHA
4.
NGUYN TH BCH
NH
IV.
KHU
VC
110/18 PHAN THANH, NNG
MIN
TY
I L CP I
1.
XNLT BN TRE
256 KP2 P10, TP M THO, TIN GIANG

371/1 P BNH CANG 1 X BNH THNH, H
2.
DN KHANG AN
3.
TH THA.
CTY TNHH TMSX 151/67 TRN HONG NA, P HNG LI, NINH
QUYN
KIU, CN TH.
4.
L PHC LI
343 TN HNG, TN HA, VNH LONG
5.
DNTN
TRN
KIM
LINH
90 QUANG TRUNG, P5, C MAU
I L CP II
1.
NG VN DNG
136 L ANH XUN, CAO LNH

Trang 15
2.
TRN TH XUN
3.
CTY TNHH SXTMDV
56 L THNG KIT, KP1, P2 TX SAEC
NM PHNG
4.
NGUYN
THANH
HNG
V.
1.
24B CHI LNG, CHU PH A, TX CHU C

55 C LP, P3, TX TR VINH
CUNG NG XUT
TH TRNG NGA, CC NC NG U,
KHU
M, CANADA, H LAN
CTY
TNHH
NNG
HI
SN
GIA
THNH.
2.
CTY TNHH TRUNG

NHN
3.
CTY
TNHH
TRNG
4.
DNTN THC PHM

HONG TUN
5.
CTY TNHH TRUNG

NHN
Trang 16
1.5.
An ton lao ng v phng chy cha chy
Cng ty thc hin an ton phng chy cha chy

Bnh cha chy (CO2) c t ti v tr thun tin.
Mi cng nhn vin c hc, luyn tp phng chy cha chy nh k hng nm.
Cng nhn nam trong cng ty m nhim vic phng chy cha chy.
Cu dao in, thit b in:
c bao bc mt cch cn thn.
B tr ni d thao tc, d vn hnh.
Mi thit b c mu sc v cu to ring bit d nhn bit.
Tng h thng my u c n bo v chung bo, c trang b cu dao ct ngun
in khi c s c khng nh hng ti my mc.
Mi my mc u c quy trnh vn hnh dn trn my hoc gn thit b ni d nhn
thy.
Mi cng nhn u c trang b bo h lao ng: o, m, khu trang, giy
1.6.
Ni quy ca cng ty
iu 1: Thi gian lm vic v ngh ngi

a. Lm vic theo gi hnh chnh
Sng t: 7 gi 30 n 11 gi 30
Chiu t: 13 gi 00 n 17 gi 00
b. Lm vic theo ca, lm thm gi (c thng bo ring).
c. Ngh ngy ch nht, l, tt.
iu 2: Trt t, k cng trong xng
a. Ngi lao ng phi c mt ti ni lm vic ng gi.
b. Trong gi lm vic khng c b v tr i ni khc, ngoi tr s phn cng
ca lnh o c thm quyn.
c. Chp hnh v hon thnh tt cng vic c phn cng.
d. Trong gi lm vic khng n qu vt, khng sinh hot c nhn, tuyt i gi
trt t, v sinh chung, khi i khi ni sn xut phi c s ng ca lnh
o c thm quyn.
e. Trong gi lm vic cm ngi lao ng ung bia, ru hoc trong ngi c
mi bia, ru.
f. Ti xch, dng c nhn phi ng ch quy nh.
Trang 17
g. Ht gi lm vic, trc khi ra v phi kim tra tt n, qut, nc v cc

dng c khc, phi thc hin ch giao ca cht ch (c quy nh ring).
iu 3:An ton lao ng v v sinh lao ng
a. Ngi lao ng phi mc bo h lao ng v s dng cc trang b phng h
an ton lao ng theo ng quy nh, phi thc hin ng cc quy nh v an
ton lao ng, v sinh lao ng.
b. Nghim chnh thc hin cc quy trnh, quy phm vn hnh my mc phi c
lch bo dng nh k.
c. Thc hin tt vic kim traan ton v in, nhit, ha cht, phng trnh chy
n.
d. Tuyt i khng cht hng gn bng in, ng dy in, hoc hng che
chn li i, che khut tm nhn.
e. Thc hin np sng vn minh, sch p ni sinh hot v sn xut.
iu 4: Bo v ti sn, b mt cng ngh
a. Khi xut nhp hng ha phi c y chng t hp l theo quy nh.
b. Hng ha tn tr trong kho phi c ch bo qun tt, c pallete ngn np,
thng xuyn kim tra pht hin kp thi nhng l hng c du hiu xung
phm cht, bo ngay cho ngi ph trch x l.
c. Tuyt i khng a ngi khng phn s vo kho.
d. Khng tit l v s lng v chng loi hng ha trong kho.
e. Bo v c trch nhim kim tra giy t c lin quan n xut nhp hng ha
theo quy nh, c php gi hng ha xut nhp, bo ngay cho lnh o khi
pht hin giy t khng hp l hoc khng y .
iu 5: X l k lut lao ng
Mi ngi phi nghim chnh thc hin ng ni quy lao ng, nu vi phm ty
theo mc s b x l theo ch thi ua khen thng v k lut ca n v.
Trang 18
1.7.
X l ph thi v v sinh cng nghip:
X l nc thi:
Trong sn xut: cng ty s dng nc t nh my nc thnh ph cung cp ra
nguyn liu, chai l, v sinh my mc, thit b
Nc sau khi s dng cho sn xut, nc c x l bng phng php lng, lc
ri cho thot ra qua h thng cng rnh.
Ph liu: c gom vo thng cha, hng ngy cng ty v sinh ca thnh
ph s n dn.
V sinh cng nghip: cng ty lun ch trng cng tc v sinh cng nghip
nh sau:
Trang b y thit b v sinh cho tng phn xng.
Tng v sinh hng tun.
Cc my mc trc v sau sn xut u c v sinh.
II.
QUY TRNH SN XUT GIA V VIN
Trn th trng, sn phm vin gia v rt quen thuc vi mi ngi.Vin gia

v c xem nh mt mn sp ch bin sn, s dng cp thi thay th cho cc
nguyn liu ti cng cc ph liu khc.
Hin nay, sn phm vin gia v khng nhng c mt trn th trng trong
nc v cn l mt hng xut khu n cc nc nh c, Php, Nga.
Theo thng k, sn lng gia v vin xut khu hng nm ca Cng ty c
phn Nosafood chim khong 15% th phn v d kin sn lng xut khu s cn
tng tip tc vo thi gian ti.
Do , p ng c sn lng cung cp trong v ngoi nc nhng
nm ti, cng ty s a ra chin lc ci tin cc khu bn th cng trn dy
chuyn hin hu hon thin dy chuyn sn xut ny tht s n nh.
2.1.
Nguyn liu sn xut gia v vin
2.1.1. ng:
- Trong sn xut gia v, ng c dng ch yu l ng saccharose.
Ngun gc: ng saccharose sn xut t ma l chnh, ngoi ra cn c sn xut
t c ci ng hoc t cy tht nt.
Trang 19
- ng Saccharose l mt di-saccharide, cng thc phn t l C12H22O11 c

cu to t hai monosacarit -D glucoza v -D fructoza khng c tnh kh do hai
nhm OH ca glucoza v fructoza lin kt vi nhau.
- ng tinh luyn c hai loi l RE v RS, do ng RE c ch tiu cao cp
hn ng RS, gi thnh cao hn, do v phng din kinh t Cng ty chn
ng RS sn xut gia v.
-
Vai tr ca ng trong sn xut gia v

+ ng l nguyn liu chnh khng th thiu trong sn xut gia v.
+ Ngoi vic to v ngt, ng cn gp phn to hng v thm ngon
cho sn phm.
Tnh cht vt l
+ L tinh th trong sut, khng mu.
+
T trng d=1.5789.
+ Tnh ht thm.
Saccaroza ht m khi nht mi trng ln hn 90%.
+ Tnh kt tinh
ng saccaroza d dng to ra dung dch qu bo ha. Dung dch qu bo
ha khng bn vng v lng thc trong dung dch s kt tinh tr li.
-
Tnh cht ha hc
+ Chuyn ha trong mi trng acid
Trong mi trng acid, ng saccaroza b phn hy to ra ng chuyn
ha.
H+
C12H22O11
to> 70
C6H10O6 + C6H10O6
+ Phn ng caramen ha
Di tc dng ca nhit , ng saccaroza b mt nc, phn hy to mu
caramen
Saccaroza caramen (hn hp aldehyte)
Trang 20
Bng 2.1 Ch tiu v ng trong sn xut vin gia v

Thnh phn
Ch tiu
Hm lng ng Saccaroza
99,6%
Hm m
0,15%
Tro
0,15%
ng kh
0,15%
pH
Mu sc
Trng
2.1.2. Mui NaCl:
- Mui NaCl c v mn, c tc dng to v cho vin gia v, tng kh nng ht

nc, lm tng tnh cm quan cho vin gia v, lm gim hot ng ca enzyme v
cc vi sinh vt c trong khi nguyn liu.
Cng ty s dng mui sn xut vin gia v l mui cng nghip.
Bng 2.2 Ch tiu v mui trong sn xut vin gia v
Tn ch tiu
Yu cu
0,5%
Tp cht v c khng tan
0,5%
Hm lng NaCl(trn cht kh)
98%
Trang 21
Hm lng kim loi nng

Fe
<50 (mg/kg)
As
<2 (mg/kg)
Cu
<2 (mg/kg)
Pb
<2 (mg/kg)
Hg
<0,2 (mg/kg)
2.1.3. Siu bt ngt:

- Siu bt ngt l sn phm kt hp ca 2 loi cht ph gia iu v l: inatri
guanylat (627) v inatri inosinat (631). N c ngt gp 10 n 15 ln bt ngt
thng thng. N cn tc dng ln trung ng thn kinh vng cm nhn thm n,
kch thch thm n
- Cht iu v 627(E627) cn gi l Disodium guanylate, hay sodium 5guanylate v disodium 5guanylate; l mui cha 2 gc natri ca guansine
monophosphate (GMP).
- Cht iu v 631(E 631) cn gi l Disodium inosinate, hay disodium 5inosinate, hoc sodium 5-inosinate; l mui cha 2 gc natri ca axit inosinic.
Cng thc phn t, cng thc cu to
Cng thc phn t ca E627 l: C10H12N5Na2O8 (khi lng mol l 407.184
g/mol).
Cng thc cu to ca E627
Cng thc phn t ca E631 l: C10H11N4Na2O8P(392.17 g/mol).
Trang 22
Cng thc cu to ca E631
- Disodium inosinate(631) l loi ph gia thc phm c cng dng iu v, tr

lc vi monosidium glutamate(bt ngt).Loi ph gia ny c xut x t tht, c.
Thng khng c dng cho thc phm ca tr em.
- Disodium guanylate (627), cng l 1 ph gia thc phm c tnh iu v nh c
tc dng hip lc vi bt ngt. Disodium guanylate (627) l cht iu v c xut x
t c kh hay rong bin kh, sn phm ph ca Disodium inosinate (631).
- Disodium inosinate (627), v Disodium guanylate (631) l 2 cht iu v
khng cha bt ngt, nhng li c tc dng cng lc vi axit glutamic t do, nn
thng c dng chung vi nhau. Cht iu v 627 v cht iu v 631 l nhng
ph gia kh t tin, nhng iu c bit l chng khng c hiu qu nu khng c
bt ngt i km. V vy, khi bn khm ph trn nhn thc phm c cc k hiu 627
v 631 m khng h thy bt ngt, chc chn l trong loi thc phm ny c cha
axit glutamic (bt ngt) n di 1 dng khc.
2.1.4. Mch nha:
- Mch nha c thnh phn ch yu l Maltoza, Amylaza, Dextrin, Phospholipid,
Glucose, cht bo, lecithin, Vitamin B, C, c tc dng l cht iu v, cht n
tng khi lng sn phm, ng thi lm tng cht kt dnh, to rn chc, nhn
bng cho vin gia v.
Trang 23
Bng 2.3 Tiu chun cht lng ca mch nha

Tn tiu chun
Yu cu
pH
4,5 - 5,5
DE
40 45%
Maltoza
55 65%
Cht khong
75 85%
Dextrin
12%
4 5%
Tro
1 2,5%
chua
100
Tiu chun cm quan: mu vng nht hoc khng mu, khng ln tp cht,
c dnh nht nh, c ngt du.
2.1.5. Gum:
Gum l cht rn, khng mu,khng mi, khng v c dng trong sn xut
vin gia v, lm cht n nh v cht nh ha c tnh keo dnh. Gum c tc dng
chng oxi ha, n nh nguyn liu khi nh hnh, lm tng dai, mt cho vin
gia v.
2.1.6. Cht bo:
Ngun gc: c sn xut t ng vt v thc vt, tn ti di 2 dng: lng
v c.
-
Shortening(cht bo cng): ngun gc t thc vt, nh qu trnh hydro ha
lm cht bo cha no th lng tr thnh cht bo no c dng c.Nhit nng
Trang 24
chy cao 42-48oC, hm lng cht bo 90%, m 1,5%, ch s axit

1,5%mg/KOH/g.Mu trng, khng mi.
-
M: m c mua ti nhng ni m bo uy tn, cht lng.M dng
chit hng c trong nguyn liu tho mc v tinh du tan tt trong cht bo.
Trong sn xut, thng dng 2 loi m l m heo v m b v:
+ Bn nhiu ngoi th trng, gi r, n nh.
+ ng c nhit thng, gi c hng, trnh bay hi.
M heo: m phi ti c mu trng trong, khng b i, khng c tp cht,
khng cha nhiu nc, khng c mi l. Sau , tin hnh x l, ct nh ri gia

nhit a v trng thi lng. Dch m ny phc v cho qu trnh sn xut.
M b: c mu vng ng, khng b i, khng c mi l. M sau khi mua v
c x l nhit a v trng thi lng, thun tin cho cc qu trnh tip theo.
2.1.7. Qu:
- Sau khi ch bin thnh mnh nh dy t 1mm tr ln, di trn 50 cm, thng
cun trn thnh ng. Mt ngoi mu nu n mu xm, c cc l v v vt cun l.
Mt trong mu nu hi n nu sm, nhn. D b gy, mt b mu nu , c t
si. Mi thm c trng, v cay ngt.
- Thnh phn ha hc: tinh du qu (hm lng >1%), thnh phn chnh ca
tinh du l aldehyd cinnamic, cc thnh phn cinnamylacetat, cinnamylalcol lm
gim gi tr tinh du.Trong v qu c cc hp cht diterpenoid, phenyl glycosid,
cht nhy, cc hp cht flavonoid, tanin, coumari.
Trang 25
2.1.8. inh hng:

- L mt loi thc vt trong h o kim nng (Myrtaceae) c cc chi hoa khi
phi kh c mi thm. N c ngun gc Indonesia v c s dng nh 1 loi
gia v gn nh trong mi nn vn ha m thc.
- inh hng c th dng trong nu n dng nguyn vn hay dng nghin
bt, nhng do n to mi rt mnh nn ch cn dng rt t. Gia v lm t inh hng
c dng khp Chu u v Chu cng nh c thm vo trong 1 s loi thuc
l (gi l Kretek) Indonesia v thnh thong cc qun c ph ti phng Ty.
inh hng cn l 1 nguyn liu quan trng trong sn xut cc loi hng dng
Trung Quc hay Nht Bn. Tinh du inh hng c s dng trong iu tr bng
xoa bp du thm. Du inh hng c s dng rng ri trong iu tr au rng.
2.1.9. i hi:
- L mt loi cy gia v c mi thm tng t nh cy tiu hi. i hi l mt
thnh phn ca ng v hng truyn thng trong cch nu n ca ngi Trung
Quc. N cng l 1 thnh phn c s dng trong nu nc dng cho mn ph
ca ngi Vit Nam.
- i hi cha alnethol(C10H12O), cng thnh phn tng t to ra mi v

nh cy tiu hi.
2.1.10.Trn b:
- V Qut c phi hay sy kh cng lu nm cng tt nn gi l Trn b.
V thuc cn c tn l Qung trn b, Tn hi b. N c v cay, ng, tnh n.
- Trong v qut c khong 1,5-2% tinh du, trong ch yu c: Limolene,
lopropenyl-
toluene,
Elemene,
Copaneme,
Humulence,
Beta-
sesqui-
phellandrene,Anpha-humuleol acetate, hesperidin, Caroten, Cryptoxanthin, Vitamin

B1, C.
Trang 26
- Tinh du ca Trn b c tc dng kch thch nh i vi ng tiu ha gip

cho rut bi kh ra d dng, tng tit dch v c li cho tiu ha, c tc dng lm
gin c trn.
2.1.11.Ti, hnh:
- Ti l 1 loi thc vt c con ngi s dng lm gia v, thuc, rau.Phn hay
c s dng nht ca c cy ti l c ti. Ti c cho l c tnh cht khng sinh
v tng kh nng phng nga ung th, chng huyt p cao, m mu ngi. Tuy
nhin cn bc v ti v trong khng kh 1 lt ri n sng th s c hiu qu chng
ung th cao hn.
Thnh phn ha hc trong 100g ti

Nc: 66,7%
Protit: 6%
Gluxit: 23,5%
Xenlulose: 1,5%
Tro: 135%
Ca: 24mg/%
P: 181mg/%
Fe: 1,5mg/%
Tng calo cho 100g ti l 121 calo
Thnh phn ha hc trong 100g hnh c
Nc 92,3%
Trang 27
Protit: 1,5%
Gluxit: 4,8%
Xenlulose: 0,7%
Tro: 0,7%
Ca: 32mg/%
P: 49mg/%
Fe: 0,7mg/%
Caroten:0,03mg/%
B1: 0,03 mg/%
B2: 0,03 mg/%
PP: 0,04 mg/%
Trong 100g c hnh c 121 calo
Trang 28
Quy trnh s ch
Hnh, ti
Chn la
Lt v
Nc
Ra
Phi
Xay
Phi m
Lc
Hng hnh,
hng ti
Thuyt minh quy trnh

- Nguyn liu: Hnh, ti c thu mua t cc ch u mi v cc ca hng
nng sn thc phm. Ti dng ly hng ti v tinh du ti, tht ti lm gia v c
mi hng c trng v c tnh st khun.
- Chn la: La chn nhng c hnh, ti tt (mu trng ng, t chn, mng
v, chc u, khng b lp,) ph hp cho quy trnh sn xut nhm m bo cht
lng sn phm v an ton v sinh thc phm, v loi b nhng c hnh, ti h
hng.
Trang 29
- Ra: Loi b t, tp cht bn, bi v 1 phn vi sinh vt bm trn c hnh, ti.

-Phi: Lm kh c hnh, ti tng nng cht kh nht nh.
- Xay: C hnh, ti c xay nhuyn theo kch thc (khong 1-3mm), trch
ly hng d dng cng on sau.
- Phi m: V tinh du ti tan trong cht bo nn s dng m phi ti, trch ly
hng trong c ti.
- Lc: Dng li lc bng inox tch phn xc hnh, ti ra khi dch lc. Dch
sau khi lc xong c mi thm hng hnh, ti.
2.1.12.S:
- S c trng kh ph bin nng thn, nht l trong cc vn thuc gia nh
v trm y t x, t ng bng n min ni. Cy cn c pht trin quy m nng
trng ti Thi Nguyn, Vnh Phc, k Lk,Ty Ninh ct tinh du xut khu.
- Trong thc phm, s l 1 hng v quen thuc c dng n sng hoc tm
p cho thm cc mn n.
Trang 30
Quy trnh s ch
S
Nc
Phn loi, lm sch
Lm ro
Ct nh
Phi m
Lc
Hng s
Thuyt minh quy trnh

- S: c mua ti ch u mi v ca hng nng sn thc phm. S c cha
tinh du, c mi rt thm c s dng lm gia v, s ch v trch ly ly tinh du
trong s.
- Phn loi, lm sch: Lm sch s, phn loi s t tiu chun, c mi thm
c trng.
- Lm kh: S c lm ro v lm gim lng nc theo tiu chun ch bin.
- Ct nh: Mc ch lm nh s chun b cho vic trch hng cng on
sau.
- Phi m: trch ly hng s sau khi phi m.
- Sn phm: Hng s sau khi ch bin phi t cht lng theo yu cu.
Trang 31
2.1.13.t:
Bng 2.4 Thnh phn ca t
Thnh phn
T l
Nc
82,6%
Protein
2,9%
Cht bo
0,6%
Cacbon hydrat
6,1%
Cht v c
1%
Khong
0,03%
Ca
0,08%
0,0012%
Fe
1,11%
S quy trnh x l t
Phn loi
Nc
Lm sch
Nc
thi
Hp
Nc
Xay kh
Nc
Xay mn
Nu
Hng
t
Trang 32
Thuyt minh s
- Phn loi: t chn, tri to, khng c su, khng h thi, khng ln tp cht.
- Lm sch: dng nc sch ra k loi cht bn v vi sinh vt bm trn t.
Sau khi ra xong phi khng cn vt bn, khng cn su b bm trn t.Ch eo
gng tay.
- Hp: t sau khi ra sch c cht ln khay v a vo t hp, tin hnh cp
nhit bng hi n nhit 100-110oC trong vng khong 25-30 pht tiu dit
ht vinh sinh vt, c ch enzyme lm h hng tri.
- Xay kh: t sau khi hp a vo my xay kh tin hnh phn nh t, to
thun li cho qu trnh xay mn, m bo t c xay mn hon ton.
- Xay mn: t c xay th xong s c a qua my xay mn, xay n khi
thnh dng st ri a vo sn xut.
2.1.14.Gng:
- Gng c cha tinh du, thnh phn trong du l Zingiberol, zingiberene,
nonanal, borneol, chavicol, citra, methylheptenone. Tnh cay m, c tc dng tng
cng tun hong huyt dch, kch thch tit dch v, hng phn rut, xc tin tiu
ha, cha cm lnh, bun nn, ho do lnh.
Trang 33
Quy trnh s ch
Gng
Nc
Ra
Ct lt
Phi kh
Phi m
Lc
Hng gng
Thuyt minh quy trnh

- Gng: c mua ti ch u mi v ca hng nng sn thc phm. C mu
nht, mi thm c trng.
- Ra: loi b tp cht v 1 phn vi sinh vt bm trn gng.
- Ct lt: gng phi c xt thnh lt c kch thc khong 2-5mm. Mc ch
lm nh gng chun b cho qu trnh trch hng.
- Phi kh: lm gim lng nc trong gng theo tiu chun ch bin.
- Phi m: ly hng trong gng.
- Lc: loi b b phi.
- Sn phm: dch sau khi lc xong phi c mi hng c trng ca gng.
Trang 34
2.1.15. Axit citric:

- Axit citric c coi l an ton s dng thc phm cc quc gia trn th gii.
N l mt thnh phn t nhin c mt hu ht cc vt th sng, lng d axit
citric s b chuyn ha v o thi khi c th.
- Axit citric l mt axit hu c thuc loi yu v n thng c tm thy trong
cc loi tri cy thuc h cam qut nhng trong tri chanh th hm lng ca n
c tm thy nhiu nht, theo c tnh axit citric chim khong 8% khi lng kh
ca tri chanh. N l cht bo qun thc phm t nhin v c thm vo thc n
v ung to v chua.
-
Tn theo IUPAC: Axit 2-hydroxypropan-1,2,3-tricacboxylic
Tn thng thng: Axit chanh
Cng thc phn t: C6H8O7
Cng thc cu to:
Khi lng phn t: 192.13g/mol
C dng: tinh th mu trng
Nhit nng chy: 1530C
Nhit si: 1750C (phn hy)
Vi vai tr l 1 cht ph gia thc phm, axit citric c dng lm gia v, cht
bo qun thc phm v ung, c bit l nc gii kht, n mang m s E330.

Mui citrat ca nhiu kim loi c dng vn chuyn cc khong cht trong cc
thnh phn ca cht n king vo c th.
Trang 35
2.1.16. Natri Benzoat(E 211):

- Cng thc ha hc : C6H5COONa
- Phn t gram: 144.11g/mol
- T trng: 1.497 g/cm3
- im nng chy: 3000C
- axit (pKa):8
- im bt la: 1000C
- Nhit t chy: 5000C
- Natri Benzoate dng tinh th trng, khng mi, d tan trong nc.
N l mui natri ca axit benzoic v tn ti dng ny khi ha tan trong nc.
- Mc ch s dng: natri benzoat l mt cht bo qun thc phm, c tc dng
khng khun, chng nm mc, tc dng tt khi thc phm c mi trng acid yu.
Gii hn cho php dng trong vin gia v 1g/1kg
2.1.17. Axit sorbic:
- Cng thc ha hc : C6H8O2
- Cng thc cu to ha hc: Axit-hexa-2, 4-dienoic
- Phn t gram: 112.13g/mol
- im nng chy:1350C
- axit (pKa):4.76 250C
- im si: 2280C(dec)
- Axit sorbic l hp cht hu c c s dng nh 1 cht bo qun thc phm.
Ch s INS: E200
- Axit sorbic l tc nhn chng li s pht trin ca cc vi sinh vt, c s
dng nh cht bo qun trong thc phm v cc loi ung chng li s pht
trin ca nm men, nm mc. Thng thng cc loi mui ca Axit sorbic nh
sodium sorbate, potassium sorbate, calcium sorbate c s dng rng ri hn do
d tan trong nc hn so vi trng thi axit. pH ti u cho vic c ch hot ng
ca vi sinh vt l di 6.5.
Trang 36
2.1.18. Tiu:
- H tiu l loi dy leo, thn di, nhn khng mang lng, bm vo cc cy khc
bng r. Thn mc cun, mang l mc cch. Khi chn, rng c chm.Qu hnh cu
nh, chng 20-30 qu trn 1 chm, lc u mu xanh lc, sau c mu vng, khi chn
c mu .
- Mt na cc h tiu xanh, vng hay s cung cp ti hn 230% nhu cu
canxi 1 ngy/1 ngi. Trong tiu c 1,2-2% tinh du, 5-9% piperin v 2,2-6%
chanvixin. Piperin v chanvixin l 2 loi ankaloit c v cay hc lm cho tiu c v
cay. Trong tiu cn c 8% cht bo, 36% tinh bt v 4% tro.
- Tiu thm, cay nng v kch thch tiu ha, rt giu cht chng oxi ha, chng
hn nh beta carotene gip tng cng h min dch v ngn nga s hy hoi cc
t bo, gy ra cc cn bnh ung th v tim mch.
- Tiu s dng trong vin gia v to s cay nng t nhin, mi thm c
trng cho sn phm vin gia v.Tiu phi ti, mn, kh, khng ln tp cht, c ht
nh hn 0.2mm
+ V cay: 5%
+ Mi thm: 3%
+ m: 10-12%.
Bng 2.5 Thnh phn ha hc ca tiu
Tiu
en Tiu
(%)
(%)
en / tiu trng
Cht khong
4,51
1,62
36
Cht m
11,67
11,71
97
Glucose
16,49
6,53
39
Cht ng bt
42,45
62,30
146
Cht bo
8,10
9,21
116
Tinh du
1,56
1,86
11
Piperin
9,20
8,59
94
Nha
1,58
1,19
78
Cc cht
trng T l % ca tiu
Trang 37
1.1.1. Mm tm, mm ruc:

- Mm tm l loi mm c lm ch yu t tm v mui n, qua qu trnh ln
men to mi v v mu sc c trng.
- Mm tm thng thng c 3 dng: c, st v lng. Ba dng ny ch khc
nhau t l mui v qu trnh phi nng.
- Qu trnh ln men mm tm bt buc phi s dng chnh loi enzyme c trong
rut ca loi gip xc ny ln men, cc vi khun phn hy khc phi b kim ch
bng nng mui kh cao trong mm tm. Nh hng v chnh ca mm tm
l hng v ca enzyme ny to ra.
- Mm tm c mt trong nhiu mn n dn d min qu nh c pho dm mm
tm, nm rau mung, gi heo gi cy. V c bit hn l mm tm khng th thiu
trong mn bn riu, bn thangto nn mi v c trng cho nhng mn n ny.
- Mm ruc l dng mm lm t ruc. Tuy nhin, mu sc v mi v khng
ging vi mm tm. Mm ruc khng tanh bng mm tm, c th pha thm nc
khi lm nc chm v dng lm gia v khi nu canh rau trong m thc Vit Nam.
Bng 2.6 Thnh phn dinh dng ca mm ruc
- pH
7.2-7.8
-Tro(tng cng) %
20-27.6
m (%)
27-40
Carbohydrate tng cng (%)
0.5
Mui, theo Sodium chloride
13-25.3
Cht bo (%)
1.4-2.6
Cht m (%)
28.7-40
Calcium (%)
2-3.4
St (%)
0.02
Thiamine
Vt
Riboflavin (%)
0.001
Niacin (%)
0.004
Trang 38
Quy trnh s ch
Mm tm,
mm ruc
Lc
C c
Nghin nh
Mm tm,
mm ruc
Thuyt minh quy trnh

- Cng nh cc nguyn liu khc mm tm, mm ruc cng c thu mua t
cc ch u mi v.
- Dng lc inox lc tch b ra khi mm thu c phn dung dch. em
phn dung dch i c c cho dung dch bc ht hi nc ta thu c mm
tm v mm ruc kh. Phn mm kh ny c xay nhuyn thnh bt mn trc
khi em bo qun. Khi no sn xut th ty vo loi sn phm vin gia v khc nhau
m ta cn lng mm thch hp phi trn.
- Ta phi a mm tm, mm ruc t trng thi lng v trng thi bt kh l
thnh phn ny c phn b u hn trong hn hp khi nh trn lm nng cao
cht lng ca sn phm v mm tm hay mm ruc ch chim mt lng nh trong
thnh phn ca vin gia v.
Me
- Tht ca qu me c dng nh mt loi gia v trong m thc chu cng
nh chu M Latinh. Tht qu non rt chua, v th n rt thch hp trong cc mn n
chnh, trong khi tht ca qu chn c v ngt hn v c th s dng nh l mt loi
Trang 39
trng ming, lm ung. Tri me chn c dm ra pha vi nc chm to

hng v c bit, ngoi ra n cn c dng trong mn canh chua.
Ht iu mu
- Ht iu mu hay cn gi l iu nhum, c-ri (danh php khoa hc: Bixa
orellana) l mt loi cy bi hay cy g nh thuc h iu nhum (Bixaceae), c
ngun gc t khu vc nhit i ca chu M. N l ngun cung cp chnh cho mt
loi cht mu t nhin, goi l annatto c mu vng , c sn xut t qu. iu
nhum c hoa mu hng v qu c gai mu ti, cha cc ht mu . Qu
khng n c nhng c thu hoch thy ht, trong c cha cht bixin,
thnh phn chnh ca annatto. N c th c chit ra bng cch ngm ht vo
trong nc. N c dng to mu thc phm v gn nh khng v.
- Qu cha nhiu vitamin A ( khong 3,2g cho mi 100g qu), ngoi ra cn c
nhiu Selenium, Magie, Canxi.
Quy trnh s ch
Ht iu mu
Lm sch
Nc
Trch ly mu
Lc
Sn phm
Thuyt minh quy trnh

- Ht iu mu: c thu mua ti ch v vn chuyn v cng ty
- Lm sch: Nhm tch cc tp cht cn st li, loi b ht h hng, su b.
Trang 40
- Trch ly mu: Trch ly cht mu c trong ht.

- Lc: Lc b phn xc ht iu, thu ly dch mu.
- Sn phm: phn dch mu thu c sau khi lc b.
Mc cht lng ca nguyn liu v thnh phm
- Tiu chun cht lng nguyn liu sn xut gia v vin ( Ban hnh theo quy
nh quy trnh kinh t k thut nm 2003 ca Gim c x nghip ).
Cc loi tho mc kh:
Yu cu chung: kho sch khng c nm mc, su mt, m < 5%.
Tho qu: qu kh, kch thc 2 3 cm, hnh bu dc, mu trng n nu,
ht u chc, mi thm du, c trng.
i hi: cnh to u, t lp, mu nu , mi thm, v the.
Qu: v cay ngt, thm mi c trng, v chc, khng xp.
Gng: cay, thm, rut mu en, khng b x.
Trn b (v qut kh):v the, mi thm du, v mu vng nu.
Cc loi tho mc ti
Gm: hnh, ti, s, gng, ng gai, rau m, .
Yu cu chung: t chn, gi theo tng loi, khng b h ng, t tp cht.
Ti: loi ti ta, mu vng nu nh tm, mng v, tp chc u khng b lp.
Hnh: loi hnh ta, mu tm, v kh, khi nhp v cn ct b r, c h ng, t
tp cht.
S: c to, gi, sm mu, l c ct ngn khong 10cm, mi thm c trng.
Gng: mu vng nht, ti, t x cn nguyn v.
Rau m, ng gai: l ti xanh, khng b ho a, mi thm c trng.
M b, m heo
M b: ng trong bao kh, sch, mu ti sng, vt ct phng, nhn, khng
tp cht.
M heo: ng trong bao kh, sch, vt ct phng, nhn, khng tp cht.
iu kin vn chuyn, kim tra, x l, bo qun nguyn liu v thnh phm
V nguyn liu
Trang 41
- Ty theo ma v hng nm ca tng nguyn liu m cng ty s b tr tng

phng tin v cch thu mua ring ph hp vi iu kin c th v m bo lch
sn xut ca cng ty.
- Nguyn liu c thu mua ti nhng ni trng hoc qua nhng c s mua bn
trung gian. Ni cung cp nguyn liu phi m bo cht lng nguyn liu theo
yu cu ca cng ty .
- Nguyn liu sau khi nhp v s c x l ring ph hp vi tng nguyn
liu, c kim tra xem c t yu cu cht lng hay khng. Nhn vin k thut
s kim tra v mt cm quan ca nguyn liu ri nguyn liu s c a qua khu
x l a vo sn xut v bo qun.
- Ngun nguyn liu theo ma v, lng d s c em i bo qun theo tng
phng php ring v c t tng khu vc ring cho tng nguyn liu. Ngun
nguyn liu d tr ny c dng trong sn xut khi ngun nguyn liu khan him,
gi thnh cao.
V thnh phm
- Gia v sau khi v thng carton, tin hnh nhp kho, sau khi sn lng ca
tng mt hng th tin hnh xut kho. Hng tiu th ni a s c phn phi n
cc i l nh l, siu th a n tay ngi tiu dng. Sn lng xut khu s
c vn chuyn bng container a ra nc ngoi bng ng hng khng hoc
ng thy.
- Do quy trnh sn xut hot ng theo HACCP nn t khu nhp nguyn liu
n thnh phm u c kim tra thng xuyn, nh k. Thnh phm trc khi
xut kho s c b phn kho hng kim tra v s lng, trng thi sn phm, quy
cch ng thng, con du KCS ri mi cho xut.
- Sn phm tn kho, cn hn s dng s c em i ti ch theo k thut, sn
phm qu hn s dng s c x l b. Do cng ty hot ng theo n t
hng nn lng hng tn kho lun c kim sot, hn ch nn vic ti ch hay x
l l rt t.
- Do khu gia v hot ng theo dy chuyn bn t ng, sn lng hn ch
mt mc no nn khng th cung cp sn phm theo n t hng ln trong
khong thi gian ngn. V vy, sn phm sau mi ca s c bo qun trong kho
vi iu kin kh ro, thng gi, thong mt, khng nh hng n cht lng sn
Trang 42
phm cho n khi s lng sn phm p ng theo n t hng ri mi tin

hnh xut kho. Trong kho bo qun, tng sn phm c khu vc ring, cc thng
carton c xp ngay ngn, m bo yu cu bo qun.
1.2.
Quy trnh cng ngh sn xut gia v vin

2.2.1 S quy trnh cng ngh:
Nguyn liu
Kim tra
X l
nh lng
Ph gia,
cht bo qun
Phi trn
Bao b
Dp vin
Kim tra
Kim tra
In date
Bao gi
Hng
tng hp
Kim tra
ng thng
Thnh phm
Trang 43
Thuyt minh quy trnh

- Nguyn liu sau khi nhp v s c em i kim tra, nh gi v cm quan
loi b nhng nguyn liu khng t yu cu. Sau , nguyn liu c em vo
kho bo qun ch sn xut hoc em vo sn xut ngay.
- Qu trnh x l nguyn liu v nh lng:
ng, mui, siu bt ngt c xay mn qu trnh trn d dng, lm
cho vin gia v c cu trc mn, ng nht.
Sau , nguyn liu s c em i nh lng theo tnh ton, yu cu ca
tng loi sn phm, m bo cht lng sn phm c ng u.
nh lng cc nguyn liu u vo cn nhm mc ch:
+ Chun b v to iu kin thun li cho qu trnh trn th.
+ Cn nh lng nguyn liu ng t l theo yu cu.
- Phi trn
ng, mui, siu bt ngt, mch nha, hng tng hp c cho vo my

nh trn nhm mc ch:
+ Cht lng ca cc m sn phm c ng u.
+ Thnh phn, mu sc, m v trng thi ca sn phm n nh.
+ m bo tnh c trng cho tng sn phm
Thnh phn
T l
ng
28.8%
Mui
40.7%
Siu bt ngt
15.2%
Acid sorbic
0.1%
Natri benzoate
0.03%
Mch nha
6.1%
Hng
5.3%
Gum
1.1%
Cc thnh phn khc
2.67%
T l nguyn liu
trong phi trn
Sai s 5-7% ty theo tng sn phm
Trang 44
to ra hng tng hp, cn phi chun b dch hng. Dch hng c

sn xut theo quy trnh sau:
Quy trnh sn xut dch hng
Nguyn liu
Kim tra
X l
nh lng
Ngm cn thm
ln I
Nu
Ly tm ln I
B I
Ngm cn ln II
Ly tm ln II
B II
C c I
C c II
Dch hng
Trang 45
Thuyt minh quy trnh chit dch hng

- Trn b, qu, i hi, inh hng sau khi nhp v c nh gi cm quan
m bo cht lng, sau em xay nhuyn ri ngm trong cn thm trong 48 gi
trch ly ht cc hp cht hng trong nguyn liu.
- Tip theo, em hn hp nu trong 45 pht hp cht hng ha tan ht
trong dung mi cn thm. Sau , ly tm tch cn c hn hp dung dch ri cho
vo ni c c. B sau khi tch cn c ngm ln 2 vi cn thm qu trnh trch
ly hng c thc hin trit . B c em ly tm, phn dch thu c cho vo
ni c c chung vi phn dch ly tm ln 1.
- Tin hnh c c ln 1, khi th tch dung dch trong ni cn 2/3 lc u th
chuyn dung dch sang ni c c 2. Phi tin hnh nh vy v ni 1 c in tr ln,
nhit cao nn th tch dung dch gim nhanh, nng cht kh tng nhanh lm
dung dch mt hng, bin tnh thm ch chy kht. V th cn phi chuyn dung
dch sang mt ni khc c in tr nh hn, sinh nhit thp hn tip tc c c.
- Khi kim tra thy dung dch c mu xanh m v lng dch thu c cn
khong 4kg/60 lt dung dch trch ly ban u th dng qu trnh. Sn phm thu c
dung phi hng, sn xut ra hng tng hp.
Trang 46
S phi hng (sn xut tng hp)

M
Ti, Hnh,
X L
X L
Nu
Cn
Dch
Hng
Gng
Lc
Nghin
Phi Trn
Ly Tm
Trch Ly
Hng
Tng
Hp
Trang 47
Thuyt minh qui trnh:

- M b, m heo sau khi mua v, tin hnh kim tra ri em x l, gia nhit
thu c dch m v loi b b.
- Ti, hnh x l, loi b tp cht, ra sch, em xay nh.
- S c x l ri em cn.
- Dng dch m trch ly c kt hp vi ti, hnh, s c x l em
nu. Sau , lc loi b cn. Ta thu c dch hn hp.
- Gng c x l loi b tp cht, em nghin, ly tm, thu c hng gng.
- Dng dch hn hp c phi trn vi hng gng v dch hng trch ly
c t trn b, inh hng, qu, hi. Sau em trch ly ln na loi b cn.
Khi cho dch hng vo m, cc tp cht nh, cn lng xung y nn c th trch
ly mt cch d dng.
- Cui cng, ta thu c hng tng hp dng to mi cho nhiu sn phm nh
ph b, bn riu cua, h tiu Nam Vang, bn b Hu, lu Thi.
2.2.1.1 Qu trnh dp vin
- Mc ch:
nh hnh cho sn phm
To iu kin thun li cho qu trnh bao gi sn phm
To cm quan tt cho sn phm
- Hn hp nguyn liu c cho vo my dp vin, trong qu trnh dp vin,
hn hp nguyn liu c nh trn mt ln na cc thnh phn nguyn liu
phn tn u vo nhau.
- Trong 15 pht, my p vin t ng dp c 1 thau 20kg hn hp nguyn
liu cho ra 5 mm hng. 1 mm hng c t 199 n 200 vin gia v.
- Trong 1 pht my c th chy t 2 n 3 vng, mi vng cho ra 36 vin gia v.
- Nng sut trung bnh 32000 vin/8 gi, tng ng 1000 hp/gi.
- Vin gia v sau khi dp xong s c kim tra trng thi bn ngoi, cm quan
xem c t yu cu ca tng loi sn phm hay khng m bo cht lng sn
phm.
2.2.1.2 Bao gi
Trang 48
- Bao b gm c 2 lp. Lp trong l bao nhm ngn nga sn phm khng b

oxy ha, ht m, sm mu, chy nc. Lp ngoi l bao b giy do cng ty thit k
v t hng gia cng cng ty sn xut bao b, mc ch nhm bo qun sn phm,
tng gi tr cm quan, to thun li cho qu trnh v block, ng thng. Bao b c
a qua khu kim tra, sau tin hnh nh date ri a vo sn xut.
- Mi ti nhm v c 4 vin gia v.
- Sau cng on vo ti nhm, bn thnh phm s c kim tra xem m ghp
c kn, bao b c nguyn vn ngn nga h hng lm gim cht lng sn phm,
m bo kh nng bo qun.
- Trn mi bao b hp giy vin gia v c ghi khi lng tnh 75g, trong :
Khi lng vin gia v: 73g
Khi lng bao b khong 2g
2.2.1.3 V block, ng thng
- Sau khi ng hp, tin hnh v block, mi block gm 12 hp. Sau dng ti
mng c bao li ri a qua my rt mng co.
- Nh hi nng ca my rt mng co, mng co s rt li bao st sn phm v c
nh sn phm to b mt phng, bng. Cc hp giy phi xp s lng 12
hp/block v c xp theo ng th t, quy cch nht nh.
- Tin hnh v thng, dn bng keo ri nhp kho. ng thng l giai on cui
ca qu trnh sn xut. Block vin gia v c xp th cng vo thng carton vi s
lng 12block/thng. Sau khi dn bng keo, tin hnh ng du ngy sn xut v
hn s dng ca KCS, ghi r tn nhn vin kim tra.
2.2.2 Thit b chnh:

2.2.2.1My xay th (v qu, v qut)
- Nguyn l hot ng
B phn hot ng chnh ca my nghin ba l h thng
gung quay trn c cc trc mng,cc li ba nghin. Khi nguyn liu th c

cho vo my nghin qua phu np liu, m cn in khin cp liu, nguyn liu ri
vo bung cha b phn nghin. Do lc ly tm, cc ba nghin vn ra v quay
theo trc chnh, nguyn liu c cc ba nh v, va vo cc g kim loi thnh
bung, vng tr ra, c cc ba nghin khc nh ti thnh bt mn. p sut to ra
trong bung nghin s y cc ht nhuyn qua li t pha di, ri vo mng
Trang 49
cha nguyn liu c nghin. Khi chm vt cng, ba nghin b xp li, vt qua
khi v tr .
Kch thc ca nguyn liu lt qua l li t 0.1 0.3 mm.
Tc gc ca cc gung mang cc ba nghin l 2200 2400 vng/pht, ng c

in cng sut 5HP, 1450 vng/pht. Nng sut nghin ca thit b l 500kg/gi.
-
Quy trnh vn hnh
Cc bc chun b.
V sinh my v khu vc xung quanh my..
Kim tra cu dao chnh.
Kim tra nguyn liu vo my.
Chun b chu sch hng nguyn liu ra ngoi.
Vn hnh my
ng cu dao chnh
nguyn liu vo thng xoay, y np li, bt cng tc my.
Xay khong 10 15 pht, tt cng tc my, m van x nguyn liu xay vn ra
ngoi x hng.
-
V sinh my sau khi ngng vn hnh
Khi ht xay nguyn liu, em x ra ngoi vi hng.

nc sch vo thng xay, ra tht sch.
Tt cng tc, ngt cu dao in khi ra bn trong my.
V sinh bn ngoi v khu vc xung quanh my.
2.2.2.2 My xay mn (ng, mui)
- Quy trnh vn hnh
Cc bc chun b
V sinh bn trong, bn ngoi my v khu vc xung quanh my.
Kim tra cu dao chnh, cng tc in.
Chun b bao sch buc 2 u ming hng ca my v chu ng bao.
- Vn hnh my
ng cu dao chnh, bt cng tc cho my chy.
Trang 50
nguyn liu vo phu np, gt nguyn liu xung t t, ri bt nguyn liu ra

bao ng trong chu.
Chy cho y bao, tt my.
Khi ht xay nguyn liu, em chu ra ngoi, tho bao em git sch.
Bt my, nc sch vo phu np, cho trc ba xoay u, ra tht sch.
Tt cng tc, ngt cu dao in sau khi ra bn trong my.
2.2.2.3 Thit b chit hng gia v
- Quy trnh vn hnh

Cc bc chun b
Kim tra nc gii nhit.
Kim tra cu dao chnh, cng tc chnh ng, m t nng in tr.
Kim tra nguyn liu cho vo my (ht v qu, cn).
To khong cch an ton, sch s, thng thong d thao tc.
- Vn hnh my
nguyn liu vo thng cha, y np tht kn hi, m nc gii nhit.
ng cu dao chnh, bt cng tt t nng in tr.
Thit b un nng nguyn liu t nhit yu cu, tt cng tc in tr, thng
gii nhit ngui.
Khi ht s dng thit b, ng cu dao chnh.
Mc ht nguyn liu ra x nha, nc si, ra tht sch thng cha, ri x nc
ra ngoi.
Trang 51

2.2.2.4 My cn s
- Quy trnh vn hnh

Cc bc chun b
V sinh my v khu vc xung quanh my.
Kim tra cu dao chnh, cng tc my.
To khong cch an ton, sch s, thng thong d thao tc.
- Vn hnh my
ng cu dao chnh, bt cng tc my chy.
a tng nguyn liu vo mt u bn my ngay ch khay ng. Trnh tay gn
rulo cn.
Tng nguyn liu ra mt u bn kia my, rt vo chu hng.
C nh th lin tc cn ht hng.
Khi cn ht nguyn liu, tt cng tc chy my.
nc sch vo bn trong my, bn ngoi my ra tht sch. Bao trm kn my.
Trang 52
2.2.2.5My trn gia v
- Nguyn l hot ng:

Kim tra my, m np cho cc thnh phn cn phi trn vo, m cng tc cho cnh
khuy hot ng trn u cc thnh phn vi tc 60-120 vng/ pht. Khong 3-5
pht th tt my kim tra xem nguyn liu u, m t yu cu hay cha,
nu t yu cu k thut th a ra thau cha chun b cho qu trnh p vin. My
trn th trang b ng c in cng sut 2 HP, tc 1450 vng / pht. Nng sut
trn 120kg/ gi/
- Quy trnh vn hnh
Cc bc chun b
+ V sinh bn trong v bn ngoi my, khu vc xung quanh my.
+ Kim tra cu dao chnh, cng tc ON/OFF ca my.
+ Chun b cc nguyn liu cn cho vo my.
+ to khong cch an ton, sch s, thng thong d thao tc.
- Vn hnh my
+ ng cu dao chnh.
+ nguyn liu vo my tr, bt cng tc my chy.
+ Trong khi my chy, hn hp nguyn liu vo mng trn my trn u
hn hp trc khi p vin.
+ ng cng tc my, ly nguyn liu cn li mng trn ra thau.
Trang 53
+ Khi ht s dng my trn, ng cu dao chnh.

+ V sinh bn trong v bn ngoi my.
+ Dn dp v v sinh khu vc xung quanh my.
2.2.2.6 My p vin gia v
1. Phu np liu
10. H thng gii nhit
2. Motor mm p
11. Bn ly bnh
3. Motor cnh khuy
12. Nng c thy lc
4. Xi lanh ly bnh
13. Bm thy lc ph - 1HP
5. Xi lanh ny bt
14. Motor chy mm
6. Mt bn inox
15. V tr ly bnh
7. Khun p (3 khun 4 v tr)
16. V tr p
8. Bm thy lc chnh 10HP
17. V tr np bt
9. Bm nc gii nhit
18. Pittong
Nguyn l hot ng
Nguyn liu c vo phu np liu (1), bn di phu np liu l cnh
khuy. Ti y hn hp c cnh khuy nh ti v trn u nhau. Cnh khuy
va c tc dng trn nguyn liu, va c tc dng dn nguyn liu xung cc l
khun trn mm quay. ng c truyn ng cho mm quay n v tr phu np
liu, ng thi pittong (18) s nng ln to thnh y khun vi mi l khun (7) c
Trang 54
kch thc 2cm x 2,5cm x 2,5cm. Khi l khung i qua pha di phu np liu th
nguyn liu c cnh khuy dn xung khun. Ti y khi lng nguyn liu
nn thnh 1 vin gia v. Pittong tip tc c nng ln n v tr cao nht. Nh cc
nam chm to lc ht gia xi lanh ny bnh (5) v xilanh ly bnh (4) y
vin gia v ra, ng thi ben co co nhng vin gia v nh hnh ra bng ti
xung khay cha. Lc ny ngi cng nhn vn hnh s nht ly nhng vin gia v
t yu cu b vo khay v loi b nhng vin khng t hon nguyn tr li phu
np liu. Tip theo pittong vn c duy tr qua khi v tr ny bnh v khi i qua v
tr ly bnh c lau sch bng cn. Khi vt qua khi v tr lm sch, pittong h
xung n v tr thp nht v sau pittong c nng ln n v tr phu np liu.
Chu trnh ca pittong c th lp i lp li theo chiu t tri sang phi. Tc mm
quay ca trc p 3 vng/pht (1 vng 4 nhp, 1 nhp 4 vin). Thi gian p vin 1 m
khong 20 pht.
Quy trnh vn hnh
- Cc bc chun b
+ V sinh my v xung quanh ni lm vic.
+ Kim tra tng con c vt thng l lng.
+ Bi trn du vo cc trc l xo, trc p v mm p, bc n ca thng cp
phi liu.
+ Kim tra h thng in v m my chy th xem n nh cha, nu c trc
trc ch no chnh sa ngay ch .
- Vn hnh my
+ nguyn liu vo thng cp phi liu.
+ Bt in chy my, xem kch thc vin gia v t yu cu cha, nu cha
chnh sa my li.
+ Xem trc con ln no dnh u cht bt gia v quanh trc l xo, dng nc ra
sch cht nht dnh ti ch .
+ My ang chy trc trc m khng chnh sa c phi bo ngay ngi bo tr
+ Gia ca lm vic (8 gi) my chy ht hng, nc si vo cc l cha ph
liu, ra sch cho ti khi cc trc chy m.
+ Trnh ri ri phi liu v du nht d bn ti ni lm vic.
Trang 55
- V sinh my sau khi ngng vn hnh

+ Khi chy xong ht hng, tt cng tc iu khin my, thu gom sch phi liu
dnh trn my.
+ Tho thng cha phi liu v bn mm p em ra sch.
+ Dng nc si ra sch, lau kh my. Trnh khng nc ri vo motor v
dy curoa.
+ Lp rp thng cha v bn p vo my. Dn dp v lau chi sch s xung
quanh ni lm vic.
My ghp m
- Cu to: gm h thng iu chnh nhit , 2 thanh kim loi trong c 1

thanh c nh cn 1 thanh c th di chuyn ln xung v bn p, h thng truyn
ng t bn p n thanh kim loi, h thng in tr to nhit.
- Quy trnh vn hnh:
Trang 56
ng cu dao, vn hnh my ghp m, ch cho my t n nhit cn thit cho

qu trnh ghp m. Khi my t n nhit yu cu, a phn u ca ti nhm
vo gia 2 thanh kim loi, gim bn p 2 thanh kim loi p cht vo nhau, ti
nhm s c hn kn nh mi hn nhit.
2.2.2.7 My ghp m(rt) chn khng
2.2.2.8 My nh date
2.2.2.9My rt mng co
Trang 57
Cu to:
Ch thch:
1. Motor in
2. Hp gim tc
3. Bng chuyn xch bng kim loi khng r
4. Thanh nhit: mt trn, mt di bng chuyn
5. V lm bng kim loi
6. Hp iu khin
Quy trnh vn hnh
- Cc bc chun b
+ V sinh my bn trong v bn ngoi
+ t my, rt mng co vo ng ni lm vic sch s, thong thong d thao tc.
+ Kim tra cu dao in, cng tc in ca hp in.
- Vn hnh my
+ Chnh nhit ph hp vi mng co, chnh tc bng chuyn ph hp vi
nhit rt mng co.
+ Bt cng tc khi ng qut thi, bng chuyn, nhit .
+ Mng co bao thnh phm trc khi a vo my, cn t ngay ngn vo gia
bng chuyn.
+ u ra ca my phi t 1 bn ngay st my, hng mng co rt xong.
+ Nu mng co cha t yu cu, phi chnh li nhit v tc bng chuyn
cho ph hp.
Trang 58
+ Khi ht mng co, ngt h thng in ca my.

+ V sinh sch s bn trong, bn ngoi my v khu vc xung quanh my.
+ Cun cun dy in ngun cho gn, ct my vo v tr ng quy nh.
2.2.2.10 My dn thng
Quy trnh vn hnh

- Cc bc chun b
+ V sinh my v khu vc xung quanh my, m bo thng thong khi vn hnh.
+ Kim tra h thng in, h thng bng chuyn chuyn ng trn my.
+ Chun b c bng keo cho ph hp c thng cn dn.
+ Lp rp bng keo phi ng hng dn ca nh sn xut, k c phn trn v
phn di
+ Trnh t qut thi trc tip vo ch dn bng keo.
+ Chi b dao ct bng keo bng cn sch s trnh r st.
- Vn hnh my
+ iu chnh c ren cho ph hp vi loi thng cn dn c phn trn v hai bn
hng thng, iu chnh hai con ln p st hai bn hng thng.
+ Bc cng tc khi ng my.
+ Phi nn thng sao cho vung gc nhau. t thng p st mt my ri y vo
ngay gia ch dn cn sn.
+ Nu dn thng cha t yu cu th phi iu chnh li c ren cho ph hp vi
loi thng cn dn.
+ Khi dn ht thng ngt h thng in ca my.
+ V sinh ton b my: cc con ln, b phn dn bng keo trn v di, c ren bi
trn.
Trang 59
+ Lau chi hai b dao ct bng keo trn v di bng cn sch s trnh b r st.
+ V sinh bn ngoi v khu vc xung quanh my.
1.3.
Cc s c thng gp v bin php khc phc
STT S c
Nguyn nhn
Bin php khc phc

nh lng cc thnh
Hn hp nguyn liu
Vin gia v b v, cu
trc khng cht
khng c trn
u,
lng nha phi vo khng

, my dp vin gp s
c
phn cho ph hp, trn

hn hp nguyn liu tht
u mi cho vo dp
vin, iu chnh bn quay
ca my dp vin c vn
tc ph hp vi lng
nguyn liu i xung.
Kim tra bao b tht k
Sn phm b chy Do p m khng cht, trc khi a vo sn

2
nc, sm mu, hi nhit ghp m khng xut. iu chnh hm

, bao b b rch.
du
ghp v nhit ca my
ghp m.
Mch nha b vn cc
khng thm thu c vi
cc nguyn liu khc.
Hn hp nguyn liu Phi trn mch nha khng
3
ri rc, khng kt c ti long, trc tip

dnh c
mch nha m khng

ha tan dn n hin
To dung dch mch nha

c kt dnh cao, mu
sc ng nht vi cc
nguyn liu khc, cn
phi pha long mch nha.
tng phi trn khng

u.
Trong
qu
trnh
nghin, nguyn liu

4
ng, mui, bt ngt

v tiu c kch thc
khng ng u, khi
Thay i kch thc ca

Kch thc l li ln l li nghin ng nht
khng t tiu chun
mn ph hp vi
tiu chun.
Trang 60
phi trn ti xp
khng
ng
u,
khng thm thu c

cc nguyn liu vi
nhau dn n to s
kt dnh khng cao.
Gim lu lng nguyn
Khi p vin cc vin
5
to ra khng trng
lng
Cnh khuy yu v lu liu xung p vin

lng nguyn liu qu gia v, ng thi cho cc
nhiu dn n hin tng vin p khng t yu
kt khun
cu hi lu li trn
tinh v p vin tr li.
Vin gia v b xp, m ca nguyn liu

6
mm,
khng
cht, qu thp, khng kt
khng trng lng
dnh vo nhau.
Gia m cho nguyn liu

t c m ti thiu
to lin kt vi nhau.
Vin gia v thng b Trong qu trnh my hot V sinh my thng

dnh vo my
ng lin tc
xuyn.
Mt s bin php phng nga m bo cht lng sn phm v m bo nng

sut nh my:
- Qua phn tch kho st cc s c thng gp v bin php khc phc trn, sau
y l cc bin php phng nga nhng nguyn nhn trn:
Thit b phi c ch to bng thp khng g, m bo v sinh an ton thc
phm.
Thit b c cu to d dng cho qu trnh v sinh
Thit b p ng c yu cu ca quy trnh sn xut.
Sn phm c sn xut c n nh cao.
m bo an ton khi s dng thit b
Thit b c bn cao.
Trang 61
1.4.
Ch tiu cht lng cm quan ca sn phm gia v vin
Gm 3 ch tiu: cm quan, ha l, vi sinh.
1.4.1. Ch tiu cm quan:

Bng 2.8. Ch tiu cm quan ca sn phm gia v vin
STT
Tn ch tiu
Yu cu
Trng thi
Rn chc khng chy nc, hnh dng ng u, cc

gc cnh u sc nt, b mt lng bong.
Mu sc
Mu sc ng u, c trng cho tng loi sn phm.
Mi v
Mi thm c trng cho tng loi sn phm.
tan
Tan tt trong nc si
Tp cht
Khng c
1.4.2. Ch tiu ha l:
Bng 2.9. Ch tiu ha l ca sn phm gia v vin
Cc ch tiu
n v tnh
Cht lng ng k
12
Hm lng glucide
>20
Hm lng lipide
>4
Hm lng mui
>38
Ch s peroxide
<2
5,5 5,6
pH
Hm lng kim loi nng
As
Ppm (mg/kg)
Pb
Ppm (mg/kg)
Cu
Ppm (mg/kg)
30
Sn
Ppm (mg/kg)
40
Zn
Ppm (mg/kg)
40
Hg
Ppm (mg/kg)
0,05
Cd
Ppm (mg/kg)
Sb
Ppm (mg/kg)
Trang 62
1.4.3. Ch tiu vi sinh:

Bng 2.10. Ch tiu vi sinh ca sn phm gia v vin
Cc ch tiu
n v tnh
Cht lng ng k
Tng s vi khun hiu kh
Khun lc/g
< 104
Coliform
Khun lc/g
102
Escherichia Coli
Khun lc/g
Staphylococcus Aureus
Khun lc/g
Staphylococcus Poecali
Khun lc/g
Clostridium Pefrigenns
Khun lc/g
10
Tng s bo t nm mc
Khun lc/g
10
1.5.
Cc loi sn phm gia v
Sn phm gia v gm 2 loi: gia v c c loi mn v gia v c c loi chay.

1.5.1. Sn phm gia v loi mn:
Hin nay c tt c 17 loi sn phm: ph b, ph g, bn b hu, b kho, kho tiu,
canh chua, bn mm, bn c, bn riu, h tiu nam vang, vt tim, honh thnh, lu
thi, bnh canh, bn mng vt, m qung, g xo s t.
Vin gia v ph b
+ Thnh phn: mui n, ng ct, bt tht b c c (0,4%), m, ti, hnh,

gng, tiu, i hi, qu, inh hng, trn b, gm gua.
+ Cht bo qun: Benzoat natri (211). Axit sorbic (200)
+ Cht iu v: monoglutamate natri (621), dinatri 5inosinate (631), dinatri
5guanilate (627), disodiume succinate
+ Cht iu chnh axit: axit citric (330)
Trang 63
+ Hm lng dinh dng/75g sn phm

Protide 0,88g
Lipid 3,7g
Hm lng glucide 27,9g
Vin gia v ph g
+ Thnh phn: mui n, ng ct, bt tht g c c (0,6%), du c , ti,

hnh, gng, tiu, qu, trn b, gm gua.
5guanilate (627), disodiume succinate (364i)
+ Gi tr dinh dng/75g sn phm
Hm lng protid 0,5g
Hm lng lipid 3g
Hm lng glucide 28g
Vin gia v bn riu cua
Trang 64
+ Thnh phn: mui n, ng ct, m, du c, bt cua c c (0,1%), ti,

hnh, ht iu mu, me, t, mm tm, gm gua.
+ Mu tng hp : sunset yellow (110)
Hm lng protid 0,5g
Hm lng lipid 3g
Hm lng glucid 28g
Vin gia v b kho
+ Thnh phn: : mui n, ng ct, m, s, bt b kho (0,5%), ti, hnh,

ht iu mu, qu, l thm, gm gua (412)
+ Cht to ngt tng hp: acesulfam K (950), aspartame (951)
Hm lng protid 4,4g
Hm lng lipid 3,6g
Hm lng glucid 29,5g
Trang 65
Vin gia v lu thi
Thnh phn: mui n, ng ct, m, du c, tinh bt b (0,2%), s, hnh, ht iu

mu, me, t, c chua, c ging, l chanh, gm gua.
Hm lng protid 3,4g
Hm lng lipid 3g
Hm lng glucid 28,7g
Vin gia v honh thnh
+ Thnh phn: mui n, ng ct, m, du c, bt tht heo (0,5%), ti,

hnh, tiu, bt m, ci tho, gm gua.
Trang 66

Hm lng protid 4,6g
Hm lng lipid 3g
Hm lng glucid 32g
Vin gia v h tiu nam vang
Thnh phn: mui n, ng ct, m, du c, bt tht heo (0,5%), ti, hnh, tiu, bt
m, ci tho, gm gua.
Hm lng protid 0,92g
Hm lng lipid 3,6g
Hm lng glucid 33,4g
Trang 67
Vin gia v bn b hu
+ Thnh phn: mui n, ng ct, m, du c, bt tht c c, ti, s,

hnh, ht iu mu, t, mm ruc, gm gua.
Hm lng protid 1g
Hm lng lipid 3g
Hm lng glucid 27g
Vin gia v m qung
Trang 68
+ Thnh phn: mui n, ng ct, m, du c, bt tht heo (0,25%), bt

tm (0,7%), bt ngh (0,75%), ti, hnh, tiu, t, du n, gm gua, mm ruc.
Hm lng protid 4g
Hm lng lipid 2g
Hm lng glucid 30g
Vin gia v kho tiu
+ Thnh phn: mui n, ng ct, m, du c, ti, hnh, tiu (0,1%),

gng, nc mm, gm gua.
Hm lng protid 4,3g
Hm lng lipid 3,2g
Hm lng glucid 29,7g
Trang 69
Vin gia v bn mng
+ Thnh phn: mui n, ng, ti, hnh, gng, mng kh (5%).

+ Cht bo qun: Benzoat natri (211).
+ Cht iu v: monoglutamate natri (621)
+ Mu tng hp: sunset yellow (110)
Hm lng protid 4g
Hm lng lipid 3g
Hm lng glucid 30g
Vin gia v bn c
+ Thnh phn: mui n, ng, ti, hnh, c chua.

Hm lng protid 4,6g
Hm lng lipid 2g
Hm lng glucid 30,7g
Trang 70
Vin gia v canh chua
+ Thnh phn: mui n, ng ct, m, du c, ti, hnh, t, tiu, gm

gua.
Hm lng protid 4g
Hm lng lipid 3g
Hm lng glucid 30g
Vin gia v g xo s t
+ Thnh phn: mui n, ng ct, ti, s, hnh, ht iu mu, t.

Hm lng protid 5,8g
Trang 71
Hm lng lipid 3,3g

Hm lng glucid 30g
Vin gia v vt tim
+ Thnh phn : mui n, ng, hng vt tim, hnh, tiu.

Hm lng protid 4,6g
Hm lng lipid 3,22g
Hm lng glucid 27g
1.5.2. Sn phm gia v loi chay:

C 5 loi: sp chay, bn b hu chay, h tiu nam vang chay, h tiu b kho chay,
ph chay.
Trang 72
Trang 73
1.5.3. Quy trnh sn xut 3 loi vin gia v:
Quy trnh sn xut vin gia v ph b

Quy trnh chit hng
Nguyn liu
Phn loi
Xay th
Xay mn
Trch ly
Nu ln I
Ly tm
Lc
Chit
Dch lc
Dch chit
Nu ln II
Hng,
mu
Phi trn
Hng ph
b
Trang 74
Thuyt minh quy trnh

Nguyn liu: inh hng, i hi, qu, trn b, s, l chanh, m b
Phn loi: nguyn liu sau khi c nhp v c phn loi loi b nhng
nguyn liu khng t tiu chun.
Xay th: qu, inh hng, i hi, trn b sau khi phn loi c em i xay th.
Mc ch: lm nh 1 phn nguyn liu.
Xay mn: Sau khi nguyn liu xay th c em i xay mn. Mc ch: nghin mn
hon ton cc nguyn liu gip cho qu trnh trch ly c tt hn.
Trch ly:
- Qu, inh hng, i hi, trn b sau khi xay mn c em i trch ly.
Cch tin hnh: cho 4 loi nguyn liu xay mn vo thng ngm trong cn vi
khong thi gian l 48h (nu hng gp th c th rt ngn thi gian l 24h) c th
trch ly cc tinh cht c trong nguyn liu.
- S, l chanh sau khi phi kh v xay dp c em i nu trong dung mi
l m b trch ly tinh du c trong s v l chanh.
Nu ln 1: sau khi trch ly dch trch c em i nu trong khong thi gian 45
pht. Mc ch: trch ly cc tinh cht c trong nguyn liu c ti a.
Ly tm: dch sau khi nu c c a qua qu trnh ly tm tch ring phn
dch lng v phn b.
Lc: phn dch lng sau khi ly tm c em i lc loi b cc cht rn cn st
li trong qu trnh ly tm.
Chit: dch sau khi lc s em qua qu trnh chit loi b cn c trong dch lc.
Nu ln 2: sau qu trnh chit s em i nu ln 2. Mc ch: loi b hon ton cn
c trong dch chit v c c chun b cho qu trnh phi trn .
Phi trn: dch sau khi c c c em i phi trn vi dch trch ly t s v l
chanh thu c dch hng chun b cho qu trnh phi trn gia v.
Trang 75
Quy trnh sn sut vin gia v bn b hu

Quy trnh chit hng
Nguyn liu
Phn loi
Xay th
Xay mn
Trch ly
Nu ln I
Ly tm
Lc
Chit
Dch lc
Dch chit
Nu ln II
Hng,
mu
Phi trn
Hng bn
b hu
Trang 76
Thuyt minh quy trnh

Nguyn liu: inh hng, i hi, qu, trn b, s, l chanh, mu ht iu, t, m
b
Xay th: qu, inh hng, i hi, trn b, t sau khi phn loi c em i xay th.
Mc ch: lm nh 1 phn nguyn liu.
Trch ly:
- Qu, inh hng, i hi, trn b sau khi xay mn c em i trch ly.
Cch tin hnh: cho 4 loi nguyn liu xay mn vo thng ngm trong cn vi
khong thi gian l 48h (nu hng gp th c th rt ngn thi gian l 24h) c th
trch ly cc tinh cht c trong nguyn liu.
- S, l chanh sau khi phi kh v xay dp c em i nu trong dung mi
l m b trch ly tinh du c trong s v l chanh.
- Ht iu c trch ly mu bng cch nu trong m b trong khong thi
gian 30 pht.
dch lng v phn b.
Phi trn: dch sau khi c c c em i phi trn vi bt t kh, mu ht iu v
dch trch ly t s, l chanh thu c dch hng chun b cho qu trnh phi trn
gia v.
Trang 77
Quy trnh sn sut vin gia v b kho

Quy trnh chit hng
Nguyn liu
Phn loi
Xay th
Xay mn
Trch ly
Nu ln I
Ly tm
Lc
Chit
Dch lc
Dch chit
Nu ln II
Hng,
mu
Phi trn
Hng b kho
Trang 78
Thuyt minh quy trnh

Nguyn liu: i hi, qu, mu ht iu, s, m heo, m b
Xay th: qu, i hi sau khi phn loi c em i xay th. Mc ch: lm nh 1
phn nguyn liu.
Trch ly:
- Qu, i hi sau khi xay mn c em i trch ly. Cch tin hnh: cho 2
loi nguyn liu xay mn vo thng ngm trong cn vi khong thi gian l 48h
(nu hng gp th c th rt ngn thi gian l 24h) c th trch ly cc tinh cht c
trong nguyn liu.
- Ht iu c trch ly mu bng cch nu trong m heo trong khong thi
gian 30 pht.
- S sau khi phi kh v xay dp c em i nu trong dung mi l m b
trch ly tinh du c trong s.
dch lng v phn b.
Phi trn: dch sau khi c c c em i phi trn mu ht iu v dch trch ly
t s thu c dch hng chun b cho qu trnh phi trn gia v.
Trang 79
Quy trnh sn xut 3 loi vin gia v thnh phm

Dch hng (ty
tng loi)
ng, Mui,
Mch nha
Ph gia
Phi trn
p vin
Kim tra
Ghp m
Bao gi
Thnh
phm
Thuyt minh quy trnh

-Phi trn: (vi 3 loi sn phm trn th quy trnh p vin tng t nhau v
cng tng t nh cc loi gia v vin khc).
u tin ta phi trn ng, Mui, Siu bt ngt, Mch nha v Dch hng vi
nhau theo 1 t l nht nh sau ta b sung cc loi ph gia vo. Tip theo ta cho
tt c vo my phi trn.
Trang 80
ng, Mui, Siu bt ngt l nguyn liu chnh to v cho sn phm, Mch nha
to cho sn phm c kt dnh cao v Dch hng to cho sn phm c mi thm
c trng cho tng loi sn phm.
Nhng loi ph gia cho vo: Acid sorbic, Natri benzoate, Gum nhm to cho sn
phm c thi gian bo qun lu hn v cng to cho sn phm c trng hn v mi
v.
- Kim tra: kim tra nhng vin b li, b, thiu trng lng hoc khng ng
u v hnh dng th c loi b v a ngc li tip tc phi trn.
- p vin: sau khi phi trn ta tin hnh p vin bng my p. Thc t nh my
c 2 h thng p vin: th cng v t ng.
- Nhng vin gia v c p hon chnh v chc chn th mi c a vo
mng nhm ghp m. Mi hp gm 4 vin.
H thng ghp m bng my hn m bng nhit v my rt chn khng.
- Bao gi: nhng vin gia v sau khi c ghp m s cho vo hp giy c tn
tng loi gia v, thnh phn, hng dn s dng, ngy sn xut v hn s dng.
BNG SO SNH GIA 3 LOI VIN GIA V

- Ging nhau: c 3 sn phm u c cc thnh phn chung l: mui, ng,
mch nha, s, bt tht b c c, cht bo qun, cht iu v, mu tng hp
- Khc nhau:
c im
Cht bo
trch ly
Ht iu
Ph b
dng Ch dng m b
Khng s dng
Bn b hu
Ch dng m b
B kho
M heo v m b
C s dng
C s dng (nhiu
hn bn b)
Nguyn liu to inh hng, trn inh hng, trn i hi, qu, s
hng
b, i hi, qu, s, b, i hi, qu, s,
l chanh
l chanh
t
Khng
C
Khng
II.
QUY TRNH SN XUT MT S SN PHM KHC CA

CNG TY
2.1.
Quy trnh sn xut tng t, tng c, tng en:
Trang 81
2.1.1. Quy trnh sn xut tng t:

Nguyn liu
X l
Hp
Dm, mui
Ngm
Xay
Ph gia, cht
bo qun
Nu
Gii nhit
Rt chai
ng np
Dn nhn
Gn garanty
Vo thng, vo block,
vo mng co
Thnh phm
Trang 82
Thuyt minh quy trnh

- t sau khi mua v em x l: lt b cung, loi b nhng qu su v h hng.
Sau ra k bng nc sch (qua 4-5 ln nc) loi b tp cht, bi bn v cc
vi sinh vt gy h hng t. t sau khi x l em i hp 100 -1200C trong 25-30
pht tiu dit vi sinh vt v v hot enzyme.
- Khi x l xong, t c ngm trong cc thng nha v b sung thm mui
gim, cht bo qun vo trong cc thng sao cho lng gim c th ngp lng t.
Mc ch ca vic ngm gim l lm cho t mm ra v gi c hng v, ko di
thi gian bo qun to iu kin tt cho qu trnh xay.
-t sau khi ngm c em i xay, cng on xay c tin hnh qua 2
bc: xay th v xay mn.
+ t sau khi xay th c cho vo thit b xay mn. Chnh vt c c
mn t tiu chun. Sau cho t vo ni, b sung ti xay mn, bt ha
tan, ng, mui, bt ngt. y np v m cng tc cnh khuy cho hot ng
trnh chy kht v trn u hn hp trong ni.
- Khi dung dch trong ni sp si cho cht bo qun v ph gia vo trong ni
qua phu thao tc tip tc un cho n si. Khi t c nhit si, cho hng
t vo nhm lm tng v cay cho sn phm, mu t lm tng thm gi tr cm quan
cho sn phm v hng ti to cho sn phm c mi thm c trng.
- Trc khi rt chai, tng t c cho vo thng cha qua van x. em mu
n phng k thut kim tra xem c t tiu chun v mu sc mi v hay khng.
Sau khi kim tra xong nu t yu cu tng t c a qua thit b gii nhit. Khi
nhit cn khong 500C vo bn cha, sau bm ln my rt vo chai. Chai
ng tng t c 2 loi: chai thy tinh v chai nha c t ti c s sn xut
chai. Sau khi nhp v c ra li bng x phng v ra li 1 ln na bng nc
sch qua 4-5 ln ri em i hp kh trng.
- Sau khi gii nhit xong tng t c rt vo chai. Khi lng tnh ca mi
ty theo yu cu. Khi rt chai trnh dnh trn ming chai v s to iu kin cho
vi sinh vt pht trin ch yu l nm mc.
- ng np: np chai phi ng cho tht cht cho vi sinh vt khng xm
nhp vo gy h hng thc phm.
Trang 83
- Dn nhn: nhn phi ghi y cc thng s v thnh phn dinh dng, khi
lng tnh, cch bo qun, hn s dng. Nhn phi c dn ng quy cch.
- Gn guaranty : chp guaranty ln u chai v cho my rt garanty trn bng
chuyn v ng thng. Sn phm c a i tiu th hay cho vo kho bo qun.
Sn phm xut ra phi c du KCS.
Trang 84
2.1.2. Quy trnh sn xut tng c:
Quy trnh sn xut tng c

Nguyn liu
X l
Hp
Dm, mui
Ngm
Xay
Ph gia, cht
bo qun
Nu
Gii nhit
Rt chai
ng np
Dn nhn
Gn garanty
Vo thng, vo block,
vo mng co
Thnh phm
Trang 85
Thuyt minh quy trnh

- Nguyn liu sau khi nhp v, em la chn loi b nhng qu dp, h hng.
Sau , em ra sch loi b tp cht, t ct v cc loi su b.
- Nguyn liu sau khi ra xong, em chn qua nc si nhit 95-1000C.
Mc ch tiu dit vi sinh vt, ko di thi gian bo qun Sau em xay th ri
cho vo cc thng phi nha ln d tr, khi no sn xut th ly ra dng.
- Nguyn liu xay th c cho vo thit b xay mn. Sau , cho t v c
x l vo ni b sung ti xay mn, bt ha tan, ng, mui, bt ngt. y
np v m cng tc cnh khuy cho hot ng trnh hn hp trong ni chy kht
v trn u hn hp.
- Khi dung dch trong ni sp si cho cht bo qun vo v ph gia vo ni qua
phu, tip tc un cho n si. Khi t c nhit si 1000C, cho hng t
vo nhm lm tng v cay cho sn phm, tng them gi tr cm quan cho sn phm
v hng ti to cho sn phm c mi thm c trng.
- Trc khi rt chai, tng c c cho vo thng cha qua van x. em mu
n phng k thut kim tra xem c t tiu chun v mu sc mi v hay khng.
Sau khi kim tra xong nu t yu cu tng c c a qua thit b gii nhit.
Khi nhit cn khong 500C vo bn cha, m qut, tip tc lm ngui, sau
bm ln my rt vo chai. Chai ng tng c c 2 loi: chai thy tinh v chai nha
c t ti c s sn xut chai. Sau khi nhp v c x l sch, a vo chit rt.
- Sau khi gii nhit xong tng c c rt vo chai. Khi lng tnh ca mi
chai theo yu cu. Khi rt chai trnh dnh trn ming chai v s to iu kin cho
vi sinh vt pht trin ch yu l nm mc.
- ng np: np chai phi ng cho tht cht cho vi sinh vt khng xm
nhp vo gy h hng thc phm.
- Dn nhn: nhn phi ghi y cc thng s v thnh phn dinh dng, khi
lng tnh, cch bo qun, hn s dng. Nhn phi c dn ng quy cch.
- Gn guaranty : chp guaranty ln u chai v cho my rt garanty trn bng
chuyn v ng thng.
- Sn phm c xut khu hoc em tiu th ni a hay cho vo kho bo
qun. Sn phm xut ra phi c du KCS.
Trang 86
2.1.3. Thit b chnh trong sn xut tng t tng c:

a. Ni nu
Cu to
Hnh tr c lm bng inox, pha trn c np nhp nguyn liu vo nu. Thit b
c gn thm ng c iu khin lm cho cnh khuy quay. Di y thit b c
van x tho nguyn liu sau khi ht thi gian nu.
-
Nguyn tc hot ng
Nguyn liu c a vo my bm sau nguyn liu c gia nhit khong 100

- 1100C, trong khong thi gian 20 30 pht, p sut 1,5 2,5 atm, c khuy
u bi cnh khuy.
-
Cc bc vn hnh
Kim tra h thng in v bm

V sinh thit b: cho nc vo phu v ra h thng ng chm, cng c th ra
bng cn.
M nc cho chy ngoi ng.M m t in vn chuyn sn phm vo bn.
b.
Thit b gii nhit
Trang 87
Cu to
Gm 2 bn hnh tr ng t song song v kt ni vi nhau. V my c lm bng

inox, bn trong c ng xon rut g v cc b phn nh: phu np liu, vi tho
liu, motor in.
-
Nguyn tc hot ng
Thit b ny hot ng theo nguyn tc sn phm trong ng v nc i bn ngoi

ly nhit t sn phm ra v lm ngui sn phm.
-
Cc bc vn hnh
Kim tra h thng in v my bm

V sinh thit b: cho nc vo phu v ra h thng ng chm, c th ra bng cn.
M nc cho chy ngoi ng. M motor in vn chuyn sn phm vo bn
bng cc van ti nhit t t, nhit u vo 950C, sau gii nhit nhit trong
tng c l 500C.
c.
-
My chit
Cu to
My chit tng t gm c b iu khin bng in t, bnh rng motor, piston, vi

ht, vi rt, chai thanh chn mng.
-
Nguyn tc hot ng
Chai c cp v c bng ti ua vo h thng rt chai, sau khi i qua sensor s

c thanh kp cht v vi rt h xung rt tng t vo chai, sau khi rt ng nh
lng th h thng kp s bung ra v 10 chai tip theo s c kp cht li.
-
Cc bc tin hnh
Trc tin gn h thng kp.

Chnh h thng thanh chn.
Chnh h thng sensor.
Chnh h thng vi.
Chnh nh lng.
-
Cc s c thng xy ra
Kt chai. Tng t rt ra ngoi. Sensor khng nhn din.

+ Khc phc
Chnh li h thng chai. Chnh h thng mt.
Trang 88
d.
My ng np
Cu to
Gm np, phu np liu, dy ai, sensor. Motor in

-
Nguyn tc hot ng
Chai c bng ti a vo h thng ng np sau khi qua sensor o chai, chai s

c cp np v xit cht li.
-
Cc bc vn hnh
M ngun: chy bng ti

Chy dy ai
M cp np
Chnh sensor
-
Cc s c xy ra
Np c g ln ming chai nn d rt. xit np khng u.

+ Cch khc phc
Chnh li h thng cp np. Chnh li dy xit np.
e.
Mt s quy nh v vic bo tr c in cc thit b my mc phn xng
ch bin thc phm.

Sau khi my ngng lm vic, tt c cn phi v sinh sch s, bi trn cc ch
chuyn ng bng nht hot m b, trnh vng nc vo motor hot in.
Dng vi lau chi tht sch cht bn dnh trn cc nt cng tc my.
Cc thit b khng s dng hng ngy cn ly bao che my trnh bi bn.
Trnh vng nc tng hay tng t vo xch ti, nu vng phi chi tht sch v
bi trn vch ti.
Thit b lm ngui rut xon c, khi ht nhin liu, thnh phm cn v sinh ngay
tht sch s bn trong v bn ngoi.
Cc t in iu khin ca l nu 500kg v 2000kg cn c bao nilon ph kn t in
trnh hi nc.
Trang 89
2.2.
Quy trnh sn xut nc tng
2.2.1. Quy trnh sn xut:
Bnh du u phng
Bnh du u nnh
Nghin
Nc
Phi trn
Hp
Lm ngui
Mc
Trn mc
Nui mc
Nc
Thy phn
Lc th
Gia v, cht
bo qun
Thanh trng
Lng 1
Nc mui, gia
v, cht bo
qun
Phi ch
Lng 2
Thnh
phm
Lc tinh
Chai sch
Rt chai
Dn nhnPhn
loi
ng thngXay
th
Trang 90
Thuyt minh quy trnh

-
Qu trnh nghin
Mc ch: qu trnh ny c mc ch tng din tch tip xc b mt lm tng hiu

qu qu trnh cy mc, qu trnh thy phn nhanh chng v hiu qu hn.
Bin i: cu trc bnh du b ph v to ra nhng ht c kch thc nh hn.
Phng php thc hin: cho t t bnh du vo my nghin sao cho ht c kch
thc khong t 1-2 mm
-
Phi trn
Mc ch: lm tng m, trng n bnh du to iu kin cho qu trnh cy mc.

Bin i xy ra:
Vt l: lm thay i khi lng ca ht
Ha l: mt s cht ha tan vo nc v mt s cht trong nc ngm vo ht.
Ha hc: gim mt s thnh phn ha tan trong nc nh: vitamin, khong do b
oxi ha.
Phng php thc hin: nguyn liu a vo my trn, sau nc c a vo
vi mt t l nht nh. Khi my trn hot ng nguyn liu s c trn u vi
nc lm cho cc ht ht m v trng n u.
-
Hp
Mc ch: tng s trng n, dit vi sinh vt tp nhim, to c s thun li cho qu

trnh cy mc.
Cc bin i ca nguyn liu:
Vt l: thay i cu trc ht tinh bt v protein, nguyn liu mm hn.
Ha hc: lm chn tinh bt, lm protein b bin tnh s b thnh nhng cht m vi
sinh vt c th s dng c.
Sinh hc: qu trnh ny c th tiu dit vi sinh vt bm trn b mt nguyn liu lm
cho mc pht trin thun li.
Phng php thc hin v thng s k thut:
Trong qu trnh hp yu t cn ch nht l nhit v thi gian hp. thng thng
nhit thc hin ln hn 1000C trong 30 45 pht.
-
Qu trnh lm ngui
Mc ch: chun b cho qu trnh phi trn nm mc, h nhit xung nhit ti
u cho qu trnh cy mc.
Trang 91
Bin i:
Vt l: nguyn liu ri ra, nhit ca khi nguyn liu gim.
Ha l: s bay hi nc trn b mt ht.
Phng php thc hin v thng s k thut: nguyn liu hp c tri trn cc
khay, ngui t nhin trong phng kn, h nhit xung khong 40 500C.
-
Qu trnh trn mc
Lng mc c cn v tnh ton theo t l vi khi lng nguyn liu. Sau mc

s c trn u vi nguyn liu. Mc l c s sn xut nc tng ln men,
cht lng mc nh hng trc tip n cht lng sn phm v hiu sut s dng
nguyn liu. Chng nm mc c s dng l: Asp. Oryzae, nm mc ny c mu
vng nn ngi ta quen gi l mc vng.
Chng nm mc ny c c tnh protease c hot lc cao, khng c t, c php
dng trong cng nghip thc phm, nguyn liu sau khi trn mc s c tri trn
gin khay thnh mt lp mng tin hnh qu trnh nui mc.
-
Nui mc
Mc ch: khai thc to iu kin cho mc pht trin u trn mi trng nui cy
hnh thnh cc h enzyme cn thit (c bit l enzyme protease v amylase) c
hot lc cao, c kh nng phn hy protein v tinh bt cao hn.
Cc thng s cn ch khi nui mc l: nhit , m v thng gi. Trong yu
t nhit l quan trong nht.
Trong qu trnh nui mc nhit nh hng trc tip n qu trnh sinh sn ca
mc nn thc hin iu kin nhit phng v din ra trong 24h.
Qu trnh pht trin ca mc c th chia lm 3 giai on:
+ Giai on 1: sau khi cy ging 8 10h nhit tng dn.
+ Giai on 2: mc pht trin mnh, khi mc ta nhit, t trng ln dy v
kt tng.
+ Giai on 3: sau 24h bo t chuyn dn sang mu vng hoa cau.
-
Thy phn
Mc ch: to pH thch hp cho enzyme protease v amylase ca nm mc hot

ng . bin i su sc thnh phn nguyn liu theo hng to ra sn phm nc
tng.
Trang 92
Bin i:
Ha sinh:
- Enzyme protease thy phn phn t protein thnh nhng cht trung gian tng
i n gin peptid, polipeptid v cui cng thnh cc acidamin n gin.
- Tinh bt b enzyme amylase thy phn thnh ng maltose v cui cng
thnh glucose.
Vt l:
- Nhit thy phn tng dn v qu trnh thy phn l qu trnh ta nhit.
- Nng cht kh: phn ng thy phn to ra cc hp cht n gin nh:
ng, acid amin. Lm cho nng cht kh trong dung dch tng ln.
- nht: protein b thy phn dn thnh acid amin v peptid cng vi tc
dng ca nhit cao lm cho nht dch thy phn gim dn.
Qu trnh thy phn gm c thy phn chnh v thy phn ph.
Qu trnh thy phn ph c thc hin trc: nguyn liu sau khi nui mc c
24h s c b sung thm enzyme ri cho vo ni c cnh khuy hot ng lin tc
vi nhit 40 500C trong 24h.
Sau , thc hin qu trnh ln men chnh bng cch cho hn hp nguyn liu vo
bn ln men t nhin, dng nng lng mt tri to iu kin nhit cho qu trnh
thy phn. Nu trong iu kin nng tt th thi gian thy phn l 1 thng, nu ma
ma th thi gian l 1,5 thng.
-
Qu trnh lc
Mc ch: trch ly cc cht ha tan trong nguyn liu tch nc trong cn v b.

Cho nguyn liu thy phn vo bn lc, dng nc mui nng 20 -30%
lm dung mi lc ln 2, ln 3.
Mc ch cho mui vo l phng thi mt khc l to mi vi.
mui thp hn 16% v ma h lm nc tng b chua, nu nng mui qu
cao li nh hng n cht lng v ca nc tng, thng tt nht l 18 20%.
- Trch ly ln 1: thng c nc tng m mu v chim khong 60
80% lng nguyn liu ln men.
Trang 93
- Trch ly ln 2: sau khi trch ly ln th nht b vn cn lu li 1 lng nc

tng v vy phi thm nc mui 15 28% vo ri tin hnh trch ly ln 2.
- Trch ly ln 3: b sau khi trch ly ln 2 vn cn cha mt phn m v th
tip tc chit rt ln na.
-
Thanh trng:
Mc ch: nhm tiu dit vi sinh vt bo qun sn phm tt hn, lm tng tc

lng, nhit cao lm gim nht ca dung dch. Ngoi ra thanh trng sn phm
nc tng y cn nhm mc ch lm tng thm mu sc, hng v cho nc
tng p ng c khu v ca ngi tiu dng.
Bin i:
Vt l:
Th tch ca dch thy phn gim i mt phn v c s bay hi ca nc v mt s
cu t d bay hi.
Nng cht kh: do qu trnh thanh trng lm bay hi mt lng nc nn nng
cht kh trong dung dch tng ln.
nht: nhit cao lm nht ca dung dch gim dn n gi tr cn thit.
Sinh hc: di tc dng ca nhit cao vi sinh vt b c ch hon ton.
Ha l: s bay hi nc trong dung dch di tc dng ca nhit cao mt s
globulin cha b phn hy ht di tc dng ca nhit s bin tnh v ng t.
Cm quan: mu sn phm c trng ph hp vi th hiu ngi tiu dng, sn phm
tng i trong.
Nc tng ct c cho vo thit b thanh trng gia nhit bng hi, hi c cung
cp t l hi. Tin hnh gia nhit 100 1100C trong khong 45 pht.
Trong giai on ny, tin hnh b sung thm gia v v cht bo qun. Thanh trng
gn kt thc th cho Natri benzoate vo. Hm lng Natri benzoate thm vo
khong 0.07 1% so vi lng nc tng.
-
Qu trnh lng 1:
Mc ch: loi b cn, lm nc tng trong hn, tng gi tr cm quan, gim

nht ca nc tng ct, h tr cho qu trnh lng v lc tinh sau ny.
Bin i: mu sc tr nn trong hn, nht gim, hm lng b, tp cht gim.
Trang 94
Phng php thc hin v thng s k thut: nc tng ct thanh trng xong s
c bm vo bn lng, yn ti thiu 1 ngy. Sau thi gian phn b c dung
dch s lng xung y v c tch ra khi dung dch bng cch m van x tho
cn. B c em tch nc trong, phn dch ny c cho hon lu tr li thit b
lng hot lc li.
-
Phi ch
Mc ch: hon thin sn phm.

Phng php thc hin v thng s k thut: sau khi tin hnh trch ly 3 ln th ta
c th phi trn dch chit ra c ln trch ly 1 v trch ly 2 to ra sn phm
nc tng.Ty theo sn phm chit rt v m (g.l) v t l phi trn m ta c
nc tng loi 1, loi 2.
Trong qu trnh phi ch ny ngi ta c th b sung ph gia vo tng hng v
nc tng ph hp vi th hiu ngi tiu dng.
-
Qu trnh lng 2:
Mc ch: loi b lng b cn st li trong thnh phm.

Bin i: nc tng trong hn loi b ng k phn b, nht gim.
Phng php thc hin v thng s k thut: nc tng sau khi phi ch cho vo
bn lng trong phng kn ti thiu 5 7 ngy. Phi thc hin trong phng kn v sau
qu trnh ny khng cn cng on thanh trng no khc loi b vi sinh vt, cn
trnh cho thnh phm nhim vi sinh vt, tp cht.
-
Qu trnh lc tinh
Mc ch: loi b trit lng tp cht, b cng nh ph gia khng ha tan c

trong nc tng thnh phm.
Bin i: nc tng c mu sc c trng, hm lng tp cht c loi b ti a.
Phng php thc hin: nc tng sau khi lng ln 2 c cho vo my lc tinh,
sau c bm vo bn i chit rt.
-
Qu trnh chit chai, dn nhn:
Mc ch: hon thin sn phm.

V chai: chai sau khi x l c a vo chit rt. Sn phm c rt vo chai theo
dung tch quy nh.
Trang 95
Dn nhn: nhn in theo mu v ng quy cch, c y thng tin cho ngi tiu
dng.
2.2.2. Thit b chnh trong sn xut nc tng:
3.2.2.1
Bn ln men
- Nhim v: cha nguyn liu sau thy phn ln men nhm thy phn ton
b hp cht hu c c trong nguyn liu v to mi v c trng cho sn phm.
- Cu to: bn hnh tr ng, bn trn c np y nhp nguyn liu vo ln
men, bn di thn c van x nguyn liu sau khi ln men.
- Cch vn hnh: v sinh bn ln men ri m np cho nguyn liu c thy
phn vo ln men. Bn ln men c c ngoi tri, ln men nhit bnh
thng. Sau 1 thng ln men m np thit b ra khuy trn, xong m van x cho hn
hp chy ra thit b hng.
3.2.2.2
Thit b lc
- Nhim v: tch b sau khi ln men thu c hn hp ng nht.

- Cu to: b lc lm bng nha , trn c c khung lc bng inox, trn khung
lc c nhiu l nh nc tng chy xung di b lc trn khung lc c 1 lp
vi lc cha hn hp sau ln men.
- Nguyn l hot ng: nc tng sau ln men s c cho vo vi 1 lng
nht nh (ton b thit b lc c v sinh sch s). Hn hp nc tng sau khi
cho ln lp vi lc, phn nc lng s chy xung khung lc ri chy xung y b.
B sung thm nc nng trch ly ton b phn b cn li. Sau ly lp vi lc
v khung lc ra ly phn nc tng c tch b.
3.2.2.3.
Thit b lng
- Nhim v: lng cn xung y d dng tch cn ra khi nc tng.
- Cu to: l bn inox hnh tr , y cn, bn tri c np y dch nc
tng vo lng. Gm cc b phn: van x dch, van x cn, np bn, thn bn v
chn bn.
- Nguyn l hot ng: da vo s chnh lch t trng gia nc tng v cc
cu t cn st li trong nc tng. Cc cu t c khi lng ln s lng xung
y. Sau mt thi gian lng nc tng s c tho ra theo van 1. Cn s c x
theo van 2.
Trang 96
- Cch vn hnh: v sinh thit b ri cho nc tng vo, yn trong 15 ngy

cho cn lng xung y sau tho nc tng v tho cn ra. V sinh thit b.
3.2.2.3
Thit b thy phn
- Nhim v: cch khuy quay nhm nh ti, trn u nguyn liu trong qu
trnh thy phn. To iu kin thch hp cho nm mc thy phn tinh bt v
protein.
- Cu to: hnh tr c lm bng inox, pha trn c np nhp nguyn liu
vo thy phn. Thit b c gn thm ng c bn ngoi iu khin cho cnh
khuy quay. Di y thit b c van tho nguyn liu sau khi ht thi gian thy
phn.
- Nguyn l hot ng: v sinh thit b trc, sau m np thit b, cho
nguyn liu sau ln mc vo, cho thm 1lng nc mui tnh ton trc. ng
np thit b li v vn hnh thit b. Bt cu dao in ng c hot ng lm cho
cnh khuy quay, khi quay cnh khuy s nh ti nguyn liu ng thi sinh ra
nhit cung cp cho qu trnh thy phn. Ta tin hnh thy phn trong 24h, cnh
khuy hot ng lin tc, nhit thy phn khong 540C. khi qu trnh thy phn kt
thc ng cu dao in ri m van tho liu y thit b tho nguyn liu sau
thy phn.
3.3 Cc sn phm ca cng ty

3.3.1 Sn phm gia v vin:
Hin nay cng ty kinh doanh v ch bin nng sn thc phm Nosafood
sn xut gia v vin vi nhiu chng loi phong ph v a dng nh: Vin
gia v ph b.
Vin gia v ph g
Vin gia v bn riu cua
Vin gia v b kho
Vin gia v lu thi
Vin gia v honh thnh
Vin gia v h tiu nam vang
Vin gia v bn b hu
Vin gia v m qung
Trang 97
Vin gia v bn kho tiu

Vin gia v bn mng
Vin gia v bn c
Vin gia v canh chua
Vin gia v g xo s t
Vin gia v vt tim
Vin gia v bn mm
Vin gia v bnh canh cua
Vin gia v ph lu
Vin gia v sn nng s
Sup chay
Bn b chay
Ph chay
H tiu chay
B kho chay
Bn riu chay
3.3.2 Sn phm tng t:
Tng t
Thnh phn: nc, t 5.9% ti, mui, tinh bt bp, c chua, xanthan
gum (415), hng tng hp 0.04%.
Cht bo qun: Benzoate natri ( 211), sorbat kali (202) meta natri bisulfit
(223).
Cht iu v: monoglutamat natri (621), dinatri 5inosinat (631), dinatri
5 guanilat (627), disodium succinat ( 364i).
Cht to ngt tng hp: acesulfam K (950) aspartam (951).
Mu tng hp: Sunset yellow (110), Poneur 4R (124)
Cht iu chnh acid: axit citric (330).
Tng st c:
Thnh phn: c chua hay c chua paste ( 13%), mui, hnh, tinh bt
bp, xanthan gum (415), hng c chua tng hp (0.01%).
Cht bo qun: Benzoate Natri (211), sorbat kali (202), meta natri bisulfit
(223).
Trang 98
Cht to ngt tng hp: acesulfam K (950), aspartam (951).

Mu tng hp: sunset yellow (110), camoisine (112),
Cht iu chnh axit: axit citric (330)
Mu t nhin: caramen (150a)
3.3.3 Sn phm nc tng;
Gm cc sn phm: nc tng ng Ch V, nc tng hng v Vit,
nc tng nh rng.
3.3.4 Cc sn phm khc:
Ngoi 3 sn phm chnh l vin gia v, tng c, nc tng th cng ty
cn sn xut mt s mt hng khc nh: sa t, ht iu rang mui, bnh
trng, mui tiu, bt canh,.
4.
H THNG QUN L V KIM TRA CHT LNG

HACCP
4.1 Gii thiu h thng HACCP

4.1.1. Nhng vn chung
- H thng HACCP vit tt t ting anh: Hazard Analysis and Critical Control
Point, hiu theo ting Vit l Phn tch mi nguy v kim sot cc im ti hn .
Bn cht ca h thng HACCP l phng nga, tp trung vo cc im kim sot ti
hn, da trn mt c s khoa hc, thc tin tin cy v cc bin php gim st, kim
sot c hiu qu. H thng HACCP c thit lp gim thiu ti mc thp nht
ri ro c th xy ra i vi an ton thc phm.
- HACCP (Hazard Analysis and Critical Control Poind): Phn tch mi nguy v
kim sot im ti hn, ngha l mt h thng phn tch, xc nh v t chc kim
sot cc mi nguy trng yu trong qu trnh sn xut, ch bin thc phm.
- H thng HACCP (HACCP System): Mt h thng phn tch, xc nh cc
mi nguy v an ton thc phm v kim sot n ti cc im kim sot ti hn.
- MI NGUY (Hazard): Tc nhn sinh hc, ho hc, hay vt l c trong thc
phm hoc mi trng ch bin thc phm c kh nng gy tc hi n sc kho
ngi tiu dng.
- MI NGUY TIM N (Potential Hazard): Mi nguy c th xut hin (trong
thc phm hoc mi trng ch bin).
Trang 99
- MI NGUY NG K (Significant Hazard): Mi nguy i hi phi c

kim sot theo kt qu ca qu trnh phn tch mi nguy.
- PHN TCH MI NGUY (Hazard Analysis): L qu trnh thu thp, nh gi
cc thng tin v mc nghim trng ca mi nguy v iu kin dn ti s hin
din ca chng nhm xc nh mc ng k i vi an ton thc phm, v th
cn c kim sot trong k hoch HACCP.
- NGUY C (Risk): Kh nng (xc sut) xut hin mt mi nguy.
- BIN PHP KIM SOT (Control Measure): Bt k mt hnh ng hoc
mt yu t vt l, ho hc no c s dng ngn nga, loi b hoc gim thiu
mt mi nguy ng k ti mc c th chp nhn c (cn gi l bin php phng
nga).
- IM KIM SOT (Control Point - CP): Tt c cc im, cng on hoc
qu trnh, ti c th kim sot c cc mi nguy sinh hc, ho hc hoc vt l
(cc CP thuc phm vi kim sot ca chng trnh PRP)
- IM KIM SOT TI HN (Critical Control Point - CCP): im, cng
on hoc qu trnh, ti c th kim sot v c th ngn nga, loi b hoc gim
thiu mi nguy an ton thc phm n mc c th chp nhn c (cc CCP thuc
phm vi kim sot ca k hoch HACCP).
- S QUY TRNH SN XUT: L s biu hin c h thng mt chui cc
bc hoc cc cng on c s dng trong qa trnh sn xut mt sn phm c
th no .
- S QUYT NH CCP (CCP Decision Tree - s cy): Mt chui cc
cu hi c sp xp theo trnh t lgic nhm xc nh mt im kim sot (CP) c
phi l im kim sot ti hn hay khng (CCP).
- NGNG TI HN (gii hn ti hn) (Critical Limit): Chun mc xc nh
ranh gii gia mc chp nhn v mc khng th chp nhn i vi mi bin php
kim sot ti mt CCP (mt s ti liu gi l gii hn ti hn: tiu ch cn phi t
i vi mi bin php phng nga p dng cho mi im kim sot ti hn).
- NGNG VN HNH (Operating Limit): L chun mc nghim ngt hn
ngng ti hn, ti i hi ngi vn hnh thc hin cc bin php thch hp
nhm ngn nga nguy c vi phm ngng ti hn do mt kim sot ti mt CCP c
th (mt s ti liu gi l ngng thc t hoc l gii hn vn hnh).
Trang 100
- GIM ST (Monitoring): Tin hnh quan st hoc o m cc thng s cn

kim sot theo trnh t nh nhm nh gi CCP c c kim sot khng.
- KIM SOT (Control):
ng t: tin hnh cc hot ng cn thit nhm m bo v duy tr cc
tiu chun quy nh trong k hoch HACCP.
Danh t: ch mt tnh trng s vn hnh chnh xc ang c tun
th v cc chun mc u c tho mn.
S SAI LCH (Deviation): Sai st dn ti vi phm ngng ti hn ti
mt CCP c th.
- HNH NG KHC PHC (Corrective Action): Hnh ng cn thc hin
khi xy ra sai lch nhm khc phc hu qu v ngn nga s ti din sai lch ti
mt CCP.
- THM NH (Verification): Vic p dng cc phng php, quy trnh, php
th v nh gi khc b sung cho cc bin php gim st nhm xc nhn vic tun
th theo k hoch HACCP.
- K HOCH HACCP (HACCP Plan): Ch b ti liu c xy dng theo cc
nguyn tc ca HACCP m bo kim sot cc mi nguy ng k i vi an ton
thc phm ti cc cng on ca dy chuyn sn xut thc phm c th.
- KIM SOT HACCP (HACCP Control): Tnh trng m quy trnh chnh
xc ang c tun th, h thng gim st ang hot ng c hiu qu v cc
ngng ti hn ang c m bo.
- NH GI HACCP (HACCP Audit): Vic xem xt mt cch h thng v
c lp cc bng chng khch quan do cc nh gi vin c o to tin hnh
nhm xc nh xem:
K hoch HACCP v chng trnh PRP c c xy dng mt cch
chnh xc v y khng, c kh nng ngn chn, loi b hoc gim
thiu ti mc chp nhn c cc mi nguy i vi an ton thc phm
khng.
Vic tun th mt cch y theo k hoch HACCP c ph
chun v Tiu chun hin hnh.
- TIU CHUN: l nhng gii hn quy nh v vi sinh vt, ho hc v l hc
ca thc phm.
Trang 101
- V SINH AN TON THC PHM: L vic bo m thc phm khng gy

hi cho sc khe, tnh mng ca con ngi, bo m thc phm khng b hng,
khng cha cc tc nhn vt l, ho hc, sinh hc hoc tp cht qu gii hn cho
php, khng phi l sn phm ca ng vt, thc vt b bnh c th gy hi cho sc
kho con ngi.
- NHIM THC PHM: nhim thc phm l tnh trng xut hin bt c
mt cht l no (tc nhn gy nhim, yu t gy nhim) trong thc phm.
- H THNG QUN L CHT LNG: L h thng qun l nh hng
v kim sot mt t chc v cht lng.
- QUN L CHT LNG: Cc hot ng c phi hp nh hng v
kim sot mt t chc v cht lng.
- T CHC: Nhm ngi v phng tin c s sp xp b tr trch nhim,
quyn hn v mi quan h (v d: Cng ty, Vin, Hi).
4.1.2. Li ch ca vic s dng HACCP trong sn xut
I VI DOANH NGHIP
Nng cao uy tn cht lng i vi sn phm ca mnh, tng tnh cnh tranh, kh
nng chim lnh v m rng th trng, c bit i vi thc phm xut khu.
c php in trn nhn du chng nhn ph hp h thng HACCP, to lng tin vi
ngi tiu dng v bn hng.
c s dng du hoc giy chng nhn ph hp h thng HACCP trong cc hot
ng qung co, cho hng, gii thiu cho sn phm v doanh nghip.
L iu kin doanh nghip tin hnh cc hot ng t cng b tiu chun cht
lng VSATTP.
L c s m bo iu kin thun li cho vic m phn, k kt hp ng thng
mi trong nc cng nh xut khu.
L c s ca chnh sch u tin u t, o to ca Nh nc cng nh cc i tc
nc ngoi.
I VI NGI TIU DNG
Gim nguy c cc bnh truyn qua thc phm.
Nng cao nhn thc v v sinh c bn.
Tng s tin cy vo vic cung cp thc phm.
Ci thin cht lng cuc sng (sc kho v kinh t x hi).
Trang 102
LI CH VI CHNH PH
Ci thin sc kho cng ng.
Nng cao hiu qu v kim sot thc phm.
Gim chi ph cho sc kho cng ng.
To iu kin thun li cho s pht trin thng mi.
Tng lng tin ca ngi dn vo vic cung cp thc phm
4.2.
1.
Cc nguyn l ca HACCP
Phn tch mi nguy v cc bin php phng nga. Tin hnh phn tch mi
nguy. Chun b s quy trnh sn xut bao gm cc bc din ra trong quy trnh.
Xc nh l lp danh mc cc nguy hi. Ch ra cc bin php phng nga cho tng
mi nguy.
2.
Xc nh cc im kim sot trng yu (CCPs) trong quy trnh bng vic phn
tch cc mi nguy theo cy quyt nh.

3.
Thit lp cc ngng ti hn. y l cc mc t ra v mc sai bit c th
chp nhn c m bo cho cc im CCPs nm trong vng kim sot c.

4.
Gim st im kim sot ti hn. Thit lp h thng theo di, gim st m
bo kim sot cc CCPs bng cc th tc xt nghim, trc nghim.

5.
Thit lp cc bin php khc phc kp thi. Tin hnh nhng hot ng iu
chnh mt khi cc quan trc theo di cho thy mt im CCP no b trch ra khi
vng kim sot.
6.
Thit lp h thng kim tra nh gi. Tin hnh nhng th tc thm tra xc
nhn khng nh l h thng HACCP hot ng hu hiu.

7.
Thit lp b h s v ti liu HACCP. T liu ha tt c cc th tc tin
hnh v cc b h s lin quan n cc nguyn tc v qu trnh vn dng nhng

nguyn tc ny.
Trang 103
4.3.
p dng HACCP trong Cng Ty
Giai on
Qu trnh HACCP
Xc nh phm vi nghin cu
Chn i HACCP
Tp hp cc s liu v sn phm
4
5
6Dch chit
Nhn bit mc ch s dng ca sn phm

S hot ng
iu chnh li s
Danh sch cc mi nguy v bin php

phng nga
Quyt nh nhng im kim sot nghim

trng
Xy dng cc gii hn nguy him cho cc

im kim st quan trng
10
Xy dng h thng gim st cc im kim

sot nghim trng
11
Xy dng k hot khc phc sai li
12
Xy dng h thng vn bn
13Phi trn
Kim tra
14Dch lc
Xem xt
Trang 104
NHN XT V KIN NGH

- Qua thi gian thc tp cng ty c phn Nosafood gip chng em tin b
nhiu hn: bit tng hp ti liu, cng vi tip xc thc tin mi trng sn xut ti
cng ty gip chng em c phng php lm vic mi, hiu su v vn nghin
cu, gip chng em lm quen vi mi trng lm vic mi sau khi ra trng, tip
cn c vi nhng cng vic thc t trong sn xut to iu kin thun li cho
chng em trong qu trnh lm vic sau ny.
- D mi xut hin trn th trng nhng cng ty Nosafood ngy cng pht
trin v khng nh thng hiu ca mnh. Mt trong nhng mt hng mi nhn ca
cng ty l gia v v nc chm.
- Ngoi ra cng ty ang nghin cu v ch bin cc mt hng mi nhm p
ng nhu cu ngi tiu dng.
- Mong rng cng ty Nosafood ngy cng khng nh thng hiu ca mnh
trn th trng trong nc v quc t, gp nhiu thun li trong vic kinh doanh,
c bit l trong giai on ca thi k hi nhp quc t.
- Qua thi gian thc tp cng ty chng em c mt s kin v ngh:
Thng xuyn m cc lp bi dng cho cn b cng nhn vin trong
cng ty nng cao thc, k lut,. Cng nh tinh thn on kt
trong cng vic.
y mnh tip th, qung co, m rng th trng sn phm, ng
thi thm d th hiu ngi tiu dng.
Cn u t thm thit b, dy chuyn t ng nng cao nng sut
v hiu qu lm vic. Cn kim tra, bo tr my mc thng xuyn,
khc phc kp thi nhng trc trc k thut, hn ch ti a nh hng
n nng sut lm vic.
Cn tm hiu tm t nguyn vng ca nhn vin nng cao kh nng
lm vic ca h, cc t trng nh gi nng sut lm vic ca tng
cng nhn nhm sp xp thi gian v cng vic ph hp.
Do thi gian lm vic di, cng lm vic cao nn cn phi ci
thin mi trng lm vic, ngh ngi cho cng nhn mt cch hp l.
Trang 105

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Trng H Cng Ngh Si Gn

Bo co thc tp: Cng ty c phn NOSAFOOD

TNG QUAN V CNG TY C PHN NOSAFOOD ................................7

Lch s thnh lp v pht trin: .................................................................7

a im xy dng, ngun nc , nhin liu .............................................8

Ngun nc: ..........................................................................................8

Nhin liu: ..............................................................................................8

S b tr mt bng nh my: .................................................................9

S t chc v b tr nhn s ................................................................10

An ton lao ng v phng chy cha chy ............................................17

Ni quy ca cng ty ...................................................................................17

X l ph thi v v sinh cng nghip: ....................................................19

QUY TRNH SN XUT GIA V VIN ...................................................19

Nguyn liu sn xut gia v vin ...............................................................19

Siu bt ngt: .......................................................................................22

Mch nha: ............................................................................................23

Cht bo: ..............................................................................................24

inh hng: .........................................................................................26

2.1.10. Trn b: .................................................................................................26

Trng H Cng Ngh Si Gn

Bo co thc tp: Cng ty c phn NOSAFOOD

Quy trnh cng ngh sn xut gia v vin ................................................43

S quy trnh cng ngh: .................................................................43

Thit b chnh: ......................................................................................49

Cc s c thng gp v bin php khc phc ......................................60

Ch tiu cht lng cm quan ca sn phm gia v vin .......................62

Ch tiu vi sinh: ....................................................................................63

Cc loi sn phm gia v............................................................................63

Sn phm gia v loi mn: ...................................................................63

Sn phm gia v loi chay: ..................................................................72

Quy trnh sn xut 3 loi vin gia v: ..................................................74

Quy trnh sn xut 3 loi vin gia v thnh phm .........................................80

Quy trnh sn xut tng t: ...............................................................82

Quy trnh sn xut tng c: ..............................................................85

Thit b chnh trong sn xut tng t tng c: ..............................87

Quy trnh sn xut nc tng ...................................................................90

Quy trnh sn xut: ..............................................................................90

Thit b chnh trong sn xut nc tng: ........................................96

Cc sn phm ca cng ty ............................................................................97

Sn phm gia v vin: ..........................................................................97

GVHD: Th.s Trn Ngc Hiu

Trng H Cng Ngh Si Gn

Bo co thc tp: Cng ty c phn NOSAFOOD

Sn phm nc tng; ........................................................................99

4. H THNG QUN L V KIM TRA CHT LNG HACCP ........99

Gii thiu h thng HACCP .....................................................................99

Nhng vn chung ...........................................................................99

Li ch ca vic s dng HACCP trong sn xut ............................102

Cc nguyn l ca HACCP ........................................................................103

p dng HACCP trong Cng Ty ..............................................................104

NHN XT V KIN NGH ..............................................................................105

GVHD: Th.s Trn Ngc Hiu

Trng H Cng Ngh Si Gn

Bo co thc tp: Cng ty c phn NOSAFOOD

Qua mt thng thc tp ti cng ty C phn ch bin kinh doanh nng sn

GVHD: Th.s Trn Ngc Hiu

Trng H Cng Ngh Si Gn

Bo co thc tp: Cng ty c phn NOSAFOOD

GVHD: Th.s Trn Ngc Hiu

Trng H Cng Ngh Si Gn

Bo co thc tp: Cng ty c phn NOSAFOOD

NHN XT CA GIO VIN HNG DN

GVHD: Th.s Trn Ngc Hiu